Maintenance

DIAGRAMS AND
SCHEMATICS
GC/GLC040-070VX, GC/GLC055SVX [A910];
GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GC/GLC030-035VX, GC/GLC040SVX [C809];
GLP/GDP16-18VX, GLP/GDP20SVX
(GP/GLP/GDP030-35VX,
GP/GLP/GDP040SVX) [C810]

This manual contains information that is confidential and/or proprietary to Yale Materials Handling Corpora-
tion, its subsidiaries and/or vendors. Copying or distribution of any sections of this manual marked "Confi-
dential/Proprietary" is prohibited.

PART NO. 524223779 8000 YRM 1152

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fas-
tened, and that the load being lifted is balanced. Make sure the crane, cables, and chains
have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on

electric lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE
LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use YALE APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using
force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or
if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels
and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away
from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Diagrams and Schematics Table of Contents

TABLE OF CONTENTS

Diagrams, Schematics, or Arrangements ............................................................................................................ 1

Figure 1. Electrical Schematic Type S Option ............................................................................................ 1
Figure 2. Mazda Gas Engine Electrical Schematic .................................................................................... 2
Figure 3. Mazda LPG Engine Electrical Schematic.................................................................................... 4
Figure 4. GM Gas Engine Electrical Schematic ........................................................................................ 6
Figure 5. GM LPG Engine Electrical Schematic ........................................................................................ 8
Figure 6. Yanmar Diesel Engine Electrical Schematic................................................................................ 10
Figure 7. Right Side Truck Devices Electrical Schematic ........................................................................... 11
Figure 8. Left Side Truck Devices Electrical Schematic ............................................................................. 12
Figure 9. Cowl Devices Electrical Schematic ............................................................................................. 13
Figure 10. Transmission Electrical Schematic ............................................................................................ 14
Figure 11. Electro-Hydraulics Electrical Schematics ................................................................................. 15
Figure 12. Lights and Cab Accessories Electrical Schematic ................................................................... 16
Figure 13. Vehicle System Manager (VSM) Wiring Diagram ..................................................................... 17
Figure 14. Power Distribution Module (PDM) Wiring Diagram .................................................................. 18
Figure 15. Operator Cab Wiring Diagram................................................................................................... 19
Figure 16. Transmission Wiring Diagram.................................................................................................... 20
Figure 17. Engines Directory Diagram ....................................................................................................... 21
Figure 18. Rear Signal and Work Lights Wiring Diagram........................................................................... 22
Figure 19. Mazda Gas Engine Wiring Diagram .......................................................................................... 23
Figure 20. Mazda LPG Engine Wiring Diagram ......................................................................................... 24
Figure 21. GM Gas Engine Wiring Diagram ............................................................................................... 25
Figure 22. GM LPG Engine Wiring Diagram .............................................................................................. 26
Figure 23. Yanmar Diesel Engine Wiring Diagram ..................................................................................... 27
Figure 24. Connector Pin Identification ..................................................................................................... 28
Figure 25. Circuit Identification .................................................................................................................. 29
Figure 26. Electronic Control Valve Hydraulic Schematic........................................................................... 30
Figure 27. Manual Control Valve Hydraulic Schematic............................................................................... 31

This section is for the following models:

GC/GLC040-070VX, GC/GLC055SVX [A910];

GLP/GDP20-35VX (GP/GLP/GDP040-070VX) [B875];
GC/GLC030-035VX, GC/GLC040SVX [C809];
GLP/GDP16-18VX, GLP/GDP20SVX (GP/GLP/GDP030-35VX,
GP/GLP/GDP040SVX) [C810]

©2005 Yale Materials Handling Corp. i

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 1. Electrical Schematic Type S Option

Confidential/Proprietary - Do Not Copy or Duplicate 1

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 1 of 2)

2 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 2. Mazda Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 3

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 1 of 2)

4 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 3. Mazda LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 5

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 4. GM Gas Engine Electrical Schematic (Sheet 1 of 2)

6 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 4. GM Gas Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 7

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 5. GM LPG Engine Electrical Schematic (Sheet 1 of 2)

8 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 5. GM LPG Engine Electrical Schematic (Sheet 2 of 2)

Confidential/Proprietary - Do Not Copy or Duplicate 9

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 6. Yanmar Diesel Engine Electrical Schematic

10 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 7. Right Side Truck Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 11

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 8. Left Side Truck Devices Electrical Schematic

12 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 9. Cowl Devices Electrical Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 13

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 10. Transmission Electrical Schematic

14 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 11. Electro-Hydraulics Electrical Schematics

Confidential/Proprietary - Do Not Copy or Duplicate 15

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 12. Lights and Cab Accessories Electrical Schematic

16 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 13. Vehicle System Manager (VSM) Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 17

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 14. Power Distribution Module (PDM) Wiring Diagram

18 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 15. Operator Cab Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 19

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 16. Transmission Wiring Diagram

20 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 17. Engines Directory Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 21

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 18. Rear Signal and Work Lights Wiring Diagram

22 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 19. Mazda Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 23

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 20. Mazda LPG Engine Wiring Diagram

24 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 21. GM Gas Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 25

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 22. GM LPG Engine Wiring Diagram

26 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 23. Yanmar Diesel Engine Wiring Diagram

Confidential/Proprietary - Do Not Copy or Duplicate 27

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 24. Connector Pin Identification

28 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 25. Circuit Identification

Confidential/Proprietary - Do Not Copy or Duplicate 29

Diagrams, Schematics, or Arrangements 8000 YRM 1152

Figure 26. Electronic Control Valve Hydraulic Schematic

30 Confidential/Proprietary - Do Not Copy or Duplicate

8000 YRM 1152 Diagrams, Schematics, or Arrangements

Figure 27. Manual Control Valve Hydraulic Schematic

Confidential/Proprietary - Do Not Copy or Duplicate 31

 NOTES

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 Yale Materials Handling Corp.
1400 Sullivan Dr., Greenville, NC 27834-2011

8000 YRM 1152 6/05 (5/05)(2/05)(12/04) Printed in U.S.A.