01 - MS.50089 - Abs-Pc Abs
01 - MS.50089 - Abs-Pc Abs
TMD
PURPOSE OF THE STANDARD
Code
To define the characteristics of the alloys of Polycarbonate/ABS (Acrylonitrile-Butadiene-Styrene) ,
reinforced or not, and alloys of Polycarbonate/AES (Acrylonitrile-Ethylene-Styrene).
9
08
D
50
Annex 1 lists commercial denominations of alloy of Polycarbonate/ABS and Polycarbonate/AES by
S.
Ch.
molding and extrusion used in Fiat Auto for the redaction of this standard according to different
M
classes.
Such materials, unless otherwise specified on drawing, are not binding, even if they shall be
ed
considered by the Supplier as preferential.
Revision
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on
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of
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Ch. Date Description
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F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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2016 A 100.350 AS U.
N
AR
ANY PRINTED COPY IS TO BE DEEMED AS UNCHECKED; THEREFORE THE UPDATED COPY MUST BE CHECKED IN THE APPROPRIATE WEB SITE
1
GENERALITÀ
The thermoplastics resins mentioned in this Standard consist of an alloy of polycarbonate (PC)
and acrylonitrile butadiene styrene (ABS),or acrylonitrile, ethylene styrene (AES). These
polymers are amorphous with good toughness at low-temperature.
The characteristics change in function of the ratio between PC and ABS/AES.
The polycarbonate lends higher thermal properties and resi stance to crash but it decreases
the resi stance to hydrocarbons,greases and mineral fluids.
9
These alloys can be molded easily and the obtained parts (with the exception of the ones
08
made of strengthened material such as glass fiber) show a good surface look; further
treatments are possible,such as,for instance: painting, vacuum metal sprying, hot molding,
50
chromium-painting, etc.
S.
2
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INDICATIONS ON DRAWING
ed
PCABS 100.450 L Standard 55231/01
iz
dove PCABS : alloy of polycarbonate ABS
on
105 : distortion temperature under load (f 18.5 daN/cm2)
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450 : IZOD resilience at environmental temperature by 10
L : Stabilization to light (Standard 55210/01 shows the complete listo f the
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specific suffixes of every additional requirement)
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3
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F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
CLASSIFICAZTION / USE
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The table below contains the FIAT ‘‘FIAT Denominations’’, the corresponding ‘‘ISO’’ and some
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
DENOMINATION
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WITHOUT PRIOR WRITTEN CONSENT BY FCA Italy S.P.A.
EXAMPLE OF APPLICATIONAZIONE
no
FIAT ISO
– Air vent outlets
is
PC ABS 95.350
Th
PCABS
– Air vent outlets
IN
– Foamed inserts
PC ABS 110.80 PCABSGF10 – Elements with complex geometry and submitted to high
thermal stresses
PC ABS 115.70 PC ABSGF20 – Foamed inserts
4
MARKING OF THE MATERIAL FOR RECYCLING
If not indicated otherwisw on drawing,marking shall be carried out directly when
molding,making use of the ISO Denominations indicated in the table in § 3, according to what
required in Standard 07416.
5
PROPERTIES
9
With the exception of fluidity and charge content (measured by granules, the characteristics
08
indicated in the table below are measured making use of injection-molded samples,in the
optimal conditions of transformation (defined with the Manufactures) at least for 24 h a 23 2
50
C with relative humidity of 50%. The measurements of mechanical characteristcs also on
S.
samples obtained from manufactured products can result NOT conforming to the indicated
values because affected by the component molding conditions and by the sampling zones; in
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particular, for the Vicat Degree, values up to 2 C against the nominal values are acceptable.
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Only as concerns the fluidity on manufactured article values up to 30% against what
indicated are still acceptable.
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The indicated values refer to natural material.
The highlighted characteristics (in bold) are significante (among these, pafter agreement
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between the parties, qthe ones requie for the supplì certification shall be defined) tall the other
characteristics are indicative and not binding.
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For mechanical and thermal properties, the values indicated are to be considered as the
minimum acceptable.
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F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
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CONFIDENTIAL
:
G
IN
N
AR
W
UNIT OF
PCABS 95.350
PROPERTIES MEASUR TEST MODALITIES
genaral uses
E
Density g/cm3 1.08 1.12 ISO 1183/A
PHYSICAL
9
MPa 45
Tensile Max Load
08
ISO 527
(speed 50 mm/min) Elongation at
% 40
50
Break
at 30 C 2500
S.
at 23 C 1900
M
Flexural Modulus
at 80 C 1500
(speed 2 mm/min)
ed
MECHANICAL
at 100 C 1300
at 120 C
iz
500 ISO 178
MPa
on
at 30 C 90
at 23 C 70
rm
Flexural Strength
at 80 C 40
(speed 2 mm/min)
ha
at 100 C 30
at 120 C 10
of
at 23 C 35
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F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
IZOD Notched
at 0 C kJ/m2 30 ISO 180/1A
Impact Strength
pa
at 30 C 30
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
Charpy Resilience -
is
at 23 C
MECHANICAL
at 23 C 11
Resistance to Crash
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WITHOUT PRIOR WRITTEN CONSENT BY FCA Italy S.P.A.
at 30 C 12
is
C
THERMAL
ISO 306
CONFIDENTIAL
Temperature
Resistance to Light – Std. LP.7M005
REACTION TO
Weathering of Plastics Exterior stabilized (suffix L).In any case Std. MS-JP-9-5
– needs a preventive qualificaton.
Applications (SAE J2527)
Low resistance to alkali,aromatic
and chlorinated
Chemical agents – solvents,ketones,esters,methanol,h Std. LP.7M021
ydrocarbons,grease and mineral
fluids.
The crhomatic coordinates and the
Color – reflectance curve must meet the Std. LP.7M029
limts of qualified material.
Data processing code no. – 52109 –
9
MPa 45
Tensile Max Load
08
ISO 527
(speed 50 mm/min) Elongation at
% 40
50
Break
at 30 C 2500
S.
at 23 C 1900
M
Flexural Modulus
at 80 C 1500
(speed 2 mm/min)
ed
MECHANICAL
at 100 C 1300
at 120 C
iz
500 ISO 178
MPa
on
at 30 C 90
at 23 C 70
rm
Flexural Strength
at 80 C 40
(speed 2 mm/min)
ha
at 100 C 30
at 120 C 10
of
at 23 C 35
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IZOD Notched
at 0 C kJ/m2 30 ISO 180/1A
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
Impact Strength
pa
at 30 C 30
95 ISO 75/Af
(1,8 MPa)
C
THERMAL
125 / 105
:
Resistance to
Vehicle inside – drawing or by the Standard MS.90095
Combustion
N
Temperature
–
W
9
Strength at
08
MPa 45
Tensile Max Load
ISO 527
50
(speed 50 mm/min) Elongation at
% 50
Break
S.
a 30 C 2500
M
a 23 C 1900
Flexural Modulus
a 80 C 1600
ed
(speed 2 mm/min)
a 100 C 1400
iz
a 120 C 700 ISO 178
on
Mpa
a 30 C
MECHANICAL
95
rm
a 23 C 70
Flexural Strength
a 80 C 50
ha
(speed 2 mm/min)
a 100 C 40
a 120 C
of
20
a 23 C 45
rt
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
IZOD Notched
a 0 C kJ/m2 40
pa
a 30 C 30
is
Charpy Resilience -
a 23 C kJ/m2 40 ISO 179-1
IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.I
Notched
m
Resistance to Crash a 23 C 11
r
WITHOUT PRIOR WRITTEN CONSENT BY FCA Italy S.P.A.
no
130 / 115
G
Temperature
W
9
MPa 45
Tensile Max Load
08
ISO 527
(speed 50 mm/min) Elongation at
% 40
50
Break
a 30 C 2600
S.
a 23 C 2000
Flexural Modulus
M
a 80 C 1700
(speed 2 mm/min)
a 100 C
ed
1600
a 120 C 1050 ISO 178
iz
MPa
a 30 C 100
on
a 23 C 80
Flexural Strength
(speed 2 mm/min)
a 80 C
a 100 C rm 55
45
ha
a 120 C 30
of
a 23 C 45
IZOD Notched
a 0 C kJ/m2 40 ISO 180/1A
rt
Impact Strength
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
a 30 C
pa
30
Charpy Resilience -
a 23 C kJ/m2
Notched
Resistance to Crash a 23 C 13
m
no
a 30 C
(1,8 MPa)
C
THERMAL
Th
115 –
ENVIROMENTAL PART
temperature
AR
UNIT OF
PC ABS 110.80
PROPERTIES MEASUR TEST MODALITIES
Glass reinforced ( 10%)
E
Density g/cm3 1.18 1.22 ISO 1183/A
Coefficient of Linear Thermal
106/C 40 50 ISO 11359-2
PHYSICAL
Expansion
Molding shrinkage % 0.3 0.4 ISO 294-4
Melt Flow Rate
g/10 min 8 12 ISO 1133
(260C, 5kg)
9
Ash Content / Calcination residual % 8 12 ISO 3451/1
08
Strength at
MPa 55
Tensile Max Load
50
ISO 527
(speed 50 mm/min) Elongation at
% 3
S.
Break
a 30 C 3800
M
a 23 C 3300
ed
Flexural Modulus
a 80 C 2600
(speed 2 mm/min)
iz
a 100 C 2500
on
a 120 C 1600
MPa ISO 178
a 30 C
rm
MECHANICAL
140
a 23 C 95
ha
Flexural Strength
a 80 C 65
(speed 2 mm/min)
a 100 C 55
of
a 120 C 30
rt
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
a 23 C 8
pa
IZOD Notched
a 0 C
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
kJ/m2 7
Impact Strength ISO 180/1A
is
a 30 C 6
IN CASE OF DISPUTE THE ONLY VALID REFERENCE IS THE ITALIAN EDITION.I
Charpy Resilience -
m
no
Resistance to Crash a 23 C 3
due to Fall of Dart a 0 C J/mm 2 Standard 50424
is
a 30 C 1.5
Th
(1,8 MPa)
C
THERMAL
130 / 125
(1 daN / 5 daN) ( A50 / B50 )
IN
temperature
W
Expansion
Molding shrinkage % 0.2 0.3 ISO 294-4
Melt Flow Rate
g/10 min 47 ISO 1133
(260C, 5kg)
9
Residuo alla calcinazione % 18 22 Standard 50435
08
Strength at
Mpa 100
Tensile Max Load
50
ISO 527
(speed 50 mm/min) Elongation at
% 2
S.
Break
a 30 C 6000
M
a 23 C 5500
ed
Flexural Modulus
a 80 C 5000
(speed 2 mm/min)
iz
a 100 C 4800
on
a 120 C 3000
MPa ISO 178
a 30 C
rm
MECHANICAL
160
a 23 C 120
ha
Flexural Strength
a 80 C 90
(speed 2 mm/min)
a 100 C –
of
a 120 C –
rt
a 23 C
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
7
pa
IZOD Notched
a 0 C kJ/m2 6 ISO 180/1A
Impact Strength
a 30 C 6
Charpy Resilience -
m
a 23 C 2.5
a 30 C 1.5
Th
C
THERMAL
140 / 130
(1 daN / 5 daN) ( A50 / B50 )
IN
UNIT OF
PROPERTIES PC+AES 100.350 AS TEST MODALITIES
MEASURE
Density g/cm3 1,11 1,14 ISO 1183/A
PHYSICAL
9
(240°C,10kg)
08
Strength at
MPa 45
Tensile Max Load
50
ISO 527
(speed 50 mm/min) Elongation at
% 50
S.
Break
a 30 C 2100
M
Flexural Modulus a 23 C 1800
ed
(speed 2 mm/min) a 80 C 1400
iz
a 100 C 1000
MECHANICAL
on
a 30 C 80
a 23 C
rm
Flexural Strength 55
(speed 2 mm/min) a 80 C 35
ha
a 100 C 20
a 23 C 35
of
IZOD Notched
a 0 C kJ/m2 30 ISO 180/1A
Impact Strength
rt
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
a 30 C 15
pa
a 23 C
THIS DOCUMENT MUST NOT BE REPRODUCED OR CIRCULATED TO THE THIRD PARTIES
Resistance to Crash 11
is
a 30 C 11
m
(1,8 MPa)
C
THERMAL
(1 daN ) A50
Th
–
Applications (SAE J2527)
W
UNIT OF
PROPERTIES PC+ABS 100.350 AS U TEST MODALITIES
MEASURE
Density g/cm3 1,11 1,14 ISO 1183/A
PHYSICAL
9
(240°C,10kg)
08
Strength at
MPa 45
Tensile Max Load
50
ISO 527
(speed 50 mm/min) Elongation at
% 50
S.
Break
a 30 C
M
2100
Flexural Modulus a 23 C 1800
ed
(speed 2 mm/min) a 80 C 1400
iz
a 100 C 1000 ISO 178
MECHANICAL
MPa
on
a 30 C 80
a 23 C
rm
Flexural Strength 55
(speed 2 mm/min) a 80 C 35
ha
a 100 C 20
a 23 C
of
45
IZOD Notched
a 0 C kJ/m2 40 ISO 180/1A
Impact Strength
rt
a 30 C
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
30
pa
Resistance to Crash a 23 C 11
11
(1,8 MPa)
(1 daN ) A50
Th
– Std. MS-JP-9-5
AR
Test velocity :
9
4.43 m/s ( materials not filled ) corresponding to mass height 100 cm
08
3,96 m/s ( materials filled / reinforced ) corresponding to mass height 80 cm
50
To be carried out on conditioned sample for 2 h a 100 C and after reconditioning at 23 2 C at
S.
least for 24 h
The maximum continuos working temperature is given as an indication for it is affected by
M
shape,assembling restraints,etc.
ed
iz
I § "A" : REFERENCED DOCUMENTS
on
rm
07416 Recycling markings for plastic, composite and elastomer components. TFO
50424 Resistance to Crash due to Fall of Dart. TMD
ha
ISO 75 Distortion Temperature Under Load. TMD
of
ISO 178 Determination of the bending characteristics of the rigid plastic materials.
rt
F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
ISO 179-1 Determination of Charpy impact properties- Part1: Non – instrumented impact test.
pa
is
ISO 306 Determination of the VICAT softening temperature of the plastic materials.
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WITHOUT PRIOR WRITTEN CONSENT BY FCA Italy S.P.A.
no
ISO 11359-2 Determination of coefficient of linear thermal expansion and glass transition
CONFIDENTIAL
temperature.
:
G
LP.7M021 Determination of the resistance to stress-cracking -of the plastic materials. TMD
IN
SAE J2527 Performance based standard for accelerated exposure of automotive exterior
materials using a controlled irradiance xenon-arc apparatus.TMD
TMD
COVESTRO BAYBLEND T 50XF
Code
RAVAGO MABLEX 273
9
TEIJIN MULTILON T 2850R
08
PC ABS 95.350
-
LG LUPOY HR 5006A
50
STYROLUTION NOVODUR ULTRA 4255
Ch.D
S.
MAIP XILOY 04 4095
M
COVESTRO BAYBLEND T4PG
ed
SABIC CICOLOY CP8320
Revision
iz
PC ABS 95.350 CRT LOTTE INFINO WP-1041G
on
STYROLUTION NOVODUR ULTRA 4140 PG
rm
TECHNO UMG TC-25M
ha
COVESTRO BAYBLEND T 65XF
SABIC CYCOLOY XCY620S
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F THE ITALIAN EDITION IS NOT AVAILABLE OR NOT UPDATED, THE ENGLISH EDITION IS THE VALID REFERENCE.
pa
LG LUPOY HR 5007A
LOTTE INFINO WP-1069
LG LUPOY HR5007 AC
LOTTE INFINO WP-1089
CONFIDENTIAL
: