Process Water Tank (LCP703-TK-001)
Process Water Tank (LCP703-TK-001)
PROJECT ENGINEER
DESIGN ENGINEER
AIC STEEL
(NAME AND ADDRESS) Customer:
Customer Name
Job Number:
Number
Date: 09-28-2022 Rev.: A
Comments
Comments
Shell
Joint efficiency for all shell courses = 100%. X-rays are required. Quantity of x-rays
shall be per 8.1.2.
Roof
Roof is single lap welded
Internal pressure does not exceed corroded weight of roof. Appendix F calculations not
required.
Wind
Per 5.2.1 (k)(1)(a), wind loads are based on ASCE 7-05.
Seismic
Tank is self-anchored. If the tank is resting on concrete, uniform support of the
shell shall be provided by using fiberboard or some other method specified in E.7.1.
Tank is stable against sliding.
Anchor Bolt and Anchor Chair
Tank is not anchored
(NAME AND ADDRESS) Customer:
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Job Number:
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Date: 09-28-2022 Rev.: A
Design Data
Tank Diameter .......................................... 12,500 mm (Inside)
Page 1 of 41
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Internal Pressure (Design).............................. Atmospheric
(Operating).............................. Atmospheric
Combination Factor.............................. 0.40
Corrosion Allowance:
Bottom ............................................. 1.5000 mm
Annular Ring ....................................... 1.5000 mm
Shell Courses 1 - 3 ................................ 1.5000 mm
Courses 4 - 6 ................................ 1.5000 mm
Courses 7 - 8 ................................ 1.5000 mm
Roof ............................................... 1.5000 mm
Total for web
Total for each flange
Compression Ring ................................... 1.5000 mm
Page 2 of 41
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Date: 09-28-2022 Rev.: A
Summary
Total Weight of Tank: 58,630 kg
Total Operating Weight: 2,330,431 kg
Total Testing Weight: 1,847,450 kg
Bottom
Shell
Shell Course 01: 10.0000 mm (T316L SS) PL x 1980.0000 mm wide (weight: 6,285 kg)
Shell Course 02: 10.0000 mm (T316L SS) PL x 1980.0000 mm wide (weight: 6,285 kg)
Shell Course 03: 8.0000 mm (T316L SS) PL x 1980.0000 mm wide (weight: 5,028 kg)
Shell Course 04: 8.0000 mm (T316L SS) PL x 1980.0000 mm wide (weight: 5,028 kg)
Shell Course 05: 8.0000 mm (T316L SS) PL x 1980.0000 mm wide (weight: 5,028 kg)
Shell Course 06: 8.0000 mm (T316L SS) PL x 1980.0000 mm wide (weight: 5,028 kg)
Shell Course 07: 8.0000 mm (T316L SS) PL x 1810.0000 mm wide (weight: 4,597 kg)
Shell Course 08: 8.0000 mm (T316L SS) PL x 1800.0000 mm wide (weight: 4,571 kg)
Compression Ring
Page 3 of 41
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Date: 09-28-2022 Rev.: A
Bottom Design
Annular Plate
Material Grade: T316L SS
Thickness (tb): 8.0000 mm
Corrosion Allowance (CA): 1.5000 mm
Page 4 of 41
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Annular ring width: 1000.0000 mm
Minimum thickness + corrosion allowance = 0.0000 + 1.5000 = 6.3000 mm
Page 5 of 41
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Shell Design
Per S.3.2
td = 4.9_(H_-_0.3)D_G + CA where
SdE Diameter (D) = 12.5000 m
Specific Gravity (G) = 1.2700
tt = 4.9_(H_-_0.3)D Joint Effiency (E) = 1.00
StE
Shell Course 01
Material Grade: T316L SS Shell Height: 1.9800 m
H = 14.5900 m
(4.9)(14.5900_-_0.3)(12.5000)(1.2700)
td = (145.0000)(1.00) + 1.5000 = 9.1661 mm
tt = (4.9)(14.5900_-_0.3)(12.5000)
(155.0000)(1.00) = 5.6469 mm
Page 6 of 41
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Shell Course 02
Material Grade: T316L SS Shell Height: 1.9800 m
H = 12.6100 m
tt = (4.9)(12.6100_-_0.3)(12.5000)
(155.0000)(1.00) = 4.8644 mm
Shell Course 03
Material Grade: T316L SS Shell Height: 1.9800 m
H = 10.6300 m
tt = (4.9)(10.6300_-_0.3)(12.5000)
(155.0000)(1.00) = 4.0820 mm
Page 7 of 41
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Shell Course 04
Material Grade: T316L SS Shell Height: 1.9800 m
H = 8.6500 m
tt = (4.9)(8.6500_-_0.3)(12.5000)
(155.0000)(1.00) = 3.2996 mm
Shell Course 05
Material Grade: T316L SS Shell Height: 1.9800 m
H = 6.6700 m
tt = (4.9)(6.6700_-_0.3)(12.5000)
(155.0000)(1.00) = 2.5172 mm
Page 8 of 41
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Shell Course 06
Material Grade: T316L SS Shell Height: 1.9800 m
H = 4.6900 m
tt = (4.9)(4.6900_-_0.3)(12.5000)
(155.0000)(1.00) = 1.7348 mm
Shell Course 07
Material Grade: T316L SS Shell Height: 1.8100 m
H = 2.7100 m
tt = (4.9)(2.7100_-_0.3)(12.5000)
(155.0000)(1.00) = 0.9523 mm
Page 9 of 41
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Shell Course 08
Material Grade: T316L SS Shell Height: 1.8000 m
H = 0.9000 m
tt = (4.9)(0.9000_-_0.3)(12.5000)
(155.0000)(1.00) = 0.2371 mm
Page 10 of 41
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Per 5.10.5.1:
tr = 2x1000D
sinø { __T__
1000E } + CA =
(2)(1000)(12.5000)
sin(9.4623) { (1,000.0000)(194000)
_2.0844_
} + 1.5000 = 17.2627 mm
For Unbalanced Snow Load: Su = 1.0 Sb = 1.0 * 0.0000 = 0.0000 kPa
Per 5.10.5.1:
tr = 2x1000D
sinø { __ U
1.33x1000E
__
} + CA =
(2)(1000)(12.5000)
sin(9.4623) { (1.33)(1,000.0000)(194000)
_ 1.1344 _
} + 1.5000 = 11.5832 mm
Page 11 of 41
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Per 5.10.5.2:
p = Greater of T or U = 2.0844 kPa
Page 12 of 41
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Compression Ring
L 100 x100 x 10 per Detail b
100 mm Vertical leg of rim angle is lap welded to the outside of the
shell with the horizontal leg turned out
Rim Angle is attached 10.0000 mm above the top of shell
Material: T316L SS
API-650_Figure_F-2
Rc = 6250.0000 mm
th = 8.0000 mm
tc = 8.0000 mm
wc = 0.6 (Rctc) = 0.6 (6250.0000 * 8.0000) = 134.1641 mm
Page 13 of 41
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Page 14 of 41
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Allowable tensile stress for compression ring per Table S-2 (fc) = 145.0000 MPa
Allowable tensile stress (f) = smaller of fs, fr, or fc = 145.0000 MPa
__83D___ ___Pr___
Per V.7.2.1, tcone = sin ø 1.7200E =
(83)(12.5000) _____2.0844_____
sin 9.4623 (1.720)(194000) = 15.7730 mm
Actual roof thickness less corrosion is less than the calculated thickness of
15.7730 per Appendix V
__125PrD²___ __(125)(2.0844)(12.5000)²__
Per V.7.2.2, Areqd = 1 f tan ø = (1)(145.0000)(tan 9.4623) = 1684.5905 mm²
__Dtc___ (12.5000)(6.5000)
Per V.7.2.3, Xcone = 13.40 sin ø = 13.40 sin 9.4623 = 297.8975 mm
Page 15 of 41
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Page 16 of 41
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Wind Calculations
Wind Velocity per ASCE 7-05 Figure 6-1 = 152 kph
Tank diameter (D) = 12.5000 m
Top shell course thickness (t) = 6.5000 mm
Exposure C
For Shell:
Centroid of shell Cs = 7.7500 m
z = Cs but not less than 4.57 m
z = 7.7500 m from bottom of tank
Per ASCE7, zg = 274.30 m
= 9.50
Kz = 2.01(7.75/274.30)^(2/9.50) = 0.949
Kd = 0.95
Kzt = 1.00
h/D = 15.50/12.50 = 1.24
qz = 0.61300KzKztKdV²/1000 =
(0.61300)(0.949)(1.00)(0.95)(45.28)²/1000 = 1.13 kPa
Cf = 0.70 +[(0.80 - 0.70)/(7.00 - 1.00)](1.24 - 1.00) = 0.7040
G = 0.85
Pw = qzGCf = (1.13)(0.85)(0.7040) = 0.6777 kPa
but not less than 0.4800 kPa
= 0.6777 kPa
For Roof:
Top of roof Cs = 16.54 m
z = Cs but not less than 4.57 m
z = 16.54 m from bottom of tank
Per ASCE7, zg = 274.30 m
= 9.50
Kz = 2.01(16.54/274.30)^(2/9.50) = 1.113
Page 17 of 41
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Kd = 0.85
Kzt = 1.00
V = 45.28 m/s
qz = 0.61300KzKztKdV²/1000 =
(0.61300)(1.113)(1.00)(0.85)(45.28)²/1000 = 1.1887 kPa
GCp = 0.90
Uw = qzGCp = (1.1887)(0.90) = 1.0699 kPa
V = 163.00 kph
H1 = 9.47t[ (t/D)³](1.72/Pwd) =
(9.47)(6.5000)[ 6.5000 / 12.5000)³](1.72/1.33) = 29.8662 m
Per 5.9.6.2: tuniform = t = 6.5000 mm
Page 18 of 41
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Date: 09-28-2022 Rev.: A
Overturning moment:
Total vertical height (H) = 15.5000 m
Overturning moment:
Total shell vertical height (H) = 15.5000 m
Bottom thickness used (tb-CA) = 8.0000 - 1.5000 but shall not exceed
bottom shell course corroded thickness of 8.5000 mm = 8.5000 mm
Bottom material yield strength (Fby) = 170.0000 MPa
G = lesser of 0.70 or product specific gravity = 0.7000
wL = 59.0000tb (FbyH) =
(59.0000)(8.5000) (170.0000 * 14.5900) = 19099.3011 N/m
Page 19 of 41
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Page 20 of 41
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Per V.8.1.1
( __D__
tsmin )
0.75
[( HDTS )( FEy )0.5 ] =
( 12.5000
6.5000 )
0.75
[( 13.5550
12.5000 )(
170.0000
194000 )0.5] = 0.0524 > 0.00680
Page 21 of 41
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Per V.8.1.2, for condition 1 where = 1.26
____________1.0E___________
=
15203( HTS
D )( __D__
tsmin )
2.5
____________(1.0)(194000)___________
12.5000
15203 ( (1.26)(13.5550)
12.5000 )( 6.5000 )2.5
= 1.8165 kPa > Ps
= 5.4834 mm tsmin
Page 22 of 41
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Per V.8.2.2.1
N² =
( 445.00D³
tsminHTS² ) =
( 445.00(12.5000)³
(6.5000)(13.5550)² )= 26.9766
Per V.8.2.3.1
H = 15.5000 m
Vl = 250PsH/1 = 250(1.1605)(15.5000)/1 = 4497.0730 N/m
Per V.8.2.3.2
37.5VlD³ (37.5)(4497.0730)(12.5000)³ = 70.7422 cm4
Ireqd = E(N²-1) = 194000(5²-1)
Per V.8.2.3.3.1
Page 23 of 41
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Date: 09-28-2022 Rev.: A
Stiffener Ring:
8.5000 100.0000 850.0000 50.0000 42500.0000 32.0736 874409.3005 708333.3333
91.5000 8.5000 777.7500 4.2500 3305.4375 -13.6764 145473.0724 4682.7031
Shell:
######## 6.5000 785.1088 -3.2500 -2551.6036 -21.1764 352073.5986 2764.2372
-------- ---------- ---------- -----------
43253.8339
2412.8588 e²A + Is = 2087736.2452 mm4
= 208.7736 cm4
Per V.8.2.3.3.2:
Astiff = Areqd - tsXshell - trXroof =
193.8394 - (6.5000)(120.7860) - (6.5000)(297.8975) = -2527.6034 mm²
Page 24 of 41
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Bottom extending inside tank per V.3.1 (Xbtm) = 16tb = (16)(6.5000) = 104.0000 mm
Chime = bottom outside projection + shell thickness = 80.0000 + 8.5000 = 88.5000 mm
Bottom chime:
6.5000 88.5000 575.2500 35.7500 20565.1875 46.1910 1227356.9840 375458.4844
Bottom (Xbtm):
6.5000 104.0000 676.0000 -60.5000 -40898.0000 -50.0590 1693992.4020 609301.3333
Shell:
######## 8.5000 1174.0543 -4.2500 -4989.7309 6.1910 44999.3648 7068.7854
-------- ---------- ---------- -----------
-25322.5434
2425.3043 e²A + Is = 3958177.3539 mm4
= 395.8177 cm4
Per V.8.2.3.3.2:
Astiff = Areqd - tsnXshell -tbtmXbtm =
193.8394 - (8.5000)(138.1240) - (6.5000)(104.0000) = -1656.2150 mm²
Page 25 of 41
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Weights
Page 26 of 41
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Seismic Calculations
E.4.5.2-c:
Ks = ______0.578_______ = __________0.578___________ = 0.5781
tanh (
3.68H
D ) tanh( (3.68)(14.5900)
12.5000 )
Per E4.5.2-a: Tc = 1.8Ks D = (1.8)(0.5781) 12.5000 = 3.6791
Page 27 of 41
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TL = 4.0000
K = 1.5
Tc TL , Per E.4.6.1-4
Ac = KSD1 ( __1__
Tc )( Rwc )
__I__
= (1.5)(0.0640)( __1__
3.6791 )( __1.50__
2.0000 )= 0.0196
However, Ac Ai
Therefore, Ac = 0.0196
Per E.6.1.1
Weights:
Ws = 416379 N
Wf = 79858 N
Wr = Roof weight + 10% of snow = 78926 N
WP = 22286369 N
Per E.6.1.2.1
Page 28 of 41
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Per E.6.1.2.1-3,
Xc =
[ 1.0 - __cosh(3.67H/D)_-_1__
3.67H/D sinh(3.67H/D) ]H =
[1.0 - (3.67/0.8568)sinh(3.67/0.8568)
____cosh(3.67/0.8568)_-_1____
](14.5900) = 11.2767 m
Per E.6.1.2.2
D/H < 1.333
Per E.6.1.2.2-3,
Xcs =
[ 1.0 - _cosh(3.67H/D)_-1.937
3.67H/D sinh(3.67H/D) ] H =
[1.0 - (3.67/0.8568)sinh(3.67/0.8568)
__cosh(3.67/0.8568)_-_1.937_
](14.5900) = 11.3647 m
Per E.6.1.5
Per E.6.2.1.1.1
Ws = 416379 N
wrs = 2009.8461 N/m
ta = 7.6661 mm
ts = 7.6661 mm
Ge = G(1.0 - 0.4Av) = 1.2700(1.0 - (0.4)(0.0000)) = 1.2700
Per E.6.2.1.1.1-2, wt = Ws/( D) + wrs = 416379/( 12.5000) + 2009.8461
= 12612.8581 N/m
Per E.6.2.1.1-1a,
wa = 99.0ta (FyHGe) =
(99.0)(7.6661) [(170.0000)(14.5900)(1.2700)] = 42595.4492 N/m
201.10HDGe = (201.10)(14.5900)(12.5000)(1.2700) = 46578.0279 N/m
therefore, wa = 42595.4492 N/m
Page 29 of 41
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_____________________10161221______________________
(12.5000)²[12612.8581(1.0 - (0.4)(0.0000)) + = 1.178
42595.4492]
Shell compression per E.6.2.2.1-2a where J > 0.785
c = [__wt1(1 + 0.4Av) + w
0.607 - 0.18667(J)
a_
2.3
- wa ] ____1____
1000t s
=
= 15.9445 MPa
Ws = 343151 N
wrs = 1633.0000 N/m
ta = 6.5000 mm
ts = 7.6661 mm
Ge = G(1.0 - 0.4Av) = 1.2700(1.0 - (0.4)(0.0000)) = 1.2700
Per E.6.2.1.1.1-2, wt = Ws/( D) + wrs = 343151/( 12.5000) + 1633.0000
= 10371.2615 N/m
Per E.6.2.1.1-1a,
wa = 99.0ta (FyHGe) =
(99.0)(6.5000) [(170.0000)(14.5900)(1.2700)] = 36116.2390 N/m
201.10HDGe = (201.10)(14.5900)(12.5000)(1.2700) = 46578.0279 N/m
therefore, wa = 36116.2390 N/m
___________Mrw___________
Per E.6.2.1.1.1-1, J = =
D²[wt(1.0 - 0.4Av) + wa]
_______________________10161221______________________ = 1.399
(12.5000)²[10371.2615(1.0 - (0.4)(0.0000)) +
36116.2390]
Page 30 of 41
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c = [__wt(1 + 0.4Av) + w _
0.607 - 0.18667(J)
a
2.3
- wa
] ____1____
1000ts =
= 25 MPa
For GHD²/t² 44
Per E.6.2.2.3-1a, Fc = 83ts/D = (83)(7.6661)/12.5000 = 51 MPa
For GHD²/t² 44
Per E.6.2.2.3-1a, Fc = 83ts/D = (83)(7.6661)/12.5000 = 51 MPa
Tc TL
Per E.7.2-4, Af = KSD1I/Tc = (1.5)(0.0640)(1.50)/3.6791 = 0.0391
Page 31 of 41
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Page 32 of 41
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Shell Course 01
Y = 14.5900 m
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_14.5900)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 0.1958 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((14.5900)-0.3)(1.270) = 1111.5834 N/mm
Page 33 of 41
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Shell Course 02
Y = 12.6100 m
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_12.6100)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 0.2301 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((12.6100)-0.3)(1.270) = 957.5641 N/mm
Page 34 of 41
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Shell Course 03
Y = 10.6300 m
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_10.6300)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 0.3447 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((10.6300)-0.3)(1.270) = 803.5449 N/mm
Page 35 of 41
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Shell Course 04
Y = 8.6500 m
[__Y__
0.75D - 0.5( 0.75D ) ]=
__Y__ 2
Per E.6.1.4-2a, Ni = 5.22AiGD²
= 45.1869 N/mm
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_8.6500)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 0.5798 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((8.6500)-0.3)(1.270) = 649.5256 N/mm
Page 36 of 41
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Shell Course 05
Y = 6.6700 m
[__Y__
0.75D - 0.5( 0.75D ) ]=
__Y__ 2
Per E.6.1.4-2a, Ni = 5.22AiGD²
= 41.6742 N/mm
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_6.6700)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 1.0176 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((6.6700)-0.3)(1.270) = 495.5064 N/mm
Page 37 of 41
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Shell Course 06
Y = 4.6900 m
[__Y__
0.75D - 0.5( 0.75D ) ]=
__Y__ 2
Per E.6.1.4-2a, Ni = 5.22AiGD²
= 34.1062 N/mm
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_4.6900)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 1.8111 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((4.6900)-0.3)(1.270) = 341.4871 N/mm
Page 38 of 41
(NAME AND ADDRESS) Customer:
Customer Name
Job Number:
Number
Date: 09-28-2022 Rev.: A
Shell Course 07
Y = 2.7100 m
[__Y__
0.75D - 0.5( 0.75D ) ]=
__Y__ 2
Per E.6.1.4-2a, Ni = 5.22AiGD²
= 22.4827 N/mm
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_2.7100)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 3.2376 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((2.7100)-0.3)(1.270) = 187.4679 N/mm
Page 39 of 41
(NAME AND ADDRESS) Customer:
Customer Name
Job Number:
Number
Date: 09-28-2022 Rev.: A
Shell Course 08
Y = 0.9000 m
[__Y__
0.75D - 0.5( 0.75D ) ]=
__Y__ 2
Per E.6.1.4-2a, Ni = 5.22AiGD²
= 8.3091 N/mm
1.85AcGD²cosh[3.68(H - Y)/D]
Per E.6.1.4-4a, Nc = cosh[3.68H/D] =
(1.85)(0.0196)(1.2700)(12.5000)²cosh[3.68(14.5900_-_0.9000)/12.5000]
cosh[(3.68)(14.5900/12.5000)]
= 5.5129 N/mm
Nh = 4.90D(Y-0.3)G = (4.90)(12.5000)((0.9000)-0.3)(1.270) = 46.6725 N/mm
Page 40 of 41
(NAME AND ADDRESS) Customer:
Customer Name
Job Number:
Number
Date: 09-28-2022 Rev.: A
Foundation Loads
Page 41 of 41