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CL-NG-6460-002-047 Checklist For Battery Charger Rev00

This 3-page document is a check list for commissioning a battery charger. It includes sections for equipment information, mechanical and visual inspection, and electrical testing. The inspection and test items cover proper labeling, ratings, protections, controls, wiring, measurements, efficiency testing, load testing, calibration, noise levels, and commissioning sign off. The checklist ensures the battery charger is installed and functioning correctly according to specifications.

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0% found this document useful (0 votes)
119 views3 pages

CL-NG-6460-002-047 Checklist For Battery Charger Rev00

This 3-page document is a check list for commissioning a battery charger. It includes sections for equipment information, mechanical and visual inspection, and electrical testing. The inspection and test items cover proper labeling, ratings, protections, controls, wiring, measurements, efficiency testing, load testing, calibration, noise levels, and commissioning sign off. The checklist ensures the battery charger is installed and functioning correctly according to specifications.

Uploaded by

sachin francis
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 3

NATIONAL GRID

Title: Index Number:


CL-NG-6460-002-047
Check List of Battery Charger Commissioning Page Number:
1 of 3

1.0 Equipment General Data and Information

Substation
Bay/Panel
Equipment Serial No

2.0 Mechanical check and Visual Inspection

Item Description Done Remarks


1. Inspect for physical damage or defects
Check nameplate data with drawings and specifications as
2.
specified in Data Schedule.
Check that the maximum voltage transient shall remain within
±15% of initial steady state voltage with battery connected and
±15% of initial steady state voltage with battery disconnected
for sudden load changes (application or removal) from 10% to
3.
100% of the rated output.
Recovery to steady state regulation range shall take place in
less than 300 milliseconds and all transient behavior shall
disappear within 500 milliseconds.
Check the ripple voltage shall not exceed 2% peak-to-peak of
4. nominal DC voltage over the specified input voltage range with
battery disconnected.
Check it is protected against short circuit by automatic circuit
5.
breakers provided at both input and output circuits.
Check it is protected against voltage or current transients by
6. use of appropriate surge suppression techniques to be
installed across the secondaries of the input transformer.
7. Check it is provided with adjustable current limit device.
Check tightness of all external wiring and cabling connections,
8.
labeling, drawing pocket shall be checked
Verify all panel mounted devices (meters, switches, push
9. buttons, indicator lamps, fuses etc.) are supplied and installed
according to approved drawings
10. Check that all Alarm relays shall be auto-reset.
11. Check status indications as per specification
12. Check controls for all specified functions.
13. Check all marking for phases and terminals polarities.
14. Check that all wiring within the panel are rated 1000/600V and
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NATIONAL GRID

Title: Index Number:


CL-NG-6460-002-047
Check List of Battery Charger Commissioning Page Number:
2 of 3

not smaller than 2.5mm2


Check that wiring made without splices. The control wires have
15. solderless insulating ring type terminals, tin plated copper
crimp type.
16. Check color coding as per specifications.
Check no more than two conductors terminated together at
17.
one terminal point.
18. Check all ferruling as per specification.

2.1 Electrical Test

Item Description Done Remarks


1. Insulation test for all external wiring.
Battery charger test by simulation of variable load to check for
2. correct charger current output response to different values of
load
Check the adjustment range of output float and equalize
3. voltage. Note that the adjustment of float and equalize voltage
should be independent of each other
4. Functional check of the following:
a. High and low output voltages alarm/shutdown
b. Ground monitoring/ground detector for +ve and –ve alarms
c. All other protective alarm /shutdown
d. All devices (switches, push buttons, timers, indicating
lamps, etc.)
e. Current limits
f. Soft start
g. Impedance monitors (if applicable)
h. Silicon droppers (if applicable)
The ripple voltage shall not exceed 2% peak to peak of the
5. nominal DC voltage over the specified input voltage range with
battery disconnected
6. Check regulation at 0%, 50 % and 100 % of full load
Measure AC input and DC output voltages and currents and
7.
calculate efficiency at 50% and 100% of rated output current
8. Calibrate voltmeters and ammeters
If applicable measure the following and verify that they are
compatible with and meet the requirements of the
9. communications equipment:
a. Voice band noise voltage
b. Wideband noise voltage
Archiving System Website: http://AMAS
NATIONAL GRID

Title: Index Number:


CL-NG-6460-002-047
Check List of Battery Charger Commissioning Page Number:
3 of 3

10. Check load sharing operation for parallel chargers


Ensure that the settings of adjusted control, shutdown, alarm
11. voltage, etc. have been reset to the final operational values as
specified by SEC
12. Audible noise of the charger unit shall not exceed 65 dB
A blocking diode shall be provided on the DC side of the
13.
charger to prevent any reverse flow of power.

CSD Contractor T&C Contractor


Name
Sign.

Archiving System Website: http://AMAS

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