USER'S MANUAL

MODEL：
SAFETY CAUTION！

On the process of welding or cutting, there will be possibility of injury. Please take
protection into consideration during operation. For more details please review the
Operator Safety Guide, which complies with the preventive requirements of the
manufacturer

Electric shock——may lead to death ！！

· Set the earth fitting according to applying standard.
· It is forbidden to touch the electric parts and electrode when the skin is bare, wearing
wet gloves or clothes.
· Make sure you are insulated from the ground and the workshop.
· Make sure you are in safe position.

Gas——may be harmful to health!

·Keep your head out of the gas.
·When operating with arc welding, air extractor should be used to avoid breathing
gas.

Arc radiation——harmful to your eyes and burn your skin.

·Use suitable helmet and light filter, wear protective garment to protect eyes and
body. ·Use suitable helmet or curtain to protect looker-on. Fire
·Welding spark may cause fire, make sure there is no tinder stuff around the welding
area.

Noise——extreme noise will be harmful to hearing .

·Use ear protector or others means to protect ear.
·Warn that noise is harmful to hearing if there is looker-on around.

Malfunction——when trouble happens, contact the professionals

·If trouble happens during installation and operation, please follow this manual
instruction to check up.
·If you fail to fully understand the manual, or fail to solve the problem with the
instruction, you should contact the suppliers or our service center for professional
help.
 CAUTION！

Creepage-protecting switch should be added when you are using the

machine！！！

ABOUT THE MACHINE

The welding machines are rectifiers adopting the most advanced inverter technology,
which can apply in plasma cutting system of using pressing air.
The development of inverter gas-shielded welding equipment benefits from the
development of the inverter power supply theory and components. Inverter current firstly
commutates the working voltage of 50/60 HZ TO Direct Current. (DC). Then inverter gas-
shielded welding power source utilizes high-power component IGBT to transfer 50/60HZ
frequency, then reduces the voltage and commutates, and exports high-power voltage via
PWM technology, resulting in the great reduce of the main transformer’s weight and volume
and the efficiency increasing by 30%. Arc initiation system adopts HF surging theory. It is
easy for arc initiation and have function for early feeding air and shutting air and its
characteristics are arc stable, reliable, portable, power saving and no electromagnetic
noise ,high speed of cutting, the glabrous shear-out and without polish.
Plasma Cutting Machine series can product the stronger, the more concentrated and the
more stable arc. The arc is pressed fiercely by the quickly flowing air and the temperature
can be up to 10000-15000 centigrade degree. That forms the electrolyte estate and then form
strong plasma arc. It has the functions of arc initiation current, arc stop current, welding
current, basic value current, current ascending time, current descending time, gas delay
time, continuous adjustment. What’s more, pulse frequency and pulse duty can also be
adjusted independently. It has the characteristics of automatic control of arc initiation, arc
stop and stable arc, which make the best result for shape and inner quality of the welding
surface. Its exclusive design is especially suitable for bicycle industry.
Compared with the others cutting machine ,the cutting machine series are using the
advanced electron circuit to supply the quick power and control it .Moreover, they have top-
ranking cutting operation and the extremely high transfer efficiency .
The welding machine series can easily design into different cutting power, and the
output current is constant and adjustable as well as excellent operation performance. In
common situation its transfer efficiency is above 85%.
The machine is used widely, it is easier to design into welding machine with different
dynamic characteristics. And it can weld stainless steel, carbon steel, copper and other color
metal, and also can be used for traditional electric welding.
Thanks for purchasing our products and hope for your precious advice. We will be
dedicated to produce the best products and offer the best service.
 CAUTION！

The machine is mainly used in industry. It will produce radio wave, so the worker should make

fully preparation for protection.

PARAMETERS
INSTALLATION
The plasma cutter is equipped with power voltage compensation equipment. When
power voltage fluctuation between±15% of rated voltage, it still can work normally.
When the machine is used with long cables, in order to prevent voltage from going
down, bigger section cable is suggested. If cable is too long, it may affect the performance
of the power system. So we suggest you use cables of configured length..
1.Make sure the intake of the machine not blocked or covered to avoid the malfunction of
system.

2.Use cable (section not less than 6mm) to connect the housing and the ground. The way is
from the connecting screw in the back of the power source, or make sure ground firmly.

For absolute safety, both ways can be used.

3.Use pressure-resisting air pipe to connect the air intake and compressed air source, and
use hoop and other way to tighten the joint. Air source should supply suitable pressure,
flow and be dry. If your air source does not meet the above requirements, you should
consider using sole compressor of the right power and air-decompressing filter, in order to
supply suitable pressure and eliminate the impurity and moisture in the air.
4.Install the air-electricity system plug to the socket in the panel and fix it clockwise. Air
plug of the cutting torch and arc-keeping cable(forCUT80/100/160) should be connected

to relevant socket, and fix the screw.

CUT80/100/160 INSTALLATION
5.Put the loop cable plug to the fastening socket, and tighten clockwise, another

terminal holds the work piece.

6.According to input voltage grade, connect power

cable with power supply box of relevant voltage
grade. Make sure there is no mistake and make sure
the voltage is different among permission range.
7.Connect the cable as the picture shows.
You can start cutting.
INSTALLATION

Input cable connection (enclose installing diagram)

1. Every machine has been disposed a power cable which must be connected to
coordinated voltage class in compliance according to input voltage of cutting
machine .If cutting machine whose power voltage is 220v is connected wrong to AC
380v ,that will cause components of inter-machine are burned up .
2. Make sure power cable is connected to power switch reliably and prevent from
oxidizing .
Make sure power voltage is inside the waved range .

Output cable connection

1. Make sure tube of pressed air is connected to copper connector by high pressure rubber
tube firmly .
2. Make sure copper screw of another end of torch is connected to electrify integration
terminal then tighten them clockwise relation (prevent from leaking gas) .Mobile plug of
another end of grounding cable pincer is connected to positive terminal of front panel
then tighten it .
3. Make sure air plug of torch is connected to switch connector of panel (If it is arc-
supporting cutter ,arc-supporting cable of torch is connected to terminal of arc-
supporting .)

CUT60 INSTALLATION

INSTALLATION
 Air

regulator installation and operation

1. Firmly tight and seal the copper air hole at IN and OUT terminal . by high pressure
rubber tube firmly .
2. Tight and seal the meter with meter face rubber tube.
3. Fix the connecting shelf with screw as the regulator position.
4. Get down the plastic screw and fix the regulator on the shelf.
5. Turn on the air valve, turn up the pressure adjusting knob, Turn the pressure to rated
volume(meter inside shows KG), and then put down the knob.(+ means increasing
pressure, -- means decreasing pressure.)
Regulator installation
6. Scale of the meter is as follow.The volume in the picture is 6
kg.
7. If the water in the gas filtering bottle is too much, please turn on
the water valve to let the water go out.
OPERATION
1. Open the power switch of front panel, make the power switch is in “on” position .At

this time indicator of power switch is on .The screen will show the current volume .

2. Adjust the gas pressure to be adequate to machine , open the valve of pressed air .

3. Press the control knob of torch, electromagnetic valve is starting ,sound of HF arc-

striking can be heard and burner of torch should flow out gas (Burner of arc-

supporting cutter should spurt fire )

4. It is 1mm from copper tip to work piece (it is further if it is arc-supporting

cutter),press knob of torch and burn and strike arc ,sparks of HF arc-striking will

diminished immediately .Welding machine can begin to cut .

CUT 60 Control panel: CUT 80/100 Control panel:

 CUT 160 Control panel：

NOTICE：
In order to let Plasma cutting machine to reach its best capacity and result, current
and air pressure must be matched well. So when the current is set, the pressure and
flow must be adjusted suitably. If the air flow is too big and cooling effect is too
strong, it will cause arc pause, and if the air flow is too small, the nozzle and
electrode will be too hot and burnt out.
NOTES OR PREVENTIVE MEASURES

1、Environment
1） The machine can be performed in environment where conditions are dry
with a dampness lever of max 90%.
2） Ambient temperature is between -10 to 40 degrees centigrade.
3） Avoid welding in sunshine or drippings condition.
4） Do not use the machine in environment where condition is polluted with
conductive dust in the air or corrosiveness gas on the air.
5） Avoid gas welding in the environment of strong airflow.

2、Safety norms
The cutting machine has been installed protection circuit of over voltage and over
current and over heat. When voltage and output current and temperature of machine are
exceeding the rate standard, welding machine will stop working automatically. Because
that will be damage to welding machine, user must pay attention to the following notice.
1） The working area is adequately ventilated！
The cutting machine is powerful machine, when it is being operated, it is generated by
high currents, and natural wind will not satisfy machine cool demands. So there is a fan
in inter-machine to cool down machine. Make sure the intake is not in block or covered,
it is 0.3 meter from welding machine to objects of environment. User should make sure
the working area is adequately ventilated. It is important for the performance and the
longevity of the machine.
2） Do not over load！
The operator should remember to watch the max duty current (Response to the selected
duty cycle).
Keep welding current is not exceed max duty cycle current.
Over-load current will damage and burn up machine.
3） No over voltage！
Power voltage can be found in diagram of main technical data. Automatic compensation
circuit of voltage will assure that welding current kept in allowable arrangement. If
power voltage is exceeding allowance arrangement limited, it will damage the
components of machine. The operator should understand the situation and take
preventive measures.
4） There is a grounding screw behind welding machine, with grounding
marker on it Mantle must be grounded reliable with cable which section is over
6 square millimeter in order to prevent from static electricity and leaking.
5） If welding time is exceeded duty cycle limited, welding machine will stop
working for protection. If the machine is overheated, temperature control
switch is on “ON’’ position and the indicator light is red. In this situation, you
don’t have to pull the plug, in order to let the fan cool the machine. When the
indicator light is off, and the temperature goes down to the standard range, so it
can weld again.
QUESTIONS IS BE RUN INTO DURIGN WELDING
Fittings, welding materials, environment factor, supply powers maybe have something to
do with welding. User must try to improve the level of welding environment.

A、 Cutting surface is rough, poor cutting result

The machine may be not well operated. You can check it as follow:
1. Make sure the compressed air supply has enough pressure which is not less than
0.3MPa
（3Kg/cm2）, and its range is±0.05Mpa.
2. Electrode and nozzle are not matched with current. Check as follow:
Current 10-30A 30-40A 60-100A 100-120A

Nozzle φ1.0mm φ1.2mm φ1.3mm φ1.4mm

B、Arc-striking is difficult and easy to pause:

1. Make sure quality of tungsten electrode is high.
2. Cutting current is too small and air flow is too big. And if cooling effect is too
strong, it will lead to arc pause.
3. Power net voltage is low and input cable is too long.
C、Output current is not up to the rated value：
When power voltage departs from the rated value, it will make the output current not
matched with rated value; When voltage is lower than rated value, the max output may be
also lower than rated value.
D、 Current is not stabilizing when machine is been
operating： It has something to do with factors as following :
1. Electric wire net voltage has been changed .
2. There is harmful interference from electric wire net or other equipment .
E、Electrode or nozzle burnt often:
1. Current is too big or nozzle is too small.
2. Air pressure is low and cooling effect is weak and nozzle is too hot.
F、Arc can not cut into the steel plate fully, or too much spatter.
1. Maybe the machine capacity can not meet the demand of that thickness, please use
bigger machine.
2. Electrode or nozzle is burnt, please change it.

For normal operation you should cut from the edge of the work piece, in this
way you can protect the torch from damage by spatter conglutination.
MAINTENANCE

CAUTION：
Before maintenance and checking, power must be turned off, and
before opening the housing, make sure the power plug is pulled
off..
1、 Remove dust by dry and clean compressed air regularly, if welding machine is
operating in environment where is polluted with smokes and pollution air, the machine
need removing dust everyday.
2、 Pressure of compressed air must be inside the reasonable arrangement in order to
prevent damaging to small components of inter-machine.
3、 Check inter circuit of welding machine regularly and make sure the cable circuit is
connected correctly and connectors are connected tightly (especially insert connector
and components). If scale and loose are found, please give a good polish to them, then
connect them again tightly.
4、 Avoid water and steam enter into inter-machine, if they enter into machine, please dry
inter-machine then check insulation of machine.
5、 If welding machine will not be operated long time, it must be put into packing box
And store in dry environment.
6、 When wire machine operates for every 300 hours, the electric carbon brush and
armature rectifier should be polished, the reducer should be cleaned, and lubricator
should be added to the turbo and bearing.

BEFORE CHECKING

WARNING
Blind experiment and careless repair may lead to more problem of the machine that will
make formal check and repair more difficult. When the machine is electrified, the naked
parts contain life-threatening voltage. Any direct and indirect touch will cause electric
shock, and severe electric shock will lead to death.

Notice: In the period of guarantee maintenance, if user makes wrong check and repair
for the induction power without our permission, the free maintenance guarantee offered by
the supplier will be invalid.

CHECK FAULT
Notes: If user wants to operate machine as following, the operator must be a
personnel in a specific field of electricity and safety and hold the relevant certificate that
proves their ability and knowledge. Before maintenance, contacting with our company for
authorization is suggested.

Faults Resolvable methods

1、 Make sure air switch is on.

Meter can not display.
2、 Power source of input cable has electricity.
Fan can not run
3、 Make sure power source not lack of phase.

Meter is normal,
Fan is normal 1、 Check if cable is loosen.
Cutting gun switch can not 2、 Control wire of gun broken or switch broken.
work 3、 Control circuit is broken.（Contact factory）

1、 High-pressure device is broken.

2、 IGBT is broken.
Abnormal indicator is lit. 3、 Rectifier broken.
Meter is normal, 4、 Control board is broken.
Fan is normal 5、 Feeding circuit broken(abnormal indicator lit),
contact factory.

Meter is normal,
Fan is normal,
1、 Arcing part has problem.
Electromagnetic valve is 2、 Electricity-releasing nozzle is too far away.
abnormal, 3、 High-pressure device is broken. 4、Relay is
No arc output broken.
Abnormal indicator is not 5、Control circuit broken.
lit

1、 Air switch quality is poor.

Air switch can not close 2、 Three phase rectifying bridge is broken.
3、 Check if any short circuit inside.
If after checking and adjustment it still can not work normally, please contact the local
distributor or our service center.