D475A-5 Super Dozer Aess725!00!46551 - Folha de Esp.
D475A-5 Super Dozer Aess725!00!46551 - Folha de Esp.
CRAWLER DOZER
     WALK-AROUND
    Komatsu-integrated design for the best value,
    reliability, and versatility. Hydraulics, power train, frame,      Unique and Unrivaled Noise-Suppression
    and all other major components are engineered by                   • Operator noise: 70dB(A)
    Komatsu. You get a machine whose components are                      (Engine at high idle, cooling fan at 70%, and air conditioner OFF.)
    designed to work together for higher production, greater
                                                                       • Dynamic noise (outside): 110dB(A)
    reliability, and more versatility.
                                                                         As per ISO 6395
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                                                                                                          D475A-5SD
                                                                                  SUPER DOZER
                                                                                                            NET HORSEPOWER
                                                                                                          664 kW 890 HP @ 2000 rpm
Ergomomic Hexagonal Designed Cab Includes:
•   Spacious interior                                                                                       OPERATING WEIGHT
•   Comfortable ride with viscous cab damper mounting                                                       113200 kg 249,560 lb
•   Excellent visibility
•   High capacity air conditioning system                                                                    BLADE CAPACITY
                                                                                                              45.0 m3 58.9 yd3
•   Palm Command Control System (PCCS) lever controls
•   Pressurized cab
•   Multi-position adjustable armrest
•   Travel control console integrated with operator seat
                                                                                              Preventative Maintenance
                                                                                              •   Centralized Service Station
                                                                                              •   Enclosed Hydraulic Piping
                                                  Rear Attachments                            •   Modular Power Train Design
                                                  (optional)                                  •   Oil Pressure Checking Ports
                                                  • Variable giant ripper
                                                  • Counterweight
                                                                                             Electronic Controlled
                                                                                             Modulation Valve (ECMV)
                                                                                             Controlled Steering
                                                                                             Clutch/Brake System
                                                                                             facilitates smooth and shockless
                                                                                             steering operation.
                                                                                              K-Bogie Undercarriage
                                                                                              System improves traction,
                                                                                              component durability, and
                                                                                              operator comfort.
                                         Photos may include optional equipment.       Track shoe slip control system
                                                                                      reduces operator fatigue and improves
                                                                                      undercarriage life.
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       D475A-5SD                    SUPER DOZER
    Human-Machine Interface
    Palm Command                      Travel Control Joystick                        Fuel Control Dial
    Electronic Controlled                                                            Engine RPM is controlled by electric signals, providing ease
    Travel Control Joystick                                                          of operation and eliminating maintenance of linkage and
    Ergonomically designed palm                                                      joints.
    command travel joystick
    provides the operator with a                                                     Palm Command Proportional Pressure Control (PPC)
    relaxed posture and superb                                                       Controlled Blade Control Joystick
    fine control without operator                                                    Blade control joystick uses the Proportional Pressure Control
    fatigue. Transmission gear                                                       (PPC) valve and the same palm command type joystick as
                                      Blade and Ripper
    shifting is simply carried                                                       travel control joystick. PPC control, combined with the highly
                                      Control Joystick
    out with thumb push buttons.                                                     reliable Komatsu hydraulic system, enables superb fine
                                                                                     control (Dual tilt and pitch operation are enabled by
    Fully Adjustable Air                                                             depressing switch with thumb).
    Suspension Seat and
    Travel Control Console                                                           Height Adjustable Blade Control Armrest
    For improved rear visibility                                                     Blade control armrest is height adjustable, without any
    during the return cycle, the                                                     tools, in three stages, providing the operator with firm arm
    operator can adjust the seat 15° to the right. The                               support and ideal armrest positioning.
    transmission and steering controls move with the seat for
    best operator comfort. The operator seat is also tiltable for
                                                                                     Position Adjustable Ripper Control Lever
    facilitating down hill dozing. The travel control console has                    Ripper control lever is position adjustable, providing optimum
    adjustments fore and aft, and for height. With an                                operation posture for all operators during ripping operations
    independently adjustable armrest, each D475A Super                               facing front or watching ripper point.
    Dozer operator can adjust control positions to their individual
    preference, providing optimum operational posture.
Monitor panel
MONITOR SYSTEM
                                                                  Deceleration
                                                                  pedal
                                                                                                                                                                                                                Pitch
                                                                                                                                                                                                                angle
                                                                                                                                                                                                                sensor
                                                                                                                                                                                                                Acceleration
                                                                                                                       Transmission controller                                                                  sensor
                                                                       Engine controller                               Transmission control                                                                     Brake pedal
                                                                                                                                                                      Steering controller
                                                                                                                       Torque converter control                                                                 potentio meter
                                                                                                                       Implement control
                                                                                                                                                  Transmission
                                                                                                                                                  control valve                   Auxilliary
                                                                                                                                                                                  valve
                                                                                                                                                                  ECMV
                                                                                                                                                                  ECMV
                                                                                                                                                                  ECMV
                                                                                                                                                                  ECMV
                                                                                                                                                                  ECMV
                                                                                                             Engine    Lockup
                                                                                                                                                                                                ECMV
                                                                                                                                                                                                ECMV
                                                                                                                                                                                                ECMV
                                                                                                                                                                                                ECMV
speed
                                                                                           Fuel temp.
                                                                            Water Engine oil
                                                                            temp. pressure
                                                                      Fuel control
                                                                      valve unit                                                                                             Trans-
                                                                                                                                                                             mission
                                                                                                                      Torque converter                                       output
                                                                        Engine                                                                      Electronic controlled    speed     Electronic controlled
                                                                                                                                                    transmission             sensor    steering/brake system
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                                                                                                                            D475A-5SD
                                                                               SUPER DOZER
                                                                                                          Clutch pressure
Electronic Controlled Modulation Valve (ECMV) Controlled Transmission
Controller automatically adjusts each clutch engagement depending on travel conditions
such as gear speed, RPM, and shifting pattern. This provides shockless, smooth clutch
                                                                                                                              Time
engagement, improved component reliability, improved component life and operator
ride comfort.
                           F1-R2 MODE
                Press DOWN switch   Press UP switch
       DOWN
                           F2-R2 MODE
Auto-Downshift Function
The controller monitors engine speed, travel gear, and travel
speed. When load is applied and machine travel speed is                       Actuated with Heavy
                                                                              Load on Steep Slope
reduced, the controller automatically downshifts to optimum
gear speed to provide high fuel efficiency. This function
provides comfortable operation and high productivity without
manual downshifting (This function can be cancelled with the
cancel switch).
                                                                                                                                                               5
       D475A-5SD                        SUPER DOZER
PRODUCTIVITY FEATURES
                             Lok
                               c p
                                 u     “OFF”
                               Lok
                                 c p
                                   u    “ON”
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                                                                                                       D475A-5SD
                                                                     SUPER DOZER
                                                                      D475ASD-5                   Conventional
                                                                      Super Dozer Blade           34.4m3 45.0yd3
                                                                                                  U-Blade
                                               Unlike ordinary dozer blades, the Super Blade has a full range of movement.
                                               Three basic positions—dig, carry and dump—create previously unheard-of
                                               levels of efficiency. It also includes auto-dump and auto-reposition features.
                                                                                                                                       7
        D475A-5SD                           SUPER DOZER
      WORKING ENVIRONMENT
    Operator Comfort
    Operator comfort is essential for safe and productive work. The D475A-5 Super Dozer
    provides a quiet, comfortable environment where the operator can concentrate on the
    work at hand.
    which further improves the viscous damper and provides excellent shock and                    Rubber
    vibration absorption capacity with its long stroke. The cab damper mounting, combined
    with new K-bogie undercarriage, softens shocks and vibrations, while traveling over
    adverse conditions, that are impossible to absorb with conventional cab mounting
    methods. The soft spring cab damper isolates the cab from the machine body,
                                                                                                 Silicon Oil
    suppressing vibrations and providing a quiet, comfortable operating environment.
• Operator noise: 70dB(A) (Engine at high idle, fan speed at 70%, and air conditioner OFF)
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                                                                                                                 D475A-5SD
                                                                              SUPER DOZER
  EASY MAINTENANCE
Preventative Maintenance
Preventative maintenance is the only way to ensure long service life from your equipment. That’s why Komatsu designed the
D475A-5 Super Dozer with conveniently located maintenance points to make necessary inspections and maintenance quick
and easy.
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                     D475A-5SD                                                  SUPER DOZER
               SPECIFICATIONS
                             ENGINE                                                                                                  STEERING SYSTEM
     Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SAA12V140E-3                              PCCS lever, joystick-controlled, wet multiple-disc steering clutches
     Type. . . . . . . . . . . . . . . . . . . . . . 4-cycle, water-cooled, direct injection                             are spring-loaded and hydraulically released. Wet multiple-disc
     Aspiration . . . . . . . . . . . . . . . . . . . Turbocharged, air-to-air aftercooled                               steering brakes are spring-actuated, hydraulically released, and
     Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12                    require no adjustment. Steering clutches and brakes are inter-
     Bore x stroke . . . . . . . . . . . . . . . . . . 140 mm x 165 mm 5.51" x 6.50"                                     connected for easy, responsive steering.
     Piston displacement . . . . . . . . . . . . . . . . . . . . . . . . 30.48 ltr 1,860 in3
                                                                                                                         Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 m 15'1"
     Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All-speed, electronic
     Horsepower
        SAE J1995 . . . . . . . . . . . . . . . . . . . . . . . . . . Gross 671kW 899 HP
                                                                                                                                     UNDERCARRIAGE
        ISO 9249/SAE J1349*. . . . . . . . . . . . . . . . . . . . Net 664kW 890 HP
        Rated rpm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000rpm                      Suspension . . . . . . . . . . . . . . Oscillating equalizer bar and pivot shaft
     Fan drive type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic                    Track roller frame . . . . . . . . . . . . . . . Cylindrical, high-tensile-strength
     Lubrication system                                                                                                                                                                        steel construction
        Method . . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force lubrication                              Rollers and idlers . . . . . . . . . . . . . . . . . . . . . . . Lubricated track rollers
        Filter . . . . . . . . . . . . . . . . . . . . . . . . Full-flow and bypass combined
                                                                                                                         K-Bogie Undercarriage
                    *Net horsepower at the maximum speed of                                                                Lubricated track rollers are resiliently mounted to the track
                     radiator cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641 kW 860HP     frame with a bogie suspension system whose oscillating motion
                                                                                                                           is cushioned by rubber pads.
                             TORQFLOW TRANSMISSION                                                                       Extreme Service Track Shoes
                                                                                                                           Lubricated tracks. Unique seals prevent entry of foreign
     Komatsu TORQFLOW transmission consists of a water-cooled,
                                                                                                                           abrasives into pin-to-bushing clearances to provide extended
     3-element, 1-stage, 1-phase torque converter with lockup clutch
                                                                                                                           service life. Track tension is easily adjusted with grease gun.
     and a planetary gear, multiple-disc clutch transmission which is
     hydraulically-actuated and force-lubricated for optimum heat                                                        Number of shoes (each side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
     dissipation. Gearshift lock lever and neutral safety switch                                                         Grouser height:
     prevent accidental starts.                                                                                            Single grouser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 mm 4.1"
                                                                                                                         Shoe width (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . 810 mm 32"
                            Gear                          Forward                                      Reverse           Ground contact area . . . . . . . . . . . . . . . . . . . . . 73290 cm2 11,360 in2
                             1st                    3.3 km/h    2.1 mph                         4.2 km/h     2.6 mph     Ground pressure (Tractor) . . . . . . . . . . 112 kPa 1.14 kg/cm2 16.2 psi
                            2nd                     6.2 km/h    3.9 mph                         8.0 km/h     5.0 mph     Number of track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
                            3rd                    11.2 km/h    7.0 mph                        14.0 km/h     8.7 mph     Number of carrier rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
                             US Ton
                      700    80
                                      70                     F1(LOCK UP)                                                 Fuel tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1670 ltr     441 U.S. gal
                      600
                             70
                                      60                                                                                 Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 ltr   55.5 U.S. gal
                             60
                                                                                                                         Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 ltr    32.0 U.S. gal
                      500             50                       F2                                                        Torque converter, transmission,
                             50
                      400                                               F2(LOCK UP)
                                                                                                                            bevel gear, and steering system . . . . . . . . . . 210 ltr                    55.5 U.S. gal
                                      40
                             40                                                                                          Final drive (each side) . . . . . . . . . . . . . . . . . . . . . 75 ltr          19.8 U.S. gal
                      300             30
                             30                                            F3
                                                                                F3(LOCK UP)
                      200             20
                             20
100 10 10
                        0    0         0
                                           0   2        4       6          8    10    12       14 km/h
                                           0        2               4           6          8     mph
TRAVEL SPEED
FINAL DRIVES
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                                                                                                                                           D475A-5SD
                                                                                               SUPER DOZER
DIMENSIONS
OPERATING WEIGHT
HYDRAULIC SYSTEM
Closed-center load sensing system (CLSS) designed for precise and                          Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . . Double-acting, piston
responsive control, and for efficient simultaneous operation.
                                                                                                                          Number of cylinders                 Bore
Hydraulic control units:                                                                       Blade lift                         2                       180 mm 7.09"
All spool valves externally mounted beside the hydraulic tank.                                 Blade tilt and pitch               2                       250 mm 9.84"
Piston type hydraulic pump with capacity (discharge flow) of
542 ltr/min 143 U.S. gal/min at rated engine rpm.
                                                                                           Hydraulic oil capacity (refill):
                                                                                             Super Dozer . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 ltr 48 U.S. gal
Relief valve setting . . . . . . . . . . . . . . 27.5 MPa 280 kg/cm2 3,980 psi
Control valves:
Spool control valves for Super Dozer
  Positions: Blade lift . . . . . . . . . . . . . . Raise, hold, lower, and float
              Blade tilt . . . . . . . . . . . . . . . . . . . . . Right, hold, and left
              Blade pitch
              (digging angle) . . . . . . . . Increase, hold, and decrease
DOZER EQUIPMENT
                                                                                                                                                                                     11
          STANDARD EQUIPMENT
●   Air conditioner with heater and defroster   ●   Hinged underguard with front pull hook                  ● Segmented sprockets
●   Air-suspension seat                         ●   Hydraulics for ripper                                   ● Shoes, 810 mm 32" extreme service,
●   Alternator, 100 A/24 V                      ●   Hydraulic track adjusters                                 single-grouser
●   Back-up alarm                               ●   Lighting system (including six front                    ● Starting motors, 2 x 7.5 kW/24 V
●   Batteries, 200 Ah/4 x 12 V                      and two rear lights)                                    ● Steel cab w/ROPS
●   Decelerator pedal                           ●   Lockup torque converter                                 ● Steering control
●   Double wipers, lower cab windows            ●   Mirror, rearview                                        ● Sun visor
●   Dry-type air cleaner with dust evacuator    ●   Mufflers with rain caps                                 ● TORQFLOW transmission
    and dust indicator                          ●   Perforated front mask                                   ● Track roller guards
●   Eight-roller track frames                   ●   Prelubrication                                          ● VHMS with ORBCOMM
●   Fan, hydraulic driven                       ●   Radiator reserve tank                                   ● Warning horn
●   Fast fuel fill                              ●   Radio-AM/FM cassette                                    ● Water separator
●   Final drive case wear guard                 ●   ROPS brackets                                           ● Wet steering clutches
●   Head rest                                   ●   Seat belt, 76 mm 3" wide, retractable
OPTIONAL EQUIPMENT
AESS725-00 ©2007 Komatsu America Corp. Printed in USA DK01(1.5M)C 01/07 (EV-1)