CMSG Precast Wall &
Construction Methods
& Solutions Group
Precast Department
Trans-slab
Precast System
CMSG
Construction Methods
& Solutions Group
PRECAST WALL
DESIGN PROCESS &
Precast Department INSTALLATION METHODOLOGY
Precast Wall System
1. Design Process
2. Precast Term of Reference
3. Precast Installation Tools and Materials
4. Precast Wall Standard Connection Detail
5. Handling and Delivery
6. Precast Wall Support System
7. Installation Work Sequence
8. Sealant Application
Precast Design Process
PANELLING REQUIREMENTS A
Updated Plans
(By Project Team)
4. MEPFS
START 7
DAYS INPUT
FOR
DISCUSSION
NO
(By Project WITH
14
DAYS 1. PANELIZATION Team) PROPONENT
(By SLE/COSG)
YES
5
ON
DAYS 5. FINALIZATION
2. PROJECT (By SLE/COSG)
7
DAYS
CONSULTANT/
PROPONENT’S
APPROVAL
2
DAYS
6. REVIEW & CONFIRMATION
(By Project Team)
YES
9 3. SHOP DRAWING
DAYS
(By SLE/COSG) 1
DAY
7. SIGN-OFF
(By Project Team)
TARGET ACTUAL
7
DAYS
4. MEPFS
INPUT 45 60-90
DAYS
(By Project DAYS
Team)
FABRICATION
A (PC Plant)
Precast Term Of Reference
PARTICULARS MDC-COSG MDC-PROJECT
a. Supply of embedment hooks & precast accessories
b. Ready mixed concrete for PC Wall
b.1 Supply of Aggregate including batching of concrete
b.2 Supply of Cement @ 12.5 bags/cu.m. MDC Precast San Felix Batangas
c. Shop Drawing Preparation/Approval of Design
d. Off-site fabrication, production, stockpiling and delivery
e. Stockpiling Area of PC Panels on-site(min. Of 100 m²)
f. Installation of PC wall including PU Foam & Sealant Application.
g. Lifting Equipment such as tower/mobile crane with lifting belt & acc.
h. Unloading Area shall be available during delivery
i. MEPFS embedment Installation
j. MEPFS embedment supply
Precast Term Of Reference
PARTICULARS MDC-COSG MDC-PROJECT
a. Government permits/licenses/right of way
b. Bonds: CARI / PB
c. Survey (line & grade)
d. Temporary Facilities
d.1 Site office, warehouse / barracks and fabrication sheds ( formwork & rebars if
required )
d.2 Water and power supply including site illumination/lightings
d.3 Sanitary facilities
e. Supply and erection of scaffolding / gondola for sealant application and repair works
f. Safety Provisions & Equipments
f.1 Safety nets, caution tape / rope, warning sign, fire extinguisher, etc.
f.2 Protective canopy if needed / required
f.3 PPE: Safety Belt, safety shoes, helmet and gloves
f.4 Required project ID’s
f.5 Safety Officer
g. Hacking & Demolition works due to misaligned structure
h. Shoring to support casted translab prior to stripping and structural topping works
i. Lifting devices such as lifting loop, shackle and swivel eye if required
j. 24 Hours project site security
Precast Installation Tools & Materials
Item no Particlars Qty Unit Supply by:
1 Turnbuckle 80 pc/s COSG
2 Turnbuckle adaptor 160 pc/s COSG
3 Bottom bracket 80 pc/s COSG
4 Lag screw - pc/s COSG
5 Swivel eye 1 set/s COSG
6 Shackle for translab 1 set/s COSG
7 Sling 2 set/s PROJECT
8 Electric Drill and Impact Wrench - pc/s PROJECT
9 Panel Rack 1 set/s COSG
1 5 9
6
2 3 8
7
4
Precast Installation Tools & Materials
HALFEN LIFTING ANCHOR
Rubber Recess Former – is used to hold the
spherical head anchor in placed upon pouring
of concrete and form a space for lifting link
that is later attached to spherical head anchor
when concrete will be lifted.
Lifting Link – is used to grab the spherical
head anchor when lifting will be performed. It
comes in different ranges of load depending
on the size of the embedded spherical head
anchor into the concrete.
Spherical Head Anchor – is embedded to
concrete and will be an anchorage for the
lifting link. Available also in different sizes
depending on the weight of the concrete.
Precast Wall Standard Connection Detail
Precast Wall Standard Connection Detail
PREFIX CONNECTION
Handling & Delivery
REMINDERS DURING DELIVERY
Deliverymust be received by authorized personnel for inspection.
Check panel marks and actual dimensions of the panels using the signed off drawings
as guide.
Check for squarenessand correct dimensions of openings.
Check the MEPFS input / block out locations if correct.
Conduct visual inspection for cracks, concrete finishes and other major defects.
In case of defective precast, submitreport within 24 hours. If not, we will consider the
delivered panels to be in good quality and condition.
PRECAST TERM OF REFERENCE
INSPECTION BEFORE INSTALLATION
Checkthepanelmarksofthepanelstobeinstalled.
Check for the squareness and correct dimensions of panels and its openings and the
locationofMEPFSinput /blockout(ifnotcheckedduringdelivery).
Conduct visual inspection for cracks, concrete finishes and other major defects that
maydevelopduringstaging.
Conductinspectiononlocationandliftinginsertsforhoisting.
Provideliftingbeltassecondarylifeline.
Handling & Delivery
Handling & Delivery
Handling & Delivery
Handling & Delivery
Precast Wall Support System
Precast Wall Support System
Precast Wall Support System
Precast Wall Support System
Precast Wall Support System
Precast Wall Support System
Precast Wall Support System
Precast Wall Support System
SAMPLE INSTALLED DROP WALL AND
PARAPET TYPE WALL
Precast Wall Support System
Precast Wall Support System
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Installation Work Sequence
Panel adjustment and alignment
Installation Work Sequence
Sealant Application
MATERIALS FOR SEALANT WORKS
1. Masking tape
2. Backer rod
3. PU Foam (Fischer, Bostik, Lanko and/or approved specification)
4. Sealant (Lanko 603, Bostik, ABY and/or approved specification)
5. Sealant Gun
1 2
3
5
Sealant Application
1. Joint must be clean, dry, dust free and without any traces of oil.
•Provide Backer Rod on •Spray joints of precast
•Provide 1”masking tape exterior face of precast wall with ample amount
at edge of precast. wall. of water prior to the
application of PU foam.
Sealant Application
2. Apply PU Foam.
•Spray approved PU foam
downward.
•Insert Backer rod to prevent
PU foam by expanding
towards precast surface.
•Leave for at least 1 hr to
cure
Sealant Application
3. Apply sealant.
•Apply approved sealant in a continuous strip with
enough pressure to fill the joint properly.
•Once sealant has been applied, use spatula soaked
in a soapy water to level and to smooth surface.
•Remove masking tape before the sealant cures.
CMSG
Construction Methods
& Solutions Group
TRANS-SLAB
DESIGN PROCESS &
Precast Department INSTALLATION METHODOLOGY
Precast Trans-slab System
1. Translab Layout
2. Standard Methodology
3. Typical Details
4. Translab Groove Treatment
5. Translab Installation Procedure
6. Precast Installation Tools and Materials
7. Handling and Delivery
8. Installation Work Sequence
9. Translab Gap Methodology
Trans-slab Bay Plan Layout
Trans-slab Panel Detail
Miscellaneous Detail
C.I.P. - T.S. Methodology Detail
Change in Floor Elevation
Change in Floor Elevation
TS Gap Treatment for Residential Floors
TS Gap Treatment for Residential Floors
Termination Gap
Trans-slab Installation
1. Casting of girders and beams up to slab soffit.
Make sure that
beam alignment is
based from
updated beam
settings issued to
Precast dept.
Trans-slab Installation
2. Erection of TS supports (Scaffoldings)
Trans-slab Installation
3. Installation of supporting girts/aluma
Aluma/girts must be
perpendicular to
direction of lattice bars
of translab or main
reinforcing bars of
slab.
Trans-slab Installation
4. Picking-up TS from site stock area (Min. 100 sq.m)
Trans-slab Installation
5. Lifting of TS and guide into place
Trans-slab Installation
6. Fixing Tran-slab supports after Translab installation.
Trans-slab Installation
7. MEPF rough-ins
Trans-slab Installation
8. Installation of slab top bars before pouring
TRANSLAB CAST IN PLACE
Provide 12Ø x 600mm
@ 300mm o.c.
For Shear bars
Gap between Translabs
Translab & C.I.P.
Trans-slab Installation
9.1 Tran-slab at Column and Girder intersection
Column
Tran-slab
Girder
Trans-slab Installation
9.2 Preparation of construction Joint
FOR POURING
CMSG
Construction Methods
& Solutions Group
PRECAST STAIRS
DESIGN PROCESS &
Precast Department INSTALLATION METHODOLOGY
Precast Stairs System
1. Parameters
2. PC Stair Shop Drawing Details
3. Connection Details
4. Installation Methodology
Parameters
1. No PC Stairs connected to Foundation.
2. No PC Stairs exceeding the capacity of tower crane.
Precast Stair Details
Extended Rebar
(For Stair gap Connection)
Spherical Head Anchor
(For Lifting)
Extended Rebar
(For Stair gap Connection) Extended Rebar
(For PC Stair to beam
Connection)
Spherical Head Anchor
(For Stripping)
Typical Precast Stair Detail
Precast Stair Details
Typical Precast Stair Detail
Precast Stair Section
Precast Stair Plan and Opening
Universal Spherical Lifting Link Anchoring System
Allowable Spread Angle 20 ° to 60 °
Rubber Recess Former
Lifting Link
Spherical Head Anchor
Connection Details
PRECAST STAIR CONNECTION DETAILS
Connection Details
PCST-1
G2 SPOT DETAIL
Connection Details
PCST-1
G4 SPOT DETAIL
Connection Details
PCST-2
G4 SPOT DETAIL
Connection Details
PCST-2
G2 SPOT DETAIL
Check Tower Crane Capacity
1. Unloading Area
2. Staging Area
3. Installation Area
Installation Methodology
STEP 1: Preparation of staging area(flat surface)
Installation Methodology
STEP 2: Make sure the dimensions are as per plan
Installation Methodology
STEP 3: Each beam should have a corbel for the
Precast stair as per plan
Installation Methodology
STEP 3: Each beam should have a corbel for the
Precast stair as per plan
1st Stage Prior to
Installation of PCST-1
Precast Stair
Note:
- Provide adequate support
system
- Make sure the dimensions
are correct as per plan
- Check for MEPFS embedments
Installation Methodology
STEP 4: Lift the Precast Stair using Spherical Head Anchor and
Tower Crane from the Staging Area to the stair Location
2nd Stage Installation of
PCST-1 Precast Stair
Note:
- Provide adequate support
system
- Make sure the dimensions
are correct as per plan
- Check fo MEPFS embedments
Installation Methodology
STEP 5: Concrete Pouring of the supporting beam of the Precast
Stair
3rd Stage Concrete Pouring
of the supporting beam of
PCST-1 Precast Stair
Note:
- Provide adequate support
system
- Make sure the dimensions
are correct as per plan
- Check for MEPFS embedments
Installation Methodology
STEP 6: Installation of the next Precast Stair B3PCST-2
4th Stage Installation of
next Precast Stair
PCST-2
Note:
- Provide adequate support
system
- Make sure the dimensions
are correct as per plan
- Check for MEPFS embedments
Installation Methodology
STEP 7: Concrete Pouring of the supporting beam of the Precast
Stair
5th Stage Concrete Pouring
of the supporting beam of
PCST-2 Precast Stair
Note:
- Provide adequate support
system
- Make sure the dimensions
are correct as per plan
- Check for MEPFS embedments
Installation Methodology
STEP 8: Repeat Step 4 to7 until all precast stairs is installed.
Note:
- Provide adequate support
system
- Make sure the dimensions
are correct as per plan
- Check for MEPFS embedments
Installation Methodology
STEP 9: BEFORE POURING THE GAP BETWEEN LANDINGS, DOWEL BARS
SHOULD BE BEND AT THE GAP AND AN ADDITIONAL
PERPENDICULAR REBAR IS NEEDED. ALSO, INSTALL THE JUNCTION
BOX(IF NEEDED).
Installation Methodology
STEP 10: PREPARE THE SIDE FORMS AND SUPPORTS FOR THE GAP AND
PROCEED POURING.
CMSG End of report
Construction Methods
& Solutions Group
Precast Department Thank You!
