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Energypac Engineering Corporate Overview

Energypac Engineering is a Bangladeshi conglomerate comprised of 10 companies that provides end-to-end power solutions. It has corporate headquarters in Dhaka, Bangladesh and factories in Dhaka, Kolkata, India and Brescia, Italy. In the fiscal year 2018-2019, Energypac had order bookings of USD 235 million and revenue of USD 150 million. It employs over 4,500 people including engineers, officers, and technicians. Energypac designs, manufactures, and tests a wide range of power products at its facilities and sells internationally through trade operations in over 15 countries across Asia, Africa, Europe and the Middle East. The company has been providing power solutions for over 37 years and is a

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0% found this document useful (0 votes)
1K views59 pages

Energypac Engineering Corporate Overview

Energypac Engineering is a Bangladeshi conglomerate comprised of 10 companies that provides end-to-end power solutions. It has corporate headquarters in Dhaka, Bangladesh and factories in Dhaka, Kolkata, India and Brescia, Italy. In the fiscal year 2018-2019, Energypac had order bookings of USD 235 million and revenue of USD 150 million. It employs over 4,500 people including engineers, officers, and technicians. Energypac designs, manufactures, and tests a wide range of power products at its facilities and sells internationally through trade operations in over 15 countries across Asia, Africa, Europe and the Middle East. The company has been providing power solutions for over 37 years and is a

Uploaded by

jamil
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Cover
  • Awards and Recognition
  • Company Overview
  • Business Divisions
  • Introduction
  • Core Practices
  • Organizational Structure
  • International Operations
  • Production Sites
  • Design Operations
  • Market Analysis
  • Middle-East Market
  • Europe Market
  • Clients
  • Milestones
  • Production Facilities
  • Manufacturing Facilities
  • Testing Facilities
  • Business Segments
  • Electricity Transmission Portfolio
  • Engineering and Construction
  • Service Offerings
  • Products in Focus
  • Power Transformers
  • Distribution Transformers
  • Fireproof Transformers
  • Instrument Transformers
  • Disconnector & By-pass Switches
  • Busbar Trunking System
  • Circuit Breakers

Corporate Profile

Corporate Factory Address Order Bookings Revenue Manpower


Headquarter

Energy Centre, Dhaka, Bangladesh. (FY 2018-2019) (FY 2018-2019) Engineers: 245
25, Tejgaon I/A, Kolkata, India. USD 235 Million USD 150 Million Officers: 544
Dhaka, Bangladesh Brescia, Italy. BDT 20 Billion BDT 12.00 Billion Technicians: 3634
Energypac Seafood Energypac Wires & Cables

Energypac Power
Energypac Agro Generation

Techadvantage Energypac Fashions

Energypac Confidence Power


Energypac Electronics
Venture
Introduction

• Energypac Engineering is the country leader in providing end-to-end power solutions for over
three decades.

• It is a member of Energypac Group, a Bangladeshi multinational conglomerate comprised of 10


companies.

• With years of expertise, state-of-the-art manufacturing technology and testing facilities,


Energypac produces a wide range of power products for power generation, transmission,
distribution systems, infrastructure, industry unit & commercial building.
Introduction
Organizational structure

23%

Corporate Employee

Production Employee
77%

Human Resource

28% 30%
32% Executives 39% Executives
Diploma Engineers Diploma Engineers
Graduate Engineers Graduate Engineers
40% 31%

Corporate Team Production Team


International trade operations

KATHMANDU, NEPAL
YEMEN
KOLKATA, INDIA

BRESCIA, ITALY
GUANGZHOU, CHINA

LONDON, UK
HANOI, VIETNAM

ABUJA, NIGERIA
QUEZON CITY, PHILIPPINES

SOUTH AFRICA
Production sites

KOLKATA, INDIA

BRESCIA, ITALY
DHAKA, BANGLADESH
Design operations

CHENNAI, INDIA
ZAGREB, CROATIA MYSURU, INDIA
KOLKATA, INDIA

BUDAPEST, HUNGARY

OBERURSEL, GERMANY
DHAKA, BANGLADESH

BRESCIA, ITALY
MILAN, ITALY
South-Asian market
NEPAL

KOREA

INDIA

MALAYSIA

VIETNAM

PHILIPPINES
Middle-east market

YEMEN
Europe market

POLAND

ITALY
SERBIA

FRANCE
Clients
Our milestones- over 37 years

First time in Bangladesh, manufacturing 300MVA Manufactured 50MVA Power Transformer with on
2019 2010
power transformer. load tap changer for the first time in Bangladesh.

Successful short circuit type testing of


First time in Bangladesh, manufactured
2018 120MVA, 132/33kV power transformer 2007
132kV high voltage power transformer.
from CPRI.

Manufactured 50MVA Power Transformer with on


2015 Established production unit in Kolkata, India. 2005
load tap changer for the first time in Bangladesh.

Founded new production unit in Brescia, Production of 10MVA, 33kV Class Power
2014 1997
Italy. Transformer.

Manufactured Cast Resin Transformer, Busbar Trunking


2013 (BBT) system and 230kV high voltage instrument 1986 Production of Distribution Transformer.
transformer for the first time in Bangladesh.

2012 First time in Bangladesh, manufactured


1982 Inception of Energypac.
Foil type Distribution Transformer.
Production facilities
Production facilities
Manufacturing facilities
Manufacturing facilities
Manufacturing facilities
Testing facilities
Testing facilities

ISO/IEC
NABL Accredited High Voltage Testing & Calibration Laboratories.
17025:2005
Business segments
Portfolio of electricity transmission & distribution
Engineering, procurement and construction

Turnkey solutions for-


• Power generation plants.

• Transmission grids.

• Distribution networks.

• Substation for infrastructure & Utilities.

• Substation for industrial unit/ plants.

• Substation for commercial building.


Service

• Installation and commissioning

• Onsite repairs

• Repairing, retrofitting and remanufacturing at factory

• On and offsite testing

• Spare parts and consumables


Products in focus

Designed, manufactured and tested in international


standards (IEC, ANSI, BS, IS)
Power transformers

• Type Tested up to 120MVA, 132/33kV.

• Product range: Three phase up to 500MVA, 400kV

• Robust design features and low life-cycle costs.

• Energy efficient.

• IEC, IS and ANSI standard.

• Yearly production capacity 7000MVA.


Distribution transformers
Three Phase Transformer
100KVA 11/.415kV
100KVA 33/.415kV
Single Phase Transformer
200KVA 11/.415kV
5KVA 6350/240V 200KVA 33/.415kV
10KVA 6350/240V 250KVA 11/.415kV
• Type tested- 15KVA 6350/240V 1000KVA 11/.415kV
25KVA 6350/240V 2500KVA 11/.415kV
37.5KVA 6350/240V 5000KVA 33/11kV
50KVA 6350/240V 10/14 MVA 33/11kV
75KVA 6350/240V 20/28 MVA 33/11kV

• Product range: Single phase oil immersed up to 100KVA, 11kV.


• Product range: Three phase oil immersed up to 35MVA, 36kV.
• Hermetically sealed and energy efficient.
• Yearly production capacity-
 Single phase distribution transformer 70000 units.
 Three phase distribution transformer 5000 units.
Fireproof transformers

• Type Tested up to 2000KVA, 11/.415kV

• Product range up to 10MVA, 36kV.

• Windings encapsulated in epoxy resin reinforced fiber mesh under

vacuum.

• Fire Resistant & Self-Extinguishing.

• High resistance to fire ignition.

• Reduces smoke, flame speed, heat release and fire emission.

• Yearly production capacity 1200 units.


Instrument transformers

Oil immersed: Dry Type:

• Type Tested up to 36kV.


• Type Tested up to 132kV.
• Product range up to 36kV.
• Product range up to 400kV.
• Indoor and outdoor type.
• Using H class (Temperature sustainable capacity
• IEC, IS and ANSI standard.
up to 200⁰C) super enameled copper wires.
• World best Hedrich, Germany APG casting line.
• IEC, IS and ANSI standard.
• Yearly production capacity 23000 units.
• Yearly production capacity 4700 units.
Disconnector & by-pass switches

• Type Tested up to 145kV

• Product range: up to 245kV, 50kA, 3000Amp.

• HC Copper contact parts.

• Turn and twist mechanism for easy operation.

• Contacts silver plated for higher conductivity (Ag-Ag)

• Yearly production capacity 10000 units.


Busbar trunking system

• Type Tested up to 5000A.

• Product range up to 6300A.

• Replacement for cables and distribution boards at floor

level buildings

• 10 times safer than PVC cable.

• 30 times safer than PE cable.

• Lower voltage drop.

• Compact structure and no maintenance.

• Yearly production capacity 12000 meters.


Outdoor vacuum circuit breaker

• Type tested: up to 36kV, 31.5kA, 2000Amp.

• Product range up to 36kV, 31.5kA, 2500Amp.

• Very Robust spring operated mechanism.

• Three pole operation system.

• Shunt close/ trip with anti pumping feature.

• Tested according to IEC 62271-100 standard.

• Mechanical life- 10,000 times of operation.

• Yearly production capacity - 600 sets.


Automatic circuit reclosers (ACR)

• Product range: 15kV and 38kV.

• Mechanical life- 10,000 times of operation.

• Solid insulation- environmentally friendly product.

• Magnetic Actuator Mechanism, Vacuum Interrupter.

• Maintenance free during its entire lifetime.

• Compact design.

• 58 TC curves (IEC, ANSI, Recloser-Innate, User defined curves).

• Yearly production capacity 1000 units.


12kV Ring main unit (RMU)

Panel: ERM-V (Breaker): Panel: ERM-F (LBS with Fuse): Panel: ERM-C (LBS without Fuse):

• Rated current 630A and rated short time • Rated current 630A and rated short • Rated current 630A and rated short
withstand current 20kA for 3 second. time withstand current 20kA for 3 time withstand current 20kA for 3
• Three position disconnector/ earthing second. second.
switch downstream vacuum circuit • Three position switch fuse • Three position load break switch with
breaker. disconnector with upstream disconnector and earthing switch.
• Interlocking between vacuum circuit earthing switch mechanically linked • SF6 pressure indicator.
breaker & disconnector/ earthing switch. with downstream earthing switch. • Motor operation for load break switch.
• Protection relay with ring core CTs on • Motor operation for load break • Capacitive voltage indication system.
cable bushings. switch. • Yearly production capacity 100 units.
• SF6 pressure indicator. • Yearly production capacity 100 units.

• Yearly production capacity 100 units.


Control and protection panel

• Product range up to 400kV.

• Distance protection.

• Transformer differential protection and line differential protection.

• Over voltage and under voltage protection.

• Over current and earth fault protection.

• Low and high impedance type busbar protection.

• IEC, IS and ANSI standard.

• Yearly production capacity 600 units.


Indoor VCB control panel:

• Type tested up to 12kV, 31.5kA, 2500Amp

• Product range: up to 36kV, 31.5kA, 3150Amp.

• Very Robust spring operated mechanism.

• Shunt close/trip with anti pumping feature.

• Tested according to IEC 62271-100 standard.

• Mechanical life- 10,000 times of operation.

• Non directional O/C & E/F protection.

• Yearly production capacity - 2200 sets.


Low tension switchgear Motor control centers

• PCC, SDB, DB, Consumer Units & etc. • All kind of motor starting including VFD.

• Up to 6300A • Intelligent ventilation

• IEC 61439-1 & -2 & IEC 60439-1 complied • IEC 61439-1 & -2 & IEC 60439-1 complied

• Licensed assembler on ABB type tested panel. • Type 2 or Type 1 coordination

• Custom design for higher rating. • Large verity of control

• Robust construction. • On demand configuration

• Change & manual over switch. • Long functional life

• Yearly production capacity 2200 units. • Yearly production capacity 500 units.
Power factor Remote tap change
improvement panel cubical (RTCC) panel
• Product range: up to 2400kVAR • Programmable device to control the output of

• Maintain high power factor consistency transformer by changing tap position.

• Intelligent ventilation. • Tap position Indication.

• IEC 60831-1 & -2 complied. • Visibility of voltage of different Tap Position.

• Tailor made design. • Tap position changing by both automatic and

• High life expectancy. manually through Automatic voltage regulator.

• Harmonic management by filter or reactor. • Yearly production capacity 300 units

• Wide range of advanced controller.

• Yearly production capacity 1500 units.


12kV Load break switch (LBS)

Gas Insulated LBS (SF6 ): Air Insulated LBS:

• Mechanical & Electrical Operation. • Robust design with trouble free mechanism.

• Robust design with trouble free mechanism. • Available in both Indoor/Outdoor version and extensible.

• Maintenance free mechanism. • Manual operation with HRC fuse protection.

• Separate HT / LT Compartments. • No arc chute hence minimal maintenance.

• Compact design with aesthetic look. • Compact design with aesthetic look

• Yearly production capacity 250 units. • Yearly production capacity 250 units.
Metering panel

• Visibility of current, voltage, frequency, power factor and all

electrical power & energy related data.

• Robust.

• Accommodate all kinds of meters.

• Maintenance so easy and comfortable.

• Visibility of maximum demand, incoming power, outgoing etc.

• Yearly product capacity = 500 unit.


Gas insulated switchgear

• Production: 36kV, 31.5kA, 1250Amp. and 2500Amp.

• Robust mechanism based on European design.

• Three pole operation system.

• Fully motor driven spring operated mechanism for all range.

• Three position disconnector based operating system.

• Interlocking between vacuum circuit breaker and disconnector / earthing switch.

• SF6 pressure indicator.

• Auto low pressure tripping system.


Other switchgear & control products

AC-DC Distribution board: Marshalling kiosk & Junction box:

• Product range: up to 1000 Amps • Product range: from 33kV up to 400kV.

• Compartmentalized or modular type and • Junction panel between CRP & switchyard.

non-modular type. • Some testing of CT&PT or indoor equipment

• Design can be modified based on customer’s can be done or MK without interrupting the

requirement . system.

• Both Indoor & Outdoor type. • Yearly production capacity 600 units.

• Yearly production capacity 1300 units.


Rectifier

• Product range: from 24VDC to 230VDC.

• Fully automatic & solid control

• Auto/ manual operation

• LED indication for all model of operation

• Maximum protection provided

• Yearly production capacity 120 units.


Automatic voltage regulator

• Product range: from 230V to 12kV AC.

• Fully automatic

• Auto/ manual operation

• Maximum protection provided

• Wave from distortion nil (0%)

• Yearly production capacity 250 units


Step voltage regulator

• Product range: up to 12kV

• Fully automatic

• Auto/ manual operation

• Sealed tank construction

• Both single phase & three phase system

• Yearly production capacity 250 units


Variac

• Voltage rating 230V AC TO 460V AC

• Oil cooled type up to 2000 Amps

• Air cooled type up to 28 Amps

• High grade raw materials

• High efficiency and long life and low maintenance

• Linear output voltage

• Yearly production 1200 units


Low voltage components

• MCB

• MCCB

• ACB

• Magnetic contactor

• Thermal overload relay

• Manual motor starter (MMS)

• Multifunctional meter

• Capacitor bank
Project in focus
Project management methodology
Project execution methodology
400kV AIS switchyard

Design, supply, erection, testing &


commissioning.

Completed

Owner: Summit Bibiyana II Power Company


Limited.

Location: Bibiyana Sherpur, Sylhet,


Bangladesh
132/33kV Substation

Design, Supply, Erection, Testing &


Commissioning.

Completed

Owner: Nepal Electricity Authority

Location: Mirchiya – Katari, Nepal.


132/11kV Substation

Design, Supply, Erection, Testing &


Commissioning.

Completed

Owner: United Jamalpur Power Limited


(115 MW)

Location: Jamalpur, Bangladesh.


132/11kV substation

Design, Supply, Erection, Testing &


Commissioning.

Completed

Owner: Power Grid Company of Bangladesh


Limited.

Location: Ruppur, Ishwardi, Pabna,


Bangladesh.
Type Testing Authorities
ISO Certificates

Common questions

Powered by AI

Energypac Engineering ensures energy efficiency and low life-cycle costs in their power transformers by incorporating robust design features and complying with international standards such as IEC, ANSI, and BS. The transformers are manufactured with state-of-the-art technology, which includes super enameled copper wires and hermetically sealed designs for oil-immersed models. Innovative production techniques, such as encapsulating windings in epoxy resin reinforced fiber mesh, contribute to their energy efficiency by providing high resistance to fire ignition, reducing smoke, flame speed, and heat release .

Energypac ensures compliance with international standards through various strategies, such as adhering to standards like IEC, ANSI, BS, and IS in the design and manufacturing processes of their products. They also perform type testing and short circuit testing to validate their products' compatibility and performance with these standards. Additionally, Energypac invests in NABL-accredited high voltage testing and calibration laboratories, which further underscores their commitment to quality and standard compliance in global markets .

Energypac Engineering's geographic expansion strategy across different continents involves establishing production facilities and design operations in strategic locations worldwide. In Europe, they have established production units in cities like Brescia, Italy, and Kolkata, India, and design operations in Milan, Italy, Oberursel, Germany, and Zagreb, Croatia. The company's presence in Asia is marked by operations in Dhaka, Bangladesh, and design centers in Chennai and Mysuru, India. These international positions allow Energypac to access diverse markets, leverage local resources, and enhance their global supply chain. Their expansion is strategic as it vertically integrates manufacturing and design capabilities, ensuring efficiency and access to advanced technology and skilled labor .

Energypac optimizes production and operational efficiency by strategically employing a diverse set of skilled professionals across its organizational structure. With a workforce comprising corporate employees and production employees, Energypac balances administrative oversight and hands-on production tasks. Engineers, officers, and technicians are critical to daily operations, with engineers often focusing on design and implementation, officers overseeing supply chain and logistics, and technicians managing on-ground manufacturing activities. By deploying human resources effectively, Energypac ensures that tasks are allocated based on expertise, thereby maximizing efficiency and productivity in production and operational protocols .

Testing facilities and laboratories play a critical role in Energypac's product development cycle by ensuring that their products meet rigorous quality and safety standards. These facilities, which are NABL accredited, provide high voltage testing and calibration services that are essential for validating the reliability and performance of power transformers under simulated operational conditions. The laboratories help in conducting type tests, short circuit tests, and other compliance checks that conform to international standards like IEC, ANSI, and BS. This systematic approach not only enhances product quality and safety but also aids in continual improvements through research and development of new features .

Energypac's international trade operations are central to expanding their market presence globally. By establishing trade and production operations in strategic regions across Europe, Asia, and the Middle East, such as Hanoi, Guadalajara, London, and Chennai, Energypac capitalizes on diverse markets and demand. These operations facilitate efficient distribution, access to international clients, and better negotiation power in global trading systems. Additionally, international operations provide opportunities for collaborations and innovations that further reinforce Energypac's competitive advantage in the power solutions market .

Energypac has introduced several innovations in Bangladesh's power transformer sector, such as being the first to manufacture foil-type distribution transformers and 300MVA power transformers. They have also been pioneers in manufacturing cast resin transformers and high voltage instrument transformers, setting new standards in the market. These innovations have significant impacts, including enhancing the country's manufacturing capabilities, encouraging the adoption of advanced technologies, and reducing reliance on imported transformers. Additionally, these innovations contribute to the industry's growth by increasing efficiency and providing custom solutions that meet local needs .

Energypac's involvement in completed large-scale infrastructure projects, such as designing and executing 132/33kV and 132/11kV substations for notable clients like Nepal Electricity Authority and Power Grid Company of Bangladesh, significantly enhances their reputation and credibility in the industry. These projects demonstrate Energypac's capability to deliver complex and high-stake solutions, enhancing trust among potential clients and establishing them as a leader in power solutions. Success in such projects serves as testimonials for engineering prowess and reliability, positioning the company as a go-to provider for future infrastructure endeavors .

Energypac has achieved several significant milestones that are pivotal in advancing Bangladesh's power transformer industry. Notably, they were the first in Bangladesh to manufacture a 300MVA power transformer and various high voltage power and distribution transformers. These achievements not only showcase Energypac's leadership and innovation in the industry but also highlight their contribution to enhancing the local manufacturing capabilities, reducing reliance on imports, and fostering technological advancements within the country. The establishment of production units, successful testing, and manufacturing feats demonstrate their commitment to aligning with global standards, thus encouraging overall industrial growth for Bangladesh .

Energypac's high production capacity in various transformer types, such as producing 70,000 single-phase and 5,000 three-phase distribution transformers annually, ensures they meet high market demand efficiently. This capability allows for economies of scale, reducing per-unit production costs, and accommodating large orders quickly, benefiting both operational flexibility and revenue potential. Moreover, a diversified production line spanning oil-immersed, fireproof, and instrument transformers allows Energypac to cater to a wide array of customer needs and market segments, solidifying their position as a versatile and reliable supplier in the transformer industry .

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