Davfiss Dismounting/mounting instruction. Before dismounting: Dismounting: Cleaning ana repair: BRC Al 1.0 1.2 1.3 1.5 2.0 2.1 Empty the actuator of its oil by turning the shaft with compressed air or manually. Place the actuator in closed position; i.e. the indicator notch on the shaft must be parrallel with the connection flange. Pressure on port ‘A’. Dismount the indicator and remove indicator cover pos. 9. Possible indicatorparts are loosened and removed from shaft. Then screw out the bottom member pos. 8 (see page 5/5 ) by means of a pin spanner ( Assembly tool ). Press out spindle pos. 4 together with thrust bearing pos. 6 - 7 ( For BRC 022, 032, 052, 072 and 092 the spindle consists of two parts which can be separated by firts removing the split and afterwards pulling out the thin shaft end and removing the O-ring ). Remove top cover pos. 3. If there are certain conditions as to the angle position of the actuator adaptor, mark the piston pos. 2 in Proportion to the housing pos. 1 in order to secure that the piston is mounted in the same position. Then knock out the piston pos. 2 from the bottom with a piercing plug of nylon or the like. All sealing rings can now be removed. Remove all sealings. Clean all parts in e.g. Shellsol K ( flavourless petroleum ) and inspect for tear and wear and corrosion damages. If the housing or piston are defective, a repair is not possible as these parts are not delivered as spare parts. March 1990 ST 0100-5E01 1/5Danfoss Dismounting/mounting instruction. Mounting: BRC Al Generally: O-rings, X-rings and the surfaces touched by these must be greased with acid-free vaseline or clean hydraulic oil. All other surfaces, especially threads, splines and cylinder walls are also to be greased with hydraulic oil. The piston with sealing rings is sticked into the housing and their threads are meshed. If the piston top and the upper edge of the housing are marked, these marks are placed oppersite each other when the threads are meshed . Knock piston pos. 2 slightly into the cylinder with light blows by means of a plastic hammer and then push cylinder cover pos. 3 into end position. In the 4 small types locking ring pos. 15 is now mounted with the burr side outwards. In the 5 big types the cylinder cover bolts are tightened with the torque prescribed under item 5,0. Turn round the actuator and knock the piston into the cylinder by means of a piercing plug of nylon into end position at cylinder cover pos. 3. Grease spindle pos. 4 on splines and stem and turn it until the indicator notch at the end of the spindle is parallel with the connection flange on the side of the housing and is carefully led into end position in piston and cylinder cover. Lay down thrust bearing pos. 6 end 7 over the spindle and bottom flange with sealing rings are mounted ( assembly tool ). Mount and fix indicator cover pos. 9 ( or position indicator ) with 3 screws pos. 22. If position indicator is mounted, follow the specified instruction, March 1990 ST 0100-5E01 2/5Dashes Dismounting/mounting instruction. BRC Al 4.0 Lay down the actuator with the connection ports upwards and port 'B' connected to the hydraulic supply. With a flow to port 'B’ press the piston into bottom position. The 'A' port is now completely filled with oil and is connected to the panel, Add oil flow alternately in both directions 8 - 10 times. At the same time check that the actuator spindle is moving smoothly and that all air has been removed. By looking at the indicator notch at the spindle end check that it is rotating 90° +/- 1°. Lead a max. working pressure to 'A' port into extreme position. Remove the connection at 'B' port and hold the pressure for 3 minutes while examining for external leakage at the joints. No leakage are admitted. At the same time check 'B' port for leakage across the piston sealings. These must be drop-proof. Carry out the same procedure with pressure on 'B’ port and open 'A' port. Empty the actuator for its oil which is to be led to the tank by either leading air pressure to port 'A’ or by turning the actuator manually. Finally plug the connection ports. If the actuators are furnished with accessories, such as position indicators, mounting blocks with various valves as well as hand pump, etc. these are to be tested together with the actuator. March 1990 SI 0100-SE01 3/5Davfiss Dismounting/mounting instruction. BRC Al Prescribed Torque: 5.0 SURVEY BRC Al. BRC 000M: = pos.21 - 5,5 Nm, BRC 002M: pos.22 - 5,5 Nm, BRC 002: = pos.22 - 5,5 Nm, BRC 012: pos.22 - 5,5 Nm, BRC 022: pos.21 - 80 Nm, pos.22 - 5,5 Nm BRC 032: pos.21 - 80 Nm, pos.22 - 5,5 Nm BRC 052: pos.21 - 195 Nm, pos.22 - 5,5 Nm BRC 072: pos.21 - 195 Nm, pos.22 - 5,5 Nm BRC 092: pos.25 - 385 Nm, pos.26 - 385 Nm pos.27 - 5,5 Nm, NOTE: All positions have to be oiled. All positions refer to the belonging parts list. General: 5.1 Pos. 20 - BRC 002M, 002, 012. The thread must be lubricated with loctite 542. The O-rings groove must be lubricated with hydraulic oil. The plug must be tigtened with 1-2 Nm, so the plug are cracking. March 1990 SI 0100-501 4/5Danfoss ‘System Hydraulik A/S SI 0100-SEO1 5/5 | March 1990ST 0100-5802 5/sa | ‘System Hydraulik A/S Danfoss oct. 1990 BRC OO0OM-A1Danfoss ‘System Hydraulik A/S BRC 002M-Al BRC 002-AlBRC 012-Al Dantoss System Hydraulik A/S oct. 1990 SI 0100-5E01 5/5CBRC 022-Al = > 072-Al Danfoss System Hydraulik A/S oct. 1990 ST 0100-SE01 5/5DDarfet BRC - Al Danfoss System Hydraulik A/S Ader Dk-4700 Naestes, Danmark Hydraulic Double-Acting Balanced Rotary actuator 90° Mephone: +46 372 4228 selene +453 73.8694 Telex 46231 caren ce ‘The BRC-actuator is not self-locking, for which reason it is necessary to bar behind in the system in case of emer- gency operation. This can be done either by means of a double non-return valve, pilot operated, or by mounting a block with check and cross-over valves, when direct manual emergency opera- tion is wanted, and quick connections, when hydraulic emergency operation is wanted. Brergency operation is e.g. actual in case of pressure Grop in the hydraulic system. Opening of valve, ranuall Cross-over valve to be opened in order to make the oil flow from one side of the piston to the other. By means of a spanner the splined shaft is tured against "open". When the valve has been turned to the position wanted, the cross-over valve is closing. Then the oil is barred on both sides of the piston, keeping the valve in position. Manual closing of the valve: Follow the same procedure to close the valve, but the other way round - splined shaft against "closed". Qpening / Closing of valve by means of a hand pap. ‘The hoses on the hand pump are to be connected to the respective joints on the actuator by means of quick connections. ‘The cross-over valve is to be placed in the position wanted, open / closed, and you mist pump till the valve is in the position wanted. ‘he cross-over valve is then placed in position "neutral" to lock the oil on either side of the piston, and the valve is kept in position. May 1990 (0100-3601)