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Grundfosliterature 6013016

Grundfos manual

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0% found this document useful (0 votes)
86 views32 pages

Grundfosliterature 6013016

Grundfos manual

Uploaded by

Bogdan Dadavici
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GRUNDFOS DATA BOOKLET

ALPHA1
Model B

Circulator pumps
50/60 Hz
1 ALPHA1

1. Product data
Product data

Type key
Example ALPHA1 25 - 40 180

Pump range
Nominal diameter (DN) of inlet and outlet ports [mm]
(15 = G 1, 25 = G 1 1/2, 32 = G 2)
Maximum head [dm]
Cast-iron pump housing
N: Stainless-steel pump housing
Port-to-port length [mm]

Model type

TM06 4400 2315


This data booklet covers all models. The model type is
stated on the nameplate. See fig. 1.

Grundfos ALPHA1 model B is a complete range of


circulator pumps with the following features:
• Integrated differential-pressure control enabling
adjustment of pump performance to the actual
system requirements.
• High-torque start.
• Display showing the actual power consumption in
watt.
• Motor based on permanent-magnet rotor and
compact-stator technology.
ALPHA1 is energy-optimised and complies with the
ErP Directive, Commission Regulation (EC) No
641/2009 and Commission Regulation (EU) No
622/2012 which has been effective as from 1 January
2013.
ALPHA1 offers a host of advantages:
Automatic control of the differential
Energy savings

TM06 9103 4317


pressure.
Flexibility Suitable for installation in existing systems.
Continuously restarting with the highest
Automatic deblocking
possible torque.
Comfort Low-noise operation.
Fig. 1 Model type on the nameplate
Built-in electrical and thermal protection of
Safety
the pump.
User friendliness Simple setting and operation.

Alarms and warnings Alarms indicated in the display.

2
ALPHA1
1
Performance range

Product data
(A
LP
HA
1X
(A X-
LP 80
(A HA )
LP 1X
HA X-
(AL 1X 60
PH X- )
A1 50
XX *)
-40
)

TM07 0060 4017


Fig. 2 Performance range, ALPHA1

3
1 ALPHA1

Applications
Product data

ALPHA1 is designed for circulating liquids in heating


systems. Pumps with stainless-steel pump housing
can also be used in domestic hot-water systems.
ALPHA1 is suitable for systems with constant or
variable flows where it is desirable to optimise the
pump duty point. You can select the appropriate pump

TM06 8560 1417


type for a heating system according to the following
guidelines:
Radiator system Underfloor heating
Range Pump type
(Δt 20 °C) (Δt 5 °C)
Fig. 5 Underfloor heating system
[m2] [m3/h] [m3/h] ALPHA1
80-120 0.4 1.5 XX-40
120-160 0.5 2.0 XX-50*
160-200 0.6 2.5 XX-60
200-300 0.8 3.5 XX-80

* Not available in all countries.

Note: The data are approximate values. Grundfos


cannot be held responsible for wrong sizing of pumps

TM06 8562 1417


in heating systems.
ALPHA1 is especially suitable for the following:
• Installation in existing systems where the differential
pressure of the pump is too high during periods of
Fig. 6 Domestic hot-water recirculation system
reduced flow demand.
• Installation in new systems for fully automatic
adjustment of the performance to flow demands
without the use of bypass valves or similar
expensive components.
Examples of systems
TM06 8563 1417

Fig. 3 One-pipe heating system


TM06 8561 1417

Fig. 4 Two-pipe heating system

4
ALPHA1
2

2. Construction Sectional drawing

Construction
ALPHA1 is designed for long and trouble-free
operation as a canned-rotor type, i.e. the pump and 1 9 11a 11 12a 12
motor form an integral unit without shaft seal, with only 19
one gasket for sealing. The bearings are lubricated by
the pumped liquid. These constructions ensure 18
maintenance-free operation.
The pump is characterised by the following:
• Permanent-magnet rotor and compact-stator motor
which contributes to high efficiency and high starting
torque. 16

• Ceramic shaft and radial bearings which contribute


to long life.
• Carbon thrust bearing which contributes to long life. 13

TM05 2518 1517


• Stainless-steel rotor can, bearing plate and rotor
cladding which contribute to corrosion-free long life.
9a
• Composite impeller which contributes to
corrosion-free long life.
• Cast-iron or stainless-steel pump housing which Fig. 7 Position numbers
contributes to flexibility. Compact design featuring a
pump head with integrated control box and Material specification
operating panel which fits into most common
installations. Pos. Description Material EN/DIN AISI/ASTM
Controller
1 Composite, PC
complete
9 Rotor can Stainless steel 1.4401 316
9a Radial bearing Ceramics
11 Shaft Ceramics
11a Rotor cladding Stainless steel 1.4401 316
12 Thrust bearing Carbon
Thrust bearing
12a EPDM rubber
retainer
13 Bearing plate Stainless steel 1.4301 304
16 Impeller Composite, PES
Cast iron EN-GJL-150 A48-150B
18 Pump housing
Stainless steel 1.4308 351 CF8
19 Gasket EPDM rubber

5
2 ALPHA1

Motor and control box


Construction

The motor is a 4-pole synchronous permanent-magnet


motor.
The pump controller is incorporated in the control box,
which is fitted to the stator housing and connected to
the stator via a terminal plug.
The control box has an integrated operating panel with
a push-button and a 2-digit 7-segment display. See fig.
8.

TM05 2700 0112


Standard position

Fig. 10 Possible control box position, air-conditioning and


cold-water systems

The plug incorporates cable relief and a locking


function for securing the connection of the power
cable. See also page 28.
TM05 2519 0112

1
1 2 3

TM06 5823 0116


Fig. 8 Position of push-buttons

The display is on when you have switched on the


Fig. 11 ALPHA plugs
power supply. The display shows the actual pump
power consumption in watt (integer)
Pos. Description
Figures 9 and 10 show the possible control box
positions in heating systems as well as in ALPHA plug with cable gland, standard plug connector,
1
complete
air-conditioning and cold-water systems.
2 ALPHA plug angled 90 ° left, with cable gland
3 ALPHA plug angled 90 ° left, including 4 m cable
TM05 2520 0112

Standard position

Fig. 9 Possible control box positions, heating systems

6
ALPHA1
3

3. Operation

Operation
Advantages of ALPHA1 pump control Overview of control mode
In ALPHA1, control is effected by adapting the
Application Control mode
differential pressure to the flow (proportional-pressure
Floor heating Constant pressure
and constant-pressure control).
Two-pipe system Proportional pressure
Contrary to an uncontrolled pump, the Boiler-shunt Speed 1, 2 or 3
proportional-pressure-controlled ALPHA1 reduces the Speed 1, 2 or 3 or constant
One-pipe system
differential pressure as a result of falling heat demand. pressure
Domestic hot water Speed 1, 2 or 3
If the heat demand falls, for instance due to solar
radiation, the thermostatic radiator valves will close, In case of a blocked rotor, the pump will start vibrating
and, for the uncontrolled pump, the flow resistance of automatically with a frequency of around 3 Hz during
the system will rise, for instance from A1 to A2. See fig. startup. Any dirt deposits that might prevent the
12. impeller from rotating will be broken up swiftly, and the
In a heating system with an uncontrolled pump, this pump will resume normal operation.
situation will cause a pressure rise in the system by
ΔH1. Operating conditions
H
2 Pumped liquids
The pump is suitable for the following liquids:
A2 1 • clean, thin, non-aggressive and non-explosive
ΔH1
A1 liquids, not containing solid particles or fibres
• cooling liquids, not containing mineral oil
• softened water.
TM01 9119 5002

The kinematic viscosity of water is  = 1 mm2/s (1 cSt)


at 20 °C. If you use the pump for a liquid with a higher
Q2 Q1 viscosity, the hydraulic performance of the pump will
Q be reduced.
Fig. 12 Uncontrolled pump
Example: 50 % glycol at 20 °C means a viscosity of
In a system with an ALPHA1 pump set to approximately 10 mm2/s (10 cSt) and a reduction of
proportional-pressure control, the differential pressure pump performance by approximately 15 %.
will be reduced by ΔH2 and result in reduced energy Do not use additives that in any way can or will disturb
consumption. See fig. 13. the functionality of the pump.
When selecting a pump, take the viscosity of the
H pumped liquid into consideration.

A2 1
ΔH2 A1

A3
TM01 9120 5002

Q2 Q1
Q
Fig. 13 Pump in proportional-pressure control mode

7
3 ALPHA1

Liquid temperature Installation and startup


Operation

ALPHA1 pumps: 2-110 °C.


To avoid condensation in the control box and stator, Installation
the liquid temperature must always be higher than the In most cases, the installation of ALPHA1 is reduced to
ambient temperature. See table below. the mechanical installation and connection to the
power supply.
Liquid temperature
Ambient temperature Always install the pump with horizontal motor shaft.
[°C] Min.
[°C]
0 2
10 10
20 20
30 30
35 35

TM05 2522 0112


40 40

The ALPHA1 pump can, however, run at ambient


temperatures higher than the liquid temperature if the
plug connection in the pump head is pointing
downwards. See figs 9 and 10. Fig. 14 Horizontal motor shaft

Ambient temperature Startup


0-40 °C. Do not start the pump until the system has been filled
with liquid. Make sure that the required minimum inlet
Relative humidity pressure is available at the pump inlet.
Maximum 95 %. When using the pump for the first time, the system
must be vented at the highest point.
System pressure The pump is self-venting through the system.
PN 10: Maximum 1.0 MPa (10 bar).
Setting the pump
Inlet pressure With the push-button on the control box, you can set
To avoid cavitation noise and damage to the pump the electronically controlled pump to the following:
bearings, the following minimum pressures are • three proportional-pressure curves (PP1, PP2, PP3)
required at the inlet port.
• three constant-pressure curves (CP1, CP2, CP3)
Liquid temperature 75 °C 90 °C 110 °C • three constant curves or constant speeds (I, II, III).
0.5 m head 2.8 m head 10.8 m head The pump will start up in PP2 mode, which is set from
Inlet pressure 0.005 MPa 0.028 MPa 0.108 MPa factory.
0.05 bar 0.28 bar 1.08 bar

Technical data
Sound pressure level
≤ 43 dB(A).

Electrical data
Supply voltage 1 x 230 V ± 10 %, 50/60 Hz, PE.
The pump requires no external motor
Motor protection
protection.
Enclosure class IPX4D.

Insulation class F.

Temperature class TF110 to EN 60335-2-51.

EMC (electromagnetic
EMC Directive (2014/30/EU)
compatibility)

8
ALPHA1
3
ALPHA1, the choice for heating Constant-pressure control

Operation
systems Constant-pressure control adjusts the pump
performance to the actual heat demand in the system,
The heating required in a building varies greatly during but the pump performance follows the selected
the day due to changing outdoor temperatures, solar performance curve, CP1, CP2 or CP3. See fig. 16
radiation and heat emanating from people, electric where CP1 has been selected. See section Change of
appliances etc. performance on page 10 for further information.
Add to this that the need for heating may vary from one
section of the building to another and that the H

thermostatic valves of some radiators may have been


CP3
turned down by the users.

TM07 0087 4117


These circumstances will cause an uncontrolled pump CP2
to produce a too high differential pressure when the CP1
heat demand is low.
Q
Possible consequences:
• too high energy consumption Fig. 16 Three constant-pressure curves and settings
• irregular control of the system The selection of the right constant-pressure setting
• noise in thermostatic radiator valves and similar depends on the characteristics of the heating system
fittings. in question and the actual heat demand.
Grundfos ALPHA1 controls the differential pressure by
adjusting the pump performance to the actual heating Constant-curve control
demand, without the use of external components. At constant-curve/constant-speed operation, the pump
The pump has the following control modes: runs at a constant speed, independent of the actual
• proportional-pressure control flow demand in the system. The pump performance
• constant-pressure control follows the selected performance curve, I, II or III. See
fig. 17 where II has been selected. See section
• constant-curve control.
Change of performance on page 10 for further
See also section Advantages of ALPHA1 pump control information.
on page 7.
H
Proportional-pressure control
Proportional-pressure control adjusts the pump

TM070118 4217
performance to the actual heat demand in the system,
but the pump performance follows the selected
performance curve, PP1, PP2 or PP3. See fig. 15
where PP2 has been selected. See section Change of Q
performance on page 10 for further information. Fig. 17 Three constant-curve/constant-speed settings
H
The selection of the right constant-curve/constant-
speed setting depends on the characteristics of the
PP3
heating system in question.
TM07 0086 4117

PP2
PP1

Fig. 15 Three proportional-pressure curves and settings

9
3 ALPHA1

Change of performance
Operation

You can change the pump performance (flow rate and head) by pressing the control box push-button as indicated in fig.
18 and the table below.

PP3
CP3
PP2
CP2

PP1
CP1

TM07 0036 3917


II III
I
Q
Fig. 18 Pump setting in relation to pump performance

Setting Pump curve Function


Lowest The duty point of the pump will move up or down on the lowest proportional-pressure curve, depending on the
PP1 proportional-pressure heat demand in the system. See fig. 18.
curve The head (pressure) is reduced at falling heat demand and increased at rising heat demand.
Intermediate The duty point of the pump will move up or down on the intermediate proportional-pressure curve, depending
PP2 proportional-pressure on the heat demand in the system. See fig. 18.
curve The head (pressure) is reduced at falling heat demand and increased at rising heat demand.
Highest The duty point of the pump will move up or down on the highest proportional-pressure curve, depending on
PP3 proportional-pressure the heat demand in the system. See fig. 18.
curve The head (pressure) is reduced at falling heat demand and increased at rising heat demand.
Lowest The duty point of the pump will move out or in on the lowest constant-pressure curve, depending on the heat
CP1 constant-pressure demand in the system. See fig. 18.
curve The head (pressure) is kept constant, irrespective of the heat demand.
Intermediate The duty point of the pump will move out or in on the intermediate constant-pressure curve, depending on the
CP2 constant-pressure heat demand in the system. See fig. 18.
curve The head (pressure) is kept constant, irrespective of the heat demand.
Highest The duty point of the pump will move out or in on the highest constant-pressure curve, depending on the heat
CP3 constant-pressure demand in the system. See fig. 18.
curve The head (pressure) is kept constant, irrespective of the heat demand.
The pump runs on a constant curve which means that it runs at a constant speed.
III Speed III In speed III, the pump is set to run on the maximum curve under all operating conditions. See fig. 18.
You can obtain quick venting of the pump by setting the pump to speed III for a short period.
The pump runs on a constant curve which means that it runs at a constant speed.
II Speed II
In speed II, the pump is set to run on the intermediate curve under all operating conditions. See fig. 18.
The pump runs on a constant curve which means that it runs at a constant speed.
I Speed I
In speed I, the pump is set to run on the minimum curve under all operating conditions. See fig. 18.

10
ALPHA1
4

4. Performance curves

Performance curves
Curve charts
How to read the curve charts
Each pump setting has its own performance curve (Q/H curve). A power curve, P1, belongs to each Q/H curve. The
power curve shows the pump power consumption in watt at a given Q/H curve.
The P1 value corresponds to the value that you can read from the pump display. See fig. 19.

PP3
CP3
PP2
CP2

PP1
CP1

II III
I

P1

III
II

TM07 0037 3917

Q
Fig. 19 Performance curves in relation to pump setting

Setting Pump curve


PP1 Lowest proportional-pressure curve
PP2 Intermediate proportional-pressure curve
PP3 Highest proportional-pressure curve
CP1 Lowest constant-pressure curve
CP2 Intermediate constant-pressure curve
CP3 Highest constant-pressure curve
III Constant curve/constant speed III
II Constant curve/constant speed II
I Constant curve/constant speed I

11
4 ALPHA1

Curve conditions The benchmark for the most efficient circulators is EEI
Performance curves

≤ 0.20.
The guidelines below apply to the performance curves
on pages 17 to 29: Index
• Test liquid: airless water. 100
• The curves apply to a density of ρ = 983.2 kg/m3 90
and a liquid temperature of 60 °C.
80
• All curves show average values and must not be
70
used as guarantee curves. If a specific minimum
performance is required, make individual

EEI = 0.27
60
measurements.

EEI = 0.23
50

EEI = 0.20

EEI = 0.20
• The curves for speeds I, II and III are marked. 40
• The curves apply to a kinematic viscosity of  =
30
0.474 mm2/s (0.474 cSt).

TM07 0038 3917


20
• The conversion between head H [m] and pressure p
[kPa] has been made for water with a density of ρ = 10

1000 kg/m3. For liquids with other densities, for 0


example hot water, the outlet pressure is ErP
2013
ErP
2015
Benchmark ALPHA1

proportional to the density.


Fig. 20 EEI limits and the current positioning of the
• Curves obtained according to EN 16297. ALPHA1
Energy efficiency
With an energy efficiency index (EEI) below the EuP
For ALPHA1 pumps, the energy efficiency index (EEI) 2015 requirement level, you can achieve considerable
is EEI ≤ 0.20. The ALPHA1 EEI is below the ErP 2015 energy savings compared to a typical circulator pump
requirements and equal to the benchmark for most and thus a remarkably fast return on investment.
efficient circulators. See fig. 20.

12
Performance curves and technical data
ALPHA1 15-40
H
[m]

4 PP3
CP3
3 PP2
CP2
2 PP1
CP1
1
III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

P1
[W]

20
III
15 II

10

TM07 0056 4017


5 I

0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 18 0.18 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 15-40 130 54 54 44 44 36 104 47 G1 1.7 1.9 0.004

13
ALPHA1 15-50

H
[m]
5 PP3
CP3
4
PP2
CP2
3
PP1
2 CP1

1 III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q [m³/h]

P1
[W]
25 III

20
II

15

10

TM07 0057 4017


5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 26 0.24 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 15-50 130 54 54 44 44 36 104 47 G1 1.7 1.9 0.004

14
ALPHA1 15-60

H
[m]
6
PP3
5 CP3
PP2
4
CP2
3 PP1

2 CP1

1 II III
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

P1
[W]
35 III
30
II
25
20
15

TM07 0058 4017


10
5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 34 0.32 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 15-60 130 54 54 44 44 36 104 47 G1 1.7 1.9 0.004

15
ALPHA1 15-80

H
[m]
8
PP3
7 CP3
6
PP2
5
CP2
4
PP1
3
CP1
2
1
0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q [m³/h]

P1
[W]
50
40
30
20

TM07 0059 4017


10
0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 50 0.44 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 15-80 130 54 54 44 44 36 104 47 G1 1.7 1.9 0.004

16
ALPHA1 20-40 N
H
[m]

4 PP3
CP3
3 PP2
CP2
2 PP1
CP1
1
III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

P1
[W]

20
III
15 II

10

TM07 0056 4017


5 I

0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 18 0.18 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 20-40 N 150 54 54 44 44 36 104 47 G 1 1/4 2 2.1 0.004

17
ALPHA1 20-60 N

H
[m]
6
PP3
5 CP3
PP2
4
CP2
3 PP1

2 CP1

1 II III
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

P1
[W]
35 III
30
II
25
20
15

TM07 0058 4017


10
5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 34 0.32 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 20-60 N 150 54 54 44 44 36 104 47 G 1 1/4 2 2.1 0.004

18
ALPHA1 25-40 (N)
H
[m]

4 PP3
CP3
3 PP2
CP2
2 PP1
CP1
1
III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

P1
[W]

20
III
15 II

10

TM070056 4017
5 I

0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 18 0.18 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 25-40 130 54 54 44 44 36 104 47 G 1 1/2 1.9 2.0 0.004


ALPHA1 25-40 N 130 54 54 44 44 37 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-40 180 54 54 44 44 36 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-40 N 180 54 54 44 44 37 104 47 G 1 1/2 2.1 2.3 0.004

19
ALPHA1 25-50 (N)

H
[m]
5 PP3
CP3
4
PP2
CP2
3
PP1
2 CP1

1 III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q [m³/h]

P1
[W]
25 III

20
II

15

10

TM05 1673 4111


5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 26 0.24 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 25-50 130 54 54 44 44 36 104 47 G 1 1/2 1.9 2.0 0.004


ALPHA1 25-50 N 130 54 54 44 44 37 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-50 180 54 54 44 44 36 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-50 N 180 54 54 44 44 37 104 47 G 1 1/2 2.1 2.3 0.004

20
ALPHA1 25-60 (N)

H
[m]
6
PP3
5 CP3
PP2
4
CP2
3 PP1

2 CP1

1 II III
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

P1
[W]
35 III
30
II
25
20
15

TM07 0058 4017


10
5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 34 0.32 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 25-60 130 54 54 44 44 36 104 47 G 1 1/2 1.9 2.0 0.004


ALPHA1 25-60 N 130 54 54 44 44 37 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-60 180 54 54 44 44 36 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-60 N 180 54 54 44 44 37 104 47 G 1 1/2 2.1 2.3 0.004

21
ALPHA1 25-80 (N)

H
[m]
8
PP3
7 CP3
6
PP2
5
CP2
4
PP1
3
CP1
2
1
0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q [m³/h]

P1
[W]
50
40
30
20

TM07 0059 4017


10
0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 50 0.44 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 25-80 130 54 54 44 44 36 104 47 G 1 1/2 1.9 2.0 0.004


ALPHA1 25-80 N 130 54 54 44 44 37 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-80 180 54 54 44 44 36 104 47 G 1 1/2 2.0 2.1 0.004
ALPHA1 25-80 N 180 54 54 44 44 37 104 47 G 1 1/2 2.1 2.3 0.004

22
ALPHA1 32-40
H
[m]

4 PP3
CP3
3 PP2
CP2
2 PP1
CP1
1
III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

P1
[W]

20
III
15 II

10

TM07 0056 4017


5 I

0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 18 0.18 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 32-40 180 54 54 44 44 36 104 47 G2 2.1 2.3 0.004

23
ALPHA1 32-50

H
[m]
5 PP3
CP3
4
PP2
CP2
3
PP1
2 CP1

1 III
II
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q [m³/h]

P1
[W]
25 III

20
II

15

10

TM07 0057 4017


5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 26 0.24 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 32-50 180 54 54 44 44 36 104 47 G2 2.1 2.3 0.004

24
ALPHA1 32-60

H
[m]
6
PP3
5 CP3
PP2
4
CP2
3 PP1

2 CP1

1 II III
I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

P1
[W]
35 III
30
II
25
20
15

TM07 0058 4017


10
5 I
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 34 0.32 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 32-60 180 54 54 44 44 36 104 47 G2 2.1 2.3 0.004

25
ALPHA1 32-80 (N)

H
[m]
8
PP3
7 CP3
6
PP2
5
CP2
4
PP1
3
CP1
2
1
0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q [m³/h]

P1
[W]
50
40
30
20

TM07 0059 4017


10
0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 Q [m³/h]

Speed P1 [W] I1 [A] Connections: See section Unions and valve kits, page 31.

Min. 3 0.04 System pressure: Maximum 1.0 MPa (10 bar).

Max. 50 0.44 Liquid temperature: 2-110 °C (TF 110).

The pump incorporates overload protection. Also available with: Stainless-steel pump housing, type N.
Specific EEI: ≤ 0.20.

TM07 0102 4217

Dimensions [mm] Weights [kg] Ship. vol.


Pump type
L1 B1 B2 B3 B4 H1 H2 H3 G Net Gross [m3]

ALPHA1 32-80 180 54 54 44 44 36 104 47 G2 2.1 2.3 0.004

26
ALPHA1
5

5. Accessories

Accessories
Unions
Product numbers, unions
Union nut with internal Union nut with Ball valve with internal Ball valve with
Union nut with soldering fitting
threads external threads threads compression fitting
Rp mm
Rp R mm
Connection
ALPHA1

3/4 1 1 1/4 1 1 1/4 3/4 1 1 1/4 ∅22 ∅28 ∅18 ∅22 ∅28 ∅42
25-xx 529921 529922 529821 529925 529924
G 1 1/2
25-xx N 529971 529972 519805 519806 519807 519808 519809 529977 529978 529979
32-xx 509921 509922
G2
32-xx N 509971 529995

Note: The product numbers are always for one complete set, including gaskets.
The product numbers for the standard sizes are printed in bold.

G-threads have a cylindrical form in accordance with Insulating shells


the EN ISO 228-1 standard and are not sealing the
thread, it requires a flat gasket. You can only screw The pump is supplied with two insulating shells.
male G-threads (cylindrical) into female G-threads. The insulating kit, which is tailored to the individual
The G-threads are standard thread on the pump pump type, encloses the entire pump housing. It is
housing. easy to fit the two insulating shells around the pump.
R-threads are tapered external threads in accordance See fig. 22.
with the EN 10226-2 standard. Pump type Product number
Rc- or Rp-threads are internal threads with either ALPHA1 XX-XX 130 98091786
tapered or cylindrical (parallel) threads. You can screw ALPHA1 XX-XX 180 98091787
male R-threads (conical) into female Rc- or Rp-
threads. See fig. 21.

Rc Rp R

R R Rp

G TM06 9093 4317


TM07 0321 4817

Fig. 22 Insulating shells

Fig. 21 Thread types and combinations (examples)

27
5 ALPHA1

ALPHA plugs
Accessories

1 2 3, 4
1 2 3

TM06 5823 0216


Fig. 23 ALPHA plugs

Pos. Description Product number


ALPHA plug with cable gland, standard plug
1 98284561
connector, complete
ALPHA plug angled 90 ° left, with cable
2 98610291
gland
ALPHA plug angled 90 ° left, including 4 m
3 96884669
cable
ALPHA plug angled 90 ° left, including 1 m
4* 97844632
cable and integrated NTC protection resistor

* This special cable with an active built-in NTC protection circuit, will
reduce possible inrush currents. To be used in case of e.g poor
quality of relay components that are sensitive to inrush current.

28
ALPHA1
6

6. Product numbers

Product numbers
ALPHA1 for the D-A-CH market (Germany, Austria and Switzerland)
Note: Click on the product number and go directly to the performance curve in Grundfos Product Center (GPC).

Port-to-port length Data sheet Weights gross Ship. vol.


Pump type Connection Product number
[mm] Page [kg] [m3]
ALPHA1 15-40 130 G 1 99236206 13 1.9 0.004
ALPHA1 15-60 130 G 1 99160397 15 1.9 0.004
ALPHA1 15-80 130 G 1 99345904 16 1.9 0.004
ALPHA1 20-40 N 150 G1 1/4 99452324 17 2.1 0.004
ALPHA1 20-60 N 150 G1 1/4 99452327 18 2.1 0.004
ALPHA1 25-40 130 G1 1/2 99236213 19 2.0 0.004
ALPHA1 25-60 130 G1 1/2 99160418 21 2.0 0.004
ALPHA1 25-80 130 G1 1/2 99345909 22 2.0 0.004
ALPHA1 25-40 180 G1 1/2 99236214 19 2.1 0.004
ALPHA1 25-40 N 180 G1 1/2 99236218 19 2.3 0.004
ALPHA1 25-60 180 G1 1/2 99160420 21 2.1 0.004
ALPHA1 25-60 N 180 G1 1/2 99160424 21 2.3 0.004
ALPHA1 25-80 180 G1 1/2 99345910 22 2.1 0.004
ALPHA1 32-40 180 G 2 99236216 23 2.3 0.004
ALPHA1 32-60 180 G 2 99160423 25 2.3 0.004
ALPHA1 32-80 180 G 2 99345911 26 2.3 0.004

ALPHA1 for the international market


Note: Click on the product number and go directly to the performance curve in Grundfos Product Center (GPC).

Port-to-port length Data sheet Weights gross Ship. vol.


Pump type Connection Product number
[mm] Page [kg] [m3]
ALPHA1 15-40 130 G 1 99199550 13 1.9 0.004
ALPHA2 15-50 130 G 1 99199573 14 1.9 0.004
ALPHA1 15-60 130 G 1 99199551 15 1.9 0.004
ALPHA1 15-80 130 G 1 99199595 16 1.9 0.004
ALPHA1 20-40 N 150 G1 1/4 99452178 17 2.1 0.004
ALPHA1 20-60 N 150 G1 1/4 99452182 18 2.1 0.004
ALPHA1 25-40 130 G1 1/2 99199574 19 2.0 0.004
ALPHA1 25-40 N 130 G1 1/2 99199587 19 2.1 0.004
ALPHA1 25-50 130 G1 1/2 99199578 20 2.0 0.004
ALPHA1 25-50 N 130 G1 1/2 99199588 20 2.1 0.004
ALPHA1 25-60 130 G1 1/2 99199575 21 2.0 0.004
ALPHA1 25-60 N 130 G1 1/2 99199589 21 2.1 0.004
ALPHA1 25-80 130 G1 1/2 99199596 22 2.0 0.004
ALPHA1 25-80 N 130 G1 1/2 99199590 22 2.1 0.004
ALPHA1 25-40 180 G1 1/2 99199576 19 2.1 0.004
ALPHA1 25-40 N 180 G1 1/2 99199591 19 2.3 0.004
ALPHA1 25-50 180 G1 1/2 99348059 20 2.1 0.004
ALPHA1 25-50 N 180 G1 1/2 99199592 20 2.3 0.004
ALPHA1 25-60 180 G1 1/2 99199579 21 2.1 0.004
ALPHA1 25-60 N 180 G1 1/2 99199593 21 2.3 0.004
ALPHA1 25-80 180 G1 1/2 99199577 22 2.1 0.004
ALPHA1 25-80 N 180 G1 1/2 99199594 22 2.3 0.004
ALPHA1 32-40 180 G 2 99199580 23 2.3 0.004
ALPHA1 32-50 180 G 2 99348063 24 2.3 0.004
ALPHA1 32-60 180 G 2 99199581 25 2.3 0.004
ALPHA1 32-80 180 G 2 99199597 26 2.4 0.004

29
7 ALPHA1

7. Grundfos Product Center


Grundfos Product Center

Online search and sizing tool to help you


make the right choice.

http://product-selection.grundfos.com

"SIZING" enables you to "REPLACEMENT" enables you to find a


size a pump based on replacement product. Search results will include
entered data and information on the following:
selection choices.
• the lowest purchase price
• the lowest energy consumption
• the lowest total life cycle cost.

"CATALOGUE" gives you "LIQUIDS" enables you to find pumps


access to the Grundfos designed for aggressive, flammable
product catalogue. or other special liquids.

All the information you need in one place Downloads


Performance curves, technical specifications, pictures, dimensional drawings, motor On the product pages, you can download
curves, wiring diagrams, spare parts, service kits, 3D drawings, documents, system parts. installation and operating instructions, data
The Product Center displays any recent and saved items - including complete projects - booklets, service instructions, etc. in PDF format.
right on the main page.

30
31
ECM: 1299911

GRUNDFOS A/S
99352875 11.2020

www.grundfos.com
Telephone: +45 87 50 14 00
DK-8850 Bjerringbro . Denmark
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S

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