Tokimec ES160 - Simrad RGC11manual RevA
Tokimec ES160 - Simrad RGC11manual RevA
Instruction Manual
This manual is intended as a reference guide for correctly
installing and maintaining the RGC11 Gyrocompass.
20220414A 1
Robertson RGC11 Gyrocompass
Document revisions
Document history
2 20220414A
Instruction Manual
Contents
1 Introduction ........................................................................................................................... 7
1.1 General..................................................................................................................... 7
1.2 Configuration.......................................................................................................... 7
1.3 Construction ........................................................................................................... 7
1.3.1 Master compass ....................................................................................... 8
1.3.2 Transmission unit ................................................................................. 10
1.3.3 Repeater compass ................................................................................. 10
2 Operation.............................................................................................................................. 13
2.1 Master compass control panel ............................................................................ 13
2.2 Start, Running....................................................................................................... 16
2.2.1 Master Compass.................................................................................... 16
2.2.2 Transmission Unit and Repeater Compass ....................................... 17
2.2.3 Optional rectifier................................................................................... 17
2.2.4 Caution in running ............................................................................... 18
2.2.5 Monitoring during voyage .................................................................. 18
2.2.6 Alarm ...................................................................................................... 19
2.3 STOP ...................................................................................................................... 19
2.3.1 Master compass ..................................................................................... 19
2.3.2 Transmission unit ................................................................................. 19
2.3.3 Optional rectifier................................................................................... 19
3 Technical specifications..................................................................................................... 23
3.1 Accuracy ................................................................................................................ 23
3.2 General specifications .......................................................................................... 23
3.3 RS422 output (option).......................................................................................... 24
4 Installation ........................................................................................................................... 25
4.1 Caution in Installation ......................................................................................... 25
4.2 Installation notes .................................................................................................. 25
4.3 Notes when the Sensitive Element is Assembled ............................................ 26
4.4 Opening package of the Sensitive Element...................................................... 26
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Robertson RGC11 Gyrocompass
5 Adjustment........................................................................................................................... 33
5.1 Inverter Unit ......................................................................................................... 33
5.1.1 Voltage adjustment (RV1).................................................................... 33
5.1.2 Frequency adjustment (RV21)............................................................. 33
5.2 Servo amplifier (Figure 5-6) ................................................................................ 34
5.2.1 Phase adjustment (R61)........................................................................ 34
5.2.2 Phase adjustment (R55)........................................................................ 35
5.2.3 Servo gain R21....................................................................................... 35
5.3 Panel (Figure 5-7) ................................................................................................. 35
5.3.1 Adjustment of latitude signal voltage (R46) ...................................... 36
5.3.2 Adjustment of illumination (R13, R15, R6) ........................................ 36
5.4 I/F PCB (Figure 5-8) .............................................................................................. 36
5.4.1 Tilt signal offset adjustment (R25) ...................................................... 36
5.4.2 Torquer signal offset adjustment (R40).............................................. 37
5.5 CPU PCB (Figure 5-9) .......................................................................................... 38
5.6 Transmitter............................................................................................................ 38
5.6.1 Zero adjustment.................................................................................... 39
5.6.2 Confirmation of the transmitter signal .............................................. 40
5.6.3 Confirmation of the repeater rotating direction ............................... 40
5.7 Adjustment of Sensitive Element....................................................................... 42
5.7.1 Adjustment of horizontal ring level ................................................... 42
5.7.2 Adjustment of gyro rotor level............................................................ 43
5.7.3 Azimuth adjustment............................................................................. 43
6 Principles of Gyrocompass................................................................................................ 49
6.1 Rotation of Earth’s surface .................................................................................. 49
6.2 Characteristics of Gyroscope............................................................................... 50
6.2.1 Gyroscope inertia.................................................................................. 50
6.2.2 Precession............................................................................................... 51
6.3 North-seeking action ........................................................................................... 52
Fundamental construction.................................................................................. 52
6.3.2 Oscillation in the direction of east and west (no damping motion)53
6.3.3 The inclination of the gyro .................................................................. 54
4 20220414A
Instruction Manual
7 MAINTENANCE ................................................................................................................ 89
7.1 General................................................................................................................... 89
7.2 Routine Inspection ............................................................................................... 89
7.3 Periodical Inspection............................................................................................ 90
8 TROUBLESHOOTING...................................................................................................... 91
8.1 General................................................................................................................... 91
8.2 Troubleshooting Chart ........................................................................................ 91
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Robertson RGC11 Gyrocompass
6 20220414A
Introduction
1 INTRODUCTION
1.1 General
The RGC11 Gyrocompass has been designated for medium and small
vessels to get higher accuracy and reliability. It is based on the
Tokimec ES series gyrocompass of which more than 20,000 sets
already have been installed.
RGC11 has a performance that complies with IMO A.424 (XI) and
Wheel Mark Specifications. The gyrocompass automatically corrects a
speed error by inputting the speed signal (200 pulses/NM) from the
outside unit.
It is also compact in size, easy to install and to operate. In addition it
features fewer failures and simple maintenance.
RGC11 basically consists of a master compass and a transmission unit.
Seven repeater circuits can be connected to the transmission unit.
1.2 Configuration
The Master Compass is supplied from the factory in two units, the
Master Compass harness and the gyrosphere (rotor). The rotor is
mounted in the Master Compass harness during installation. This
rotor is tuned to the Master Compass.
Transmission unit and repeaters with different mounting brackets
may also be supplied. Item description is as follows:
Master Compass w/rotor: Robertson RGC11
Transmission unit: Type TR-102-1
Repeater: Type RP-41-1
Repeater Mounting: Type MB-21-1
Repeater Mounting: Type BB-21-1
One spare parts box is also supplied.
Dimensional drawings are shown in Chapter 10.
1.3 Construction
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Robertson RGC11 Gyrocompass
8 20220414A
Introduction
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Robertson RGC11 Gyrocompass
The transmission unit consists of a Step Amplifier PCB that buffers the
received grey code heading signal and provides seven fused outputs.
The received grey code signals are corrected for speed and latitude
error in the CPU PCB.
On the front panel of the unit, the power switch, power on lamp, and
fuses for power supply to the repeater circuits are arranged.
10 20220414A
Introduction
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Robertson RGC11 Gyrocompass
Running Lamp
Power Switch
Repeater Fuse
12 20220414A
Operation
2 OPERATION
For location of the various controls and details of the compass control
panel section, refer to figure 2-1, Master Compass Operating Panel,
found at the end of this chapter.
1. Power supply switch:
The Master Compass is switched "ON" and "OFF" by this switch.
2. Latitude corrector
The present latitude is set by this knob during start-up of the gyro.
The dial is divided in two segments with zero latitude in the
middle, with North latitude from zero, increasing with CW
direction and South latitude from zero and CCW direction.
The setting is shown in the display when Latitude mode is
selected as indicated below by "Latitude display" example".
After setting the present latitude, press ENTER to enable the
processor computation. Latitude changes are now automatically
computed by the processor, based on ships speed and heading.
Corrections must be made by the ▼ and ▲ buttons, followed by
ENTER!
3. Speed corrector
The speed corrector knob has two functions. When set fully CCW,
the speed is set for AUTOMATIC, using 200 pulses/nautical mile as
control signal from the ship's log if connected.
When setting the knob to the ship's current speed, the automatic
function is switched off and the gyrocompass is corrected
manually by the set speed.
Note ! Allways set the speed corrector properly as the automatic latitude
correction is controlled by the speed signal.
4. Mode Switch
By pressing this switch, a number of information is called up in
the display. The information is shown in the following order:
1. Latitude
2. Master Compass heading
3. Repeater heading
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Robertson RGC11 Gyrocompass
4. Ships speed
5. Error codes
When the latitude is displayed, a leading character indicating an
"L", is shown either on the upper half of the display for northern
latitudes or on the lower half for southern latitudes.
Latitude display
Example:
Compass display
The compass heading display will show two different headings.
When the dot is flashing, the readout is the same as the compass
card, and not compensated for speed/latitude. When the dot is not
flashing, the heading readout is compensated for speed/heading,
and is the same as any repeater heading (step repeaters are
calibrated to this heading)
Example:
FLASHING DOT NO FLASHING DOT
Error Codes
Several error codes may be shown, indicating the following failures:
E-1 Abnormal control voltage
E-2 Abnormal rotor speed
E-3 Abnormal servo loop
E-4 Abnormal rotor level
E-5 No mains supply
14 20220414A
Operation
5. Lamp Switch
By pressing this button, all indicator lamps, the display and the
compass card illumination lamps are switched ON and OFF.
6. Illumination switch
The indicator lamps, display and compensation card illumination
lamps are switched for "bright" or "dark" by pressing this switch.
7. Alarm light/buzzer stop switch
A gyro failure actuates both an audible and a visual alarm. The
audible alarm, given by a buzzer, is cancelled by pressing the
switch, while the alarm light will stay on for as long as the failure is
present.
8. "UP" and "DOWN" switches
These switches are used to set the latitude, longitude and also the
gyro heading (during start-up, see Start Procedure)
Pressing ▼ decreases and pressing ▲ increases the numerical
value.
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Robertson RGC11 Gyrocompass
16 20220414A
Operation
5. After the "START" indicator lamp comes on, confirm that the master
compass has been set to the latitude display mode (L is displayed on
the first digit), and make fine adjustment of the set latitude by using
▼ or ▲ switch. The latitude can be set up to 70 degrees.
After setting the Latitude, press the "ENT" switch to complete the
setting. If you do not press this switch, the master compass will
operate on the value set prior to the new setting.
Note ! If you do not press the "ENT" switch within 10 seconds after the new
latitude has been set, the value automatically returns to the one prior to
the new setting.
6. Select display function for Master Compass Heading mode (decimal
point begins to flash), by pressing the mode switch and set the
compass display heading to the value shown by the compass card
by using Up or Down (▼ or ▲) fine adjustment switches.
After setting the value, press the "ENT" switch to complete the
setting. If you do not press this switch, the master compass will
operate on the value set prior to the new setting.
Note ! If you do not press the "ENT" switch within 10 seconds after the new
latitude has been set, the value automatically returns to the one prior to
the new setting.
Refer to Figure 2-2 at the end of this chapter to identify the controls of
the transmission unit and repeaters.
1. After having completed the display setting for the master compass
heading, verify that the "RUNNING" indicator lamp is on. If not,
wait until the lamp comes on.
2. Then turn the transmission unit power supply switch to "ON", and
verify that the "REPEATER" lamp on the master compass comes on.
3. To synchronize a repeater, turn the switch on the Dimmer Unit to
the OFF position. Push in and turn the adjustment knob on the
repeater for correct heading. Release the adjustment knob and turn
the switch on the Dimmer Unit to the ON position.
4. Check the readings of the repeater and the master compass
repeater display again. If there is any discrepancy between the
readings, repeat the synchronization procedure.
Note ! The gyro compass is settled for navigation use after about three hours.
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Robertson RGC11 Gyrocompass
1. When the ship's speed signal is supplied from a speed log, the
speed/latitude error can be corrected for automatically.
It is, however, necessary to check the latitude at regular intervals. If
there is any discrepancy between the actual latitude of the ship
and the latitude set on the master compass, select the latitude
display mode by pressing the mode switch on the control panel of
the master compass and correct the present latitude by using the ▲
(Up) or ▼ (Down) switch. Do not forget to press the "ENT" switch
after the setting.
Note ! If manual correction of the latitude must be made, make sure that the
correction is made before the latitude error exceeds 10 degrees, else gyro
error will be introduced.
2. A gyro compass generates heading errors as a function of the ship's
speed. This gyro compass can automatically calculate the amount of
speed error by using the ship's speed as an input signal from the
log (200 pulses/mile), or by manual control. Corrected heading
signals are then transmitted to the repeaters.
At regular intervals, check that the ship's speed is correctly
displayed at the master compass display. Press the mode switch to
select ship's speed and eventually correct the display readout by
adjusting the "SPEED"-knob. The speed correction can be set to a
maximum of 50 knots.
Note ! When setting the speed correction manually, make sure that the
correction is made before the difference between the set speed correction
and the new speed exceeds 20 kts, else gyro error will be introduced.
The amount of speed error can be obtained by the attached "Figure
2-4 Speed Error Graph".
3. An error may be generated in the gyro compass if a sharp turn or a
rapid change of speed is made while the "FAST" indicator lamp is
lit. It is therefore recommended to wait until the "FAST" indicator
lamp is switched off before departing from port.
4. The gyro compass heading can be corrected any time. However,
never forget to adjust the synchronization of each repeater reading
after a heading correction.
18 20220414A
Operation
2.2.6 Alarm
If a failure occurs in the master compass, both the audible buzzer and
the visual alarm light will be activated.
If the alarm should be of instantaneous nature, both the audible and
visual alarm will be cancelled when pressing the "BUZZER STOP".
If the alarm light is still on after pressing the Buzzer Stop, select Error
Codes by the Mode Switch. There are 5 different faults that may be
displayed:
1. E-1 Abnormal control voltage
2. E-2 Abnormal rotor speed
3. E-3 Abnormal servo loop
4. E-4 Abnormal rotor level
5. E-5 No mains voltage supplied to the master compass (N+, N-)
Note ! If an E5 alarm occurs, the back-up power operates the gyro. Check the
mains power.
If one failure leads to another failure, the fault code will include a
maximum of three codes such as E423, where 4 is abnormal rotor level,
2 is abnormal rotor speed (RPM) and 3 is abnormal servo loop.
If a failure occurs, try to switch the master compass off and on. If the
failure is still present, service is required.
2.3 STOP
Turn the power supply switch in the master compass from "ON" to
"OFF".
Turn the switch in each repeater to "OFF" and the power supply switch
in the transmission unit to "OFF".
After confirming that the power supply switches in the master compass
and the transmission unit are turned off, turn the power supply switch
of the optional rectifier unit "OFF".
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Robertson RGC11 Gyrocompass
11 14 10 4
GYROCOMPASS
12 START REPEATER SPEED LATITUDE POWER
MODE
RUNNING FAST
S N OFF ON
20 0
10
10
10 30 20 20
ALARM
30 30
LAMP DIM
0 40 40 40
ENT
13 50
60
50
60
AUTO 50KT 70 70
5 6 7 8 9 3 2 1
20 20220414A
Operation
Running Lamp
Power Switch
Repeater Fuse
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Robertson RGC11 Gyrocompass
90 - 90 - 270 - 270
10 - 170 - 190 - 350
20 - 160 - 200 - 340
( )
0 - 180 - 190 - 0
(+)
30
(+)
( )
28 0
26 0.2
0.4
24
0.6
22
0.8
20 1.0
1.2
18
1.4
16
1.6
14 1.8
2.0
12
2.2
10
2.4
8
2.6
6 2.8
3.0
4
3.2
2
3.4
0 3.6
90 80 70 60 50 40 30 20 10 0 3.8
Latitude (degrees)
Note ! When the course is 270°~0°~90°, the true heading is the value of the
compass heading from which the speed error is subtracted.
When the course is 90°~180°~270°, the true heading is the value of the
compass heading to which the speed error is added.
22 20220414A
Technical Specifications
3 TECHNICAL SPECIFICATIONS
3.1 Accuracy
20220414A 23
Robertson RGC11 Gyrocompass
end text
knots
ship’s speed
degree
bearing
start text
24 20220414A
Installation
4 INSTALLATION
Note ! Never throw away the packing case and the packing material of the sensitive
element even after the installation. They may be used at the time of periodical
inspection or repair.
Each item is marked as follows:
1. Type of the gyro
2. Number of repeater
3. With or without option
4. Input power supply
Make sure the number of the sensitive element sticked on the upper
surface of the master compass coincides with the number of the
sensitive element that has been sent together with the master
compass.
20220414A 25
Robertson RGC11 Gyrocompass
26 20220414A
Installation
1. Put the package case (made of foamed styrol) on the level place
and open the upper packing case.
2. The sensitive element is wrapped in a vinyl bag. Therefore,
carefully remove the vinyl tapes to open the bag.
3. Take out the drying agent and damper oil enclosed together with
the sensitive element.
4. Take out the sensitive element holding its horizontal ring.
5. Remove the cardboard from the rotor level.
6. Remove the sponge from the pick up section.
7. Remove the protection cover from the ball-bearing section of the
horizontal ring.
8. Remove the cover of the damper case.
9. Remove the spacer from between the lower part of the rotor case
and the vertical ring.
10. Inject damper oil into the damper case. After the injection, the
sensitive element should not be inclined by an angle of 45 degrees
or more.
11. After all the above procedures have been made, the sensitive
element is ready to be mounted in the binnacle.
20220414A 27
Robertson RGC11 Gyrocompass
Confirm there is a small gap in N-S axis by moving the horizontal ring
in the direction of N-S axis after assembly.
28 20220414A
Installation
20220414A 29
Robertson RGC11 Gyrocompass
30 20220414A
Installation
20220414A 31
Robertson RGC11 Gyrocompass
32 20220414A
Adjustment
5 ADJUSTMENT
The electric adjusting points of this system are in the Inverter Unit,
Servo Amplifier PCB, Panel PCB and in the I/F PCB.
In the inverter unit, the rotor power supply voltage and frequency are
adjusted.
1. Supply the power to the master compass and confirm the input
voltage is 24VDC +30% - –20%. Then wait until the rotor is
running up.
2. After about 5 minutes, adjust RV1 so that voltages between
phantom ring terminals 8-9, 9-10, 8-10 are 100V rms AC (Figure 5-
1)
Note ! Due to the frequency of 400 Hz, an true Rms voltmeter may read 93VAC.
123 V
123 V
2,5 ms
Figure 5-1
1. Supply the power to the master compass and confirm the input
voltage is 24VDC +30% - 20% (between terminals + and –).
2. Adjust RV21 so that the frequency between phantom ring
terminals 8 and 9 is 400±2Hz
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Robertson RGC11 Gyrocompass
Note ! During adjustment of the servo amplifier, the alarm may sound, but has
no significance.
TP5-TP1
TP6-TP1
Figure 5-2
TP5-TP1
TP6-TP1
Figure 5-3
34 20220414A
Adjustment
90°
Figure 5-4
After items 5.2.1 and 5.2.2 are completed, adjust the servo loop again.
1. Start the master compass and wait until the “RUNNING” lamp on
the panel comes on.
2. Generate hunting of the phantom ring by rotating R21 CW
gradually.
3. When the phantom ring is hunting, rotate R21 CCW gradually
and set it where the hunting stops.
4. After the item 3 is completed, confirm no hunting occurs at every
45° with rotating the master compass by 360° (or rotating the
sensitive element).
20220414A 35
Robertson RGC11 Gyrocompass
Note ! During adjusting I/F PCB, the alarm may sound, but has no significance due
to the adjustment.
It is very difficult to adjust the tilt signal on board because the signal
level is very low. Therefore the offset adjustment of the tilt signal
should be made ashore.
The gyro compass settle point error may in a short period become
large when the offset adjustment of the tilt signal is not within the
values shown in 4 below.
1. Remove the case mounting screw to be able to open the master
compass case easily.
2. Start the master compass and wait for more than 4 hours to settle
the compass completely.
3. After settling the compass, open the front case and measure the
voltage between TP9-TP1 on I/F PCB.
36 20220414A
Adjustment
Note ! The tilt signal change by R25 is very slow. Then turn R25 a little and
close the front case at once.
Leave as it is for at least 2 minutes. Then open the front case again and
measure the voltage.
Do not open the case except when measuring the voltage and adjusting
R25.
Always close the case during waiting.
Caution ! The position of the bubble level is also contributing to the tilt voltage.
Adjusting the voltage also changes the bubble level. For bigger offset,
bubble level weights have to be installed. In case of problems, contact
Simrad Robertson AS.
S1 S2 S1 S2
1 OFF 1 OFF 1 OFF 1 OFF
2 OFF 2 OFF 2 OFF 2 OFF
3 OFF 3 OFF 3 OFF 3 OFF
4 OFF 4 OFF 4 OFF 4 OFF
5 OFF 5 ON 5 OFF 5 ON
6 OFF 6 OFF 6 ON 6 OFF
7 ON 7 OFF 7 ON 7 OFF
8 OFF 8 ON 8 OFF 8 ON
SW53 SW632
Note ! During service exchange of element, note that for software version V632,
S1 no 6 and 7 are ON. For software version V53, S1 no 6 is OFF.
Software version follows the sensitive element.
• Jumper
➀ J1: Jumper
➁ J2: Not required
➂ J3: Not required
➃ J4: Not required
5.6 Transmitter
(Refer to paragraph 6.9.2 and 6.9.9)
This adjustment is necessary for synchronizing the master compass
bearing (card reading) with the master compass bearing on the panel.
This adjustment should always be made when T/M PCB, the disc
(Part no. 10230086-), the servo motor assembly and T/M assembly are
replaced.
This adjustment has been made correctly when shipment, however,
confirm items in 5.6.2.
Caution ! Some wiring to the master compass may have to be removed for this
adjustment.
38 20220414A
Adjustment
20220414A 39
Robertson RGC11 Gyrocompass
40 20220414A
Adjustment
CN2
U7 CN1
U8
CNA
Q9 Q8 Q7 Q6
Dimmer
Latitude
20220414A 41
Robertson RGC11 Gyrocompass
R25 R40
C12
CN5 CN4
U1
J1
K1 SCG
J2
CNA
SCG RD
CN2 CN1
U20
R41
R40 U1 U3
R43
U21
BZ1
K1 K2 S1 S2 CR8 (FS)
J1
CR7 (LEV)
CN4 CN3 CN7 CN5 CN6 CN8 CR6 (PS)
The East side of the horizontal ring shall stay risen by approx. 20
minutes arc.
To check this, place a weight of 2.4 g (1 mm in thickness) on the East
side (the pick up torquer side) of the horizontal ring after the gyro is
switched off and has stopped. Place the reference level in the centre
of the standard surface on the North side (damper case side) of the
horizontal ring. Verify that the East-West balance reads zero on the
reference level. If necessary, adjust the balance by putting weights on
42 20220414A
Adjustment
the weight mounting screw on the East and West sides of the
horizontal level.
After making the balance, remove the 2.4 g weight on the East side of
the horizontal ring.
This raises the East side of the horizontal ring by 20 minutes arc.
Note ! Be careful when adjusting the level bubble position, because it causes the
azimuth to shift. If necessary, adjust the reading of the azimuth by the
suspension twist wire.
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Robertson RGC11 Gyrocompass
Rotate the tangent screw so that the suspension wire assembly rotates
in the counter-clockwise direction when viewing the suspension
bracket from above.
One rotation if the tangent screw changes the azimuth by
approximately 10 degrees.
When the gyro azimuth is too low (Easterly):
The adjustment can be made in the same manner as shown above; in
this case, however, the tangent screw is turned so that the suspension
wire assembly rotates in the clockwise direction when viewed from
above.
Note ! Never touch other weights when making the adjustment, because they have
been adjusted at the factory.
44 20220414A
Adjustment
20220414A 45
Robertson RGC11 Gyrocompass
E W
46 20220414A
Adjustment
20220414A 47
Robertson RGC11 Gyrocompass
SHIFT OF AZIMUTH
SHIFT OF AZIMUTH
15' 3.0° 3.0°
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 0 1/8 1/4 3/8 1/2
48 20220414A
Maintenance
6 PRINCIPLES OF GYROCOMPASS
As is well known, the earth rotates with the north and south poles as
its axis and revolves around the sun. Consequently, any point on the
surface of the earth is also performing exactly the same movement
referred to above. Let us consider the above rotating motion. In the
case of a gyrocompass, only the rotating motion of the earth is related
to its action and no paralleled motion is related to it. When a point at
the North pole and another point at the equator are considered, the
two points are revolving around the sun while they themselves are
rotating. From another point of view, the above can be expressed as
follows:
a. A point at the North pole rotates with a vertical line as its axis.
b. A point at the equator rotates with the NS line which passes
through that point as its axis.
c. Any point on a latitude between the North pole and equator
rotates with a NS line as its axis, and at the same time, there is a
rotation which uses a vertical line as the axis. When the rotating
movement, due to the rotation of the earth, is divided into
horizontal and vertical components, the rotation which uses the
vertical line as its axis becomes the vertical component, and the
rotation which uses the NS line
as its axis becomes the horizontal
component. If indicates the
speed of the earth’s rotation
(angular velocity) Ω and if
indicates the latitude Φ, the
horizontal component (the
rotation which uses the vertical
line as its axis) is shown as
Ω sinΦ. Of the above two, the
one which is related to the north-
seeking action is the horizontal
component. The vertical Figure 6-1
component determines the tilt of
20220414A 49
Robertson RGC11 Gyrocompass
50 20220414A
Maintenance
Figure 6-4
20220414A 51
Robertson RGC11 Gyrocompass
As has been explained in Figure 6-2, the gyro with three axis of
angular freedom alone is not able to point to the true north on the
rotating earth. Therefore, a device which corrects this error is
necessary.
The principle of
construction is shown
in Figure 6-6. The
rotor case in which
the gyro is housed is
held by a vertical axis
within the vertical
ring, and the vertical
ring is supported by a
horizontal axis. The
vertical ring is
provided with liquid
ballistics, two of
which form one set,
and these liquid Figure 6-6
ballistics are inter-
connected by en airpipe (tube). In practice, two sets of liquid ballistics
are attached to the vertical ring. The ballistics are filled with liquid.
When the vertical axis tilts together with the gyro around the
horizontal axis, the liquid ballistics also tilt. The liquid flows from one
liquid ballistic to the other and a difference is created in the amounts
of liquid in the liquid ballistics. Due to gravity, a torque is created
around the horizontal axis, and this torque acts on the gyro. As has
52 20220414A
Maintenance
been previously explained that the gyro, maintaining its tilt, turns
around the vertical axis with the above torque. The above is an
explanation of the principles of construction and operation. The
balance of each component is perfectly adjusted, and the gravity of
the entire equipment (including liquid) matches the intersecting point
of the horizontal and vertical axes when the rotating axis of the gyro
is horizontal. Further, if the rotating direction of the gyro is indicated,
the rotating vector becomes as shown in the drawing. The side which
is opposite to the vector direction points to the north. Thus, the
rotation of the gyro is clockwise as seen from the north.
Figure 6-7
In A of Figure 6-7, the gyro points to the east with its axis in
horizontal. Since the gyro axis is horizontal, the balance is perfect and
no torque is affected. Consequently, the gyro holds a constant
direction in space. As the earth rotates, the gyro reaches B in Figure 6-
7. Since the gyro is pointing towards one direction constantly, it
maintains the direction of A. However, as far as the point on the
surface of the earth, the gyro tilts towards an angle which
corresponds to the rotation from A to B, and the north-seeking end
slowly rises.
With the above inclination of the gyro, the liquid in the north-side
liquid ballistic flows to the south-side liquid ballistic and causes a
difference in the amounts of the liquid in the two liquid ballistics.
Gravity acts on this difference, and a torque is applied to the gyro
20220414A 53
Robertson RGC11 Gyrocompass
(around the horizontal axis). With the above torque, the gyro
performs precession and starts turning towards the north. After this,
the gyro goes through the same processes and gradually point to the
true north and stop when it arrives at D in Figure 6-7.
To enable the gyro of Figure 6-6 to point to the north in the manner
described above, first the gyro axis must tilt with respect to the
horizontal plane to cause the gyro to perform a precession toward the
north. As can be seen from the explanation made in the preceding
paragraphs, the above inclination is caused by the rotation of the
earth’s surface. For instance, the rotation of the earth’s surface which
uses the NS line as the axis is the cause of the above inclination.
However, since the turning of the gyro occurs at the right angle to the
force applied in accordance with the law of precession, the angle of
inclination does not change with the above turning movement of the
gyro. Thus, all the angles of inclination are formed by the relative
movements of the gyro to the earth’s surface. For this reason, when
the gyro is pointing to the east, the north-seeking end rises, and when
the gyro is pointing to the west, the north-seeking end goes down.
The speeds are faster when the angle of deviation from north is
greater and becomes slower when the gyro approaches the true
north, and there is no change in the inclination when the gyro is
pointing near the true north.
54 20220414A
Maintenance
Figure 6-8
Thus, the locus drawn in this case also is an oval which is symmetrical
with that when the gyro is pointing east. Ultimately, the gyro axis
continues to oscillate to east and west, while drawing an oval circle as
shown in Figure 6-8. Because of the above, when the gyro is to be
used as a gyrocompass, a damping device which attenuates the above
oscillations and causes the gyro to point north and the stop becomes
necessary.
20220414A 55
Robertson RGC11 Gyrocompass
action as
described above.
Therefore,
different from the
above case, the
speed of
precession
becomes slower
and the gyro axis
returns to its
horizontal
position quickly. Figure 6-9
As a result, the
obtained westerly angle of deviation is relative small in comparison
with the original easterly angle of deviation. In other words, the
swing angle has been diminished as such. At the next moment, the
end of the gyro axis pointing to the west begins to return to the east
again. This movement further diminishes the swing angle. Through
the repetition of this action, the gyro axis at last stops with its end
pointing to the north. Figure 6-9 shows how the swing angle is
diminished with elapse of time.
Azimuth errors that may occur to the master compass can be divided
into three types: an error caused by the tilting of the horizontal
surface of the spinning axis (such as a latitude error), ballistic
deflection caused by the acceleration generated by the movement of a
ship, and speed error caused by a ship’s speed.
(Refer to the section 6-6 and 6-7 for details about errors.)
56 20220414A
Maintenance
20220414A 57
Robertson RGC11 Gyrocompass
Latitude error
At any settled point other than the equator, the gyro has a constant
inclination in accordance with the latitude. Therefore, the torque
which is proportional to the inclination of the gyro is exerted about its
vertical axis by the damping weight. The gyro settles at the balanced
position between the torque and north seeking force, and an error is
therefore introduced. This error is determined in accordance with the
latitude. The latitude error is proportional to the tangent of the
latitude, and in northern latitudes, the north gyro axis end is up and
to the east of the meridian. In southern latitudes, the north end is
down and to the west of the meridian. This error increases to 1.4
degrees at 35 degree of latitude and to 3.4 degrees at 60 degrees of
north or south latitude. No error is introduced at the equator and the
gyro points at true north, as explained in the preceding paragraphs.
The gyro is levelled and placed in the meridian at the equator and
therefore, as no damping action is applied, there is no torque.
Moreover, as the error is settled in accordance with the latitude
corrector, then the error is easily corrected. For the latitude error
correction, refer to the paragraph of the master compass.
With this gyrocompass, this type of error does not occur as discussed
in item 6-5.
This error is determined by the ship’s speed, course and the latitude,
and is proportional to the ship’s speed. When the vessel is travelling
north or south, the error is maximum, because the ship’s speed
produces a resultant which is not parallel to the plane of earth’s
rotation. If the direction of travel is east or west, the error is negligible
and the error will increase in proportion to any increase in degrees of
latitude. Thus the error is determined by vessel’s movement and not
related to the construction of the gyrocompass and its type.
N
N' N N 1' N1
W E
Ω cos Φ
N2 ' N2
V
V V O V
R R R O
a) b) c)
Figure 6-10
58 20220414A
Maintenance
movement. R denotes the radius of the earth, then the speed of the
V
rotation is denoted as and the direction of its vector is west.
R
V
Therefore, the speed of rotation is added to the speed of the
R
rotation Ω cos Φ which, at this point, rotates on its axis of NS line. In
Figure 6-10 (b), ON' represents the actual plane of rotation due to
combined movement of earth and ship, which acts on the
gyrocompass. In other words, any point on the earth's surface where
the compass exists rotates on its axis of ON'.
The gyro, therefore, comes to rest in this direction and an error
corresponding to the angle of NON' is produced consequently. The
above is the case when the vessel is travelling north. However, when
the vessel is travelling on any optional courses it is clear that the
velocity of components of north-south direction will act as has been
mentioned above. The error, therefore, is produced in connection
with the ship’s course. When the vessel is travelling east or west as
previously explained the error is zero because the vessel's motion only
adds to or subtracts from the earth's motion. At higher latitudes, as
shown in Figure 6-10 (c).
The horizontal component (Ω cos Φ =ON2) due to earth's movement
becomes comparatively small. The new apparent meridian which is
V
compounded when the movement of is displayed further from the
R
actual meridian and a large correction is required. Thus the error is
determined in accordance with the ship’s latitude speed and course.
The ship’s speed error can be obtained from the attached speed error
graph (Figure 2-4).
Note that repeater output signals are corrected for this kind of error as
discussed in section 6-5.
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Robertson RGC11 Gyrocompass
60 20220414A
Maintenance
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Robertson RGC11 Gyrocompass
62 20220414A
20220414A
Master compass
Panel Option
24VDC Ship's power supply
Power switch Power unit 100/220V 50/60Hz
24VDC (rectifier)
400Hz 100V 3Ø
Inverter DC/DC converter
Latitude indication
Master compass azimuth
angle indication
Abnormal rotor CPU PCB Repeater azimuth angle
rotation signal indication
Ship's speed indication
Figure 6-11 Schematic Diagram
ROM
Servo amplifier
Maintenance
RS422 digital output signal
Servo motor (Option)
Ship's speed signal
T/M (200 pulse/N.M, contact)
63
Robertson RGC11 Gyrocompass
CPU to the constant current of the servo amplifier PCB and not
through the constant circuit in I/F PCB with the command of CPU.
In addition, I/F PCB is equipped with a switching circuit which sends
the deviation signal from the secondary coil of the pick-up torquer to
the servo amplifier PCB according to an instruction issued by CPU.
The encoder is connected to the follow-up motor shaft via a gear
train. When the encoder begins to rotate (when it begins to follow the
gyro), T/M PCB transmits the signal to CPU by every 1/6 degrees. The
signal transmitted here is a three phase step signal (grey code). The
power of T/M PCB is supplied from the Transmission Unit. The CPU
PCB consists of a digital section, which performs arithmetic
processing, and an analogue section specialized in input/output
processing. The tilt signal is inputted into the A/D converter to be
supplied to CPU. The torquer signal is outputted via the D/A and
sample & hold amplifier. The CPU reads the movement of the gyro in
the wake of the movement of the tilt signal and outputs the torquer
signal after performing arithmetic processing on this movement.
The 1/6 degrees signal obtained from T/M PCB is adjusted to the
azimuth angle initially established and is outputted as a repeater
signal after the speed error is corrected.
The CPU also receives information about the ship’s speed and latitude
(manual setting or manual/automatic switching) from the arithmetic-
processing panel for correction of heading.
In addition the CPU PCB is equipped with an alarm function which
makes it possible to display an abnormality on the panel.
The panel PCB is equipped with a power supply switch, trimmer for
inputting latitude, trimmer for inputting ship's speed and ship’s
speed manual/automatic changeover switch. When the ship’s speed
changeover switch is set to automatic, the CPU receives the signal of
200 pulses pr. nautical mile (P/N.M.) When it is set to manual, CPU
receives an analogue signal from the ship’s speed trimmer. The panel
PCB is also equipped with a display unit, switches for initial setting of
azimuth, fine adjustment of latitude, ENT (Enter), mode, buzzer stop
and dim switches.
The display unit has a section where azimuth angle heading or other
information is displayed and indicating lamps which indicate the
presence or absence of the panel or repeater power supply.
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Maintenance
Pickup
torquer
Band pass
filter amp. 1 Gain
control
Modulator Sero
Torquer motor
signal Power amp. 2
Constant
current cct.
Phase shifter 1
ω=2xf
1 1
2XxXC1XR1 2XxXC1XR1
Figure 6-13
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Robertson RGC11 Gyrocompass
TP5
TP6
B.P.F.A.1 Output
Q1 OFF ON OFF ON
Q2 ON OFF ON OFF
Figure 6-14
When the phase shifter adjustment is not correct in Figure 6-14. the
waveform becomes as shown in Figure 6-15. In this case, adjust by
R61.
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Maintenance
TP5
TP6
Figure 6-15
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Robertson RGC11 Gyrocompass
0V
TP7
Figure 6-16
Signal across
TP8-TP9
90°
Figure 6-17
68 20220414A
Maintenance
Gain control
R21 decides the servo loop gain. The adjusting procedure is as
follows: After the rotor runs up, turn R21 fully CW to produce
hunting in the servo loop. Then turn R21 gradually CCW and set
where the hunting stops. Next, confirm that no hunting is produced
at every 45° (0°, 45°... 315°, 0°) of the gyrocompass.
0 w = 2xf
1
2XxX (R24//R25) x R26 x C112
1
R24//R25 =
1 1
+
R24 R25
Figure 6-18
Power amplifier 1
The pseudo sine wave made in the previous stage is buffered in this
amplifier to drive the servo motor. This amplifier also operates as a
low pass filter.
The main components of the circuit are U3 1/2 (UPC 812G), Q6, Q7,
CR1 1/2 2/2, CR2 and peripheral capacitors and resistors.
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Robertson RGC11 Gyrocompass
The low pass filter cut-off frequency is decided by C14 and R29. CR1,
1/2 2/2 and R31, R32 compensate the voltage between base and source
of Qs6 and Q7. CR2, CR3 are provided to protect Q6 and U7 from
counter electric voltage spikes caused by the inductive load (servo
motor) of this circuit.
Power amplifier 2
The signal from the power amplifier 1 is phase-inverted and buffered
(change the phase by 180°). Components are U3 2/2 (UPC 812G), CR4
1/2 2/2, Q8, Q9, CR5, CR6 and peripheral capacitors and resistors.
The circuit configuration and operation are the same as that of the
power amplifier 1, but it has no filter function.
The relation between the input voltage Ei and the output current Io is
given as follows.
( R 43 + R 44 Ei
Io = x
R 42 R 45
provided that
R 42 R 40
=
R 44 + R 43 R 41 + R 45
The reason why the pick up signal is not affected when connecting
the output of the constant current circuit to the secondary side of the
pick up torquer is that it can be considered that the output impedance
of the constant current circuit is infinity. In addition, the current from
70 20220414A
Maintenance
the constant current circuit is a direct current and does not enter into
the servo loop because of presence of C1.
ON
P11
OFF
P12
P13
Figure 6-19
1/6 deg.
1 deg.
Figure 6-20
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Robertson RGC11 Gyrocompass
This board controls all the functions of the master compass and
provides speed and latitude corrected repeater signals.
Azimuth signal
The three-phase 1/6 degree signal transmitted from the encoder and
T/M PCB is inputted into U28 and the resistor via CN6 to shape its
waveform and then transmitted to CPU. The CPU, through the phase
rotation of the 3-phase signal, determines if the pointed azimuth is
higher or lower and adjusts it to the current azimuth to display the
azimuth of the master compass on the panel. At the same time, CPU
uses this signal for its arithmetic processing.
Entry of latitude
The information about latitude can be obtained from the panel in the
form of DC signals between +10 V for North latitude of 65 degrees
and –10 V for South latitude of 65 degrees. The level of these signals is
converted into 0 to 5 V DC by U31 circuit configuration, and inputted
in A/D of CPU U1 (CN2-1 and 2 pins). The output from U31 circuit
can be calculated by the following formula:
R 73
eo = – ( (ei–er) – er)
R72
72 20220414A
Maintenance
20220414A 73
Robertson RGC11 Gyrocompass
Torquer signal
This signal is outputted from U21 D/A in determined cycles.
The outputted signal is sent to the constant current circuit of I/F PCB
via U35 sample & hold amplifier or sent further to the constant
current circuit of the Servo Amplifier PCB after passing through I/F
PCB.
Repeater signal
The repeater signal is outputted after its speed differential is
eliminated. The output, a 1/6 degrees 3-phase signal, is outputted to
CN3 via U22, U27, Q2 to Q4, and PC2 to PC4.
PC2 to PC4 provides insulation from external circuits.
Other units
This system is also equipped with a relay (K1) for driving the buzzer
and a relay (K2) for driving the alarm display LED lamp if an error
occurs.
74 20220414A
Maintenance
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Robertson RGC11 Gyrocompass
The main functions of this PCB are to send information about latitude
and ship's speed (manual/automatic) to CPU and to display
information received from CPU.
Latitude information
The latitude data between the North latitude of 70 degrees and the
South latitude of 70 degrees is turned into a voltage between -10 V
and +10 V in VR1, and sent to CPU, The signal level can be fine-
adjusted in U17 and R46.
76 20220414A
Maintenance
Display unit
CR5 to CR8 are seven-segments, which display the master compass
heading (azimuth angle), repeater heading, latitude, ship's speed and
alarm codes.
CR2 is provided for power supply display, while CR3 for rotor
rotation increase display, CR4 for PS, LEV, F/S modes display and
CR1 for repeater power supply display.
CR10 is lit (red) if an error occurs.
Also, the “MODE”, "ENT" and other setting switches includes an LED.
CR11 to CR16 are provided for Panel backlighting.
* CR3 and CR4 light up corresponding to the signal sent from CPU.
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Robertson RGC11 Gyrocompass
This amplifier consists of the tilt meter control section and the power
supply section.
The inverter unit supplies the rotor power for the master compass,
together with the ±15 V (DC) control voltage. The input voltage is 24
V (DC).
The inverter configuration is shown in Figure 6-21.
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Maintenance
Figure 6-21
20220414A 79
Robertson RGC11 Gyrocompass
E1
E2
Approx.
10,6 us
(95KHz)
Figure 6-22
No. 4 pin
voltage waveform
E1
Start
Figure 6-23
80 20220414A
Maintenance
U1 No. 2 pin
voltage
U1 No. 1 pin
voltage
Shift by adjusting RV1
Figure 6-24
As shown in Figure 6-24 when the load is heavy the pulse width
becomes wider to supply more power, and when the load is light the
pulse width becomes narrower to supply less power resulting in
keeping the output voltage (400 Hz 100 V 3ϕ) constant. The No. 16 pin
is connected for protection in the way that El and E2 become 0 V
when the sensed voltage is abnormally high.
CR6 is arranged to use the sensed voltage for the controller Power
supply to protect Q1 from overheating during normal operation.
Switching 1
This circuit consists of four transistors (push-pull operation), four
FETs (parallel operation), snubber circuits of R16 and C12, R17 and
C16, and peripheral capacitors and resistors.
R12 is provided to protect Q2, Q3 from excessive current and reverse
current which are generated by ON.OFF operation of Q6 and Q7 due
to capacitance existed between gates and drains of Q6, Q7. C13, C14
and C15 operate as a filter and compensates the drain current at the
moment of FET turned ON.
Rectifying, Smoothing
The voltage of approx. 160V (peak value) 95 kHz is generated
between No. 8 and No. 9 of the transformer T1 (secondary side).
(Figure 6-25)
The voltage is converted to approx. 130 VDC by CR22, CR23, C23 and
L22.
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Robertson RGC11 Gyrocompass
Approx. 160 V
Approx. 160 V
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Maintenance
1 2 3 4 5 6 1 2 3 4 5 6
Input pulse
(2.4 kHz)
1Q U22
(No. 2 pin)
2Q U22
(No. 6 pin)
3Q U22
(No. 10 pin)
Figure 6-26
These outputs become gate signals for Q27, Q28 and Q29 excitation
pulses for the switching-2 circuit. The equivalent switching operation
is shown in Fig. 6-27.
S1 S2 S3
E X Rotor
Y
Z
S1 S2 S3
Figure 6-27
20220414A 83
Robertson RGC11 Gyrocompass
When the input pulse is 1, then S1, S2 and S 3 are ON, and S1 , S 2
and S3 are OFF. At this time the current flows from S1 , S 2 →X, Y→
gyro rotor → Z → S3.
When the input pulse is 2, then S1, S 2 , S 3 are ON, and S1 , S2 and
S3 are OFF. At this time the current flows from S1 → X → gyro rotor
→ Y, Z → S 2 , S 3 .
When the input pulse is 3, then S1, S 2 and S3 are ON, and S1 , S2
and S 3 are OFF. At this time the current flows from S1, S3 → X, Z →
gyro rotor →Y→ S 2 .
When the input pulse is 4, then S1 , S 2 and S3 are ON, and S1, S2
and S 3 are OFF. At this time the current flows from S3 → Z → gyro
rotor→ X, Y → S1 , S 2 .
When the input pulse is 5, then S1 , S2 and S3 are ON, and S1, S 2
and S 3 are OFF. At this time the current flows from S2, S3 → Y, Z →
gyro rotor → X → S1 .
When the input pulse is 6, then S1 , S2 and S 3 are ON, and S1, S 2
and S3 are OFF. At this time the current flows S2 → Y → gyro rotor
→ X, Z → S1 , S 3 . These operations are repeated by every pulse
input, and is shown in Figure 6-28.
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Maintenance
ON ON Q21
ON Q23
ON ON Q25
X-Y (X COM,)
120°
Y-Z (Y COM,)
120°
Z-X (Z COM,)
2.5ms (400Hz)
Figure 6-28
20220414A 85
Robertson RGC11 Gyrocompass
E
χ
(O+E2+(-E)2) 3
Vrms=
χ
-E
χ 2χ
3 3
86 20220414A
Maintenance
The ±15 V DC output is used as control power supply for the servo
amplifier etc.
R40, R41, R42, C30, C31 and C32 are functioned as a snubber circuit,
and L23 to L25, C33 to C35 are provided for noise protection (filter).
This PCB is in the transmission unit, and amplifies the repeater signal
from the master compass (transmitted from T/M PCB) to the power
level required to drive the repeater motor.
A 12 V DC stabilized power supply is provided for the internal power
supply of PCB.
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Robertson RGC11 Gyrocompass
3 .9 Vout
∆V = (12 – 1.5) = 3.0 V
3.9 + 10 V
Since V is 3 V, OFF voltage of U1 is:
3 .0
3.3 – = 1.8 V
2
Vin
ON voltage is: 1.8V 4.8V
3 .0 Vref
+ = 4.8 V (3,3V)
2
Figure 6-29
88 20220414A
Maintenance
7 MAINTENANCE
7.1 General
20220414A 89
Robertson RGC11 Gyrocompass
90 20220414A
Troubleshooting
8 TROUBLESHOOTING
8.1 General
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Robertson RGC11 Gyrocompass
Error code
E4
Inclination is abnormal.
Voltage between TP7 and TP17 (A GND) in CPU
PCB is abnormal at approx. +5 V DC Or –5 V DC or
above.
E5 Power is lost.
Pin U1-41 in CPU PCB is abnormal at L (0 V DC).
(Voltage at master compass external terminal "N+”
is detected.)
92 20220414A
Troubleshooting
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Robertson RGC11 Gyrocompass
Troubleshooting Chart 2
Troubleshooting Chart 3
94 20220414A
Troubleshooting
Troubleshooting Chart 4
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Robertson RGC11 Gyrocompass
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Troubleshooting
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Troubleshooting
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100 20220414A
Troubleshooting
Troubleshooting Chart 7
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Robertson RGC11 Gyrocompass
Troubleshooting Chart 8
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Troubleshooting
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Robertson RGC11 Gyrocompass
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Troubleshooting
Troubleshooting Chart 10
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Robertson RGC11 Gyrocompass
Troubleshooting Chart 11
106 20220414A
Troubleshooting
Troubleshooting Chart 12
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Robertson RGC11 Gyrocompass
108 20220414A
Parts List
9 PARTS LIST
9.1 GENERAL
This section contains parts list for the RGC11 in the form of assembly
drawings and wiring board drawings. The assembly drawings
provide a list of all mechanical parts that go into manufacturing of the
assembly, together with physical identification and location of each
part by part callout (PC) numbers.
In addition, the quantity of each part required per assembly is given
together with the part number of each part comprising the assembly.
Electrical parts data are shown on the wiring board drawings.
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Parts List
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Robertson RGC11 Gyrocompass
Sensitive Element
112 20220414A
Parts List
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Rotor
114 20220414A
Parts List
Vertical Ring
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Parts List
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Parts List
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Robertson RGC11 Gyrocompass
Horizontal ring
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Parts List
Binnacle
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Robertson RGC11 Gyrocompass
Phantom ring
122 20220414A
Parts List
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Base Plate
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Parts List
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Robertson RGC11 Gyrocompass
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Parts List
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Robertson RGC11 Gyrocompass
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Parts List
Shock Absorber
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Robertson RGC11 Gyrocompass
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Parts List
Servo Motor
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Robertson RGC11 Gyrocompass
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Parts List
T/M PCB
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Robertson RGC11 Gyrocompass
Servo Amplifier
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Parts List
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Robertson RGC11 Gyrocompass
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Parts List
Inverter
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Parts List
Inverter PCB
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Robertson RGC11 Gyrocompass
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Parts List
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Parts List
Case
20220414A 143
Robertson RGC11 Gyrocompass
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Parts List
Panel
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Robertson RGC11 Gyrocompass
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Parts List
Panel PCB
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Robertson RGC11 Gyrocompass
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Parts List
CPU PCB
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Robertson RGC11 Gyrocompass
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Parts List
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Robertson RGC11 Gyrocompass
Transmission Unit
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Parts List
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Robertson RGC11 Gyrocompass
Step amplifier
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Parts List
INV-OCT PCB
20220414A 157
Robertson RGC11 Gyrocompass
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Drawings
10 DRAWINGS
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Robertson RGC11 Gyrocompass
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
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Drawings
20220414A 187
Robertson RGC11 Gyrocompass
Figure 10-28 RDR75 and DR75 Digital Repeater – Dimensions & Panel cut-out
(Drw. N4-710311B)
188 20220414A
Drawings
20220414A 189
Robertson RGC11 Gyrocompass
190 20220414A
Drawings
20220414A 191
Robertson RGC11 Gyrocompass
192 20220414A