Vdocuments - MX Fhwa Nhi 07 071 Earth Retaining Strucutures June 2008 Without Solutions
Vdocuments - MX Fhwa Nhi 07 071 Earth Retaining Strucutures June 2008 Without Solutions
National Highway Institute
NOTICE
The contents of this report reflect the views of the authors, who are responsible for the
facts and the accuracy of the data presented herein. The contents do not necessarily
reflect policy of the Department of Transportation. This report does not constitute a
standard, specification, or regulation. The United States Government does not endorse
products or manufacturers. Trade or manufacturer's names appear herein only
because they are considered essential to the objective of this document.
16. ABSTRACT This is the reference manual for FHWA NHI course No. 132036 on Earth Retaining
Structures. Detailed information on subsurface investigation, soil and rock property design parameter
selection, lateral earth pressures for wall system design, and load and resistance factor design (LRFD) for
retaining walls are provided. Wall types discussed include gravity and semi-gravity walls, modular gravity
walls, MSE walls, nongravity cantilever walls and anchored walls, and in-situ reinforced walls.
Information on wall system feasibility and selection, construction materials and methods, cost information,
design and performance information, and required elements of construction inspection are presented for
each wall type. Different contracting approaches for the various wall systems are also discussed.
17. KEY WORDS lateral earth pressures, LRFD, 18. DISTRIBUTION STATEMENT
gravity and semi-gravity walls, modular gravity
walls, mechanically stabilized earth walls, sheet pile No restrictions.
walls, soldier pile and lagging walls, slurry walls,
tangent/secant walls, anchored walls, soil nailing,
micropiles, wall selection, and contracting
approaches.
19. SECURITY CLASSIF. 20. SECURITY CLASSIF. 21. NO. OF PAGES 22. PRICE
Unclassified Unclassified 764 ---
SI CONVERSION FACTORS
APPROXIMATE CONVERSIONS FROM SI UNITS
When You
Symbol Multiply By To Find Symbol
Know
LENGTH
mm millimeters 0.039 inches in
m meters 3.28 feet ft
m meters 1.09 yards yd
km kilometers 0.621 miles mi
AREA
mm2 square millimeters 0.0016 square inches in2
m2 square meters 10.764 square feet ft2
m2 square meters 1.195 square yards yd2
ha hectares 2.47 acres ac
km2 square kilometers 0.386 square miles mi2
VOLUME
ml millimeters 0.034 fluid ounces fl oz
l liters 0.264 gallons gal
m3 cubic meters 35.71 cubic feet ft3
m3 cubic meters 1.307 cubic yards yd3
MASS
g grams 0.035 ounces oz
kg kilograms 2.202 pounds lb
tonnes tonnes 1.103 tons tons
TEMPERATURE
EC Celsius 1.8 C + 32 Fahrenheit EF
WEIGHT DENSITY
kilonewton / cubic
kN/m3 6.36 poundforce / cubic foot pcf
meter
FORCE and PRESSURE or STRESS
N newtons 0.225 poundforce lbf
kN kilonewtons 225 poundforce lbf
kPa kilopascals 0.145 poundforce / square inch psi
kPa kilopascals 20.9 poundforce / square foot psf
PREFACE
This document is the update of the 1999 NHI course manual for NHI Course 13236 –
Module 6, Earth Retaining Structures. This document has been written to provide up-to-
date information on earth retaining systems currently being constructed in the United
States for highway applications. Earth retaining systems discussed in this manual
include:
The design procedures presented in this manual are consistent with the AASHTO LRFD
Bridge Design Specifications (AASHTO, 2007). Significant portions of this manual are
based on the following FHWA references:
• Mechanically Stabilized Earth Walls and Reinforced Soil Slopes – Design and
Construction Guidelines, by V. Elias, B.R. Christopher and R.R. Berg, FHWA
NHI-00-043.
• Design and Construction Monitoring of Soil Nail Walls, by R. J. Byrne, D.
Cotton, J.Porterfield, C. Wolschlag and G. Ueblacker, FHWA-SA-96-069.
• Earth Retaining Systems, Geotechnical Engineering Circular No. 2, by P.J.
Sabatini, V. Elias, G.R. Schmertmann, and R. Bonaparte, FHWA- SA-96-038.
• Ground Anchors and Anchored Systems, Geotechnical Engineering Circular No.
4, by P.J. Sabatini, D. Pass, and R.C. Bachus, FHWA- SA-99-015.
• Evaluation of Soil and Rock Properties, Geotechnical Engineering Circular No. 5,
by P.J. Sabatini, R.C. Bachus, P.W. Mayne, J.A. Schneider, and T.E. Zettler,
FHWA- IF-02-034.
• Soil Nail Walls, Geotechnical Engineering Circular No. 7, by C.A. Lazarte, V.
Elias, R.D. Espinoza, and P.J. Sabatini, FHWA-IF-03-017.
• Subsurface Investigations, by. P.W. Mayne, B.R. Christopher, and J. DeJong,
FHA NHI-01-031.
The authors recognize the efforts of Barry Siel, Daniel Alzamora, and Jerry A. DiMaggio
who served as FHWA Technical Consultants for this work.
The authors further acknowledge the efforts of the following individuals who provided
valuable technical input during the development of this manual.
TABLE OF CONTENTS
CHAPTER 4 LOAD RESISTANCE FACTOR DESIGN FOR EARTH RETAINING SYSTEMS........... 4-1
4.1 INTRODUCTION ........................................................................................................................ 4-1
4.2 CONCEPT OF LIMIT STATES................................................................................................... 4-2
4.3 COMMON LIMIT STATES IN ERS DESIGN............................................................................ 4-3
4.4 LOAD COMBINATIONS IN LIMIT STATES ........................................................................... 4-3
4.5 EVALUATION OF RESISTANCE FACTORS........................................................................... 4-4
CHAPTER 12 REFERENCES...........................................................................................................................12-1
LIST OF TABLES
Table 2-1 Summary of Information Needs and Testing Considerations for Fill and Cut Wall Applications....... 2-3
Table 2-2 Sources of Historical Site Data ............................................................................................................ 2-5
Table 2-3 In-Situ Testing Methods Used in Soil .................................................................................................. 2-8
Table 2-4 Sampling Guidelines (after WFLHD, 2004) .......................................................................................2-12
Table 2-5 Typical Properties of Compacted Soils (after NAVFAC, 1986).........................................................2-27
Table 2-6 Unconfined Compressive Strength of Particles for Rockfill Grades in Figure 2-4 .............................2-28
Table 2-7 Range of Dry Densities for Lightweight Fills (after Elias et al., 2006)...............................................2-35
Table 2-8 Correlation between N and g of Granular Soils (after Bowles, 1988).................................................2-38
Table 2-9 Correlation between N and g of Cohesive Soils (after Bowles, 1988) ................................................2-38
Table 2-10 Relationship between SPT N Value and Internal Friction angle of Granular Soils (after AASHTO
LRFD, 2007) .......................................................................................................................................2-45
Table 2-11 Summary of Correlations for Cc (after Holtz and Kovacs, 1981).......................................................2-48
Table 2-12 Casagrande Method to Evaluate σ p’ ....................................................................................................2-50
Table 2-13 Description of Geological Mapping Terms.........................................................................................2-59
Table 2-14 Rock Material Strengths......................................................................................................................2-60
Table 2-15 Weathering Grades..............................................................................................................................2-60
Table 2-16 Rock Quality Description Based on Rqd ............................................................................................2-61
Table 2-17 Csir Classification of Jointed Rock Mass............................................................................................2-64
Table 2-18 Typical Ranges of Friction angles for a Variety of Rock Types .........................................................2-71
Table 2-19 Permeability of Typical Rocks and Soils (after Wyllie and Mah, 1998).............................................2-79
Table 3-1 Typical Values for Equivalent Fluid Unit Weight of Soils (after AASHTO, 2007) ...........................3-12
Table 3-2 Wall Friction and Adhesion for Dissimilar Materials (after NAVFAC, 1986) ...................................3-22
Table 3-3 Lateral Earth and Hydrostatic Pressures at Various Depths for Example 1 ........................................3-50
Table 3-4 Computation of Lateral Earth Pressures Due to Line Load.................................................................3-54
Table 4-1 Load Combinations and Load Factors (AASHTO, 2007) .................................................................... 4-5
Table 4-2 Load Factors for Permanent Loads, γP (modified after AASHTO, 2007) ............................................ 4-6
Table 4-3 Values of Resistance Factors Corresponding to Different Values of Factor of Safety and Dead to
Live Load Ratios for γDC = 1.25 and γLL = 1.75 ................................................................................... 4-8
Table 5-1 Design Steps for Gravity and Semi-Gravity Walls .............................................................................5-11
Table 5-2 Suggested Gradation for Backfill for Cantilever Semi-Gravity and Gravity Retaining Walls............5-12
Table 5-3 Inspector Responsibilities for a Typical CIP Gravity and Semi Gravity Wall Project........................5-30
Table 6-1 Typical Height-Thickness Relationship for Bin Walls (after Contech) ..............................................6-18
Table 6-2 Inspector Responsibilities for a Typical Modular Gravity Wall Project .............................................6-34
Table 7-1 Summary of Reinforcement and Face Panel Details for Selected MSE Wall Systems (after Elias
et al., 2004)........................................................................................................................................... 7-3
Table 7-2 Recommended Limits of Electrochemical Properties for Select Backfills When Using Steel
Reinforcement.....................................................................................................................................7-10
Table 7-3 Recommended Limits of Electrochemical Properties for Select Backfills When Using
Geosynthetic Reinforcements .............................................................................................................7-11
Table 7-4 MSE Wall Field Inspection Checklist.................................................................................................7-30
Table 8-1 Inspector Responsibilities for a Typical Sheet Pile Wall Project ........................................................8-12
Table 8-2 Inspector Responsibilities for a Typical Soldier Pile and Lagging Wall Project ................................8-19
Table 8-3 Inspector Responsibilities for a Typical Slurry Wall Project ..............................................................8-35
Table 8-4 Inspector Responsibilities for a Typical Tangent/Secant Pile Wall Project ........................................8-41
Table 8-5 Inspector Responsibilities for a Typical Jet-Grouted Wall Project .....................................................8-56
Table 8-6 Inspector Responsibilities for Typical DMM Walls............................................................................8-65
Table 8-7 Example of QA/QC Testing Program for DMM Walls ......................................................................8-66
Table 8-8 Load Schedule and Observation Periods for Extended Creep Test for Permanent Anchor ................8-79
Table 8-9 Inspector Responsibilities for Ground Anchors and Anchored Walls.................................................8-85
Table 8-10 Design Steps for Flexible Nongravity Cantilevered Walls..................................................................8-88
Table 8-11 Recommended Thickness of Wood Lagging (after Goldberg et al., 1976).........................................8-94
Table 8-12 Bending Moments for Facing Design (AASHTO, 2007)....................................................................8-95
Table 8-13 Design Steps for Anchored Walls .....................................................................................................8-105
Table 8-14 Criteria for Electrochemical Properties of Soils for Ground Anchor Applications
(after Cheney, 1988)..........................................................................................................................8-113
Table 8-15 Properties of Prestressing Steel Bars (ASTM A722) ........................................................................8-123
Table 8-16 Properties of 0.6 in. Diameter Prestressing Steel Strands (ASTM A416, Grade 270) ......................8-123
Table 8-17 Guidance Relationship between Tendon Size and Trumpet Opening Size
(after Sabatini et al., 1999) ................................................................................................................8-124
Table 8-18 Presumptive (Nominal) Bond Stress for Ground/Grout Interface Along Anchor Bond Zone
(after PTI, 1996)................................................................................................................................8-128
Table 8-19 Cutoff Functions and Watertightness of Excavation Walls (after ASCE, 1997)...............................8-148
Table 8-20 Summary of System Variables and their Impact on Basic Design Elements ....................................8-154
Table 8-21 Typical Range of Jet Grouting Parameters and Jet-Grouted Soil Properties
(adapted from Kauschinger and Welsh, 1989) ..................................................................................8-155
Table 8-22 Range of Typical Soilcrete Strengths (Three Fluid System) (after Elias et al., 2006) ......................8-156
Table 8-23 Typical Improved Engineering Characteristics of Soils Treated with DMM (Wet Mix)
(after Elias et al., 2006) .....................................................................................................................8-157
LIST OF FIGURES
Figure 1-1 Schematic of a Retaining Wall and Common Terminology .............................................................. 1-1
Figure 1-2 Variety of Retaining Walls (after O’Rourke and Jones, 1990) .......................................................... 1-3
Figure 1-3 Classification of Earth Retaining Systems (after O’Rourke and Jones, 1990)................................... 1-6
Figure 3-1 Magnitudes and Patterns of Movement to Develop Lateral Earth Pressures
(after Sabatini et al., 1997)................................................................................................................. 3-3
Figure 3-2 Mobilization of Rankine Active and Passive Horizontal Pressures for a Smooth Retaining Wall .... 3-4
Figure 3-3 Limiting Active and Passive Horizontal Pressures ............................................................................ 3-4
Figure 3-4 (a) Wall Pressures for a Cohesionless Soil; and (b) Wall Pressures for Soil with a Cohesion
Intercept (after Padfield and Mair, 1984)........................................................................................... 3-7
Figure 3-5 Coulomb Coefficients Ka and Kp for Sloping Wall with Wall Friction and Sloping Backfill
(after NAVFAC, 1986) ...................................................................................................................... 3-9
Figure 3-6 Wall Friction on Soil Wedges (after Padfield and Mair, 1984) ........................................................3-10
Figure 3-7 Comparison of Plane and Curved (Log-Spiral) Failure Surfaces (a) Active Case and
(b) Passive Case (after Sokolovski, 1954) ........................................................................................3-12
Figure 3-8 Earth Pressure Immediately after Loading (after Padfield and Mair, 1984) .....................................3-15
Figure 3-9 Effect of Wall Movement on Wall Pressures (after Canadian Foundation Engineering
Manual, 1992)...................................................................................................................................3-19
Figure 3-10 Simplified Drained Stress-Displacement Relationship for a Stiff Clay (modified after
Padfield and Mair, 1984) ..................................................................................................................3-20
Figure 3-11 Passive Coefficients for Sloping Wall with Wall Friction and Horizontal Backfill (Caquot and
Kerisel, 1948; NAVFAC, 1986) .......................................................................................................3-25
Figure 3-12 Passive Coefficients for Vertical Wall with Wall Friction and Sloping Backfill (Caquot and
Kerisel, 1948; NAVFAC, 1986) .......................................................................................................3-26
Figure 3-13 Pressure Distribution for Stratified Soils ..........................................................................................3-27
Figure 3-14 Cross Section of Model Wall (modified after Mueller et al., 1998) .................................................3-28
Figure 3-15 Lateral Wall Movements and Earth Pressures with Excavation at First Anchor Level (Cantilever
Stage) (modified after Mueller et al., 1998)......................................................................................3-29
Figure 3-16 Lateral Wall Movements and Earth Pressures During Anchor Stressing (modified after
Mueller et al., 1998)..........................................................................................................................3-30
Figure 3-17 Lateral Wall Movements and Earth Pressures with Excavation at Lower Anchor Level
(modified after Mueller et al., 1998).................................................................................................3-31
Figure 3-18 Lateral Wall Movements and Earth Pressures with Excavation at Design Grade
(modified after Mueller et al., 1998).................................................................................................3-31
Figure 3-19 Apparent Earth Pressure Diagram for Anchored Wall in Sand ........................................................3-33
Figure 3-20 Computation of Lateral Pressures for Static Groundwater Case.......................................................3-33
Figure 3-21 Flow Net for a Retaining Wall (after Padfield and Mair, 1984) .......................................................3-34
Figure 3-22 Gross and Net Water Pressures Across a Retaining Wall (modified after
Padfield and Mair, 1984) ..................................................................................................................3-35
Figure 3-23 (a) Retaining Wall with Uniform Surcharge Load and (b) Retaining Wall with Line Loads
(see Railway Tracks) and Point Loads (see Catenary Structure)......................................................3-38
Figure 3-24 Lateral Pressure Due to Surcharge Loadings (after USS Steel Sheet-Pile Manual, 1975)................3-39
Figure 3-25 Typical Residual Earth Pressure after Compaction of Backfill Behind an Unyielding Wall
(after Clough and Duncan, 1991)......................................................................................................3-40
Figure 3-26 Estimation of “Silo” Pressures..........................................................................................................3-42
Figure 3-27 Seismic Forces Behind a Gravity Wall .............................................................................................3-43
Figure 3-28 Effects of Seismic Coefficients and Friction angle on Seismic Active Pressure Coefficient
(after Lam and Martin, 1986)............................................................................................................3-45
Figure 3-29 Example Problem 1 Geometry and Soil Conditions .........................................................................3-50
Figure 3-30 (a) Lateral Effective Earth Pressure Diagram and (b) Water Pressure Diagram...............................3-51
Figure 3-31 Pressure Diagrams for Example Problem 2 ......................................................................................3-52
Figure 3-32 Geometry of Example Problem 3 .....................................................................................................3-52
Figure 3-33 Lateral Pressure with Depth Due to Line Load.................................................................................3-54
Figure 4-1 Equations Used to Relate LRFD Resistance Factor to ASD FS (after Samtani, 2007) ..................... 4-6
Figure 6-1 Modular Gravity Walls (a) Metal Bin Wall; (b) Precast Concrete Crib Wall; (c) Precast Concrete
Module Wall; and (d) Gabion Wall (after AASHTO, 2007) ............................................................. 6-1
Figure 6-2 Examples of Modular Gravity Wall Applications (after Contech, 1997) .......................................... 6-3
Figure 6-3 Crib Walls (a) Uniform Cross-Section; (b) Stepped Cross-Section; and (c) Typical Details of a
Reinforced Concrete Crib Wall (after HKGEO, 1993) ...................................................................... 6-5
Figure 6-4 Setting Precast Elements for an Open Faced Crib Wall..................................................................... 6-6
Figure 6-5 Concrete Module Wall (a) Typical Section; (b) Typical Module; and (c) Precast Parapet (after
Doublewal Corporation) .................................................................................................................... 6-9
Figure 6-6 Construction of Concrete Module Wall (a) Placement of Precast Modules; (b) Placing Fill Within
the Modules; and (c) Compacting the Infill Material (after Doublewal Corp.) ................................6-10
Figure 6-7 Gabion Baskets (a) Module Without Diaphragms and (b) Module with Diaphragms......................6-13
Figure 6-8 Gabion Wall Construction (a) Filling Gabion Baskets with Stone and (b) Closing Gabion Lid
for Tying ...........................................................................................................................................6-15
Figure 6-9 Typical Geometry of Type 2 Bin Wall (a) Plan, (b) Elevation and (c) Section a-a
(after Contech)..................................................................................................................................6-19
Figure 6-10 Elements of Bin Walls (a) T-Shaped Vertical Connector for Bin Wall Type 2 and
(b) Channel Shaped Vertical Connector for Bin Wall Type 1(after Contech) ..................................6-20
Figure 6-11a Construction of a Bin Wall (a) Setting Preassembled Panels and (b) Filling the Completed Bins
(after Contech)..................................................................................................................................6-21
Figure 6-11b Construction of a Bin Wall (a) Setting Preassembled Panels and (b) Filling the Completed Bins
(after Contech)..................................................................................................................................6-21
Figure 6-12 Construction of Bin Walls at Curves (a) Typical Outside Corner; and (b) Typical Inside Corner
(after Contech)..................................................................................................................................6-22
Figure 6-13 Bin Wall with (a) Corrugated Steel Face Panels; and (b) Precast Concrete Face Panels
(after Contech)..................................................................................................................................6-24
Figure 6-14 Earth Pressure Distribution for Modular Walls with Continuous Pressure Surfaces
(Figure 3.11.5.9-1 from AASHTO, 2007) ........................................................................................6-26
Figure 6-15 Earth Pressure Distribution for Modular Walls with Irregular Pressure Surfaces
(Figure 3.11.5.9-2 from AASHTO, 2007) ........................................................................................6-27
Figure 6-16 Load Distribution for Modular Wall with Footings ..........................................................................6-28
Figure 6-17 Geometry and Parameters of Example Problem ...............................................................................6-31
Figure 6-18 Vertically Installed T-Wall Units (after The Neel Company, 2004).................................................6-36
Figure 6-19 Battered T-Wall Units (after The Neel Company, 2004)..................................................................6-37
Figure 7-1 Principal Components of a Mechanically Stabilized Earth Wall (after Christopher, et al., 1990)..... 7-2
Figure 7-2 Examples of MSE Wall Applications (a) Retaining Wall; (b) Access Ramp; (c) Waterfront
Structure; and (d) Bridge Abutment .................................................................................................. 7-6
Figure 7-3 Examples of MSE Walls.................................................................................................................... 7-7
Figure 7-4 Metallic Reinforcements (a) Ribbed Metal Strip and (b) Welded Bar Mat ......................................7-13
Figure 7-5 Geosynthetic Reinforcements (a) Geogrid and (b) Geotextile Facing ..............................................7-14
Figure 7-6 Various Types of Wall Facing (after Wu, 1994)...............................................................................7-17
Figure 7-7 MSE Wall Surface Textures .............................................................................................................7-18
Figure 7-8 Examples of Commercially Available MBW Units (after Simac Et Al, 1996) ................................7-20
Figure 7-9 Construction of MSE Wall with Inextensible Strip Reinforcements: (a) Concrete Leveling Pad
Construction, (b) Erection of Facing Elements, (c) Placement of Reinforcements (d) Placement
of Backfill, (e) Spreading of Backfill, and (f) Backfill Compaction.................................................7-23
Figure 7-10 Construction Procedures of Geotextile Retained Earth Wall with Wrap-Around Facing.................7-24
Figure 7-11 Geotextile Retained Earth Wall Details............................................................................................7-24
Figure 7-12 Lightweight Compaction Adjacent to Wall Facing ..........................................................................7-28
Figure 7-13 Potential External Failure Mechanisms for MSE Walls ...................................................................7-33
Figure 7-14 Pressure Diagram for MSE Walls with Horizontal Backslope and Traffic Surcharge
(after AASHTO, 2007) .....................................................................................................................7-37
Figure 7-15 Typical Application of Live Load Surcharge for MSE Walls (after AASHTO, 2007).....................7-38
Figure 7-16 Distribution of Stress from Concentrated Vertical Load (after AASHTO, 2007).............................7-39
Figure 7-17 Distribution of Stress from Concentrated Horizontal Loads for External and Internal Stability
Calculations (after AASHTO, 2007) ................................................................................................7-40
Figure 7-18 Pressure Diagram for MSE Walls with Sloping Backslope (after AASHTO, 2007) ........................7-42
Figure 7-19 Pressure Diagram for MSE Walls with Broken Backslope (after AASHTO, 2007).........................7-42
Figure 7-20 Calculation of Eccentricity for Horizontal Backslope with Traffic Surcharge Condition
(after Elias and Christopher 1996) ....................................................................................................7-44
Figure 7-21 Calculation of Eccentricity for Sloping Backslope Condition (after Elias and Christopher 1996)...7-45
Figure 7-22 Mechanisms of Internal Failure in MSE Walls (a) Tension Failure and (b) Pullout Failure
(after Christopher et al., 1990)..........................................................................................................7-49
Figure 7-23 Location of Potential Failure Surface for Internal Stability Design of MSE Walls (a) Inextensible
Reinforcements and (b) Extensible Reinforcements (after Elias et al., 2001) ..................................7-50
Figure 7-24 Variation of the Coefficient of Lateral Stress Ratio (K/Ka) with Depth in a Mechanically
Stabilized Earth Wall (after AASHTO, 2007) ..................................................................................7-52
Figure 7-25 Definitions of B, Sh, and Sv for (a) Metal and (b) Geosynthetic Reinforcements
(after AASHTO, 2007) .....................................................................................................................7-55
Figure 7-26 Mechanisms of Pullout Resistance. (a) by Friction, (b) by Passive Resistance
(after Christopher et al., 1990 and Lawson, 1992)............................................................................7-56
Figure 8-1 Primary Types of Externally Supported Structural Walls: (a) Soldier Pile and Lagging Wall; (b)
Soldier Pile and Cast-in-Place Concrete Lagging Wall; (c) Master Pile Wall; (d) Sheet Pile Wall;
(e) Slurry (Diaphragm) Wall; (f) Secant Pile Wall; (g) Tangent Pile Wall; and
(h) Interlocking H-Pile Wall (after Dismuke, 1991) .......................................................................... 8-2
Figure 8-2 Wall Support Systems: (a) Cantilever Wall; (b) Earth Berm Support; (c) Raker System; (d)
Deadman Anchor; (e) Cross-Lot Braced Wall; and (f) Anchored Wall (after NAVFAC, 1986) ...... 8-3
Figure 8-3 (a) Sheet Pile Wall for Earth Support Behind a Cast-in-Place Wall; (b) Cofferdam for
Construction of Foundations in Water; (c) Cofferdam for Footing Construction on Land;
(d) Anchored Bulkhead; and (e) Bridge Abutment............................................................................ 8-5
Figure 8-4 Steel Sheet Pile Sections Commonly Used for Retaining Walls and Cofferdams. (a) Z -Section,
(b) U-Section, (c) Cold Formed Section ............................................................................................ 8-6
Figure 8-5 Vinyl Sheet Pile Walls....................................................................................................................... 8-7
Figure 8-6 Sequence of Construction for a Backfilled Sheet Pile Structure (after Das, 1990)............................ 8-8
Figure 8-7 Sequence of Construction for an Excavated Sheet Pile Structure...................................................... 8-9
Figure 8-8 Sheet Pile Pitch and Drive Method (after Tespa, 2001)..................................................................... 8-9
Figure 8-9 Sheet Pile Panel Driving (after Tespa, 2001)....................................................................................8-10
Figure 8-10 Sheet Pile Staggered Driving (after Tespa, 2001).............................................................................8-11
Figure 8-11 Soldier Pile and Lagging Wall and Bracing for Temporary Excavation Support.............................8-14
Figure 8-12 Permanent Soldier Pile and Lagging Walls for (a) Roadway Embankment, and
(b) Roadway Cut...............................................................................................................................8-14
Figure 8-13 Types of Soldier Piles (a) Wide Flange Section, (b) Pipe Section Without Anchor, (c) Double
Channel Section, and (d) Pipe Section with Anchor (after Xanthakos, et al. 1994) .........................8-15
Figure 8-14 Contact Lagging................................................................................................................................8-16
Figure 8-15 Soldier Pile and Lagging Wall: (a) Drilling for Pile Installation, and (b) Excavation between
Soldier Piles in Cohesive Soil for Installation of Lagging................................................................8-18
Figure 8-16 Typical Construction Sequence for a Slurry Wall: (a) Excavation; (b) Insertion of Steel Tubing
(End Stops); (c) Placement of Reinforcement Cage; and (d) Concrete Placement
(Xanthakos, 1994).............................................................................................................................8-21
Figure 8-17 Conventional Reinforced Concrete Wall (Tamaro, 1990) ................................................................8-24
Figure 8-18 Soldier-Pile-Tremie-Concrete (SPTC) Wall (Tamaro, 1990) ...........................................................8-25
Figure 8-19 Precast-Concrete-Panel Wall (Tamaro, 1990) ..................................................................................8-25
Figure 8-20 Post-Tensioned-Concrete Wall (Tamaro, 1990) ...............................................................................8-26
Figure 8-21 Slurry Trench Excavation Equipment: (a) Hydraulically Operated Clamshell Bucket, and
(b) Hydromill....................................................................................................................................8-29
Figure 8-22 Cross-Section of a Guide Wall (a) Compact Cohesive Soil, (b) Loose Cohesionless Soil
(Goldberg, et al., 1976).....................................................................................................................8-30
Figure 8-23 Slurry Wall Reinforcement Cage (a) on Fabrication Bed, Showing Styrofoam Knock-Out Panel,
and (b) During Lifting for Installation into Slurry Filled Trench......................................................8-32
Figure 8-24 Reinforced Panel in Cast-in-Place Slurry Wall (Tamaro and Poletto, 1992)....................................8-32
Figure 8-25 Slurry Filled Trench with Tremie Pipes Just Prior to Concrete Placement.......................................8-33
Figure 8-26 Tangent Pile Wall a) with Structural Steel Section As Reinforcement, and b) Face of
Completed Wall ................................................................................................................................8-37
Figure 8-27 Various Configurations of Bored Pile Walls: (a) Tangent Pile Wall; (b) Staggered Tangent Pile
Wall; (c) Secant Pile Wall; (d) Intermittent Pile Wall with Grouted Openings; and
(e) Intermittent Pile Wall with Lagging............................................................................................8-38
Figure 8-28 Construction Sequence (a) Tangent Pile and (b) Secant Pile Walls (after Xanthakos, 1994)...........8-39
Figure 8-29 Grout Columns Layouts on Jet-Grouted Walls.................................................................................8-43
Figure 8-30 Jet-Grouted Wall Applications for Excavation Support, Underpinning, Settlement Control,
and Water Control.............................................................................................................................8-44
Figure 8-31 Range of Soil Types Treatable by Chemical and Jet-Grouting (after Welsh et al., 1986) ................8-45
Figure 8-32 Jet Grouting Procedure (after Pacchiosi, 1985) ................................................................................8-46
Figure 8-33 Details of Jet Grouting Monitors (a) Single Fluid System and (b) Triple Fluid System...................8-47
Figure 8-34 Schematic of Jet Grouting Systems (a) Single Fluid System, (b) Double Fluid System, and
(c) Triple Fluid System .....................................................................................................................8-49
Figure 8-35 Jet Grout Set Up................................................................................................................................8-51
Figure 8-36 Grout Mixing and Injection Plant .....................................................................................................8-51
Figure 8-37 Drilling and Grouting Rig.................................................................................................................8-52
Figure 8-38 Forming a Jet-Grouted Column ........................................................................................................8-52
Figure 8-39 Jet Grouting Monitor ........................................................................................................................8-52
Figure 8-40 Rods for a Triple Fluid Grouting System..........................................................................................8-53
Figure 8-41 Plan View of Typical DMM Wall Layouts: (a) Cut-Off Wall, (b) and (c) Excavation-Support
Wall, and (d) Lattice Pattern for Liquefaction Control.....................................................................8-58
Figure 8-42 Various DMM Wall Applications: (a) as Containment/Cutoff Wall and (b) as Structural
Retaining Wall ..................................................................................................................................8-58
Figure 8-43 DMM Equipment (a) Mixing Shaft for General Use, (b) Mixing Shaft for Soil with Boulders,
and (c) Mixing Shaft for Cohesive Soil (after Taki and Yang, 1991)...............................................8-61
Figure 8-44 Drilling and Mixing Unit ..................................................................................................................8-62
Figure 8-45 Mixing Plant (Courtesy of MnDOT) ................................................................................................8-62
Figure 8-46 DMM Installation Procedure (after Taki and Yang, 1991) ...............................................................8-63
Figure 8-47 Components of a Ground Anchor (after Sabatini et al., 1999)..........................................................8-67
Figure 8-48 Main Types of Grouted Ground Anchors (after Littlejohn, 1990)....................................................8-70
Figure 8-49 Cut Away View of Bar Tendon (after Sabatini et al., 1999).............................................................8-72
Figure 8-50 Cut Away View of Strand Tendon (after Sabatini et al., 1999)........................................................8-72
Figure 8-51 Construction Sequence for Permanent Soldier Pile and Lagging Wall
(after Sabatini et al., 1999)................................................................................................................8-74
Figure 8-52 Drilling Equipment for Installation of Ground Anchors: (a) Hollow Stem Auger and
(b) Down-The-Hole Hammer ...........................................................................................................8-75
Figure 8-53 Installation of Anchor Tendon ..........................................................................................................8-75
Figure 8-54 Typical Equipment for Load Testing of (a) Strand Ground Anchor and (b) Bar Ground Anchor....8-77
Figure 8-55 Typical Plots of Tendon Movement for (a) Performance Test, and (b) Proof Test
(after PTI, 1996) ...............................................................................................................................8-81
Figure 8-56 Typical Deformation Conditions and Pressure Distribution for Cantilever Walls: (a) Yielding
Pattern of Cantilever Wall Penetrating a Sand Layer; (b) Net Actual Earth Pressure Distribution;
(c) Simplified Net Earth Pressure Distribution (after Das, 1990) .....................................................8-88
Figure 8-57 Design analysis for Nongravity Cantilevered (Sheet Pile) Wall.......................................................8-91
Figure 8-58 Variation of Deflection and Bending Moment (a) Free Earth Support Method and (b) Fixed
Earth Support Method (after Das, 1990)...........................................................................................8-96
Figure 8-59a analysis by Free Earth Support Method for Sheet Piling in Granular Soils
(after Teng, 1962 and USS, 1975) ....................................................................................................8-98
Figure 8-60a Moment Reduction for Anchored Sheet Pile Wall analyzed by Free Earth Support Method for
Granular Soils (after Rowe, 1952; Rowe, 1957; and Das, 1990) ....................................................8-100
Figure 8-61 analysis by Equivalent Beam Method (after USS, 1975 and Teng, 1962)......................................8-103
Figure 8-62 Effect of Anchor Location Relative to the Wall (after NAVFAC, 1986) .......................................8-104
Figure 8-63 Examples of Corrosion Protection for Anchorages (a) Strand Tendon and (b) Bar Tendon
(after Sabatini et al., 1999)..............................................................................................................8-107
Figure 8-64 Simple Corrosion Protected Tendons (a) Strand Tendon and (b) Bar Tendon
(after Sabatini et al., 1999)..............................................................................................................8-108
Figure 8-65 Encapsulated Double Corrosion Protection (a) Strand Tendon and (b) Bar Tendon
(after Sabatini et al., 1999)..............................................................................................................8-109
Figure 8-66 Decision Tree for Selection of Corrosion Protection Level (after PTI, 1996) ................................8-112
Figure 8-67 Apparent Earth Pressure Diagram for Sand....................................................................................8-115
Figure 8-68 Apparent Earth Pressure Diagram for Stiff to Hard Clays..............................................................8-116
Figure 8-69 Apparent Earth Pressure Diagram for Soft to Medium Clay ..........................................................8-117
Figure 8-70 Calculation of Nominal Anchor Loads for one-Level Wall............................................................8-119
Figure 8-71 Calculation of Nominal Anchor Loads for Multi-Level Wall.........................................................8-120
Figure 8-72 Pressure Diagram for Temporary Continuous Wall in Soft to Medium Clay
(after AASHTO, 2007) ...................................................................................................................8-121
Figure 8-73 Calculation of Wall Bending Moments Using Hinge Method (after Sabatini et al., 1999) ............8-129
Figure 8-74 Calculation of Wall Bending Moments Using Tributary Area Method
(after Sabatini et al., 1999)..............................................................................................................8-130
Figure 8-75 analysis of Basal Stability (modified after Terzaghi et al., 1996.)..................................................8-134
Figure 8-76 Failure Surfaces for External Stability Evaluations ........................................................................8-135
Figure 8-77 a and B. Evaluation of Externally Supported Wall Movements
(after Clough and O’Rourke, 1990) ................................................................................................8-138
Figure 8-78 Model for Soil-Structure Interaction analysis.................................................................................8-142
Figure 8-79 Significant Features of Excavation Geometry in Relation to Groundwater Control
(after ASCE, 1997) .........................................................................................................................8-144
Figure 8-80 Significant Features of Excavation Geometry in Relation to Groundwater Control
(after ASCE, 1997) .........................................................................................................................8-145
Figure 8-81 Significant Features of Excavation Geometry in Relation to Groundwater Control
(after ASCE, 1997) .........................................................................................................................8-146
Figure 8-82 Significant Features of Excavation Geometry in Relation to Groundwater Control
(after ASCE, 1997) .........................................................................................................................8-147
Figure 8-83 Diagram Illustrating a Ground Anchor T-y Curve (after Weatherby, 1998) ..................................8-150
Figure 8-84 DMM Wall Design: (a) analysis for Punch-through Shear; (b) analysis for Compressive Action
of Arching Effects; (c) Empirical Guideline for Avoiding Bending Failure
(after Taki and Yang, 1991)............................................................................................................8-159
Figure 9-1 Soil Nail Wall Application (a) Temporary Shoring; (b) Roadway Widening Under Existing Bridge;
(c) Slope Stabilization; and (d) Roadway Cut (after Porterfield et al., 1994) .................................... 9-2
Figure 9-2 Typical Nail Wall Construction Sequence (after Porterfield et al., 1994) ......................................... 9-4
Figure 9-3 Soil Nail Wall Applications (a) Temporary Shoring, (b) Roadway Widening Under
Existing Bridge, (c) Roadway Cut, and (d) Slope Stabilization......................................................... 9-5
Figure 9-4 Main Components of a Typical Soil Nail (after Porterfield et al., 1994)..........................................9-15
Figure 9-5 Grout Placement (Tremie) through Pipe (after Porterfield et al., 1994) ...........................................9-18
Figure 9-6 Typical Pvc Centralizers attached to a Nail Bar Prior to Nail Installation
(after Porterfield et al., 1994)............................................................................................................9-19
Figure 9-7 Initial Excavation Lift and Nail Installation (after Porterfield et al., 1994) ......................................9-22
Figure 9-8 Examples of Alternative Temporary Excavation Support (a) Stabilizing Berm and
(b) Slot Excavation (after Porterfield et al., 1994) ............................................................................9-23
Figure 9-9 Typical Drilling of Soil Nails with Rotary Method (after Porterfield et al., 1994)...........................9-24
Figure 9-10 Shotcrete Temporary Facing (after Porterfield et al., 1994) .............................................................9-26
Figure 9-11 Headed-Studs Welded to Bearing Plate (after Porterfield et al., 1994).............................................9-28
Figure 9-12 Cast-in-Place Facing .........................................................................................................................9-29
Figure 9-13 Precast Panel Facing (after Elias et al., 2001)...................................................................................9-29
Figure 9-14 Grouted Epoxy-Coated Nail (after Byrne et al., 1998) .....................................................................9-32
Figure 9-15 Sheathing-Encapsulation on Grouted Nail (after Byrne et al., 1998) ...............................................9-33
Figure 9-16 Potential Failure Surfaces and Soil Nail Tensile Forces (after Lazarte et al., 2003).........................9-36
Figure 9-17 Potential Critical Stability During Construction (after Lazarte et al., 2003).....................................9-37
Figure 9-18 Principal Modes of Failure of Soil Nail Wall Systems (after Lazarte et al., 2003)...........................9-38
Figure 9-19 Global Stability analysis of Soil Nail Wall Using a Single-Wedge Failure Mechanism
(after Lazarte et al., 2003).................................................................................................................9-39
Figure 9-20 Sliding Stability of a Soil Nail Wall (after Lazarte et al., 2003).......................................................9-42
Figure 9-21 Bearing Capacity (Heave) analysis (after Terzaghi et al., 1996) ......................................................9-43
Figure 9-22 Single Nail Stress-Transfer Mode (after Lazarte, 2003) ...................................................................9-46
Figure 9-23 Soil Nail Stress-Transfer Mechanism (after Lazarte, 2003) .............................................................9-48
Figure 9-24 Simplified Distribution of Nail Tensile Force (after Lazarte, 2003).................................................9-49
Figure 9-25 Facing Connection Failure Modes (after Lazarte, 2003) ..................................................................9-52
Figure 9-26 Progressive Flexural Failure in Wall Facings (after Lazarte, 2003) .................................................9-54
Figure 9-27 Geometry Used in Flexural Failure Mode (after Lazarte, 2003).......................................................9-56
Figure 9-28 Punching Shear Failure Modes (after Lazarte, 2003) .......................................................................9-60
Figure 9-29 Geometry of a Headed-Stud (after Lazarte, 2003)............................................................................9-61
Figure 9-30 Drainage of Soil Nail Walls (after Lazarte et al., 2003) ...................................................................9-64
Figure 9-31 Typical Drain Pipe Details to Provide Groundwater Control in Soil Nail Walls
(after Byrne et al., 1998) ...................................................................................................................9-66
Figure 9-32 Deformation of Soil Nail Walls (after Byrne et al., 1996)................................................................9-68
Figure 9-33 Examples of Frost Protection of Soil Nail Walls (after Lazarte et al., 2003)....................................9-71
Figure 9-34 Soil Nail Patterns on Wall Face (after Lazarte et al., 2003)..............................................................9-75
Figure 9-35 Varying Soil Nail Patterns (after Lazarte, 2003) ..............................................................................9-77
Figure 9-36 Batter 0o – Backslope 0o (after Lazarte et al., 2003)........................................................................9-81
Figure 9-37 Batter 0o – Backslope 10o (after Lazarte et al., 2003)......................................................................9-82
Figure 9-38 Batter 10o – Backslope 0o (after Lazarte et al., 2003)......................................................................9-83
Figure 9-39 Batter 10o – Backslope 10o (after Lazarte et al., 2003)....................................................................9-84
Figure 9-40 Batter 0o – Backslope 30o (after Lazarte et al., 2003)......................................................................9-85
Figure 9-41 Batter 10o – Backslope 30o (after Lazarte et al., 2003)....................................................................9-86
Figure 9-42 Correction Factors for Use in Design Chart Solutions (after Lazarte, 2003)....................................9-89
Figure 9-43 Details of Typical Soil Nail Test Set-Up (Porterfield et al., 1994) .................................................9-101
Figure 9-44 Typical Data Sheet for Soil Nail Load Testing (after Porterfield et al., 1994) ...............................9-103
Figure 9-45 Example of Data Reduction from Soil Nail Load Testing (after Porterfield et al., 1994) ..............9-104
Figure 9-46 Example of Data Reduction from Soil Nail Creep Testing (after Poterfield et al., 1994) ..............9-105
Figure 9-47 Micropile Wall Cross for Wall 600, Portland, Oregon ...................................................................9-110
Figure 9-48 Typical Micropile Construction Sequence Using Casing ...............................................................9-111
Figure 9-49 Cross Section Showing Steep Canyon Slope and Temporary Micropile Shoring
(after Macklin et al., 2004) .............................................................................................................9-113
CHAPTER 1
INTRODUCTION
Earth retaining systems (or retaining walls) are used to hold back earth and maintain a
difference in the elevation of the ground surface as shown in Figure 1-1. The retaining wall
is designed to withstand the forces exerted by the retained ground or “backfill”, and to
transmit these forces safely to a foundation and/or to the portion of restraining elements
located beyond the failure surface.
In general, the cost of constructing a retaining wall is usually high compared with the cost of
forming a new slope. Therefore, the need for a retaining wall should be assessed carefully
during preliminary design and an effort should be made to keep the retained height as low as
possible.
In highway construction, retaining walls are used along cuts or fills where space is
inadequate for construction of cut slopes or embankment slopes. Bridge abutments and
foundation walls, which must support earth fills, are also designed as retaining walls.
FHWA NHI-07-071 1 - Introduction
Earth Retaining Structures 1-1 June 2008
Figure 1-2 provides schematic illustrations of several retaining wall systems used in highway
applications. A great number of wall systems have been developed in the past 30 years by
specialty contractors who have been promoting either a special product or a specialized
method of construction, or both. Due to the rapid development of these diversified systems
and their many benefits, the design engineer is now faced with the difficult task of having to
select the best possible system; design the structure; and ensure its proper construction. The
purpose of this module is to provide the practicing engineer with a thorough understanding of
various retaining walls and their application in highway facilities.
Historical reviews of the developments in retaining walls have been presented by Kerisel
(1992), Gould (1990), and O’Rourke and Jones (1990). Following is a brief review of these
historical developments.
Examples of wall construction have been traced back to approximately 3000 B.C. (Kerisel,
1992). These earlier walls were primarily gravity structures that relied on self-weight to
resist earth pressures. They were constructed of stone masonry (with or without mortar) or
various types of cribs or bins with different filling materials.
The development of “modern” retaining walls gained impetus in the late 1940s, 1950s and
1960s due to innovations in construction technology. New construction methods were
developed at that time, largely through adaptations and improvements in specialized
excavation and drilling equipment. In that period, North America was introduced to new
forms of cast-in-place below-grade walls, tiebacks (or ground anchors) in soil and rock (both
Figure 1-2. Variety of Retaining Walls (after O’Rourke and Jones, 1990).
temporary and permanent), and the concept of earth reinforcement (Vidal, 1966) which led to
a wide variety of earth retaining systems (ERS). Most of the procedures now being utilized
for construction of ERS were well developed by 1970 or had appeared in full-scale
experiments.
An important breakthrough in the design of ERS which occurred in this era was the
recognition that the earth pressure acting on a wall is a function of the type of wall and the
amount and distribution of wall movement. Classical earth pressure theories, which were
developed by Coulomb (1776) and Rankine (1857), were formalized for use by Caquot and
Kerisel (1948) and others. Sophisticated analyses of soil-structure interaction and wall/soil
movements began in the 1960s using finite difference and finite element analytical
procedures. The simultaneous advancement of geotechnical instrumentation equipment and
monitoring procedures made the “observational method” of design (Peck, 1969) popular and
cost effective.
Since 1970 there has been a dramatic growth in the methods and products for retaining soil.
O’Rourke and Jones (1990) describe two trends in particular which have emerged since
1970. First, there has been an increasing use of reinforcing elements, either by incremental
burial to create reinforced soils (MSE walls), or by systematic in situ installation to reinforce
natural soils (soil nailing). Mechanically stabilized earth and soil nailing have changed the
ways we construct fill or cut walls, respectively, by providing economically attractive
alternatives to traditional construction methods. Second, there has been an increasing use of
polymeric products to reinforce the soil and control drainage. Rapid developments in
polymer manufacturing have supplied a wide array of geosynthetic materials. The use of
these products in construction has encouraged a multitude of different earth retention
schemes.
The rapid development of these new trends and the increased awareness of the impact of
construction on the environment, have led to the emergence of the concept of “earth walls”.
In this concept, the soil supports itself or is incorporated into the structure and assumes a
major structural or load carrying function. With this concept, structural member
requirements of the system are reduced, or eliminated altogether. Examples of recently
developed earth walls include the soil-reinforcement systems discussed above, as well as
systems involving chemical treatment of the in-situ soil such as jet grouting or deep mixing.
It is noted that each retaining wall can be classified using these three factors. For example, a
sheet-pile wall would be classified as an externally-stabilized cut wall which is relatively
flexible . A mechanically stabilized earth (MSE) wall is an internally stabilized fill wall
which is relatively flexible . Further description of these classifications is provided
subsequently.
For the purpose of this manual, the walls have been organized according to two principal
categories: externally and internally stabilized systems (O’Rourke and Jones, 1990). An
externally stabilized system uses an external structural wall, against which stabilizing forces
are mobilized. An internally stabilized system involves reinforcements installed within and
extending beyond the potential failure mass. Hybrid systems combine elements of both
internally and externally supported walls. Figure 1-3 presents the organization of walls used
in this manual.
Virtually all traditional types of walls may be regarded as externally stabilized systems.
Gravity walls, in the form of cantilever structures or gravity elements (e.g., bins, cribs and
gabions), support the soil through weight and stiffness to resist sliding, overturning, and
shear. Bracing systems, such as cross-lot struts and rakers, provide temporary support for in
situ structural and chemically stabilized walls. Ground anchors provide support through the
pullout capacity of anchors established in stable soil outside of the zone of potential failure.
It is in the area of internally stabilized systems that a relatively new concept has been
introduced. Shear transfer to mobilize the tensile capacity of closely spaced reinforcing
elements has enabled retaining structures to be constructed without a structural wall element,
and has substituted instead a composite system of reinforcing elements and soil as the
primary structural entity. A facing is required on an internally stabilized system, however, its
purpose is to prevent raveling and deterioration, rather than to provide primary structural
support.
Earth retaining systems can also be classified according to the construction method, i.e., fill
construction or cut construction. Fill wall construction refers to a wall system in which the
wall is constructed from the base of the wall to the top (i.e., “bottom-up” construction). Cut
wall construction refers to a wall system in which the wall is constructed from the top of the
wall to the base (i.e., “top-down” construction) concurrent with excavation operations. The
classification of each wall system according to its construction concept is also presented in
Figure 1-3.
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It is important to recognize that the “cut” and “fill” designations refer to how the wall is
constructed, not necessarily the nature of the earthwork (i.e., cut or fill) associated with the
project. For example, a prefabricated modular gravity wall, which may be used to retain
earth for a major highway cut, is considered a fill wall as it is constructed “bottom-up” after
the excavation for the cut has reached its final grade.
The rigidity (or flexibility) of a wall system is fundamental to the understanding of the
development of earth pressures (discussed in Chapter 3). In simple terms, a wall is
considered to be rigid if it moves as a unit (rigid body rotation and/or translation) and does
not experience bending deformations. Most gravity walls can be considered rigid walls.
Flexible walls are those walls which undergo bending deformations in addition to rigid body
motion. Such deformations result in a redistribution of lateral pressures from the more
flexible to the stiffer portions of the system. Virtually all wall systems, except the gravity
walls, may be considered to be flexible.
The focus of this document is on design methods and procedures for permanent ERS.
Permanent systems are generally considered to have a service life of 75 to 100 years.
However, the ERS listed in Figure 1-3 are technically feasible for both temporary and
permanent applications. In most cases, however, certain systems may not be cost-effective
for temporary applications. Compared to permanent walls, walls used for temporary
applications generally have less restrictive requirements on material durability, design factors
of safety (or higher resistance factors), performance, and overall appearance. Also, walls that
can be constructed rapidly are often used for temporary applications. For example, MSE
walls with segmental, precast facings are not typically used for temporary applications since
the cost of the facing components and the select backfill may be more than 50 percent of the
total cost of the wall.
The service life of temporary earth support systems is based on the time required to support
the ground while the permanent systems are installed. This document has adopted the
American Association of State Highway and Transportation Officials (AASHTO) guidance
which considers temporary systems to be those that are removed or abandoned upon
completion of the permanent systems. The time period for temporary systems is commonly
stated to be 18 to 36 months but may be shorter or longer based on actual project conditions.
which temporary systems are to be designated as critical. Often that decision is based on the
owner’s need to restrict lateral movement of the support system to minimize ground
movements behind the support system. In general, specific components or design features
for temporary systems may be designed to the same or similar criteria used for permanent
systems. Conversely, SOE systems are commonly designed to less restrictive criteria than
permanent systems. The owner commonly assigns the responsibility for design and
performance of SOE systems to the contractor. The design of these SOE systems is often
based more on system stability than on minimizing ground movements.
This manual is intended to be a stand-alone document and is geared towards providing the
practicing engineer with a thorough understanding of the various types of retaining walls
used for highway applications. Accordingly, the manual starts with a discussion of earth
pressure theories and the determination of basic soil parameters, and then proceeds to discuss
each of the earth retaining systems identified in Section 1.3. An objective of this manual is
to provide sufficient information to enable the engineer to systematically review the
feasibility of wall systems for a specific project application and to ultimately select a
technically feasible and cost-effective wall system for a project.
• Chapter 3 describes the basic principles for the evaluation of lateral earth pressures
and water pressures used in ERS design, including specific considerations for earth
pressures in temporary and permanent wall applications and for earth pressures in
cohesive backfills. Other topics discussed include earth pressures from surcharge
loads, compaction, seismic forces, and swelling soils.
• Chapter 4 provides an overview of load and resistance factor design (LRFD) for
retaining walls. This methodology represents a change from the more traditional (and
well-known to most engineers) allowable stress design (ASD) method. A
FHWA NHI-07-071 1 - Introduction
Earth Retaining Structures 1-8 June 2008
The design procedures presented are developed using the LRFD method and are
consistent with the most recent AASHTO LRFD Bridge Design Specifications
(AASHTO, 2007). Of the wall types described in this manual, in-situ reinforced
walls (i.e., soil nail walls and micropile walls) are not yet covered in the AASHTO
(2007) specifications. These wall types are described in Chapter 9 and design
information is presented in ASD.
A detailed list of references is provided in Chapter 12, however; several primary references
were used in the preparation of this manual. Following is a listing of these primary
references.
AASHTO. (2002). “Standard Specifications for Highway Bridges.” 17th Edition, American
Association of State Highway and Transportation Officials, Washington, D.C.
th
AASHTO (2007). “LRFD Bridge Design Specifications.” 4 Edition, American Association
of State Highway and Transportation Officials, Washington, D.C.
Byrne, R.J., Cotton, D., Porterfield, J., Wolschlag, C., and Ueblacker, G. (1996). “Manual
for Design and Construction Monitoring of Soil Nail Walls.” Federal Highway
Administration, FHWA-SA-96-069.
Christopher, B. R., Gill, S. A., Giroud, J. P., Juran, I., Mitchell, J. K., Schlosser, F., and
Dunnicliff, J. (1990). “Design and Construction Guidelines for Reinforced Soil
Structure - Volume 1.” FHWA-RD-89-043, Federal Highway Administration,
Washington, D. C.
Elias, V., Christopher, B. R., and Berg, R. R. (2001). “Mechanically Stabilized Earth Walls
and Reinforced Soil Slopes Design and Construction Guidelines.” Federal Highway
Administration, Report FHWA-NHI-00-043, Washington, D. C.
Goldberg, D. T., Jaworski, W. E., and Gordon, M. D. (1976). “Lateral Support Systems and
Underpinning.” Vol.1 Design and Construction, April, FHWA-RD-75-128, Federal
Highway Administration, Washington, D. C.
Holtz, R. D., Christopher, B. R., and Berg, R. R. (1998). Geosynthetic Design and
Construction Guidelines, May, Federal Highway Administration, Report FHWA-HI-
98-038, McLean, Va.
Lazarte, C. A., Elias, V., Espinoza, R. D., and Sabatini, P.J. (2003). “Soil Nail Walls.”
Geotechnical Engineering Circular No. 7, Federal Highway Administration, Report
FHWA-IF-03-017, Washington, D.C.
Porterfield, J. A., Cotton, D. M. and Byrne, R. J. (1994). “Soil Nailing Field Inspectors
Manual.” FHWA-SA-93-068, Federal Highway Administration, Washington, D. C.
Sabatini, P. J., Bachus, R. C., Mayne, P. W., Schneider, J. A., and Zettler, T. E. (2002).
“Evaluation of Soil and Rock Properties”, Geotechnical Engineering Circular, No. 5,
U.S. Department of Transportation, Federal Highway Administration, FHWA-IF-02-
034, Washington, D.C.
Sabatini, P. J., Pass, D. G. and Bachus, R. C. (1999). “Ground Anchors and Anchored
Systems”, Geotechnical Engineering Circular, No. 4, U.S. Department of
Transportation, Federal Highway Administration, FHWA-SA-99-015.
Sabatini, P. J., Elias, V., Schmertmann, G. R., and Bonaparte, R. (1997). “Earth Retaining
Systems”, Geotechnical Engineering Circular, No. 2, Federal Highway
Administration, U.S. Department of Transportation, FHWA-SA-96-038, Washington,
D.C.
Seismic Design of Highway Bridges. (1986). (NHI Course No. 13048), FHWA-93-040,
Federal Highway Administration, Washington, D. C.
CHAPTER 2
EVALUATION OF GEOTECHNICAL PARAMETERS FOR
EARTH RETAINING SYSTEMS
2.1 INTRODUCTION
This chapter presents information on the evaluation of soil and rock parameters required to
perform earth retaining system (ERS) design and to evaluate ERS constructability. These
required parameters include subsurface stratigraphy and index and performance properties of
in-situ soils (e.g., foundation soils below a gravity retaining structure or retained ground
behind a cut wall system), fill wall backfill soils, and rock within the retained ground or as a
foundation material.
For typical highway projects, one or more retaining walls may be part of a larger project
scope in which a detailed geotechnical investigation is performed. Herein, information is
presented on the development of a subsurface investigation and laboratory testing program
focused on obtaining information necessary for the design and construction of fill and cut
wall systems.
As indicated above, this chapter describes the evaluation of design properties for wall
systems. Of particular importance for walls (like most geotechnical features) is the
appropriate evaluation of soil shear strength. In this chapter, background information on the
affects of the rate of loading on soil shear strength and drained versus undrained shear
strength parameters are discussed, along with common methods to evaluate soil shear
strength.
A more detailed coverage of the evaluation of soil and rock parameters for the design of
geotechnical features is provided in the following sources:
2.2.1 General
Planning of a subsurface investigation and laboratory testing program for a wall project
requires that the engineer be aware of parameters needed for design and construction, as well
as having an understanding of the geologic conditions and site access restrictions. Specific
planning steps for a subsurface investigation and laboratory testing program include: (1)
identify data needs and review available information; (2) develop and conduct a site
investigation program including a site visit/reconnaissance and collection of disturbed and
undisturbed soil and rock samples; and (3) develop and conduct a laboratory-testing program.
Specific planning steps are addressed in the following sections.
The first step of an investigation and testing program requires that the engineer understand
the project requirements and the site conditions and/or restrictions. The extent of the
investigation should be consistent with the project scope (i.e., location, size, risk, and
budget), the project objectives (i.e., purpose of the wall system), and the project constraints
(i.e., geometry, constructability, performance, aesthetics, and environmental impact). The
ultimate goal of this phase is to identify geotechnical data needs for the project and potential
methods available to assess these needs. During this phase it is necessary to:
As an aid to assist in the planning of site investigation and laboratory testing, Table 2-1
provides a summary of the information needs and testing considerations for cut and fill wall
applications. Detailed descriptions of the field and laboratory tests listed in Table 2-1 are
provided in Chapter 4 of Geotechnical Engineering Circular (GEC) No. 5 (Sabatini et al.,
2002).
Before any equipment is mobilized to the site, existing data for the site (both regionally and
locally) should be evaluated and the geotechnical and design engineers should conduct a site
reconnaissance as logical initial steps in the investigation. Existing data and a site visit will
provide information which can reduce the scope of the subsurface investigation, help guide
the location of sampling and testing points, and reduce the amount of time in the field due to
unexpected problems. Currently, many state DOTs are developing geotechnical management
systems (GMS) to store historical drilling, sampling, and laboratory test data for locations in
their states. Such data, if available, should be used to facilitate development of a testing
program that is correctly focused and not redundant. A list of potential information sources
for a project along with the type of information available is presented in Table 2-2.
For major retaining wall projects which may be defined, for example, as a wall with a height
greater than 20 ft or for highly variable ground conditions, the investigation might consist of
a preliminary investigation phase (which may be performed as part of a larger geotechnical
investigation during the preliminary project phase) followed by a final design phase
investigation. The preliminary phase includes a limited number of fairly widely-spaced
borings to define overall subsurface conditions and to identify problem areas. The standard
split-spoon sampler with SPT blowcount data is typically used for the preliminary phase.
Based on the results of the preliminary phase, a more detailed site investigation and also a
laboratory investigation program may prove necessary for final design.
The type, number, location, and depth of investigation points are dictated, to a large extent,
by the project stage (i.e., feasibility study, preliminary, or final design), availability of
existing geotechnical data, variability of subsurface conditions, type of wall system, and
other project constraints. For walls less than 100 ft long, at least one investigation point
should be selected for each wall within the project. This point should be selected at a
distance behind the wall line. For example, for anchored walls investigation points should be
advanced behind the proposed wall line within the anchor bond zone, for soil nail walls
investigation points should be selected at a distance behind the wall face of 1.0 to 1.5 times
the height of the wall, and for MSE walls, investigation points should be advanced just
behind and directly below the reinforced backfill zone. For retaining wall systems more than
100 ft in length, investigation points should be selected both in front and behind the wall and
should be spaced every 100 – 200 ft with locations alternating from in front of the wall to
behind the wall. A typical boring layout for an anchored wall is shown in Figure 2-1.
Wall boring
1-2H
The guidelines for depth interval selection should also be developed in recognition of
specific site/project conditions and design property/parameter requirements. For preliminary
screening, the subsurface investigation at the wall location should be carried to a depth of up
to 2 times the wall height below the bottom of the wall or a minimum of 10 ft into bedrock.
Investigation depth should be deep enough to fully penetrate soft highly compressible soils
(e.g., peat, organic silt, soft fine grained soils) into competent material of suitable bearing
capacity (e.g., stiff to hard cohesive soil, compact dense cohesionless soil, or bedrock). Such
information is required to perform external stability analyses of all wall systems (i.e.,
investigate the stability of the ground outside and below the wall system).
Groundwater table and perched groundwater zones must be evaluated as part of a subsurface
investigation program for a wall system. In Chapter 3, information is presented on
calculating water pressures against walls for hydrostatic conditions and for cases where
seepage pressures (resulting from water flow) are encountered in design. The presence of
ground water affects lateral pressures applied to the wall facing, drainage system design, and
construction procedures. At a minimum, the following items need to be considered for wall
systems that will be constructed within or near the water table:
See Mayne et al. (2001) for methods used to evaluate subsurface water levels.
The results of the subsurface investigation program should consider the following for earth
retaining systems:
3. At a site where rock or rock-like material are present, the borings must define the
character of the materials where there is a transition between residual soil and
bedrock, and should locate the surface of materials of rock-like hardness.
approach (see Mayne et. al, 2001) and the benefit of a focused site-specific strategy which
may include in-situ testing methods.
Equipment for in-situ testing includes cone penetrometers, vane shear devices, and
pressuremeters. These devices can provide index parameters or strength parameters. For
example, the vane shear test is often used for evaluating the undrained shear strength of
clayey soil deposits, especially those for which undisturbed sampling for laboratory testing
cannot be performed in a cost-effective manner (e.g., for weak clays). The test is effective in
developing a profile of undrained strength with depth and in evaluating the sensitivity (i.e.,
strength loss upon loading) of the soil. A summary of available in-situ testing devices is
provided in Table 2-3.
samplers are limited soil grain size which allows for driving (i.e., typically not appropriate
for gravels). Shallow disturbed samples can also be obtained using hand augers and test pits.
Samples obtained via disturbed sampling methods can often be used for index property
testing in the laboratory but explicitly should not be used to prepare specimens for
consolidation and strength (i.e. performance) tests.
Undisturbed soil samples are required for performing laboratory strength and consolidation
testing on generally cohesive soils ranging from soft to stiff consistency. High-quality
samples for such testing are particularly important for fill wall systems that may stress
compressible strata. In reality, it is impossible to collect truly undisturbed samples since
changes in the state of stress in the sample will occur upon sampling. The goal of high-
quality undisturbed sampling is to minimize the potential for: (1) alteration of the soil
structure; (2) changes in moisture content or void ratio; and (3) changes in chemical
composition of the soil. Due to cost and ease of use, the thin-walled Shelby tube is the most
common equipment for obtaining relatively undisturbed samples of soils. Depending upon
cohesive soil type (e.g., stiffness and whether significant granular material is in the soil
matrix), alternative sampling equipment may be used to obtain nominally undisturbed soil
samples including: (1) stationary piston; (2) hydraulic piston; (3) Denison; and (4) pitcher
samplers. Detailed procedures for these sampling techniques are provided in FHWA NHI-
01-031 (Mayne et al., 2001).
When considering equipment for rock coring, the dimensions, type of core barrel, type of
coring bit, and drilling fluid are important variables. The minimum depth of rock coring
should be determined based on the local geology of the site. Coring should also be
performed to a depth that assures that refusal was not encountered on a boulder.
Four different types of core barrels are described in ASTM D 2113 including: (1) Single
Tube; (2) Rigid Double Tube; (3) Swivel Double Tube; and (4) Triple Tube. A brief
description of issues related to rock coring is provided subsequently. Additional information
on drilling rigs, methods of circulating drill cuttings (i.e., fluid or air), hole diameters, and
casings are provided in ASTM D 2113.
Since the double core barrel isolates the rock from the drilling fluid stream to yield better
recovery, it is the minimum standard of core barrel that should be used in practice when an
intact core is required. The inner tube of a swivel-type core barrel does not rotate during
drilling, resulting in less disturbance and better recovery in weak and fractured rock. Rigid
type double tube core barrels should not be used where core recovery is a concern. Triple
tube swivel-type core barrels will produce better recovery and less core breakage than a
double tube barrel. Before using correlations for rock parameters, the engineer should
account for the specific rock sampling procedure (e.g., double tube or triple tube) used as the
basis for the correlation.
The standard size rock core is NX 2 1/8 in. diameter. Generally larger core sizes will lead to
less mechanical breakage and yield greater recovery, but the associated cost for drilling will
be much higher. Since the size of the core will affect the percent recovery, this should be
clearly recorded on the log. Additionally, the core length can increase recovery in fractured
and weathered rock zones. In these zones a core length of 5 ft is recommended, and core
lengths should not be greater than 10 ft under any conditions because of the potential to
damage the long cores. Table 2-4 provides summary sampling guidelines for geotechnical
investigations.
The final planning step includes the development of a laboratory-testing program. Table 2-1
lists laboratory tests that are used to evaluate design parameters for cut and fill walls. Index
tests such as moisture content, Atterberg limits, grain size distribution, and unit weight tests
are recommended for both cut and fill wall applications. Index tests are invaluable in
establishing general conditions and assessing inherent material variability. Depending on
individual site conditions, additional tests may be required or tests may be eliminated from
Table 2-1.
Once a list of necessary tests has been developed and the field program has been executed,
the engineer should review field notes, borings, and design plans to identify “critical areas”.
Critical areas correspond to borings/locations where the results of the laboratory tests could
result in a significant change in the proposed design. Samples from these critical areas
should be identified for performance testing. In heterogenous areas, many samples may be
required to obtain comprehensive parameters; in homogeneous areas, few samples may be
required.
Sand-Gravel Soils
• SPT1 (split-spoon) samples should be taken at 5 ft intervals and at significant changes in soil
strata.
• Continuous SPT samples are recommended in the top 15 ft of borings made at locations where
spread footings may be placed in natural soils.
• Representative SPT jar or bag samples should be laboratory classified for verification of field
visual soil identification.
Silt-Clay Soils
• SPT and “undisturbed” thin wall tube samples2 should be taken at 5 ft intervals and at significant
changes in strata.
• SPT and tube samples may be alternated in same boring or tube samples may be taken in separate
undisturbed boring.
• Representative SPT jar or bag samples should be laboratory classified for verification of field
visual soil identification.
• Tube samples should be tested for consolidation (for settlement analysis) and strength (for slope
stability and foundation bearing resistance analysis).
• Field vane shear testing also recommended to obtain in-place shear strength of soft clays, silts, and
nonfibrous peats.
Rock
• Continuous cores should be obtained in rock or shales using double or triple tube core barrels.
• For foundation investigations, core a minimum of 10 ft into the rock.
• Core samples should be evaluated for strength testing (unconfined compression) for foundation
investigations, and valued for quality tests for quarry investigations (aggregate or riprap).
• Determine percent core recovery and RQD3 value for each core run and record in the bore log.
Groundwater
• Record water level encountered during drilling, at completion of boring, and at 24 hours after
completion of boring in the bore log.
• When water is used for drilling fluid, adequate time should be permitted after hole completion for
the water level to stabilize (more than one week may be required). In impermeable soils, a plastic
pipe water observation well should be installed to allow monitoring of the water level over a
period of time.
• Artesian pressure and seepage zones, if encountered, should also be noted in the bore log.
• The top 12 in or so for the annular space between water observations well pipes and the borehole
wall should be backfilled with grout, bentonite, or a sand-cement mixture to prevent surface water
inflow which can cause erroneous groundwater level readings.
of detailed subsurface cross sections along wall alignment, including stratigraphy, in-situ
testing results, and laboratory index test results, if available, will be useful when identifying
representative samples for laboratory performance testing.
Evaluation of soil properties form laboratory testing is described subsequently in this chapter.
2.3.1 General
As part of the design analyses for most geotechnical projects, the load-carrying capacity of
the supporting soil is evaluated. For earth retaining systems, these capacity evaluations
include, for example, bearing resistance of a semi-gravity cantilever wall supported on a
spread footing or deep foundation, side and tip resistance of drilled-in soldier beams or
driven soldier beams for an anchored wall, stability analyses of slopes being restrained by a
wall, and passive soil resistance for the toe of a retaining structure. These analyses are
concerned with comparing loads imposed to the system to the limit (or failure) state of the
supporting soil. This limit state of stress corresponds to the shear strength of the soil.
For a given soil, shear strength is not a unique property. The soil strength to be used in
design analyses must be qualified in relation to whether the appropriate strength is: drained
or undrained , peak, fully softened or residual , intact or remolded , static or cyclic,
compression or extension; and other facets, such as direction of loading, rate of loading, and
boundary conditions. As a consequence, soil strength is not a fundamental property, but
instead, a specific behavioral response to a certain set of loading conditions.
In geotechnical practice, it is important to distinguish between "drained " and "undrained "
strengths. These terms refer to the ability of the porewater in the soil to move between soil
particles resulting in volume change, and the accompanying generation (or lack) of excess
porewater pressures, ∆u. Soils can also exhibit any number of partially drained strengths,
however, wall design analyses are typically performed using drained and undrained
strengths, as these represent limits to the expected range of behavior.
For a saturated soil subjected to undrained loading , no drainage of porewater from the void
spaces can occur, and thus the soil undergoes no change in volume. During undrained
loading, changes in total stress (∆σ) cause the development of either positive porewater
pressures (∆u > 0) that will tend to decrease the effective stress in the soil or negative
porewater pressures (∆u < 0) that will tend to increase the effective stress in the soil.
The drained loading of a saturated soil means that the water in the void spaces is free to
move so that no excess pore water pressures develop (∆u = 0). There is usually a change
(i.e., increase or decrease) in void ratio and a corresponding change in volume. Again, water
may be present, but is free to move either out of the soil mass (termed contractive soil
behavior) or into the soil mass (termed dilatant soil behavior). Contractive behavior results
in a decrease in volume (e.g., settlement) and dilative behavior causes an increase in volume
-3
(e.g., swelling). Most sands have such a high permeability (e.g., k > 10 cm/s (2.83 ft/day))
that, under static loading, they are almost always drained. Sands, however, will behave in an
undrained mode when subjected to rapid loading, such as that imposed by an earthquake
whereby the entire deposit is engaged and water cannot drain.
All clays exhibit drained behavior when the rate of loading is very slow, so slow that it does
not interfere with the rate of water migration that is controlled by its low permeability (e.g., k
-6
< 10 cm/s (0.00283 ft/day)). Drained behavior in clays should be considered in evaluating
the long-term stability (and ground movements) of cut wall systems. The same clay that
behaves in a drained manner in these applications, however, may initially behave in an
undrained mode in the short-term if the rate of loading is too fast to permit water inflow. The
short-term stability of excavations constructed in soft to medium clays is represented by
undrained loading conditions.
In this section, the stress-strain-strength behavior of soils is introduced for the simple case of
drained loading. To illustrate this, a graph of measured shear stress (τ) versus shear strain
(γs) from a direct simple shear test is used (Figure 2-2). It is recognized that the direct simple
shear test is not commonly performed, but it is most useful in introducing drained stress-
strain strength behavior of soils. The more common direct shear (box) test is very similar to
the direct simple shear and thus the same basic principles apply.
The maximum stress on the τ-γs curve is commonly interpreted as the peak shear strength
(τmax), corresponding to point 2 in Figure 2-2. Figure 2-2 shows two stress-strain curves,
each one corresponding to different effective consolidation stresses (i.e., σv1′ and σv2′). For
each specimen, the measured peak strength (τmax) is plotted versus effective consolidation
stresses as shown in Figure 2-2. A linear fit is generally forced (minimum of two data sets)
to provide the simplified straight line Mohr-Coulomb failure criterion:
where φ′ = effective stress friction angle and c′ = effective cohesion intercept.
During drained shearing, the soil specimen will likely undergo a change in total volume. If
the soil decreases in volume during shear, the response is termed contractive behavior. This
response is indicative of loose sands and soft clays. If the soil increases in volume during
shearing, a dilative (or dilatant ) behavior is observed. This response is common in hard
clays and dense sands. If no change in volume occurs during drained shear loading (∆V/V0 =
0), the corresponding stress state is called the critical state. The complete description of soil
behavior by this arrangement is termed critical-state soil mechanics, which encompasses
normally- and overconsolidated soils for undrained, semi-drained, and drained loading, for
both contractive and dilatant behavior (Schofield and Wroth, 1968; Wood, 1990). However,
in current U.S. practice, the concept of critical state soil mechanics is not consistently
recognized, although this concept is an excellent representation of soil behavior.
Referring to drained strength characteristics in Figure 2-2, after the peak shear strength (τmax)
is reached during drained loading, the shear stress reduces to a stable value termed the fully-
softened strength, depicted as point 3 in Figure 2-2. The fully softened strength is
intermediate between the peak strength and the residual strength and there are no specific
procedures to identify the fully softened strength. Conceptually, the fully softened strength is
close in value to the peak strength of the same soil in a normally-consolidated condition.
δv,
τ = − δ v, τ dilative
Shear contractive soil
Stress soil
peak τ max
τ max
Post-peak
Strain-softening τ = c' + σ ' tan φ '
,
s
2
,
s
s peak s
e
τ max
e r
r t
t τ max
S S 2
r r
a σv2' a
tan φ' peak
e ∆τ e
h
h
S
Gtangent = S
∆γ
s
τ = σ ' tan φ '
Fully-softened
Strength
3 residual tan φ' NC (fully-softened)
3
1 τ σv1' 4 1
Gsecant = 4 τr = σ ' tan φ r'
γ effective residual
s
where φ NC′ is the peak strength (or critical-state strength) of the normally-consolidated soil.
Note that for long-term analyses, the effective cohesion intercept is a small value for the
normally consolidated case and is therefore assumed to be zero (c′ = 0).
For clays, if drained loading continues for very large shearing strains, the shear stress value
drops even further to the residual strength, denoted τr and indicated by point 4. The residual
strength is related to the mineralogical frictional characteristics of the soil in which the plate-
like clay particles align themselves in a direction parallel to the shear plane that is developed
at these very large strains. The residual strength can be represented by:
In commercial practice, φr ′ is obtained using 8 to 10 repeated cycles of shearing on the same
specimen in a direct shear box using the same direction of shear and the same normal load.
The more elaborate ring shear device is purposely suited for obtaining true residual values of
φr ′. Information on the ring shear-testing device can be found in Terzaghi et al. (1996).
For design of walls constructed on or in clay soils that exhibit peak, fully softened, and
residual shear strength, the design engineer must consider the level of deformations that may
be expected within the soil mass to appropriately select the strength to be used for design
calculations. The relationship between deformations and appropriate shear strength to be
used for design is discussed in Section 3.5.
The undrained shear stress-shear strain curve is similar to that observed for drained loading,
except that excess porewater pressures are also generated (∆u ≠ 0). During undrained
shearing, a contractive soil will exhibit positive pore pressures, while a dilative soil will show
negative pore pressures. From the undrained τ-γs curve, the peak value of τmax is designated
as the undrained shear strength (su or cu).
Instability under undrained conditions develops mainly for a contractive soil where the soil
attempts to mobilize frictional shearing resistance which also causes the soil to contract
under the prevailing confining stresses. This tendency to contract during shear is typical for
normally to lightly overconsolidated soft to medium clay soils. Since this tendency cannot
be realized, due to the clay soil permeability in relation to the rate of shearing, positive
porewater pressures are generated in the soil which reduce the effective stress and hence the
mobilized frictional shearing resistance. In such cases the short term undrained shearing
resistance of the soil is less than would have been the case if drainage (contraction of the soil
volume) could have occurred. The short-term condition is critical for temporary walls
constructed in normally to lightly overconsolidated clay soils.
In clay soils subjected to unloading conditions that may result from an excavation in front of
a wall, the soil attempts to expand as it mobilizes frictional shearing resistance. This is
resisted causing negative porewater pressure to be developed that increases the effective
stress in the soil and hence increases the mobilized frictional shearing resistance. Thus, in
overconsolidated clay subject to excavation, the short-term (undrained) strength and stability
potentially exceeds that which would apply once drainage has occurred. For the examples
cited, the engineer needs to assess both short-term and long-term strengths in their analyses.
For dilative soils, the tendency to dissipate pore pressure will reduce the effective stress and
thus the strength.
Granular soils such as gravels, sand, and non-plastic silts have effective stress failure
envelopes that pass through the origin indicating that c′ = 0 for these materials. In fact, for
granular soils, only cemented sands appear to have a true c' value (i.e., c′ ≠ 0). The value of
φ′ for sands depends on mineralogy and packing arrangement that is related to relative
density and effective confining stress level (Bolton, 1986). Ranges of φ′ for clean quartzitic
(silica) sands are typically 30° ≤ φ′ ≤ 50°, whereas calcareous (corraline) sands may exhibit
somewhat higher values.
Total stress analyses for soils that do not drain during the loading period involve the principle
that if an element of soil in the laboratory is subjected to the same changes in total stress
under undrained conditions as an element of the same soil in the field, the same excess pore
pressures will develop. Thus, if the total stress in the laboratory and the field are the same,
the effective stresses will also be the same. Because soil strength is governed by effective
stresses, the strength measured in laboratory tests should be the same as the strength in the
field when the pore pressures and total stresses are the same. Thus, under undrained
conditions, strengths can be related to total stresses, making it unnecessary to specify
undrained excess pore pressures for design analyses.
Although the total stress principle is simple, experience has shown that many factors
influence the pore pressures that develop under undrained loading. As a result, determining
undrained strengths by means of laboratory and in-situ testing requires considerable attention
to detail if reliable results are to be achieved. Shear strengths for use in undrained total stress
analyses must be measured using test specimens and loading conditions that closely duplicate
the conditions in the field. Alternatively, they can be reliably measured using the appropriate
in-situ test.
Total stress type analyses using the “φ = 0” approach are perhaps the most widely used form
of analyses performed by highway engineers for design analyses involving clays. For this
condition, the Mohr-Coulomb relationship reduces to the form σ1′ = σ3′ + 2c or c = cu = s u =
½ (σ1′-σ3′) = undrained shear strength. Since su is stress dependent, its value is commonly
normalized by the vertical effective overburden stress (σvo′) at the depth where su is
measured.
2.4.1 General
In this section, typical laboratory index tests performed in support of the design of an earth
retaining system are presented. Index soil properties used in the analysis and design of earth
retaining systems include unit weight, moisture content, gradation, and Atterberg Limits.
Unit weight of foundation material, backfill soil, and retained soil are used in evaluating
earth pressures and in evaluating the external and internal stability of the wall system.
Moisture content and Atterberg Limits are used with engineering correlations to estimate
compressibility and shear strength of clayey soils. These data also provide an indication of
soil creep potential which is important for the feasibility of soil anchors and nails. The
results of grain size distribution testing provide an indication of soil permeability and
compaction characteristics. Gradation information is also used to develop appropriate
drilling and grouting procedures and in the design of dewatering systems.
Moisture content is defined as the ratio of the mass of the water in a soil specimen to the dry
mass of the specimen. Natural moisture contents (wn) of sands are typically 0 ≤ w n ≤ 20 %,
whereas for inorganic and insensitive silts and clays, general ranges are: 10 ≤ wn ≤ 40 %.
However, depending upon the mineralogy, formation environment, and structure of clay, it is
possible to have more water than solids (i.e., w > 100%). Therefore soft and highly
compressible clays, as well as sensitive, quick, or organically rich clays, can exhibit water
contents 40 ≤ wn ≤ 300 % or more.
Moisture content can be tested in a number of different ways including: (1) a drying oven
(ASTM D 2216); (2) a microwave oven (ASTM D 4643); or (3) a field stove or blowtorch
(ASTM D 4959). While the microwave or field stove (or blowtorch) methods provide a
rapid evaluation of moisture content, potential errors inherent with these methods require
confirmation of results using ASTM D 2216. The radiation heating induced by the
microwave oven and the excessive temperature induced by the field stove may release water
o
entrapped in the soil structure that would normally not be released at 110 C, yielding higher
moisture content values than would occur from ASTM D 2216.
In the laboratory, soil unit weight and mass density are easily measured on tube samples of
natural soils. The moist (total) mass density is ρt = Mt/Vt, whereas the dry mass density is
given by ρd = M s/Vt. The moist (total) unit weight is γt = W t/Vt, whereas the dry unit weight
is defined as γd = Ws/Vt. The interrelationship between the total and dry mass density and
unit weight is given by:
ρt
ρd = (2-4)
(1 + w n )
and the relationship between total and dry unit weight is given by:
γt
γd = (2-5)
(1 + w n )
The Atterberg limits of a fine grained (i.e., clayey or silty) soil represent the moisture content
at which the behavior of the soil changes. Atterberg limits results provide an indication of
several physical properties of the soil, including strength, permeability, compressibility, and
shrink/swell potential. These limits also provide a relative indication of the plasticity of the
soil, where plasticity refers to the ability of a silt or clay to retain water without changing
state from a semi-solid to a viscous liquid. In geotechnical engineering practice, the
Atterberg limits generally refers to the liquid limit (LL), plastic limit (PL), and shrinkage
limit (SL); although the SL is less often used in typical geotechnical practice.
Other indices based on the Atterberg limits include the liquidity index (LI) and the activity
(A) of a soil. These are defined as:
(w n − PL)
LI = (2-6)
PI
PI
A = (2-7)
CF
where wn is the moisture content of the soil and CF is the clay fraction that corresponds to the
percentage of particles exhibiting an equivalent diameter (ds) < 0.078 mil (0.002 mm). The
use of the liquidity index and activity can provide very useful information concerning the
likely behavior of a soil, even though Atterberg limits are performed on completely remolded
materials. For example, a LI less than or equal to zero is generally indicative of a heavily
overconsolidated soil that may be desiccated or highly expansive. A soil with a LI equal to
1.0 implies that the soil is at its liquid limit and is likely to be relatively weak and
compressible. A LI greater than unity indicates that the soil is sensitive. Soils with a LI
greater than approximately 0.7 will likely undergo significant consolidation settlements when
loaded. Clayey soil backfill should have a liquidity index close to zero or negative.
Particle size distribution by mechanical sieve and hydrometer are useful for soil classification
purposes. Procedures for grain size analyses are contained in ASTM D 422 and AASHTO
T88. Testing is accomplished by placing air-dried material on a series of screens of known
opening size. Each successive screen has a smaller opening to capture progressively smaller
particles. Testing of the finer grained particles is accomplished by suspending the chemically
dispersed particles in water column and measuring the specific gravity of the liquid as the
particles fall from suspension.
Representative samples with fines (particles with diameter less than U.S. No. 200 sieve)
should not be oven dried prior to testing because some particles may cement together leading
to a calculated lower fines content from mechanical sieve analyses than is actually present.
When fine-grained particles are a concern, a wash sieve (ASTM D 1140) should be
performed to assess the fines content. Additionally, if the clay content is an important
parameter, hydrometer analyses need to be performed. It should be noted that the
hydrometer test provides approximate analysis results due to oversimplified assumptions, but
the obtained results can be used as a general index of silt and clay content.
In addition to field identification (ASTM D 2488), soils should be classified in the laboratory
using the Unified Soil Classification System (USCS) in accordance with ASTM D 2487 or
the AASHTO soil classification system (AASHTO T 145). Classification in the laboratory
occurs in a controlled environment and more time can be spent on this classification than the
identification exercise performed in the field. Laboratory and/or field identification is
important so that defects and features of the soil can be recorded that would not typically be
noticed from index testing or standard classification. Some of the features include mica
content, joints, and fractures.
The specific gravity of solids (Gs) is a measure of solid particle density and is referenced to
an equivalent volume of water. Specific gravity of solids is defined as Gs = Ms/(Vs × γw)
where Ms is the mass of the soil solids and Vs is the volume of the soil solids. Since many
sands are comprised of quartz and/or feldspar minerals and many clays consist of the
kaolinite and/or illite clay minerals in composition, and since the specific gravity of these
minerals are confined to a relatively narrow range, the typical values of specific gravity of
most soils also lie within the narrow range of Gs = 2.7 ± 0.1. Exceptions include soils with
appreciable organics (i.e., peat), ores (mine tailings), or calcareous (high calcium carbonate
content) constituents. It is common to assume a reasonable Gs value, although laboratory
testing by AASHTO T100 or ASTM D 854 or D 5550 can be used to verify and confirm its
magnitude, particularly on projects where little previous experience exists and unusually low
or high unit weights are measured.
further change in mass occurs. At this temperature, the sample turns to ash. Therefore, the
percentage of organic matter is (100% - % ash) where the % ash is the ratio of the weight of
the ash to the weight of the original dried sample. The sample used for the test is a previously
dried sample from a moisture content evaluation. Usually organic soils can be distinguished
from inorganic soils by their characteristic odor and their dark gray to black color. In
doubtful cases, the liquid limit should be determined for an oven-dried sample (i.e., dry
preparation method) and for a sample that is not pre-dried before testing (i.e., wet preparation
method). If drying decreases the value of the liquid limit by about 30 percent or more, the
soil may usually be classified as organic (Terzaghi et al., 1996).
Soils with relatively high organic content have the ability to retain water, resulting in high
moisture content, high primary and secondary compressibility, and potentially high corrosion
potential. Organic soils may or may not be relatively weak depending on the nature of the
organic material. Highly organic fibrous peats can exhibit high strengths despite having a
very high compressibility.
2.5.1 General
In this document, backfill soils refer to those soils which are transported to the project site,
spread, and compacted just behind a fill wall. Backfill soils may be obtained from an Owner-
provided on-site borrow source or are transported to the site from an off-site location. In
general, relatively free-draining soils are usually required for backfill soils for fill walls,
although more fine-grained materials may be used subject to specific design considerations
(discussed subsequently). The primary backfill soil parameters required for design analyses
including unit weight, shear strength, electrochemical properties, and drainage characteristics
are described in this section. Information on alternative backfill materials (i.e., lightweight
fills and flowable fill) and evaluation of soil swelling potential and degradation for specific
backfill types is also presented in this section.
Cohesionless Soils
Soils classified as GW, GP, SW or SP in accordance with the Unified Soil Classification
System (USCS) are excellent backfill materials. The important characteristics of these soils
are their high frictional resistance and high permeability. With adequate drainage measures
(such as weep holes, collector drains, etc.) the build-up of pore water pressure in the backfill
can be prevented.
Soils classified as SC, SM, GC or GM, according to the USCS, may be suitable as wall
backfill if kept dry, but are subject to frost action when wet. Such soils have low
permeability and do not drain rapidly. Hence, their water content may increase substantially
as a result of precipitation or flooding. Also, these soils cannot be properly compacted when
wet.
Soils classified as CL, CH, MH, ML or OL, according to the USCS, are often subject to
excessive frost action and swelling when used as wall backfill, and the resulting wall
movement is likely to be excessive. Moreover, if used behind relatively rigid walls such as
concrete gravity walls, lateral wall pressures can become quite large. Accordingly, the use of
these materials generally should be avoided for such a wall system. Earth pressures
associated with clayey soil for wall backfill is discussed in Chapter 3.
The unit weight of backfill is used in estimating the vertical stress in the soil which, in turn,
is utilized in calculating the lateral earth pressure applied to the wall. For preliminary
analyses, dry unit weight (γd) of the backfill soil can be estimated using Table 2-5.
Laboratory compaction test results based on ASTM D 698 for Standard Proctor Compaction
Effort and ASTM D 1557 for Modified Proctor Compaction Effort are performed as part of
final design to evaluate total and dry unit weight values. These tests are used to establish
target compaction requirements for the backfill soil and are used to develop appropriate
moisture-density relationships for field control of backfill compaction.
Field measurements of soil mass density (unit weight) are generally restricted to shallow
surface samples, usually when placing compacted fills, and can be accomplished using drive
tubes (ASTM D 2937), sand cone method (ASTM D 1556), or nuclear gauge (ASTM D
2922). These field measurements of dry unit weight represent a quality assurance activity,
which is performed to confirm adequate shear strength and stiffness of wall backfill
materials.
2.5.4.1 General
Backfill soil shear strength parameters are required for lateral earth pressure evaluations for
fill walls. Typically, drained shear strength parameters are used for relatively free-draining
granular backfill soils and for evaluation of long-term conditions for clayey backfill soils;
and undrained shear strength parameters are used for analyses of short-term (i.e., temporary)
loading conditions involving clayey backfills.
Typical (or default) drained shear strength parameters of backfill soils can be obtained from
Table 2-5 or alternatively from Figure 2-4 or Figure 2-5. Figure 2-4 shows typical ranges of
friction angle for rockfills, gravels, and sands over a wide range of confining stresses and
with initial porosities ranging from 0.17 to 0.48. To use this figure, the engineer must select
the range of confining stresses that the granular soil will be subject to in the field. For wall
backfill, this corresponds to the range of vertical stresses within the backfill (including
stresses due to surcharge loadings). If this range is relatively large, the friction angle of the
soil will vary over the range of confining stresses. A conservative single value can be
selected based on calculating confining stresses at the bottom, middle, and top of the backfill
soil and then averaging. The rockfill grades for quarried materials shown on Figure 2-4, are
summarized in Table 2-6 (A through E). It is noted, however, that where project-specific
testing is not performed, most state agencies will provide conservative backfill strength
properties for walls. These conservative properties are suitable for inclusion in standard
specifications or special provisions when project specific testing is not feasible.
Project-specific drained shear strength parameters can be obtained from direct shear testing
(ASTM D 3080). The test is performed on recompacted soils with normal stress range
consistent with the anticipated range of stresses for the field application. Tests should be
performed at varying compaction and density conditions to be representative of the
anticipated compaction conditions that will be achieved in the field. Consideration should be
given to the potential for the soils to become saturated after construction and, if saturation is
possible, tests should be performed on saturated (or submerged) samples. Tests should
always be carried out until a stable large-displacement shear stress is measured.
Walls designed with clayey backfills need to consider both drained and undrained shear
strength parameters for evaluation of design earth pressures. Herein, methods to evaluate
undrained strength parameters for recompacted clayey soils used for backfills are discussed.
Undrained strength parameters for clayey backfill soils are typically determined using direct
shear testing or consolidated undrained triaxial compression testing. For these tests, the soil
should be compacted in the laboratory to the maximum moisture content anticipated in the
field. This moisture content should at least be to the maximum allowed by the
Specifications, for example, up to 2 points wet of optimum moisture or to some worst-case
value prescribed by the Engineer. Typically, compacted clayey backfills will be unsaturated
under field placement and compaction conditions, however, it is strongly suggested that
laboratory testing be performed on saturated recompacted samples to provide “worst-case”
undrained strength parameters. An example consolidated undrained triaxial compression test
with pore pressure measurements for a lean clay soil used for a welded wire-faced MSE wall
is provided in Figure 2-6.
The design of buried steel elements such as that for metallic reinforcements used for MSE
walls is predicated on the backfill soils exhibiting minimum or maximum electrochemical
properties and then designing the structure for maximum corrosion rates associated with
these properties. For corrosion potential evaluation, backfill soils are tested for: (1) pH
(AASHTO T-289); (2) electrical resistivity (AASHTO T-288); (3) sulfate content (AASHTO
T-290); and (4) chloride content (AASHTO T-291).
Some soils have tendency to be more aggressive then others. For example, clayey and silty
soils are generally more aggressive than granular soils because their fine-grained nature
results in high water holding capacity, poor aeration, and poor drainage. These
characteristics tend to promote corrosion. Additional discussion on soil corrosion potential
evaluation is provided in subsequent chapters for individual wall types.
Regardless of backfill type, compaction is required to obtain increased backfill shear strength
and stiffness. Compaction also minimizes backfill settlement that may occur during and after
construction. Compaction, however, may induce large lateral stresses against the wall,
particularly near the top of the wall (see Section 3.8).
Backfill soils should be placed in loose lift layers of no more than 12 in. thick, and should be
properly compacted by rollers and/or tampers. A dry unit weight not less than 95 percent of
the maximum dry density achieved in a Standard Proctor test (AASHTO T99) is commonly
specified, although higher degrees of compaction may be specified for certain backfill types
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(after Terzaghi et al., 1996).
Table 2-6. Unconfined Compressive Strength of Particles for Rockfill Grades in Figure 2-4.
A ≥ 32,000
B 24,000 to 32,000
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E ≤ 13,000
Figure 2-5. Correlation between Drained Friction Angle and the Dry Unit Weight, Relative
Density, and Soil Classification (after NAVFAC, 1986).
and for walls which support foundation loads. To obtain proper compaction, the moisture
content of the furnished backfill material should be controlled, typically within optimum and
2 percent wet of the optimum moisture content determined from laboratory compaction tests.
Fills which are formed by uncontrolled dumping of the material are generally unsatisfactory,
and typically lead to long term settlement problems. During placement, moisture-density
tests must be performed to verify that the in-place backfill material meets the specified
compaction requirements.
The backfill placed immediately behind the structure (i.e., at a distance of up to 3 ft from the
5000
winitial = 23%
γd initial = 99.2 pcf
LL = 41, PL = 24, and PI = 17
4000
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S TOTAL STRESS
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A 2000
E
H
S
1000
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0 1000 2000 3000 4000 5000 6000 7000 8000
Figure 2-6. Example Shear Strength Property Evaluation for Clayey Backfill.
wall) is typically compacted with light tamping equipment to avoid development of excessive
lateral earth pressures or displacement of the wall face. In some cases, as a means to
facilitate adequate soil strength and stiffness of the backfill just behind the wall, coarser
backfill soils (compared to other sections behind the wall) are used because they can achieve
higher densities with less compactive energy.
The permeability of backfill soils is generally not measured since index parameters (e.g.,
gradation and Atterberg limits) can usually provide sufficient information on soil drainage
characteristics. That is, a specific value for the coefficient of permeability (k) of the backfill
is generally not required for design analyses. For cases where soil and/or geosynthetic filters
are used for chimney and /or footing drains, a value for k may be required. Also, a relatively
impermeable soil “cap” may be required to be constructed over the backfill soil to minimize
stormwater infiltration into the backfill. In that case, a maximum value for k may be
specified.
The permeability of the backfill soils can be determined from laboratory tests that are
conducted on specimens of recompacted materials. Two types of permeameters are used for
laboratory testing, which are the rigid wall and the flexible wall permeameters. Rigid wall
permeameter tests (AASHTO T215; ASTM D 2434) are not recommended for low
-6
permeability (i.e., k ≤ 10 cm/s (0.00283 ft/day)) soils (such as silts and clays) due to the
potential for sidewall leakage. With flexible wall permeameters two types of tests can be
performed, which are constant head and falling head tests (ASTM D5084). Details of
permeameter tests and the interpretation methods of the test results can be found in Chapters
4 and 5 of GEC No. 5 respectively (Sabatini et al., 2002).
Design criteria for soil filters are summarized below and are based upon gradations of the
two adjacent soils. The particle sizes used in design are the D15, D50, and D85 sizes (subscript
denotes the percentage of material, by weight, which has a smaller diameter). These criteria are
applicable to adjacent soils with gradation curves that are approximately parallel. The
equations are not applicable to gap-graded soils, soil-rock mixtures, non steady-state flow
and soils with gradation curves that are not approximately parallel. When criteria are not
applicable, filter design should be based upon laboratory filtration tests. See Cedergren
(1989) for a comprehensive discussion on soil filtration.
The soil filtration criterion to prevent piping (i.e., retention) of the upstream soil into the filter is:
D15 filter
< 5 (2-8)
D85 soil
To ensure sufficient permeability of the filter material, the ratio of the filter D15 to the
upstream soil D15 should be greater than four to five, as shown in Equation 2-9.
D15 filter
5 < (2-9)
D15 soil
An additional criterion to prevent movement of soil particles into or through filters is presented
in Equation 2-10. For CL and CH soils without sand or silt partings, the D15 size of the filter in
Equation 2-9 may be as great as 0.016 in and Equation 2-10 may be disregarded. However, if
the upstream soil contains partings of uniform non-plastic fine sand and silt sizes, the filter must
be designed to meet these criteria.
D50 filter
< 25 (2-10)
D50 soil
A geotextile is often used as a filter between a finer-grained and a more permeable soil. The
geotextile must retain the finer-grained soil, while allowing water to readily pass into the more
permeable soil, and function throughout the life of the earth retaining structure. Thus, geotextile
design must address retention, permeability and clogging. The geotextile must also survive the
installation process.
The following design criteria are from the FHWA Geosynthetic Design and Construction
Guidelines Manual (Holtz et al. 1998).
where:
B = dimensionless coefficient
The AOS value of the candidate geotextile is determined from the results of the ASTM D 4751
test method, and is typically the value published by the geotextile manufacturers/suppliers. The
B coefficient ranges from 0.5 to 2 and is function of the upstream finer-grained soil, type of
geotextile, and/or the flow conditions. For sands, gravelly sands, silty sands and clayey sands
(i.e., sands with less than 50% passing the No. 200 sieve), B is a function of the uniformity
coefficient, C u (Cu= D60/D10), of the upstream soil. B values for various C u values are:
If the upstream soil contains any fines, use only the portion passing the No. 200 sieve for
selecting the geotextile.
For silts and clays (more than 50% passing the No. 200 sieve), B is a function of the type of
geotextile.
The above retention criteria are for internally stable soils. Laboratory performance tests should
be conducted for such soils. Again, note that the above criteria are for steady state seepage. For
dynamic flow conditions see Holtz et al. (1998).
For steady state flow, low hydraulic gradient and well graded or uniform upstream soil, the
permeability and permittivity criteria are:
for permeability:
for permittivity:
-1
Ψ > 0.5 sec for < 15% passing No. 200 sieve (2-16a)
-1
Ψ > 0.2 sec for 15% to 50% passing No. 200 sieve (2-16b)
-1
Ψ > 0.5 sec for > 50% passing No. 200 sieve (2-16c)
where:
For critical or severe applications, a geotextile permeability of 10 times the soil permeability
should be used. The geotextile permittivity is determined from the results of the ASTM D 4491
test method.
For steady state flow, low hydraulic gradient and well graded or uniform upstream soil, the
clogging criterion is:
This equation applies to soils with C u > 3. For soils with C u < 3, a geotextile with the maximum
AOS value from the retention criteria should be used.
See AASHTO M288 (1997) or see Holtz et al. (1998) for geotextile survivability critieria.
For a more thorough treatment of geotextile drains see Holtz et al. (1998) and Koerner
(1998).
Lightweight materials may be used in place of a select soil backfill to control the settlement
of walls constructed over soft compressible soils. According to FHWA NHI-06-019 (Elias et
al., 2006), lightweight fills can be grouped into two categories: (1) materials that behave and
have similar properties to granular soils; and (2) materials that have an inherent compressive
strength and behave similar to cohesive soils. Examples of the first group include wood
fiber, blast furnace slag, fly ash, boiler slag, expanded clay or shale, and shredded tires.
Examples of the second group include geofoam and foamed concrete.
The dry loose unit weight of expanded shale, for example, typically varies from 45 to 65 pcf,
while its compacted (Standard Proctor) dry unit weight ranges from 70 to 85 pcf. The
o
internal friction angle for these materials may be 40 or higher, which corresponds to lower
active earth pressure coefficients than for typical granular backfill soils. The lower earth
pressure coefficient coupled with lower unit weight results in considerably lower earth
pressures and corresponding reduction in bending moments in the wall structure and a
reduction of the wall section. Table 2-7 provides a summary of typical dry densities for
lightweight fills.
In addition to the above advantages, the gradation of lightweight fills can be controlled to
produce a free-draining backfill, thereby avoiding development of water pressures. Before
using these materials in construction, however, laboratory testing should be performed to
define their shear strength, unit weight, corrosivity and durability (soundness and resistance
to abrasion). Lightweight fills must have adequate hardness and durability to resist
degradation during placement and compaction, and to resist long-term deterioration in the
underground environment.
Table 2-7. Range of Dry Densities for Lightweight Fills (after Elias et al., 2006).
The applicability of lightweight material may not be appropriate for all cases. For example,
due to their light weight such materials may not be suitable for mechanically stabilized earth
walls which rely on the overburden weight to generate friction along the reinforcing elements
within the backfill material.
Refer to the Lightweight Fill technical summaries in Ground Improvement Methods manual,
FHWA NHI-06-019 (Elias et al., 2006) for discussions and details of lightweight fills.
Geofoam blocks have been used in construction of several highway wall and embankment
projects.
Another backfill option is flowable fill. This backfill material is composed of cement in
which air voids are distributed in the form of small, homogeneous, non-interconnected foam
cells. High flowability and pumpability permits complete backfilling. In its hardened state,
this type of backfill is stable. However, since it is in a fluid state initially, formwork is
usually required.
Swelling (or expansive) soils are typically clayey soils that undergo large volume changes in
direct response to moisture changes in the soil and generally are not used as wall backfill.
Swelling soils tend to increase in volume (i.e., swell) as the moisture content of the soil is
increased and decrease in volume (i.e., shrink) as the moisture content of the soil is
decreased. Although the expansion potential of a soil can be related to many factors (e.g.,
soil structure and fabric, environmental conditions, etc.), it is primarily controlled by the clay
mineralogy. Soils that contain low-plasticity kaolinite will tend to exhibit a lower swell
potential than soils containing high-plasticity montmorillonite.
To identify expansive soils in the laboratory, several classification methods have been
developed. Generally, soils with a plasticity index less than 15 percent will not exhibit
expansive behavior. For soils with a plasticity index greater than 15 percent, the clay content
of the soil should be evaluated in addition to the Atterberg Limits. Figure 2-7 shows the
swelling potential of a remolded soil as related to the soil activity and clay fraction. For the
purposes of evaluating expansion potential of a soil, activity can be defined as:
where CF is the clay fraction that corresponds to the percentage of particles exhibiting an
equivalent diameter (ds) < 0.078 mil (0.002 mm) as calculated from a hydrometer test
performed in accordance with ASTM D422, Standard Test Method for Particle Size Analysis
of Soils.
Figure 2-7. Classification Chart for Swelling Potential (after Seed et al., 1962).
In many parts of the U.S., high-quality granular material is not locally available for use as
borrow material. As a result, degradable materials that, at first, appear to be competent
granular materials are used. However, once in contact with water, these materials may
degrade causing problems and/or failures during the service life of the structure.
Many rock types are prone to degradation when exposed to the cyclic wet/dry and
freeze/thaw weathering processes. Rock types that are particularly susceptible to degradation
due to these processes are poorly indurated shale and claystone exhibiting high clay content.
The degradation can take the form of swelling, weakening, and ultimately disintegration. For
wall backfills, the shear strength of the material may decrease with time resulting in greater
earth pressures and continued wall lateral displacements. Methods to evaluate degradation
potential are provided in Chapter 7 of GEC No. 5 (Sabatini et al., 2002).
2.6.1 General
In-situ soil parameters used in the design of cut and fill wall systems are described in this
section. In-situ soils refer to the retained ground behind the backfill zone for a fill wall and
to the retained ground behind a cut wall. In-situ soils also include foundation soils below a
fill wall and soils below the final excavated grade for a cut wall. The primary in-situ soil
parameters required for retaining system design include stratigraphy, unit weight, shear
strength, electrochemical properties, consolidation, and drainage characteristics. Selection of
these parameters is provided below.
2.6.2 Stratigraphy
The soil stratigraphy at the site, including the thickness and elevation of individual soil and
rock layers is evaluated through the implementation of a project-specific subsurface
The unit weight of in-situ soils can be measured both in the field and in the laboratory.
Measurement of unit weight in the field is generally restricted to shallow surface samples and
can be accomplished using drive cylinder method (ASTM D 2937), sand cone method
(ASTM D 1556), or nuclear gauge (ASTM D5915). To obtain unit weights with depth,
either high-quality thin-walled tube samples must be obtained (ASTM D 1587) or relatively
expensive geophysical logging by gamma ray techniques (ASTM D 5195) can be employed.
Unit weight of in-situ soils can also be obtained from correlations with standard penetration
test (SPT) (ASTM D 1586). The correlation between standard penetration number (N) and
unit weight (γ) of granular soils is given in Table 2-8 and unit weight of cohesive soils is
given in Table 2-9. These values should only be used for preliminary evaluations.
Table 2-8. Correlation between N and γ of Granular Soils (after Bowles, 1988).
Approx. range of γ
70 – 100 90 – 115 110 – 130 110 – 140 130 – 150
pcf
Table 2-9. Correlation between N and γ of Cohesive Soils (after Bowles, 1988).
2.6.4.1 General
The shear strength parameters of the in-situ soils are used in evaluating the earth pressures on
the active and passive side of the retaining wall systems. The shear strength of in-situ soils
can be determined from laboratory tests, field tests, and empirical correlations.
Laboratory shear strength tests for cohesive soils are performed on undisturbed samples
obtained from the field. The shear strength of cohesionless soils can be evaluated from
empirical correlations, based on in-situ test parameters (e.g., SPT N value), or from
laboratory testing of recompacted (i.e., disturbed) samples.
For design analyses of short-term conditions (i.e., temporary walls) in normally to lightly
overconsolidated cohesive soils, the undrained shear strength, su, is commonly evaluated. A
profile of su with depth should be developed at investigation points across the site. Since
undrained strength is not a unique property, profiles of undrained strength developed using
different testing methods will be different. Typical practice on retaining system projects is to
develop profiles of su based on laboratory triaxial testing (i.e., consolidated-undrained (CU))
and for cases where undisturbed sampling is very difficult due to the soft nature of the soil,
based on field vane shear testing.
Although not generally recommended for evaluating undrained strength, in the UU test, the
total stress undrained shear strength (su) of the soil is calculated based on the measured
compressive strength of the soil. Shear strengths calculated from UU tests correspond to the
depth at which the sample was taken from in the ground. The CU triaxial test provides data
that can be used to interpret total stress strength parameters. With pore pressure
measurement, effective stress parameters can also be obtained from CU tests (see Figure 2-
8). Interpretation of UU and CU test results can be found in detail in Chapter 5 of GEC 5
(Sabatini et al., 2002).
The vane shear test (VST) involves the use of a simple rotated blade to evaluate the
undrained shear strength in soft to stiff clays and silts. Equipment necessary for a VST
includes a four-sided vane with a height to diameter (H/D) ratio of 2, rods, and a torque-
measuring device. Vane size selection is a function of the anticipated strength of the soil and
accuracy of the torque wrench. Larger vanes are typically used in soft soils and smaller
vanes used in stiffer soils. The VST result has to be corrected to account for shear rate and
strength anisotropy effects of the test. The correction is made by multiplying the su obtained
Figure 2-8. Test Data from Triaxial Compression Test with Pore Pressure Measurements.
from VST (su, VST ) with a correction factor (µ). This µ factor is shown as a function of PI in
Figure 2-9. Procedures of the VST and methods of interpretation are described in ASTM D
2573 in detail.
As mentioned above, a profile of su with depth should be developed to evaluate the su of in-
situ soils. Specific issues that should be considered when developing a profile of su with
depth are described below.
• All available undrained strength data should be plotted with depth. The type of test
used to evaluate each undrained shear strength should be clearly identified. Known
soil layering should be used so that trends in undrained strength data can be
developed for each soil layer.
• Data summaries for each laboratory strength test method should be reviewed.
Moisture contents of specimens for strength testing should be compared to moisture
contents of other samples at similar depths. Significant changes in moisture content
will affect measured undrained strengths. Atterberg limits, grain size, and unit weight
measurements should be reviewed to confirm soil layering.
• A profile of preconsolidation stress, σ p′ (or OCR) should be developed and used in
evaluating undrained shear strength. Evaluation of σ p′ is discussed in Section 2.6.5.3.
(See Mayne et al. (2001) for guidance on use of empirical or constitutive based on σ p′
or OCR to estimate su).
In special cases involving excavations for walls (e.g., anchored walls and braced
excavations) in deep deposits of soft clay, it is advisable to consider performing a
supplemental series of traixial extension and direct simple shear tests. This is because the
soil on the passive side of the wall is actually loaded in extension. Experience has shown
that strength on the passive side of the wall can be lower than that in the active zone (i.e.,
behind the wall) due to soil anisotropy, especially for lean clays (i.e., CL soils). These
effects lead to a lower stability condition than might be assumed on the basis of compression
tests only.
Long-term effective stress strength parameters (c′ and φ′) of clays are best evaluated by
consolidated drained direct shear test, consolidated drained (CD) triaxial compression test, or
CU triaxial tests with pore pressure measurements. In laboratory tests, the rate of shearing
should be sufficiently slow to ensure substantially complete dissipation of excess pore
pressure in the drained tests or, in undrained tests, complete equalization of pore pressure
throughout the specimen. Information on appropriate shearing rates is provided in Chapter 4
of GEC No. 5 (Sabatini et al., 2002). Laboratory tests should always be carried out to
displacements sufficiently large to reach a stable, post-peak shear stress.
As previously discussed, the selection of peak, fully-softened, or residual strength for design
analyses must be made based on a careful review of the expected or tolerable displacements
of the soil mass. Where pre-existing weak interfaces are present, direct shear methods should
be used, if practical, to set up the sample so that the interface strength can be directly
evaluated. Alternatively, soil material from within the shear zone should be sampled and
reconstituted to the in-situ moisture content for shear testing.
For clays, empirical correlations have been developed to relate drained friction angle (φ′)
(Figure 2-10) and drained residual friction angle (φ′r ) (Figure 2-11) to the Atterberg Limit
and to clay fraction, CF (for residual friction angle) characteristics of the soil. Figure 2-10
shows a slight trend of φ′ decreasing with increasing PI (Mesri and Abdel-Ghaffar, 1993), yet
values can be ± 8° in variance.
Considering the overall importance of drained friction angle for wall designs involving stiff
to hard clays, it is essential to directly assess friction angle by means of the laboratory tests
mentioned above. The consequences of estimating friction angle can be economically
50
) Mexico City
s Clay
e
e
r 40 Attapulgite
g
e
d
(
’
30
,
e
l
g
n 20
A
n
o
i Soft Clays
t
t
c Soft and Stiff Clays
i
r
10
Shales
F
Clay Minerials
0
0 20 40 60 80 100 200 400 600 1000
psi
15
60
100
Figure 2-11. Residual Friction Angles for Clayey Soils (after Stark and Eid, 1994).
unwise. As an example, for relatively long, shallow slip surfaces that may be associated with
a landslide, the required forces that would need to be resisted by some form of wall system
would vary significantly depending on the drained friction angle of the soil. Therefore,
correlations shown in Figures 2-10 and 2-11 should only be used to estimate drained friction
angles of cohesive soils for preliminary analyses.
2.6.5.1 General
Consolidation parameters are used in settlement analyses for walls founded on compressible
soils. Excessive total and/or differential settlement may be detrimental to the long-term
performance of many types of wall systems. For instance, large differential settlements
between the wall face and the backfill soil may induce significant distress in
facing/reinforcement connections. Differential settlements along the wall alignment may
affect the overall wall appearance (aesthetics) and performance of the wall facing for both fill
and cut wall systems. While this section focuses on evaluation of soil parameters required
for a settlement analysis, it is important to recognize that differential settlements (which may
control the selection of a particular wall type for a project) are more a function of the
thickness of relatively compressible material below the wall than the specific value of a
particular compression parameter. For this reason, the necessity to accurately characterize
the subsurface stratigraphy cannot be overemphasized.
The discussion provided herein pertains primarily to fill wall systems in which the
underlying foundation soils may undergo compression (i.e., settlement) in response to the
weight of the wall and surcharges or for cut wall systems where the project may involve
settlements due to groundwater drawdown. It is noted, however, that ground surface
settlements behind a cut wall and vertical wall element settlement are important issues for cut
walls. These types of settlements are evaluated semi-empirically and are discussed in
Chapter 8.
Table 2-10. Relationship between SPT N Value and Internal Friction Angle of Granular
Soils (after AASHTO LRFD, 2007).
50 50
Very
σ'vo Dense
φ' = 26.5 + 0.4 N - N
2
P a = 0.5 1.0
45 1.5 45
) 500
s 2.0
e
e 2.5
r Dense
g
e 3.0
d
( 40 40
'
φ
,
e
l
g
n
A 35 35
n
o
i
t Medium
c
i
r
F
30 30
Loose
Very Loose
25 25
0 10 20 30 40 50 60 0 10 20 30 40 50 60
SPT N-value (blows/300 mm or bl/ft) SPT N-value (blows/300 mm or bl/ft)
Pa: normal atmospheric pressure =
(a) (b) 1 atm ~ 100 kN/m2 ~ 1 tsf
Figure 2-12. Friction Angle of Cohesionless Soils (a) from Uncorrected SPT N Values
(Modified after Peck, Hanson, and Thornburn 1974) and (b) as a Function of Normalized
Overburden (Modified after Schmertmann, 1975).
φ'=48°
10
)
i
s 46°
p
(
s
20
s
e
r
t 44°
S
e
v 30
i
t
c
e
f
f 40°
E
l
a
c 40
i
t
r 38°
e
V
36°
50
34°
32°
28° 30°
60
The general consolidation characteristics of various major soil types can be used to evaluate
whether a settlement problem should be anticipated for a particular wall according to the
following:
• Gravels, sands, and non-plastic silts: These soils consolidate rapidly under load and
do not typically present settlement problems unless close tolerances are required for
the project.
• Plastic silt-clay mixtures: Soft silts and clays are more compressible than stiff silts
and clays. Settlement may continue long after construction is complete.
• Organic soils: These soils are very compressible as well as biodegradable and can
result in large settlements that occur for many years.
Consolidation test results are traditionally shown in a graph of void ratio (e) versus logarithm
of applied vertical effective stress (σv') in the oedometer, as illustrated in Figure 2-14. Each
of the compression indices are defined by the change in void ratio per log cycle stress
(= ∆e/∆logσv') for the respective ranges of recompression (Cr ), virgin compression (Cc), and
swelling or rebound (Cs). An alternate version of presenting consolidation test results is
using a plot of vertical strain as the ordinate axis, whereby εv = ∆e/(1+eo). In this case, the
compression indices are reported as the recompression ratio, Cr ε = Cr /(1+eo), and
compression ratio, Ccε = Cc /(1+eo).
Figure 2-14. Definition of Cc, Cr , Cs, and σ p′ (Sabatini et al., 2002).
The compression index (Cc) and recompression index (Cr ), are index parameters required for
primary consolidation settlement predictions. The value of Cc is evaluated by drawing a
best-fit tangent line to data on an e-log σvc′ representation of consolidation data along the
virgin (i.e., part of curve where stresses are greater than σ p′) portion of the curve. The
modified compression index, Cce, is evaluated similarly on a plot of εv-log σvc′. The line
drawn to evaluate Cc (or Ccε) should include the stress range defined by the calculated σ p′
and the final effective stresses in the ground. Typically, values of Cr (or Cr ε) are 10 to 20
percent of the value of Cc (or Ccε).
Numerous correlations relating simple soil classification properties (e.g., LL, wn) to Cc and
Ccε are available in the literature for silts and clays. These correlations can be used to make
first-order predictions of settlements, but should not be relied upon for final design, unless
the correlation has been developed using site-specific laboratory consolidation test data.
These correlations may be of limited value, however, for highly structured soils that are
sensitive. Several correlations that are based on relatively large databases are provided in
Table 2-11.
Table 2-11. Summary of Correlations for Cc (after Holtz and Kovacs, 1981).
Interpreting a Cc and Cr value for design should be based on a rational assessment of the data.
The objective is to assign a value to each behaviorally different subsurface layer or to assign
some representative value for the entire subsurface. Assessments to be made in evaluating
compression data include: (1) depth ranges where the material is more silty or sandy as
compared to other depth ranges; (2) depth of transition from a crust layer to an underlying
softer clay layer; and (3) assessment of sampling disturbance. A detailed discussion on the
assessment of these compression indices is provided in GEC No. 5 (Sabatini et al., 2002).
The preconsolidation stress (σ p′) from oedometer tests is normally interpreted from the e-
logσv' relationship using the Casagrande graphical technique. In many clays and silts, this
approach may be adequate in evaluating a reasonable value of σ p'. The steps involved in the
Casagrande method are provided in Table 2-12 and Figure 2-15. In very soft, sensitive, or
structured materials, particularly those affected by sample disturbance, swelling, and the
release of stress associated with removal from the ground, alternative graphical techniques
can be utilized to better delineate the magnitude of σ p′. Such techniques are described in
GEC No. 5 (Sabatini et al., 2002).
A profile of σ p′ (or OCR = σ p′/σvo′) with depth should be developed for the site. This
parameter represents the most important value relative to settlement and shear strength
evaluations for designs involving in-situ cohesive soils. An upper and lower bound profile
should be developed based on laboratory tests and plotted with a profile based on particular
in-situ test(s) (if used). There are no specific rules to judge the appropriateness of any
particular value; however sample disturbance will typically be the most important factor
affecting results. Sample disturbance indices are useful in assessing why, for example, a
particular test provides a value of preconsolidation stress that seems too low. These indices
are discussed in GEC No. 5 (Sabatini et al., 2002).
Specific data quality issues that should be considered in evaluating preconsolidation stress
are described below:
• Assess whether a consolidation curve that does not exhibit a sharp break is the result
of sample disturbance or that the soil sample may contain relatively significant
amounts of non-cohesive material (i.e., sand, non-plastic silt), which will result in a
consolidation curve without a distinct break.
1. Construct a line tangent to the steepest portion of the consolidation curve (within the
normally consolidated range).
2. Locate the point of maximum curvature in the area of the laboratory curve where the
slope transitions from shallow to steep. Construct a horizontal line from this point of
maximum curvature.
3. Construct a tangent line to the curve from the point of maximum curvature.
4. Construct a line that bisects the angle between the horizontal line constructed in Step 2
and the tangent line constructed in Step 3.
The point of intersection between the bisector line (Step 4) and the first tangent line (Step 1)
is the location of the preconsolidation pressure. A diagram of the Casagrande method is
provided in Figure 2-15.
0.85
1
0.75 2
p' = 33 psi
0.65 4
e
,
o
i
t
a 3
R0.55
d
i
o
V
0.45
0.35
0.25
1 10 100 1000 10000
Effective Consolidation Stress (psi)
• Make sure that the consolidation curve used to compute the preconsolidation stress
corresponds to end of primary consolidation conditions. Most laboratories do not
perform analyses to evaluate the end of primary condition, but simply provide
consolidation curves that represent the end of the test.
Preconsolidation stress can also be obtained from in-situ tests. However, it should be kept in
mind that in-situ data only provides indirect measures of preconsolidation and therefore
should be used to supplement values obtained from laboratory consolidation tests.
Some of in-situ tests where σ p′ can be estimated from include cone penetration test (CPT),
flat dilatometer test (DMT), and field vane shear test (VST). Simple empirical and statistical
expressions for estimating σ p' from these test results are presented below. These correlations
can be used to provide first-order estimates of σ p' and to complement preconsolidation stress
values evaluated from laboratory oedometer tests.
Preliminary estimates of σ p' for intact (i.e., not fissured) natural clays may be made using the
approximate generalized trends as follows for each of the in-situ tests:
Flat (Plate) Dilatometer Test (DMT): σ p' = 0.51 (po - uo) (2-20)
Field Vane Shear Test (VST): σ p' = 3.54 (su, VST) (2-21)
where qT is tip resistance from CPT, σvo is the vertical stress, p o is the liftoff pressure from
DMT, uo is the initial pore water pressure, and su, VST is the undrained shear strength
calculated from VST. Refer to GEC No. 5 for additional information regarding the use of in-
situ testing methods to estimate preconsolidation stress.
In geotechnical design analyses, it is assumed that secondary settlement occurs after primary
consolidation is completed. As noted earlier, secondary compression settlements may be
relatively large for organic soils. For example, welded wire mesh-faced MSE walls were
used as part of the I-15 expansion project in Utah. Secondary compression settlements on the
order of several feet were expected to occur. For this reason, the final permanent wall facing
comprising a precast concrete facing was constructed several years after the MSE wall was
completed.
The coefficient of secondary compression is calculated using the portion of the deformation
versus time plot for a consolidation test that corresponds to a time after primary consolidation
is completed. For soils that are expected to demonstrate significant secondary settlements, it
is important that load durations extend to times after primary consolidation is completed.
Figure 2-16 shows a plot of deformation (for a particular load increment) versus logarithm of
time for a soil sample. The Cα is evaluated according to the following equation:
∆e
C α = (2-22)
t 2
log
t 1
where ∆e is the change in void ratio over an elapsed time equal to t2-t1. The times t1 and t2
occur after the time to the end of primary consolidation, t p. Alternatively, the modified
coefficient of secondary compression, Cαε, can be evaluated similarly using a plot of
volumetric strain versus logarithm of time.
Stress Range
40 - 80 kPa
6 – 12 psi
2.65
2.6
2.55
)
e 2.5
(
o
i
t
a
R 2.45
One Log
d Cycle
i
o ∆ e=Cα=0.06
V 2.4
2.35
2.3 tp
2.25
0.1 1 10 100 1000 10000
Elapsed Time (min)
The tests previously described in Section 2.5.5 for soil electrochemical parameters are also
used to evaluate the aggressivity of retained ground. These tests are required for the design
of corrosion protection systems for ground anchors, soil nails, and micropiles.
2.6.7 Permeability
Groundwater conditions and the potential for groundwater seepage need to be considered in
the design of earth retaining systems. As a result, the evaluation of groundwater conditions
is a required element of a site investigation program for earth retaining systems.
In cut wall applications, problems can be greatly aggravated by the presence of a source of
artesian pressures or high seepage flow. For example, if during the excavation for a cut wall
in relatively impermeable ground (e.g., fine grained in-situ soils) a water-bearing pervious
seam (e.g., sand or gravel) is exposed, uncontrolled groundwater flows and/or ground mass
instability may result. Critical ground types include silty fine sands or silts with low
plasticity because these soils can be source of high seepage flow. A discussion on the
measurement of groundwater levels and water pressures is provided in Mayne et al. (2001).
Permeability of in-situ soils can be determined from field or laboratory measurements. Field
measurements include seepage tests, pumping tests, slug tests, and piezocone dissipation
tests. Details of these tests can be found in Mayne et al. (2001). Laboratory tests for in-situ
soils are performed the same way as for the backfill soils, except test specimens for in-situ
soil tests are typically prepared from tube samples instead of recompacted materials as for
backfill soils. The permeability test data, whether obtained from the field or the laboratory,
should be scrutinized due to test complexities. These data should be considered in the
context of the site geology and the method used to obtain the values. They are only as
reliable as the method used to obtain them and it should be kept in mind that even excellent
laboratory and field methodology may only provide values within an order of magnitude of
actual conditions.
Hazen’s equation is the most common correlation equation used to estimate hydraulic
-3
conductivity for sands (k > 10 cm/s (2.83 ft/day)). This equation is written as:
2
k = C(d10) (2-23)
Hazen’s equation is based solely on grain size and it requires input (d10) from particle size
distribution curves and the use of a coefficient estimated based on sand type (e.g., fine sand,
poorly sorted, etc.). Hazen’s equation should be used with caution since it only provides
very approximate k estimates applicable only to clean sands (with less than 5% passing the
No. 200 sieve) with d10 sizes between 0.004 and 0.12 in. (Holtz and Kovacs, 1981).
COEFFICIENT OF PERMEABILITY
CM/S (LOG SCALE)
2 1 1 -2 -3 -4 -5 -6 -7 -8 -9
10 10 1.0 10- 10 10 10 10 10 10 10 10
Drainage property Good drainage Poor drainage Prac tic ally imperv ious
Application in earth Perv ious sections of dams and dikes Impervious sections of earth dams and dikes
dams and dikes
Direct d etermination
of coefficient of
permeability Constant Head Permeameter; Constant head test in triaxial cell;
little experience required. reliable w ith experience and no leaks.
Computation:
Indirect d etermination From the grain size distribution
of coefficient of (e.g., Hazen’s for mula). Only
applicable to clean,
permeability cohesionless sands and gravels Computations:
from consolidation
Horizontal Capillarity Test: tests; expensive
Very little experience necessary; especially laboratory
useful f or rapid testing of a large number of equipment and
samples in the field without laboratory facilities. considerable
experience
required.
2 1 1 -2 -3 -4 -5 -6 -7 -8 -9
10 10 1.0 10- 10 10 10 10 10 10 10 10
*Due to migration of fines, channels, and air in voids.
Figure 2-17. Range of Hydraulic Conductivity Values Based on Soil Type (after Holtz and
Kovacs, 1981).
Another method of estimating hydraulic conductivity empirically through grain size was
developed by GeoSyntec (1991) and is presented as Figure 2-18 As with Hazen’s equation,
grain size distribution information is necessary to develop the input parameter (i.e., d15, grain
size at 15% passing by weight) of the material. Using this value and the band of values
corresponding to gradient and confining stress, a k value can be estimated. This method, as
with other empirical methods, can only be used to provide an estimated value within 1 to 2
orders of magnitude of the in-situ condition. The lower the permeability and the higher the
variability of grain size in the soil, the higher the error in using empirical relationships based
on uniform particle distribution.
) 1.E+01
s
/ Low Gradient ~ 1 to 2
m1.E+00
c
(
s
k 1.E-01 High Gradient ~ 10
,
Y 1.E-02
T
I
V
I 1.E-03 Confining Stress ~ 35 kPa
5 psi
T
C
U 1.E-04
D
N 1.E-05
O
C
C 1.E-06
I
L Confining Stress ~ 30
210psi
kPa
U 1.E-07
A
R 1.E-08
D
Y
H 1.E-09
1000 100 10 1 0.1 0.01 0.001
CHARACTERISTIC PARTICLE SIZE, d15, OF THE SOIL (mm)
Figure 2-18. Range of Hydraulic Conductivity Based on Grain Size (after GeoSyntec, 1991).
2.7.1 General
The purpose of this section is to provide an overview of rock parameters required for earth
retaining wall system design, specifically rock mass classification, rock compressive
strength, and rock shear strength. For walls retaining rock or for excavations performed in
rock, it is important to know the possible failure modes of the rock. The actual rupture or
sliding plane behind a retaining wall depends on the spatial orientation, frequency and
distribution of the discontinuities, and the involved shear and interlock resistance to shear
among them (Jumikis, 1983). In general, shear strength for rock is evaluated for smooth
discontinuity, rough discontinuity, infilled discontinuity, and fractured rock mass. Detailed
information on rock parameter for rock slope stability and rock slope design is provided in
the NHI Manual “Rock Slopes”, FHWA HI-99-007 (Wyllie and Mah, 1998).
Standardized geologic mapping and logging procedures should be used for describing rock
masses. The types of information collected will depend on site access, extent of rock
FHWA NHI-07-071 2 – Geotechnical Parameters
Earth Retaining Structures 2-56 June 2008
outcrops, and the criticality of the proposed structure to be constructed on or in the rock
mass. A method proposed by the International Society of Rock Mechanics (ISRM) (1981)
provides standardized quantitative and qualitative information on rock masses. This and
other rock mass classification systems are described in ASTM D5878. To introduce and
explain the ISRM method, several figures and tables were prepared, primarily to provide a
standardized definition of terms. Figure 2-19 provides an illustration of a rock mass and the
13 parameters that are included in a detailed rock description. Figure 2-20 shows how these
parameters are divided into five categories. Table 2-13 provides a brief description of each
of the terms. In addition to ISRM (1981), details on the use of this method to characterize
rock masses are provided in Wyllie (1999) and Wyllie and Mah (1998).
Figure 2-19. Illustration of geological mapping terms (after Wyllie, 1999, Foundations on
Rock, Figure 4.4b, p. 101, E&FN Spon).
Using the terms described in Table 2-13 and the first category in Figure 2-20, a typical rock
material description would be as follows (Wyllie, 1999):
Figure 2-20. List of parameters and categories describing rock mass characteristics (after
Wyllie, 1999).
FHWA NHI-07-071 2 – Geotechnical Parameters
Earth Retaining Structures 2-58 June 2008
Term Description
Rock Type The rock type is defined by the origin of the rock (i.e., sedimentary, metamorphic, igneous), color (including
whether light or dark minerals predominate), texture or fabric ranging from crystalline, granular, or glassy,
and grain size ranging from boulders to silt/clay size particles.
Wall Strength The compressive strength of the rock forming the walls of discontinuities will influence shear strength and
deformability. Rock compressive strength categories and grade vary from extremely strong (> 250 MPa
grade R6) to extremely weak (0.25 to 1 MPa grade R0) (see Table 2-14).
Weathering Reduction of rock strength due to weathering will reduce the shear strength of discontinuities as well as
reduce the shear strength of the rock mass due to the reduced strength of the intact rock. Weathering
categories and grades are summarized in Table 2-15.
Discontinuity The discontinuity type range from smooth tension joints of limited length to faults containing several
Type centimeters of clay gouge and lengths of many kilometers. Discontinuity types include faults, bedding,
foliation, joints, cleavage, and schistosity.
Discontinuity The orientation of discontinuities is expressed as the dip and dip direction of the surface. Alternatively, the
Orientation discontinuity can be represented by strike and dip. The dip of the discontinuity is the maximum angle of the
plane to the horizontal (angle ψ in Figure 2-19) and the dip direction is the direction of the horizontal trace of
the line of dip, measured clockwise from north (angle α in Figure 2-19).
Roughness Roughness should be measured in the field on exposed surfaces with lengths of at least 2 m. The degree of
roughness can be quantified in terms of the Joint Roughness Coefficient (JRC) as described in Section 2.7.5.
Wall roughness is an important component of shear strength, especially in the case of undisplaced and
interlocked features (e.g., unfilled joints).
Aperture Aperture is the perpendicular distance separating the adjacent rock walls of an open discontinuity (thereby
distinguishing it from the width of a filled discontinuity), in which the space is air or is water filled.
Categories of aperture range from cavernous (> 1 m) to very tight (< 0.1 mm).
Infilling Type Infilling is the term for material separating the adjacent walls of discontinuities such as fault gouge; the
and Width perpendicular distance between adjacent rock walls is termed the width of the filled discontinuity. Filled
discontinuities can demonstrate a wide range of behavior and thus their affect on shear strength and
deformability can vary widely.
Spacing Discontinuity spacing can be mapped in rock faces and in drill core; spacing categories range from extremely
wide (> 6000 mm) to very narrow (< 6 mm). The spacing of individual discontinuities has a strong influence
on the mass permeability and seepage characteristics of the rock mass.
Persistence Persistence is the measure of the continuous length or area of the discontinuity; persistence categories range
from very high (> 20 m) to very low (< 1 m). This parameter is used to define the size of blocks and the
length of potential sliding surfaces. Persistence is important in the evaluation of tension crack development
behind the crest of a slope.
Number of The number of sets of discontinuities that intersect one another will influence the extent to which the rock
Sets mass can deform without failure of the intact rock. As the number of sets increases and the block sizes
reduce, the greater the likelihood for blocks to rotate, translate, and crush under applied loads.
Block Size The block size and shape are determined from the discontinuity spacing, persistence, and number of sets.
and Shape Block shapes include blocky, tabular, shattered and columnar, while block size ranges from very large (> 8
m3) to very small (< 0.0002 m3).
Seepage Observations of the seepage from discontinuities should be provided. Seepage quantities in unfilled
discontinuities range from very tight and dry to continuous flow. Seepage quantities in filled discontinuities
range from dry in heavily consolidated infillings to filling materials that are washed out completely and very
high water pressures are experienced.
Range of Uniaxial
Compressive
Grade Description Field Identification
Strength (MPa)
An example of a rock mass description using Table 2-13 and the four remaining categories in
Figure 2-20 would be as follows:
Columnar jointed basalt with vertical columns and one set of horizontal joints, spacing
of vertical joints is very wide, spacing of horizontal joints wide, joint lengths are 3 to 5
m vertically, and 0.5 to 1 m horizontally; the discontinuity infilling is very soft clay with
widths of 2 to 5 mm. The vertical columnar joints are smooth, while the horizontal joints
are rough. No seepage observed.
The easiest way to characterize the amount of material recovered during rock coring is to
calculate “core recovery” as the amount (i.e. length) of recovered material divided by the
total length of the core run (presented as a percentage). Rock Quality Designation (RQD)
(ASTM D6032) is a modified core recovery percentage in which the lengths of all sound
rock core pieces over 4 in. in length are summed and divided by the length of the core run.
Pieces of core that are not hard and sound should not be included in the RQD evaluation even
if they are at least 4 in. in length. The purpose of the soundness requirement is to downgrade
rock quality where the rock has been altered and/or weakened by weathering. For the RQD
evaluation, lengths must be measured along the centerline of the core. Figure 2-21 illustrates
the correct procedure for calculating core recovery and RQD. Table 2-16 presents the
correlation of RQD to rock quality.
The RQD is appropriate for use with all core sizes except for BQ and BX core with NX and
NQ core size being optimal. Core breaks caused by the drilling process should be fitted
together and counted as a single piece of sound core. Drilling breaks are usually evidenced
by rough fresh surfaces, however for laminated rocks (i.e., rocks containing horizontally
oriented fracture surfaces), it may be difficult to identify core breaks caused by drilling.
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conservative to not count the length near horizontal breaks whereas for estimates of rock blasting
requirements, it is conservative to count the length near horizontal breaks.
The ISRM (1981) procedures, coupled with core recovery and RQD designations, provide a means
for describing or characterizing rock and rock masses. A consistent method for rock mass
classification is essential for evaluating rock properties used in design. The two most widely used
rock classification systems were developed by the Council for Scientific and Industrial Research
(CSIR) in South Africa (referred to as the “Q-rating system”) and the Norwegian Geotechnical
Institute (NGI) (referred to as the Geomechanics system). Both of these methods are described in
detail in Wyllie and Mah (1998). The CSIR classification system is the most widely used procedure
in the US. Therefore, in this section an overview of the CSIR system is presented.
The CSIR classification system considers the specific properties or conditions of the rock/rock mass,
as well as an adjustment for the orientations of the joints. The following properties and conditions of
the rock or rock mass are explicitly considered: (1) compressive strength of the intact rock
(discussed in Section 2.7.3); (2) RQD value; (3) joint spacing; (4) condition of the joints; and (5)
groundwater conditions. As shown in Table 2-17, each of these parameters is given a numerical
rating based on the relative importance of the specific parameter on the behavior of the rock mass.
This rating is adjusted to account for joint orientation depending on the favorability of the joint
orientation for the specific project. The overall rating of the rock mass, termed the rock mass rating
(RMR), is calculated as the sum of the individual ratings for each of the five parameters minus the
adjustment for joint orientation (if applicable). Based on the final RMR, the rock mass is classified
as: (1) Class I-very good rock; (2) Class II-good rock; (3) Class III-fair rock; (4) Class IV-poor rock;
and (5) Class V-very poor rock. The RMR can be used to estimate rock mass deformation modulus
and shear strength of the rock mass, however, an alternative (but similar) method (i.e., the
Geological Strength Index described in the next section) is recommended herein.
The RMR system previously discussed has been shown to be useful for reasonable quality rock
masses (i.e., 30 < RMR < 70), however, the RMR system is less useful for poorer quality rock
masses primarily because of the importance of RQD in calculating the RMR. That is, for very poor
quality rock masses, the RQD values may be zero (or close to zero), or more importantly, are just
meaningless.
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An alternative system, referred to as the Geological Strength Index (GSI), was developed.
This system does not require RQD, places greater emphasis on basic geological observations
of rock mass characteristics, and was developed specifically for estimation of rock mass
properties. This index is used with the Hoek-Brown failure criterion for rock masses to
assess rock mass shear strength parameters (i.e., Mohr-Coulomb friction angle and cohesion
intercept) and rock mass modulus. The present form of the GSI was developed to include
poor quality rock masses (Marinos and Hoek, 2000, 2001) (see Figure 2-22) and
heterogeneous rock masses (Marinos and Hoek, 2001) (see Figure 2-23).
In using Figures 2-22 and 2-23, the description of the surface conditions correlates with
descriptions provided in Table 2-15. For example, “Very Good” on Figure 2-22 corresponds
to fresh, unweathered surfaces (i.e., Grade I from Table 2-15) and “Poor” on Figure 2-22
corresponds to highly weathered (i.e., Grade IV from Table 2-15).
For better quality rock masses (GSI > 25), the value of GSI can be estimated directly using
RMR by setting the groundwater rating to 10 (“dry”) and the adjustment for orientation set to
0 (“very favorable”). For very poor quality rock masses, the value of RMR is very difficult
to estimate as rock cores will likely not provide intact core pieces longer than 4 in.; therefore
RMR should not be used for estimating the GSI for poor quality rock masses, i.e., the GSI
needs to be estimated directly using Figures 2-22 and 2-23 (Marinos et al.. 2004).
The GSI system should not be applied to those rock masses in which there is a clearly
defined dominant structural orientation (e.g., undisturbed slate). If the weathering of the rock
mass has penetrated the rock to the extent that the discontinuities and the structure have been
lost, then the rock mass should be treated as a soil and the GSI system no longer applies
(Marinos et al., 2004).
The use of the GSI system offers a quantitative approach to evaluating rock mass parameters
for geotechnical design. It is noted, however, that while the method provides a way to
capture detailed geological information obtained from a careful and thorough geologic
characterization of the rock mass, only engineers, geologists, or engineering geologists
experienced in using the system and whom have used the system in practice should be called
on to assess rock mass parameters for design, particularly for large or critical foundation
projects are being considered.
Figure 2-22. General Chart for GSI Estimates from Geological Observations (after Marinos
et al., 2004).
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The point load strength test is an appropriate method used to estimate the unconfined
compressive strength of rock in which both core samples and fractured rock samples can be
tested. The test is conducted by compressing a piece of the rock between two points on cone-
shaped platens (see Figure 2-24) until the rock specimen breaks in tension between these two
points. Each of the cone points has a 5-mm radius of curvature and the cone bodies
themselves include a 60° apex angle. The equipment is portable, and tests can be carried out
quickly and inexpensively in the field. Because the point load test provides an index value
for the strength, usual practice is to calibrate the results with a limited number of uniaxial
compressive tests on prepared core samples. The point load test is also used with other index
values to assess degradation potential of shales.
If the distance between the platens is D and the breaking load is P, then the point load
strength, Is is calculated as:
P
I s = 2
(2-24)
De
2
where De is the equivalent core diameter which is given by: (1) De = D for diametral tests; or
(2) De = 4×A for axial, block, or lump tests where A = W×D. The area A is the minimum
cross-sectional area of a lump sample for a plane through the platen contact points where W
is the specimen width.
The size-corrected point load strength index, Is(50) of a rock specimen is defined as the value
of Is that would have been measured by a diametral test with D = 50 mm. For tests
performed on specimens other than 50 mm in diameter, the results can be standardized to the
size-corrected point load strength index according to:
It has been found, on average, that the uniaxial compressive strength, σc, is about 20 to 25
times the point load strength index, with a value of 24 commonly used, i.e.,
However, tests on many different types of rock show that the ratio can vary between 15 and
50, especially for anisotropic rocks. Consequently, the most reliable results are obtained if a
series of uniaxial calibration tests are carried out. Point load test results are not acceptable if
the failure plane lies partially along a pre-existing fracture in the rock, or is not coincident
with the line between the platens. For tests in weak rock where the platens indent the rock,
the test results should be adjusted by measuring the amount of indentation and correcting the
distance D (Wyllie, 1999). The point load strength test is not recommended for very weak
FHWA NHI-07-071 2 – Geotechnical Parameters
Earth Retaining Structures 2-70 June 2008
rocks where the uniaxial compressive strength is less than approximately 3,600 psi. When
performing the point load strength test, information on the degree of weathering should be
noted since the compressive strength of weathered material along the joint may be less than
the uniaxial compressive strength.
The unconfined compressive strength of intact rock core can be evaluated reasonably
accurately using ASTM D 2938. In this test, rock specimens or regular geometry, generally
rock cores, are used. The rock core specimen is cut to length so that the length to diameter
ratio is 2.5 to 3.0 and the ends of the specimen are machined flat. The ASTM test standard
provides tolerance requirements related to the flatness of the ends of the specimen, the
perpendicularity of the ends of the specimens, and the smoothness of the length of the
specimen. The specimen is placed in a loading frame. Axial load is then continuously
applied to the specimen until peak load and failure are obtained. The unconfined (or
uniaxial) compressive strength of the specimen is calculated by dividing the maximum load
carried by the specimen during the test by the initial cross-sectional area of the specimen.
This test is more expensive than the point load strength test, but is also more accurate.
Careful consideration of the design requirements should be made in deciding whether to
perform this test or the simpler point load strength test.
The shear strength for a smooth discontinuity is represented by a friction angle of the parent
rock material. To evaluate the friction angle of this type of discontinuity surface for design,
direct shear tests on samples can be performed. The range of typical friction angles provided
in Table 2-18 should be used in evaluating measured values.
Table 2-18. Typical Ranges of Friction Angles For A Variety Of Rock Types
(after Barton, 1973 and Jaeger and Cook, 1976).
Note: (1) Values assume no infilling and little relative movement between joint faces.
The shear strength of a discontinuity surface is related to the roughness of the discontinuity
(i.e., φ+i) where φ is the rock friction angle and i is the roughness of the discontinuity. The
magnitude of additional strength resulting from roughness for a given normal load will
depend on the roughness profile and the compressive strength of the joint wall. Equation 2-
28 can be used to obtain an estimate of the joint roughness angle, i, for cases where the
normal stresses for design are within the range of 1 to 30 percent of the joint compressive
strength.
JCS
i = JRC log10 (2-28)
σ '
where JRC is the joint roughness coefficient, JCS is the compressive strength of the rock
adjacent to the fracture surface, and σ’ is the effective normal stress.
The roughness of the fracture surface is defined by the joint roughness coefficient. By
comparing a fracture surface in the field to the standard profiles (see Figure 2-25), the JRC
value can be evaluated.
Normal stress ranges between 1 to 30 percent are common for many rock slopes. For values
less than 1 percent or greater than 30 percent, this procedure is not valid. The maximum
value for (φ+i) should be 50° and the minimum value is simply the friction angle of the intact
rock corresponding to stress and deformation levels sufficiently large to have sheared
through all asperities (i.e., zero dilation). A typical value for the basic rock friction (i.e., for a
smooth discontinuity) is 30°.
2.7.6 Infillings
For fillings that are displaced, it should be assumed that the material is at or near residual
strength conditions in the field. The residual strength of the material can be evaluated in the
laboratory using a direct shear-testing device in which samples of the filling material are
reconstituted into the direct shear-testing device at the in-situ moisture content. If the filling
is judged to be undisplaced, then the designer needs to evaluate whether the proposed
structure can be expected to undergo minimal deformations such that the peak strength of the
infilling can be used in design. If it becomes critical to evaluate the peak strength of the
infilling (including both friction angle and cohesion intercept), it will likely be necessary to
perform laboratory or in-situ direct shear tests of the infilling material. If laboratory testing
is selected, great care must be exercised in obtaining samples for testing. The sample halves
should not be displaced relative to each other and the samples should be sealed after
collection to minimize moisture losses.
The shear strength of fractured rock masses can be evaluated using the method reported in
Hoek et al. (2002). This method is based on the well-known Hoek-Brown failure criterion
originally introduced in 1980. The method uses the GSI and is applicable over a range of
very poor quality rock masses to stronger rocks. The three parameters defining the curved
shear stress-normal stress envelope of the fractured rock mass are the uniaxial compressive
strength of the intact rock pieces, σci, and three dimensionless constants mb , s, and a.
a
σ '
σ
'
1 = σ '
3 + σ ci mb 3 + s (2-29)
σ ci
where σ1′ and σ3′ are the major and minor principal stresses in the rock mass and mb is a
reduced value of the material constant mi and is given as:
GSI −100
mb = mi exp (2-30)
28 −14 D
GSI −100
s = exp (2-31)
9 − 3 D
1 1
a= + (e − GSI / 15
− e −20 / 3 ) (2-32)
2 6
Figure 2-25. Definition of Joint Roughness Coefficient, JRC (after Barton, 1973).
Figure 2-26. Simplified Division of Filled Discontinuities into Displaced, and Normally
Consolidated and Overconsolidated Categories (after Wyllie, 1999).
The parameter D is a factor which depends on the degree of disturbance to which the rock
mass has been subjected by blast damage and stress relaxation. It varies from 0 for
undisturbed in situ rock masses to 1 for very disturbed rock masses.
The equations described herein are incorporated into the Windows program RocLab.
RocLab can be downloaded (free of charge) from the internet site www.rocscience.com.
Figures 2-27, 2-28, and 2-29 show typical windows in RocLab to estimate σci, GSI, and mi.
With these values, the program calculates the Mohr-Coulomb shear strength parameters and
FHWA NHI-07-071 2 – Geotechnical Parameters
Earth Retaining Structures 2-75 June 2008
Figure 2-27. RocLab Window to Select Uniaxial Compressive Strength of Intact Rock.
provides the nonlinear Hoek-Brown failure envelope (see Figure 2-30). The uniaxial
compressive strength of the rock mass is also provided.
As an example, the RocLab software was used to develop rock mass shear strength
parameters for a moderately to highly weathered clay shale in southeast Ohio. Laboratory
uniaxial compression tests yielded an average σci of 0.44 kips per square inch (ksi). A GSI of
30 was selected with an mi value of 6 for shale. The best-fit shear strength parameters for
this rock mass are a friction angle of 20.67º and a cohesion intercept of 0.013 ksi. In using
these parameters, the user should take note the “best-fit” Mohr-Coulomb parameters tend to
overestimate the Hoek-Brown shear strengths at low normal stresses. The user should select
a shear strength consistent with the normal stress level being considered in the design.
2.7.8 Permeability
The in-situ permeability of rock should be investigated because the presence of groundwater
in a rock mass can have detrimental effects on stability if the rock face is exposed as part of
wall construction. Water pressures within the discontinuities (e.g., tension cracks or vertical
fissures) of the rock can reduce the stability of the rock mass.
The permeability of intact rock is generally very low and therefore poor drainage and low
discharge would normally be expected in such material; however, if the rock is
discontinuous, the permeability can be considerably higher. Table 2-19 summarizes the
permeability of typical rocks. Typically, discontinuities in the rock act as channels for the
water flow and virtually all groundwater storage and flow occurs in these discontinuities.
The discontinuities can be empty (relatively higher permeability) or filled with clay
(relatively lower permeability) (see Table 2-19). The influence of joint openings and joint
spacing on permeability of rock masses is presented in Figure 2-31.
FHWA NHI-07-071 2 – Geotechnical Parameters
Earth Retaining Structures 2-77 June 2008
The permeability of a rock mass can be determined from laboratory and field tests.
However, it should be kept in mind that laboratory testing of intact rock is not a reliable
method for measuring permeability of a rock mass. This is because the majority of the
groundwater in rock mass is carried in the discontinuities and very little through the intact
rock. The permeability of the rock mass in the field can be measured from pumping or
Lugeon tests. These tests are performed by first pumping water into or out of a borehole
section between two packers and then measuring the changes in groundwater levels in the
rock due to this pumping. Details of these tests can be found in Wyllie and Mah (1998) and
Mayne et al. (2001).
It should be noted that just because no seepage appears on the rock face does not mean no
groundwater is present in the rock. In many cases, the seepage rate may be lower than the
evaporation rate and hence the rock face may appear dry. Yet there may be water at
significant pressure within the rock mass. It is the water pressure and not the rate of flow
that is responsible for instability in slopes and it is essential that such water pressures be
considered in design.
Figure 2-30. Shear Strength Parameters for Weathered Shale using RocLab Software.
Table 2-19. Permeability of Typical Rocks and Soils (after Wyllie and Mah, 1998).
-10
Slate Homogeneous clay below zone of
10
weathering
Practicallly 10-9 Dolomite
Impermeable
10-8
Granite
10-7
Very fine sands, organic and inorganic
10-6
Clay-filled joints silts, mixtures of sand and clay, glacial
Low Discharge 10-5 till, stratified clay deposits.
Poor Discharge
10-4
10-3
Jointed Rock
10-2
Clean sand, clean sand and gravel
10-1 Open-jointed rock mixtures.
High Discharge
Free Drainage 1
Heavily fractured rock Clean gravel
101
102
1.E-01
)
c
e
s 1.E-02
/
t
f e s
(
i n c h
k 1.E-03
, . 4
t : 0
e s
n
e g, b
c h
i n
i
c n
i
c 1.E-04
i p a b : 4
f e s
f
e n
i t S
g,
c h
n
i
o 1.E-05 J o c n
i
c p a 0
S
: 4
y
t
i i n t
o g
b
,
l
i J c i n
b 1.E-06 p a
a S
t
e i n
m J o
r 1.E-07
e
P
1.E-08
0.0001 0.001 0.01 0.1
Joint Opening, e (in)
Figure 2-31. Influence of Joint Openings and Joint Spacing on the Permeability of Rocks
(after Hoek and Bray, 1977).
CHAPTER 3
LATERAL EARTH AND WATER PRESSURES
3.1 INTRODUCTION
This chapter describes the principles for the evaluation of lateral earth pressures and water
pressures used in the design of earth retaining structures. These pressures are used to
compute a total lateral pressure diagram to be used in assessing the forces acting on the wall
from the backfill or retained ground. This chapter focuses primarily on theoretical earth
pressure diagrams which are most commonly used in the design of rigid gravity structures,
nongravity cantilevered walls, MSE walls, and anchored walls with stiff structural facings
(e.g., diaphragm walls).
In LRFD, earth pressures and water pressures (and the resultant forces) are multiplied by a
load factor and are combined into various load groups (see Section 3 of AASHTO (2007)).
This load factor provides a quantitative way to account for the uncertainties associated with a
given load. This chapter provides information on “unfactored” earth and water pressures
which are equivalent to earth and water pressures that would be used in ASD. The use and
application of load factors is described in subsequent chapters for each wall type.
A wall system is designed to resist lateral earth pressures and water pressures that develop
behind the wall. Earth pressures develop primarily as a result of loads induced by the weight
of the backfill and/or retained (in-situ) soil, earthquake ground motions, and various
surcharge loads. For purposes of earth retaining system design, three different lateral earth
pressures are usually considered: (1) at-rest earth pressure; (2) active earth pressure; and (3)
passive earth pressure.
• At-rest earth pressure is defined as the lateral pressure that exists in level ground for a
condition of no lateral deformation.
• Active earth pressure is developed as the wall moves away from the backfill or the
retained soil. This movement results in a decrease in lateral pressure relative to the
at-rest condition. A relatively small amount of lateral movement is necessary to reach
the active condition.
• Passive earth pressure is developed as the wall moves towards the backfill or the
retained soil. This movement results in an increase in lateral pressure relative to the
at-rest condition. The movements required to reach the passive condition are
approximately ten times greater than those required to develop active earth pressure.
Each of these earth pressure conditions can be expressed by an equation with the general
form:
where σ h is the lateral earth pressure at a given depth behind the wall, σ v, is the vertical stress
at the same depth, and K is the earth pressure coefficient that can relate to at-rest earth
pressure (K o), active earth pressure (K a), or passive earth pressure (K p).
The magnitude of the active and passive earth pressure coefficients are functions of the soil
shear strength, the backfill geometry (i.e., horizontal backfill surface or sloping ground
surface above the wall), the orientation of the surface where the wall contacts the backfill or
retained soil (i.e., vertical or battered), and the friction and cohesive forces that develops on
this surface as the wall moves relative to the retained ground. The magnitude of these earth
pressure coefficients follow the relationship of K
p > K o > K a. The relationship between the
earth pressure conditions and their associated lateral movements for a rigid gravity wall and
for a nongravity cantilevered wall are illustrated in Figure 3-1. Additional discussion on the
relationship between wall movement and development of earth pressures is provided in
Section 3.5.
Active and passive horizontal earth pressures may be considered in terms of limiting
horizontal stresses within the soil mass, and, for purposes of this initial discussion, a smooth
(i.e., zero wall friction) wall retaining ground with a horizontal backslope is considered
(Figure 3-2); this case defines Rankine conditions. Consider an element of soil in the ground
under a vertical effective stress, σv′ (Figure 3-3). In considering the potential movements of
a retaining wall, the element may be brought to failure in two distinct ways. The horizontal
soil stress may be increased until the soil element fails at Point B, when the stress reaches its
maximum value σ′h (max). This scenario will occur when significant outward movement of the
wall increases the lateral passive earth pressure in the soil at the base of the wall (see Figure
3-2). Similarly, the horizontal stress may be reduced until failure at Point A, when the stress
reaches its minimum value σ′h (min). This scenario models the outward movement which
reduces the lateral active earth pressures behind the wall (see Figure 3-2).
PRESSURE
PASSIVE ACTIVE
CONDITION CONDITION
AT-REST
CONDITION
H
H
Active pressure
zone
Active pressure
zone
H
Passive zone
Passive zone
Passive pressure
zone
NON-GRAVITY CANTILEVERED WALL
RIGID GRAVITY WALL (CONTINUOUS VERTICAL ELEMENTS)
Figure 3-1. Magnitudes and Patterns of Movement to Develop Lateral Earth Pressures
(after Sabatini et al., 1997).
Figure 3-2. Mobilization of Rankine Active and Passive Horizontal Pressures for a Smooth
Retaining Wall.
coefficient. The definitions of K a and K p, based on equations 3-2 and 3-3, are consistent with
a Rankine analysis for a cohesionless (i.e., c=0) retained soil.
For a cohesive soil defined by effective stress strength parameters φ′ and c′, the active and
passive earth pressure coefficients are:
2c '
K a = tan 2 (45 − φ ' / 2) − tan 2 (45 − φ ' / 2) (3-4)
σ v'
2c '
K p = tan 2 (45 + φ ' / 2) + '
tan 2 (45 + φ ' / 2) (3-5)
σ v
In addition to the Rankine theory discussed above, values of active and passive earth pressure
coefficients (K a and K p respectively) can also be calculated using the Coulomb theory.
Rankine’s theory is discussed further in Section 3.2.3 and Coulomb’s theory is described in
Section 3.2.4.
The at-rest earth pressure represents the lateral effective stress that exists in a natural soil in
its undisturbed state. For cut walls constructed in near normally consolidated soils, the at-
rest earth pressure coefficient, K o, can be approximated by the equation (Jaky, 1944):
where φ′ is the effective (drained) friction angle of the soil. The magnitude of the at-rest
earth pressure coefficient is primarily a function of soil shear strength and degree of
overconsolidation where this overconsolidation may result from natural geologic processes
for retained ground or from compaction effects for backfill soils.
σ h'
K o = = (1 − sin φ ' )(OCR) Ω (3-7)
σ v'
where Ω is a dimensionless coefficient which, for most soils, can be taken as sin φ′ (Mayne
and Kulhawy, 1982) and OCR is the soil overconsolidation ratio (previously defined in
Section 2.6.5).
Usually, these correlations for the at-rest earth pressure coefficient are sufficiently accurate
for normally to lightly overconsolidated soils provided the overconsolidation ratio has been
evaluated from laboratory consolidation testing. For moderately to heavily overconsolidated
clays, or where a more accurate assessment is required, laboratory triaxial tests on
undisturbed samples and in-situ testing such as pressuremeter testing may be used (see
Sabatini, et al., 2002).
For normally consolidated clay, K o is typically in the range of 0.55 to 0.65; for sands, the
typical range is 0.4 to 0.5. For lightly overconsolidated clays (OCR ≤ 4), K o may reach a
value up to 1; for heavily overconsolidated clays (OCR > 4), K o values may range up to or
greater than 2. For heavily overconsolidated soils, values for K o (and hence at-rest earth
pressure) can be very large and would thus result in the need for a relatively stiff wall to
resist these large forces. For walls constructed in such soils, consideration should be given to
performing pressuremeter tests which provide a direct measure of lateral pressures in the
ground.
In the context of wall design using, for example, steel soldier beams or sheet-pile wall
elements, design earth pressures based on at-rest conditions are not typically used. Using at-
rest earth pressures implicitly assumes that the wall system undergoes no lateral deformation.
This condition may be appropriate for use in designing heavily preloaded, stiff wall systems,
but designing to this stringent (i.e., zero wall movement) requirement for flexible wall
systems is not practical. The relationship between earth pressures and movement for flexible
anchored walls is discussed subsequently.
The pressure distributions which result from an assumption of active or passive failure
throughout the failing blocks of soil are shown in Figure 3-4(a) for the case of soil possessing
no cohesion intercept and in Figure 3-4(b) for soil with a cohesion intercept. These assume a
planar failure surface, a smooth wall and a horizontal surface to the retained soil. The
effective pressure acting at any point at depth, z, below the surface is, for a cohesionless soil
and a groundwater table:
In Figures 3-4(a) and (b), a constant soil unit weight, γ, is assumed and z is measured from
the ground surface for active earth pressure calculations and from the excavated surface for
passive earth pressure calculations. A triangular distribution of porewater pressure is also
assumed. This corresponds in Figures 3-4(a) and (b) to a water table at the ground surfaces
behind the wall and at the excavation level.
2c′√K a
z
z 2c′√K p
z z
u p′ p p′ u
u p′ p p′a u a
(a) (b)
Figure 3-4. (a) Wall Pressures for a Cohesionless Soil; and (b) Wall Pressures for Soil with a
Cohesion Intercept (after Padfield and Mair, 1984).
The horizontal total stress acting on the wall is always the sum of the horizontal effective
stress and the water pressure. Thus, at depth, z, the total stresses, pa and p p are given by
The pressures on the wall can also be considered solely in terms of total stress, but this is an
approach which is only strictly valid for conditions immediately after wall construction. The
relevant soil strength parameters are then c=su and φ=0. If su is substituted for c ′ in Equations
3-12 and 3-13, with K a = K = 1 for φ=0, the total stresses are given by:
= γz – 2su (3-15)
Coulomb theory is based on plane wedge theory and considers the effect of wall friction (via
the angle δ in Figure 3-5), sloping backfill and sloping wall face. Calculation of active and
passive earth pressure coefficients based on Coulomb theory is given in Figure 3-5. The
active and passive pressures calculated with this method are commonly known as the
Coulomb earth pressures. Since Coulomb’s method is based on limit equilibrium of a wedge
of soil, only the magnitude and direction of the earth pressure is found with this method.
Pressure distributions and the location of the resultant are assumed to be triangular. Specific
limitations on the use of Coulomb theory for wall design are discussed in Section 3.2.5.
Coulomb’s method will result in the same lateral pressures as for the Rankine analysis for the
case where δ = θ = β = 0.
In practice, walls are not smooth. Both wall friction and wall adhesion modify the stress
distribution near a wall, so wall friction, δ, and wall adhesion, cw, should both be considered
as proportions of φ′, and c′ or su, respectively. For the type of wall considered here, the
frictional force exerted by the wall on the soil is in the sense shown in Figure 3-6. The active
wedge moves down with respect to the wall, while the passive wedge moves upwards.
Figure 3-5. Coulomb Coefficients K a and K p for Sloping Wall with Wall Friction and
Sloping Backfill (after NAVFAC, 1986).
An important exception to this is when the wall acts as a significant load-bearing element,
when large vertical loads are applied to the top of the wall, or when an inclined ground
anchor is stressed to an appreciable load. In such cases, the wall has to move down relative
to the soil on both sides of the wall in order to mobilize the required skin friction to support
the load. Therefore, the friction acts to increase the pressures on both the active and passive
FHWA NHI-07-071 3 - Lateral Earth and Water Pressures
Earth Retaining Structures 3-9 June 2008
sides, because it acts on the soil wedges in a downward direction. This effect, however, is
ignored because limiting (or failure) conditions are considered in calculation of overall
stability and the directions in which the frictional forces act should be taken as shown in
Figure 3-6.
Active wedge1
Passive wedge2
Figure 3-6. Wall Friction on Soil Wedges (after Padfield and Mair, 1984).
Wall friction has an important effect on soil pressures, and Equations 3-10 and 3-11 have to
be made more general:
where K a and K p depend on δ and K ac and K pc depend on δ and cw, and pa′ and p p′ are the
components of effective pressure normal to the wall. Guidance on the selection of
appropriate values of δ and cw for design are provided in Section 3.6.1 and are noted
specifically, as necessary, for individual wall types in the remainder of this manual.
The effect of wall friction on the Rankine and Coulomb methods of earth pressure
computation is as follows:
1. The Rankine method cannot take account of wall friction, and accordingly K
a
2. The Coulomb theory can take account of wall friction, but the results are
unreliable for passive earth pressures for wall friction angle values greater
than φ′/3 because of the assumed planar failure surface. The failure wedges
assumed in the Coulomb analysis take the form shown as straight lines in
Figure 3-7. This may be contrasted with the shapes observed in model tests,
which are curved. The curvature results from the disturbing influence of wall
friction on the stress field near the wall. The error in the Coulomb solutions is
that K a is underestimated slightly, while K p is overestimated (very
significantly for higher values of φ′).
If the angle of wall friction (δ) is low, the failure surface is almost plane. For high values of
δ, the failure surface is curved and can be approximated by a log-spiral curve. The deviation
of the curved surface from a plane surface is minor for the active case and significant for the
passive case as shown in Figure 3-7. For most wall applications, the effect of wall friction on
active earth pressures is relatively small and is often ignored.
For the passive case, a large angle of wall friction causes downward tangential shear forces to
act on the passive wedge of soil adjacent to the wall, increasing its resistance to upward
movement. This, in turn, causes a curved failure surface to occur in the soil, as shown in
Figure 3-7b. The soil fails on this curved surface of least resistance and not on the Coulomb
plane, which would require greater lateral driving force. Hence, passive pressures computed
on the basis of the plane wedge theory are always higher than those calculated on the basis of
a log-spiral failure surface and may be on the unsafe side.
Equivalent fluid pressures provide a means of estimating design (unfactored) earth pressures.
Although Clough and Duncan (1991) suggest that the use of equivalent fluid pressures is
convenient for use with clayey backfills, AASHTO (2007) Section 3.11.5.5 states, “the
equivalent- fluid method shall only be used where the backfill is free draining.”
p = γeqz (3-20)
where: γeq = equivalent fluid density of soil, not less than 30 pcf and z = depth below surface
of soil. The use of equivalent fluid pressure requires information on backfill soil material
properties and geometry of the wall. For these reasons, the equivalent fluid density of soil
can change if the wall cross section geometry changes.
Figure 3-7. Comparison of Plane and Curved (Log-Spiral) Failure Surfaces (a) Active Case
and (b) Passive Case (after Sokolovski, 1954).
The resultant horizontal earth load acts at a height of H/3. Typical values of equivalent fluid
unit weights for wall heights not exceeding 20 ft for loose sand or gravel, medium dense sand
or gravel, and dense sand or gravel are provided in Table 3-1. Values are presented for at-
rest conditions and for walls that can tolerate movements of 1 in. in 20 ft (i.e., ∆/H = 1/240)
and for level backfill and sloped backfills with β equal to 25 degrees (approximately a 2H:1V
backfill slope).
Table 3-1. Typical Values for Equivalent Fluid Unit Weight of Soils (after AASHTO, 2007).
The vertical component of the earth pressure resultant for the case of sloping backfill surface
can be calculated from:
Ph = 0.5γeqH
2
(3-22)
3.3.1 General
The critical case for a wall constructed in soft to medium clays is the short-term (or
temporary) case and earth pressures are evaluated using total stress evaluations (with
undrained strength parameters) presented previously, or, for some cut walls, using apparent
earth pressure diagrams (discussed subsequently). For a fill wall which uses clayey backfill,
the condition of the clay soil will more likely be closer to a stiff to hard clay (due to typical
field placement moisture content and use of compaction) thus making the long-term or
drained condition more critical. A discussion on the appropriateness of using total stress
analyses (with undrained strength parameters) for stiff to hard clays is discussed below.
Additional discussion on the use of undrained versus drained strength parameters is provided
in Section 2.3.2
3.3.2 Softening
In some circumstances it may be appropriate to apply total stress calculations using the soil
undrained shear strength. The risk of employing such an analysis is directly related to the
rate and degree of softening that the clay soil may experience during the service life of the
wall.
Construction of a retaining wall significantly changes the state of stress in the soil. Soil
behind the wall is unloaded horizontally, and in service the long-term stresses are likely to be
given by:
σv′ = γz –u (3-23)
In this case, because K a is less than unity, the average effective normal stress of the soil is
now very much reduced (typically by a factor of between 2 and 3) compared to the stresses in
the soil before the wall was constructed. The soil responds by drawing in water, thereby
causing the soil to soften with time.
Soil in front of the wall, at the surface of the excavation, is unloaded vertically. However,
depending on the amount of this vertical unloading, the horizontal stresses may have
increased, as a result of the passive pressure exerted by the wall. Nevertheless, the average
normal stress generally decreases as a result of these two influences, because the reduction of
vertical stress (caused by excavation) usually outweighs any increase in horizontal stress
resulting from the pressure exerted by the wall. As is the case for soil behind the wall,
porewater pressures are temporarily lowered in the short-term. As these return to
equilibrium, the soil softens.
Two features combine to make the process of softening proceed faster than would be
predicted from consideration of just the permeability of the clay soil. These are tension
cracks and soil fabric, which are discussed below.
The theoretical active pressure distribution for a soil possessing a cohesion intercept is shown
in Figure 3-4(b). Immediately upon loading, when the original strength of the soil can be
characterized by cu (also referred to as su), the diagram takes the form shown in Figure 3-8.
The total active pressure in the short term acting on a smooth wall is given by Equation 3-15.
Over a depth of about 2cu/γ, the theoretical lateral pressure is negative. Soil cannot support
tension for long, so tension cracks may penetrate to this depth. The cracks may fill with any
available water, and this then causes the surrounding soil to soften rapidly. Unless specific
drainage measures are in place to prevent surface water infiltration, it should be assumed that
the crack becomes filled with water and that hydrostatic water pressures act to this depth.
Based on this discussion, one may conclude that if the cohesive strength component of the
soil is large enough and if protection from surface water infiltration is provided, that there
may be occasion where the wall would be supporting only negligible loads (if any). This
may be the case for short-term conditions, but for most design analyses, the formation of
tension cracks should be assumed and the depth of tension cracks can be estimated as:
2 cu
z o = (3-25)
γ
2cu
2cu/γ
H z
2cu
z
d
However, for such cohesive materials, the critical shear strength condition corresponds to
long-term conditions wherein the negative pore pressures in the soil (resulting from
movement of the wall away from the backfill or retained ground) dissipate and the cohesive
strength component may reduce to near zero. In general, the use of the cohesive component
of strength in retaining wall designs should be based on previous experience in the same soil
deposit. The depth of tension cracks for the long-term, drained condition of a cohesive soil
can be estimated as:
2c'
z o = (3-26)
γ K a
Stiff overconsolidated clays are generally layered as a result of variations in the depositional
environment. Extremely small sandy or silty partings can have a large effect on the
horizontal permeability of the soil. This influences the rate at which water may migrate from
one part of the soil mass to another, and the rate at which water may be drawn into the soil.
If the laminations dip, they may form preferred slip planes, with ready access to water, and
these are therefore particularly prone to softening.
Based on the discussion provided herein, it is apparent that the selection of engineering
parameters for temporary wall designs involving stiff overconsolidated clays is difficult.
This is further complicated by the difficulty in obtaining samples for laboratory testing since
such soils may be highly fissured. Unless local experience in the same soil type and/or
successful retaining wall design experience is available, it is prudent to evaluate earth
pressures (and total pressures) for wall system designs in moderately to heavily
overconsolidated materials using both undrained and drained strength parameters, and then to
perform the design for the largest wall pressures.
For design of permanent earth retaining systems, long-term conditions need to be considered.
The appropriate calculations should always be carried out in terms of effective stresses and
water pressures.
Under long-term conditions, in clays where the water table is close to the ground surface (as
is often the case), the depth of any permanent tension crack is associated with the cohesion
intercept, c′ according to Equation 3-26. Permanent tension cracks could theoretically only
exist to relatively shallow depths below the surface, and, in this region, c′ values are usually
very small because of weathering and the low stress level. Therefore, tension cracks under
these long-term conditions are generally not assumed for design purposes.
If the water table is well below ground level, tension cracks may develop as a result of
negative porewater pressures in the clay above the water table (because of capillary rise), or
as a result of desiccation of the upper layers. The depth of such cracks, however, depends on
factors which are difficult to quantify (e.g. the degree of access of surface water to the clay,
and the seasonal effects of droughts and vegetation). Under these conditions, tension cracks
filled with water should be considered for design.
3.5.1 General
The simple linear assumptions about active and passive pressures described previously are a
considerable simplification of some very complex processes, which depend on the following
factors:
• mode of wall movement (e.g., rotation, translation)
• wall flexibility
• soil stress/strain properties
• horizontal prestress in the ground (high K o)
• distribution of soil stiffness with depth.
The form of the relationship between the magnitude of movement of a retaining wall (in this
case rotated into or away from the retained material about its toe) and the horizontal pressure
exerted by the soil on the wall is usually presented as in Figure 3-9, with angular movement
along the x axis and the mobilized coefficient of lateral earth pressure on the y axis. The
curve shown relates to tests on dense sand, and was first derived by Terzaghi. Two
observations should be made from Figure 3-9:
1. The magnitude of the passive coefficient is much greater than the active.
2. The deformation needed to mobilize the full passive limit pressure is much greater
than that required to mobilize active resistance.
For fill walls, however, zero passive resistance is usually assumed in the design so the
required displacement to mobilize passive resistance is really a non-issue. For cut wall
systems, however, the lateral resistance of the toe of the wall is a principal source of wall
stability.
While Figure 3-9 provides some quantitative information regarding movements, it does not
provide any information on what the effect of the installation of the wall itself may be on
future deformations. For example, the process of installation of a slurry (diaphragm) wall or
tangent/secant pile wall prior to excavation in front of the wall will inevitably cause some
ground movement, and therefore may reduce the horizontal stress in the soil from its original
in-situ value. On the other hand, driving a sheet-pile wall tends to cause an increase of
horizontal stress (1<K<K p), so excavation is likely to mobilize passive pressures in the soil in
front of the wall after even only small movements.
A relatively stiff wall attracts load and imposes a deformation condition on the soil which, in
turn, affects the soil pressure distribution. The typical triangular lateral pressure diagrams
assume a stiff wall structure. In contrast, in a flexible wall (e.g. an anchored or braced sheet-
pile wall), the mid-span is able to flex outward. This lowers the pressure at approximately
the mid-height of the wall while simultaneously causing higher pressures to develop at the
location of the brace (strut) or ground anchor.
Peculiarities in the pattern of deformation can result in pressures lower than the K a limit over
parts of the wall, which are offset by corresponding areas at higher levels over which the
pressures are significantly higher than the limit value. This phenomenon is often referred to
as ‘arching’.
The two main parameters characterizing clayey soil (i.e., cohesive soil) strength are both
affected when an overconsolidated clay is sheared, but, for the purposes of retaining wall
design, φ′ is affected much less than c′. For cohesionless soils, the drained friction angle is
relatively unaffected by soil movement.
The behavior of an overconsolidated stiff clay can be illustrated as shown in Figure 3-10. As
the sample is sheared under drained conditions, the displacement of the soil sample is
relatively uniform until the peak stress, τ p, is reached. After the peak, displacements begin to
concentrate on the newly formed failure plane or discontinuity, and the shear stress reduces
to τd. The shear strength, τd, of the newly formed discontinuity is approximately equal to the
shear strength of the same clay constituents in a normally consolidated state (i.e., the fully
softened strength), such as that produced by laboratory consolidation from a slurry. For
relatively high plasticity clays, further displacement beyond that corresponding to the fully
softened strength results in a continued reduction in shear stress, and, eventually, at very
large displacements along a major discontinuity, the residual strength of the clay soil, τr , is
reached.
For wall system design in stiff to hard overconsolidated clays, the design engineer must
decide as to which strength, i.e., peak, fully softened, or residual, should be used to evaluate
earth pressures for design. Since the additional strength at peak resulting from cohesion (c′
in Figure 3-10) tends to reduce relatively rapidly with increasing strain beyond peak, soil
deformations associated with flexible walls may be sufficient to appreciably reduce this
cohesion. Therefore, unless local experience indicates that a particular value of cohesion can
Figure 3-9. Effect of Wall Movement on Wall Pressures (after Canadian Foundation
Engineering Manual, 1992)
be reliably accounted for, zero cohesion should be used for cut walls in stiff to hard fissured
clays for long-term (drained) conditions. Conservative drained shear strength for analysis is
therefore the fully softened strength. This strength may be evaluated using triaxial
compression testing with pore pressure measurements.
Most earth retaining walls in service will not experience sufficient movement to mobilize the
residual strength and, therefore, as mentioned above, the fully softened strength is
appropriate for design. Residual strengths should be used, however, for wall systems that are
designed for a location in which there is evidence of an existing failure surface within the
clay (e.g., an anchored system used to stabilize an active landslide). For these conditions,
assume that sufficiently large deformations have occurred to reduce the strength to a residual
value.
An assumption has to be made about wall adhesion. For example, the driving of sheet piles
into the soil increases horizontal stress prior to excavation, but deforms and smears the clay
at the interface, installation of diaphragm and tangent/secant pile walls reduces horizontal
stress prior to excavation, but probably deforms the soil less. As an analogy, it is reasonable
to consider the observation that the ultimate skin friction of a drilled shaft in stiff clay can be
approximated as αsu, where the value of α is approximately 0.5. The following maximum
values in the active and passive zones are recommended for wall adhesion used for cut wall
designs:
Different values of δ are given by several sources, the values depending on the wall material
(e.g. timber, steel, precast or in-situ concrete) (see Table 3-2). The maximum wall friction
suggested for design is:
• Active: = 2/3 ′
• Passive: = 1/2 ′ (using Figure 3-12)
• Passive: = 1/3 ′ (using Coulomb theory)
Where a cohesion intercept has been used as part of the characterization of strength in terms
of effective stress, a maximum wall adhesion of cw = 0.5c′ could be used, but in view of the
inevitable remolding of the clay close to the wall by any construction process, it is
recommended that no wall adhesion be used in design.
The values of wall friction provided above are maximum values for design. These can be
adopted in most cases, but the design engineer should consider any circumstances in which
they might be affected by the relative movement of the soil and the wall. On the active side,
reduced values should be used if there is a tendency for the wall to move downwards (e.g.,
for load-bearing walls or walls supported by prestressed ground anchors). For walls retaining
soft cohesive soils or granular soils that will be subjected to significant vibration (e.g., walls
near railway tracks or machine foundations), δ should be assumed to be zero in the design.
Table 3-2. Wall Friction and Adhesion for Dissimilar Materials (after NAVFAC, 1986).
The total active and passive total pressures acting on a wall are given by:
where
σv = γz;
K a = K p = 1; and
If negative active pressure is predicted by Equation 3-27, the value of cw should be taken as
zero, because it cannot be relevant if there is a tension crack. Considerable care should
therefore be exercised in use of cw in a total stress analysis. In determining the possible
depth of tension crack, cw should be ignored. To take account of softening and the possibility
of water filling the tension cracks, the total active pressure on the wall at any depth below the
ground surface should be assumed to not be less than 30z psf (z = depth in ft).
This is sometimes referred to as the minimum equivalent fluid pressure (MEFP), the density
3
of the equivalent fluid being taken as 30 lb/ft .
The calculation of horizontal effective earth pressures resulting from soil weight, pa′ and p p′,
involves the calculation of porewater pressures, u, for use in the following equations.
The porewater pressure, u, is added to the horizontal effective stress, pa′ or p p′, to give the
total horizontal stress, pa or p p, acting on the wall. Exact calculation of u is sometimes
difficult. Simple assumptions concerning water pressures for design are discussed in Section
3.6.5.
Where c′ is incorporated into the soil strength characterization, values of K ac and K pc should
be calculated from the following approximate expressions:
Use of high values of c′ (greater than say, 100 psf) in the retained soil results in a significant
depth of theoretical negative active earth pressure. It is important either to:
• reduce c′ towards the surface to avoid this, which may be realistic for many clays in
view of weathering; or
• assume that the effective pressure on the wall at any depth should not be less than 30z
psf (z = depth in ft).
3
The MEFP of 30 lb/ft should only be applied to depths where the calculated total horizontal
pressure (effective pressure plus water pressure) would otherwise be less than the MEFP. In
many cases, therefore, when water pressure is assumed to act, the MEFP need not be applied,
even though a theoretical negative active earth pressure may result from an assumption of c′
acting (see Example Problem 2 in Section 3.13).
It is recommended that the log-spiral theory be used for determination of the passive earth
pressure coefficients. Charts for two common wall configurations (sloping wall with level
backfill and vertical wall with sloping backfill) based on the log-spiral theory (Caquot and
Kerisel, 1948; NAVFAC, 1986) are presented in Figures 3-11 and 3-12. For walls which
have a sloping backface and a sloping backfill, the passive pressure coefficient can be
calculated as indicated in Figure 3-5 using a maximum of δ= φ′/3.
For the active case, the resultant load predicted using coefficients based on the plane wedge
theory is within 10 percent of that obtained with the more exact log-spiral theory. Hence, for
the active case, Coulomb’s theory (Figure 3-5) can be used to calculate the earth pressure
coefficient.
For some wall types, such as cantilever retaining wall and an MSE wall, the “interface” is
within the retained soils where the earth pressures are computed along a vertical soil plane
passing through the heel of the base slab. In such cases, there is soil-to-soil contact and the
resultant may be oriented at the angle of mobilized friction. The angle of mobilized friction
depends on the factor of safety used for the angle of internal friction. For these cases, it is
generally conservatively assumed that the earth pressure is parallel to the slope of the
backfill.
Figure 3-11. Passive Coefficients for Sloping Wall with Wall Friction and Horizontal
Backfill (Caquot and Kerisel, 1948; NAVFAC, 1986).
Figure 3-12. Passive Coefficients for Vertical Wall with Wall Friction and Sloping Backfill
(Caquot and Kerisel, 1948; NAVFAC, 1986).
For stratified (or nonhomogeneous) soils, the theoretical earth pressures are assumed to be
distributed as shown in Figure 3-13. Unless the computed earth pressures vary widely with
depth, the total applied lateral force determined from the computed pressure diagram may be
redistributed to a corresponding simplified equivalent triangular pressure diagram as
indicated in Figure 3-13.
For complex cases such as layered soils, irregular backfill, irregular surcharges, wall friction,
and sloping groundwater level, pressures can be determined by graphical solutions. Among
the many graphical solutions are Culmann’s (ca. 1866) and the trial wedge method (ca.
1877). These procedures can be found in Bowles (1988) or NAVFAC (1986).
The earth pressures discussed in the above sections are strictly applicable to rigid wall
systems; i.e., walls which move as a unit (rigid body rotation and/or translation) and do not
experience bending deformations. Most gravity walls can be considered rigid walls.
If a wall system undergoes bending deformations in addition to rigid body motion then such
a wall system is considered flexible. Virtually all wall systems, except gravity walls, may be
considered to be flexible. The bending deformations result in a redistribution of the lateral
pressures from the more flexible to the stiffer portions of the system. Thus, in these walls the
final distribution and magnitude of the lateral earth pressure may be considerably different
than those used for rigid walls. For example, the soldier-pile and lagging walls with multiple
levels of support are usually designed using empirical earth pressure distributions based on
observed data. These empirical earth pressure distributions may vary from rectangular to
trapezoidal shapes and may have varying magnitudes depending on the soil type (see Chapter
8).
The results from a study on the performance of a two-level model anchored wall may be used
to illustrate the relationship between lateral earth pressure and wall deformation for relevant
anchored wall construction stages. The model wall was 6.25 ft high with a final toe
embedment of 1.25 ft (Figure 3-14). The results of the model wall study are described in
FHWA-RD-98-067 (1998).
1.5 ft
100 pcf
2.5 ft
6.25 ft
1.25 ft
Figure 3-14. Cross Section of Model Wall (modified after Mueller et al., 1998).
• Cantilever Stage: During the cantilever stage of construction, soil is excavated down
to a level just below the elevation of the first ground anchor. For the portion of the
wall above the first excavation level, the earth pressure and deformation pattern are
generally consistent with that of active conditions (i.e., a triangular pressure
distribution) (Figure 3-15). The wall is in a condition of “fixed-earth support.”
Figure 3-15. Lateral Wall Movements and Earth Pressures with Excavation at First Anchor
Level (Cantilever Stage) (modified after Mueller et al., 1998).
Figure 3-16. Lateral Wall Movements and Earth Pressures During Anchor Stressing
(modified after Mueller et al., 1998).
• Excavation to Lower Anchor: Excavation below the upper anchor results in lateral
bulging of the wall and a redistribution of earth pressure (Figure 3-17). Earth pressure
between the upper anchor and the excavation subgrade is reduced and load is
redistributed to the stiffer upper anchor and excavation subgrade resulting in earth
pressure increases in these areas.
• End of Construction: Stressing of the lower ground anchor results in a local wall
deformation pattern similar to that resulting from stressing the upper anchor (Figure 3-
18). A pressure bulb also develops at the location of the lower anchor. As a result of
excavation to the final design grade, lateral bulging occurs between the lower anchor and
the excavation subgrade.
Figure 3-17. Lateral Wall Movements and Earth Pressures with Excavation at Lower Anchor
Level (modified after Mueller et al., 1998).
Lower
ground anchor
Figure 3-18. Lateral Wall Movements and Earth Pressures with Excavation at Design Grade
(modified after Mueller et al., 1998).
Other factors which may influence the development of earth pressures are the type of
construction (e.g., “bottom-up” or “top-down”), the wall support mechanism (e.g., tie-
backs, struts, rakers, soil nails, reinforcing elements, single or multiple levels of support,
etc.), the geometry of the retained soil (e.g., silo pressure), the superimposed or surcharge
loads (e.g, strip, line, concentrated or equipment loads) and the type of analysis (static or
seismic). In addition, for cases of soil reinforced by inclusions such as MSE walls or soil-
nailed walls, different types of earth pressure distributions are used to evaluate the internal
and external stability of the wall system.
In retaining wall design, it is general practice to provide drainage paths (commonly known as
“weep holes”) through the earth retaining structure, or use other methods to drain
groundwater that may otherwise collect behind the structure, and thereby avoid the
development of water pressure on the structure. Occasionally, however, it may not be
feasible or desirable to drain the water from behind the structure to safeguard against
potential settlement of adjacent structures, or prevent contaminated groundwater from
entering the excavation. In such instances, the earth retaining structure must be designed for
both lateral earth pressure and water pressure.
Computation of lateral earth pressures for the case of a uniform backfill and static
groundwater is illustrated in Figure 3-20. In this case, the water pressure represents a
hydrostatic condition since there is no seepage or flow of water through the soil. The lateral
earth pressure below the water level is based on the effective vertical stress, σ′v.
Figure 3-19. Apparent Earth Pressure Diagram for Anchored Wall in Sand.
z
Pw= γ wzw
zw
H
Pa = ½ Ka γ z2
Pa Hw
(No water
Pw
level)
Impervious
The lateral pressure due to water is added to the lateral earth pressure to obtain the total
lateral pressure on the wall. The lateral pressure computations should consider the greatest
unbalanced water head anticipated to act on the wall, since this generally results in the largest
total lateral load.
For cases where seepage may occur through or beneath the earth retaining structure, the
resulting seepage gradients will result in a reduction in the water pressure. For such cases,
flow net procedures can be used to compute the lateral pressure distribution due to water. A
typical flow net for a retaining wall in homogeneous soil is shown in Figure 3-21. The
calculation of pore water pressure may be simplified by assuming that the head difference
(H+i-j) is dissipated uniformly along the flow path (2d+H-i-j) which runs down the back of
the wall and up the front. The porewater pressure calculated in this manner results in
pressures greater than hydrostatic in front of the wall and less than hydrostatic behind the
wall (Figure 3-22).
Figure 3-21. Flow Net for a Retaining Wall (after Padfield and Mair, 1984).
In Figure 3-22, the pore water pressure at the bottom of the wall, Uf , is equal on either side of
the wall. The value for Uf is given by the following:
2 (d + h − j) (d − i)
U f = γw (3-33)
2d + h − i − j
Figure 3-22. Gross And Net Water Pressures Across A Retaining Wall
(modified after Padfield and Mair, 1984).
The net water pressure acting on the wall is shown on Figure 3-22b. The largest net water
pressure occurs at the level of the water table within the excavation:
2 (d − i )
U c = (h + i − j) γw (3-34)
2d + h − i − j
For comparison, the net water pressure for the condition in which there is no seepage is also
shown on Figure 3-22b. In that case, the net pressure is given by:
U n = (h + i − j) γw (3-35)
The effect of special drainage conditions on pore water pressures can only be assessed by
using appropriate seepage flow nets. If, for example, the wall acts as a drain, the pore water
pressures will vary significantly with distance behind the wall. The simplified methods
shown in Figure 3-22 cannot be used for this case to calculate the pressures on the back of
the wall. However, for normal designs, it is usually sufficient to use the simple flow net
shown in Figure 3-21 and procedures to calculate pore water pressures shown in Figure 3-22.
3.7.1 General
Surcharge loads on the backfill surface near an earth retaining structure cause increased
lateral earth pressures on the structure. Typical surcharge loadings may result from railroads,
highways, sign/light structures, electric/telecommunications towers, buildings, construction
equipment, and material stockpiles.
The loading cases of particular interest in the determination of lateral earth pressures are:
• uniform surcharge;
• point loads;
• line loads parallel to the wall; and
• strip loads parallel to the wall.
The surcharge computations provided herein are used to obtain unfactored surcharge
loadings. Load factors used for various types of surcharge loads are provided in Chapter 4
and AASHTO (2007) Section 3.4.1.
Surcharge loads are vertical loads applied at the ground surface, which are assumed to result
in an assumed uniform increase in lateral stress over the entire height of the wall. The
increase in lateral stress for uniform surcharge loading can be written as:
∆σ h = Kqs (3-36)
where: ∆σh is the increase in lateral earth pressure due to the vertical surcharge load, qs is the
vertical surcharge stress applied at the ground surface, and K is an appropriate earth pressure
coefficient. Examples of surcharge loads for highway wall system applications include: (1)
dead load surcharges such as that resulting from the weight of a bridge approach slab or
concrete pavement; (2) live load surcharges such as that due to traffic loadings; and (3)
surcharges due to equipment or material storage during construction of the wall system.
When traffic is expected to come to within a distance from the wall face equivalent to one-
half the wall height, the wall should be designed for a live load surcharge. For temporary
walls that are not considered critical, actual surcharge loads may be evaluated and considered
FHWA NHI-07-071 3 - Lateral Earth and Water Pressures
Earth Retaining Structures 3-36 June 2008
in the design as compared to using this prescriptive value. Both temporary and permanent
wall designs should account for unusual surcharges such as large material stockpiles and
heavy cranes. Calculated lateral pressures resulting from these surcharges should be added
explicitly to the design earth pressure envelope. Loads from existing buildings need to be
considered if they are within a horizontal distance from the wall equal to the wall height.
Point loads, line loads, and strip loads are vertical surface loadings which are applied over
limited areas as compared to surcharge loads. As a result, the increase in lateral earth
pressure used for wall system design is not constant with depth as is the case for uniform
surcharge loadings. These loadings are typically calculated using equations based on
elasticity theory for lateral stress distribution with depth (Figure 3-24 and AASHTO (2007)
Section 3.11.6.1 and 3.11.6.2). For flexible walls, the pressure distributions provided in
AASHTO (2007) Section 3.11.6.3 can be used.
In walls supporting fill, compaction of the backfill can generate relatively high horizontal
pressures on the upper portion of the wall. It is customary, therefore, to reduce the
compaction criteria for the zone immediately behind the wall. However, if a relatively high
level of compaction is needed in that zone to reduce future ground deformations, the
horizontal stresses generated by that compaction should be taken into account in the wall
design. The value and distribution of the compaction stresses are dependent on the
compaction equipment, procedures and applied energy, as well as, on the type and rigidity of
the wall.
When compaction equipment moves over the backfill adjacent to a wall, it induces added
earth pressures on the wall. When the compaction equipment moves away, a portion of the
added earth pressure continues to act on the wall due to the inelastic behavior of the soil.
These residual horizontal pressures in a compacted soil mass can be considerably larger than
the horizontal pressures in an uncompacted mass.
A typical distribution of the residual horizontal pressures due to the compaction process is
shown in Figure 3-25. The method proposed by Clough and Duncan (1991) was used to
develop this figure. For this example, residual earth pressure increases sharply with depth in
the upper 5 ft, but the rate of increase is reduced at greater depths. At depths below 25 ft,
there is no residual earth pressure due to compaction, i.e., below 25 ft, the earth pressure is
equal to the normal earth pressure at-rest.
FHWA NHI-07-071 3 - Lateral Earth and Water Pressures
Earth Retaining Structures 3-37 June 2008
(a)
(b)
Figure 3-23. (a) Retaining Wall with Uniform Surcharge Load and (b) Retaining Wall with
Line Loads (see Railway Tracks) and Point Loads (see Catenary Structure).
25
Figure 3-25. Typical Residual Earth Pressure after Compaction of Backfill Behind an
Unyielding Wall (after Clough and Duncan, 1991)
It should be noted that the post compaction earth pressures estimated using, for example, the
Clough and Duncan method, apply to conditions where the wall is stiff and unyielding.
These pressures would provide a conservative estimate of pressures on flexible walls or
massive walls whose foundation conditions allow them to shift laterally or tilt away from the
backfill during compaction since such movements would reduce the earth pressures. The
reduction would be expected to be less near the surface, where the compaction-induced loads
tend to “follow” the wall as it is deflected or yielded (Clough and Duncan, 1991). Also, for
MSE walls, compaction-induced pressures are already included in the design model
(AASHTO 2007).
,
Occasionally, retaining walls are built in front of a stable rock face or an existing wall, and
granular fill is placed between the new wall and the existing structure or the rock face (Figure
3-26). Due to the proximity of the two structures, the fill is partially supported by friction
between the soil and the confining “walls” similar to the way grain or other granular
materials act in a silo. Consequently, the vertical stress in the fill and the horizontal stress
acting on the wall are reduced. The lateral pressures in such wall configurations are
commonly referred to as “silo” pressures. The design of these walls using typical active
earth pressures based on an assumed planar failure surface may, therefore, be
overconservative particularly for cases where the ratio of wall height to width of the fill zone
is large. Figure 3-26 provides a procedure for estimating the lateral “silo” pressures on
retaining walls.
3.10.1 General
The seismic performance of earth retaining systems is most commonly evaluated using
pseudo-static analysis, where the dynamic lateral earth pressure is estimated as a sum of the
static lateral earth pressure and the increment in active pressure/passive pressure due to the
seismic loading. For some cases, in particular where design ground accelerations are
relatively high, displacement-based approaches are used.
In this section, basic elements of seismic design of earth retaining systems are presented.
Additional information on seismic design analyses for retaining walls can be found in
Section 9.6 of GEC No. 3 (Kavazanjian et al., 1997). Specific LRFD-based information for
seismic design is provided in NCHRP 20-07 (anticipated to be completed in October 2007)/
The most commonly used method for seismic design of retaining structures is the pseudo-
static method developed by Okabe (1926) and Mononobe (1929). The so-called
Mononobe-Okabe (M-O) method is based on Coulomb earth pressure theory. In developing
their method, Mononobe and Okabe assumed the following:
• the wall is free to move sufficiently to induce active earth pressure conditions;
The limitations previously discussed for the Coulomb method also apply to the M-O method.
One of the most significant limitations from a practical standpoint is the assumption that the
soil is drained and cohesionless. While this situation can occur for fill walls, it is often not
the case for cut walls where the natural geology includes some amount of cohesion. Even
small amounts of cohesion reduce the seismic active earth pressure. Generalized limit
equilibrium methods identified in the NCHRP 12-70 project can be used to quantify this
reduction.
Figure 3-27 shows the M-O representation for the case where soils behind the retaining wall
are drained and cohesionless. In Figure 3-27, Ws is the weight of the sliding wedge and k h
and k v are the horizontal and vertical seismic coefficients, respectively. The seismic
coefficient k h and k v are expressed as a fraction of the acceleration of gravity g.
Using M-O theory, the dynamic earth pressures in the active (PAE) and passive (PPE) state are
given by the following:
PAE = 1 K γH 2 (1 − k ) (3-37)
2 AE v
PPE = 1 K γH 2 (1 − k ) (3-38)
2 PE v
cos 2 (φ − θ − β)
K AE = (3-39)
cos θ cos 2 β cos(β + δ + θ)D
2
sin(φ + δ) sin(φ − θ − i) 1 2
D = 1 +
cos(δ + β + θ) cos(i − β)
(3-40)
cos 2 (φ − θ + β)
K PE =
cos θ cos 2 β cos(δ − β + θ)D′ (3-41)
2
sin(φ + δ) sin(φ + i − θ) 1 2
D′ = 1 +
cos(δ − β + θ) cos(i − β)
(3-42)
Figure 3-28 presents values for K AE for values of φ from 20 to 45 degrees for vertical walls
with level backfill. The figure was derived for a wall/backfill interface friction angle δ=φ/2.
The horizontal and vertical seismic coefficients (i.e., k h and k v) vary from 0 to 0.5 and from 0
to 0.2, respectively.
The major challenges in applying the M-O theory are the selection of an appropriate seismic
coefficient to determine the magnitude of the seismic earth pressure and the distribution of
earth pressure or location of the seismic earth pressure resultant. For critical or rigid walls
which cannot accommodate any deformation and for partially restrained abutments and walls
restrained against lateral movements by, for example, batter piles, use of peak ground
acceleration divided by the acceleration of gravity as the seismic coefficient may be
warranted.
1.0
)
E
A
k
( 0.8
t
n
e
i
c
i o
f
f = 20
e
o o
C 0.6 25
e
r o k v = 0.2
u 30
s o
s 35 0.0
e
r 40
o -0.2
P 0.4 o
e 45
v
i
t
c
A
c
i
m 0.2
s
i o
e = 35
S = i = kv = 0 =i=0
= /2 = /2
0
0 0.1 0.2 0.3 0.4 0.5 0 0.1 0.2 0.3 0.4 0.5
Figure 3-28. Effects of seismic coefficients and friction angle on seismic active pressure
coefficient (after Lam and Martin, 1986).
As noted in GEC No. 3 (Kavazanjian et al., 1997), use of a seismic coefficient from between
one-half to two-thirds of the peak horizontal ground acceleration divided by gravity would
appear to provide a wall design that will limit deformations in the design earthquake to small
values acceptable for highway facilities. Evaluations being performed as part of NCHRP 12-
70 may recommend values even less than one-half for systems that can tolerate
approximately up to 6 in. of movement. Similar to slope stability analyses, the vertical
acceleration is usually ignored in practice in the design of earth retaining systems.
Reference, however, should be made to applicable codes and local regulations which may
provide specific recommendations for seismic coefficient values.
The total seismic active earth pressure may be assumed to be uniformly distributed over the
height of the wall, meaning that the earth pressure resultant acts at the mid-height of the wall.
Therefore, place the resultant active earth pressure calculated using the M-O equations at
mid-height of wall for design analysis.
An alternate method of estimating seismic earth pressures has been suggested (see NCHRP
12-70) for cases where layered soil profiles exist. This method involves using a slope
stability program. The total seismic earth pressure force is obtained by applying an external
force to a vertical plane at the heel of the retaining wall. The external resisting force is
varied until a factor of safety of 1.0 is achieved during the pseudo-static seismic loading.
The advantage of this approach is that it can accommodate layered soil profiles with cohesive
soil content, various groundwater conditions, and non-uniform slopes. Undrained soil
strengths would normally be used for these analyses to represent the short-term loading
response that occurs during a seismic event.
Several theories are available to account for the displacement and rotation of walls during an
earthquake. Richards and Elms (1979) extended the work of Franklin and Chang (1977) on
seismic deformation of earth dams to gravity retaining walls. Richards and Elms proposed
the following simplified formula for the displacement of a gravity wall.
2 -4
d = 0.087 (V /A ⋅ g) ⋅ (N/A) (3-44)
where d is the displacement in inches, V is the peak velocity of the earthquake record in in./s,
N is the peak seismic resistance coefficient sustainable by the wall before it slides (equal to
the yield acceleration of the retaining wall divided by gravity), and A is the maximum
acceleration of the earthquake record or the maximum design acceleration value from a
seismic hazard analysis. The Richards and Elms approach requires evaluation of the yield
acceleration for the wall-backfill system. The yield acceleration is the level of acceleration
that is just large enough to cause the wall to slide. A method to evaluate the yield
acceleration for use in the Richards and Elms approach is provided in Kramer (1996).
The NCHRP 12-70 project has updated the Richard and Elms approach based on a re-
evaluation of a large database of earthquake records and presented charts for estimating
displacement for N/A ratios. These charts result in lower displacement estimates than
obtained by Richard and Elms, particularly at lower N/A ratios. The NCHRP 12-70 project
also developed a simple relationship between PGV and spectral acceleration at one second
[PGV (in./sec) = 55 S1].
For highly seismic regions, where the methods discussed in this section result in wall systems
which are conservative (e.g., very high anchor forces or excessively large-sized gravity
structures), or where complex wall systems are used (e.g., high walls, stacked walls, etc.),
dynamic stress-deformation (i.e., finite element or finite difference) analyses which account
for the nonlinear behavior of soil and soil-wall structure interfaces should be performed to
evaluate earthquake-induced wall deformations.
Several efforts are ongoing concerning LRFD seismic design of bridges and bridge
substructures (e.g., TRC/Imbsen, 2006) and should be consulted when performing seismic
analysis and design.
Most DOTs involved in the design and procurement of fill wall systems (e.g., MSE walls)
have well-defined backfill material requirements. In general, specifications for wall backfill
require high-quality, granular, relatively free-draining backfills. However, in some cases a
poorer quality on-site backfill material may be used, especially for temporary systems.
These poorer quality backfills are generally more fine-grained (i.e., cohesive) and not free-
draining. Previously, methods to calculate earth pressures in clayey soils were described.
Herein, specific cautions are provided regarding the use of cohesive backfill soils.
Lateral pressures can be caused by the volume expansion of ice in fine grained soils such as
fine sand, silt and clay. These lateral pressures are difficult to predict and may achieve
relatively high values. Since structures are usually not designed to withstand frost generated
stresses, provisions should be made so that frost related stresses will not develop behind the
structure or be kept to a minimum. The use of one or more of the following measures may be
necessary:
Expansive clays can cause very high lateral pressures on the back of a retaining structure and
should therefore be avoided whenever possible. In the cases where expansive clays are
present behind the wall, swelling pressures may be evaluated based on laboratory tests and
the wall may be designed to withstand these swelling pressures. Alternatively, one of the
following measures can be taken:
• A granular filter material can be provided between the clay backfill and the back of
the wall. This material will drain the groundwater away from the expansive soil and,
at the same time act as a buffer zone between the expansive soil and the structure.
• The expansive soil can be treated with lime to significantly reduce, or eliminate, its
swelling potential, if the soil does not contain gypsum. Expansive soils that contain
gypsum should not be treated with lime because the combination of minerals in
expansive soils, gypsum, and water may lead to ettringite, which has a much higher
swelling potential than the expansive soils that are not treated.
The following is noted by Duncan et al. (1990) concerning the use of clayey soils as backfill
for fill wall applications:
• Clayey backfills generally have lower drained shear strength than cohesionless soils.
This results in: (1) larger lateral earth pressures against the back for the wall; (2)
lower frictional resistance along the reinforcement for MSE walls which employ
frictional reinforcement; and (3) lower bearing value for MSE walls which employ
passive reinforcement (e.g., bar mats)
• Clayey backfills are more plastic and contain more fines than cohesionless soils. This
results in: (1) poor drainage and the potential for the development of water pressures
behind the wall; (2) the potential for freezing of retained water and development of
ice pressures on the back of the wall; and (3) greater potential for corrosion of
metallic reinforcements for MSE walls.
• Clayey backfills have the potential to undergo creep deformations that can lead to
higher earth pressures and greater wall face deformations than for soils that do not
exhibit significant creep potential. Earth pressures used for design of gravity walls
employing clayey backfills should be based on past performance and field experience,
as wall design methods do not consider the effects of creep.
Despite these problems, silts and clays may be used as backfill soils provided suitable design
procedures are employed (including conservative estimates of lateral earth pressures) and
construction control measures are incorporated into the contract documents. When such soils
are used as backfills, walls may need to be designed for pressures between active and at-rest
conditions. For soils which are deemed to have high swell potential, an earth-pressure
coefficient as high as 1.0 may be used for design (Canadian Foundation Engineering Manual,
1992). In all cases, water pressures and appropriate surcharge loads also need to be added to
these earth pressures.
In general, any permanent fill wall system which incorporates silty or clayey backfills must
have an appropriately designed subsurface and surface drainage system to minimize pore
pressure build-up and soil saturation. Such wall systems should also include periodic
measurements of wall face movements.
Rock is not a continuum but a regulated discontinuum and most rock slope failures occur
along discontinuites or zones of weakness (Bell, 1992). For structures retaining rock, it is
important to know the possible failure modes of the specific rock masses. The actual rupture
or sliding plane behind a retaining wall depends on the spatial orientation, frequency and
distribution of the discontinuities, and the involved shear and interlock resistance to shear
among them (Jumikis, 1983).
Depending on the type and structure of the rock, the lateral loads may be different. For
example, if the rock is extensively weathered, highly disintegrated, densely jointed, loosely
fragmented or decomposed, it behaves more or less like soil; in such cases the theories
discussed previously are suitable using a shear strength representative of the rock mass. For
other cases, the rupture or sliding plane behind a wall must be determined in order to
calculate the lateral pressure. Detailed procedures on determining the lateral loads from
jointed rock masses can be found in Brandl (1992) and FHWA HI-99-007 (Wyllie and Mah,
1998). Rock properties that are necessary to calculate earth pressures are provided in
Chapter 2 of this Manual and GEC No. 5 (Sabatini et al., 2002).
For the wall configuration shown in Figure 3-29, construct the lateral pressure diagram.
Assume the face of the wall to be smooth (δ = 0, cw = 0).
β = 10º
t Φ = 30º
f
6 = 114 pcf
Ground Water Table
t
f Φ = 30º
2 = 121 pcf
1
Figure 3-29. Example Problem 1 Geometry and Soil Conditions.
Solution
o o
Using the Coulomb method (Figure 3-5) for φ = 30 , β = 10 , θ = 0, and δ = 0:
K a = 0.374
The pressures at various depths can then be calculated as shown in Table 3-3.
Table 3-3. Lateral Earth and Hydrostatic Pressures at Various Depths for Example 1.
Effective Lateral Earth Pressures
z, ft σ 'VO , psf Lateral Pressure, pa, psf
0 0
'
K aσ VO = 0
6 (114)(6) = 684
'
K aσ
VO = 0.374(684) = 255.8
18 (684+(121-62.4)(12) = 1387 K aσ
'
VO = 0.374(13870) = 518.8
Hydrostatic Pressure, p w
z, ft zw, ft σ w = z wγ w , psf Lateral Pressure, pw, psf
0 0 0 0
6 0 0 0
18 12 (12)(62.4) = 748.8 K wσ w = 1.0(748.8) = 748.8
Based on Table 3-3, the lateral pressure diagrams due to earth and water can be constructed
as shown in Figure 3-30a and b, respectively.
β = 10º
t
Φ = 30º
f
6 = 114 pcf
Ground Water Table
255.8 psf
t
f
Φ = 30º
+
2 = 121 pcf
1
(a) (b)
Figure 3-30. (a) Lateral Effective Earth Pressure Diagram and (b) Water Pressure Diagram.
The total earth pressure is the summation of both the lateral earth pressure and water
pressures shown in Figure 3-30.
For the wall geometry shown in Example Problem 1 above, assume that the retained soil is a
silty sand to sandy silt material with φ′ = 30 degrees and c′ = 200 psf. Construct the design
lateral pressure diagram. Assume the face of the wall to be smooth (δ = 0, cw = 0).
Solution
The active earth pressure is calculated at various depths according to Equation 3-29.
Figure 3-31 shows the total lateral pressure diagram and the pressure diagram calculated
based on the minimum equivalent fluid pressure (MEFP). For design, the maximum
envelope may be used.
Pressure (psf)
-400 -200 0 200 400 600 800 1000 1200
0
Pa
u
Pa + u
MEFP (= 30z)
12
18
Construct the lateral pressure diagram due to a line load of 210 psf located 15 ft behind the
top of a 30 ft high unyielding wall shown in Figure 3-32.
Q1 = 210 psf
15 ft
30 ft
Solution
Lateral pressures due to surcharge loadings are given in Figure 3-24. From this figure the
following can be found:
−
m = 15 / 30 = 0.5 > 0.4
−
For m > 0.4 , the lateral pressure is given by:
−
−
Q m2 n
P h = 1.28 1
H − 2 −2
2
m + n
−
For m = 0.5, Q1 = 210 psf and H = 30 ft, the lateral pressure is given by:
2
−
210 0.5 n
P h = 1.28
30 2 −2 2
0.5 + n
−
P h = 8.96
0.25 n
− 2
0.25 + n 2
where all terms are defined in Figure 3-24. The computations for lateral pressures at various
depths using the above formula are shown in Table 3-4 below.
0 0 0.00
0.1 3 3.31
0.2 6 5.33
0.3 9 5.81
0.4 12 5.33
0.5 15 4.48
0.6 18 3.61
0.7 21 2.86
0.8 24 2.26
0.9 27 1.79
1.0 30 1.43
Using the information in Table 3-4, the lateral earth pressure with depth due to the line load
is shown in Figure 3-33.
5
t
f
,
e
c
a
f
r 10
u
s
d
n
u
o
r 15
g
w
o
l
e
b 20
h
t
p
e
D
25
30
0.00 1.00 2.00 3.00 4.00 5.00 6.00
Lateral Pressure , psf
CHAPTER 4
LOAD RESISTANCE FACTOR DESIGN FOR EARTH
RETAINING SYSTEMS
4.1 INTRODUCTION
Although the implementation of LRFD requires a change in design procedures for engineers
accustomed to ASD, many advantages do exist. LRFD accounts for variability in both
resistance and load and can provide more consistent levels of safety in the superstructure and
substructure as both are designed using the same loads. Section 11 of the LRFD AASHTO
(2007) Specification provides information on LRFD for earth retaining structures including
conventional retaining walls, nongravity cantilevered walls, anchored walls, mechanically
stabilized earth (MSE) walls, and prefabricated modular walls. Section 10.4 of AASHTO
(2007) provides detailed information on the evaluation of soil and rock properties to be used
for design.
NHI Course 130082A titled, “LRFD for Highway Bridge Substructures and Earth Retaining
Structures” contains comprehensive information on LRFD for wall systems. In this section,
LRFD-based concepts and computations are summarized. Information provided in Sections
4.2, 4.3, and 4.4 has been taken largely from Samtani (2007). The LRFD process and
example calculations for individual wall types are provided in the remaining chapters of this
document. Also, in remaining chapters, wherever instructive, comparisons between ASD
and LRFD computations are provided to assist design engineers in understanding the
potential differences between ASD and LRFD designs.
By using factored loads, γQ, and factored resistances, φR, a limit state, g, can be defined. A
limit state is a condition beyond which a structural component ceases to satisfy the
provisions for which it was designed. A limit state, defined by combinations of factored
loads and factored resistances, can be expressed as g = φR – γQ ≥ 0. From practical
considerations, an acceptable risk level is determined for each limit state, i.e., the probability
that φR – γQ < 0, because otherwise the design for the case φR – γQ ≥ 0 (i.e., no failure) will
be very expensive. Thus, safety considerations in LRFD are addressed through load and
resistance factors derived on the basis of an acceptable level of risk or acceptable probability
of failure. This process is in contrast to the traditional ASD approach where safety is
achieved with a single factor of safety applied to the resistance to obtain an allowable stress
(or load).
It is important to note that when load and resistance factors are developed using the limit
state concept, they are completely tied to each other and form a pair. In other words, neither
the load nor the resistance factor can be changed unilaterally in the LRFD framework. These
factors can be changed based on local practice or previous successful projects, as long as, if
one factor is changed, reliability-based computations are conducted to establish the other
factor.
In the AASHTO-LRFD framework, there are four distinct limit states: (1) strength limit
states; (2) serviceability limit states; (3) extreme event limit states; and (4) fatigue limit
states. For most earth retaining system designs, strength or service limit states control the
design. Extreme limit states associated with typical earth retaining system design include
earthquake loadings and vehicle impact.
• Strength limit states are limit states that pertain to structural safety and the loss of
load-carrying capacity. These limit states may be reached through either geotechnical
or structural failure. Evaluation of strength limit states is based on the inelastic
behavior of the structure, which is accomplished by using increased or factored loads
(i.e., γ > 1.0) and on modification of soil behavior, which is accomplished by using
reduced or factored strengths (i.e., φ < 1.0). From a geotechnical viewpoint, strength
limit states are reached when they involve the partial or total collapse of the structure
due to sliding, bearing resistance failure, pullout of reinforcements, etc. For well-
designed structures, strength limit states have a low probability of occurrence.
• Serviceability limit states are the limiting conditions affecting the function of the
structure under expected service conditions. Serviceability limit states occur before
collapse. These include conditions that may restrict the intended use of the structure,
e.g., excessive total or differential settlement. Evaluation of serviceability limit states
is usually performed by using expected service loads (i.e., load factors = 1.0),
nominal strengths (i.e., resistance factors = 1.0), and elastic analyses. Compared to
strength limit states, the serviceability limit states have a higher probability of
occurrence, but, if exceeded, involve less danger of loss of life.
Because there are many different types of loads, the manner in which the loads are combined
to create a limit state has sometimes been unclear in the traditional use of ASD. For instance,
it is unlikely that the largest values of the live loads, wind load, stream load, and earthquake
load will occur at the same time. The AASHTO-LRFD provides a solution to this problem
by specifying several load combinations with load factors based on probability of occurrence.
This is based on the observation that when one load component reaches its greatest value, the
other load components are often acting at their average values, i.e., the probability of two or
more load components acting at their greatest values simultaneously is so remote that it is
negligible. For this reason, the AASHTO LRFD approach considers several load
combinations within each limit state with the intent that each load combination creates a
maximum load effect. In the AASHTO-LRFD framework, each combination of the loads
within a given limit state has an equal probability of occurrence.
Since each combination of load has an equal probability of occurrence, all possible
applicable load combinations in all limit states should be considered in design. Based on
experience with specific designs, the user may realize that certain limit states may not
control, however, it is prudent to check all possible load combinations.
Load and resistance factors have been “calibrated” in an effort to obtain a more uniform level
of safety for different limit states and types of materials and to provide reasonably consistent
designs to those previously based on ASD. The most rigorous method for developing and
adjusting resistance factors requires availability of statistical data but in most cases
calibration is done by “fitting” using past experience and judgment.
The majority of resistance factors for earth retaining system design in the AASHTO (2007)
Specifications were developed by calibration by fitting to ASD. Calibration by fitting merely
involves using parameters (e.g., resistance factors) that would result in the same minimum
permissible physical dimensions of a structure as by ASD. Calibration by fitting does not
achieve more uniform margins of safety than the ASD procedures it replaces; however, it
ensures that designs based on LRFD will not lead to radically different designs from ASD.
Calibration by fitting with ASD can be used where this is insufficient statistical data to
perform a more formal process of calibration.
Figure 4-1 depicts the equations used to calibrate a resistance factor in LRFD to an
equivalent FS value in ASD. Equations on the left-side of Figure 4-1 generally describe
ASD in which a nominal resistance is reduced by a factor of safety and the result is compared
to the sum of the loads. Equations on the right-side depict the basic formulation of LRFD.
By combining these, the resulting equation for resistance factor, φ, is found.
FHWA NHI-07-071 4 - LRFD for ERS
Earth Retaining Structures 4-4 June 2008
DW IM
EH CE
EV BR TU
ES PL CR
LIMIT STATE
EQ IC CT CV
EL LS WA WS WL FR SH TG SE
STRENGTH I γP 1.75 1.00 - - 1.00 0.50/1.20 γTG γSE - - - -
STRENGTH II γP 1.35 1.00 - - 1.00 0.50/1.20 γTG γSE - - - -
STRENGTH III γP - 1.00 1.40 - 1.00 0.50/1.20 γTG γSE - - - -
STRENGTH IV γP - 1.00 - - 1.00 0.50/1.20 - - - -
STRENGTH V γP 1.35 1.00 0.40 1.0 1.00 0.50/1.20 γTG γSE - - - -
EXTREME
γP γEQ 1.00 - - 1.00 - - - 1.00 - - -
EVENT I
EXTREME
γP 0.50 1.00 - - 1.00 - - - 1.00 1.00 1.00
EVENT II
SERVICE I 1.00 1.00 1.00 0.30 1.00 1.00 1.00/1.20 γTG γSE - - - -
SERVICE II 1.00 1.30 1.00 - - 1.00 1.00/1.20 - - - -
SERVICE III 1.00 0.80 1.00 - - 1.00 1.00/1.20 γTG γSE - - - -
SERVICE IV 1.00 - 1.00 0.70 - 1.00 1.00/1.20 - 1.00 - - - -
FATIGUE – LL,
- 0.75 - - - - - - - - - - -
IM, & CE ONLY
DC: dead load of structural LL: vehicular live load WS: wind load on structure TG: temperature
components gradient
DD: downdrag IM: vehicular dynamic WL: wind on live load SE: settlement
load allowance
DW: dead load of wearing CE: vehicular FR: friction EQ: earthquake
surfaces and utilities centrifugal force
EH: horizontal earth pressure BR: vehicular braking TU: uniform temperature IC: ice load
load force
EV: vertical pressure from PL: pedestrian live load CR: creep CT: vehicular
dead load of fill collision force
ES: earth surcharge load LS: live load surcharge SH: shrinkage CV: vessel collision
force
EL: accumulated locked-in WA: water load and
force effects stream pressure
Table 4-2. Load Factors for Permanent Loads, γP (modified after AASHTO, 2007).
Load Factor
Type of Load
Maximum Minimum
DC: Component and Attachments 1.25 0.90
DC: Strength IV only 1.50 0.90
DW: Wearing Surfaces and Utilities 1.50 0.65
EH: Horizontal Earth Pressures
Active 1.50 0.90
At-Rest 1.35 0.90
(1)
AEP for Anchored Walls 1.35 N/A
EV: Vertical Earth Pressure
Overall Stability 1.00 N/A
Retaining Walls and Abutments 1.35 1.00
ES: Earth Surcharge 1.50 0.75
(1)
AEP refers to apparent earth pressure envelope. Anchored wall design may use earth
pressures computed from apparent earth pressure envelopes.
Rn
FS
≥ ∑ Qi ∑ γ i Q i ≤ ϕ Rn
∑ Qi
Rn ≥ FS ∑ γ i Qi ≤ R
n
ϕ
ϕ =
∑ γ i Qi
FS ∑ Qi
Figure 4-1. Equations used to Relate LRFD Resistance Factor to ASD FS (after Samtani,
2007).
For example, if loads consist of only dead loads (QDC) and live loads (QLL), the resistance
factor can be expressed as:
Dividing the numerator and denominator by live loads, QLL, results in:
Therefore, for different ratios of dead load to live load, resistance factors can be calibrated to
the ASD FS value, as shown in Table 4-3.
It should be noted that these equations simply provide a way to obtain an average value for
the load factor considering the use of two different load factors from two different sources
(i.e., dead load and live load), and considering the relative magnitudes of each load. In the
most basic terms, the ASD FS is simply the average load factor divided by the resistance
factor. There is no consideration of the actual bias or variability of the load or resistance
prediction methods when “calibration” by fitting to ASD is used, nor is there any
consideration of the probability of failure. All that is being done is to calculate the
magnitude of a resistance factor, for a given set of load factors, that when combined with the
load factors, provides the same magnitude of FS as is currently used in ASD. Therefore,
whatever margin of safety was implied by the ASD FS, the load and resistance factor
combination that results from this type of analysis will have the same unknown margin of
safety. Without conducting some type of reliability analysis based on statistical data for the
loads and resistances under consideration, or without some type of quantification of the
number of failures relative to the number of successes when the factor of safety in question is
used in conjunction with a given design procedure, the margin of safety implied by the factor
of safety, and the resistance factors derived using this approach, will be unknown (see Allen,
2005).
Throughout this manual, the resistance factors used for various design checks for the wall
types discussed are provided. In general, unless otherwise specified, resistance factors for
design checks at Extreme Event limit states are equal to 1.00.
QDC/QLL
1.0 2.0 3.0 4.0
FS
1.5 1.00 0.94 0.92 0.90
2.0 0.75 0.71 0.69 0.68
3.0 0.50 0.47 0.46 0.45
4.0 0.38 0.35 0.34 0.34
CHAPTER 5
CAST-IN-PLACE (CIP) GRAVITY AND SEMI-GRAVITY WALLS
5.1 INTRODUCTION
The design and construction of Cast-In-Place (CIP) concrete gravity walls (also sometimes
identified as “rigid gravity walls” or “mass gravity walls”) and CIP concrete semi-gravity
walls (also identified as “conventional CIP walls”, or “concrete cantilever walls”) are
discussed in this chapter.
CIP gravity walls have been used as low-height retaining walls for both roadway cut and fill
applications. CIP gravity walls are generally trapezoidal in shape (Figure 5-1) and are
generally constructed of unreinforced or minimally reinforced mass concrete. This type of
wall is also occasionally constructed of stone masonry. CIP gravity walls are rigid type walls
that rely entirely on their self-weight to resist overturning and sliding, and are generally
proportioned to avoid any tensile stresses within the structure.
CIP semi-gravity walls are commonly used for earth retaining structures and bridge
abutments in fill situations. They can also be used in cut situations, but for such applications
a temporary support system is typically required. In addition to its own weight, this type of
wall uses bending action to resist lateral forces on the wall. The CIP semi-gravity walls
include the cantilever, counterfort, and buttress walls illustrated in Figure 5-2.
At sites underlain by competent soils, the base of the CIP wall can be designed as a spread
footing bearing directly on the foundation soils. At locations where foundation bearing
resistance or settlement is a concern, the CIP wall can be provided with a deep foundation,
using the wall base as the pile cap.
Since there are substantial labor and material costs associated with CIP walls, they may not
be economical in comparison with alternative types of walls, particularly for wall heights
more than about 6 ft for CIP gravity walls or 15 ft for CIP semi-gravity walls. They also may
not be economical for walls in cut applications because of the added costs associated with the
construction of a temporary excavation support system. In evaluating the use of CIP walls,
therefore, consideration should also be given to other wall alternatives as discussed in the
following chapters of this manual.
Granular Soil
Backfill
Mass
Concrete
0.5H to 0.7H
Figure 5-2. Cast-In-Place (CIP) Concrete Retaining Walls and Terminology (a) Cantilever
Wall (Bowles, 1988); (b) Counterfort Wall; and (c) Buttress Wall (Teng, 1962).
Cantilever walls are constructed in the form of an inverted T wherein the projecting members
act as cantilever elements. Typical proportions of cantilever walls are shown in Figure 5-3.
This type of wall is generally suitable for heights up to about 30 ft; higher walls may require
an excessively dense arrangement of reinforcing bars at the base of the stem wall due to large
lateral forces imposed by higher retained fill. Figure 5-4 shows an example of a CIP
cantilever retaining wall.
8" min
(12"
(12" preferable)
Min. Batter
(1H:48V)
2 / H to 3 /5H
5
Note: The footing level should be below depth of seasonal volume change and frost line.
Counterfort walls can be used for structures higher than about 30 ft. This type of wall is a
variation of the cantilever wall wherein both the base slab and wall face span horizontally
between vertical brackets known as counterforts. The counterforts increase wall stability and
reduce wall stem bending moments allowing the stem thickness to be reduced without
excessive outward deflection.
The proportions of counterfort walls, shown in Figure 5-5, vary to a greater extent than those
for cantilever walls because the thicknesses of the face and base slab depend primarily on the
spacing of the counterforts. For walls with a height of about 30 ft, the counterforts may be
spaced as far as two-thirds of the height of the wall. As wall heights increase, the spacing of
the counterforts is reduced, and may be as little as one-third of the wall height. For
constructability considerations, counterforts should not be placed on spacing less than about
8 ft. The toe projection is generally smaller than that for cantilever walls. Figure 5-6 shows
the construction of a counterfort retaining wall used in a cut application.
8 in min
(12 in preferable)
8 in min
28 in min
The buttressed wall illustrated in Figure 5-2(c) is another type of CIP semi-gravity wall. It is
similar to the counterfort wall except that the vertical brackets (known as buttresses) are on
the outside of the stem wall, and act in compression rather than tension. This type of wall is
not commonly used for retaining walls because of the exposed buttresses.
Other types of CIP semi-gravity walls which may be used for special applications are
illustrated in Figure 5-7. The cantilever walls shown in Figures 5-7(a) and (b) could be
considered for cut and fill applications, respectively, at sites with tight right-of-way
restrictions. The U-walls shown in Figure 5-7(c) and Figure 5-8 are often used for
construction of depressed roadways, particularly where the clear distance between the walls
is less than about 30 ft, and for depressed roadways constructed below the groundwater level.
Unless supported on a deep foundation, the cantilever walls shown in Figures 5-7(a) and (b)
are structurally less efficient than the conventional cantilever wall shown in Figure 5-2(a),
and typically would be limited to a lower height than a conventional cantilever wall. The
maximum height of a U-wall, however, would be comparable to that of a conventional
cantilever wall.
FHWA NHI-07-071 5 - Gravity and Semi-Gravity Walls
Earth Retaining Structures 5-6 June 2008
Figure 5-7. Other Types of Cast-In-Place (CIP) Walls: (a) Fill Wall with Limited ROW, (b)
Cut Wall with Limited ROW, and (c) U-Wall for Depressed Roadway.
The typical sequence of construction for CIP concrete walls is presented below.
• The first stage of construction consists of excavating to the wall foundation grade and
preparing the wall foundation subgrade. If stable excavation slopes cannot be
maintained during the period of wall construction, temporary excavation support
needs to be provided. Foundation preparation includes removing unsuitable materials
such as organic matter and vegetation from the area to be occupied by the wall and
leveling and proof-rolling the foundation area. Since CIP walls cannot tolerate
significant differential settlement, preparation of the wall foundation to provide a
relatively stiff and uniform bearing surface is particularly important. For walls
founded on compressible soils, foundation preparation may require ground
improvement to increase bearing resistance and stiffness, or the construction of deep
foundations for wall footing support. Where rock is encountered above the wall
foundation grade, the rock will typically be removed to some nominal depth below
the foundation grade (e.g., 6 in.) and backfilled with compacted granular material.
• For CIP semi-gravity walls, the footing outline is formed and the reinforcing steel for
the footing is placed and extended into the wall stem. For a counterfort (or buttress)
wall, reinforcing steel is also extended into the counterforts (or buttresses) (Figure 5-
6). The footing concrete is then poured.
• The wall stem is formed, weep hole inserts placed, and concrete poured. For
counterfort (or buttress) walls, reinforcing steel for the counterforts (or buttresses) is
placed and the counterforts (or buttresses) are then formed and the concrete is poured.
Typically, concrete is poured in sections between vertical expansion joints and,
wherever possible, it is poured for the full wall height to eliminate cold joints.
• Drainage systems are then constructed behind the wall. Concurrent with this activity
is the placement and compaction of select backfill soil to finished grade. Care should
be taken to ensure that the backfill soils are not overcompacted just behind the wall
face. Overcompaction can induce large lateral earth pressures which may over stress
the wall and, if prefabricated drainage material is installed against the back wall face,
damage the drainage components.
5.4 COST
For CIP walls, costs for rigid gravity and semi-gravity walls are similar for wall heights less
than 10 ft. A cost range for walls up to 10 ft is typically about $25 to $35/ft2 of wall face
with the higher range associated with walls with surcharges or sloped fills behind them. As
previously discussed, rigid gravity walls are not cost effective above 10 ft. For CIP
cantilever walls greater than 10 ft and less than 20 ft high, costs are in the range of $20 to
$35 /ft2 of wall face. For walls greater than 20 ft, costs will be greater than 35/ft2. It is noted
that labor represents 30 to 40 percent of the unit cost for CIP walls so costs can be
significantly affected by prevailing labor rates.
The costs provided above for CIP walls do not include costs associated with temporary
shoring and/or deep foundations. Costs for temporary shoring can be estimated based on
information provided in Chapter 8 for sheet pile, soldier beam and lagging walls, and
anchored wall systems by deducting the cost of permanent facing.
As with most wall systems, unit costs will increase for high walls that are short in length due
to lack of room for equipment to operate, where access is limited, and where ROW costs are
significant.
For the design of gravity and semi-gravity walls, external stability analyses are performed to
evaluate the ability of the wall to resist lateral earth and water pressures. The possible modes
of external stability failure include sliding, bearing resistance, and limiting eccentricity as
illustrated in Figure 5-9.
Bearing
Figure 5-9. Strength Limit States for Rigid Gravity and Semi-Gravity Walls.
Table 5-1 summarizes the major design steps for CIP gravity and semi-gravity walls.
Herein, it is assumed that Step 1 has been completed and a CIP wall has been deemed
appropriate for the project and Steps 2 and 3 have been completed to establish soil and/or
rock parameters for design. In general, the required parameters for in situ soil and rock are
the same as those required in support of the design of a spread footing, in particular
foundation shear strength (to allow for bearing resistance evaluation) and compression
parameters of the foundation materials (to allow for wall settlement computations). For
gravity walls which require deep foundation support, the required parameters are the same as
those required for the design of a driven pile or drilled shaft foundation.
The drainage and shear strength characteristics of the wall backfill soil are assessed as part of
Step 3. Guidelines for wall backfill material gradation and drainage behind gravity retaining
walls can be found in the AASHTO (2002). Whenever possible, the backfill material should
be free draining, nonexpansive, and noncorrosive. Silts and clays should not be used for
backfill unless suitable design assumptions (e.g., possibility of saturation of backfill) are
followed and specific measures are taken to account for their presence (e.g., robust surface
drainage system). All backfill material should be free of organic material. Backfill gradation
should follow the guidelines presented in Table 5-2.
Table 5-2. Suggested Gradation for Backfill for Cantilever Semi-Gravity and Gravity
Retaining Walls
Figures 5-3 and 5-5 show typical dimensions for a semi-gravity cantilever retaining wall and
for a counterfort wall. These dimensions have been developed based on a range of backfill
properties, geometries, and stable foundation soils. These typical dimensions can be used for
preliminary design, however the final strength limit state calculations are made given the
geometry requirements of the project (i.e. limited right-of-way) and specific conditions.
Lateral earth pressures for design of CIP walls are determined using the procedures presented
in Chapter 3. Generally, Coulomb theory is used to compute earth pressures either directly
on the back face of the wall (gravity wall case) or on a vertical plane passing through the heel
of the base slab (semi-gravity wall case).
The following should be considered in evaluating earth pressure loading for a CIP wall:
• Use at-rest earth pressures for rigid gravity retaining walls resting on rock or batter
piles or for unyielding walls such as culverts, tunnels and rigid abutment U-walls
(such as shown in Figure 5-10), where wall rotation and displacement are restrained.
• Use the average of at-rest and active earth pressures for CIP semi-gravity walls
founded on rock or restrained from lateral movements (e.g., use of batter piles) and
which are less than 16 ft in height.
• Use active earth pressures for CIP semi-gravity walls greater than 16 ft in height.
• Earth pressures due to compaction, water, and surcharges should be evaluated using
the procedures described in Chapter 3.
• Passive resistance in front of the wall should not be used in the analyses unless the
wall extends well below the depth of frost penetration, scour or other types of
disturbance (e.g. utility trench excavation in front of the wall).
If adequate drainage measures are provided, the hydrostatic pressure due to groundwater
behind the wall generally need not be considered; however, hydrostatic pressure must be
considered for portions of wall below the level of the weep holes unless a deeper drainage
pipe is provided behind the base of the wall. When it is necessary to maintain the
groundwater level behind the wall, the wall must be designed for the full hydrostatic
pressure.
Stability computations for gravity and semi-gravity retaining walls are made assuming that a
triangular earth pressure distribution (plus additional pressures resulting from surcharges,
compaction, water, or seismic forces) develops on a vertical or inclined pressure plane rising
from the heel of the wall. Load combinations should be selected to obtain the most realistic
“extreme load effects”. For example, as shown in Figure 5-11, the load factors applied for
the evaluation of sliding resistance of the wall would be 0.90 DC, and 1.0 EV. These forces
result in an increase in the contact stress and resistance of the wall base to sliding and
therefore minimum load factors are used. Comparatively, as shown in Figure 5-12, the
critical load combination and load factors applied for the evaluation of bearing resistance
would be 1.25DC and 1.35EV since the use of maximum load factors results in the greatest
value for bearing pressure which is a destabilizing force.
Figure 5-11. Typical Application of Load Factors for Eccentricity and Sliding.
A live load surcharge should be applied where vehicular load is expected to act on the
surface of the backfill within a distance equal to one-half the wall height behind the back of
the wall face of the wall. For this, the “back of the wall face” should be considered to be the
pressure surface being considered for the computation.
Where live load surcharge is applicable, the factored surcharge force is generally included
over the backfill immediately above the wall only for evaluation of foundation bearing
FHWA NHI-07-071 5 - Gravity and Semi-Gravity Walls
Earth Retaining Structures 5-14 June 2008
resistance and structure design. The live load surcharge is not included over the backfill for
evaluation of eccentricity, sliding, or other failure mechanisms for which such a surcharge
would represent added resistance to failure. The load factor for live load surcharge (e.g.,
1.75 for Strength I, 1.35 for Strength II, 1.0 for Service I, etc. (see Table 3.4.1-1 in
AASHTO, 2007)) is the same for both vertical and horizontal load effects. When dealing
with live load surcharges, it may be simplest to perform limit state checks for cases which
include the live load surcharge and for cases which exclude the live load surcharge and
design based on more critical result.
Note that once a particular load is assigned a load factor, it retains that load factor. For
example, the vertical component of load EH is assigned a maximum load factor (1.5) even
though it acts to resist the overturning and sliding. It is stressed that the above figures are
“typical” applications. The designer is responsible to identify the load and load factor
combination that produces the maximum force effect.
Loads from traffic barriers are considered at the Extreme II limit state. In this case, the load
factor for the traffic load, CT, is 1.00. For a CIP wall, this loading is used for evaluating
eccentricity, bearing resistance, and sliding of the wall. The vehicle collision load (CT) is an
instantaneous load applied in the same direction as LS and EH.
Section A13.2 of AASHTO (2007) describes the procedure used to evaluate the vehicle
collision loading and geometric requirements for a traffic railing. A yield line analysis is
used to check whether a particular rail or barrier type is applicable to resist the loading. For
example, for the CIP wall shown in Figure 5-13, assume that structural calculations (i.e.,
yield line analysis) have shown that a proposed rail meets or exceeds requirements for a TL-4
rail test level (see Table A13.2-1 of AASHTO, 2007). The evaluation of sliding and
eccentricity would consider a horizontal load of 54 kips located at a distance of 32 in. (2’-8”)
(the effective height of the vehicle rollover force) above the base of the rail (see Figure 5-14).
In the analysis, it is assumed that the 54 kip load acts over a longitudinal distance of 5 ft.
The load is then assumed to reduce using a 45 degree distribution angle to the elevation of
the bottom of the footing. The resulting 2.44 kip/ft width of wall force would then be
assumed to be applied at 17.17 ft above the base of the footing (i.e., 1.5 ft + 13 ft + 2.67 ft)
for sliding and eccentricity calculations.
1’6’’
Barrier Load = 54 kips
’
’
8
’
2
1/2
12 ’
’
0
’ ’
’
3 6
’
1
4
1
2’9’’ 2’0’’
’
’
6
’
4
1’6’’
9’3’’
5’0’’ 2’8’’ 13’0’’ 1’6’’
BARRIER LOAD
DISTRIBUTION
WIDTH
ASSUMED
DISTRIBUTION
TO RETAINING WALL
END OF 1
RETAINING
WALL PANEL 1
22’2’’
LIMITED BY LENGTH OF RETAINING WALL PANEL
The computed vertical stress, σv, at the base of the wall footing must be checked against the
factored bearing resistance of the soil. The generalized distribution of bearing vertical stress
at the wall base is illustrated in Figures 5-15 and 5-16 for foundations on soil and rock,
respectively. The procedures for evaluating the nominal bearing resistance of the foundation
are found in Geotechnical Engineering Circular No. 6 (Kimmerling, 2002) and in AASHTO
(2007) Section 10.6.3.1 and 10.6.3.2. Student Exercise 3 illustrates the LRFD evaluation of
bearing resistance for a CIP wall.
Bearing resistance is evaluated at the strength limit state using factored loads and resistances
as illustrated in Figure 5-12. The live load surcharge is considered for bearing resistance.
The nominal bearing resistance, qn, is calculated based on methods for shallow foundations,
and uses the resistance factor from Table 10.5.5.2.1-1 of AASHTO (2007). For walls on
shallow foundations, a resistance factor of 0.55 is used. This resistance factor has been
calibrated to a ASD factor of safety value of 2.5.
∑V
q r = φq n ≥ (5-1)
B − 2e
For walls on soil foundations, the vertical stress, σv, is calculated assuming a uniform
distribution of pressure over an effective base width, B′ where B′ = B - 2 e.
σv = ∑V (5-2)
B − 2e
where e is defined in Figure 5-15 and V is the summation of all factored vertical forces
(including weight of wall stem, wall base, and soil above the heel and vertical component of
earth pressure loading (if applicable)). If the computed e is less than zero, assume e = 0.
Where deep foundation elements are used, resistance is calculated using methods for
resistance computations for driven piles (see AASHTO (2007) Section 10.7) and drilled
shafts (see AASHTO (2007) Section 10.8).
For walls founded on rock, the vertical stress shall be calculated assuming a linearly
distributed pressure over an effective base area as shown in Figure 5-16. If the resultant
vertical force is within the middle one-third of the wall base,
σ v max = ∑
V e
1 + 6 (5-3)
B B
σ v min = ∑
V e
1 − 6 (5-4)
B B
If the resultant is outside the middle one-third of the wall base, then
σ v max =
2 ∑V (5-5)
3[(B / 2 ) − e]
σ v min = 0 (5-6)
FHWA NHI-07-071 5 - Gravity and Semi-Gravity Walls
Earth Retaining Structures 5-18 June 2008
The criteria for evaluating eccentricity in ASD for CIP walls requires that the resultant force
be maintained within B/6 of the foundation centroid for foundations on soil, and within B/4
of the centroid for foundations on rock. For LRFD, these criteria were revised to reflect the
factoring of loads and therefore the eccentricity limits have been increased compared to
ASD. As a result, the location of the resultant of the resultant force should be within B/4 of
the foundation centroid for foundations on soil, and within 3B/8 of the foundation centroid
for foundations on rock. These limits were developed by direct calibration with ASD and,
along with the check for bearing resistance, replace the check on overturning previously used
for ASD designs.
If there is inadequate resistance to overturning (eccentricity value greater than limits given
above), consideration should be given to either increasing the width of the wall base, or
providing a deep foundation.
FHWA NHI-07-071 5 - Gravity and Semi-Gravity Walls
Earth Retaining Structures 5-19 June 2008
Sliding resistance along the base of the wall is evaluated using the same procedures as for
spread footing design. The driving forces in a sliding evaluation will generally included
factored horizontal loads due to earth, water, seismic, and surcharge pressures and the
resisting force is provided by the shear resistance between the foundation base and
foundation soil. Student Exercise 3 includes calculations for evaluating sliding.
where
R n = nominal sliding resistance against failure by sliding
ϕ = resistance factor for shear resistance between soil and foundation (provided in
τ
Note that any passive resistance provided by soil at the toe of the wall by embedment is
typically ignored due to the potential for the soil to be removed through natural or manmade
processes during the service life of the structure.
If the soil beneath the footing is cohesionless, the nominal sliding resistance between soil and
foundation is given as:
for which (with φf = the friction angle of the foundation soil and V = total vertical force):
For cohesive soil foundations, the procedure provided in AASHTO (2007) Section 10.6.3.4
should be used.
If adequate sliding resistance cannot be achieved, design modifications may include: (1)
increasing the width of the wall base; (2) using an inclined wall base or battering the wall to
FHWA NHI-07-071 5 - Gravity and Semi-Gravity Walls
Earth Retaining Structures 5-20 June 2008
decrease the horizontal load; (3) incorporating deep foundation support; (4) constructing a
shear key; and (5) embedding the wall base to a sufficient depth so that passive resistance can
be relied upon.
If the wall is supported by rock, granular soils or stiff clay, a key may be installed below the
foundation to provide additional resistance to sliding
Where retaining walls are underlain by weak soils (Figure 5-17), the overall stability of the
soil mass must be checked with respect to the most critical failure surface. Analyses
considering both circular and non-circular slip surfaces must be considered. Overall stability
is evaluated at the Service I limit state with typical resistance factors of either 0.65 or 0.75.
Since the overall stability is evaluated at Service I limit state it is possible to derive a
straightforward relationship between the FS in the ASD approach and the φ in LRFD. This
relationship is given by FS = 1/φ. Thus, a value of 0.75 and 0.65 mentioned above
correspond to a FS value of 1.33 and 1.54, respectively. The LRFD specifications do not
intend to increase the traditional safety factors of 1.30 and 1.50 to 1.33 and 1.54,
respectively. For the LRFD specifications in general, resistance factors are rounded to the
nearest 0.05 because not doing so would imply an accuracy to the resistance factors that is
really not justifiable. Thus, in a practical sense, a resistance factor of 0.65 is intended to be
the same as using a FS=1.50, for example, and rounding from 1.54 to 1.50 is appropriate.
Similarly, rounding from 1.33 to 1.3 is appropriate.
In practice, the resistance factor should be 0.65 if the wall supports a bridge foundation, or
the foundation for a similarly important structure such as a noise wall, water tower/tank,
pipeline or critical utility that cannot tolerate movement. On the other hand, a resistance
factor of 0.75 may be more appropriate for a sign foundation, minor retaining wall, etc.
5.5.9 Step 11 – Estimate Maximum Lateral Wall Movement, Tilt, and Wall Settlement
at the Service I Limit State
Foundation settlement and tilt of the wall can be computed using methods in Geotechnical
Engineering Circular No. 6 (Kimmerling, 2002), FHWA NHI-06-088 (Samtani and
Nowatzki, 2006), or AASHTO (2007) Section 10.6.2. CIP walls can generally accommodate
Unless CIP walls are provided with a deep foundation, a small amount of wall tilting should
be anticipated. It is therefore advisable to provide the face of the wall with a small batter to
compensate for the forward tilting (see Figure 5-3). In general then, an acceptable level of
tilt should be no more than the front batter of the wall, however, less allowable tilt may be
necessary to avoid overstressing the junction of the stem and wall footing.
In unusual cases, where the foundation materials are stiffer or firmer at the toe of the base
than at the heel, the resulting settlement may cause the wall to rotate backwards, towards the
retained soil. Such wall movements could substantially increase the lateral pressures on the
wall since the wall is now pushing against the soil similar to a passive pressure condition.
This case can be avoided by reproportioning the wall, supporting the wall on a deep
foundation, or treating the foundation soils.
CIP walls founded on a deep foundation may be subject to potentially damaging ground and
structure displacements at sites underlain by cohesive soils. This may occur if the weight of
the backfill material exceeds the bearing resistance of the cohesive subsoils, causing plastic
displacement of the ground beneath the retaining structure and heave of the ground surface in
front of the wall. As a general rule, if the ratio of the weight of the embankment plus any
surcharge to the cohesive strength (su) of the foundation is greater than 2.5, then progressive
lateral movements of the retaining structure are likely to occur (Peck et al., 1974). As this
ratio gets larger, the rate of movement will increase until failure occurs when the ratio is at
about 5.
For CIP walls founded on vertical piles or drilled shafts, this progressive ground movement
would be reflected by an outward displacement of the wall. CIP walls founded on battered
piles typically experience an outward displacement of the wall base and a backward tilt of the
wall face (Figure 5-18).
Figure 5-18. Typical Movement of Pile Supported Cast-In-Place (CIP) Wall with Soft
Foundation.
Water can have detrimental effects on earth retaining structures. Subsurface water and
surface water can cause damage during construction and/or on a constructed structure.
Control of water is a key component of the design of earth retaining structures.
surface water. Subsurface drainage is addressed in Section 5.5.10.1. There may be several
soil zones behind an earth retaining structure. Groundwater flow from one zone to another,
and then to a drain and outlet feature, should be unimpeded. If impeded, water will backup at
the interface of the two adjacent zones increasing hydrostatic pressures and decreasing the
stability of the wall structure. Soil filtration and permeability requirements must be met
between the two adjacent zones of (different) soils to prevent impeded flow. Soil and
geotextile filter design, and water collection components, are discussed in Section 5.5.10.2.
Surface water runoff can destabilize a structure under construction by inundating the backfill.
Surface water can also destabilize a constructed structure by erosion or infiltrate into the
backfill. Design for surface water runoff is discussed in Section 5.5.10.3.
In most cases, and especially for fill walls, it is preferable to provide backfill drainage rather
than design the wall for the large hydrostatic water pressure resulting from a saturated
backfill. Saturation of the backfill may result from either a high static water table from direct
and/or indirect rainfall infiltrations, or other wet conditions.
Potential sources of subsurface water are groundwater and surface water infiltration, as
illustrated in Figure 5-19. Groundwater may be present at an elevation above the bottom of
the wall and would flow to the backfill from an excavation backcut; or it may be present
beneath the bottom of the wall. A groundwater surface beneath a wall may rise into the
structure, depending on the hydrogeology of the site. Surface water may infiltrate into the
wall backfill from above, or from the front face of the wall for the case of flowing water in
front of the structure (after Collin et al., 2002).
Drainage system design depends on wall type, backfill and/or retained soil type, and
groundwater conditions. Drainage system components (e.g., granular soils, prefabricated
drainage elements, filters) are usually sized and selected based on local experience, site
geometry, and estimated flows, although detailed design is only occasionally performed.
Drainage systems may be omitted if the wall is designed to resist full water pressure.
Drainage measures for fill wall systems, such as CIP walls, (and cut wall systems as well)
typically consist of the use of a free-draining material at the back face, with “weep holes”
and/or longitudinal collector drains (perforated pipes or gravel drains) along the back face as
shown in Figure 5-20. This minimum amount of drainage should be sufficient if the wall
backfill is relatively free-draining and allows the entire backfill to serve as a drain. It may be
costly to fully backfill with free-draining or relatively free-draining material for some project
applications therefore, it may be necessary to construct other types of drainage systems.
Groundwater
Drainage Aggregate
Foundation Soil
Drainage
Blanket Weephole Prefabricated
Drainage
Longitudinal Element
Drain Pipe
Figure 5-20. Typical Retaining Wall Drainage Alternatives (after Sabatini et al., 1997).
Fill wall drains may be placed (1) immediately behind the concrete facing or wall stem; (2)
between wall backfill and embankment fill; (3) along a backcut; and (4) as a blanket drain
beneath the wall. Examples of drains behind a wall stem are shown in Figure 5-18. This
drain primarily serves to collect surface water that has infiltrated immediately behind the
wall, and transport it to an outlet. It may also serve to drain the wall backfill, if the backfill
soil is relatively free-draining. It is noted, however, that even with vertical drains
immediately behind the wall, appreciable water pressures can develop within the fill behind
the drain leading to an increase in pressure on the wall itself. Inclined drains such as that
shown in Figure 5-21 result in near vertical seepage, thus eliminating excess pressures in the
sliding wedge that enters into earth pressure computations.
Figure 5-21. Inclined Drain for Reducing Water Pressure Behind Wall (after Cedergren,
1989).
A drain behind the wall backfill should be used when the backfill is not relatively free-
draining. This may be a drain noted as (2) or as (3), above, and illustrated in Figure 5-22. A
granular blanket drain, with collection pipes and outlets, should be used beneath fill wall
structures where a high or seasonally high groundwater tables exist.
Longitudinal pipes transport collected water to outlet pipes that discharge at appropriate
points in front of and/or below the wall. Outlets may be via weep holes through the wall
facing and discharging in front of the structure to grade; via conveyance piping to storm
Outlet Pipe
Foundation Soil
sewers (urban applications); or via conveyance piping to a slope beneath the wall structure.
Weep holes generally consist of 1½ to 3 in. diameter holes that extend through the wall
facing and are closely spaced (typically less than 10 ft. apart) horizontally along the wall. If
weep holes are used with a counterfort wall, at least one weep hole should be located
between counterforts. A screen and/or filter are used to prevent soil piping through a weep
hole.
The collection and conveyance pipes need to be large enough and sufficiently sloped to
effectively drain water from behind the wall while maintaining sufficient pipe flow velocity
to prevent sediment buildup in the pipe. Use of 3 to 4 in. diameter pipes is typical and
practical (the diameter is usually much greater than that required for flow capacity). The
design of pipe perforations (“holes”) and slots is provided in Section 5.2 of Cedergren
(1989). Pipe outlets to slope areas beneath wall structures should be detailed similar to
pavement drain outlets. If the outlet is to a grass area, it should have a concrete apron,
vertical post marking location (for maintenance), and a screen to prevent animal ingress.
Filters are required for water flowing between zones of different soils. A filter must prevent
piping of the retained soil while providing sufficient permeability for unimpeded flow. The
filter may be a soil or a geotextile. A geotextile is not required if the two adjacent soils meet
soil filtration criteria. An open graded aggregate will generally not allow the development of a
soil filter at its interface with the backfill soil, thus, requiring a geotextile filter. Soil and
geotextile filter design criteria are summarized in Section 2.5.8.
Geocomposite drains may be used in lieu of clean gravel or coarse sand and a geotextile. A
geocomposite, or prefabricated, drain consists of a geotextile filter and a water collection and
conveyance core. Geocomposites consist of cores that may be plastic waffles, three-
dimensional meshes or mats, extruded and fluted plastic sheets, or nets to convey water,
which are covered by a geotextile filter. A wide variety of geocomposites are readily
available. However, the filtration and flow properties, detailing requirements, and
installation recommendations vary and may be poorly defined for some products.
The flow capacity of geocomposite drains can be determined with ASTM D 4716, Test Method
for Determining the (In-plane) Flow Rate per Unit Width and Hydraulic Transmissivity of a
Geosynthetic Using a Constant Head . Long-term compressive stress and eccentric loadings on
the geocomposite core should be considered during design and selection. The geotextile of the
geocomposite should be designed to meet filter and permeability requirements.
Installation details, such as joining adjacent sections of the geocomposite and connections to
outlets, are usually product specific. These variances should be considered and addressed in the
design, specification, detailing and construction phases of a project. Post installation
examination of the drainage core/path with a cameras scope should be considered for critical
applications.
Surface drainage is an important aspect of ensuring wall performance and must be addressed
during design. Appropriate drainage measures to prevent surface water from infiltrating into
the wall backfill should be included in the design of an earth retaining structure, whether of
fill or cut construction.
During construction of a fill wall, the backfill surface should be graded away from the wall
face at the end of each day of construction to prevent water from ponding behind the wall
and saturating the soil. Surface water running onto a partially completed backfill can carry
fine-grained soils into and contaminate a free-draining granular backfill with fines. If a fine-
grained backfill soil is being utilized, saturation can cause movements of the partially
constructed wall facing.
Finish grading at the top of a wall structure should provide positive drainage away from the
wall, when possible, to prevent or minimize infiltration of surface water into the backfill. If
the area above the wall is paved, a curb and gutter is typically used to direct the flow. Concrete,
asphalt or vegetation lined drainage swales may be used where a vegetated finished grade
slopes to the wall. Water runoff over the top of a wall where the backfill slopes towards it
and without a collection swale can lead to erosion and can cause staining of the wall face as
soil is carried with the water. Runoff flow will concentrate at grading low points behind the
face.
The collection and conveyance swales should prevent overtopping of the wall for the design
storm event. Extreme events (i.e., heavy rainfalls in short duration) have been known to
cause substantial damage to earth retaining structures both during construction and during the
life of the structure due to erosion, flooding, and/or increased hydrostatic pressures. This is
particularly true for sites where surface drainage flows toward the wall structure and where
finer-grained backfills are used.
Site drainage features are designed for an assumed or prescribed design storm event (e.g., the
24-hour, 25 year storm event). However, extreme events do occur which result in short
duration (i.e., 1 to 3 hours) flows that significantly exceed the design capacity of the
stormwater management system. When this does occur, site flooding can result, causing
overtopping of the wall, erosion, and an increase in hydrostatic forces within and behind the
reinforced soil mass.
If surface water flows toward an earth retaining structure, it is likely picked up in a gutter or
other collection feature; and this feature is often sized based upon the design storm event.
Similar to designing an overflow spillway with dam structures, the site layout and wall
structure should include features for handling flows greater than the design event. The wall
designer should address potential excess flows, and coordinate work with other project
designers. Consideration should be given to incorporating overflow (i.e., spillway) details
into the wall design for sites where surface water flows towards the wall structure.
Construction inspection requirements for CIP walls are similar to those for other concrete
structures. In some cases, state agencies may have developed inspector checklists for this
type of construction. Table 5-3 provides a summary of construction inspection requirements
for CIP walls.
Table 5-3. Inspector Responsibilities for a Typical CIP Gravity and Semi Gravity Wall
Project
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Review test results and certifications for preapproved materials (e.g., cement, coarse
and fine aggregate)
Confirm that Contractor stockpile and staging area are consistent with locations shown
on Plans
Discuss anticipated ground conditions and potential problems with Contractor
Review Contractor’s survey results against Plans
EXCAVATION
Verify that excavation slopes and/or structural excavation support is consistent with
the Plans
Confirm that limits of any required excavations are within right-of-way limits shown
on Plans
Confirm all unsuitable materials (e.g., sod, snow, frost, topsoil, soft/muddy soil) are
removed to the limits and depths shown on the Plans and the excavation is backfilled
with granular material and properly compacted
Confirm that leveling and proof-rolling of the foundation area is consistent with
requirements of Specifications
Confirm that Contractor’s excavation operations do not result in significant water
ponding
Confirm that existing drainage features, utilities, and other features are protected
Identify areas not shown on Plans where unsuitable material exists and notify
Engineer
FOOTING
Approve footing foundation condition before concrete is poured
Confirm reinforcement strength, size, and type consistent with Specifications
Confirm consistency of Contractor’s outline of the footing (footing size and bottom of
footing depth) with Plans
Confirm location and spacing of reinforcing steel consistent with Plans
Confirm water/cement ratio and concrete mix design consistent with Specifications
Record concrete volumes poured for the footing
Confirm appropriate concrete curing times and methods as provided in the
Specifications
Confirm that concrete is not placed on ice, snow, or otherwise unsuitable ground
Confirm that concrete is being placed in continuous horizontal layers and time
between successive layers is consistent with Specifications
STEM
If used, confirm the placement of weep hole inserts (number, elevation, and specific
locations) with Plans
Confirm concrete is poured in section lengths consistent with Specifications
Record concrete volumes used to form the stem
Confirm that all wall face depressions, air pockets, gaps, rough spots, etc. are
repaired
Confirm storage of reinforcing bars is consistent with Specifications (e.g.- use of
platform or supports)
Perform preliminary check of condition of epoxy-coated reinforcing bars
Confirm that forms are clean and appropriately braced during concrete pour operations
Confirm that all reinforcing bars are held securely in place and being rigidly supported
at the face of forms and in the bottom of wall footings
Confirm that construction joints are being made only at locations shown on the Plans
or approved by the Engineer
DRAINAGE SYSTEMS AND BACKFILL
Confirm that installation of the drainage system consistent with Specifications and
Plans
Confirm backfill material used is approved by the Engineer
Confirm placement of backfill is performed as lifts consistent with Specifications
Confirm that minimum concrete strength is achieved before backfill and compaction
against back of wall
Confirm that backfill placement method used by Contractor does not cause damage to
prefabricated drainage material or drain pipe
Confirm that earth cover over drainage pipes is sufficient to prevent damage from
heavy equipment (minimum cover based on ground pressure from equipment should
be provided in the Specifications)
Perform required backfill density tests (at the frequencies specified), especially for
areas that are compacted with lightweight equipment (e.g.- areas just behind the wall)
Check that the drainage backfill just behind weep holes is the correct gradation and
that it is properly installed
POST INSTALLATION
Verify pay quantities
Note: Throughout project, check submittals for completeness before transmittal to Engineer
CHAPTER 6
MODULAR GRAVITY WALLS
6.1 INTRODUCTION
This chapter describes types of modular gravity wall systems used in highway practice,
including crib walls, concrete module walls, bin walls and gabion walls (Figure 6-1). Also
presented are the specific design considerations and construction requirements for each of
these wall types.
Figure 6-1. Modular Gravity Walls (a) Metal Bin Wall; (b) Precast Concrete Crib Wall; (c)
Precast Concrete Module Wall; and (d) Gabion Wall (after AASHTO, 2007).
A system that combines features of a modular gravity wall and an MSE wall is the so-called
“T-Wall”. This is a proprietary system and, while other similar systems may be available in
the U.S. market, in Section 6.9, specific information on this wall system is provided.
Modular gravity walls comprise two major components: modular structural elements and the
fill material placed within these elements. The structural elements, which may be
proprietary, may consist of steel modules or bins, prefabricated concrete modules, timber
units, wire baskets or other configurations and materials. The fill material used within the
modular units is recommended to be free draining granular soils, gravel, or rock fragments.
Modular gravity walls rely on their own weight and the weight of the fill material within and
above the wall elements to resist the applied loads and moments.
Modular gravity walls have been used in a variety of project applications including
highways, bridges, railroads, channels, dikes, and others (Figure 6-2). Modular gravity walls
may be used where conventional cast-in-place concrete retaining walls are considered.
Because of their modular configuration, they are easy to assemble, dismantle and transport;
therefore, they are ideally suited for use in remote areas for construction of permanent or
temporary fill wall systems. In 2007, most modular gravity walls constructed are either
precast concrete module walls or gabion walls. Metal bin walls are rarely used unless for
rehabilitation of existing metal bin walls.
• Low cost;
• Fast and easy construction;
• Low labor requirement (except for gabion walls);
• Erection unaffected by temperature;
• “Plant-controlled” quality of prefabricated units;
• Flexibility and tolerance to differential settlements;
• No need for architectural finish; and
• Units can be disassembled and re-used economically.
Figure 6-2. Examples of Modular Gravity Wall Applications (after Contech, 1997).
The principal types of modular gravity walls are the crib wall, the concrete module wall, the
bin wall and the gabion wall. Although the same basic design considerations and procedures
generally apply to all of these wall systems, each type of wall has distinctive features and
construction requirements.
6.2.1 General
Crib walls are built using prefabricated units which are stacked and interlocked and filled
with free-draining granular material (Figure 6-3). The crib units are made of either
reinforced concrete or timber. Timber units require treatment for long-term durability
against decay, particularly in walls with extensive contact with water.
The wall face can either be open or closed. In closed-face cribs, the stretchers are placed in
contact with each other. In open-faced cribs, the stretchers are placed apart but at close
intervals so that the infill material does not escape through the face. When subject to wave or
current action, such as in stream or waterfront applications, a geotextile filter layer is usually
placed behind the wall face to prevent the loss of fines through the spaces between stretchers,
even in closed-face cribs.
Walls higher than about 6 ft are usually built with a batter to improve stability. Crib walls of
constant width are commonly used for heights up to about 15 ft (Figure 6-3a). For higher
walls, stepped wall cross-sections (Figure 6-3b) are often used to increase stability and
reduce the cost.
The first stage of construction consists of excavating to the wall foundation grade and
preparing the wall foundation. If stable excavation slopes cannot be maintained during this
period of wall construction, temporary excavation support may be needed. Foundation
preparation includes removing unsuitable materials such as organic matter and vegetation
from the area to be occupied by the wall and leveling and proof-rolling the foundation area.
A cast-in-place concrete leveling pad is normally provided at the base of the wall. This slab
usually extends beyond the front and back faces of the crib and, on sloping ground, it is often
stepped to follow the slope.
Note: Type I is an open-face wall system. Types II and III are both closed-face wall systems
Figure 6-3. Crib Walls (a) Uniform Cross-Section; (b) Stepped Cross-Section; and (c)
Typical Details of a Reinforced Concrete Crib Wall (after HKGEO, 1993).
Figure 6-4. Setting Precast Elements for an Open Faced Crib Wall.
Timber and concrete crib members are placed in successive tiers in accordance with the
design spacing and arrangement (Figure 6-4). At the intersection of concrete header and
stretcher members, asphalt felt shims, or other suitable material, are used to obtain uniform
bearing between the members.
After each course of stretchers is assembled, the void within the crib is filled with infill
material. Backfilling progresses simultaneously with the erection of the crib members, and
the backfill is carefully placed and compacted to avoid displacing or damaging the crib
members.
Unless the infill material can serve as a filter, a geotextile layer is usually provided behind
the rear face of the crib wall to prevent migration of fines from the backfill. Drainage
systems similar to those used in conventional CIP concrete walls may be needed, particularly
for closed-face cribs. In open-face cribs, the interspaces can be planted with vegetation to
help blend the wall with the surrounding environment.
6.2.3 Materials
Precast concrete should comply with the standard specifications for reinforced concrete. The
precast concrete members should be constructed of Portland cement concrete with a
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minimum compressive strength at 28 days of 4,000 psi. For high walls (say greater than 20
ft) stresses in the lower members may require that concrete with higher compressive strength
(say 5,000 psi) be considered. If the crib wall is constructed of timber, the material should be
of structural grade, properly treated and should comply with standard specifications for
structural timber (see Section 8 of AASHTO, 2007). Crib members should be fabricated so
that they are fully interchangeable, without the need to drill, cut or offset the members to
correct for non-uniform sections. Bolts, nuts and miscellaneous hardware should be
galvanized.
The infill material should be well graded, free-draining, granular soil which will not sift or
flow through openings in the wall. Infill should have a maximum particle size of 3 in. and
should have no more than 15 percent of particles passing the No. 200 sieve. For wall heights
greater than say 20 ft, infill material with even less material passing the No. 200 sieve should
be considered.
The backfill material should consists of either well graded crushed rock that is at least 1 in. in
diameter, or free draining nonexpansive soil free of organic and deleterious materials and
confirming to the gradation limits specified in AASHTO T-27. Where cohesive soil is used,
backfill soil must be a mixture of cohesive and cohesionless soils.
The infill and backfill material should be placed in uniform layers not exceeding 12 in. in
thickness, and compacted with a manual vibratory tamping device to at least 95 percent of
the maximum density as determined in accordance with AASHTO T-99. Backfill behind the
crib wall shall be placed following the erection of the wall as closely as possible. The wall
height should never be greater than 3 ft above the backfill.
6.2.4 Cost
A cost range of crib walls up to 35 ft in height is typically about $25 - $35/ft2 of exposed wall
face with the higher range associated with higher walls. Crib walls are typically not cost
effective above 35 ft. Crib walls do not require skilled labor or specialized equipment
therefore the cost range is most affected by wall height and cost to obtain and transport
prefabricated units to the project site.
6.3.1 General
Concrete module walls use interlocking precast concrete cells erected at the site and filled
with compacted earth (Figure 6-5). A common concrete module (Figure 6-5b) has a face
height of about 4 ft, a face length about 8 ft, and a width ranging from 4 ft to 20 ft. The wall
units can be assembled vertically or with a batter. A variety of surface treatments (striations,
exposed aggregate, etc.) are available to meet specific aesthetic requirements. On top of the
wall, a parapet module can be placed and held rigidly by a cast-in-place concrete slab. A
reinforced cast-in-place or precast concrete footing is usually placed at the toe and heel of the
wall.
Assembly of the interlocking wall units does not require bolts, nuts, pins, or fasteners.
Accordingly, corrosion problems are minimized. Since all the units are manufactured in the
plant and hauled to the site, their fabrication is standardized and performed to shop-applied
quality control procedures.
Construction of a concrete module wall is relatively fast and simple, requires minimum labor
and can be accomplished with a small crane. The first stage of construction consists of
excavating to the wall foundation grade and preparing the wall foundation. If stable
excavation slopes cannot be maintained during the period of wall construction, temporary
excavation support may be needed. Foundation preparation includes removing unsuitable
materials such as organic matter and vegetation from the area to be occupied by the wall and
leveling and proof-rolling the foundation area. Removal of weak and/or compressible
materials and replacement with stable soil would also be part of foundation preparation.
Next, precast or CIP concrete footings are installed. The footings set the line and grade,
establish the batter of the wall if it is not vertical, and help distribute the load to the
foundation soils.
The concrete modules arrive at the site ready to be installed. A crane equipped with a special
handling device picks up the units and places them in their proper positions within the
structure (Figure 6-6a). Using a building-block concept, the interlocking modules can
quickly be aligned as they are placed.
Between each module course, rubber pads or other suitable material are placed in the front
horizontal joints, and at other bearing areas. Alignment and elevations are corrected by
adding or removing pads.
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Figure 6-5. Concrete Module Wall (a) Typical Section; (b) Typical Module; and (c) Precast
Parapet (after Doublewal Corporation).
(a)
(b)
(c)
Figure 6-6. Construction of Concrete Module Wall (a) Placement of Precast Modules; (b)
Placing Fill Within the Modules; and (c) Compacting the Infill Material (after Doublewal
Corp.).
Once the modules are properly set, shims are used to fill any space between the keys to
prevent movement of the modules during backfilling. A geotextile filter layer is placed
behind the front vertical joints to prevent the migration of fines and allow the joints to act as
weep holes permitting the passage of water that might otherwise build up behind the wall.
After each course is set, the modules are filled with select material (Figure 6-6b), and backfill
is placed behind them. The infill and backfill are carefully placed and compacted to avoid
displacing or damaging the concrete modules (Figure 6-6c). The parapet units, if required,
are placed on top of the upper course, and adjusted to the proper alignment by hardwood
wedges. A concrete slab is then cast-in-place to hold the wall parapet in its permanent
position.
6.3.3 Materials
Precast concrete should comply with the standard specifications for reinforced concrete. The
precast concrete modules should be constructed of Portland cement concrete with a minimum
compressive strength at 28 days of 4,000 psi. The concrete modules should be fabricated so
that they are fully interchangeable, without the need to drill, cut or offset the modules to
correct for non-uniform sections.
The infill material should be well graded, free-draining, granular soil which will not sift or
flow through openings in the wall. Infill should have a maximum particle size of 3 in. and
should have no more than 15 percent of particles passing the No. 200 sieve. For wall heights
greater than say 20 ft, infill material with even less material passing the No. 200 sieve should
be considered.
The infill should be placed in uniform layers not exceeding 12 in. in thickness, and
compacted with a manual vibratory tamping device to at least 95 percent of the maximum
density as determined in accordance with AASHTO T-99. The backfill behind the wall is
placed and compacted following normal retaining wall construction procedures.
6.3.4 Cost
A cost range of concrete module walls up to 25 ft in height is typically about $30 - $35 ft2
exposed wall face with the higher range associated with higher walls. Concrete module walls
are typically not cost effective above 35 ft. Just like crib walls, concrete module walls do not
require skilled labor or specialized equipment therefore the cost range typically varies due to
wall height and material costs.
6.4.1 General
Gabion walls are composed of rows and tiers of orthogonal wire cages or baskets filled with
rock fragments and tied together. They are widely used for channel and river bank
protection, but are also used for earth retaining structures, particularly in rugged terrain. The
finished wall appearance easily blends with the natural landscape, especially if local rock is
used as infill material.
Gabion walls are simple and easy to construct. The construction of gabion walls becomes
more economical for sites where suitable infill rock is available. Gabion walls are free
draining and, if the backfill does not trap water, they will not be subjected to hydrostatic
water pressures. Because they are free-draining, they also are frost resistant.
Since gabion walls are flexible structures, they are suitable for construction over
compressible soils. They are also well suited for remote areas that cannot be easily accessed
by heavy machinery. In these situations, the wire baskets are assembled by hand and filled
with local stone. Another advantage of gabion walls is that they allow penetration by
protruding objects such as pipes.
Gabion walls are very labor intensive; thus, they may not be cost-effective in certain regions.
The wire baskets may be subject to vandalism, and the long-term durability of the wire may
be questionable, particularly in corrosive environments. Some systems are available with
PVC coated wires.
The front and rear faces of a gabion wall may be vertical or stepped. A batter is usually
provided for walls higher than about 10 ft to improve stability. The wall batters commonly
used are 1 in 10, 1 in 6, and 1 in 4.
A variety of cage sizes can be produced to suit the terrain with a standard width of 3 ft and
lengths ranging from 3 to 12 ft. Available basket heights generally include 1 ft, 1.5 ft, and 3
ft. The longer gabions may be divided into cells by diaphragms made of the same mesh as
the gabion basket itself, and directly joined to the base panel during manufacture. These
diaphragms reinforce the structure and make assembly and erection easier (Figure 6-7).
1.5 ft
3 ft
3 ft
12 ft
6 ft
3 ft
Figure 6-7. Gabion Baskets (a) Module without Diaphragms and (b) Module with
Diaphragms.
The first stage of construction consists of excavating to the wall foundation grade and
preparing the wall foundation. If stable excavation slopes cannot be maintained during the
period of wall construction, temporary excavation support may be needed. Foundation
preparation includes removing unsuitable materials such as organic matter and vegetation
from the area to be occupied by the wall and leveling and proof-rolling the foundation area.
Removal of weak and/or compressible materials and replacement with stable soil would also
be part of foundation preparation. Gravel bedding layer or concrete leveling pad is often
placed to provide a working surface and to help establish the alignment and elevation of the
wall.
The hexagonal woven-mesh gabions are supplied folded flat and in a bundle. Each gabion is
erected at the site by folding up the sides and lacing together all vertical edges with the lacing
wire. The four corners of the box are laced first, followed by lacing the edges of internal
diaphragms to the sides of the box.
The erected units are placed in their proper locations and adjoining empty gabions are laced
along the perimeter of their contact surfaces to obtain a monolithic structure. The connected
units are then stretched taut along their proper alignment before they are filled. The first
gabion in the line is usually partially filled to provide anchorage during stretching.
The welded wire gabions are either assembled in the factory and shipped flat to the project
site similar to the woven-mesh gabions, or the wire mesh panels are cut in the field to the
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dimensions of the sides, top and base of the units in separate pieces which are joined together
by spiral binders or tie wires. No stretching is required for the welded wire gabions.
For example, for a 3-ft high basket, the baskets are tightly filled in three equal layers to
ensure minimum voids (Figure 6-8a). Tie wires between the front and back faces of the
gabion basket are typically installed at the top of the first and second infill layers to restrain
bulging of the front face. Adjoining units are filled to the same elevation during each stage
of filling. The last layers of stone are leveled with the top of the gabion to allow proper
closing of the lid, and to provide a level surface for the following course (Figure 6-8b). The
mesh of the lid is tied down to the sides and ends of the basket as well as to any internal
diaphragm panels. Well packed filling (without undue bulging) and secure connections are
essential in all gabion structures.
Gabions are filled by any type of earth-handling equipment such as a backhoe, clam shell,
etc. Care must be taken to avoid damaging the wire mesh or its protective coating by sharp
particles of crushed rock.
The gabion wall can be constructed on curves or angles by cutting and folding the wire-mesh
to make units of special shapes and sizes. When building under water, the gabion units are
usually assembled and filled at the surface then lowered into position by a crane.
Prior to placing backfill, a geotextile filter material or graded soil filter is placed to fully
cover the back faces and steps of the gabion wall.
6.4.3 Materials
Gabion baskets are made from a range of materials including steel, nylon, polypropylene or
polyethylene. The polymer-type materials have the advantage of being lightweight and
corrosion resistant. However, they are susceptible to attack by fire or ultraviolet light.
Therefore, if these materials are used in making the baskets, it is advisable to cover the
exposed grids with a non-flammable material such as shotcrete.
The material most commonly used in commercial production of gabions is steel wire-mesh,
which is manufactured in two types: hexagonal woven with an approximate opening size of
3.25 in. by 4.5 in., and square welded with an approximate opening side dimension of 3 in.
(a)
(b)
Figure 6-8. Gabion Wall Construction (a) Filling Gabion Baskets with Stone and (b) Closing
Gabion Lid for Tying.
The hexagonal wire mesh is mechanically woven in a continuous sheet. The wires are
double twisted to form the mesh. The diameter of the steel wires is between 0.08 and 0.15 in.
The gabion base, top and sides are usually formed from a single piece of mesh, with its edges
made of a wire with a diameter of about 1.5 times that of the wire mesh to prevent
unraveling. High-tensile zinc-coated, steel wires are used, with a minimum tensile strength
of 50,000 psi. For permanent applications, the wires should be at least 0.1 in. in diameter and
galvanized before weaving.
The welded wire mesh is manufactured from high tensile steel wire, electrically welded at
each intersection. The welded mesh should be hot-dip galvanized after welding. The
fabrication of panels by welding the wires after they have been galvanized is not
recommended as the welds are left unprotected (HKGEO, 1993). Since the wires are welded
at each intersection, the welded wire mesh has less ability to stretch and contract, and thus
the assembled baskets are less flexible than comparable woven wire mesh gabions.
In highly corrosive environments, such as sea water or polluted water, PVC (polyvinyl
chloride) coating is usually provided for the wires. A black, PVC coat, 0.016 to 0.024 in.
thick, is applied to the woven mesh by hot dipping or by extrusion onto the galvanized wire
before weaving. For welded mesh, the PVC coating is applied electrostatically to the welded
panel. The PVC coat should be bonded sufficiently to the wire core to prevent capillary flow
of water between the wire and the PVC, which may cause corrosion. The durability of the
PVC coating against contact with acidic, salt or polluted water, and exposure to ultra violet
light and abrasion, is tested in accordance with ASTM E 42-65 specifications.
All wires used in the construction of gabion walls (lacing wires, etc.) are made of the same
quality wire used in the wire mesh. In waterfront structures, armor units, such as rip rap, are
usually provided to protect the wire baskets from wave action or heavy water-borne material.
The infill material should consist of rock fragments that are sound, durable and well-graded.
The inclusion of objectionable quantities of shale, dirt, sand, clay, rock fines, and other
deleterious materials should not be permitted with rock fragments. The rock fragments
should be between 4 in and 10 in. in diameter, based on U.S. Standard square mesh sieves.
No rock fragment should have a minimum dimension less than 4 in.
The backfill material should consist of open-graded granular soil similar to that placed
behind other gravity-type structures. The backfill material should be compacted to at least 95
percent of the maximum dry density as defined in AASHTO T 99 within 1 ft of the top of the
wall. The top 1 ft should be compacted to at least 100 percent of the maximum laboratory
dry density. In partially submerged walls, the backfill material should be free-draining to
prevent the build up of water pressure behind the wall when the water level in front of the
wall is lowered. Drainage behind the wall should be similar to that provided for crib walls
and other types of modular walls. A filter layer (soil or geotextile) is usually provided
between the gabion baskets and the backfill to prevent migration of the backfill soil through
the relatively large voids of the infill material.
6.4.4 Cost
2
A cost range of gabion walls up to 25 ft is typically about $30 - $50/ft of exposed wall face.
Gabion walls are typically not cost effective above 25 ft. Gabion walls do not require skilled
labor or specialized equipment however, they require significant labor effort. The labor cost
can be up to 50 percent of the total cost.
Gabion walls require select stone material for infill and depending on the location of the
source relative to the project site, the cost of gabion walls can vary significantly. Typically,
if the source of the infill rock is not local, the cost of a gabion wall can be so high that it may
not be economical to consider this wall type for the project.
6.5.1 General
Bin walls consist of adjoining closed-face cells filled with compacted select backfill to form
a gravity type retaining structure. The cells are generally constructed of sturdy, lightweight,
steel members that are bolted together at the site. The flexibility of the steel structure allows
the wall to flex against minor ground movements that might damage rigid-type walls.
Figure 6-9 illustrates the typical geometry of a bin wall. Basically, the wall is assembled
using modular panels called stringers and spacers. The stringers constitute the front and back
faces of the bin and the spacers its sides. Vertical connectors, grade plates, and stringer
stiffeners act to hold the wall together (Figure 6-10). The stringers are approximately 10 ft
long while shorter stringers are sometimes used to allow curvature in the wall. The length of
the spacer (wall depth) is variable, and is determined by stability requirements. Wall heights
may vary in 1.33 ft increments.
The walls of the bin (stringers and spacers) are formed of S-shaped steel members. As the
wall height and depth increase, the thickness of these members is also increased to resist the
internal pressure from the fill material. Table 6-1 shows the typical relationship between
thickness of steel panel members and wall height, as recommended by one wall
manufacturer.
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Table 6-1. Typical Height-Thickness Relationship for Bin Walls (after Contech).
Wall Height (ft) Wall Depth (ft) Steel Thickness (in.) Gage
The advantages of bin walls include flexibility, versatility, ease of installation and
dismantling for reuse. Their main disadvantage is the potential corrosion of the steel
elements when the wall units are exposed to corrosive materials or installed in aggressive
electrochemical environments.
The lightweight wall components are easily assembled by a small crew of unskilled labor,
using a small crane and ordinary hand tools. The first stage of construction consists of
excavating to the wall foundation grade and preparing the wall foundation. If stable
excavation slopes cannot be maintained during the period of wall construction, temporary
excavation support may be needed. Foundation preparation includes removing unsuitable
materials such as organic matter and vegetation from the area to be occupied by the wall and
leveling and proof-rolling the foundation area. Removal of weak and/or compressible
materials and replacement with stable soil would also be part of foundation preparation. A
gravel working pad can be placed to facilitate bin construction.
Generally, the bins are erected at the site by bolting panels to vertical connector elements.
However, on larger projects, or where unusual working conditions are encountered, panel
and transverse sections may be preassembled at the shop, or they may be assembled off-site
then transported to the site (Figure 6-11).
If the infill has a high percentage of fine sand, the coarser material is usually placed adjacent
to the vertical connectors in the bin corner to prevent the loss of fine material through normal
small openings in the corners. Caulking or sealing these critical areas with geotextile filter
fabric material can also be done.
Figure 6-9. Typical Geometry of Type 2 Bin Wall (a) Plan, (b) Elevation and (c) Section A-
A (after Contech)
Figure 6-10. Elements of Bin Walls (a) T-Shaped Vertical Connector for Bin Wall Type 2
and (b) Channel Shaped Vertical Connector for Bin Wall Type 1(after Contech).
Figure 6-11a. Construction of a Bin Wall (a) Setting Preassembled Panels and (b) Filling the
Completed Bins (after Contech).
Figure 6-12b. Construction of a Bin Wall (a) Setting Preassembled Panels and (b) Filling the
Completed Bins (after Contech).
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As the bins are filled, the backfill material is placed behind the wall and compacted using
standard earthwork construction procedures. At all times, the level of the infill material
should be kept higher than the fill behind the wall, to maintain stability.
Construction of bin walls on curves requires special attention. Installation of the wall can be
accomplished through one of two methods (Figure 6-12) as follows:
1. Shorter stringers can be used at the front and the rear faces of the wall. These stringers
can either be manufactured in shorter sizes, or can be cut in the field to fit any wall
configuration. When stringers are cut in the field, new bolt holes must be drilled or burnt
in the field to match the standard hole pattern in the ends of the cut stringers.
Figure 6-13. Construction of Bin Walls at Curves (a) Typical Outside Corner; and (b)
Typical Inside Corner (after Contech).
6.5.3 Materials
The wall units are usually formed from galvanized steel sheets. Where the electrochemical
environment is unusually severe, the wall may be built using polymeric coated steel
components. Aluminized steel coated components have also been used, but for stringers and
spacers only. The exposed stringer, or front panel, typically consists of corrugated steel or
aluminized steel panels (Figure 6-13a), but precast concrete panels with variable architectural
treatments (Figure 6-13b) can also be used.
The infill material should be well graded, free-draining, granular soil which will not sift or
flow through openings in the wall. Infill should have a maximum particle size of 3 in. and
should have no more than 15 percent of particles passing the No. 200 sieve. For wall heights
greater than say 20 ft, infill material with even less material passing the No. 200 sieve should
be considered.
The infill material should be placed in uniform layers not exceeding 12 in. in thickness and
compacted using manual tamping equipment to at least 95 percent of the maximum density
as determined in accordance with AASHTO T-99. The backfill material may be placed in
slightly thicker loose lifts and should be compacted to a minimum 90 percent of the
maximum density as determined in accordance with AASHTO T-99.
6.5.4 Cost
A cost range of bin walls up to 35 ft is typically about $25 - $35/ft2 of exposed wall face with
the higher range associated with higher walls. Bin walls are typically not cost effective
above 35 ft. Bin walls do not require skilled labor or specialized equipment therefore, like
other modular walls their cost is typically affected by the cost of materials.
6.6.1 General
The design of crib walls, and other types of modular gravity walls, requires an evaluation of
sliding, overturning (i.e., limiting eccentricity), and bearing resistance at the strength limit
state and wall settlement at the service limit state. Drainage is also a major design
consideration. These design issues should be evaluated using the same procedures described
in wall design of CIP concrete walls in Chapter 5. Specific considerations and procedures for
design of modular gravity walls are provided herein.
(a)
(b)
Figure 6-14. Bin wall with (a) Corrugated Steel Face Panels; and (b) Precast Concrete Face
Panels (after Contech).
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The magnitude and location of resultant loads and moments for modular walls may be
calculated using the earth pressure distributions shown in Figures 6-14 and 6-15. Where the
back of the modules forms an irregular, stepped surface, the earth pressure should be
computed on a plane surface drawn from the upper back corner of the top of the module to
the lower back heel of the bottom module using Coulomb earth pressure theory.
If the wall is founded on a relatively incompressible foundation material, the angle of wall
friction (δ) may be assumed to be equal to φ′/2, where φ′ is the friction angle of the
compacted backfill soil. It is important to adequately compact the infill material for the
assumption of δ = φ′/2 to be appropriate. If the back face of the wall is continuous as shown
in Figure 6-14, the angle of wall friction should be assumed as δ = φ′/2 and if the back face of
the wall is stepped as shown in Figure 6-15, the angle of friction should be assumed as δ =
3/4φ′ for the incompressible foundation situation. For walls on relatively compressible
foundation material, the wall friction should be assumed as δ = 0 as the wall may settle
relative to the backfill (See Table C3.11.5.9-1 in AASHTO (2007)).
In addition to the lateral earth pressure, the wall must be designed for lateral pressure due to
surcharge loads.
Positive measures must be provided to drain the material within and behind the modules or
bins. Drainage is typically provided by installing perforated drain pipes behind and below
the rear base of the bin or crib wall. The perforated pipe should be surrounded by pervious
backfill material wrapped in a geotextile filter material, and provided with suitable drainage
outlets. Filtration criteria between the retained backfill and the granular wall fill should be
checked and a filter used if needed to prevent potential piping of the backfill soils.
6.6.3 Sliding
W1
H H
Pa
W1
Pa
H/3
H / 3
θ
θ=90º W2 W2
H
W1
H
W1 Pa
P
a
H/3
H / 3
Figure 6-15. Earth Pressure Distribution for Modular Walls with Continuous Pressure
Surfaces (Figure 3.11.5.9-1 from AASHTO, 2007).
As with other gravity retaining structures, the potential benefit derived from passive
resistance on front of the wall due to wall embedment is in most cases conservatively
neglected. Additional shear resistance can be developed for modular walls by inclining the
base of the wall or by increasing the base width of the wall.
Possible erosion of the soil at the wall toe by an act of nature, or removal by human
activities, should be taken into account in the design.
In performing sliding analyses for modular walls with footings (e.g., concrete module walls),
it is assumed that 80 percent of the weight of the soil in the modules is transferred to the
footing supports (through soil arching) with the remaining soil weight being transferred to
the area of the wall between the footings.
θ θ
W1 W1
Pa
H Pa
H W2 W2
H/3 H/3
W3 W3
θ θ
W5 W4
W1
W1
Pa
H H
W2 Pa
W2
W3
H/3 W3 H/3
W4
Figure 6-16. Earth Pressure Distribution for Modular Walls with Irregular Pressure Surfaces
(Figure 3.11.5.9-2 from AASHTO, 2007).
Because the interior of modular walls are backfilled with soil to complete their construction
and because the interior of the backfill soil can move with respect to the retaining module
(for open bottom modules) if the module is uplifted or overturned, the full weight of the
backfilled structure is assumed to not be effective in resisting eccentric (overturning) loads.
Therefore, the soil load resisting overturning is limited to a maximum of 80 percent of the
weight of the soil in the modules. However, if a structural bottom is provided to the module,
no reduction of soil weight is taken.
As an example, if the infill soil in a module has a unit weight of 110 pcf and the volume of
3
fill per unit length of wall is 9.6 ft /ft, the total weight of fill in the module, WF, is
ft 3 lb
WF = Volume × Unit Weight = 9.6 (110 pcf ) = 1056 . (6-1)
ft ft
To evaluate a Strength I load group for eccentricity evaluations, 80 percent of the weight of
the fill, WF, is factored by the load factor, γEV of 1.35. The factored weight of the fill is:
lb lb
Factored WF = γ EV × (0.8 × WF ) = 1.35 × 0.8 ×1056 = 1140.5 . (6-2)
ft ft
The same limits on eccentricity as were provided in Chapter 5 for CIP concrete walls are
used for modular walls. Calculation methods are similar to CIP walls as described in Section
5.5.6.
Bearing resistance is evaluated by assuming that a minimum of 80 percent of dead loads and
earth pressure loads are transferred to point supports per unit length at the rear and front of
the modules or at the location of the bottom legs (see Figure 6-16). If foundation conditions
require a footing under the total area of the module, all of the soil weight inside the modules
should be considered. Calculation methods are similar to CIP walls as described in Section
5.5.5.
B = 2 ft CONCRETE
BEARING PAD
Structural design of the module members and base slab, if any, is performed using the
factored loads developed for the geotechnical design of the wall foundation and the factored
structural resistance of reinforced concrete (for concrete systems), and the factored structural
resistance of steel (for steel systems). Structural design of the modules is based on the
difference between pressures developed inside the module (bin pressures) and those resulting
from the backfill. Rear facing surfaces are often designed for this condition as well as for the
factored earth pressures developed inside the module during construction (module has been
filled, but backfill has not yet been placed). The computed compression, shear and bending
stresses can be compared with the manufacturer specified structural capacity (see Section
11.11.5.1 of AASHTO (2007)).
The vertical and lateral displacements of prefabricated modular retaining walls must be
evaluated at the Service I limit state for all applicable load combinations and compared with
tolerable movement criteria. Similar to conventional retaining walls, prefabricated modular
retaining walls must deflect (either by foundation movement or structural deformation) a
sufficient magnitude to permit mobilization of the shear strength of the backfill soil and
development of the design (usually active) earth pressure on the wall. In general, lateral
movements of walls on shallow foundations can be estimated assuming the wall rotates or
translates as a rigid body due to the effects of applied loads and the corresponding
differential settlements along the base of the wall.
Tolerable movement criteria for prefabricated modular walls should be developed with
consideration of the function and type of wall, anticipated service life, and consequences of
unacceptable movements (e.g., the specific wall application and the affect of wall movements
on adjacent facilities). Most prefabricated modular walls have tolerable differential
movements, expressed as a ratio of differential settlement to horizontal distance on the order
of 1/300 along the alignment of the wall, except for gabion walls which may tolerate
differential settlements on the order of 1/50.
The overall stability of a modular wall, including the retained ground and foundation, should
be evaluated using limit equilibrium methods of slope stability analysis. Calculation
methods are similar to CIP walls as described in Section 5.5.8.
• Since the infill and backfill materials are well-drained, no hydrostatic pressure is used
in the design.
• The angle of wall friction, δ, between the gabion structure and the backfill material
may be reduced if a geotextile layer is used as a filter on the back face of the gabion
structure.
• For stepped walls, analyses for sliding and eccentricity should be conducted at each
change in wall section, ignoring the resistance contributed by the wire mesh and the
connection between the baskets.
• The unit weight of the wall infill material used in design analyses is dependent on the
type and porosity of the infill material. The weight of the wire basket is relatively
small and is usually ignored in the design. The unit weight, γg, of the wall is
calculated as follows:
where nr is the porosity of the rock fill, G s is the specific gravity of the rock, and γw is
the unit weight of water. The porosity of the infill material is generally between 0.3
and 0.4 (HKGEO, 1993), and is dependent on the grading and angularity of the rock
fragments, as well as the method of installation and degree of compaction of the infill
material.
Design a gabion wall 12 ft high, supporting a soil backfill with a uniform surcharge of 200
psf. The back face of the wall is vertical and a geotextile filter layer will be placed between
the back face of the wall and the retained fill soil. Properties of the backfill are γ = 120 pcf
and φ = 34o. The rockfill within the wire basket will be compacted to a unit weight of 100
pcf. The undrained shear strength of the foundation soil is 1,500 psf. The geometry and
parameters of the wall are given in Figure 6-17 below.
q = 200 psf
3 ft
4
t
f
2 = 120 pcf
1 3
γ
= φbackfill= 34º
t
f
3
@ 2
4
3 @ 3ft = 9 ft
Solution
Consider using a front-stepped vertical back gabion wall, consisting of 3 ft high baskets,
placed for a cumulative base width of 9 ft as shown in Figure 6-17. Evaluate the following
Strength I limit states: (1) eccentricity; (2) bearing resistance; and (3) sliding.
(1)
Section numbers labeled on Figure 6-17
Step 3: Calculate horizontal earth force due to earth pressure (EH) and earth surcharge (ES)
2 2
K a = tan (45 – φ backfill/2) = tan (45 – 34/2) = 0.28
PEH = ½ K aγH2 = 0.5 (0.28) (100 pcf) (12 ft)2 = 2,016 lb/ft
1.5 (8,064) + 1.5 (4,032) −1.0 (1,800) (1.5 ft ) − 1.0 (1,800) (1.5 ft ) − 1.0 (900) (3 ft )
e= =1.395 ft
1.0 (2,700 + 1,800 + 1,800 + 900)
(a) Calculate eccentricity using load factors for bearing resistance calculations
1.5 (8,064) + 1.5 (4,032) − 1.35 (1,800) (1.5 ft ) − 1.35 (1,800) (1.5 ft ) − 1.35 (900) (3 ft )
e= = 0.74 ft
1.35 ( 2,700 + 1,800 + 1,800 + 900)
qn = c cm
N cm = N c sγ iγ
N c = 5.14 ( for φ = 0)
sγ = 1 (assumes long wall )
iγ = 1.0
qn =1,500 psf (5.14) = 7,710 psf
(a) Calculate factored resistance against sliding (assume passive resistance neglected)
R R =
φτ R τ
R τ = V tan φfill = (1,200 + 1,800 + 1,800 + 900) lb/ft tan (32º) = 4,499 lb/ft
Summary
All Strength I limit states have been satisfied. Service I limit states (i.e., overall stability and
wall lateral and vertical displacement) would be checked.
Inspector responsibilities of typical modular gravity walls are presented in Table 6-2.
Table 6-2. Inspector Responsibilities for a Typical Modular Gravity Wall Project.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Review corrosion protection requirements of metallic units
Review infill and backfill soil test results (i.e., grain size, unit weight, and shear strength etc.)
Confirm that Contractor stockpile area consistent with locations shown in Plans
Discuss anticipated ground conditions and potential problems with Contractor
Review Contractor’s survey results according to Plans
Check site conditions and observe site accessibility, construction dewatering, and drainage
features such as seeps, adjacent streams, etc.
Check submittals of the Contractor for obvious deficiencies and act accordingly before
sending it to Engineer for review
Confirm that Contractor’s length, size, and unit arrangements of the wall is consistent with
Plans
Inspect wall units for cracks, chips or unsightliness before the beginning of installation.
EXCAVATION
Verify that Contractor’s slope excavation and/or structural excavation support are consistent
with the Plans
Confirm that limits of any required excavations are within right-of-way limits shown on the
Plans
Confirm all unsuitable materials are removed to the limits and depths shown on the Plans
SUBGRADE
Confirm stability of slopes and report to the Engineer any temporary excavation support
systems being used
Confirm limits of excavation and wall footing as shown in the Plans
Conform all unsuitable materials are removed from the area to be occupied by the wall
Confirm construction dewatering consistent with Specifications
Confirm bedrock (or competent ground) according to the Specifications
Conform leveling, alignment, and proof-rolling of the subgrade consistent with
Specifications and Plans
Confirm that the layouts, dimensions, and elevations of the leveling pads are consistent with
Plans (3 and 4)
WALL FACE
Confirm that Contractor’s arrangement of wall face and alignment consistent with Plans
Confirm that shear keys are wrapped with joint material and placed as shown in Plans
Confirm erection of gabions and lacing of all vertical edges consistent with Specifications(2)
Confirm that gabion basket are coated with specified material(2)
Confirm erection and bolting of the bin wall panels consistent with Specifications and
Plans(1)
Confirm placement of wall elements consistent with Plans(3, 4)
Confirm installation of stretcher members and minimum edge distances consistent with
(3)
Specifications
Confirm placement of bearing pads for horizontal joints consistent with Plans(4)
If required, confirm installation of parapet units consistent with Plans
DRAINAGE SYSTEMS, INFILL AND BACKFIILL
Confirm that soils used as backfill are approved by Engineer
Confirm that soils used for infill are approved by Engineer
Confirm that stone filling operations are performed carefully without damaging galvanized
wire coating (2)
Confirm that gabion basket lids are stretched tight over the stone fill using crowbars or lid
(2)
closing tools
Confirm that backfilling behind the modular gravity system follows erection of the wall as
closely as possible and the wall height is never greater than three feet above the backfill.
Confirm placement of infill and backfill is performed as lifts consistent with Specifications
Confirm compaction of infill and backfill material consistent with Specifications
Confirm the geosynthetic material for drainage consistent with Specifications
Confirm placement methods and limits of coverage of drainage materials consistent with
Specifications and Plans
POST INSTALLATION
Verify pay quantities
Note: (1) bin wall, (2)gabion wall, (3)crib wall, and (4)concrete modular wall.
6.9 T-WALLS
6.9.1 Overview
T-WALL® (T-wall) is a proprietary wall system that consists of precast concrete units that
resemble a “T” shape. T-wall is considered a gravity structure that combines the weight of
externally stabilized retaining walls (e.g., concrete module wall) with the frictional resistance
of internally stabilized systems (e.g., MSE wall).
The concrete module has a face height of 2.5 ft (single unit) or 5.0 ft (double unit), a face
width of 5.0 ft and stem lengths ranging from 4 to 20 ft. The units can be installed either
vertically or on a batter (Figures 6-18 and 6-19). In general, vertical walls can more easily
accommodate bends and curves. Battered and tiered walls permit shorter stem lengths,
resulting in less excavation and backfill.
Figure 6-19. Vertically installed T-wall units (after the Neel Company, 2004).
Figure 6-20. Battered T-wall units (after the Neel Company, 2004).
A variety of architectural finishes are available. Since all the units are manufactured in the
plant and hauled to the site, their fabrication is standardized and performed to shop-applied
quality control procedures.
• rapid construction;
• no skilled labor or specialized equipment is necessary for wall construction;
• requires smaller quantity of select backfill as compared to MSE walls;
• can be built on a batter; and
• no metallic components that could be subject to corrosion.
Precast concrete units are shipped to site ready to be installed. The units are designed in
accordance with AASHTO specifications for reinforced precast concrete with a minimum
compressive strength at 28 days of 4,000 psi. In general, the concrete units are fabricated so
that they are interchangeable. The units are unloaded using a small crane and a special lifting
device provided by the T-Wall supplier.
The basic steps for T-wall construction are similar to modular gravity and MSE walls except
the specific steps listed below:
• Once the first course of concrete T-wall units is placed on the leveling pad, cover the
vertical joint with filter fabric.
• After compacting the select backfill material between and behind the stems, place the
horizontal joint materials and the shear keys.
• Continue placing units and backfilling. Normally a complete course is placed before
beginning the next course.
T-walls are cost effective to heights between 7 and 40 ft. Within the cost effective height
2
range their cost per ft of exposed wall face is between $30 and $40, where the higher cost is
associated with higher wall heights.
The design for a T-Wall system includes evaluation of external stability and internal stability,
LRFD-based design computations for T-walls are not available in AASHTO (2007).
For ASD, external stability computations are made by assuming that the system acts as a
rigid body. Methods used to evaluate eccentricity, sliding, and bearing resistance for MSE
walls can be applied to T-Walls.
For internal stability evaluation, computations are made at each level to verify that the
frictional forces gripping the stem (caused by pressure of the compacted, confined soil
between the stems) exceeds any horizontal force acting on the face of the unit.
The vertical joints in a T-wall act as slip planes, which can accommodate differential
movements in the foundation. This flexibility can minimize the expense of foundation
preparation.
CHAPTER 7
MECHANICALLY STABILIZED EARTH WALLS
7.1 INTRODUCTION
Mechanically Stabilized Earth (MSE) walls are constructed by placing alternating layers of
reinforcing elements and compacted backfill behind a facing. The soil and the structural
elements act in unity to form a composite structure that constitute the wall. This composite
structure is flexible and can generally accommodate relatively large horizontal and vertical
movements without excessive structural distress. MSE walls are typically constructed in fill
situations.
MSE Wall is also used as a generic term that includes reinforced soil (a term used when
multiple layers of inclusions act as reinforcement in soils placed as fill). Reinforced Earth is
a trademark for a specific reinforced soil system.
The modern methods of soil reinforcement for retaining wall construction were pioneered by
the French architect and engineer Henri Vidal in the early 1960s. Since the late 1960s, MSE
walls have been used increasingly worldwide. The first wall to use this technology in the
U.S. was built in 1972 on California State Highway 39, northeast of Los Angeles.
Since its first use in U.S., applications, design methods, and construction specifications for
MSE walls have evolved significantly and are described in the following documents:
th
• AASHTO LRFD Bridge Design Specifications, 4 Edition (2007) Section 11.
• Mechanically Stabilized Earth Walls and Reinforced Soil Slopes, Design and
Construction Guidelines. FHWA-NHI-00-043, (Elias et al., 2001).
The principal components of an MSE wall consists of retained and select backfills,
reinforcing elements within the select backfill, and a facing (Figure 7-1).
Retained backfill is the fill material located between the mechanically stabilized soil mass
and the natural soil. The select backfill is used to construct the mechanically stabilized earth
mass shown in Figure 7-1 and is required for durability, good drainage, constructability, and
good soil reinforcement interaction. Backfill material requirements for MSE walls are
discussed in detail in Section 7.4.1.
The reinforcing elements within the select backfill may consist of steel strips or bars, welded
wire mats, grids, or geotextile sheets. Details of the reinforcing elements (i.e., geometry,
materials, and extensibility) are presented in Section 7.4.2.
Facing is not really part of the composite structure, but it prevents backfill erosion at the wall
face. Common facings include precast concrete panels, dry cast modular blocks, metal sheets
and plates, gabions, welded wire mesh, shotcrete, wood lagging and panels, and wrapped
sheets of geosynthetics. Details of the facing elements are presented in Section 7.4.3.
MSE walls do not require a structural foundation. A leveling pad of unreinforced concrete or
gravel is used to serve as a guide for facing panel erection and is not intended as a structural
foundation support.
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-2 June 2008
Subsurface and surface drainage systems for MSE walls are discussed in Section 7.8.5.
Table 7-1 lists many of the MSE wall systems currently available on the market. The
primary differences between these systems are the materials, geometries and arrangements of
the reinforcing elements, and the materials and details of the facing elements.
Table 7-1. Summary of Reinforcement and Face Panel Details for Selected MSE Wall
Systems (after Elias et al., 2004).
1
System Name Reinforcement Detail Typical Face Panel Detail
Stabilized Earth Wall Galvanized welded steel wire mesh with Precast concrete panels 5 ft x 5 ft x 6 in.
T&B Structural Systems LLC W7 to W20 bars. Mesh width and spacing thick or 5 ft x 10 ft x 6 in. thick. Different
6800 Manhattan Blvd, Suite 304 can vary. Epoxy-coated meshes also size panels used at top and bottom to
Ft. Worth Texas 76120 available. match project requirements.
Cruciform and square shaped precast
Reinforced Earth® Ribbed galvanized steel strips, 0.157 in.
The Reinforced Earth Company concrete 5 ft x 5 ft x 5.5 in. thick. Also
thick, 2 in. wide. Or galvanized steel
8614 Westwood Center Drive rectangular shaped precast concrete 5 ft x
ladder strips, W10 wire, two longitudinal
Suite 1100 10 ft x 5.5 in. thick. Variable height
Vienna, VA 22182-2233 wires and cross bars spaced at 6 in.
panels used at top and bottom of wall.
Rectangular grid of W11, W15 or W20 Hexagonal and square precast concrete 5
Retained Earth
The Reinforced Earth Company galvanized steel wire, 24 x 6 in. grid. 2, 4, ft x 5 ft x 5.5 in. thick. Also rectangular
8614 Westwood Center Drive 5 or 6 longitudinal bars. Stainless steel shaped precast concrete 5 ft x 10 ft x 5.5
Suite 1100 mesh used in marine and corrosive in. thick. Variable height panels used at
Vienna, VA 22182-2233 environments. top and bottom of wall.
Mechanically Stabilized Embankment
Dept. of Transportation, Rectangular grid, nine 3/8 in. diameter
Division of Engineering Services plain steel bars on 24 x 6 in. grid. Two Precast concrete; rectangular 12.5 ft long,
5900 Folsom Blvd. bar mats per panel (connected to the panel 24 in. high, 8 in. thick.
P.O. Box 19128 at four points).
Sacramento, CA 95819
ARES
Tensar Earth Technologies Precast concrete panel; rectangular 9 ft
HDPE Geogrid
5883 Glenridge Drive, Suite 200 wide, 5 ft high, 5.5 in. thick.
Atlanta, GA 30328
Welded Wire Wall Welded steel wire mesh, Galvanized or Welded steel wire mesh, 2’ tall x 8’ wide
Hilfiker Retaining Walls Non-Galvanized. Mesh reinforcements typical. Backing mat, Hardware Cloth or
1902 Hilfiker Lane vary in spacing and gauges to meet project Filter Fabric depending on project. (With
Eureka, CA 95503 design specifications. geotextile or shotcrete, if desired).
MSE Plus Rectangular grid with 8 to W24 Rectangular precast concrete panels 5 ft
SSL longitudinal bars and W8 transverse. high, 5 and 12 ft wide, with a thickness of 6
4740 Scotts Valley Drive Mesh may have 2 – 6 longitudinal bars or 7 in.
Scotts Valley, CA 95066 spaced at 6 or 8 in.
KeySystem - Inextensible
Galvanized welded wire ladder mat of KeySystem concrete facing unit is 8 in high
Keystone Retaining Wall Systems
W7.5 to W17 bars with crossbars at 6 – 24 x 18 in. wide x 12 in. deep (dry cast
4444 W. 78 th Street
in. concrete).
Minneapolis, MN 55435
KeySystem - Extensible Stratagrid high-tenacity knit polyester Keystone Standard and Compac concrete
Keystone Retaining Wall Systems geogrid soil reinforcement by Strata facing units are 8 in. high x 18 in. wide x
th
4444 W. 78 Street Systems, Inc. PVC coated. 18 in. or 12 in. deep (dry cast concrete).
Minneapolis, MN 55435
Tricon System Galvanized welded-wire. Rectangular precast concrete panels with a
Tricon Precast Ltd. face area of 45 sq. ft.
15055 Henry Road
Houston, TX 77060
Versa-Lok Retaining Wall Systems PVC coated PET or HDPE geogrids. Versa-Lok concrete unit 6 in. high x 16 in.
6348 Highway 36 Blvd. long x 12 in. deep (dry cast concrete)
Oakdale, MN 55128
Anchor Wall Systems PVC coated PET geogrid. Anchor Landmark concrete unit 15 in. high
5959 Baker Road x 8 in. long x 12 (small unit) or 12.5 (large
Minnetonka, MN 55345 unit) in. deep (dry cast concrete).
1
Additional facing types are possible with most systems.
Figure 7-2 illustrates various applications of MSE walls. Figure 7-3 shows a variety of
constructed MSE walls.
MSE walls have many advantages compared with conventional reinforced concrete and
concrete gravity retaining walls, including:
• use simple and rapid construction procedures and do not require large construction
equipment;
• require less site preparation;
• need less space in front of the structure for construction operations;
• do not need rigid, unyielding foundation support because MSE structures are tolerant
to deformations; and
• are technically feasible and cost-effective to heights in excess of 100 ft (with 150 ft
being achieved for tiered MSE wall at Seattle-Tacoma International Airport).
Figure 7-2. Examples of MSE Wall Applications (a) Retaining Wall; (b) Access Ramp; (c)
Waterfront Structure; and (d) Bridge Abutment.
(a) (b)
(c) (d)
(e)
The relatively small quantities of manufactured materials required, rapid construction, and
competition among the developers of different proprietary systems have resulted in a cost
reduction relative to other types of retaining walls. MSE walls are likely to be more
economical than other wall systems for walls higher than about 10 ft or where deep
foundations would be required for a CIP wall.
Another advantage of MSE walls is their flexibility and capability to absorb deformations
due to poor subsoil conditions in the foundations. Also, based on observations in seismically
active zones, these structures have demonstrated a higher resistance to seismic loading than
have rigid concrete structures.
Precast concrete facing elements for MSE walls can be made with various shapes and
textures (with little extra cost) for aesthetic considerations. Masonry units, timber, and
gabions also can be used with advantage to blend into the environment.
The following general limitations may be associated with MSE walls, although these
limitations may be addressed as part of detailed design:
• they require a relatively large space behind the wall face to obtain enough wall width
for internal and external stability;
• MSE walls require select granular fill; at sites where there is a lack of granular soils,
the cost of importing suitable fill material may render the system uneconomical;
• suitable design criteria are required to address corrosion of steel reinforcing elements,
deterioration of certain types of exposed facing elements such as geosynthetics by
ultra violet rays, and potential degradation of polymer reinforcement in the ground;
and
• the design of soil-reinforced systems often requires a shared design responsibility
between material suppliers and owners, and greater input from agencies’ geotechnical
specialists.
MSE walls should not be used under the following conditions (see AASHTO (2007) Section
11.10.1):
• when utilities other than highway drainage must be constructed within the reinforced
zone where future access for repair would require the reinforcement layers to be cut;
• with galvanized metallic reinforcements exposed to surface or ground water
contaminated by acid mine drainage or other industrial pollutants, as indicted by low
pH and high chlorides and sulfates; and
• when floodplain erosion may undermine the reinforced fill zone, or where the depth
to scour cannot be reliably determined.
The backfill material for an MSE wall has a major impact on:
MSE walls require high quality backfill for durability, good drainage, constructability, and
good soil reinforcement interaction, which can be obtained from well graded, granular
materials. Many MSE systems depend on friction between the reinforcing elements and the
soil. In such cases, a material with high friction characteristics is specified and required.
Some systems rely on passive pressure on reinforcing elements, and, in those cases, the
quality of backfill is still critical. These performance requirements generally eliminate soils
with high clay contents.
From a reinforcement capacity point of view, lower quality backfills could be used for MSE
structures; however, a high quality granular backfill has the advantages of being more free
draining, providing better durability for metallic reinforcement, and requiring less
reinforcement. There are also significant handling, placement, and compaction advantages in
using granular soils. These include an increased rate of wall erection and improved
maintenance of wall alignment tolerances.
Select Granular Fill Material for the Reinforced Zone . All backfill material used in the
structure volume for MSE structures shall be reasonably free from organic or other
deleterious materials and shall conform to the following gradation limits as determined by
AASHTO T-27.
1. Gradation Limits
unless tests are or have been performed to evaluate the extent of construction damage anticipated for
the specific fill material and reinforcement combination.
It should be noted that granular fill containing even a few percent fines may not be free
draining, and drainage requirements should always be carefully evaluated on an individual
project basis. Information on drainage systems for MSE walls is provided in Section 7.8.5.
2. Soundness. The materials shall be substantially free of shale or other soft,
poor durability particles. The material shall have a magnesium sulfate
soundness loss (or a sodium sulfate value less than 15% after five cycles) of
less than 30% after four cycles. Testing shall be in accordance with AASHTO
T-104.
The design of buried steel elements of MSE structures is predicated on backfills exhibiting
minimum or maximum electrochemical index properties, and then designing the structure for
maximum corrosion rates associated with these properties. These recommended index
properties and their corresponding limits are shown in Table 7-2. Reinforced fill soils must
meet the indicated criteria to be qualified for use in MSE construction using steel
reinforcements.
Table 7-2. Recommended Limits of Electrochemical Properties for Select Backfills When
Using Steel Reinforcement.
Where geosynthetic reinforcements are proposed to be used, the limits for electrochemical
criteria would vary depending on the polymer. Limits based on current research are shown in
Table 7-3.
Table 7-3. Recommended Limits of Electrochemical Properties For Select Backfills When
Using Geosynthetic Reinforcements.
The select reinforced fill criteria outlined above represent materials that have been
successfully used throughout the United States and have resulted in excellent wall
performance. Peak shear strength parameters are used in the analysis. For MSE walls, a
lower bound frictional strength of 34 degrees would be consistent with the specified fill,
although some nearly uniform fine sands meeting the specifications limits may exhibit
friction angles of 31 to 32 degrees. Higher values may be used if substantiated by laboratory
direct shear or triaxial test results for the site-specific material used or proposed. However,
extreme caution is advised for use of friction angles above 40 degrees for design, due to a
lack of field performance data and questions concerning mobilization of shear strength above
that value.
Fill materials outside of these gradation and plasticity index requirements have been used
successfully (when appropriate design and construction procedures have been implemented);
however, problems including significant distortion and structural failure have also been
observed. While there may be a significant savings in using lower quality backfill, property
values must be carefully evaluated with respect to influence on both internal and external
stability and constructability. For MSE walls constructed with reinforced fill containing
more than 15% passing a #200 sieve and/or PI exceeding 6, both total and effective shear
strength parameters should be evaluated in order to obtain an accurate assessment of
horizontal stresses, sliding, compound failure (behind and through the reinforced zone), and
the influence of drainage on the analysis. Both long-term and short-term pullout tests, as
well as soil/reinforcement interface friction tests, should be performed. Settlement
characteristics (both magnitude and time) must be carefully evaluated, especially in relation
to downdrag stresses imposed on connections at the face and settlement of supported
structures. Drainage requirements at the back, face, and beneath the reinforced zone must be
carefully evaluated (e.g., use flow nets to evaluate influence of seepage forces and
hydrostatic pressure). Also, it is more difficult to compact and moisture-condition more
clayey soils (which may lead to longer required construction time).
(a)
(b)
Figure 7-4. Metallic Reinforcements (a) Ribbed Metal Strip and (b) Welded Bar Mat.
(a)
(b)
Figure 7-5. Geosynthetic Reinforcements (a) Geogrid and (b) Geotextile Facing.
The performance and durability considerations for these two classes of reinforcement vary
considerably and are detailed in FHWA-NHI-00-043, Mechanically Stabilized Earth Walls
and Reinforced Steepened Slopes, Design and Construction Guidelines (Elias et al., 2001)
and FHWA-NHI-00-044 Corrosion/Degradation of Soil Reinforcements for Mechanically
Stabilized Earth Walls and Reinforced Soil Slopes (Elias, 2000).
Most, although not all, systems using precast concrete panels use steel reinforcements that
are typically galvanized, but may be epoxy coated. Two types of steel reinforcements are in
current use:
• Steel strips. The currently commercially available strips are ribbed top and
bottom, 2 in. wide and 0.156-in-thick. Smooth strips 2.375 to 4.75-in-wide,
0.125 to 0.156 in-thick have been used.
• Steel grids. Welded wire grid using 2 to 6 W7.5 to W24 longitudinal wire
spaced at either 6 or 8 in. The transverse wire may vary from W11 to W20 and
are spaced based on design requirements from 9 to 24 in. Welded steel wire
mesh spaced at 2 by 2-in. (of thinner wire) has been used in conjunction with a
welded wire facing. Some modular block wall (MBW) systems use steel grids
with 2 longitudinal wires.
Most MBW systems use geosynthetic reinforcement, principally geogrids. The following
types are widely used and available:
The types of facing elements used in the different MSE systems control their aesthetics
because they are the only visible parts of the completed structure. A wide range of finishes
and colors can be provided in the facing. In addition, the facing provides protection against
backfill sloughing and erosion, and provides a drainage path in certain cases. The type of
facing influences settlement tolerances. Figure 7-6 illustrates a variety of wall facings.
• ®
Metallic Facings. The original Reinforced Earth system had facing elements of
galvanized steel sheet formed into half cylinders. Although precast concrete panels
are now commonly used in Reinforced Earth walls, metallic facings may be
appropriate in structures where difficult access or difficult handling requires lighter
facing elements.
• Welded Wire Grids. Wire grid can be bent up at the front of the wall to form the
wall face. This type of facing is used in the Hilfiker, Tensar, and Reinforced Earth
wire retaining wall systems.
• Gabion Facing. Gabions (rock-filled wire baskets) can be used as facing with
reinforcing elements consisting of welded wire mesh, welded bar-mats, geogrids,
geotextiles, or the double-twisted woven mesh placed between or connected to the
gabion baskets.
• Geosynthetic Facing. Various types of geotextile reinforcement are looped around
at the facing to form the exposed face of the retaining wall. These faces are
susceptible to ultraviolet light degradation, vandalism, and damage due to fire.
Alternately, a geosynthetic grid used for soil reinforcement can be looped around to
form the face of the completed retaining structure in a similar manner to welded wire
mesh and fabric facing. Vegetation can grow through the grid structure and can
provide both ultraviolet light protection for the geogrid and a pleasing appearance.
• Post-Construction Facing. For wrapped faced walls, the facing, whether geotextile,
geogrid, or wire mesh, can be attached after construction of the wall by shotcreting,
guniting, cast-in-place, or attaching prefabricated facing panels made of concrete,
wood, or other materials. This multi-staging facing approach adds cost, but is
advantageous where significant settlement is anticipated.
Precast elements can be cast in several shapes and provided with facing textures to match
environmental requirements that blend aesthetically into the environment. Retaining
structures using precast concrete elements as the facings can have surface finishes similar to
any reinforced concrete structure.
Retaining structures with metal facings have the disadvantage of shorter life because of
corrosion unless provision is made to compensate for it.
Facings using welded wire or gabions have the disadvantages of an uneven surface, exposed
backfill materials, more tendency for erosion of the retained soil, possible shorter life from
corrosion of the wires, and more susceptibility to vandalism. These disadvantages can be
mitigated by providing shotcrete or by hanging facing panels on the exposed face and
compensating for possible corrosion. The greatest advantages of such facings are low cost,
ease of installation, design flexibility, good drainage (depending on the type of backfill), and
possible treatment of the face for vegetative and other architectural effects. The facing can
easily be adapted and well blended with natural country environment. These facings, as well
as geosynthetic wrapped facings, are especially advantageous for construction of temporary
or other structures with a short-term design life.
Dry cast MBW facings may raise some concerns as to durability in aggressive freeze-thaw
environments when produced with water absorption capacity significantly higher than that of
wet-cast concrete. Historical data provide little insight, as their usage history is less than two
decades. Further, because the cement is not completely hydrated during the dry cast process,
(as is often evidenced by efflorescence on the surface of units), a highly alkaline regime may
establish itself at or near the face area, and may limit the use of some geosynthetic products
as reinforcements. Freeze-thaw durability is enhanced for products produced at higher
compressive strengths and low water absorption ratios.
appurtenances, and specific project requirements may vary from the general sequence
indicated. Details for such can be obtained from their vendors.
Figure 7-8. Examples of Commercially Available MBW Units (after Simac et al, 1996).
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-20 June 2008
A complete sequence of construction of MSE wall systems with a precast facing is illustrated
in Figure 7-9 and a description of the primary construction steps is provided below:
• Placement of a leveling pad for the erection of the facing elements . This
generally unreinforced concrete pad is often only 1 ft wide and 6 in. thick and is
used for MSE wall construction only, where concrete panels are subsequently
erected. A gravel pad has been often substituted for MBW construction.
The purpose of this pad is to serve as a guide for facing panel erection and is not
intended as a structural foundation support.
• Erection of the first row of facing panels on the prepared leveling pad .
Facings may consist of either precast concrete panels, metal facing panels, or dry
cast modular blocks.
The first row of facing panels may be full, or half-height panels, depending upon
the type of facing used. The first tier of panels must be temporarily braced to
maintain stability and alignment. A geotextile filter is glued over the vertical and
horizontal panel joints (with glue applied to both of the panels) to provide for
drainage and prevent soil piping. For construction with modular dry-cast blocks,
full sized blocks are used throughout with no shoring. A graded soil on
geotextile filter is used between the gravel block or drain fill and the wall fill to
prevent soil piping.
The erection of facing panels and placement of the soil backfill proceed
simultaneously.
first layer of reinforcement and its compaction . The fill should be compacted
to the specified density, usually 95 to 100% of AASHTO T-99 maximum density
and within the specified range of optimum moisture content. Compaction
moisture contents dry of optimum are recommended.
A key to good performance is consistent placement and compaction. Wall fill lift
thickness must be controlled, based on specification requirements and vertical
distribution of reinforcement elements. The uniform loose lift thickness of the
reinforced backfill should not exceed 12 in. Place fill on the reinforcements
away from the wall face and on top of the reinforcements to secure them in place.
Windrow fill behind face panels to fill the gap left behind the bottom of the
facing panels. Thinner lifts and lighter compaction equipment should be used
within 3 ft of the back of the wall face. Retained fill placement behind the
reinforced volume should proceed simultaneously.
• Placement of the backfill over the reinforcing elements to the level of the
next reinforcement layer and compaction of the backfill . The previously
outlined steps are repeated for each successive layer.
Construction of flexible-faced MSE walls, where the reinforcing material also serves as
facing material, is similar to that for walls with precast facing elements. For flexible facing
types such as welded wire mesh, geotextiles, geogrids or gabions, the erection of the first
level facing element requires only a level grade. A concrete footing or leveling pad is not
usually required unless precast elements are to be attached to the system after construction.
The construction steps for this type of wall are illustrated in Figures 7-10, and 7-11.
(a) (b)
(c) (d)
(e)
(f)
Figure 7-9. Construction of MSE Wall With Inextensible Strip Reinforcements: (a) Concrete
Leveling Pad Construction, (b) Erection of Facing Elements, (c) Placement of
Reinforcements (d) Placement of Backfill, (e) Spreading of Backfill, and (f) Backfill
Compaction.
Figure 7-10. Construction Procedures of Geotextile Retained Earth Wall with Wrap-Around
Facing.
Construction proceeds as outlined for segmental facings with the following exceptions:
Secure reinforcement with retaining pins to prevent movement during reinforced fill
placement. Overlap adjacent sheets a minimum of 6 in. along the edges
perpendicular to the face. Alternatively, with geogrid or wire mesh reinforcement,
the edges may be butted and clipped or tied together.
• Face Construction . Place the geosynthetic layers using face forms. For temporary
support of forms at the face, form holders should be placed at the base of each layer at
4 ft horizontal intervals. These supports are essential for achieving good compaction.
When using geogrids or wire mesh, it may be necessary to use a geotextile to retain
the backfill material at the wall face.
The return-type method or successive layer tie method can be used for facing support.
In the return method, the reinforcement is folded at the face over the backfill material,
with a minimum return length of 4 ft to ensure adequate pullout resistance.
Proper backfill placement and compaction is extremely important to the overall success of a
MSE wall. Following are typical requirements for backfill placement:
• Backfill placement should closely follow erection of each course of facing units.
Place fill on the reinforcements away from the wall face and on top of the
reinforcements to secure them in place. Windrow fill behind face panels to fill the
gap left behind the bottom of the facing panels. Backfill placement methods near the
facing must assure that no voids exist directly beneath the reinforcing elements. In
general, the backfill should be placed in such a manner as to avoid any damage to the
wall materials or misalignment of the facing units or reinforcing elements.
• At no time should any construction equipment be in direct contact with the
reinforcements because the reinforcements and their protective coatings can be
damaged.
• The soil layers should be compacted up to or even slightly above the elevation of
each level of reinforcement connections prior to placing that layer of reinforcements.
• Moisture and density control is imperative. Even when using high-quality granular
materials, problems can occur if compaction control is not exercised. The backfill
material should be placed and compacted at or within 2 percent dry of the optimum
moisture content. If the reinforced fill is free draining with less than 5 percent fines
passing the No. 200 U.S. sieve, water content of the fill may be within ±3 percent of
the optimum. The moisture content during placement can have a significant effect on
the soil-reinforcement interaction. Moisture contents wet of optimum makes it
increasingly difficult to maintain an acceptable facing alignment, especially if the
fines content is high. Moisture contents that are too dry result in significant
settlement during periods of precipitation.
• A density of 95 percent of the maximum density as determined by AASHTO T-99,
Method C or D (with oversize corrections as outlined in Note 7 of that test) is
recommended for MSE walls. For applications where spread footings are used to
support bridge or other structural loads, the top 5 ft below the footing elevation
should be compacted to 100 percent AASHTO T-99.
• A procedural specification is preferable where a significant percentage of coarse
material, generally 30 percent or greater retained on the ¾ in. sieve, prevents the use
of AASHTO T-99 or T-180 test methods. In this situation, typically three to five
passes with conventional vibratory roller compaction equipment is adequate to attain
the maximum practical density. The actual requirements should be evaluated based
on field trials.
• The maximum lift thickness after compaction should not exceed 12 in. The lift
thickness may be decreased, if necessary, to obtain the specified density.
• With the exception of the 3 ft zone directly behind the facing elements, large smooth-
drum, vibratory rollers should generally be used to obtain the desired compaction.
Sheepsfoot rollers should not be permitted because of possible damage to the
reinforcements. When compacting uniform medium to fine sands (in excess of 60
percent passing the No. 40 sieve), a smooth-drum static roller or lightweight (walk
behind) vibratory roller should be used. The use of large vibratory compaction
equipment with this type of backfill material will make wall alignment control
difficult.
• Within 3 ft of the wall, small, single or double drum, walk-behind vibratory rollers or
vibratory plate compactors should be used (Figure 7-12). Placement of the reinforced
backfill near the front should not lag behind backfill placement for the remainder of
the structure by more than one lift. Poor fill placement and compaction in this area
has in some cases resulted in a chimney-shaped vertical void immediately behind the
facing elements. Within this 3 ft zone, quality control should be maintained by a
methods specification such as three passes of a light drum compactor. Higher quality
fill is sometimes used in this zone so that the desired properties can be achieved with
less compactive effort. In some cases, the contractor should be required to use a rod
to densify the coarse aggregate at the wall face. Excessive compactive effort or use
of too heavy equipment near the wall face could result in excessive face panel
movement (modular panels) or structural damage (full-height, precast panels), and
overstressing of reinforcing materials.
• Inconsistent compaction and undercompaction caused by insufficient compactive
effort or allowing the contractor to “compact” backfill with trucks and dozers will
lead to gross misalignments and settlement problems and should not be permitted.
• At the end of each day’s operation, the last level of backfill should be sloped away
from the wall facing to rapidly direct runoff away from the wall face. In addition,
surface runoff from adjacent areas must not be allowed to enter the wall’s
construction site.
Site-specific costs of a soil-reinforced structure are a function of many factors, including cut-
fill requirements, wall/slope size and type, in-situ soil type, available backfill materials,
facing finish, temporary or permanent application. It has been found that MSE walls with
precast concrete facings are usually less expensive than reinforced concrete retaining walls
for heights greater than about 10 ft and average foundation conditions. Modular block walls
(MBW) are competitive with concrete walls at heights of less than 15 ft.
(a)
(b)
In general, the use of MSE walls results in savings on the order of 25 to 50% and possibly
more in comparison with a conventional reinforced concrete retaining structure, especially
when the latter is supported on a deep foundation system (poor foundation condition). A
substantial savings is obtained by elimination of the deep foundations, which is usually
possible because reinforced soil structures can accommodate relatively large total and
differential settlements. Other cost saving features include ease of construction and speed of
construction.
Prior to construction of any MSE structure, personnel responsible for construction control
should become familiar with the following items:
• Inspect reinforcement for damage and availability of mill test certificates to certify
grade and corrosion protection, where required for metallic reinforcement and
compliance with submitted manufacturer's specifications for geosynthetics;
• Inspect precast elements for damage and casting tolerances; and
• Inspect and test reinforced backfill for conformance to gradation and electrochemical
properties.
Detailed discussion on MSE wall construction and component inspection can be found in
FHWA Manual on Mechanically Stabilized Earth Walls and Reinforced Steepened Slopes,
Design and Construction Guidelines (Elias et al., 2001) and in the NHI Course Inspection of
MSE Walls and RSS (see document FHWA-NHI-07-094). A checklist of general
requirements for monitoring and inspecting MSE systems is provided in Table 7-4.
CONTRACTOR SET UP
Review Specifications and become familiar with
- material requirements
- construction procedures
- soil compaction procedures
- alignment tolerances
- acceptance/rejection criteria
Review construction Plans and become familiar with
- construction sequence
- corrosion protection systems
- special placement to reduce damage
- soil compaction restrictions
- details for drainage requirements
- details for utility construction
- construction of slope face
- contractor’s documents
Review Contractor’s schedule
Review material (retained and select backfills, reinforcement elements etc) requirements
and approval submittals
Review corrosion protection requirements of metallic units, ultraviolet light degradation
protection of nonmetallic units, and construction sequence requirements for the
reinforcement system
Review select backfill property test results against the requirements
Discuss anticipated ground conditions and potential problems with Contractor
Check overall condition of Contractor’s equipment
Confirm that the layouts, dimensions, and elevations of the leveling pads are consistent
with Plans
Review Contractor’s stockpile area
Check site conditions and observe site accessibility, construction dewatering, and
drainage features such as seeps, adjacent streams, etc.
Check submittals of the Contractor for deficiencies and act accordingly before sending it
to Engineer for review
SUBGRADE
Confirm stability of slopes and report to the Engineer any temporary excavation support
systems being used
Confirm limits of excavation and wall footing as shown in the Plans
Conform all unsuitable materials are removed from the area to be occupied by the wall
Confirm construction dewatering consistent with Specifications
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-30 June 2008
Inspect materials in batch of reinforcements to ensure that they are all the same
Check reinforcement labels to verify whether or not they match certification documents
Observe construction of the reinforcements to confirm that Contractor complies with
Specification requirements
(1)
Confirm that overlapping layers of reinforcement are separated by select backfill
(2)
Confirm that the reinforcement is turned up at the face of the wall
Confirm that minimum overlap is observed along the edges perpendicular to the wall
(2)
face
Obtain test samples from the reinforcement elements according to the Specifications from
randomly selected locations
If possible, inspect reinforcement elements after placement of select backfill by
constructing a trial installation or by removing a small section of select backfill for
inspection
Check all reinforcement and prefabricated facing elements against the initial approved
shipment and collect additional test samples
Observe and confirm the consistency of first row of facing elements with Plans
Monitor facing alignment:
- adjacent facing panel joints
- precast face elements
- wrapped face walls
- line and grade
(1)
Confirm that first tier of facing elements are braced to maintain stability and alignment
Confirm that facing elements are not placed on top of each other until they are
(1)
completely backfilled
If geogrid is used for reinforcement, confirm that a wire mesh or geotextile is used at the
(2)
wall face to retain select backfill
Confirm proper face protection is observed by the Contractor after placement of the final
(2)
select backfill
Confirm the line and grade of the wall face according to Plans
(1) (2)
Note: MSE wall with strip reinforcement and MSE wall with geotextile or mesh facing.
The procedure for design of MSE walls using LRFD is very similar to that followed using
ASD. In LRFD, the external and internal stability of the MSE wall is evaluated at all
appropriate strength limit states and overall stability and lateral/vertical wall movement are
evaluated at the service limit state. Extreme event load combinations are used to design and
analyze for conditions such as vehicle impact and seismic loading. The specific checks for
the strength and service limit states required for MSE wall design are listed below.
• Internal Stability
1. Tensile Resistance of Reinforcement;
2. Pullout Resistance of Reinforcement;
3. Structural Resistance of Face Elements; and
4. Structural Resistance of Face Element Connections.
Bearing
The external stability of an MSE wall is evaluated assuming that the reinforced soil mass acts
as a rigid body. This is because, when properly designed, the wall facing and the reinforced
soil act as a coherent block with lateral earth pressures acting on the back face of that block.
The internal stability of the reinforced soil mass is dependent on three fundamental
characteristics:
Therefore, the internal stability analyses of an MSE wall in LRFD is evaluated by (a)
determining the maximum factored load in each reinforcement and (b) comparing this
maximum factored load to the factored pullout resistance and to the factored tensile
resistance of the reinforcement for all applicable strength, service, and extreme event limit
states.
The major design steps for MSE walls are summarized in Table 7-5.
7.8.1.1 Steps 1 and 2 – Establish Project Requirements and Evaluate Site Conditions
Herein, it is assumed that Step 1 has been completed and a MSE wall has been deemed
appropriate for the project and Step 2 has been completed to establish site subsurface
conditions, in-situ soil/rock properties, and wall backfill parameters. Guidelines for site
evaluation for an MSE wall project (i.e., site exploration, field reconnaissance, subsurface
exploration, and laboratory testing) can be found in FHWA-NHI-00-043 (Elias et al., 2001).
The drainage and shear strength characteristics of the wall backfill soil are also assessed as
part of Step 2. Guidelines for select backfill material gradation are provided in Section 7.4.1.
Based on the required wall height, the length of the reinforcement and embedment depth of
the wall are assumed. These assumptions are verified later in the external and internal
stability checks.
The design height of the MSE wall (for external stability computations) is the sum of the
required embedment depth and the wall height. To prevent exceeding local bearing
resistance, the minimum embedment depths shown in Table 7-6 should be used in the design
unless the wall is constructed on a rock foundation. The wall embedment is provided as a
function of the height of the structure (H) above the leveling pad. Final wall embedment for
design is based on computations considering overall stability and bearing resistance (see
AASHTO Section 11.10.2.2).
Larger values for embedment depth may be required, depending on depth of frost
penetration, shrinkage and swelling of foundation soils, seismic activity, potential for
erosion, and scour. The final embedment depth should also be based on bearing resistance
and overall stability computations (conducted in later design steps). The minimum wall
embedment, in any case, should be 1.5 ft, except for structures founded on rock at the
surface, where no embedment may be used. Alternatively, frost-susceptible soils could be
over excavated and replaced with non frost susceptible backfill, hence reducing the overall
wall height. Additional discussion on wall embedment depth and local bearing resistance for
walls founded on slopes is provided in Section 11.10.2.2 of AASHTO (2007).
The minimum reinforcement length (L) should be 0.7H (or 8 ft, whichever is greater), where
H is the design height of the structure as measured from the top of the leveling pad (see
Figure 7-14 for definition of H). MSE walls with sloping surcharge fills or other external
loads, such as abutment footings or surcharges, generally require longer reinforcements for
stability, often on the order of 0.8H to as much as 1.1H. Shorter lengths may be required for
individual reinforcement levels. Shorter minimum reinforcement lengths, on the order of 6
ft, but no less than 70 percent of the wall height, can be considered if smaller compaction
equipment is used, facing panel alignment can be maintained, and minimum requirements for
wall external stability are met. Additional discussion is provided in Section C11.10.2.1
(AASHTO, 2007).
Table 7-6. Minimum Embedment Requirements for MSE Walls (after AASHTO, 2007)
The primary sources of loading for an MSE wall will be from earth pressures resulting from
ground behind the reinforced zone and from surcharge loadings at the ground surface (e.g.,
vehicle live loads, line loads from a bridge seat, etc.). The unfactored loads for MSE walls
may include loads due to horizontal earth pressure (EH), vertical earth pressure (EV), live
load surcharge (LS), and earth surcharge (ES). Water, seismic, and vehicle impact loads
should also be evaluated. Estimation of earth pressures on MSE walls for three different
conditions (i.e., horizontal backslope with traffic surcharge, sloping backslope, and broken
backslope) are presented below.
Figure 7-14. Pressure Diagram for MSE Walls With Horizontal Backslope and Traffic
Surcharge (after AASHTO, 2007).
Figure 7-14 shows the procedure to estimate the earth pressure acting on the back of the
reinforced zone for the case of a horizontal backslope with traffic surcharge. The active earth
pressure coefficient ( K a) for vertical walls (i.e., walls with less than an 8 degree batter) with
horizontal backslope is calculated from a simplified version of the Coulomb equation as
presented in AASHTO (2007) Equation C11.10.6.2.1-1 and shown below:
φ ' f
K a = tan 2 45 − (7-1)
2
Figure 7-15 illustrates the typical application of live load surcharge over the retained fill for
an MSE wall in LRFD. When a live load surcharge is considered in design, the factored
surcharge force is generally included over the backfill immediately above the wall only for
evaluation of foundation bearing resistance and tensile resistance of the reinforcement
Figure 7-15. Typical application of live load surcharge for MSE walls (after AASHTO,
2007).
elements. The live load surcharge is not included over the backfill for evaluation of
eccentricity, sliding, reinforcement pullout, or other failure mechanisms for which the
surcharge load would increase resistance to failure.
In addition to the uniform surcharge loads shown in Figure 7-14, any concentrated vertical
and horizontal loads at the surface may influence both the internal and external stability of
the wall. The stresses from concentrated vertical and horizontal loads can be calculated
using simplified approaches illustrated in Figures 7-16 and 7-17 respectively.
Sloping backslope
Figure 7-18 shows the procedure to estimate the earth pressure acting on the back of the
reinforced zone for the case of a sloping backslope. The active earth pressure coefficient
( K a) to determine the pressure on vertical walls with a surcharge slope is calculated as shown
below:
feet
Figure 7-16. Distribution of Stress from Concentrated Vertical Load (after AASHTO, 2007)
Figure 7-17. Distribution of Stress from Concentrated Horizontal Loads for External and
Internal Stability Calculations (after AASHTO, 2007).
where:
2
sin (φ ′ + δ ) sin (φ ′ - β )
Γ = 1 +
sin (θ - δ ) sin (θ + β )
The earth pressure force, (Po) in Figure 7-18, is oriented at the same angle as the backslope.
This orientation is not due to wall friction because wall friction is assumed to be zero for this
case.
Broken backslope
Figure 7-19 shows the procedure to estimate the earth pressure acting on the back of the
reinforced zone for the case of a broken backslope. The active earth pressure coefficient K
( a)
for this condition is computed using Equation 7-2. It should be kept in mind that soil
components (e.g., retained backfill, reinforced (i.e., select) backfill) may have different soil
parameters.
In this design step, the unfactored loads from Step 4 are multiplied by load factors to obtain
the factored loads for each appropriate limit state. The load factors for the limit states are
provided in Table 4-1. It is specifically noted that, in certain states, the Strength II limit state
is more critical than the Strength I limit state because owner-prescribed legal loads are
greater than those provided in the AASHTO specifications.
Load factors for permanent loads are selected to produce the maximum destabilizing effect
for the design check being considered. For example, to produce the maximum destabilizing
effect, when checking sliding resistance, γEV is selected as the minimum value from Table 4-
2 (i.e., γEV = 1.00) and when checking bearing resistance, γEV is selected as the maximum
value from Table 4-2 (i.e., γEV = 1.35).
Reinforced Pv
h
Soil Mass Po
H
β Ph
Sv
Le
h/3
Figure 7-18. Pressure Diagram for MSE Walls With Sloping Backslope (after AASHTO,
2007).
2H
h–H
Retained Fill
β
Po
Reinforced Pv
h
Soil Mass
H
β
Ph
h/3
Figure 7-19. Pressure Diagram for MSE Walls With Broken Backslope (after AASHTO,
2007).
The eccentricity of the wall (eB) can be calculated for each load group as:
B
e B = − X o (7-3)
2
where:
( M EV − M HTOT )
X o = (7-4)
P
EV
where:
MEV and MHTOT are calculated using the factored loads. Example calculations for two
different backslopes are given below:
L
M EV = P
EV
2
H H
M HTOT = P EH + P LSH
3 2
where P EH = factored resultant force from horizontal earth pressure; and
P LSH = factored resultant force from horizontal component of surcharge
load.
PLSH
PEH
PEV
It should be noted that the effect of external loadings on the MSE mass, which increases
sliding resistance, should only be included if the loadings are permanent. For example,
live load traffic surcharges should be excluded.
L 2 L
M EV = P
EV 1 + P EV 2 + P EH sin β L
2 3
h
M HTOT = P
EH cos β
3
where P EV2 = factored resultant force from earth pressure due to the weight of
soil of sloping backslope;
P EH sin β = factored resultant force from vertical component of the earth
Pressure; and
P EH cos β = factored resultant force from horizontal component of the
earth pressure.
PEV2
P E H
PEV1
Figure 7-21. Calculation of Eccentricity for Sloping Backslope Condition (after Elias and
Christopher 1996).
For eccentricity to be considered acceptable, the calculated location of the resultant vertical
force (based on factored loads) should be within the middle one-half of the base width for
soil foundations (i.e., emax = B / 4) and middle three-fourths of the base width for rock
foundations (i.e., . emax = 3/8 B). Therefore, for each load group, eB must be less than emax. If
eB is greater than emax, a longer length of reinforcement is required.
Sliding and overall stability usually govern the design of structures greater than about 30 ft
high, structures constructed on weak foundation soils, or structures with a sloping surcharge.
The live load surcharge is not considered as a stabilizing force when checking sliding. The
driving forces in a sliding evaluation will generally include factored horizontal loads due to
earth, water, seismic, and surcharge pressures and the resisting force is provided by the
minimum shear resistance between the base of the MSE wall and foundation soil.
Sliding resistance along the base of the wall is evaluated using the same procedures in
AASHTO (2007) Section 10.6.3.4 for spread footings on soil. The factored resistance
against failure by sliding ( R R) can be estimated by:
where:
It should be noted that any passive resistance provided by soil at the toe of the wall by
embedment (i.e., φ ep Rep ) is ignored due to the potential for the soil to be removed through
natural or manmade processes during the service life of the structure. The shear strength of
the facing system is also conservatively neglected in most cases.
If the soil beneath the wall is cohesionless, the nominal sliding resistance between soil and
foundation is:
Rτ = P
EV tan δ (7-6)
where
P EV = minimum factored vertical load for the strength limit state being
considered; and
δ = coefficient of sliding friction at the base of the reinforced soil mass.
For discontinuous reinforcement (e.g., geogrid), δ is selected as the minimum value of (1) or
(2).
Sliding resistance of the MSE wall is considered adequate if R R is equal to or greater than the
maximum factored horizontal earth pressure force from the ground and from the factored live
load surcharge calculated in Step 5.
Due to the flexibility of MSE walls and the inability of the flexible reinforcement to transmit
moment, a uniform base pressure distribution is assumed over an equivalent footing width.
Unlike the bearing resistance check for CIP walls founded on rock, the assumption of a
uniform base pressure is used for MSE walls founded on rock (see Section 11.10.5.4 of
AASHTO (2007)). The effect of eccentricity, load inclination, and live load surcharges must
be included in this check. Effects of live load surcharges are included because they increase
the loading on foundation.
q R = φ q n (7-7)
where:
To check whether the bearing resistance of the MSE wall is adequate, the q R computed in
Equation 7-7 is compared against the following criterion:
q R ≥ quniform
where:
V TOT
quniform = (7-8)
B − 2e B
where:
V TOT = sum of all factored vertical forces acting at the base of the wall (e.g.,
weight of reinforced fill, live and dead load surcharges);
B = base width (length of reinforcement strips); and
e B = eccentricity determined from Equation 7-4; however for bearing
resistance calculations, X o is defined as:
( M VTOT − M HTOT )
X o =
V TOT
where:
M VTOT = resisting moment due to factored total vertical load based on earth
pressure and live load surcharge calculated about the toe of the wall.
Design example in Section 7.9 illustrates the calculation of M VTOT for
horizontal backslope with traffic surcharge condition.
M HTOT = driving moment due to factored lateral load based on earth pressure and
live load surcharge calculated about the toe of the wall. The calculation
of M HTOT is provided in Section 7.8.2.3.
To be internally stable, the MSE structure must be coherent and self supporting under the
action of its own weight and any externally applied forces. This is accomplished through
stress transfer from the soil to the reinforcement. This interaction between the soil and
reinforcement improves the tensile properties and creates a composite material with the
following characteristics:
• Stress transfer between the soil and reinforcement takes place continuously along
the reinforcement; and
• Reinforcements are distributed throughout the soil mass with a degree of
regularity and must not be localized.
Figure 7-22 illustrates the internal failure mechanisms for MSE walls. At each reinforcement
level, the reinforcement must be sized and spaced to preclude rupture under the stress it is
required to carry and to prevent pullout from the soil mass. The process of sizing and
designing to preclude internal failure, therefore, consists of determining the maximum
developed tension forces in the reinforcements (i.e., maximum load), the location of this load
along a critical failure surface, and comparing this maximum load against the resistance
provided by the reinforcements both in pullout and tensile strength.
(a) (b)
Figure 7-22. Mechanisms of Internal Failure in MSE Walls (a) Tension Failure and (b)
Pullout Failure (after Christopher et al., 1990).
The location and shape of the theoretical critical failure surface is dependent on the type of
reinforcement. Therefore, at this stage of the design, first the reinforcement type must be
selected and categorized (i.e., extensible or inextensible) and then the potential critical failure
surface should be determined accordingly.
When inextensible reinforcements are used, the soil deforms more than the reinforcement.
Therefore, the soil strength in this case is measured at low strain. The critical failure surface
for this reinforcement type is determined by dividing the reinforced zone into active and
resistant zones with a bilinear failure surface as shown in Figure 7-23a.
Figure 7-23. Location of Potential Failure Surface for Internal Stability Design of MSE
Walls (a) Inextensible Reinforcements and (b) Extensible Reinforcements (after Elias et al.,
2001).
When extensible reinforcements are used, the reinforcement deforms more than the soil.
Therefore, it is assumed that the shear strength of the reinforced fill is fully mobilized
(residual strength) and active lateral earth pressures are developed. As a result, the critical
failure surface for both horizontal and sloping backfill conditions are represented by the
Rankine active earth pressure zone as shown in Figure 7-23b.
The purpose of this design step is to calculate the maximum factored horizontal stress. It is
specifically noted that load factors are typically applied to unfactored loads, not to an
unfactored stress (as it is in Eq. 7-9) below. The AASHTO (2007) LRFD code, however,
applies the “load” factor to the unfactored “stress” for this particular design calculation. The
factored horizontal stress (σH) at each reinforcement level is based on AASHTO (2007)
Equation 11.10.6.2.1-1:
where:
γ P = maximum load factor for vertical earth pressure (EV), (1.35 per
AASHTO (2007) Table 3.4.1-2);
k r = lateral earth pressure coefficient;
σ V =
pressure due to resultant of gravity forces from soil self weight within
and immediately above the reinforced wall backfill, and any backfill
present; and
∆σ H = horizontal stress at reinforcement level resulting from a concentrated
horizontal surcharge load (see AASHTO (2007) Section 11.10.10.1)).
Research studies have indicated that the maximum tensile force is primarily related to the
type of reinforcement in the MSE mass, which, in turn, is a function of the modulus
extensibility, and density of reinforcement. Based on this research, a relationship between
the type of the reinforcement and the overburden stress has been developed and is shown in
(Figure 7-24).
Figure 7-24 was prepared by back analysis of the lateral stress ratio from available field data
where stresses in the reinforcements have been measured and normalized as a function of an
active earth pressure coefficient. The lines shown on this figure correspond to usual values
representative of the specific reinforcement systems that are known to give satisfactory
20 ft
K
k r
= K a
K a
Figure 7-24. Variation of the Coefficient of Lateral Stress Ratio (K/K a) with Depth in a
Mechanically Stabilized Earth Wall (after AASHTO, 2007).
results, assuming that the vertical stress is equal to the weight of the overburden (gH). This
provides a simplified evaluation method for all cohesionless reinforced fill walls. Future data
may lead to modifications in Figure 7-24, including relationships for newly developed
reinforcement types, effect of full-height panels, etc.
For a vertical wall face (i.e., batters less than 8 degrees from vertical), the active earth
pressure coefficient ( K a) is determined using Equation 7-1. For wall face batters equal to or
greater than 8 degrees from the vertical, the following simplified form of Coulomb equation
as presented in AASHTO (2007) Equation C11.10.6.2.1-2 and shown below can be used:
where:
θ = inclination of the back of the facing as measured from the horizontal
starting in front of the wall; and
φ′ = friction angle of retained fill.
The value of K a in the reinforced soil mass is assumed to be independent of all external
loads, even sloping fills. If testing of the site-specific select backfill is not available, the
value of φf used to compute the horizontal stress within the reinforced soil mass should not
o
exceed 34 .
Once the value of K a is known, the lateral earth pressure coefficient (k r) (in Equation 7-9)
that is used to compute sH at each reinforcement level is calculated as:
k r =
K/K a (from Figure 7-24) x K a (from Equation 7-10)
This calculation is shown in Student Exercise 5 and the design example in Section 7.9.
If present, surcharge load should be added into the estimation of σ v. For sloping soil surfaces
above the MSE wall section, the actual surcharge is replaced by a uniform surcharge equal to
half of the height of the slope at the back of the reinforcements (Elias et al., 2001). For cases
where concentrated vertical loads occur, refer to Figures 7-16 and 7-17 for computation ofσ v.
The maximum tension in each reinforcement layer per unit width of wall (Tmax) based on the
reinforcement vertical spacing (Sv) is calculated as:
where σ H is the factored horizontal load calculated in step 10 using Equation 7-9.
Tmax may also be calculated at each level for discrete reinforcements (metal strips, bar mats,
grids, etc.) per a defined unit width of reinforcement as:
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-53 June 2008
σ H . S v
T max − R = (7-11b)
Rc
where,
R c = reinforcement coverage ratio = b/Sh (see Figure 7-25)
(e.g., R c = 1 for full coverage reinforcement);
b = gross width of the reinforcing element;
Sh = center-to-center horizontal spacing between reinforcements
The purpose of this design step is to check the pullout resistance of the reinforcements. The
resistance develops after the stress transfer between the soil and the reinforcement takes
place, which occurs through two mechanisms:
Stresses are transferred between soil and reinforcement by friction and/or passive resistance
depending on reinforcement geometry.
Metal strips
tc
continuous reinforcement = Sh = b
(a)
(b)
Figure 7-25. Definitions of b, Sh, and Sv for (a) metal and (b) geosynthetic reinforcements
(after AASHTO, 2007).
Normal Pressure
Frictional Force
Normal Pressure
(a)
Frictional Resistance
Passive Resistance Pull Out Force
Frictional Resistance
Passive Resistance
(b)
Figure 7-26. Mechanisms of Pullout Resistance. (a) By Friction, (b) By Passive Resistance
(after Christopher et al., 1990 and Lawson, 1992).
The contribution of each transfer mechanism for a particular reinforcement will depend on
the roughness of the surface (skin friction), normal effective stress, grid opening dimensions,
thickness of the transverse members, and elongation characteristics of the reinforcement.
Equally important for interaction development are the soil characteristics, including grain
size and grain size distribution, particle shape, density, water content, cohesion, and stiffness.
The primary function of reinforcements is to restrain soil deformations. In doing so, stresses
are transferred from the soil to the reinforcement. These stresses are carried by the
reinforcement in two ways: in tension or in shear and bending.
The unfactored pullout resistance (Pr ) of the reinforcement per unit width of reinforcement is
estimated as:
*
Pr = F α σv (7-12)
In this design step, the reinforcement pullout resistance is evaluated at each reinforcement
level of the MSE wall. The required total length for reinforcement to generate appropriate
pullout resistance for each level is calculated and then compared against the total
reinforcement length initially estimated in design step 3 (Section 7.8.1.2). The initially
estimated total reinforcement length may have to be adjusted based on the required length
calculated in this step.
The total length of reinforcement (L) required for internal stability is determined as:
L = Le + La (7-13)
where:
Estimating Le
The length of reinforcement in the resisting zone (Le) is determined using the following
equation (see AASHTO (2007) Equation 11.10.6.3.2-1):
T max
Le ≥ *
(7-14)
ϕ F α σ v C Rc
where:
The correction factor (α) depends primarily upon the strain softening of the compacted
granular backfill material, the extensibility, and the length of the reinforcement. Typical
values of α based on reinforcement type are presented in Table 7-7. For inextensible
reinforcement, α is approximately 1, but it can be substantially smaller than 1 for extensible
reinforcements. The α factor can be obtained from pullout tests on reinforcements with
different lengths or derived using analytical or numerical load transfer models which have
been "calibrated" through numerical test simulations. In the absence of test data, α = 0.8 for
geogrids and α = 0.6 for geotextiles (extensible sheets) is recommended (Elias et al., 2001).
Reinforcement type α
All Steel Reinforcements 1.0
Geogrids 0.8
Geotextiles 0.6
The pullout friction factor can be obtained most accurately from laboratory or field pullout
tests performed with the specific material to be used on the project (i.e., select backfill and
reinforcement). Alternatively, F* can be derived from empirical or theoretical relationships
developed for each soil-reinforcement interaction mechanism and provided by the
reinforcement supplier. For any reinforcement, F* can be estimated using the general
equation:
where:
Equation 7-15 represents systems that have both the frictional and passive resistance
components of the pullout resistance. In certain systems, however, one component is much
smaller than the other and can be neglected for practical purposes.
F* = tan ρ = 1.2 + log Cu at the top of the structure = 2.0 maximum (7-16)
where:
For steel grid reinforcements with transverse spacing (St) > 6 in., F* is a function of a
bearing or embedment factor (Fq), applied over the contributing bearing factor (αβ), as
follows:
where t is the thickness of the transverse bar. St shall be uniform throughout the
length of the reinforcement, rather than having transverse grid members concentrated
only in the resistant zone.
For geosynthetic (i.e., geogrid and geotextile) sheet reinforcement, the pullout resistance is
based on a reduction in the available soil friction with the reduction factor often referred to as
an interaction factor (Ci). In the absence of test data, the F* value for geosynthetic
reinforcement should conservatively be estimated as:
When used in the above relationships, f is the peak friction angle of the soil which, for MSE
walls using select granular backfill, is taken as 34 degrees unless project specific test data
substantiates higher values.
The relationship between F* and depth below the top of wall for different reinforcement
types is summarized in Figure 7-27.
Estimating La
The La is obtained from Figure 7-23 for simple structures not supporting concentrated
external loads such as bridge abutments. Based on this figure, the following relationships
can be obtained for La:
• For MSE walls with extensible reinforcement, vertical face, and horizontal backfill:
*
Figure 7-27. Typical Values for F (after AASHTO, 2007).
For ease of construction, based on the maximum total length required, a final uniform
reinforcement length is commonly chosen. However, if internal stability controls the length,
it could be varied from the base, increasing with the height of the wall to the maximum
length requirement based on a combination of internal and maximum external stability
requirements. See Chapter 5 of Elias et al. (2001) for additional guidance.
In AASHTO (2007) Equation 11.10.6.3.2-1, the value for Tmax is based on calculated
horizontal loads with a load factor of 1.35 for the vertical earth pressure (EV). It should be
noted that increases in horizontal loads resulting from surcharges, i.e. ∆σH, are also factored
by the load factor of 1.35 (see Equation 7-9). Therefore, with a pullout resistance factor of
0.9 (see AASHTO (2007) Table 11.5.6-1) for static loading, the equivalent ASD factor of
safety would be 1.35/0.9 = 1.5. The ASD factor of safety used in AASHTO (2002) is 1.5.
All other parameters in AASHTO (2007) Equation 11.10.6.3.2-1 are formulated exactly as
for ASD. Therefore, for this specific case (e.g., no live load surcharges), pullout design
evaluations in LRFD are equivalent to ASD.
For checking pullout resistance, the full length of the reinforcements is considered effective
in resisting pullout due to the impact loading. The upper layers of soil reinforcement should
have sufficient pullout resistance to resist a horizontal load of γCTPH = 10 kips distributed
over a 20 ft base slab length. The rationale for assuming a greater length for pullout (as
compared to 2 ft for tensile resistance; discussed in subsequent sections) is because the entire
base slab must move laterally to initiate a pullout failure due to the relatively large
deformations required.
In this design step, the maximum factored tensile stress in each reinforcement layer (Tmax,
which is calculated in design step 11) is compared to the nominal long-term reinforcement
design strength (see AASHTO (2007) Equation 11.10.6.4.1-1) as presented in Equation 7-24
below.
where:
Table 7-8. Resistance Factors for Tensile Resistance (after AASHTO, 2007).
Note: 1Applies to grid reinforcements connected to a rigid facing element, e.g., a concrete
panel or block.
The nominal long-term reinforcement design strength (Tal) for LRFD is computed for
inextensible and extensible reinforcements as presented below.
Ac F y
T al = (7-25)
b
where:
The lower resistance factor of 0.65 for grid reinforcement (as compared to a resistance factor
of 0.75 for strip reinforcement) accounts for the greater potential for local overstress due to
load nonuniformities for steel grids than for steel strips or bars.
where:
tc
b
When estimating ts, it may be assumed that equal loss occurs from the top and bottom of the
strip.
where:
N b = No. of bars per unit width b; and
D* = Bar diameter after corrosion loss (Figure 7-29).
When estimating D*, it may be assumed that corrosion losses occur uniformly over the
area of the bar.
D*
b
Corrosion Rates
The corrosion rates presented below are suitable for conservative design. These rates
assume a mildly corrosive backfill material having the controlled electrochemical
property limits that are discussed under electrochemical properties for reinforced fills.
Based on these rates, complete corrosion of galvanization with the minimum required
thickness of 3.4 mil. (AASHTO M 111) is estimated to occur during the first 16 years and a
carbon steel thickness or diameter loss of 0.055 in. to 0.08 in. would be anticipated over the
remaining years of a 75 to 100 year design life, respectively. The designer of an MSE
structure should also consider the potential for changes in the reinforced backfill environment
during the structure's service life. In certain parts of the United States, it can be expected that
deicing salts might cause such an environment change. For this problem, the depth of
chloride infiltration and concentration are of concern.
For permanent structures directly supporting roadways exposed to deicing salts , limited
data indicate that the upper 8 ft of the reinforced backfill (as measured from the roadway
surface) are affected by higher corrosion rates not presently defined. Under these conditions,
it is recommended that a 30 mil (minimum) geomembrane be placed below the road base and
tied into a drainage system to mitigate the penetration of the deicing salts in lieu of higher
corrosion rates.
T ult
T al = (7-28)
RF
where:
where:
According to AASHTO (2007) Section 11.10.6.4.2b, values for RFID, RFCR , and RFD shall be
determined from product specific test results.
RF ID can range from 1.05 to 3.0, depending on backfill gradation and product mass per unit
weight. Even with product specific test results, the minimum reduction factor shall be 1.1 to
account for testing uncertainties. The placement and compaction of the backfill material
against the geosynthetic reinforcement may reduce its tensile strength. The level of damage
for each geosynthetic reinforcement is variable and is a function of the weight and type of the
construction equipment and the type of geosynthetic material. The installation damage is
also influenced by the lift thickness and type of soil present on either side of the
reinforcement. Where granular and angular soils are used for backfill, the damage is more
severe than where softer, finer, soils are used. For a more detailed explanation on the RF ID
factor, see FHWA-NHI-00-044 “Corrosion/Degradation of Soil Reinforcements for
Mechanically Stabilized Earth Walls and Reinforced Soil Slopes,” (Elias, 2000).
To account for installation damage losses of strength where full-scale product-specific testing
is not available, Table 7-9 may be used with consideration of the project specified backfill
characteristics. In absence of project specific data the largest indicated reduction factor for
each geosynthetic type should be used.
RF CR is obtained from long-term laboratory creep testing as detailed in Elias et al. (2001).
This reduction factor is required to limit the load in the reinforcement to a level known as the
creep limit, that will preclude creep rupture over the life of the structure. Creep in itself does
not degrade the strength of the polymer. Creep testing is essentially a constant load test on
multiple product samples, loaded to various percentages of the ultimate product load, for
periods of up to 10,000 hours. The creep reduction factor is the ratio of the ultimate load to
the extrapolated maximum sustainable load (i.e., creep limit) within the design life of the
structure (e.g., several years for temporary structures, 75 to 100 years for permanent
structures). Typical reduction factors as a function of polymer type are indicated in Table 7-
10.
Use of resistance factors for tensile resistance provided in Table 7-8 for steel strips, steel
grid, and geosynthetics will result in equivalent designs to those based on ASD for
considerations of tensile rupture. For a load factor, EV=1.35, with a resistance factor of 0.75
for steel strips, 0.65 for steel grid, and 0.9 for geosynthetics, the equivalent ASD factor of
safety would be 1.8 (=1.35/0.75) for steel strips, 2.08 (=1.35/0.65) for steel grids, and 1.5
(=1.35/0.9) for geosynthetics, respectively. Taking the inverse of the equivalent ASD factor
of safety values for steel strips and steel grids results in 0.55 and 0.48, the allowable stress
used for ASD design. The factor of safety of 1.5 for geosynthetics is the same as that used
for ASD.
As for CIP walls, effects of traffic barrier loading are considered at the Extreme Event II
limit state for MSE walls. The upper layers of reinforcement (typically upper two rows) are
checked to verify that they have sufficient tensile resistance to resist a concentrated factored
horizontal load, γCTPH, of 10 kips distributed over a barrier length of 5 ft. The resulting unit
load of 2 kips/ft of wall would be distributed as shown in Figure 3.11.6.3-2a of AASHTO
(2007). If the traffic barrier base slab is cast integrally with a concrete pavement, the
additional load may be neglected. For geosynthetic reinforcements, for this transient load
case, the nominal long-term reinforcement design strength, Tal, does not to be reduced to
account for creep (i.e., RFCR assumed equal to 1.0).
Because traffic barrier loading is transient, when designing for rupture of a geosynthetic
reinforcement, the reinforcement is designed for both static and transient components of the
load (see Section 11.10.10.2 of AASHTO, 2007).
This design step is performed to check the overall stability of the wall. Overall stability is
determined using rotational or wedge analyses, as appropriate, which can be performed using
a classical slope stability analysis method. Computer programs that directly incorporate
reinforcement elements (e.g., ReSSA) are available for these analyses. Generally, the
reinforced soil wall is considered as a rigid body and only failure surfaces completely outside
a reinforced mass (e.g., global failure planes) are considered. For simple structures with
rectangular geometry, relatively uniform reinforcement spacing, and a near vertical face,
compound failure planes (e.g., passing both through the unreinforced and reinforced zones)
will not generally be critical. However, if complex conditions exist such as changes in
reinforced soil types or reinforcement lengths, high surcharge loads, sloping faced
structures, significant slopes at the toe or above the wall, or stacked structures,
compound failures must be considered.
The evaluation of overall stability of earth slopes with or without a foundation unit should be
investigated at the Service 1 Load Combination and an appropriate resistance factor.
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-69 June 2008
Commonly used slope stability programs can be used to conduct this evaluation. In lieu of
better information, the resistance factor (φ) is defined in AASHTO (2007) Section 11.6.2.3
as:
• φ = 0.75; where the geotechnical parameters are well defined, and the
slope does not support or contain a structural element; and
• φ = 0.65; where the geotechnical parameters are based on limited
information, or the slope contains or supports a structural element
The evaluation of overall stability should be performed with reasonable estimates of long-
term water pressures acting on the wall. If the evaluation of overall stability does not
indicate a satisfactory result then the reinforcement length may have to be increased or the
foundation soil may have to be improved. The design must be revised according to these
changes.
It should be noted that wall designs that are performed by MSE wall suppliers typically will
not include the overall stability check.
MSE structures have significant tolerances, both longitudinally along the wall and
perpendicular to its front face. Therefore, poor foundation conditions seldom preclude their
use. However, conventional settlement analyses should be carried out to ensure that
immediate, primary consolidation, and secondary consolidation settlements of the wall are
less than the performance requirements of the project. Vertical wall movements can be
evauluated at the Service I Limit State as described in AASHTO (2007) Section 10.6.2.2.
Additionally, FHWA NHI-06-088 (Samtani and Nowatzki, 2006) describes various
procedures to compute settlements.
During the design, if significant differential settlement is anticipated (more than 1/100 for
precast facings), sufficient joint width and/or slip joints must be provided to preclude facing
distress. Limitations of system differential tolerance may influence the type and design of
the facing panel selected.
Square panels generally adapt to larger longitudinal differential settlements better than long
rectangular panels of the same surface area. Guidance on minimum joint width and limiting
differential settlements that can be tolerated is presented in Table 7-12.
Table 7-12. Relationship between Joint Width and Limiting Differential Settlements for
MSE Precast Panels (after Elias et al., 2001).
Note: This table is applicable for panel size less than 30 square feet.
MSE walls constructed with full-height precast concrete panels should be limited to
differential settlements of 1/500. Walls with drycast facing (MBW) should be limited to
settlements of 1/200. For walls with welded wire facings, the limiting differential settlement
should be 1/50.
Where significant differential settlement perpendicular to the wall face is anticipated, the
reinforcement connection may be overstressed. Where the back of the reinforced soil zone
will settle more than the face, the reinforcement could be placed on a sloping fill surface,
which is higher at the back end of the reinforcement to compensate for the greater vertical
settlement. This may be the case where a steep surcharge slope is constructed. This latter
construction technique, however, requires that surface drainage be carefully controlled after
each day's construction. Alternatively, where significant differential settlements are
anticipated, ground improvement techniques (see NHI course 132034 and its reference
manual FHWA NHI-04-001 (Elias et al., 2004) may be warranted to limit the settlements.
Although uniform settlement is of little consequence to the stability of the MSE structure, the
total settlement may influence the serviceability of the wall, such as in the case of a bridge
supported by a MSE abutment. The total settlement is particularly important when a MSE
wall interacts with an adjacent structure that has different load-deformation characteristics,
e.g., when an abutment is supported on piles and the approaches utilize MSE walls. In such
cases, downdrag forces on the abutment piles due to settlement of the adjacent MSE structure
need to be evaluated.
The evaluation of lateral wall movements in LRFD is the same as in ASD as the
deformations are evaluated at the Service I limit state.
In general, lateral deformations in the reinforced backfill of an MSE wall usually occur
during construction. Post construction movements, however, may take place due to post
construction surcharge loads or long-term settlement of the foundation soils.
The rough estimate of probable lateral displacements of simple MSE walls that may occur
during construction can be estimated based on empirical correlations (Elias et al., 2001). For
critical structures requiring precise tolerances, such as bridge abutments, more accurate
calculations using the finite element method may be warranted.
The discussions on subsurface and surface drainage of CIP walls (Chapter 5) are applicable
to MSE walls. Additional considerations for MSE walls include location of drain(s) and
potential infiltration of deicing salt runoff.
A drain at the base of the wall immediately behind the wall facing, as shown in Figure 7-30,
is normally used with an MSE wall. This drain primarily serves to collect surface water that
has infiltrated immediately behind the facing and transported to an outlet. Outlet may be via
weep holes, as shown in Figure 7-30, or may be piped to a downslope outlet or to a storm
sewer.
This drain may also serve to drain the wall fill if it is relatively free-draining and the wall is
used in a fill situation. A drain behind the wall backfill, as illustrated in Figure 7-31, should
be used when the zones of soils (in-situ or retained backfill to wall) are not free-draining
relative to one another. A drain is recommended to collect and divert groundwater from the
reinforced fill for side hill construction, where in-situ soils are excavated to accommodate the
reinforced fill volume. Additionally, a drain at the backcut or at the wall fill and retained
backfill interface (for fill situations) is recommended, unless soil permeabilities, filtration,
and water flow are analyzed to ensure system is free draining. Soil filtration and
permeability requirements must be met between the two adjacent zones of (different) soils to
prevent impeded flow. Filtration criteria are summarized in Section 2.5.8.2.A geomembrane
RETAINED
BACKFILL
REINFORCED
BACKFILL
WEEP
HOLE
COLLECTION
& DRAIN PIPE
RETAINED
BACKFILL
REINFORCED
BACKFILL
(OR REINFORCED WALL FILL)
CHIMNEY
DRAIN
BENCHED
BACKCUT
WEEP
HOLE
COLLECTION
& DRAIN PIPE
COLLECTION PIPE,
OUTLET TO SLOPE,
FOUNDATION SOIL WEEPHOLE OR STORM
SEWER
Figure 7-31. Drain Behind the Backfill in a Wall, in a Backcut, and Fill Situation.
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-73 June 2008
barrier beneath the pavement structure, sloping to a drain, should be used where significant
de-icing salts are used. The purpose of the barrier is to prevent, or minimize, the infiltration
of water immediately behind the wall facing. A common detail is shown in Figure 7-32.
30 mil (min)
Impervious
6” Perforated Pipe
Membrane
Cover in Geotextile
(HDPE)
(Drain to end of wall)
Wearing
Surface Drainage Layer
Base #57 Aggregagate
Course
> 5%
Front Face
of MSE wall
5 ft 1 ft
Specified
Backfill
Different types of connections are used in MSE walls depending basically on the type of
reinforcement used and the wall facing details. The connections shall be designed to resist
stresses resulting from the factored tensile load applied to the soil reinforcement connection
at the wall face as well as from differential movements between the reinforced backfill and
the wall facing elements (see Section 11.10.6.4.4 of AASHTO (2007) for a more detailed
Facing elements are designed to resist the horizontal forces developed internally within the
wall. Reinforcement is provided to resist the average loading conditions at each depth in
accordance with structural design requirements in Section 5, 6 and 8 of AASHTO (2007) for
concrete, steel and timber facings, respectively. The embedment of the reinforcement to
panel connector must be developed by test, to ensure that it can resist Tmax.
As a minimum, temperature and shrinkage steel must be provided for segmental precast
facing. Epoxy protection of panel reinforcement where salt spray is anticipated is
recommended.
Welded wire or similar facing panels shall be designed in a manner which prevents the
occurrence of excessive bulging as backfill behind the facing elements compresses due to
compaction stresses, self weight of the backfill or lack of section modulus. Bulging at the
face between soil reinforcement elements in both the horizontal and vertical direction should
be limited to 1 to 2 inches as measured from the theoretical wall line. This may be
accomplished by requiring the placement of a nominal 2 ft wide zone of rockfill or cobbles
directly behind the facing, decreasing the spacing between reinforcements – vertically and
horizontally, increasing the section modulus of the facing material and by providing
sufficient overlap between adjacent facing panels. In addition, the reinforcements must not
be restrained and have the ability to slide vertically with respect to the facing material.
Furthermore, the top of the flexible facing panel at the top of the wall shall be attached to a
soil reinforcement layer to provide stability to the top facing panel.
For modular concrete facing blocks sufficient inter-unit shear capacity must be available, and
the maximum spacing between reinforcement layers should be limited to 24 in.. The
maximum facing height above the uppermost reinforcement layer and the maximum depth of
facing below the bottom reinforcement layer should be limited to the width, Wu, of the
modular concrete facing unit used.
For seismic performance categories "C" or higher (AASHTO Division 1A), facing
connections in MBW shall not be fully dependent on frictional resistance between the
backfill reinforcement and facing blocks. Shear resisting devices between the facing blocks
and soil reinforcement such as shear keys, pins, etc. shall be used.
For connections partially or fully dependent on friction between the facing blocks and the
soil reinforcement, the long-term connection strength (Tac), should be reduced to 80 percent
of its static value. Furthermore, for the blocks above the uppermost layer, soil reinforcement
layer must be secured against toppling under all seismic events.
Geosynthetic facing elements should not be left exposed to sunlight (specifically ultraviolet
radiation) for permanent walls. If geosynthetic facing elements must be left exposed
permanently to sunlight, the geosynthetic shall be stabilized to be resistant to ultraviolet
radiation. Furthermore, product specific test data should be provided which can be
extrapolated to the intended design life and which proves that the product will be capable of
performing as intended in an exposed environment. Alternately a protective facing shall be
constructed in addition (e.g., concrete, shotcrete, etc.).
The repetitive nature of the computations required at each level of reinforcement lends itself
to computer-assisted design. The computer program MSEW (ADAMA, 2000) developed
under FHWA sponsorship analyzes and/or designs MSE walls using any type of metallic or
geosynthetic reinforcement in conjunction with any type of facing (precast concrete, MBW,
etc.). Version 1.0 has been designated exclusively for use by U.S. State Highway Agencies
and by U.S. Federal agencies. Version 3.0 is available for purchase through ADAMA
Engineering (www.MSEW.com) and includes LRFD-based computations.
Design a 20 ft high retaining wall shown in Figure 7-33a for a 75 year design life. Total
height of the wall, including embedment, will be 22 ft. The top of the wall will be loaded
with traffic (i.e., live load surcharge).
The wall will use Grade 60 inextensible ribbed steel strip reinforcements (as shown in Figure
7-28) that are 0.15 in. thick and 2 in. wide. The reinforcements have a 3.4 mil thick
galvanized coating.
FHWA NHI-07-071 7 – MSE Walls
Earth Retaining Structures 7-76 June 2008
The wall face will consist of precast concrete panels that are 5 ft x 5 ft. There will be 2 rows
of reinforcements per panel and the horizontal (Sh) and vertical (Sv) spacing between
reinforcements will be 2.5 ft as shown in Figure 7-34.
t
t f
f
2
0 PLSH
2
2
PEH
PEV
(a) (b)
Figure 7-33. (a) Geometry of the Problem and (b) External Forces to be Considered in
Analysis.
Design steps for MSE walls are provided in Table 7-5. In this design example, it is assumed
that the requirements for steps 1 and 2 are completed. Therefore, the solution presented
below starts with design step 3.
5 ft
Reinforcement Strip
2.5 ft
2.5 ft 5 ft
2.5 ft 2.5 ft
As discussed in Section 7.8.1.2, the minimum reinforcement length should be greater of 0.7H
or 6 ft. Therefore, as a preliminary estimate, L is selected to be:
Vertical Loads
The vehicular surcharge load on the wall is calculated using an equivalent height
of soil (heq). AASHTO (2007) provides a table summarizing heq based on the wall
height (Table 7-13).
Table 7-13. Equivalent Height of Soil for Vehicular Loading (after AASHTO,
2007).
5 5
10 3.5
≥20 2
Based on Table 7-13 above, heq for 22 ft high wall is 2 ft. Therefore, the vertical
load due to vehicular loading can be estimated as:
It should be noted that the traffic load surcharge over the reinforced zone is not
considered for checks on sliding, eccentricity, or reinforcement pullout, but is
considered in evaluation of bearing resistance, overall stability, and reinforcement
tensile resistance.
Horizontal Loads
φ f
'
K a = tan 2 45 −
2
o
where: φ ’ f = 30 , therefore K a = 0.33
2 2
PEH = 0.5 (γr )(H ) K a = (0.5)(120 pcf)(22 ft) (0.33)
The horizontal load due to surcharge is computed based on the uniform increase
in horizontal earth pressure due to traffic load surcharge (∆ p) as:
∆ p = (k a)(γr )(heq)
For a 22 ft high wall, the resultant of the live load surcharge horizontal earth
pressure (PLSH), acting on the reinforced soil mass becomes:
PLSH = (∆ p)(H)
Tables 7-14 and 7-15 summarize the unfactored vertical and horizontal loads, respectively.
The moment arms about the toe of the wall for each of these loads are also summarized.
Table 7-14. Summary of Unfactored Vertical Loads and Moment Arms for Design Example
Table 7-15. Summary of Unfactored Horizontal Loads and Moment Arms for Design
Example
The load combinations and load factors used in this example are summarized in Table 7-16.
Factored vertical and horizontal loads can be determined based on multiplying unfactored
loads (summarized in Tables 7-14 and 7-15) with load factors in Table 7-16. The factored
loads are provided in Tables 7-17 and 7-18.
VTOT = Moment
PEV PLSV MEV MVTOT
GROUP PEV + PLSV Arm About
(kips/ft) (kips/ft) (kips-ft/ft) (kips-ft/ft)
(kips/ft) Toe (ft)
Unfactored 42.24 3.84 46.08 8.0 337.92 368.64
Strength I
42.24 6.72 48.96 8.0 337.92 391.68
(γEV = 1.00)
Strength I
57.02 6.72 63.74 8.0 456.19 509.92
(γEV = 1.35)
Service I 42.24 3.84 46.08 8.0 337.92 368.64
Moment
Moment Arm HTOT =
PEH PLSH Arm About MHTOT
GROUP About Toe for PEH + PLSH
(kips/ft) (kips/ft) Toe for PLSH (kips-ft/ft)
PEH (ft) (kips/ft)
(ft)
Unfactored 9.58 7.33 1.74 11.0 11.32 89.39
Strength I
14.37 7.33 3.05 11.0 17.42 138.93
(γEV = 1.00)
Strength I
14.37 7.33 3.05 11.0 17.42 138.93
(γEV = 1.35)
Service I 9.58 7.33 1.74 11.0 11.32 89.39
Eccentricity
PEV MEV MHTOT
GROUP Xo (ft) eB (ft) Check
(kips/ft) (kips-ft/ft) (kips-ft/ft)
(eB < emax)
Strength I 138.93 √
42.24 337.92 4.71 3.29
(γEV = 1.00)
Strength I
57.02 456.19
138.93
5.56 2.44
√
(γEV = 1.35)
Service I 42.24 337.92 89.39 5.88 2.12 √
where:
The location of the resultant must be in the middle half of the base.
For all cases, eB < emax; therefore, the design is adequate with respect to eccentricity.
The passive resistance of the foundation material is neglected when checking the sliding
resistance of MSE walls as discussed in section 7.8.2.4. Therefore, the factored resistance
against failure by sliding (R R ) is computed with Equation 7-5 as:
where:
Therefore:
PEV is obtained from Table 7-18 as the minimum vertical factored load for
the strength limit state (i.e., using γEV = 1.00)
φf = 30o (It is assumed in this example that the friction angle of
reinforced fill is less than the friction angle of the foundation
and the interface friction angle between reinforcement and soil.
See section 7.8.2.4)
Applying the resistance factor φ to Rn, the factored sliding resistance is:
R R must be > HTOT (maximum) (HTOT is obtained from Table 7-19 as the maximum total
horizontal factored load for the strength limit state (i.e.,
17.42 kips/ft))
R R = 24.5 kips/ft >HTOT = 17.42 kips/ft, therefore, sliding resistance is adequate.
q R = φ qn
where:
qn = 0.5γ BN γm
C wγ
To check whether the bearing resistance of the MSE wall is adequate, q R computed above
must be compared against the following criteria:
q R ≥ quniform
where:
V TOT
quniform = and
B − 2e B
qR > quniform (10.2 ksf > 5.48 ksf), therefore bearing resistance is adequate.
The critical failure surface for the inextensible reinforcement is determined by diving the
reinforced zone into active and resistant zones with a bilinear failure surface as shown in
Figure 7-23a. For the top half of the wall, La = 0.3H.
The factored horizontal stress (σH) at each reinforcement level is determined with Equation
7-9 as:
σ H = γ P (σ V k r + ∆σ H )
where:
γP = the maximum load factor for vertical earth pressure (= 1.35);
k r = horizontal pressure coefficient;
σV = unfactored vertical stress at the reinforcement level due to resultant of
gravity forces (i.e., γr Hi) and any surcharge loads (i.e., γr heq);
γr = unit weight of reinforced fill;
Hi = backfill thickness over the reinforcement within layer i; and
heq = equivalent height of soil for vehicular loading.
∆σH = horizontal stress at reinforcement level resulting from a concentrated
surcharge load. For this example, no concentrated surcharge loads are
present.
For this example, the horizontal stress will only be calculated for the top most layer (i.e.,
Layer 1). The reinforcement layout is based on a vertical spacing of 2.5 ft starting 1.25 ft
from the top. Therefore the Layer 1 reinforcement will be overlain by 1.25 ft of backfill.
In step 4, k a is computed as 0.33. For steel reinforcements at 1.25 ft depth, K/K a from Figure
7-24 is approximately 1.67. Therefore, k r = 1.67 x 0.33 = 0.551.
σv = γr Hi + γr heq = 120 pcf x 1.25 ft + 120 pcf x 2 ft = 390 psf
The maximum factored tensile force in the Top Layer (using Equation 7-11a) is computed as:
Tmax = σ HSv
Therefore,
The effective pullout length (Le) should be computed for each reinforcement layer. In this
example, Le is computed for Layer 1 using Equation 7-14 as:
Tmax
Le ≥
φ F*α σ v C R c
where:
For Layer 1, the required length of reinforcement in the resistance zone is calculated as
follows:
725.25 lb/ft
Le = = 23.6 ft
0.9 x 1.72 x 1 x 150 psf x 2 x 0.066
The total length of reinforcement (L) required for the Top Layer for internal stability is,
therefore:
L = La + Le
For Top Layer, La is determined from step 9 as 0.3 H = 0.3 x 22 ft = 6.6 ft
Length of reinforcement estimated in step 3 was 16.0 ft. Therefore, the total length of
reinforcement is unacceptable. An additional soil overburden over the top of the uppermost
reinforcement would improve the pullout resistance of the uppermost reinforcement (and
other reinforcement layers).
The tensile resistance of reinforcement should be checked for each reinforcement layer.
The tensile resistance of reinforcement for Layer 1 is checked by comparing the maximum
factored tensile force (Tmax) computed in step 11 against the factored nominal long-term
reinforcement design strength as presented in Equation 7-24 as:
Tmax ≤ φ R c Tal
where:
φ = resistance factor for tensile rupture = 0.75 (see Table 7-9);
R c = 0.066 as computed in step 12;
Tal = nominal long-term reinforcement design strength.
A c Fy
Tal =
b
where:
where:
The design life of the structure is 75 years. For this example, the soil is assumed to be
nonaggressive and the steel strip is coated with a 3.4 mil thick galvanization.
Therefore:
= t n − t s
t c
= 0.15 in. − 2(0.0277 in.) = 0.095 in.
Ac = bt c
= (2 in.)(0.095 in.) = 0.19 in.2
2
Tal = (0.19 in x 60 ksi) / 2 in = 5.7 kips/in = 68.4 kips/ft = 68,400 lb/ft
Tmax ≤ φ R c Tal
CHAPTER 8
NONGRAVITY CANTILEVERED AND ANCHORED WALLS
8.1 INTRODUCTION
Externally supported structural walls rely primarily on the bending resistance of a vertical
structural element to resist the applied lateral loads. The vertical wall elements may consist
of discrete elements (e.g., soldier piles) spanned by a structural facing, or may be a
continuous structure (e.g., sheet pile wall, tangent pile wall, slurry wall, jet-grouted wall, and
deep mixing method (DMM) wall). The primary types of externally supported walls are
illustrated in Figure 8-1. The wall configurations include nongravity cantilevered walls and
structures with single or multiple levels of support. Wall support may be provided by a
system of struts or rakers on the exposed side of the wall, or anchors installed through the
wall (Figure 8-2).
Externally supported structural walls can be used for both temporary and permanent wall
applications. Typical applications for such walls are listed below:
• roadway cuts;
• roadway fill containment;
• abutments;
• cut-and-cover tunnel walls;
• slide stabilization; and
• waterfront structures.
5 to 10 ft 2 to 3 ft (e)
1.5 to 3 ft
(g)
6 to 10 ft
(h)
(c)
Figure 8-1. Primary Types of Externally Supported Structural Walls: (a) Soldier Pile and
Lagging Wall; (b) Soldier Pile and Cast-In-Place Concrete Lagging Wall; (c) Master Pile
Wall; (d) Sheet Pile Wall; (e) Slurry (Diaphragm) Wall; (f) Secant Pile Wall; (g) Tangent
Pile Wall; and (h) Interlocking H-Pile Wall (after Dismuke, 1991)
The primary advantages of externally supported structural walls (as compared to other types
of walls) include:
• top-down method of construction is used (i.e., wall elements are installed before the
start of excavation) which generally results in reduced ground displacement;
• when used as permanent walls they require;
o reduced quantity of excavation;
o reduced quantity of backfill;
o reduced work area;
• faster construction time;
• can be used to provide a seepage barrier (e.g., for a depressed roadway); and
• can effectively support large vertical loads as well as lateral loads.
Figure 8-2. Wall Support Systems: (a) Cantilever Wall; (b) Earth Berm Support; (c) Raker
System; (d) Deadman Anchor; (e) Cross-lot Braced Wall; and (f) Anchored Wall (after
NAVFAC, 1986).
Some of the limitations of externally supported structural walls (as compared to other types
of walls) include:
8.2.1 General
A sheet pile wall consists of a series of interlocking sheet piles driven side by side into the
ground, thus forming a continuous vertical wall. Sheet pile walls are commonly used for
waterfront structures and for temporary earth support applications, but can also be used as
permanent walls for highway structures. Sheet piling is also used for stabilizing ground
slopes and for cellular cofferdam construction. Figure 8-3 show several applications for
sheet pile walls.
Sheet piles can be timber, reinforced concrete, steel, vinyl, or composite material. Timber
sheet piling is used for short spans, light lateral loads, and for temporary support of shallow
excavations. Concrete sheet piles are precast members, possibly prestressed, usually with a
tongue and groove joint, designed to withstand the permanent service loads and handling
stresses during construction. They are heavy and bulky, and require heavier equipment to
drive and handle. Concrete sheet piles are generally used only for permanent wall
applications. Steel sheet piles are the most commonly used type.
(c)
(a)
(b)
(d)
(e)
Figure 8-3. (a) Sheet Pile Wall for Earth Support Behind a Cast-in-Place Wall; (b)
Cofferdam for Construction of Foundations in Water; (c) Cofferdam for Footing
Construction on Land; (d) Anchored Bulkhead; and (e) Bridge Abutment.
• lightweight;
• easier to drive and extract;
• higher bending resistance; and
• sheet piles reusable several times for temporary walls.
Steel sheeting is fabricated either using hot rolling or a cold formed manufacturing process.
Interlocking Z-shaped or U-shaped sections are typically used for retaining wall applications
since these sections provide a higher bending resistance and corresponding greater moment
of inertia. Cold formed sections are generally lighter (i.e., lower section modulus) than hot-
rolled sections and the connection formed by cold-rolled interlocks is looser than for hot-
rolled interlocks. Flat sheets are generally limited to use in cellular cofferdams. Some
common steel sheet pile sections used for sheet pile walls are shown in Figure 8-4.
Figure 8-4. Steel Sheet Pile Sections Commonly Used for Retaining Walls and Cofferdams.
(a) Z -Section, (b) U-Section, (c) Cold Formed Section.
Vinyl or composite sheet pile may be used for waterfront structures or to replace failing (or
degrading) steel sheet pile walls by installation of vinyl or composite sheet piles in front of
steel sheet piles. These materials are inert and thus may also be used where stay currents
could potentially lead to accelerated corrosion of steel sheet piles. Example vinyl walls are
shown in Figure 8-5.
The two general construction sequences for sheet pile walls include: (1) driving sheet piles
into the ground and then backfilling behind the wall (i.e., “backfilled structure”); and (2)
driving sheet piles into the ground and excavating the soil in front of the wall (i.e.,
“excavated structure”).
The sequence of construction for a backfilled structure is illustrated in Figure 8-6 and
generally proceeds as follows:
Step 1: Excavate the in-situ soil in front and back of the proposed structure, if
necessary.
Step 2: Drive the sheet piles.
Step 3: Backfill behind the wall to the level of the anchor and install the anchor system.
Step 4: Backfill to the top of the wall.
For cantilever type of backfilled sheet pile wall (i.e., without anchors), the construction
sequence is the same except anchors are not installed.
Figure 8-6. Sequence of Construction for a Backfilled Sheet Pile Structure (after Das, 1990).
The sequence of construction for an excavated structure is illustrated in Figure 8-7 and
generally proceeds as follows:
For cantilever type of excavated sheet pile wall (i.e., without the anchors) the construction
sequence is the same except anchors are not installed.
There are three different sheetpile driving methods: (1) pitch and drive; (2) panel driving; and
(3) staggered driving. The pitch and drive method is the simplest way of driving but can be
used only for loose soils or short piles (Figure 8-8). This method involves driving each sheet
pile to full depth before installing the next one. Panel driving is used for dense sands and
stiff cohesive soils or for cases where there are possible obstructions in the ground (Figure 8-
9). Panel driving enables greater control of verticality and alignment. Staggered driving is
Figure 8-8. Sheet Pile Pitch and Drive Method (after TESPA, 2001).
used for difficult soil conditions and is combined with panel driving. The piles are installed
between guide frames and then driven in short steps as piles 1, 3, and 5 first then piles 2 and
4 (Figure 8-10). If the soil is very dense, sheet piles 1, 3, and 5 are reinforced at the toe. In
this case, these sheet piles are always driven first and piles 2 and 4 in the second stage.
Depending on the hammer type sheet piles may be installed in variety of in-situ soils,
however; it should be noted that sheet piles cannot penetrate very hard layers. The most
favorable in-situ soil conditions for vibratory hammer driving include rounded sand and
gravel and soft soils. The least favorable soil conditions are dense, angular soils. Also, dry
soils result in greater penetration resistance than those which are moist, submerged, or fully
saturated. Granular soils have a tendency to compact as a result of the vibrations of the
hammer, which can increase the penetration resistance thus reducing the efficiency of the
installation.
The most favorable in-situ soil conditions for impact hammer driving include soft soils such
as silts and peats, loosely deposited medium and coarse sands and gravels without rock
inclusions. The least favorable soil conditions are dense sands and gravels and hard clays.
As is the case with vibratory hammer driving, it is harder to drive sheet piles in dry soils than
moist or fully saturated soils.
8.2.3 Cost
For walls up to 15 ft, the typical cost range of cantilevered sheet pile walls (i.e., without
anchors) is about $15 to $40/ft2 of exposed wall face with the lower end cost associated with
temporary applications in which sheet piles are rented.
Because of increased productivity, sheet pile walls installed using vibratory hammers may be
less expensive than for walls installed with impact hammers. Vibratory hammers are also
very effective in pulling sheet piles out of the ground.
The wall facing is not included in the cost range given above. Costs for wall facings are
described in Chapter 10.
Inspector responsibilities for sheet pile wall construction are summarized in Table 8-1.
Table 8-1. Inspector Responsibilities for a Typical Sheet Pile Wall Project.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Review in-situ and backfill property test results (i.e., grain size, Atterberg limits, unit
weight, and shear strength)
Discuss anticipated ground conditions and potential problems with Contractor
Confirm that Contractor’s pile installation equipment and its size and type is consistent
with Specifications
Confirm that the layout and dimensions of sheet pile consistent with Plans
Confirm Contractor stockpile area consistent with Plans
Review corrosion protection requirements of metallic units (i.e., epoxy coating, paint)
and confirm consistency with Specifications
EXCAVATION, STEEL SHEETING AND REINFORCING ELEMENTS
Confirm that excavation of slopes and/or structural excavation support is consistent with
the Plans
Confirm that disposal of excavated material is performed according to Specifications
Confirm that during installation sheet pile with ball end driven first
Confirm embedment depth of sheet pile
Confirm the quality of interlock between adjacent sheet piles by visual inspection
Confirm that sheet piles are driven according to the Specifications
Visually inspect the top of sheet piles to asses any possible damage after installation
Report to the Engineer cave-ins, excessive yielding of sheet pile, threatened flooding of
excavation, unanticipated subsurface conditions
Confirm the reinforcing elements used are consistent with Plans and Specifications(1)
Confirm that reinforcement elements are placed and connected to the sheet pile as shown
in Plans(2)
Confirm that reinforcing element is covered with backfill material to heights consistent
with Plans(1)
DRAINAGE SYSTEMS AND BACKFIILL
Confirm backfill materials used are consistent with Specifications
Confirm placement and compaction of backfill material are consistent with Specifications
Confirm alignment and elevation of drainage systems
POST INSTALLATION
Verify pay quantities
8.3.1 General
Soldier pile and lagging wall systems (also known as post and panel walls) are commonly
used for temporary excavation support (Figure 8-11) in dense or stiff soils where sheet pile
walls may not be suitable. They are also used frequently for permanent earth retaining
structures (Figure 8-12).
Soldier pile and lagging walls consist of soldier piles usually set at 5- to 10-ft spacing, and
lagging which spans the distance between the soldier piles. The lagging is used to retain the
soil face from sloughing and transmit the lateral earth pressure to the soldier piles. Included
in this category of walls is the master pile (or king pile) wall system, shown in Figure 8-1(c),
which consists of discrete vertical H-pile sections interlocked and alternating with steel sheet
pile sections.
The most common soldier piles are rolled steel sections, normally H-pile or wide flange
sections. However, soldier piles can be almost any structural member such as pipe or
channel sections, cast-in-place concrete, or precast concrete. Figure 8-13 shows several
types of soldier piles.
For temporary walls, lagging is most commonly wood, but may also consist of light steel
sheeting or precast concrete. Cast-in-place concrete sheeting (or facing) is generally used for
permanent wall applications, but such construction typically requires the use of temporary
sheeting to support the soil face during excavation and concrete placement operations.
Figure 8-11. Soldier Pile and Lagging Wall and Bracing for Temporary Excavation Support.
(a) (b)
Figure 8-12. Permanent Soldier Pile and Lagging Walls for (a) Roadway Embankment, and
(b) Roadway Cut.
(a) (b)
(c) (d)
Figure 8-13. Types of Soldier Piles (a) Wide Flange Section, (b) Pipe Section without
Anchor, (c) Double Channel Section, and (d) Pipe Section with Anchor (after Xanthakos, et
al. 1994).
In some cases, it may be more economical and rapid to attach the lagging boards to the
outside of the steel beams (i.e., contact lagging) using small steel attachment devices. Once
the attachment device is welded to the front of the beam, lagging board placement can be
done rapidly (see Figure 8-13 b and Figure 8-14). Where soils are particularly stiff, this
option may be considered.
Lagging may be omitted in hard clays, soft shales and soils with natural cementation,
provided that the soldier piles are installed at relatively close spacing and with adequate steps
taken to protect against erosion and spalling of soil at the face.
Soldier piles can be either driven or drilled in to the soil. Driven soldier piles can be installed
in dense or stiff soils where sheet pile walls may not be suitable. Drilled in soldier piles can
be installed in any soil type and even into bedrock. For a soldier pile and lagging wall to be
viable, the soil in between soldier piles has to be free standing to allow for lagging
installation. Soft clay and loose, cohesionless sands and silts may not be free standing.
• they are generally free draining and not suitable for applications where it is necessary
to maintain the groundwater level behind the wall;
• steel elements in direct contact with soil are more susceptible to corrosion;
• greater ground displacement in comparison to stiffer wall systems (i.e., slurry walls,
tangent pile walls, etc.), especially if used with relatively soft ground; and
• excavation for placement of the lagging between soldier piles increase risk of ground
loss.
The construction procedures presented below follow those described by Goldberg et al.
(1976) for soldier pile and lagging walls which are braced (using struts or rakers). Anchored
soldier pile and lagging walls are discussed in Section 8.8 and 8.10.
The soldier piles are installed by driving, or by concreting them within pre-drilled holes
(Figure 8-15). After installation of the piles, the excavation is performed from the top down.
If braces are used then the excavation is performed to the first support level, placing lagging
as the excavation proceeds. Brackets are then attached to the soldier pile to support the wale
(if used), and the wale is then placed in position and connected to the soldier piles. The brace
is cut slightly short to facilitate placement. This extra space is closed by plates and wedges
when the final connection is made. The above sequence of excavation, and installation of
lagging, walls and braces is continued until the required bottom of excavation elevation is
reached.
8.3.2.2 Preloading
Preloading of supports is conducted for braced soldier pile and lagging walls. Preloading is
usually required for installation of bracing members since it results in more reliable load
determination and load distribution within the structural support system, and it effectively
reduces ground displacements adjacent to the excavation. Preloading is particularly
important when the excavation is located near structures or other facilities which may be
damaged by settlement or lateral ground movement. Cross-lot bracing members are
commonly preloaded when they are installed. Rakers and corner braces are not generally
preloaded due to the more complicated skew connections required, however, if necessary,
these connections can be made allowing for preloading.
Preloading of internal braces is accomplished by loading hydraulic jacks to the desired load
followed by securing the member with steel blocking, steel wedges and welding. One
procedure is to jack to the desired load, and then to drive steel wedges between the member
and the wale until the jack load is essentially zero. A second procedure is to weld the
connection tight while maintaining the jack load and then drop the pressure in the hydraulic
jack, thus transferring the load through the connection to the wale. The second procedure
may result in additional wall movement as the load is transferred, although the magnitude of
movement is generally small.
(a) (b)
Figure 8-15. Soldier Pile and Lagging Wall: (a) Drilling for Pile Installation, and (b)
Excavation between Soldier Piles in Cohesive Soil for Installation of Lagging.
High preloads may cause over stressing of struts because of unforeseen job conditions or
temperature effects. Accordingly, the general practice is to preload bracing members to
about 25 to 50 percent of the bracing loads. This preload removes the slack from the support
system and at the same time reduces the risk of over stressing. Larger preloads, up to as
much as 80 percent of the bracing load, may be desirable to further reduce ground
movements and protect adjacent structures from settlement.
Temporary support bracing, or struts, are generally removed during or after construction of
the permanent structure elements (i.e., invert and/or roof slabs). Also, it may occasionally be
necessary to remove and reinstall temporary bracing (rebracing) to maintain lateral support
while installing the permanent structure elements. Strut removal (and rebracing) may be an
additional source of wall and ground displacement. Factors controlling the amount of
displacement are the wall stiffness, the properties of the retained soil, the span distance
between remaining braces, and the quality and the compaction of backfill between the final
structure and the excavation support wall.
Drilled-in soldier piles require the predrilled holes to be filled with concrete backfill.
General design recommendations for concrete backfill include the use of structural concrete
from the bottom of the hole to the excavation base and lean-mix concrete for the remainder
of the hole. The design concept is to provide maximum strength and load transfer in the
permanently embedded portion of the soldier pile while providing a weak concrete fill in the
upper portion which can easily be removed and shaped to allow lagging installation.
However, contractors often propose to use lean-mix concrete backfill for the full depth of the
hole to avoid the delays associated with providing two types of concrete in relatively small
quantities.
8.3.3 Cost
2
Cost for soldier pile and lagging walls up to 15 ft in height is typically about 15 to 20/ft of
exposed wall face. One of the factors affecting the cost of soldier pile and lagging walls is
the equipment that is used for soldier pile installation. As mentioned previously, soldier piles
can either be driven or drilled in to the soil. Drilling is typically more expensive than driving
the pile; however, wall alignment can be achieved easier with drilling than with driving.
Compared to driving, the use of predrilling can add $10 to $20 per ft of soldier pile.
The inspector responsibilities for a typical soldier pile and lagging wall are summarized in
Table 8-2.
Table 8-2. Inspector Responsibilities for a Typical Soldier Pile and Lagging Wall Project.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Review test results and certifications for materials (e.g., steel soldier piles, wood lagging,
structural concrete, lean-mix concrete)
Discuss anticipated ground conditions and potential problems with Contractor
Check overall condition of Contractor’s pile driving or drilling equipment
Confirm that the layouts and dimensions of the wall consistent with Plans
Confirm that Contractor stockpile and staging area consistent with locations on Plans
Review Contractor’s survey results against Plans
SOLDIER PILE
Review corrosion protection requirements of soldier piles and confirm that Contractor is
following these requirements
Confirm soldier pile driving operations or drilling consistent with Specifications
Inspect driven soldier piles to assess damage at the top of the piles
Inspect the integrity of soldier pile holes before they are filled with concrete backfill
Confirm that loose material is removed from the bottom of the hole (for drilled-in)
Confirm embedment depth of soldier piles consistent with Plans and can be achieved
without damage to soldier pile
Check that soldier pile is properly aligned before concrete placement and remains aligned
during concrete placement
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Earth Retaining Structures 8-19 June 2008
LAGGING
Confirm that lagging is placed at an appropriate time after excavation to ensure no local
soil failure occurs
Report observations of over cutting and/or significant soil sloughing to Engineer
Confirm placement of lagging from top-down in sufficiently small lifts based on
Specifications
Confirm that gap is left between vertically adjacent lagging boards
DRAINAGE SYSTEMS AND BACKFIILL
Confirm backfill materials used are approved by Engineer
Verify alignment and elevation of drainage systems
Confirm that delivery, storage, and handling of the prefabricated drainage composite (i.e.,
geocomposite) is performed consistent with Plans and Specifications.
Confirm that geocomposite is not damaged in any way, while it is being installed and is
not exposed to excessive dust that could potentially clog the system
Confirm that geocomposite strips are placed and secured tightly against the lagging with
the fabric facing the lagging
Confirm placement of drainage aggregate in front of the lagging in horizontal lifts
Confirm that construction of drainage aggregate closely follow the construction of
precast facing elements
Confirm that perforated collector pipe is placed within the permeable material to the flow
line elevations and at the location shown on Plans
POST INSTALLATION
Verify pay quantities
8.4.1 General
A slurry wall (or diaphragm wall) is a structural, cast-in-place concrete wall constructed by
tremie placement of concrete in a pre-excavated, slurry-filled trench, as shown in Figure 8-
16. The wall is constructed in a series of panels which interlock to form a stiff continuous
structure. Commonly, trenches 2 to 3 ft wide are excavated in lengths of 10 to 20 ft.
Slurry walls are used at sites where it is necessary to restrict ground displacements adjacent
to the excavation. This is a particular concern when the excavation is in close proximity to a
building or other structure which is founded above the bottom of excavation level. As a
relatively rigid excavation support system, a slurry wall typically results in considerably
smaller ground displacements than a sheet pile or soldier pile and lagging support system.
Figure 8-16. Typical Construction Sequence for a Slurry Wall: (a) Excavation; (b) Insertion
of Steel Tubing (End Stops); (c) Placement of Reinforcement Cage; and (d) Concrete
Placement (Xanthakos, 1994).
Slurry walls also provide a relatively water tight excavation support wall. A watertight
excavation may be required when: (1) groundwater lowering outside the excavation limits
may lead to potentially damaging settlement of nearby structures or other facilities; (2) it is
not practical to dewater a site (e.g., adjacent to an open body of water); and (3) seepage
gradients initiated by dewatering operations may risk migration of existing groundwater
contamination plumes. With penetration into an underlying low permeability stratum or with
sufficient penetration below the bottom of the excavation, a slurry wall provides an effective
seepage barrier that can preserve groundwater conditions outside the excavation. It is noted,
however, that other wall types such as DMM walls can provide a seepage barrier at a lower
cost.
• boulders, cobbles, and other obstructions are removed as part of the trenching
operation;
• can be used solely for temporary support of excavations, or serve both as a temporary
excavation support and as the permanent structural wall;
• eliminates the need for a costly cast-in-place concrete interior wall;
• allows a reduction in the width of the excavation; constructed as top-down
construction which may be advantageous for projects that require a minimum
duration for surface disturbance (i.e., construction of a depressed underpass at a busy
intersection); and
• minimal vibrations during construction.
Although previously described as a general sequence of construction for a wall system, the
term “top-down construction” may also be used to describe a method of constructing
excavations (usually in urban environments) that allow the structure (e.g., tunnel) to be built
within the excavation as the excavation proceeds rather than starting construction after the
bottom elevation of the excavation is reached. Oftentimes, a slurry wall is used for this
application (although other diaphragm wall types can be used). The general sequence for
top-down construction includes:
2. Soil is excavated to just below the elevation of the roof slab of the underground
structure. Struts are installed to support the walls.
3. The roof slab is constructed with access openings on the slab to allow work to
proceed downwards.
4. The next slab level is constructed and this process proceeds downwards until the base
slab is completed.
6. After the underground structure is completed, soil backfill is placed to the top strut
level and then this strut is removed. Backfilling to the ground surface is then
completed.
The two primary types of slurry walls are the conventional reinforced concrete wall and the
Soldier-Pile-Tremie-Concrete (SPTC) wall. Other wall types include the Precast-Concrete-
Panel wall and the Post-Tensioned Concrete wall. These walls are briefly described below.
A conventional reinforced concrete slurry wall includes steel reinforcement cages that are
placed in the slurry trench before the concrete tremie pour. The reinforcing bars are sized to
resist bending principally in the vertical direction between bracing levels. Supplemental
horizontal bars may be designed to serve as “internal walers” or to distribute forces around
inserts or openings. External wales are then eliminated provided that lateral bracing supports
are provided at panel joints. This method of reinforcement is currently most popular and is
used extensively throughout the U.S., (Figure 8-17). Panel end joints are formed by stop end
pipes, shown in Figure 8-16, or other suitable forming devices.
SPTC walls are becoming increasingly popular, particularly in deep excavations requiring
high bending resistance. These walls are also referred to as “Soldier Pile and Concrete
Lagging Walls” owing to the similarity with soldier pile and lagging walls. SPTC walls
commonly include vertical wide flange sections set in a slurry-stabilized trench. In some
cases, a reinforcing bar cage is placed between the soldier piles to transfer earth and water
loads laterally to the soldier piles. Alternatively, the concrete may be designed to span (arch)
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3 in
t
f
2 t
f
3
6.5 to 26 ft
between the soldier piles which eliminates the need for reinforcing bar cages between soldier
piles. In this case, soldier piles should be spaced at least 4.5 ft or more on center to facilitate
concrete placement. This slurry wall type is relatively watertight, has significant strength in
the vertical direction, and allows for relatively easy connection for temporary cross lot
bracing and wales (Figure 8-18).
A variation of the above wall types is the Precast-Concrete-Panel wall in which precast
concrete wall elements are placed in a slurry-stabilized excavated trench. This method
produces the best quality finished wall but is limited in use by cost, transportation and
handling length limitations, and other specific site constraints. Wall panels are best cast on
site adjacent to the work and installed directly into an oversized trench excavation. This type
of wall requires the use of cement-bentonite slurry which will eventually harden in the void
between the wall and soil. Rubber water stops are usually required between panels since the
cement-bentonite joints are subject to drying and shrinkage cracking (Figure 8-19). The
precast panels are temporarily suspended within the excavation until the cement-bentonite
hardens. Wall installation usually proceeds in a linear fashion with precast panel installation
following closely behind trench excavation. The use of a Precast-Concrete-Panel wall
becomes less practical for deeper excavations and at locations where utility crossings or
obstructions are expected.
t
f
t
2 f
3
6.5 to 16 ft
n
i
6
o
t
3
t
f
t
5 f
.
1 5
.
2
5 to 10 ft
Another wall type used successfully in Europe but which has had limited use in the U.S. is
the Post-Tensioned-Concrete wall (Figure 8-20). For this type of wall, post-tensioning
provides increased bending resistance. However, major disadvantages of this type of wall
are its higher cost and the need for specialized construction techniques.
t
f
2 t
f
3
6.5 to 26 ft
8.4.3.1 Slurry
The slurry used to stabilize the excavated trench consists of bentonite and water. When
mixed with water, the bentonite (which comes as a powder, chips or pellets) forms a colloidal
suspension (or slurry). To date, the use of additives in the bentonite slurry has been limited.
Polymer slurries are generally not used for slurry wall construction since they are not as
effective as mineral slurries for supporting large size excavations in coarse granular soils.
To maintain a fluid slurry until concrete is completed, the slurry must be circulated and
agitated. Desanding devices are typically used to remove a sufficient amount of suspended
soil so that the slurry can be used two or more times prior to disposal. The contractor should
verify that a heavily contaminated slurry suspension, which could impair the free flow of
concrete, has not accumulated in the bottom of the trench.
Tamaro and Poletto (1992) recommend the following specifications for fresh bentonite slurry
(at the beginning of excavation):
Prior to placement of concrete, the bentonite in the excavated trench should meet the
following requirements:
• Sand content not more than 5 percent, measured at about 5 ft above the bottom of the
trench;
• Specific gravity not more than 1.10; and
• Viscosity not more than 50 seconds.
Additional information on material requirements and the use of slurry is provided in O’Neill
and Reese (1999).
8.4.3.2 Concrete
The concrete must be a free-flowing mix capable of displacing the bentonite slurry and
bonding to the reinforcement. Tamaro and Poletto (1992) recommend the following for
concrete:
In addition, Goldberg, et al. (1976) recommend a water/cement ratio less than 0.6, a sand
content of 35 to 40 percent of the total weight of aggregate, and a cement content of at least
25 pcf of the tremie concrete.
Premature stiffening of the cement may negatively affect the tremie operation. Retarders are
sometimes added to the mix to keep the concrete workable during the entire pour. Some of
the retarders, however, may reduce the strength. The retarders most commonly used are
discussed in Xanthakos (1994).
8.4.3.3 Reinforcement
The slurry wall reinforcing can be in the form of a rebar cage, or a combination of a cage and
vertical wide flange sections. The rebar cage can be prefabricated and assembled either in a
shop or at the site.
The minimum bar spacing is generally 6 in. for vertical bars and 12 in. for horizontal bars (6
in. for horizontal spacing with internal wales). Selection of minimum bar spacing should
also consider reduced spacing caused by splices, vertical picking bars used to lift the cage,
and other items (e.g., inclinometer, pipes for non-destructive testing) tied to the cage. There
must be sufficient space between the bars to enable the free flow of tremie concrete and
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permit scouring of the reinforcing bars to remove slurry and provide good bond between
concrete and the reinforcing bars. The rebar cages, as well as inserts (e.g., sleeves for soil or
rock anchors, casing for instrumentation, etc.), should be secured with tie wire.
Spacer devices should be used on the outside of the rebar cage to provide a minimum
concrete cover of 3 in.
8.4.3.4 Equipment
Another type of slurry wall excavation equipment is the “hydromill” which was developed
by French and Italian equipment manufacturers (Figure 8-21b). This excavator is basically a
grinding device consisting of two milling heads rotating in opposite directions about axes
perpendicular to the trench. The rotating heads excavate soil and soft rock from the bottom
of the trench, and the excavated material is lifted by suction to the surface where the soil is
removed from the bentonite by sand separators.
For excavation in rock, heavy drop chisels, chisel drills, or large diameter roller bits can be
used. Pre-drilling can also be used to facilitate advancement of the clamshell through hard
layers.
8.4.3.5 Procedures
Construction of a slurry wall includes five primary elements: placement of guide walls,
trench excavation, placement of reinforcement, concreting, and the formation of joints.
Guide Walls
The construction of a slurry wall usually begins with the installation of guide walls. The
purpose of the guide walls is to: (1) prevent caving of the trench wall in the uppermost part of
the excavation; (2) align the trench; (3) contain the slurry; and (4) support suspended precast
elements in Precast-Concrete-Panel walls, or reinforcing steel in Cast-In-Place walls. Figure
8-22 shows a cross-section of a guide wall.
(a)
(b)
Figure 8-21. Slurry Trench Excavation Equipment: (a) Hydraulically Operated Clamshell
Bucket, and (b) Hydromill.
4 – 5± ft
4 – 5 ± ft
Figure 8-22. Cross-Section of a Guide Wall (a) Compact Cohesive Soil, (b) Loose
Cohesionless Soil (Goldberg, et al., 1976).
The guide walls are usually 6 to 12 in. thick and 3 to 6 ft deep. To provide the necessary
support for suspended rebar cages or pre-cast panels, the guide walls should be cast on a
stable subgrade.
Cohesive soil is used for backfill behind the guide walls. Cohesionless soils may be mixed
with cement to prevent undermining and to increase stability when used as guide wall
backfill.
Trench Excavation
In conventional bucket excavation, the bucket brings the material to the surface, discharges
its load, and then is lowered back into the trench. With direct or reverse circulation
equipment, the material is broken up into smaller particles so that it may be suspended in the
bentonite slurry, which is circulated to the surface, screened and desanded. The cuttings are
brought to the surface by suction and/or air lift through suction pipes, or the excavation tool
itself.
The stability of the trench is maintained by the slurry pressure on the trench wall, and soil
arching. Also, local penetration of the bentonite into pervious soils will provide some
cohesion that helps to prevent spalling.
The slurry level in the trench is maintained at an elevation at least 4 ft higher than that of the
groundwater table. A membrane or a “mudcake” is formed against the walls of the trench by
a combination of hydrostatic pressure, osmotic pressure, and electrolytic properties of the
colloid. This mudcake will maintain the pressure against the trench walls and prevent fluid
losses through pervious materials.
The verticality of the wall is checked as the excavation advances. If the excavation is found
to be out of vertical tolerance, the trench can be backfilled with lean concrete and the
excavation operation repeated. This technique can also be used to fill cavities formed in the
side wall of the trench due to caving.
Reinforcement
Prior to placement of the rebar cage in the slurry filled trench, the trench bottom should be
sounded by a weighted tape, or other means, to verify the depth of the trench and assess the
cleanliness of the trench bottom. Also, the slurry in the trench should be sampled and tested
to assure that it meets specification requirements. If necessary, slurry circulation and trench
bottom cleaning operations should be continued to meet the specified requirements.
The rebar cage and end stops should be placed in the trench as soon as possible after the
trench is cleaned and inspected (Figure 8-23). Figure 8-24 shows a reinforced panel in cast-
in-place slurry wall.
(a) (b)
Figure 8-23. Slurry Wall Reinforcement Cage (a) On Fabrication Bed, Showing Styrofoam
Knock-Out Panel, and (b) During Lifting for Installation into Slurry Filled Trench.
Figure 8-24. Reinforced Panel in Cast-In-Place Slurry Wall (Tamaro and Poletto, 1992).
In the Soldier-Pile-Tremie-Concrete wall, the soldier piles, together with the reinforcing
cage, are set within the excavated trench prior to concreting. An alternative approach is to
set the soldier piles in pre-augered holes and then excavate and place tremie concrete
between consecutive piles.
Concreting
The concrete should be placed as soon as practical after installation of the reinforcement
cage, and concrete placement should proceed continuously until completion of the slurry wall
panel. Concrete placement is performed through one or more tremie pipes lowered to the
bottom of each panel (Figure 8-25). Two or more tremie pipes may be used for long panel
lengths and for SPTC walls. The tremie pipe must remain embedded in fresh concrete a
minimum of 6 ft and a maximum of 15 ft. The tremie concrete displaces the bentonite slurry
progressively as it rises uniformly to the surface. The concrete should be sampled and tested
at the start of placement and at defined intervals during placement, to verify that the
delivered concrete meets the specified requirements.
Figure 8-25. Slurry Filled Trench with Tremie Pipes Just Prior to Concrete Placement.
End Joints
A construction joint is provided between two adjacent panels. This joint should allow
excavation of the new panel without significant disturbance to the previously poured panel.
It should be watertight and capable of transferring shear and compressive stresses. The joint
can be formed using different configurations and details, but generally consists of a steel
tube, steel plate, or steel beam (Xanthakos, 1979).
Unless permanent steel piles are used, the end stops are removed after the initial set of the
concrete. For deep walls, it may be necessary to partially extract the end stops while
concrete is placed in the upper part of the wall panel. The end stops should be removed in a
smooth and continuous manner.
Slurry walls can be supported using either internal bracing or soil or rock anchors. Similar to
soldier pile and lagging walls, the support elements are generally preloaded when they are
installed to reduce ground displacements behind the wall, and to obtain more reliable and
more uniform loading in the support elements.
8.4.4 Cost
2
The cost of a slurry wall is typically between $60 and $100/ft of exposed wall face. The use
of braces or ground anchors would add to the cost of the wall. Typical mobilization costs for
slurry walls are around $50,000.
Slurry walls may be cost competitive compared to other wall systems when at least two of
the following conditions can be met (Godfrey, 1987):
Slurry (diaphragm) wall construction requires relatively detailed construction inspection due
to the use of specialized equipment and materials. These walls are usually constructed by
specialty contractors.
The construction of a wall panel for a slurry (diaphragm) wall is performed in a narrow
trench. For this reason, construction tolerances related to panel width, depth of wall, and
alignment of the wall are critical. Proper construction of the guidewalls is essential to ensure
that accurate alignment is maintained. Guide walls should be cast against compact subgrade.
On-site quality control of the slurry and concrete is also necessary. The inspection of slurry
should include: (1) documentation of bentonite source and quality; (2) records indicating age
of slurry (i.e., time for bentonite hydration); and (3) results of on-site tests for slurry
viscosity, specific gravity, pH, and sand content. During placement of concrete, plots of
concrete volume placed versus the rise of the concrete within the excavated trench should be
recorded. This information can be used to evaluate whether a cave-in has occurred.
After the wall has been exposed due to excavation, the wall should be checked to verify that
excessive seepage is not occurring through vertical panel joints or through any openings in
the wall face. Inspection responsibilities for slurry walls are summarized in Table 8-3.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor schedule
Discuss anticipated ground conditions and potential problems with Contractor
Check overall condition of Contractor equipment
Verify that the layouts and dimensions of the wall consistent with Plans
Review Contractor stockpile area
GUIDE WALL
Verify that no caving occurs in the uppermost part of the trench excavation
Confirm alignment of the guide wall trench
Confirm consistency of Contractor’s guide wall details, width, and height with Plans
Observe placement of concrete to form the Guide Wall
Confirm that inside face of the guide wall does not have any ridges or abrupt changes and
the guide wall face and top does not vary horizontally or vertically from a straight line or
specified profile in the Plans
Confirm that the distance between inside faces of the guide wall is within the width of
slurry wall plus the distance specified in Specifications
Confirm consistency of placement and compaction of backfill soil behind the guide wall
with Specifications
Confirm that guide wall is effectively containing the slurry without losses
Confirm that guide walls are removed at the end of construction
TRENCH EXCAVATION
Confirm that no cavities exist in the side of the trench
Inspect the bottom of the trench immediately after excavating to the final depth and
confirm the conditions against the Specifications
Confirm circulation, screening, and desanding of trench material
Inspect bottom elevation of the trench immediately after each cleaning and desanding
Confirm that each excavated panel is filled and maintained at all times with stable
suspension of slurry
Test slurry in the bottom and top of the trench for density, viscosity, pH, and sand content
with the frequency specified in Specifications. Report test results to the Engineer
Check the depth and verticality of the wall to determine compliance with Plans
Perform fluid loss measurements in the trench at the beginning or end of every shift as
directed by the Engineer. Report measurement results to the Engineer
REINFORCEMENT
Confirm that bottom of trench excavation has been reached prior to reinforcement cage
placement
Confirm the condition of reinforcement cage prior to installation
Confirm installation of casings and sleeves as indicated on the Plans
Confirm construction of joints between two adjacent reinforcement panels are consistent
with Specifications
CONCRETING
Inspect the bottom elevation of trench immediately before placement of concrete
Test concrete in the trench to assure it meets specification requirements
Confirm that concrete is placed in slurry excavations within specified time frame after
placement of reinforcing and proceeds uninterrupted until completion
Confirm the placement of concrete occurs right after installation of reinforcement cage
Confirm that tremie pipes remain embedded in fresh concrete during concreting
Confirm appropriate handling of slurry as concrete is placed in as specified in
Specifications
POST INSTALLATION
Verify pay quantities
8.5.1 General
A tangent or secant pile wall consists of a line of drilled shafts (also referred to as bored
piles) (Figure 8-26). If the bored piles are contiguous, or tangent, to each other, the wall is
called a “tangent pile” wall. In an alternate case, referred to as a “secant pile” wall, the pile
elements overlap so as to form an interlocking wall. Another variation of this wall type is
called an “intermittent wall” in which the piles are installed at a spacing exceeding the pile
diameter; this type of wall can be considered only if the ground is stable or secondary
elements, such as shotcrete or a cast-in-place facing, is used to provide a continuous wall.
Various configurations of bored pile walls are shown in Figure 8-27.
(a) (b)
Figure 8-26. Tangent Pile Wall a) With Structural Steel Section as Reinforcement, and b)
Face of Completed Wall.
Tangent pile walls and secant pile walls are stiff continuous walls that are constructed by the
top-down method. Similar to slurry (diaphragm) walls, tangent pile and secant pile walls can
be used when it is necessary to minimize groundwater lowering outside the excavation or to
reduce ground displacements. Also, similar to slurry walls, tangent pile and secant pile walls
can be used for either temporary or permanent ground support.
• they can be constructed using conventional drilled shaft excavation equipment and
procedures; and
(a) (b)
(c) (d)
(e)
Figure 8-27. Various Configurations of Bored Pile Walls: (a) Tangent Pile Wall; (b)
Staggered Tangent Pile Wall; (c) Secant Pile Wall; (d) Intermittent Pile Wall with Grouted
Openings; and (e) Intermittent Pile Wall with Lagging.
• tangent / secant pile walls may be more suitable than slurry walls at work sites with
limited space since less area is needed for slurry containment and treatment, and for
fabrication and handling of rebar cages.
Limitations include:
Bored piles for a tangent or secant pile walls are usually installed using auger type drill rigs.
Use of temporary casing may be necessary when penetrating into unstable soil strata, which
may be susceptible to squeezing or caving. A faster and more economical construction
method, however, involves rotary drilling and the use of bentonite (or polymer) slurry to
keep the drilled-hole stable and remove the excavated material to the surface by reverse
circulation (FHWA, 1988).
Figure 8-28 illustrates the typical construction sequence for tangent pile and secant pile
walls. The piles should be installed in a staggered pattern to avoid disturbing the concrete in
an adjacent pile that has not completely cured.
Figure 8-28. Construction Sequence (a) Tangent Pile and (b) Secant Pile Walls
(after Xanthakos, 1994).
For a tangent pile wall, shown in Figure 8-28a, the direction of pile installation is from the
edges of a section towards its center. This sequence prevents interference between adjacent
piles during concreting, and allows all the piles in the section to be installed along the same
alignment except possibly the center pile which may have to be displaced slightly to fit in the
remaining space and still be tangent with the two adjacent piles.
In secant pile walls (Figure 8-28b), alternate piles (numbered 1, 3, 5, etc.) are drilled and
concreted first with or without reinforcement. Reinforced piles (numbered 2, 4, 6, etc.) are
cut into these piles about one day later after the concrete in the first group has achieved its
initial set but before it becomes too hard. Sometimes, reinforcement is provided in every
pile; however, this is generally practical only when the piles are reinforced with steel
sections. Due to the difficulty in cutting reinforcing bars, it is usually necessary to place
rebar cages only in alternate piles.
Favorable soil conditions for tangent and secant piles include soft clay and granular silty and
sandy soils. Maintaining vertical tolerances for a wall constructed in hard soils is difficult.
The wall facing may consist of reinforced shotcrete, pre-cast concrete panels, or cast-in-place
concrete. A drainage gallery may be provided behind the concrete facing to intercept and
channel any seepage that may penetrate the wall. Grouting is sometimes performed behind
the joints between piles to reduce water seepage.
8.5.3 Cost
Tangent pile walls are typically less expensive than secant pile walls simply because less
shafts are required for a given wall length. The cost of tangent pile walls up to 30 ft in height
is about $25 to $40/ft2 of wall face and the cost of secant pile walls up to 30 ft is about $30 to
$45/ft2 of exposed wall face.
One of the factors affecting the cost of tangent/secant pile walls is the drilling. Equipment
used for drilling should have adequate capacity to excavate a hole through soft and hard soils,
as well as, obstructions and in secant pile walls, through previously installed concrete piles.
When hard soils, or other material encountered cannot be drilled using conventional earth
augers, more costly alternative equipment has to be used.
For very competent hard soils, piles can be installed apart from each other (i.e., intermittent
pile wall). This wall type requires fewer piles for a given length than tangent or secant piles,
resulting in a smaller cost as compared to tangent and secant pile walls. The cost of an
2
intermittent wall (up to 30 ft in height) is about $20 to $35/ft of exposed wall face.
The cost of ground anchors and a permanent wall face are additional costs that should be
included. These costs are all described in Chapter 10.
Construction inspection for tangent pile walls and secant pile walls is similar to that for
drilled shafts. Inspection includes verifying that drilling techniques are consistent with the
soil type and ground-water conditions at the site and that all construction tolerances are
maintained. For tangent pile walls, it is important that vertical tolerances are maintained if a
relatively watertight wall is required. The inspection responsibilities of tangent pile and
secant pile walls are summarized in Table 8-4.
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Earth Retaining Structures 8-40 June 2008
Table 8-4. Inspector Responsibilities for a Typical Tangent/Secant Pile Wall Project
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor schedule
Discuss anticipated ground conditions and potential problems with Contractor
Check overall condition of Contractor’s equipment
Review test results and certificates for materials (e.g., steel reinforcing, concrete)
Confirm consistency of location and positioning of each pile with Plans
PILE EXCAVATION
Observe Contractor’s test pile installation and confirm that drilling technique is
consistent with ground conditions
Confirm that drilling fluid is tested for density, fluid loss, viscosity, shear strength, sand
content, and pH according to Specifications
When penetrating unstable soil strata, confirm that Contractor is using temporary casing
(if required).
Confirm that upon completion of pile excavation that all loose soil and sediment is
removed to expose a firm base
Inspect pile excavation to its full length where practical and confirm no squeezing or
caving exist on the sides
Confirm that all drill holes are protected from surface water
REINFORCING
Confirm that reinforcing is free from rust and mud
Confirm that reinforcement is maintained in its correct position during concreting
For secant pile walls, confirm that overcutting of previously installed piles occurs
approximately one day after installation. Note, this will be site-specific and depends on
time required for concrete to reach minimum strengths and type of overcutting drilling
equipment used.
CONCRETING
Confirm that before placing concrete, no accumulation of drilling fluid or other
deleterious material exist at the base of the drill hole
Confirm that concrete for each pile is from the same source
Confirm that method of concrete pouring (e.g., free fall, tremie pipe, or concrete pumps)
is consistent with Specifications
Confirm that vertical tolerances are maintained as concrete is poured
To check for possible necking or loss of ground, verify the actual volume of concrete
pored for each pile consistent with calculated volume required
If required in the Specifications, observe the pile integrity test on each pile to locate
potential defects, necking, soil inclusions and to verify pile length. Report the results to
Engineer
Confirm that Engineer-rejected piles are replaced by the Contractor
WALL FACING
Confirm that wall facing is consistent with Plans and Specifications
If grouting is required, confirm consistency of grout and grouting operations behind the
joints between piles with Specifications and Plans.
POST INSTALLATION
Verify pay quantities
8.6.1 General
Jet-grouted walls commonly use cement for grout. A variation of these walls is the lime
column wall wherein lime or lime-cement mix is used in a dry or liquid form to stabilize the
soil.
Jet grouting consists of injecting high pressure fluids into the ground through horizontal
nozzles to segregate the soil and mix it with a cementing agent. Segregation of the soil is
achieved by the high energy of the jet fluid(s) which may consist of the cementing agent or
another cutting fluid. Jet grouting is basically an erosion/replacement process which
removes a portion of the soil particles and replaces them with a mixture of soil and grout that
has high strength and low permeability when hardened.
The jet grouted elements, which make up the wall, are typically either overlapping
cylindrical columns or, in some applications, panel elements. Cylindrical column elements
are the most common and are formed by rotation of the high pressure fluid jets. Panel
elements are formed by allowing the jet to remain stationary, thus cutting and mixing planar
jet grouted elements.
Figure 8-29 shows various grout column layouts used in construction of jet-grouted walls.
The column layout is governed by the intended use of the wall as well as stability
considerations. For example, in cases where water tightness is the main concern, as in the
case of cutoff walls, then multiple rows of overlapping columns should be used. Multiple
rows are also required if the wall is to be designed as a gravity structure. Figure 8-30
illustrates jet-grouted wall applications for excavation, underpinning, settlement control, and
water control.
• jet grouting can be used with a wider range of soil types than any other grouting
technique, however, it is not suitable for highly plastic clays (see Figure 8-31).
• since large diameter columns can be created from relatively small boreholes, local
obstructions such as timber piles or large boulders can be bypassed or encapsulated
into jet-grouted soil mass;
• jet grouting can be conducted from any suitable access point, and can be terminated at
any elevation, providing treatment only in the target zones; and
• due to the high pressure used, there is a possibility of ground heave or lateral
movements which may damage adjacent utilities and underground structures;
• spoil handling and removal may be particularly difficult if the jet-grouted soil is
contaminated;
• jet-grouted soil strengths tend to be much more variable than concrete strength as
they are strongly influenced by the silt and clay content of the native soils and it is
difficult to predict the final strength of the jet-grouted soil during the design stage;
furthermore, if groundwater flow velocities are high, the fluid soil-grout mass may
experience local removal of the cement (bleeding) prior to its stiffening, and hence
variability in quality may be observed;
Note: 1 mm = 0.04 in
• it requires a higher level of quality control than for other wall systems; and
The basic procedure for jet grouting is shown in Figure 8-32 and summarized below:
• Drill and stabilize a hole to the required depth in the soil to be treated.
• If separate drilling and grouting equipment are used, withdraw the drilling bit and
rods and insert the jet grouting monitor and special grouting rods to the bottom of the
predrilled hole. In many jet grouting systems and ground conditions, however, the
same equipment is used to drill the hole and then perform the jet grouting. In these
cases, after the hole is drilled to the required depth, a steel ball (check ball) is inserted
into the drill rods to redirect the fluid jets to the horizontal nozzles and allow jet
grouting to begin (Figure 8-33).
• Inject jet grouting fluids while slowly rotating and withdrawing the grout monitor and
rods. The grouting fluids cut the in situ soil and mix it with the grout to form a jet
grouted column. Excess soil-grout spoil is expelled out of the top of the drilled hole
by the circulating fluids.
There are basically three jet grouting systems in general use: the single, double, and triple
fluid systems. A schematic representation of each system is shown in Figure 8-34. The
principal characteristics of each system are described below (Kauschinger and Welsh, 1989
and Bruce, 1994).
• It uses a grout jet to simultaneously erode the soil and mix it with the cement grout.
Figure 8-33. Details of Jet Grouting Monitors (a) Single Fluid System and
(b) Triple Fluid System.
• It involves only partial replacement of the soil and therefore results in the lowest
volume of spoils as compared to other systems.
• It uses a grout jet engulfed in compressed air. The compressed air enhances the
cutting ability of the grout jet.
• The equipment is more complex and susceptible to clogging. The pathway for the air
between the inner rod (carrying the grout) and the outer rod must be kept open, or the
process will revert to a single fluid system.
• A higher degree of soil replacement and a larger column diameter than that of the
single fluid system (almost twice the size) can be created. This enhancement is due to
the following factors:
o The air acts as a buffer between the jet stream and any groundwater present,
thus permitting deeper penetration by the jet;
o The soil cut by the jet is prevented from falling back onto the jet, thus
reducing the energy lost through the turbulent action of the cut soil; and
o The cut soil is more efficiently removed from the region of jetting by the
bubbling action of the compressed air.
• A potential drawback of this system is that the soil-grout mix may have a higher air
content, and therefore may have a lower strength than those of the other systems.
• Fluids are emitted from two levels. An upper water jet engulfed in compressed air is
used to excavate the soil which is then mixed with, or replaced by, a grout jet emitted
from a lower port.
• It permits virtually full replacement of the jetted soil, and provides the largest column
diameter. This also results in the largest amount of spoils/cuttings.
• In this system, unlike the double fluid system, the grout is not injected with air.
Hence, there is no problem with high air content in the final jet-grouted soil mass.
Figure 8-34. Schematic of Jet Grouting Systems (a) Single Fluid System, (b) Double Fluid
System, and (c) Triple Fluid System.
In general, a jet grouting system conducts incompressible fluids and its success is contingent
on maintaining free and efficient fluid circulation. In particular, the cuttings must flow freely
from the point of injection up to the ground surface. Otherwise, pressures, up to the jetting
pressures may build up in the soil. These pressures could hydrofracture the soil and cause
severe lateral soil movement and ground heave (Kauschinger and Welsh, 1989).
A typical jet grouting set up consists of: (1) a drilling rig; (2) an automated grout mixing
plant; and (3) a grout injection plant, which consists of automatic batchers and high-pressure
pumps. In multiple fluid systems, additional pumps and an air compressor are used (Figure
8-35). Figures 8-36 through 8-39 show the jet grouting equipment in operation.
The drill rig automatically regulates rotation and withdrawal rates of a string of special drill
rods and a jet grouting monitor which is mounted at the end of the drill string. The jet
grouting monitor is a special tool through which the jet grouting fluids are passed and
directed out of the nozzles and into the ground. Figure 8-40 shows the triple rods and the
monitor for a triple fluid jet grouting system.
Rotary drilling is most commonly used. In coarse-grained soils, which may include cobbles
and boulders, rotary percussion is more suitable. The mast length of the drilling rig is an
important consideration on construction sites with overhead obstructions.
Controlled jet grouting creates a spoil material during the erosion and mixing process. The
volume of soil-cement spoil can be predicted from the injected volumes. The spoil usually
contains significant cement content and gains strength over time. Within 12 hours, it can
typically be handled as a firm to stiff clay and can be used as a construction material or be
carried away from the site for disposal. If jet grouting is used in contaminated ground,
special handling procedures may be required.
Neat, rapid setting, cement grout is typically used for jet grouting, although chemical grouts
can also be used. Grout viscosity and rigidity should be low to allow maximum penetration.
Portland Cement Types I, II or III are used. Type I is the most economical and is, therefore,
used when possible.
Water/cement ratios of 1:1 to 2:1 are commonly used. Where high strength is required, ratios
as low as 0.6:1 may be used. Potable water is normally used. Although not recommended,
salt water is sometimes allowed, provided no steel reinforcement is used.
Fly ash is sometimes added to the cement grout in ratios of cement:fly ash between 1:1 and
1:10 by weight. Where low permeability is needed, bentonite additives are often used. The
addition of 2 percent of bentonite to the grout mix can reduce shrinkage during curing. No
aggregates are added to the grout mix.
Figure 8-38. Forming a Jet-Grouted Column. Figure 8-39. Jet Grouting Monitor.
A field trial is considered an essential element of any jet grouting project. Its basic steps are
as follows:
• Select a test site with ground conditions similar to those of the constructed project.
• Design a field trial to model actual construction. In general, it is necessary to: (1)
perform the field trial with the same equipment to be used in the actual construction;
and (2) provide adequate instrumentation to study pore pressures, heave and lateral
deformation of the surrounding ground.
• Evaluate the quality of the jet grouted test section. This is usually done by: (1)
excavating and exposing columns to study the wall continuity; (2) drilling inclined
cores to estimate column diameter; (3) testing the strength of the cores obtained along
the centerline and near the column perimeters; and (4) performing field permeability
tests on completed columns or a pumping test on a completed cut-off enclosure.
8.6.3 Cost
The costs of jet grouted walls typically range from $60 to $90/ft2 of exposed wall face.
Additional costs will be incurred if ground anchors are used.
The mobilization/demobilization cost for jet grouted walls is similar for slurry walls, which is
typically around $50,000. The cost of cement has a significant impact on the overall cost of
the jet grouted walls. Typically, cement is 40 to 45 percent of the entire jet grouted wall cost.
Also, jet grouted walls require a specialty contractor with special equipment. This
requirement makes jet grouted walls expensive compared to sheet pile, soldier pile, or
tangent/secant pile walls.
8.6.4.1 General
To ensure the quality of the completed wall, it is critical to exercise strict control and
monitoring during the construction stage. Such control and monitoring will also provide data
to verify the design criteria and to modify, if necessary, the jet grouting parameters.
Depending on the scale of the project, the following controls can be exercised (Bruce, 1994):
In addition to the above controls during construction, the following options may be
considered where applicable (Gallavresi, 1992):
• Penetration tests (such as standard penetration test or cone penetration test) and
pressuremeter tests to evaluate the bearing capacities of intercolumn soils.
An electronic data control system enables the site engineers to continuously monitor the
various operational parameters both in graphical and numerical form and immediately
identify and rectify any malfunctions such as drop in pressure or flow rate, or clogging of the
nozzles. The site engineer can identify any change in the soil condition and can accordingly
modify the jet grouting process. Furthermore, the owner can monitor the execution of the
work, confirming that it has been carried out correctly and within design limits. Finally, such
a system permits the use of the data stored magnetically for preparation of graphical outputs
showing the variation of the measured quantities with depth.
Since there are no standard design procedures for jet-grouted works, quality control testing
during the field trial and production grouting is critical to the success of the project. One of
the key elements of quality control is to have experienced, qualified individuals from both
the contractor and owner on site. In addition, the equipment and procedures should be
suitable for the site and the requirements of the project.
The first step in quality control involves the education of the field personnel in the details of
the project, the jet grouting process to be used, the jet grouting parameters and the design
requirements. All field staff should understand exactly what jet grouting can do, how the
system works, and what data must be recorded. They should also be familiar with the
project’s specifications and approved shop drawings.
The next phase is the actual implementation of the jet grouting work. At this phase, critical
information and observations must be made by the field personnel to ensure that the jet
grouting procedures and parameters are correctly applied for the project. Also, data collected
by the quality control staff can be used to identify potential problems or deficiencies in the
jet-grouted wall, which may require remediation prior to any excavation. Typical items
which should be observed and monitored are usually included in a check list prepared
specifically for the project. Typical responsibilities of the inspector for jet grouted walls are
summarized in Table 8-5.
An example Guide Specification for Jet Grouting is provided in Elias et al. (2006) including
additional information on QA/QC for jet grouting projects.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Discuss anticipated ground conditions and potential problems with Contractor
Review quality assurance/quality control program for the project
Review Contractor’s survey for the location of the jet grout holes and confirm their
consistency against Plans
TEST SECTION
Confirm that location of the test section is consistent with Plans
Confirm consistency of Contractor’s drilling, batching, and jetting technique with
Specifications and report it to the Engineer
Retrieve wet-grab and core samples from the test section and confirm that satisfactory
unconfined compressive strengths is achieved
DRILLING
Confirm that angle and depth of drilling consistent with Plans
Confirm that technique used for drilling consistent with approved method after test
section results
Confirm drilling parameters (i.e., lift, speed, and rotation rate) consistent with what is
approved during test section operations
Review the soil obtained from drilled holes and report to the Engineer for his comparison
against the assumed soil type for design
BATCHING
Confirm the preparation of grout slurry for consistency in material content
Obtain sample from grout slurry and confirm its physical and chemical properties with
Specifications
JETTING
Confirm that volume of spoil created from jetting is consistent with what is being
predicted in Design
Test the water-cement ratio and confirm the results with Specifications
In the case spoil is considered as construction fill, confirm that it is stockpiled and left in
place according to Specifications
If monitoring system is required to be used, confirm that real-time electronic data is
obtained continuously during jet grouting
Monitor cement-grout injection pressures and rates, rotational speeds, penetration and
withdrawal rates, horizontal and vertical alignments during jet grouting
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Write daily reports explaining the production and submit it to the Engineer
Within 60 minutes of the withdrawal of jet grouting equipment, obtain wet grab soil-
cement samples at pre-determined depths according to the Specifications
Ensure that one wet grab soil-cement cylinder from each sampling depth, selected by the
Engineer, is tested to determine 7 and 28 days unconfined compressive strength. The
remaining samples should be tested at 56 days
As directed by the Engineer, obtain core samples to evaluate compressive strength, unit
weight, and composition of the soil-cement. Ensure that coring is not performed until
wet grab samples are tested
Ensure that the Contractor obtains vertical alignment profiles over the length of one soil-
cement element per day as directed by the Engineer. The Contractor shall advise the
Engineer within one hour after measuring the vertical alignment of any non-compliance
with tolerance requirements
POST INSTALLATION
Verify pay quantities
8.7.1 General
The DMM wall is a system of overlapped soil-cement columns formed by mixing the in-situ
soil with cement grout at depth. The overall process is termed “deep mixing method”
(DMM).
DMM differs from jet grouting in two ways. First, the equipment does not use high pressure
grout. Second, the DMM columns are built to defined dimensions, while the jet-grouted
columns are formed, under high pressure, to uncertain dimensions.
DMM columns can be arranged in a variety of patterns as shown in Figure 8-41. Wall
applications include containment/cutoff walls and structural retaining walls, as illustrated in
Figure 8-42.
• the DMM wall can be built in a broad range of soils including soft to very stiff and
low to highly plastic clay and silt, loose to dense sand, gravel and cobble, and soft
rock;
Figure 8-41. Plan View of Typical DMM Wall Layouts: (a) Cut-off Wall, (b) and (c)
Excavation-Support Wall, and (d) Lattice Pattern for Liquefaction Control.
Figure 8-42. Various DMM Wall Applications: (a) as containment/cutoff wall and
(b) as structural retaining wall.
• the process generates a relatively small volume of spoils because most of the in-situ
soil is used as construction material and remains underground;
• a relatively short construction time and high production rate can be anticipated (as
compared to slurry walls, for example) because the method involves in situ materials
and multi-axis augers;
• the wall configuration is well defined, and the continuity between the columns is
maintained; and
• construction does not create significant noise and vibration, and the impact on
adjacent facilities is minimal.
• since the wall relies on use of in-situ soil as a construction material, all obstructions
such as rubble, pieces of concrete, abandoned pipes and boulders must be completely
removed and replaced with suitable soil, otherwise, pre-boring may have to be used to
partially loosen and/or break up these obstructions prior to installation of the wall;
• the equipment and procedures used may not be easily amenable to variation in
column geometry with depth (e.g., the column cannot be wrapped around utilities),
therefore, relocation of utilities may be required;
• until the soil-cement is hardened, the constructed column may constitute a weak spot
that may trigger movement of adjacent structures or utilities, thus making
underpinning or temporary protection works necessary; and
• although the quantity of waste is generally less than for other methods, soil mixing
may produce a spoil volume equivalent to between 30 and 100 percent of the in-situ
soil volume, depending on in-situ soil moisture content thus making disposal of the
waste a significant cost item.
Multiple hollow-stem augers equipped with mixing paddles penetrate the ground to the
required depth and back. During penetration and withdrawal, cement grout is pumped
through the auger stem. The auger flights and mixing paddles mix the soil and the grout in
place to form continuous overlapping soil-cement columns that constitute the wall (Figure 8-
43). If needed, steel reinforcement is inserted in the DMM column (Figure 8-41). Additional
details on deep mixing methods are provided in Elias et al. (2006).
Figures 8-44 and 8-45 show typical DMM equipment. A typical DMM system consists of a
mixing plant and a drilling/mixing unit. The mixing plant consists of a grout mixer, a grout
agitator, automatic batching scales to control grout composition, and a computer for mixing
and grout flow control. The drilling/mixing unit consists of multiple axis augers guided by a
vertical steel lead on a track-mounted base machine as shown in Figure 8-43. Two to five
augers can be used, with typical auger diameters varying from 22 to 42 in. The base
machine, together with the lead, are supported at three points during operation for
maintaining accurate vertical alignment which is critical for eliminating unmixed zones
between columns and maintaining wall continuity.
The typical auger has an auger head, discontinuous auger flights and mixing paddles. The
auger flights are positioned so that they overlap with each other to form overlapped soil-
cement columns. The discontinuous auger flight is designed to provide some vertical
displacement of the soil for mixing, but also to prevent transporting the soil to the surface.
Thus, the auger mixes the grout with the soil at its original depth, uniformly and
continuously.
In recently developed equipment, jetting or spreadable mixing tools are used at the tip of the
auger to enhance the grout penetration and increase the column diameter at specific depths.
The interested reader is referred to Table 3 of Chapter 6 of Elias et al. (2006) for detailed
operational information for installation equipment currently available.
Figure 8-43. DMM Equipment (a) Mixing Shaft for General Use, (b) Mixing Shaft for Soil
with Boulders, and (c) Mixing Shaft for Cohesive Soil (after Taki and Yang, 1991).
DMM walls are installed by constructing a series of sets or elements. Typically, a set
consists of three overlapping columns as shown in Figure 8-46. The stepped installation
procedure, which is commonly used, drills two primary column sets followed by drilling a
secondary column set using two boundary columns of the primary column sets as guide holes
to construct a continuous wall as shown in Figure 8-41. The redrilling in this procedure
increases the uniformity of the soil-grout mix. The redrilling ratio can be adjusted according
to the required level of soil-mixing.
During the drilling process, grout is injected into the soil through the tip of the hollow-stem
auger. A separate positive displacement pump supplies the grout to each of the injecting
augers for accurate control of grout flow. The auger flights penetrate and loosen the soil, and
lift it to the mixing paddles which blend the grout with the soil. As the auger continues to
advance, the soil and the grout are remixed by additional paddles attached to the shaft.
Figure 8-46. DMM Installation Procedure (after Taki and Yang, 1991).
About 60 to 80 percent of the slurry is injected as the augers penetrate downward and the
remainder is injected as they are withdrawn so that the mixing process is repeated on the way
up. If reinforcing elements are to be used, they are inserted into the soil-cement column
immediately after the auger is withdrawn.
1. Drilling Speed: The drilling speed is governed by the properties of the soil to be
treated, and the soil mixing effort required to obtain the design soil-cement properties.
2. Mix Design: The DMM wall usually comprises three basic materials: the soil, the
grout and the reinforcement, if any. The most suitable soil and grout mixes are
similar to those discussed under jet grouting. Portland cement is commonly used. A
small amount of bentonite is sometimes added to increase the workability of the soil-
mixing work. Cement-based additives such as silicate, slag and gypsum are used for
gaining strength in saline or organic soils, or for stabilizing contaminated soils.
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The mix design is governed by the required engineering properties of the DMM wall
such as strength and permeability. The type of the soil essentially determines the
extent of improvement in engineering properties. Laboratory strength and
permeability tests are normally performed to identify the cement proportion that
could provide the required properties.
The final selection of a mix design is influenced by the selection of equipment and
installation procedures used, efficiency and economy. In the field, an automated
batching system measures the water, cement and other additives by weight to produce
a more reliable grout than that produced by a volumetric batch system. The desired
weight of each grout component can be entered in the computer at a control panel,
and changes to the mix design can be made by simply adjusting the component
weights at the control panel.
3. Grout flow rates: The grout flow rate is usually adjusted constantly to accommodate
varying drill speeds in different soil strata, so that the design volume of grout per unit
volume of in situ soil is maintained. The grout flow is electronically controlled.
8.7.3 Cost
Given the large cranes required to support the multiple mixing augers, coupled with the
specially designed on site batcher, the current minimum cost for mobilization/demobilization
for DMM is in the vicinity of $100,000. In addition, the cost per unit volume of mixed soil
may vary depending on the normal project variables, e.g. labor, size of the project, depth and
type of in-situ soil being treated. A typical cost for DMM walls is $40 to $55/ft2 of exposed
wall face.
During construction of the wall, field sampling of the soil-cement is performed regularly and
unconfined compressive strength and total unit weight is performed to confirm the design
parameters. Wet soil-cement samples should be obtained routinely and cured in the
laboratory for testing. After construction of a soil-cement column, core samples should be
obtained from the exposed wall according to a testing schedule to be determined based on the
site conditions observed during excavation. Usually, the core samples are tested after 7, 28
and 56 days to establish the strength increase with time. Based on the results of unconfined
compression testing for several projects as part of the Central Artery Project in Boston,
average strengths from wet soil-cement samples were approximately 50 percent greater than
for core samples from hardened columns. This was attributed to wet soil-cement sampling
methods in that less clay material is retrieved, resulting in a higher percentage of cement
(O’Rourke and McGinn, 2004).
It is recommended that for the finished DMM wall, direct shear tests and/or triaxial
compression tests be conducted for strength assessment, in addition to the unconfined
compression tests. For quality control during construction, however, the unconfined
compression test is adequate, and the results may be used as standard values.
The inspection responsibilities for DMM walls are summarized in Table 8-6.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Discuss anticipated ground conditions and potential problems with Contractor
Review test results of in-situ soils for consistency with design assumptions
Review Contractor’s surface water control methods and confirm its consistency with
Specifications
Review Contractor’s survey results to confirm column locations are consistent with Plans
TEST COLUMN
Confirm that location of the test column is consistent with Plans
Confirm that test column is constructed full scale as specified in Specifications
Review the test results for consistency with Specifications and report to the Engineer
DRILLING
Confirm that location of drilling consistent with Plans
Confirm that angle and depth of drilling consistent with Plans
Confirm that drilling speed consistent with Specifications
Review the soil from drilled holes and report to the Engineer for his comparison against
the assumed soil type for design
If needed, confirm that redrilling is performed according to Specifications
MIXING
Confirm freshness of stabilizers by inspecting the expiration dates
Confirm consistency of jetting and soil mixing parameters (i.e., lift, speed, rotation and
injection rates) with Specifications
Confirm that grout flow rates adjusted when needed so that design volume of grout per
unit volume of in situ soil is maintained
Confirm that during the course of all soil-cement mixing, no water, debris or spoil
material is dumped or otherwise allowed to enter the soil-cement element
Obtain in-situ soil-cement samples in accordance with the locations and frequencies
required in Specifications
Confirm that in-situ strength tests are performed as outlined in Specifications. An
example of in-situ testing program is given in Table 8-7
Confirm that any soil-cement column that exhibits partial or total instability is backfilled
with weak cement grout and remixed full depth
Confirm that Contractor is taking all precautions to keep the site cleared of all debris and
water at completion of soil-cement mixing operations according to Specifications
Prepare a daily report summarizing all field activities and submit it to the Engineer
Ensure that Contractor submits to the Engineer any deviations of the center coordinates
and vertical alignment of soil-mix columns
POST INSTALLATION
Verify pay quantities
8.8.1 General
Ground anchors, sometimes referred to as tiebacks, are structural tension elements that
receive their support in soil or rock. The basic anchor components include: (1) anchorage;
(2) unbonded length; and (3) bond length. These and other components of a ground anchor
are shown schematically in Figure 8-47. The anchorage is the combined system of anchor
head, bearing plate, and trumpet that is capable of transmitting the prestressing force from the
prestressing steel (bar or strand) to the ground surface or the supported structure. The
unbonded length is that portion of the prestressing steel that is free to elongate elastically and
transfer the resisting force from the anchor bond length to the structure. A bondbreaker is a
smooth plastic sleeve that is placed over the tendon in the unbonded length to prevent the
prestressing steel from bonding to the surrounding grout. It enables the prestressing steel in
the unbonded length to elongate without obstruction during testing and stressing and leaves
the prestressing steel unbonded after lock-off. The tendon bond length is that length of the
prestressing steel that is bonded to the grout and is capable of transmitting the applied tensile
load into the ground. The anchor bond length should be located behind the critical failure
surface.
U
n b
o n
d
e d
Trumpet L e
n
g t
h
Anchor Head
Sheath
Bearing Plate
A n
c h
T
e n o r
d o B o
n B n d L
Wall o n e
d L n g t h
e n
g t
h
Unbonded Tendon
Anchor Grout
A n
Bonded Tendon D i a c h o
m e r
t e r
The sheath is a smooth or corrugated pipe or tube that protects the prestressing steel in the
unbonded length from corrosion. Centralizers position the tendon in the drill hole such that
the specified minimum grout cover is achieved around the tendon. For multiple element
tendons, spacers are used to separate the strands or bars of the tendons so that each element is
adequately bonded to the anchor grout. The grout is a Portland cement based mixture that
provides load transfer from the tendon to the ground and provides corrosion protection for
the tendon.
Anchors may be used for either temporary or permanent support applications. The design
and construction of both are similar, except that permanent anchors generally are designed
for lower stresses in the tendon, and are provided with added protection against corrosion.
The method of anchor construction is greatly influenced by the type of ground at the site.
Ground anchors can be used essentially in all cohesionless soil deposits. Good performance
has also been observed for anchors in stiff to hard cohesive soils with N-value greater than 9
(Weatherby, 1982). Soil deposits not generally suitable for the anchor bond length (Cheney,
1988) include:
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• organic soils;
• cohesive soils with an average liquidity index greater than 0.2; and
• cohesive soils with an average liquid limit greater than 50.
In addition to these criteria, caution should be exercised with soils that have a plasticity index
greater than 20 percent as they may exhibit excessive creep.
There are three main ground anchor types that are currently used in U.S. practice: (1) straight
shaft gravity-grouted ground anchors (Type A); (2) straight shaft pressure-grouted ground
anchors (Type B); and (3) post-grouted ground anchors (Type C). Although not commonly
used today in U.S. practice, another type of anchor is the underreamed anchor (Type D).
These ground anchor types are illustrated schematically in Figure 8-48.
Straight shaft gravity-grouted ground anchors (Type A) are typically installed in rock and
very stiff to hard cohesive soil deposits using either rotary drilling or hollow-stem auger
methods. Tremie (gravity displacement) methods are used to grout the anchor in a straight
shaft borehole. The borehole may be cased or uncased depending on the stability of the
borehole. Anchor resistance to pullout of the grouted anchor depends on the shear resistance
that is mobilized at the grout/ground interface.
Straight shaft pressure-grouted ground anchors (Type B) are most suitable for coarse granular
soils and weak fissured rock. This anchor type is also used in fine-grained cohesionless soils.
With this type of anchor, grout is injected into the bond zone under pressures greater than 50
psi. The borehole is typically drilled using a hollow stem auger or using rotary techniques
with drill casings. As the auger or casing is withdrawn, the grout is injected into the hole
under pressure until the entire anchor bond length is grouted. This grouting procedure
increases resistance to pullout relative to tremie grouting methods by: (1) increasing the
normal stress (i.e., confining pressure) on the grout bulb resulting from compaction of the
surrounding material locally around the grout bulb; and (2) increasing the effective diameter
of the grout bulb.
Post-grouted ground anchors (Type C) use delayed multiple grout injections to enlarge the
grout body of straight-shafted gravity grouted ground anchors. Each injection is separated by
one or two days. Postgrouting is accomplished through a sealed grout tube installed with the
tendon. The tube is equipped with check valves in the bond zone. The check valves allow
additional grout to be injected under high pressure into the initial grout which has set. The
high-pressure grout fractures the initial grout and wedges it outward into the soil enlarging
the grout body. Two fundamental types of post-grouted anchors are used. One system uses a
packer to isolate each valve. The other system pumps the grout down the post-grout tube
without controlling which valves are opened.
Figure 8-48. Main Types of Grouted Ground Anchors (after Littlejohn, 1990).
Underreamed anchors (Type D) consist of tremie-grouted boreholes that include a series of
enlargement bells or underreams. This type of anchor may be used in firm to hard cohesive
deposits. In addition to resistance through side shear, as is the principal load transfer
mechanism for other anchors, resistance may also be mobilized through end bearing. Care
must be taken to form and clean the underreams.
8.8.2.1 Materials
Cement Grout
The cement grout consists of sand, cement, and water. Under normal conditions, most
specialty contractors prefer not to use chemical additives in the grout (Munfakh, et al., 1987).
Portland cement with low sulfate content is normally used. The grout mix should attain a
minimum cube strength (AASHTO T 106) of 3,500 psi at 7 days (Cheney, 1988). The
water/cement ratio of tendon bonding grouts is usually in the range of 0.35 to 0.60.
Both bar and strand tendons are commonly used for soil and rock anchors for highway
applications in the U.S. Material specifications for bar and strand tendons are codified in
American Society for Testing and Materials (ASTM) A722 and ASTM A416, respectively.
Indented strand is codified in ASTM A886. Bar tendons are commonly available in 1 in.,
1.25 in., 1.375 in., 1.75 in., and 2.5 in. diameters in uncoupled lengths up to approximately
60 ft. For lengths greater than 60 ft and where space constraints limit bar tendon lengths,
couplers may be used to extend the tendon length. As compared to strand tendons, bars are
easier to stress and their load can be adjusted after lock-off.
Strand tendons comprise multiple seven-wire strands. The common strand in U.S. practice is
0.6 in. in diameter. Anchors using multiple strands have no practical load or anchor length
limitations. Tendon steels have sufficiently low relaxation properties to minimize long-term
anchor load losses. Couplers are available for individual seven-wire strands but are rarely
used since strand tendons can be manufactured in any length. Strand couplers are not
recommended for routine anchor projects as the diameter of the coupler is much larger than
the strand diameter, but strand couplers may be used to repair damaged tendons. Where
couplers are used, corrosion protection of the tendon at the location of the coupler must be
verified.
Spacer/centralizer units are placed at regular intervals (e.g., typically 10 ft) along the anchor
bond zone and within 3 ft of either end of the anchor tendon. For strand tendons, spacers
usually provide a minimum interstrand spacing of 0.25 to 0.50 in. and a minimum outer grout
cover of 0.5 in. Both spacers and centralizers should be made of non-corrosive materials and
be designed to permit free flow of grout. Figures 8-49 and 8-50 show a cut away section of a
bar and a strand tendon, respectively.
Epoxy-coated bar (AASHTO M284) and epoxy-coated strand (supplement to ASTM A882),
are becoming more widely used. The epoxy coating provides an additional layer of corrosion
protection in the unbonded and bond length as compared to bare prestressing steel.
Additional details on epoxy-coated bar and epoxy-coated strand can be found in PTI (2004).
SMOOTH
PLASTIC
SHEATHING
CORRUGATED
PLASTIC
SHEATHING
CEMENT
GROUT
SPACER
BAR
Figure 8-49. Cut away view of bar tendon (after Sabatini et al., 1999).
CENTRALIZER
STRAND
SHEATH
GROUT
TUBE
SPACER
Figure 8-50. Cut away view of strand tendon (after Sabatini et al., 1999).
Ground anchors can be used with both flexible and stiff nongravity cantilevered walls,
however; soldier pile and lagging walls are the most commonly used type of anchored wall
system in U.S. The construction sequence for a permanent soldier pile and lagging wall is
illustrated in Figure 8-51 and the components of ground anchor construction is described
below.
Drilling
After drilling is completed and the hole is thoroughly flushed out, the drilled hole should be
probed to verify that no collapse of material has occurred before installation of the
prestressing element. This installation and the subsequent grouting should be carried out on
the same day as drilling to avoid potential ground deterioration.
Tendon Installation
Steel tendons should be stored indoors, if possible. If left outdoors, however, they should be
stacked off the ground under a waterproof cover that allows air circulation. Neither bare nor
coated tendons should be dragged across abrasive surfaces.
The tendon is lowered in the borehole manually or using mechanical equipment (Figure 8-
53). Immediately before its installation, the tendon should be carefully inspected for damage
and corrosion.
Grouting
The grouting operation involves injecting cement grout at the lowest point of the borehole so
the hole will fill evenly without air voids. A grout pipe is often tied to the tendon before
inserting it in the borehole.
Figure 8-51. Construction Sequence for Permanent Soldier Pile and Lagging Wall (after
Sabatini et al., 1999).
The cement grout is prepared by batching the dry materials by mass and mixing them
mechanically, with water added, for at least two minutes in order to obtain a homogeneous
mix. High-speed colloidal mixers (1000 rpm minimum) or paddle mixers (150 rpm
minimum) are used for grout preparation. The colloidal mixers are preferred when grouting
water-bearing ground since grout dilution is minimal. After mixing, the grout is kept in
continuous motion until it is pumped to its final position. Grout should not be used after a
period equivalent to its initial setting time. Prior to grouting, all air in the pump and the line
should be removed. An airtight system should be maintained at all times during grouting.
(a) (b)
Figure 8-52. Drilling Equipment for Installation of Ground Anchors: (a) Hollow Stem Auger
and (b) Down-the-Hole Hammer.
Prestressing
The stressing operation involves fitting the jack assembly on the anchor head, loading and/or
unloading of the anchors, locking off the load by anchor nuts or wedges, then removal of the
assembly from the anchor head. The equipment used for stressing operations need to be
calibrated. Stressing should not begin until the grout strength has reached a crushing strength
of approximately 3,500 to 4,500 psi. Cheney (1988) recommends a waiting period of 7 days
before stressing can take place.
The load testing of ground anchors should be considered an integral part of the design. The
typical types of load tests include:
• Preproduction Tests: These tests are used to verify the available resistance in the
anchor bond length and establish anchor loads for designs.
• Performance Tests: These tests are conducted at the beginning of construction and
periodically during construction to verify short and long-term performance of the
anchor under the design load.
• Proof Tests: These tests are used to determine the behavior of each production anchor
after installation.
• Lift-Off Tests: These tests are used to confirm the load in the tendon after completion
of installation and lock-off of the applied load.
Figure 8-54 shows a typical set-up for strand and bar anchor testing.
Preproduction tests may be specified when unusual conditions are identified during the
design stage. Situations prompting such tests include: (1) soil deposits in which no previous
experience exists; (2) very long anchors; (3) difficult drilling conditions; or (4) creep
susceptible soils in the bond length.
The preproduction tests can be performed under a separate test contract awarded during the
design stage, or at the beginning of the construction contract. The anchors used for
preproduction testing are usually not incorporated in the final structure because of the
potential damage that may be induced by the high test loads. Also, the bond length for
preproduction test anchors is typically shorter than that of the production anchors.
STRESSING
ANCHORAGE
DIAL GUAGE
JACK
FIXED
BASE
(a)
(b)
Figure 8-54. Typical Equipment For Load Testing Of (A) Strand Ground Anchor And (B)
Bar Ground Anchor.
Performance tests provide the necessary information to verify that the production anchors
will be able to hold the design load without excessive movement or creep. Cheney (1988)
recommends performance tests be conducted on the first two anchors installed, then on 2
percent of the remaining anchors in rock or cohesionless soils and 10 percent in cohesive
soils.
The performance test is a cyclic test made by incrementally loading and unloading the anchor
until the maximum test load is reached. The typical loading and unloading sequence (PTI,
2004) is as follows:
AL, 0.25P, AL, 0.25P, 0.50P, AL, 0.25P, 0.50P, 0.75P, AL, 0.25P, 0.50P,
0.75P, 1.00P, AL, 0.25 P, 0.50 P, 0.75 P, 1.00P, 1.20 P, AL, 0.25 P, 0.50 P,
0.75P, 1.00P, 1.20P, 1.33P, 1.00 P, LL
where AL is the alignment load, P is the design load (i.e., unfactored anchor load), and LL is
the lock-off load.
Each load or unload increment is held constant just long enough to obtain the movement
reading but no longer than one minute. The maximum load should generally be held for one
hour in cohesive soils to determine the long-term creep potential. Coarse granular soils and
rock do not generally exhibit creep; creep tests in such deposits may be terminated if
negligible creep, i.e., less than 0.04 in. movement, is observed between the 1 minute and 10
minute readings of the test. The deflection measurements at the maximum load level (i.e.,
1.33 P) are taken at the following intervals: 1, 2, 3, 4, 5, 6, 10, 20, 30, 40, 50 and 60 minutes.
At each load increment, the total movement of the pulling head should be recorded to the
nearest 0.001 in.
Every production anchor (that is not performance tested) is proof tested. The proof test is a
single cycle test in which the test load is applied in increments until the maximum load. For
granular soils and rock, the maximum test load should be 1.33 times the anchor design (i.e.,
unfactored) load; for cohesive soils, the maximum test load should be 1.50 times the anchor
design (i.e., unfactored) load. The maximum load is held constant for at least one minute or
until the measured deflection is negligible. The typical loading and unloading sequence is as
follows:
The maximum test load (i.e., 1.33 P) is maintained constant for 10 minutes, and total
movement readings are recorded at 1, 2, 3, 4, 5, 6 and 10 minutes. If the total creep
movement between 1 and 10 minutes exceeds 0.04 in., the maximum test load should be
maintained for an additional 50 minutes, and the movement readings are recorded at 20, 30,
40, 50 and 60 minutes.
An extended creep test is a long duration test (e.g., approximately 8 hours) that is used to
evaluate creep deformations of anchors. These tests are required for anchors installed in
cohesive soil having a plasticity index (PI) greater than 20 or liquid limit (LL) greater than
50. For these ground conditions, a minimum of two ground anchors should be subjected to
extended creep testing. Where performance or proof tests require extended load holds,
extended creep tests should be performed on several production anchors.
The test arrangement for an extended creep test is similar to that used for performance or
proof tests. The increments of load for an extended creep test are the same as those for a
performance test. At each load cycle, the load is held for a specific period of time and the
movement is recorded. During this observation period, the load should be held constant.
The load is assumed to remain reasonably constant if the deviation from the test pressure
does not exceed 50 psi. The loading schedule and observation periods for each load cycle in
an extended creep test for a permanent anchor are provided in Table 8-8.
Table 8-8. Load Schedule And Observation Periods For Extended Creep Test For Permanent
Anchor.
If the creep rate exceeds 0.08 in. per logarithmic cycle, the observation period may be
extended in an attempt to determine if the creep rate will diminish to the 0.08 in. per
logarithmic cycle of time.
Extended creep tests are not normally performed on rock anchors since they do not exhibit
time dependent movements. However, anchors installed in very decomposed or argillaceous
rocks may exhibit significant creep behavior.
Three criteria are commonly used to determine the acceptability of anchor tests (PTI, 1996).
These are as follows:
• Creep;
• Movement; and
• Lock-off Load.
Creep
The creep amount shall not exceed 0.04 in. at the maximum test load during the period of 1
to 10 minutes. If this value is exceeded, then the total creep movement within the period of 6
to 60 minutes shall not exceed 0.08 in.
The creep behavior of epoxy coated strand itself is significant and the measured anchor creep
movements must be adjusted to reflect the behavior of the material. At a maximum test load
of 80 percent of the guaranteed ultimate tensile strength of the tendon, creep movements of
epoxy coated strand can be estimated to be 0.017 percent of the apparent free stressing length
during the 6 to 60 minute log cycle, but may be significantly higher than this value (PTI,
2004). PTI (2004) provides an approach to evaluate creep test data and acceptability based
on creep test results for epoxy-coated strand. For epoxy coated bars, these considerations do
not apply.
Movement
a) Residual Movement
Figure 8-55. Typical Plots of Tendon Movement for (a) Performance Test, and (b) Proof
Test (after PTI, 1996).
There is no absolute criterion for the amount of residual movement which is acceptable.
Measurement of this residual movement is, however, essential to determine the elastic
movement. From the computed elastic movement, the apparent free length of the anchor can
be calculated for which the acceptance criteria are described below.
The minimum apparent free length is calculated to verify that the anchor load is being
transferred beyond any potential failure or slip plane in accordance with the overall stability
requirements of the anchor-structure system. The minimum apparent free length at the
maximum test load, as calculated on the basis of elastic movement, should be not less than 80
percent of the designed free tendon length plus the jack length. If this criterion is not met,
the anchor should be reloaded up to two times more from the alignment load to the maximum
test load, and the calculation repeated on these cycles. If the criterion is still not met, then (i)
the cause of this inefficiency in load transfer should be investigated; and (ii) the anchor may
be rejected or assigned a lower resistance (or capacity).
A limit higher than 80 percent of the designed free length should be set in cases where future
additional movements occurring as a result of redistribution of the free length friction would
cause unacceptable structural movement.
The acceptance criterion based on maximum apparent free length was used in the past when
load transfer along the bond length was assumed to propagate at a uniform rate as the applied
load was increased. For that assumption, the maximum value of apparent free length was
restricted to elastic movements of 100 percent of the free length plus 50 percent of the bond
length plus the jack length. However, the concept of uniform distribution of bond is not valid
for soil anchors and only approximates the behavior of most rock anchors. The primary use
of this criterion is as an alternate acceptance criterion for proof tests in sound rock where
creep tests are waived. Anchors that do not pass this preliminary criterion are subsequently
creep tested to determine acceptability before a decision is made to reject the anchor.
The criteria for the minimum and maximum apparent free length, as described above, are not
strictly relevant if only total movement data are available. However, it is conventional to
apply these criteria also to total movement data when, from past experience or previous tests
in the same conditions, the magnitude of the residual movements is well known, and elastic
movements can, therefore, be estimated. In such cases, the criteria listed above should be
applied. Otherwise, only the criterion for the minimum free length should be used as a basis
for acceptance, even though it is based on total movements.
Lock-Off Load
After the factored anchor load of a production anchor has been verified by testing, the anchor
load is immediately transferred to the structure. The magnitude of this initial transfer load
must be determined based on structural design assumptions and the mechanical losses
associated with the tendon type selected.
The mechanical losses associated with transferring load to various anchorage systems and
long-term relaxation or creep should also be considered in determining the final transfer load.
Seating losses may vary from 0.08 in. for bars to 0.25 in. for strand; however, these values
will be dependent on specific details of the anchorage system.
The magnitude of the transfer load is generally specified, and should not exceed 70 percent
of the guaranteed ultimate tensile strength of the tendon. In practice, transfer loads of 80
percent of the design load are commonly specified. Higher transfer loads are sometimes used
when it is required to minimize long-term wall deflection. In selecting the transfer load, an
evaluation should be made to verify that the transfer load, particularly at the top anchor level,
will not exceed the ultimate passive resistance of the soil behind the wall since this could
cause ground displacement and heave which might damage existing facilities.
Lift-off tests are performed either during construction to check the magnitude of seating and
transfer losses or after construction to determine if long-term load losses are taking place.
The test is performed by applying load gradually until the tendon begins to elongate. When a
sudden deflection is observed on the dial gauge, the jack extension should be immediately
terminated, and the load required for lift-off recorded. This load should be approximately
equal to the design load plus an allowance for long-term losses. If the lift-off load varies
more than 5 percent from this value, the tendon load is adjusted and the lift-off test is
repeated. When the load in a strand tendon is more than 5 percent above the desired lock-off
load, and where no shims have been prepositioned under the wedge plate for later extraction,
then it is preferable to accept this load and so avoid the danger of having wedge marks below
the wedge plate as a result of strand/wedge regripping.
If an anchor does not reach the maximum test load as a consequence of bond failure,
subsequent actions depend on whether the anchor can be postgrouted or not. Regroutable
anchors should be postgrouted and then subjected to all the original acceptance criteria.
Anchors without a postgrouting system should be rejected (and replaced) or locked off at not
more than 50 percent of the maximum load attained. In this event, no further acceptance
criteria are applied.
If an anchor fails the creep test at the maximum test load, then the anchor should be
postgrouted and subjected to an enhanced creep criterion, assuming the other acceptance
criteria are met. This enhanced criterion requires a creep movement of not more than 0.04 in.
between 1 and 60 minutes at the maximum test load. Anchors, which cannot be postgrouted
may be rejected or should be locked off at 50 percent of the maximum test load. In this
event, no further acceptance criteria are applied.
8.8.4 Cost
The cost of ground anchors ranges from approximately $45 to $60 per ft of anchor. Higher
costs are associated with longer anchors, rock drilling, and the need for larger diameter holes.
Typically, strand tendons are less expensive than steel bars, however strand tendons are not
suitable for ground anchors less than 40 ft long.
Ground anchors require typically require 0.6 H (where H is the height of the wall) distance
behind the wall face for installation. As with most wall systems, unit costs will increase
where access is limited and where right-of-way costs are significant.
Ground anchors are contracted using either method approach, performance approach, or
design/build approach. Method approach typically includes the development of a detailed set
of plans and material and construction specifications for the bidding documents. However,
the selection and installation of the anchors should be the responsibility of the contractor.
The contract documents should only establish minimum dimensions for drill hole diameter,
unbonded length, and bond length. The contractor should select the necessary anchor
installation dimensions and techniques to successfully pass the acceptance tests. In no case
should the owner specify the installation details for the anchors.
For anchored walls, the spacing, inclination, method of drilling, drill hole size, and length of
each anchor must be consistent with the design assumptions. Inspection personnel must pay
close attention to these issues because the ground anchors are the principal load-carrying
components of the wall system. Significant deviations in any of these items should be
reported to the design engineer.
Table 8-9. Inspector Responsibilities for Ground Anchors and Anchored Walls
CONTRACTOR SET UP
Review project Plans and Specifications
Review Contractor’s schedule and work plan describing ground anchor number, anchor
design load, type and size of tendon, minimum anchor length, minimum bond length,
minimum tendon length, and minimum unbonded length for consistency with
Specifications
Review the Plans submitted by Contractor for the ground anchor tendon and corrosion
protection system and check their consistency with Specifications
Review Contractor’s grout mix design and procedures for placement of the grout for
consistency with Specifications
Discuss anticipated ground conditions and potential problems with Contractor
Check overall condition of Contractor’s equipment
Confirm that the layouts and dimensions of the ground anchors consistent with Plans
Review Contractor’s stockpile area and confirm its consistency with Plans
VERTICAL WALL ELEMENT
Follow inspector responsibilities for the selected vertical wall element
ANCHOR HOLE DRILLING
Review Contractor’s survey results and confirm location of anchor holes based on Plans
Confirm consistency of length, orientation, and diameter of each hole with Plans and
Specifications
Confirm consistency of drilling method used with Specifications
Identify soil and rock types from samples obtained from each hole and report to the
Engineer
If used, confirm consistency of drilling muds and/or foams used during drilling holes
with Specifications
Confirm placement of centralizers according to Plans
TENDON INSERTION
Inspect cleanliness of drilled holes
Inspect all metallic units prior to installation to evaluate corrosion protection
Inspect all tendons for damage prior to insertion
Confirm the consistency of the dimensions of each tendon with Specifications prior to
insertion
Confirm consistency of tendon insertion with Specifications and be aware for any
indications of drill hole collapse
Confirm that tendon can be completely inserted without difficulty
ANCHOR GROUTING
Confirm that grouting equipment produces a grout, free of lumps and undispersed cement
Confirm consistency of grout injection pressures with Specifications and record the
pressures
Confirm that grout is injected at the lowest point in the drill hole.
Record grout volume placed in each hole
Confirm that withdrawal rate is less than grout placement rate
Confirm that after grouting, tendon is not loaded for a minimum of 5 days
ANCHORAGE INSTALLATION
Confirm consistency of alignment of anchorage and tendon with Specifications and Plans
Confirm that installation of trumpet does not result in damage to sheath or tendon
Confirm that bearing plate is installed without bending or kinking the prestressing steel
elements
If used, confirm that wedge holes and wedges are clean and free of rust
LOAD TESTING
Inspect calibration certifications for all jacks, gauges, and load cells according to the
requirements specified in Specifications
Inspect all deformation gauges
Confirm that the load test is performed in accordance with Specifications and test results
are consistent with load test acceptance criteria as outlined in Specifications
If the ground anchor fails, report to the Engineer and do not allow any retesting until the
Contractor modifies the installation procedures
Upon successful completion of load testing, confirm that the ground anchor load is
reduced to the required lock-off load
After load testing and load lock-off, confirm that trumpet is completely filled with
corrosion inhibiting grout or grease as specified in the Specifications
POST INSTALLATION
Verify pay quantities
Cantilever sheet pile walls derive their support from the structural stiffness of the wall
sheeting and the passive soil resistance developed below the exposed base of the wall. This
type of wall is generally limited to heights up to about 15 ft and is generally suitable only in
granular soils or stiff clays. For cantilever walls greater than about 15 ft in height the
maximum bending moment in the wall may exceed the structural resistance of commonly
available sheeting, or ground displacement behind the wall may become excessive.
Typically, the required penetration of the sheeting will be 1.0 to 1.5 times the exposed height
of the wall, depending on soil and groundwater conditions, ground slope, and surcharge
loads.
Soldier pile and lagging walls derive their lateral resistance and bending moment capacity
through the embedment of vertical elements (soldier piles). The soil behind the wall is
retained by lagging. The spacing of the lagging varies from 6.5 to 10 ft with a common
spacing of 8 ft. Soldier pile and lagging walls are considered flexible walls with discrete
vertical wall elements. A portion of the load from the retained soil is transferred to the
vertical elements through arching (i.e., load is redistributed away from the lagging to the
much stiffer soldier piles). The purpose of the lagging is to prevent the retained soil from
eroding, which would destroy the arching effect.
The lateral displacement of a cantilever wall penetrating a sand layer is shown in Figure 8-
56. The wall rotates about point O, resulting in the reversal of active and passive earth
pressures in the three different zones shown. The corresponding net earth pressure
distribution on the wall is shown in Figure 8-56(b) and 8-56(c).
While the net earth pressure diagram is instructive in understanding the link between
deformations and earth pressures, the net pressure diagram cannot be used directly in LRFD
calculations because active earth pressures (and resultant forces) are treated using factored
loads whereas passive earth pressures are considered to be a resistance. For example, active
earth pressures at the Strength I limit state may use a load factor of 1.5 whereas the passive
resistance may use a resistance factor of 0.75, thus the active side and passive side of the wall
must be “factored” individually.
Table 8-10 summarizes the major design steps for a flexible nongravity cantilevered wall.
Herein, it is assumed that Step 1 has been completed and a nongravity cantilevered wall has
been deemed appropriate for the project and Steps 2 and 3 have been completed to establish
soil and/or rock parameters for design.
The earth pressure distribution that develops on nongravity cantilevered walls (e.g., sheet-
pile or soldier pile and lagging walls which are not anchored) can be expected to undergo
lateral deformations sufficiently large to induce active earth pressures for the entire wall
height. For design of these systems, theoretical active earth pressure diagrams using
Coulomb analysis methods to evaluate the active earth pressure coefficient are used.
AASHTO Figures 3.11.5.6-1 through 3.11.5.6-3 may be used to calculate the unfactored
lateral earth pressure distributions for permanent nongravity cantilevered walls. AASHTO
Figures 3.11.5.6-4 through 3.11.5.6-7 may be used to calculate the unfactored lateral earth
pressure distributions for temporary walls supporting or supported on cohesive soils with the
following restrictions:
Zone A
Active
pressure
Active
Passive
pressure Zone B
pressure
o Passive
Active
Zone C
pressure pressure
• The ratio of overburden pressure (computed at the elevation of the base of the
excavation) to undrained shear strength of the soil below should be less than 3 at the
elevation of the base of the excavation.
• The active earth pressure shall not be less than 0.25 times the effective overburden
pressure at any depth or 0.035 ksf/ft of wall height, whichever is greater.
For nongravity cantilevered wall designs involving clayey soils, the strength of the clay
changes with time and consequently the earth pressure changes with time also. Immediately
after the sheet piling is installed, the lateral earth pressures can be calculated based on the
total stress method of analysis, i.e., using undrained shear strength parameters. For
permanent wall design, both the short and long-term conditions need to be considered.
For the long term condition, sheet piling in clay should be analyzed using effective strength
parameters, c΄ and φ΄, obtained from triaxial shear strength tests. Assuming that the effective
cohesion value is small, the value of c΄ can conservatively be taken as zero. The long term
condition can then be analyzed based solely on the effective friction angle, φ΄, of the clay.
Information on the maximum wall friction (δ) for design is provided in Section 3.6. Where
the wall may settle relative to the retained ground, assume δ=0.
Other sources of lateral pressure including lateral pressures due to surcharges, seismic
pressures and water should be added to these diagrams using corresponding load factors for
each applicable limit state (as described in Section 8.9.2.3).
On the passive side of the excavation, for nongravity cantilevered walls with discrete
elements in competent ground, it is assumed that loading is resisted over a width equal to 3
times the width of the section, i.e., 3b, where the width of the section is the width of the
flange or diameter of the element for driven sections and the diameter of the concrete-filled
hole for sections encased in structural concrete. The maximum width of 3b can be used
when material in which the vertical element is embedded does not contain discontinuities that
would affect the failure geometry. The width should be reduced if planes or zones of
weakness would prevent mobilization of resistance through this entire width, or if the passive
resistance zones of adjacent elements overlap. For drilled-in soldier piles, the effective width
b is assumed to be equal to the diameter of the drill hole provided the embedded portion of
the drill hole is backfilled with structural concrete (as indicated previously) or lean mix
concrete with a compressive strength of no less than 50 psi.
Above the bottom of the excavation, discrete elements (e.g., soldier piles) are designed for
the total lateral force in the span distance between adjacent soldier piles. Below the bottom
of the excavation, the active earth pressure is assumed to act only on the soldier pile width, b.
For this step, the active earth pressures, surcharge pressures, seismic pressures, and other
sources of lateral pressure are factored using the load factors in AASHTO Tables 3.4.1-1 and
3.4.1-2 for all appropriate limit states. Passive resistance developed on the excavation side of
the wall uses a resistance factor of 0.75 (see Table 11.5.6-1 in AASHTO 2007).
8.9.2.4 Step 6: Evaluate Embedment Depth and Factored (Maximum) Bending Moment
With the factored total lateral pressure diagrams evaluated for the active and passive side of
the wall, the following calculation steps are used to design the vertical wall element:
These steps are most easily performed using a spreadsheet where forces and moments are
calculated at various assumed embedment depths. Figure 8-57 shows an example for a
nongravity cantilevered sheet-pile wall with a height of 10 ft retaining a granular soil. The
retained ground has a friction angle of 30 degrees which results in a calculated K A = 0.33 and
K p =3.0 (assuming δ = 0 and using equations 3-2 and 3- 3 for K A and K P, respectively). In
this example, it is assumed that only lateral pressures resulting from active earth pressures
are present with a load factor of 1.5 (i.e., maximum load factor for horizontal earth pressure
for active conditions based on AASHTO Table 3.4.1-2). In current practice, sheet pile wall
designs may be performed using computer programs such as CWALSHT (1995), Pile Buck
(2004), and others. These programs, however, are not LRFD based.
AASHTO Figures 3.11.5.6-3, -6, and -7 address nongravity cantilevered wall designs for
continuous elements, such as sheet piles. These figures indicate that the length required to
obtain moment equilibrium (based on the procedure described above using factored loads and
resistances) should be increased by 20 percent. The design method used to evaluate the
required wall embedment is based on achieving moment equilibrium. This method is
referred to as the simplified method in that it is assumed that the difference between the
passive resistance at the back of the wall and the active pressure at the front acts as a
concentrated force, F, at the toe. By taking moments about the toe (thereby eliminating the
force F from the equation), the depth of embedment, do, is found. Because of this
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γ= 125 pcf
10' Ka = 0.33
γp = 1.5
Pa
L
Pp La
Lp
A
Kp = 3
ϕp = 0.75
2
Factored Pa = γp * 0.5 * (L+10) * Ka * γ
2
Factored Pp = ϕp * 0.5 * L * Kp * γ
Based on above:
Required embedment for (factored resist = factored load) = 15.2 ft
Maximum factored moment occurs at 8.9 ft
Maximum factored moment = -36577.0 ft-lbs
Figure 8-57. Design Analysis for Nongravity Cantilevered (Sheet Pile) Wall.
simplification, the value of do is slightly less than d obtained from the full method (i.e., fixed
earth method). To account for this, typical practice is to increase do by a small amount (up to
20 percent). However, for analyses of discrete elements (see AASHTO Figures 3.11.5.6-1, -
2, -4, and -5), this increase of 20 percent is specifically not required.
It is noted that for ASD design, the minimum factor of safety with respect to passive
resistance is 1.5. For LRFD (for both continuous and discrete element walls), the resistance
factor used for passive resistance evaluations is 0.75 (see Table 11.5.6-1 in AASHTO 2007).
Assuming only active earth pressure loadings on the active side with a load factor of 1.5
indicates that the LRFD approach provides a corresponding ASD FS value of approximately
2.0 (i.e., 1.5/0.75). It is noted that in the 2002 Interim AASHTO LRFD Specifications, the
resistance factor for passive resistance was 1.00. This information indicates that embedment
depths computed for nongravity cantilevered walls with continuous wall elements using
LRFD will likely be greater than those computed using ASD.
In general, nongravity cantilevered walls comprise either a structural steel section (e.g., steel
sheet-pile or soldier beam) or reinforced concrete (e.g., secant shafts). To date, LRFD-based
formulations for the structural evaluation of vinyl or composite sheet piles are not available.
For structural steel vertical wall elements (which are not subject to significant axial loads),
the design check for flexural resistance can be written as:
where:
The plastic section modulus for sheet piles can be obtained from the sheet pile producer. For
resistance factors for combined axial and flexural resistance of structural steel elements, refer
to AASHTO (2007) Section 6.5.4.2. For reinforced concrete walls, the check for flexural
resistance follows the methods presented in AASHTO (2007) Section 5.7.3.
8.9.2.6 Step 8: Select Temporary Lagging for Soldier Pile and Lagging Wall
Timber lagging is only used for support of temporary loads applied during excavation,
however, pressure-treated timber lagging has been used to support permanent loads. The
contribution of the temporary lagging is not included in the structural designs of the final
wall face. Temporary lagging is not designed by traditional methods, rather lagging is sized
from charts developed based on previous project experience which accounts for soil arching
between adjacent soldier piles.
Table 8-11 presents experience-based recommendations for selecting wood lagging thickness
based on soil type, depth of excavation and clear distance between soldier piles.
As noted, permanent timber lagging has been used in lieu of a concrete face to carry
permanent wall loads. For permanent applications, the timber grade and dimensions should
be designed according to structural guidelines. Several problems may exist for permanent
timber lagging including: (1) need to provide fire protection for the lagging; and (2) limited
service life for timber.
For nongravity anchored walls with discrete vertical elements, permanent facing should be
designed to resist factored earth pressures, surcharges, water pressures, and seismic pressures
for all appropriate limit states. The factored bending moments in the permanent facings can
be estimated using Table 8-12.
Permanent facings that are cast-in-place (CIP) are typically 8 to 12 in. thick. This thickness
will typically ensure that the wall is structurally sound and allow for some deviations in
soldier beam placement. Significant deviations, however, in soldier beam alignment may
require that additional concrete in excess of that required for the nominal thickness of the
wall be used so that the finished wall face is properly aligned. Precast concrete facing may
be cost-effective if there is a local fabricator and if there is adequate on-site storage. Precast
panels are designed as simple spans between the soldier beams.
Factored moment
Support and soil condition on a unit width or
height of facing
Simple span
No soil arching (e.g., soft cohesive soils; rigid concrete facing p l 2/8
placed tightly against soil)
Simple span
Soil arching (e.g., granular soil or stiff cohesive soil with flexible
p l 2/12
facing; rigid facing where space is available to allow in place soil
to arch)
Continuous facing
No soil arching (e.g., soft cohesive soils; rigid concrete facing p l 2/10
placed tightly against soil)
Continuous facing
Soil arching (e.g., granular soil or stiff cohesive soil with flexible
p l 2/12
facing; rigid facing where space is available to allow in place soil
to arch)
Note: p = average factored lateral pressure, including earth, surcharge, and water pressure acting
on the section of facing being considered
l = spacing between vertical elements or other facing supports
8.9.2.8 Step 10: Evaluate Lateral Displacements at the Service Limit State
Lateral wall displacements may be estimated using beam on elastic foundation analyses or
other soil-structure interaction analysis methods. These methods are discussed in Section
8.12.2.
8.10.1 Overview
Anchored bulk head walls derive their lateral support from the passive resistance on the front
of the embedded portion of the wall, and the pull out resistance of the anchors. Anchors
reduce the required depth of penetration of vertical wall face elements and also permit wall
heights to be increased to about 35 ft, depending on the soil and groundwater conditions. For
higher walls the use of high- strength steel sheet piling, reinforced sheet piling, or additional
levels of anchors may be necessary. The methods of analysis presented in this section apply
for walls with a single anchorage level and which are built from the bottom-up. LRFD for
these wall types is not addressed in AASHTO (2007) and therefore all design information
presented herein is in ASD.
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Anchored walls with one level of anchors and which are built from the bottom-up are
designed using triangular active and passive earth pressure distributions. Using these applied
pressures, there are two basic methods for design of anchored sheet pile walls: (1) the free
earth support method; and (2) the fixed earth support method. In selecting the method to be
used for wall design, consideration must be given to a number of factors such as the relative
stiffness of the sheet piles, the depth of pile penetration, the relative compressibility and
strength of the soil, and the amount of anchor deflection. Figure 8-58 shows the assumed
deflection and bending moment distribution for the two methods.
Figure 8-58. Variation of Deflection and Bending Moment (a) Free Earth Support Method
and (b) Fixed Earth Support Method (after Das, 1990).
Typically, the fixed earth method is used in granular soils and stiff cohesive soils and for
walls of relatively low stiffness; the free earth method is used in cohesive soils, for walls of
relatively higher stiffness, and for situations where the sheeting penetration may be restricted
because of obstructions, a shallow rock surface, or sheeting length limitations. The fixed
earth method generally results in smaller anchor loads and smaller wall bending moments,
but a greater depth of sheeting penetration than the free earth method.
This method is based on the following assumptions (Teng, 1962 and USS, 1975):
• The soil into which the piling is placed is incapable of producing effective restraint
from passive resistance to the extent necessary to induce negative bending moments;
• The piling is placed just deep enough to assure stability, assuming that the passive
resistance is fully mobilized;
• No pivot point exists along the embedded portion of the wall, i.e., no passive
resistance develops on the back side of the piling (in the active zone);
• The piling is free to rotate but cannot deflect laterally at the anchor level; and
• The piling is perfectly rigid as compared to the surrounding soils.
With the above assumptions, the problem can be solved by considering static equilibrium.
Figure 8-59 presents analysis by the free earth support method for two common cases.
The free earth support method assumes a rigid piling and therefore uses lateral pressures
according to a triangular distribution as shown in Figure 8-59. However, in reality, many
wall systems are quite flexible causing the earth pressure to redistribute and thus differ from
this triangular distribution. With increasing flexibility, the embedded portion of the wall
rotates about its lower edge (Figure 8-58a) causing the center of the passive resistance to
move closer to the exposed wall base. This in turn decreases the maximum bending moment.
Figure 8-60 presents a procedure to reduce the maximum design moment obtained from the
free earth support method based on wall flexibility considerations. The moment reduction
factor (Md/Mmax in Figure 8-60a) should be used where a factor of safety was applied to the
soil shear strength parameters prior to computing the penetration depth. Also, it is
recommended that the reduced bending moment not be lower than that computed by the fixed
earth method.
The fixed earth support method is based on the assumption that the toe of the wall is
restrained from rotation as shown in Figure 8-58b. The deflected shape reverses its curvature
at the point of contraflexure, c, and becomes vertical at the toe of the wall.
The problem may be solved using the theory of beam on elastic foundation, but this
procedure is laborious. In practice, a procedure known as the equivalent beam method
proposed by Blum is used. This method utilizes a theoretical relationship between the angle
of internal friction (φ) and the distance below the exposed wall base to the point of
contraflexure.
Figure 8-61 presents the equivalent beam method, which is limited in its use to granular soils.
For cohesive soils, use methods based on the theory of beam on elastic foundation (Hetenyi,
1946).
8-60a
Figure 8-59a. Analysis by Free Earth Support Method for Sheet Piling in Granular Soils
(after Teng, 1962 and USS, 1975).
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7. Select pile section for the maximum moment or use the moment reduction theory, Figure 8-
60b.
8. Add 20 to 40 percent D’ to provide for safety margin, or divide q u by a factor of safety of 1.5
to 2.0 in above equations.
Figure 8-59b. Analysis by Free Earth Support Method for Sheet Piling Backfilled in
Granular Soil and Embedded in Cohesive Soil (after Teng, 1962 and USS, 1975).
Plot of log ρ against Md/Mmax for sheet piles penetrating sand. Md is design or reduced
moment; Mmax is theoretical maximum moment computed as per Figure 8-59a; Md <
Mmax.
1. Choose a sheet pile section.
2. Find the section modulus, S, of the selected section per unit length of the wall.
3. Determine the moment of inertia, I, of the section per unit length of wall.
4. Obtain the total height of the sheet pile, H+D, and calculate the relative flexibility of
the wall, ρ. as follows:
ρ = 10.91 x 10-7 [(H+D)4/(EI)}
where (H+D) is in meters, E is the modulus of elasticity of the pile material in MPa
4
and I, the moment of inertia, is in m /m of wall.
5. Find log ρ.
6. Find the moment capacity of the pile section chosen in Step 1 as Md = σallS where σall
is the allowable stress in pile material.
7. Determine Md/Mmax.
8. Plot log ρ (Step 5) and Md/Mmax in the above Figure.
9. Verify that the plotted point for the selected pile section falls above the curve (loose
sand or dense sand, as appropriate). If the plotted point falls below the curve, select
another sheet pile section and repeat the above Steps 2 through 9.
Figure 8-60a. Moment Reduction for Anchored Sheet Pile Wall Analyzed by Free Earth
Support Method for Granular Soils (after Rowe, 1952; Rowe, 1957; and Das, 1990).
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Figure 8-60b. Moment Reduction for Anchored Sheet Pile Wall Analyzed by Free Earth
Support Method for Cohesive Soils (after Rowe, 1952; Rowe, 1957; and Das, 1990).
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A deadman anchor, if used, must be located outside the potential active failure zone
developed behind the sheet pile wall as shown in Figure 8-62. If the anchor system must be
located closer to the wall (see Figure 8-62), anchorage resistance is decreased and an
additional passive reaction is required for stability of the wall base.
The tie rods must be protected to resist corrosion. Typically, the rods are coated with one or
more applications of tar-base paint, and spirally wrapped with a durable fabric or fiber glass
tape after the application of the first coat of paint. The tie rods may also be enclosed in a
rigid casing or supported vertically to eliminate sag for cases where the backfill will settle
significantly or unevenly.
The design methods presented in this section have been developed primarily for anchored
walls with relatively flexible vertical wall elements (i.e., sheet piles or soldier piles) (see
GEC No. 4 (Sabatini et al., 1999). A key distinction in the design of flexible anchored walls
(as compared to stiff anchored walls) is in the earth pressure diagram used for design
analyses. For flexible wall systems constructed from the “top-down”, the wall deformation
pattern is complex and may not be consistent with the development of a theoretical Rankine
or Coulomb (i.e., triangular) earth pressure distribution over the full height of the wall. For
example, higher than active earth pressures develop at the upper anchor location since the
upper anchor restrains the wall from moving outward sufficiently to locally cause a reduction
of earth pressures to the active state. For this reason, flexible anchored walls may be
designed using apparent earth pressure diagrams.
The use of apparent earth pressure diagrams has resulted in reasonable estimates of ground
anchor loads and conservative estimates of wall bending moments between anchors for
flexible walls constructed in competent soils. In general, this approach may also be used for
the design of stiff anchored wall systems; however, experience indicates that stiff anchored
wall designs based on apparent earth pressure diagrams may be overly conservative and
therefore expensive.
Figure 8-61. Analysis by Equivalent Beam Method (after USS, 1975 and Teng, 1962).
Figure 8-62. Effect of Anchor Location Relative to the Wall (after NAVFAC, 1986).
actual loads on the wall is required, staged construction analyses such as soil-structure
interaction analyses (e.g., beam on elastic foundation) may be used. Staged construction
analyses may also be required where: (1) the wall is influenced by loadings from nearby
foundations; (2) large surcharge loadings need to be resisted by the wall; or (3) the ground is
relatively soft or weak or and/or there are preexisting instabilities or planes of weakness in
the retained soil. The use of soil structure interaction analyses for the design of anchored
wall systems is discussed in Section 8.12.6.
The major design steps for an anchored wall are outlined in Table 8-13 and Steps 1 and 2
have been discussed in previous portions of this manual. Soil and rock parameter evaluation
(as part of Step 3) has been discussed in Section 2.
Step 12. Evaluate overall stability of anchored system at the service limit
state. Revise ground anchor geometry if necessary.
Step 13. Estimate maximum lateral wall movements and ground surface
settlements at the service limit state. Revise design if necessary.
Step 14. Select lagging. Design walers, facing drainage systems, and
connection devices.
8.11.1.1Overview
The corrosion protection system for a ground anchor consists of components that combine to
provide an unbroken barrier for each part of the tendon and the transitions between them.
Steel components of the anchor include the anchor head, bearing plate, trumpet, prestressing
steel, and couplers (where used). Components of the corrosion protection system include: (1)
for the anchorage, a cover or concrete embedment, a trumpet, and corrosion inhibiting
compounds or grout; (2) for the unbonded (free) length, grout and a sheath filled with a
corrosion inhibiting compound or grout; and (3) for the bond length, grout and
encapsulations with centralizers and/or epoxy coatings.
The components of corrosion protection for bar and strand tendons are shown in Figures 8-63
to 8-65 and brief descriptions are provided below.
The free length is protected by a variety of means since the protection is not required to
transfer stresses from the tendon to the ground. The protection must:
The most common methods of protecting the free length include the use of smooth sheaths
filled with anti-corrosion grease, heat shrink sleeves, and secondary grouting after stressing.
Except for secondary grouting, the protection is usually in place prior to inserting the tendons
in the hole.
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Figure 8-63. Examples of Corrosion Protection for Anchorages (a) Strand Tendon and (b)
Bar Tendon (after Sabatini et al., 1999).
(a)
(b)
Figure 8-64. Simple Corrosion Protected Tendons (a) Strand Tendon and (b) Bar Tendon
(after Sabatini et al., 1999).
(a)
(b)
Figure 8-65. Encapsulated Double Corrosion Protection (a) Strand Tendon and (b) Bar
Tendon (after Sabatini et al., 1999).
Secondary grouting typically involves filling the annular space between the ground and the
smooth sheath in the free length. Secondary grouting should be done by gravity or low
pressure methods to prevent damage to the sheath and load transfer to the ground in the free
length. The grout should terminate before the bearing plate area to prevent load transfer up
the grout column to the structure. Such secondary grouting, when done properly, provides an
extra measure of protection and is recommended for most installations.
Secondary grout, in the true sense, refers to grout placement after stressing and lock-off
around a tendon with an unsheathed free length. After set, the grout surrounding the free
length becomes bonded to the ground and the tendon over the initially unbonded length.
These anchors are only normally recommended for semi-permanent, low-risk applications.
When secondary grouting is used for these anchors, extreme care must be taken to insure no
voids in the grout exist beneath the anchor bearing plate. Such areas are the most critical to
protect against corrosion and require complete encapsulation by cement grout.
Figures 8-64 and 8-65 show several schemes for corrosion protection of the tendon bond
length. These are briefly described below:
a. Simple (Class II) Protection: The use of simple protection (Figure 8-64) relies on
Portland cement grout to protect the tendon, bar or strand, in the bond length.
Steel will not corrode in a high pH environment such as Portland cement which
possesses pH values up to 12.6. When Portland cement is used for protection, it is
assumed that the pH will not be lowered with time. When the simple protection is
used, care should be taken that the tendon has at least 0.5 in. of grout cover and
the anchor grout extends 24 in. over the bottom of the free length sheathing.
b. Double (Class I) Protection: Complete encapsulation of the anchor tendon is
accomplished by uniformly corrugated plastic or steel tube (Figure 8-65). The
tube must be capable of withstanding the deformations associated with
transportation, installation, stressing and testing of the anchor, and transferring the
load applied to the tendon. Regardless of the encapsulating medium, the annular
space between the corrugated tube and tendon is usually filled with neat cement
grout containing admixtures to control bleed of water from the grout. Shorter
tendons are grouted before insertion in the hole.
The most critical area to protect from corrosion is in the vicinity of the anchor head
connection. Below the bearing plate, the corrosion protection over the free length is usually
terminated to expose the bare tendon. Above the bearing plate, the bare tendon is gripped by
either wedges, nuts, or deformed in the case of wires. Regardless of the type of tendon, the
gripping mechanism creates stress concentrations at the connection. In addition, a very
aggressive corrosion environment may exist at the anchor head since oxygen is readily
available. The vulnerability of this area is demonstrated by the fact that most anchor failures
that have been reported have occurred within a short distance of the anchor head.
Typical protection system for the anchor head includes the use of a trumpet. A “trumpet,”
usually of steel or strong durable plastic, is used to overlap with the free length corrosion
protection, and to protect the short exposed length of the tendon below the anchor plate. One
end of the trumpet is fastened and sealed to the bearing plate and the other fitted with a
deformable seal that fits tightly around the protective tube, but allows free tendon movement
within the trumpet. The annular space between the trumpet and the tendon is filled with anti-
corrosion grease.
The anchor head, including exposed tendon and friction grips or locking nuts above the
bearing plate, is protected by a cap filled with anti-corrosive grease or by embedment in
concrete. Covering the anchor head with a grease-filled cap allows future lift-off tests and/or
load adjustment. When filling the trumpet and cap, care is required to ensure that the grease
or grout fills the entire space.
TEMPORARY SUPPORT
OF EXCAVATION PERMANENT
SMALL SIGNIFICANT
CLASS I CLASS II
PRO- PRO-
TECTION TECTION
Note: Class I also means Simple Protection and Class II also means Double Protection.
Figure 8-66. Decision Tree for Selection of Corrosion Protection Level (after PTI, 1996).
Service life is used to distinguish between a temporary support system and a permanent
anchor application. The service life of a temporary earth support system is based on the time
required to support the ground until a permanent earth retention system is constructed. The
time period for temporary systems is commonly stated be 18 to 36 months but may be shorter
or longer based on actual project conditions. If the service life of a temporary support of
excavation anchor is likely to be extended, an evaluation should be made to determine
whether or not to provide additional corrosion protection for the tendon, particularly in
aggressive ground conditions.
Class II corrosion protection (or Simple Protection) for temporary support of excavation
anchors and Class I corrosion protection (or Double Protection) for permanent anchors.
Tests and/or field observations are used to classify the aggressivity of the ground
environment.
In general, ground environments may be classified as aggressive if any one of the following
conditions are present in the ground or may be present during the service life of the ground
anchor (PTI, 1996) (Table 8-14).
Table 8-14. Criteria for Electrochemical Properties of Soils for Ground Anchor Applications
(after Cheney, 1988).
The presence of stray currents or buried concrete structures adjacent to the anchored system
project which have experienced corrosion or direct chemical (acid) attack are also indication
of aggressiveness of the ground. Tests from a nearby site can be used to evaluate the
aggressivity of the site if the designer can establish that the ground conditions are similar.
Otherwise, if site-specific aggressivity tests are not performed, then the ground should be
assumed to be aggressive.
The following ground environments are always considered aggressive: (1) soil or
groundwater with a low pH; (2) salt water or tidal marshes; (3) cinder, ash, or slag fills; (4)
organic fills containing humic acid; (5) peat bogs; and (6) acid mine drainage or industrial
waste. Classification of ground aggressivity should consider the possibility of changes
during the service life of the ground anchor, which may cause the ground to become
aggressive, such as, might occur near mining operations, chemical plants, or chemical storage
areas.
For permanent anchors, if failure of the anchored system could result in serious consequences
such as loss of life or significant financial loss, a minimum of Class I protection is required.
The consequences of failure are considered serious for: (1) anchored systems used in urban
areas where there are nearby structures behind the wall; (2) anchored systems used for a
highway retaining wall where the closure of one or two lanes would cause a major disruption
of traffic; and (3) landslide stabilization walls where the retained slope has experienced past
movement.
The final criterion for selecting the class of corrosion protection is the increased cost for
changing from Class II (Simple) protection to Class I (Double) protection. For the same
tendon, Class I protected anchors require a larger drill hole as compared to a Class II
protected anchor. Encapsulating an anchor tendon increases the required drill hole size
which may result in increased installation costs. In an uncased drill hole, the additional
drilling costs can be small, and the owner may elect to use Class I protection. In a cased hole
or in rock, the additional drilling costs can be higher, and the owner will decide if the benefit
of providing a higher level of corrosion protection is worth the additional cost. The increase
in drill hole diameter may result in a need to increase bearing plate dimensions, trumpet
diameter, and the opening in the soldier beam to insert the tendon.
Recommended apparent earth pressure diagrams for sands, stiff to hard clays, and soft to
medium clays are provided in Figures 8-67, 8-68, and 8-69. These “apparent earth pressure
diagrams” are semi-empirical diagrams developed to account for the relatively complex
deformation pattern associated with relatively flexible anchored systems.
For the apparent earth pressure diagram for sands (i.e., Figure 8-67), the value for K A is the
Rankine earth pressure coefficient, γ is the effective unit weight of the retained ground and H
is the total height of the excavation.
The apparent earth pressure diagram for stiff to hard clays (Figure 8-68) should only be used
where for support of a temporary excavation (i.e., relatively short duration) and there is no
available free water. If these either of these conditions are not met, an apparent earth
pressure diagram for long-term (permanent) conditions using drained strength parameters
should be evaluated. In this case, use the drained friction angle of the stiff to hard clay with
the sand apparent earth pressure diagram shown in Figure 8-67 and explicitly add in water
pressures.
When using Figure 8-68, a maximum pressure ordinate of 0.3γH should be used where
anchors are locked off at 75 percent or less of the anchor load (based on unfactored loads)
and 0.4γH where anchors are locked off at 100 percent of the anchor load (based on
unfactored loads).
Figure 8-68. Apparent Earth Pressure Diagram for Stiff to Hard Clays.
The apparent earth pressure diagram for use in designing temporary wall systems in soft to
medium clays (Figure 8-69) is based on the well-known Terzaghi and Peck (1967) diagram
for soft to medium clays. The Terzaghi and Peck (1967) diagrams, however, did not account
for the development of soil failure below the bottom of the excavation. Observations and
finite element studies have demonstrated that soil failure below the bottom of the excavation
can lead to very large movements for temporary retaining walls in soft clays. Henkel (1971)
used a limit equilibrium method to obtain K A for use in evaluating the maximum pressure
ordinate for the soft to medium clay apparent earth pressure diagram.
Figure 8-69. Apparent Earth Pressure Diagram for Soft to Medium Clay.
For the apparent earth pressure diagram for soft to medium clays (Figure 8-69), the
maximum pressure ordinate, pa, is given as pa=K AγH where K A is given as:
where:
This method is based on a total stress approach, i.e., water pressures are already accounted
for in the diagram. Additional information on the use of this diagram is provided in Sabatini
et al. (1999). A computation showing the evaluation of K A according to Eq. 8-2 is provided
in Student Exercise 7.
For this step, the apparent earth pressures, water, surcharge loads, seismic pressures, and
other sources of lateral load on the wall are factored using the load factors in AASHTO
(2007) Tables 3.4.1-1 and 3.4.1-2 for all appropriate limit states.
Apparent earth pressure diagrams were originally developed based on wall pressures back-
calculated from field measurements of strut loads in internally braced excavations.
Application of these diagrams will generally produce conservative design loads, implying
that if a strut (or ground anchor) load would be equivalent to the calculated load from the
apparent pressure diagram at that location, the other strut (or ground anchor) loads would
necessarily be less than that calculated from the apparent pressure diagrams. That is, the
apparent pressure diagrams represent an envelope of maximum pressures.
Using AASHTO (2007), a load factor of 1.35 is applied to these apparent earth pressure
distributions. The use of this load factor represents a relatively large amount of conservatism
for LRFD-based designs because of the manner in which the unfactored apparent earth
pressure diagrams were developed.
8.11.4 Step 6: Evaluate Individual Anchor Loads and Subgrade Reaction Force
Factored horizontal anchor loads may be calculated using either the tributary area method or
the hinge method as shown in Figure 8-70 for a one-level wall and in Figure 8-71 for a multi-
(i.e., 2 or more) level anchored wall. Both methods, as shown, assume that a hinge (i.e., zero
bending moment) develops at the elevation of the base of the excavation and that the
excavation subgrade acts as a support. This latter assumption is reasonable for walls that
penetrate into competent materials.
Lateral load resistance is limited below the base of the excavation in very loose to loose
granular soils or soft to medium clays. In both of these material types, the wall elements
must experience relatively large movements to fully develop passive resistance. The vertical
wall element may become overstressed (in bending) prior to achieving these movements.
When undrained conditions exist in soft to medium clays (e.g., as for a temporary excavation
in these soils) with stability number NS (=γH/Su)> 4, it can be shown that the passive
resistance that develops on the excavation side of the wall will not be greater than the active
pressure applied on the retained side of the excavation and therefore, regardless of how long
the wall element is, lateral load resistance is not developed. Referring to Figure 8-72 for a
temporary wall with continuous elements in soft to medium clay, it can be noted that, to
provide lateral resistance, the quantity 2Su (on passive side) must be greater than γH – 2Su
(on the active side):
H
γ
4 S u ≥ γ H ⇒ if N s = then
S u
N s ≤ 4 for passive resis tan ce to develop
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Referring to the above discussion, if Ns > 4, from a loading point of view, increasing
embedment has the effect of essentially creating a longer cantilever beam fixed at the
location of the lowest anchor support. Therefore, as this length increases, the bending
moments in the wall would increase considerably. If this condition exists, it is generally
recommended to limit the depth of wall penetration to 20 percent of the excavation depth
unless deeper embedment is necessary to develop sufficient capacity to resist vertical loads,
provide basal stability or groundwater cutoff, or limit ground movements. This condition
would also result in greater amounts of load being shifted to the lowermost anchor supports
since the soils below the elevation of the excavation base cannot provide adequate support.
Figure 8-72. Pressure Diagram for Temporary Continuous Wall in Soft to Medium Clay
(after AASHTO, 2007).
For the case described above, the embedded portion of the wall should be designed as a
cantilever beam fixed at the lowest anchor. For design, the wall section should be selected
based on the maximum bending moment evaluated, i.e., either the maximum bending
moment in the exposed portion of the wall above the lowermost anchor or the calculated
cantilever bending moment about the lowermost anchor. Alternatively, soil-structure
interaction analyses (e.g., beam on elastic foundation) (see Section 8.12.2) may be used to
design continuous beams with small toe reactions as it may be overly conservative to assume
that all load is carried by the lowest anchor.
The values calculated using Figures 8-70 and 8-71 (for the unfactored (nominal) anchor
loads) are the horizontal component of the unfactored (nominal) anchor load per unit width
of wall, Thi. The total horizontal anchor load, Th, is calculated as:
Th = Thi s (8-3)
where s is the horizontal spacing between adjacent anchors. The anchor load, T, to be used
in designing the anchor bond zone is calculated as:
Th
T= (8-4)
cos θ
FHWA NHI-07-071 8 – Non-Gravity Cantilevered and Anchored Walls
Earth Retaining Structures 8-121 June 2008
where θ is the angle of inclination of the anchor below the horizontal. The vertical
component of the total anchor load, Tv, is calculated as:
Tv = T sin θ (8-5)
These unfactored (nominal) anchor loads should be multiplied by the appropriate load factor
for apparent earth pressures, i.e., γAEP = 1.35. Other sources of loading (e.g., surcharges)
should be distributed to individual anchors using the same procedures noted above (e.g.,
tributary area) and multiplied by the appropriate load factor for the limit state being
considered.
Ground anchors are commonly installed at angles of 15 to 30 degrees below the horizontal
although angles of 10 to 45 degrees are within the capabilities of most contractors.
Regardless of the anchor inclination, the anchor bond zone must be developed behind
potential slip surfaces and in soil or rock layers that can develop the necessary design load.
Steep inclinations may be necessary to avoid underground utilities, adjacent foundations,
right-of-way constraints, or weak soil or rock layers. Anchors should be installed as close to
horizontal as possible to minimize vertical loads resulting from anchor lock-off loads,
however grouting of anchors installed at angles less than 10 degrees is not common unless
special grouting techniques are used.
The prestressing steel element of the tendon (i.e., strand or bar) must be capable of safely
transmitting load in the anchor bond zone to the structure without tendon breakage. The
maximum proof test load shall not exceed 80 percent of guaranteed ultimate tensile strength
(GUTS) of the prestressing steel bar or strand (i.e., tendon breakage resistance factor = 0.8)
(see Table 11.5.6-1 in AASHTO 2007 for resistance factors for other than high strength
steel). Also, the unfactored (nominal) load in each anchor shall not exceed 60 percent of
GUTS of the prestressing steel bar or strand.
Dimensions and strengths of bars and strands commonly used in the U.S. for highway
applications are provided in Tables 8-15 and 8-16, respectively. Larger size strand tendons
(i.e., strand tendons with more strands than those shown in Table 8-16) are available for
applications requiring greater ground anchor design loads. Specific property values should
be obtained by strand and bar providers.
Nominal Ultimate
Ultimate
Steel Nominal cross section strength
stress Prestressing force
grade diameter area f pu Aps
f pu
Aps (= GUTS)
0.8 f
pu A ps 0.7 f
pu A ps 0.6 f
pu A ps
(ksi) (in.) (ksi) (in.2) (kips) (kips) (kips) (kips)
1 150 0.85 127.5 102.0 89.3 76.5
1-1/4 150 1.25 187.5 150.0 131.3 112.5
150 1-3/8 150 1.58 237.0 189.6 165.9 142.2
1-3/4 150 2.62 400.0 320.0 280.0 240.0
2-1/2 150 5.19 780.0 624.0 546.0 468.0
1 160 0.85 136.0 108.8 95.2 81.6
160 1-1/4 160 1.25 200.0 160.0 140.0 120.0
1-3/8 160 1.58 252.8 202.3 177.0 151.7
Table 8-16. Properties of 0.6 in. Diameter Prestressing Steel Strands (ASTM A416, Grade
270).
Ultimate
Number of 0.6 in.
Cross section area strength Prestressing force
diameter strands
(=GUTS)
0.8 f puA ps 0.7 f puA ps 0.6 f puA ps
2
(in. ) (kips) (kips) (kips) (kips)
The type and size of the anchors should be evaluated prior to design of the anchor bond zone
because the required hole diameter varies as a function of the tendon size. Table 8-17 can be
used to estimate the minimum trumpet opening for strand or bar tendons.
FHWA NHI-07-071 8 – Non-Gravity Cantilevered and Anchored Walls
Earth Retaining Structures 8-123 June 2008
Table 8-17. Guidance Relationship between Tendon Size and Trumpet Opening Size (after
Sabatini et. al., 1999).
Estimates of load transfer in the anchor bond length are typically based on previous field
experience. When estimating resistance using previous field results, potential variations in
resistance due to differing installation and grouting methods must be considered. In a given
soil deposit, the actual resistance achieved in the field will depend on the method of drilling
including quality of drill hole cleaning and period of time that the drill hole is left open, the
diameter of the drill hole, the method and pressure used in grouting, and the length of the
anchor bond zone. Except for certain minimum values, the selection of these items should be
left to the discretion of the specialty anchor contractor. The main responsibility for the
designer is to define a minimum anchor resistance that can be achieved in a given ground
type.
Because of the similarity of many projects, some fairly typical anchor characteristics can be
summarized. These are intended to provide a range of typical design values to engineers who
are unfamiliar with anchor design.
• Maximum Test Load Between 60 and 240 kips: Anchor tendons to resist these loads
can be handled without the need for unusually heavy or specialized equipment. In
addition, stressing equipment can be handled by one or two workers without the aid
of mechanical lifting equipment. The drill hole diameter is generally 6 in. or less,
except for hollow stem augered anchors that are typically approximately 12 in. in
diameter.
Soil Anchors
Anchor bond lengths for gravity-grouted, pressure-grouted, and post-grouted soil anchors are
typically 15 to 40 ft since significant increases in load carrying capacity for bond lengths
greater than approximately 40 ft cannot be achieved unless specialized methods are used to
transfer load from the top of the anchor bond zone towards the end of the anchor.
Pressure grouting in cohesionless soils significantly increases the normal stresses acting on
the grout body (i.e., increases confinement). Small increases may also be observed in the
effective diameter of the anchor bond zone, but capacity estimates should be based on the as-
drilled hole diameter.
Rock Anchors
Typical anchor bond lengths in rock range from 10 to 30 ft. The load transferred from the
bond length to competent sound rock may be estimated from the rock type, however, reduced
values may be recommended after input from a geologist especially if the rock mass strength
is controlled by discontinuities. In an allowable stress design (ASD) approach, the maximum
allowable anchor design load in competent rock was determined by multiplying the bond
length by the ultimate transfer load and dividing by a factor of safety of 3.0. This relatively
high value of the factor of safety (compared to a factor of safety of 2.0 for anchors in soil)
was used to account for uncertainties associated with potential discontinuities in the rock
mass such as joints, fractures, and clay-filled fissures. In LRFD, this difference between soil
FHWA NHI-07-071 8 – Non-Gravity Cantilevered and Anchored Walls
Earth Retaining Structures 8-125 June 2008
and rock is evidenced by the resistance factors for rock being less than that for soil (as shown
subsequently).
In weak rocks such as clay shales, bond stress transfer is relatively uniform as compared to
bond stress transfer in more competent rock. These weak rocks may be termed “intermediate
geomaterials” and have unconfined compressive strengths defined as varying from 69 to 694
psi.
For each anchor, the minimum estimated anchor bond length, L b, is computed as:
Lb ≥ T Qn (8-6)
where:
T = Factored anchor load (calculated according to Eq. 8-4 with all appropriate load
factors for applicable limit states)
Q n = π × d × τ a × L b (8-7)
where:
As described in Sabatini et al. (1999), various procedures are available for estimating the
nominal resistance of ground anchors in soil and rock using semi-empirical correlations or
in-situ testing. As a guide, Table 8-18 may be used to estimate the nominal bond for anchors
installed in cohesive soils, cohesionless soil, and rock, respectively. The values in this table
are sometimes referred to as presumptive values and should be used for preliminary design
only. Alternatively, PTI (2004) suggests that the nominal bond stress between rock and grout
can be approximated as 10 percent of the unconfined compressive strength of the rock up to a
maximum value for nominal bond stress of 450 psi.
8.11.8 Step 10: Evaluate Factored Bending Moment and Flexural Resistance of Wall
Discrete vertical wall elements must be designed to resist all applicable earth and water
pressure, surcharge, anchor and seismic loadings, and the vertical component of the anchor
loads and other vertical loads within the tributary area between adjacent vertical wall
elements. For continuous wall elements, the analysis is performed on a per unit length basis.
In designing these elements, fixed horizontal support can be assumed at each anchor level
and at the bottom of the wall if the elements are sufficiently embedded below the base of the
wall. If the soils at the base of the wall are relatively weak, the bending moment about the
lowest anchor may be calculated assuming that the wall element acts as a cantilever below
the elevation of the lowest anchor.
Unless beam on elastic foundation, finite element, or other soil-structure interaction analysis
methods are used, the factored bending moment in the vertical wall element for an anchored
wall may be calculated using the hinge method or tributary area method (see Figures 8-73
and 8-74).
For walls constructed in competent soils such as most sands and stiff clays, the maximum
(factored) bending moment, Mmax, occurs in the exposed portion of the wall. For walls that
penetrate deep deposits of weak material, the maximum bending moment may occur in the
embedded portion of the wall. The embedded portion of the wall refers to the length of wall
that is below the base of the excavation.
The negative bending moment calculated at the location of the uppermost anchor is evaluated
by summing moments about the first anchor location. The vertical wall elements are
commonly assumed to be continuous between each vertical support location. The maximum
positive bending moment between each ground anchor is, for the tributary area method,
assumed equal to 1/10 p l 2 where p is the maximum ordinate of the apparent pressure
envelope (with a load factor of 1.35) and l is the vertical spacing between adjacent anchors.
For the hinge method, the maximum positive bending moment between each ground anchor
corresponds to the point of zero shear. Additional information on computations using the
hinge method is provided in Weatherby (1998). These methods provide conservative
estimates of the calculated bending moments, but may not accurately predict the specific
location. For continuous sheet-pile walls, the bending moment per unit of wall is used to
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Sabatini et al., 1999).
select an appropriate sheet-pile section. To evaluate the maximum bending moment for
design of a soldier pile, the maximum bending moment per unit of wall calculated from
Figure 8-73 and 8-74 is multiplied by the tributary length of each wall element. Soil-structure
interaction analyses may also be used for evaluating wall bending moments (see Section
8.12.2.2).
Figure 8-74. Calculation of Wall Bending Moments Using Tributary Area Method (after
Sabatini et al., 1999).
In most cases, wall elements of an anchored wall will be subject to both flexure and axial
compression loads. Axial compression loads result from vertical anchor forces, weight of
lagging, and, weight of permanent facing rigidly attached to the vertical wall elements.
AASHTO (2007) Section 6.9.2.2 should be used to evaluate combined axial load and flexure
for a steel soldier beam wall. Student Exercise 9 provides detailed computations for the
structural design (i.e., evaluation of flexural and axial resistance) of a steel soldier pile. For
reinforced concrete, AASHTO (2007) Section 5.7.4 is used to evaluate combined axial load
and flexure.
The bearing resistance for continuous wall elements (e.g., slurry walls) is discussed in
Section 8.12.3.3, 8.12.4.3, and 8.12.6.3.
Since soldier piles will not typically be subject to dynamic analysis and/or load testing (as for
deep foundation elements), the AASHTO LRFD code therefore requires resistance factors for
bearing resistance of soldier piles to range from approximately 0.25 to 0.55 (i.e., the range
reported above for static analysis of single piles and shafts). The corresponding ASD factor
of safety value (for the lower end resistance factor) would be on the order of FS = 4.0.
Because potential settlements of an anchored wall will not typically result in undesirable or
unsafe performance (as compared to a similar amount of settlement for a deep foundation
element used), GEC No. 4 (Sabatini et al., 1999) recommends factor of safety values of 2 to
2.5 for calculating bearing resistance of driven and drilled-in soldier piles for permanent
walls.
In the absence of specific calibration, design engineers should consider adjusting resistance
factors for the evaluation of bearing resistance for driven and drilled-in soldier piles for
anchored walls to be consistent with a factor of safety value of 2.0. The corresponding
resistance factor is 0.50. This recommendation for a resistance factor of 0.5 includes:
• the vertical component of the anchor lock-off loads typically provides the largest source
of vertical loading on the wall;
• a lock-off load is a prescribed load that is imparted to the wall and therefore, in the
context of LRFD, the uncertainty in this load is relatively small resulting in an
appropriate load factor of 1.0; and
• other sources of vertical load (which would use a maximum load factor of 1.25) include
dead weight of the wall element itself, weight of lagging, and weight of facing.
Using the equations shown in Figure 4-1 and assuming that only lock-off loads impose
vertical loads on the wall, results in a resistance factor of 0.5 (for a corresponding ASD
FS=2.0). If other vertical loads are acting on the wall (such as weight of lagging, etc),
because those loads would be factored using a load factor greater than 1.0, the
corresponding resistance factor (for FS = 2.0) would be slightly greater than 0.50, therefore
implying that the use of a resistance factor of 0.5 is reasonable.
8.11.10 Step 12: Evaluate Overall Stability of Anchored Wall at Service Limit
State
Significant basal heave and substantial increases in lateral earth pressures result when the
weight of the retained soil (and surcharge loads) exceeds or approaches the soil bearing
resistance at the base of the excavation. Basal heave should be checked for excavations
made through soft to medium clay.
Traditional methods for assessing the potential for bottom heave are based on the
performance of braced excavations in soft to medium clays. Figure 8-75 shows a cut in soft
clay H deep and B wide. The block of retained soil exerts a vertical pressure qapplied on strip
cd equal to its weight minus the shear resistance of the soil along plane bd. The bearing
capacity of a cohesive soil is equal to NcSu where Nc is the bearing capacity factor.
It is noted that this analysis does need to be written in an LRFD format. The calculated FS
value provides an index of likely lateral deformations (and hence potential basal instability)
and is not associated with a particular strength limit state.
Based on the geometry of the failure surface, B' cannot exceed B 2 . Thus, the minimum
FS is:
N c Su
FS = (8-8)
Su 2
H γ
− B
The width, B', is restricted if a stiff stratum is near the bottom of the cut (Figure 8-75). For
this case, B' is equal to depth D. Substituting D for B' in Equation 8-8, results in:
N c Su
FS = (8-9)
Su
H γ −
D
In relation to anchored wall designs in shallow deposits, Equation 8-9 may be used.
However in moderate to deep soil deposits where the width of the excavation is very large,
the contribution of the shearing resistance along the exterior of the failure block is negligible
and equation 8-8 reduces to:
N c N c
FS = = (8-10)
γH N s
Su
where Ns is the stability number defined as γH/Su. The bearing capacity factor used in
Equation 8-10 is affected by the height/width ratio (H/B), and the plan dimensions of the cut
(B/L). Values of the bearing capacity factor, Nc, proposed by Janbu et al. (1956) for analysis
of footings may be used in Equation 8-10 and these values are shown on Figure 8-75. Note
from Figure 8-75 that Nc values are greater for excavations constructed in short lengths (e.g.,
slotted excavation) as compared to excavation of the entire length of the wall. Unless the
designer specifically requires staged lengths of excavation, the design should be based on the
assumption that the contractor will remove the entire length of each lift of excavation.Current
practice is to use a minimum factor of safety against basal heave of 1.5 for temporary
facilities in soft to medium clays. As the factor of safety decreases, loads on the lowest
ground anchor increase.
B
D
B'
b a
Su H HB'
H
H
d c
D
B/ 2
(a) Failure planes, deep deposits of weak clay (b) Failure plane, stiff layer below bottom of excavation
10
Square and
9
circular B/L = 1
B/L = 0.5
8
H = Excavation depth
7 B = Excavation width
Nc
B/L = 0, Rectangular L = Length of excavation
6
4
0 1 2 3 4 5
H/B
Figure 8-75. Analysis of Basal Stability (modified after Terzaghi et al., 1996.).
To evaluate the overall stability of an anchored system at the Service I limit state, potential
failure surfaces passing behind or through the anchors need to be checked. For walls with
multiple levels of anchors, failure surfaces should be checked that pass just behind each
anchor (Figure 8-76). In checking a failure surface that passes behind a level of anchors, the
failure surface may cross in front of or through the anchor bond zone of another level(s) of
anchors. In this case, the analysis may be amended to include a portion of the restraint force
from the other anchor(s). If the failure surface passes in front of an anchor bond zone, the
full anchor (nominal) load can be modeled as a restraint force. If the failure surface crosses
the anchor, a proportional magnitude of load assuming that anchor bond stress is distributed
uniformly over the anchor bond length can be modeled. Many commercially available slope
stability software packages include methods to model ground anchor restraining forces.
Where external stability requirements cannot be met, the anchors may be lengthened or
methods to improve anchor bond or load transfer mechanisms may be used.
8.11.11 Step 13: Estimate Maximum Lateral Wall Movements and Settlements at the
Service Limit State
The displacement of anchored walls is evaluated at the Service I limit state for all applicable
load combinations. Because evaluations of structure displacements by LRFD are made at the
Service I limit state where γ = 1.0 and φ = 1.0, methods used to estimate settlement and
lateral displacement by LRFD are identical to those used in ASD.
The vertical and lateral displacement of anchored walls is a complex soil-structure interaction
problem, and deformation analyses can be performed using modified forms of beam on
elastic foundation theory or finite element analyses. Depending on project constraints,
requirements with respect to control of wall and ground movements will vary. For example,
permanent anchored walls constructed in granular soils with no nearby structures pose little
concern with respect to movements. Wall and ground movements, however, may be the
primary design issue for a temporary excavation support system located in an urban area.
Several types of movement are associated with anchored walls. These include: (1) cantilever
movements associated with installation of first anchor; (2) wall settlement associated with
mobilization of end bearing; (3) elastic elongation of the anchor tendon associated with a
load increase; (4) anchor yielding or load redistribution in the anchor bond zone; and (5)
mass movements behind the ground anchors. The last three components of deformation
result in translation of the wall and are relatively small for anchored walls constructed in
competent soils. Excessive vertical settlements of the wall may induce significant lateral
wall movements in addition to causing high stresses at the wall/anchor interface. Wall
settlements may be minimized by installing ground anchors at flat angles (if possible), and by
designing the embedded portion of the wall to carry applied axial loads.
For earth retaining structures installed using top-down construction methods, numerous
factors influence the amounts of wall and ground movements that may occur. These factors,
identified by Clough et al. (1989) are listed below:
Some of the above factors are not under the control of the designer, but are governed by the
contractor’s selected construction procedure and on the quality of their workmanship.
Nevertheless, some semi-empirical guidelines have been developed by combining field
experience with analytical tools, as discussed below.
Figure 8-77 presents correlations for estimating vertical soil movements behind externally
supported walls. Several key points associated with this figure are as follows (Clough and
O’Rourke, 1990):
• Only the basic excavation and support process has been considered. Other factors
listed above have to be evaluated separately and could result in more movements.
• Excavations in stiff to very hard clays show variable behaviors as they are influenced
by the in situ horizontal stress, degree of fissuring, degree of weathering, and
plasticity. Heave may also be possible for some conditions. For these materials, the
dimensionless diagram in Figure 8-77(b) should be used as a conservative estimate,
provided that the wall is stable and not affected by poor construction practice. In
making judgments about stiff to very hard clays, it often is valuable to refer to local
construction experience.
• The family of curves shown in Figure 8-77(c) is based on numerical studies and
assumes good workmanship and that cantilever deformation (i.e., lateral wall
movement of the very top of the wall (above the uppermost support level)) represents
a small fraction of the total movement. Curves I and II are commonly used for
permanent anchored walls. Settlements increase rapidly for walls constructed in soft
to medium clays where basal stability is marginal. The cantilever stage movements
can be idealized assuming a point of fixity at an appropriate depth below the ground
surface.
• Use Figure 8-77(d) with caution, especially where the factor of safety against basal
heave is below 1.5. In these conditions, construction variables can cause significant
increases in movements.
Maximum lateral wall movements for anchored walls constructed in sands and stiff clays
average approximately 0.2%H with a maximum of approximately 0.5%H where H is the
height of the wall. Maximum vertical settlements behind a wall constructed in these
materials average approximately 0.15%H with a maximum of approximately 0.5%H.
8.12.1 General
In general, the geotechnical (e.g., wall embedment) and structural design of stiff (e.g., slurry,
secant/tangent pile, jet-grouted, and DMM) wall systems may be performed using the
methods previously discussed in Section 8.9 for flexible nongravity cantilevered walls and
Section 8.11 for flexible anchored walls. It is specifically noted, however, that these
relatively simple methods are becoming more limited in today’s practice because the
simplifying assumptions previously required to perform wall design are no longer required.
Today, relatively simple soil-structure interaction analysis programs are available to model
all stages of wall construction leading to better estimates of wall bending moments, shear
forces, and lateral wall movements. In this section, information on the use of soil-structure
interaction analysis methods (which are particularly well-suited to stiff wall systems) is
described. Specific design issues relative to stiff wall systems are also summarized in this
section.
Figure 8-77 a and b. Evaluation of Externally Supported Wall Movements (after Clough and
O’Rourke, 1990).
Figure 8-77 c and d. Evaluation of Externally Supported Wall Movements (after Clough
and O’Rourke, 1990).
8.12.2.1 General
Soil-structure interaction (SSI) methods are available and being used to model wall behavior
considering various construction stages (e.g., excavation and brace/anchor installation.). In
general, this is the preferable method of analysis because both the temporary construction
conditions and the final design condition are considered. Example staged analyses methods
include modeling the wall as a beam with springs to represent various layers of soil stiffness
and strength (e.g., beam on elastic foundation) and also the finite element approach. There
are a variety of finite element programs, with both two and three dimension capabilities and
numerous other modeling abilities, such as dewatering, anchor representation, etc. Most of
these more sophisticated methods can provide a more accurate, refined estimate of lateral
bracing loads, wall moments and shears, and displacement in the surrounding soil mass,
assuming that appropriate model parameters and excavation stages are used in the analyses.
As a result, a more economical design can often be achieved.
In most staged analysis methods, the type, spacing and stiffness of the brace or anchor can be
modeled and input in the analysis. Also, the wall stiffness is input in these approaches based
on the modulus of elasticity, E, and the moment of inertia, I. Fine tuning (e.g., cracked vs.
uncracked section, composite, etc.) the bending stiffness value, EI, may be appropriate in
some cases where a calibrated model is used with well defined soil parameters. In general,
the primary influence of the EI value (within typical ranges for stiff wall systems) is on
movements, not wall bending moments. However, there are other parameters (such as soil
shear strength) which are typically known with less certainty that influence the strength and
performance requirements for the wall system to a greater degree.
Herein, the so-called “p-y” analysis method is described as a viable approach to perform SSI
analyses. The p-y analysis method predicts soil resistance along a pile (or wall element in
this case) as a function of lateral pile deflection by treating the soil resistance as a series of
non-linear springs. Common practice is to impose a lateral pressure distribution above the
excavation subgrade and to perform the p-y analysis for the embedded (or passive side)
portion of the wall. Distinct soil and rock layers on the passive side with distinct p-y curves
can be modeled. Anchors and braces can also be treated as springs and walls with either
discrete or continuous wall elements can be modeled. Commercially available computer
programs such as LPILE (ENSOFT, 1999), PYWALL (ENSOFT, 1999), WALLAP
(GEOSOLVE, 2002), GT STRUDL (GATECH, 2003), and others are available to perform
this SSI analysis.
An alternative method termed the “strain wedge” method is becoming increasingly used for
assessing lateral response of foundation elements. Unlike the p-y analysis approach, the
effect of structural element (e.g., pile) stiffness, cross section shape, and pile head condition
on the soil reaction can be modeled. In other words, the resultant soil reaction, p, is really a
soil-pile reaction that depends upon the neighboring soil layers and pile properties (Ashour et
al, 1998).
It is noted, that although this method allows for modeling all stages of construction and thus
would require the design engineer to develop an earth pressure diagram for each stage of the
analysis, the method can also be used to just model a final excavation height condition. In
that case, an apparent earth pressure diagram is developed to envelope the earth pressures
imposed by all stages of construction. In many cases, however, stiff wall systems used for
temporary support are incorporated into a final structure such as a building. In that case, a
stage construction analysis is required to evaluate the stresses and strains that are locked into
the final structure at the end of construction.
Semi-empirical formulations have been developed for establishing p-y curves based on the
results of full-scale instrumented load tests. For larger projects, the use of pressuremeter data
can be used to establish site-specific p-y curves. For example, for the Marquette Interchange
Project (ca. 2004) in Milwaukee, Wisconsin, 11 distinct p-y curve categories were developed
based on the results of 37 site-specific pressuremeter tests for a particular segment of the
project. These categories are based on soil type, consistency (or relative density), vertical
effective stress (or overburden pressure) at the testing elevation, and similarity of the p-y
curves. Typically, the predicted wall displacements from a SSI analysis are much more
sensitive to the values used for the p-y curves than the predicted wall bending moments. For
this reason, conservative selection of the parameters for the p-y curves should provide
conservative estimates of ground movements without significantly increasing the structural
demand of the wall (and, if used, bracing system) (Pearlman et al., 2004).
Figure 8-78 shows a conceptual model for a SSI analysis. In this case, only the final
excavation condition is shown.
An LRFD-based procedure for designing walls using SSI is not provided in AASHTO
(2007). Herein, a general sequence of analysis for a cantilevered wall (without bracing or
anchors) is provided:
1. Evaluate unfactored loads (e.g., earth, surcharge, water) for the portion of the wall
above the excavation level.
2. Determine factored loads at all appropriate strength and service limit states.
3. Assume a certain structural section to allow for computation of bending stiffness.
4. Evaluate overall stability at the Service I limit state using methods presented in
Section 8.11.10.
5. Using factored axial and lateral loads for each appropriate strength limit state,
perform SSI analysis. This may be done using a p-y analysis approach.
6. Based on above, compare factored loads (i.e., axial and shear) and factored
bending moments from SSI analysis to factored resistances for structural section
selected for all appropriate strength limit states. If unacceptable results, increase
structural section (e.g., increase diameter of shaft, reduce distance between
supports, etc.).
7. Evaluate service limit states and compute lateral and vertical deformations of the
wall (and ground settlements behind the wall). If computed deformations exceed
tolerable deformations, then modify design (e.g., increase embedment depth or
structural section).
8. Repeat until all limit states have been satisfied.
9. Check applicable extreme event limit states and modify design as necessary.
TH1
Lateral Earth
Pressure
Anchor Forces
TH2
Subgrade resistance
Modeled with p-y curves
Since the soil/rock response is linked to deformation (via a p-y curve), it is recommended
that for all strength and service limit state evaluations, soil p-y curves should use a resistance
factor of 1.0. This implies, however, that uncertainty in predicted resistance is not addressed.
The evaluation of overall stability is concerned, in part, with the evaluation of potential heave
into the bottom of the excavation. Procedures described in Section 8.10.10 are used to
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evaluate bottom heave potential in clayey soils. For excavations in sand, bottom heave is
only a concern if upward seepage gradients directed towards the excavation become large
enough to liquefy the sand.
Figures 8-79, -80, -81, and -82 identify significant features of excavation geometry in
relation to groundwater control. Seepage can enter the excavation through the walls and at
the bottom of the excavation.
Seepage quantities should be evaluated before construction using flow nets or other
analytical techniques. Seepage through a wall should be assessed on the basis of differential
head, retained soil characteristics, and effective permeability of the wall where the effective
permeability of the wall is controlled primarily by defects resulting from construction. For
example, a torn or jumped interlock of a steel sheet pile wall could allow an order of
magnitude more seepage through the wall (and movement of fines) than indicated by
laboratory or design studies of seepage through “tight” interlocks. Similarly, a local zone of
honeycombed concrete could allow significant seepage compared to properly placed
concrete. Qualitative comparisons for various wall types are shown in Table 8-19 (ASCE,
1997).
For the SSI analysis, the lateral pressures above the excavation line are multiplied by the
center-to-center spacing of the piles. Below the excavation, the passive resistance (as
defined by the p-y curves for the below excavation ground) must be modified to account for
spacing effects.
The resistance of a group of closely spaced piles is less than would be calculated based on
the sum of the resistances of the same number of widely spaced piles. Therefore, p-y curves
may need to be adjusted by a so-called “p-multiplier”, Pm, for closely spaced piles. The
selection of a p-multiplier is site specific and is generally taken as a function of the ratio of
the spacing of the piles (s) to the diameter of the pile (b). For example, for the TREX project
in Denver involving cantilevered drilled shaft walls (i.e., tangent pile walls), a Pm of 1.0 was
used for s/b=3 and 0.5 was used for s/b=1 (Sisson et al., 2004). AASHTO (2007) Section
10.7.2.4 recommends that a Pm value less than 1.0 only be used if the pile spacing is 5b or
less (e.g., use Pm = 0.7 for s/b =3).
According to AASHTO (2007), p-y analysis methods apply to elements that have the ability
to bend and deflect. For large diameter, relatively short elements, the element tends to rotate
rather than bend in which case strain wedge theory may be more applicable (Ashour et al,
1998).
Table 8-19. Cutoff Functions and Watertightness of Excavation Walls (after ASCE, 1997).
Type Of Wall Potential Leakage Through Potential for Piping beneath Wall
Wall
Wood, concrete, or steel Deflection opens joints between To avoid piping, penetration below
cantilever sheeting of sheets. Leakage typically 0.1 to 4 subgrade must exceed ¼ of exterior
low height gpm per 100 linear ft for low head where there is limited depth of
head. Also, depends on joint pervious layer or more than ½ of
detail. head for deep pervious layer.
Braced, interlocked steel Leakage typically 1 to 10 gpm per As above, but in potentially
sheeting 100 linear ft for low head. Lesser “running” soil (i.e., non-plastic silt,
quantity of leakage if movement silty fine sand, or narrowly graded
is minimized, locks are filled and sand), piping may occur in a path
tensile stress acts along the wall along the face of the sheeting.
in longitudinal direction.
Steel soldier piles with No impediment to leakage; Not intended for cutoff below
wood or concrete exterior drawdown and water subgrade. If exterior head is not
lagging pressure in active wedge of greatly reduced by leakage,
retained soil can be analyzed by dewatering to control uplift may be
flow net. Inflow depends on soil necessary.
permeability and recharge.
Concrete cylinder piles: Equivalent permeability of wall is Could accomplish partial or complete
tangent, secant, or typically 5 x 10 -4 to 1 x 10-5 cm/s. cutoff below subgrade, but usually
staggered Leakage typically 0.5 to 8 gpm not seated in rock. Layout
per 100 linear ft per 10 ft of head convenient to work around shallow
depending principally on quality obstructions.
of joints between cylinders.
Slurry trench concrete Equivalent permeability of wall is Cutoff enhanced by chiseling into
wall typically 2 x 10 -4 to 1 x 10-6 cm/s. underlying rock or by pre-positioning
Leakage typically 0.1 to 4 gpm grout pipe in wall elements to
per 100 linear ft per 10 ft of head. facilitate grouting in strata beneath
Much influenced by anchor wall.
penetration through wall and joint
quality. Details of penetration are
important.
Note: Leakage through wall is expressed as quantity of inflow per 100 ft length of wall for each 10 ft
difference in head across the wall, assuming leakage is not limited by permeability of the retained
soil.
Weatherby et al. (1998) provides a detailed discussion on the use of SSI for anchored walls.
In that report, a detailed description of a modeling approach for the ground anchor is
provided. A summary is provided below.
T-y curves are used to model ground anchors in a SSI analysis after they have been stressed
and locked off. Figure 8-83 shows how a non-linear T-y curve for a SSI analysis is
developed. Since ground anchors are installed at an angle, the horizontal components of
anchor load and tendon elongations are used in developing the T -y curves. The anchor lock-
off load is the starting point for the ground anchor in the analysis, and the deflection
associated with the lock-off load corresponds to the wall deflection from the previous
construction stage (anchor stressing). If the wall moves out, the ground anchor load will
increase, and if the wall moves back into the soil, the lock-off load will decrease. High
ground anchor loads will move the wall back into the ground. Low anchor loads will result
in the wall deflecting outward until the ground anchor load increases. The initial slope of the
T-y curve is the horizontal component of the anchor tendon stiffness and it is given as:
A s E s
k = cos α (8-11)
Lu
where:
k = anchor stiffness
As = area of anchor tendon
Es = Young’s modulus for the anchor tendon
Lu = effective unbonded length
α = anchor inclination
In Equation 8-11, the effective unbonded length of the anchor tendon is assumed to be the
sum of the unbonded length plus half the tendon bond length. This value is assumed to
permit the T-y curve to be constructed, but the actual elastic behavior of the ground anchor
will be different. Bending moments are not sensitive to changes in elastic length. If the
ground anchor load changes during the analysis, wall deflections will vary depending upon
the unbonded length used to construct the T-y curves. At the yield load, the T -y curve
changes slope. The second portion of the anchor curve represents the ground anchor
behavior between the yield and ultimate tendon strength.
Figure 8-83. Diagram Illustrating a Ground Anchor T-y Curve (after Weatherby, 1998).
The design procedures previously presented for soldier pile and lagging walls are generally
applicable for the design of slurry walls. However, there are important differences in the
design of slurry walls since: (1) they are generally continuous structures for their full depth
of penetration; (2) they are considerably stiffer than soldier pile and lagging systems and are
usually used where strict deformation control is required; and (3) they are typically designed
for full hydrostatic water pressure behind the wall. The design considerations specific to
slurry walls are discussed below.
Earth pressures greater than those corresponding to active conditions may be appropriate if
the wall system is highly preloaded and/or stiff and workmanship is of high quality (ASCE,
1997). Based on this, it is reasonable to assume that most slurry walls should be designed for
higher than active earth pressure loadings. Since slurry walls will likely only be used for
projects where strict deformation control must be maintained, it is reasonable to use earth
pressures consistent with those obtained from apparent earth pressure diagrams. Slurry walls
are often used in urban environments wherein different soil types may exist over the depth of
the excavation. In this case, it may be difficult to select a single apparent earth pressure
diagram for the entire depth of the excavation so more than one apparent pressure diagram
may be used to estimate loads on the wall. Usually, unless a dewatered condition is
achieved, hydrostatic water pressures would be added to the apparent earth pressure diagrams
for slurry walls. Alternatively, water pressures consistent with seepage conditions under and
around the wall maybe assumed.
The previous discussion relates primarily to temporary loadings for slurry walls. Usually, if
the slurry wall is used for a permanent system, the permanent lateral earth pressures are
assumed to be consistent with at-rest earth pressures. For the permanent case, appropriate
long-term water pressures are added.
It is noted that when more sophisticated analyses such as finite element methods are used to
analyze all stages of slurry wall construction (including excavation, support (i.e., anchor)
loads, etc.), that the actual computed earth pressures are less than those from apparent earth
pressure diagrams. These more sophisticated analyses are often used for large projects or
where significant construction cost savings may be realized through the optimization of
structural elements.
Reinforced concrete slurry walls are typically analyzed as a beam spanning vertically
between support levels. For Soldier-Pile-Tremie-Concrete (SPTC) walls, however, the
reinforced concrete wall is typically analyzed as a beam spanning horizontally between the
steel piles, and the steel piles are used to transmit the applied loads vertically to the support
levels.
In many cases, slurry walls are incorporated into a permanent structure and must be designed
to support vertical loads. These loads result from vertical anchor forces as well as permanent
vertical loads (such as from a building if the slurry wall is a basement wall). For design,
these vertical forces may be carried, at least partially, above the excavated subgrade, however
since slurry walls are often used in relatively weak soils, it is conservative to assume that all
load is carried by the excavation subgrade. It is important, however, to consider the specific
ground conditions for the site to evaluate the conservatism of this assumption.
The portion of the load carried below the excavation subgrade is resisted by skin friction over
two sides of the panel and through end bearing. Because the width of the base of a slurry
wall is relatively large (e.g., 2 ft or greater), a relatively significant amount of vertical
movement would be required to mobilize end bearing. For ASD, a reasonable assumption is
that no more than 20 percent of axial resistance is achieved through end bearing with the
remainder of resistance generated in skin friction. A similar distribution of resistance should
be assumed for LRFD-based computations.
The earth pressure distribution diagrams, types of wall support, methods of analysis for
design of tangent pile and secant pile walls are the same as those discussed for slurry walls.
When a steel reinforcing cage or steel structural section is placed in all of the bored piles, the
design load for each pile is determined by multiplying the appropriate soil and water pressure
diagrams by the center-to-center spacing of the piles. When only alternate piles are
reinforced, the design load for the reinforced piles is determined by multiplying the
appropriate pressure diagrams by the center-to-center spacing of the reinforced piles.
Procedures used for the axial resistance evaluation of drilled shafts (see AASHTO Section
10.8.3) may be used to calculate required embedment depths for tangent/secant pile walls
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designed to carry vertical forces. In general, an analysis of a single shaft is performed and
this capacity is reduced to account for overlapping between shafts and group effects resulting
from very closely spaced piles. The recommendations provided in Section 8.11.9.2 of this
manual may be used for LRFD-based evaluations.
For intermittent pile walls, individual capacities can be reduced to account for group effects
in the same way that the capacity of a drilled shaft group is reduced from that of the sum of
the capacities of individual shafts.
In cases where these walls (or other stiff walls systems) support permanent vertical loads,
site-specific load testing may be performed. In that case, resistance factors consistent with
the level of static load testing performed can be used for bearing resistance design.
For a jet-grouted wall, steel reinforcements can be inserted into the wall elements before the
soil-grout mix hardens. The resulting structural combination can resist lateral earth
pressures, and when the wall is properly supported laterally (e.g., by ground anchors) it can
support excavations of considerable depth. The overlapped columns can also be used as a
cut-off wall for seepage control.
The jet-grouted earth wall is designed based on conventional wall design procedures. The
width of the wall is usually defined in terms of column diameter, configuration of overlapped
columns, and minimum overlapping length. Jetting parameters, which achieve the required
width, strength and permeability of the wall, are then established based on existing soil and
groundwater conditions. The characteristics of the jet-grouted soil (strength, permeability,
etc.) are influenced by the properties of the in situ material, the composition of the grout mix,
and a number of operating parameters, such as injection pressure, flow rate, withdrawal rate
(lifting speed), rotation rate, etc.
Table 8-20. Summary of System Variables and Their Impact on Basic Design Elements.
Due to the large number of variables involved in the jet grouting process, it is very difficult
to establish a rigorous design process. A typical design procedure is dependent to a great
extent on the field and laboratory test results, the specific equipment and method used, and
the experience of the equipment operator. The following steps are followed in the design of
a jet-grouted wall:
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Table 8-21. Typical Range Of Jet Grouting Parameters And Jet-Grouted Soil Properties
(adapted from Kauschinger and Welsh, 1989)
Note: aHigher grout pressures of 10-18 MPa are used with certain equipment where large separation exists
between the water/air nozzle and the grout nozzle. 1 m = 3.3 ft, 1 MPa = 145 psi, 1 kg/m3 = 0.062 pcf, 1 liters =
0.26 gallons.
1. Establish earth pressure diagrams. For determining the lateral earth pressures, the jet-
grouted wall may be considered as a gravity structure due to its large mass. For
thinner, externally supported and reinforced jet-grouted walls subject to bending, the
earth pressures acting on the wall may be similar to those of a slurry diaphragm wall.
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2. Perform stability and wall seepage analyses and determine wall thickness based on
assumed strength, permeability, column diameter and overlapping length. Use Table
8-21 and 8-22 in establishing these assumptions.
3. Conduct a field trial, coupled with laboratory tests, to confirm the design assumptions
and select the parameters to use for production.
Table 8-22. Range of Typical Soilcrete Strengths (Three Fluid System) (after Elias et al.,
2006).
8.12.6.1 General
The design of a DMM wall is influenced, to a certain extent, by its planned function. When
used as a cut-off wall, for instance, the wall is designed to provide a required permeability.
When used for excavation support, on the other hand, vertical reinforcing members are
usually provided to resist bending moments as well as shear stresses along the longitudinal
direction of the wall. Between the reinforcements, the soil-cement structure is designed to
resist and redistribute the horizontal stresses to neighboring reinforcing members.
Table 8-23 summarizes the range of anticipated engineering parameters that can be achieved
by deep mixing techniques. Note that the wide range of reported improved properties is a
function of the in-situ soils, reagent content, equipment used for mixing, and the in-situ water
and organic content. Additional information on engineering properties of wet (and dry) mix
treated soils is provided in Elias et al. (2006).
Table 8-23. Typical Improved Engineering Characteristics of Soils Treated with DMM (wet
mix) (after Elias et al., 2006)
Strength, permeability and modulus of elasticity are the primary engineering properties of
concern for the DMM wall. These properties are affected by the soil type, cement and other
admixture proportions, water/cement ratio of the grout, degree of soil-cement mixing, curing
environment and age. Based on actual wall projects in various soil types, Taki and Yang
(1991) presented design guidelines, many of which are included in the following sections.
For a given cement proportion, the strength increases with age. The 28-day strength is
typically 1.4 to 1.5 times the 7-day strength for clays, and 2 times the 7-day strength for
sands. The 56-day unconfined compressive strength may be 1.5 times to 28-day strength.
Strength continues to increase with time for perhaps 6 months.
For design purposes, one third of the unconfined compressive strength can be considered as
the shear strength, τf , of the soil-cement, i.e.:
1
τ f = qu ( 28) (8-12)
3
For a well mixed soil-cement, the coefficient of permeability ranges from 10-5 to 10-7 cm/sec.
In general, the coefficient of permeability and the porosity of the soil-cement matrix decrease
with decreasing the sand content and the water-cement ratio, and increasing the curing age.
It should be noted, however, that the above indicated coefficients of permeability are those of
the soil-cement mix and do not necessarily represent the overall permeability of the DMM
wall. This permeability is influenced by the tightness of the wall and the potential presence
of “windows” which may be caused by boulders or column deviations. The overall
permeability of the DMM wall is best determined by performing in situ permeability tests in
the completed wall.
The structural design of DMM walls includes: (a) the design of reinforcing members to resist
bending moments, shear stresses and deflections along the height of the wall; (b) the design
of soil-cement elements to resist and redistribute the lateral pressures to the reinforcing
members; and (c) the determination of the minimum depth of embedment required for base
stability or vertical load support.
The design of reinforcing members and the required depth of embedment are carried out as in
the case of conventional soldier pile and lagging walls. The lateral earth pressures are similar
to those discussed for slurry walls. The design information presented herein is for
informational purposes only and has not, to date, been calibrated for a LRFD format.
An empirical design guideline for spacing reinforcing members to avoid bending failure in
the soil-cement element is presented in Figure 8-84(c). This guideline was based on finite
element simulation and full-scale model tests to study various failure modes of soil-cement
between reinforcing members (Taki and Yang, 1991).
wall loading
d Q (a)
l2
wall loading
(b)
Center of H-pile
D h e
45º Center of DMM Column
L2
If L2 ≤ D + h -2e, no bending failure
(c)
Figure 8-84. DMM Wall Design: (a) Analysis for Punch-Through Shear; (b) Analysis for
Compressive Action of Arching Effects; (c) Empirical Guideline for Avoiding Bending
Failure (after Taki and Yang, 1991)
For DMM walls, axial resistance of steel reinforced columns needs to consider the potential
for the steel section to punch through resulting from insufficient load transfer from the steel
section to the soil cement column. If sufficient load transfer can be assured, the entire DMM
can be designed to carry axial loads in much the same way as tangent/secant piles, i.e.,
development of skin friction and end bearing (over diameter of soil cement column) modified
to account for group effects.
The need for drainage in cut wall system applications varies with project requirements.
Drainage systems may be omitted in cases where groundwater drawdown in the retained soil
is prohibited or undesirable. In other cases, drainage is used as a means to control surface-
water infiltration and groundwater seepage. Other beneficial effects of drainage include:
For cut wall systems, collection of subsurface flow is usually achieved with prefabricated
drainage elements (i.e., geocomposites) placed between the wall and the permanent facing.
With this type of system, vertical drainage strips are extended over the full height of the wall.
Single strips can be placed at appropriate horizontal spacing along the wall or a continuous
sheet can be placed over the entire wall face, depending on the project drainage requirements
and the expected flow rate. Water intercepted in the drainage elements flows downward to
the base of the wall where it is conveyed through the permanent facing in longitudinal/outlet
pipes or weepholes. In other applications, the drainage elements are extended into the
subgrade to a footing drain. Similar drainage systems may be used for face drainage of soil-
nailed walls where the prefabricated drainage elements are typically placed between the
excavated face and the back of the shotcrete facing layer.
In applications where subsurface flow rates are large, horizontal drains may be used to
remove water from behind the wall. A horizontal drain is a small diameter perforated pipe
that is advanced into a nearly horizontal drill hole in an existing slope. For example, a cut
wall constructed on or at the base of a steep slope will likely interfere with pre-existing
natural drainage paths. This interference may cause hydrostatic pressures resulting from
trapped water to build-up against the wall. To relieve these pressures, horizontal drains can
be installed at appropriate vertical and horizontal spacing along the wall alignment. For wall
system applications, horizontal drains extend back from the wall face a sufficient distance to
intercept subsurface flow before it enters the retained soil mass.
General surface water drainage is discussed in Section 5.5.8.3 in Chapter 5. For cut wall,
dikes can be constructed on the ground surface near the top of the wall or the vertical wall
element can be extended above the ground surface grade to minimize surface water that can
enter the excavation during construction and weaken the soils inside the excavation (Sabatini
et al., 1997).
CHAPTER 9
IN-SITU REINFORCED WALLS
9.1 INTRODUCTION
In-situ reinforced walls are constructed from the top-down to support temporary and
permanent excavations. Construction of these walls involves insertion of reinforcing
elements in the in-situ soils to create a composite earth structure. This chapter presents
information on two different types of in-situ walls: (1) soil nail walls and (2) micropile walls
(a less common wall type).
The main components of an in-situ reinforced wall are the in-situ material, the reinforcing
inclusions, and the wall facing. The reinforcing inclusions typically consist of metal bars
(soil nail walls) and small diameter steel pipe piles (micropile walls). Shotcrete, welded-wire
mesh, cast-in-place concrete, or precast concrete panels are typically used for the facing. In-
situ reinforced walls can be used in a wide range of ground conditions.
In-situ reinforced earth walls have been successfully used for a variety of applications
including:
9.2.1 General
Soil nail walls are one of the in-situ reinforced walls that are constructed to support
temporary and permanent excavations (Figure 9-1). This chapter presents information on
feasibility, construction materials and methods, cost, design, load testing, and construction
inspection of soil nail walls. A more comprehensive coverage of soil nail walls is provided
in Geotechnical Engineering Circular No. 7 “Soil Nail Walls” (Lazarte et al., 2003).
Figure 9-1. Soil Nail Wall Application (a) Temporary Shoring; (b) Roadway Widening
Under Existing Bridge; (c) Slope Stabilization; and (d) Roadway Cut
(after Porterfield et al., 1994)
Soil nail walls use horizontal to subhorizontal reinforcements to improve the shearing
resistance of the soil. The reinforcements, known as nails, are closely spaced (i.e., typical
spacing of 5 ft horizontal and vertical) and unlike ground anchors, are not prestressed. Shear
stresses in the ground are transferred as tensile forces in the nails through friction (or
adhesion) mobilized at the ground-nail interface. The nails develop tension as the retained
ground moves towards the excavation as the excavation progresses. The nails may also
develop some bending and shear forces; however these effects are considered secondary and
are not included in the recommended design method presented later in this chapter.
Nails can be installed by (1) driving; (2) drilling and grouting; (3) jet grouting; and (4)
launching. Conventional U.S. practice includes constructing a drill hole in which the bar is
placed and then grouted under gravity (Figure 9-2). Driven soil nails have been more
commonly used in France and Germany than in the U.S. and are typically used for temporary
applications. Jet-grouted and launched nails are not common in the United States however
launched nails have been used for a small number of temporary slope stabilization projects.
Also, so called “hollow-core” soil nails are becoming increasingly used. In this method,
drilling and grouting of the nail is accomplished in one step (i.e., Steps 2 and 3 shown in
Figure 9-2 are combined into one step).
The components of a soil nail wall installed using the techniques listed above vary from one
technique to another. Although the concept of soil nail walls is not proprietary, several
specialized components or procedures are under U.S. or international patents. Patented
components include, but are not limited to, some threaded bars, corrosion-protection systems,
and nail installation systems (e.g., self-drilling, jet-grouted, and launched soil nails). Hollow
bars are proprietary and have been used primarily for temporary walls because of concerns
regarding the consistency of the corrosion protection; however, research is on-going with a
focus towards identifying uses of hollow bars for permanent applications.
Common applications for soil nail walls include: (1) temporary shoring for construction of
CIP walls or other permanent facilities; (2) a permanent wall for roadway widening at a
bridge abutment; (3) a permanent retaining wall for a roadway cut; and (4) slope
stabilization. Examples of each of these applications are shown in Figure 9-3.
The feasibility evaluation of a soil nail wall should encompass technical and economical
considerations and include: (1) an evaluation of the prevailing ground conditions; (2) an
assessment of the advantages and disadvantages of a soil nail wall for the particular
application being considered; and (3) comparison with alternative systems (e.g., ground
anchor wall systems). The following sections present a discussion of these aspects of the
feasibility evaluation.
Figure 9-2. Typical Nail Wall Construction Sequence (after Porterfield et al., 1994).
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Soil nail walls can be used for a wide range of soil types and conditions. Project experience
has shown that certain favorable ground conditions make soil nailing cost effective over
other techniques. Conversely, certain soil conditions can be considered marginal for soil
nailing applications and may make the use of soil nails too costly when compared with other
techniques. Soil nail walls can generally be constructed without complications in a mixed
stratigraphy, as long as the individual layers of the soil profile consist of suitable materials.
The following two sections present the soil conditions that are considered most and least
suitable for soil nail walls. Intermediate soil conditions, for which the feasibility of soil
nailing is not readily apparent, are also described.
Soil nail walls have been constructed successfully in various types of soils. Construction
difficulties and long-term complications can generally be avoided when specific favorable
soil conditions prevail. Soil nailing has proven economically attractive and technically
feasible when:
• all soil nails within a cross section are located above the groundwater table; and
• if the soil nails are below the groundwater table, the groundwater does not adversely
affect the face of the excavation, the bond strength of the interface between the grout
and the surrounding ground, or the long-term integrity of the soil nails (e.g., the
chemical characteristics of the ground do not promote corrosion).
Although not an absolute requirement, it is advantageous that the ground conditions allow
drillholes to be advanced without the use of drill casings and for the drillhole to be
unsupported for a few hours until the nail bars are installed and the drillhole is grouted.
Alternatively, soil nails have been installed with success using the hollow-stem drilling
method in fully and temporarily cased drillholes. It is important to note that the selection of
the drilling method is typically left to the discretion of the soil nail installation contractor.
Soil conditions are presumed to be favorable for the construction of soil nail walls when
results from field tests indicate competent soils. The Standard Penetration Test (SPT, see
next chapter) provides the SPT value, N, which can be used to preliminarily identify
favorable soil conditions.
Based on the general criteria for favorable conditions noted above, the following ground
types are generally considered well suited for soil nailing applications.
• Stiff to hard fine-grained soils. Fine-grained (or cohesive) soils may include stiff to
hard clays, clayey silts, silty clays, sandy clays, sandy silts, and combinations thereof.
Fine-grained soils can be tentatively classified as stiff if they have SPT N-values of at
least 9 blows/ft. However, the consistency characterization of fine-grained soils
should not rely solely on SPT N-values. Instead, the consistency (and thereby shear
strength) characterization should be supplemented with other field and/or laboratory
testing. To minimize potential long-term lateral displacements of the soil nail wall,
fine-grained soils should be of relatively low plasticity (i.e., in general, plasticity
index (PI) < 15).
• Dense to very dense granular soils with some apparent cohesion. These soils include
sand and gravel with SPT N-values larger than 30 (Terzaghi et al., 1996), and with
some fines (typically no more than about 10 to 15 percent of fines) or with weak
natural cementation that provide cohesion. Capillary forces in moist fine sands may
also provide an apparent cohesion. To avoid excessive breakage of capillary forces
and thereby significant reduction of this apparent cohesion, the movement of water
toward the excavation face needs to be minimized including by redirecting surface
water away from the excavation face.
• Weathered rock with no weakness planes. Weathered rock may provide a suitable
supporting material for soil nails as long as weakness planes occurring in unfavorable
orientations are not prevalent (e.g., weakness planes dipping into the excavation). It
is also desirable that the degree of weathering be approximately uniform throughout
the rock so that only one drilling and installation method will be required.
Conversely, a highly variable degree of rock weathering at a site may require changes
in drilling equipment and/or installation techniques and thereby cause a costly and
prolonged soil nail installation.
• Glacial soils. Glacial outwash and glacial till materials are typically suitable for soil
nailing applications as these soils are typically dense, well-graded granular materials
with a limited amount of fines.
Examples of unfavorable soil types and ground conditions are provided below:
• Dry, poorly graded cohesionless soils. When poorly graded cohesionless soils are
completely dry, contain no fines, or do not exhibit any natural cementation, apparent
FHWA NHI-07-071 9 – Soil Nail and Micropile Walls
Earth Retaining Structures 9-7 June 2008
cohesion is not available. Therefore, the required vertical or nearly vertical cuts are
difficult to achieve.
• Soils with high groundwater . Perched groundwater occurring behind the proposed
soil nail wall will require significant drainage, which is necessary to stabilize the
mass of soil in this location. Additionally, large amounts of groundwater can cause
drillholes (particularly in loose granular soils) to collapse easily, thus requiring a
costly soil nail installation. Excessive groundwater seeping out to the excavation face
may cause significant difficulties for shotcrete application.
• Soils with cobbles and boulders. A large proportion of cobbles and boulders present
in the soil may cause excessive difficulties for drilling and may lead to significant
construction costs and delays. When only a few boulders and cobbles are present,
modifying the drilling orientation from place to place may minimize or eliminate
most of the difficult drilling. However, this approach has practical limitations when
too many boulders are present.
• Soft to very soft fine-grained soils. These soils typically have SPT N-values less than
4 and are unfavorable for soil nailing because they develop relatively low bond
strengths at the nail-grout-soil interface, thereby requiring unreasonably long nail
lengths to develop the required resistance. Long-term deformations (creep) of the
soils may be a concern for highly plastic clays. Concerns for creep deformations are
generally less critical for temporary applications. As with any retaining system
constructed in a top-down manner, the potential for instability at the bottom of the
excavation is high in soft fine-grained soils. Additionally, high-plasticity soils may
be expansive and may induce additional localized pressure on the facing due to
swelling.
• Organic soils. Some organic soils such as organic silts, organic clays and peat
typically exhibit very low shear strengths and thereby low bond strengths, which
causes uneconomical nail lengths. While some organic soils can exhibit acceptable
shear strengths, other organic soils like fibrous peat may be highly heterogeneous and
highly anisotropic. In this case, while the soil shear strength can be reasonable along
some orientations, it may be significantly low along other orientations. These
unfavorable orientations may have a detrimental impact on the wall stability and very
long soil nails will be required. In addition, organic soils tend to be more corrosive
than inorganic soils.
• Highly corrosive soil (cinder, slag) or groundwater. These conditions may lead to the
need of providing expensive corrosion protection. These conditions are obviously
more disadvantageous for permanent applications of soil nail walls.
• Weathered rock with unfavorable weakness planes and karst . Weathered rock with
prevalent unfavorable weakness planes such as joints, fractures, shears, faults,
bedding, schistosity, or cleavage may affect the drillhole stability and make grouting
difficult. In addition, the presence of these discontinuities may cause the formation of
potentially unstable blocks in the retained mass behind the wall during excavation.
The marginal stability of blocks may rapidly deteriorate due to various factors, such
as gouge in the joints, uplift and lateral hydrostatic pressures, and seepage forces.
The stabilization of individual blocks may be necessary and can make this solution
uneconomical when compared to conventional soil nails. In addition, grouting in
rock with very large open joints or voids will be very difficult and/or expensive due
to excessive grout loss. Grouting soil nails in karstic formations is not appropriate.
• Loess. When it is dry, loess may exhibit acceptable strengths that would allow
economical installation of soil nails. However, when sizable amounts of water
ingress behind the proposed soil nail wall, the structure of the loess may collapse and
a significant loss of soil strength may take place. Therefore, the collapse potential
upon wetting of these soils must be evaluated. Appropriate measures to avoid excess
water migration to the soil nail area must be provided in loess exhibiting significant
collapse potential. Additionally, considerably low soil shear strengths may arise for
the wetted condition. In these cases, unusually long soil nail lengths may result in
using conventional methods of nail installation. Regrouting (an atypical and more
costly step) has been used to increase bond strengths in loess.
In addition to the difficulties described above, other aspects related to soil conditions must be
considered when assessing the feasibility of soil nail walls:
• The prolonged exposure to ambient freezing temperatures may cause frost action in
saturated, granular soils and silt; as a result, increased pressures will be applied to the
temporary and permanent facings.
• Repeated freeze-and-thaw cycles taking place in the soil retained by the soil nail wall
may reduce the bond strength at the soil nail grout-ground interface and the adhesion
between the shotcrete and the soil. To minimize these detrimental effects, a suitable
protection against frost penetration and an appropriate shotcrete mix must be
provided.
• Granular soils that are very loose (N ≤ 4) and loose (4 < N ≤ 10) may undergo
excessive settlement due to vibrations caused by construction equipment and traffic.
• Loose and very loose saturated granular soil can be susceptible to liquefaction in
seismically exposed regions. Several ground modification techniques (typically with
significant associated costs) may be utilized to densify granular soils and thereby
minimize these damaging effects.
Despite the difficulties associated with unfavorable soil conditions described above, soil nail
walls may still be built. It should be recognized that these wall systems would typically be
more expensive to design and construct when compared to conventional walls in a more
suitable soil. It is likely that significant extra effort and cost is needed in the design and
construction of soil nail walls in these marginal conditions and that more strict long-term
performance requirements might be necessary to allow soil nailing in such challenging
conditions.
There exists some soil conditions that are intermediate to the two conditions described
previously. Examples of intermediate soil conditions are presented below:
• Engineered fill. Soil nails can be installed in engineered fill if it is a mixture of well-
graded granular material and fine-grained soil with low plasticity (typically, PI < 15).
• Residual soils. Residual soils (i.e., those soils created from the in-place weathering of
the parent rock material) may be an acceptable material for soil nailing. Similarly,
lateritic soil, a highly weathered tropical soil, may be acceptable. For these types of
soil, specific consideration should be given to the soil spatial variability and its ability
to drain.
Soil nail walls exhibit numerous advantages when compared to ground anchors and
alternative top-down construction techniques. Some of these advantages are described
below:
Construction
• requires smaller ROW than ground anchors as soil nails are typically shorter;
• less disruptive to traffic and causes less environmental impact compared to other
construction techniques;
• there is no need to embed any structural element below the bottom of excavation as
with soldier beams used in ground anchor walls;
• installation of soil nail walls is relatively rapid and uses typically less construction
materials than ground anchor walls;
• easy adjustments of nail inclination and location can be made when obstructions (e.g.,
cobbles or boulders, piles or underground utilities) are encountered; on the other
hand, the horizontal position of ground anchors is more difficult to modify almost
making adjustments in the field costly;
• because significantly more soil nails are used than ground anchors, adjustments to the
design layout of the soil nails are more easily accomplished in the field without
compromising the level of safety;
• overhead construction requirements are smaller than those for ground anchor walls
because soil nail walls do not require the installation of soldier beams; this is
particularly important when construction occurs under a bridge; and
• soil nailing is advantageous at sites with remote access because smaller equipment is
generally needed.
Performance
• soil nail walls are relatively flexible and can accommodate relatively large total and
differential settlements;
• measured total deflections of soil nail walls are usually within tolerable limits; and
• soil nail walls have performed well during seismic events owing to overall system
flexibility.
Cost
• soil nail walls are more economical than conventional concrete gravity walls when
conventional soil nailing construction procedures are used;
• soil nail walls are typically equivalent in cost or more cost-effective than ground
anchor walls when conventional soil nailing construction procedures are used; and
• shotcrete facing is typically less costly than the structural facing required for other
wall systems.
Some of the potential limitations of soil nail walls are listed below:
• soil nail walls may not be appropriate for applications where very strict deformation
control is required for structures and utilities located behind the proposed wall, as the
system requires some soil deformation to mobilize resistance; post tensioning of soil
nails can overcome this shortcoming in most cases, but this step increases the project
cost;
• the occurrence of utilities may place restrictions on the location, inclination, and
length of soil nails in the upper rows;
• soil nail walls are not well-suited where large amounts of groundwater seeps into the
excavation because of the requirement to maintain a temporary unsupported
excavation face;
To gain further insight into the soil nail wall concept, it is useful to compare the main
features of a soil nail wall with those of a ground anchor wall, which is a commonly used
top-to-bottom system for retaining wall construction. Detailed information on ground anchor
walls can be found in Sabatini et al. (1999).
• Nail/Anchor Density: Under similar project conditions, the number of required soil
nails per wall unit area is larger than the number of ground anchors per wall unit area.
The use of more reinforcing elements in a soil nail wall adds a degree of redundancy
that can contribute to the stability of a soil nail wall. Consequently, the failure of one
reinforcing element will have a smaller effect on the stability of a soil nail wall than
that of a ground anchor wall. Typically, only five percent of production soil nails are
load tested, whereas all ground anchors are tested for acceptance.
• Load on Wall Facing: The density of soil nails implies that the facing in soil nail
walls supports a smaller portion of the soil pressure due to a smaller tributary area
compared to the facing in ground anchor walls, which supports a much greater soil
pressure. This difference is more due to the dissimilar design approaches in the two
systems rather than differences in the controlling load transfer mechanisms.
• Load Transfer: Soil nail transfer load along the entire length of the nails, whereas
ground anchors are designed to transfer load only in the anchor zone behind the
potential failure surface.
• Load Distribution: The resisting force provided by soil nails is variable along its
entire length. In a ground anchor, one portion of the anchor length is unbonded while
the remaining portion is bonded. The load in a ground anchor is approximately
constant in the unbonded length and variable in the bonded zone.
• Stability of Excavation Bottom: In ground anchor walls, soldier beams are embedded
to elevations below the bottom of the excavation. The shear resistance derived from
the embedded portion of the soldier beams provides additional stability of the bottom
of the excavation in ground anchor walls. This favorable effect is absent in soil nail
systems.
• Deflection: Field measurements in ground anchor walls indicate that the maximum
wall lateral deflection is generally at midheight of the wall. In soil nail walls, the
maximum lateral deflection takes place at the top of the wall. Also, maximum wall
deformations are generally greater in soil nail walls than in ground anchor walls.
This chapter presents information on construction materials and methods used for the
construction of soil nail walls typically used in U.S. highway applications. Conventional
U.S. practice includes the use of drilled and grouted soil nails. However, other soil nail
installation methods and materials have been developed and are briefly introduced here.
• Drilled and grouted soil nails : These are approximately 4- to 8-in. diameter nail
holes drilled in the foundation soils. These holes are typically spaced about 5 ft apart.
Steel bars are placed and the holes are grouted. Grouted soil nails are the most
commonly used soil nails and they can be used as temporary and permanent
applications (provided that appropriate corrosion protection is in place).
• Driven soil nails: These soil nails are relatively small in diameter [¾ to 1 in.] and
are mechanically driven into the ground. They are usually spaced approximately 3 to
4 ft apart. The use of driven soil nails allows for a faster installation (as compared to
drilled and grouted soil nails); however, this method of installation cannot provide
good corrosion protection other than by sacrificial bar thickness. For this reason,
driven nails are only used in the United States for temporary applications. At this
time, this method is not recommended for soil nail installations for permanent soil
nail walls.
• Self-drilling soil nails: These soil nails consist of hollow bars that can be drilled and
grouted in one operation. In this technique, the grout is injected through the hollow
bar simultaneously with the drilling. The grout, which exits through ports located in a
sacrificial drill bit, fills the annulus from the top to the bottom of the drillhole. Rotary
percussive drilling techniques are used with this method. This soil nail type allows
for a faster installation than that for drilled grouted nails and, unlike, driven soil nails,
some level of corrosion protection with grout is provided. This system is most
commonly used for temporary nails.
• Jet-grouted soil nails: In this technique, jet grouting is performed to erode the
ground and allow the hole for the nail (subsequently installed) to be advanced to the
final location. The grout provides corrosion protection to the central bar. In a second
step, the bars are typically installed using vibro-percussion drilling methods. At this
time, this method is not recommended for soil nail installations for permanent soil
nail walls.
• Launched soil nails: In this method, bare bars are “launched” into the soil at very
high speeds using a firing mechanism involving compressed air. Bars are ¾ to 1 in.
in diameter and up to 25 ft in length. This technique allows for a fast installation with
little impact to project site; however, it may be difficult to control the length of nail
that penetrates the ground. These types of soil nails are only used for temporary
nails. At this time, this method is not recommended for soil nail installations for
permanent soil nail walls.
The remainder of this section presents a description of the main components of a typical soil
nail used in the U.S. practice (Figure 9-4).
BEARING PLATE
STEEL BAR
BEARING NUT AND
BEVELED WASHER
GROUT / SHOTCRETE CONTACT
HEADED STUD
(TYP)
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CENTRALIZER DRILLHOLE
(TYP.) GROUT
WELDED
WIRE MESH
D R IL
L LE
T OT
A L N N G TH
AI L B A
R LE N
G TH
Figure 9-4. Main Components of a Typical Soil Nail (after Porterfield et al., 1994).
Nail Bars
Steel reinforcing bars used for soil nails are commonly threaded and may be either solid or
hollow. Bars generally have a nominal tensile strength of 60 ksi (Grade 60) 75 ksi (or Grade
75). Common U.S. practice of soil nailing involves the use of solid steel bars of Grade 60 or
75. All steel bars must be continuous without splices or welds, straight and undamaged.
They can be bare or epoxy coated or encapsulated, as required based on corrosion protection
considerations.
Bars with a tensile strength of Grade 95 and as high as Grade 150 may be considered for soil
nailing. Bars with lower grades are preferred because they are more ductile, less susceptible
to corrosion, and readily available. Grade 150 bars should not be used in conventional soil
nail applications because this material tends to be more brittle, particularly under shear, and
more susceptible to stress corrosion than steel with lower grades. The use of high-grade steel
is more typical for ground anchors where the design loads are usually much greater than for
soil nails. Bars of Grade 95 may be acceptable for soil nails as long as the steel ductility is
comparable to lower-grade steels. Bars of Grade 60 or 75 should conform to the standard
ASTM A615, whereas the Grade 150 steel should conform to ASTM A722.
Threaded bars for typical soil nail wall applications are available in No. 6, 7, 8, 9, 10, 11, and
14 up to approximately 60 ft in length. Bars having diameters smaller than No. 8 should not
be used or used with great care in applications where long bars are required (e.g., high walls)
because they tend to bend excessively during handling and installation. If needed, couplers
can be used to extend the length of bars in excess of 60 ft; however, soil nails in excess of
this length are typically not required for most highway projects.
As with solid bar nails, steel for hollow-core soil nails must meet the requirements of ASTM
A615. Grade 60 is minimum requirement, however, higher grade steels are available and
commonly used. Currently, two types of hollow core nails are available, the primary
difference between the two being the type of thread on the exterior of the nail. One thread
type is the “rope” thread or the R-thread and is the standard thread for continuously threaded
drill rods. The other thread type is similar to that used on continuously threaded deformed
reinforcement bars. Additional information on hollow core bars is provided in Samtani and
Nowatzki (2006).
Nail Head
The nail head comprises two main components: the bearing-plate, hex nut, and washers; and
the headed-stud (Figure 9-4). The bearing plate is made of Grade 36 (ASTM A36) steel and
is typically square, 8- to 10-in. side dimension and ¾-in. thick. The purpose of the bearing
plate is to distribute the force at the nail end to the temporary shotcrete facing and the ground
behind the facing. The bearing plate has a central hole, which is inserted over the nail bar.
Beveled washers are then placed and the nail bar is secured with a hex nut or with a spherical
seat nut. Washers and nuts are steel with a grade consistent with that of the nail bar
commonly of Grade 60 or 75. Nuts are tightened with a hand-wrench. The head-stud
connection may consist of four headed studs that are welded near the four corners of the
bearing plate to provide anchorage of the nail head into the permanent facing. For temporary
walls, the bearing plate is on the outside face of the shotcrete facing.
Grout
Grout for soil nails is commonly a neat cement grout, which fills the annular space between
the nail bar and the surrounding ground. In ground with potential for drillhole caving, a neat
cement grout is always used. Sand-cement grout can also be used in conjunction with open
hole drilling (i.e., for non-caving conditions) for economic reasons. Cement types I, II, III, or
V conforming to ASTM C 150 can be used. Cement Type I (normal) is recommended for
most applications. Cement Type III is grounded finer, hardens faster, and can be used when
a target grout strength is required to be achieved faster than for typical project conditions.
Cement Type II hardens at a slower rate, produces less heat, and is more resistant to the
corrosive action of sulfates than Cement Type I.
The water/cement ratio for grout used in soil nailing applications typically ranges from 0.4 to
0.5. In some cases, a stiffer grout with a slump on the order of 1½ in. may be used. The
need for a stiffer grout may arise when the hollow-stem auger drilling method is used or it is
desired to control leakage of grout into highly permeable granular soils or highly fractured
rock. Occasionally, the stiff consistency of the grout may cause difficulties with the
installation of the centralizers. In this case, the grout itself may provide sufficient support to
centralize the nail bar within the drillhole. Regardless of the ability of the stiff grout to
support the nail bar, centralizers should always be used to assure that a minimum grout cover
around the nail bar is achieved.
The characteristics of the grout have a strong influence on the ultimate bond strength at the
grout-ground interface. The grout should have a minimum 3-day compressive strength of
1,500 psi and a minimum 28-day unconfined compressive strength of 3,000 psi in accordance
with AASHTO T106 or ASTM C109. Admixtures are not typically required for most
applications, but plasticizers can be used to improve grout workability for projects located in
high-temperature climates or where project constraints dictate that the grout must be pumped
over long distances. Typically, the improved workability of grout due to plasticizers can be
extended up to approximately one hour. The use of air entrainment agents can improve
workability and reduce cracking potential, but they cause the grout to develop a more open
matrix and lose some of the chemical corrosion protection provided by cement. Therefore,
its use should be approved only when other corrosion protection methods, other than grout
cover, are present, or the thickness of the grout cover is increased. Some proprietary grouts
contain chemicals that provide zero-volume shrinkage, which is desirable to minimize
cracking and enhance bond strength. Where admixtures are being considered for use, tests
should be performed to verify that the grout and bond properties of the grout are not
adversely affected.
Figure 9-5. Grout Placement (Tremie) through Pipe (after Porterfield et al., 1994).
Grout is pumped shortly after the nail bar is placed in the drillhole to reduce the potential for
hole squeezing or caving. In solid nail bar applications, the grout is injected by tremie
methods through a grout pipe, which is previously inserted to the bottom of the drillhole,
until the grout completely fills the drillhole (Figure 9-5). The grout pipe typically consists of
heavy-duty plastic tubing varying between 3/8-in. and 3/4-in. outside diameter (OD). Grout
pipes are removed when used as part of the installation of production nails and commonly
left in place when used for soil nails that are to be load tested. Grout injection must be
conducted smoothly and continuously in such a way that the space between the drillhole and
the nail bar is filled completely, with no voids or gaps. The bottom of the grout pipe must
remain below the grout surface at all times while grout is being pumped into the drillhole.
During grouting operations, the portion of the soil nail near the back of the temporary facing
may not be completely filled with grout. Because this area is the most vulnerable to
corrosion, it is critical that this area be subsequently filled with shotcrete, or less commonly
with a stiff grout to assure complete grout coverage.
Centralizers
Centralizers are devices made of polyvinyl chloride (PVC) or other synthetic materials that
are installed at various locations along the length of each nail bar to ensure that a minimum
thickness of grout completely covers the nail bar (Figure 9-6). They are installed at regular
intervals, typically not exceeding 8 ft, along the length of the nail and at a distance of about
1.5 ft from each end of the nail.
Figure 9-6. Typical PVC Centralizers Attached to a Nail Bar Prior to Nail Installation
(after Porterfield et al., 1994).
Wall Facing
Nails are connected at the excavation surface (or slope face) to a facing system, which most
commonly consists of a first-stage, temporary facing of shotcrete during construction and, a
second-stage, permanent facing of CIP concrete. The purpose of the temporary facing is to
support the soil exposed between the nails during excavation, provide initial connection
among nails, and provide protection against erosion and sloughing of the soil at the
excavation face. The purpose of the permanent facing is to provide connection among nails,
a more resistant erosion protection, and an aesthetic finish. Temporary facing typically
consists of shotcrete with welded wire mesh (WWM) and additional shorter reinforcement
bars (referred to as waler bars) around the nail heads, which are applied after each row of
nails is installed in the ground. Permanent facing is commonly constructed of CIP reinforced
concrete and WWM-reinforced shotcrete. Prefabricated panels may also be used to construct
the permanent wall facing, especially for projects with special aesthetic requirements or
where prefabricated panels are more cost-effective.
Drainage System
Groundwater is a major concern in both the construction of soil nail retaining walls and in
their long term performance. Soil nail walls are best suited to applications above the water
table. Excess water at the face can result in face stability problems during construction
together with an inability to apply a satisfactory shotcrete construction facing. In addition,
long-term face drainage is required to prevent the generation of localized high groundwater
pressures on the facing.
A commonly adopted design for controlling surface runoff consists of a surface interceptor
ditch, excavated along the crest of the excavation and lined with concrete applied during the
shotcreting of the first excavation lift. The ditch should be contoured to drain away from the
working area, with collector drain pipes installed at appropriate locations, if necessary.
Where larger graded slope areas exist above the wall, installation of plastic film slope
protection sheeting above the interceptor ditch provides another quick and inexpensive
means of controlling surface water during construction. Similar permanent surface drainage
measures are generally required to prevent surface waters from infiltrating behind the facing,
or flowing over the top of the wall, during the operational life of the structure. For stepped or
benched walls vegetation can also be used to inhibit infiltration and lower soil water contents
by evapotranspiration.
• Shallow Drains (Weep Holes): These are typically 16-in. long, 2- to 4-in.
diameter PVC pipes discharging through the face and located where heavier
seepage is encountered.
length of the nails and with a density of approximately one drain per 100 square
feet of face. Deep horizontal drains may also be used to control unanticipated
water flow during construction. For aesthetic reasons, the drain outlets may have
to be plumbed and carried down the wall face between the shotcrete construction
facing and permanent CIP facing, and then outlet at the wall base. Horizontal
drain flow exiting directly out through and flowing down the exterior permanent
face is unsightly.
Excavation
Prior to any excavation, surface water controls should be constructed to prevent surface water
from flowing into the excavation as this condition will adversely affect construction and
potentially cause instability of the excavated face. Collector trenches behind the limits of the
excavation are used to intercept and divert surface water. Subsequently, soil excavation is
performed using conventional earth-moving equipment from a platform, and final trimming
of the excavation face is typically carried out using a backhoe or excavator from a platform.
The initial lift is typically 3 to 4 feet high (Figure 9-7). The excavated face profile should be
reasonably smooth and not too irregular to minimize excessive shotcrete quantities. Soil
profiles containing cobbles and/or boulders may require hand excavation. A level working
bench on the order of 30-ft wide is required to accommodate the conventional drilling
equipment used for nail installation. Track drills smaller than the conventional drilling
equipment can work on benches as narrow as 15 ft and with headroom clearance as low as 9
ft.
For cases where the excavated slope face cannot stand unsupported for the required period of
time, a continuous berm may be employed to stabilize the unsupported face section (Figure
9-8a). In this case the soil nails are installed and grouted first through the stabilizing berm.
Subsequently, the berm is excavated and shotcrete is applied along the entire excavation
level.
Figure 9-7. Initial Excavation Lift and Nail Installation (after Porterfield et al., 1994).
construction costs and project schedule. If temporary excavation stand up time is a major
concern and represents a potential risk, alternative top-down construction methods such as
ground anchors may be considered.
Nail holes are drilled at predetermined locations using one of several available drilling
methods, including rotary (Figure 9-9), percussion, auger, and rotary/percussion drilling.
Open-hole installation using auger drilling (in particular, hollow-stem augers) is most
commonly used on soil nailing projects in the U.S. because no casing of the drillhole is
necessary, high installation rates can be obtained, and costs are relatively low. Nail holes
drilled using auger drilling can range between 4 to 12 in. in diameter. More commonly,
drillholes are 6 to 8 in. in diameter. Contractors will usually select a relatively large drillhole
diameter (e.g., 8 in.) to reasonably assure that the ultimate soil nail bond strength required in
the construction specifications can be achieved without difficulties minimizing drilling
equipment costs.
GEOCOMPOSITE
DRAIN STRIP
SOIL NAIL
NAIL DRILLHOLE
(a)
SH
SV
SV
WWM
STABILIZING BERMS
MAX: SH (APPROX)
(b)
Figure 9-8. Examples of Alternative Temporary Excavation Support (a) Stabilizing Berm
and (b) Slot Excavation (after Porterfield et al., 1994).
Figure 9-9. Typical Drilling of Soil Nails with Rotary Method (after Porterfield et al., 1994).
The selection of the drilling method may be controlled by the local availability of equipment
and the specific ground conditions to be encountered. Typical soil nail wall contract
documents allow the contractor to select the drilling method. However, the design engineer
may occasionally restrict the choice of drilling methods and/or procedures based on the
subsurface conditions or other project needs.
The most common practice for placing nail bars is inserting them into a predrilled, straight-
shafted drillhole. After the nail bar is inserted in the drillhole, the drillhole is filled with
clean cement grout, as discussed previously. This method is referred to as open-hole
installation. As the grout sets, it bonds to the nail bar and the surrounding ground. The
open-hole installation is by far the most commonly used method in soil nail wall
construction.
The most common U.S. practice of grouting by gravity provides bond strengths that are
sufficient for soil nailing to be a feasible and cost-effective solution. However, in cases
where poor soil conditions are encountered, higher bond strengths might be required. High
bond strength may be achieved in granular soils and weak fissured rocks by injecting grout or
regrouting under pressure. Grouting under pressure increases resistance to pullout relative to
the open-hole method due to several mechanisms including an increase in the confining
pressure around the grout bulb, higher compaction of the material surrounding the bulb, an
interlocking mechanism (“fingers”), and an increase of the grout bulbs effective diameter.
Grouting under pressure is seldom used for fine-grained soils. If used, only minor increases
in bond strength should be expected because the frictional component and the interlocking
mechanism are absent or not significant.
Drainage Installation
The groundwater collected at strip drains is removed by a series of footing drains at the
bottom of the excavation. The footing drain consists of a trench at the bottom of the
excavation, which is filled with aggregate free of fines and has a PVC slotted collection pipe.
The drainage geotextile must envelope the footing drain aggregate and pipe and conform to
the dimensions of the trench. Additionally, weep holes can be installed through the wall
facing at the lower portions of the wall. In special situation when the groundwater behind the
proposed soil nail wall is high, conventional, deeper horizontal pipe drains are necessary.
Temporary wall facings for soil nail wall applications are usually constructed using shotcrete.
The thickness of the temporary shotcrete facing is typically between 3 and 4 in. It is noted
that this thickness range is based on the typical soil nail spacings described herein. Wider
nail spacings would require the use of a thicker shotcrete facing. Shotcrete provides a
continuous supporting layer over the excavated face that can also serve to fill voids and
cracks on the excavated face. Temporary shotcrete applications have been constructed using
both WWM or fiber reinforcement and bars. WWM is the preferred method among
contractors because it requires less time to install while the excavated face is unsupported. A
shotcrete facing for a wall under construction is shown in Figure 9-10.
Two types of shotcrete methods are commonly used: dry mix and wet mix. In the dry mix
method, the aggregate and cement are blended in the dry and fed into the shotcrete gun while
the mix water is added at the nozzle. Admixtures can be added at the mix plant or with the
water. The addition of water at the nozzle allows the plasticity of the shotcrete to be adjusted
at the nozzle, if required. In the wet mix method, the aggregate, cement, water, and
admixtures are mixed in a batch plant and conveyed to the nozzle by a hydraulic pump. The
plastic mix is applied at higher velocities by compressed air.
Both shotcrete methods produce a mix suitable for wall facings. Dry mix and wet mix
shotcrete use a water-cement ratio of about 0.4 and produce roughly the same mix quality,
although shotcrete obtained with the wet mix process yields a slightly greater flexural
strength. Keeping water cement ratios at about 0.4 and using air entrainment, which is
difficult with the dry-mix process, enhances the durability of shotcrete. Low water-cement
ratios (i.e., < 0.45) result in high strength, high durability, and low permeability as long as
proper in-situ compaction (i.e., elimination of entrapped air in the shotcrete) is achieved.
Steel fiber reinforcement has been added to shotcrete as part of a wet mix to increase
ductility, toughness, and impact resistance. Fibers tend to reduce the shotcrete brittleness and
thereby reduce crack propagation, but they have little effect on compressive strength and
produce only a modest increase in flexural strength. Wet mix is often preferred for the
construction of shotcrete facing walls because:
• wet mix yields higher production of fresh shotcrete, typically 2.2 to 3.0 yd3/hour
versus .5 to 3.0 yd3/hour for dry mix;
• the shotcrete rebound (i.e., loss of material due to lack of “stick”) for a wet mix is
typically only about 5 percent, compared to 15 percent for a dry mix;
• there is no need to add water at the nozzle, as in the case of a dry mix, thus it is less
dependent on the nozzle operator’s experience;
• equipment (e.g., concrete pump) is more readily available because shotcrete gun and
moisturizer are not needed as with dry mix; and
• supply of ready-mix concrete from commercial batch plants is readily available and
convenient.
Welded wire mesh is commonly used as reinforcement for temporary facing but occasionally
is also used in permanent facing. The cross-sectional area and mesh opening of the WWM
are selected to satisfy structural requirements (i.e., flexural and punching shear capacities)
and constructibility constraints. The selected WWM must have a width that is consistent
with the excavation lift height (equivalent to the vertical nail spacing), plus an overlap of at
least 8 in. The dimensions of the WWM (i.e., bar size and spacing) are evaluated as part of
the soil nail wall design.
Several methods to provide a permanent facing have been used by contractors. These
methods include reinforced shotcrete, cast-in-place (CIP) reinforced concrete, and precast
concrete.
Figure 9-11. Headed-Studs Welded to Bearing Plate (after Porterfield et al., 1994).
The reinforcement of permanent facing using CIP concrete typically consists of a mesh
(standard reinforcing bars) and occasionally waler bars placed over the nail head.
Reinforcement is placed approximately at the center of the facing section thickness. Because
bonding between temporary shotcrete and permanent CIP concrete facings cannot be assured,
the temporary facing is typically disregarded as a resisting element in the section design. A
variety of finishes can be implemented by using commercially available form liners, as
shown in Figure 9-12.
The advantage of the CIP reinforced concrete is that the finish is more aesthetically pleasing
and the quality of the concrete tends to be more homogeneous. The main disadvantage is the
need for formwork and potentially longer construction time for facing installation. The use
of reinforced shotcrete as permanent facing has the potential benefit of cost savings and
efficiency as the same shotcrete equipment used for the temporary facing can be utilized. A
major limitation of this technique is that the conventional finish of shotcreted walls is
typically relatively rough and may not meet aesthetic requirements for a finished wall face.
Precast concrete facing has been used in permanent applications to meet a variety of
aesthetic, environmental, and durability criteria. A project using this method is shown in
Figure 9-13. Precast facings also provide a means of integrating a continuous drainage
blanket behind the facing and a frost protection barrier in cold climates.
Precast concrete panels are either small segmental (i.e., nonstructural) elements or full-height
tilt-up (i.e., structural) elements. Small segmental panels resist smaller, localized loads than
structural elements, which can resist large loads. If non-structural elements are used for the
permanent facing, the temporary facing requires adequate strengthening to resist the design
loads.
Subsurface conditions exhibiting high corrosion potential usually do not preclude the use of
soil nails, providing the design life, type of structure, and proper corrosion protection for the
soil nail bars are properly considered. Various ground conditions promote corrosion
including: (1) low electrical resistivity of soil; (2) high concentration of chlorides or sulfates;
and (3) too low or too high hydrogen potential (pH) of soil or groundwater. Examples of
soils with corrosion potential include: (1) acidic soils; (2) organic soil; and (3) soils with
materials of industrial origin (slag, fly ash, fills with construction debris, mine tailings, and
acid mine waste).
The test-based criteria listed in Table 9-1 are used to classify the corrosion potential of the
ground. The ground is classified with a strong corrosion potential or aggressive if any one of
the conditions listed in the first column of Table 9-1 exceeds the limits listed in the second
column of the table during the service life of the soil nail wall, otherwise, the ground is
classified as non-aggressive.
Grout Protection
This method of corrosion protection involves fully covering the bar with neat cement grout.
After the bar is centered in the drillhole, neat grout is injected and fills up the annular space
around the steel bar. Grout encapsulation provides both physical and chemical corrosion
protection. When a minimum grout cover is in place, components such as carbonates and
chlorides in the soil, and oxygen and humidity in the air are prevented or delayed in reaching
the bar due to passivation. Additionally, the grout must have low permeability to ensure the
effectiveness of the encapsulation. The grout provides an alkaline environment that reduces
corrosion potential. A minimum grout cover of 1 in. between the bar and the soil should be
specified.
Corrosion protection with epoxy (Figure 9-14) consists of coating the nail bar with a fusion-
bonded epoxy that is applied by the manufacturer prior to shipment to the construction site.
Cement grout is placed around all epoxy-coated nail bars. The minimum required thickness
of epoxy coatings is 16 mils. The epoxy coating provides physical and chemical protection,
as epoxy is a dielectric material. In transporting and handling bars, the epoxy coating may be
damaged before nail installation. Therefore, it is not uncommon to spray epoxy coating in
the field on chipped or nicked surfaces. Applicable standards for epoxy coating are found in
ASTM A-775.
Encapsulation
PERMANENT FACING
TEMPORARY FACING
CENTRALIZER
2 in.
50 mm (2 in.) 1 in.
25 mm (1 in.)
MINIMUM COVER MINIMUM COVER
6 in.(6 in.)
150 mm
MINIMUM
NAIL GROUT
2 .5 8
f
m t( 8 f
M AX I M t)
U M 0 .5 1m
.5 f
( 1t.5
f
M AX IM t)
UM
FACING REINFORCEMENT
NOT SHOWN
sheathing is corrugated to transfer the effect of anchorage to the surrounding grout. Grout
must completely fill the annular spaces inside and outside the sheathing. The minimum grout
cover between the sheathing and the nail bar is 0.4 in. This distance allows the injected grout
to flow without difficulty and provides sufficient physical protection. Outside the sheathing,
the minimum grout cover between the sheathing and the drillhole wall must be 0.8 in.
In some systems, the inner annular space is grouted in the shop and the whole assembly
transported to the project site. The sheathing must be sufficiently strong to resist
transportation, handling, and installation. Additionally, sheathing must be non-reactive with
concrete, chemically stable, ultra-violet-light resistant, and impermeable. The minimum
sheathing wall thickness is typically 0.04 in. Certain sheathing techniques may be
proprietary.
The use of materials made of galvanized steel and a minimum cover of 2 in. of concrete or
permanent shotcrete provide corrosion protection of bearing plates, washers, and nuts.
Epoxy coating can be applied on bearing plates and nuts.
PERMANENT FACING
TEMPORARY FACING
6 in.
150 mm (6 in.)
MINIMUM
2 .5 m
8 f
( t8 f t)
M AX IM U M 0 .5 1m
.5 f
( 1t.5
f t)
M AX IM U M
BAR
0.4(0.4
10 mm in. in.) INNER GROUT
MINIMUM COVER
PVC SHEATHING
FACING REINFORCEMENT
NOT SHOWN OUTER GROUT
Table 9-2 presents the protection levels and the protection systems commonly used in soil
nail applications.
Table 9-2. Recommendations for Minimum Levels of Corrosion Protection for Soil Nails.
Note 1: Since temporary soil nails are oftentimes used for temporary support of excavation
projects in which design may be the responsibility of the Contractor, it is
recommended that the specific corrosion protection system be evaluated on project-
specific basis. If the temporary condition can be assured to be of a controlled
duration (say less than 18 months) and if the incremental costs associated with
encapsulation are prohibitive, the Owner may wish to consider, as a minimum,
FHWA NHI-07-071 9 – Soil Nail and Micropile Walls
Earth Retaining Structures 9-33 June 2008
either grout and epoxy coating or grout and galvanization. If there is a potential for
the service life of the soil nails to extend beyond 18 months and/or the incremental
costs of providing encapsulation are not prohibitive, then the additional protection
offered by encapsulation may be considered.
When using corrosion protection measures shown in Table 9-2, it is not necessary to
incorporate a sacrificial thickness into the design. In general, current U.S. public-sector
projects do not use the approach of sacrificial thickness as a means to address potential
corrosion for soil nail applications, especially for permanent applications. In temporary
applications, unprotected, bare bars can be driven, as long as the soil corrosion potential is
mild or insignificant. A preliminary and safe (for most conditions) estimate of the required
sacrificial total thickness for unprotected bars is 0.08 in over the entire surface area.
9.2.5 Cost
2
The cost range for walls up to 60 ft in height is typically $15 to $35/ft of exposed wall face.
A typical cost of a soil nail is $35/linear ft, which is less than the per unit length cost of a
ground anchor. Reasons for the cost difference include:
• soil nails are usually not as long as ground anchors because soil nails develop load
capacity starting right behind the wall whereas ground anchors develop load in a bond
zone which may be located at a relatively large distance behind the wall;
• soil nails are usually smaller in diameter than ground anchors; and
• load testing is only performed on a small number of soil nails (typically 5 percent of
the total production soil nails) compared to all of the ground anchors.
Soil nail walls are also less expensive than anchored walls because, unlike anchored walls,
soil nail walls do not need a vertical structural wall element.
The cost range provided above does not include the cost for the permanent wall facing.
Typically, permanent concrete wall facing can add $20 to $30/ft2 to the cost of a soil nail
wall.
If casing of the drillhole is required for the proper installation of the soil nails, the costs for
the soil nail wall system can increase significantly.
The following wall response and load transfer mechanisms take place during a conventional
soil nail construction:
• Soil excavation is initiated from the ground surface and the Excavation Phase 1 is
completed (Figure 9-16). Because of the soil ability to stand unsupported, the upper
portion of the soil behind the excavation is stable (or at least marginally stable) before
the first row of nails (Nails 1) is installed. Soil strength is mobilized along the
uppermost potential critical failure surface to allow the unsupported soil wall to stand.
• As Nails 1 and the temporary facing are installed, some load derived from the
deformation of the upper soil is transferred to these nails through shear stresses along
the nails and translate into and axial forces. The top portion of Figure 9-16 shows
schematically the axial force distribution in Nails 1 at the end of excavation Phase 1.
At this point, the temporary facing supports the excavation surface and provides
connectivity between adjacent nails in row of Nails 1.
• Nails 2 are then installed. Subsequently the temporary facing between the bottom of
excavation Phases 1 and 2 is installed and integrated to the facing constructed in
Phase 1. Subsequent movements of the soil above the Phase 2 depth will cause
additional loads to be transferred to Nails 1 and generate loads in Nails 2. Note the
increased nail force distribution for Nails 1 at the end of excavation Phase 2.
• To provide global stability, the soil nails must extend beyond the potential failure
surface. As lateral deformation increases due to subsequent excavation, additional
shear stresses along the soil nail/soil interface and axial forces of the previously
installed nails are mobilized. As the depth of excavation increases, the size of the
retained soil mass increases, as shown in Figure 9-16.
• As the size of the retained zone increases, the stresses at the soil/nail interface and the
axial forces in the nails increase. The induced tensile stresses are transferred behind
the retained zone in an anchorage effect. These stresses ultimately tend to stabilize
the potentially sliding mass.
FHWA NHI-07-071 9 – Soil Nail and Micropile Walls
Earth Retaining Structures 9-35 June 2008
Deflection
pattern at end
of each phase
N 2 1
Excavation Phase 1
Nail 1
Excavation Phase N
Nail N
Figure 9-16. Potential Failure Surfaces and Soil Nail Tensile Forces (after Lazarte et al.,
2003).
• While the tensile force in the intermediate and lower nails may increase as the
excavation depth increases, the tensile force in some of the upper nails may decrease
due to load redistribution. For example, the upper portion of Figure 9-16 shows
schematically that the axial force distribution for Nails 1 at the end of the last
excavation Phase N does not exhibit the largest values.
• As the critical failure surface becomes deeper and larger, the contribution of the upper
nails to the stabilization of this larger sliding mass diminishes. In some cases, upper
nails may be entirely ineffective in the assessment of deep critical failure surfaces.
However, the upper nails should not be considered superfluous, because they
contribute to the stability during earlier stages of excavation and help reduce lateral
displacements.
FHWA NHI-07-071 9 – Soil Nail and Micropile Walls
Earth Retaining Structures 9-36 June 2008
The analysis of soil nail walls must consider both “during construction” and “post
construction” loading conditions to establish the most critical case at each soil nail level. The
most critical situation may arise after the wall is completed due to a combination of long-
term design loads (e.g., dead load, live load, and traffic) and extreme loads (e.g., earthquake).
In other situations, the most critical case may occur during construction when the then lowest
excavation surface remains temporarily unsupported and the soil nails and shotcrete are not
yet installed (Figure 9-17). These critical short-term loading conditions can be exacerbated
by temporary seepage conditions.
Figure 9-17. Potential Critical Stability During Construction (after Lazarte et al., 2003).
General
External failure modes refer to the development of potential failure surfaces passing through
or behind the soil nails (i.e., failure surfaces that may or may not intersect the nails). For
external failure modes, the soil nail wall mass is generally treated as a block. Stability
calculations take into account the resisting soil forces acting along the failure surfaces to
establish the equilibrium of this block. If the failure surface intersects one or more soil nails,
the intersected nails contribute to the stability of the block by providing an external
stabilizing force that must be added to the soil resisting forces along the failure surface.
The design of a soil nail wall should ensure that the system is safe against all of the potential
failure conditions presented in Figure 9-18. In this section, discussion of external failure
modes including global stability, sliding, and bearing capacity is presented. Information on
global stability associated with seismic forces is provided in GEC No. 7 (Lazarte et al.,
2003).
SOIL
STRENGTH
SOIL
NAIL
STRENGTH
RESISTANCE
HEAVE
FAILURE SOIL STRENGTH
SURFACE AT BASE
GROUT BAR
BREAKAGE V
FAILURE M
SURFACE
M = Moment
V = Shear
FAILURE HEADED-STUD
SURFACE BREAKAGE
PLASTIC
MOMENT
Figure 9-18. Principal Modes of Failure of Soil Nail Wall Systems (after Lazarte et al.,
2003).
Global Stability
Global stability refers to the overall stability of the reinforced soil nail wall mass. As shown
in Figure 9-17, the slip surface passes behind and beneath the soil nail wall system. In this
failure mode, the retained mass exceeds the resistance provided by the soil along the slip
surface and the nails, if intersected. The global stability of soil nail walls is commonly
evaluated using two-dimensional limit-equilibrium principles, which are used for
conventional slope stability analyses. As with traditional slope stability analyses, various
potential failure surfaces are evaluated until the most critical surface (i.e., the one
corresponding to the lowest factor of safety) is obtained.
To illustrate the elements of a global stability analysis for soil nail walls, a simple, single-
wedge failure mechanism is shown in Figure 9-19.
i
W
S = Rc + Rφ
H T
α
φ' N
LS
Figure 9-19. Global Stability Analysis of Soil Nail Wall using a Single-Wedge Failure
Mechanism (after Lazarte et al., 2003).
The destabilizing forces consist of the driving components of the weight (W) and the
surcharge loads (Q). The stabilizing forces along the failure surface are the shear force (S)
and the equivalent nail tensile force (T). It is noted that the force T is a resultant force that
combines the effect of all nails installed to that depth H. The factor of safety against global
failure (FSG) is expressed as the ratio of the resisting and driving forces, which act tangent to
the potential failure plane:
∑ resisting forces
FSG = (9-1)
∑ driving forces
where:
tanφ'
tanφ * = (9-5)
FSG
where:
α = wall face batter angle (from vertical);
β = slope angle;
φ’ = soil effective angle of internal friction;
c’ = soil effective cohesion;
ψ = inclination of failure plane;
i = nail inclination;
Ls = length of failure plane;
W = weight of sliding mass;
Q = surcharge load;
T = equivalent nail force;
N = normal force on failure surface;
S = shear force on failure surface;
R c = cohesive component of S; and
R φ = frictional component of S.
c'
c* = (9-6)
FSG
and φ* is the mobilized friction angle, and c* is the mobilized cohesion. A single global
factor of safety is used for the cohesive and frictional strength components of the soil (c’ and
tanφ’, respectively). However, it is possible to select different safety factors for each strength
component.
The simplistic analysis presented above only considers force equilibrium. More rigorous
limit equilibrium slope stability analysis methods allow establishing simultaneously moment
and force equilibrium equations. The simple model shown in Figure 9-19 and presented in
the above equations may be used to perform an independent verification of the computer’s
solution.
A global stability analysis can be used to complete either (or both) of the following two tasks
related to the analysis of soil nail walls:
1) calculate the critical (minimum) factor of safety FSG of the sliding mass for a given
soil nail length pattern; or
2) determine the required force T in all nails that will yield a selected target factor of
safety against global failure.
Global stability analyses are performed using computer programs specifically developed for
the design of soil nail walls. The two computer programs most commonly used in the United
States for the analysis and design of soil nail walls are SNAIL and GOLDNAIL. These
programs can consider failure surfaces that are more complex than the simple planar, single-
wedge. SNAIL uses two-part planar wedges; GOLDNAIL uses circular failure surfaces that
consider multiple slices in lieu of wedges. These programs are similar, in many respects, to
general slope stability computer programs (e.g., search routines, closed form force/moment
equilibrium equations, etc.). However, computer programs dedicated to soil nail design
include the iterative and interactive design of the soil nail length and the consideration of
other failure modes (e.g., soil nail tensile force and facing punching shear failure).
Sliding
Sliding stability analysis considers the ability of the soil nail wall to resist sliding along the
base of the retained system in response to lateral earth pressures behind the soil nails.
Sliding failure may occur when additional lateral earth pressures, mobilized by the
excavation, exceed the sliding resistance along the base (Figure 9-20). In general, the factor
of safety against sliding, FSSL is 1.3 for temporary walls and 1.5 for permanent walls.
Concepts similar to those used to assess sliding stability of gravity retaining structures (in
which Rankine or Coulomb theories of lateral earth pressures are used) can be applied to
assess the sliding stability of a soil nail wall system. Sliding stability analyses are presented
in Section 9.2.7.4 in subsection titled “Sliding Stability”.
Bearing Capacity
Bearing capacity may be a concern when a soil nail wall is excavated in fine-grained, soft
soils. Because the wall facing does not extend below the bottom of the excavation (unlike
soldier piles in cantilever or ground anchor walls), the unbalanced load caused by the
excavation may cause the bottom the excavation to heave resulting in a bearing capacity
failure of the foundation (Figure 9-21). Bearing capacity analyses are presented in Section
9.2.7.4 in subsection titled “Bearing Capacity”.
2H
H/3
θ
B Strength parameters
cb and φ'b
ΣR
Figure 9-20. Sliding Stability of a Soil Nail Wall (after Lazarte et al., 2003).
Load expressed as
equivalent soil B
B'
overburden: γ∆H γ∆H D
(width of excavation is typically very large)
HB' HB'
H
Su H Su H soft
H
fine-grained
soil
soft D
B/ 2
fine-grained
soil
Failure surface
a) Deep deposit of soft fine-grained soil b) Shallow deposit of soft fine-grained soil
underlain by stiff layer
10
B/L = 1, Square
9
and Circular
B/L = 0.5 H = Excavation depth
8 B = Excavation width
L = Excavation Length
NC 7
6
B/L = 0, Rectangular
4
0 1 2 3 4 5
H/B
c) Bearing Capacity Factor, NC
Figure 9-21. Bearing Capacity (Heave) Analysis (after Terzaghi et al., 1996).
Factors of safety against heave for soil nail walls should be selected to be consistent with
those typically used for heave analysis at the bottom of excavations. In general, minimum
FSH can be adopted as 2.5 and 3 for temporary and permanent walls, respectively. As the
great majority of soil nail walls are not constructed in soft fine-grained soils, this failure
mode is not critical for most soil nail projects.
General
Internal failure modes refer to failure in the load transfer mechanisms between the soil, the
nail, and the grout. Soil nails mobilize bond strength between the grout and the surrounding
FHWA NHI-07-071 9 – Soil Nail and Micropile Walls
Earth Retaining Structures 9-43 June 2008
soil as the soil nail wall system deforms during excavation. The bond strength is mobilized
progressively along the entire soil nail with a certain distribution that is affected by numerous
factors. As the bond strength is mobilized, tensile forces in the nail are developed.
Depending on the soil nail tensile strength and length, and the bond strength, bond stress
distributions vary and different internal failure modes can be realized. Typical internal
failure modes related to the soil nail are (Figures 9-18 d–g):
• Nail Pullout Failure: Nail pullout failure is a failure along the soil-grout interface
due to insufficient intrinsic bond strength and/or insufficient nail length, Figure 9-
18d.
• Slippage of the Bar-Grout Interface: The strength against slippage along the grout
and steel bar interface (Figure 9-18e) is derived mainly from mechanical interlocking
of grout between the protrusions and “valleys” of the nail bar surface. Mechanical
interlocking provides significant resistance when threaded bars are used and is
negligible in smooth bars. The most common and recommended practice is the use of
threaded bars, which reduces the potential for slippage between the nail bar and grout.
• Tensile Failure of the Nail : The nail can fail in tension if there is inadequate tensile
strength, Figure 9-18f.
• Bending and Shear of the Nails: Due to relatively modest contribution resulting from
shear and bending stresses in nails, the shear and bending strengths of the soil nails
are conservatively disregarded in the guidelines contained in this document. The
demand in flexure and shear is minimal as well. A discussion of a methodology to
evaluate shear and bending behavior is included in Elias and Juran (1991).
A discussion of the two most common internal failure modes (i.e., nail pullout and nail
tensile failure) is presented in the following two sections.
Pullout failure is the primary internal failure mode in a soil nail wall. This failure mode may
occur when the pullout capacity per unit length is inadequate and/or the nail length is
insufficient. In general, the mobilized pullout per unit length, Q, (also called the load
transfer rate) can be expressed as:
Q = π q D DH (9-7)
where:
q = mobilized shear stress acting around the perimeter of the nail-soil interface; and
DDH = average or effective diameter of the drill hole.
Actual distributions of mobilized bond shear stress (and load transfer rates) are not uniform,
as illustrated in Figure 9-22, and depend on various factors including nail length, magnitude
of applied tensile force, grout characteristics, and soil conditions. As a simplification, the
mobilized bond strength is often assumed to be constant along the nail, which results in a
constant load transfer rate, Q. As a result, the nail force at the end of the pullout length, L p,
is:
T(L p ) = To = Q L p
(9-8)
The pullout capacity, R p, is mobilized when the ultimate bond strength is achieved and is
expressed as:
with:
Qu = π q u D DH (9-10)
where:
Qu = pullout capacity per unit length (also referred to as load transfer rate capacity); and
qu = ultimate bond strength.
Typical values of ultimate bond strength for various soils and drilling methods are presented
in Table 9-3. The lower and upper bounds provided in Table 9-3 correspond approximately
to the least and most favorable conditions for a particular ground type and construction
method. These values inherently contain some level of conservatism and can be used as
preliminary values for design. It is common practice to require preproduction soil nail load
tests to verify the bond strengths included in the construction specifications and to establish
the minimum required nail length to support a specified nail design load.
q
T T + dT
dx
q
To (end load)
DDH
x
q (x)=constant
Actual distribution
of nail tensile force
T (x)
To
Q
1
Lp
The following allowable values of the bond strength or pullout capacity per unit are used in
design:
qu
q ALL = (9-11)
FS p
R p
R p ALL = (9-12)
FS P
Table 9-3. Estimated Ultimate Bond Strength of Soil Nails in Soil and Rock (after Elias and
Juran, 1991).
Ultimate Bond
Material Construction Method Soil/Rock Type
Strength (psi)
Marl/limestone 43.5 – 58.0
Phyllite 14.5 – 43.5
Chalk 72.0 – 86.5
Soft dolomite 58.0 – 86.5
Fissured dolomite 86.5 – 144.5
Rock Rotary Drilled
Weathered sandstone 29.0 – 43.5
Weathered shale 14.5 – 21.5
Weathered schist 14.5 – 25.5
Basalt 72.0 – 86.5
Slate/Hard shale 43.5 – 58.0
Sand/gravel 14.5 – 26.0
Silty sand 14.5 – 21.5
Rotary Drilled Silt 8.5 -11.0
Piedmont residual 6.0 – 17.5
Fine colluvium 11.0 – 21.5
Sand/gravel
low
overburden 27.5 – 34.5
Cohesionless Soils Driven Casing high 40.5 – 62.5
overburden 55.0 – 69.0
Dense Moraine 14.5 – 26.0
Colluvium
Silty sand fill 3.0 – 6.0
Augered Silty fine sand 8.0 – 13.0
Silty clayey sand 8.5 – 20.5
Sand 55.0
Jet Grouted
Sand/gravel 101.0
Rotary Drilled Silty clay 5.0 – 7.0
Driven Casing Clayey silt 13.0 – 20.5
Loess 3.5 - 11
Fine-Grained Soils Soft clay 3.0 – 4.5
Augered Stiff clay 6.0 – 8.5
Stiff clayey silt 6.0 – 14.5
Calcareous sandy clay 13.0 – 20.5
where FSP is the factor of safety against pullout failure. In general, a minimum factor of
safety of 2 is recommended against pullout failure.
The soil-nail interaction that occurs behind the wall facing is complex. The loads applied to
the soil nails originate as reactions to the outward wall movement during excavation of the
soil in front of the wall, as discussed earlier. The portion of the nail behind the failure
surface (i.e., the anchoring zone) is pulled out of the soil slope. The tensile forces in the soil
nail, T, vary from the anchoring zone to the facing as follows: they start as zero at the end of
the nail, increase to a maximum, Tmax, value in the intermediate length, and decrease to a
value To at the facing (Figure 9-23).
Facing q(x)
DDH
(a)
L
x
q(x)
(b) (+)
(-)
T(x)
Tmax
(c)
To
The maximum nail tensile force in the nail bar nail does not necessarily occur at the point
where the nail crosses the failure surface. The mobilized shear stress along the grout-soil
interface, q, is not uniform and, in fact, changes from “positive” to “negative”, as shown in
Figure 9-23a and b. The schematic distribution of the tensile force (T) along the soil nail is
shown in Figure 9-23c.
For design, the tensile force distribution along the nail shown in Figure 9-23 can be
simplified as shown in Figure 9-24. The tensile force the nail increases at a constant slope Qu
(equal to the pullout capacity per unit length), reaches a maximum value, Tmax, and then
decreases at the rate Qu to the value To at the nail head. With reference to Figure 9-24, the
following three conditions related to the maximum tensile force are noted. The value Tmax is
bounded by three limiting conditions: the pullout capacity, RP, the tensile capacity, RT, and
the facing capacity, RF. If RP < RT and RF, pullout failure controls the value of Tmax. If RT
T(x) RF
RT
RP
1 1
Qu
To Tmax
LP
Figure 9-24. Simplified Distribution of Nail Tensile Force (after Lazarte, 2003).
< RP and RF, tensile failure controls Tmax. Finally, if RF < RT and RP, failure of the facing
may control, depending on the ratio of To/Tmax.
To achieve a balanced design, all of the resisting components in a system should have
comparable margins of safety; no component should be significantly oversized or undersized.
In the case of nail tensile forces, a good design should balance the capacities of all resisting
elements; therefore, values of R P, R T, and R F should be reasonably similar.
To achieve a balanced design for all internal failure modes, the soil strength must be fully
mobilized consistently with the full mobilization of the nail tensile strength at the same time.
In other words, when FSG = 1.0 (full soil mobilization), the safety factor for the tensile
strength, is FST = 1.0 (full nail tensile mobilization). The nail tensile force for this condition
is the maximum design force in the nail (Tmax-s). It is intuitive that when the loads are kept
constant, the design force Tmax-s will increase when FSG > 1.0. This is caused because for FSG
>1, the soil strength is not fully mobilized and the tensile forces must compensate to achieve
equilibrium. Therefore, calculating Tmax-s directly from the global stability analysis giving
FSG > 1 is more conservative. The computation of Tmax-s is discussed below.
The program SNAIL automatically reports the average nail tensile force, but not the
maximum tensile force corresponding to FSG = l. Thus, to estimate the maximum nail tensile
force for a FSG = l without performing an additional stability analysis, the following
simplified method can be used. This procedure is based on the fact that the ratio of the
maximum nail load calculated by SNAIL, Tmax, to the average nail load, Tavg, for FSG > 1, is
similar to the ratio of the maximum nail load for FSG = 1, Tmax-s, to the average nail load,
Tavg-s, for FSG = 1. Therefore, a good approximation of the maximum design nail load (Tmax-s)
can be obtained by the following relationship:
Tmax−s Tavg−s
=
Tmax Tavg
(9-13)
Tavg-s is the average design nail load and is reported by SNAIL in output files as the
“Maximum Average Reinforcement Working Force”. The design nail force Tmax-s is
compared to the tensile capacity of the nail, which is defined as follows.
A tensile failure of a soil nail takes place when the longitudinal force along the soil nail, T max-
s, is greater than the nail bar tensile capacity, which is defined as:
where At is the nail bar cross sectional area and f y is the nail bar yield strength. The tensile
capacity provided by the grout is disregarded, due to the difference in stiffness (i.e., modulus
of elasticity) between the grout and the nail. To take into account uncertainties related to
material strength and applied loads, allowable values of the nail tensile capacity are used in
design as follows:
R T
R T ALL = (9-15)
FST
where FST is the factor of safety against soil nail tensile failure. In general, a minimum
factor of safety of 1.8 is adopted for static loads.
General
The most common potential failure modes at the facing-nail head connection are presented in
Figure 9-18 and are shown in detail in Figure 9-25 as:
• Flexure Failure: This is a failure mode due to excessive bending beyond the facing’s
flexural capacity. This failure mode should be considered separately for both
temporary and permanent facings.
• Punching Shear Failure: This failure mode occurs in the facing around the nails and
should be evaluated for both temporary and permanent facings.
• Headed-Stud Tensile Failure: This is a failure of the headed studs in tension. This
failure mode is only a concern for permanent facings.
For each of these failure modes, the nail head and facing must be designed to provide
capacity in excess of the maximum nail head tensile force (To) at the wall face. Appropriate
dimensions, strength, and reinforcement of the facing and suitable nail head hardware (e.g.,
bearing plate, nut, and headed studs) must be provided to achieve the design capacities with
adequate factors of safety for all potential failure modes.
The nail tensile force at the wall face, To, is less than or equal to the maximum nail tensile
force (Byrne et al., 1996). Discussion on measured nail tensile forces based on several
research studies is provided in GEC No. 7 (Lazarte et al., 2003). For design, the following is
recommended for the nail head tensile force:
where:
STEEL IN
TENSION
VERTICAL
MOMENT
mV
WWM
OR BAR
VERTICAL
WWM MOMENT
mV
BEARING PLATE
HEADED
STUD FLEXURE FAILURE
CONICAL
SURFACE
RFP/2 45°
(PUNCHING SHEAR
RESISTANCE)
TO
BEARING
PLATE
RFP/2
PUNCHING
SHEAR FAILURE
(TEMPORARY
FACING)
COMPOSITE
CONICAL
REINFORCEMENT SURFACE
RFP/2
RFP/2
RFH
HEADED STUD
PUNCHING
SHEAR FAILURE
(PERMANENT
FACING)
HEADED-STUD TENSILE FAILURE
For a typical nail head spacing of 5 ft, the nail head tensile force corresponds to a
recommended facing service load of about 0.7 times the maximum nail service load.
The soil nail wall facing can be considered a continuous reinforced concrete slab where the
loading is the lateral earth pressure acting on the facing and the supports are the tensile forces
in the soil nails (Figure 9-26a and b). The loads from the lateral earth pressure and the
“reaction” in the soil nails induce flexural moments in the facing section. Positive moments
(i.e., tension on the outside of the section) are generated in the midspan between nails;
negative moments (i.e., tension on the inside of the section) are generated around the nails
(Figure 9-26b). If these moments are excessive, a flexural failure of the shotcrete may occur.
In theory, the soil pressure that causes facing failure (i.e., the critical yield line pattern) can
be applied to an influence area around the nail head, and a nail tensile force (“reaction”) is
obtained. This force is designated as the facing flexure capacity, R FF, and is related to the
flexural capacity per unit length of the facing. The flexural capacity per unit length of the
facing is the maximum resisting moment per unit length that can be mobilized in the facing
section. Based on yield-line theory concepts, R FF can be estimated as the minimum of:
S h[ft]
R FF [kip] = 3.8 × CF × (a vn + a vm ) [in 2 /ft ] × H × f y [ksi] (9-17a)
S v
S h[ft]
R FF [kip] = 3.8 × CF × (a hn + a hm ) [in 2 /ft ] × v × f y [ksi] (9-17b)
S H
where:
CF = factor that considers the non-uniform soil pressures behind the facing (Byrne et al.,
1996);
FRACTURES ON
A EXTERNAL FACE SOIL
REACTION
BEARING PLATE
IDEALIZED
DEFLECTION
PATTERN AT
ULTIMATE
LOAD
TO
INITIAL
POSITION
HINGE
(TYP)
FRACTURES ON
INTERNAL FACE
A
(b) ULTIMATE DEFORMATION PROFILE
(a) IDEALIZED YIELD LINE PATTERN
SECTION A-A
TO PROGRESSIVE
CRACKING
To ultimate= FIRST
YIELD
RFF
DEFLECTION,
Figure 9-26. Progressive Flexural Failure in Wall Facings (after Lazarte, 2003).
avn = cross sectional area of reinforcement per unit width in the vertical direction at the
nail head;
avm = cross sectional area of reinforcement per unit width in the vertical direction at
midspan;
ahn = cross sectional area of reinforcement per unit width in the horizontal direction at the
nail head;
ahm = cross sectional area of reinforcement per unit width in the horizontal direction at
midspan;
The factor CF takes into account the non-uniform soil pressures behind the facing (Byrne et
al., 1998) and represents nominally the ratio of soil pressure behind the nail to soil pressure
in the midspan between nails. The soil pressure distribution behind the facing is generally
non-uniform. Soil pressure is affected by soil conditions and the facing stiffness, which in
turn affects the wall displacement. In the midspan between nails, the displacement of the
facing occurs outward and the lateral earth pressure is relatively low. Around the nail heads,
the soil pressure is larger than the soil pressure at midspan between nails.
The pressure distribution in the facing also depends on the stiffness of the facing. When the
facing is relatively thin (as with typical temporary facings), the facing stiffness is relatively
low, causing the facing to deform in the midspan sections. As a result, the soil pressure tends
to be relatively low in the midspan sections. When the facing is relatively thick, the facing
stiffness increases and the resulting wall deformations are smaller than would result from a
thin wall facing. As a result of the increased wall stiffness, the soil pressure is more uniform
throughout. Table 9-4 shows factors (CF) for typical facing thickness. For all permanent
facings and “thick” [≥ 8 in.] temporary facings, the soil pressure is assumed to be relatively
uniform.
In Equations 9-17a and 9-17b, it is assumed that the maximum moments in the facing are
around a horizontal axis and the design of reinforcement in the vertical direction is more
critical than the design of the horizontal reinforcement. In practice, the cross section area of
reinforcement in the horizontal direction is the same as for the vertical direction (i.e., ahm =
avn and ahm = avm); therefore, the most critical case is the one that gives the minimum of
SH/SV and SV/SH.
When the same nail spacing and reinforcement are used in the horizontal and vertical
directions, and Grade 60 is used, Equations 9-17a and 9-17b simplify as:
SH Rebar Mesh
or WWM
(Final
d = 0.5 h facing)
h
avm avn
Waler Bar (TYP) Waler Bar
SV ahn
WWM
(Temporary
ahm Facing)
h
d = 0.5 h
A
Section A-A
Figure 9-27. Geometry used in Flexural Failure Mode (after Lazarte, 2003).
Nominal Facing
Factor
Thickness
Type of Structure
CF
in.
4 2.0
Temporary 6 1.5
8 1.0
Permanent All 1.0
These equations can be used for temporary or permanent facing. The thickness of the
temporary concrete facing is generally conservatively disregarded when evaluating the
flexural capacity of the permanent facing as shown in Figure 9-27.
If (vertical) waler bars are used over the nail heads, the total reinforcement area per unit
length in the vertical direction can be calculated as:
A vw
a vn = a vm + (9-19)
SH
where Avw is the total cross sectional area of waler bars in the vertical direction. Similar
concepts can be applied along the horizontal direction. If rebar is used in permanent facings
instead of WWM, the total area of reinforcement must be converted to a per unit length basis
as:
A vm
a vm = (9-20)
SH
where Avm is the total cross sectional area of rebar reinforcement in the vertical direction (see
Figure 9-27).
Given the tensile force at the soil nail head, To, and the facing flexure capacity, the safety
factor against facing flexural failure can be defined.
R FF
FS FF = (9-21)
To
In general, a minimum factor of safety of 1.35 is adopted for static loads in temporary walls
and 1.5 for static loads in permanent walls.
As with other reinforced concrete structures, the quantity of reinforcement placed in the
facing of soil nail wall generally falls within prescribed limits. The amount of reinforcement
can be expressed as a reinforcement ratio:
a ij
ρ= 100 (9-22)
0.5 h
where aij is the cross sectional area of reinforcement per unit width in the “i” direction
(vertical or horizontal) and at location “j” (nail head or midspan). The minimum
reinforcement ratio, expressed in SI and English units, typically occurs in midspan and is
defined as:
f c' [psi]
ρ min [%] = 0.24 (9-23)
f y [ksi]
f c' [psi] 90
ρ max [%] = 0.05 (9-24)
f y [ksi] 90 + f y [ksi]
Therefore, the placed reinforcement must be: ρmin ≤ ρ ≤ ρmax. In addition, the ratio of the
reinforcement in the nail and midspan zones should be less than 2.5 to ensure comparable
ratio of flexural capacities in these areas.
Punching shear failure of the facing can occur around the nail head and must be evaluated at:
As the nail head tensile force increases to a critical value, fractures can form a local failure
mechanism around the nail head. This results in a conical failure surface, as shown in Figure
9-28. This failure surface extends behind the bearing plate or headed studs and punches
through the facing at an inclination of about 45 degrees, as shown schematically in Figure 9-
28. The size of the cone depends on the facing thickness and the type of the nail-facing
connection (i.e., bearing-plate or headed-studs).
As is common for concrete structural slabs subjected to concentrated loads, the nail-head
capacity must be assessed in consideration of punching shear, R FP, and can be expressed as:
R FP = CP VF (9-25)
where VF is the punching shear force acting through the facing section and CP is a correction
factor that accounts for the contribution of the support capacity of the soil.
The punching shear force can be calculated considering both SI and English units using
standard equations for punching shear. These equations consider the size of a conical failure
surface (with diameter D’C at the center of the facing and height hC, as shown in Figure 9-28)
at the level of the concrete slab as:
where:
D’C = effective diameter of conical failure surface at the center of section (i.e., an average
cylindrical failure surface is considered); and
hC = effective depth of conical surface.
The correction factor CP is used to take into account the effect of the soil pressure behind the
facing that acts to stabilize the cone. If no subgrade reaction is considered, CP = 1.0. When
the soil reaction is considered, CP can be as high as 1.15. For practical purposes, the
correction is usually omitted and this is considered as CP = 1.0.
These equations can be used for both temporary and permanent facing. However, the size of
the conical surface (values of D’C and hC) must be adjusted to consider the specific type of
facing. For the temporary facing, the dimensions of the bearing plate and facing thickness
must be considered. For the permanent facing, the dimensions of the headed-studs (or anchor
bolts) must be considered. Figure 9-29 shows details of a typical headed-stud connector.
hC = h (9-27b)
DC
LBP
Shear Resistance
CONICAL
FAILURE RF /2 RF /2
SURFACE
h 45°
h/2 (TYP)
To IDEALIZED
SOIL REACTION
DDH
DC
D'C
SHS
COMPOSITE
CONICAL
SURFACE
RF /2
LS
45°
tP hC
(TYP)
h
h/2
To IDEALIZED
SOIL DEFLECTION
DDH
DH
tH
LS
DS
where: SHS = headed-stud spacing, LS = headed-stud length, tH = headed-stud head thickness,
and tP = bearing plate thickness.
Given the tensile force at the soil nail head, To and the punching shear capacity of the facing,
the safety factor against facing punching shear can be defined as:
R FP
FS FP = (9-29)
To
In general, a minimum factor of safety of 1.35 is adopted for static loads in temporary walls
and 1.5 for static loads in permanent walls.
The tensile capacity of the headed-studs (or anchor bolts) connectors providing anchorage of
the nail into the permanent facing must be verified, as shown in Figure 9-28. The nail head
capacity against tensile failure of the connectors, R HT, is computed as:
where:
Given the tensile force at the soil nail head To and the tensile capacity of the headed-studs,
the factor of safety against tensile failure of the headed-studs can be defined as:
R HT
FS HT = (9-31)
To
A minimum factor of safety of 1.8 is adopted for static loads in temporary walls and 2.0 for
static loads in permanent walls if steel A307 is used for the headed-stud connector. If steel
A325 is used for the headed-stud connector, a minimum factor of safety of 1.5 is adopted for
static loads in temporary walls and 1.7 for static loads in permanent walls (Byrne et al.,
1996). The headed studs may also exert excessive compressive stress on the concrete
bearing surface. The compression on the concrete behind the head of the headed-stud is
assured to be within tolerable limits if the following geometric constraints are met (ACI,
1998):
where:
When threaded bolts are used in lieu of headed-stud connectors, the effective cross-sectional
area of the bolts must be employed in the equations above. The effective cross-sectional
area, AE, of threaded anchors is computed as follows:
2
π 0.9743
AE = D E − (9-34)
4 n t
where:
Geocomposite Drain Strips. These elements are strips of synthetic material approximately
12 to 16 in. wide. They are placed in vertical strips against the excavation face along the
entire depth of the wall (Figure 9-30). The horizontal spacing is generally the same as the
nail horizontal spacing. The lower end of the strips discharges into a pipe drain that runs
along the base of the wall or through weep holes at the bottom of the wall. For highly
irregular excavation faces, the placement of prefabricated drain strips against the excavated
face is difficult and often impractical. In some cases, the prefabricated drain strips may be
sandwiched between the shotcrete construction facing and the permanent CIP facing, with
the drain placed over 2- to 3-in. diameter weep holes passing through the construction facing.
The design engineer needs to provide explicit construction and inspection guidance for this
type application, to assure that the performance of the drainage system is not impacted during
Concrete
Ditch
Groundwater
Table
Geodrain
Strips
Weephole
Drains
Toe
Drain
Figure 9-30. Drainage of Soil Nail Walls (after Lazarte et al., 2003).
Shallow Drains (Weep Holes). These are typically 12- to 16-in. long, 2- to 4-in. diameter
PVC pipes discharging through the face and located where localized seepage is encountered
or anticipated. Weep holes are also used as the terminating point of the vertical strip drains
to allow any collected water to pass through the wall.
Drain Pipes. Horizontal or slightly inclined drain pipes may be installed where it is
necessary to control the groundwater pressures imposed on the retained soil mass. Drain
pipes typically consist of 2-in. diameter PVC slotted or perforated tubes, inclined upward at 5
to 10 degrees to the horizontal. Drain pipes are typically longer than the length of the nails
and serve to prevent groundwater from being in contact with the nails or the soil nail wall
mass, as shown in Figure 9-31. The lengths of the drains depend on the application. To
provide drainage of shallow or perched groundwater occurring erratically close to the facing,
drain pipes with lengths varying from 1 to 1.5 ft, and in some cases, up to 3 ft can be
installed. They are installed at a density of approximately one drain per 100 square ft of face.
Drain pipes are typically deployed after nail installation to prevent potential intrusion of nail
grout into the slotted pipes. The pipes typically exit through the face of the wall.
The PVC pipe should be slotted, as shown in Figure 9-31. Although drain pipes are typically
installed after nails are in place and the shotcrete is applied to avoid either grout or shotcrete
from entering the drain, they can be applied prior to shotcrete application. In this case, a plug
of dry-pack and temporary PVC caps must be used to prevent the shotcrete from coming into
the drain hole and obstructing the drain slots or perforations.
Permanent Surface Water Control. Permanent surface water control measures include
installing an interception ditch behind the wall to prevent surface water runoff from
infiltrating behind the wall or flowing over the wall edge. A vegetative protective cap may
be also be used to reduce or retard water infiltration into the soil.
Design Considerations
Drain pipes require long-term maintenance. Analysis of soil nail walls for long term
conditions may need to take into consideration the potential for clogging. Clogging of
horizontal drains and a corresponding increase in water pressure will reduce the factor of
safety against global stability and/or sliding, and may adversely impact the internal stability
by affecting soil/nail interaction.
During construction and after its completion, a soil nail wall and the soil behind it tend to
deform outwards. The outward movement is initiated by incremental rotation about the toe
of the wall, similar to the movement of a cantilever retaining wall. Most of the movement
occurs during or shortly after excavation of the soil in front of the wall. Post construction
deformation is related to stress relaxation and creep movement, which are caused by post-
construction moderate increases in tensile force in the soil nail described previously.
Maximum horizontal displacements occur at the top of the wall and decrease progressively
toward the toe of the wall. Vertical displacements (i.e., settlements) of the wall at the facing
are generally small, and are on the same order of magnitude as the horizontal movements at
the top of the wall. In general, horizontal and vertical displacements of the facing depend on
the following factors:
END CAP
PERMANENT SHOTCRETE
~
50 mm (22 in.)
in. MIN
DIA. SCH 40 PVC PIPE
10° - 15°
PROTECTIVE
PVC CAP
(NOTE 1)
N
E C T I O
T E D S
S L O T
( 2 f t )
0 .6 m E D
m F O RA T
5 0 m E R
N O N P
S E C T
I O N
( 2 in. )
M I N
NOTES
1. PROTECTIVE CAP NEEDS TO BE REMOVED AFTER FINAL
SHOTCRETE IS APPLIED
10 ft
2. SPACING OF DRAINS IS TYPICALLY 3.3 m (10 ft)
GEOCOMPOSITE GEOCOMPOSITE
DRAIN STRIP CONTINUOUS DRAIN STRIP
SOIL NAIL WALL GRAVEL DRAIN
~
WEEP HOLE
WEEP HOLE GEOTEXTILE
Figure 9-31. Typical Drain Pipe Details to Provide Groundwater Control in Soil Nail Walls
(after Byrne et al., 1998).
• nail spacing and excavation lift heights (larger nail spacing and thicker incremental
excavation lifts generate more deformation);
• global factor of safety (smaller FSG are associated with larger deformation);
• nail-length-to wall-height ratio (shorter nail lengths in relation to the wall height
generates larger horizontal deformation);
• nail inclination (steeper soil nails tend to produce larger horizontal deformation
because of less efficient mobilization of tensile loads in the nails); and
• magnitude of surcharge (permanent surcharge loading on the wall increases
deformation).
Empirical data show that for soil nail walls utilizing a typical nail-length to wall-height ratio
between 0.7 and 1.0, negligible surcharge loading, and typical global factors of safety (FSG)
values of 1.5, the maximum long-term horizontal and vertical wall displacements at the top
of the wall, δh and δv, can be estimated as follows:
δ
δ h =
h × H (9-35)
H i
where:
(δh/H)I = is a ratio dependant on the soil conditions “i” indicated in the table below;
H = wall height.
The size of the zone of influence (Figure 9-32), where noticeable ground deformation may
take place, is defined by a horizontal distance behind the soil nail wall (DDEF) and can be
estimated with the following expression:
D DEF
= C (1 − tan α ) (9-36)
H
where:
The movements shown above are considered to be relatively small and comparable to those
obtained with braced systems and anchored walls. These estimates of deformations have
essentially become recommended design values. The adopted tolerable deformation criterion
is project-dependent and should consider not only the magnitude of deformation but also the
extent of the area behind the wall that may be affected by wall movements. As a first
DDEF
EXISTING
STRUCTURE
L
DEFORMED
PATTERN
H INITIAL CONFIGURATION
SOIL NAIL
(TYP)
Figure 9-32. Deformation of Soil Nail Walls (after Byrne et al., 1996).
estimate, horizontal deflections greater than 0.005 H during construction should be a cause
for concern, as they generally represent an upper limit of acceptable performance.
When excessive deformations are considered to be likely with a certain wall configuration,
some modifications to the original design can be considered. Soil nail wall deformations can
be reduced by using a battered wall, installing longer nails in the top portion of the wall,
using a higher safety factor, or even using ground anchors in conjunction with the soil nails.
Additionally, some contractors have used soil nails that are grouted partially along their
length and then partially tensioned to mobilize some of the nail tensile strength without soil
mass deformation near the wall face. In these cases, after the tensioning is complete, the
nails are fully grouted and the shotcrete is applied before the next lift is excavated.
Post-construction monitoring of soil nail wall displacements indicates that movements tend
to continue after wall construction, sometimes up to 6 months, depending on ground type.
Typically, the post construction deformation increases up to 15 percent of the deformations
observed soon after construction. As a result of this movement, additional tension is
developed in the nails. In general, fine-grained soils of high-plasticity (i.e., approximately PI
> 20) and high water contents (such that LI > 0.2) tend to incur deformation for longer
periods of time.
Frost Protection
The formation of ice lenses in the vicinity of the soil nail wall facing in frost-susceptible soils
may lead to the development of high loads on both the facing and the head of the nail. This
phenomenon may result in damage to the facing. In situations where the facing is designed
to resist frost damage, the nail or to the connection between the nail and the facing can still
be impacted by frost.
The magnitude of the impact to the facing/nail depends on the depth of frost penetration, the
intensity and duration of the freeze period, the availability of water, and the stiffness of the
facing. Kingsbury et al. (2002) report that the force in the nail head caused by frost action
can be as high as 2.5 times larger as the maximum seasonal nail force without frost action.
Increases in nail and facing loads should be anticipated in areas where frost durations are
generally greater than one week, where frost susceptible soils are encountered near the face,
and where the face is in close proximity to a source of water. Soils susceptible to frost action
are those exhibiting the following characteristics: (1) more than 3 percent of the solids
fraction is smaller than 1 mil for non uniform soils (i.e., Cu > 5), or (2) more than 10 percent
of the solids fraction is smaller than 1 mil for uniform soils (i.e., Cu ≤ 5) (Casagrande, 1931).
Cu is the coefficient of uniformity which can be obtained from grain size gradation tests.
External Loads
External loads may be applied at the top of the soil nail wall and may vary from relatively
light highway appurtenance loads (e.g., roadway lighting supports) to significant loads (e.g.,
loads resulting from the integration of a relatively large cantilever retaining structure on top
of the wall). For relatively light loading conditions, the external loads can be used to define
additional shear forces and flexural moments in the section of the wall above the first row of
nails. These loads are then added to the calculated facing loads for subsequent analysis.
For more significant loads (e.g., loads applied by bridge abutments), it may be necessary to
perform a full soil-structure interaction analysis to define how the additional facing and nail
loads are distributed throughout the entire soil nail structure. The magnitude and distribution
of the load transferred to the wall depends on the distance of the load to the wall and the type
of load foundation (shallow or deep). The magnitude of these loads can be significantly
increased if the structure is subject to seismic forces.
The weight of temporary facing must be supported by the installed nails or other
supplementary means until compressive stresses develop at the facing-nail contact. This is
particularly important for the facing of the initial excavation lifts that becomes unsupported
when the next excavation lift is performed. For typical construction facings consisting of 4-
in. thick shotcrete, experience has shown that the soil nails will support the weight of the
facing without major difficulties. For thicker applied shotcrete facings, support for the
shotcrete facing weight by considering the shear capacity of the nails and the bearing
capacity of the soils beneath the nails should be formally evaluated. The maximum thickness
of shotcrete facing that can be supported in this manner is dependent on the strength of the
soils. In competent ground, shotcrete facings up to 8- to 10-in. thick have been successfully
supported.
If necessary, support of the shotcrete facing weight may be achieved by the installation of
additional short, steeply inclined reinforcing elements acting as compression struts. An
analysis method for this case is provided in GEC No. 7 (Lazarte et. al, 2003).
CONCRETE BLOCK
(12" x 12" x 24")
VARIES
15° - 25°
SHOCRETE
TEMPORARY FACING
(4-INCH)
PVC SLEEVE
(WEEPHOLES AT 5' O.C.;
4 : 1
GEOCOMPOSITE LOCATION)
6 : 1
CONCRETE FOOTING
PERFORATED PVC PIPE
COLLECTION TRENCH
b) Example of soil nail wall with Frost Protection
Figure 9-33. Examples of Frost Protection of Soil Nail Walls (after Lazarte et al., 2003).
Considerations for the effects of seismic forces on soil nail walls is provided in Section 5.4.5
of GEC No. 7 (Lazarte et al., 2003).
9.2.7.1 Introduction
The purpose of this section is to present a step-by-step generalized method for soil nail wall
design. The major design steps are outlined in Table 9-6 and Steps 1 and 2 are discussed in
other chapters.
After completing the design, the design engineer will prepare soil nail wall specifications and
recommendations for construction monitoring.
As part of this step, design factors of safety (see Table 9-7) and corrosion protection
requirements are selected. In addition, the following design elements are selected to permit
preliminary design calculations:
• Soil nail pattern on wall face (e.g., square, staggered, other irregular patterns);
• Soil nail inclination;
• Soil nail length and distribution; and
• Soil nail material type (e.g., selection of steel bar grade)
Table 9-7. Minimum Recommended Factors of Safety for the Design of Soil Nail Walls
Using the ASD Method (after Lazarte, 2003).
Notes: (1) For non-critical, permanent structures, some agencies may accept a design for static loads and
long-term conditions with FS G = 1.35 when less uncertainty exists due to sufficient geotechnical
information and successful local experience on soil nailing.
(2) The second set of safety factors for global stability corresponds to the case of temporary
excavation lifts that are unsupported for up to 48 hours before nails are installed. The larger value
may be applied to more critical structures or when more uncertainty exists regarding soil
conditions.
(3) The safety factors for bearing capacity are applicable when using standard bearing-capacity
equations. When using stability analysis programs to evaluate these failures modes, the factors of
safety for global stability apply.
Wall Layout
Establish the layout of the soil nail wall, including: (1) wall height; (2) length of the wall; and
(3) wall face batter (inclination typically ranges from 0 to 10). The evaluation of the wall
layout also includes developing the wall longitudinal profile, locating wall appurtenances
(e.g., traffic barriers, utilities, and drainage systems), and establishing ROW limitations.
Battered wall face can be selected to improve temporary face stability, as a battered face
exerts smaller forces on the wall, thus requiring shorter soil nails. The material savings
resulting from the use of shorter nails may offset the increased cost of soil excavation
incurred to create the batter. A mild batter (i.e., less than 10 degrees) is usually provided for
aesthetic reasons, especially around horizontal curves, and may be enough to ensure
temporary face stability. A batter angle greater than 10 degrees can enhance stability.
Horizontal nail spacing, SH, is typically the same as vertical nail spacing, SV (Figure 9-34).
Nail spacing ranges from 4 to 6.5 ft for conventional drilled and grouted soil nails, and may
be as low as 1.5 ft for driven nails. This reduced spacing for driven nails is required because
driven soil nails develop bond strengths that are lower than those for drilled and grouted
nails. A soil-nail spacing of 5 ft is routinely used and is preferred for conventional drilled
and grouted soil nails. Soil nail spacing may be affected by the presence of existing
underground structures.
Soil nail spacing in horizontal and vertical direction must be such that each nail has an
influence area SH × Sv ≤ 40 ft2 ft. The design engineer should specify a minimum horizontal
soil nail spacing of about 3.3 ft. Design forces from global stability analysis and facing
design are affected by soil nail spacing. In general, the larger the spacing, the greater the
design forces. The purpose of the minimum nail spacing is to reasonably ensure that group
effects between adjacent soil nails are minimized due to potential nail intersection as a result
of drilling deviations. Group effects reduce the load-carrying capacity of individual soil
nails. The maximum soil nail spacing should also be specified. The purpose of a maximum
spacing [usually about 6.5 ft] is to provide for a soil nail system that is relatively easy to
construct and that effectively supports the lateral earth pressures and imposed surcharge
loads.
The soil nail pattern is commonly one of the following (Figure 9-34): (1) square
(rectangular); (2) staggered in a triangular pattern; and (3) irregular (at limited locations).
A square pattern results in a column of aligned soil nails, and facilitates easier construction of
vertical joints in the shotcrete facing (or easier installation of precast concrete panels). Also,
a square pattern enables a continuous vertical installation of geocomposite drain strips behind
the facing to be easily constructed. In practice, a square pattern is commonly adopted.
GEOCOMPOSITE
DRAINAGE STRIPS
SH
SVO < SV
NAIL
#1
1 ftM
0.30
(TYP)
SV
i
BOTTOM OF
EXCAVATION
LIFTS
N
BOTTOM
OF
SVN < SV EXCAVATION
SVO
1 ftM
0.30
(TYP)
SV
SVN
Figure 9-34. Soil Nail Patterns on Wall Face (after Lazarte et al., 2003).
A staggered soil nail pattern results in a more uniform distribution of earth pressures in the
soil mass. This effect is beneficial because an enhanced soil arching effect is achieved. This
method should be considered in cases where marginally stable soils are present because such
soils have less margin to redistribute loads. The main disadvantage of the use of a triangular
The use of uniform nail spacing is beneficial because it simplifies construction and quality
control. However, due to project-specific geometric constraints, nail spacing may need to be
irregular, with reduced spacing at some locations; for instance, in areas where the bottom of
the excavation or the top of the wall is not horizontal. In such cases, it is more convenient to
install one or two nail rows parallel to the non-horizontal edge and then establish a transition
zone where nails have a closer vertical spacing until a horizontal nail row is achieved (Figure
9-35a). It is also customary to reduce horizontal spacing at the vertical edges of the wall to
accommodate transition zones (Figure 9-35a).
Soil nails are typically installed at an inclination ranging from 10 to 20 degrees from
horizontal with a typical inclination of 15 degrees. This recommended range of soil nail
inclination assures that grout will flow readily from the bottom of the hole toward the nail
head for typical borehole and soil nail dimensions and conventional grout mixtures. Steeper
nail inclinations may be required, particularly for the upper row of nails, if a significantly
stronger soil zone is located at a greater depth and a more effective anchorage in the stiffer
layer is desired. Such evaluations can be readily made during design. Nail inclination
smaller than about 10 degrees should not be used because the potential for creating voids in
the grout increases significantly. Voids in the grout will affect the load capacity of the nail
and reduce the overall corrosion protection provided by the grout.
Project conditions may, however, require that other nail inclinations be used. For example,
Figure 9-35b shows a case in which utilities or other underground structures are located
within the proposed soil nail zone. In most cases, this situation only occurs for the upper first
and second rows of nails. Another situation where different nail inclinations may be used is
at exterior wall corners. To avoid intersecting nails behind exterior corners of a wall, nail
inclination on one side of the corner could be installed with a different inclination. An
alternative layout for exterior corners is to splay the nails on a plan view (Figure 9-35c).
Overhead space restrictions may require that the nail inclination be smaller than 15 degrees.
This might be the case for road widening at embankment bridge abutments. Logistical
limitations due to location of nailing equipment (i.e., operating at the bottom of a narrow
excavation) may require a steeper nail inclination.
TOP OF WALL
NAIL LOCATION (TYP)
SVO
SV
SH
UTILITIES
1
NAILS 1 AND 2 ARE
OFFSET HORIZONTALLY >15°
MANHOLE
TO AVOID INTERSECTION
2 <15°
SV
SH
SH
15°
SH SH SH SH SH
SH
(b) CHANGE OF NAIL DECLINATION AROUND UTILITIES (c) NAIL SPLAYING IN CORNERS
The effect of nail inclination should be considered in global and local stability analyses of the
soil nail wall system because stability factors of safety for the system, particularly for sliding
wedge analyses in the upper portion of the wall, can decrease significantly as the nail
inclination increases below the horizontal.
The distribution of soil nail lengths in a soil nail wall can be selected as either uniform (i.e.,
only one nail length is used for the entire wall), or variable, where different nail lengths may
be used for individual soil nail levels within a wall cross section. Additional information on
nail distribution is provided below.
• Uniform Nail Length: When the potential for excessive wall deformation is not a
concern (e.g., soil nail walls constructed in competent ground or in an area without
nearby structures), it is beneficial to select a uniform length distribution because it
simplifies construction and quality control. Additionally, a slightly smaller total
length of nails is obtained with a uniform soil length pattern. This pattern provides
commonly a high sliding stability safety factor. Uniform patterns should be used in
most projects.
Performance of soil nail walls has shown that larger displacements are observed when the
upper nails are too short. The deformations in soil nail walls can be significantly reduced
when nails at the top of the structure are longer than required by stability analysis. In
general, the higher the global factor of safety of a soil nail wall, the smaller the wall
deformations.
Nail lengths have been installed successfully with a uniform nail length in the upper two-
thirds to three-quarters of the wall, with progressively shorter nails to a minimum value, not
smaller than 0.5 H (H is the wall height), at the bottom of the wall in dense cohesionless soils
that provide relatively large sliding stability. In general practice, nail length in the lower
rows should never be shorter than 0.5 H. Nail lengths less than 0.5 H will not likely satisfy
sliding stability requirements. In all cases, and especially where reducing the nail lengths in
the lower reaches of the wall are considered, stability analysis considering sliding need to be
performed as part of a detailed design.
In general, variable nail lengths result in a more complicated installation and require more
nail materials. Nevertheless, as many soil nail projects are specified based on performance
criteria, contractors may prefer to use longer nails in the upper rows to reduce deflections.
Project specifications must provide ROW constraints, locations of underground utilities and
substructures (or requirements that the contractor locate these), and specific deformation
criteria (i.e., maximum wall deflection and location where this deflection is to be measured).
Based on the discussion presented in this section, the following recommendations are made
concerning soil nail length and distribution.
• Select longer nails than required by the target factor of safety as a means to reduce
wall deformations in the upper portions of the wall.
• Avoid the use of too “short” nails in lower portion of wall. Evaluate if shorter nails
in bottom rows installed in competent ground satisfy sliding stability requirements.
Shorter nails at the bottom should be not smaller than 0.5 H.
• Non-uniform nail length patterns may be used if soil layers with very dissimilar
conditions are encountered.
For feasibility evaluations, soil nail length can be initially assumed to be 0.7 H, where H is
the height of the wall. The length of the nails may be greater than 0.7 H if large surcharge
loads are expected or if the wall is very high [greater than 30 ft high.]
Select appropriate grade of steel for the soil nail bar. For most applications Grade 60 steel is
used, however information on the selection of steel grade can be found in Section 9.2.3.1.
Soil Properties
The ultimate bond strength for the grout-ground interface can be selected using Table 9-3.
Introduction
Nail length, diameter, and spacing typically control external and internal stability of a soil
nail wall. Therefore, these parameters may be adjusted during design until all external and
internal stability requirements are satisfied. A series of charts was developed by Lazarte et
al. (2003) as a design aid to provide preliminary nail length and maximum tensile forces
(Figures 9-36 through 9-41). The charts were developed using the computer program
SNAIL, which was selected because it is public domain software, readily available, and free
of charge. In preparing these charts, the following main assumptions were made:
• homogenous soil;
• no surcharge;
• no seismic forces;
• uniform length, spacing and inclination of nails; and
• no groundwater.
When the conditions of a new analysis case do not match the assumptions listed above, it is
recommended that interpolations or extrapolations be made to estimate the soil lengths from
these charts. Alternatively, the use of a preliminary nail length between 0.7 to 1.0 times the
wall height can be made. The upper range of soil nail length is used for less favorable soil
conditions, wall heights greater than 30 ft, and where large surcharge loads need to be
resisted by the wall.
The charts were developed for different values of face batter (α); backslope (β); effective
friction angle (φ’); and ultimate bond strength (qu). Table 9-8 presents the geometric and
material conditions used for the development of the design charts.
The first type of chart was developed to evaluate the nail length (Figures 9-36a through 9-
41a) for combinations of α and β. Using these charts, the required nail length, L,
(normalized with respect to the wall height, H) to achieve a global safety factor of 1.35 is
obtained as a function of the normalized allowable pullout resistance (µ). The normalized
allowable pullout resistance is defined as:
γ, c, φ c* = c / γH
H SV
c* = 0.02 t max-s = Normalized Maximum Design Force in Nails
FS=1.35 = Tmax-s/γ H SH SV
DDH= 100
4 in.mm
For other FS, c*, and DDH,
see Figure B7
1.5
Friction Angle
(degrees)
31
35
1 39
27
H
/
L
0.5
(a)
00
0.4
s
-
x
a
m
t
,
e 0.3
c
r
o
F
l
i
a
N
n 0.2
g
i
s
e
D
d
e
z
i 0.1
l
a
m
r
o
N (b) Nail forces for FSG = 1.0
0
0 0.1 0.2 0.3 0.4
q aD DH
Normalized Bond Strength, µ =
γ SH SV
Backslope
Face Batter
β = 10O
α = 0 µ = (qaDDH)/(γ SH SV)
L
qa = qu/FSP
γ, c, φ c* = c / γH
H SV
c* = 0.02 t max-s = Normalized Maximum Design Force in Nails
FS=1.35 = Tmax-s/γ H SH SV
4 in.mm
DDH= 100 For other FS, c*, and D DH,
see Figure B7
1.5
Friction Angle
(degrees)
27
31
1 35
39
H
/
L
0.5
(a)
00
0.4
s
-
x
a
m
t
,
e
c
r
0.3
o
F
n
g
i
s
e 0.2
D
.
x
a
M
d
e 0.1
z
i
l
a
m
r NOTE:
o
N
(b) Nail forces are for FSG = 1.0
0
0 0.1 0.2 0.3 0.4
q aDDH
Normalized Bond Strength, µ =
γ SH SV
o o
Figure 9-37. Batter 0 – Backslope 10 (after Lazarte et al., 2003).
Backslope
Face Batter
β = 0
α = 10O
µ = (qaDDH)/(γ SH SV)
L
qa = qu/FSP
γ, c, φ c* = c / γH
H SV
c* = 0.02 t max-s = Normalized Maximum Design Force in Nails
FS=1.35 = Tmax-s/γ H SH SV
1.5
Friction Angle
(degrees)
27
31
1 35
39
H
/
L
0.5
(a)
00
0.4
s
-
x
a
m
t
,
e
c
r
0.3
o
F
n
g
i
s
e 0.2
D
.
x
a
M
d
e 0.1
z
i
l
a
m
r NOTE:
o (b) Nail forces are for FSG = 1.0
N
0
0 0.1 0.2 0.3 0.4
q aDDH
Normalized Bond Strength, µ =
γ SH SV
Backslope
Face Batter
β = 10O
α = 10O µ = (qaDDH)/(γ SH SV)
L
qa = qu/FSP
γ, c, φ c* = c / γH
H SV
c* = 0.02 t max-s = Normalized Maximum Design Force in Nails
FS=1.35 = Tmax-s/γ H SH SV
DDH= 4
100
in.mm For other FS, c*, and D DH,
see Figure B7
1.5
Friction Angle
(degrees)
27
31
1 35
39
H
/
L
0.5
(a)
s
-
x 00
0.4
a
m
t
,
e
c
r
o 0.3
F
l
i
a
N
n
g
i
s 0.2
e
D
.
x
a
M
d 0.1
e NOTE:
z
i
l Nail forces are for FSG = 1.0
a
m
r (b)
o
N 0
0 0.1 0.2 0.3 0.4
q aDDH
Normalized Bond Strength, µ =
γ SH SV
o o
Figure 9-39. Batter 10 – Backslope 10 (after Lazarte et al., 2003).
Backslope
Face Batter β = 30O
α = 0 µ = (qaDDH)/(γ SH SV)
L
qa = qu/FSP
γ, c, φ c* = c / γH
H SV
c* = 0.02 t max-s = Normalized Maximum Design Force in Nails
FS=1.35 = Tmax-s/γ H SH SV
DDH=4100
in. mm
For other FS, c*, and DDH,
see Figure B7
1.5
Friction An gle
(degrees)
39
H
/
L
0.5
(a)
00
0.4
s
-
x
a
t m
,
e
c
r 0.3
o
F
n
g
i
s
e
D 0.2
.
x
a
M
d
e
z
i 0.1
l
a NOTE:
m
r Nail forces are for FSG = 1.0
o
N (b)
0
0 0.1 0.2 0.3 0.4
qaDDH
Normalized Bond Strength, µ =
γ SH SV
o o
Figure 9-40. Batter 0 – Backslope 30 (after Lazarte et al., 2003).
Backslope
Face Batter β = 30O
α = 10O µ = (qaDDH)/(γ SH SV)
L
qa = qu/FSP
γ, c, φ c* = c / γH
H SV
c* = 0.02
t max-s = Normalized Maximum Design Force in Nails
FS=1.35
= Tmax-s/γ H SH SV
DDH=4100
in. mm
For other FS, c*, and DDH,
see Figure B7
1.5
Friction Angle
(degrees)
39
H
/
L
0.5
(a)
00
0.4
s
-
x
a
m
t
,
e
c
r
0.3
o
F
n
g
i
s
e 0.2
D
.
x
a
M
d
e 0.1
z
i
l NOTE:
a
m Nail forces are for FSG = 1.0
r
o (b)
N
0
0 0.1 0.2 0.3 0.4
qaD DH
Normalized Bond Strength, µ =
γ SH SV
Table 9-8. Variable Parameters Used in Design Charts (Lazarte et al., 2003).
q u D DH
µ = (9-37)
FSP γ S H SV
where FSP is the factor of safety against pullout (typically 2.0); D DH is the drillhole diameter;
γ is the total unit weight of the soil behind the wall; and SH and SV are the horizontal and
vertical nail spacing, respectively.
The nail lengths in these charts were computed based on the most critical failure surface (i.e.,
considering base and toe failures) for the selected geometry and material properties, and
assuming that failure of the nail (i.e., tensile breakage) and/or failure of the facing would not
take place. Therefore, the pullout failure is implicitly assumed. Equation 9-37 is based on a
drillhole diameter of 4 in. Also, the use of Equation 9-37 inherently assumes that the soil has
a cohesion intercept c′ such that c* = c′/γH = 0.02. If the drillhole diameter or cohesion
intercept values being considered are different than the assumptions stated here, then
adjustments to the calculated nail length and maximum tensile forces are made in the final
step. These adjustments are discussed subsequently.
The second type of charts (Figures 9-36b through 9-41b) provides the corresponding
maximum normalized design tensile force of all nails (tmax-s) as a function of µ calculated for
a global safety factor of 1.0. The maximum normalized design tensile force in the bar is
defined as:
Tmax −s
t max −s = (9-38)
γ H SH SV
With tmax-s read from the design charts, the maximum nail tensile force, Tmax-s can be
calculated using Equation 9-38. These design charts are developed for the case in which all
nail bars are the same length. These design charts do not provide information on the
distribution of tensile load in individual soil nails or the maximum load in any particular nail.
A step-by-step procedure for preliminary design using the charts shown on Figures 9-36
through 9-41 is presented in this section.
1. For a specific project application, evaluate batter (α), backslope (β), effective
friction angle (φ′), and ultimate bond strength (qu). Calculate normalized pullout
resistance (µ) using Equation 9-37.
2. Obtain normalized length (L/H) from the first set of charts (Figures 9-36a through
9-41a).
3. Obtain normalized force (tmax-s ) from the second set of charts (Figures 9-36b
through 9-41b).
4. Using Figure 9-42, evaluate correction factors for: (a) normalized length to
account for a drillhole diameter other than 4 in. (correction factor C1L), (b) a c*
value other 0.02 (correction factor C2L), and (c) a global factor of safety other than
1.35 (correction factor C3L).
5. Using Figure 9-42, evaluate correction factors for normalized maximum nail force
to account for: (a) a drillhole diameter other than 4 in. (correction factor C 1F), and
(b) a c* value other 0.02 (correction factor C2F).
6. Apply correction factors to normalized length and/or normalized force.
Calculation method is provided on Figure 9-42.
7. Multiply the normalized length by the wall height to obtain the soil nail length.
8. Calculate the maximum design load in the nail Tmax-s using the value of tmax-s and
Equation 9-38.
9. Calculate the required cross-sectional area (At) of the nail bar according to:
Tmax − s FST
At = (9-39)
f y
where f y is the steel yield strength and FST is the factor of safety for nail bar tensile
strength.
10. Select closest commercially available bar size using Table 9-9 that has a cross-
sectional area of at least that evaluated in the previous step.
11. Verify that selected bar size fits in the drillhole with a minimum grout cover
thickness of 1 in.
12. If the length and/or nail diameter are not feasible, select another nail spacing
and/or drillhole diameter, recalculate the normalized pullout resistance, and start
the process again.
FHWA NHI-07-071 9 – Soil Nail and Micropile Walls
Earth Retaining Structures 9-88 June 2008
L L
(corrected ) = C1L × C 2L × C 3L × ( from charts for D DH = 4 in., c * = 0.02 , FS G = 1.35)
H H
where:
21 1
2
L F
1 1
C 1.8
0.9 1FC 0.9 C
1.8 L
F
, C1F 1
1
,
C
h
C
t e
,
, c
h
g
e r
t
c
n g
r o
e
o 1.6
0.8 0.8
1.6 n
F
e
L
F
r
L
r
r
o
r
o
o
f f
o
f f
n
n n
n
o 1.4 0.7
o 0.7
i
i
t
1.4 o
o
i
i
t
t
t
c
c
c
c
e
r e
e
r e
r
r r
r
o
r r
o
C
o 1.2
0.6 C1L 1.2
0.6 o
C
C C1L C
0.5
1 10.5
100 150 200 250 300
4 5 6 7 8 9 10 11 12
Drillhole Diameter, DDH (mm)
Drillhole Diameter, DDH (in.)
Figure 9-42. Correction Factors for Use in Design Chart Solutions (after Lazarte, 2003).
Nominal Bar Cross-Sectional Nominal Unit Max. Diameter ASTM Max. Axial
Yield Strength
Designation Area Weight w/Threads Grade Load
2
English in. lbs/ft in. English ksi kips
60 60 26.4
#6 0.44 1.50 0.86
75 75 33.0
60 60 36.0
#7 0.60 2.04 0.99
75 75 45.0
60 60 47.4
#8 0.79 2.67 1.12
75 75 59.3
60 60 60.0
#9 1.00 3.40 1.26
75 75 75.0
60 60 76.2
#10 1.27 4.30 1.43
75 75 95.3
60 60 93.6
#11 1.56 5.31 1.61
75 75 117.0
60 60 135.0
#14 2.25 7.65 1.86
75 75 168.8
For this step (and all subsequent design steps), it is necessary to perform a final design in
which the actual wall geometry, stratigraphy, loads, variation of engineering parameters (if
present), and other conditions are considered. The preliminary design procedure described
earlier should not replace the findings and results obtained with the final design presented
herein.
Global Stability
• Select a well-established computer program for design of soil nail walls that considers
heterogeneous soils, groundwater, general loading conditions, seismic forces, and
diverse nail characteristics. In this section, the computer program SNAIL (see
Lazarte et al., 2003 for a description of input and output capabilities of SNAIL) is
selected.
• Select the factor of safety against pullout failure (FS p) (SNAIL requires the value of
bond stress factor (BSF) equal to 1/FS p (e.g., for FSP = 2, the corresponding BSF is
0.5).
• Use the nail diameter calculated in preliminary design (if available) as the input nail
hole diameter for SNAIL. If no preliminary design was performed, assume a
relatively large nail diameter [e.g., > 4 in.] to ensure that pullout failure controls the
design. Also, select a high punching shear strength [e.g., R FP > 220 kip] to ensure
that pullout failure controls the design. It is noted that the tensile strength and
punching failure mechanisms are explicitly considered subsequently in this chapter.
• For the first SNAIL analysis, use nail length estimated previously (or calculated in the
preliminary design) and perform global stability analysis using SNAIL.
• After selecting an initial nail length, perform the following iterative procedure using
SNAIL: (1) calculate the global factor of safety using the selected nail length; (2)
compare the calculated global factor of safety to the recommended minimum factor of
safety; and (3) increase or decrease the nail length if the calculated factor of safety is
lower or higher than the recommended value and start the process again.
• If the length of the nail needs to be reduced without reducing the factor of safety, then
increase the nail hole diameter or reduce the nail spacing.
Sliding Stability
Evaluate the potential for sliding failure using the equations and procedures outlined
below:
• Calculate the horizontal resisting forces (ΣR) as follows (see Figure 9-20).
where c b soil cohesion strength along the base, BL is the length of horizontal failure
surface where c b is effectively acting, W is the weight of soil nail block, QD is
permanent portion of total surcharge load QT, PA is active lateral earth pressure, β is
backslope angle, and φ b angle of internal friction of the base.
γ H 12
PA = K A (9-41)
2
where Hl is the effective height over which the earth pressure acts [Hl = H +
(β + tan α) tan βeq].
o Assume that the active lateral earth force is applied a distance of H1/3 from
the elevation of the bottom of the soil nail wall (Figure 9-20); and
o Calculate the horizontal driving force (ΣD) as:
∑ D = PA cos β (9-42)
∑ R
FSSL = (9-43)
∑D
• If the factor of safety against sliding is lower than the specified minimum, increase
the length of the lower nails and reevaluate sliding stability.
Bearing Capacity
If soil nail wall is constructed in soft soils, evaluate the factor of safety against bearing
capacity failure (FSH) using Equation 9-44.
Su N c
FSH = (9-44)
γ − Su
H eq
B'
where Su is undrained shear strength of soil, Nc is bearing capacity factor (see Figure 9-
21), γ is the unit weight of soil behind wall, Heq is equivalent wall height [Heq = H + ∆H],
B’ is width of influence [B’ = Be / 2 ].
SNAIL analysis, the calculated nail lengths (corresponding to an acceptable global factor
of safety for a given critical failure surface) are based on pullout capacity values, which
have already been reduced by the factor of safety with respect to pullout, FSP.
• The SNAIL analysis provides (at the end of the output file) the average nail tensile
force calculated for a case with FSG = 1.0 (Tavg-s).
• Calculate the average nail load (Tavg) as the sum of the individual nail forces
calculated by SNAIL divided by the number of nails in the analyzed cross section.
• The SNAIL analysis provides the maximum nail tensile force (Tmax).
T
Tmax −s = avg− s Tmax (9-45)
Tavg
• With Tmax-s, f y and the factor of safety against tensile failure (FST), calculate the
required cross sectional area of a steel nail bar (At) according to:
Tmax −s FST
At ≥ (9-46)
f y
• Select the closest commercially available nail bar size (see Table 9-9)
• Verify that the bar fits in the drillhole subject to a minimum grout cover thickness of
1 in. and the required corrosion protection.
Steel reinforcement:
Grade (f y), WWM dimensions, and Rebar dimensions (see Tables 9-9 and 9-10)
Select bearing plate geometry: min. 8 × 8 in. and 0.75 in. thick.
Verify facing flexural resistance (R FF ) for temporary and permanent facing
f c' [psi]
ρ min [%] = 0.24 (9-48)
f y [ksi]
f c' [psi] 90
ρ max [%] = 0.05 (9-49)
f y [ksi] 90 + f y [ksi]
b. Select reinforcement area per unit length of WWM for temporary/permanent facing at
the nail head (an) and at mid-span (am) in both the vertical and horizontal directions.
Typically, the amount of reinforcement at the nail head is the same as the amount of
reinforcement at the mid-span (i.e., an = am) in both vertical and horizontal directions.
For temporary facing, if waler bars are used at the nail head in addition to the WWM,
recalculate the total area of reinforcement at the nail head in the vertical direction (see
Equation 9-50) and horizontal direction (change Equation 9-50 appropriately).
A vw
an = am + (9-50)
SH
c. Calculate the reinforcement ratio (ρ) at the nail head and the mid span as:
an
ρn = 100 (9-51)
b h/2
am
ρm = 100 (9-52)
b h/2
d. Verify that the reinforcement ratio of the temporary and permanent facing at the mid-
span and the nail head are greater than the minimum reinforcement ratio (i.e., ρmin ≤
ρ), otherwise increase the amount of reinforcement (an and/or am) to satisfy this
criterion.
e. Verify that the reinforcement ratio of the temporary and permanent facing at the mid-
span and the nail head are smaller than the maximum reinforcement ratio (i.e., ρ ≤
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Table 9-11. Headed-Stud Dimensions (Metric and English Units) (after Byrne et al.,
1996)
DSH
tSH
LS
DSC
ρmax), otherwise reduce the amount of reinforcement (an and/or am) to satisfy this
criterion.
f. Using Table 9-4, select factor CF (typically 1 for permanent facings) to take into
account the non-uniform soil pressures behind facing.
g. Calculate facing flexural resistance (R FF) for the temporary and permanent facing as:
and use Table 9-12a (interpolate for ρtot if necessary) and calculate R FF for the
temporary/permanent facing.
h. Using the recommended factor of safety for facing flexure (FSFF), verify that the
temporary and permanent facing flexural resistance is higher than nail head tensile
force (To):
R FF ≥ FSFF To (9-55)
i. If the capacity of the temporary and/or permanent facing is insufficient, increase the
thickness of facing, steel reinforcement strength, concrete strength, and/or amount of
steel and repeat the facing flexural resistance calculations.
a. Temporary Facing : With the values of concrete strength (f c’), facing thickness (h),
and bearing plate length (LBP), use Table 9-12b to obtain the punching shear
resistance (R FP) for the temporary facing.
b. Permanent Facing : With the values of concrete strength (f c’), headed-stud geometric
characteristics and spacing, use Table 9-12c to obtain the punching shear resistance
(R FP) for the permanent facing.
Table 9-12. Facing Resistance For Various Failure Modes (after Lazarte et al., 2003).
(1) (3) Bearing Plate Length, LBP in. (3) f’c is the concrete nominal compressive strength.
h f’c
8 9 10
in. ksi R FF in kip (4) ρtot is the total reinforcement ratio calculated as
3 32 35 37 ρtot = ρn+ρm, where ρn and ρm are the nail head and
4 mid-span reinforcement ratios, respectively.
4 37 40 43
3 56 60 64
6 ρI = aij/0.5h, where aij = cross sectional area of
4 65 69 74
reinforcement per unit width in “i” direction (vertical
3 85 91 96
8 or horizontal) and at location “j” (nail head or
4 99 105 111 midspan).
(c) FACING RESISTANCE FOR SHEAR (5) hc = Ls – tH + tP where: Ls is the effective headed-
PUNCHING, R FP stud length (Table 9-11); tP is the bearing plate
(PERMANENT FACING) thickness [typically 0.75 in.]; tH is the headed-stud
head thickness (Table 9-11).
(5) (3) Headed Stud Spacing, SHS in.
hc f’c
4 5 6
in. ksi R FP in kip
3 21 21 21
4
4 25 25 25
3 30 33 33
5
4 35 39 39
3 40 44 48
6
4 46 51 55
(d) FACING RESISTANCE FOR HEADED STUD,
TENSILE FAILURE, R FH,
(PERMANENT FACING)
c. Using the recommended factor of safety for punching shear (FSFP), verify that that
capacity for the temporary/permanent facing is higher than the nail head tensile force:
d. If capacity for the temporary/permanent facing is not adequate, then implement larger
elements or higher material strengths and repeat the punching shear resistance
calculations.
a. Calculate the maximum tensile resistance due to headed-stud tensile failure (R HT)
using Table 9-12d, or alternatively as:
b. Verify that that capacity is higher than nail head tensile force:
c. Verify that compression on the concrete behind headed-stud is within tolerable limits
by assuring that:
where AH is the cross-sectional area of the stud head; AS is the cross-sectional area of
the stud shaft; tH is head thickness; DH is diameter of the stud head; and DS is diameter
of the headed-stud shaft.
f. If capacity is not enough, adopt larger elements or higher strengths and recalculate.
To minimize the likelihood of a failure at the nail head connection, use the recommended
minimum specifications for the hardware elements provided below. Additional information
can be found in Chapter 5 of Geotechnical Engineering Circular No. 7 (Lazarte et al., 2003).
• Bearing Plates: Bearing plates should be mild steel with a minimum yield stress, f y,
equal to 36 ksi (ASTM A-36/A36M).
• Nuts: Nuts should be the heavy-duty, hexagonal type, with corrosion protection
(oversized when epoxy-coated bars are used).
• Beveled Washers: Beveled washers (if used) should be steel or galvanized steel. If
the plate and other hardware elements are not within the ranges recommended, a
formal calculation of capacities should be performed. Note that some proprietary
systems employ spherical seat nuts that do not require washers.
1) Use Figure 9-32 as a guide to estimate the magnitude of vertical and horizontal
displacements.
2) Obtain wall height (H) and batter angle (α) (see Figure 9-32 for a description of
variables).
3) Identify ground conditions (i.e., weathered rock/stiff soil, sandy soil, clayey soil).
4) Estimate horizontal and vertical displacements δh and δv at the top of the wall using Table
9-5
5) Calculate zone of influence, DDEF, where noticeable ground deformations occur using
Equation
D DEF
= C (1 − tan )
α
H (9-61)
The design of a soil nailing system is usually tested in the field to verify that: (a) the design
loads can be carried by the nails without excessive movements, (b) the contractor’s
equipment and installation procedures are adequate, and (c) the long-term behavior of the
nails is as anticipated. Four types of tests are usually performed: an ultimate test, a
verification test, a proof test and a creep test. Table 9-13 presents a brief discussion on
various aspects of these tests (Porterfield et al., 1994 and Clouterre, 1991).
Figure 9-43. Details of Typical Soil Nail Test Set-Up (Porterfield et al., 1994).
Figure 9-43 illustrates a typical set-up for a soil nail test. A hydraulic jack and pump are
used to apply the load to the nail. A jacking frame or reaction block is usually installed
between the shotcrete (or the excavated face) and the jack. Once the jack is centered, an
alignment load is applied to the jack to secure the equipment.
Movement of the nail head is measured by one or preferably two dial gages attached to a
rigid support independent of the jacking set-up. The dial gages are zeroed after the alignment
s 8
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t
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Figure 9-44. Typical Data Sheet for Soil Nail Load Testing (after Porterfield et al., 1994).
Figure 9-45. Example of Data Reduction from Soil Nail Load Testing (after Porterfield et
al., 1994)
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Figure 9-46. Example of Data Reduction from Soil Nail Creep Testing (after Poterfield et
al., 1994).
load has been applied. These gages should be capable of measuring movement to the nearest
0.8 mil.
The load is applied to the nail by a calibrated hydraulic jack. The jack should have a
minimum travel of 6 in. A calibrated load cell, which should be aligned with the axis of the
nail and the jack, is used to detect small changes in load and allow maintenance of constant
load during creep testing.
Figure 9-44 shows a data log sheet that can be used for the load testing of soil nails. Figure
9-45 presents an example of data reduction of soil nail load testing to calculate elastic
movement. Figure 9-46 presents an example of data reduction of soil nail load testing to
calculate creep movement between 1- and 10-minute readings.
Inspection responsibilities for soil nail walls are summarized in Table 9-14.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Discuss anticipated ground conditions and potential problems with Contractor
Review Contractor’s methods for surface water control and verify adequacy throughout
construction
Review corrosion protection requirements from the Specifications and confirm that
Contractor is following these requirements
If specified, obtain test samples from steel components, centralizers, and drainage
materials and check all Mill test certificates for compliance with Specifications
NAIL STORAGE AND HANDLING
Nails, cement, and bars must be kept dry and stored in a protected location
Nails and bars should be placed on supports to prevent contact with the ground
EXCAVATION
Prior to starting excavation, check for any variance between actual ground surface along
the wall line and that shown on the Plans
Collect excavated soil samples and perform visual identification. Inform Engineer of the
results for comparison against the assumed soil type for design.
Confirm that stability of excavated face (i.e., stand-up time) is maintained at all stages of
construction
Confirm that excavations are constructed within Specification tolerances of the design
line and grade
For each excavation lift, confirm that Contractor is not over excavating
Enforce specific excavation sequencing plan provided on the Plans as they relate to lift
thickness, length of open unsupported excavation, and, if required use of stabilizing
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berms
Identify areas of excessive seepage and report to Engineer
Confirm that excavated face profile is sufficiently smooth to facilitate shotcrete
placement and to minimize overages in shotcrete quantities
DRILLING OF NAIL HOLES
Confirm that drilling technique used is consistent with ground conditions
Document drilling procedures and report to the Engineer if drilling method unsuitable for
actual ground conditions encountered
Confirm that soil nail hole is drilled within acceptable tolerances of the specified
location, length, and minimum diameter
Observe and document locations of excessively hard drilling
Visually inspect for loss of ground or drill hole interconnection and confirm that neither
of them are occurring during drilling; subsidence of ground above drilling location or
large quantities of soil removal with little or no advancement of the drill head should not
be permitted
TENDON INSTALLATION AND GROUTING
Inspect open soil holes for caving or loose cuttings using a high intensity light
Inspect all soil nail bars and reinforcing steel for damage and defects prior to installation
Confirm consistency of epoxy coated or encapsulated tendons and inspect for any
damage to corrosion protection prior to installation into drill hole
Confirm mix design compliance of soil nail grout and take grout samples as required
Record volume of grout placed for each drill hole
Confirm that nail bars are inserted to the minimum specified length
Confirm that centralizers are installed at specified intervals
Confirm that all required hardware is appropriately affixed at the soil nail head
Confirm that no damage occurs to corrosion protection components during installation
Confirm that grout is injected by tremie pipe starting at the bottom of the hole and that
the end of tremie pipe always remains below the level of the grout as it is extracted
Confirm that grout is continued to be pumped as the grout tube, auger, or casing is
removed
Confirm that the Contractor does not reverse the auger rotation while grouting except as
necessary to initially release the tendon
Confirm that grout is batched in accordance with approved mix designs
Observe Contractor’s methods to place grout/shotcrete just behind the soil nail head and
confirm continuous coverage
Confirm that any required testing for grout strength is conducted in accordance with
specified testing methods
LOAD TESTING
Obtain all required calibration certifications of Contractor’s load testing equipment
Check all deformation gauges and confirm movements during load testing
Confirm that load testing of individual nails does not commence until minimum grout
curing time has passed
Confirm that the load test is performed consistently with Specifications and all required
load test data is provided to permit comparison to acceptance criteria outlined in
Specifications
If the soil nail fails, report to the Engineer and do not allow any retesting until the
9.3.1 Introduction
Micropiles are small diameter (less than 12 in.) drilled piles constructed with steel
reinforcement, and bonded to the ground with grout using gravity or pressure grouting
techniques. Micropiles may be used for structural support, slope stabilization, and retaining
systems. Information on the design and construction of micropiles for structural support and
slope stabilization is provided in Sabatini and Tanyu (2006).
Micropile walls may be used for temporary shoring and permanent earth retaining systems.
In general, micropiles are relatively expensive compared to other forms of deep foundation
elements such as driven piles or drilled shafts. Inasmuch as drilled shafts and driven pile
elements are used as vertical wall elements (e.g., secant pile walls and driven steel soldier
piles), the use of micropiles for wall systems will likely only be a viable and cost-effective
system where driven piles or drilled shafts cannot be installed.
The principal components of a micropile wall consist of vertical micropile elements installed
from the ground surface at or near the final excavated wall face line and subhorizontal
elements installed from the ground surface which resembles a ground anchor. Figure 9-47
shows a cross section of a micropile retaining wall. The A-frame system formed by the
vertical and subhorizontal micropiles is structurally connected with a reinforced concrete
grade beam.
Micropile retaining walls are constructed from the top-down and generally follow this
sequence:
• at the ground surface, excavate an area wide and deep enough to accommodate the
cap beam;
• install the formwork for the cap beam and place the cap beam steel reinforcement;
• place corrugated plastic sleeves for installation of the micropiles through the cap
beam;
12 in.
t
f 4 in.
4
2
10 ft
15 ft
Figure 9-47. Micropile Wall Cross for Wall 600, Portland, Oregon.
Excavation in front of the wall is performed in lifts (typically no more than 6 ft thick).
During excavation, shotcrete is applied to the excavation face to temporarily prevent raveling
of the soil face. Connection to the micropiles is performed via head studs that are welded to
the front line micropiles. Following completion of the excavation, a leveling pad is poured to
allow erection of one-sided forms. Once the leveling pad is completed the wall face is
constructed from CIP concrete. Headed studs welded to the micropiles are embedded in the
CIP grade beam and wall face to provide connection of the micropile structure to the CIP
wall face.
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The typical construction sequence for simple gravity grouted and pressure-grouted micropiles
(Figure 9-48) includes drilling the pile shaft to the required tip elevation, placing the steel
reinforcement, placing the initial grout by tremie, and placing additional grout under pressure
as applicable. In general, the drilling and grouting equipment and techniques used for the
micropile construction are similar to those used for the installation of soil nails and ground
anchors.
Reinforcement may be placed either prior to grouting, or placed into the grout-filled borehole
before the temporary casing (if used) is withdrawn. It must be clean of deleterious
substances such as surface soil and mud that may contaminate the grout or coat the
reinforcement, impairing bond development. Suitable centralizers should be firmly fixed to
maintain the specified grout cover. Pile cages and reinforcement groups, if used, must be
sufficiently robust to withstand the installation and grouting process and the rotation and
withdrawal of the temporary casing.
9.3.3.1 Overview
No generally accepted procedure is available to design micropile retaining walls; however,
these systems may be analyzed using soil-structure interaction analyses in which the axial
stiffness and bending stiffness of the vertical and battered micropiles are explicitly modeled.
Also, all stages of excavation in front of the wall can be modeled. With this approach, other
potential failure mechanisms need to be considered separately including the potential for soil
to squeeze in-between the small-diameter micropiles and the potential for structural failure of
the vertical micropiles due to buckling. Buckling is checked because the relatively small-
diameter vertical micropiles will experience compressive loads and they are close to the
exposed ground surface.
For the Wall 600 project in Portland (i.e., micropile wall shown in Figure 9-47), detailed soil-
structure interaction analyses were performed to verify a more simplified model in which a
design total pressure diagram (including earth pressures, seepage pressures, seismic forces,
and traffic barrier impact loading) was applied proportionally to the two vertical micropiles
and the two battered micropiles for each micropile section (see Ueblacker, 1997).
Micropiles were used to provide temporary excavation support for a project involving
improvements to State Highway 82 near Aspen, Colorado (Macklin et al., 2004). In this
mountainous region, construction is hampered by difficult site access and slope instability
risks. This site consists of loose to very dense silty to gravelly sand with cobbles and
boulders, which were deposited as debris flow, sheet wash, and colluvium over dense alluvial
sandy gravel with cobbles. Originally, temporary shoring using combinations of soil nails
and tiebacks was considered for the project. However, in an effort to improve the
construction schedule and phasing, micropiles were selected as an alternative temporary
shoring system. The micropile shoring implemented on this project was essentially a hybrid
between a soldier pile and lagging system and a soil nail stabilization system (Figure 9-49).
Phasing of the project required constructing a number of bridges in a specific sequence. The
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micropile shoring system allowed the contractor to transition access road grades where
convenient, depending upon the excavation and access requirements for any phase of the
work.
For this project, the internal and external stability of the temporary micropile shoring system
was analyzed using a combination of gravity wall calculations, free earth support methods,
lateral pile, and slope stability calculations. Also, finite element and finite difference models
were used to predict deformation behavior, stresses in the micropiles, and to analyze the
potential for soil flow around the micropiles. The design approach for this project is
described in the following six steps.
Figure 9-49. Cross Section Showing Steep Canyon Slope and Temporary Micropile Shoring
(after Macklin et al., 2004).
• Micropile sections were assumed and the ultimate bending capacity of the micropile
sections was calculated. The flexural rigidity (EI) of the micropiles was calculated
and these values were later used in numerical analyses. Micropiles that consisted of a
centralized reinforcing bar in a drilled and grouted hole were analyzed using LPILE’s
ultimate bending analysis module. The tensile and compressive capacity of each
section was also calculated.
• The micropile wall system was next analyzed as a rigid gravity wall. The wall
geometry was defined as the ground enclosed by the micropile system envelope.
Earth pressures were calculated using classical earth pressure theories, assuming that
the wall deformed sufficiently to allow the soil to reach the active state. Sliding of
the system was analyzed and included the shear capacity of the front micropile. The
embedment of the micropile was checked to evaluate whether sufficient passive
resistance could be developed in front of the micropile to mobilize the required
micropile shear strength. Overturning was checked by summing overturning
moments about toe of micropile wall. The required bond length of the rear row of
battered micropiles to resist the overturning moment with respect to tensile rupture
and pullout failure was computed.
• The micropile wall system was next analyzed using the free earth support method (as
is commonly used for anchored bulkhead design). For this evaluation, the front row
of closely spaced micropiles is considered to be analogous to a sheet pile wall and the
battered rows of micropiles are analogous to the deadman anchors. The analysis was
modified in that it was assumed that one-half of the calculated active earth loads was
applied to the vertical micropile row as a triangular pressure distribution and one-half
of the calculated active earth load was applied to the rear, battered micropile row. A
lateral pile analysis was then completed for both the vertical and battered micropiles
using LPILE.
• The potential for soil flow in-between the relatively closely-spaced micropiles was
evaluated.
Load testing is performed on micropiles in the field to verify that: (a) the design loads can be
carried by the micropiles without excessive movements, (b) the contractor’s equipment and
installation procedures are adequate, and (c) the long-term behavior of the micropiles is as
anticipated.
Micropiles are tested individually using the same conventional static load testing procedures
as are used for driven piles and drilled shafts. These tests include incremental loading (which
may be applied in compression, tension, or laterally and which may be cycled (i.e.,
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load/unload)) until the micropile reaches the selected maximum test load, structural
displacement limit, or ground creep (i.e., movement under constant load) threshold.
Unlike ground anchors and soil nails for which well-defined testing programs, consistent
with a well-developed design approach, are available, load testing program protocols for
micropiles used for earth retaining systems have not been developed. Regardless, however,
load testing does need to be performed to verify the displacement response and capacity of
micropiles used for wall systems. Such a testing program will need to be developed on a
project-specific basis. Details of micropile load testing can be found in Sabatini and Tanyu
(2006).
It is also recommended that performance data (including micropile load transfer, axial loads,
bending moments, and displacements) be collected for micropile wall systems to enable
design methods to be updated.
The responsibilities of the inspector for micropile wall construction are summarized in Table
9-15.
CONTRACTOR SET UP
Review Plans and Specifications
Review Contractor’s schedule
Review in-situ property test results (i.e., grain size, Atterberg limits, unit weight, and
shear strength)
Discuss anticipated ground conditions and potential problems with Contractor
Confirm that Contractor’s grout pump is consistent with Plans (i.e., positive displacement
pump) and grout equipment is capable of producing uniform grout
Confirm that the dimensions of micropiles consistent with Specifications
Confirm that cement, reinforcement steel, and micropile are handled and stored
consistently with Specifications
Review corrosion protection requirements of metallic units and confirm their consistency
with Specifications
CONCRETE CAP INSTALLATION
Confirm that site preparation for the wall construction is consistent with Specifications
Confirm that the area excavated for the cap beam is consistent with Plans
Confirm that formwork for the cap beam is installed according to Specifications and
Plans
Confirm that corrugated plastic sleeves are installed through the cap beam according to
the Plans
Confirm that the concrete cap is poured according to Specifications and Plans
MICROPILE INSTALLATION
Confirm that layout of micropiles consistent with Plans
Visually inspect the micropiles to asses any possible damage prior installation
Confirm that micropiles are installed through the plastic sleeves to the minimum grouted
lengths as shown on Plans
Confirm that micropiles are installed with the sequence specified in Specifications
Confirm that the minimum hole diameter is consistent with Plans
Confirm that the steel bar is consistent with Specifications and is inserted into the hole to
the depths shown on Plans
Confirm that the grout is injected at the lowest point of each micropile and the hole is
filled in a continuous operation
Confirm that disposal of excavated material is performed according to Specifications
Confirm that tops of all micropiles are surveyed and the results are provided to the
Engineer
LOAD TESTING
Inspect calibration certifications for all jacks, gauges, and load cells according to the
requirements specified in Specifications
Inspect all deformation gauges to confirm movements
Confirm that the load test is performed consistently with Specifications and test results
are consistent with load test acceptance criteria as outlined in Specifications.
If the micropile fails, report to the Engineer and do not allow any retesting until the
Contractor modifies the installation procedures
EXCAVATION FOR WALL FACE
Confirm that excavation in front of the vertical micropiles is performed in lifts according
to the Specifications
Confirm that the excavated face is shotcreted according to the Specifications and no
further excavation is performed until shotcreting is completed
Report significant excavation face sloughing to Engineer immediately
DRAINAGE INSTALLATION
Confirm compliance of drainage materials with Specifications
Confirm that geocomposite drain strips are installed as specified and Plans and that the
drain elements are sufficiently interconnected and provide continuous drainage paths
WALL FACE
Confirm that the construction of leveling pad is consistent with Plans
Confirm that CIP concrete wall face is constructed according to Specifications
Confirm the alignment of the wall face by visual inspection and by using leveler
POST INSTALLATION
Verify pay quantities
CHAPTER 10
WALL SELECTION
10.1 INTRODUCTION
Prior to 1970, the predominant types of earth retaining walls for permanent structures were
gravity and cantilever. Both gravity and cantilever wall types had decades of successful use
in both cut and fill situations. Therefore, selection of a wall type consisted of choosing
between gravity and cantilever walls. Selection of a wall system in 2007 is considerably
more complex because the number of wall types available has increased significantly. A
systematic evaluation process should be used to select the most appropriate wall type for the
project.
This chapter presents a systematic wall system evaluation and selection process. The
objective of wall selection is to determine the most appropriate wall type that is cost-
effective, practical to construct, stable, and aesthetically and environmentally consistent with
its surroundings. As part of the evaluation process, walls are scored using a wall selection
matrix based on wall selection factors. The wall with the highest score is chosen as the wall
for the project.
A flowchart illustrating wall selection is presented in Figure 10-1. This flowchart is intended
to serve as a guide for highway design and construction specialists for evaluating and
selecting wall system alternatives for a project application. Aspects of wall selection that are
outside the scope of this flowchart, but which may be part of a formal review and acceptance
program, include review of approved wall system lists by an owner agency, establishment of
technical guidelines and criteria by which feasible wall system alternates can be judged, and
performance of a life cycle cost analysis for candidate wall systems. These aspects are
generally agency-specific and are not discussed in this chapter.
The first step in the selection process is to identify the need for an earth retaining system for
the project. The function of a retaining system is to form a nearly vertical face through
confinement and/or strengthening of a mass of earth material. Typically, an earth retaining
system is needed for projects that require abrupt changes in slope grades that cannot be
achieved by simply grading the slopes. As a rule of thumb, it can be stated that the more
restricted or congested the site, the greater the need for an earth retaining system. This is
because congested sites typically have very limited right-of-way (ROW) which does not
allow abrupt changes in slope grades by just grading the slopes.
The ROW restrictions of the site can be evaluated by visiting the site for preliminary review.
During the site visit, the site geometry can be evaluated and ROW restrictions, such as
existing structures and utility lines, can be noted. Typically, the observations from the site
visit when compared against the proposed project requirements are enough to make an initial
decision on the need for an earth retaining system for the project.
The second step in wall selection involves identifying site specific constraints and project
requirements. This information can be obtained during a preliminary site review. Items
affecting wall selection include, but are not limited to the following: (1) site accessibility and
space restrictions that may include limited ROW and headroom, availability of on-site
storage for wall materials, access for specialized construction equipment, and restrictions on
traffic disruption; (2) location of above-ground utilities and nearby structures; (3) aesthetic
requirements imposed by project surroundings; (4) environmental concerns that may include
local policies concerning construction noise, vibration, and dust, on-site stockpiling and/or
transport and disposal of excavated material, discharge of large volumes of water, and
encroachment on existing waterways; and (5) exposed wall face height. The relative
importance of each of the above items should be assessed for the specific project under
consideration so that the more important items are given priority during the selection process.
Once all the necessary site constraints and project requirements are identified then the next
step (i.e., Step 3) should be to evaluate these project requirements against wall selection
factors.
For this step, eleven wall selection factors are considered. These factors include: (1) ground
type; (2) groundwater; (3) construction considerations (i.e., availability of material,
equipment, and etc.); (4) speed of construction; (5) ROW; (6) aesthetics; (7) environmental
concerns; (8) durability and maintenance; (9) tradition; (10) contracting practices; and (11)
cost. This list is not project specific and is presented as a tool to help evaluate the
importance of project requirements determined in step 2 in a systematic manner. For a given
project, more specific factors such as, for example, lateral movements, cost of maintenance,
and the availability of a standard design may be critical in the process.
The evaluation is performed by the party that is responsible in wall selection. Depending on
the contracting policy adopted for the project, this evaluation may be performed by the
owner, the consulting engineer representing the owner, or the contractor.
Each wall selection factor is evaluated based on its relevancy and importance to the project
requirements and site constraints and they are assigned a rating number between one (1) and
three (3). This is termed the weighted rating (WR) for a given wall selection factor. Three is
assigned to the most relevant or important factors and one is assigned to the least relevant
ones. The evaluation results should be tabulated as shown in Table 10-1. Typically, cost,
speed of construction, and durability are the most important wall selection factors for
permanent wall systems. In general, any issues which are given a WR = 1 need not be
considered further.
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10.5.1 General
From this step forward, various wall systems are evaluated for the project. As a logical first
substep, obviously inappropriate wall systems should be eliminated. For this elimination
process, project constraints related to wall geometry and wall performance (or design
requirements) should be considered. Constraints related to cost should not be addressed at
this stage; cost will be addressed consistently for all wall systems that are not eliminated as
part of this step.
The factors affecting the selection of cut and fill wall systems are summarized below. In
some projects both cut and fill wall systems may be suitable and in these types of projects
both wall systems should be evaluated.
Cut walls are constructed from the top down and most cut walls can be used for both
temporary and permanent applications. The permanent systems are typically designed with
greater corrosion protection measures and are constructed with permanent facing elements
such as cast-in-place or precast concrete panels.
Cut walls are either drilled or cut into the in-situ soil or rock and are constructed with
specialized equipment and labor. For cut walls without ground anchors (i.e., nongravity
cantilever walls) little or no ROW is required. For anchored walls and soil-nailed walls,
significant ROW or permanent easements may be necessary.
Costs can vary significantly for cut walls depending on the specific wall being constructed
(i.e., complexity of the construction process) and the availability of experienced contractors
and equipment in the project location. For cut walls, the unit cost of the wall increases as the
height of the wall increases. For wall heights greater than approximately 15 to 30 ft, an
anchored wall or a soil-nailed wall is necessary. Additional cost results from material
procurement, drilling, installation, corrosion protection, and testing of the anchors or soil
nails. For all permanent wall systems, factors affecting costs include constructing an
aesthetically pleasing wall finish, fabricating and installing special connections for the facing
panels, and, if necessary, providing adequate long-term corrosion protection and constructing
drainage systems.
The advantages and disadvantages, cost-effective height range, required ROW, speed of
construction, and representative tolerances for lateral movements and water tightness for cut
wall systems are summarized in Table 10-2.
Fill walls are constructed from the bottom up and are typically used for permanent wall
applications due to the high cost of their facing components, although temporary MSE
systems are used without permanent facings. All fill walls require ROW and their cost-
effective height range is less than the cost-effective height range of cut walls.
For permanent highway applications, fill wall systems generally require granular, nonplastic,
free-draining backfill. The cost effectiveness of a MSE wall system, which typically requires
a greater quantity of select backfill than rigid gravity and semi-gravity wall systems, may be
reduced if select backfill is unusually expensive at a specific project site.
The advantages and disadvantages, cost-effective height range, required ROW and
representative tolerances for differential settlement for fill wall systems are summarized in
Table 10-3.
The performance of wall alternatives that are not eliminated earlier in this step should be
evaluated against wall selection factors that are defined here using a rating between one (1)
and four (4). For each factor, four is assigned to the most suitable factor for the wall being
evaluated and one is assigned to the least suitable factor for the wall being evaluated. At this
stage, constraints related to cost should be addressed for all wall systems that are not
eliminated previously.
The rating for each wall type should be tabulated for use in Step 5. A brief summary of how
each of the wall selection factors affects the performance of each wall type is given below.
An earth-retaining system is influenced by the earth it is designed to retain, and the one on
which it rests. The influence of the earth is particularly important in “earth walls” where the
retained earth itself has a major load-carrying function. In MSE walls, for instance, which
usually involve some sort of reinforcement, the pull-out force in the reinforcement is resisted
by (1) the friction along the soil-reinforcement interface and (2) the passive resistance along
the transverse members of the reinforcement, if any (grid reinforcement). Therefore, these
systems are best suited for soils with high internal friction such as sands and gravels.
FHWA NHI-07-071 10 – Wall Selection
Earth Retaining Structures 10-6 June 2008
When in situ reinforcement is used to support excavations, such as in soil nail walls, the
possible saturation and creep of the in situ soil can have a large negative impact on the long-
term performance of the system. Therefore, these systems are less suited for highly plastic
and creep-prone clayey soils than for granular materials. For the same reason, the anchored
wall also is not frequently used in these soils.
Gravity-type structures are less influenced by the type of soil than the systems involving soil
reinforcement. For soils with large vertical and horizontal deformations, a very flexible
system such as a gabion wall may be chosen in lieu of a more rigid system that attempts to
resist such deformations.
In DMM and jet grouted walls, the compatibility of the ground and the structure depends
largely on the type of chemicals used, and hence on the specific system employed. While
DMM walls, for instance, are normally used in sandy and liquefiable soils, the lime-column
walls are mostly suitable for use in deep clay deposits rich in pozzolans. In jet-grouted walls,
the in situ properties and structure of the soil are not as important since the concept of jet
grouting is to break down the soil structure and replace it with a self supporting composite
mass of soil and grout sometimes called soilcrete. The strength of the soilcrete, however;
and the permeability of the wall may be influenced by certain soil elements such as peat or
boulders.
10.5.4.2 Groundwater
Generally, the groundwater table behind an earth-retaining structure is lowered for the
following reasons:
To reduce the negative impact of groundwater, a free-draining system such as a MSE wall
can be used. Sometimes, it is desirable to keep the water table high to prevent settlement of
adjacent structures or protect existing untreated timber pile foundations from fungus decay
due to exposure to oxygen. In these cases, a relatively rigid watertight structure is used
(slurry wall, tangent/secant piles, jet-grouted wall, etc.). These structures usually are
designed to support the full hydrostatic pressure.
Site accessibility is also an important factor. Depending on the terrain, the mobilization of
heavy equipment might not be possible. This would limit some of the available wall systems
that could be built. For example, crib walls or bin walls can be preassembled and mobilized
to the sites that are difficult to access with heavy equipment. However, a sheet pile or soldier
pile and lagging wall require the use of a hammer and/or drilling equipment and could not be
built unless such equipment could be mobilized to the site.
Speed of construction is one of the most important factors in wall selection. Precast concrete
module walls and precast concrete crib walls can be constructed relatively quickly. These
walls are shipped to the site assembled. Each wall face panel covers a relatively large area,
which makes the construction even faster. The cells of the bin walls are manufactured and
delivered to the site ready for assembly. Each steel member is bolted together at the site and
then filled with backfill soils.
Speed of construction for all gravity wall systems is affected by the condition of the wall
foundation materials. If the foundation soils consist of unsuitable material, such material will
need to be supported on a deep foundation, removed, or improved (e.g., surcharge fill) before
the construction of the walls, which will increase construction time significantly.
Sheet pile walls, soldier pile and lagging walls, and soil nail walls are constructed relatively
rapidly. Sheet pile walls can be constructed even more rapidly if a vibratory hammer can be
used instead of an impact hammer. However, installing ground anchors with sheet pile walls
and soldier pile and lagging walls can slow down the construction dramatically. As
compared to anchored walls, construction of soil nail walls is rapid because the installation of
structural wall elements is not required.
Walls that require a relatively long time to construct include concrete gravity walls, concrete
cantilever walls, and concrete counterfort walls. Preparation of foundation and pouring
concrete are the two important factors that affect the speed of construction for these types of
walls. These walls have very little tolerance to differential settlement, therefore the
foundation has to be prepared to provide a relatively stiff and uniform bearing surface. Once
the foundation is prepared, concrete should to poured carefully to eliminate cold joints and
no further construction should be performed until the concrete is allowed to cure and reach a
specified strength. Concrete cantilever and counterfort walls also require reinforcing
elements.
Gabion walls require a relatively long time to construct because they require significant
labor. Each gabion basket module has to be assembled in the field and tied to one another to
form the face of the wall. After that, each gabion basket has to be filled with stone and the
lid of the gabion basket module has to be closed and tied. As with any other modular gravity
wall, unsuitable foundation material has to be removed or treated before the construction of
the gabion baskets.
In MSE walls, a relatively large space is required behind the structure face as compared to
that needed for construction of conventional walls (the length of the reinforcing elements is
typically 0.7 times the wall height).
To support an excavation in a very tight space, a top-down staged excavation and support
system, such as soil nailing or an anchored wall, may be the most suitable. The feasibility of
such a structure, however, is influenced by the presence of utilities and buried structures
nearby and the additional cost of permanent underground easement for placement of the
reinforcing elements. Soil nail walls may also allow for construction underneath a bridge
without the need to disrupt traffic on the bridge.
Site congestion may be a drawback for some systems such as slurry walls. When low
headroom does not allow the operation of conventional construction equipment, walls which
can be implemented in a limited operating space (i.e., soil nails, micropiles) or from a remote
operating area (i.e., jet grouting) are preferred. If the earth retaining system is to be located
adjacent to the ROW line, the space needed in front of the wall for construction should be
considered as part of the ROW restrictions.
10.5.4.6 Aesthetics
In addition to being functional and economical, permanent earth retaining structures, in most
cases, have to be aesthetically pleasing. Different types, shapes and color facings are used in
construction of earth walls. The types of facings range from built on-site continuous facings
(shotcrete, welded wire mesh, cast-in-place concrete) to prefabricated concrete or steel
panels. Cast-in-place facing and precast panels usually are more attractive than shotcrete or
soldier pile and lagging walls. For permanent drilled shaft walls (i.e., tangent/secant pile
walls), an architectural wall facing usually is provided, but at an additional cost to the
structure.
The aesthetic factor is very important when building a retaining system in parks, forests and
natural habitat. A number of attractive wall systems (Criblock, Evergreen, etc.) are usually
considered for those areas because of their aesthetic, acoustic and anti-graffiti advantages.
The Evergreen wall, for instance, consists of precast concrete units with open spaces at the
face into which are planted shrubs, vines, etc. With adequate water supply for the foliage,
the concrete facing will no longer be visible a few years after construction.
Like most structures, the selection of an earth retaining system is influenced by its potential
environmental impact during and after construction. Excavation and disposal of
contaminated material at the project site, and discharge of large quantities of water or slurry
fluids generated during jet grouting and slurry wall constructions are of primary concern.
MSE walls which allow construction of roadway embankments with vertical sides to
minimize encroachment on wetlands have positive environmental and ecological benefits.
The environmental advantages of these walls can be further enhanced by the use of wood
chips, and other recycled waste materials in construction.
To reduce noise and vibration impacts, the systems which use pile driving or heavy
construction machinery may be rejected. To reduce traffic noise in environmentally-sensitive
areas, the gravity-type gabion and Evergreen walls offer specific advantages. The open
nature of the face and the presence of foliage covering are effective in absorbing the noise
hitting their facings, making these walls acoustically superior as compared to other earth-
retaining structures where the traffic noise is reflected on hard or smooth continuous
surfaces.
An earth retaining structure built of concrete has a higher durability against corrosion and
deterioration effects than a structure constructed of metal, or which uses metal or synthetics
for reinforcement and/or facing. The durability factor is extremely important when selecting
a maintenance-free earth retaining structure in highly corrosive surroundings, or when the
structure is subjected to attack by non-conventional elements such as waves, chemicals or
marine borers.
Corrosion of the reinforcement, for instance, is one of the major design issues of MSE walls
that use metal reinforcement. Although, these walls are sometimes avoided in higher than
normal corrosive environments, corrosion-protection measures can be provided if necessary,
but at an added cost to the structure. Gabion walls have durability concerns similar to those
of MSE walls with metal reinforcement.
When geosynthetics are used for reinforcement, their long-term creep behavior and resistance
to deterioration due to chemical attack and exposure to ultraviolet light are major
considerations that have to be addressed in the design. Selection of the types of geosynthetic
is sometimes dictated by durability.
The durability of a concrete structure (gravity wall, slurry diaphragm wall, etc.) is influenced
by the quality of the aggregates and water used in the mix, and by the casting procedures. As
indicated before, concrete walls are not recommended in areas where quality aggregates are
not economically available.
10.5.4.9 Tradition
Tradition may dictate or prevent the use of a certain-type of structure, irrespective of its
technical rating. Although earth walls are very popular in certain states they are rarely built
in others. While still considered novelty in certain parts of the U.S.A., slurry walls are
heavily used in construction of underground facilities in other areas such as Boston where
drilled caissons are traditionally used as deep foundations, bored-pile walls are popular and
generally economical since the local contractors are equipped for, and experienced with, that
type of construction. Tradition plays a greater role in construction in underdeveloped
countries.
The contracting policies and procedures followed in the United States may discourage or
even preclude the use of certain types of walls, particularly those involving patented
equipment, materials or procedures. Contracting issues are discussed in detail in Chapter 11.
FHWA NHI-07-071 10 – Wall Selection
Earth Retaining Structures 10-13 June 2008
10.5.4.11 Cost
The total cost of an earth-retaining system has many components including the structure,
ROW, temporary or permanent easement, excavation and disposal of unsuitable material, and
drainage.
The construction costs of specific types of retaining systems have been discussed in previous
chapters and are summarized here in Tables 10-4 and 10-5 for cut and fill wall systems
respectively. It should be noted, however, that a structure with the least construction cost
does not necessarily mean an economical alternative, as the ultimate cost of the system is
influenced by many indirect cost factors such as those listed above as well as schedule,
permitting, maintenance, and wall face requirements.
For cut walls, the most common permanent wall facing is either cast-in-place (CIP) or
2
precast concrete. As of 2004, the cost of precast concrete facing is $25 to $30 per ft of
facing. The cost of CIP concrete facing is typically less than the cost of precast concrete
facing and as the area increases the cost decreases. At about 10,000 to 15,000 ft2, the cost of
CIP concrete wall facing may drop to $15 to $25 per ft2 of facing.
This is the final step where walls are compared to each other in a wall selection matrix
format and the wall (or walls) that have the highest score is selected for the project. The
scoring of each wall type is obtained for each wall selection factor by multiplying WR from
Table 10-1 with the 1 through 4 rating for each wall. The wall that scores the highest may be
developed as the base design and other high scoring walls may be included in the Contract
Documents as acceptable alternates.
An earth retaining wall is needed to allow construction of a road adjacent to a creek. The
road is proposed for construction to provide temporary access to remote areas in a U.S.
national forest for about 5 years while a permanent highway is built nearby. Therefore, the
earth retaining wall is proposed for temporary support for 5 years with minimum
maintenance requirements.
Cost(1) in $
Wall Type
per ft2 of entire wall(2)
Sheet-pile wall(3, 4) 15 – 40
Soldier pile and lagging wall (3, 5) 20 – 35(6)
Slurry (diaphragm) wall(3) 70 – 120
Tangent pile wall (3) 25 – 45
Secant pile wall (3) 30 – 50
(3)
DMM wall 45 – 60
Jet grouted wall (3) 60 – 90
(7)
Soil-nailed wall 25 - 60
(8)
Anchors 30
Permanent Concrete Facing 20 – 30
Note: 1Total installed costs in 2007 U.S. dollars;
2
Costs include whole wall include embedded portion, unless otherwise noted.
3
Cost shown do not include permanent facing or anchors;
4
Lower cost is associated with renting sheet piles for temporary applications;
5
Cost shown for walls up to 16 ft;
6
Costs shown are based on wall face area above excavation bottom;
7
Cost shown do not include permanent facing; and
8
Assume average 50 ft long ground anchor “affecting” 75 ft2 of wall.
Cost(1) in $
Wall Type
per ft2 of exposed wall face
Concrete gravity wall (10 ft) 25 – 35
Concrete cantilever wall (20 ft) 20 – 35
Concrete counterforted wall 20 – 35
Concrete crib and metal bin walls 25 – 35
Gabion wall 30 – 50
Concrete module wall 30 – 35
MSE wall (precast facing) 20 – 35
MSE wall (cast-in-place facing) 25 – 45
MSE wall (modular block facing) 15 – 25
MSE wall (geotextile/geogrid/welded wire facing) 10 – 25
T-wall 30 – 40
Note: 1Total installed costs in 2007 U.S. dollars.
FHWA NHI-07-071 10 – Wall Selection
Earth Retaining Structures 10-15 June 2008
Based on the roadway profile and the site topography, the required wall height along the
alignment is estimated to be 30 ft in certain sections. The soils at the site consist of medium
dense silty sand, with zones of soft compressible clays that may cause long-term differential
settlement problems, even over the relatively short service life of the wall.
Wall selection for this example is performed following the wall selection flow chart provided
in Figure 10-1.
The owner’s evaluations of the factors that affect the wall selection are presented in Table
10-6. The ground represents a critical factor because the site consists of soils that have a
potential to undergo differential settlement. Environmental concerns are rated high because
the site is located in a U.S. national forest, which requires that any construction satisfy
specific construction permitting requirements (which may involve limitations on noise and
restrictions on working in the creek). Durability and maintenance are not considered
important due to the temporary nature of the wall. Groundwater is rated as one of the least
important factors for the project because no temporary dewatering is needed during
construction. Contracting practice and tradition are not important issues overall, however the
Owner has requested that a concrete cantilever wall be considered since standard design
details are available for this system.
For this project both cut and fill wall systems could be constructed, however due to costs and
the need for specialized equipment and labor associated with cut wall systems, fill wall
systems are chosen as the most viable for this project. Based on an initial review of the
project data, concrete walls can be eliminated immediately because of the required wall
height, relatively slow construction, and poor performance where the potential for differential
settlement exists. Furthermore, MSE walls with modular block or precast concrete facing are
also eliminated because the project calls for a temporary wall and other facing types (for
MSE walls) are more appropriate for temporary applications.
Concrete module wall, gabion wall, bin wall, and MSE wall with a wrap-around geotextile
face are chosen to be further evaluated. As presented in Step 3, the owner decided to keep
tradition as one of the factors affecting the wall selection. Therefore, to satisfy traditional
construction practice in the area, a concrete cantilever wall is also added to the list for further
evaluation.
The performance of each wall type against the factors previously identified are evaluated and
tabulated in Table 10-6. A brief discussion on the rating of some of the wall selection factors
is presented below.
Ground conditions at the site are known to be problematic due to their potential for
differential settlement. Therefore, walls that can typically tolerate higher differential
settlement are rated higher and walls that are more rigid and susceptible to damage caused by
differential settlement.
Construction considerations are evaluated based on the availability of material and the effort
it takes to deliver these materials to the site. Walls that require no special backfill material
and consist of wall materials that could be delivered to the site fairly easy, such as geotextile,
bin, and concrete modules, are rated high. Walls that require special material such as gabions
or suitable aggregate for concrete are rated lower than the other wall types.
The ROW for the wall is evaluated based on the space required behind the structure. Walls
that require less space are rated higher than the walls that require more space behind the
structure.
The importance of aesthetics for the wall selection is a bit subjective. Walls that have a
concrete facing are typically considered more aesthetic however, because the site is located
in a U.S. national forest, walls with a more natural appearance, such as gabions and
vegetation are rated high.
Walls that could be constructed with less potential for encroachment on the creek and less
potential for noise are rated high.
Concrete walls are known to be more durable and they are rated higher than geotextile walls
where the geotextile may degrade due to exposure to sunlight.
The final wall selection matrix is shown in Table 10-7. The scores range from 58 for
concrete cantilever wall to a high of 77 for MSE wall with a wrap-around geotextile face.
The wall type with the highest score is selected for the project and second and third ranked
wall types are considered as alternates.
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10.8.1 General
Occasionally hybrid wall systems are used for an earth retaining system project. Hybrid
walls combine elements from typical fill and cut wall systems and are effective alternatives
to fill or cut walls when they can be built higher, with less ROW restrictions, and/or less
expensively than cut or fill wall systems alone.
Hybrid walls always require special attention by the design engineer because:
• The hybrid wall may combine systems whose components require differing
magnitudes of deformation to develop resistance to loading. These differences may
lead to incompatible deformations at the wall face;
• The relatively well-defined measures available to provide internal drainage of fill and
cut wall systems may require special detailing for a hybrid wall system to provide
drainage continuity;
• While design information and performance requirements are available for individual
components of a given cut or fill wall system, these values may need to be modified
to address the performance of the complete hybrid system.
In the remainder of this section, specific issues related to the design of hybrid wall systems
are identified and selected examples of hybrid wall systems that have been constructed for
highway facilities are provided. It is recognized that other hybrid systems have been
constructed in the U.S.
Systems designed for cut support characteristically require much smaller strains to mobilize
the restraint mechanism than systems designed for fill support. Attachment of multiple
systems with incompatible strain characteristics to a common wall face can result in
overstress of the low strain elements and damaging and/or aesthetically unpleasing
differential movement of the wall face.
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Cheney (1990) described a failure of a 34-ft high hybrid wall system. The wall was designed
with a flexible face of precast reinforced concrete segments interconnected with vertical steel
rods. Lateral earth pressures were resisted by a hybrid system consisting of rock anchors in
the lower 12 ft, a gravity bin wall in the middle 8 ft and deadman anchors in the upper 14 ft.
Following construction, cracks were noted in the lower portion of the wall and the wall face
had bulged in the middle of the wall. It was surmised that movements in the upper two thirds
of the wall had reduced pressures in that region to active conditions. Because of the relative
rigidity of the lower portion of the wall with rock anchors, stresses in that region increased to
levels probably consistent with at-rest earth pressures causing the reinforcements to break out
in that region.
In many cases, hybrid wall systems may consist of two walls effectively stacked on one
another to achieve a given total wall height. Two examples of such systems are shown in
Figures 10-2 and 10-3.
The wall in Figure 10-2 is a combination of a cast-in-place cantilever wall and MSE wall.
MSE walls or cantilever walls may require a slope cut behind the wall to provide for the
necessary area to construct the wall from the bottom-up. In locations where ROW
restrictions would not otherwise permit the construction of a full-height MSE wall, this
hybrid wall system can be built to reduce the ROW requirements of the wall because the
length of the footing for the lower wall can be significantly reduced as compared to a case
where the full wall height requirement is satisfied with one wall. Typically this type of
hybrid wall is built for wall heights greater than 30 ft. This hybrid wall can also be used for
road widening applications where a road exists on top of the cantilever wall.
The hybrid wall shown in Figure 10-3 is a combination of a MSE wall and cast-in-place L-
wall. This type of wall may be used for bridge abutment applications. The MSE wall serves
as the foundation for the L-wall. Without the MSE wall, the full height of the wall would be
reinforced concrete. A cost savings is therefore achieved because less concrete is required
for the wall.
In general, the design of the lower wall system for those shown in Figures 10-2 and 10-3,
requires consideration of the weight of the upper wall system. Typically, the design of the
lower wall system considers the upper wall system as a surcharge loading for stability
computations. The design of the upper wall system must consider the potential effects of
settlement of the lower wall and backfill because the lower wall provides foundation support
for the upper wall.
REINFORCEMENT
CANTILEVER
WALL
Figure 10-2. MSE Wall on Top of Cantilever Wall (after CDOT, 2003).
L - WALL
REINFORCEMENT
In many cases, hybrid systems such as these can be analyzed using slope stability limit
equilibrium methods as compared to earth pressure concepts usually used for conventional
cut and fill walls. Limit equilibrium analyses allow numerous potential slip surfaces to be
analyzed and can allow the various restraining forces available in a hybrid system to be
modeled within one analysis. With this, however, the design engineer needs to select an
acceptable factor of safety for the hybrid wall system which may be different from those
commonly specified for individual fill or cut walls.
This hybrid wall is a combination of a gabion wall and geogrid reinforcement of a MSE wall
(Figure 10-4). In this application, the gabion baskets may be considered as “facing” elements
for an MSE wall. Alternatively, stacked stones can also be used as facing elements. In the
stacked stone application, stones are grouted together. These types of walls are typically
used in mountainous areas where there is an abundant source of stone. These walls are used
for projects that have strict ROW requirements (i.e., available base width < 0.5 H) which
would preclude the use of gravity or MSE wall systems alone. With geogrid reinforcement,
gabion baskets can be placed on top of each other to heights greater than 26 ft. The
differential settlement tolerance of this wall is similar to the tolerances for gabion and MSE
walls, which is 1/50.
Figure 10-4. Gabion Wall Anchored with Geogrid (after CDOT, 2003).
Anchored L-Wall
This hybrid wall is a combination of a modular precast L-wall (or modular bin wall) and
geogrid reinforcement of an MSE wall (Figure 10-5). This wall is similar to a MSE wall
with precast facing elements. The modular precast L-wall facing may be a proprietary
product. The L-wall units are 2 ft tall which results in a larger reinforcement spacing than for
a typical MSE wall. Walls with L-wall facings are typically used for permanent applications.
PRECAST
REINFORCEMENT
L-WALL
This hybrid wall is a combination of CIP cantilever wall and ground anchors (Figure 10-6).
This type of wall is used for rehabilitation and for roadway widening applications. If the
existing CIP cantilever wall shows any signs of movement, or cracks, ground anchors may be
installed to stabilize the wall. Ground anchors are only lightly post tensioned to prevent
damage to the existing face of the CIP cantilever wall. Depending on the site constraints,
ground anchors may be installed using an over hanging drill. The post tensioning and load
tests are performed from a working platform.
Composite T-wall
This hybrid wall (Figure 10-7) is a combination of several structural systems with elements
of:
GROUND ANCHOR
CANTILEVER
WALL
• Where existing utilities limit the space behind the wall, a composite T-wall of narrow
cross section can be built in front of the utilities. If built on soil, the wall can consists
of piles, tension anchors, and concrete filled facing units. If built on rock, the wall
can consists of horizontal or vertical rock anchors, and concrete filled facing units.
For some cut wall applications, construction is performed underneath an existing bridge.
Because headroom and equipment access is limited, soil nails can be an effective system to
provide support. However, in some states, permanent soil nails may still not be acceptable.
In that case, an effective hybrid system consists of installing temporary soil nails in the upper
portion of the cut wall followed by permanent ground anchors for the lower reaches where
access is sufficient. If soldier beams cannot be installed, a horizontal wale beam can be used
to support anchor lock-off loads. With this system, the temporary nails are assumed to carry
no loads for the permanent system.
A landslide stabilization system using tiered soil nail walls and a MSE wall was used to
stabilize an unstable slope and allow for the construction of a roadway widening for a project
FHWA NHI-07-071 10 – Wall Selection
Earth Retaining Structures 10-26 June 2008
in Wyoming (Turner and Jensen, 2005). A typical cross section is shown in Figure 10-8.
The design includes two soil nail walls and a MSE wall. The lower soil nail wall reinforces
the existing embankment and provides foundation support for the MSE wall. The upper soil
nail wall provides support for the existing roadway during and after construction of the MSE
wall. The design results in the roadway being partly supported by the upper soil nail wall
and partly by the MSE wall and with soil nails crossing the failure plane of the existing slide.
Figure 10-9 shows a hybrid system constructed for an Arizona DOT project in which a
geofoam backfill and fascia wall was constructed in front of a permanent soil nail wall. For
this project, the existing fill slope was stabilized with soil nailing. The section of the slope
below the bottom elevation of the wall fascia was very loose and unstable. An MSE wall
was considered to achieve the roadway grades, but it would have overstressed the foundation
soils. Rather than improve the foundation soils, the widening was achieved using lightweight
geofoam blocks (with an approximate unit weight of 2 pcf).
MSE WALL
TEMPORARY
FACING
SOIL NAIL
PERMANENT
FACING
SLIP SURFACE
Figure 10-8. Soil Nail and MSE Wall (after Turner and Jensen, 2005).
ROADWAY EMBANKMENT
CIP OR PRECAST
FASCIA WALL
SOIL NAIL
GEOFOAM BACKFILL
Figure 10-9. Soil Nail and Fascia Wall with Geofoam Backfill (after Samtani, personal
communication).
Federal Lands Highway (FLH), a program of the FHWA, is responsible for design and
construction of roadways in rugged, mountainous terrain. Where the terrain is steep,
retaining walls are frequently required to accommodate widening of existing roads, or
construction of new roadways. Recently, FLH investigated the design and performance of a
hybrid system that includes a composite MSE and shoring wall, i.e., a SMSE wall. The
report titled “Shored Mechanically Stabilized Earth (SMSE) Wall Systems” (Morrison et al,
2006) provides a design procedure for SMSE systems. Figure 10-10 shows a schematic of a
SMSE wall. It is specifically noted that actual wall dimensions including length of
reinforcement are evaluated on a project-specific basis.
As previously described in Chapter 7, a minimum bench width of 0.7 H is required for MSE
walls. Also, toe embedment is proportional to the steepness of the slope below the wall toe.
In some cases, the excavation requirements for construction of an MSE wall become
substantial and unshored excavation for the MSE wall is not practical, particularly if traffic
must be maintained during construction of the MSE wall. Shoring walls, often soil nail
walls, have been used to stabilize the backslope (or back-cut) for construction of the MSE
wall, with the MSE wall being designed and constructed in front of the shoring wall. When a
composite MSE and shoring wall system is proposed, the MSE wall component of the system
should consider the long-term retaining benefits of the shoring wall, including reduction of
lateral loads on the MSE wall mass and contributions to global stability.
FHWA NHI-07-071 10 – Wall Selection
Earth Retaining Structures 10-28 June 2008
0.6H
Shoring Wall
MSE Wall
Facing
MSE Reinforcement
0.3H
Minimum
CHAPTER 11
CONTRACTING APPROACHES
11.1 INTRODUCTION
The purpose of this chapter is to describe contracting approaches that are commonly used in
developing construction contract documents for retaining structures. Three contracting
approaches may be used for retaining structures and are described herein. These include: (1)
method approach; (2) performance approach; and (3) contractor design/build approach. The
responsibilities of the owner and the contractor with respect to design, construction, and
performance of the wall vary for each of these approaches. All contracting approaches
should use performance based acceptance criteria for retaining structures.
All contracting approaches are valid for most earth retaining systems, if properly
implemented. Often the approach will be selected based on the experience of the owner and
their engineering consultants with wall systems, the complexity of the project (e.g.,
coordination of wall project with other contracts, high risk if unsatisfactory wall
performance, elaborate design analyses required), the availability of specialty contractors or
material suppliers, and the local highway agency philosophy with respect to contracting
methods.
FHWA NHI-07-071 11 – Contracting Approaches
Earth Retaining Structures 11-1 June 2008
In 2007, most State DOTs have a formal policy with respect to selection, design,
construction, and contracting of wall systems. The general objectives of such a policy are to:
• establish standard policies and procedures for technical review and acceptance of
proprietary and generic earth retaining systems;
• establish internal agency responsibility for the acceptance of new retaining systems
and/or components; and for the design, preparation of bid documents, and
construction control and, if necessary, performance monitoring, of such systems;
• develop uniform design and performance criteria standards and construction and
material specifications for earth retaining systems; and
11.2.1 Introduction
The method contracting approach involves the development of a detailed set of plans and
construction specifications for inclusion in the bidding documents. Depending on the
specific wall type, certain components of the work will be the responsibility of the
Contractor. The advantage of this approach is that it enables the design engineer to examine
various earth retaining system options during design, with impartiality that cannot be
expected from the contractor. The design engineer also has more time to optimize the design
and develop technical details that would minimize uncertainties and disputes during
construction.
A disadvantage of the method approach is that for alternate bids, more systems must be
evaluated, and more sets of design must be developed. Therefore, the owner’s resources may
be expended, even though only one wall system will be constructed. Another disadvantage is
that the designer may be unfamiliar with newer and potentially more cost-effective systems
and thus may not consider them during the design stage. Similarly, the proprietary wall
systems, may have technical details known only to the proprietors, thus, the owner or the
consulting engineer may not feel comfortable enough to use them.
Under this contracting procedure, the agency is fully responsible for the design and
performance of the wall system, as long as the contractor has installed each component in
strict accordance with the contract documents. The agency assumes all risks and is
responsible for directing the work if changes to the design are required based on actual field
conditions.
The method contracting approach is best suited for walls supporting fill where the available
technology is either traditional or widely disseminated and reasonably well-established.
Knowledgeable contractors and material suppliers of fill-type wall systems are widespread
throughout the United States. Detailed plans and special technical provisions are often
furnished to the design engineer, at no expense, by specialty contractors and proprietary
material suppliers, especially those involved in construction of MSE wall systems.
The use of a variant to this method, in which the contractor is responsible for developing, for
example, required anchor or soil nail capacity by varying the drilling and grouting methods,
drill hole diameter, and length of anchors or nails from specified minimums, has several
advantages. It empowers contractors to maximize the use of their experience and specialized
equipment and allows the agency to share the major risk (i.e., pile capacity for a specified
length) with the contractor.
The contract documents in the method approach consist of plans, specifications, and bidding
items and quantities. In the method approach, the contract can be bid on a lump sum basis or
following a detailed unit price list.
Bidding documents (i.e., Plans and Specifications) prepared using the method approach
should typically include at least the following items:
• horizontal alignment of the wall identified by stations and offset from the horizontal
control line to the face of the wall and all appurtenances that affect construction of the
wall;
• elevation at the top and bottom of the wall, beginning and end stations for wall
construction, horizontal and vertical positions at points along the wall, and locations
and elevations of the final ground line;
• cross sections showing limits of construction, existing underground interferences such
as utilities or piles supporting adjacent structures, any backfill requirements,
excavation limits, as well as mean high water level, design high water level, and
drawdown conditions, if applicable;
• notes required for construction including general construction procedures and all
construction constraints such as staged construction, vertical clearance, right-of-way
limits, construction easements, noise and air quality requirements, etc.;
• typical sections and special details;
• dimensional and alignment tolerances during construction;
• all details for connections to traffic barriers, copings, parapets, noise walls, and
attached lighting;
• drainage system details; and
• payment limits and quantities.
In addition to the general requirements listed above, the following items are required for
specific wall types under the method contracting approach:
• length, size, and type of the gravity unit (concrete module, gabion basket, bin cell,
crib cell, etc.), and positions for which unit dimensions change;
• wall cross-section showing unit arrangements and positions for which different unit
sizes are used;
• footing location, depth, dimensions and details (removing unsuitable materials, proof
rolling, leveling, etc.);
• limits of any required wall excavations;
• properties and methods of placement of infill and backfill materials;
• corrosion protection requirements of metallic units;
• arrangement of wall face and tolerance on alignment; and
• planting or seeding requirements in the facing blocks.
• length, size, and type of soil reinforcement, and positions for which the reinforcing
elements change in length or size;
• layouts, dimensions and elevations of the footings and/or leveling pads;
• backfill soil property requirements and, if required, requirements for backfill placed
just behind the wall facing;
• horizontal alignment of wall face and offset from the horizontal control line to the
face of wall;
• alignment and elevation of internal drainage systems, and method of passing
reinforcing elements around the drainage systems;
• construction constraints, such as staged construction, vertical clearance, right-of-way
limits, etc.;
• details of facing panels and panel connections with reinforcing elements;
• details of wire-mesh reinforcement for shotcrete facing and steel reinforcement for
cast-in-place facing;
• details of architectural treatment or surface finish of the facing;
• details for construction along curved alignments, and around drainage facilities,
overhead sign footings or other structures; and
• corrosion protection requirements/details for reinforcing elements.
Slurry Walls
• dimensions of the slurry wall panel, top and bottom wall elevations, panel joints and
depth of embedment below the bottom of the excavation;
• bentonite slurry and concrete mix and concreting details in slurry walls;
• panel excavation requirements and disposal of excavated material;
• details of reinforcing steel, soldier piles, or precast concrete panels in slurry walls;
• guide wall details, width, and height and requirements for the finished face of the
guide wall
• methods of placing structural steel shapes, reinforcing steel, and concrete;
• field testing and inspection requirements;
• requirements for cleaning, patching, and sealing of leaks during construction; and
• verticality requirements of the slurry wall.
• corrosion protection requirements for the anchor head, the unbonded length, and the
anchor length;
• requirements for anchorage devices, drilling, and tendon insertion;
• requirements for bondbreaker and centralizers;
• acceptable cement grout types, water for mixing grout and grout tubes;
• requirements, details, frequency and acceptance criteria of anchor testing;
• details for facing treatment or permanent facing installation including drainage
requirement and water proofing.
11.3.1 Introduction
For the performance contracting approach, the owner establishes the scope of work and
prepares drawings showing the geometric requirements of the retaining wall, design loadings
and factors of safety, material specifications or components that may be used, performance
requirements, and any instrumentation or monitoring requirements.
The performance approach offers several benefits over the method approach when used with
appropriate specifications and prequalification of suppliers, specialty contractors, and
materials. Design of the structure is the responsibility of the contractor and is usually
performed by a trained and experienced contractor or engineering consultant. This enables
engineering costs and manpower requirements for the owner to be decreased since the
owner’s engineer is not preparing a detailed design, and transfers some of the design cost to
construction.
The disadvantage of the performance approach is that if the owner’s engineer is not
experienced with designed wall system technology, he/she may not be fully qualified to
review and approve the wall design and any construction modifications. Newer and
potentially more cost-effective methods and equipment may be rejected due to the lack of
confidence of owner personnel to review and approve these systems.
Three principal methods have been used to implement the performance approach for walls.
These methods are referred to as pre-bid wall design, pre-bid typical section design, and
post-bid design and are described in subsequent sections. Differences between these
methods are associated with the required time to perform the design.
Contract documents for pre-bid wall designs are prepared to allow for various retaining wall
alternates. With this method, the owner contacts specialty contractors and informs them that
a retaining wall is being proposed for a site. The owner requests that the contractors prepare
detailed wall designs prior to the advertisement of the bid. The designs are based on owner-
provided line and grade information, geotechnical and subsurface information, and design
requirements. Approved designs are then included in the bid documents. This approach
allows the owner to review design details based on submittals from several contractors.
Because of the detail that must be provided with this type of a submission, only those
contractors who have significant expertise and experience in proposed retaining wall are
FHWA NHI-07-071 11 – Contracting Approaches
Earth Retaining Structures 11-8 June 2008
likely to prepare the required submission. The owner should prepare and include a generic
wall system design in the bid documents to enable general contractors to decide whether they
want to use the generic design or a design from a specialty contractor.
With pre-bid typical section design, schematic or conceptual plans are developed by
prequalified specialty contractors based on geometric and performance requirements
specified by the owner. Sufficient detail must be provided by the specialty contractor to
enable the owner to judge whether the approach of the contractor is acceptable. Contractors
will typically exclude details which they believe are unique to their design. The advantage of
this approach compared to pre-bid wall design is that specialty contractors are more likely to
submit their solutions for review and inclusion in the bid documents. With this approach,
only limited preparation effort is required by the contractor, and development of a detailed
design and working drawings is only necessary if they are the successful bidder.
The disadvantage of this approach is that total project requirements are less well defined and
may lead to misunderstandings and claims. In cases where the general contractor will not be
constructing the proposed retaining system, the apparent lack of detail using this approach
may result in problems during construction because the general contractor does not fully
understand the design.
Like pre-bid wall design and pre-bid typical section design, the post-bid wall design
approach allows for various prequalified contractor-designed wall alternates. In the bid
documents, each wall and acceptable alternates are identified. Design requirements for each
wall type are contained in the special provisions or standard agency specifications. General
contractors receive bids from prequalified specialty contractors and subsequently select a
specialty contractor-prepared wall design and wall price to include in their bid. Once the
contract is awarded, if the general contractor decides to build the wall system, he/she then
requests that the selected specialty contractor prepare detailed design calculations and a
complete set of working drawings for owner review and approval. Upon approval, the walls
are built in accordance with the working drawings. When an owner uses this type of
contract, they benefit from the experience of the wall contractors or supplier. However, they
do not have as much control over the finished product as they do when they require the pre-
bid approval of the working drawings. Also, since the general contractor wants to minimize
risk, he/she will likely not select an alternate design unless the construction cost savings is
significant.
Regardless of which performance approach is used, the owner must prepare and include as
part of the contract documents geometric and site data, design guidelines, and performance
requirements. Also, for performance specifications, an instrumentation and monitoring
program may be required in which minimum levels of instrumentation to be used by the
contractor and threshold values against which the monitoring data will be evaluated are
included. Required information for inclusion in the bid package is listed below:
• horizontal alignment of the wall identified by stations and offset from the horizontal
control line to the face of the wall and all appurtenances that affect construction of the
wall;
• elevation at the top and bottom of the wall, beginning and end stations for wall
construction, horizontal and vertical positions at points along the wall, and locations
and elevations of the final ground line;
• cross sections showing limits of construction, any backfill requirements, excavation
limits, as well as mean high water level, design high water level, and drawdown
conditions, if applicable;
• all construction constraints such as staged construction limitations, vertical clearance,
right-of-way limits, construction easements, etc.;
• location of utilities, signs, etc., and any loads that may be imposed by these
appurtenances; and
• data obtained as part of a subsurface investigation and geotechnical testing program;
• resistance factors for applicable limit states such as limiting eccentricity (i.e.,
overturning), sliding, stability of temporary construction slopes, overall rotational
stability, bearing resistance, uplift resistance, pull-out resistance, etc.;
• geotechnical design parameters such as friction angle, cohesion, and unit weight, as
well as electrochemical properties of the soils to be utilized;
• type, size, and architectural treatment of permanent facing; and
• erosion protection requirements, if applicable, and methods of shore protection
design.
• design life for the earth retaining system and, if applicable, required corrosion
protection;
• tolerable horizontal and vertical movements of the structure and acceptable methods
of measuring these movements;
• required pile axial resistance and static and dynamic driven pile and drilled shaft
testing requirements for walls supported on deep foundations;
• acceptance criteria, and performance and proof testing requirements for ground
anchors , soil nails, and micropiles;
• anticipated creep behavior of anchors, soil nails, and micropiles, and methods of
measuring creep movements;
• durability requirement of jet grouted or DMM walls, and methods of testing long-
term behavior of soilcrete; and
• permissible range of variation in groundwater levels, and methods of groundwater
level measurement.
With respect to nongravity cantilevered walls, anchored walls, and soil nail walls which may
be used for temporary and/or permanent support in urban or congested areas, there are other
specific project elements that must be considered and addressed in the Contract Documents.
These include:
If a performance contracting approach is used, the contractor’s submittals are reviewed and
approved by the agency, or its consultant, before construction can commence. The
evaluation by the agency’s structural and geotechnical engineers must be rigorous and must
consider, as a minimum, the following items:
For the contracting approaches previously described, the owner and contractor share
responsibility in the design and construction of the wall system. With the contractor
design/build method, the owner outlines the project requirements, obtains complete
subsurface and geotechnical information, and provides construction quality assurance. The
design-build contractor is responsible for the complete design, construction, and performance
of the wall system. A design/build proposal may be submitted either before the bid
advertisement (pre-bid) or after the contract award (post-bid). This method is most often
used for securing bids on temporary retaining wall projects. The key elements for a
successful contract are communication of basic design concepts to the owner and the joint
development of a quality assurance plan prior to construction.
11.5 RECOMMENDATIONS
In 1994, the Civil Engineering Research Foundation (CERF) established the Highway
Innovative Technology Evaluation Center (HITEC). HITEC’s purpose was to accelerate the
introduction of technological advances in products, systems, services, materials, and
equipment to the highway and bridge markets. The evaluation of new and more cost-
effective retaining wall systems was performed through HITEC’s nationally-focused, earth
retaining system (ERS) group evaluation program. While the HITEC program is still
available, FHWA funding of the program has been reduced. Wall system suppliers are
encouraged to conduct an independent review of newly developed components and/or
systems related to materials, design, construction, performance, and quality assurance. As
many public agencies, especially state DOTs, require HITEC evaluations or independent
evaluations of wall components or wall systems, suppliers should consider obtaining such
reviews as it will be beneficial in securing acceptance of their system.
Various wall specifications are available from state DOTs either as part of their standard
specifications or from Special Provisions from individual projects. Table 11-1 provides a
partial listing of websites and sources to obtain specifications for wall types covered in this
manual (at the time of the Manual preparation). This list is by no means exhaustive.
Specification Sources
Wall Types
DOT Agencies Others
Cast-in-Place Gravity and
Wisconsin -
Semi-Gravity Walls
New York
Crib Walls Wisconsin -
California
Connecticut
Gabion Walls Montana -
Wisconsin
Contech
Bin Walls Wisconsin
(http://www.contech-cpi.com)
Georgia
Concrete Module Walls (Doublewal) Doublewal Corporation
New York
Illinois
NHI Course Manual
MSE Walls Montana
(FHWA-NHI-00-043)
Wisconsin
Neel Company
T-Walls -
(www.neelco.com)
Illinois
Sheet Pile Walls Wisconsin -
California
Montana
Soldier Pile and Lagging
Wisconsin -
(Post and Panel) Walls
Illinois
Central Artery Project
(www.bigdig.com)
Slurry (Diaphragm) Walls -
Port Authority of New York and
New Jersey
Wisconsin
Tangent/Secant Pile Walls -
(Marquette Interchange Project)
Nicholson Construction
Jet Grouted Wall - www.nicholson-rodio.com
CHAPTER 12
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Appendix
STUDENT EXERCISES
AND
SOLUTIONS
CONTENTS
# Title
STUDENT EXERCISE 1
Active Earth Pressure Calculation
Manual Reference:
S1-1
Top
S1-3
STUDENT EXERCISE 2
Lateral Load Distribution Due to Strip Load
Manual Reference:
S2-1
3 ft 5 ft 800 psf
1
γ1 = 121 pcf φ1′ = 33°, c1′ = 0
10 ft Layer 1
2
γ2 = 120 pcf φ2′ = 28°, c2′ = 0
10 ft Layer 2
3
Figure S2-1. Excavation through two layers of soil with water table located at
10 ft below the ground surface.
S2-2
STUDENT EXERCISE 3
Manual Reference:
S3 - 1
1.5 ft
β = 10°
Not to Scale )
m
e
t
s
γ b =115pcf ∆h
γ conc =145pcf Cφ ’b = 29° (Groups 1 and 2)
D
(
φ ’b = 32° (Group 3) t
f
0
DC 2
EV PV EH =
h
δ= 10°
PH
t
θ = 90°
f
γ f =115pcf 5 2.5 ft (DCftg) 2.5 ft
°
φ ’ f = 35
Clean fine to 2 ft 2 ft (heel width)
medium sand
B
S3 - 2
Summary of Equations
Sliding Equations
Active Earth Pressure Coefficient:
sin 2 (θ + φ ' )
K a = b
2
Γ sin θ sin(θ − δ ) (Figure 3-5)
⎡ 2
⎢ sin(φ ' +δ ) sin(φ ' − β ) ⎤⎥
Γ = ⎢1 + b b
⎥
⎢ sin(θ − δ ) sin(θ + β ) ⎥
⎣ ⎦
β = Angle of backfill with horizontal = δ (Assumed)
δ = Orientation of the resultant active force. It is assumed that resultant
active force is oriented at the same angle as backfill)
φ ’b = Effective internal friction angle of backfill
θ = Angle of back wall face to horizontal
Bearing Equations
Vertical stress calculation:
∑ V
σ v = (Eq 5-2)
B − 2e
B
where:
Σ V = Sum of factored vertical loads
B = width of wall footing
B
e = − X o
B 2
M − M
X o = VTOT HTOT
V
M VTOT = Sum of moments due to vertical forces
M HTOT = Sum of moments due to horizontal forces
Bearing Resistance:
q = ϕ qn (Eq 7-7)
R b
ϕ b = Bearing resistance Factor
qn = 0.5γ B' N γ mC wγ (B’ is based on AASHTO C10.6.3.1.1)
f
γ f = total unit weight of foundation soil
B’= B – 2eB
N γ m = N γ sγ iγ (From AASHTO section 10.6.3)
N γ = Bearing capacity factor
⎛ B ⎞
S γ = 1− 0.4⎜⎜ ⎟⎟ = footing shape factor
⎝ L ⎠
L = length of wall
iγ = load inclination factor
C wγ = ground water table correction factor
S3 - 4
STUDENT EXERCISE 4
MSE Wall Design External Stability
Manual Reference:
S4- 1
23 ft
S4 - 2
STUDENT EXERCISE 5
MSE Wall Internal Stability
Manual Reference:
Section 7.8.3
Example in Section 7-9
S5 - 1
STUDENT EXERCISE 6
Given:
Compute:
Manual Reference:
Sections 7.8.3
Example from section 7-9
S6 - 1
STUDENT EXERCISE 7
Apparent Earth Pressure Diagrams
a) Sand
b) Soft Clay
c) Stiff to Hard Clay
Manual Reference:
Section 8.11.2.1
Figures 8-67, 8-68, 8-69
S7-1
STUDENT EXERCISE 8
Single-Tier Anchored Soldier Beam and Lagging
Wall
Manual Reference:
S8-1
Summary of Equations
= tan 2 ⎛
φ ' ⎞
K a ⎜ 45 − ⎟ (Eq 3-2)
⎝ 2 ⎠
φ ' = effective friction angle
γ = total unit weight of sand
b) Tensile Resistance ( F n):
γ T
n ≥
ϕ t F
p n
cos ( i )
ϕ t= Resistance factor for tensile resistance
(See Section 8.11.6)
γ p = Load factor for Apparent Earth Pressure
(See Table 4-2)
i = inclination of anchor below horizontal
c) Anchor bond length
T
Lb min ≥ (Eq 8-6)
ϕ p Qn
γ T
T =
p n
S8-2
Driven soldier
pile w/ timber
lagging facing
1
H
T
Cohesionless Soil
t
f φ=33
’=33°°
5 γm=115 pcf 3
=18 kN/m
2 1
= H
-
H H Pile spacing = 8
2.43
ft on
mcenter
O.C.
S8-3
STUDENT EXERCISE 9
Design of a Two-Tier Anchored Soldier Pile and
Lagging Wall
Manual Reference:
Sections 8.11
Figures 8-67, 8-71, 8-73
AASHTO (2007) Section 6.5.4.2, 6.9.2.2
S9-1
Driven soldier
pile w/timber
lagging facing q=0.2 γ [psf
[ ]
1
H
T1
Cohesionless Soil
t
f
2
φ=33°
5
2 H γm=115 pcf 3
=18 kN/m
= T2
H Pile spacing = 8
2.43
ft O.C.
m O.C.
3
H
d
S9-2
STUDENT EXERCISE 10
Lateral Wall Movement
Manual Reference:
Section 8.11.10, 8.11.11
Figures 8-69, 8-76d
S10-1
3.9 ft
13.1 ft
d = 12 ft
18 ft
Stiff Clay
Su=1500 - 2300 psf Note: Drawing not to scale.
φ=32°
γ=125 pcf
S10-2
S10-3
S10-4
STUDENT EXERCISE 11
Soil Nail Wall Design
Manual Reference:
Section 9.2.7.3
S11-1
20 ft
10°
Soil Parameters:
Assumptions:
STUDENT EXERCISE 12
Fill Wall Selection
Problem Statement
An earth retaining wall is needed to allow construction of a road adjacent to a creek. The
road is proposed for construction to provide temporary access to remote areas in a U.S.
national forest for about 5 years while a permanent highway is built nearby. Therefore, the
earth retaining wall is proposed for temporary support for 5 years with minimum
maintenance requirements.
Based on the roadway profile and the site topography, the required wall height along the
alignment is estimated to be 30 ft in certain sections. The soils at the site consist of medium
dense silty sand, with zones of soft compressible clays that may cause long-term differential
settlement problems, even over the relatively short service life of the wall.
Wall selection for this example is performed following the wall selection flow chart
provided in Figure 10-1.
Assignment
Select the appropriate wall alternative for construction at the above described embankment
in the national forest. Select weighting factors from 1 to 3 for the wall selection factors
listed on the selection matrix in Table S12-1. Using Tables 10-3 and your own table that
you have created during class, perform initial screening and select potential alternatives. For
each wall alternative considered, assign an initial qualitative rating from 1 to 4 based on
each wall selection factor. Calculate the weighted ratings by multiplying the initial rating by
the weighting factors and summarize the results in Table S12-2. Assign a final score for
each wall alternative.
Manual Reference:
Chapter 10
Figure 10-1
Tables 10-3 and 10-5
Example Section 10.7
S12 - 1
STUDENT EXERCISE 13
Cut Wall Selection
Problem Statement
Existing structures including pile foundations and utilities are in close proximity to the
wall line. The wall system, therefore, needs to be relatively watertight to prevent
groundwater drawdown and potential resulting settlements of nearby structures. The
contract documents will require that the maximum lateral wall movement be less than 1
percent of the wall height.
The maximum height of the wall is 33 ft as shown in Figure S13-1, and is approximately
200 ft in length. The general soil profile along the alignment of the wall includes a silty
clay and sand fill overlying silty clays that increase in strength with depth. The majority
of the wall will be constructed in a medium stiff to stiff silty clay layer with sands and
gravel. SPT blowcount values range from 20 to 30 blows per ft in this layer. Prior to
wall construction, the upper 10 ft of fill will be excavated to the elevation of the top of
the wall.
Fill
Exposed Face of
Medium Stiff to Future Wall
Stiff Clay ~33 ft
S13-1
Assignment
Select the appropriate wall alternative for construction at the above described interchange
project using the procedure described in the wall selection flow chart in Figure 9-1.
Select weighting factors from 1 to 3 for the wall selection factors listed in the selection
matrix. For each wall alternative assign an initial qualitative rating from 1 to 4 based on
each wall selection factor. Assign a final score for each wall alternative.
Manual Reference:
Chapter 10
Figure 10-1
Tables 10-2 and 10-4
S13-2