e s s P u m p s

Seal-l
 Hydra-Cell G Series Seal-less Pumps

Hydra-Cell T & Q Series Seal-less Pumps

Hydra-Cell P Series Seal-less Metering Pumps

2 • www.Hydra-Cell.com
Hydra-Cell® Seal-less Pumps DESIGNED & BUILT
Contents Page IN THE USA
Design Advantages................................................................................. 4 SINCE 1973
Markets & Industries Served............................................................... 6
Primary Applications.............................................................................. 8
Fluid Handling Capability...................................................................... 9
Principles of Operation
Wobble Plate Design...................................................................10
Crank-shaft Design......................................................................11
Kel-Cell Diaphragm Protection.........................................................12
Patents & Industry Recognition........................................................13
Design & Manufacturing Standards..................................................14
Mass Customization....................................................................15
Materials of Construction..................................................................16
Hydra-Cell G Series Pumps
Selection Guide............................................................................18
Flow Capacities & Pressure Ratings.........................................19
Models, Specifications & How to Order................................20 “If the owner of a plant wants cost-
C Series Valves effective pumps...he will buy pumps with
Selection Guides..........................................................................82 the lowest Life Cycle Cost. Hydra-Cell
Models, Specifications & How to Order................................84 is simple in construction, less elaborate
Accessories............................................................................................92 in design and physically smaller for
Hydra-Cell T & Q Series Pumps equivalent flow/pressure performance.
T100 Selection Guide.............................................................. 112 These differences can substantially affect
T100 Flow Capacities & Pressure Ratings........................... 113 both purchase and operating costs.”
Q155 Selection Guide............................................................. 114
Q155 Flow Capacities & Pressure Ratings.......................... 115 Ing Friedrich-Wilhelm Hennecke, Ph.D.
Design Advantages.................................................................... 116 Chemical Engineering World
Models, Specifications & How to Order............................. 118
Hydra-Cell Metering Solutions Pumps Dr. Hennecke served on the Faculty of Chemical Engineering, Karlsruhe,
and as a plant engineer, specifying pumps at BASF AG for 30 years.
P Series Selection Guide......................................................... 140
P Series Flow Capacities & Pressure Ratings...................... 141
Design Advantages.................................................................... 142
API 675 Performance Standards............................................ 144
Models, Specifications & How to Order............................. 146
Accessories................................................................................ 158
Bare Shaft Metering Pumps.................................................... 159
MT8 Triplex Metering Pumps................................................. 160
umps
S Series Solenoid Metering Pumps........................................ 161
Seal-less P
Frequently Asked Questions.......................................................... 162
Design Considerations..................................................................... 163 Due to the Wanner Engineering Continuous Improvement Program,
Installation Guidelines...................................................................... 164 specifications and other data in this catalog are subject to change.
Materials Reference.......................................................................... 166
Glossary of Terms............................................................................. 168 Hydra-Cell® is a registered trademark of Wanner Engineering, Inc.

Additional Wanner Engineering Pumps........................................ 170

Kel-Cell® is a registered trademark of Wanner Engineering, Inc.
Limited Warranty.............................................................................. 174
Worldwide Sales & Service............................................................. 175

www.Hydra-Cell.com • 3
 Hydra-Cell® Seal-less Design Advantages
Hydra-Cell positive displacement pumps feature a seal-less pumping
chamber so there are no mechanical seals, packing or cups to leak
or replace.The seal-less design and check valves enable Hydra-Cell to
handle abrasives and particulates that would damage other types of
pumps. In addition, Hydra-Cell can run dry indefinitely without damage
to the pump.The multiple-diaphragm design of Hydra-Cell provides
virtually pulse-less, linear flow without the need for expensive pulsation
dampeners.

Economical
• Can save approximately 30% to 50% on initial costs because
Hydra-Cell uses lower kilowatt motors to achieve the same
flow rates and pressures as other pumps.
• Compact design with smaller footprint provides more efficient
use of floor space.
• Operates at 85-90% energy efficiency to reduce operating
costs.
• Seal-less design reduces maintenance and repair expenditures
and minimizes the cost of spare parts compared to other types
of pumps.

Versatile
• Variety of styles and models to pump a wide range of flow
capacities and pressure ratings.
• Hydraulically-balanced diaphragms can pump low-to-high-
viscosity liquids throughout the entire pressure range of
the pump.
• Available in a variety of construction materials to meet a wide
range of applications and ensure optimum pumping life even
when handling aggressive fluids.
• Can be fitted with SAE, ANSI or DIN flanges as well as IEC or
NEMA motor mounts.
• Can be provided with ATEX certification or other certification
to adapt to specific applications or meet international
standards.
• Design allows for easy interchangeability of pump head
materials and can accommodate mixing different materials with
one pump head.

4 • www.Hydra-Cell.com
Capable
• Tolerates abrasive solids and particulate matter up to 800
microns (depending on pump model) and 9 hardness (Mohs)
without the need for fine filtration.
• Multiple diaphragms provide virtually pulse-less flow that
exceeds API 675 standards for accuracy, linearity, and
repeatability.
• Low-shear pumping action ensures integrity of long-chain
structures.

Reliable
• Can run dry without damage to the pump.
• Robust design tolerates non-ideal operating conditions.
• No mechanical seals, packing or cups to leak or replace.
• Can operate up to 6,000 hours between lubricating
oil changes.
• Can pump acids, slurries and liquids containing up to 40% of
non-dissolved solids.
• Does not rely on the fluid being pumped for lubrication.
• No tight tolerances susceptible to corrosion or solid particles.

Environmental
• Liquids are 100% sealed from the atmosphere.
• No leak path for toxic vapors or harmful gasses.
• No dynamic seals to leak any Volatile Organic Compounds
(VOC).
• Lower energy costs to operate pump.

www.Hydra-Cell.com • 5
Hydra-Cell® Application Versatility
Hydra-Cell pumps operate reliably and efficiently in commercial, requirements. The further capability to provide precise metering
institutional, industrial, and municipal facilities throughout the and dosing is ideal for many specialized applications. Hydra-Cell
world. The breadth of the product line offers a wide range of pumps can also be fitted with SAE, ANSI, DIN, or other flange
flow capacities and pressure ratings to meet many different connections.

6 • www.Hydra-Cell.com
Markets and Industries Served

• Agricultural • Emissions & Environmental • Mining, Quarrying & • Pulp & Paper
• Automotive Control Tunneling • Reverse Osmosis &
• Biodiesel • Energy & Power Generation • Offshore Drilling & Filtration
• Flue Gas Emission Control Processing • Rubber & Plastic
• Biotechnical
• Food & Beverage Processing • Oil, Gas & Petrochemical • Spray Drying
• Car/Vehicle Washing
• General Industrial & • Paints, Coatings, Sealants & • Steam Generation
• Ceramics
Manufacturing Adhesives
• Chemical & Petrochemical • Steel
• Glass & Clay • Personal Care
• Chip Board Manufacturing • Textiles
• Landscaping & Lawn Care • Pharmaceutical
• Cleaning & Washing • Tote, Tank & Barrel Washing
• Marine • Polyurethane
• Construction • Water & Wastewater
• Machine Tool Coolant • Propellant Packaging Treatment
• Electronics

www.Hydra-Cell.com • 7
Hydra-Cell® Primary Pumping Applications
• Blending • Coating • Dosing • Filtering • Metering • Spraying
• Cleaning • Cooling • Filling • Injecting • Mixing • Transferring

Hydra-Cell pumps deliver high-pressure, controlled flow of machine tool coolant without the need for fine filtration.

High-precision injecting at low flow rates can be achieved for specialized Hydra-Cell pumping shear-sensitive polymers for enhanced oil recovery.
applications in polyurethane processing.

Pumping for waste stream reduction and salt solution concentration at a Hydra-Cell pumps used for ultra-filtration by a food additive manufacturer.
pharmaceutical chemical plant.

8 • www.Hydra-Cell.com
Hydra-Cell® Fluid Handling Capability

Propane/ Freon Ammonia Polymers Fuels/ D.I. Water Glycols Chlorine Acids/ Glues/ Inks/ Resins Slurries
Butane Additives Caustics Adhesives Paints

Handles Abrasives and Low-to-High Viscosity Fluids lubricating fluids as well as difficult fluids with abrasives that
From drinking water to highly viscous cutting fluids, Hydra- can damage or destroy other types of pumps. This makes
Cell pumps handle the full spectrum of process fluids while Hydra-Cell an ideal choice in a wide range of industries and
maintaining high-efficiency operation. This includes non- when serving multiple applications in one facility.

Pumping ceramic slurry in a spray drying application can be a problem for

other types of pumps, but not Hydra-Cell.

Several operational features of Hydra-Cell pumps are showcased when

processing volatile crude oil.

Wastewater treatment is a difficult pumping application that Hydra-Cell

routinely handles.

Pumping dirty and recycled water at a commercial car wash is an everyday Hydra-Cell pumping ethanol-based fluid for making jet fuel.
function for Hydra-Cell pumps.

www.Hydra-Cell.com • 9
Hydra-Cell® Principles of Operation

1
2 3

4
5

6
7

Wobble Plate Models

1 Drive Shaft 5 Diaphragms

2 Tapered Roller Bearings 6 Inlet Valve Assembly

3 Fixed-angle Cam/Wobble Plate 7 Discharge Valve Assembly

4 Hydraulic Cells (Patented) 8 C62 Pressure Regulating Valve

Reliable, Efficient Pumping Action

The drive shaft (1) is rigidly held in the pump housing by a large pressure range of the pump. The diaphragm faces only a 3 psi
tapered roller bearing (2) at the rear of the shaft and a smaller (0.21 bar) pressure differential regardless of the pressure at
bearing at the front of the shaft. Set between another pair of which fluid is being delivered - up to 2500 psi (172 bar) on
large bearings is a fixed-angle cam or wobble plate (3). standard Hydra-Cell models and Hydra-Cell metering pumps.
As the drive shaft turns, the wobble plate nutates, oscillating Hydra-Cell wobble plate pumps can have up to five diaphragms,
forward and back (converting axial motion into linear and each diaphragm has its own pumping chamber that
motion). The complete pumping mechanism is submerged in a contains an inlet and discharge self-aligning horizontal disk
lubricating oil bath. check valve assembly (6). As the diaphragms move back, fluid
The hydraulic cell (4) is moved sequentially by the wobble plate enters the pump through a common inlet and passes through
and filled with oil on its rearward stroke. A ball check valve in one of the inlet check valves. On the forward stroke, the
the bottom of the piston ensures that the cell remains full of diaphragm forces the fluid out the discharge check valve (7)
oil on its forward stroke. and through the manifold common outlet. Equally spaced from
one another, the diaphragms operate sequentially to provide
The oil held in the Hydra-Cell balances the back side of the consistent, low-pulse flow.
diaphragms (5) and causes the diaphragms to flex forward
and back as the wobble plate moves. This provides the A Hydra-Cell C62 pressure regulating valve (8) is typically
pumping action. installed on the discharge side of the pump to regulate the
pressure of downstream process or equipment.
To provide long trouble-free diaphragm life, Hydra-Cell
hydraulically balances the diaphragm over the complete

10 • www.Hydra-Cell.com
Hydra-Cell® Principles of Operation

1 3
7 2

4
5
8
6

Crank-shaft Models
1 Drive Shaft 5 Diaphragms

2 Precision Ball Bearings 6 Inlet Valve Assembly

3 Connecting Rods 7 Discharge Valve Assembly

4 Hydraulic Cells (Patented) 8 C46 Pressure Regulating Valve (In-line)

Reliable, Efficient Pumping Action

The drive shaft (1) is supported in position by two precision the pumping action. The oil held in the Hydra-Cell balances the
ball bearings (2) positioned at either end of the shaft. Located diaphragm against the fluid being pumped, maintaining no more
between these bearings are either one or three cam shaft lobes than a 3 psi (0.21 bar) differential regardless of the pressure at
with connecting rods (3) that are hardened, precision ground, which the fluid is being delivered - up to 2500 psi (172 bar) on
and polished. Maintaining a high level of quality on the cam standard Hydra-Cell models and Hydra-Cell metering pumps.
lobes and connecting rod surfaces ensures proper lubrication Hydra-Cell crank-shaft pumps can have up to three diaphragms,
and reduced operating temperatures in the hydraulic end of and each diaphragm has its own pumping chamber that
the pump. contains an inlet and discharge self-aligning horizontal disk
As the drive shaft turns, each cam actuates the attached check valve assembly (6). As the diaphragms move back, fluid
connecting rod that is pinned into position at the end of each enters the pump through a common inlet and passes through
hydraulic piston. This action moves the piston forward and one of the inlet check valves. On the forward stroke, the
backward, converting the axial motion into linear pumping diaphragm forces the fluid out of the discharge check valve (7)
motion. The complete pumping mechanism is submerged in a and through the manifold common outlet. Equally spaced from
lubricating oil bath. one another, the diaphragms operate sequentially to provide
Each piston contains a patented hydraulic cell (4) that is moved consistent, low-pulse flow.
sequentially by the crank-shaft. The innovative and proprietary A Hydra-Cell C46 pressure regulating valve (8) is typically
Hydra-Cell maintains the precise balance of oil behind the installed on the discharge side of the pump to regulate the
diaphragm (5) regardless of the operating conditions of the pressure of downstream process or equipment.
pump. The oil in Hydra-Cell is pressurized on the forward
stroke of the piston causing the diaphragm to flex, which drives

www.Hydra-Cell.com • 11
Hydra-Cell® Patented Kel-Cell® Diaphragm Protection
Diaphragm Position Control (DPC) Technology

Available on many Hydra-Cell models that use the fixed-angle These conditions can result from system problems, poor
cam/wobble plate operating principle, Kel-Cell DPC protects system design, faulty installation, an unplanned operational
Hydra-Cell pumps by safeguarding the diaphragms against incident, or other situations that would cause the diaphragms
abnormal or adverse conditions such as: to operate out of hydraulic balance and ultimately deform
• Partially or completely blocked inlet pipe or inlet filter and rupture.
• Partly or completely closed inlet shut-off valve The Kel-Cell positioning system enhances Hydra-Cell pump
performance. It is designed to stabilize the diaphragms in
• Inadequate liquid supply
all such conditions and virtually eliminate the possibility
• Excessively viscous fluids
of an incidental diaphragm failure caused by adverse
• Inadequate discharge pressure system conditions.
• Other conditions that result in excessive vacuum formed
at the inlet of the pump

Kel-Cell is available with Hydra-Cell models G13/G03, G13/G03 Mono-Block, G10, G12, G25, G35 and G66.

12 • www.Hydra-Cell.com
 Hydra-Cell® Patents and Industry Recognition
USA Patents Held by Wanner Engineering

Patent Number Title

5,667,143 Spray gun for spraying two fluids

5,707,219 Diaphragm pump
6,019,124 Valve assembly for use with high-pressure pumps
6,164,560 Lawn applicator module and control system therefor
6,536,466 Pressure regulator apparatus
6,568,559 Termite control system with multi-fluid proportion metering and batch signal metering
6,899,530 Diaphragm pump with a transfer chamber vent with a longitudinal notch on the piston cylinder
7,101,158 Hydraulic balancing, magnetically-driven centrifugal pump
6,941,853 Pump diaphragm rupture detection
7,467,582 Pump diaphragm rupture detection
7,090,474
IChemE 2007 Diaphragm pump with overfill limiter
Honorable Mention
7,425,120 Diaphragm position control for hydraulically driven pumps
7,665,974 Diaphragm pump position control with offset valve axis
IChemE
2007
Honorable Mention

Awards for Hydra-Cell

Presented by the Institution of Chemical Engineers, the Selected by the editors and advisory board of Pumps &
IChemE Awards recognize innovation and excellence Systems magazine, the Hydra-Cell T100 High Pressure model
in making outstanding earned recognition as a finalist
IChemE
contributions to safety, the in the publisher’s 2010 “Product
2007
environment, and sustainable
development in the chemical IChemE
Innovation” awards. As noted by the
trade journal, Hydra-Cell T100 has a
Honorable Mention
and bioprocess industries. 2007 patented valve system that maintains
Introduced in 2006, Hydra- Honourable Mention the correct volume of hydraulic fluid
Cell Metering Solutions pumps in the pumping chamber behind the
earned Honourable Mention in diaphragm.
the category for new products.

Hydra-Cell T100 Series pumps received a “Spotlight on

New Technology” award at the 2010 Offshore Technology
Conference in recognition of the latest and most
advanced technologies that are
leading the industry into the
future. Winners are selected for
being new, innovative, proven
(in application or prototype), of
broad interest to the industry, American Chemistry Council
and of significant impact, including Center for Polyurethanes Industry
environmental benefits. Associate member

ISO 9001: 2008

CERTIFIED

www.Hydra-Cell.com • 13
Hydra-Cell® Design and Manufacturing Standards

DESIGNED & BUILT

IN THE USA
SINCE 1973
Hydra-Cell seal-less pumps are designed, built, and tested
in the Wanner Engineering 80,000 square foot facility
in Minneapolis, Minnesota. We have more than 40 years
of experience serving manufacturers, processors, and
commercial or institutional organizations, including many
major global companies.
Hydra-Cell pumps are performance-proved for efficiently
pumping the widest range of corrosive, high-temperature,
abrasive, viscous, non-lubricating, and recycled fluids, as
well as liquids containing solids. Every pump is assembled
with the proper materials of construction to meet
the application.
Our capability is the result of a strategic emphasis on
adopting sound management principles throughout the
plant combined with attention to detail for every task and
procedure.

Continuous Improvement
• High-precision machining equipment and lean production
practices throughout an extensively automated
manufacturing facility.
• All pumps are designed, built, and tested in the USA.
• Design engineering services available for assistance with
your application.
• Extensive inventory and reliable supply chain.
• Stringent quality control systems for component-to-
component and unit-to-unit quality and consistency.
• Every pump is tested (15-minute to 2-hour run cycles)
for full flow at rated pressure, temperature, noise,
and vibration.

14 • www.Hydra-Cell.com
Mass Customization Means
Maximum Flexibility
Every order is a priority at Wanner Engineering. Every
pump is built to order. Our “Mass Customization”
philosophy leverages the modular design of Hydra-Cell
with sophisticated operational methods to:
1. Provide you with the properly configured pump for
your process application;
2. At a competitive price;
3. Delivered with minimal lead time.
We can help you match your flow/pressure requirements
to select the best model and materials of construction
based on your process fluid and industry application.
We maintain optimum inventory levels of parts and
components that translate into cost efficiencies and faster
turnaround time for customers.
An expert staff and attentive customer service practices
enable us to achieve the goals of providing the Hydra-Cell
pump engineered and configured to your specifications.
• A wide selection of metallic and non-metallic pump
head materials plus diaphragm, valve and o-ring materials
enable easy configuration to meet your specific needs
from in-stock components.
• Base plates, couplings and coupling guards are available in
several inline and parallel mounting configurations to suit
your facility and operating environment.
• Custom pump head and body castings are available, as
well as matching OEM paint and private labeling.
• Comprehensive assortment of accessories include
regulator valves, oil coolers and filtration, oil level
monitoring, couplings, guards, connectors, and tool kits.
• Options to enhance performance such as gear boxes,
controllers, pulsation dampeners, and an assortment
of drives.

www.Hydra-Cell.com • 15
 Hydra-Cell® Materials of Construction
As part of our “Mass Customization” philosophy, every Hydra-Cell pump is built
with manifolds, elastomeric materials, and valve assemblies using construction
materials specified by the customer. Hydra-Cell distributors and factory
representatives are readily available to assist customers in selecting the materials
best suited to the process application. (The range of material choices depends on
each pump model – for example, models designed to operate at higher pressures
are available with metallic pump heads only.)

Manifolds Non-metallic Pump Heads

Non-metallic pump heads are often used when a corrosive or
aggressive fluid is being processed at lower pressures.
• Polypropylene
• PVDF

Diaphragms and O-rings

Manifolds for Hydra-Cell pumps are available in a variety of

materials to suit your process application. They are easy to
replace and interchangeable to accommodate different fluids
processed by the same pump. Special manifolds with a 2:1
dosing ratio are also available. (Consult factory.)

Metallic Pump Heads

Diaphragms and corresponding o-rings are available in several
Metallic pump heads can handle higher operating pressures. elastomeric materials. For diaphragm start-up temperatures
Hastelloy C or Stainless Steel is also selected for corrosion and material markings, see page 167.
resistance and other properties.
• Aflas diaphragm (used with PTFE o-ring)
• Brass
• Buna-N
• Bronze
• EPDM (requires EPDM-compatible oil)
• Cast Iron (Nickel-plated)
• Neoprene
• Hastelloy C
• PTFE
• Duplex Alloy 2205 Stainless Steel
• FKM
• 304 Stainless Steel
• 316L Stainless Steel

16 • www.Hydra-Cell.com
Valve Materials Valve Springs
• Elgiloy*
• Hastelloy C
• 17-7 Stainless Steel
• 316L Stainless Steel

Valve Spring Retainers

• Celcon*
• Hastelloy C
• Nylon
• PVDF
• Polypropylene
• 17-7 Stainless Steel

Hydra-Cell valve assemblies (seats, valves, springs, and * For properties and characteristics of these materials to aid in
retainers) are available in a variety of materials to suit your pump selection, see page 167.
process application. For reference to identify metallic materials
used for valves and valve seats, see page 166. For fluid Registered trademarks of materials:
temperature ranges of valve spring retainers, and reference to Aflas® Asahi Glass Co., Ltd.
identify non-metallic valve spring retainers, see page 167. Buna -N (Nitrile)
®
E.I. Du Pont de Nemours and
Company, Inc.
Valve Seats Celcon® Celanese Company
• Ceramic Elgiloy ®
Elgiloy Limited Partnership
• Hastelloy C Hastelloy® C Haynes International, Inc.
• Nitronic 50* Kynar® (PVDF) Arkema, Inc.
• Tungsten Carbide Mesamoll® Lanxess Deutschland GmbH
• 17-4 Stainless Steel
Neoprene ®
E.I. Du Pont de Nemours and
• 316L Stainless Steel Company, Inc.
Nitronic® 50 AK Steel Corporation
Valves Teflon (PTFE)
®
E.I. Du Pont de Nemours and
• Ceramic Company, Inc.
• Hastelloy C Viton® (FKM) DuPont Performance
• Nitronic 50* Elastomers, LLC
• Tungsten Carbide Zytel® (Nylon) E.I. Du Pont de Nemours and
• 17-4 Stainless Steel Company, Inc.

www.Hydra-Cell.com • 17
Hydra-Cell® G Series Seal-less Pumps Selection

G20 G03 & Mono-Block G04

Page 20 Pages 26 & 32 Page 38

G10 G12 G15 & G17

Page 44 Page 50 Page 58

G25 G35 G66

Page 64 Page 70 Page 76

18 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings

G Series Seal-less Pumps

3000
(207)

2500
Pressure: pounds per square inch (bar)

(172)
G04 G15/G17
2000
(138)

1500
(103)
G20 G10
1000
(69)
G03 G25 G35
500 G66
(34)
G12
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 36 38 64 66 68
(7.6) (15.2) (22.7) (30.3) (37.9) (45.5) (53.1) (60.6) (68.2) (75.8) (83.4) (90.1) (98.5) (136.4) (143.8) (242.3) (249.8) (257.4)
Flow: gallons per minute (liters per minute)

The graph above displays the maximum flow capacity at a Please Note: Some models do not achieve maximum flow
given pressure for each model series. The table below lists the at maximum pressure. Refer to the individual model
maximum flow capacity and maximum pressure capability of specifications in this section for precise flow and pressure
each model series. capabilities by specific pump configuration.

Maximum Maximum Discharge Maximum Operating Maximum

Capacity Pressure psi (bar) Temperature F (C)2 Inlet Pressure
Model gpm (l/min) Non-metallic1 Metallic Non-metallic Metallic psi (bar)
G20 1.0 (3.8) 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17)
G03 3.1 (11.7) 350 (24) 1200 (83) 140˚ (60˚) 250˚ (121˚) 250 (17)
G04 2.9 (11.2) N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
G10 8.8 (33.4) 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17)
G12 8.8 (33.4) N/A 1000 (69) N/A 250˚ (121˚) 250 (17)
G15 & G17 15.5 (58.7) N/A 2500 (172) N/A 250˚ (121˚) 500 (34)
G25 20.0 (75.9) 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
G35 36.5 (138) N/A 1500 (103) N/A 250˚ (121˚) 500 (34)
G66 65.7 (248.7) 250 (17) 700 (48) 140˚ (60˚) 250˚ (121˚) 250 (17)
1 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.
2 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).

www.Hydra-Cell.com • 19
G20 Series
Maximum Flow Rate: 1.0 gpm (3.8 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

G20 Close-coupled with Brass pump head

G21 Shaft-driven with Polypropylene pump head G22 Flexible-coupled with Stainless Steel pump head

20 • www.Hydra-Cell.com
G20 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

G20-X 1750 1.01 3.82 Maximum Discharge Pressure
G20-E 1750 0.71 2.69 Metallic Pump Heads:
G20-S 1750 0.56 2.12 G20 to 1000 psi (69 bar)
G21 to 1500 psi (103 bar)
G20-B 1750 0.31 1.17 G22 to 1500 psi (103 bar)
G20-G 1750 0.20 0.76 Non-metallic Pump Heads:
250 psi (17 bar) Polypropylene
350 psi (24 bar) PVDF
Performance and specification ratings apply to G20, G21 and G22 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

1.2 4.5

7 bar (100 psi)

G20 34 bar (500 psi)
69 bar (1000 psi)

X-cam
1.0 3.8

7 bar (100 psi)

34 bar (500 psi)
G21/G22
69 bar (1000 psi)
103 bar (1500 psi)

0.8 3.0

E-cam
Gallons Per Minute

Liters Per Minute

0.6 2.3

S-cam
0.4 1.5

0.2 B-cam 0.8

G-cam
0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute

S, B & G cam options based on 10 psi (0.7 bar) inlet pressure.

www.Hydra-Cell.com • 21
G20 Series Specifications
Flow Capacities @ 69 bar (1000 psi) 4-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min rpm + 1000 gpm x psi
G20-X 1450 0.83 3.14 + = electric motor hp
7000 1,460
G20-E 1450 0.60 2.29
G20-S 1450 0.45 1.72 rpm + 1000 l/min x bar
+ = electric motor kW
G20-B 1450 0.27 1.03 9383 511
G20-G 1450 0.16 0.63
Flow Capacities @ 69 bar (1000 psi) 6-pole Motor @ 50 Hz See page 164 for calculating pulley size.
Model rpm gpm l/min
G20-X 960 0.55 2.08 When using a variable frequency drive (VFD) calculate the hp or kW at
G20-E 960 0.40 1.51 minimum and maximum pump speed to ensure the correct hp or kW
motor is selected. Note that motor manufacturers typically de-rate the
G20-S 960 0.30 1.14
service factor to 1.0 when operating with a VFD.
G20-B 960 0.18 0.68
G20-G 960 0.10 0.41
Delivery @ 69 bar (1000 psi) Net Positive Suction Head (NPSHr)
Model gal/rev liters/rev
G20-X 0.0006 0.0022 22
X
G20-E 0.0004 0.0015
G20-S 0.0003 0.0012 20

G20-B 0.0002 0.0007 E, S

5

G20-G 0.0001 0.0004 18

Maximum Discharge Pressure

Metallic Heads: G20 to 69 bar (1000 psi) 16

B
G21 to 103 bar (1500 psi)
4

G22 to 103 bar (1500 psi)

14
G
Non-metallic Heads: 17 bar (250 psi) Polypropylene

NPSHr (meters of water)

NPSHr (feet of water)

24 bar (350 psi) PVDF

12
3

Maximum Inlet Pressure 17 bar (250 psi) 10

Maximum Operating Temperature

Metallic Heads: 121˚C (250˚F) - Consult factory for correct 8

component selection for temperatures from 71˚C 2

(160˚F) to 121˚C (250˚F). 6

Non-metallic Heads: 60˚C (140˚F)

Maximum Solids Size 200 microns 4
1

Inlet Port 1/2 inch BSPT

1/2 inch NPT 2

Discharge Port 3/8 inch BSPT

3/8 inch NPT 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

Shaft Diameter G20: 19 mm hollow shaft Revolutions Per Minute

G21 & G22: 19 mm (3/4 inch) Positive inlet pressure required for:
Shaft Rotation Reverse (bi-directional) A) All pumps with PTFE diaphragms
Bearings Precision ball bearings B) Pumps with B-cam or G-cam (consult factory)
Oil Capacity 0.12 liters (0.125 US quart) - See pages 96 and
97 for oil selection and specification.
Self-priming:
Weight
Each Hydra-Cell pump has different lift capability depending on model
Metallic Heads: 5.5 kg (12 lbs.) size, cam angle, speed, and fluid characteristics. To ensure that your
Non-metallic Heads: 4.1 kg (9 lbs.) specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
22 • www.Hydra-Cell.com
G20 Series Representative Drawings
92.5
(3.64)
Ø 200

G20 Models with Metallic Pump Head mm (Inches) (7.87)

Ø 165
(6.50) Ø 19 92.5
(3.64)
Ø 200
(7.87)

Ø 165
(6.50) 212.8
Ø 19 219.6
4X Ø 12
(.47) (8.38) (8.65)
2X M10 X 1.5

4X Ø 12 212.8 219.6
(.47) (8.38) (8.65)
2X M10 X 1.5

* Add 6.35mm (0.25”) where

shown for manifold cover plate 74.3
(2.93)
on non-metallic models.

56
(2.20) 271.2*
(10.68) 74.3
3/8 BSPT (2.93)

18.4 56
(2.20) 271.2*
(.72) (10.68)
16.5 3/8 BSPT
OUT
(.65) 105.4
(4.15)
IN

100 18.4
(3.94) (.72)
1/2 BSPT 16.5
OUT
(.65) 105.4
(4.15)
IN

100

G21 Models with Metallic Pump Head mm (Inches) (3.94)

1/2 BSPT

3X Ø 213.4
57.1 (8.40)
(2.25) 87.6
Ø 19 (3.45)
(.75)

53.8
(2.12)

131.7
(5.19)

226.8
3X Ø 322.6 (8.93)
(8.40)
233.6*
(9.20)
* Add 6.35mm (0.25”) where
shown for manifold cover plate
on non-metallic models.

24.3
(.96)
48.6
(1.91)

3/8 BSPT

18.4
(.72)
OUT
16.5
(.65) 74.3 114.2
IN
(2.93) (4.50)

1/2 BSPT
126.4
(4.98)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 23
G20 Series Drawings/Adapters/Valves

G22 Models with Metallic Pump Head mm (Inches)

2X M10 X 1.5

Ø 200
(7.87)

19
(.75)

212.8
* Add 6.35mm (0.25”) where (8.38)
4X Ø 12
(.47) shown for manifold cover plate
on non-metallic models.

264.4*
143 (10.41)
(5.63) 3/8 BSPT
74.3
(2.93)

18.4
(.72)
16.5
OUT (.65)
IN

1/2 BSPT

180.1
(7.09)

Note: Contact factory for additional drawings of specific models and configurations.

Pump/Motor Adapter Inches (mm) Valve Selection

A Hydra-Cell G20, G21
or G22 pumping system
uses a C46 Pressure
Ø 165
(6.50)
Regulating Valve.
Ø 149 Maximum
(5.870) Coupler O.D.
82.6 (3.25)
See page 86 for more
information.

Ø 10.7 101.6
(0.42) (4.00)
(4 x)

Part Number: A04-006-1200

Must be ordered separately for G22 models (optional
for G21 models) for use with IEC 80 - 90 frame
motors, B5 flange.
NEMA adapter available - consult factory.

24 • www.Hydra-Cell.com
G20 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G20 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G20GAPGHFECG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
G20 Close-coupled to IEC 80 footed motor (BSPT Ports) C Ceramic
G21 Shaft-driven (BSPT Ports)* D Tungsten Carbide
G22 For use with pump/motor adapter (BSPT Ports)* F 17-4 Stainless Steel
*Pump/motor adapters ordered separately. N Nitronic 50
See previous page. T Hastelloy C
4 Hydraulic End Cam 10 Valve Springs
X Max 3.1 l/min (0.8 gpm) @ 1450 rpm E Elgiloy
E Max 2.3 l/min (0.6 gpm) @ 1450 rpm T Hastelloy C
S Max 1.7 l/min (0.4 gpm) @ 1450 rpm 11 Valve Spring Retainers
B Max 1.0 l/min (0.3 gpm) @ 1450 rpm C Celcon
G Max 0.6 l/min (0.2 gpm) @ 1450 rpm H 17-7 Stainless Steel
5 Pump Head Version M PVDF
D BSPT Ports (for all G20, G21 & G22 pumps) P Polypropylene
X ATEX T Hastelloy C
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1.
Y Nylon
Includes certificate and oil level monitor.)
6 Pump Head Material 12 Hydra-Oil
B Brass G 5W30 cold-temp severe-duty synthetic oil

M PVDF J EPDM-compatible oil

P Polypropylene K Food-contact oil
S 316L Stainless Steel Note: For motors, bases, couplings and other pump accessories, refer to
T Hastelloy C the Accessories section beginning on page 92.
7 Diaphragm & O-ring Material
A Aflas diaphragm/PTFE o-ring
E EPDM (requires EPDM-compatible oil - Digit 12 oil .
code J)
G FKM
J PTFE (available with X and E cams only)
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 25
G03 Series
Maximum Flow Rate: 3.1 gpm (11.7 l/min)
Maximum Pressure: 1200 psi (83 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

G13 Close-coupled with Brass pump head

G13 Close-coupled with Polypropylene pump head G03 Shaft-driven with Stainless Steel pump head

26 • www.Hydra-Cell.com
G03 Series Performance
Capacities
Flow
Max. Max. Flow
Pressure
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
G03-X 1750 3.1 11.7
G03-E 1750 2.2 8.3 Maximum Discharge Pressure
G03-S 1750 1.7 6.4
G03-B 1750 1.0 3.6 Metallic Pump Heads:
G03-G 1750 0.6 2.3 G03-X to 1000 psi (69 bar)
@ 1200 psi (83 bar) G03-S, E, B, G to 1200 psi (83 bar)
G03-E 1750 2.1 8.1 Non-metallic Pump Heads:
G03-S 1750 1.6 6.3 250 psi (17 bar) Polypropylene
G03-B 1750 0.9 3.5 350 psi (24 bar) PVDF
G03-G 1750 0.6 2.2
Performance and specification ratings apply to G03 Kel-Cell and G03 Shaft-driven configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

3.33 12.5

G03-X
3.00 11.25

7 bar (100 psi)

34 bar (500 psi)
2.66 69 bar (1000 psi)
10
83 bar (1200 psi)

2.33 8.75

G03-E

2.00 7.5
Gallons Per Minute

Liters Per Minute

1.66 6.25

1.33 5.0
G03-S

1.00 3.75

G03-B
0.66 2.5

G03-G
0.33 1.25

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 27
G03 Series Specifications
Flow Capacities @ 69 bar (1000 psi) 4-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min 6 x rpm gpm x psi
G03-X 1450 2.45 9.3 63,000
+
1,460
= electric motor hp
G03-E 1450 1.80 6.8
G03-S 1450 1.48 5.6
6 x rpm l/min x bar
G03-B 1450 0.92 3.5 + = electric motor kW
84,428 511
G03-G 1450 0.40 1.5
Flow Capacities @ 69 bar (1000 psi) 6-pole Motor @ 50 Hz
See page 164 for calculating pulley size.
Model rpm gpm l/min
G03-X 960 1.64 6.2
G03-E 960 1.18 4.5 When using a variable frequency drive (VFD) calculate the hp or kW at
G03-S 960 0.98 3.7 minimum and maximum pump speed to ensure the correct hp or kW
G03-B 960 0.60 2.3 motor is selected. Note that motor manufacturers typically de-rate the
G03-G 960 0.26 1.0 service factor to 1.0 when operating with a VFD.
Delivery @ 83 bar (1200 psi)
Model gal/rev liters/rev Net Positive Suction Head (NPSHr)
G03-E 0.0012 0.0046
G03-S 0.0009 0.0036 24

G03-B 0.0005 0.0020 7

G03-G 0.0003 0.0013 22

Delivery @ 69 bar (1000 psi) S

Model gal/rev liters/rev
20
6

G03-X 0.0018 0.0067 18

B
G03-E 0.0013 0.0047
G03-S 0.0010 0.0037 16
G 5

NPSHr (meters of water)

G03-B 0.0005 0.0021 X
G03-G 0.0004 0.0013
NPSHr (feet of water)

14

Maximum Discharge Pressure 4

E
Metallic Heads: G03-X to 69 bar (1000 psi) 12

G03-S, E, B to 83 bar (1200 psi)

Non-metallic Heads: 17 bar (250 psi) Polypropylene 10
Standard
3

24 bar (350 psi) PVDF

Maximum Inlet Pressure 17 bar (250 psi) 8

Maximum Operating Temperature 2

Metallic Heads: 121˚C (250˚F) - Consult factory for correct

6

component selection for temperatures from 71˚C 4

Kel-Cell

(160˚F) to 121˚C (250˚F). 1

Non-metallic Heads: 60˚C (140˚F) 2

Maximum Solids Size 200 microns

Inlet Port 1/2 inch BSPT 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

1/2 inch NPT Revolutions Per Minute

Discharge Port 3/8 inch BSPT
Note: Positive inlet pressure required with PTFE diaphragms.
3/8 inch NPT
Shaft Diameter G13: 24 mm hollow shaft
G03: 22.2 mm (7/8 inch ) Self-priming:
Shaft Rotation Reverse (bi-directional) Each Hydra-Cell pump has different lift capability depending on model
Bearings Precision ball bearings size, cam angle, speed, and fluid characteristics. To ensure that your
Oil Capacity 0.95 liters (1.0 US quart) - See pages 96 and 97 specific lift characteristics are met, refer to the inlet calculations
for oil selection and specification. regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
Weight
NPSHr curves above.
Metallic Heads: 12.7 kg (28 lbs.)
Non-metallic Heads: 8.6 kg (19 lbs.)

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
28 • www.Hydra-Cell.com
 G03 Series Representative Drawings
G13 Models with Metallic Pump Head mm (Inches)

257.6 257.6
(10.14) (10.14)
174.1 174.1
(6.85) (6.85) 196.9 196.9
4.8 (7.75) (7.75)
4.8 2X 3/8 BSPT OUTLET
(.19) (.19) Ø 10.7 17.8 17.8 2X 3/8 BSPT OUTLE
Ø 10.7 (.70)
(.42) (.42) (.70)

18.4 18.4
(.73) (.73)

81.9 81.9 36.8 36.8

(3.22) (3.22) (1.45) (1.45)

Ø24.0 Ø24.0

1/2 BSPT INLET 3/8 BSPT INLET

1/2 BSPT INLET 3/8 BSPT INLET
Ø 167.1 Ø 167.1 (Primary) (Primary) (Secondary) (Secondary)
(6.58) (6.58) 55.2 55.2 101.6 101.6
(2.18) (2.18) (4.00) (4.00)

G03 Models with Metallic Pump Head mm (Inches)

252.5 252.5
257.6 257.6 (9.94)
(10.14) (10.14) (9.94)
Ø167.1 Ø167.1 200.3 200.3
(6.58) (6.58) (7.89) (7.89)
4X Ø 10.74X Ø 10.7
(.42) (.42)
2X 3/8 BSPT OUTLET
2X 3/8 BSPT OUTLET

4.8 4.8
(.19) (.19)

81.9 81.9 Ø22.2 Ø22.2 36.8 36.8

(3.22) (3.22) (.87) (.87) (1.45) (1.45)

108.0 108.0 3/8 BSPT3/8

INLET
BSPT INLET
(4.25) (4.25) (Secondary)
(Secondary)
89.5 89.5
(3.53) (3.53)
1/2 BSPT1/2
INLET 10.31 10.31
BSPT INLET (.406) (.406)
(Primary)(Primary)

57.2 57.2 69.9 69.9

(2.25) (2.25) (2.75) (2.75) 20.1 20.1 127.0 127.0
(.79) (5.00) (5.00) 4X 10.314XX 19.05
10.31 X 19.05
69.9 69.9 85.1 85.1 (.79) (.406 X .750)
(2.75) (2.75) (3.35) (3.35) (.406 X .750)
23.9 23.9 166.4 166.4
174.1 174.1 (6.55)
(6.85) (.94) (.94) (6.55)
(6.85)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 29
G03 Series Adapters/Valves

Pump/Motor Adapter mm (Inches)

Part Number: A04-003-1202 Part Number: A04-004-1202

Must be ordered separately for G03 models for use Must be ordered separately for G03 models
with IEC 80 - 90 frame motors, B5 flange. for use with IEC 100 - 112 frame motors, B5
NEMA adapter available - consult factory. flange.
NEMA adapter available - consult factory.

125
72.7 (4.92)
110.5 (2.86)
(4.35)
58.3
(2.29)

Ø 184.1
(7.25)
Ø 243.8
(9.60)
Ø 110 Ø 120.7
(4.33) (4.75)
MAX COUPLER O.D. MAX COUPLER O.D.

Valve Selection
A Hydra-Cell G03
pumping system uses a
C46 Pressure Regulating
Valve.
See page 86 for more
information.

30 • www.Hydra-Cell.com
G03 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G03 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G03XKSTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
G03 Shaft-driven (BSPT Ports)* C Ceramic
G13 Close-coupled to IEC 90 footed motor (BSPT Ports) D Tungsten Carbide
*Pump/motor adapters ordered separately. F 17-4 Stainless Steel
See previous page. N Nitronic 50
4 Hydraulic End Cam T Hastelloy C
X Max 9.9 l/min (2.6 gpm) @ 1450 rpm
10 Valve Springs
E Max 6.8 l/min (1.8 gpm) @ 1450 rpm E Elgiloy
S Max 5.6 l/min (1.5 gpm) @ 1450 rpm S 316L Stainless Steel
B Max 3.5 l/min (0.9 gpm) @ 1450 rpm T Hastelloy C
G Max 1.5 l/min (0.4 gpm) @ 1450 rpm 11 Valve Spring Retainers
5 Pump Head Version C Celcon
D Standard BSPT Ports (S, B & G cams) H 17-7 Stainless Steel
K Kel-Cell BSPT Ports (X & E cams) M PVDF
X ATEX P Polypropylene
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1.
Includes certificate and oil level monitor.) T Hastelloy C

6 Pump Head Material Y Nylon

B Brass 12 Hydra-Oil
M PVDF A 10W30 standard-duty oil
P Polypropylene G 5W30 cold-temp severe-duty synthetic oil
S 316L Stainless Steel J EPDM-compatible oil
T Hastelloy CW12MW K Food-contact oil
7 Diaphragm & O-ring Material
Note: For motors, bases, couplings and other pump accessories, refer to
A Aflas diaphragm/PTFE 0-ring the Accessories section beginning on page 92.
E EPDM (requires EPDM-compatible oil - Digit 12 oil .
code J)
G FKM
J PTFE (available with X and E cams, Kel-Cell version .
only)
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 31
G03 Mono-Block Series
Maximum Flow Rate: 3.1 gpm (11.7 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads

Mono-Block (G13) Close-coupled with Stainless Steel pump head

Mono-Block (G03) Shaft-driven with Brass pump head The Mono-Block pump head combines the valve plate and manifold into
one component for servicing without disassembly or removal of plumbing.

32 • www.Hydra-Cell.com
G03 Mono-Block Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

G03-X 1750 3.1 11.7 Maximum Discharge Pressure
G03-E 1750 2.2 8.3 1000 psi (69 bar)

Performance and specification ratings apply to G03 Mono-Block configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

3.33 12.5

G03-X
3.00 11.25
7 bar (100 psi)
34 bar (500 psi)
69 bar (1000 psi)

2.66 10

2.33 8.75

G03-E

2.00 7.5
Gallons Per Minute

Liters Per Minute

1.66 6.25

1.33 5.0

1.00 3.75

0.66 2.5

0.33 1.25

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 33
G03 Mono-Block Series Specifications
Flow Capacities @ 69 bar (1000 psi) 4-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min 6 x rpm gpm x psi
G03-X 1450 2.45 9.3 + = electric motor hp
63,000 1,460
G03-E 1450 1.80 6.8
Flow Capacities @ 69 bar (1000 psi) 6-pole Motor @ 50 Hz 6 x rpm l/min x bar
+ = electric motor kW
Model rpm gpm l/min 84,428 511
G03-X 960 1.64 6.2
G03-E 960 1.18 4.5 See page 164 for calculating pulley size.
Delivery @ 69 bar (1000 psi)
Model gal/rev liters/rev
G03-X 0.0018 0.0067 When using a variable frequency drive (VFD) calculate the hp or kW at
minimum and maximum pump speed to ensure the correct hp or kW
G03-E 0.0013 0.0047
motor is selected. Note that motor manufacturers typically de-rate the
Maximum Discharge Pressure service factor to 1.0 when operating with a VFD.
Metallic Heads: G03-X, E to 69 bar (1000 psi)
Maximum Inlet Pressure 17 bar (250 psi)
Maximum Operating Temperature Net Positive Suction Head (NPSHr)
Metallic Heads: 121˚C (250˚F) - Consult factory for correct
component selection for temperatures from 71˚C 24

(160˚F) to 121˚C (250˚F). 7

Maximum Solids Size 200 microns

22

Inlet Port 1/2 inch BSPT 20

1/2 inch NPT 6

Discharge Port 1/2 inch BSPT 18

1/2 inch NPT

Shaft Diameter G03: 22.2 mm (7/8 inch)
5
16

NPSHr (meters of water)

G13: 24 mm hollow shaft X
NPSHr (feet of water)

Shaft Rotation Reverse (bi-directional)

14

Bearings Precision ball bearings 12

E
Oil Capacity 0.95 liters (1.0 US quart) - See pages 96 and 97
for oil selection and specification. 10 3

Weight
Metallic Heads: 12.7 kg (28 lbs.) 8

2
6

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

Self-priming:
Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
34 • www.Hydra-Cell.com
 G03 Mono-Block Series Representative Drawings

G13 Models with Metallic Pump Head mm (Inches)

257.2
(10.13)
Ø167.1
(6.58)
4.8
(.19) 4X Ø10.7
(.42)
Ø24

150.5
(5.93)

108.0
(4.25)
65.4
(2.58)

57.2 69.9 20.1

(2.25) (2.75) (.79)
69.9 85.1
(2.75) (3.35) 23.9
121 (.94)
(4.76)
128.4
(5.05)

200.3
(7.89)
X Ø10.7 1/2 BSPT OUTLET
(.42)

150.5
(5.93)

65.4 1/2 BSPT INLET

(2.58) 10.3
(.406)

20.1 127.0
(.79) (5.00)
4X 10.31 X 19.05
23.9 166.4 (.406 X .750)
(.94) (6.55)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 35
G03 Mono-Block Series Adapters/Valves

Pump/Motor Adapter mm (Inches)

Part Number: A04-003-1202 Part Number: A04-004-1202

Must be ordered separately for G03 Mono-Block Must be ordered separately for G03 Mono-Block
models for use with IEC 80 - 90 frame motors, B5 models for use with IEC 100 - 112 frame motors,
flange. B5 flange.
NEMA adapter available - consult factory. NEMA adapter available - consult factory.

125
72.7 (4.92)
110.5 (2.86)
(4.35)
58.3
(2.29)

Ø 184.1
(7.25)
Ø 243.8
(9.60)
Ø 110 Ø 120.7
(4.33) (4.75)
MAX COUPLER O.D. MAX COUPLER O.D.

Valve Selection
A Hydra-Cell G03 Mono-
Block Series pumping
system uses a C46
Pressure Regulating Valve.
See page 86 for more
information.

36 • www.Hydra-Cell.com
G03 Mono-Block Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G03 Mono-Block Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G03EMBPSFEPG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
G03 Shaft-driven (BSPT Ports)* M PVDF
G13 Close-coupled to IEC 90 footed motor (BSPT Ports) P Polypropylene
*Pump/motor adapters ordered separately. 12 Hydra-Oil
See previous page. A 10W30 standard-duty oil
4 Hydraulic End Cam G 5W30 cold-temp severe-duty synthetic oil
X Max 9.9 l/min (2.6 gpm) @ 1450 rpm
J EPDM-compatible oil
E Max 6.8 l/min (1.8 gpm) @ 1450 rpm
K Food-contact oil
5 Pump Head Version
Note: For motors, bases, couplings and other pump accessories, refer to
M Mono-Block, Kel-Cell BSPT Ports
the Accessories section beginning on page 92.
X ATEX
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1.
Includes certificate and oil level monitor.)
6 Pump Head Material
B Brass
S 316L Stainless Steel
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12 oil .
code J)
G FKM
P Neoprene
T Buna-N
8 Valve Seat Material
H 17-4 Stainless Steel
S 316L Stainless Steel
9 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
10 Valve Springs
E Elgiloy
S 316L Stainless Steel

www.Hydra-Cell.com • 37
G04 Series
Maximum Flow Rate: 2.9 gpm (11.2 l/min)
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

G04 Shaft-driven with Stainless Steel pump head

G04 Shaft-driven with Brass pump head

38 • www.Hydra-Cell.com
G04 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 2500 psi (172 bar) Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

G04-X 1750 2.9 11.2 Maximum Discharge Pressure
G04-E 1750 2.0 7.7 2500 psi (172 bar)
G04-S 1750 1.6 6.2

Performance and specification ratings apply to G04 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

3.33 12.5

3.00 11.25
34 bar (500 psi) G04-X
103 bar (1500 psi)
172 bar (2500 psi)

2.66 10

2.33 8.75

G04-E

2.00 7.5
Gallons Per Minute

Liters Per Minute

1.66 6.25

1.33 5.0
G04-S

1.00 3.75

0.66 2.5

0.33 1.25

0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute

www.Hydra-Cell.com • 39
G04 Series Specifications
Flow Capacities @ 172 bar (2500 psi) 4-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min 6 x rpm gpm x psi
G04-X 1450 2.40 9.1 + = electric motor hp
63,000 1,460
G04-E 1450 1.74 6.6
G04-S 1450 1.35 5.1 6 x rpm l/min x bar
+ = electric motor kW
Flow Capacities @ 172 bar (2500 psi) 6-pole Motor @ 50 Hz 84,428 511
Model rpm gpm l/min
G04-X 960 1.58 6.0 See page 164 for calculating pulley size.
G04-E 960 1.16 4.4
G04-S 960 0.87 3.3
Delivery When using a variable frequency drive (VFD) calculate the hp or kW at
minimum and maximum pump speed to ensure the correct hp or kW
gal/rev motor is selected. Note that motor manufacturers typically de-rate the
Model @34 bar @103 bar @172 bar service factor to 1.0 when operating with a VFD.
(500 psi) (1500 psi) (2500 psi)
G04-X 0.0019 0.0018 0.0017
G04-E 0.0013 0.0012 0.0012 Net Positive Suction Head (NPSHr)
G04-S 0.0011 0.0010 0.0009
liters/rev 14

Model @34 bar @103 bar @172 bar 4

(500 psi) (1500 psi) (2500 psi)

G04-X 0.0070 0.0067 0.0064 12
X
G04-E 0.0050 0.0047 0.0044
G04-S 0.0041 0.0039 0.0035
E,S
Maximum Discharge Pressure 10
3

Metallic Heads: 172 bar (2500 psi)

Maximum Inlet Pressure 34 bar (500 psi)
NPSHr (feet of water)

NPSHr (meters of water)

Maximum Operating Temperature 8

Metallic Heads: 121˚C (250˚F) - Consult factory for correct

component selection for temperatures from 71˚C 2

(160˚F) to 121˚C (250˚F). 6

Maximum Solids Size 200 microns

Inlet Port 1/2 inch BSPT
1/2 inch NPT 4

600lb ANSI RF flange 1

Discharge Port 1/2 inch BSPT

1/2 inch NPT 2

2500lb ANSI RF flange

Shaft Diameter 22.2 mm (7/8 inch)
Shaft Rotation Reverse (bi-directional) 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

Bearings Precision ball bearings Revolutions Per Minute

Oil Capacity 1.05 liters (1.1 US quarts) - See pages 96 and

97 for oil selection and specification. Self-priming:
Weight 16.8 kg (37 lbs.) Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
40 • www.Hydra-Cell.com
 G04 Series Representative Drawings

G04 Models with Metallic Pump Head mm (Inches)

263.8
(10.38)

Ø171.5 1
(6.75)

4.8
(.19)
218.8
(8.61) 78.2 Ø22.2
(3.08) (.87)

108
(4.25)

1/2 BSPT

69.8
57.1 (2.75) 85.1
(2.25) (3.35)
69.8
(2.75)

256.0
(10.08)
57.2 55.2 50.8
(2.25) (2.18) (2.00)

5 1/2 BSPT
OUTLET

4.8
(.19)
78.2 Ø22.2 34.0
(3.08) (.87) (1.34)

10.31
1/2 BSPT INLET (.406)

20.1 127.0 4X 10.31 X 19.05

(.79) (5.00) (.406 X .750)
24.2 166.4
(.95) (6.55)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 41
G04 Series Adapters/Valves

Pump/Motor Adapter mm (Inches)

Part Number: A04-003-1202 Part Number: A04-004-1202

Must be ordered separately for G04 models for use Must be ordered separately for G04 models for
with IEC 80 - 90 frame motors, B5 flange. use with IEC 100 - 112 frame motors, B5 flange.
NEMA adapter available - consult factory. NEMA adapter available - consult factory.

125
71.2 (4.92)
110.5 (2.80)
(4.35)
56.7
(2.23)

Ø 184.2
(7.25) Ø 243.8
(9.60)
Ø 110 Ø 121
(4.33) (4.76)
MAX COUPLER O.D. MAX COUPLER O.D.

Valve Selection
A seal-less C62 Pressure
Regulating Valve is
recommended for Hydra-
Cell G04 pumping systems,
especially for high-
pressure requirements or
when handling dirty fluids.
See page 88 for more
information.

42 • www.Hydra-Cell.com
G04 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G04 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G04SABTHFECG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 11 Valve Spring Retainers
G04 Shaft-driven (BSPT Ports)* C Celcon
*Pump/motor adapters ordered separately. H 17-7 Stainless Steel
See previous page.
M PVDF
4 Hydraulic End Cam
P Polypropylene
X Max 9.1 l/min (2.4 gpm) @ 1450 rpm
T Hastelloy C
E Max 6.6 l/min (1.7 gpm) @ 1450 rpm
Y Nylon
S Max 5.1 l/min (1.3 gpm) @ 1450 rpm
12 Hydra-Oil
5 Pump Head Version
D BSPT Ports G 5W30 cold-temp severe-duty synthetic oil
X ATEX J EPDM-compatible oil
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1. K Food-contact oil
Includes certificate and oil level monitor.)
Note: For motors, bases, couplings and other pump accessories, refer to
6 Pump Head Material the Accessories section beginning on page 92.
B Brass
R 304 Stainless Steel
S 316L Stainless Steel
T Hastelloy C
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12
oil code J)
G FKM
J PTFE
P Neoprene
T Buna-N
8 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
S 316L Stainless Steel
T Hastelloy C

www.Hydra-Cell.com • 43
G10 Series
Maximum Flow Rate: 8.8 gpm (33.4 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

G10 with Cast Iron pump head

G10 with Brass pump head G10 with Polypropylene pump head G10 with Stainless Steel pump head and
ANSI flanges

44 • www.Hydra-Cell.com
G10 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)
G10-X 1450 8.1 30.6
Maximum Discharge Pressure
G10-E 1750 8.8 33.4
Metallic Pump Heads:
G10-S 1750 6.0 22.7 G10-X, E, S, I to 1000 psi (69 bar)
G10-I 1750 4.0 15.0 G10-X to 1500 psi (103 bar) @ 790 rpm max.
@ 1500 psi (103 bar) Non-metallic Pump Heads:
G10-X 790 4.26 15.1 250 psi (17 bar) Polypropylene
G10-E 790 3.87 14.7 350 psi (24 bar) PVDF
Performance and specification ratings apply to G10 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

10.0 37.9

9.0 34.1
G10-X

7 bar (100 psi)

8.0 34 bar (500 psi) 30.3
69 bar (1000 psi)

G10-E
7.0 26.5

6.0 22.7
Gallons Per Minute

Liters Per Minute

5.0 18.9

G10-S

4.0 15.1
103 bar (1500 psi)
G10-X @ 790 rpm

G10-I
3.0 11.4

2.0 7.6

1.0 3.8

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 45
G10 Series Specifications
Flow Capacities @ 69 bar (1000 psi) 4-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min
15 x rpm gpm x psi
G10-X 1450 8.10 30.6 63,000
+
1,460
= electric motor hp
G10-E 1450 6.63 25.1
G10-S 1450 4.96 18.8 15 x rpm l/min x bar
+ = electric motor kW
G10-I 1450 3.30 12.5 84,428 511
Flow Capacities @ 69 bar (1000 psi) 6-pole Motor @ 50 Hz
See page 164 for calculating pulley size.
Model rpm gpm l/min
G10-X 960 5.19 19.6
G10-E 960 4.39 16.6 When using a variable frequency drive (VFD) calculate the hp or kW at
minimum and maximum pump speed to ensure the correct hp or kW
G10-S 960 3.28 12.4 motor is selected. Note that motor manufacturers typically de-rate the
G10-I 960 2.19 8.3 service factor to 1.0 when operating with a VFD.
Delivery @ 103 bar (1500 psi)
Model gal/rev liters/rev
G10-X 0.0054 0.0205 Net Positive Suction Head (NPSHr)
G10-E 0.0049 0.0186
Delivery @ 69 bar (1000 psi) 20
E
Model gal/rev liters/rev 6

G10-X 0.0056 0.0211 X

G10-E 0.0051 0.0191
18
S
G10-S 0.0034 0.0130 5

G10-I 0.0023 0.0086

16

Maximum Discharge Pressure

Metallic Heads: 69 bar (1000 psi) @1450 rpm (G10-X) 14

69 bar (1000 psi) @1750 rpm (G10-E, S, I)

4
NPSHr (feet of water)

NPSHr (meters of water)

I
103 bar (1500 psi) @790 rpm (G10-X) 12

Non-metallic Heads: 17 bar (250 psi) Polypropylene

24 bar (350 psi) PVDF 10
3

Maximum Inlet Pressure 17 bar (250 psi)

Maximum Operating Temperature 8

Metallic Heads: 121˚C (250˚F) - Consult factory for correct 2

component selection for temperatures from 71˚C 6

(160˚F) to 121˚C (250˚F).

Non-metallic Heads: 60˚C (140˚F) 4

Maximum Solids Size 500 microns 1

Inlet Port 1 inch BSPT 2

1 inch NPT
150lb ANSI RF flange 0 0

Discharge Port 3/4 inch BSPT

0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

3/4 inch NPT
600lb ANSI RF flange Positive inlet pressure required for:
Shaft Diameter 22.2 mm (7/8 inch) A) All pumps with PTFE diaphragms
Shaft Rotation Reverse (bi-directional) B) Pumps with I-cam (consult factory)
Bearings Tapered roller bearings
Oil Capacity 1.05 liters (1.1 US quarts) - See pages 96 and
Self-priming:
97 for oil selection and specification.
Each Hydra-Cell pump has different lift capability depending on model
Weight size, cam angle, speed, and fluid characteristics. To ensure that your
Metallic Heads: 21.8 kg (48 lbs.) specific lift characteristics are met, refer to the inlet calculations
Non-metallic Heads: 15.9 kg (35 lbs.) regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
46 • www.Hydra-Cell.com
 G10 Series Representative Drawings

G10 Models with Metallic Pump Head mm (Inches)

Ø184.2 Ø184.2
(7.25) (7.25)
3/4 BSPT OUTLET
3/4 BSPT OUTLET

4.8 4.8 239.2 2

(.19) (.19) 57.2 57.2 (9.42) (9
(2.25) (2.25)
Ø22.2 Ø22.2
(.87) (.87) 28.6 28.6
(1.13) (1.13)
61.8 61.8
(2.44) (2.44) 108.3 108.3
(4.27) (4.27)

1 BSPT INLET
1 BSPT INLET
19.05 19.05
(7.50) (7.50)
47.3 47.3
(1.86) (1.86) 4X 10.31 X 19.05
4X 10.31 X 19.05
(.406 X .750)(.406 X .750) 126.2 126.2
43.7 52.3
43.7 52.376.2 76.2 110.8 110.8 (4.97) (4.97)
(1.72) (2.06)
(1.72) (3.00)
(2.06) (3.00) (4.36) (4.36) 158.8 158.8
(6.25) (6.25)
283.0 283.0
(11.14) (11.14)

G10 Models with Non-metallic Pump Head mm (Inches)

Ø184.2Ø184.2
(7.25) (7.25)

24.7 24.7
12.7 12.7 (.97) (.97)
(.50) (.50) 3/4 BSPT
3/4 OUTLET
BSPT OUTLET

239.2 239.2
4.8 4.8 (9.42) (9.42)
(.19) (.19)
57.2 57.2
(2.25) (2.25) 14.3 14.3
(.56) (.56)
Ø22.2 Ø22.2
(.87) (.87)

61.8 61.8
108.3 108.3 (2.44) (2.44)
(4.27) (4.27)

19.05 19.05 1 BSPT1 INLET

BSPT INLET
(.750) (.750)

65.1 65.1 12.2 12.2 126.2 126.2

(2.56) (2.56) (.48) (.48) (4.97) (4.97)
43.7 43.7 52.3 52.3 76.2 76.2 128.6 128.6
(2.06) (2.06) (3.00) (3.00)
(1.72) (1.72) (5.06) (5.06) 4X 10.31
4X X10.31
19.05X 19.05 158.8 158.8
(.406 X(.406
.750)X .750) (6.25) (6.25)
300.8 300.8
(11.84)(11.84)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 47
 101.7
(4.00)

G10 Series Adapters/Valves/Skids

51.7
(2.04)

Ø 186.7
(7.35)

Ø 101

Pump/Motor Adapter mm (Inches)

(3.98)
MAX COUPLER O.D.

Part Number: A04-003-1200 Part Number: A04-004-1200

Must be ordered separately for G10 models for use Must be ordered separately for G10 models for
with IEC 80 - 90 frame motors, B5 flange. use with IEC 100 - 112 frame motors, B5 flange.
NEMA adapter available - consult factory. NEMA adapter available - consult factory.

125.7
(4.95)

75.7
(2.98)
101.7
(4.00)
51.7
(2.04)

Ø 186.7 Ø 245.1
(7.35) (9.65)
Ø 101
(3.98) Ø 108
MAX COUPLER O.D. (4.25)
MAX COUPLER O.D.

Valve Selection 125.7

(4.95)

75.7
(2.98)

A seal-less C62 Pressure A C22 Pressure Regulating

Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
CellØG10
245.1 pumping systems, C62 valves for Hydra-Cell
(9.65)
especially Ø 108
for high- G10 pumping systems.
pressure requirements
(4.25)
MAX COUPLER O.D. or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

Skid-mounted G10 with 3hp, 3-phase motor.

48 • www.Hydra-Cell.com
G10 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G10 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G10XKBTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 8 Valve Seat Material
G10 Shaft-driven (BSPT Ports or ANSI Flanges)* C Ceramic
*Pump/motor adapters ordered separately. D Tungsten Carbide
See previous page.
H 17-4 Stainless Steel
4 Hydraulic End Cam
S 316L Stainless Steel
X Max 30.6 l/min (8.1 gpm) @ 1450 rpm
T Hastelloy C
E Max 25.1 l/min (6.6 gpm) @ 1450 rpm
9 Valve Material
S Max 18.8 l/min (5.0 gpm) @ 1450 rpm
C Ceramic
I Max 12.5 l/min (3.3 gpm) @ 1450 rpm
D Tungsten Carbide
5 Pump Head Version
K Kel-Cell BSPT Ports F 17-4 Stainless Steel
R Kel-Cell Reduced Pocket N Nitronic 50
X ATEX T Hastelloy C
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1. 10 Valve Springs
Includes certificate and oil level monitor.)
E Elgiloy
6 Pump Head Material
B Brass H 17-7 Stainless Steel
C Cast Iron (Nickel-plated) T Hastelloy C
G Duplex Alloy 2205 (with Hastelloy C followers & 11 Valve Spring Retainers
follower screws) C Celcon
M PVDF (with Hastelloy C followers & follower screws) H 17-7 Stainless Steel
N Polypropylene (with Hastelloy C followers & follower
M PVDF
screws)
P Polypropylene
P Polypropylene (with 316L Stainless Steel followers &
follower screws) T Hastelloy C
R 316L Stainless Steel ANSI flange class 150 x 600 Y Nylon (Zytel)
S 316L Stainless Steel 12 Hydra-Oil
T Hastelloy CW12MW A 10W30 standard-duty oil
7 Diaphragm & O-ring Material B 40-wt for continuous-duty oil (use with 316L SST or
A Aflas diaphragm / PTFE o-ring Hastelloy CW12MW pump head - standard)
E EPDM (requires EPDM-compatible oil - Digit 12 oil C EPDM-compatible oil
code C)
E Food-contact oil
G FKM
G 5W30 cold-temp severe-duty synthetic oil
J PTFE (available with E and S cams only; 1200 rpm
max.) H 15W50 high-temp severe-duty synthetic oil

P Neoprene G10 Pump Housing is standard as Cast Aluminum.

T Buna-N Upgrade to Ductile Iron available.

Note: For motors, bases, couplings and other pump accessories, refer to
the Accessories section beginning on page 92.

www.Hydra-Cell.com • 49
G12 Series
Maximum Flow Rate: 8.8 gpm (33.4 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads

G12 equipped with Model C62 Pressure

Regulator Valve and Tube Accessory

50 • www.Hydra-Cell.com
G12 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
250 psi (17 bar)
model rpm gpm l/min

G12-X 1450 8.1 30.6 Maximum Discharge Pressure
G12-E 1750 8.8 33.4 1000 psi (69 bar)

G12-S 1750 6.0 22.7
G12-I 1750 4.0 15.0

Performance and specification ratings apply to G12 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

10.0 37.9

9.0 34.1

G12-X

8.0 30.3
14 bar (100 psi)
34 bar (500 psi)
69 bar (1000 psi)
G12-E
7.0 26.5

6.0 22.7
Gallons Per Minute

Liters Per Minute

5.0 18.9
G12-S

4.0 15.1

G12-I
3.0 11.4

2.0 7.6

1.0 3.8

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

www.Hydra-Cell.com • 51
G12 Series Specifications
Flow Capacities @ 69 bar (1000 psi) 4-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min 15 x rpm gpm x psi
G12-X 1450 8.10 30.6 + = electric motor hp
63,000 1,460
G12-E 1450 6.63 25.1
G12-S 1450 4.96 18.8 15 x rpm l/min x bar
+ = electric motor kW
G12-I 1450 3.30 12.5 84,428 511
Flow Capacities @ 69 bar (1000 psi) 6-pole Motor @ 50 Hz
Model rpm gpm l/min See page 164 for calculating pulley size.
G12-X 960 5.19 19.6
G12-E 960 4.39 16.6 When using a variable frequency drive (VFD) calculate the hp or kW at
G12-S 960 3.28 12.4 minimum and maximum pump speed to ensure the correct hp or kW
motor is selected. Note that motor manufacturers typically de-rate the
G12-I 960 2.19 8.3 service factor to 1.0 when operating with a VFD.
Delivery @ 69 bar (1000 psi)
Model gal/rev liters/rev
G12-X 0.0056 0.0211 Net Positive Suction Head (NPSHr)
G12-E 0.0051 0.0191
G12-S 0.0034 0.0130 E
G12-I 0.0023 0.0086 20
6

Maximum Discharge Pressure X

Metallic Heads: 69 bar (1000 psi) 18
S
Maximum Inlet Pressure 17 bar (250 psi) 5

Maximum Operating Temperature 16

Metallic Heads: 121˚C (250˚F) - Consult factory for correct

component selection for temperatures from 71˚C 14

(160˚F) to 121˚C (250˚F). 4

NPSHr (feet of water)

NPSHr (meters of water)

I
Maximum Solids Size 500 microns 12

Inlet Port 1 inch BSPT

1 inch NPT 10
3

Discharge Port 3/4 inch BSPT

3/4 inch NPT 8

Shaft Diameter 22.2 mm (7/8 inch)

Shaft Rotation Reverse (bi-directional)
2
6

Bearings Tapered roller bearings

Oil Capacity 1.4 liters (1.5 US quarts) - See pages 96 and 97 4

for oil selection and specification. 1

Weight 2

Metallic Heads: 28.6 kg (63 lbs.)

0 0
0 200 400 600 800 1000 1200 1400 1600 1800

Revolutions Per Minute

Positive inlet pressure required for:

A) All pumps with PTFE diaphragms
B) Pumps with I-cam (consult factory)

Self-priming:
Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
52 • www.Hydra-Cell.com
G12 Series Representative Drawings

G12 Standard Configuration (Metallic Pump Heads)

mm (Inches)

Access cover other Ø 22.2

4.8 (.87)
side of pump (.19)
SAE #8
37˚ Flare Outlet
99.6
(3.92)
187.2
(7.37) Bypass Valve

195.4
(7.69)
244.1
(9.61)

Bypass Tube
120.7 92.1
(4.75) (3.63)
1 BSPT Inlet
4X Ø 10.7 57.2 76.2
(.42) (2.25) (3.00) 6X Ø 6.8
(.27)

2X 120.7
(4.75) 2X 92.1
(3.62)

2X 52.1
(2.05)

4X 30.2
(1.19)

34.4
(1.36)
139.7
(5.50)
279.4 48.6
(11.00) (1.92)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 53
G12 Series Representative Drawings

G12 with Tube Accessory G12 with Valve/Tube

mm (Inches) Accessory mm (Inches)

Access cover other Ø 22.2 Ø 22.2

Access cover other (.87)
side of pump (.87) side of pump
4.8 4.8
(.19) (.19)

Outlet
99.6 SAE #8
99.6 37° Flare Tube
(3.92) (3.92) Fitting
187.2 187.2
(7.37) Outlet
SAE #8 (7.37)
37° Flare Tube Bypass
Fitting Valve

195.4 195.4
(7.69) (7.69)
236.1 244.2
(9.29) (9.61)

Bypass
Tube

120.7
4X Ø 10.7 (4.75) Inlet 120.7 92.1
(.42) 4X Ø 10.7 (4.75) (3.63) Inlet
57.2 76.2 1 BSPT
(.42) 57.2 1 BSPT
(2.25) (3.00) 76.2
6X Ø 6.8 (2.25) (3.00) 6X Ø 6.8
(0.27) (0.27)

2X 120.7
(4.75) 2X 120.7
(4.75) 2X 92.1
(3.62)

2X 52.1
(2.05) 2X 52.1
(2.05)

4X 30.2 4X 30.2
(1.19) (1.19)

139.7 34.5
(5.50) (1.36) 139.7 34.5
279.3 48.7 (5.50) (1.36)
(11.00) (1.92) 279.3 48.7
(11.00) (1.92)

Note: Contact factory for additional drawings of specific models and configurations.

54 • www.Hydra-Cell.com
 G12 Series Representative Drawings

G12 Models with Minimum Tank Size and Critical

Top View

Installation Dimensions mm (Inches) 314.3

(12.37)
15.2
63
(2.48)
263.5
(10.37) (.60)

Top231.8
View
(9.13)
196.9 34.9
314.3 (7.75) 63 (1.38)
(12.37) (2.48)
263.5 15.2
(10.37) (.60)
457.2
(18.00) 222.4 4X Ø 10.7 112.5
231.8
4X M6 X1 (.42) 82.3 (4.43)
Min. (8.76) (9.13) Optional M10 X 1.5 52.1 (3.24)
196.9 34.9 (2.05)
241.3 (7.75) (1.38)
(9.50) 6X Ø 19.1
R .50 (.75)
457.2 (4)
76.2 (18.00) 222.4 4X Ø 10.7 112.5
(3.00) Min. (8.76) 4X M6 X1 (.42) 82.3 (4.43)
Optional M10 X 1.5 52.1 (3.24)
241.3 (2.05)
(9.50) 6X Ø 19.1 6X Ø 6.3
R .50 (.75) (.25)
(4) Optional M6 X 16
279.4
76.2
(11.00)
ACCESS

(3.00)
PLATE

241.3 99 316.9
(9.50) (3.90) (12.48)
609.6 6X Ø 6.3
(24.00) (.25)
Optional M6 X 16
279.4
(11.00)
ACCESS
PLATE

241.3
(9.50) Top of tank must support weight 99 316.9
of 91 kilograms for pump/motor(3.90) (12.48)
4X Ø 7.1
609.6 Side View
50.8 (.28)
(2.00) (24.00)

Top of tank must support weight

of 91 kilograms for pump/motor
4X Ø 7.1 291.2 Side View
50.8 (.28)
(2.00) (11.46)
Min. Inside
Height

291.2
(11.46)
Min. Inside
Height

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 55
G12 Series Valve/Tube Accessories

The Hydra-Cell G12 Tube and Valve/Tube Accessories provide a

pre-fabricated plumbing package for simplified installation.
(See page 54 for dimensions.)

Ordering Information
Tube Accessory Part Number: A04-009-1200
Valve/Tube Accessory Part Number: A04-010-1200

Valve Selection
A seal-less C62 Pressure A C22 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell G12 pumping systems, C62 valves for Hydra-Cell
especially for high- G12 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

56 • www.Hydra-Cell.com
G12 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G12 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G12XKCGHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 10 Valve Springs
G12 Flanged for IEC 100 - 112, B5 (BSPT Ports)* E Elgiloy
*Tube Accessory Kits ordered separately. See previous 11 Valve Spring Retainers
page. C Celcon
4 Hydraulic End Cam H 17-7 Stainless Steel
X Max 29.0 l/min (7.7 gpm) @ 1450 rpm
M PVDF
E Max 25.1 l/min (6.6 gpm) @ 1450 rpm
P Polypropylene
S Max 22.7 l/min (6.0 gpm) @ 1750 rpm
Y Nylon (Zytel)
I Max 15.0 l/min (4.0 gpm) @ 1750 rpm
12 Hydra-Oil
5 Pump Head Version
A 10W30 standard-duty oil
K Kel-Cell BSPT Ports
B 40-wt for continuous-duty (use with 316L SST pump
R Kel-Cell Reduced Pocket
head - standard)
X ATEX
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1. C EPDM-compatible oil
Includes certificate and oil level monitor.) E Food-contact oil
6 Pump Head Material G 5W30 cold-temp severe-duty synthetic oil
B Brass
Note: For motors, bases, couplings and other pump accessories, refer to
C Cast Iron (Nickel-plated) the Accessories section beginning on page 92.
S 316L Stainless Steel
7 Diaphragm & O-ring Material
E EPDM (requires EPDM-compatible oil - Digit 12 oil
code C)
G FKM
J PTFE (available with E and S cams only; 1200 rpm
max.)
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
S 316L Stainless Steel
9 Valve Material
C Ceramic
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50

www.Hydra-Cell.com • 57
G15/G17 Series
Maximum Flow Rate: 15.5 gpm (58.7 l/min)
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

G15 for horizontal installations shown with Stainless Steel pump head.

G17 for vertical mounting (including motor adapter, base

plate and oil reservoir) shown with Brass pump head.

58 • www.Hydra-Cell.com
G15/G17 Series Performance
Capacities
Flow Pressure
Model Max. Input rpm gpm l/min Max. Inlet Pressure Max. Discharge Pressure
G15-X/G17-X 1450 13.8 52.3 500 psi (34 bar) 500 psi (34 bar)
1450 13.3 50.2 500 psi (34 bar) 1500 psi (103 bar)
1450 13.0 49.2 500 psi (34 bar) 2000 psi (138 bar)
1150 10.1 38.1 500 psi (34 bar) 2500 psi (172 bar)
G15-E/G17-E 1750 15.5 58.7 500 psi (34 bar) 500 psi (34 bar)
1750 14.8 56.2 500 psi (34 bar) 1500 psi (103 bar)
1450 12.0 45.5 500 psi (34 bar) 2000 psi (138 bar)

Performance and specification ratings apply to G15/G17 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

16 60.6

15 56.8
34 bar (500 psi)
103 bar (1500 psi)
14 53
138 bar (2000 psi)
G15-X/G17-X
G15-E/G17-E
13 49.2

12 45.4

11 41.6
Liters Per Minute
Gallons Per Minute

10 37.9

9 34.1
172 bar (2500 psi)
G15-X/G17-X @ 1150 rpm
8 30.3

7 26.5

6 22.7

5 18.9

4 15.1

3 11.4

2 7.6

1 3.8

0 0
0 200 400 600 800 1000 1200 1400 1600 1800
Revolutions Per Minute

www.Hydra-Cell.com • 59
G15/G17 Series Specifications
Flow Capacities (4-pole Motor @ 50 Hz) Calculating Required Power
Model @ max rpm psi bar gpm l/min 80 x rpm gpm x psi
G15-X/G17-X 1450 500 34 13.8 52.3 + = electric motor hp
1450 1500 103 13.3 50.2
63,000 1,460 - psi - 500
20
( )
1450 2000 138 13.0 49.2
80 x rpm l/min x bar
1150 2500 172 10.1 38.1 + = electric motor kW
G15-E/G17-E 1750 500 34 15.5 58.7
84,428 511 -
4
(
bar - 35
)
1750 1500 103 14.8 56.2
1450 2000 138 12.0 45.5 See page 164 for calculating pulley size.
Delivery
Model psi bar gal/rev liters/rev When using a variable frequency drive (VFD) calculate the hp or kW at
G15-X/G17-X 500 34 0.0095 0.0360 minimum and maximum pump speed to ensure the correct hp or kW
motor is selected. Note that motor manufacturers typically de-rate the
1500 103 0.0092 0.0346
service factor to 1.0 when operating with a VFD.
2000 138 0.0090 0.0339
2500 172 0.0088 0.0331
G15-E/G17-E 500 34 0.0089 0.0335 Net Positive Suction Head (NPSHr)
1500 103 0.0085 0.0321
2000 138 0.0083 0.0314 21

Maximum Discharge Pressure 20

6

Metallic Heads: 103 bar (1500 psi) @1750 rpm 19

E
(G15-E & G17-E only) 18

X
138 bar (2000 psi) @1450 rpm 17
5

172 bar (2500 psi) @1150 rpm 16

Maximum Inlet Pressure 500 psi (34 bar) 15

Maximum Operating Temperature 14

NPSHr (meters of water)

Metallic Heads: 121˚C (250˚F) - Consult factory for correct 13 4
NPSHr (FT OF H20)

component selection for temperatures from 71˚C 12

(160˚F ) to 121˚C (250˚F). 11

Maximum Solids Size 500 microns 10

3

Inlet Port 1-1/4 inch BSPT 9

1-1/4 inch NPT 8

Discharge Port 3/4 inch BSPT 7

2

3/4 inch NPT 6

Shaft Diameter 28.6 mm (1-1/8 inch) 5

Shaft Rotation Reverse (bi-directional) 4

Bearings Tapered roller bearings 3

1

Oil Capacity 2.1 liters (2.2 US quarts) - See pages 96 and 97 2

for oil selection and specification. 1

Weight 0
0 200 400 600 800 1000 1200 1400 1600 1800
0

Metallic Heads: 66 kg (145 lbs.) Revolutions Per Minute

Self-priming:
Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
60 • www.Hydra-Cell.com
 G15/G17 Series Representative Drawings
G15 Models for Horizontal Mounting (Metallic Pump
Heads) mm (Inches)
407.5 407.5 8
(0.13)
(16.04) (16.04) 114.7
(4.52) 3/4 BSPT 3/4 BSPT
OUTLET OUTLET

213.7
(8.42) 169.3
99.1 99.1 (6.66)
(3.90) (3.90)
6.4 94.1 6.4 94.1 Oil Reservoir
(.25) 76.2 76.2
(3.70) (.25) (3.70) (3.00) (3.00)

43.2 43.2
58.2 (1.70) 58.2 (1.70)
6 Ø 28.6 (2.29) (2.29) 142.9
) (1.12) (5.63)
2X 3/8 BSPT 2X 3/8 BSP
1-1/4 BSPT 1-1/4 BSPT DRAIN DRAIN
INLET 33.02 INLET 33.02
7.9 7.9
(.31) (.31) (1.300) (1.300) Cap with Plug

2X 55.4 2X 55.4
(2.18) (2.18)
146.3 114.3
146.3 85.1
114.3 85.1 4X 16.66 X 33.02 4X 16.66 X 33.02 190.5 190.5
(5.76) (4.50)
(5.76) (3.35)
(4.50) (3.35) (.656 X 1.300)
87.3
(.656 X 1.300) (7.50) (7.50)
(3.44) 254.0 254.0
(10.00) (10.00)

143.9 169.3
(5.67) (6.66)
G17 Models for Vertical Mounting (Metallic Pump Heads)
mm (Inches)
272.1
(10.71)
101.6 120.7
8 (4.00) (4.75)
(0.13)
114.7 58.2 76.2
(4.52) (2.29) (3.00)
4X Ø 13.5
(.53) 43.2
(1.70)
213.7
(8.42)

2X 120.7
Oil Reservoir (4.75)

279.4
(11.00)

2X 55.4
(2.18)
Cap with Plug

Inlet Drain Outlet

1-1/4 BSPT 2X 3/8 BSPT 3/4 BSPT
87.3
(3.44)

143.9 169.3
(5.67) (6.66)

Note: Contact factory for additional drawings of specific models and configurations.
272.1
(10.71)
101.6 120.7
(4.00) (4.75)
www.Hydra-Cell.com • 61
58.2 76.2
(2.29) (3.00)
4X Ø 13.5
G15/G17 Series Adapters/Valves

Pump/Motor Adapter mm (Inches)

G15 (Horizontal) Models G17 (Vertical) Models
202.3
(7.97) Ø 327.7
(12.90)
103.3
(4.07)
Ø 120.7
(4.75)
Max Coupler O.D.

Ø 327.7
Part Number: 103.3
(4.07)
(12.90)

Ø 120.7
A01-041-1201
Must be ordered
(4.75)
MAX COUPLER O.D.

202.3
separately for use (7.97)

with IEC 132 frame

motors, B5 flange.

Part Number: A01-041-1201

Must be ordered separately for use with IEC 132 frame
motors, B5 flange.
208.4
(8.21)

109.3
(4.31)

Ø 249.9
Ø 249.9 (9.84)
(9.84)
Ø 120.7
Ø 120.7
(4.75) (4.75)
MAX COUPLER O.D. Max Coupler O.D.

109.3
(4.31)

Part Number: 208.4

Part Number: A01-041-1203 A01-041-1203 (8.21)

Must be ordered separately for use with IEC 160 frame Must be ordered
motors, B14 flange. separately for use
207.9
(8.19) with IEC 160 frame
108.8
(4.29) motors, B14 flange.

Ø 327.7
(12.90)

Ø 120.7
(4.75)
MAX COUPLER O.D.

Ø 327.7
(12.90)
Ø 120.7
(4.75)
Max Coupler O.D.

Part Number: A01-041-1205

Must be ordered separately for use with IEC 160 - 180 108.8
(4.29)
frame motors, B5 flange.
Part Number: 207.9
(8.19)
A01-041-1205
Valve Selection Must be ordered
separately for use
A Hydra-Cell G15/G17
with IEC 160 - 180
Series pumping system frame motors, B5
uses a seal-less C62 flange.
Pressure Regulating Valve.
See page 88 for more
information.

NEMA adapters available - consult factory.

62 • www.Hydra-Cell.com
G15/G17 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G15/G17 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G15XABTHFECG.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 12 Hydra-Oil
G15 Horizontal shaft-driven (BSPT Ports) A 10W30 standard-duty oil
G17 Vertical shaft-driven (BSPT Ports) B 40-wt for continuous-duty (use with 316L SST pump
*Pump/motor adapters ordered separately. See head - standard)
previous page. E Food-contact oil
4 Hydraulic End Cam G 5W30 cold-temp severe-duty synthetic oil
X Max 48.0 l/min (12.7 gpm) @ 1450 rpm
H 15W50 high-temp severe-duty synthetic oil
E Max 43.5 l/min (11.5 gpm) @ 1450 rpm
Note: For motors, bases, couplings and other pump accessories, refer to
5 Pump Head Version
the Accessories section beginning on page 92.
D BSPT Ports
X ATEX
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1.
Includes certificate and oil level monitor.)
6 Pump Head Material
B Brass
S 316L Stainless Steel
7 Diaphragm & O-ring Material
A Aflas diaphragm/PTFE o-ring
G FKM
T Buna-N
8 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
9 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel
T Hastelloy C
11 Valve Spring Retainers
C Celcon
H 17-7 Stainless Steel
M PVDF
P Polypropylene
Y Nylon (Zytel)

www.Hydra-Cell.com • 63
G25 Series
Maximum Flow Rate: 20.0 gpm (75.9 l/min)
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

G25 with Cast Iron pump head

G25 with Brass pump head G25 with Polypropylene pump head G25 with Stainless Steel pump head and
ANSI flanges

64 • www.Hydra-Cell.com
G25 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1000 psi (69 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

G25-X 1050 20.0 75.7 Maximum Discharge Pressure
G25-E 1150 20.0 75.9 Metallic Pump Heads:
G25-S 1150 16.2 61.5 1000 psi (69 bar)
Non-metallic Pump Heads:
G25-I 1150 11.8 44.7 250 psi (17 bar) Polypropylene
350 psi (24 bar) PVDF
Performance and specification ratings apply to G25 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

22.0 83.3

20.0 75.7
G25-X

17 bar (250 psi) G25-E

18.0 34 bar (500 psi) 68.1
69 bar (1000 psi)

16.0 60.6

G25-S
14.0 53.0
Liters Per Minute
Gallons Per Minute

12.0 45.4

G25-I
10.0 37.9

8.0 30.3

6.0 22.7

4.0 15.1

2.0 7.6

0 0
0 200 400 600 800 1000 1200

Revolutions Per Minute

www.Hydra-Cell.com • 65
G25 Series Specifications
Flow Capacities @ 69 bar (1000 psi) 6-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min 50 x rpm gpm x psi
G25-X 960 18.2 69.0 + = electric motor hp
63,000 1,460
G25-E 960 16.6 63.0
G25-S 960 13.2 50.0 50 x rpm l/min x bar
G25-I 960 9.5 36.0 + = electric motor kW
84,428 511
Flow Capacities @ 69 bar (1000 psi) 8-pole Motor @ 50 Hz
Model rpm gpm l/min See page 164 for calculating pulley size.
G25-X 730 13.9 52.8
G25-E 730 12.9 48.8 When using a variable frequency drive (VFD) calculate the hp or kW at
G25-S 730 10.3 39.1 minimum and maximum pump speed to ensure the correct hp or kW
G25-I 730 7.9 29.9 motor is selected. Note that motor manufacturers typically de-rate the
Delivery @ 69 bar (1000 psi) service factor to 1.0 when operating with a VFD.
Model gal/rev liters/rev
G25-X 0.0190 0.0721
G25-E 0.0174 0.0660 Net Positive Suction Head (NPSHr)
G25-S 0.0141 0.0535
G25-I 0.0103 0.0389 24

Maximum Discharge Pressure 7

Metallic Heads: 69 bar (1000 psi) 22

X E
Non-metallic Heads: 17 bar (250 psi) Polypropylene S
24 bar (350 psi) PVDF 20
6

Maximum Inlet Pressure 17 bar (250 psi) I

Maximum Operating Temperature

18

Metallic Heads: 121˚C (250˚F) - Consult factory for correct 16

5

component selection for temperatures from 71˚C

NPSHr (feet of water)

(160˚F) to 121˚C (250˚F).

NPSHr (meters of water)

14

Non-metallic Heads: 60˚C (140˚F) 4

Maximum Solids Size 800 microns 12

Inlet Port 1-1/2 inch BSPT

10
1-1/2 inch NPT
3

150lb ANSI RF flange 8

Discharge Port 1 inch BSPT 2

1 inch NPT 6

600lb ANSI RF flange

Shaft Diameter 28.6 mm (1-1/8 inch) 4

Shaft Rotation Reverse (bi-directional) 2

Bearings Tapered roller bearings

Oil Capacity 3.1 liters (3.3 US quarts) - See pages 96 and 97 0 0

for oil selection and specification.

0 200 400 600 800 1000 1200
Revolutions Per Minute

Weight
Metallic Heads: 56.8 kg (125 lbs.) Note: Positive inlet pressure required with PTFE diaphragms.
Non-metallic Heads: 40.9 kg (90 lbs.)
Self-priming:
Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
66 • www.Hydra-Cell.com
G25 Series Representative Drawings

G25 Models with Metallic Pump Head mm (Inches)

433.3
(17.06) Ø 241.3
(9.50)
99.1 14.7
(3.90) (.58)

1 BSPT
OUTLET

6.4 293.9
(.25) (11.57)
Ø 28.6 78.5
(1.12) (3.09)

41.1
(1.62) 142.9
(5.63)
1-1/2 BSPT
INLET
38.10
(1.500)

41.4 114.3 4X 10.72 X 38.10 95.3

(1.63) (4.50) (.422 X 1.500) (3.75) 190.5
(7.50)
99.0 238.1 253.5
(3.90) (9.38) (9.98)

G25 Models with Non-metallic Pump Head mm (Inches)

457.2
(18.00)
Ø 239.8
12.7 (9.44)
99.1 (.50) 35.6
(3.90) (1.40)

1 BSPT
OUTLET

6.4
(.25) 293.9
Ø 28.6 78.5 (11.57)
(1.12) (3.09)
20.6
(.81)

1-1/2 BSPT
142.9 INLET
(5.63)
64.4
38.10 (2.53)
(1.500)
12.2
41.4 114.3 (.48) 95.3
(1.63) (4.50) (3.75)
99.0 238.1 190.5
(3.90) (9.38) 4X 10.72 X 38.10 (7.50)
(.422 X 1.500) 253.5
(9.98)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 67
G25 Series Adapters/Valves

Pump/Motor Adapter mm (Inches) 103.2

202.3
(7.97)

(4.06)

Part Number: A04-041-1201

Must be ordered separately for G25 models for use
with IEC 132 frame motors, B5 flange. Ø 327.7
(12.90)

NEMA adapter available - consult factory. Ø 120.7

(4.75)
MAX COUPLER O.D.

208.4
(8.21)

109.3
(4.30)

Part Number: A04-041-1203

Must be ordered separately for G25 models for use
with IEC 160 frame motors, B14 flange.
Ø 249.9
(9.84)

NEMA adapter available - consult factory. Ø 120.7

(4.75)
MAX COUPLER O.D.

207.9
(8.19)

108.8
(4.28)

Part Number: A04-041-1205

Must be ordered separately for G25 models for use
with IEC 160 - 180 frame motors, B5 flange. Ø 327.7
(12.90)

NEMA adapter available - consult factory. Ø 120.7

(4.75)
MAX COUPLER O.D.

Valve Selection
A seal-less C63 Pressure A C23 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell G25 pumping systems, C63 valves for Hydra-Cell
especially for high- G25 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

68 • www.Hydra-Cell.com
G25 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G25 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G25XKCGNNECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 9 Valve Material
G25 Shaft-driven (BSPT Ports or ANSI Flanges) C Ceramic
*Pump/motor adapters ordered separately.
See previous page. D Tungsten Carbide

4 Hydraulic End Cam F 17-4 Stainless Steel

X Max 69.0 l/min (18.2 gpm) @ 960 rpm N Nitronic 50
E Max 63.0 l/min (16.6 gpm) @ 960 rpm T Hastelloy C
S Max 50.0 l/min (13.2 gpm) @ 960 rpm 10 Valve Springs
I Max 36.0 l/min (9.5 gpm) @ 960 rpm E Elgiloy

5 Pump Head Version H 17-7 Stainless Steel

K Kel-Cell BSPT Ports T Hastelloy C
M Machined housing to accept C-face adapter/gearbox 11 Valve Spring Retainers
X ATEX C Celcon
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1. H 17-7 Stainless Steel
Includes certificate and oil level monitor.)
M PVDF
6 Pump Head Material
P Polypropylene
B Brass
C Cast Iron (Nickel-plated) T Hastelloy C
G Duplex Alloy 2205 (with Hastelloy C followers & Y Nylon (Zytel)
follower screws) 12 Hydra-Oil
M PVDF (with Hastelloy C followers & follower screws) A 10W30 standard-duty oil
N Polypropylene (with Hastelloy C followers & follower
B 40-wt for continuous-duty oil (use with 316L SST or
screws)
Hastelloy CW12MW pump head - standard)
P Polypropylene (with 316L Stainless Steel followers &
C EPDM-compatible oil
follower screws)
R 316L Stainless Steel ANSI flange class 150 x 600 E Food-contact oil
S 316L Stainless Steel G 5W30 cold-temp severe-duty synthetic oil
T Hastelloy CW12MW H 15W50 high-temp severe-duty synthetic oil
7 Diaphragm & O-ring Material
A Aflas diaphragm / PTFE o-ring G25 Pump Housing is standard as Cast Aluminum.
E EPDM (requires EPDM-compatible oil - Digit 12 oil Upgrade to Ductile Iron available.
code C)
Note: For motors, bases, couplings and other pump accessories, refer to
G FKM
the Accessories section beginning on page 92.
J PTFE (available with E and S cams only; 1050 rpm
max.)
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C

www.Hydra-Cell.com • 69
G35 Series
Maximum Flow Rate: 36.5 gpm (138 l/min)
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads

G35 with Stainless Steel pump head

and SAE flanges

G35 with Brass pump head

70 • www.Hydra-Cell.com
G35 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1200 psi (83 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar) with 1500 psi (103 bar) maximum
discharge pressure
G35-X 1050 36.5 138 500 psi (34 bar) with 1200 psi (83 bar) maximum
G35-E 1150 34.0 129 discharge pressure

@ 1500 psi (103 bar)
Maximum Discharge Pressure
G35-X 700 23.1 87.5 1200 psi (83 bar) @ 1150 rpm max.
1500 psi (103 bar) @ 700 rpm max.
Performance and specification ratings apply to G35 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

40.0 151.4

G35-X

35.0 132.5
17 bar (250 psi)
83 bar (1200 psi)

30.0 113.6
G35-E

25.0 94.6
Liters Per Minute
Gallons Per Minute

20.0 75.7
103 bar (1500 psi)
G35-X @ 700 rpm

15.0 56.8

10.0 37.9

5.0 18.9

0 0
0 200 400 600 800 1000 1200
Revolutions Per Minute

www.Hydra-Cell.com • 71
G35 Series Specifications
Flow Capacities @ 83 bar (1200 psi) 6-pole Motor @ 50 Hz Calculating Required Power
Model rpm gpm l/min 100 x rpm gpm x psi
G35-X 960 33.50 127.00 63,000
+
1,460
= electric motor hp
G35-E 960 29.00 110.00
Flow Capacities @ 83 bar (1200 psi) 8-pole Motor @ 50 Hz 100 x rpm l/min x bar
Model rpm gpm l/min + = electric motor kW
84,428 511
G35-X 730 25.50 96.60
G35-E 730 22.10 83.60 See page 164 for calculating pulley size.
Delivery @ 83 bar (1200 psi)
Model gal/rev liters/rev When using a variable frequency drive (VFD) calculate the hp or kW at
G35-X 0.0347 0.1314 minimum and maximum pump speed to ensure the correct hp or kW
G35-E 0.0296 0.1120 motor is selected. Note that motor manufacturers typically de-rate the
Delivery @ 103 bar 1500 psi) service factor to 1.0 when operating with a VFD.
Model gal/rev liters/rev
G35-X 0.0330 0.1250
Maximum Discharge Pressure Net Positive Suction Head (NPSHr)
Metallic Heads: 103 bar (1500 psi) @ 700 rpm
Maximum Inlet Pressure 17 bar (250 psi) with 103 bar (1500 psi) 26

maximum discharge pressure X

E

34 bar (500 psi) with 83 bar (1200 psi) 24

maximum discharge pressure 22

7

Maximum Operating Temperature

Metallic Heads: 121˚C (250˚F) - Consult factory for correct 20
6

component selection for temperatures from 71˚C

(160˚F) to 121˚C (250˚F). 18

Maximum Solids Size 800 microns 16

5
NPSHr (feet of water)

Inlet Port 2-1/2 inch BSPT

NPSHr (meters of water)

2-1/2 inch NPT 14

150lb or 600lb ANSI RF flange

4

3 inch SAE flange

12

Discharge Port 1-1/4 inch BSPT 10 3

1-1/4 inch NPT

600lb or 1500lb ANSI RF flange 8

1-1/4 inch SAE flange 6

2

Shaft Diameter 50.8 mm (2 inch)

Shaft Rotation Reverse (bi-directional) 4

Bearings Tapered roller bearings

1

Oil Capacity 7.3 liters (7.75 US quarts) - See pages 96 and 97 2

for oil selection and specification. 0 0

Weight 0 200 400 600

Revolutions Per Minute
800 1000 1200

Metallic Heads: 116.6 kg (257 lbs.)

Note: Positive inlet pressure required with PTFE diaphragms.

Self-priming:
Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
72 • www.Hydra-Cell.com
G35 Series Representative Drawings
G35 Models with BSPT Inlet/Outlet Ports mm (Inches)
523
(20.60)
151
(5.93) Outlet
31.7 G35: 1 1/4 BSPT
(1.25) 303
Inlet (11.91)
G35: 2 1/2 BSPT dia
12.7
(0.50)
Sq. Key
103
(4.07)

Ø 50.8
(2.00)
384
(15.11)
102
(4.02) 178
(6.99)

29.29
(1.153)
20 125
(.79) 165 (4.94)
71 (6.50) 251
(280) (9.88)
4x 16.66 x 29.29
406 (.656 x 1.153) 293
(16.00) (11.53)

G35 Models with SAE Flange Inlet/Outlet Ports mm (Inches)

523
(20.60) 2X 15.1 2X 2.09
151 (.59) (53.2)
(5.93) Outlet
Ø 31.8
31.7 (1.25)
(1.25) Ø 302.5
(11.91)
12.7 dia
(0.50)
Sq. Key 4X 7/16-14 UNC

103.3
(4.07)

Ø 50.8 4X 5/8-11 UNC

(2.00)
383.8
Inlet (15.11)
102 Ø 76.2
(4.02) (3.00) 177.7
(6.99)

29.29
(1.153)
20 125.4
(.79) 165 (4.94)
71 (6.50) 250.9
(2.80) (9.88)
4x 16.66 x 29.29
406 (.656 x 1.153) 292.9
(16.00) (11.53)

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 73
G35 Series Representative Drawings/Valves/Skids
G35 Models with ANSI Flange Inlet/Outlet Ports mm (Inches)
1 1/4 X CLASS 600
ANSI RF
4X Ø 19.05 (.75)
EQLSP ON Ø 98.4 (.3875) Ø 133.4
(5.25)
Ø 63.5
(2.50) 6.4
475.1 (.25)
(18.70) 2-1/2 X CLASS 150
ANSI RF
4X Ø 19.05 (.75)
EQLSP ON Ø 139.7 (5.50)

12.7
(0.50)
Sq. Key
395.2
(15.56)
Ø 177.8
Ø 50.8 (7.00)
Ø 104.6
(2.00) (4.12)

102
(4.02) 177.7
(6.99)
1.5
(.06)

542
(21.34)

Valve Selection
A seal-less C64 Pressure A C24 Pressure Regulating
Regulating Valve is Valve provides a capable,
recommended for Hydra- lower-cost alternative to
Cell G35 pumping systems, C64 valves for Hydra-Cell
especially for high- G35 pumping systems.
pressure requirements or See page 84 for more
when handling dirty fluids. information.
See page 88 for more
information.

Skid-mounted G35 with 20hp, 3-phase motor.

74 • www.Hydra-Cell.com
G35 Series How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G35 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G35XKBTHFECA.

Order Order
Digit Code Description Digit Code Description
1-3 Pump Configuration 10 Valve Springs
G35 Shaft-driven (BSPT Ports or SAE or ANSI Flanges) E Elgiloy
4 Hydraulic End Cam H 17-7 Stainless Steel
X Max 127.0 l/min (33.5 gpm) @ 960 rpm T Hastelloy C
E Max 110.0 l/min (29.1 gpm) @ 960 rpm 11 Valve Spring Retainers
5 Pump Head Version C Celcon
K Kel-Cell BSPT Ports or ANSI Flanges
H 17-7 Stainless Steel
E Kel-Cell SAE Flanges
M PVDF
X ATEX
P Polypropylene
(Note: ATEX 94/9/EC Certified, Category 2, Zone 1.
Includes certificate and oil level monitor.) T Hastelloy C
6 Pump Head Material Y Nylon (Zytel)
B Brass 12 Hydra-Oil
C Cast Iron (Nickel-plated) A 10W30 standard-duty oil
G Duplex Alloy 2205 (with Hastelloy C followers &
B 40-wt for continuous-duty oil (use with 316L SST or
follower screws)
Hastelloy CW12MW pump head - standard)
Q 316L Stainless Steel ANSI flange class 600 x 1500
D EPDM-compatible oil
R 316L Stainless Steel ANSI flange class 150 x 600
F Food-contact oil
S 316L Stainless Steel - threaded or SAE ports
T Hastelloy CW12MW G 5W30 cold-temp severe-duty synthetic oil
7 Diaphragm & O-ring Material H 15W50 high-temp severe-duty synthetic oil
A Aflas diaphragm / PTFE o-ring
E EPDM (requires EPDM-compatible oil - Digit 12 oil G35 Pump Housing is standard as Cast Aluminum.
code D) Upgrade to Ductile Iron available.
G FKM
Note: For motors, bases, couplings and other pump accessories, refer to
J PTFE (available with E cam only; 1050 rpm max.)
the Accessories section beginning on page 92.
P Neoprene
T Buna-N
8 Valve Seat Material
C Ceramic
D Tungsten Carbide
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
C Ceramic
D Tungsten Carbide
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C

www.Hydra-Cell.com • 75
G66 Series
Maximum Flow Rate: 65.7 gpm (248.7 l/min)
Maximum Pressure: 700 psi (48 bar) for Metallic Pump Heads
250 psi (17 bar) for Non-metallic Pump Heads

G66 with Cast Iron pump head

G66 with Polyurethane pump head

76 • www.Hydra-Cell.com
G66 Series Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 700 psi (48 bar) Maximum Inlet Pressure
Model rpm gpm l/min 250 psi (17 bar)

G66-X 1000 65.7 248.7 Maximum Discharge Pressure
Metallic Pump Heads:
700 psi (48 bar)
Non-metallic Pump Heads:
250 psi (17 bar) Polypropylene

Performance and specification ratings apply to D66 configurations unless specifically noted otherwise.

Maximum Flow at Designated Pressure

70.0 264.9

60.0 227.1
14 bar (200 psi)
48 bar (700 psi) G66-X

50.0 189.3
Gallons per Minute

Liters per Minute

40.0 151.4

30.0 113.6

20.0 75.7

10.0 37.9

0 0
0 200 400 600 800 1000
Revolutions Per Minute

www.Hydra-Cell.com • 77
G66 Series Specifications
Flow Capacities @ 14 bar (200 psi) Calculating Required Power
Model rpm gpm l/min 100 x rpm gpm x psi
+ = electric motor hp
G66-X (Metallic) 1000 67.8 256 63,000 1,460
Flow Capacities @ 17 bar (250 psi)
Model rpm gpm l/min 100 x rpm l/min x bar
+ = electric motor kW
G66-X (Non-metallic) 1000 67.5 255 84,428 511
Flow Capacities @ 48 bar (700 psi)
Model rpm gpm l/min
Calculating Pulley Size
G66-X (Metallic) 1000 65.7 248
Delivery @ 14 bar (200 psi) motor pulley OD pump pulley OD
=
Model gal/rev liters/rev pump rpm motor rpm
G66-X (Metallic) 0.0678 0.256
When using a variable frequency controller (VFD) calculate the hp or kW
Delivery @ 17 bar (250 psi) at minimum and maximum pump speed to ensure the correct hp or kW
Model gal/rev liters/rev motor is selected. Note that motor manufacturers typically de-rate the
G66-X (Non-metallic) 0.675 0.255 service factor to 1.0 when operating with a VFD.
Delivery @ 48 bar (700 psi)
Model gal/rev liters/rev
G66-X (Metallic) 0.657 0.248 Net Positive Suction Head (NPSHr)
Maximum Discharge Pressure
Metallic Heads: 48 bar (700 psi) @1000 rpm 16
Non-metallic Heads: 17 bar (250 psi) Polypropylene
15
Maximum Inlet Pressure Metallic Heads: 17 bar (250 psi) 4.5

Non-metallic Heads: 3.5 bar (50 psi) 14

X
Maximum Operating Temperature 13 4
Metallic Heads: 121˚C (250˚F) - Consult factory for correct
12
component selection for temperatures from 71˚C
3.5
(160˚F) to 121˚C (250˚F). 11
Non-metallic Heads: 49˚C (120˚F) - Consult factory for temperatures 10
3

NPSHr (meters of water)

above 49˚C (120˚F).
NPSHr (feet of water)

Maximum Solids Size 800 microns 9

Inlet Port 3 inch BSPT 8 2.5

3 inch NPT
7
2-1/2 inch SAE J518 Flange (Non-metallic) 2
3 inch SAE J518 Flange (Metallic) 6
Discharge Port 1-1/2 inch BSPT 5 1.5
1-1/2 inch NPT
1-1/2 inch SAE 4

Shaft Diameter 50.8 mm (2 inch) 3 1

Shaft Rotation Reverse (bi-directional)

2
Bearings Tapered roller bearings .5
Oil Capacity 7.5 liters (8 US quarts) 1
Weight 0 0
Metallic Heads: 226 kg (500 lbs.) 0 100 200 300 400 500 600 700 800 900 1000

Non-metallic Heads: 133 kg (295 lbs.) Revolutions Per Minute

Self-priming:
Each Hydra-Cell pump has different lift capability depending on model
size, cam angle, speed, and fluid characteristics. To ensure that your
specific lift characteristics are met, refer to the inlet calculations
regarding friction, and acceleration head losses in your Hydra-Cell
Installation & Service Manual. Compare those calculations to the
NPSHr curves above.

For technical assistance in pump selection, see Frequently Asked Questions

on page 162, Design Considerations on page 163, and Installation
Guidelines on pages 164-165.
78 • www.Hydra-Cell.com
G66 Series Representative Drawings
G66 Models with SAE Flange Inlet/Outlet Ports mm (Inches)
596.12
(23.47)

Outlet
1 1/2 SAE J518

12.7 468.3
(0.50) (18.44)
Inlet
3 SAE J518
345.0
Ø 50.8 (13.59)
(2.00)
Ø 375.3
(14.78)
224.4 224.4
(8.84) (8.84)

292.8
(11.53)
172.8 165.1
(6.81) (6.50)

Metallic pump head models shown.

G66 Models with SAE Flange Inlet/Outlet Ports mm (Inches)

584.23 37.1
(23.00) (1.46)

W0575
Outlet
1 1/2 SAE J518

12.7 468.3
(0.50) 43.5 (18.44)
(1.71)
Ø 50.8 345.8
(2.00) (13.62)

224.4
(8.84) Inlet 180.8
2 1/2 SAE J518 (7.12)

172.8 165.1 292.8

(6.81) (6.50) (11.53)

Non-metallic pump head models shown.

Note: Contact factory for additional drawings of specific models and configurations.

www.Hydra-Cell.com • 79
 G66 Series Representative Drawings
G66 Models with BSPT Inlet/Outlet Ports mm (Inches)
6.12
3.47)

Outlet
1 1/2 BSPT or
1 1/2 NPT

468.3
(18.44)
Inlet
3 BSPT or
3 NPT 345.0
(13.59)
Ø 375.3
(14.78)

224.4
(8.84)

165.1 292.8
(6.50) (11.53)

596.12
(23.47)

Outlet
1 1/2 BSPT or
1 1/2 NPT

12.7
(0.50)
W0576 Inlet
3 BSPT or
Ø 50.8 3 NPT
(2.00)
Ø 375.3
(14.78)
224.4
(8.84)

172.8 165.1 292.8

(6.81) (6.50) (11.53)

Metallic pump head models shown.

Note: Contact factory for additional drawings of specific models and configurations.

80 • www.Hydra-Cell.com
G66 Series How to Order
Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12

A complete G66 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example:
G66XKDGHFEPA.

Order
Digit Code Description
1-3 Pump Configuration
G66 Shaft-driven
4 Hydraulic End Cam
X Max 248.7 l/min (65.7 gpm) @ 1000 rpm
5 Pump Head Version
K Kel-Cell BSPT Ports or SAE Flanges
6 Pump Head Material
B Brass
D Ductile Iron
N Polypropylene (with Hastelloy C followers and
follower screws)
P Polypropylene (with 316 SST followers and
follower screws)
S Stainless Steel
7 Diaphragm & O-ring Material
G FKM
T Buna-N
8 Valve Seat Material
H 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
9 Valve Material
F 17-4 Stainless Steel
N Nitronic 50
T Hastelloy C
10 Valve Springs
E Elgiloy
H 17-7 Stainless Steel
11 Valve Spring Retainers
C Celcon
M PVDF
P Polypropylene
12 Hydra-Oil
A 10W30 standard-duty oil
H 15W50 high-temp severe-duty synthetic oil
Note: For motors, bases, couplings and other pump accessories, refer to
the Accessories section beginning on page 92.

www.Hydra-Cell.com • 81
C Series Valves Selection Guide

Pressure Regulating Valves

C20 Series C46 Series C60 Series

(Seal-less Valves)
Page 78 Page 80 Page 82

Air Bleed Priming Valves

C80 Series
Page 84

82 • www.Hydra-Cell.com
C Series Pressure Regulating Valves
Versatile Application for Positive Performance Advantages
Displacement Pumps • Accurate and repeatable
Designed for use with any positive displacement pump, Hydra- • Adjustable
Cell C Series pressure regulating valves bypass system fluid
• Immediate response
to prevent excess system pressure. They can also be used as
pressure relief valves. • Smooth, chatter-free bypass
When a system discharge is completely closed (e.g. closed • No external springs or moving parts
spray gun, closed valve, plugged nozzle) the Hydra-Cell valve • Flow-through design with minimal pressure surge
bypasses the total system fluid flow. The valves also balance • Heavy-duty construction
system pressure for multiple-gun operations.

Easy to Service
Seal-less Diaphragm
Hydra-Cell C Series valves can be serviced in place without
removing any fittings or plumbing. Simply remove the top of
C60 Series valves feature a seal-less the body and replace any worn internal components.
diaphragm with a tapered plunger,
making the valves ideal for high-pressure
requirements and handling dirty fluids.

Design Advantages

Tapered design of the C20 Series

valves plunger.

The valve design is based on using a simple tapered plunger

with a valve seat. When excess pressure overcomes the
adjustable spring pressure on the plunger, the plunger lifts off
the seat, allowing fluid to bypass and reduce system pressure.
When the valve is mounted in the discharge line, its modified
flow-through design reduces wear on the plunger and seat.
Baffles on either side of the plunger and seat extend valve life
by directing flow around these critical components.
The model C62 seal-less valve is the most frequently specified pressure
regulating valve in a Hydra-Cell pumping system.

www.Hydra-Cell.com • 83
C20 Series Valves 132.9
(5.23)

Dimensions
C22 with 3/4” BSPT Ports mm (Inches)

132.9 132.9
(5.23) (5.23)

3X 3/4 BSPT 3X 3/4 BSPT

59.2
(2.33)

44.5 44.5
(1.75) (1.75)

86.4
(3.40)

C22 valve with Brass body 158.2

(6.23)
59.2 59.2
(2.33) (2.33)

C23 with 1” BSPT Ports mm (Inches)

86.4 86.4
(3.40) (3.40)

158.2 158.2
(6.23) (6.23)

3X 1 BSPT 3X 1 BSPT

73.6
(2.90)

45.7 45.7
(1.80) (1.80)

121.9
(4.80)

C23 valve with Stainless Steel body 198.8

(7.83)

73.6 73.6
(2.90) (2.90)

C24 with 1-1/4” BSPT Ports mm (Inches)

121.9 121.9
(4.80) (4.80)

198.8 198.8
(7.83) (7.83) 3X 1 1/4 BSPT 3X 1 1/4 BSPT

85.7
(3.38)

69.8 69.8
(2.75) (2.75)

139.7
(5.50)

C24 valve with Brass body

85.7 85.7
(3.38) (3.38)

84 • www.Hydra-Cell.com
139.7 139.7
(5.50) (5.50)
C20 Series Valves How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11

A complete C22, C23 or C24 Model Number contains 11 digits of customer-specified design options, for example: C22AABNSSEF.

Order
Digit Code Description Ratings and Specifications
1-4 Valve Configuration & Capacities
C22A 3-10 gpm (11.3-37.8 l/min) BSPT Ports
Flow Capacity Maximum Minimum
C23A 3-20 gpm (11.3-75.7 l/min) BSPT Ports
Model gpm l/min gpm l/min
C24A 5-40 gpm (18.9-151.4 l/min) BSPT Ports C22 10.0 37.8 3.0 11.3
5 Pressure Range (Spring Selection) C23 20.0 75.7 3.0 11.3
A 75-500 psi (5-34 bar) C24 40.0 151.4 5.0 18.9
B 500-1000 psi (34-69 bar) Pressure Range Model Configuration
C 1000-1500 psi (69-103 bar) (All Models) AA AB AC
6 Body/Top Material psi 75-500 500-1000 1000-1500
B Brass/Plated Steel bar 5-34 34-69 69-103
H Hastelloy C/Plated Steel
Max. Temperature 200˚F (93˚C)
S 316L Stainless Steel/Plated Steel
Inlet & Outlet Ports
7 Seals/Back-up Seals
A Urethane/UHMW Polyethylene C22 3/4” BSPT
B FKM/UHMW Polyethylene C23 1” BSPT
E EPDM/PTFE C24 1-1/4” BSPT
N Buna-N/Buna-N Weight
V FKM/PTFE
C22 3 lbs. (1.3 kg)
8 Valve Seats
H Hastelloy C C23 6 lbs. (2.7 kg)
R 316L Stainless Steel C24 10 lbs. (4.5 kg)
S 17-4 Stainless Steel
C20 Series valves can be used as a lower-cost alternative to
T Tungsten Carbide
C60 Series seal-less valves when higher discharge pressures
9 Plungers are not required.
H Hastelloy C C22 valves are used with Hydra-Cell models G10 and G12.
R 316L Stainless Steel
C23 valves are used with Hydra-Cell model G25.
S 17-4 Stainless Steel
C24 valves are used with Hydra-Cell model G35.
T Tungsten Carbide
10 Seat Size
E For C22 Models
J For C23 Models
N For C24 Models
11 Port Size
E For C22 Models (3/4”)
G For C23 Models (1”)
H For C24 Models (1-1/4”)
For reference on identifying metallic components of C20 Series plungers
and plunger valve seats, see page 144.

www.Hydra-Cell.com • 85
C46 Series Valves
Dimensions
25.4
(1.00) 3/8” NPT Ports mm (Inches)
C46 for In-Line Mount with

25.4
(1.00)

105.4
(4.50) Outlet
3/8 NPT
C46 In-line with Brass body 22.2
105.4 (.88)
(4.50) 27.9 Outlet
(1.10) 3/8 NPT
22.2
(.88)
27.9
(1.10)

Inlet
3/8 NPT
50.8
(2.00) 3/8 NPT

Inlet 25.4
C46 for Off-Line Mount
3/8 NPT mm (Inches)
with 3/8” NPT Ports (1.00)
50.8
(2.00) 3/8 NPT

25.4
(1.00)

C46 Off-line with Stainless Steel body

105.4
Inlet (4.50)
3/8 NPT

22.2
(.88) 105.4
Inlet 27.9 (4.50)
3/8 NPT (1.10)

22.2
(.88)
27.9
(1.10)

25.4
(1.00)
C46 Off-line with Brass body Outlet
3/8 NPT

25.4
(1.00)
Outlet
3/8 NPT

86 • www.Hydra-Cell.com
C46 Series Valves How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11

A complete C46 Model Number contains 11 digits of customer-specified design options, for example: C46AABESSEE.

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
Flow Capacity Maximum Minimum
C46 0.2-10 gpm (1-37.8 l/min) NPT Ports
Model gpm l/min gpm l/min
4 Mounting Design
C46 In-line 7.0 26.5 0.2 1.0
A In-line (Brass only)
C46 Off-line 10.0 37.8 0.2 1.0
B Off-line (Brass or Stainless Steel)
Pressure Range
5 Pressure Range (Spring Selection)
A Low Spring: 50-500 psi (3-34 bar) Low Spring 50-500 psi (3-34 bar)
B Medium Spring: 100-900 psi (7-62 bar) Medium Spring 100-900 psi (7-62 bar)
C Standard Spring: 200-1500 psi (13-103 bar) Standard Spring 200-1500 psi (13-103 bar)
6 Body Material Max. Temperature 200˚F (93˚C)
B Brass Inlet & Outlet Ports 3/8” NPT
S 316L Stainless Steel (Off-line models only) Weight 12 oz. (0.33 kg)
7 O-rings
E EPDM C46 Series valves are used with Hydra-Cell models G20, G21,
N Buna-N G22, G03, G13, and G03 Mono-Block.
V FKM
8 Piston
S 316L Stainless Steel
9 Seat
S 316L Stainless Steel
10 Seat Size
E For C46 Models
11 Port Size
E For C46 Models (3/8” NPT)

www.Hydra-Cell.com • 87
C60 Series Valves
Dimensions 220.6
(8.68)

C62 with 3/4” BSPT Ports mm (Inches)

220.6 220.6
(8.68) (8.68)

3X 3/4 BSPT
3X 3/4 BSPT

59
(2.32)
41.7 41.7
(1.64) (1.64)

78.7
221.8 (3.10)
(8.73)

C62 valve with Stainless Steel body

59 59
(2.32) (2.32)
C63 with 1” BSPT Ports mm (Inches)
78.7 78.7
(3.10) (3.10)

221.8 221.8
(8.73) (8.73)

3X 1 BSPT 3X 1 BSPT

78.2
(3.08)
49.7 49.7
(1.96) (1.96)

109.2
(4.30)

C63 valve with Brass body

260.5
(10.25)

C64 with 1-1/4” BSPT Ports mm (Inches)

78.2 78.2
(3.08) (3.08)

109.2 109.2
(4.30) (4.30)
260.5 260.5
(10.25) (10.25)

3X 1 1/4 BSPT 3X 1 1/4 BSPT

78.2
(3.08)
55.3 55.3
(2.18) (2.18)

C64 valve with Stainless Steel body 109.2

(4.30)

78.2 78.2
(3.08) (3.08)
88 • www.Hydra-Cell.com
C60 Series Valves How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11

A complete C62, C63 or C64 Model Number contains 11 digits of customer-specified design options, for example: C62ABBVSSEF.

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
C62 1-14 gpm (3-53.0 l/min) BSPT Ports
Flow Capacity Maximum Minimum
C63 1-25 gpm (3-94.6 l/min) BSPT Ports Model gpm l/min gpm l/min
C64 1-40 gpm (3-151.4 l/min) BSPT Ports C62 14.0 53.0 1.0 3.8
4 Inlet/Outlet Ports C63 25.0 94.6 1.0 3.8
D BSPT Threaded Ports C64 40.0 151.4 1.0 3.8
5 Pressure Range (Spring Selection) Pressure Range Model Configuration
A C62: 75-500 psi (5-34 bar)
AA AB
C63: 75-1000 psi (5-69 bar)
C64: 75-1000 psi (5-69 bar)
C62 psi 75-500 500-2500
B C62: 500-2500 psi (34-172 bar) bar 5-34 34-172
C63: 1000-2500 psi (69-172 bar) C63 psi 75-1000 1000-2500
C64: 1000-2500 psi (69-172 bar) bar 5-69 69-172
6 Body/Top Material C64 psi 75-1000 1000-2500
B Brass/Plated Steel bar 5-69 69-172
H Hastelloy C/Plated Steel Max. Temperature 200˚F (93˚C)
S 316L Stainless Steel/Plated Steel
Inlet & Outlet Ports
7 O-rings/Diaphragm
J PTFE/PTFE C62 3/4” BSPT
V FKM/PTFE C63 1” BSPT
8 Valve Seats C64 1-1/4” BSPT
H Hastelloy C
Weight
R 316L Stainless Steel
C62 4.0 lbs. (1.8 kg)
S 17-4 Stainless Steel
C63 6.2 lbs. (2.8 kg)
T Tungsten Carbide
9 Plungers
C64 7.2 lbs. (3.3 kg)
H Hastelloy C
C62 valves are recommended for Hydra-Cell models G04,
R 316L Stainless Steel
G10, G12, and G15/G17.
S 17-4 Stainless Steel
C63 valves are recommended for Hydra-Cell model G25.
T Tungsten Carbide
C64 valves are recommended for Hydra-Cell model G35.
10 Seat Size
E For C62 Models
J For C63 Models
N For C64 Models
11 Port Size
F For C62 Models (3/4”)
G For C63 Models (1”)
H For C64 Models (1-1/4”)
Notes:
C62 valves fitted with Tungsten Carbide rated to 1800 psi (124 bar)
maximum.
Hastelloy C Body and Tungsten Carbide Plunger/Seat options available only
for C62 models.

www.Hydra-Cell.com • 89
C80 Series Valves
Air Bleed Priming Valves
C80 Series valves provide an effective air/vapor release
mechanism for diaphragm pump systems.
The valve automatically creates an open port to atmosphere
for the pumping system. This allows the pump to clear air or
vapors from the pump head and discharge plumbing rather
than compressing the gas and reducing flow. The valve then
closes to develop full system pressure immediately.

• Design is simple and reliable

• Easy to install and maintain
• Mounts vertically or horizontally
C80 with Brass body
• Heavy-duty construction
• Available in a choice of materials and flow ranges to suit
your application

C80 with Stainless Steel body

Detail of valve components.The C80 Series Air Bleed valves are
used with Hydra-Cell models G20, G03, G10 and G12.

Dimensions mm (Inches)
83.8
(3.30)

31
(1.22)

3/8 BSPT Inlet and Outlet

C80 with PVDF body

90 • www.Hydra-Cell.com
C80 Series Valves How to Order

Ordering Information
1 2 3 4 5 6 7 8 9

A complete C80 Series Model Number contains 9 digits of customer-specified design options, for example:
C80AAHBEB.

Order
Digit Code Description Ratings and Specifications
1-3 Valve Configuration & Capacities
Flow Capacity Maximum Minimum
C80 1.4-10 gpm (5.3-37.8 l/min) BSPT Ports
Configuration gpm l/min gpm l/min
4 Mounting Design
A-H 3.0 11.4 1.4 5.3
D 3/8” BSPT Thread
B-H 5.0 18.3 2.4 9.1
5-6 Flow Range (Spring Selection)
A-H 1.4-3 gpm (5.3-11.4 l/min) / Hastelloy spring
C-H 7.0 26.5 4.6 17.4
B-H 2.4-5 gpm (9.1-18.3 l/min) / Hastelloy spring D-H 10.0 37.8 6.5 24.6
C-H 4.6-7 gpm (17.4-26.5 l/min) / Hastelloy spring D-E 10.0 37.8 6.5 24.6
D-H 6.5-10 gpm (24.6-37.8 l/min) / Hastelloy spring Pressure Range
D-E 6.5-10 gpm (24.6-37.8 l/min) / Elgiloy spring Metallic Units 75-2500 psi (5-172 bar)
7 Body Material Non-metallic Units 75-250 psi (5-17 bar)
B Brass Max. Discharge
H Hastelloy C Pressure Required 75 psi (5 bar)
M PVDF (250 psi; 17 bar maximum pressure) Max. Temperature 200˚F (93˚C)
S 316L Stainless Steel Inlet & Outlet Ports 3/8” BSPT
8 O-rings
Weight
E EPDM
N Buna-N
Brass 1.0 lbs. (0.45 kg)
P Neoprene Stainless Steel 1.0 lbs. (0.45 kg)
V FKM PVDF 0.3 lbs. (0.14 kg)
9 Poppet
B Brass
H Hastelloy C276
S 17-4 Stainless Steel

www.Hydra-Cell.com • 91
Hydra-Cell® Pumps Accessories and Options

Accessory/Option Page
As part of our “Mass Customization”
approach, Hydra-Cell pumps are available with
Demonstration (Cutaway) Units......................................93
a variety of in-stock accessories and options Testing.....................................................................................93
to provide a pumping system ideally suited to Motor Adapters....................................................................94
your installation and application. Motor Baseplates & Guards..............................................94
Couplings...............................................................................95
Hydra-Oil Lubricants..........................................................96
Oil Cooler & Filter System................................................98
Oil Level Monitoring Mounting Kits................................99
Oil Reservoir Sight Bottles..............................................100
Vacuum Priming Kit...........................................................100
Priming Plugs.......................................................................100
Tool Kits...............................................................................101
Touch-screen Metering Controller................................102
Note: Accessories in this section apply to Hydra-Cell G
Calibration Cylinders........................................................104
Series pumps as well as Hydra-Cell P Series metering Back Pressure & Pressure Relief Valves.........................105
pumps. Additional information about metering pump Pulsation Dampeners........................................................108
accessories can be found on page 158. Replacement Parts Kits....................................................111
Replacement Hydraulic Ends...........................................111

92 • www.Hydra-Cell.com
Demonstration (Cutaway) Units

G10 models demonstrate the wobble plate principle of operation. P200 models demonstrate the crank-shaft principle of operation.

Demonstration units of Hydra-Cell G10 and P200 (metering)

Part Number Description
pumps are available with or without a rolling carry case
(furnished with the appropriate sticker). The units are “cut CUTAWAY-G10WCASE G10 Cutaway Demo with Rolling Carry Case
away” to show both the wobble plate (G10) and crank-shaft CUTAWAY-G10 G10 Cutaway Demo without Case
(P200) operating principles as well as other features including CUTAWAY-P200WCASE P200 Cutaway Demo with Rolling Carry Case
the multiple diaphragm design that provides virtually pulse-
CUTAWAY-P200 P200 Cutaway Demo without Case
free flow, and spring-loaded, horizontal check valves which,
combined with the seal-less design, enable Hydra-Cell to CUTAWAY-CASE Cutaway Demo Rolling Case Only (for G10 or P200)
handle abrasives and particulates that would damage other
types of pumps.

Testing
Wanner Engineering has a fully-equipped
testing facility to perform a variety of
witnessed and non-witnessed tests with
certification for Hydra-Cell pumps.

Part Number Description Notes

TEST-STDPROD Standard Production Tests Rated Flow, Rated Pressure, & Steady State Accuracy
TEST-STDPRODWIT Witnessed Standard Production Tests Rated Flow, Rated Pressure, & Steady State Accuracy
TEST-HYDRO Hydrostatic Test & Certificate Includes Standard Production Tests
TEST-HYDROWIT Witnessed Hydrostatic Test & Certificate Includes Standard Production Tests
TEST-STDLIN API Linearity Test - 5-point curve Includes Standard Production Tests
TEST-STDLINWIT Witnessed API Linearity Test - 5-point curve Includes Standard Production Tests
TEST-STDLINREP API Repeatability Test - 10-point curve Includes Standard Production Tests & API Linearity Test
TEST-STDLINREPWIT Witnessed API Repeatability Test - 10-point curve Includes Standard Production Tests & API Linearity Test
TEST-STDHYDAPI API Test Package Standard Production Tests, Linearity, Repeatability, & Hydrostatic
TEST-STDHYDAPIWIT Witnessed API Test Package Standard Production Tests, Linearity, Repeatability, & Hydrostatic

www.Hydra-Cell.com • 93
Pump Motor Adapters
Pump/Motor Adapters, IEC

Part Number Pump Model Motor Size/Flange

A04-006-1200 G21 & G22 80-90/B5
A04-003-1202 G03 & G04 80-90/B5
A04-004-1202 G03 & G04 100-112/B5
A04-003-1200 G10 80-90/B5
A04-004-1200 G10 100-112/B5
A01-041-1201 G15/G17 & G25 132/B5
A01-041-1203 G15/G17 & G25 160/B14
A01-041-1205 G15/G17 & G25 160-180/B5
Note: Dimensional drawings are shown in each pump model section.

Pump Motor Baseplates and Guards

IEC Motor adapters are available with a variety of Examples of Drives for
baseplates to fit Hydra-Cell G Series pumps. They feature NEMA Motors
heavy-gauge 304 Stainless Steel construction and are
offered for size 90 through 225 IEC motor frames.

Description IEC Motor Size Models

90 G03 / G10
100 G10
Baseplate assembly with motor adapter 132 G10 / G15 / G25
Horizontal direct drive with orange coupling
160 G15 / G25 guard (HDD Series) for models G10, G15, G25
180 G15 / G25 and G35. (G10 shown)
90 G03 / G10
100 G10
Baseplate assembly with motor adapter
132 G10 / G15 / G25
and ATEX coupling
160 G15 / G25
180 G15 / G25
90 G10
100 G10
132 G10 / G15 / G25 Horizontal direct drive with flanged adapter
Baseplate assembly long-coupled 160 G15 / G25 / G35 (HFD Series) for models G10, G15 and G25.
180 G15 / G25 / G35 (G10 shown)

200 G35
225 G35
90 G10
100 G10
132 G10 / G15 / G25
Baseplate assembly long-coupled with
160 G15 / G25 / G35
ATEX coupling
180 G15 / G25 / G35
200 G35 Horizontal belt drive with belt pulley guard
225 G35 (HBD Series) for models G10, G15, G25 and
G35. (G35 shown)
94 • www.Hydra-Cell.com
Couplings

Couplings with sleeves are available in a wide range

of motor sizes for Hydra-Cell pumping systems.

Coupling Selection Guide Motor & Pump Size Reference

When selecting a coupling, note that kilowatt (kW) values are Pump Shaft Ø
for reference only under normal pump operation within rated
specification. Please consult factory for critical performance or Pump Model mm Inches
harsh-duty applications. G20 19 hollow shaft -
Maximum kW @ G21 19 3/4
Coupling Bore Ø Designated Speed (rpm) Part G22 19 3/4
Series (in.) 1750 1150 Number G03* 22.2 7/8
M24 5/8 x 5/8 3.0 1.9 A04-024-1201
G13* 24 hollow shaft -
5/8 x 7/8 A04-024-1202
5/8 x 24 mm A04-024-1203 G04 22.2 7/8
7/8 x 24 mm A04-024-1204 G10 22.2 7/8
7/8 x 7/8 A04-024-1205 G12 22.2 7/8
M28 5/8 x 5/8 6.8 4.3 A04-028-1201 G15 28.6 1-1/8
5/8 x 7/8 A04-028-1202
G17 28.6 1-1/8
5/8 x 1-1/8 A04-028-1203
7/8 x 7/8 A04-028-1204 G25 28.6 1-1/8
7/8 x 1-1/8 A04-028-1205 G35 50.8 2
7/8 x 24 mm A04-028-1206 G66 50.8 2
7/8 x 28 mm A04-028-1208 * Includes Mono-Block
M38 7/8 x 1-1/8 12.0 7.7 A04-038-1202
7/8 x 1-3/8 A04-038-1203
1-1/8 x 1-1/8 A04-038-1204
1-1/8 x 1-3/8 A04-038-1205
M42 1-1/8 x 1-1/8 15.2 9.9 A04-042-1201
1-1/8 x 1-3/8 A04-042-1202
1-1/8 x 1-5/8 A04-042-1203
M48 1-1/8 x 1-1/8 21.1 15.0 A04-048-1201
1-1/8 x 1-3/8 A04-048-1202
1-1/8 x 1-5/8 A04-048-1203
1-1/8 x 1-7/8 A04-048-1204
M65 1-1/8 x 2-1/8 63.0 37.2 A04-065-1201
1-5/8 x 2 A04-065-1202
1-7/8 x 2 A04-065-1203
2 x 2-1/8 A04-065-1204
1-3/8 x 2 A04-065-1205

www.Hydra-Cell.com • 95
Hydra-Oil Lubricants
Hydra-Oil is specially formulated to maximize
performance of Hydra-Cell pumps.
EPDM-compatible Grades
• Reduce wear
Hydra-Oil EPDM-compatible grades must be used in all
• Withstand extreme temperature changes Hydra-Cell pumps containing EPDM diaphragms. These
• Improve pump performance CP-100/150 F lubricants are a custom blend of polyalkylene
• Extend pump life glycols with additives for oxidation stability, corrosion
protection, and high-viscosity index. Low solubility with
• Maintain consistent viscosity many different hydrocarbons provides for excellent lubricity.
• Withstand extreme pressures Hydra-Oil EPDM-compatible grades are available in 20-weight
(Order Code J) and 30/40-weight (Order Code C or D)
and comply with FDA 21 CFR 178.3510 (Lubricants with
Standard Grades Incidental Food Contact).
10W30-weight (Order Code A)
For lower temperatures and lighter loads; maintains viscosity
over a wide temperature range and with repeated startups.
40-weight (Order Code B)
For continuous use at higher loads and temperatures; provides
exceptional wear resistance and film thickness.

Synthetic Grades
Hydra-Oil synthetic grades are a blend of synthesized
hydrocarbon fluids that provide pure chemicals and a heavier,
more protective oil film for bearings and pistons.
5W30 (Order Code G)
For stable protection in cold temperatures or severe duty.
15W50 (Order Code H)
For stable protection in high temperatures or severe duty.

Food-contact Grade
The Hydra-Oil food contact grade is specially formulated for
food service industry applications. Hydra-Oil SFGO grade 100
is USDA H-1 authorized, certified OU Kosher, and complies
with the requirements of FDA 21 CFR 178.3570 and FDA
21 CFR 172.882. This lubricant is a polyalphaolephin based
synthetic (PAO) and is suggested for use on equipment in
which there may be incidental contact with an edible product.

Standard Grade Synthetic Grade Food Grade EPDM Compatible

Hydra-Oil Characteristics 10W30 40W 5W30 15W50 SFGO-100 20W
Order Code Letter A B G H E/F or K J/C/D
Gravity, API @60˚F (16˚C) 31.1 28.7 30.4 30.2 36.9 N/A
Flash Point ˚F (˚C) 400 (204) 430 (221) 445 (229) 470 (243) 450 (232) 500 (260)
Fire Point ˚F (˚C) 440 (227) 470 (243) N/A N/A 500 (260) 530 (277)
Pour Point ˚F (˚C) -30 (-34) 10 (-12) -65 (-54) -55 (-48) -45 (-43) -40 (-40)
Viscosity: SUS @ 100˚F (38˚C) 360 811 265 556 570 464
SUS @ 210˚F 63 85 60 90 71 94.3
Viscosity Index (99˚) 148 107 165 170 120 223
Specific Gravity 0.88 0.89 N/A N/A N/A 0.992

96 • www.Hydra-Cell.com
Hydra-Oil Selection Guide
How to Order with Pump Selection
Hydra-Cell pumps are shipped with the oil reservoir filled with the appropriate Hydra-Oil selected by the customer.
1. Use the Hydra-Cell Characteristics chart on page 90 to select the Hydra-Oil best suited to your application requirements.
2. Use the chart below to select the appropriate oil letter code which corresponds to the 12th digit of the pump model
ordering number. (Refer to the How to Order page in the appropriate pump product section.)
3. NOTE: All pumps equipped with EPDM diaphragms must use EPDM-compatible oil.

Oil Recommendation

Pump Model G201 G032 G04 G10 G12 G15/G17 G25 G35 G66
Oil Reservoir Capacity
US Quarts 0.125 1.00 1.10 1.10 1.5 2.2 3.3 7.75 8.0
Liters 0.120 0.95 1.05 1.05 1.4 2.1 3.1 7.3 7.5
Metallic Pump Head Material
Standard-duty G A G A A A A A A
Continuous-duty G G G B B B B B -
Cold-temperature/Severe-duty G G G G G G G G -
High-temperature/Severe-duty G G G H G H H H H
Food-contact K K K E E E E F -
EPDM-compatible J J J C C - C D -
Non-metallic Pump Head Material
Standard-duty G A - A - - A - A
Continuous-duty G G - B - - B - -
Cold-temperature/Severe-duty G G - G - - G - -
High-temperature/Severe-duty G G - H - - G - H
Food-contact K K - E - - E - -
EPDM-compatible J J - C - - C - -
1
Includes all G20, G21 and G22 models
2
Includes all G03 Mono-Block models

How to Order Separately

Replacement Hydra-Oil is available in quart and 2-1/2 gallon packages.
1. Consult your Hydra-Cell Pump Installation/Service Manual for oil change interval specifications.
2. Use the part numbers in the chart below.

Quart 2-1/2 Gallon

Code Letter Oil Description Single 6-Pack Single Twin-Pack
A 10W30 for standard-duty A01-114-3430 A01-114-3431 A01-114-3432 A01-114-3433
B 40-wt for continuous-duty A01-114-3440 A01-114-3441 A01-114-3442 A01-114-3443
C EPDM-compatible oil A01-114-3407 - A01-114-3408 -
D EPDM-compatible oil A01-114-3407 - A01-114-3408 -
E Food-contact oil A01-114-3410 - A01-114-3411 -
F Food-contact oil A01-114-3410 - A01-114-3411 -
G 5W30 cold-temperature severe-duty synthetic oil A01-114-3415 - A01-114-3420 -
H 15W50 high-temp severe-duty synthetic oil A01-114-3416 - A01-114-3421 -
J EPDM-compatible oil A01-114-3407 - A01-114-3408 -
K Food-contact oil A01-114-3410 - A01-114-3411 -

www.Hydra-Cell.com • 97
Oil Cooler and Filter System

Easy Access Oil Filter

Replacement
Heat Exchanger

Dual Cooling Fans

115 VAC Motor

Hydra-Cell Oil Cooler and Filter Systems enable Hydra-Cell • Reduces the typical oil operating temperature by up to 30˚F
pumps to operate cooler in order to extend oil life and reduce (16˚C)
bearing wear. This helps maximize performance and reliability • Lessens the impact of pumping high-temperature fluids
in some of the toughest industrial and process applications.
• Offers greater longevity for pump components when
They are easy to install and available with all Hydra-Cell
combined with a filtration system built into the cooling loop
models except the G20, P100, T100 and Q155 Series models.
(G35 shown) • Extends oil life, reducing the need for oil changes
• Packaged system includes all necessary fittings, hoses,
adapters, hardware and mounting materials for installation

Oil Cooler & Filter System

Power Part Number Dimensions mm (Inches)
60 Hz, 115 VAC 103-100 280
(11)
50 Hz, 230 VAC 103-150
Specify pump when ordering.

500
(20)

456
(18)

98 • www.Hydra-Cell.com
Oil Level Monitoring Mounting Kits

Sight Glass High Contact

Float

Low Contact

The Hydra-Cell Oil Level Monitoring Kit uses a Murphy Dimensions mm (Inches)
SWICHGAGE Model L129CK1, which is field-proven to
150 225
detect the crank case oil levels and is well-suited to detect oil (6) (9)
levels for Hydra-Cell pumps except the G20 and P100 Series
models. (G35 shown)
• Detects changes to the oil level in the pump to minimize
costly interruptions in the process and avoid potential pump
damage
• Ideal for remote or critical industrial applications, such as oil
fields, paper mills and automotive plants
• Compact, rugged, and ready to use when supplied with a
Adjustable
Murphy SWICHGAGE (ordered separately) Height
• Adjustable height to accommodate installation options Max
Height
685
(27)
Oil Level Monitoring Mounting Kit
Description Part Number
Mounting Kit 103-000
Murphy SWICHGAGE® 103-010
SWICHGAGE is a registered trademark of Frank W. Murphy MFR.
®

1010
(5)

www.Hydra-Cell.com • 99
Oil Reservoir Sight Bottles

Oil reservoir assemblies screw in easily where the oil fill cap is
located on all Hydra-Cell pumps models except the F20, P100,
T100, and Q155 Series models.
Hydra-Cell pumps equipped with an oil reservoir provide
additional volume for oil expansion and allow for quick visual
monitoring of the oil level and its condition.
Three different bottles are available, including a 474 ml (12-oz)
bottle with a low-level float switch that outputs a low voltage
signal if the oil level in the pump housing drops.

Bottle Assemblies
Description Part Number
12-oz (474 ml) volume sight bottle A01-116-3400
12-oz (474 ml) volume sight bottle with
low-level float switch A01-116-3410
4-oz (119 ml) volume sight bottle A01-116-3500

Vacuum Priming Kit

The Hydra-Cell Vacuum Priming Kit provides for a quick
and easy way to prime the hydraulic pistons after diaphragm
replacement. The tool assembly is attached to the hydraulic
end housing through the oil cap and pulls a vacuum, removing
air from behind the diaphragms. Priming can be accomplished
while the pump remains in place.

Description Part Number

Vacuum Priming Kit A03-130-1200

Priming Plugs
PVC priming plugs are used to assist in priming the hydraulic
cells in Hydra-Cell pumps equipped with Kel-Cell technology.
They are available in a variety of sizes with and without
air valves.

Description Part Number

NPT, solid 3/4” A03-100-0000
NPT, solid 1” A03-100-0001
NPT, solid 1-1/4” A03-100-0002
NPT, solid 1-1/2” A03-100-0003
NPT, solid 2-1/2” A03-100-0004
NPT, solid 3/4”, with air valve A03-100-0040
NPT, solid 1”, with air valve A03-100-0041
NPT, solid 1-1/4”, with air valve A03-100-0042
NPT, solid 1-1/2”, with air valve A03-100-0043
NPT, solid 2-1/2”, with air valve A03-100-0044
BSPT, solid 2-1/2”, with air valve A03-100-0144

100 • www.Hydra-Cell.com
Tool Kits

4 3

1 2

7
5
8
6

10

Complete Tool Kits Specialty Tools

Customized for your specific pump model, Hydra-Cell Tool For your convenience individual specialty tools are available for
Kits provide specialty tools to facilitate maintenance and all Hydra-Cell pumps.
servicing of your Hydra-Cell pump. Each kit is packaged in Ref # Part Number Description
a durable plastic case and includes a shaft rotator, valve seat 1 A03-126-1500 Toolbox
remover, plunger guide lifter, plunger holder, protector seal,
2 A03-159-1200 Inserter/Rotator (G10)
seal inserter, and assembly studs.
A03-160-1200 Inserter/Rotator (G15/G17, G25)
A03-185-1200 Inserter/Rotator (G35)
Pump Model Tool Kit Part Number
3 A03-124-1200 Lever Assembly
Master Tool Kit for all Pump Models A03-175-1107
4 A03-117-1000 Seat Puller (G03, G04)
G20, G21, G22 A03-175-1105
A03-118-1000 Seat Puller (G10, G12)
G03, G04 A03-175-1106
A03-119-1000 Seat Puller (G25, G35)
G10, G12 A03-175-1101 5 A03-157-1000 Seal Protector (G10, G12)
G15/G17 A03-175-1103 A03-158-1002 Seal Protector (G15/G17)
G25 A03-175-1102 A03-158-1001 Seal Protector (G25)
G35 A03-200-1100 6 A03-125-1020 Plunger Holder (G20, G03, G04)
A03-125-1010 Plunger Holder (G10, G12, G15/G17)
A03-125-1000 Plunger Holder (G25, G35)
Note: Since Mono-Block pumps feature the valve plate and 7 A03-195-1200 Shaft Rotator (G20, G03, G04)
manifold combined into one component for servicing, consult factory
8 A03-196-1000 Plunger Guide Lifter (G20, G03, G04)
regarding tool kit needs.
9 A03-162-1200 Plunger Guide Lifter (G10, G12)
A03-162-1201 Plunger Guide Lifter (G25, G35)
10 A03-156-1200 Assembly Studs (G10, G12, G15/G17,
G25, G35)

www.Hydra-Cell.com • 101
Control FreakTM Touch-screen Metering Controller

Opening screen - touch to activate. Sample menu for batch operation.

Performance Features
• Features 0.37kW Variable Frequency Drive (VFD)
• Pre-set (with password protection) for Hydra-Cell pump
performance algorithms - can also be field-calibrated for
greater accuracy
• 7” color graphic touch-screen user interface in a NEMA-
4X or IP enclosure - easy to operate and visible in low-
light areas.
• Safety features for emergency stop, loss of power and fault
Start-up menu options. monitoring
• Pump-drive information screen
“Control Freak” is an exclusive new electronic controller • Four configurable on-off relays
that provides motor speed control for Hydra-Cell Metering • Ten separate batch set-up screens
Solutions pumps (or Hydra-Cell bare shaft pumps) with an • Two user-configurable analog input displays
easy-to use touch-screen display and built-in programming.
• Analog and digital I/O for interfacing with external devices
The user can enter the desired flow rate or volume in gallons
or liters and system pressure in psi or bar, and the controller • One analog input dedicated to a pre-programmed closed
automatically runs the pump manually at the desired flow rate loop feedback
or volume total/time, or in pre-set batches. • Includes real-time clock
Versatile electronic controller allows programming for the • Versatile - enables programming for flow rate or
flow rate or for totalization of the recent process application totalization
as well as the life of the pump. • Can control up to six (6) pumps with one Hydra-Cell
Control Freak screen - requires additional VFDs and I/O
modules

Options
• Ball-mount assembly for touch screen
• VFD enclosure
• Additional cables
• Oil temperature probe kit

102 • www.Hydra-Cell.com
Control Freak Selection Process
Control Freak enables control of up to six pumps from one
touch-screen. A complete Control Freak unit is comprised of
Touch-screen Kit (Number 150-150) plus one or more VFD
kits.
Touch-screen Kit (required)
Kit Number Contents
150-150 7" Touch-screen
Assembly Cable, CAT5e, 7-ft.

VFD Kits (order one VFD kit for each pump operated
by the Control Freak)
Kit Number Power Voltage Phase
150-250 1/2 hp (0.37 kW) 115V 1 Phase VFD
150-251 1/2 hp (0.37 kW) 230V 1 Phase VFD
150-252 1 hp (0.75 kW) 115V 1 Phase VFD
150-253 1 hp (0.75 kW) 230V 1 Phase VFD
150-254 2 hp (1.5 kW) 230V 1 Phase VFD Each VFD kit includes:
150-255 3 hp (2.2 kW) 230V 1 Phase VFD • Appropriate VFD model in chart to left
150-256 1/2 hp (0.37 kW) 230V 3 Phase VFD
• I/O Module, Single Pump
150-257 1 hp (0.75 kW) 230V 3 Phase VFD
• Wiring, I/O Module
150-258 2 hp (1.5 kW) 230V 3 Phase VFD
• Wiring, Motor, 22 ga., 1-ft., Red
150-259 3 hp (2.2 kW) 230V 3 Phase VFD
• Wiring, Motor, 22 ga., 1-ft., White
150-264 1 hp (0.75 kW) 460V 3 Phase VFD
150-265 2 hp (1.5 kW) 460V 3 Phase VFD
• Cable, CAT5e, 1-ft.
150-266 3 hp (2.2 kW) 460V 3 Phase VFD
For higher hp or kW, please consult factory.

Control Freak Accessories

Accessory Description Part Number
Enclosure (1) VFD Enclosure for up to 1 hp (0.75 kW) 150-005
Probe Kit Oil Temperature Sensor Probe with Oil Cap 150-006
Ball Mount Assembly Bracket Ball, Ball Mount Hinge, Screw, Nut 150-030
Cabling 1-ft. CAT5e Cable 150-401
Cabling 3-ft. CAT5e Cable 150-403
Cabling 7-ft. CAT5e Cable 150-407
Cabling 10-ft. CAT5e Cable 150-410
Cabling 30-ft. CAT5e Cable 150-430
(1) Consult Factory for larger VFDs and for pricing on equipment mounting in enclosure.

www.Hydra-Cell.com • 103
Calibration Cylinders
Calibration cylinders verify the flow rate of a Hydra-Cell
P Series metering pump, providing a visual indicator that
the system is operating within the required parameters of
performance and accuracy.
(Note: Can be used with corresponding Hydra-Cell pump
models shown in parentheses below as long as rpm are
the same.)

Selection Process
1. Size the appropriate P Series pump to the application.
(Refer to the metering pump section starting on page 120
for more information.)
2. Use the application rpm to select the appropriate cylinder
from the chart below.

Cylinder Size mL 30 200 1000 2000 10000

Capacity gph (lph) 0.95 (3.6) 6.4 (24) 32 (120) 64 (240) 320 (1200)
Maximum Pump Shaft (rpm)

P100 (G20) 36 200 1000 1750 -
P200 (G03) - 75 300 600 1750

P300 (G04) - 75 300 600 1750

P400 (G10) - 30 110 210 1000
P500 (G15/G17) - - 60 115 600

P600 (G25) - - 30 60 275

Part Number Dimensions - in (mm)

Port C Cylinder Size (mL) NPT Ports BSPT Ports A B
PVC Cylinders
1/2” 200 111-001 111-001-B 19.0 (482.6) 1.5 (38.1)
3/4” 1000 111-003 111-003-B 22.0 (558.8) 2.5 (63.5)
1” 2000 111-004 111-004-B 20.0 (508.0) 3.7 (94.0)
2” 10000 111-006 111-006-B 25.0 (635.0) 6.95 (176.5)
Glass Cylinders
1/4” 30 111-010 111-010-B 14.0 (355.6) 1.4 (35.6)
1/2” 200 111-011 111-011-B 21.0 (533.4) 2.5 (63.5)
3/4” 1000 111-013 111-013-B 27.0 (685.8) 3.5 (88.9)
1” 2000 111-014 111-014-B 27.0 (685.8) 5.0 (127.0)

104 • www.Hydra-Cell.com
Back Pressure and Pressure Relief Valves

Back pressure valves help ensure that your Hydra-Cell pump

provides accurate and predictable flow. Pressure relief valves
protect your pump and system from over-pressure situations.

Dimensions and Port Configurations

A A A
A A A A A A

Port D
Port DPort D
Port D
Port DPort D

C C C C C C C C C

Port D
Port DPort D
B B B B B B B B B

2 Port 90˚ (2P90) 2 Port 180˚ (2P180)

Back Back
Pressure
BackValve
Pressure
Pressure
Valve Valve
3 Port (3P)
Pressure Relief
Pressure Valve
Pressure
Relief Relief
Valve Valve

A B C
Material Port D in mm in mm in mm
Polypropylene/PVDF 3/8” (DN 10) 3.55 90.2 2.35 59.7 0.75 19.1
1/2” (DN 15) 4.25 108.0 2.35 59.7 1.10 27.9
3/4” (DN 20) 5.56 141.2 3.50 88.9 1.125 28.6
1” StdFlo (DN 25) 5.86 148.8 3.50 88.9 1.25 31.8
1” HiFlo (DN 25) 7.25 184.2 4.90 124.5 1.25 31.8
2” (DN 50) 8.90 226.1 4.90 124.5 2.15 54.6
316 SST 1/4” High Pressure (DN 8) 4.25 108.0 2.35 59.7 1.10 27.9
3/8” (DN 10) 3.55 90.2 2.35 59.7 0.75 19.1
3/8” High Pressure (DN 10) 4.25 108.0 2.35 59.7 1.10 27.9
1/2” (DN 15) 4.25 108.0 2.35 59.7 1.10 27.9
1/2” High Pressure (DN 15) 4.25 108.0 2.35 59.7 1.10 27.9
3/4” (DN 20) 5.56 141.2 3.50 149.9 1.125 28.6
1” StdFlo (DN 25) 5.86 148.8 3.50 88.9 1.25 31.8
1” HiFlo (DN 25) 7.25 184.2 4.90 124.5 1.25 31.8
1” High Pressure (DN 25) 5.90 149.9 3.50 88.9 1.25 31.8
2” (DN 50) 8.90 226.1 4.90 124.5 2.15 54.6
Hastelloy C 1/4” High Pressure (DN 8) 4.25 108.0 2.35 59.7 1.10 27.9
3/8” (DN 10) 3.55 90.2 2.35 59.7 0.75 19.1
3/8” High Pressure (DN 10) 4.25 108.0 2.35 59.7 1.10 27.9
1/2” (DN 15) 4.25 108.0 2.35 59.7 1.10 27.9
1/2” High Pressure (DN 15) 4.25 108.0 2.35 59.7 1.10 27.9
3/4” (DN 20) 5.56 141.2 3.50 88.9 1.125 28.6
1” StdFlo (DN 25) 5.86 148.8 3.50 88.9 1.25 31.8
1” HiFlo (DN 25) 7.25 184.2 4.90 124.5 1.25 31.8
1” High Pressure (DN 25) 5.90 149.9 3.50 88.9 1.25 31.8
2” (DN 50) 8.90 226.1 4.90 124.5 2.15 54.6

www.Hydra-Cell.com • 105
Back Pressure Valves
Selection Process
1. Use the Valve Port Size “D” chart below to determine the 2. For Back Pressure Valves, use the chart on this page to
valve port size with the appropriate maximum flow rate select the appropriate valve. For Pressure Relief Valves, use
to match the Hydra-Cell pump selected: gpm and l/min are the chart on the following page.
Continuous Flow; gph and lph are Pulsating Flow. (Note:The maximum flow rates are guidelines. Consult factory for
specific recommendations.)

Valve Port Size “D”

LoFlo StdFlo HiFlo High Pressure
3/8” 1/2” 3/4” 1” 2” 3/4” 1” 1/4”-3/8”-1/2” 1”
Maximum Flow (DN 10) (DN 15) (DN 20) (DN 25) (DN 50) (DN 20) (DN 25) (DN 8 - DN 10 - DN 15) (DN 25)
gph 200 260 300 500 2350 600 1000 700 1200
Pulsating
lph 757 984 1135 1890 8892 2271 3785 2650 4542
gpm 10 15 21 26 120 30 54 35 60
Continuous
l/min 37 57 80 98 454 114 204 132 227

Pressure Adjustment Range Maximum Temperature Port Model Number

Port “D” Wetted Materials* psi bar ˚F ˚C Configuration NPT Ports BSPT Ports
3/8” Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-101 111-101-B
(DN 10) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-103 111-103-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-106 111-106-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-110 111-110-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-107 111-107-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-111 111-111-B
1/2” Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-121 111-121-B
(DN 15) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-123 111-123-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-126 111-126-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-130 111-130-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-127 111-127-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-131 111-131-B
3/4” Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-341 111-341-B
(DN 20) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-343 111-343-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-346 111-346-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-350 111-350-B
1” StdFlo Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-261 111-261-B
(DN 25) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-263 111-263-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-266 111-266-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-270 111-270-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-267 111-267-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-271 111-271-B
1” HiFlo Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-361 111-361-B
(DN 25) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-363 111-363-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-366 111-366-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-370 111-370-B
2” Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-281 111-281-B
(DN 50) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-283 111-283-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-286 111-286-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-290 111-290-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-287 111-287-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-291 111-291-B
* Diaphragm material is PTFE on all models. Other materials available on request.

106 • www.Hydra-Cell.com
Pressure Relief Valves
Pressure Adjustment Range Maximum Temperature Port Part Number
Port “D” Wetted Materials* psi bar ˚F ˚C Configuration NPT Ports BSPT Ports
1/4” High Pressure 316 SST 350 - 2500 24 - 172 300 149 2P90 111-800 111-800-B
(DN 8) Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-804 111-804-B
3/8” Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-401 111-401-B
(DN 10) PVDF 10 - 150 0.7 - 10.3 195 90 3P 111-403 111-403-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-406 111-406-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 3P 111-410 111-410-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-407 111-407-B
Hastelloy C 50 - 350 3.5 - 24 300 149 3P 111-411 111-411-B
3/8” High Pressure 316 SST 350 - 2500 24 - 172 300 149 2P90 111-706 111-706-B
(DN 10) Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-710 111-710-B
1/2” Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-421 111-421-B
(DN 15) PVDF 10 - 150 0.7 - 10.3 195 90 3P 111-423 111-423-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-426 111-426-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 3P 111-430 111-430-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-427 111-427-B
Hastelloy C 50 - 350 3.5 - 24 300 149 3P 111-431 111-431-B
1/2” High Pressure 316 SST 350 - 2500 24 - 172 300 149 2P90 111-726 111-726-B
(DN 15) Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-730 111-730-B
3/4” StdFlo Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-541 111-541-B
(DN 20) PVDF 10 - 150 0.7 - 10.3 195 90 3P 111-543 111-543-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-546 111-546-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-550 111-550-B
3/4” HiFlo Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-641 111-641-B
(DN 20) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-643 111-643-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-646 111-646-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-650 111-650-B
3/4” High Pressure 316 SST 350 - 2500 24 - 172 300 149 2P90 111-746 111-746-B
(DN 20) Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-750 111-750-B
1” StdFlo Polypropylene 10 - 150 0.7 - 10.3 195 90 3P 111-561 111-561-B
(DN 25) PVDF 10 - 150 0.7 - 10.3 195 90 3P 111-563 111-563-B
316 SST 10 - 150 0.7 - 10.3 300 149 3P 111-566 111-566-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-570 111-570-B
316 SST 50 - 350 3.5 - 24 300 149 3P 111-567 111-567-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-571 111-571-B
1” HiFlo Polypropylene 10 - 150 0.7 - 10.3 195 90 2P180 111-661 111-661-B
(DN 25) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-663 111-663-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-666 111-666-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-670 111-670-B
1” High Pressure 316 SST 350 - 2500 24 - 172 300 149 2P180 111-766 111-766-B
(DN 25) Hastelloy C 350 - 2500 24 - 172 300 149 2P90 111-770 111-770-B
2” Polypropylene 10 - 150 0.7 - 10.3 195 90 2P90 111-581 111-581-B
(DN 50) PVDF 10 - 150 0.7 - 10.3 195 90 2P180 111-583 111-583-B
316 SST 10 - 150 0.7 - 10.3 300 149 2P180 111-586 111-586-B
Hastelloy C 10 - 150 0.7 - 10.3 300 149 2P180 111-590 111-590-B
316 SST 50 - 350 3.5 - 24 300 149 2P180 111-587 111-587-B
Hastelloy C 50 - 350 3.5 - 24 300 149 2P180 111-591 111-591-B
* Diaphragm material is PTFE on all models. Other materials available on request.

www.Hydra-Cell.com • 107
Pulsation Dampeners

Pulsation dampeners protect your pumping system and its Selection Process
components by removing virtually all hydraulic shock and
1. Determine discharge pulsation (<69 bar or > 69 bar).
vibration resulting from the reciprocating stroking action of a
positive displacement pump. 2. Determine inlet stabilization: high inlet pressure (>2 bar) or
low inlet pressure (suction lift/ <2 bar positive pressure).
They control pulsations by allowing fluid to enter a wetted
3. Select dampener size based on cubic inches (volume).
chamber of the dampener during the discharge stroke. This
displaces a flexible bladder, which compresses gas in an air 4. Consult price list or selection guide for specific model based
chamber, thus absorbing the shock. During the inlet stroke, liquid on choice of wetted end and diaphragm materials.
pressure decreases as the dampener gas expands, allowing fluid
Application
to re-enter the process line. Discharge Pulsation Inlet Stabilization
Bladders are available in Neoprene, Buna-N, EPDM, FKM, Air Control Chargeable Chargeable Chargeable “J” Style
and PTFE (except where noted) to match Hydra-Cell pump Pump Model <69 bar >69 bar >2 bar <2 bar
diaphragm materials. G20 (P100) 4 cu. in. 12 cu. in. 4 cu. in. 10 cu. in.
• Produces steady fluid flow up to 99% pulsation- and vibration- G03 (P200) 4 cu. in. 12 cu. in. 4 cu. in. 10 cu. in.
free G04 (P300) 4 cu. in. 12 cu. in. 4 cu. in. 10 cu. in.
• Protects pipes, valves, fittings, meters, and in-line G10 (P400) 4 cu. in. 12 cu. in. 4 cu. in. 10 cu. in.
instrumentation from destructive pulsations, cavitation, and G12 4 cu. in. N/A 4 cu. in. 10 cu. in.
water hammer
G15 (P500) 4 cu. in. 12 cu. in. 10 cu. in. 10 cu. in.
• Creates steady and continuous flow when dosing, blending, or
G17 4 cu. in. 12 cu. in. 10 cu. in. 10 cu. in.
proportioning additives
P600 10 cu. in. N/A 10 cu. in. 10 cu. in.
• Ensures accuracy, longevity, and repeatability of in-line meters
G25 36 cu. in. N/A 36 cu. in. 85 cu. in.
• Enables uniform application of material in spraying and coating
G35 36 cu. in. 12 cu. in. 36 cu. in. 85 cu. in.
systems
Note: These are minimum size recommendations. A larger size can always be used.
• Reduces product agitation, foaming, splashing, and degradation
of product

Since Hydra-Cell multiple-diaphragm model pumps Pulsation Dampener Charging Kits

provide smooth, virtually pulse-less linear flow, Part Number Description
pulsation dampeners are recommended for G20 and
110-900 Charging kit to 999 psi (68.9 bar)
P100 models, but are optional for all other models.
110-901 Charging kit from 1000 to 5000 psi (69 to 345 bar)

108 • www.Hydra-Cell.com
Pulsation Dampeners
4 Cubic Inch Dampeners: Inlet 1/2” (female)
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 4 1000 69 110-060 110-060-B
SST Neoprene 4 1000 69 110-062 110-062-B
SST EPDM 4 1000 69 110-063 110-063-B
SST FKM 4 1000 69 110-065 110-065-B
SST PTFE 4 1000 69 110-068 110-068-B
Hastelloy C Buna-N 4 1000 69 110-090 110-090-B
Hastelloy C Neoprene 4 600 41.4 110-092 110-092-B
Hastelloy C EPDM 4 1000 69 110-093 110-093-B
Hastelloy C FKM 4 600 41.4 110-095 110-095-B
Hastelloy C PTFE 4 600 41.4 110-098 110-098-B
Polypropylene Buna-N 4 150 10.3 110-999 110-999-B
Polypropylene Neoprene 4 150 10.3 110-101 110-101-B
Polypropylene EPDM 4 150 10.3 110-104 110-104-B
Polypropylene FKM 4 150 10.3 110-106 110-106-B
Polypropylene PTFE 4 150 10.3 110-109 110-109-B
PVDF Buna-N 4 150 10.3 110-020 110-020-B
PVDF Neoprene 4 150 10.3 110-022 110-022-B
PVDF EPDM 4 150 10.3 110-023 110-023-B
PVDF FKM 4 150 10.3 110-026 110-026-B
PVDF PTFE 4 150 10.3 110-028 110-028-B

10 Cubic Inch Dampeners: Inlet 1/2” (female)

Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 10 1000 69 110-260 110-260-B
SST Neoprene 10 1000 69 110-262 110-262-B
SST EPDM 10 1000 69 110-263 110-263-B
SST FKM 10 1000 69 110-265 110-265-B
SST PTFE 10 150 10.3 110-268 110-268-B
Hastelloy C Buna-N 10 1000 69 110-290 110-290-B
Hastelloy C Neoprene 10 1000 69 110-292 110-292-B
Hastelloy C EPDM 10 1000 69 110-293 110-293-B
Hastelloy C FKM 10 1000 69 110-295 110-295-B
Hastelloy C PTFE 10 150 10.3 110-298 110-298-B
Polypropylene Buna-N 10 150 10.3 110-100 110-100-B
Polypropylene Neoprene 10 150 10.3 110-232 110-232-B
Polypropylene EPDM 10 150 10.3 110-233 110-233-B
Polypropylene FKM 10 150 10.3 110-105 110-105-B
Polypropylene PTFE 10 150 10.3 110-108 110-108-B
PVDF Buna-N 10 150 10.3 110-220 110-220-B
PVDF Neoprene 10 150 10.3 110-222 110-222-B
PVDF EPDM 10 150 10.3 110-223 110-223-B
PVDF FKM 10 150 10.3 110-225 110-225-B
PVDF PTFE 10 150 10.3 110-228 110-228-B

10 Cubic Inch Inlet Stabilizers with J-Style Control: Inlet 1/2” (female)
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
CPVC Buna-N 10 30 2 110-210-J 110-210-J-B
CPVC Neoprene 10 30 2 110-212-J 110-212-J-B
CPVC EPDM 10 30 2 110-213-J 110-213-J-B
CPVC FKM 10 30 2 110-215-J 110-215-J-B
CPVC PTFE 10 30 2 110-218-J 110-218-J-B

www.Hydra-Cell.com • 109
Pulsation Dampeners
12 Cubic Inch Dampeners: Inlet 1/2” (female)
Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 12 4000 276 110-370 110-370-B
SST EPDM 12 4000 276 110-373 110-373-B
SST FKM 12 4000 276 110-375 110-375-B
SST PTFE 12 2000 138 110-368 110-368-B

36 Cubic Inch Dampeners: Inlet 1/2” (female)

Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
SST Buna-N 36 1000 69 110-660 110-660-B
SST Neoprene 36 1000 69 110-662 110-662-B
SST EPDM 36 1000 69 110-663 110-663-B
SST FKM 36 1000 69 110-665 110-665-B
SST PTFE 36 600 41.4 110-668 110-668-B
CS Buna-N 36 1000 69 110-640 110-640-B
CS Neoprene 36 1000 69 110-642 110-642-B
CS EPDM 36 1000 69 110-643 110-643-B
CS FKM 36 1000 69 110-645 110-645-B
CS PTFE 36 600 41.4 110-648 110-648-B
Hastelloy C Buna-N 36 1000 69 110-690 110-690-B
Hastelloy C Neoprene 36 1000 69 110-692 110-692-B
Hastelloy C EPDM 36 1000 69 110-693 110-693-B
Hastelloy C FKM 36 1000 69 110-695 110-695-B
Hastelloy C PTFE 36 600 41.4 110-698 110-698-B
Polypropylene Buna-N 36 150 10.3 110-600 110-600-B
Polypropylene Neoprene 36 150 10.3 110-602 110-602-B
Polypropylene EPDM 36 150 10.3 110-603 110-603-B
Polypropylene FKM 36 150 10.3 110-605 110-605-B
Polypropylene PTFE 36 150 10.3 110-608 110-608-B
PVDF Buna-N 36 150 10.3 110-620 110-620-B
PVDF Neoprene 36 150 10.3 110-622 110-622-B
PVDF EPDM 36 150 10.3 110-623 110-623-B
PVDF FKM 36 150 10.3 110-625 110-625-B
PVDF PTFE 36 150 10.3 110-628 110-628-B

85 Cubic Inch Dampeners with J-Style Control: Inlet 1” (female)

Max Pressure Part Number
Wetted Bladder Volume (Inch3) psi bar NPT Ports BSPT Ports
PVC Buna-N 10 30 2 110-710-J 110-710-J-B
PVC Neoprene 10 30 2 110-712-J 110-712-J-B
PVC EPDM 10 30 2 110-713-J 110-713-J-B
PVC FKM 10 30 2 110-715-J 110-715-J-B
PVC PTFE 10 30 2 110-718-J 110-718-J-B

1155 Cubic Inch Dampeners (5 gallon): Inlet (ANSI flange) 3.0” 150 lbs.
Max Pressure
Wetted Bladder Volume (Inch3) psi bar Part Number
CS Buna 1155 30 2 110-1155-B
CS FKM 1155 30 2 110-1155-V

110 • www.Hydra-Cell.com
Replacement Parts Kits
Convenient replacement part kits for all models of Hydra-Cell
pumps are prepackaged with all necessary components to
make pump service quick and easy.
Three types of kits are available depending on the level of
replacement service required:
• Diaphragm Kit
• Valve Kit
• Complete Fluid-end Kit
Every kit has the correct components matching your specific
pump configuration and materials (based on your original
model number designed in Order Code Digits 7, 8, 9, 10 &
11). Contact us or your Hydra-Cell distributor to select your
correct kit.

Replacement Hydraulic Ends

Complete hydraulic end assemblies are available as
replacement items. The hydraulic end contains all drive end
components from the drive shaft up to and including the
diaphragms. All hydraulic ends are factory-tested and shipped
with oil. To order a replacement hydraulic end, refer to the
appropriate pump ordering page and specify the desired cam,
diaphragm and o-ring material, and Hydra-Oil.

www.Hydra-Cell.com • 111
Hydra-Cell® T100 Series Seal-less Pump Selection

T100 Low Pressure

Page 118

T100 Medium Pressure

Page 122

T100 High Pressure

Page 127

umps
Seal-less P

112 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
T100 Series High-horsepower Pumps
5000
(345)
T100S

4500
(310)

4000
(276)

3500
(241)
T100M
Pressure: pounds per square inch (bar)

3000
(207)
T100K

2500
(172)

T100H
2000
(138)

T100F

1500
(103)
T100E

1000
(70)

500
(34)

0
0 10 20 30 40 50 60 70 80 90 100
(37.9) (75.8) (113.7) (151.4) (189.3) (227.1) (265.0) (302.8) (340.7) (378.5)

Flow: gallons per minute (l/min)

Maximum Maximum Discharge Maximum Inlet Maximum Operating

Capacity Pressure Pressure Temperature
Model (gpm) (l/min) (psi) (bar) (psi) (bar) (F)* (C)*
T100S 26.0 98.4 5000 345 500 34 180˚ 82˚
T100M 38.0 143.8 3500 241 500 34 180˚ 82˚
T100K 45.0 170.4 3000 207 500 34 180˚ 82˚
T100H 68.0 257.8 2100 145 500 34 180˚ 82˚
T100F 76.5 289.6 1850 128 500 34 180˚ 82˚
T100E 96.0 366.1 1500 103 500 34 180˚ 82˚
* Consult factory for correct component selection for temperatures above 180˚F (82˚C) or below 40˚F (4˚C)

www.Hydra-Cell.com • 113
Hydra-Cell® Q155 Series Seal-less Pump Selection
Q155 Low Pressure
Page 132

Q155 Medium Pressure

Page 136

Q155 Quintuplex pump with Nickel Aluminum Bronze

pump head. Also available in Stainless Steel.

114 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
Q155 Series Quintuplex Pumps
4500
(310)

4000
(276)

Q155M
3500
(241)
Pressure: pounds per square inch (bar)

Q155K
3000
(207)

2500
(172)

Q155H
2000
(138) Q155F

Q155E
1500
(103)

1000
(70)

500
(34)

0
0 30 60 90 120 150 180
(113.7) (227.1) (340.7) (454.2) (567.8) (681.4)

Flow: gallons per minute (l/min)

Maximum Maximum Discharge Maximum Inlet Maximum Operating

Capacity Pressure Pressure Temperature
Model (gpm) (l/min) (psi) (bar) (psi) (bar) (F)* (C)*
Q155M 67 252 3500 241 500 34 180˚ 82˚
Q155K 78 295 3000 207 500 34 180˚ 82˚
Q155H 111 421 2100 144 500 34 180˚ 82˚
Q155F 127 490 1850 127 500 34 180˚ 82˚
Q155E 157 595 1500 103 500 34 180˚ 82˚

* Consult factory for correct component selection for temperatures above 180˚F (82˚C) or below 40˚F (4˚C)

www.Hydra-Cell.com • 115
Hydra-Cell® T & Q Series Design Advantages
An Economical and Environmental Choice
Hydra-Cell is a positive displacement, multiple-diaphragm
pump featuring a seal-less design that provides full
containment of the pumping chamber.
This means there are no VOC emissions when operating
Hydra-Cell and no need for expensive “vapor-less”
options to control VOC emissions as there are with
other pump designs.
In addition there are no packing or dynamic seals
that pose environmental issues from leakage, which
contributes to costly downtime, maintenance, and wear.

Designed for higher pressures, T and Q Series pumps provide reliable, low-
Ideal for a Variety of maintenance service in a variety of field production and transport applications
(T100 shown).
Applications
• Jet Lift
• Produced Water / Brine Transfer
or Disposal
• Crude Oil Transfer
• Methanol & Glycol Injection
• Natural Gas Liquids (NGL)
• Chemical Metering
• Amine Injection
• Boiler Feed Condensate

T and Q Series pumps feature the Hydra-Cell seal-less design, eliminating clean-
up costs from leaking seals or packing and protecting operators from dangerous
fluids such as those containing hydrogen sulfide (Q155 shown).

The Hydra-Cell High Pressure model was a finalist in the Pumps &
Systems “Product Innovation” awards, and the T100 Series earned
a “Spotlight on New Technology” from the Offshore Technology Skid-mounted T100 Medium Pressure pump with ANSI flanges and belt-driven,
Conference. 100hp 3-phase motor.

116 • www.Hydra-Cell.com
Hydra-Cell® T & Q Series Design Advantages
Exclusive Seal-less Diaphragm Design
• Seal-less design separates the power end
from the process fluid end, eliminating leaks,
hazards, and the expense associated with
seals and packing
• Low NPSH requirements allow for operation
with a vacuum condition on the suction -
positive inlet pressure is not necessary
• Can operate with a closed or blocked suction
line and run dry indefinitely without damage,
eliminating downtime and repair costs
• Unique diaphragm design handles more
abrasives with less wear than gear, screw or
plunger pumps
• Hydraulically balanced diaphragms to handle
high pressures with low stress
• Provides low-pulse, linear flow due to its
multiple diaphragm design
• Lower energy costs than centrifugal pumps Available
and other pump technologies
• Rugged construction for long life with minimal
to Meet
maintenance
T100
API 674!
• Compact design and double-ended shaft
provides a variety of installation options

Q155

www.Hydra-Cell.com • 117
T100 Series Low Pressure Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 1500 psi (103 bar) Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

T100E 450 96.0 366.4 Maximum Discharge Pressure
@ 1850 psi (128 bar) T100E 1500 psi (103 bar)
T100F 450 76.5 gpm 289.6 l/min T100F 1850 psi (128 bar)
T100H 2100 psi (145 bar)
@ 2100 psi (145 bar)
T100H 450 68.0 gpm 257.8 l/min
Consult factory when operating below 44 gpm (166.6 l/min).

Maximum Flow at Designated Pressure

Maximum Flow at Designated Pressure

100.0 378.5

370.0

350.0

90.0

330.0

500 psi (34 bar)

500 psi (34 bar)
1300 psi (89 bar) 310.0
1000 psi (69 bar)
1850 psi (128 bar)
80.0 1500 psi (103 bar)
T100E T100F

290.0
Gallons Per Minute

Liters Per Minute

270.0
70.0 T100 low pressure model shown with Nickel Aluminum
Bronze (NAB) manifold. (Also available with Stainless Steel
250.0
manifold.)

230.0
60.0

T100H
500 psi (34 bar)
1300 psi (89 bar) 210.0
2100 psi (145 bar)

50.0 190.0

170.0

40.0 150.0

130.0

30.0 113.5
200 225 250 275 300 325 350 375 400 425 450

Revolutions Per Minute

118 • www.Hydra-Cell.com
T100 Series Low Pressure Specifications
Flow Capacities Oil Fill Cap Power End
Pressure psi (bar) rpm gpm l/min with Dipstick
ID Plate
T100E 1500 (103) 450 96.0 366.4
Outlet Oil Fill Cap
T100F 1850 (128) 450 76.5 289.6
T100H 2100 (145) 450 68.0 257.8
Delivery
Pressure psi (bar) gal/rev liters/rev
500 (34) 0.221 0.835
1000 (69) 0.218 0.825
1500 (103) 0.215 0.814
rpm W0550
Crankshaft
Maximum: 450
Minimum: 200 Consult factory for speeds less than 200 rpm Oil Drain Plugs
Fluid End
Maximum Discharge Pressure
Hydraulic Section
Metallic Heads: T100E 1500 psi (103 bar) Inlet
T100F 1850 psi (128 bar) Flange Shown
T100H 2100 psi (145 bar)
Maximum Inlet Pressure 500 psi (34 bar) Net Positive Suction Head (NPSHr)
Operating Temperature 14 4.27
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C)
Consult factory for temperatures outside this range
Maximum Solids Size 800 microns
Input Shaft Left or Right Side 13 3.96
Inlet Ports 3-1/2 inch Class 300 RF ANSI Flange

NPSHr (meters of water)

Discharge Ports 2 inch Class 900 RF ANSI Flange
NPSHr (feet of water)

Shaft Diameter 3 inch (76.2 mm)

Shaft Rotation Reverse (bi-directional)
Oil Capacity 18 US quarts (17 liters) 12 3.66
10W30 standard-duty oil
Weight
Metallic Heads: 1100 lbs. (499 kg)
Fluid End Materials
11 3.35
Manifold: Nickel Aluminum Bronze (NAB)
316L Stainless Steel
Diaphragm/Elastomers: FKM
Buna-N
Diaphragm Follower Screw: 316 Stainless Steel 10 3.05
Valve Spring Retainer: 17-7 PH Stainless Steel 200 250 300 350 400 450 500
316 SST Revolutions Per Minute
Hastelloy C
Check Valve Spring: Elgiloy
Valve Disc/Seat : Tungsten Carbide Calculating Required Horsepower (kW)*
gpm x psi
17-4 PH Stainless Steel = electric motor hp* W0544

Hastelloy C 1,460

Outlet Valve Retainer: 316 Stainless Steel lpm x bar
Plug-Outlet Valve Port: 316 Stainless Steel = electric motor kW*
511
Inlet Valve Retainer: 316 Stainless Steel
* hp (kW) is required application power.
Power End Materials Attention!
Crankshaft: Forged Q&T Alloy Steel When sizing motors with variable speed drives (VFD): It is very
Connecting Rods: Ductile Iron important to select a motor and a VFD rated for constant torque
Crossheads: 12L14 Steel inverter duty service and that the motor is rated to meet the torque
Crankcase: Ductile Iron requirements of the pump throughout desired speed range.
Bearings: Spherical Roller/Journal (main)
Steel Backed Babbit (crankpin)
Bronze (wristpin)

www.Hydra-Cell.com • 119
T100 Series Low Pressure
Representative Drawings
Flanged Version inches (mm)

Top View
2 X .08
(2)

18.50
(470)

Front View W0555

4.83
(123)
Ø 3.00
3.50 Minimum full key (76)
(89)

0.75 X 0.75 Keyway

(19.05 X 19.05)

W0554

29.11
(739)

Side View
ASME B16.5
3-1/2” CLASS 300 RF 40.89
(8x 3/4-10 UNC-2B) (1038)
Inlet Both Sides ASME B16.5
2” CLASS 900 RF
(8x 7/8-9 UNC-2B)
Outlet Both Sides

19.44
(493.9)

13.39 14.10
(340) (358)

8.20
(208)
4.80
(122) W0556

10.25
(260)

13.55
(344)

120 • www.Hydra-Cell.com
T100 Series Low Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13
T 1 0 0
A complete T100 Series Low Pressure Model Number contains 13 digits including 9 customer-specified design and materials options, for example: T100ERDGHFEHA.

Low Pressure
Order
Digit Code Description
1-4 Pump Configuration
T100 Shaft-driven
5 Performance
E Max 96.0 gpm (366.1 l/min) @ 1500 psi (103 bar)
F Max 76.5 gpm (289.6 l/min) @ 1850 psi (128 bar)
H Max 68.0 gpm (257.8 l/min) @ 2100 psi (145 bar)
6 Pump Head Version
R ANSI Flange Ports (RF)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
S 316L Stainless Steel
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide*
H 17-4 PH Stainless Steel
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 PH Stainless Steel
T Hastelloy C
11 Valve Springs
E Elgiloy
12 Valve Spring Retainers
H 17-7 Stainless Steel
S 316 SST
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 121
T100 Series Medium Pressure Performance
Capacities
Flow Pressure
Max.
Input Maximum Flow Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

T100K 450 45.0 170.4 Maximum Discharge Pressure
T100M 450 38.0 143.8 T100K 3000 psi (207 bar)
Consult factory when operating below 20 gpm (75.7 l/min).
T100M 3500 psi (241 bar)

Maximum Flow at Designated Pressure
RPM
200 225 250 275 300 325 350 375 400 425 450
50.0 189.0

184.0

47.0
178.0

172.0

44.0
166.0

160.0
500 psi (34 bar)
41.0 1500 psi (103 bar)
3000 psi (207 bar) 154.0
T100K T100 medium pressure model shown with Stainless Steel
148.0 manifold. (Also available with Nickel Aluminum Bronze/NAB
38.0 manifold.)
142.0
Gallons Per Minute

Liters Per Minute

136.0
35.0
130.0

124.0
32.0
118.0

112.0
29.0 T100M
500 psi (34 bar)
106.0
1750 psi (121 bar)
3500 psi (241 bar)

100.0
26.0

94.0

23.0 88.0

82.0

20.0 76.0

70.0

17.0 64.4

W0504B

122 • www.Hydra-Cell.com
T100 Series Medium Pressure API 674 Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 3000 psi (207 bar) Maximum Inlet Pressure
Model rpm Duty gpm l/min 500 psi (34 bar)

450 Intermittent 45.3 171.7 Maximum Discharge Pressure
T100
375 Continuous 37.8 148.3 3000 psi (207 bar)
Consult factory when operating below 12 gpm (45.4 l/min).

Maximum RPM at Designated Pressure

T100
241

207

172

Operation on or below line complies with item 6.8.2 of API-674

138
Pressure (Bar)

103

70

35

0
0 50 100 150 200 250 300 350 400 450 500
Pump Speed (rpm)

Intermittent duty 1.75” plunger Continuous duty 1.75” plunger

Defined as up to 24/7 365 days pa Defined as 24/7 365 days pa

www.Hydra-Cell.com • 123
T100 Series Medium Pressure Specifications
Flow Capacities Power End
Pressure psi (bar) rpm gpm l/min Oil Fill Cap
T100K 3000 (207) 450 45.0 170.4 with Dipstick ID Plate
Outlet
T100M 3500 (241) 450 38.0 143.8
Delivery Oil Fill Cap
Pressure psi (bar) gal/rev liters/rev
T100K 500 (34) 0.107 0.406
1500 (103) 0.105 0.397
3000 (207) 0.101 0.384
T100M 500 (34) 0.091 0.345
1750 (121) 0.089 0.338 W0499C Crankshaft
3500 (241) 0.086 0.327
rpm Fluid End
Oil Drain Plugs
Maximum: 450 Hydraulic Section
Minimum: 200 (Consult factory for speeds less than 200 rpm)
Maximum Discharge Pressure Inlet
Flange Shown
Metallic Heads: T100K 3000 psi (207 bar)
T100M 3500 psi (241 bar) Net Positive Suction Head (NPSHr)
Maximum Inlet Pressure 500 psi (34 bar) 18 5.5
Operating Temperature
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C) 5.25
17
Consult factory for temperatures outside this range
Maximum Solids Size 800 microns 5
Input Shaft Left or Right Side
16

NPSHr (meters of water)

Inlet Ports 3-1/2 inch Class 300 RF ANSI Flange or
NPSHr (feet of water)

2-1/2 inch NPT 4.75

Discharge Ports 1-1/2 inch Class 2500 RTJ ANSI Flange or

15
1-1/2 inch NPT 4.5
Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Reverse (bi-directional)
14 4.25
Oil Capacity 18 US quarts (17 liters)
10W30 standard-duty oil
Weight 4
13
Metallic Heads: 1100 lbs. (499 kg)
Fluid End Materials
Manifold: Nickel Aluminum Bronze (NAB) 3.75
12
316L Stainless Steel 200 250 300 350 400 450 500
Diaphragm/Elastomers: FKM Revolutions Per Minute
Buna-N
Valve Spring Retainer: 17-7 Stainless Steel
Calculating Required Horsepower (kW)*
PVDF gpm x psi
Polypropylene = electric motor hp*
1,460
316 SST
Hastelloy C lpm x bar
= electric motor kW*
Check Valve Spring: Elgiloy 511 W0505
* hp (kW) is required application power.
Valve Disc/Seat : Tungsten Carbide
17-4 Stainless Steel Attention!
Hastelloy C When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
Power End Materials inverter duty service and that the motor is rated to meet the torque
Crankshaft: Forged Q&T Alloy Steel requirements of the pump throughout desired speed range.
Crankcase: Ductile Iron
Bearings: Spherical Roller/Journal (main)

124 • www.Hydra-Cell.com
T100 Series Medium Pressure
Representative Drawings
Threaded Version Inches (mm)
4.83
(123)

3.50 Minimum full key

(89)
0.75 X 0.75 Keyway
(19.05 X 19.05)

Side View
40.14
(1019)
2-1/2 NPT Intlet Both Sides
1-1/2 NPT Outlet Both Sides

W0507C
17.36
29.11 (441)
(739)

Front View
11.55
(293)

8.20
(208)
5.55
(141)
W0509C

10.13
(257)

13.43
(341)

Flanged Version Inches (mm)

4.83
(123)

3.50 Minimum full key

(89)

0.75 X 0.75 Keyway

(19.05 X 19.05)

Side View
ASME B16.5
3-1/2” CLASS 300 RF 40.89
(8x 3/4-10 UNC-2B) (1038)
W0543B Outlet Both Sides

29.11 ASME B16.5

(739) 1-1/2” CLASS 2500 RTJ
(4x 1 1/8-7 UNC-2B)
Outlet Both Sides

Front View
19.44
(494)

13.39 14.10
(340) (358)

8.20
(208)
4.80
(122) W0545B

10.25
(260)

13.55
(344)

www.Hydra-Cell.com • 125
T100 Series Medium Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13
T 1 0 0
A complete T100 Series Medium Pressure Model Number contains 13 digits including 9 customer-specified design and materials options, for example: T100KADGDDEPA.

Medium Pressure
Order
Digit Code Description
1-4 Pump Configuration
T100 Shaft-driven
5 Performance
K Max 45 gpm (170 l/min) @ 3000 psi (207 bar)
M Max 38 gpm (143.8 l/min) @ 3500 psi (241 bar)
6 Pump Head Version
A NPT Ports (for NAB only)
R ANSI Flange Ports (RF on Inlet / RTJ on Discharge)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
S 316L Stainless Steel
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide*
H 17-4 Stainless Steel
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
T Hastelloy C
11 Valve Springs
E Elgiloy
12 Valve Spring Retainers
H 17-7 Stainless Steel
M PVDF
P Polypropylene
S 316 SST
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

126 • www.Hydra-Cell.com
T100 Series High Pressure Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 5000 psi (345 bar) Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

T100S 450 26.0 98.4 Maximum Discharge Pressure
5000 psi (345 bar)
Consult factory when operating below 12 gpm (45.4 l/min).

Maximum Flow at Designated Pressure

32.5

120.0

115.0
30.0

500 psi (34 bar)

2500 psi (172 bar)
110.0
5000 psi (345 bar)

105.0
27.5

100.0

25.0 95.0 T100 high pressure model shown with Nickel

Aluminum Bronze (NAB) manifold. (Also available
Gallons Per Minute

Liters Per Minute

90.0 with Stainless Steel manifold.)

T100S
22.5 85.0

80.0

20.0 75.0

70.0

17.5
65.0

60.0

15.0
55.0

50.0

12.5
45.0

40.0
10.0 35.9
200 225 250 275 300 325 350 375 400 425 450
Revolutions Per Minute

www.Hydra-Cell.com • 127
T100 Series High Pressure API 674 Performance
Capacities
Flow Pressure
Max. Max. Flow
Input @ 5000 psi (345 bar) Maximum Inlet Pressure
Model rpm Duty gpm l/min 500 psi (34 bar)

450 Intermittent 26.0 98.4 Maximum Discharge Pressure
T100
375 Continuous 22.0 83.3 5000 psi (345 bar)
Consult factory when operating below 12 gpm (45.4 l/min).

Maximum RPM at Designated Pressure

T100
415

345

275

Operation on or below line complies with item 6.8.2 of API-674

Pressure (Bar)

207

138

69

0
0 50 100 150 200 250 300 350 400 450 500
Pump Speed (rpm)

Intermittent duty 1.375” plunger Continuous duty 1.375” plunger

Defined as up to 24/7 365 days pa Defined as 24/7 365 days pa

128 • www.Hydra-Cell.com
T100 Series High Pressure Specifications
Flow Capacities @5000 psi (345 bar) Oil Fill Cap Power End
Model rpm gpm l/min with Dipstick
T100S 450 26.0 98.4 ID Plate
Delivery Outlet Oil Fill Cap
Pressure psi (bar) gal/rev liters/rev
500 (34) 0.066 0.249
2500 (172) 0.063 0.237
5000 (343) 0.059 0.222
rpm
Maximum: 450 Crankshaft
Minimum: 200 (Consult factory for speeds less than 200 rpm) W0542A

Maximum Discharge Pressure

Metallic Heads: 5000 psi (345 bar) Fluid End
Maximum Inlet Pressure 500 psi (34 bar) Oil Drain Plugs
Hydraulic Section
Operating Temperature
Inlet
Maximum: 180˚F (82.2˚C)
Minimum: 40˚F (4.4˚C) Net Positive Suction Head (NPSHr)
Consult factory for temperatures outside this range
Maximum Solids Size 800 microns 18 5.5

Input Shaft Left or Right Side

Inlet Ports 2 inch Class 300 FF ANSI Flange 5.25
17
Discharge Ports 1-1/4 inch Class 2500 RTJ ANSI Flange
Shaft Diameter 3 inch (76.2 mm)
5
Shaft Rotation Reverse (bi-directional)
Oil Capacity 18 US quarts (17 liters) 16

NPSHr (meters of water)

NPSHr (feet of water)

10W30 standard-duty oil 4.75

Weight
Metallic Heads: 1100 lbs. (499 kg) 15
4.5
Fluid End Materials
Manifold: Nickel Aluminum Bronze (NAB)
316L Stainless Steel 14 4.25
Diaphragm/Elastomers: FKM
Buna-N
4
Diaphragm Follower Screw: 316 Stainless Steel 13

Valve Spring Retainer: 17-7 Stainless Steel

PVDF 3.75
Polypropylene 12
200 250 300 350 400 450 500
316 SST
Revolutions Per Minute
Hastelloy C
Check Valve Spring: Elgiloy
Valve Disc/Seat: Tungsten Carbide Calculating Required Horsepower (kW)*
17-4 Stainless Steel gpm x psi
Hastelloy C = electric motor hp*
1,460
Outlet Valve Retainer: 316 Stainless Steel
lpm x bar
Plug-Outlet Valve Port: 316 Stainless Steel = electric motor kW*
511
Inlet Valve Retainer: 316 Stainless Steel * hp (kW) is required application power.
Power End Materials
Crankshaft: Forged Q&T Alloy Steel Attention!
Connecting Rods: Ductile Iron When sizing motors with variable speed drives (VFD): It is very
Crossheads: 12L14 Steel important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
Crankcase: Ductile Iron requirements of the pump throughout desired speed range.
Bearings: Spherical Roller/Journal (main)
Steel Backed Babbit (crankpin)
Bronze (wristpin)

www.Hydra-Cell.com • 129
T100 Series High Pressure
Representative Drawings
Threaded Version Inches (mm)
3.50 Minimum full key
(89)

0.75 X 0.75 Keyway

(19.05 X 19.05)

Ø 3.00
(76.2)

Side View

4.83 Outlet:
W0529A (123) ASME 16.5
1-1/4˝ Class 2500 lbs RTJ
29.11 18.6 (4X 1-8 UNC-2B)
(739) (473) Both Sides

Front View
12.30 14.1
(312) (358)

8.2
(208)
5.55
(141)
W0531A

Inlet: 10.92
ASME B16.5 (277)
2˝ Class 300 lbs FF
(8X 5/8-11 UNC-2B) 13.92
Both Sides (354)

29.1
(739)
Bottom View

20.80
(528)
4 X Ø0.88 4.09
W0530A (22) (104)
Mounting Holes

8.27
(210)

40.44 (1027)

Top View
12.06
(306)

W0532A

Note: Contact factory for additional drawings of specific models and configurations.

130 • www.Hydra-Cell.com
T100 Series High Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8
T 1 0 0
A complete T100 Series High Pressure Model Number contains 13 digits including 9 customer-specified design and materials options, for example: T100SRDTHFEPA.

High Pressure
Order
Digit Code Description
1-4 Pump Configuration
T100 Shaft-driven
5 Performance
S Max 26 gpm (98 l/min) @ 5000 psi (345 bar)
6 Pump Head Version
R ANSI Flange Ports (FF on Inlet / RTJ on Discharge)
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
S 316L Stainless Steel
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide*
H 17-4 Stainless Steel
T Hastelloy C
10 Valve Material
D Tungsten Carbide*
F 17-4 Stainless Steel
T Hastelloy C
11 Valve Springs
E Elgiloy
12 Valve Spring Retainers
H 17-7 Stainless Steel
M PVDF
P Polypropylyene
S 316 SST
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 131
Q155 Low Pressure Performance
Capacities
Flow Pressure
Max.
Input Maximum Flow Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

Q155E 450 157 595 Maximum Discharge Pressure
Q155F 450 127 490 Q155E 1500 psi (103 bar)
Q155H 450 111 421 Q155F 1850 psi (127 bar)
Q155H 2100 psi (144 bar)
Consult factory when operating below 200 rpm.

Maximum Flow at Designated Pressure

170.0 643.5

160.0 605.7

500 psi (34 bar)

150.0 1000 psi (69 bar) 567.8
1500 psi (103 bar)

Q155E
140.0 529.9

130.0 492.1

500 psi (34 bar)

1000 psi (69 bar)
120.0 1850 psi (127 bar)
454.2
Q155F
Gallons Per Minute

Liters Per Minute

110.0 416.4

100.0 378.5

90.0 340.7

Q155H

80.0 500 psi (34 bar) 302.8

1000 psi (69 bar)
2100 psi (144 bar)

70.0 264.9

60.0 227.1

50.0 189.3

40.0 151.4
200 225 250 275 300 325 350 375 400 425 450
Revolutions Per Minute

132 • www.Hydra-Cell.com
Q155 Low Pressure Specifications
Flow Capacities Power End Materials
Pressure psi (bar) rpm gpm l/min Crankshaft: Forged Q&T Alloy Steel
Q155E 1500 (103) 450 157 595 Connecting Rods: Ductile Iron
Q155F 1850 (127) 450 127 490 Crossheads: 12L14 Steel
Q155H 2100 (144) 450 111 421 Crankcase: Ductile Iron
Delivery Bearings: Spherical Roller/Journal (outer mains)
Pressure psi (bar) gal/rev liters/rev Steel Backed Babbitt (crankpin)
Q155E 500 (34) 0.358 1.354 Bronze (wrist pin, center mains)
1000 (69) 0.353 1.338
1500 (104) 0.350 1.323
Q155F 500 (34) 0.291 1.102 Oil Fill Cap
1000 (69) 0.287 1.085 with Dipstick Power End
1850 (127) 0.282 1.068
Q155H 500 (34) 0.256 0.967 Outlet ID Plate
100 (69) 0.251 0.951
2100 (144) 0.247 0.936
rpm
Maximum: 450
Minimum: 200 (Consult factory for speeds less than 200 rpm)
Maximum Discharge Pressure
Metallic Heads: Q155E 1500 psi (103 bar)
Q155M 1850 psi (127 bar)
Crankshaft
Q155H 2100 psi (144 bar)
Maximum Inlet Pressure 500 psi (34 bar) Fluid End
Operating Temperature Oil Drain Plug
Maximum: 180˚F (82.2˚C) Inlet Hydraulic Section
Minimum: 40˚F (4.4˚C)
Consult factory for temperatures outside this range
Maximum Solids Size 800 microns Calculating Required Horsepower (kW)*
Input Shaft Left or Right Side gpm x psi
Inlet Ports Weld-On: 4” / SCH. 40 = electric motor hp*
1,460
4” NPT
Discharge Ports Weld-On: 3” / SCH. 80 lpm x bar
= electric motor kW*
3” NPT 511
* hp (kW) is required application power.
Shaft Diameter 3 inch (76.2 mm)
Shaft Rotation Uni-directional (see rotation arrows)
Oil Capacity 32 US quarts (30.3 liters) Attention!
10W30 standard-duty oil When sizing motors with variable speed drives (VFD): It is very
Weight important to select a motor and a VFD rated for constant torque
inverter duty service and that the motor is rated to meet the torque
Metallic Heads: 1700 lbs. (771 kg) requirements of the pump throughout desired speed range.
Fluid End Materials
Manifold: Nickel Aluminum Bronze (NAB)
316 Stainless Steel
Diaphragm/Elastomers: FKM, Buna-N
Diaphragm Follower Screw: 316 Stainless Steel
Valve Spring Retainer: 17-7 PH Stainless Steel, 316 SST,
Hastelloy C
Check Valve Spring: Elgiloy
Valve Disc/Seat: Tungsten Carbide
17-4 Stainless Steel
Hastelloy C
Outlet Valve Retainer: 316 Stainless Steel
Plug-Outlet Valve Port: 316 Stainless Steel
Inlet Valve Retainer: 316 Stainless Steel

www.Hydra-Cell.com • 133
 Q155 Low Pressure Representative Drawings
Threaded Version Inches (mm)

Front View
42.94
28.13 1091
714
3" NPT OUTLET
8.50
216

3.00
76 20.62
524 17.37
441 14.23
361

4.98
126

.75 X .75 KEYWAY

(19.05 X 19.05)
8.33
4" NPT INTLET
212
44.76
11.50
1137
292

19.00
483

Side View

42.94
28.13 1091
714
6.13
3" NPT OUTLET 156
8.50
216

42.94
8.13 3.00 1091
14 76 20.62
524 17.37 3" NPT OUTLET 26.25
8.50 441 14.23 667
15.28 15.93
216 361
388 405
9.38
238
4.98
3.00
126
76 20.62
524 17.37 .75 X .75 KEYWAY
441 14.23 (19.05 X 19.05)
8.33 15.28 15.93
361 4" NPT INTLET 405
212 388
9.38
44.76
11.50 238
1137 4.98
292
126

.75 X .75 KEYWAY

(19.05 X 19.05)
8.33
4" NPT INTLET 19.00 7.38
212
483 187

Bottom View
76
11.50
7
292

15.20
19.00 7.38
386
483 187

6.13
156

15.20
386

6.13
26.25
156
667 14.00
356

26.25 4X 1.03
667 14.00 26
356

4X 1.03
26

134 • www.Hydra-Cell.com
Q155 Low Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13
Q 1 5 5
A complete Q155 Series Low Pressure Model contains 13 digits including 9 customer-specified design and materials options, for example: (TBP)

Low Pressure
Order
Digit Code Description
1-4 Pump Configuration
Q155 Shaft-driven
5 Performance
E Max. 157 gpm (595 l/min) @ 1500 psi (103 bar)
F Max. 127 gpm (490 l/min) @ 1850 psi (127 bar)
H Max. 111 gpm (421 l/min) @ 2100 psi (144 bar)
6 Pump Head Version
A NPT Threaded Ports
R ANSI Flange Ports
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
S 316 Stainless Steel
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
T Hastelloy C
10 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
T Hastelloy C
11 Valve Springs
E Elgiloy
12 Valve Spring Retainers
H 17-7 PH Stainless Steel
S 316 SST
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 135
Q155 Medium Pressure Performance
Capacities
Flow Pressure
Max.
Input Maximum Flow Maximum Inlet Pressure
Model rpm gpm l/min 500 psi (34 bar)

Q155K 450 78.0 295.3 Maximum Discharge Pressure
Q155M 450 66.8 252.9 Q155K 3000 psi (207 bar)
Consult factory when operating below 200 rpm. Q155M 3500 psi (241 bar)

Maximum Flow at Designated Pressure

85.0 321.8

80.0 302.8

75.0 500 psi (34 bar) 283.9

1500 psi (103 bar)
3000 psi (207 bar)

Q155K
70.0 264.9

65.0 246.1

60.0 227.1
Gallons Per Minute

Liters Per Minute

55.0 208.2

Q155M
50.0 189.3

500 psi (34 bar)

1750 psi (121 bar)
45.0 3500 psi (241 bar) 170.3

40.0 151.4

35.0 132.5

30.0 113.6

25.0 94.6
200 225 250 275 300 325 350 375 400 425 450

Revolutions Per Minute

136 • www.Hydra-Cell.com
Q155 Medium Pressure Specifications
Flow Capacities Power End Materials
Pressure psi (bar) rpm gpm l/min Crankshaft: Forged Q&T Alloy Steel
Q155K 3000 (207) 450 78.0 295.3 Connecting Rods: Ductile Iron
Q155M 3500 (241) 450 66.8 252.9 Crossheads: 12L14 Steel
Delivery Crankcase: Ductile Iron
Pressure psi (bar) gal/rev liters/rev Bearings: Spherical Roller/Journal (outer mains)
Q155K 500 (34) 0.185 0.700 Steel Backed Babbitt (crankpin)
1500 (103) 0.181 0.685 Bronze (wrist pin, center mains)
3000 (207) 0.173 0.654
Q155M 500 (34) 0.201 0.760
Oil Fill Cap
1750 (121) 0.197 0.747 with Dipstick Power End
3500 (241) 0.193 0.731
rpm Outlet ID Plate
Maximum: 450
Minimum: 200 (Consult factory for speeds less than 200 rpm)
Maximum Discharge Pressure
Metallic Heads: Q155K 3000 psi (207 bar)
Q155M 3500 psi (241 bar)
Maximum Inlet Pressure 500 psi (34 bar)
Operating Temperature
Maximum: 180˚F (82.2˚C) Crankshaft
Minimum: 40˚F (4.4˚C) Fluid End
Consult factory for temperatures outside this range Oil Drain Plug
Maximum Solids Size 800 microns Inlet Hydraulic Section
Input Shaft Left or Right Side
Inlet Ports Weld-On: 4” / SCH. 40
4” NPT Calculating Required Horsepower (kW)*
Discharge Ports Weld-On: 2” / SCH. 160 gpm x psi
= electric motor hp*
2” NPT
1,460
Shaft Diameter 3 inch (76.2 mm) lpm x bar
= electric motor kW*
Shaft Rotation Uni-directional (see rotation arrows) 511
Oil Capacity 32 US quarts (30.3 liters) * hp (kW) is required application power.
10W30 standard-duty oil
Weight Attention!
Metallic Heads: 1700 lbs. (771 kg) When sizing motors with variable speed drives (VFD): It is very
important to select a motor and a VFD rated for constant torque
Fluid End Materials inverter duty service and that the motor is rated to meet the torque
Manifold: Nickel Aluminum Bronze (NAB) requirements of the pump throughout desired speed range.
316 Stainless Steel
Diaphragm/Elastomers: FKM, Buna-N
Diaphragm Follower Screw: 316 Stainless Steel
Valve Spring Retainer: 17-7 PH Stainless Steel
Polypropylene
PVDF
316 SST
Hastelloy C
Check Valve Spring: Elgiloy
Valve Disc/Seat: Tungsten Carbide
17-4 Stainless Steel
Hastelloy C
Outlet Valve Retainer: 316 Stainless Steel
Plug-Outlet Valve Port: 316 Stainless Steel
Inlet Valve Retainer: 316 Stainless Steel

www.Hydra-Cell.com • 137
 Q155 Medium Pressure Representative Drawings
Threaded Version Inches (mm)

Front View
28.33 42.89
719 1090
8.50
216 2" NPT OUTLET

3.00 19.23
76 489

14.23
361

4.98
126 .75 X .75 KEY
(19.05 X 19.0

8.33
28.70 4" NPT INLET 212
729
11.50
292
44.76
1137

19.0
483

Side View

28.33 42.89
719 1090 6.13
8.50 156
216 2" NPT OUTLET

42.89
3.00 1090
19.23
8.50 76 489 2" NPT OUTLET 26.25
216
667
14.23
361
15.28 15.93
388 405
3.00 19.23 9.38
76 489 238
4.98
126 .75 X .75 KEYWAY
14.23
361 (19.05 X 19.05)
15.28 15.93
8.33 388 405
28.70 4" NPT INLET 212 9.38
729 4.98 238
126 11.50
292 .75 X .75 KEYWAY
44.76 (19.05 X 19.05)
1137
8.33
4" NPT INLET 212
19.00 7.38

Bottom View
11.50 483 187
292

19.00 7.38
483 187

15.20
386

6.13
156

15.20
386

6.13
156
26.25 14.00
667 356

26.25 14.00
667 356

4X 1.03
26

4X 1.03
26

138 • www.Hydra-Cell.com
Q155 Medium Pressure How to Order

Ordering Information
1 2 3 4 5 6 7 8 9 10 11 12 13
Q 1 5 5
A complete Q155 Series Medium Pressure Model contains 13 digits including 9 customer-specified design and materials options, for example: (TBP)

Medium Pressure
Order
Digit Code Description
1-4 Pump Configuration
Q155 Shaft-driven
5 Performance
K Max. 78.0 gpm (295.3 l/min) @ 3000 psi (207 bar)
M Max. 66.8 gpm (252.9 l/min) @ 3500 psi (241 bar)
6 Pump Head Version
A NPT Threaded Ports (NAB only)
R ANSI Flange Ports
7 Pump Head Material
D Nickel Aluminum Bronze (NAB)
S 316 Stainless Steel
8 Diaphragm & O-ring Material
G FKM
T Buna-N
9 Valve Seat Material
D Tungsten Carbide
H 17-4 Stainless Steel
T Hastelloy C
10 Valve Material
D Tungsten Carbide
F 17-4 Stainless Steel
T Hastelloy C
11 Valve Springs
E Elgiloy
12 Valve Spring Retainers
H 17-7 PH Stainless Steel
M Polypropylene
P PVDF
S 316 SST
T Hastelloy C
13 Hydra-Oil
A 10W30 standard-duty oil
*Tungsten Carbide valve seat and disc are a matched set and must be purchased together.

www.Hydra-Cell.com • 139
Hydra-Cell® P Series Metering Pump Selection

P100 P200
Page 146 Page 148

P300 P400
Page 150 Page 152

P500 P600
Page 154 Page 156

140 • www.Hydra-Cell.com
Hydra-Cell® Flow Capacities and Pressure Ratings
P Series Electronic Precision Metering Pumps

207
(3000)

172
Pressure: bar (pounds per square inch)

(2500)

138
(2000)

103
(1500)
P100

69
(1000)
P200 P400 P500 P600

34
(500) P300

0
0 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850
Flow: liters per hour

Maximum Maximum Discharge Maximum Operating Maximum

Capacity Pressure psi (bar) Temperature F (C)3 Inlet Pressure
Model1 lph Non-metallic2 Metallic Non-metallic2 Metallic psi (bar)

P100 85.0 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17)

P200 255.4 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)

P300 256.8 N/A 2500 (172) N/A 250˚ (121˚) 500 (34)

P400 765.9 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)

P500 1343.5 N/A 2500 (172) N/A 250˚ (121˚) 500 (34)

P600 2808.0 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17)
1 Ratings are for X-cam design.
2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.
3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).

www.Hydra-Cell.com • 141
Hydra-Cell® Metering Pumps Design Advantages
Accurate, Reliable Electronic Flow
Control
Unlike metering pumps that use manual stroke adjusters,
Hydra-Cell P Series metering pumps use Variable Frequency
Drive (VFD) electronic flow adjustment to maintain greater
accuracy over the entire turndown range. This reduces the
possibility of operator error, pumping inaccuracies, lost motion,
and chance of leakage.
• Solid-state electronics are unlikely to fail.
• Metering is linear over the entire range.
• Volume per stroke is constant and a known value.
• Easy calibration of the desired feed rate.
• Rate of change is virtually instaneous (0 to maximum rpm in
0.3 seconds) with AC motor.

Greater Choice of Materials Achieve Economy through

Enhances Capability Technology
• Smaller footprint with the same capability as larger pumps
lowers acquisition costs and saves valuable space in the
facility.
• Each model covers an extensive range of pressures and
flows - no need for different plunger and liquid end sizes to
accommodate increases.
• Inherent simplicity of the Hydra-Cell design allows versatile
application compared to complex metering pumps that may
require expensive construction changes to meet specific
needs.
• A replenishment valve in every piston assembly ensures
optimum actuating oil on every stroke for continuous
Some metering pump manufacturers offer only PTFE
accuracy.
diaphragms, which require more frequent and costly
replacement due to stress and low processing temperatures. • Lower parts and maintenance costs.
Hydra-Cell metering pumps can be equipped with a variety of • Separate gearbox makes it easy to change applications while
diaphragm materials (FKM, Buna-N, EPDM, Neoprene, Aflas, preventing cross-contamination of actuating oil.
and PTFE). This enables Hydra-Cell metering pumps to operate • Multiplexing capability enables mixing ratios of multiple
over a wider range of processing applications. fluids in flexible, economical ways.
In addition, several Hydra-Cell metering pump packages are
available with special materials such as Hastelloy C and PVDF.
Pumps Shown
Other metering pumps apply substantial price adders for
to Scale
exotic liquid end materials.
Both the Hydra-Cell
pump and triplex
Mesamoll Oil metering pump shown
are rated for 1500 lph
Mesamoll oil offers outstanding gelling capacity and high
(396 gph) @ 80 bar
saponification resistance along with good dielectric properties (1160 psi).
and resistance to weathering and light. It is ideal for use with
many types of polymers and in instances where it will come
into contact with water or an alkali. For information about
ordering Hydra-Cell pumps with Mesamoll Oil, contact the
factory.

142 • www.Hydra-Cell.com
Hydra-Cell® Metering Pumps Design Advantages
Accurate Metering and Dosing with Virtually Pulse-less Flow
10.3 Pulsation Graph Comparison
(150) Metering Pumps Operating without Pulsation Dampeners
Flow Rate: 689 lph (182 gph) • Pressure: 6.9 bar (100 psi)

6.9
(100)
Pressure: bar (psi)

Conventional Hydra-Cell
Metering Pump P400

3.4
(50)

0
0 0.25 0.5 0.75 1 1.25 1.5
Time: seconds

Compared to conventional metering pumps operating under the same This allows for the design of a safer, less expensive metering pump system
conditions at the same flow and pressure, Hydra-Cell metering pumps that can be used in more accurate applications, such as spraying, which
provide smooth, almost pulse-less performance. cannot tolerate pulsing flow.

Reduced Pulsations Improve

Operation
Pulsing, surging flow from traditional metering pumps can
produce greater strain on the system and more wear and tear
on the pump. Hydra-Cell features a multiple-diaphragm design
(except model P100) that practically eliminates pulsations.
• Reduces pipe strain
• Enhances operating safety
• Minimizes maintenance
• Reduces friction and acceleration losses in the suction line
• Eliminates the need for pulsation dampeners
• Provides accurate metering with linear, constant flow The multiple-diaphragm design of Hydra-Cell metering pumps provides
virtually pulse-less, linear flow without the need for expensive pulsation
• Lowers system acquisition costs
dampeners.

www.Hydra-Cell.com • 143
Hydra-Cell® Metering Performance Standards
P Series Pumps Exceed API 675 Operational Data for Testing
Performance Standards
In 1994, the American Petroleum Institute (API) adapted its Pump Configuration: P300MRGSS010S
Standard 675 to stipulate performance characteristics for
Reducer: 10:1
controlled-volume, positive displacement pumps. Although
Pressure: 103 bar (1500 psi)
revised in 2010, and again in 2012, API 675 primarily defined
metering pumps using mechanical stroke adjustment. Actuating Oil: 10W-30 Hydra-Oil
Ambient Temperature: 21.9˚C (71.5˚F)
Hydra-Cell Metering Solutions meet or exceed API 675
performance standards by using electronic flow control to Pumped Fluid: Water @ 22.2˚C (72˚F)
improve accuracy and a multiple-diaphragm design to reduce Gravity Feed: 0.3-to-0.91 Meters
pulsations. A replenishment valve in every piston assembly (1-to-3 Feet) Positive Head
ensures optimal actuating oil for continuous accuracy and Franklin IMDS Motor: 240-2400 rpm
greater repeatability. Used in precise metering, dosing, 1 hp (0.75kW)
injection, and mixing applications, Hydra-Cell pumps provide
an economical alternative to conventional metering pumps.

Accuracy - Performance at a Set Point

For continuous metering applications, Hydra-Cell P Series
pumps provide precise steady-state accuracy of ±1% or better.

46.94

46.86
46.79
+1% of Set Point
46.71

46.64
46.56

46.48 +0.5% of Set Point

Set Point (46.26 lph)
46.41
46.33
Flow: lph

46.26
46.18

46.11
46.03 -0.5% of Set Point
45.95

45.88
45.80
-1% of Set Point
45.73
45.65
API 675 ±1% of Set Point Hydra-Cell ±0.5% of Set Point
45.58

45.50 All parameters remain unchanged (NPSH, pressure, temperature, etc.).

45.42
Time
(Capacity measurements taken every 20 minutes.)

144 • www.Hydra-Cell.com
 53.00
Linearity - Speed/Flow Rate Relationship
For smooth, virtually pulse-less performance, Hydra-Cell P
49.21
Series pumps provide linear flow within ±3% or better.
45.42

41.64

37.85

34.07

30.28
Flow: lph

26.50

22.71

18.93
Hydra-Cell Measured Flow
15.14
Best Fit Line
11.36
API 675 ±3% of Rated Capacity
7.57
Pressure is constant.
3.79 Maximum flow over a turndown ratio of 10:1.

0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Capacity Setting: motor rpm
Best Fit Line is drawn through the Measured Flow data points, taken at 100%, 75%, 50%, 25%, and 10% of Rated Capacity (46.37 lph).

Repeatability - Return to Set Conditions

47.32 Hydra-Cell P Series pumps always return to ±3% or better of
45.42 a set point condition after deviation (1200 rpm tested below).
43.53

41.64
39.75
37.85

35.96
34.07

32.18
30.28
28.39

26.50
24.61
Flow: lph

22.71
20.82
18.93

17.03
Rated Capacity: 59.59 lph
15.14

13.25 Measured Flow at Set Point

11.36 Measured Flow of capacity variation
9.46

7.57 API 675 ±3% of Rated Capacity

5.68

3.79
1.89

0.00
1200 600 240 1200 1800 1200 2400 1200
Capacity Setting: motor rpm

www.Hydra-Cell.com • 145
P100 Series
Maximum Flow Rate: 85.0 lph
Maximum Pressure: 1500 psi (103 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P100 with Stainless Steel pump head

Performance* Maximum Estimated Flow at Designated Pressure

All Pumps (lph) Metallic Pump Heads Only (lph) Pump Gear Motor
7 bar 17 bar 34 bar 69 bar 103 bar rpm Ratio rpm
3.425 3.396 3.337 3.203 3.095 25 60:1
4.150 4.102 4.016 3.850 3.735 30 50:1
5.140 5.135 5.068 4.841 4.708 37.5 40:1
6.916 6.884 6.777 6.486 6.307 50 30:1
8.336 8.283 8.145 7.801 7.587 60 25:1 1500
10.47 10.38 10.20 9.774 9.507 75 20:1
14.02 13.88 13.61 13.06 12.71 100 15:1
21.12 20.88 20.45 19.64 19.11 150 10:1
28.22 27.87 27.29 26.22 25.50 200 7.5:1
42.43 41.87 40.96 39.37 38.30 300 5:1
56.63 55.86 54.64 52.53 51.10 400 7.5:1
3000
85.04 83.85 81.98 78.84 76.70 600 5:1
* Capacity data is shown for pumps with elastomeric diaphragms. Consult factory for performance characteristics of pumps with PTFE diaphragms.

Required Motor kW
0.18 0.25 0.37 0.55

146 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 1
the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1500 psi (103 bar)
P 1 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Maximum Inlet Pressure 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Operating Temperature P100 For all P100 Pumps (Non Kel-Cell)
Metallic Heads: 250˚F (121˚C)* Pump Version (Digit 5)
Non-metallic Heads: 140˚F (60˚C) N NPT Ports (NEMA motors only)
Inlet Port 1/2 inch NPT or BSPT M BSPT Ports (IEC motors only)
Discharge Port 3/8 inch NPT or BSPT X ATEX BSPT Ports (IEC motors only)

Weight (less motor) Pump Head / Retainer Material (Digit 6)

Metallic Heads: 21.3 lbs (9.7 kg) B Brass / Hastelloy C

M PVDF / PVDF
Non-metallic Heads: 19.2 lbs (8.7 kg)
P Polypropylene / Polypropylene
Dimensions (less motor)
S 316L Stainless Steel / Hastelloy C
Metallic Heads: 9.93” W x 11.58” D x 6.92” H
T Hastelloy C / Hastelloy C
(252.2 mm W x 297.1 mm D x 175.8 mm H)
Diaphragm & O-ring Material / Oil (Digit 7)s
Non-metallic Heads: 9.93” W x 11.61” D x 6.92” H
A Aflas / PTFE O-rings (Synthetic oil)
(252.2 mm W x 294.9 mm D x 175.8 mm H)
E EPDM (EPDM-compatible oil)
* Consult factory for correct component selection for temperatures from
X FKM (Synthetic oil)
160˚F (71˚C) to 250˚F (121˚C).
J PTFE (Food-contact oil)
P Neoprene (Synthetic oil)
T Buna-N (Synthetic oil)
s
See price list for different actuating oils available with these materials.
Representative Drawings mm (Inches) Check Valve Material (Digits 8-9)
Ø160.0
(Valve Spring / Valve Seat / Valve)
(6.30)
SS Elgiloy / 316L SST / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
5.0 SC Elgiloy / Ceramic / Ceramic
(.20)
TC Hastelloy C / Ceramic / Ceramic
249.2
(9.81) 237.8
(9.36)
Gearbox Ratio (Digits 10-12) IEC Motors
Ø110.0
(4.33)
060 60:1 (63 B5 Motor Frame)
050 50:1 (63 B5 Motor Frame)
Ø14.0
(.55)
A40 40:1 (71 B5 Motor Frame)
A30 30:1 (71 B5 Motor Frame)
A25 25:1 (71 B5 Motor Frame)
A20 20:1 (71 B5 Motor Frame)
A15 15:1 (71 B5 Motor Frame)
284.4
(11.20)
A10 10:1 (71 B5 Motor Frame)
A07 7.5:1 (71 B5 Motor Frame)
A05 5:1 (71 B5 Motor Frame)
Base Plate (Digit 13)
C Carbon Steel (Epoxy painted)
S 316L Stainless Steel

6.7 250.0
(.26) (9.84)

Metallic Pump Heads

For accessories, options, and a system installation example, see page 158.
www.Hydra-Cell.com • 147
P200 Series
Maximum Flow Rate: 255.4 lph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P100 with Brass pump head

Performance Maximum Estimated Flow at Designated Pressure

All Pumps (lph) Metallic Pump Heads Only (lph) Pump Gear Motor
7 bar 17 bar 34 bar 69 bar rpm Ratio rpm
10.65 10.48 10.25 9.868 25 60:1
12.81 12.60 12.34 11.91 30 50:1
16.00 15.82 15.48 14.98 37.5 40:1
21.32 21.09 20.68 20.04 50 30:1 1500
25.57 25.31 24.83 24.09 60 25:1
31.96 31.63 31.07 30.17 75 20:1
42.59 42.17 41.46 40.29 100 15:1
63.87 63.25 62.23 60.55 150 10:1
85.15 84.34 83.01 80.80 200 7.5:1
127.7 126.5 124.6 121.3 300 5:1
170.3 168.7 166.1 161.8 400 7.5:1 3000
255.4 253.0 249.2 242.8 600 5:1

Required Motor kW
0.18 0.25 0.37 0.55 0.75

148 • www.Hydra-Cell.com
 Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3
the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar)
P 2 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Pump Model Size (Digits 1-4)
Maximum Inlet Pressure 250 psi (17 bar)
P200 For all P200 Pumps (Non Kel-Cell)
Maximum Operating Temperature
Pump Version (Digit 5)
Metallic Heads: 250˚F (121˚C)*
N NPT Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C) M BSPT Ports (IEC motors only)
Inlet Port 1/2 inch NPT or BSPT X ATEX BSPT Ports (IEC motors only)
Discharge Port 3/8 inch NPT or BSPT Pump Head / Retainer Material (Digit 6)
Weight (less motor) B Brass / Hastelloy C
Metallic Heads: 41.8 lbs (19.0 kg) M PVDF / PVDF
Non-metallic Heads: 32.8 lbs (14.9 kg) P Polypropylene / Polypropylene
Dimensions (less motor) S 316L Stainless Steel / Hastelloy C
Metallic Heads: 15.59” W x 11.68” D x 8.97” H T Hastelloy C / Hastelloy C
(396.1 mm W x 296.7 mm D x 227.8 mm H) Diaphragm & O-ring Material / Oil (Digit 7)s
A Aflas / PTFE O-rings (Synthetic oil)
Non-metallic Heads: 15.59” W x 12.06” D x 8.97” H
M Aflas / PTFE O-rings & FKM drive case elastomers
(396.1 mm W x 306.3 mm D x 227.8 mm H) (Mesamoll oil)
* Consult factory for correct component selection for temperatures from E EPDM (EPDM-compatible oil)
160˚F (71˚C) to 250˚F (121˚C). X FKM (Synthetic oil)
J PTFE (Food-contact oil)
P Neoprene (Synthetic oil)
T Buna-N (Synthetic oil)
Representative Drawings mm (Inches) s
See price list for different actuating oils available with these materials.
Check Valve Material (Digits 8-9)
5.0
(.20) (Valve Spring / Valve Seat / Valve)
SS Elgiloy / 316L SST / Nitronic 50
Ø110.0
(4.33)
TT Hastelloy C / Hastelloy C / Hastelloy C
SC Elgiloy / Ceramic / Ceramic
Ø160.0
TC Hastelloy C / Ceramic / Ceramic
(6.30)
356.8
(14.05) Ø14.0
Gearbox Ratio (Digits 10-12) IEC Motors
(.55)
393.2
(15.48)
060 60:1 (63 B5 Motor Frame)
050 50:1 (63 B5 Motor Frame)
040 40:1 (63 B5 Motor Frame)
030 30:1 (63 B5 Motor Frame)
025 25:1 (63 B5 Motor Frame)
020 20:1 (63 B5 Motor Frame)
015 15:1 (63 B5 Motor Frame)
A15 15:1 (71 B5 Motor Frame)
293.7
(11.56) 010 10:1 (63 B5 Motor Frame)
A10 10:1 (71 B5 Motor Frame)
PT
B10 10:1 (80 B5 Motor Frame)
007 7.5:1 (63 B5 Motor Frame)
A07 7.5:1 (71 B5 Motor Frame)
140.2
(5.52)
B07 7.5:1 (80 B5 Motor Frame)
03.3
005 5:1 (63 B5 Motor Frame)
.07)
A05 5:1 (71 B5 Motor Frame)
B05 5:1 (80 B5 Motor Frame)
308.3
BSPT (12.14)
Base Plate (Digit 13)
C Carbon Steel (Epoxy painted)
Metallic Pump Heads
S 316L Stainless Steel
For accessories, options, and a system installation example, see page 158.
www.Hydra-Cell.com • 149
P300 Series
Maximum Flow Rate: 256.8 lph
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

P300 with Stainless Steel pump head

Performance Maximum Estimated Flow at Designated Pressure

Metallic Pump Heads Only (lph) Pump Gear Motor
7 bar 34 bar 103 bar 172 bar rpm Ratio rpm
10.16 10.04 9.51 8.648 25 60:1
12.29 12.14 11.53 10.57 30 50:1
15.58 15.40 14.53 13.47 37.5 40:1
20.94 20.66 19.54 18.25 50 30:1
25.23 24.86 23.54 22.07 60 25:1 1500
31.66 31.17 29.55 27.81 75 20:1
42.39 41.68 39.56 37.36 100 15:1
63.83 62.70 59.59 56.47 150 10:1
85.28 83.72 79.61 75.58 200 7.5:1
128.2 125.8 119.7 113.8 300 5:1
171.1 167.8 159.7 152.0 400 7.5:1 3000
256.8 251.9 239.8 228.5 600 5:1

Required Motor kW
0.18 0.25 0.37 0.55 0.75 1.1 1.5

150 • www.Hydra-Cell.com
 Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3
the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 2500 psi (172 bar)
P 3 0 0
Maximum Inlet Pressure 500 psi (34 bar)
Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C)* Pump Model Size (Digits 1-4)
Inlet Port 1/2 inch NPT or BSPT P300 For all P300 Pumps (Non Kel-Cell)
Discharge Port 1/2 inch NPT or BSPT Pump Version (Digit 5)
Weight (less motor)** N NPT Ports (NEMA motors only)
Metallic Heads: 54.5 lbs (24.7 kg) M BSPT Ports (IEC motors only)

Dimensions (less motor)** X ATEX BSPT Ports (IEC motors only)

Metallic Heads: 15.79” W x 12.25” D x 9.46” H Pump Head / Retainer Material (Digit 6)
(401.2 mm W x 311.0 mm D x 240.2 mm H) B Brass / Hastelloy C
R 304 Stainless Steel / Hastelloy C
* Consult factory for correct component selection for temperatures from
160˚F (71˚C) to 250˚F (121˚C). S 316L Stainless Steel / Hastelloy C
** For 63 B5 motor frame only. Consult factory for other motor frame sizes. T Hastelloy C / Hastelloy C
Diaphragm & O-ring Material / Oil (Digit 7)s
E EPDM (EPDM-compatible oil)
X FKM (Synthetic oil)
J PTFE (Food-contact oil)
T Buna-N (Synthetic oil)
s
See price list for different actuating oils available with these materials.
Check Valve Material (Digits 8-9)
(Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
Representative Drawings mm (Inches)
TT Hastelloy C / Hastelloy C / Hastelloy C
Ø14.0
(.55) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
Ø160.0
(6.30)
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Gearbox Ratio (Digits 10-12) IEC Motors
5.0
(.20) 060 60:1 (63 B5 Motor Frame)
050 50:1 (63 B5 Motor Frame)
369.5
(14.55) Ø110.0
(4.33) 040 40:1 (63 B5 Motor Frame)
398.2
(15.68) A30 30:1 (71 B5 Motor Frame)
A25 25:1 (71 B5 Motor Frame)
A20 20:1 (71 B5 Motor Frame)
A15 15:1 (71 B5 Motor Frame)
A10 10:1 (71 B5 Motor Frame)
B10 10:1 (80 B5 Motor Frame)
4X Ø10.3
(.406)
C10 10:1 (90 B5 Motor Frame)
A07 7.5:1 (71 B5 Motor Frame)
308.8
(12.13)
B07 7.5:1 (80 B5 Motor Frame)
SPT

C07 7.5:1 (90 B5 Motor Frame)

B05 5:1 (80 B5 Motor Frame)
1 NPT / 1 BSPT
240.2
(9.46)
C05 5:1 (90 B5 Motor Frame)
Base Plate (Digit 13)
147.7
C Carbon Steel (Epoxy painted)
(5.81)
113.6
(4.47)
S 316L Stainless Steel

303.4
2 BSPT (11.95)

Metallic Pump Heads

For accessories, options, and a system installation example, see page 158.
www.Hydra-Cell.com • 151
P400 Series
Maximum Flow Rate: 765.9 lph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P400 with Polypropylene pump head

Performance* Maximum Estimated Flow at Designated Pressure

All Pumps (lph) Metallic Pump Heads Only (lph) Pump Gear Motor
7 bar 17 bar 34 bar 69 bar rpm Ratio rpm
30.40 29.27 26.78 20.391 25 60:1
36.76 35.59 32.97 26.09 30 50:1
46.25 45.10 42.18 35.36 37.5 40:1
62.24 60.92 57.72 50.33 50 30:1
75.04 73.58 70.15 62.31 60 25:1 1500
94.23 92.56 88.80 80.27 75 20:1
126.21 124.21 119.87 110.21 100 15:1
190.19 187.50 182.03 170.09 150 10:1
254.16 250.79 244.18 229.98 200 7.5:1
382.1 377.4 368.5 349.7 300 5:1
510.0 503.9 492.8 469.5 400 7.5:1
3000
765.9 757.1 741.4 709.0 600 5:1
* Capacity data is shown for pumps with elastomeric diaphragms. Consult factory for performance characteristics of pumps with PTFE diaphragms.

Required Motor kW
0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2

152 • www.Hydra-Cell.com
 Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3
the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar) P 4 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Maximum Inlet Pressure 250 psi (17 bar) Pump Model Size (Digits 1-4)
Maximum Operating Temperature P400 For all P400 Pumps (Kel-Cell)
Pump Version (Digit 5)
Metallic Heads: 250˚F (121˚C)*
N NPT or ANSI Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C)
M BSPT or ANSI Ports (IEC motors only)
Inlet Port 1 inch NPT or BSPT
X ATEX BSPT Ports (IEC motors only)
Discharge Port 3/4 inch NPT or BSPT
Pump Head / Retainer Material (Digit 6)
Weight (less motor)** B Brass / Hastelloy C
Metallic Heads: 65.5 lbs (29.7 kg) C Cast Iron / Hastelloy C
Non-metallic Heads: 52.5 lbs (23.8 kg) M PVDF / PVDF
Dimensions (less motor)** P Polypropylene / Polypropylene
Metallic Heads: 9.94” W x 16.12” D x 10.29” H R 316L Stainless Steel (ANSI flange weldment) / Hastelloy C
(252.4 mm W x 409.4 mm D x 261.3 mm H) S 316L Stainless Steel (NPT or BSPT) / Hastelloy C
Non-metallic Heads: 9.94” W x 17.29” D x 10.29” H T Hastelloy C / Hastelloy C
(252.4 mm W x 439.2 mm D x 261.3 mm H) Diaphragm & O-ring Material / Oil (Digit 7)s
A Aflas / PTFE O-rings (Synthetic oil)
* Consult factory for correct component selection for temperatures from
160˚F (71˚C) to 250˚F (121˚C). E EPDM (EPDM-compatible oil)
** For 63 B5 motor frame only. Consult factory for other motor frame sizes. X FKM (Synthetic oil)
J PTFE (Food-contact oil)
P Neoprene (Synthetic oil)
T Buna-N (Synthetic oil)
Representative Drawings mm (Inches) s
See price list for different actuating oils available with these materials.
Ø14.0
(.55)
Check Valve Material (Digits 8-9)
Ø110.0
(4.33) (Valve Spring / Valve Seat / Valve)
SS Elgiloy / 316L SST / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
5.0 SC Elgiloy / Ceramic / Ceramic
(.20)
397.6
(15.65)
TC Hastelloy C / Ceramic / Ceramic
Ø160.0
(6.30) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
406.4
(16.00) TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Gearbox Ratio (Digits 10-12) IEC Motors
060 60:1 (63 B5 Motor Frame)
050 50:1 (63 B5 Motor Frame)
040 40:1 (63 B5 Motor Frame)
A30 30:1 (71 B5 Motor Frame)
A25 25:1 (71 B5 Motor Frame)
249.4
(9.82)
A20 20:1 (71 B5 Motor Frame)
222.1 A15 15:1 (71 B5 Motor Frame)
(8.74)
3/4 NPT / 3/4 BSPT A10 10:1 (71 B5 Motor Frame)
B10 10:1 (80 B5 Motor Frame)
1 NPT / 1 BSPT
C10 10:1 (90 B5 Motor Frame)
A07 7.5:1 (71 B5 Motor Frame)
B07 7.5:1 (80 B5 Motor Frame)
)
187.6
(7.39)
C07 7.5:1 (90 B5 Motor Frame)
101.9
B05 5:1 (80 B5 Motor Frame)
(4.01)
C05 5:1 (90 B5 Motor Frame)
Base Plate (Digit 13)
Metallic Pump Heads C Carbon Steel (Epoxy painted)
S 316L Stainless Steel
For accessories, options, and a system installation example, see page 158.
www.Hydra-Cell.com • 153
P500 Series
Maximum Flow Rate: 1343.5 lph
Maximum Pressure: 2500 psi (172 bar) for Metallic Pump Heads

P500 with Stainless Steel pump head

Performance Maximum Estimated Flow at Designated Pressure

Metallic Pump Heads Only (lph) Pump Gear Motor
7 bar 34 bar 103 bar 172 bar rpm Ratio rpm
55.14 53.50 49.66 45.641 25 60:1
66.16 64.44 60.28 55.85 30 50:1
83.25 81.16 76.32 71.50 37.5 40:1
111.26 108.75 102.92 97.16 50 30:1
133.66 130.82 124.19 117.69 60 25:1 1500
167.27 163.93 156.11 148.49 75 20:1
223.28 219.11 209.29 199.81 100 15:1
335.31 329.47 315.67 302.45 150 10:1
447.33 439.83 422.05 405.10 200 7.5:1
671.4 660.6 634.8 610.4 300 5:1
895.4 881.3 847.6 815.7 400 7.5:1 3000
1343.5 1322.7 1273.1 1226.3 600 5:1

Required Motor kW
0.37 0.55 0.75 1.1 1.5 2.2
3 3.7 4 5.5 7.5 11

154 • www.Hydra-Cell.com
Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 5
the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 2500 psi (172 bar)
P 5 0 0
Maximum Inlet Pressure 500 psi (34 bar)
Maximum Operating Temperature
Metallic Heads: 250˚F (121˚C)* Pump Model Size (Digits 1-4)
Inlet Port 1-1/4 inch NPT or BSPT P500 For all P500 Pumps (Non Kel-Cell)
Pump Version (Digit 5)
Discharge Port 3/4 inch NPT or BSPT
N NPT Ports (NEMA motors only)
Weight (less motor)**
M BSPT Ports (IEC motors only)
Metallic Heads: 192.1 lbs (88.5 kg) X ATEX BSPT Ports (IEC motors only)
Dimensions (less motor)** Pump Head / Retainer Material (Digit 6)
Metallic Heads: 14.5” W x 24.0” D x 13.9” H B Brass / Hastelloy C
(368.3 mm W x 609.6 mm D x 353.1 mm H) S 316L Stainless Steel / Hastelloy C
* Consult factory for correct component selection for temperatures from T Hastelloy C / Hastelloy C
160˚F (71˚C) to 250˚F (121˚C). Diaphragm & O-ring Material / Oil (Digit 7)s
** For 71 B5 motor frame only. Consult factory for other motor frame sizes. A Aflas / PTFE O-rings (Synthetic oil)
X FKM (Synthetic oil)
T Buna-N (Synthetic oil)
s
See price list for different actuating oils available with these materials.
Check Valve Material (Digits 8-9)
(Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
TT Hastelloy C / Hastelloy C / Hastelloy C
Representative Drawings mm (Inches) SD Elgiloy / Tungsten Carbide / Tungsten Carbide
TD Hastelloy C / Tungsten Carbide / Tungsten Carbide
Ø14.0
Gearbox Ratio (Digits 10-12) IEC Motors
(.55)
A60 60:1 (71 B5 Motor Frame)
Ø160.0
(6.30) B60 60:1 (80 B5 Motor Frame)
5.0
(.20)
A50 50:1 (71 B5 Motor Frame)
B50 50:1 (80 B5 Motor Frame)
Ø110.0
A40 40:1 (71 B5 Motor Frame)
492.3 (4.33)
(19.38) B40 40:1 (80 B5 Motor Frame)
A30 30:1 (71 B5 Motor Frame)
549.5 B30 30:1 (80 B5 Motor Frame)
(21.64)
B25 25:1 (80 B5 Motor Frame)
C25 25:1 (90 B5 Motor Frame)
B20 20:1 (80 B5 Motor Frame)
C20 20:1 (90 B5 Motor Frame)
B15 15:1 (80 B5 Motor Frame)
C15 15:1 (90 B5 Motor Frame)
340.7
(13.41)
B10 10:1 (80 B5 Motor Frame)
C10 10:1 (90 B5 Motor Frame)
285.5
3/4 NPT / 3/4 BSPT (11.24)
D10 10:1 (110/112 B14 Motor Frame)
B07 7.5:1 (80 B5 Motor Frame)
C07 7.5:1 (90 B5 Motor Frame)
D07 7.5:1 (110/112 B14 Motor Frame)
257.2 B05 5:1 (80 B5 Motor Frame)
(10.13)
C05 5:1 (90 B5 Motor Frame)
1-1/4 NPT / 1-1/4 BSPT
122.8
(4.84) D05 5:1 (110/112 B14 Motor Frame)
Base Plate (Digit 13)
Metallic Pump Heads H Carbon Steel (Epoxy painted) size 75

For accessories, options, and a system installation example, see page 158.
www.Hydra-Cell.com • 155
P600 Series
Maximum Flow Rate: 2808 lph
Maximum Pressure: 1000 psi (69 bar) for Metallic Pump Heads
350 psi (24 bar) for Non-metallic Pump Heads

P600 with Stainless Steel pump head

Performance* Maximum Estimated Flow at Designated Pressure

All Pumps (lph) Metallic Pump Heads Only (lph) Pump Gear Motor
7 bar 17 bar 34 bar 69 bar rpm Ratio rpm
115.1 113.9 111.1 104.9 25 60:1
138.5 137.2 134.0 127.3 30 50:1
173.5 172.0 168.4 161.4 37.5 40:1
232.0 230.2 225.8 216.9 50 30:1
278.9 276.7 271.7 261.2 60 25:1 1500
349.2 346.5 340.5 327.8 75 20:1
466.3 462.7 455.2 438.6 100 15:1
700.5 695.3 684.7 660.4 150 10:1
934.7 927.9 914.1 882.2 200 7.5:1
1403 1393 1373 1326 300 5:1
1872 1858 1832 1769 400 7.5:1 3000
2808 2788 2750 2656 600 5:1
* Capacity data is shown for pumps with elastomeric diaphragms. Consult factory for performance characteristics of pumps with PTFE diaphragms.

Required Motor kW
0.37 0.55 0.75 1.1 1.5 2.2
3 3.7 4 5.5 7.5

156 • www.Hydra-Cell.com
 Pump Data How to Order
A complete pump order number contains 13 digits based on
Diaphragms per Liquid End 3
the specified pump materials listed below.
Flow Control Electronic variable speed drive
Maximum Discharge Pressure
1 2 3 4 5 6 7 8 9 10 11 12 13
Metallic Heads: 1000 psi (69 bar)
P 6 0 0
Non-metallic Heads: PVDF- 350 psi (24 bar)
Polypropylene- 250 psi (17 bar)
Pump Model Size (Digits 1-4)
Maximum Inlet Pressure 250 psi (17 bar)
P600 For all P600 Pumps (Kel-Cell)
Maximum Operating Temperature Pump Version (Digit 5)
Metallic Heads: 250˚F (121˚C)* N NPT or ANSI Ports (NEMA motors only)
Non-metallic Heads: 140˚F (60˚C) M BSPT or ANSI Ports (IEC motors only)
Inlet Port 1-1/2 inch NPT or BSPT X ATEX BSPT Ports (IEC motors only)
Pump Head / Retainer Material (Digit 6)
Discharge Port 1 inch NPT or BSPT B Brass / Hastelloy C
Weight (less motor)** C Cast Iron / Hastelloy C
Metallic Heads: 146.0 lbs (66.2 kg) M PVDF / PVDF
Non-metallic Heads: 111.0 lbs (50.3 kg) P Polypropylene / Polypropylene
R 316L Stainless Steel (ANSI flange weldment) / Hastelloy C
Dimensions (less motor)**
S 316L Stainless Steel (NPT or BSPT) / Hastelloy C
Metallic Heads: 10.74” W x 20.64” D x 11.57” H T Hastelloy C / Hastelloy C
(272.7 mm W x 524.3 mm D x 293.9 mm H) Diaphragm & O-ring Material / Oil (Digit 7)s
Non-metallic Heads: 10.74” W x 21.56” D x 11.57 H” A Aflas / PTFE O-rings (Synthetic oil)
(272.7 mm W x 547.6 mm D x 293.9 mm H) E EPDM (EPDM-compatible oil)
X FKM (Synthetic oil)
* Consult factory for correct component selection for temperatures from
J PTFE (Food-contact oil)
160˚F (71˚C) to 250˚F (121˚C).
P Neoprene (Synthetic oil)
.** For 71 B5 motor frame only. Consult factory for other motor frame sizes. T Buna-N (Synthetic oil)
s
See price list for different actuating oils available with these materials.
Check Valve Material (Digits 8-9)
Representative Drawings mm (Inches) (Valve Spring / Valve Seat / Valve)
SS Elgiloy / Nitronic 50 / Nitronic 50
5.0
(.20) TT Hastelloy C / Hastelloy C / Hastelloy C
Ø14.0
(.55) SC Elgiloy / Ceramic / Ceramic
TC Hastelloy C / Ceramic / Ceramic
Ø160.0
Gearbox Ratio (Digits 10-12) IEC Motors
(6.30)
A60 60:1 (71 B5 Motor Frame)
B60 60:1 (80 B5 Motor Frame)
424.7
(16.72)
Ø110.0
(4.33) A50 50:1 (71 B5 Motor Frame)
B50 50:1 (80 B5 Motor Frame)
521.3
(20.52) A40 40:1 (71 B5 Motor Frame)
B40 40:1 (80 B5 Motor Frame)
A30 30:1 (71 B5 Motor Frame)
B30 30:1 (80 B5 Motor Frame)
B25 25:1 (80 B5 Motor Frame)
50
C25 25:1 (90 B5 Motor Frame)
B20 20:1 (80 B5 Motor Frame)
C20 20:1 (90 B5 Motor Frame)
269.7
(10.62)
B15 15:1 (80 B5 Motor Frame)
263.4
(10.37)
C15 15:1 (90 B5 Motor Frame)
1 NPT / 1 BSPT
B10 10:1 (80 B5 Motor Frame)
C10 10:1 (90 B5 Motor Frame)
D10 10:1 (110/112 B14 Motor Frame)
B07 7.5:1 (80 B5 Motor Frame)
1-1/2 NPT / 1-1/2 BSPT
293.9
221.4
(8.72)
C07 7.5:1 (90 B5 Motor Frame)
(11.57)
D07 7.5:1 (110/112 B14 Motor Frame)
B05 5:1 (80 B5 Motor Frame)
101.9
(4.01) C05 5:1 (90 B5 Motor Frame)
D05 5:1 (110/112 B14 Motor Frame)
Base Plate (Digit 13)
Metallic Pump Heads
C Carbon Steel (Epoxy painted) for A & B reducers, size 63
For accessories, options, and a system installation example, see page 158. H Carbon Steel (Epoxy painted) for C & D reducers, size 75

www.Hydra-Cell.com • 157
Hydra-Cell® P Series Accessories and Options
Metering System Installation Example

PULSATION
DAMPENER
(OPTIONAL)

BACK PRESSURE
VALVE

RELIEF
VALVE

(To process) PRESSURE

GAUGE

CONTROLLERS
CALIBRATION & MOTORS
CYLINDER

ISOLATING VALVE

P SERIES
BALL VALVE METERING PUMP
FLANGES & MANIFOLDS
Y-STRAINER

Hydra-Cell metering pumps are just one facet of a complete • Calibration cylinders
Hydra-Cell “Metering Solutions” system. We can furnish all • Back pressure valves
components in your pumping system, individually tailored to
• Pressure relief valves
your specific processing needs.
• Pulsation dampeners
• Motors and motor adapters
• Motor controllers
• Variable frequency drives (VFD)
• Diaphragm materials
• Liquid end and check valve materials
• Gearbox ratios
• Manifolds and flanges
• Strainers
• Suction accumulators
• Actuating oils
• Witnessed and non-witnessed testing
• Drawing packages
See the Accessories section of this catalog, beginning on page 92 for more
detailed information about the selection process and specific part numbers. • OEM paint and nameplate customization

158 • www.Hydra-Cell.com
Hydra-Cell® Bare Shaft Pumps for Metering
They meet API 675 performance standards for accuracy,
linearity, and repeatability - a must for metering pumps.
• Flow capacities required exceed those of Hydra-Cell
Metering Solutions pumps (see page 141).
• Flow rates for the application do not need to be as precise
as what Hydra-Cell Metering Solutions pumps deliver.
• Space limitations or application parameters dictate the use
of a direct drive or belt drive.
Note: Bare shaft pumps for metering must use X-cams and operate at
speeds not exceeding those shown in the table. • Special components designed to resist chemical attack, such
as epoxy-coated manifold plates and bases are not needed.
In certain less critical metering and injecting applications listed • Metering requirements can be met (including API 675)
below, Hydra-Cell Seal-less Pumps (without gearbox reducers) without using a gearbox reducer (or other components)
provide an alternative to Hydra-Cell Metering Solutions Pumps. thus lowering acquisition cost.

Capacities and Ratings

207
(3000)

172
Pressure: bar (pounds per square inch)

(2500)

138
(2000)
G04 G15

103
(1500)

69
(1000)

34 G03 G10 G25 G35

(500)
G20
0
0 380 760 1140 1520 1900 2280 2660 3040 3420 3800 4180 4560 4940 5320 5700 6080 6460 6840 7220 7600 7980 8360 8740
Flow: liters per hour

Maximum Maximum Discharge Maximum Operating Maximum Rated

Capacity Pressure psi (bar) Temperature F (C)3 Inlet Pressure rpm for
Model1 lph Non-metallic2 Metallic Non-metallic Metallic psi (bar) Metering
G20 138.5 350 (24) 1500 (103) 140˚ (60˚) 250˚ (121˚) 250 (17) 1050
G03 588.6 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1440
G04 556.1 N/A 2500 (172) N/A 250˚ (121˚) 500 (34) 1440
G10 1831.4 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1440
G15 2298.5 N/A 2500 (172) N/A 250˚ (121˚) 500 (34) 1150
G15 2943.5 N/A 2000 (138) N/A 250˚ (121˚) 500 (34) 1440
G25 4531.1 350 (24) 1000 (69) 140˚ (60˚) 250˚ (121˚) 250 (17) 1050
G35 5246.6 N/A 1500 (103) N/A 250˚ (121˚) 250 (17) 700
G35 8275.3 N/A 1200 (83) N/A 250˚ (121˚) 500 (34) 1050

1 Ratings are for X-cam design.

2 350 psi (24 bar) maximum with PVDF liquid end; 250 psi (17 bar) maximum with Polypropylene liquid end.
3 Consult factory for correct component selection for temperatures from 160˚F (71˚C) to 250˚F (121˚C).

www.Hydra-Cell.com • 159
Hydra-Cell® MT8 Triplex Metering Pump
This groundbreaking triplex metering pump is the latest
addition to the Hydra-Cell Metering Solutions product line.
The MT8 meets or exceeds API 675 performance standards
for Steady-State Accuracy (±1%), Linearity (±3%) and
Repeatability (±3%).
Hydraulically-balanced and actuated, the pump features an
internal relief valve for added safety and cartridge check valves
for ease of maintenance.
The MT8 is currently available with 316 SS liquid end and
check valves plus PTFE diaphragms.

Minimum Flow Rate: 0.06 gph (0.227 lph)

Maximum Flow Rate 8.00 gph (30.28 lph)
Maximum Pressure: 3500 psi (241 bar) for Metallic Pump Heads

The MT8 features a built-in pressure relief valve

to protect the pump.

MT8 with gearbox reducer.

MT8 assembly including a Planetroll controller.

160 • www.Hydra-Cell.com
Hydra-Cell® S Series Solenoid Metering Pumps
The S Series pumps provide an economical choice for chemical
SM Series SP/ST/SA Series
injection in metering applications.
Flow Rate Models Models
Solenoid driven, the S pumps feature a wide discharge-volume 30 ml/min SM030 SP/ST/SA-030
range, extensive choice of liquid end materials, various control
60 ml/min SM060 SP/ST/SA-060
functions, and a wide voltage range.
100 ml/min SM100 SP/ST/SA-100
Materials of construction choices and versatile design options
200 ml/min N/A SP/ST/SA-200
result in pumps perfected for specific applications including
general chemicals, high-pressure boiler, high-viscosity fluids, With Relief Valve
outgassing and more. 30 ml/min SM03R SP/ST/SA-03R
60 ml/min SM06R SP/ST/SA-06R
100 ml/min SM10R SP/ST/SA-10R

SM030CAS manual control with SP060HVS digital with pulse-in ST03RPES digital with pulse-in SA03RPES digital with pulse-in and
stroke speed dial. control. control and timer. analog-in.

Spare parts kits to help extend service life.

Solution tanks for S Series pumps are

available in various sizes and capacities.

www.Hydra-Cell.com • 161
Hydra-Cell® Frequently Asked Questions
What type of oil should be used with How long can I expect the diaphragms to last?
Hydra-Cell pumps? Indefinitely.
The pump lubricant in Hydra-Cell pumps performs two When installed properly and no adverse stresses are applied
functions: (1) it provides flooded oil lubrication to the bearings; to our elastomeric diaphragms (e.g. excessive vacuum, foreign
(2) it provides hydraulically-balanced displacement to the matter, etc.) the hydraulically-balanced diaphragm will not be a
diaphragms. wear component.
Critical to the hydraulic system within each piston, the oil must Due to their poor elastomeric memory, PTFE diaphragms will
flow smoothly under high pressures. eventually wear. Maximum life can be achieved with reduced
stroke cams and/or by limiting pump speed.
Hydra-Oil is available in a variety of standard-duty motor oils,
synthetic, EPDM-compatible, and food-grade lubricants to meet
Are Hydra-Cell pumps easy to service?
these requirements.
Yes.
Hydra-Cell pumps are engineered to be easy and inexpensive to
Which way do I rotate the shaft when setting
service. With regular oil changes, most wear is restricted to the
up the drive for my Hydra-Cell pump?
check valve components in the fluid end pump head. All wear
Either way.
items are available in repair kits that include service and parts
The smooth, positive displacement delivery of a Hydra-Cell
manuals to allow for fast and easy repairs in the field.
pump can be achieved when rotating the shaft in either
All repair manuals are available on our website (www.Hydra-
direction.
Cell.com). Online videos are also available – contact us for
details.
What happens if the Hydra-Cell pump runs
dry?
What determines an application duty cycle?
“Nothing.”
A continuous-duty cycle is typically defined as a pump running
The unique, seal-less design of Hydra-Cell means that the pump
more than 8 hours per day, 5-to-7 days a week. Continuous
does not require lubrication from the process fluid. In the
applications running at or near maximum pressure may benefit
event of your tank or product source running dry, and air being
and achieve a longer pump life by sizing the application with the
pulled through the pump, no damage will occur. As fluid again is
next larger pump model.
available, the Hydra-Cell pump will resume pumping.
Running a pump for shorter periods (intermittent-duty cycle)
What is the maximum particle size that can than a continuous-duty cycle under high temperatures or
pass through a Hydra-Cell pump? heavy loads may also affect pump duty selection. In addition, for
Up to 800 microns depending on pump model. excessive heat applications (greater than 180˚F/82˚C) using an
Round particles up to 200 microns can pass through Hydra- oil cooler is recommended.
Cell models G20, G03, and G04. 500-micron particles can pass
through models G10, G12, and G15/G17. 800-micron particles How can the right flow be produced for a
can pass through the G25, G35, and G66 model pumps. Critical pump application?
to the successful pumping of particulates is ensuring that all Hydra-Cell pumps use positive displacement performance to
particles are fully suspended in the fluid to avoid any settling of produce a steady, dependable flow at pressures from 50 to
the solids. Key factors include fluid velocity (pump speed) and 2500 psi (3.4 to 172 bar). The output of the pump is entirely
particle mass. With intermittent duty, care must be taken to dependent on the shaft rpm. Once the required flow rate is
avoid excessive settling in the inlet and discharge plumbing. known, there are many ways to drive the pump. Shaft coupling
directly to a motor with a motor adapter is the most popular
What is the maximum hardness number drive arrangement.
on the Mohs Mineral Hardness Scale that
All our pump models utilize different output crankshafts or
Hydra-Cell pumps can handle?
cams to produce different flow rates at common electric motor
9 Mohs.
speeds (e.g., 1150, 1450, 1750 rpm with 60 Hz power, etc.). In
addition, pumps and motors can be mounted side-by-side and
Is a pressure relief valve necessary when using
pulley driven with V-belts or cog style belts (see calculating
the Hydra-Cell pump?
pulley size formula on page 164). Other drive configurations
Yes.
include hydraulic motors, air motors, gas engines, PTO or any
The positive displacement performance of the Hydra-Cell pump
other means to drive the shaft.
requires that each application has a pressure regulating valve
in the discharge line to allow fluid to divert in the event that
excessive pressure builds in the system. Hydra-Cell C Series
valves provide this protection for your high-pressure system.

162 • www.Hydra-Cell.com
Hydra-Cell® Design Considerations
Technical Pump Selection Atmospheric Pressure at Various
To properly specify a pump to meet your requirements, please Altitudes
contact your local Hydra-Cell distributor for assistance in Altitude Pressure
calculating the appropriate pump for your application.Your Feet Meters Ft. of H2O M of H2O
distributor will need to know the fluid being pumped and
0 0 33.9 10.3
its characteristics (e.g. temperature range, viscosity, specific
gravity, size/percentage of any abrasives) flow rates and inlet/ 500 152.4 33.3 10.1
discharge pressure ratings, as well as NPSHa, inlet pipe 1000 304.8 32.8 10.0
diameter and length, and supply voltage. 1500 457.2 32.1 9.8
2000 609.6 31.5 9.6
Chemical Compatibility 5000 1524.0 28.2 8.6
Chemical compatibility of the pump materials of construction
with the pumped fluid is a critical design consideration. Factors Calculating Acceleration Head (Ha)
that must be reviewed as part of chemical compatibility Use the following formula to calculate Ha losses. Subtract this
include: result from the NPSHa and compare the result to the NPSHr
• Temperature of the appropriate Hydra-Cell pump (NPSHr curves in pump
• Concentration specification section).
• Presence of other chemicals
Ha = L x V x N x C
Temperature KxG
Temperature factors that must be reviewed as part of this where:
evaluation include: Ha = Acceleration head (in feet or meters of liquid).
• Stability of fluid L = Actual length of suction line (feet or meters) – not
• Fluid end components equivalent length.
• Hydraulic end lubricity V = Velocity of liquid in suction line (ft./sec or m/sec)
• Vapor pressure For imperial units: I.D. in inches
[V = gpm x (0.408 ÷ pipe I.D.2)]
Inlet Pressure For metric units: I.D. in mm
Inlet pressure to the pump is determined by the design of the [V = lpm x (21.221 ÷ pipe I.D.2)]
pump system: flooded (gravity fed); suction lift; or pressure fed. N = rpm of crank shaft.
Do not exceed vacuum and pressure limits as designated in C = Constant determined by type of pump/Hydra-Cell:
the pump IOM Manual. (consult your Hydra-Cell Installation & Service
Manual).
K = Constant of compensate for compressibility of the
NPSH (Net Positive Suction Head) fluid – use:
Two NPSH values are involved in pump selection: NPSHr
1.4 for de-aerated or hot fluids
(required head) and NPSHa (available head). NPSHa must be
1.5 for most liquids
greater than NPSHr. If not, the pressure in the pump inlet will
2.5 for hydrocarbons with high compressibility
be lower than the vapor pressure of the fluid, and cavitation
G = Gravitational constant:
will occur. Use the following calculations as a guideline only.
Imperial: 32.2 ft./sec2
Metric: 9.81 m/sec2
Calculating NPSHa
Use the following formula to calculate NPSHa:
Minimizing Acceleration Head
NPSHa = Pt + Hz - Hf - Ha - Pvp • Keep inlet lines less than 6 ft. (1.8 m) long
• Use appropriate size I.D. inlet hose
where:
• Use flexible hose (low-pressure hose, non-collapsing) for
Pt = Atmospheric pressure in feet or meters of water.
inlet lines
(Use Atmospheric Pressure chart in next column.)
• Minimize fittings (elbows, valves, tees, etc.)
Hz = Vertical distance from the liquid surface to the
• Use suction stabilizer on the inlet
pump centerline in feet or meters. (If liquid is below
the pump centerline, Hz is a negative value.)
Hf = Friction losses in suction piping. (Consult a
reference for this calculation such as Cameron
Hydraulic Data or similar.)
Ha = Acceleration head at pump suction. (See Calculating
Acceleration Head formula in next column.)
Pvp = Absolute vapor pressure of liquid at pumping
temperature.
Note: Be sure to use consistent units, either all feet or all
meters.
www.Hydra-Cell.com • 163
Hydra-Cell® Installation Guidelines
General Installation Supply Tank Guidelines
1. Read and follow all instructions and safety warnings 1. Use a supply tank that is large enough to provide
in the Hydra-Cell IOM Manual. time for any entrapped air in the fluid to escape.
2. Do not exceed the manufacturer’s recommended 2. Isolate the pump and motor stand from the supply
maximum rpm or pressure. tank and support them separately.
3. Follow all codes and regulations regarding installation 3. Where possible, install a separate inlet line from the
and operation of the pumping system. supply tank to each pump. Alternatively, target 1 ft/
4. For safety and easier servicing, provide adequate sec (0.3 m/sec) manifold velocity.
work space around the pump. Allow room for 4. Install the inlet and bypass lines so that they empty
checking the oil level, changing the oil, and removing into the supply tank below the lowest water level, on
the valve plate and manifold. the opposite side of the baffle from the pump inlet
5. To prevent vibration, mount the pump and motor line.
securely to a rigid, level base. 5. If a line strainer is used in the system, install it in the
6. Be sure the inlet system provides NPSHa that inlet line to the supply tank.
exceeds the sum of NPSHr of the pump, all friction 6. Install a completely-submerged baffle plate in the
losses and acceleration head. supply tank to separate the incoming and outgoing
7. Do not exceed the manufacturer’s recommended liquid so as to reduce aeration and turbulence.
maximum inlet pressure. Install an inlet pressure 7. Install a vortex breaker in the supply tank over the
regulator if necessary. outlet port to the pump.
8. On a belt-drive system, align the belts and 8. Place a cover on the supply tank to prevent foreign
pulleys accurately, and follow the manufacturer’s objects from falling into it.
specifications for belt tension.
9. On a direct-drive system, align shafts properly.
10. Install adequate safety guards on all belts and
couplings.
11. Install drains in all low points of the system to allow
draining in freezing conditions.

Calculating Pulley Size

motor pulley OD pump pulley OD
=
pump rpm motor rpm

164 • www.Hydra-Cell.com
Hydra-Cell® Installation Guidelines
Inlet Piping Guidelines Discharge Line Guidelines
1. Size the suction line so that the velocity will not 1. Size the discharge line so that the velocity will not
exceed 1 to 3 ft./sec (0.3 to 0.91 m/sec). exceed 8 to 10 ft./sec (2.4 to 3.0 m/sec).
For imperial units: ID in inches 2. Use flexible hose between the pump and hard piping
[V= gpm x (0.408 ÷ pipe I.D.2)] to absorb vibrations, expansions or contractions.
For metric units: I.D. in mm 3. Install a pressure gauge between the pump and the
pressure regulator, and as close as possible to the
[V= lpm x (21.221 ÷ pipe I.D.2)] pump outlet.
Multiple pump installations require 1 ft./sec (0.3 m/ 4. Install a pressure regulator, unloader valve, or
sec). another safety relief valve in the discharge line.
2. Keep the suction line as short and straight as 5. Never install a shut-off valve in the discharge line
possible, without any obstructions (e.g., valves, between the pump and the regulator, or in the
elbows, tees) within 10 pipe diameters of the pump bypass line.
inlet.
3. Use flexible, non-collapsible suction hose and/or
expansion joints to absorb vibrations, expansions and Pressure Regulator (Relief Valve)
contractions.
4. If possible, keep suction line level. Have no high
Guidelines
points to collect vapor unless these high points are 1. Size the pressure regulator valve so that when
vented. Install drain cocks at any low points of the fully open, it will be large enough to relieve the
suction line to permit draining in freezing conditions. full capacity of the pump without excessive over-
5. Provide for permanent or temporary installation of a pressurizing of the system.
vacuum gauge to monitor the inlet suction. 2. Locate the valve as close to the pump as possible
6. It is recommended not to supply more than one and ahead of any other valves.
pump from the same inlet line. 3. Adjust the pressure regulating valve to no more than
7. To reduce turbulence and resistance, do not use 90˚ 10% over the maximum working pressure of the
elbows. If turns are necessary in the suction line, use system. Do not exceed the manufacturer’s pressure
45˚ elbows (within 10 pipe diameters of the pump rating for the pump and/or regulator.
inlet) or arrange sweeping curves in the inlet hose.
8. If a block valve is used, be sure it is full-opening so
that the flow to the pump in not restricted. The
opening should be at least the same diameter as the
inlet plumbing I.D.
9. It is recommended that a line strainer or filter
not be used in the suction line unless regular
maintenance is assured. If used, it should have a
free-flow area at least three times the free-flow
area of the inlet.
10. Install piping supports where necessary to relieve
strain on the inlet line and to minimize vibration.

www.Hydra-Cell.com • 165
Hydra-Cell
Ridges (2 shown) ®
Materials of Construction Reference
Identifying Metallic Components
Since it is often difficult to distinguish between metallic
materials used, identification marks have been added to several
machined metallic components of Hydra-Cell pumps and valves.

Valve
Grooves
Ridges (2 (Pumps)
(2 shown)
shown) Plunger (C22/C23/C24 Valves)
Identified by 0.003-inch (0.08mm) ledges (or no ledges) on Identified by ridges (or no ridges) around the tapered end.
one face. 17-4 SST 2 ridges
Nitronic 50 3 ledges 316L SST 1 ridge
17-4 SST 2 ledges Hastelloy C No ridges
316L SST 1 ledge
Hastelloy C No ledges

Ledges
(3 shown)
Grooves (2 shown)

Ridges (2 shown)

Plunger - 2 ridges (17-4 SST)

Valve - 3 ledges (Nitronic 50)
Ledges
(3 shown)
Valve Seat (Pumps)
Grooves (3 shown) Plunger Seat (C22/C23/C24 Valves)
Identified by circular V-shaped grooves (or no grooves) on Identified by circular V-shaped grooves (or no grooves) on
one face. one face.
Nitronic 50 3 grooves 17-4 SST (2 shown)
2 grooves
Grooves
17-4 SST 2 grooves 316L SST 1 groove
316L SST 1 groove Hastelloy C No groove
Hastelloy C No groove Ridges (2 shown)

Grooves (3 shown)

Ledges
(3 shown)

Grooves (2 shown)

Valve Seat - 3 grooves (Nitronic 50) Plunger Seat - 2 grooves (17-4 SST)

Grooves (3 shown)
Ledges
(3 shown)

Grooves (3 shown)
166 • www.Hydra-Cell.com
Hydra-Cell® Materials of Construction Reference
Celcon Valve Spring Retainers Diaphragm Start-up Temperatures
Also known as Polyoxymethylene, Celcon is a thermoplastic and Material Markings
characterized by high strength, hardness, and rigidity. It is a The back side of diaphragms for Hydra-Cell pumps have
highly abrasion-resistant and heat-resistant material with a low a letter marking to identify the material from which the
coefficient of friction. diaphragm is made. (There may be additional markings, such as
those to indicate mold numbers.)
Elgiloy Valve Springs
A Cobalt-Nickel spring alloy, Elgiloy is highly recommended Diaphragm Pump Start-up Fluid
to reduce valve spring problems as it tested and proved to Material Temperature Range Temperature1 Marking
exceed Stainless Steel for many applications. Aflas 100 to 250˚F (37.8 to 121.1˚C) 80˚F (26.7˚C) A
Buna-N 30 to 230˚F (-1.1 to 110˚C) 15˚F (-9.4˚C) NP2
Corrosion Resistance: Far superior to Stainless Steel Neoprene 50 to 120˚F (10 to 48.9˚C) 15˚F (-9.4˚C) NE
Greater Spring Efficiency: Increased power with EPDM 50 to 212˚F (10 to 100˚C) 15˚F (-9.4˚C) EP
decreased size FKM 40 to 250˚F (4.4 to 121.1˚C) 15˚F (-9.4˚C) V
Fatigue Resistance: Operates significantly longer PTFE 60 to 200˚F (15.6 to 93.3˚C) 40˚F (4.4˚C) 3
without breaking 1
Fluid temperature after pump is warmed to minimum start-up temperature.
Set Resistance: Maintains constant reactive 2
Buna-N diaphragms for T100 Medium Pressure pumps use H instead of NP.
force 3
PTFE diaphragms are constructed with a light-blue PTFE material laminated onto a black rubber
Temperature Resistance: Maintains spring backing and do not have identification markings.
characteristics up to 600˚F
(316˚C)
Valve Retainer Temperatures and
Nitronic 50 Valve Seats and Valves Material Markings
Nitronic 50 is an austenitic Stainless Steel that has greater Non-metallic valve spring retainers used in Hydra-Cell pumps
corrosion resistance than 316, 316L, 317, and 317L Stainless are color-coded to identify the material from which the
Steel. It has very good mechanical properties at both elevated retainer is made.
and sub-zero temperatures and a yield strength of three-times
to four-times greater than 316 Stainless Steel. Valve Retainer Material Fluid Temperature Marking
Celcon (Polyacetal) 15 to 160˚F (-9.4 to 71.1˚C) Black
PVDF 15 to 160˚F (-9.4 to 71.1˚C) White
Nylon (Zytel) 15 to 160˚F (-9.4 to 71.1˚C) Blue
Polypropylene 15 to 160˚F (-9.4 to 71.1˚C) Red
Metal 15 to 250˚F (-9.4 to 121.1˚C)
For hydraulic oil temperatures above 180˚F (82.2˚C) use a hydraulic end cooler.
All data based on water.

www.Hydra-Cell.com • 167
Hydra-Cell® Glossary of Terms
Absolute Pressure (PSIA): The total force per unit area Fluid Slip: Commonly used to describe the migration
exerted by a fluid. It is the sum of Atmospheric Pressure and of liquid around the internal moving parts of a pump. It is
Gauge Pressure. the volumetric difference between physical component
displacement and liquid throughput of a pump system.
Accuracy: The degree of precision, usually expressed in
terms of error, as a percentage of the specified value, or as a Fluid Slip Loss: Refers to the liquid that passes through
percentage of a range. (See separate definition for Steady-state the clearance space, (~.00005”/.00127mm) between the piston
Accuracy, per API 675 Standard, on the following page.) and the cylinder wall. The clearance between the piston and
cylinder wall must be optimized for the liquid being pumped in
API 674 Standard: This standard covers the minimum order to minimize the loss due to fluid slip.
requirements for reciprocating positive displacement pumps
for service in the petroleum, chemical, and gas industries. Both Head: A measure of pressure expressed in feet of head for
direct-acting and power-frame types are included. There are no centrifugal pumps; indicates the height of a column of water
test requirements defined within API 674 Standard for Steady- being moved by the pump (without friction losses).
state Accuracy, Flow Repeatability, or Linearity.
Metering Linearity: The degree to which performance
API 675 Standard: This standard covers the minimum or response approaches the condition of being linear; the
requirements for controlled volume positive displacement maximum deviation from the ideal straight line that can be
pumps for service in the petroleum, chemical, and gas drawn through plotted calibration test points describing how
industries. Both packed-plunger and diaphragm types are flow varies with capacity setting. It is expressed as percent
included. Diaphragm pumps that use direct mechanical (±) of the Rated Capacity of the pump. API 675 Standard
actuation are excluded. Hydra-Cell pumps meet and exceed stipulates that Linearity must remain within ±3%. Linearity of
the performance test requirements of API 675 Standard for ±3% or better can be achieved with Hydra-Cell pumps; it is a
Steady-state Accuracy, Flow Repeatability, and Linearity (as function of rated speed, Turndown Ratio, and system operating
defined in section 4.3.3); however, they do not meet all design temperature and pressure ranges.
requirements defined in section 2 of the standard.

Atmospheric Pressure: Elevation above Sea Level (meters)

The force exerted on a unit area 0 305 610 914 1219 1524 1829 2134 2438 2743 3048 3353 3658 3962 4267 4572
by the weight of the atmosphere; 35 1067

the higher the elevation above sea

33 1006
level, the lower the atmospheric
pressure, Patm. (See graph on 31 Atmospheric Pressure, Patm 945

right.)
29 884

Cavitation: Process in Patm, Centimeters of Water

Patm, Feet of Water

27 823
which small bubbles are formed
and implode violently; occurs 25 762

instantaneously when
23 701
NPSHa < NPSHr.
21 640
Fluids: Include liquids, gases, and
mixtures of liquids, solids and gases. 19 579

In this catalog, the terms fluid and 17 518

liquid are both used to mean a pure
liquid or a liquid mixed with gases 15 457

or solids that act essentially like a 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000

Elevation above Sea Level (feet)

liquid in pumping applications.

168 • www.Hydra-Cell.com
Hydra-Cell® Glossary of Terms
Metering Repeatability: Describes the reproducibility a function of the pump design, size (capacity), and operating
of pump flow rate under a given set of conditions when the speed. It is measured at the suction port of the pump and
capacity setting is varied and then returned to the set point typically provided by the pump manufacturer in the form of a
being tested; expressed as a percent (±) of rated capacity. API curve or set of curves.
675 Standard stipulates that repeatability must remain within
±3%. Flow Repeatability of ±3% or better can be achieved with Note: Testing in water is standard practice; therefore, NPSHr data is
Hydra-Cell pumps; it is a function of rated speed, turndown generally provided in units of “feet of water” or “meters of water.”
ratio, and system operating temperature and pressure ranges. This must be taken into consideration and converted to “feet of
pumped liquid” or “meters of pumped liquid” when comparing to
Metering Steady-state Accuracy: Flow variation the calculated value of NPSHa.
expressed as a percentage of mean delivered flow under fixed
system conditions; applies over the Turndown Ratio. API 675 Prime: Charge of liquid required to begin pumping action
Standard stipulates that Steady-state Accuracy must remain when the liquid source is lower than the pump; held in pump
within ±1%. Steady-state Accuracy of ±1% for Hydra-Cell P by a foot valve on the intake line or by a valve or chamber
Series metering pumps reflects continuous run, injection-mode within the pump.
metering.
Rated Capacity: The quantity of fluid actually delivered
See pages 144 and 145 for graphs depicting Hydra-Cell per unit of time at the maximum operating speed. This quantity
performance pertaining to API 675 Standard for Accuracy, can be expressed in units of volume or mass; it includes liquid
Linearity, and Repeatability. and any dissolved or entrained gases or solids, and is based on
suction conditions.
Net Positive Suction Head Available (NPSHa):
The total suction head (in feet or meters absolute) present at Specific Gravity: The ratio of the weight of a given volume
the pump suction connection, less the vapor pressure of the of liquid to pure water. Pumping heavy liquids (specific gravity
pumped liquid (in feet or meters absolute). NPSHa is a function greater than 1.0) will require more drive horsepower.
of the system in which the pump operates everything on the
suction side of the pump up to the suction port. The formula Static Discharge Head: Maximum vertical distance (in
below is commonly used to determine system NPSHa. feet or meters) from pump to point of discharge with no flow.
NPSHa = Pt + Hz - Hf - Ha - Pvp
Total Head: Sum of discharge head, suction lift, and
Pt: Atmospheric pressure
friction loss.
Hz: Vertical distance from surface liquid to pump
centerline (if liquid is below pump centerline,
Turndown Ratio: The Rated Capacity divided by the
then Hz is negative)
minimum capacity that can be obtained while maintaining
Hf: Friction loss in suction pumping
specified Steady-state Accuracy, Flow Repeatability, and
Ha: Acceleration head at pump suction
Linearity. A 10:1 Turndown Ratio capability is industry standard
Pvp: Absolute vapor pressure of liquid at pumping
for metering applications. Use of sophisticated motor controls
temperature
allows speed Turndown Ratios of 1000:1 and greater if
Note: It is important to correct for the specific gravity of the liquid required. The mechanical response of the metering pump over
and to convert all terms to units of “feet absolute” or “meters these extremely high Turndown Ratios may or may not meet
absolute” when using this formula. API 675 Standard testing requirements.

Net Positive Suction Head Required (NPSHr): The Viscosity: The resistance of a fluid to flow when subjected
positive pressure (in feet or meters absolute) required at the to shear stress (the “thickness” of a liquid). Most liquids
pump suction port to overcome pressure losses that occur as decrease in viscosity and flow more easily as they get warmer.
the fluid travels from the suction port to the point(s) inside Absolute viscosity is measured in centipoises. Kinematic
the pump where the pressure starts to increase. NPSHr is viscosity includes the influence of the specific gravity of the
fluid and is measured in centistokes.

www.Hydra-Cell.com • 169
Wanner Engineering - Additional Product Lines

Non-metallic ANSI Centrifugal Pumps Featuring Solid PVDF

Pump Heads

Designed to handle difficult process fluids, Stan-Cor

pumps offer total dynamic head to 350 feet and
flow rate capacities to 700 gpm (2650 l/min).

Designed to Handle Dirty, Abrasive, Corrosive, and Reclaim Process Fluids

Manufactured in the USA by Wanner Engineering, Stan-Cor • Concentric casing design for better flow patterns than other
pumps provide superior handling of difficult process fluids in centrifugal pumps - less turbulence, longer seal life, and
a cost-effective, rugged, and durable design. They operate with reduced shaft deflection
a smooth, full-curve performance and offer exclusive design • Compact design features including heavy-duty drive shaft,
advantages compared to other centrifugal pumps. adjustable bearing supports, and large-capacity oil bath
ensure low maintenance as well as durable performance for
• Solid PVDF pump head for chemical compatibility and the toughest fluid applications
excellent abrasion resistance • Back pull-out design for easy servicing
• Handles high operating temperatures • Handles solid sizes up to 9/16” maximum

For more information, contact Wanner Engineering or visit www.StanCorPump.com

170 • www.Hydra-Cell.com
Wanner Engineering - Additional Product Lines

Peristaltic Pumps that Isolate the Fluid Being Pumped

Ten 2000 & 3000 Series Vector pump models offer maximum flow Seven 4000 Series Vector pump models offer maximum flow rates from
rates from 0.3 gpm (1.1 l/min) to 211 gpm (798.7 l/min) and discharge 0.79 gpm (3.0 l/min) to 154.1 gpm (583.3 l/min) and discharge pressures
pressures from 30 psig (2.1 bar) to 116 psig (8 bar) depending on pump of 110 psig (7.6 bar) to 218 psig (15 bar) depending on pump model.
model.

Designed to Handle High-viscosity Fluids, Aggressive and Corrosive

Fluids, and High-purity Solutions
Available from Wanner Engineering,Vector pumps can handle • Dry pump cavity
pasty, pulp, or thick fluids commonly found in industrial pro- • Self-priming operation
cessing applications. They will reliably start, stop, and continu-
ously pump such fluids at a wide range of pressures and flows. • Runs dry without damage to the pump
The pumping action is powerful, but will not break up delicate • Complete isolation of the fluid being pumped from contact
emulsions or cause excessive frothing of dissolved gases. with mechanical parts for the fluid transport system
• Heavy-duty roller bearings
• Wide range of pump configurations and flow rates
• No cups, packing, or dynamic seals to leak or replace or
come in direct contact with the pumped fluid
• Low maintenance
• Reversible flow

For more information, contact Wanner Engineering or visit www.VectorPump.com

www.Hydra-Cell.com • 171
Wanner Engineering - Additional Product Lines

Industries Served and Fluids Pumped

Building & Construction
Adhesives, dyes, glues, grout, iron oxide pigments, paints, Vector Peristaltic Pump Operating
plaster, pottery, tile
Principle
Ceramic & Glass
Clay slips, dyes, enamels, glazes, grinding water, grout, quartz
paste, silicon
Chemical Processing
Abrasive mixes, acids, adhesive resins, caustic soda, detergent
paste, latex, pigments, polyester mixes, polymers
Distilleries
Alcohol, spices, spirits
Electrical
Polyester slurries for insulating wire
Food & Beverage Processing
Bentonite and carbon slurries, butter, cake dough, cake frost-
ing, caramel, chocolate, cream, egg yolks with whites, fats,
flavorings, fruit juices, gelatins, ice cream, jams and preserves,
milk, mustard, potato waste, syrups, tomato sauce, water and
salt mixtures, yeast solution, yogurt
Marine
Sewage, wastewater, solid waste
Meat Processing
Acids, animal and waste blood, hair and bone mixtures
Peristaltic pumps work by compressing and relaxing a hose
Medical, Pharmaceutical & Cosmetics positioned between a rotating device and a circular pump
Face creams, latex, lotions, plasma, protein solutions, housing.Vector 2000 Series pumps use rotating rollers that
shampoo, vaccines,Vaseline provide the same “push” with far less hose wear.
Mining, Tunneling & Quarrying The peristaltic method employed in Vector pumps can create
Coal, copper and platinum slurries 100% compression at all times. As a result, there is virtually
no slipping. Metering is highly accurate. Up to 29-1/2 feet of
Photographic
suction lift is produced.
Acids, diluents, thinners
Despite this powerful pumping action,Vector pumps will not
Pulp & Paper cause frothing or delicate emulsions to break up. Since fluids
Abrasive, fibrous fluids, aluminum sulfate, boiler wastewater, travel through a single hose, they never come into contact with
caustic soda (lye), cold seal, dyes, hydrochloric acid, inks, moving valves, springs, or seals. This makes Vector pumps ideal
pre-paint coatings, sulfuric acid for handling abrasive, shear-sensitive, or corrosive fluids. Dyes,
thick fluids, and solids up to 3-1/2 inches (90 mm) are also
Tanneries
readily pumped.
Acids, dyes, ferrous sulfate, waste fluids with solids
Textile Manufacturing
Acids, adhesives, bleach, dyes, sizing
Water & Wastewater Treatment
Acids, activated carbon, aluminum sulfate, caustic soda (lye),
ferrous chloride, flocculants, foam inhibitors, lime slurries,
solid waste

172 • www.Hydra-Cell.com
Wanner Engineering - Additional Product Lines

Superior Roller Design

Fluid positioned ahead of the rollers gets pushed forward as the rollers
rotate inside of the case.

Vector uses an evolutionary roller mechanism instead of a

rigid shoe to push fluids through its hose. This ensures longer
working life with less downtime for maintenance.
The rollers generate less friction than shoes, extending hose
life and reducing downtime.

Meanwhile, the portion of the hose just behind the rollers rebounds to
create a vacuum.

The vacuum draws fluid into the pumping hose, which is then pushed
forward by the rollers.

www.Hydra-Cell.com • 173
Hydra-Cell® Limited Warranty
Wanner Engineering, Inc. (WEI) warrants that, for a period of Any descriptions of the equipment drawings, specifications,
one year from the date of delivery, equipment manufactured and any samples, models, bulletins, or similar material, used
by WEI shall be free of defects in materials and workmanship in connection with this sale are for the sole purpose of
under normal use and service, and provided the equipment identifying the equipment and are not to be construed as an
is installed, operated and maintained in accordance with express warranty that the equipment will conform to such
instructions supplied by WEI. description. Any field advisory or installation support is
advisory only.
This limited warranty is WEI’s sole and exclusive
warranty. The foregoing warranties are in lieu of all other
warranties.
If a defect in WEI’s equipment appears within one (1) year
from the date of delivery, and Purchaser has given written Whether oral, written, express, implied or
notice of such defect within thirty (30) days from the statutory, implied warranties of merchantability
discovery thereof, WEI will repair or replace the defective and fitness for a particular purpose will not apply.
part, at its option.
WEI’s warranty obligations and purchaser’s
WEI requires the return to a designated WEI location of the remedies thereunder are solely and exclusively as
defective part, transportation prepaid, to establish Purchaser’s stated herein.
claim. A return goods authorization must be received prior to
The purchaser’s sole and exclusive remedy, whether based
the return of the defective part. No allowance will be made for
upon warranty, contract or tort, including negligence, will be to
repairs undertaken without WEI’s written consent or approval.
proceed under this warranty. All liability of WEI shall terminate
This limited warranty does not cover normal wear, or wear one (1) year from the date of delivery of the equipment.
caused by or related to abrasion, corrosion, abuse, negligence,
accident, faulty installation, or tampering which impairs normal
operation of the equipment. This limited warranty applies
only to equipment manufactured by WEI. Warranties, if any, on
equipment manufactured by others including but not limited to
electric motors (if applicable), are assigned to the purchaser by
WEI (without recourse) at time of delivery.

174 • www.Hydra-Cell.com
Hydra-Cell® Worldwide Sales and Service

Hydra-Cell pumps are sold and serviced worldwide by a World Headquarters & Manufacturing
comprehensive network of factory-trained pump distributors.
Minneapolis, Minnesota, USA
As specialists in pump technologies, our distributor
organizations offer you a vital local resource for technical
expertise, product training, sales and service. Business Units
Wichita Falls, Texas, USA
Hydra-Cell distributors are located in more than 70 countries
worldwide. In North America specifically, there are more Hampshire, United Kingdom
than 100 Hydra-Cell distributor locations to provide local Kowloon, Hong Kong
availability for every major commercial, institutional, industrial,
Shanghai, China
and municipal marketplace.
São Paulo, Brazil

Contact us for the name and location of the authorized Hydra-Cell distributor
nearest you:
Algeria Colombia Hungary Mexico Qatar Thailand
Argentina Costa Rica India Mongolia Romania Tunisia
Australia Czech Republic Indonesia Morocco Russia Turkey
Austria Denmark Ireland Netherlands Saudi Arabia Ukraine
Belarus Ecuador Israel New Zealand Singapore United Arab
Belgium Egypt Italy Norway Slovakia Emirates
Bolivia Estonia Japan Oman South Africa United Kingdom
Brazil Finland Kazakhstan Panama South Korea United States
Bulgaria France Kuwait Peru Spain Uruguay
Canada Germany Latvia Poland Sweden Venezuela
Chile Greece Lithuania Portugal Switzerland Viet-Nam
China Hong Kong Malaysia Puerto Rico Taiwan Yemen

www.Hydra-Cell.com • 175
 l e s s P u m p s
Sea l -

World Headquarters & Manufacturing

Wanner Engineering, Inc.
1204 Chestnut Avenue,
Minneapolis, MN 55403 USA
Phone: 612-332-5681 • Fax: 612-332-6937
Toll-Free Fax (USA): 800-332-6812
Email: [email protected]
www.Hydra-Cell.com

Regional Office
207 US Highway 281
Wichita Falls, TX 76310 USA
Phone: 940-322-7111
Toll-Free: 800-234-1384
Email: [email protected]
www.Hydra-Cell.com

Latin American Office

R. Álvaro Anes, 150 Bairro Campestre
Santo André/São Paulo, Brazil - CEP 09070-030
Phone: +55 (11) 4081-7098
Email: [email protected]
www.Hydra-Cell.com

Wanner International, Ltd.

Hampshire - United Kingdom
Phone: +44 (0) 1252 816847
Email: [email protected]
www.Hydra-Cell.eu

Wanner Pumps Ltd.

Wanner Pumps, Ltd.
Kowloon - Hong Kong
Phone: +852 3428 6534
Email: [email protected]
www.WannerPumps.com
Wanner Pumps Ltd.
Shanghai - China
Phone: +86-21-6876 3700
Email: [email protected]
www.WannerPumps.com

Wanner Pumps Ltd.

Printed in USA ©Wanner Engineering, Inc. HCSP MC-MT 08.16 Rev B