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MPM 441 02 04

This document provides maintenance instructions for electric welding sets to be completed every 3 months. It outlines safety notes including completing a permit-to-work and lockout/tag-out permit. The 10 step job plan instruction checks that the machine is clean, fans and vents are clear, PCBs are securely mounted, cables are tight, current control operates correctly, and welding leads and sockets are undamaged and secure.

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Mousa Petrol
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27 views1 page

MPM 441 02 04

This document provides maintenance instructions for electric welding sets to be completed every 3 months. It outlines safety notes including completing a permit-to-work and lockout/tag-out permit. The 10 step job plan instruction checks that the machine is clean, fans and vents are clear, PCBs are securely mounted, cables are tight, current control operates correctly, and welding leads and sockets are undamaged and secure.

Uploaded by

Mousa Petrol
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GDI PREVENTIVE MAINTENANCE INSTRUCTION Date: 30/03/10 Rev: 0

Maximo Ref. MPM-441-02-04 SFI Code 441-02


Equip.
Electric Welding Set
Description
Mechanic
Manufacturer Miller Equip. Location
Workshop
Model All

MAINTENANCE SPECIFICATIONS

Frequency 3 Monthly Estimated Duration 2 Hours

Criticality 2 Area Authority Chief Electrician

Class Structure 2201 Failure Code WEES

Craft Chief Electrician No. of Craft 1

SAFETY NOTES

• Complete required Permit-To-Work (PTW).


• Lockout / Tag-out Permit required.
• Review / Complete Job-Safety-Analysis (JSA).
• Inform Area authority if work is carried out on critical equipment for ongoing
operation.
• Do not wear jewellery when working around rotating machinery.
• Wear all proper safety equipment.

JOB PLAN INSTRUCTION

1 Blow out machine with clean dry air. (70 PSI)

2 Ensure cooling fan blades are clean and free of dirt build up.

3 Ensure all air inlet and outlet vents are clean.

4 Ensure all PCB’s are securely mounted and connections are tight.

5 Check all main cable connections.

6 Check remote current control operates correctly.

7 Check for full current control through the unit rheostat.

8 Check the welding machine welding lead outlets for damage, tightness and cleanliness.

9 Ensure all mounting bolts are tight and the machine is secure.

10 Check all remote welding sockets for tightness and corrosion.

11 Check all welding leads for damage and faulty connections.

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