Devilbiss Devair PD Air Dryer Manual
Devilbiss Devair PD Air Dryer Manual
11B 10/01
INSTRUCTION MANUAL
Contents
1. Pressurized devices
2. Electrical
Temperature
This equipment requires electricity to operate.
refrigerated
• Install equipment in compliance with national and
local electrical codes.
3. Breathing air
For Sales & Service please contact:
• Air treated by this equipment may not be suitable
for breathing without further purification. Refer to
OSHA standard 1910.134 for the requirements for CENTRAIR Air Systems & Supplies
breathing quality air. Phone: 705-722-5747
Fax: 705-722-5458
Email: [email protected]
Website: www.centrair.ca
SERVICE DEPARTMENT: (724) 746-1100
1.0 INSTALLATION For Sales & Service Call: 705-722-5747 Ext.1
1.1 Location 2. Location in the compressed air system
A. Air compressor intake - Locate air compressor so that A. Maximum working pressure - 175 psig,
contaminants potentially harmful to the dryer are not 12.3 kgf/cm2. Do not exceed unit’s Maximum Working
drawn into the air system. Pressure.
B. Free air flow - Do not block either side of the cabinet. 1) For maximum capacity, install unit in air system at
Observe minimum installation clearances as shown. highest pressure possible (e.g. before pressure
reducing valves)
36"
2) For maximum capacity, install unit at coolest
compressed air temperature possible. Maximum
inlet compressed air temperature: 180°F, 82°C. If
inlet air exceeds this temperature, precool the air
wall by extending the piping between the compressor
6"
12" and the dryer.
A. Air Inlet - Connect compressed NOTE: Drain discharge is at system pressure. Drain line
air line from air compressor to should be anchored to prevent whipping.
air inlet using strainer supplied.
1.4 Electrical connections
1. Install strainer (included in
shipping carton) prior to A. Dryer is designed to operate on power supply (volt-
dryer inlet using pipe nipple age) listed on serial number tag located on the back of
supplied or other piping as the dryer.
required.
B. Dryer is supplied with an electrical cord. Install in
receptacle of proper voltage.
NOTE: Observe flow direction arrows on strainer. NOTE: Models 50 and 75 (115v only) - Install plug
in receptacle rated for 20 amps. Units are
NOTE: Install strainer where it is easily accessible for supplied with 20 amp plug.
cleaning. Plug
NOTE: Refrigeration system is designed to run continu-
NOTE: Use vibration dampener, if vibration exists in air line ously and should NOT be wired to cycle on/off with the air
at inlet to dryer. compressor.
Ambient Air Filter
Serial Number
Tag
Serial
Number
Tag
Control
Panel
O I
Air Inlet
Separator and Connection
Integral Filter
Strainer
Drain (shipped
Electrical
Mechanism separately)
Connection
Drain Pipe Nipple
Connection
Air Outlet
Connection
NOTE: Installations above 6000 feet, 1825 meters 1. For dryers without an aftercooler installed upstream
Unit is adjusted to operate in altitudes up to 6000 feet, Flow capacity in scfm (m3/min) @ 180°F, 82°C inlet
1825 meters. If unit is installed in an altitude above this, temperature, 160°F, 71°C inlet pressure dew point,
and has not been preset at the factory for this altitude, 95°F, 35°C ambient temperature, 50°F, 10°C outlet
contact Manufacturer’s Service Department. pressure dew point, and less than 5 psi, 0.35 kgf/cm2
pressure drop.
2.1 Start-up
60 HZ
Start refrigeration system by pushing the on/off switch to Inlet Pressure 175 (12.3) 150 (10.6) 125 (8.8) 100 (7.0)
the ON position (depress rocker switch on side marked psig (kgf/cm2)
“I”). 20 23 (0.65) 22 (0.62) 20 (0.57) 18 (0.51)
25 29 (0.82) 27 (0.76) 25 (0.71) 23 (0.65)
NOTE: The fault light may illuminate when unit is ener- 35 41 (1.16) 38 (1.08) 35 (0.99) 32 (0.91)
gized. Light should go out approximately 5 minutes Model 50 58 (1.64) 54 (1.53) 50 (1.42) 45 (1.27)
after start-up. If light remains lit after 30 minutes or
75 87 (2.46) 81 (2.29) 75 (2.12) 68 (1.93)
illuminates after going out, refer to Troubleshooting
Guide. 100 116 (3.29) 108 (3.06) 100 (2.83) 91 (2.58)
125 145 (4.12) 135 (3.82) 125 (3.54) 114 (3.23)
On/Off Switch
Fault Light 50 HZ
Inlet Pressure
psig (kgf/cm2) 175 (12.3) 150 (10.6) 125 (8.8) 100 (7.0)
3
3.0 MAINTENANCE
B. Remove ambient air filter by sliding upwards. C. Remove two screws holding side panel and remove
side panel by sliding upwards.
G. Replace element.
C. Wash with soap and water and allow to dry before re-
installing.
NOTE: Wave spring ends should be pointed down • Replace drain mechanism yearly.
to prevent the wave spring from interfering
with reassembly. A. Shut-off compressed air supply to the dryer
and depressurize.
I. Reconnect drain tube to bulkhead fitting by pushing
tube into fitting until it locks in position. B. Remove top panel.
J. Reinstall side and top panels. C. Remove two screws holding side panel then
remove side panel by sliding upwards.
K. Repressurize dryer and resume operation.
D. Disconnect drain tube from bulkhead fitting in
cabinet base. To remove, press the plastic collar in,
toward the fitting, while pulling the tube out of the
fitting.
5
TROUBLESHOOTING GUIDE
A) Water downstream of dryer 1. Residual free moisture remaining in Blow out system with dry air
downstream pipelines
2. Air by-pass system is open Check valve positions
3. Inlet and Outlet connections are Check for correct connection
reversed
4. Temperatures surrounding air lines Insulate or heat trace air lines exposed
downstream of dryer have dropped to low ambients or dry air to lower
below dryers dew point rating. dew point
5. Excessive free moisture (bulk liquid) Install separator ahead of dryer
at dryer inlet
6. Condensate not being automatically
drained
Drain mechanism is clogged or Replace drain mechanism if inoperative
inoperative.
Drain line is restricted or frozen. Open drain line
7. Dryer overloaded resulting in Check inlet air temperature and
elevated dew point. pressure, flow rate (compressor
capacity) and ambient air temperature
8. Refrigeration system not functioning See D below
properly resulting in elevated dew
point.
B) High pressure drop across dryer 1. Inlet air strainer clogged Clean inlet air strainer
2. Excessive air flow Check flow rate
3. Separator filter clogged. Replace filter sleeve
4. Freezing of moisture in evaporator See D below
because of refrigeration system
improperly functioning.
2. Refrigerant compressor cycles on a. High or low ambient conditions Check minimum/maximum tempera-
and off ture ranges
b. Ambient air filter clogged Clean ambient air filter
c. Condenser fins clogged Clean condenser
d. Fan motor or fan control switch Replace fan motor or fan control
malfunction switch
e. Refrigerant leak Contact qualified refrigeration repair-
man or manufacturer's service depart-
ment
f. Low voltage Check wiring
6
SPECIFICATIONS - Models 20 thru 75
Description Model
20 25 35 50 75
Operating Conditions
Rated Capacity scfm 60 / 50 Hz 20 / 17 25 / 21 35 / 27 50 / 50 75 / 61
@125 psig, 8.8 kgf/cm2* m3/min 60 / 50 Hz 0.57 / 0.48 0.71 / 0.59 0.99 / 0.76 1.42 / 1.42 2.12 / 1.7
Maximum Working Pressure 175 psig (12.3 kgf/cm2)
Maximum Inlet Temperature 180°F (82°C)
Min/Max. Ambient Temperature 35-110°F (2-43°C)
Pressure Drop @ psi 60 / 50 Hz 4.5 / 2.9 3.3 / 2.4 4.7 / 2.9 4.5 / 4.5 3.8 / 2.2
rated capacity (kgf/cm2) 60 / 50 Hz (0.32 / 0.20) (0.23 / 0.17) (0.33 / 0.20) (0.32 / 0.32) (0.27 / 0.15)
Refrigeration System Data
Compressor Type Hermetic, Rotary, Permanent Split Capacitor
BTU/HR - Refrigeration Only
@ ASRE-T Conditions 60 / 50 Hz 6800 / 5500 6800 / 5500 6800 / 5500 12850 / 10100 12850 / 10100
Outlet Air Temperature
(nominal @ rated conditions) 155°F (68°C)
Refrigerant Type R-407C
Refrigerant Charge oz (grams) 60 / 50 Hz 11.0 (312) 12.0 (340) 12.0 (340) 18.0 (510) 20.5 (581)
Suction Pressure Setting 67 psig (4.7 kgf/cm2)
Factory Test (design) Pressure
high side/low side 330/178 psig (23.2/12.5 kgf/cm2)
Condenser Fan Switch Setting (in-out) 240-180 psig (16.9-12.7 kgf/cm2)
Air Flow Across Condenser cfm 60 / 50 Hz 280 / 235 280 / 235 280 / 235 620 /515 620 / 515
(m3/min) 60 / 50 Hz (7.9 / 6.7) (7.9 / 6.7) (7.9 / 6.7) (17.6 / 14.6) (17.6 / 14.6)
Electrical Data
Unit 115/1/60
VAC/phase/Hz 115/1/60
Minimum/maximum volts 98-127
Full Load AmpS (FLA) 7.9 7.9 7.9 13.0 13.0
Branch Circuit Fuse Size (amps) 15 15 15 20 20
Compressor
Volts/phase/Hz 115/1/60
Rated Load amps (RLA) 6.7 6.7 6.7 11.1 11.1
Locked Rotor amps (LRA) 37.0 37.0 37.0 63.0 63.0
Watts (input) 645 645 645 1250 1250
Overload Thermal and Current (Auto Reset)
Condenser fan motor
Volts/phase/Watts (output) 115/1/25 115/1/25 115/1/25 115/1/35 115/1/35
Full Load Amps (FLA) 1.2 1.2 1.2 1.6 1.6
Other Loads
Volts/amps/Watts 115/0.002/0.2 115/0.002/0.2 115/0.002/0.2 115/0.002/0.2 115/0.002/0.2
Unit 220-240/1/50
VAC/phase/Hz 220-240/1/50
Minimum/maximum volts 198-264
Full Load Amps (FLA) 3.5 3.5 3.5 6.0 6.0
Branch Circuit Fuse Size (amps) 15 15 15 15 15
Compressor
Volts/phase/Hz 220-240/1/50
Rated Load amps (RLA) 2.9 2.9 2.9 5.1 5.1
Locked Rotor amps (LRA) 14.0 14.0 14.0 28.0 28.0
Watts (input) 540 540 540 990 990
Overload Thermal and Current (Auto Reset)
Condenser fan motor
Volts/phase/Watts (output) 220-240/1/18.3 220-240/1/18.3 220-240/1/18.3 220-240/1/25.6 220-240/1/25.6
Full Load Amps (FLA) 0.6 0.6 0.6 0.8 0.8
Other Loads
Volts/amps/Watts 220-240/0.002/0.4 220-240/0.002/0.4 220-240/0.002/0.4 220-240/0.002/0.4 220-240/0.002/0.4
* Capacity @ 180°F, 82°C inlet temperature, 160°F, 71°C inlet pressure dew point, 95°F, 35°C ambient temperature, 50°F, 10°C outlet
pressure dew point, and less than 5 psi, 0.35 kgf/cm2 pressure drop.
7
SPECIFICATIONS - Models 100 and 125
Description Model
100 125
Operating Conditions
Rated Capacity scfm 60 / 50 Hz 100 / 83 125 / 104
@125 psig, 8.8 kgf/cm2* (m3/min) 60 / 50 Hz (2.83 / 2.35) (3.54 / 2.95)
Maximum Working Pressure 175 psig (12.3 kgf/cm2)
Maximum Inlet Temperature 180°F (82°C)
Min/Max. Ambient Temperature 35-110°F (2-43°C)
Pressure Drop @ psi 60 / 50 Hz 3.5 / 2.6 4.6 / 3.1
rated capacity (kgf/cm2) 60 / 50 Hz (0.25 / 0.18) (0.32 / 0.22)
Refrigeration System Data
Compressor Type Hermetic, Rotary,Permanent Split Capacitor
BTU/HR - Refrigeration Only
@ ASRE-T Conditions 60 / 50 Hz 25100 / 20385
Outlet Air Temperature
(nominal @ rated conditions) 155°F (68°C)
Refrigerant Type R-407C
Refrigerant Charge oz (grams) 60 / 50 Hz 30 (851) 31 (880)
Suction Pressure Setting 67 psig (4.71 kgf/cm2)
Factory Test (design) Pressure
high side/low side 315/163 psig (22.2/11.5 kgf/cm2)
Condenser Fan Switch Setting (in-out) 240-180 psig (16.9-12.7 kgf/cm2)
Air Flow Across Condenser cfm 60 / 50 Hz 830 / 690
(m3/min) 60 / 50 Hz (23.5 / 19.5)
Electrical Data
Unit 208-230/1/60
VAC/phase/Hz 230/1/60
Minimum/maximum volts 187-253
Full Load Amps (FLA) 13.3
Branch Circuit Fuse Size (amps) 20
Compressor
Volts/phase/Hz 208-230/1/60
Rated Load amps (RLA) 12.2
Locked Rotor amps (LRA) 65.8
Watts (input) 2390
Overload Thermal and Current (Auto Reset)
Condenser fan motor
Volts/phase/Watts (output) 230/1/60
Full Load Amps (FLA) 1.1
Other Loads
Volts/amps/Watts 230/0.002/0.4
Unit 220-240/1/50
VAC/phase/Hz 220-240/1/50
Minimum/maximum volts 198-264
Full Load Amps (FLA) 10.7
Branch Circuit Fuse Size (amps) 15
Compressor
Volts/phase/Hz 220-240/1/50
Rated Load amps (RLA) 9.6
Locked Rotor amps (LRA) 48.5
Watts (input) 1990
Overload Thermal and Current (Auto Reset)
Condenser fan motor
Volts/phase/Watts (output) 230/1/50
Full Load Amps (FLA) 1.1
Other Loads
Volts/amps/Watts 220-240/0.002/0.4
* Capacity @ 180°F, 82°C inlet temperature, 160°F, 71°C inlet pressure dew point, 95°F,
35°C ambient temperature, 50°F, 10°C outlet pressure dew point, and less
than 5 psi, 0.35 kgf/cm2 pressure drop.
8
ELECTRICAL SCHEMATICS For Sales & Service Call: 705-722-5747 Ext.1
NEMA 5-20P
PLUG 20A, 125V
REFRIGERANT
COMPRESSOR
HIGH
TEMPERATURE
CONDENSER
FAN MOTOR
3 FPS 8 4 CONDENSER
FM - Fan Motor
FM FAN MOTOR TB - Terminal Block
CT - Contactor w/115V Coil
WIRING SCHEMATIC
FM FM
HTS HTS
SW LT SW LT
OLT OLT
M M
FPS
RC
FPS
RC
TB CT
Front of Dryer Right Side of Dryer Front of Dryer Right Side of Dryer
(Outside) (Inside) (Outside) (Inside)
5.1/16 "
128 mm
718 mm
317 mm
1.9/16 "
40 mm 1" 25 mm
5mm 21 mm
105 mm
217 mm
327 mm 257 mm
216 mm
168 mm
1.1/2"
38 mm
105 mm 41 mm
287 mm 130 mm
10
DIMENSIONS AND WEIGHTS
Models 50 and 75
425 mm
Model Weight 6mm
933 mm
8 7/16"
213 mm
419 mm
1.1/2"
38 mm 25 mm
15 1/4"
5mm 387 mm 21 mm
117 mm
429 mm
232 mm
160 mm
39 mm
59 mm
129 mm
175 mm
11
DIMENSIONS AND WEIGHTS
Models 100 and 125
Model Weight
1"
1"
PARTS DESCRIPTION 20 25 35 50 75
Separator
*Separator/Filter Cartridge E9-16 E9-16 E9-16 E9-20 E9-24
Filter Sleeve S9-16 S9-16 S9-16 S9-20 S9-24
*Drain Mechanism 05.4170-08 05.4170-08 05.4170-08 05.4170-08 05.4170-08
Bowl 03.0810-04 03.0810-04 03.0810-04 03.0810-05 03.0810-06
*O-ring Bowl 9320.552.14 9320.552.14 9320.552.14 9320.552.16 9320.552.16
Inlet (Compressed Air) Strainer
Strainer, inlet 4731.735.1 4731.735.1 4731.735.1 4731.735.2 4731.735.2
*Screen, strainer 4731.735.5 4731.735.5 4731.735.5 4731.735.7 4731.735.7
Electrical
Switch on/off 6110.706.7 6110.706.7 6110.706.7 6110.706.7 6110.706.7
Light, Fault (amber) 115/1/60 6350.451.10 6350.451.10 6350.451.10 6350.451.10 6350.451.10
Light, Fault (amber) 220-240/1/50 6350.451.11 6350.451.11 6350.451.11 6350.451.11 6350.451.11
Cord Set 115/1/60 03.7133-10 03.7133-10 03.7133-10 03.7133-11 03.7133-11
Cord Set 230/1/60 03.7133-24 03.7133-24 03.7133-24 03.7133-25 03.7133-25
Cord Set 220-240/1/50 03.7133-12 03.7133-12 03.7133-12 03.7133-12 03.7133-12
Capacitor, run 115/1/60 5910.103.17 5910.103.17 5910.103.17 5910.103.13 5910.103.13
Capacitor, run 220-240/1/50 5910.103.18 5910.103.18 5910.103.18 5910.103.49 5910.103.50
Capacitor, run 208-230/1/60 5910.103.18 5910.103.18 5910.103.18 5910.103.49 5910.103.49
Overload, Compressor 115/1/60 5925.571.12 5925.571.12 5925.571.12 5925.571.15 5925.571.15
Overload, Compressor 208-230/1/60 5925.571.13 5925.571.13 5925.571.13 5925.571.16 5925.571.16
Overload, Compressor 220-240/1/50 5925.571.14 5925.571.14 5925.571.14 5925.571.14 5925.571.14
Switch, fault light w/conn. 03.7419-02 03.7419-02 03.7419-02 03.7419-03 03.7419-03
Condenser Fan
Fan Motor 115/1/60 6105.226.2 6105.226.2 6105.226.2 6105.226.7 6105.226.7
Fan Motor 220-240/1/50 6105.226.4 6105.226.4 6105.226.4 6105.226.9 6105.226.9
Fan Motor 208-230/1/60 6105.226.4 6105.226.4 6105.226.4 6105.226.9 6105.226.9
Fan Blade 115-1-60 6105.378.2 6105.378.2 6105.378.2 6105.378.4 6105.378.4
Fan Blade 208-240-1-50/60 --- --- --- 6105.378.6 6105.378.6
Refrigeration System
Compressor 115/1/60 4130.106.67 4130.106.67 4130.106.67 4130.106.70 4130.106.70
Compressor 208-230/1/60 4130.106.68 4130.106.68 4130.106.68 4130.106.71 4130.106.71
Compressor 220-240/1/50 4130.106.69 4130.106.69 4130.106.69 4130.106.72 4130.106.72
Condenser 4130.112.13 4130.112.13 4130.112.13 4130.112.15 4130.112.15
Hot gas by-pass valve 4130.690.21 4130.690.21 4130.690.21 4130.690.22 4130.690.22
Filter/Dryer 4130.165.12 4130.165.12 4130.165.12 4130.165.12 4130.165.12
Fan Pressure Switch 4130.139.21 4130.139.21 4130.139.21 4130.139.21 4130.139.21
Cabinet
*Filter, Ambient Air 4460.233.3 4460.233.3 4460.233.3 4460.233.4 4460.233.4
Grommet (light & switch, front panel) 9320.302.11 9320.302.11 9320.302.11 9320.302.11 9320.302.11
Foot, mounting 9330.230.2 9330.230.2 9330.230.2 9330.230.2 9330.230.2
* Maintenance kits for the above models are available "*" indicates items included in the kits.
Maintenance Kits
For Dryer Models Kit Number
For Sales & Service Call: 705-722-5747 Ext.1
20, 25, 35 HITMK4
50 HITMK6
75 HITMK5
13
PARTS LIST
* Maintenance kits for the above models are available "*" indicates
items included in the kits.
Maintenance Kits
For Dryer Models Kit Number
100 RDMK3B
125 RDMK3B
14
NOTES
15
Warranty
The manufacturer warrants the product manufactured by it, when properly installed, operated, applied and
maintained in accordance with procedures and recommendations outlined in the manufacturer’s instruction manuals,
to be free of defects in material and workmanship for a period of one (1) year from date of purchase at the retail level
by the end user, not to exceed eighteen (18) months from the date of manufacture, provided such defect is
discovered and brought to the manufacturers attention within the aforesaid warranty period.
The manufacturer will repair or replace any product or part determined to be defective by the manufacturer within
the warranty period, provided such defect occurred in normal service and not as the result of misapplication, misuse,
abuse, neglect, incorrect maintenance, accident, or normal wear. Normal maintenance items requiring routine
replacement are not warranted.
The warranty covers parts and labour for the warranty period. Repair or replacement shall be made at the sole option
of the manufacturer. Any service performed on the product by anyone other than the manufacturer must first be
authorized by the manufacturer. Unauthorized service voids the warranty and any resulting charge or subsequent
claim will not be paid.
Products repaired or replaced under warranty shall be warranted for the unexpired portion of the warranty applying to
the original product, based on the original date of purchase and/or date of manufacture, as outlined above.
There is no other expressed warranty. Implied warranties including those of merchantability and fitness for a particular
purpose are limited to one (1) year from date of purchase to the extent permitted by law and any and all implied
warranties are excluded. This is the exclusive remedy. Liability for consequential damages under any and all warranties
are excluded to the extent exclusion is permitted by law.
This warranty gives you specific legal rights, and you may also have other rights within your jurisdiction.
All decisions by Devair Inc. with regard to this policy shall be final. Devair will not be responsible for any claimed
defective materials returned other than in accordance with this statement of policy or without our prior authorization.
Devair Inc.
P.O. Box 5800 Barrie, Ontario L4M 6K3
Tel: (705) 728-5657