CURRICULUM of COMPETENCY UNIT (CoCU)

Sub Sector AFTER SALES

Job Area AUTOMOTIVE AFTER SALES SERVICE
Competency Unit Title AUTOMOTIVE WORKSHOP PRACTISES
The out come of this competency is to provide appropriate tools and equipment handling, safe workshop practices
and compliance to Department of Environmental and Department of Safety and Health rules and regulation. Upon
completion of this competency unit, trainees will be able to: -
 Maintain common mechanical hand tools
Learning Outcome  Maintain measuring tools
 Maintain power and pneumatic tools
 Maintain workshop equipment
 Maintain welding tools and equipment
 Adhere to legislative rules and regulation and workplace safety practices
Training Credit
Competency Unit ID TP-300-2:2013-C01 Level 2 36 Hours
Duration Hours
Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
1. Maintain common i. Types of common 1 hour Lecture i. Types of
mechanical hand mechanical hand common
tools tools such as:- mechanical hand
 Screwdriver tools identified
 Spanner ii. Usage of
 Plier common
ii. Usage of common mechanical hand
mechanical hand tools identified
tools iii. Safety of
iii. Maintenance of handling
common mechanical common
hand tools mechanical hand
iv. Storage procedure of tools identified
common mechanical iv. Common
hand tools mechanical hand
 Cleaning tools cleaned

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
 Storage v. Common
ergonomic mechanical hand
 Storage safety tools functionality
 Visual checked
management vi. Common
 Labelling mechanical hand
v. Safety of handling tools stored
common mechanical according to
hand tools storage
procedure
i. Identify types of 4 hours Demonstration
common &
mechanical hand Observation
tools
ii. Identify usage of
common
mechanical hand
tools
iii. Identify safety of
handling common
mechanical hand
tools
iv. Clean common
mechanical hand
tools
v. Check common
mechanical hand
tools functionality
vi. Store common
mechanical hand
tools according to
storage procedure

Attitude:
i. Cautions in handling

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
mechanical hand
tools
ii. Adhere to work
ethics

Safety:
i. Wear PPE when
handling mechanical
hand tools
ii. Follow safety rules
and regulations

2. Maintain measuring i. Types of common 1 hour Lecture i. Types of

tools measuring tools common
such as:- measuring tools
 Measuring tape identified
 Tram gauge ii. Usage of
ii. Usage of common common
measuring tools measuring tools
iii. Purpose of identified
equipment iii. Safety of
calibration handling
iv. Maintenance of common
common measuring measuring tools
tools identified
v. Storage procedure of iv. Measuring
common measuring equipment
tools ensured
 Cleaning calibrated
 Storage v. Common
ergonomic measuring tools
 Storage safety cleaned
 Visual vi. Common
management measuring tools
 Labelling functionality

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
vi. Safety of handling checked
common measuring vii. Common
tools measuring tools
stored according
i. Identify types of 4 hours Demonstration to storage
common measuring & procedure
tools Observation
ii. Identify usage of
common measuring
tools
iii. Identify safety of
handling common
measuring tools
iv. Ensure measuring
equipment
calibrated
v. Clean common
measuring tools
vi. Check common
measuring tools
functionality
vii. Store common
measuring tools
according to
storage procedure
Attitude:
i. Cautions in handling
measuring tools
ii. Adhere to work
ethics

Safety:
i. Follow safety rules
and regulations

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
3. Maintain power and i. Types of common 1 hour Lecture i. Types of
pneumatic tools power and common power
pneumatic tools such and pneumatic
as:- tools identified
 Grinder ii. Usage of
 Air saw common power
 Hand drill and pneumatic
ii. Usage of common tools identified
power and iii. Safety of
pneumatic tools handling
iii. Maintenance of common power
common power and and pneumatic
pneumatic tools tools identified
iv. Storage method of iv. Common power
common power and and pneumatic
pneumatic tools tools cleaned
 Storage v. Common power
ergonomic and pneumatic
 Storage safety tools functionality
 Visual checked
management vi. Common power
 Labelling and pneumatic
v. Safety of handling tools serviced
common power and vii. Common power
pneumatic tools and pneumatic
tools stored
according to
i. Identify types of 4 hours Demonstration
storage
common power and &
procedure
pneumatic tools Observation
ii. Identify usage of
common power and
pneumatic tools
iii. Identify safety of
handling common
power and
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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
pneumatic tools
iv. Clean common
power and
pneumatic tools
v. Check common
power and
pneumatic tools
functionality
vi. Service common
power and
pneumatic tools
vii. Store common
power and
pneumatic tools
according to Attitude:
storage procedure i. Cautions in handling
power and
pneumatic tools
ii. Maintain power and
pneumatic tools
regularly
iii. Adhere to work
ethics

Safety:
i. Wear PPE when
handling power and
pneumatic tools
ii. Ensure power tools
cable in good
condition
iii. Adhere to safety
rules and
regulations

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
4. Maintain workshop i. Types of workshop 1 hour Lecture i. Types of
equipment equipment such as:- workshop
 Air compressor equipment
 4 post hoist identified
 2 post hoist ii. Usage of
ii. Usage of workshop workshop
equipment equipment
iii. Maintenance of identified
workshop equipment iii. Safety of
iv. Storage method of handling
workshop equipment workshop
 Storage equipment
ergonomic identified
 Storage safety iv. Workshop
 Visual equipment
management cleaned
 Labelling v. Workshop
v. Safety of handling equipment
workshop equipment functionality
checked
vi. Workshop
i. Identify types of 4 hours Demonstration
equipment
workshop &
serviced
equipment Observation
vii. Workshop
ii. Identify usage of
equipment
workshop
stored according
equipment
to storage
iii. Identify safety of
procedure
handling workshop
equipment
iv. Clean workshop
equipment
v. Check workshop
equipment
functionality
vi. Service workshop
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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
equipment
vii. Store workshop
equipment
according to
storage procedure
Attitude:
i. Cautions in
handling workshop
equipment
ii. Maintain workshop
equipment regularly
iii. Adhere to work
ethics

Safety:
i. Wear PPE when
workshop
equipment
ii. Ensure workshop
equipment in good
condition
iii. Adhere to safety
rules and
regulations

5. Maintain welding i. Types of welding 1 hour Lecture i. Types of welding

tools and such as: - identified
equipment  Spot weld ii. Usage of welding
 Metal Inert Gas tools and
(MIG) weld equipment
ii. Usage of common identified
welding tools and iii. Safety of
equipment handling welding
iii. Maintenance of tools and
welding tools and equipment

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
equipment identified
iv. Storage method of iv. Welding tools
welding tools and and equipment
equipment cleaned
 Storage v. Welding tools
ergonomic and equipment
 Storage safety functionality
 Visual checked
management vi. Welding tools
 Labelling and equipment
v. Safety of handling stored according
welding tools and to storage
equipment procedure

i. Identify types of 4 hours Demonstration

welding &
ii. Identify usage of Observation
welding tools and
equipment
iii. Identify safety of
handling welding
tools and
equipment
iv. Clean welding tools
and equipment
v. Check welding
tools and
equipment
functionality
vi. Store welding tools
and equipment
according to
storage procedure

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
Attitude:
i. Cautions in handling
welding tools
ii. Adhere to work
ethics

Safety:
i. Wear PPE when
handling welding
tools
ii. Follow safety rules
and regulations

6. Adhere to i. Occupational Safety 2 hours Lecture i. Occupational

legislative rules and Health Act 1994 Safety and
and regulation and (OSHA) & Factory Health Act 1994
workplace safety and Machinery Act (OSHA) &
practices 1967 (FMA) and Factory and
regulation such as: Machinery Act
 Hazard 1967 (FMA) and
Identification regulation
Risk Assessment complied
& Risk Control ii. Types of
(HIRARC) Personal
ii. Types of Personal Protective
Protective Equipment
Equipment (PPE) (PPE) identifed
such as: - iii. Personal
 Ear plug Protective
 Gogle Equipment
 Welding glove (PPE) wore
 Safety shoes iv. Types of waste
 Overall identified
iii. Proper usage of v. Waste
Personal Protective management

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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
Equipment (PPE) identified
iv. Types of waste such vi. Environmental
as:- quality act 1974
 Scrap iron and the
 Solvent regulation under
v. Waste management the act complied
such as: - vii. Road Transport
 Waste handling Act 1987 and the
 Waste storage regulation under
 Waste disposal the act complied
vi. Environmental
quality act 1974 and
the regulation under
the act
vii. Road Transport Act
1987 and the
regulation under the
act

i. Comply to 7 hours Demonstration

Occupational &
Safety and Health Observation
Act 1994 (OSHA) &
Factory and
Machinery Act 1967
(FMA) and
regulation
ii. Identify types of
Personal Protective
Equipment (PPE)
iii. Wear Personal
Protective
Equipment (PPE)
iv. Identify types of
waste
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 Attitude / Safety / Training Delivery Assessment
Work Activities Related Knowledge Applied Skills
Environmental Hours Mode Criteria
v. Identify waste
management
vi. Identify scheduled
waste
vii. Comply to
environmental
quality act 1974
and the regulation
under the act
viii. Comply to Road
Transport Act 1987
and the regulation
under the act
Attitude:
i. Adhere to
workplace safety
practises
ii. Follow safety
signage
iii. Adhere to
Environmental
Quality Act 1973
and the regulation
under the act
iv. Adhere to Road
Transport Act 1987
and the regulation
under the act

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Employability Skills

Core Abilities Social Skills

01.04 Analyse information. 1. Communication skills

02.06 Write memos and letters. 2. Conceptual skills
03.08 Develop and maintain a cooperation within work group. 3. Interpersonal skills
04.01 Organize own work activities. 4. Learning skills
04.02 Set and revise own objectives and goals. 5. Leadership skills
04.03 Organize and maintain own workplace. 6. Multitasking and prioritizing
04.04 Apply problem solving strategies. 7. Self-discipline
04.05 Demonstrate initiative and flexibility. 8. Teamwork
06.05 Analyse technical systems.

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Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Mechanical hand tools 1:5

2. Measuring tools 1:5
3. Power and pneumatic tools 1:5
4. Welding set and tools 1:5
5. Workshop equipment 1:20
6. Personal Protective Equipment (PPE) 1:1
7. Workbench 1:5
8. Body repair manual 1:20
9. Legislative rules and regulation booklet 1:20

References

REFERENCES

1. S. K. Yadav (2006), Workshop Practice, Discovery Publishing House, ISBN 81-8356-107-1

2. H S Bawa (2009), Workshop Practice 2nd Edition, Tata McGraw Hill, ISBN 978-0-07-067119-5

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