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BCU-02/12/22 Control Units: Hardware Manual

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558 views34 pages

BCU-02/12/22 Control Units: Hardware Manual

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ABB INDUSTRIAL DRIVES

BCU-02/12/22 control units


Hardware manual

List of related manuals
Drive hardware manuals and guides Code (English)
ACS880 multidrive cabinets and modules safety 3AUA0000102301
instructions
ACS880 multidrive cabinets and modules electrical 3AUA0000102324
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Drive modules cabinet design and construction 3AUA0000107668
instructions
BCU-02/12/22 control units hardware manual 3AUA0000113605
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ACS880-104 inverter modules hardware manual 3AUA0000104271
ACS880-104LC inverter modules hardware manual 3AXD50000045610
ACS880 primary control program firmware manual 3AUA0000085967
ACS880 primary control program quick start-up guide 3AUA0000098062
Brake module and DC/DC converter module manuals
ACS880-604 3-phase brake chopper modules hardware 3AXD50000022033
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ACS880 brake control program firmware manual 3AXD50000020967
(3-phase brake)
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ACS880-1604LC DC/DC converter modules hardware 3AXD50000371631
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ACS880 DC/DC converter control program firmware 3AXD50000024671
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Module package hardware manuals
ACS880-04 single drive module packages hardware 3AUA0000138495
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ACS880-04XT drive modules (500 to 1200 kW) hardware 3AXD50000025169
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ACS880-14 and -34 single drive module packages 3AXD50000022021
hardware manual
Option manuals
FSO-12 safety functions module user's manual 3AXD50000015612
FSO-21 safety functions module user’s manual 3AXD50000015614
FDPI-02 diagnostics and panel interface user’s manual 3AUA0000113618

You can find manuals and other product documents in PDF format on the Internet. See section
Document library on the Internet on the inside of the back cover. For manuals not available in the
Document library, contact your local ABB representative.
BCU-02/12/22 control units
Hardware manual

Table of contents

3. Installation

 2019 ABB Oy. All Rights Reserved. 3AUA0000113605 Rev D


EN
EFFECTIVE: 2019-10-15
5

Table of contents

1. Introduction to the manual


Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

2. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hardware description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Fiber optic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
The 7-segment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3. Installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Examining the delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Identifying different control unit types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mechanical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Vertical DIN rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Horizontal DIN rail mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Installing the FSO-xx safety functions module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Electrical installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4. Maintenance
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the real-time clock battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Replacing the memory unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing the SD/SDHC memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacement illustration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

5. Technical data
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Connector data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Ground isolation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Other information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Protection classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Applicable standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6

Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6. Dimension drawings
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dimension drawing of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Introduction to the manual 7

1
Introduction to the manual

Contents of this chapter


This chapter gives basic information about the manual and the terms used in the manual.

Contents of the manual


This manual contains a description of the use and structure of the control unit and its
technical data. It also describes how to install and maintain the control unit.

Safety

WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and
modules safety instructions (3AUA0000102301 [English]), or ACS880 liquid-
cooled multidrive cabinets and modules safety instructions (3AXD50000048633
[English]), or ACS880-04XT drive modules (500 to 1200 kW) hardware manual
(3AXD50000025169 [English]). If you ignore the safety instructions, injury or
death can occur. If you are not a qualified electrician, do not do electrical work.
8 Introduction to the manual

Terms and abbreviations


Term Description
BCU Type of control unit
Drive Frequency converter for controlling AC motors
FSO-xx FSO-12 or FSO-21 safety functions module
Inverter Converts direct current and voltage to alternating current and voltage
LED Light-emitting diode
RDCO DDCS communication module
SD card Secure digital memory card
SDHC card Secure digital high capacity memory card
STO Safe torque off (IEC/EN 61800-5-2)

Later in this manual, the term converter replaces terms drive, converter, and inverter.
Hardware description 9

2
Hardware description

Contents of this chapter


This chapter gives information about the hardware of the control units.

Hardware description
The BCU-02, BCU-12 and BCU-22 are control units used for controlling converters via
fiber optic links. They contain integrated branching unit functionality for collecting and
storing real-time data from the converter modules to help fault tracing and analysis. The
data is stored on the SDHC memory card inserted into the SD CARD slot and can be
analyzed by ABB service personnel.
The control unit types have a different number of fiber optic connections:

BCU type No. of fiber optic connections Can be replaced with

BCU-02 2 BCU-02, BCU-12, BCU-22

BCU-12 7 BCU-12, BCU-22

BCU-22 12 BCU-22

The control unit requires an external 24 V DC power source. It has three option slots for
I/O extensions, encoders and fieldbus adapters, and a removable memory unit. For
example, if you need to replace the control unit, you can keep the parameter settings by
moving the memory unit from the defective control unit to the new one.
The drive-to-drive link (XD2D) is a daisy-chained RS-485 transmission line that allows
basic master/follower communication with one master and multiple followers. The control
unit also has one option slot for connecting a RDCO DDCS communication option board.
For more information, see the RDCO-0x DDCS communication option modules user's
manual (3AFE64492209 [English]).
10 Hardware description

Fiber optic connections


The BCU-02 control unit has two fiber optic connections V1 and V2 for connecting to
converter modules. The BCU-12 control unit has one BPEB-05 board, and the BCU-22
control unit has two BPEB-05 boards. Each BPEB-05 board adds five fiber optic
connections. Thus, the BCU-12 has seven connections (V1…V7), and the BCU-22 has
twelve connections (V1…V12).
The maximum lengths of the cables are:
• 1 mm plastic optical fiber cables, 35 m (115 ft)
• 200 μm hard-clad silica fiber cables, 100 m (328 ft).
Fiber optic pairs connected to one control unit must have the same length. With long
distances, cables of different length cause different delays, which can have an unwanted
effect on the operation.

I/O

BCU-x2 BIOC-01

BPEB-05 BPEB-05
V1 V2 V3 V4 V5 V6 V7 V8 V9 V10 V11 V12

xINT xINT
Module 1 Module 3

xINT
Module 2
xINT
Module 7

xINT
Module 8

xINT
Module 12

For instructions on how to connect the control unit to the converter module(s), see the
applicable converter hardware manual.
Hardware description 11

Layout
The figures show the layout of the BCU-22 control unit. For the default I/O connection
diagrams and more information on the connections, see the applicable converter hardware
manual.
12 Hardware description

The label describes


the location of the
I/O connectors and
has the same
colors as the Label
connectors.
Hardware description 13

Description
I/O connector
XAI Analog input
XAO Analog output
XDI Digital input and digital start interlock
XDIO Digital input/output
XD2D Drive-to-drive link
XD24 +24 V output for digital input
XPOW External power input
XRO1 Relay output 1
XRO2 Relay output 2
XRO3 Relay output 3
XSTO Safe torque off connection (input signal).
Note: This input only acts as a true Safe torque off input in control units controlling a motor.
In other applications (such as a supply or brake unit), de-energizing the IN1 and/or IN2
terminal will stop the unit but does not constitute a true safety function.
For more information on Safe torque off, see the applicable converter hardware manual.
XSTO OUT Safe torque off connection (output for powering XSTO input of inverter modules).
X485 Not in use
Switch
AI1 Analog input 1 current/voltage selection
AI2 Analog input 2 current/voltage selection
D2D TERM Drive-to-drive link termination
DICOM = Determines whether DICOM is separated from DIOGND (ie, common reference for digital
DIOGND inputs floats).
Fiber optic connector
V1T…V12T, Fiber optic connector to converter module: T = Transmitter, R = Receiver
V1R…V12R
Connector for optional module
SLOT 1 F-type adapter, interface and I/O extension modules
If FDPI-02 diagnostics and panel interface is used, it has to be installed in slot 1 with two
screws.
SLOT 2 F-type adapter, interface and I/O extension modules
SLOT 3 F-type adapter, interface and I/O extension modules, FSO-xx safety functions module
SLOT 4 RDCO-0x DDCS communication option modules
Safety option connector
X12 Cable connector for the FSO-xx safety functions module.
Note: The FSO-xx safety functions module can be used only with ACS880 inverters.
For more information on the FSO-xx safety functions module, see the applicable FSO-xx
safety functions module user's manual.
Control panel and Ethernet connector
XETH Ethernet port, not in use
X13 Control panel
Memory unit and card connector
X205 Converter memory unit connector
MEMORY
UNIT
SD CARD Secure digital card holder (Data logger memory for the fiber optic links)
14 Hardware description

Description
Miscellaneous
+ Battery Real-time clock battery

The 7-segment display


The following table gives the indications of the 7-segment display on the control unit. Multi-
character indications are displayed as repeated sequences of characters.
“U” is indicated shortly before “o”.
The control program has been launched and is running.
Flashing character.
The firmware cannot be started: The memory unit is missing or corrupted.
The firmware download from a PC to the control unit is in progress.

At the converter power-up, the 7-segment display can show short indications of, for example,
“1”, “2”, “b” or “U”. These are normal indications immediately after powering up the converter.
If the 7-segment display ends up showing other values than described above after the
power-up, it indicates a hardware failure.

LEDs
The following table gives the indications of the LEDs on the control unit.
LED
BATT OK When on, the battery voltage of the real time clock is sufficient (higher than 2.8 V).
When off,
• battery voltage is below 2.8 V,
• battery is missing, or
• control unit is not powered.
PWR OK When on, internal voltage is sufficient.
FAULT When on, the control program indicates that the equipment is faulty. See the applicable
firmware manual.
WRITE When on, writing to the SD card is in progress.
Installation 15

3
Installation

Contents of this chapter


This chapter gives information about the installation procedures and the contents of the
delivery.

Examining the delivery


Make sure that these items are included:
• control unit with the I/O connectors
• memory unit
• SD/SDHC flash memory card (inserted in its slot)
• real-time clock battery.
Make sure that there are no signs of damage to any of the items.

 Identifying different control unit types


Before you install the control unit, make sure that it has the correct control program for the
converter hardware in question. The control program is shown on the label attached to the
memory unit.
Make sure also that the control unit is correct for your equipment configuration.
16 Installation

Mechanical installation

WARNING! Do not install the control unit adjacent to electromagnetic disturbance


sources, such as relays, contactors, brake choppers, power and motor cabling.
The minimum recommended distance from such components is 200 mm (7.9 in).
ABB recommends to install metallic screening between the control unit and the source of
disturbance. This can reduce the required distance.

WARNING! Install the control unit so that air can pass freely through the
ventilation holes in the housing. Do not install the control unit directly above heat-
generating equipment.

You can install the control unit on a vertical or horizontal standard 35 × 7.5/15 mm DIN rail.
In vertical direction, you can install the unit either top side or bottom side up. If you install
the unit horizontally, the connectors must be downwards and the connector texts the right
way up.
Leave enough space for cabling, and also for replacing the memory unit and real-time
clock battery. See chapter Maintenance (page 21).
Installation 17

 Installing the control unit


The control unit is grounded through the DIN rail.

Vertical DIN rail mounting


1. Attach the latches to the back of the control unit with four screws for each latch.
2. Push the control unit to the rail as shown below. It makes a click.
3. To prevent movement of the control unit, attach it to the rail with screws (a), or end
brackets (b), or both.

3a
3b
18 Installation

Horizontal DIN rail mounting


1. Attach the latches to the back of the control unit with four screws for each latch.
2. Push the control unit to the rail as shown below. It makes a click.
3. (Optional) To prevent movement of the control unit, attach it to the rail with screws or
end brackets.

2
2

3
Installation 19

 Installing the FSO-xx safety functions module


1. Install the FSO-xx safety functions module onto slot 3 with four screws.

2. Tighten the FSO-xx electronics grounding screw. Tightening torque 0.8 N·m
(7.1 lbf·in).
3. Connect the FSO-xx data cable to FSO-xx connector X110 and to BCU connector
X12.

3
20 Installation

Electrical installation

WARNING! Obey the safety instructions given in ACS880 multidrive cabinets and
modules safety instructions (3AUA0000102301 [English]), or ACS880 liquid-
cooled multidrive cabinets and modules safety instructions (3AXD50000048633
[English]), or ACS880-04XT drive modules (500 to 1200 kW) hardware manual
(3AXD50000025169 [English]). If you ignore the safety instructions, injury or
death can occur. If you are not a qualified electrician, do not do electrical work.

Connect the +24 V external power supply to the control unit connector XPOW. You can
connect a second power supply for redundancy.
Connect the fiber optic cables from the converter module to the control unit. Refer to the
instructions given in the converter module hardware manual.

 Related documents
For general electrical installation instructions, see ACS880 multidrive cabinets and
modules electrical planning instructions (3AUA0000102324 [English]), or ACS880 liquid-
cooled multidrive cabinets and modules electrical planning (3AXD50000048634 [English])
and the applicable converter hardware manual, or ACS880-04XT drive modules (500 to
1200 kW) hardware manual (3AXD50000025169 [English]).
For information on the electrical installation of the FSO-xx safety functions module, see the
applicable FSO-xx safety functions module user's manual.
For the default I/O connection diagrams and more information on the connections, see the
applicable converter hardware manual.
Maintenance 21

4
Maintenance

Contents of this chapter


This chapter gives instructions on how to do maintenance on the control unit.

Replacing the real-time clock battery


Replace the real-time clock battery if the BATT OK LED is off when the control unit is
powered. For information on the LED, see section LEDs (page 14). For the replacement
battery type, see Battery (page 29).
See A in figure Replacement illustration (page 23).
1. Remove the screw and the clip covering the battery.
2. Remove the battery.
3. Insert a new battery. Refer to the illustration.
4. Install the screw and the clip.
5. Set the real-time clock.
6. Discard the old battery. Obey local disposal rules and applicable laws.
22 Maintenance

Replacing the memory unit

WARNING! Do not remove or install the memory unit when the control unit is
powered.

See B in figure Replacement illustration (page 23).


1. Remove the screw.
2. Pull out the old memory unit.
3. Insert the new memory unit.
4. Install the screw.

Replacing the SD/SDHC memory card


Do not remove the SD card while the yellow WRITE LED is on. Writing to the SD card is in
progress. For the replacement card type, see the technical data.
See C in figure Replacement illustration (page 23).
1. Remove the screw and the clip covering the memory card.
2. Push the card to remove it.
3. Install the new card in reverse order.

Replacing the control unit


See section Installing the control unit (page 17).
1. If the control unit is attached to the rail with screws or end brackets, remove them.
2. Remove the control unit from the rail.
3. Remove the latches from the back of the control unit.
4. Pull out the detachable terminal blocks that have control cables connected.
5. Install the new control unit in reverse order.
If there is a safety circuit connected to the STO terminals (XSTO) of the control unit, do the
acceptance test of the safety function after replacing the control unit. See the drive or
inverter module hardware manual, safety option user’s manual, and/or the related FSO
safety functions module user’s manual.
Maintenance 23

Replacement illustration

B A
2:1

AA
C
24 Maintenance
Technical data 25

5
Technical data

Contents of this chapter


This chapter contains the technical data for the control units.

Connector data
Terminal
Power supply Connector pitch 5 mm, wire size 2.5 mm2
(XPOW) 24 V (±10%) DC, 2 A
External power input. Two supplies can be connected for redundancy.
Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm2
(XRO1…XRO3) 250 V AC / 30 V DC, 2 A
Protected by varistors
+24 V output Connector pitch 5 mm, wire size 2.5 mm2
(XD24:2 and XD24:4) Total load capacity of these outputs is 4.8 W (200 mA / 24 V) minus the
power taken by DIO1 and DIO2.
Digital inputs DI1…DI6 Connector pitch 5 mm, wire size 2.5 mm2
(XDI:1…XDI:6) 24 V logic levels: “0” < 5 V, “1” > 15 V
Rin: 2.0 kohm
Input type: NPN/PNP (DI1…DI5), NPN (DI6)
Hardware filtering: 0.04 ms, digital filtering up to 8 ms
DI6 (XDI:6) can alternatively be used as an input for a PTC thermistor.
“0” > 4 kohm, “1” < 1.5 kohm
Imax: 15 mA (DI1…DI5), 5 mA (DI6)
26 Technical data

Start interlock input DIIL Connector pitch 5 mm, wire size 2.5 mm2
(XDI:7) 24 V logic levels: “0” < 5 V, “1” > 15 V
Rin: 2.0 kohm
Input type: NPN/PNP
Hardware filtering: 0.04 ms, digital filtering up to 8 ms
Digital inputs/outputs DIO1 Connector pitch 5 mm, wire size 2.5 mm2
and DIO2 As inputs:
(XDIO:1…XDIO:4) 24 V logic levels: “0” < 5 V, “1” > 15 V
Input/output mode selection Rin: 2.0 kohm
by parameters. DIO1 can be Filtering: 1 ms
configured as a frequency
As outputs:
input (0…16 kHz with
hardware filtering of 4 Total output current from +24 VD is limited to 200 mA
microseconds) for 24 V level
square wave signal +24VD
(sinusoidal or other wave form
cannot be used). DIO2 can be
configured as a 24 V level
square wave frequency DIOx
output. See the firmware
manual. RL

DIOGND

Reference voltage for Connector pitch 5 mm, wire size 2.5 mm2
analog inputs +VREF and - 10 V ±1% and –10 V ±1%, Rload 1 … 10 kohm
VREF Maximum output current: 10 mA
(XAI:1 and XAI:2)
Analog inputs AI1 and AI2 Connector pitch 5 mm, wire size 2.5 mm2
(XAI:4 … XAI:7). Current input: –20…20 mA, Rin: 100 ohm
Current/voltage input mode Voltage input: –10…10 V, Rin > 200 kohm
selection by switches Differential inputs, common mode range ±30 V
Sampling interval per channel: 0.25 ms
Hardware filtering: 0.25 ms, adjustable digital filtering up to 8 ms
Resolution: 11 bit + sign bit
Inaccuracy: 1% of full scale range
Inaccuracy with Pt100 sensors: 10 °C (18 °F)
Analog outputs AO1 and Connector pitch 5 mm, wire size 2.5 mm2
AO2 0…20 mA, Rload < 500 ohm
(XAO) Frequency range: 0 … 500 Hz
Resolution: 11 bit + sign bit
Inaccuracy: 2% of full scale range
Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm2
(XD2D) Physical layer: RS-485
Termination by switch
RS-485 connection Connector pitch 5 mm, wire size 2.5 mm2
(X485) Physical layer: RS-485
Safe torque off connection Connector pitch 5 mm, wire size 2.5 mm2
(XSTO) Input voltage range: -3…30 V DC
Logic levels: “0” < 5 V, “1” > 17 V
For the unit to start, both connections must be “1”
Current consumption: 66 mA (continuous) per STO channel per inverter
module
EMC (immunity) according to IEC 61326-3-1
Technical data 27

Safe torque off output Connector pitch 5 mm, wire size 2.5 mm2
(XSTO OUT) To STO connector of inverter module
Control panel connection Connector: RJ-45
(X13) Cable length < 3 m (10 ft)
Ethernet connection Connector: RJ-45
(XETH) This connection is not supported by the firmware.
SDHC memory card slot Memory card type: SDHC
(SD CARD) Maximum memory size: 8 GB
The terminals on the board fulfill the Protective Extra Low Voltage (PELV) requirements. The PELV
requirements of a relay output are not fulfilled if a voltage higher than 48 V is connected to the relay output.
28 Technical data

Ground isolation diagram

XPOW
+24VI 1
GND 2
+24VI 3
GND 4
XAI
+VREF 1
-VREF 2
AGND 3
AI1+ 4
AI1- 5 Common mode voltage between
AI2+ 6 each AI input and AGND is
AI2- 7 +30 V
XAO
AO1 1
AGND 2
AO2 3
AGND 4
XD2D
B 1
A 2
BGND 3
SHIELD 4
XRO1, XRO2, XRO3
NC 11
COM 12
NO 13
NC 21
COM 22
NO 23
NC 31
COM 32
NO 33
XD24
+24VD 5
DICOM 6
+24VD 7
DIOGND 8
XDIO
DIO1 1
DIO2 2
DIOGND 3
DIOGND 4
XDI
DI1 1 *
DI2 2
DI3 3
DI4 4
DI5 5
DI6 6
DIIL 7
XSTO
OUT 1
SGND 2
IN1 3
IN2 4
XSTO OUT
IN1 5
SGND 6
IN2 7
Ground
SGND 8

*Ground selector (DICOM=DIOGND) settings

DICOM=DIOGND: ON
All digital inputs share a common ground (DICOM connected to DIOGND). This is the default setting.

DICOM=DIOGND: OFF
Ground of digital inputs DI1…DI5 and DIIL (DICOM) is isolated from DIO signal ground (DIOGND).
Isolation voltage 50 V.
Technical data 29

Other information
Battery
Real-time clock battery BR2032
Protection classes
Degree of protection IP10
(IEC/EN 60529)
Enclosure type (UL 508C) UL Open Type
Overvoltage category II
(IEC 60664-1)
Protective class I
(IEC/EN 61800-5-1)
Protective class II
(IEC 62109-1)
Ambient conditions
Air temperature in 0…70 °C (32…158 °F)
operation
Materials
Housing Hot-dip zinc coated steel, cover painted
Label Polycarbonate
Package Cardboard
Applicable standards
EN 61800-5-1:2007 Adjustable speed electrical power drive systems. Part 5-1: Safety
requirements – electrical, thermal and energy
EN 61800-3:2004 Adjustable speed electrical power drive systems. Part 3: EMC requirements
and specific test methods
IEC/EN 62109-1:2010 Safety of power converters for use in photovoltaic power systems Part 1:
General requirements
UL508C:2002 UL Standard for Safety, Power Conversion Equipment, third edition
Note: For other standards, see the applicable hardware and functional safety manuals.
Markings
cULus The control unit is cULus Listed.

Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and data via
a network interface. It is Customer's sole responsibility to provide and continuously ensure
a secure connection between the product and Customer network or any other network (as
the case may be). Customer shall establish and maintain any appropriate measures (such
as but not limited to the installation of firewalls, application of authentication measures,
encryption of data, installation of anti-virus programs, etc) to protect the product, the
network, its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information. ABB and its
affiliates are not liable for damages and/or losses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or information.
30 Technical data
Dimension drawings 31

6
Dimension drawings

Contents of this chapter


This chapter shows the dimensions of the control unit.
32 Dimension drawings

Dimension drawing of the control unit



Further information
Product and service inquiries
Address any inquiries about the product to your local ABB representative, quoting the type
designation and serial number of the unit in question. A listing of ABB sales, support and
service contacts can be found by navigating to abb.com/searchchannels.

Product training
For information on ABB product training, navigate to new.abb.com/service/training.

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Document library on the Internet


You can find manuals and other product documents in PDF format on the Internet at
abb.com/drives/documents.
abb.com/drives

3AUA0000113605 Rev D (EN) 2019-10-15

© Copyright 2019 ABB. All rights reserved.


Specifications subject to change without notice.

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