EMPLOYER : PROJE
3000 BBL/DAY CAPACITY SEMI REG
ASSOCIATED FACILITIES
INSPECTION AND TEST PLAN FOR FABRICATION & ER
SR NO DESCRIPTION OF ITEMS CHARACTERISTICS TO BE TYPE / METHOD OF
CHECKED CHECK
DESIGN & Procedure REVIEW /APPROVAL
1 Steel Structure Specification Review Verification
Steel Structure Construction Ensure Approved drawing is
2 Drawing obtained Verification
3 Fabrication, Pre-assembly & Review Verification
Erection Procedure
4 Quality Control Procedure for Review Verification
Fabrication, Pre-assembly and
erection
5 Sand Blasting Procedure Review Verification
6 Painting Procedure Review Verification
7 Insulation Procedure Review Verification
8 Fire Proofing Procedure Review Verification
9 Non Destructive Test (NDT) Review Verification
Procedure
MATERIAL IDENTIFICATION
10 Beam, Channel, Angle Physical & chemical Quality Tests
properties
Dimensions and quality Measurment &
Visual
11 Steel Plates, Flat bar Physical & chemical Quality Tests
properties
Dimensions and quality Measurment &
Visual
12 Bolts, nuts Physical & chemical Quality Tests
properties
Dimensions and quality Measurement &
Visual
FABRICATION
13 Welding Procedure Correctness Scrutiny
Specification
14 Procedure Qualification Test And Desired property of welding Visual, & NDT Tests
Record establishing correctness of
welding
variables
EMPLOYER : PROJE
3000 BBL/DAY CAPACITY SEMI REG
ASSOCIATED FACILITIES
INSPECTION AND TEST PLAN FOR FABRICATION & ER
SR NO DESCRIPTION OF ITEMS CHARACTERISTICS TO BE TYPE / METHOD OF
CHECKED CHECK
15 Welders Performance Abilitty of welders to Visual & NDT Tests
Qualification make sound weld
16 Inspection of Structural Steel Weld Dimensions & Exactness Measurement & Visual
Fit-up, tack welding, dimensional
check
17 Welding Correctness Visual & NDT
18 Weld Repair Work Correctness Visual & NDT
Surface preparation Visual
19 Painting Surface finish Visual
Coating Thickness Elco Meter
20 Tagging Dimensions & Exactness Measurement &
Visual
CONTROL OF LIFTING, INSPECTION, MEASURING AND TESTING EQUIPMENT
Inspection measuring and test
21 equipment calibration Dimensions & Capacity Validity
22 Torque wrenches Dimensions & Capacity Validity
Lifting Gears (Belt, Hook, Chain
23 pulley, winch, hand Dimensions & Capacity Visual & Validity
tools)
24 Heavy Equipment (Crane, Capacity Visual & Validity
Fork-lift, Hydra)
ASSEMBLY & ERECTION
25 Receiving & Inspecing of Dimensions & Exactness Measurement &
structural steel parts Visual
26 Assemble the Structural steel parts Dimensional acceptance & Measurement & Visual
at ground Torquing
27 Check elevation of Dimensions Measurement &
foundation Visual
28 Location of anchor bolts (if Dimensions Measurement &
applicable) Visual
29 Embedded plates installation Dimensions Measurement &
(if applicable) Visual
EMPLOYER : PROJE
3000 BBL/DAY CAPACITY SEMI REG
ASSOCIATED FACILITIES
INSPECTION AND TEST PLAN FOR FABRICATION & ER
SR NO DESCRIPTION OF ITEMS CHARACTERISTICS TO BE TYPE / METHOD OF
CHECKED CHECK
Verification of lifting points & Visual & Inspection
support points (During Reposrt
30 transportation, Before & after Dimensions & Welding
lifting the structure)
31 Structural Steel Installation Dimensions & Visual
Correctness
32 Anchor Bolt Tightening Check Correctness & Bolt Measurement &
Tightening Visual
33 Machine Bolt Tightening Correctness & Bolt Measurement &
Check Tightening Visual
Alignment & verticality Check (after Dimensions & Correctness
34 bolt tightening and or Visual
welding)
35 Grouting Dimensions & Measurement &
Correctness Visual
Painting / Coating Repair works ( if
36 applicable) Coating Thickness Elco Meter
Final Inspection of accessories Measurement & Visual
(Ladders, stairs treads, safety
37 cages, Gratings, Davits, platforms, Dimensions & Exactness
roofing
etc.
38 Fire Proofing Perfectness Visual
39 Insulation Perfectness Visual
Punch list & Final Check list Completeness , asbult Visual Random
40 prior to release for hydrostatic test drawing,all NDT reports Verification of all
etc. records
P:PERFOMED BY W:WITNESSED BY, R:REVIEW BY, V:VERIFIED & APPROED BY, H:THOLD TILL CLEARED BY 1,
(1)-FABRICATOR, (2)- EPC CONTRACTOR, (3)-3RD PARTY , (4)-CLIENT, CR-CRITICAL , M-MAJOR, IR-INSPECTION RECORD, MEAS-M
PROJECT TITLE
APACITY SEMI REGENERATIVE CATALYTIC REFORMING UNIT &
CILITIES
FOR FABRICATION & ERECTION OF STEEL STRUCTURAL WORK
EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD
100% Contract/ Relevant Design Contract/ Relevant Design
Standard Standard
Contract/ Relevant Design
100% Standard AISC
100% Contract/ Relevant Standard/ AISC, ASTM & AWS
Specification
100% Contract/ Relevant Standard/ AISC, ASTM & AWS
Specification
100% Approved Specification SSPC SP 6, 7 & 10
100% Approved Specification SSPC SP 1,2,3, ASME B13.1
100% Approved Specification ASTM C547 & ASTM C585
100% Approved Specification API 2218
100% Approved Specification AISC & ASME
As per Specification Approved Specification A36 or equivalent
Random Approved Specification & A36 or equivalent
Drawing
As per Specification Approved Specification A36 or equivalent
Random Approved Specification & A36 or equivalent
Drawing
As per Specification Approved Specification SA 193 GR B7 / SA 194 2H
Random Approved Specification & ASME B1.1
Drawing
100% WPS ASME SEC IX
100% PQR ASME SEC IX
PROJECT TITLE
APACITY SEMI REGENERATIVE CATALYTIC REFORMING UNIT &
CILITIES
FOR FABRICATION & ERECTION OF STEEL STRUCTURAL WORK
EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD
100% WQT ASME SEC IX
100% Approved Drawing & WPS ASME B31.3 & AWSD1.1
As per approved WPS ASME B31.3 & AWSD1.1
specification
As per approved WPS ASME B31.3 & AWSD1.1
specification
100%
Random Approved Procedure Approved Procedure
Random
100% Approved Drawing Approved Procedure
100% Approved Specification Approved Procedure
100% Approved Specification Approved Procedure
100% Approved Specification Approved Procedure
100% Approved Specification Approved Procedure
100% Approved Procedure Approved Drawing
100% Approved Procedure Approved Drawing
100% Approved Procedure Approved Drawing
100% Approved Procedure Approved Drawing
100% Approved Procedure Approved Drawing
PROJECT TITLE
APACITY SEMI REGENERATIVE CATALYTIC REFORMING UNIT &
CILITIES
FOR FABRICATION & ERECTION OF STEEL STRUCTURAL WORK
EXTENT OF CHECK REFERENCEE DOCUMENT ACCEPTANCE STANDARD
100% Approved Procedure Approved Drawing & AISC
100% Approved Drawing AISC
100% Approved Procedure AISC
100% Approved Procedure AISC
100% Approved Drawing AISC
100% Approved Drawing Approved Procedure
Random Approved Procedure Approved Procedure
100% Approved Procedure Approved Drawing
Random Approved Procedure Approved Speicfication
Random Approved Procedure Approved Speicfication
Random Aproved Drawing, Data Sheet AISC, ASME B31.3
CLEARED BY 1,
IR-INSPECTION RECORD, MEAS-MEASUREMENT
CONTRACTOR :
REV. A
FORMAT OF RECORDS Inspection Scope REMARKS
P W R V
Approved Specification 2 4
Approved Steel Structure
drawings for construction 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
Approved Procedure 2 4
MILL TC 2 4
SITE ACC 1 2 4
MILL TC 2 4
SITE ACC 1 2 4
MILL TC 2 4
SITE ACC 1 2 4
ASME WPS Formats 1 2/3 3 4
ASME PQR Formats 1 2/3 3 4
Page 1 of 3
CONTRACTOR :
REV. A
FORMAT OF RECORDS Inspection Scope REMARKS
P W R V
ASME WQT Format 1 2/3 3 4
FIT-UP INSPCTION REPORT 1 2 4
WELDING INSPECTION 1 2 3 4
REPORT
REPAIR WELDING 1 2 3 4
INSPECTION REPORT
BLASTING & PAINTING REPORT
1 2 4
CHECKLIST 1 2
Calibration certificate 1 2 4
Calibration certificate 1 2 4
Calibration certificate 1 2 4
Calibration certificate 1 2 4
CHECKLIST 1 2 4
Pre-assembled Structural steel
Report 1 2 4
CHECKLIST 1 2 4
CHECKLIST 1 2 4
CHECKLIST 1 2 4
Page 2 of 3
CONTRACTOR :
REV. A
FORMAT OF RECORDS Inspection Scope REMARKS
P W R V
CHECKLIST 1 2 4
STRUCTURAL STEEL 1 2 4
INSTALLATION REPORT
ANCHOR BOLT 1 2 4
TIGHTENING REPORT
STRUCTURAL STEEL 1 2 4
INSTALLATION REPORT
CHECKLIST 1 2
STEEL STRUCTURE 1 2 4
GROUTING REPORT
CHECKLIST 1 2 4
ACCESSORIES INSTALATION
REPORT & CHECKLIST
1 2 4
FIRE PROOFING REPORT 1 2 4
INSULATION REPORT 1 2 4
PUNCH LIST REPORT 1 2 4
Page 3 of 3
