ZXR10 M6000

Carrier-Class Router
Hardware Installation Guide (M6000-8S/5S/3S)

Version: 1.00.60

ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: [email protected]
LEGAL INFORMATION
Copyright © 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited. Additionally, the contents of this document are protected by
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This document is provided “as is”, and all express, implied, or statutory warranties, representations or conditions
are disclaimed, including without limitation any implied warranty of merchantability, fitness for a particular purpose,
title or non-infringement. ZTE CORPORATION and its licensors shall not be liable for damages resulting from the
use of or reliance on the information contained herein.
ZTE CORPORATION or its licensors may have current or pending intellectual property rights or applications
covering the subject matter of this document. Except as expressly provided in any written license between ZTE
CORPORATION and its licensee, the user of this document shall not acquire any license to the subject matter
herein.
ZTE CORPORATION reserves the right to upgrade or make technical change to this product without further notice.
Users may visit ZTE technical support website http://ensupport.zte.com.cn to inquire related information.
The ultimate right to interpret this product resides in ZTE CORPORATION.

Revision History

Revision No. Revision Date Revision Reason

R1.0 2011-12-10 First release

Serial Number: SJ-20111107090012-007

Publishing Date: 2011-12-10 (R1.0)

Contents
About This Manual ......................................................................................... I
Chapter 1 Overview .................................................................................... 1-1
1.1 Hardware Components of the ZXR10 M6000-8S .................................................. 1-1
1.1.1 Chassis of the ZXR10 M6000-8S .............................................................. 1-1
1.1.2 Physical Parameters of the ZXR10 M6000-8S............................................ 1-6
1.2 Hardware Components of the ZXR10 M6000-5S .................................................. 1-7
1.2.1 DC Chassis of the ZXR10 M6000-5S......................................................... 1-7
1.2.2 AC Chassis of the ZXR10 M6000-5S ....................................................... 1-10
1.2.3 Physical Parameters of the ZXR10 M6000-5S.......................................... 1-13
1.3 Hardware Components of the ZXR10 M6000-3S ................................................ 1-15
1.3.1 DC Chassis of the ZXR10 M6000-3S....................................................... 1-15
1.3.2 AC Chassis of the ZXR10 M6000-3S ....................................................... 1-18
1.3.3 Physical Parameters of the ZXR10 M6000-3S.......................................... 1-21
1.4 Cabinets .......................................................................................................... 1-22

Chapter 2 Installation Preparation ............................................................ 2-1

2.1 Pre-Installation Preparation................................................................................. 2-1
2.1.1 Technical Documents Preparation ............................................................. 2-1
2.1.2 Tools and Instruments Preparation ............................................................ 2-1
2.1.3 Qualification Requirements for Installation Personnel ................................. 2-2
2.2 Installation Environment Check ........................................................................... 2-2
2.2.1 Checking Construction Conditions of the Equipment Room ......................... 2-2
2.2.2 Checking Indoors Environment of the Equipment Room.............................. 2-4
2.2.3 Checking Power Conditions of the Equipment Room .................................. 2-6
2.2.4 Checking Grounding Conditions ................................................................ 2-7
2.3 Checking Other Corollary Equipment ................................................................... 2-8
2.4 Unpacking Check ............................................................................................... 2-8
2.4.1 Checking the External Packing Boxes........................................................ 2-8
2.4.2 Opening Wooden Boxes and Checking Goods ........................................... 2-9
2.4.3 Opening Cartons and Checking Goods .................................................... 2-12
2.4.4 Checking Boards.................................................................................... 2-14

Chapter 3 Equipment Installation Procedure........................................... 3-1

3.1 Installation Procedure ......................................................................................... 3-1
3.1.1 Installation Preparation ............................................................................. 3-1

I
 3.1.2 Equipment Installation .............................................................................. 3-1
3.1.3 Cable Mounting........................................................................................ 3-2
3.1.4 Equipment Power-On and Power-Off ......................................................... 3-2
3.2 Installation Flowchart.......................................................................................... 3-3

Chapter 4 ZXR10 M6000-8S Installation ................................................... 4-1

4.1 Installing the Cabinet Grounding Cable ................................................................ 4-1
4.2 Installing the Chassis into the Cabinet ................................................................. 4-5
4.3 Installing the Cable Tray ..................................................................................... 4-8
4.3.1 Introduction to the Cable Tray ................................................................... 4-8
4.3.2 Installing the Cable Tray ........................................................................... 4-9
4.4 Installing the Chassis Grounding Cable...............................................................4-11
4.5 Installing the DC Power Module .........................................................................4-11
4.5.1 Introduction to the DC Power Module .......................................................4-11
4.5.2 Installing the DC Power Module .............................................................. 4-12
4.6 Installing the Environment Monitoring Board ...................................................... 4-14
4.6.1 Introduction to the Environment Monitoring Board .................................... 4-14
4.6.2 Installing the Environment Monitoring Board ............................................ 4-14
4.7 Installing the Fan Module .................................................................................. 4-16
4.7.1 Introduction to the Fan Module ................................................................ 4-16
4.7.2 Installing the Fan Module ........................................................................ 4-17
4.8 Installing the Air Filter ....................................................................................... 4-18
4.8.1 Introduction to the Air Filter ..................................................................... 4-18
4.8.2 Installing the Air Filter ............................................................................. 4-18
4.9 Installing the Board........................................................................................... 4-20
4.9.1 Installing the Board................................................................................. 4-20
4.9.2 Installing the Mother-Daughter Card ........................................................ 4-22
4.10 Installing the Power Cable............................................................................... 4-25
4.10.1 Installing the DC Power Cable............................................................... 4-25
4.10.2 Special Notes For Power Cable Installation ............................................ 4-27

Chapter 5 ZXR10 M6000-5S Installation ................................................... 5-1

5.1 Installing the Cabinet Grounding Cable ................................................................ 5-1
5.2 Installing the Chassis into the Cabinet ................................................................. 5-2
5.3 Installing the Chassis Grounding Cable................................................................ 5-6
5.4 Installing the DC Power Module .......................................................................... 5-7
5.4.1 Introduction to the DC Power Module ........................................................ 5-7
5.4.2 Installing the DC Power Module ................................................................ 5-8
5.5 Installing the AC Power Module......................................................................... 5-10

II
 5.5.1 Introduction to the AC Power Module....................................................... 5-10
5.5.2 Installing the AC Power Module............................................................... 5-10
5.6 Installing the Fan Module .................................................................................. 5-12
5.6.1 Introduction to the Fan Module ................................................................ 5-12
5.6.2 Installing the Fan Module ........................................................................ 5-12
5.7 Installing the Air Filter ....................................................................................... 5-13
5.7.1 Introduction to the Air Filter ..................................................................... 5-13
5.7.2 Installing the Air Filter ............................................................................. 5-14
5.8 Installing the Board........................................................................................... 5-15
5.8.1 Installing the Board................................................................................. 5-15
5.8.2 Installing the Mother-Daughter Card ........................................................ 5-17
5.9 Installing the Cable Tray ................................................................................... 5-20
5.9.1 Introduction to the Cable Tray ................................................................. 5-20
5.9.2 Installing the Cable Tray ......................................................................... 5-21
5.10 Installing the Power Cable............................................................................... 5-25
5.10.1 Installing the DC Power Cable............................................................... 5-25
5.10.2 Installing the AC Power Cable ............................................................... 5-26
5.10.3 Special Notes For Power Cable Installation ............................................ 5-28

Chapter 6 ZXR10 M6000-3S Installation ................................................... 6-1

6.1 Installing the Cabinet Grounding Cable ................................................................ 6-1
6.2 Installing the Chassis into the Cabinet ................................................................. 6-2
6.3 Installing the Chassis Grounding Cable................................................................ 6-6
6.4 Installing the DC Power Module .......................................................................... 6-7
6.4.1 Introduction to the DC Power Module ........................................................ 6-7
6.4.2 Installing the DC Power Module ................................................................ 6-7
6.5 Installing the AC Power Module........................................................................... 6-8
6.5.1 Introduction to the AC Power Module......................................................... 6-8
6.5.2 Installing the AC Power Module................................................................. 6-9
6.6 Installing the Fan Module .................................................................................. 6-10
6.6.1 Introduction to the Fan Module ................................................................ 6-10
6.6.2 Installing the Fan Module .........................................................................6-11
6.7 Installing the Air Filter ....................................................................................... 6-12
6.7.1 Introduction to the Air Filter ..................................................................... 6-12
6.7.2 Installing the Air Filter ............................................................................. 6-12
6.8 Installing the Board........................................................................................... 6-14
6.8.1 Installing the Board................................................................................. 6-14
6.8.2 Installing the Mother-Daughter Card ........................................................ 6-15

III
 6.9 Installing the Cable Tray ................................................................................... 6-17
6.9.1 Introduction to the Cable Tray ................................................................. 6-17
6.9.2 Installing the Cable Tray ......................................................................... 6-18
6.10 Installing the Power Cable............................................................................... 6-20
6.10.1 Installing the DC Power Cable............................................................... 6-20
6.10.2 Installing the AC Power Cable ............................................................... 6-22
6.10.3 Special Notes For Power Cable Installation ............................................ 6-24

Chapter 7 Cable Mounting ......................................................................... 7-1

7.1 Cable Assembly ................................................................................................. 7-1
7.1.1 Checking Cable Appearance..................................................................... 7-1
7.1.2 Checking Connector Appearance .............................................................. 7-1
7.1.3 Attentions ................................................................................................ 7-2
7.2 Cable Routing .................................................................................................... 7-2
7.2.1 Preparation .............................................................................................. 7-2
7.2.2 Cable Routing Requirements .................................................................... 7-3
7.2.3 Routing Cables ........................................................................................ 7-3
7.2.4 Cable Banding Requirements.................................................................... 7-5
7.3 Mounting Console Cable..................................................................................... 7-7
7.4 Ethernet Cable Routing ...................................................................................... 7-8
7.4.1 Routing Network Cable ............................................................................. 7-8
7.4.2 Notes For Routing Network Cable ............................................................. 7-8
7.5 Fiber Routing ..................................................................................................... 7-9
7.5.1 Fiber Connector ....................................................................................... 7-9
7.5.2 Fiber Module...........................................................................................7-11
7.5.3 Preparations before Fiber Cable Routing ................................................. 7-14
7.5.4 Fiber Cable Routing Requirements.......................................................... 7-14
7.5.5 Routing Fiber Cables.............................................................................. 7-15

Chapter 8 Power Distribution .................................................................... 8-1

8.1 M6000-S Power Distribution Box Overview .......................................................... 8-1
8.1.1 DC Power Distribution Box........................................................................ 8-1
8.1.2 AC Power Distribution Box ........................................................................ 8-2
8.2 ZXR10 M6000-8S DC Power Distribution............................................................. 8-2
8.3 ZXR10 M6000-5S Power Distribution .................................................................. 8-7
8.3.1 DC Power Distribution .............................................................................. 8-7
8.3.2 AC Power Distribution............................................................................. 8-12
8.4 ZXR10 M6000-3S Power Distribution ................................................................ 8-14
8.4.1 DC Power Distribution ............................................................................ 8-14

IV
 8.4.2 AC Power Distribution............................................................................. 8-19
8.5 Typical Shared-cabinet Combination Power Distribution...................................... 8-21

Chapter 9 Equipment Power-On and Power-Off...................................... 9-1

9.1 Check Before Power-On ..................................................................................... 9-1
9.1.1 Checking Equipment Installation................................................................ 9-1
9.1.2 Power Cable and Grounding Check........................................................... 9-3
9.1.3 Cable Installation Check ........................................................................... 9-3
9.2 Equipment Power-On ......................................................................................... 9-4
9.3 Check After Equipment Power-On ....................................................................... 9-4
9.4 Equipment Power-Off ......................................................................................... 9-5

Appendix A Quick Guide to Equipment Parameters.............................. A-1

A.1 Dimensions and Weight...................................................................................... A-1
A.2 Power Supply and Power ................................................................................... A-1

Appendix B Making Cables ...................................................................... B-1

B.1 Making Power Cords and Protective Earth Wires ................................................. B-1
B.2 Making Network Cables...................................................................................... B-4

Appendix C Equipment Operation Environment Requirements ........... C-1

C.1 Equipment Room Building ..................................................................................C-1
C.2 Temperature, Humidity and Altitude.....................................................................C-2
C.3 Equipment Room Cleanliness.............................................................................C-3
C.4 Anti-poisonous Gas ...........................................................................................C-3
C.5 ESD Antistatic Safety .........................................................................................C-4
C.6 Electromagnetic Environment .............................................................................C-5
C.7 Lightning Protection Ground ...............................................................................C-6

Appendix D Basic Power Supply Requirements .................................... D-1

D.1 AC Power..........................................................................................................D-1
D.2 DC Power .........................................................................................................D-1

Appendix E Grounding Requirements .....................................................E-1

E.1 General Grounding Requirements....................................................................... E-1
E.2 Equipment Room Grounding Requirements ......................................................... E-2
E.3 Equipment and Cabinet Grounding Requirements................................................ E-2
E.4 Power Supply Grounding Requirements .............................................................. E-2
E.5 Signal Cable Grounding Requirements................................................................ E-3
E.6 Grounding Cable Routing Requirements ............................................................. E-3

Appendix F Label Specification ................................................................F-1

F.1 Label Specification Introduction ........................................................................... F-1

V
 F.1.1 Label Making Requirements...................................................................... F-1
F.1.2 Label Paste Precautions ........................................................................... F-1
F.1.3 Equipment Labels..................................................................................... F-2
F.2 Knife-shaped Label............................................................................................. F-2
F.2.1 Label Shape and Paste Position ................................................................ F-2
F.2.2 Electrical Cable Label ............................................................................... F-3
F.2.3 Power Cable Label ................................................................................... F-5
F.2.4 Fiber Cable .............................................................................................. F-6
F.2.5 Ethernet Cable Engineering Label ............................................................. F-8
F.3 Rectangular Label .............................................................................................. F-8
F.3.1 Horizontal English Label for Panel or Plug.................................................. F-8
F.3.2 Laser Print Wrapping Label (Type II).......................................................... F-9
F.3.3 Label Pasted on Cable.............................................................................. F-9
F.4 Cable Length Label .......................................................................................... F-13
F.5 Label Check..................................................................................................... F-13

Figures............................................................................................................. I
Tables ...........................................................................................................VII
Glossary ........................................................................................................IX

VI
About This Manual
Purpose
This manual describes the hardware installation flow, installation preparation, equipment
installation, cables and power distribution of ZXR10 M6000–S series routers.

Intended Audience
This manual is intended for the following engineers:
l Installation supervision engineer
l Device installation engineer

What Is in This Manual

This manual contains the following contents:

Chapter Summary

Describes the structure, hardware components, system configuration,

Chapter 1, Overview system performance and physical parameters of ZXR10 M6000-S series
router.

Describes the preparations before the installation of ZXR10 M6000-S

Chapter 2, Installation series routers, including checking the environment and corollary equip-
Preparation ment, preparing for tools and related materials, performing the unpack-
ing inspection and checking boards.

Chapter 3, Equipment In- Describes the installation flow and procedure of ZXR10 M6000-S series
stallation Procedure routers.

Chapter 4, ZXR10
Describes the procedure and steps for ZXR10 M6000-8S installation.
M6000-8S Installation

Chapter 5, ZXR10
Describes the procedure and steps for ZXR10 M6000-5S installation.
M6000-5S Installation

Chapter 6, ZXR10
Describes the procedure and steps for ZXR10 M6000-3S installation.
M6000-3S Installation

Chapter 7, Cable Mounting Describes the steps to install the cables and optic fibers.

Chapter 8, Power Distribu- Describes the steps of M6000–8S DC power distribution, M6000–5S DC
tion and AC power distribution, M6000–3S DC and AC power distribution.

Describes the checking items before and after the power-on of ZXR10
Chapter 9, Equipment
M6000-S series routers, and the steps to power on and power off the
Power-On and Power-Off
equipment.

Appendix A, Quick Guide to

Describes the requirements of equipment operation environment.
Equipment Parameters

I
 Chapter Summary

Describes the procedures to make power cords, protective earth wires

Appendix B, Making Cables
and network cables.

Appendix C, Basic Power Describes the basic requirements of AC and DC power supply for
Supply Requirements telecommunication equipment.

Describes the requirements for the equipment room grounding, equip-

Appendix D, Grounding Re-
ment and cabinet grounding, power cable grounding and signal cable
quirements
grounding.

Appendix E, Label Specifi-

Describes the usage of knife-shaped labels and rectangular labels.
cation

Conventions
ZTE documents employ the following typographical conventions.

Typeface Meaning

Italics Variables in commands. It may also refers to other related manuals and documents.

Bold Menus, menu options, function names, input fields, option button names, check boxes,
drop-down lists, dialog box names, window names, parameters and commands.

CAPS Keys on the keyboard and buttons on screens and company name.

Constant Text that you type, program codes, filenames, directory names, function names.
width

[] Optional parameters.

{} Mandatory parameters.

| Separates individual parameter in series of parameters.

Danger: Indicates an imminently hazardous situation, which if not avoided, will result in
death or serious injury.

Warning: Indicates a hazard that, if not avoided, could result in serious injuries,
equipment damages or interruptions of major services.

Caution: Indicates a potential hazard that, if not avoided, could result in moderate
injuries, equipment damages or partial service interruption.

Note: Provides additional information about a certain topic.

Checkpoint: Indicates that a particular step needs to be checked before proceeding

further.

II
Typeface Meaning

Tip: Indicates a suggestion or hint to make things easier or more productive for the
reader.

III
IV
 Chapter 1
Overview
Table of Contents
Hardware Components of the ZXR10 M6000-8S........................................................1-1
Hardware Components of the ZXR10 M6000-5S........................................................1-7
Hardware Components of the ZXR10 M6000-3S......................................................1-15
Cabinets...................................................................................................................1-22

1.1 Hardware Components of the ZXR10 M6000-8S

The ZXR10 M6000-8S supports the DC power when equipped with the DC power module.

1.1.1 Chassis of the ZXR10 M6000-8S

Figure 1-1 shows the front view of the ZXR10 M6000-8S chassis.

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Figure 1-1 Front View of the ZXR10 M6000-8S Chassis

Figure 1-2 shows the dimensions (W x H x D) of the ZXR10 M6000-8S chassis, that is,
441 mm x 619.5 mm x 749.4 mm.

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Figure 1-2 Dimensions of the ZXR10 M6000-8S Chassis

Figure 1-3 shows the key components of the ZXR10 M6000-8S (front).

Figure 1-3 Key Components of the ZXR10 M6000-8S Chassis (Front)

1. Mounting flange 3. Cable tray 5. Air filter

2. Handle 4. Board 6. Air inlet

Figure 1-4 shows the key components of the ZXR10 M6000-8S (rear).

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Figure 1-4 Key Components of the ZXR10 M6000-8S Chassis (Rear)

1. Fan module 2. Power module

Figure 1-5 shows the following 12 slots at the front of the ZXR10 M6000-8S chassis:
l The eight PFU slots are the same. They are paired with PIUs and numbered 0 to 7
from left to right.
l There are two SFUs.
l Each of the two SRUs is composed of one MPU and one SFU.

Caution!
PFUs, SFUs, and SRUs can only be inserted in their respective slots.

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Figure 1-5 Slots of the ZXR10 M6000-8S Chassis (Front)

Figure 1-5 shows the following 10 slots at the rear of the ZXR10 M6000-8S chassis:
l Two fan slots
l Four power supply slots
l One environment monitoring slot (optional)

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Figure 1-6 Slots of the ZXR10 M6000-8S Chassis (Rear)

1.1.2 Physical Parameters of the ZXR10 M6000-8S

Table 1-1 shows the physical parameters of the ZXR10 M6000-8S.

Table 1-1 Physical Parameters of the ZXR10 M6000-8S

Item Physical Parameters

Dimensions (W x H x D) 441 mm x 619.5 mm x 749.4 mm

Weight Shelf (including the 31.2 kg

backplane)

Full configuration 95 kg

Number of slots Total number of slots 12

Number of SRU slots 2

Number of SFU slots 2

Number of PFU slots 8

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Item Physical Parameters

DC power supply Redundant backup 1+1 backup

Maximum output power 2650W

Rated input current -48 V

Maximum input voltage -72 V to -38 V

range

Rated input current 55 A

Heat dissipation system Number of fan modules 5

Total number of fans 20

Redundant backup 1:+1 backup

Variable speed control Linear regulation

Heat dissipation 14633 BTUs/hour

Environment Temperature -5℃ to 45℃

requirements (working)
Humidity 5% to 95%

Altitude < 5000 m

Environment Temperature -40°C to +70°C

requirements (storage)
Humidity 5% to 99%

Grounding resistance Grounding resistance of the integrated grounding

system < 5 Ω

Tip:
If the altitude is lower than 1800 m, the temperature for long term working cannot be higher
than 40 ℃, and that for short term working cannot be higher than 50 ℃.

If the altitude is higher than 1800 m, the maximum temperature decreases by 0.5 ℃ with
the increase of 100 m. The highest altitude is 5000 m.

1.2 Hardware Components of the ZXR10 M6000-5S

ZXR10 M6000The -5S supports either the DC or AC power when equipped with the
corresponding power module. But the chassises for the ZXR10 M6000-5S DC and AC
chassises differ in appearance and dimensions.

1.2.1 DC Chassis of the ZXR10 M6000-5S

Figure 1-7 shows the front view of the ZXR10 M6000-5S DC chassis.

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Figure 1-7 Front View of the ZXR10 M6000-5S DC Chassis

ZXR10 M6000 shows the dimensions (W x H x D) of the -5S DC chassis, that is, 442 mm
x 308.3 mm x 740 mm. Figure 1-8 shows the dimensions of the ZXR10 M6000-5S DC
chassis.

Figure 1-8 Dimensions of the ZXR10 M6000-5S DC Chassis

Figure 1-9 shows the key components of the ZXR10 M6000-5S DC chassis (front).

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Figure 1-9 Key Components of the ZXR10 M6000-5S DC Chassis (Front)

1. Mounting flange 3. Cable tray

2. Handle 4. Slots

Figure 1-10 shows the key components of the ZXR10 M6000-5S DC chassis (rear).

Figure 1-10 Key Components of the ZXR10 M6000-5S DC Chassis (Rear)

1. Air filter 3. Fan module

2. Air inlet 4. Power module

Figure 1-11 shows the following seven slots at the front of the ZXR10 M6000-5S DC
chassis:
l The five PFU slots are the same. They are paired with PIUs and numbered 0 to 4
from bottom to top.
l Each of the two SRUs is composed of one MPU and one SFU.

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Figure 1-11 Slots of the ZXR10 M6000-5S DC Chassis (Front)

Caution!
PFUs and SRUs can only be inserted in their respective slots.

Figure 1-12 shows the following five slots at the rear of the ZXR10 M6000-5S DC chassis:
l Three fan slots
l Two power supply slots

Figure 1-12 Slots of the ZXR10 M6000-5S DC Chassis (Rear)

1.2.2 AC Chassis of the ZXR10 M6000-5S

Figure 1-13 shows the front view of the ZXR10 M6000-5S AC chassis.

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Figure 1-13 Front View of the ZXR10 M6000-5S AC Chassis

ZXR10 M6000 shows the dimensions (W x H x D) of the -5S AC chassis, that is, 442 mm
x 352.8 mm x 740 mm. Figure 1-14 shows the dimensions of the ZXR10 M6000-5S AC
chassis.

Figure 1-14 Dimensions of the ZXR10 M6000-5S AC Chassis

Figure 1-15 shows the key components of the ZXR10 M6000-5S AC chassis (front).

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Figure 1-15 Key Components of the ZXR10 M6000-5S AC Chassis (Front)

1. Mounting flange 3. Cable tray 5. AC power module

2. Handle 4. Board

Figure 1-16 shows the key components of the ZXR10 M6000-5S AC chassis (rear).

Figure 1-16 Key Components of the ZXR10 M6000-5S AC Chassis (Rear)

1. Air filter 2. Air inlet 3. Fan module

Figure 1-17 shows the following seven slots at the front of the ZXR10 M6000-5S AC
chassis:
l The five PFU slots are the same. They are paired with PIUs and numbered 0 to 4
from bottom to top.
l Each of the two SRUs is composed of one MPU and one SFU.

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Figure 1-17 Slots of the ZXR10 M6000-5S AC Chassis (Front)

Caution!
PFUs and SRUs can only be inserted in their respective slots.

Figure 1-18 shows the three fan slots at the rear of the ZXR10 M6000-5S AC chassis.

Figure 1-18 Slots of the ZXR10 M6000-5S AC Chassis (Rear)

1.2.3 Physical Parameters of the ZXR10 M6000-5S

Table 1-2 shows the physical parameters of the ZXR10 M6000-5S.

Table 1-2 Physical Parameters of the ZXR10 M6000-5S

Item Physical Parameters

Dimensions of the DC chassis (W x H x D) 442 mm x 308.3 mm x 740 mm

Dimensions of the AC chassis (W x H x D) 442 mm x 352.8 mm x 740 mm

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Item Physical Parameters

Weight Shelf (including the 15.4 kg (DC chassis)

backplane)

Full configuration 55 kg

Number of slots Total number of slots 7

Number of SRU slots 2

Number of PFU slots 5

DC power supply Redundant backup 1+1 backup

Maximum output 2650 W

power

Rated voltage -48 V

Maximum voltage -72 V to -38 V

range

Rated input current 55 A

AC power supply Redundant backup 1+1 backup

Rated input voltage 100 VAC to 240 VAC

Input frequency range 50/60 Hz

Rated output voltage -53.5 V

Rated output current 50 A

Module rated output 2675 W

power

Heat dissipation system Number of fan 3

modules

Total number of fans 12

Redundant backup 1:1 backup

Variable speed control Linear regulation

Heat dissipation DC chassis: 9084 BTUs/hour

AC chassis: 9650 BTUs/hour

Environment Temperature -5℃ ~ 45℃

requirements (working)
Humidity 5% to 95%

Altitude < 5000 m

Environment Temperature -40°C to +70°C

requirements (storage)
Humidity 5% to 99%

Grounding resistance Grounding resistance of the integrated grounding

system < 5 Ω

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Tip:
If the altitude is lower than 1800 m, the temperature for long term working cannot be higher
than 40 ℃, and that for short term working cannot be higher than 50 ℃.
If the altitude is higher than 1800 m, the maximum temperature decreases by 0.5 ℃ with
the increase of 100 m. The highest altitude is 5000 m.

1.3 Hardware Components of the ZXR10 M6000-3S

The ZXR10 M6000-3S supports either the DC or AC power when equipped with the
corresponding power module. But the chassises for the ZXR10 M6000-3S DC and AC
chassises differ in appearance and dimensions.

1.3.1 DC Chassis of the ZXR10 M6000-3S

Figure 1-19 shows the front view of the ZXR10 M6000-3S DC chassis.

Figure 1-19 Front View of the ZXR10 M6000-3S DC Chassis

Figure 1-20 shows the dimensions (W x H x D) of the ZXR10 M6000-3S DC chassis, that
is, 442 mm x 175 mm x 723 mm.

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Figure 1-20 Dimensions of the ZXR10 M6000-3S DC chassis

Figure 1-21 shows the key components of the ZXR10 M6000-3S DC chassis (front).

Figure 1-21 Key Components of the ZXR10 M6000-3S DC Chassis (Front)

1. Mounting flange 3. Cable Tray

2. Handle 4. Board

Figure 1-22 shows the key components of the ZXR10 M6000-3S DC chassis (rear).

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Figure 1-22 Key Components of the ZXR10 M6000-3S DC Chassis (Rear)

1. Air filter 3. Fan module

2. Air inlet 4. Power module

Figure 1-23 shows the slots of the ZXR10 M6000-3S DC chassis.

l The three PFU slots are the same. They are paired with PIUs and numbered 0 to 2
from bottom to top.
l Two MPU slots

Figure 1-23 Slots of the ZXR10 M6000-3S DC Chassis (Front)

Caution!
PFUs and MPUs can only be inserted in their respective slots.

Figure 1-24 shows the following four slots at the rear of the ZXR10 M6000-3S DC chassis:

l Two fan slots

l Two power supply slots

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Figure 1-24 Slots of the ZXR10 M6000-3S DC Chassis (Rear)

1.3.2 AC Chassis of the ZXR10 M6000-3S

Figure 1-25 shows the front view of the ZXR10 M6000-3S AC chassis.

Figure 1-25 Front View of the ZXR10 M6000-3S AC Chassis

Figure 1-26 shows the dimensions (W x H x D) of the ZXR10 M6000-3S AC chassis, that
is, 442 mm x 219.4 mm x 723 mm.

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Figure 1-26 Dimensions of the ZXR10 M6000-3S AC Chassis

Figure 1-27 shows the key components of the ZXR10 M6000-3S AC chassis (front).

Figure 1-27 Key Components of the ZXR10 M6000-3S AC Chassis (Front)

1. Mounting flange 3. Cable Tray 5. AC power module

2. Handle 4. Board

Figure 1-28 shows the key components of the ZXR10 M6000-3S AC chassis (rear).

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Figure 1-28 Key Components of the ZXR10 M6000-3S AC Chassis (Rear)

1. Air filter 2. Air inlet 3. Fan module

Figure 1-29 shows the slots of the ZXR10 M6000-3S AC chassis.

l The three PFU slots are the same. They are paired with PIUs and numbered 0 to 2
from bottom to top.
l Two MPU slots

Figure 1-29 Slots of the ZXR10 M6000-3S AC Chassis (Front)

Caution!
PFUs and MPUs can only be inserted in their respective slots.

Figure 1-30 shows the two fan slots at the rear of the ZXR10 M6000-3S AC chassis.

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Figure 1-30 Slots of the ZXR10 M6000-3S AC Chassis (Rear)

1.3.3 Physical Parameters of the ZXR10 M6000-3S

Table 1-3 shows the physical parameters of the ZXR10 M6000-3S.

Table 1-3 Physical Parameters of the ZXR10 M6000-3S

Item Physical Parameters

Dimensions of the DC chassis (W x H x D) 442 mm x 175 mm x 738 mm

Dimensions of the AC chassis (W x H x D) 442 mm x 219.4 mm x 738mm

Weight Shelf (including the 11.2 kg

backplane)

Full configuration 35 kg

Number of slots Total number of slots 5

Number of MPU slots 2

Number of PFU slots 3

DC power supply Redundant backup 1+1 backup

Maximum output 2650 W

power

Rated voltage -48 V

Maximum voltage -72 V to -38 V

range

Rated input current 55 A

AC power supply Redundant backup 1+1 backup

Rated input current 100 VAC to 240 VAC

Input frequency range 50/60 Hz

Rated output voltage -53.5 V

Rated output current 50 A

Module rated output 2675 W

power

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Item Physical Parameters

Heat dissipation system Number of fan 2

modules

Total number of fans 8

Redundant backup 1:1 backup

Variable speed control Linear regulation

Heat dissipation DC chassis: 5908 BTUs/hour

AC chassis: 6311 BTUs/hour

Environment Temperature -5℃ to 45℃

requirements (working)
Humidity 5% to 95%

Altitude < 5000 m

Environment Temperature -40°C to +70°C

requirements (storage)
Humidity 5% to 99%

Grounding resistance Grounding resistance of the integrated grounding

system < 5 Ω

Tip:
If the altitude is lower than 1800 m, the temperature for long term working cannot be higher
than 40 ℃, and that for short term working cannot be higher than 50 ℃.
If the altitude is higher than 1800 m, the maximum temperature decreases by 0.5 ℃ with
the increase of 100 m. The highest altitude is 5000 m.

1.4 Cabinets
ZXR10 M6000–S series routers are installed in the ZTE standard cabinet B6080-22B,
which has an external dimension of 600mm*00mm*2200mm (Width*Depth*Height), as
shown in Figure 1-31.

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Figure 1-31 B6080-22B Cabinet

The height of the B6080-22B cabinet is 47U. The B6080-22B cabinet complies with the
international standard IEC 60297-2.

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Installation Preparation
Table of Contents
Pre-Installation Preparation ........................................................................................2-1
Installation Environment Check ..................................................................................2-2
Checking Other Corollary Equipment..........................................................................2-8
Unpacking Check .......................................................................................................2-8

2.1 Pre-Installation Preparation

Before hardware installation, you must check the installation environment, prepare related
technical documents and instruments, and arrange qualified installation personnel.

2.1.1 Technical Documents Preparation

Installation engineering personnel should prepare the following documents for reference:
l The ZXR10 M6000 Carrier-Class Router Hardware Description (M6000-8S&5S&3S)
and the ZXR10 M6000 Carrier-Class Router Hardware Installation Guide
(M6000-8S&5S&3S) are in the CD delivered together with the device.
l Project design and survey documents, such as Project Installation Design Drawing
and Project Survey Report.
l Other related documents, such as Project Contract Agreement and Packing
(Inspection) List.

2.1.2 Tools and Instruments Preparation

Before installing the equipment, prepare the following tools and meters:

Common tools
l Marking tools: long tape, ruler (1 m), marker pen and marking pin.
l Concrete drilling tools: hydraulic pressure percussion drill, impact bit and cleaner.
l Tightening tools: straight screwdriver, M3–M6, cross screwdriver M3–M6, socket
wrench M6–M19 and ring spanner M6–M19.
l Measuring tools: industrial horizontal ruler, tape, ruler and angle square.
l Assisting tools: brush, nipper, paper knife, hand bellows, electric iron, tin wire, ladder
and forkman.
l Bench-work tools: sharp nose pliers, diagonal cutting pliers, pliers, motor drill, file,
handsaw, crow bar and rubber hammer.

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Common instruments
Multimeter and 500 volts megameter (measuring insulating resistance).

Special tools
l Optical multimeter, optical connector and tail optical fiber
l Coaxial trunk self-loop cable
l Coaxial cable installation tool
l Ground resistance tester
l Antistatic wrist strap
l Wire stripper
l Crimping pliers

2.1.3 Qualification Requirements for Installation Personnel

The working personnel must have the basic knowledge for security operations. They must
be well trained. Meanwhile, they should master the correct operation methods and have
corresponding operation qualifications.
Pay attention to following items:
l The working personnel must be trained and examined by ZTE. They must know
the system installation and debugging methods. They must have certificates for
equipment installation and debugging.
l The technical staffs must be pre-trained by ZTE, and they must know certain
installation and working methods.
l The number of working personnel is decided by detailed engineering schedule and
installation environment. Generally it is proper to have 3–5 persons.

2.2 Installation Environment Check

2.2.1 Checking Construction Conditions of the Equipment Room
Equipment plane
The distance between a row of cabinets and another row should not be less than 1 m. The
distance between the front or back side of the cabinet and the wall should not be less than
1 m. The distance between the side of the cabinet and the wall should not be less than
0.8 m. A corridor with the width not less than 1.2 m should be reserved. The equipment
room plane layout is shown in Figure 2-1.

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Figure 2-1 Equipment Room Plane Layout

Equipment room floor loading

Equipment room floor loading capacity should not be less than 450 kg per square meter.

Equipment room net height

It should be higher than 3.20 m. If the equipment room net height is less than 3.20 m,
a special note should be made in the specifications, and cabling modes must also be
illustrated.

Equipment room passages

The sizes of the door, corridor, stairs, and elevator should satisfy the requirements of
equipment moving. Generally the width of the door should not be less than 1.8 m. The
height should not be less than 2.2 m. The locks and keys for the door should be complete.

Groove and holes

The quantity, position and size of the reserved concealed conduits, grooves, and holes
should comply with the engineering design diagrams.
Moisture-proof measures must be taken to protect the grooves. Their corners should be
flat, and gaps between the ground and cover board must be close.

Warning!
Check whether there are power cables in the grooves and holes. If there are, pay attention
to the cables during construction.

Equipment room ground

The floor generally uses materials without lathe work. The color of the wall and ceiling
should be clear and simple. Lusterless paint or paint without silicide should be used.

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Generally antistatic free access floor should be used.

The height of the free access floor generally is 300 mm or 330 mm. The floor should be
firm and tight. The horizontal error should not be more than 2 mm per square meter.
If the free access floor is unavailable, the static conductive floor must be placed (electric
volume resistivity should be 1.0 × 107 Ω–1.0 × 1010 Ω). The static conductive floor or free
access floor must be connected with electrostatic grounding. It can be connected with
grounding devices by current-limiting resistance and connecting wire. The impedance of
the current-limiting resistance is 1 MΩ.

2.2.2 Checking Indoors Environment of the Equipment Room

The environment should be clean and dust free. There is no aggressive gas, waste gas
and chemical waste gas. It is not allowed to have any water up/down pipe passing the
equipment room, avoiding water under any situation. If the heater is equipped in the
equipment room, no valve should be kept here. The air conditioner should satisfy the
requirements on temperature and humidity indoors. Avoid the damages of static electricity,
interferences of electromagnetic field and damages of the mice.

Antistatic Requirements
There should be good grounding for the equipment. Place antistatic floor, or lay plastic
flooring with semi-conductive materials and make grounding at several points with the
copper foil (the copper foil is placed between the concrete ground and semi-conductive
board and connected to the grounding).

Anti-electromagnetic Interference
Electrical field strength should not be more than 300 mV/m. Magnetic density should not
be more than 11 GS.

Anti-dust Requirements
1. Density of dusts with the diameter being more than 5 μm should be less than 30000
particles/m3.
2. Dust particle is non-conductive, magnetic-conductive and non-corrosive.
Recommended anti-dust measures for the equipment room:

l The doors and windows should be sealed. The outer windows should use pair glass
and be sealed. The door should be equipped with sealing strip. The ideal condition
is a louver sealing equipment room with dust filtering device.
l Keep work clothes and slippers clean and change them frequently.
l Operation equipment should be put outside if possible, avoiding person
entering/exiting and opening/closing doors frequently.
l Make the relative humidity of the equipment room a little higher in the allowed range
to decrease electrostatic adherence of dusts.

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l The wall and ceiling of the equipment room must be painted or covered with wallpaper.
It is better to paint with lusterless paint.

Temperature and Humidity

The equipment room temperature and humidity requirements are described in Table 2-1.

Table 2-1 Temperature and Humidity Requirements

Item Temperature Relative Humidity

Long-term working Short-term Long-term working Short-term

condition (Note i) working condition condition working condition
(Note ii)

Range 15 ℃ – 30 ℃ -5 ℃ – 45 ℃ 40% – 65% 20% – 90%

Caution!
l In normal operation environments, the measurement points for temperature and
humidity are: the place 2 m above the floor and the place 0.4 m in front of the
equipment (measure it when there is no protection cover before/ after the cabinet).
l Short-term working condition is: it works continuously not more than 48 hours, or 15
days per year by accumulation.

If the condition allows, the air conditioner should be equipped. In a large-scale equipment
room, install air conditioners with humidity adjustment function. In a small-size equipment,
install the common air conditioner.
As the equipment itself radiates the heat, generally the concentrated air conditioner is not
installed. Even for the equipment room with concentrated air conditioner, separate air
conditioners are also required.
It is recommended to make air-conditioning arrangements as follows:
l Use two channel of AC commercial power supplies or a self-provided generator to
provide power supply for the air conditioner stably.
l The equipment room should be equipped with the central air conditioner or two or
more air conditioners to ensure the required temperature for the equipment.

Illumination
Avoid direct sunlight to protect the circuit boards.
The average illumination intensity is 150 lx – 200 lx. There should be no glare. Generally
the fluorescent lights are used.
For stations without stable power, an emergency light can be installed (DC light).
Dim explosion-proof lights should be installed in the battery room. Avoid direct sunlight by
pasting paper or painting the outside window.

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Atmospheric Pressure
Operation: 108000 Pa – 51000 Pa
Storage: 108000 Pa – 12000 Pa

Anti-air Pollution
Avoid exposing the products to caustic gas or smoke. Do not smoke at the battery room,
and it is recommended not to smoke in all places where the equipment is installed.

Fire Protection Standard

Corresponding fire-protection standards in the equipment room should be satisfied.

2.2.3 Checking Power Conditions of the Equipment Room

DC Power
The nominal voltage value provided to ZXR10 M6000 by power devices in the equipment
room is -48 V, and the allowed variable range is -38 V to -70 V.

The specifications of the noise level contained in the DC power voltage should meet the
requirements of technical specifications.
There should be over voltage/over current protection and indication for the DC power.

AC Power
AC power supply devices are complete. The power should meet the requirements.
Besides commercial power. There should be diesel generator power for backup. The
Power range is 100 V–240 V, 50 Hz–60 Hz, and the waveform distortion is 5%.
Voltage frequency requirements of backup generator are the same as the
above-mentioned specifications, and the waveform distortion is 5%–10%.

Storage Battery
Prepare the storage battery with sufficient capacity, to ensure the uninterruptible operation
of equipment when the power is down. It is recommended to place the storage battery
separately, in a different room.

Generally, there are two battery packs connected in parallel. For Uninterrupted Power
Supply (UPS) battery, there is usually one battery pack and redundancy backup is required.
Both parallel and serial connections are allowed.
The working lead-acid battery releases combustible gas. Therefore, the place where
storage battery is located should be well ventilated and fire prevention measures should
be taken.

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2.2.4 Checking Grounding Conditions

Good grounding is the basis for stable operations of the equipment, and it is the most
important condition to prevent lightning damages and counter interferences. Check the
grounding conditions of the installation site, and make the grounding well according to
on-site situation.

Equipment Room Building

l There should be lightning prevention devices such as lightning arrester for the
equipment room building.
l The lightning grounding of the equipment room building (grounding of the lightning
prevention devices) should use the same grounding with the protection grounding of
the equipment room.
l The grounding resistance of the equipment room building or communication office
(station) should not be more than 10 Ω, and it should satisfy the corresponding national
and industrial requirements.

Equipment Room Communication Power

l The working grounding and protection grounding of the communication power
equipment should use the same grounding body with the communication equipment
protection grounding. If the communication power equipment and the communication
equipment are in the same equipment room, they should share a same protection
grounding bar.
l The –48 V DC output anode bar of the communication power should connect the
nearby grounding.

Note:
l If the equipment room provides only one individual protection grounding bar, connect
the protection grounding and working grounding of the communication power to this
grounding bar.
l If the equipment room provides two individual grounding bars, connect the protection
grounding and working grounding to corresponding bars. The protection grounding
bar and working grounding bar should use a same grounding body.

Devices
l Protection grounding should be made for all communication equipments and corollary
equipments (mobile stations, switches, and power supplies) in the equipment room,
and the protection grounding of all equipment in the communication office (station)
should be gathered to a overall grounding bar.

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l The -48 V and -48 VRTN power input interfaces of the equipment should be connected
to the -48 V and -48 VRTN interfaces on the bus bar of the user-provided power supply
cabinet or power distribution cabinet (head cabinet).
l The Protection Ground (PGND) cable from the overall grounding terminal of the
equipment should connect to the nearby protection grounding bar provided by the
users.

Signal Cables
l It is recommended to use the shielded cables or cables with metal sheath for the signal
cables that enter and exit the office (station), protection grounding should be made to
the idle wire pairs in the equipment room.
l When the shielding layer, metal sheath, or metal conduit of the incoming office cables
enter the equipment room building, connect them to the nearby equipment room pro-
tection grounding bar.

2.3 Checking Other Corollary Equipment

l The Digital Distribution Frame (DDF), Optical Distribution Frame (ODF) racks related
to this project are installed. There is enough space for this project. The fiber is properly
placed.
l The power is ready, and there is enough capacity for this project.
l Transmission equipment related to this project is ready.
l Special terminal console should be equipped for the terminals, and the position of
terminal console should be installed correctly to comply with the requirements of
equipment plane diagram.

2.4 Unpacking Check

2.4.1 Checking the External Packing Boxes
Purpose
This topic describes how to check if the outer package boxes are intact.

Prerequisite
Before you start, make sure:
l Related personnel are on site.
l Necessary tools and the Packing (Accpetance) List are at hand.

Steps
1. Unload the goods.

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Caution!
When unloading the goods, place the packing boxes in order and make the labels in
a same direction, which makes it easy to check.

2. After unloading, check if the equipment meets the order requirements according to the
supply contract and Packing (Accpetance) List. Ensure that equipment accessories
are complete.
l If both are correct, go to Step 4.
l If either is incorrect, go to Step 3.
3. The project supervisor should send the Feedback Table with user signature to ZTE
local office in three days. Meanwhile, unpacking should be stopped.
4. Check whether the external packing boxes are in good condition, and check whether
they are bottom up during transportation.
l If the external packing boxes are in good condition, unpack them for checking.
l If the external packing boxes are seriously damaged or flooded, go to Step 5.
5. Stop unpacking and find out the reasons. Notify ZTE local office and wait for further
solutions.

Caution!
To protect the equipment and find out reasons, move the unpacked equipment
indoors and reserve it well. Take pictures on equipment storing environment, rusted
or corrosive equipment, packing boxes and packing materials, and keep them in
archives. Keep the unpacked boxes and packing materials properly.

– End of Steps –

2.4.2 Opening Wooden Boxes and Checking Goods

Context
The wooden boxes are generally used to pack heavy goods such as racks/cabinets or
batteries. The pack of a cabinet is composed of wooden board, steel side, tongue piece,
and polyfoam corner wrap. Before the boxes are opened, it is recommended to move the
packing boxes to the equipment room or a place near equipment room (if there is enough
space), avoiding damages on the cabinet when moving it.

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Caution!
l During moving, lifting and placing the cabinet, handle it on a firm place such as rack or
keel. Do not apply force on a place with bad rigidity, such as the cable racks and the
cable fixed beams, avoiding damages or accidents. Disassembly of the scaleboard
of the rack should be performed on the place where the cabinet is installed to avoid
possible damages on signal wires or boards.
l The wooden boxes should be put directionally. Do not put them bottom up. Otherwise,
fatal damages may happen on the product.

Purpose
This topic describes how to open the wooden boxes and check if the goods are complete
and intact.

Prerequisite
Before you start, make sure:
l Related personnel are on site.
l The Packing (Accpetance) List and necessary tools (such as protection gloves,
screwdriver, sharp nose pliers and claw hammer) are at hand.

Steps
1. Wear hand gloves.
2. Lay the wooden box flat on the ground. Note that the side with a tray must be placed
downwards.
3. Insert one end of the spanner inside the tongue piece of the case cover, and turn
the spanner to unbend the tongue piece, as shown in Figure 2-2. The screwdriver or
claw-hammer can also be used to operate the tongue piece.

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Figure 2-2 Open Tongue Pieces of Wooden Box

Caution!
The tongue piece is sharp. Avoid being cut by it.

4. Unbend all tongue pieces on the case cover, remove the case cover, as shown in
Figure 2-3.

Figure 2-3 Remove the Case Cover

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5. Unbend all tongue pieces connecting wooden boards on the box, and remove all
boards, as shown in Figure 2-4.

Figure 2-4 Remove All Wooden Boards

6. Erect the cabinet, and then take the wooden box tray, polyfoam corner wrap and
packing bag.

Caution!
Avoid being hurt when erecting the cabinet. Erect it with 3–5 persons.

7. Check if the equipment meets the order requirements according to the supply contract
and Packing (Accpetance) List. Ensure that equipment accessories are complete.

– End of Steps –

2.4.3 Opening Cartons and Checking Goods

Context
Usually smaller and lighter than wooden boxes, cartons are used to pack cables, boards
and terminal devices.

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Purpose
This topic describes how to open the cartons and check if the goods are complete and
intact.

Prerequisite
Before you start, make sure:
l Related personnel are on site.
l The Packing (Accpetance) List and necessary tools (such as protection gloves and
paper cutter) are at hand.

Steps
1. Check the labels of the cartons, and know the types and quantity of the boards inside.
2. Cut off the attaching strap by using diagonal cutting pliers.
3. Cut the tape along the seam of the cover with a paper knife. Note that do not insert
too deep, avoiding damaging goods inside.
4. The operations from Step 1 to 4 are shown in Figure 2-5.

Figure 2-5 Open Cartons

1. Adhesive tape 3. Carton label 5. Board

2. Packing belt 4. Packing carton 6. Foam pad

5. Check the labels on the board cartons, whether the quantity complies with that on the
labels, and then take out the board cartons.

6. Wear an antistatic wrist strip and connect it correctly to the grounding, open the
antistatic bag, and check whether there is any obvious damage on the boards.

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7. Compare with the Packing (Accpetance) List, and check the types and quantity of the
boards inside. After that sign together with users to confirm the Packing (Accpetance)
List.

Caution!
Do not throw the carton away unless all boards are taken out. It is recommended that
each person handles one carton, and check the carton completely before the next one
is opened.

– End of Steps –

2.4.4 Checking Boards

In most cases, boards and main equipment are delivered separately. Therefore, it is
necessary to check boards when installing the main equipment.
Wear an antistatic wrist strap. Take the board out from the antistatic package box. Check if
the board name is consistent with the label on the package box. Check if the board is intact
and if any component is loosened or missing. Check the pins on the chassis backplane
(mother board). The pins should be flat, straight, tidy, and clean.
To ensure the proper installation and use of equipment and boards, please observe the
following rules:
l Ground the equipment well.
l Wear an antistatic wrist strap before touching equipment or board. The antistatic wrist
strap should be properly connected to the ESD jack on the equipment.
l The warranty period of wrist straps is usually two years, and the normal resistance is
between 0.75 MΩ and 10 MΩ. If the resistance value is beyond the range, use a new
antistatic wrist strap.
l Prevent the contact between board and clothing. Otherwise, the generated static
electricity damages the board.
Board chip replacement can only be done by trained professionals, who should wear
antistatic wrist strap and use special tools such as antistatic tweezers for operation.
Human body is not allowed to directly touch chips, chip pins, or other electronic
components.
l The board before installation and taken down should be placed in the antistatic bag.
Direct contact between board and non-antistatic materials is not allowed.
l To protect connector jacks, do not put the board in such a way that the board side with
connectors touches the floor. To prevent board damages, do not pile boards.
l Wear antistatic wrist strap when plugging/unplugging cables into/from board ports.
l Wear protection case for the board port that is not in use, so that dusts or scraps
cannot pollute the port.

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l Put some vacuum formed boxes and antistatic shielding bags in the computer room
for possible use.

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Equipment Installation
Procedure
Table of Contents
Installation Procedure.................................................................................................3-1
Installation Flowchart..................................................................................................3-3

3.1 Installation Procedure

3.1.1 Installation Preparation
Before equipment installation, you should:
1. Know the construction, location, and environment of the equipment room.
2. Know the components and configuration of equipment.
3. Prepare related design and installation documents.
4. Prepare necessary installation and transportation tools.
5. Obtain required certifications and formalities.
For details, see Installation Preparation.

3.1.2 Equipment Installation

According to installation modes, equipment installation falls into the following types:
l Installation in a 19-inch standard cabinet (user-prepared)
l Installation in a 19-inch standard cabinet (delivered with the device)
After installing the chassis, install various modules and boards into the chassis.

Figure 3-1 shows the flow for equipment installation.

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Figure 3-1 Equipment Installation Flowchart

1. Installation in a 19-inch 2. Installation in a 19-inch

standard cabinet standard cabinet (delivered
(user-prepared) with the device)

For details about the installation procedure, refer to Chapter 5 and Chapter 7.

3.1.3 Cable Mounting

This chapter describes how to route power cables, console cables, network cables, and
optical fibers. For details, see Cable Mounting.
Before routing these cables, you must properly connect the equipment grounding cable.

3.1.4 Equipment Power-On and Power-Off

Equipment power-on: Switch all switches on the power module and power distribution box
to ON.

Equipment power-on: Switch all switches on the power module and power distribution box
to OFF.

Caution!

Before remove the power distribution box and cables, you are recommended to first power
off the power distribution box and then the power module.

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Before and after equipment power-on, you must implement strict check. For details, see
Equipment Power-On and Power-Off.

3.2 Installation Flowchart

Figure 3-2 shows the procedure for installing the ZXR10 M6000–S.

Figure 3-2 ZXR10 M6000-S Installation Flowchart

Note:

In common cases, the fan, air filter, and power module are already attached with
equipment.

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ZXR10 M6000-8S Installation
Table of Contents
Installing the Cabinet Grounding Cable ......................................................................4-1
Installing the Chassis into the Cabinet ........................................................................4-5
Installing the Cable Tray .............................................................................................4-8
Installing the Chassis Grounding Cable ....................................................................4-11
Installing the DC Power Module ...............................................................................4-11
Installing the Environment Monitoring Board.............................................................4-14
Installing the Fan Module .........................................................................................4-16
Installing the Air Filter ...............................................................................................4-18
Installing the Board...................................................................................................4-20
Installing the Power Cable........................................................................................4-25

4.1 Installing the Cabinet Grounding Cable

Determining the Diameter of the Grounding Cable
The grounding cable connects a grounding device to the grounding bar or the horizontal
grounding convergency cable.Figure 4-1 describes the appearance of the grounding cable
on the –8S cabinet.

Figure 4-1 ZXR10 M6000Grounding Cable on the –8S Cabinet

ZXR10 M6000
The grounding cable between the grounding bolt on the –8S cabinet to the grounding
convergency cable in the equipment room adopts a polycore copper cable. The sectional
area on the grounding cable is related to the maximum current load that passes through
it, determined by the following points:

1. The diameter is no less than 16mm2.

2. The grounding cable should be close to the grounding bar or the grounding
convergency cable in the equipment room.
3. The grounding cable is longer than 30m, and should be as short as possible. If its
length is longer than 30m, it is required to add a grounding bar in the adjacent place.
4. When the single-channel input power supply in the cabinet returns a path failure, the
diameter of the grounding cable should be capable of bearing the current passing
through it.

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5. According to the total returned current, check Table 4-1 in UL 60950/IEC 60950/GB
4943 to determine the diameter of the grounding cable.

Table 4-1 Conductor Specifications

Rated Current A Minimum Conductor Size

Nominal Sectional Area mm2 AWG or kcmil

[Sectional Area mm2] (See
Note2)

≤6 0.75Note1 18 [0.8]

6~≤10 (0.75)Note2 1.00 16 [1.3]

10~≤13 (1.0)Note3 1.25 16 [1.3]

13~≤16 (1.0)Note3 1.5 14 [2]

16~≤25 2.5 12 [3]

25~≤32 4 10 [5]

32~≤40 6 8 [8]

40~≤63 10 6 [13]

63~≤80 16 4 [21]

80~≤100 25 2 [33]

100~≤125 35 1 [42]

125~≤160 50 0 [53]

160~≤190 70 000 [85]

190~≤230 95 0000 [107]

230~≤260 120 250 kcmil [126]

260~≤300 150 300 kcmil [152]

300~≤340 185 400 kcmil [202]

340~≤400 240 500 kcmil [253]

400~≤460 300 600kcmil [304]

1. When the rated current is less than 3A, if the core length is no longer than 2m, the allowed
nominal sectional area is 0.5mm2.
2. If the core length is no longer than 2m, the value in the brackets is applicable to removable power
cords on connectors with a rated value of 10A that are compliant with GB 17465(C13, C15, C15A
and C17 type) specifications.
3. If the core length is no longer than 2m, the value in the brackets is applicable to removable power
cords on connectors with a rated value of 16A that are compliant with GB 17465(C19, C21 and
C23 type) specifications.

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Note:
GB 17465 specifies connection modes of device couplers and cores, including those
under condition 1, condition 2 and condition 3. However, in many nations, all values
listed in the above table, especially those under condition 1, condition 2 and condition
3, are not acceptable.
The AWG and kcmil sizes only serve as a reference, and the sectional areas in the
brackets only provide an effective number for the diameter rounding. AWG is an
American standard, and the terminology “cmil” refers to the circular mil. one circular
mil is the area of a circle with a diameter of one mil (1/1000 inch). These terminologies
are usually used in the North America to describe the conduct size.

Take the cabinet shown in Figure 4-2 as an example. This cabinet configures device
1, device 2 and device 3. The rated current of device 1 is 40A, the rated current of
device 2 is 70A, and the rated current of device 3 is 50A, so the total rated current on
the cabinet is 40+70+50=160A.
According to the above table, the diameter is 50mm2. According to the first
requirement, the grounding cable of this cabinet adopts a diameter of 50mm2.

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Figure 4-2 Cabinet with Multi-Channel Power Supplies on Different Areas

Connecting the Grounding Cable

ZXR10 M6000
To connect the grounding cable in the –8S cabinet: First choose the yellow-green power
cables with the diameter specification described in the above table, press the terminal,
connect one end of the protective grounding cable to the grounding bolt column on the top
of the cabinet, and connect the other end to the ground net in the equipment room.

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Caution!
For the grounding resistance, the connected DC resistance is no greater than 2.5 mΩ.
The grounding cable should adopt a good conductor (copper). It is better to adopt the
same type of metal.
It is forbidden to use a raw conductor.

4.2 Installing the Chassis into the Cabinet

Prerequisites
The cabinet and its ground cable are installed.
The chassis of the ZXR10 M6000-8S is unpacked and passes the unpacking check. The
standard cabinet is installed. There or four on-site installation engineers are available and
tools such as screwdriver, floating nuts, marking pen, and protection gloves.

Purpose
Properly install the ZXR10 M6000-8S chassis into the cabinet.

Steps
1. Determine the height of the chassis in the cabinet. Generally, it is recommended that
the chassis is at least 2 U (1 U = 44.45 mm) high from the bottom of the cabinet. In a
standard cabinet, 1 U equals to the height of there mounting holes, as shown in Figure
4-3.

Figure 4-3 Standard Cabinet and 1 U Height

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2. Install the load-bearing baffl at the proper position. Make sure that the screws are
tightened.
Figure 4-4 shows the installed load-bearing baffle.

Figure 4-4 Installing the Cabinet Load-bearing Baffle

3. Determine the installation position of floating nuts and mark the position with the
marking pen.
4. Install the floating nuts.
Figure 4-5 shows the installed floating nuts.

Figure 4-5 Floating Nut Installed

5. Install the mounting flange on both sides of the chassis.

6. Install the chassis into the cabinet.

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The chassis is heavy; therefore, have four persons to install the chassis. Grasp the
handle on the back and sides of the chassis to carefully pull the chassis in to the
cabinet and lift the chassis onto the load-bearing baffle, as shown in Figure 4-6.

Caution!
Note that you should use the specified handles only. Do not attempt to lift the chassis
with other handles of the chassis.
The persons need to lift up and put down the chassis at the same time to balance the
weight.

Figure 4-6 Installing the ZXR10 M6000-8S Chassis into the Cabinet

7. Fasten the mounting flange and cabinet with screws.

8. 8. Make sure that all nuts are tighten. Figure 4-7 shows the cabinet after installation.

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Figure 4-7 ZXR10 M6000-8S Chassis Installed into the Cabinet

– End of Steps –

4.3 Installing the Cable Tray

4.3.1 Introduction to the Cable Tray
The cable tray is the external component for laying out and collating network cables and
optical fibers. Figure 4-8 shows the structure of the ZXR10 M6000-8S cable tray.

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Figure 4-8 ZXR10 M6000-8S Cable Tray

Figure 4-9 shows the installation point of the ZXR10 M6000-8S cable Tray.

Figure 4-9 Installation Point of the ZXR10 M6000-8S Cable Tray

4.3.2 Installing the Cable Tray

Prerequisites
The chassis of the ZXR10 M6000-8S is installed in to the cabinet. The cable tray to be
installed is unpacked and passes the unpacking check.
A 5 mm x 150 mm or 6 mm x 150 mm screwdriver and screws delivered with the cable
tray are available.

Purpose
Install the cable tray onto chassis of the ZXR10 M6000-8S. You can install the cable tray
as required.

Steps
1. Lift the cable tray to the proper height of the chassis with its back towards the chassis.
2. Position the cable tray along the slide in to the proper location. The screw holes should
be aligned.

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3. Mount the screws (eight in total), as shown in Figure 4-10.

Figure 4-10 Installing the ZXR10 M6000-8S Cable Tray

4. Tighten the screws. Figure 4-11 shows the cable tray after installation.

Figure 4-11 ZXR10 M6000-8S Cable Tray Installed

– End of Steps –

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4.4 Installing the Chassis Grounding Cable

The protective grounding cable is a grounding cable on the chassis, which adopts the
yellow-green power cable. In the actual operation, connect one end of the protective
grounding cable to the grounding bold on the chassis, and connect the other end to the
grounding nut inside the cabinet. The installation diameter on both ends of the terminal is
8mm.
Figure 4-12 describes the appearance of the protective grounding cable.

Figure 4-12 ZXR10 M6000Grounding Cable on the –8S Cabinet

ZXR10 M6000

After the grounding cable is installed completely on the –8S chassis, it is as shown in
Figure 4-13.

Figure 4-13 The Grounding Cable is Installed Completely on the –8S Chassis

4.5 Installing the DC Power Module

4.5.1 Introduction to the DC Power Module
The ZXR10 M6000-8S supports DC power supplies. Four DC power modules are installed
on the back of the device. Four 75 A power modules are adopted to realize two groups of
power supplies, each of which supports 1+1 backup. The power supply system consists
of the DC power module and power monitoring board.

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Figure 4-14 shows the DC power module structure.

Figure 4-14 ZXR10 M6000-8S DC Power Module

4.5.2 Installing the DC Power Module

Prerequisites
The cabinet and all devices are properly grounded to avoid electrostatic damage.

The chassis is installed into the cabinet. The DC power module is unpacked and passes
the unpacking check.

Purpose
Install the DC power module into the chassis of the ZXR10 M6000-8S.

Steps
1. Insert the power module into the power slot vertically, as shown in Figure 4-15.

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Figure 4-15 Installing the ZXR10 M6000-8S DC Power Module

2. Grasp the ejector levers of the power module and push the module until the front cover
is flush with the front of the chassis.
3. Tighten the captive screws to fasten the power module, as shown in Figure 4-16.

Figure 4-16 ZXR10 M6000-8S DC Power Module Installed

– End of Steps –

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4.6 Installing the Environment Monitoring Board

4.6.1 Introduction to the Environment Monitoring Board
The ZXR10 M6000-8S supports only the DC power module. To adopt an AC supply,
you need to use an external AC/DC converter (220 VAC to -48 VDC). The power module
connects to and communicates with the ZXR10 M6000-8S environment monitoring board
through an RS485 port. The main processing CPU of the device can control the power
module, obtain status of the power module, and respond to power alarms.
Figure 4-17 shows the ZXR10 M6000-8S environment monitoring board.

Figure 4-17 ZXR10 M6000-8S Environment Monitoring Board

4.6.2 Installing the Environment Monitoring Board

Prerequisites
The cabinet and all devices are properly grounded.
The chassis is installed into the cabinet. The DC power module is unpacked and passes
the unpacking check.

Purpose
Install the environment monitoring board into the chassis of the ZXR10 M6000-8S.

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Steps
1. Remove the cover in the slot for the environment monitoring board.
2. Insert the environment monitoring board into the slot vertically, as shown in Figure
4-18.

Figure 4-18 Installing the ZXR10 M6000-8S Environment Monitoring Board

3. Grasp the ejector levers of the environment monitoring board and push the board until
the front cover is flush with the front of the chassis.
4. Tighten the captive screws to fasten the environment monitoring board, as shown in
Figure 4-19.

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Figure 4-19 ZXR10 M6000-8S Environment Monitoring Board Installed

– End of Steps –

4.7 Installing the Fan Module

4.7.1 Introduction to the Fan Module
The ZXR10 M6000-8S contains five vertically installed fans at the back of the device. The
device adopts the upper and lower heat dissipation. Heat is dissipated by fans and an air
filter is installed at the air inlet.
Figure 4-20 shows the fan module.

Figure 4-20 ZXR10 M6000–8S Fan Module

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4.7.2 Installing the Fan Module

Prerequisites
The chassis of the ZXR10 M6000-8S is installed into the cabinet. The fan module is
unpacked and passes the unpacking check.

Purpose
Properly position the fan module into the chassis of the ZXR10 M6000-8S. In normal cases,
the fan module is installed before delivery.

Steps
1. Remove the cover in the slot for the fan module.
2. Insert the fan module into the slot vertically, as shown in Figure 4-21.

Figure 4-21 Installing the ZXR10 M6000-8S Fan Module

3. Grasp the ejector levers of the fan module and push the module until the front cover is
flush with the front of the chassis. Tighten the captive screws to fasten the fan module,
as shown in Figure 4-22.

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Figure 4-22 ZXR10 M6000-8S Fan Module Installed

– End of Steps –

4.8 Installing the Air Filter

4.8.1 Introduction to the Air Filter
The ZXR10 M6000-8S has one horizontal air filter, as shown in Figure 4-23.

Figure 4-23 ZXR10 M6000-8S Air Filter

You need to clean the air filter periodically to ensure device cleanliness and unrestricted
airflow.

4.8.2 Installing the Air Filter

Prerequisites
The chassis of the ZXR10 M6000-8S is installed into the cabinet. The air filter is unpacked
and passes the unpacking check.

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Purpose
Properly position the air filter into the chassis of the ZXR10 M6000-8S. In normal cases,
the air filter is installed before delivery.

Steps
1. Slide the air filter into half of the the air filter slot, as shown in Figure 4-24 and Figure
4-25.

Figure 4-24 Installing the ZXR10 M6000-8S Air Filter

2. Hold the plastic board of the air filter and push the air filter until its connectors connect
to the chassis, as shown in Figure 4-25.

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Figure 4-25 ZXR10 M6000-8S Air Filter Installed

– End of Steps –

4.9 Installing the Board

4.9.1 Installing the Board
Prerequisites
The chassis of the ZXR10 M6000-8S is installed into the cabinet. The board is unpacked
and passes the unpacking check.

Purpose
Properly position the board into the chassis of the ZXR10 M6000-8S.

Steps
1. Vertically and slowly insert the board into the slot along the guide rails, as shown in
Figure 4-26.

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Figure 4-26 Installing the ZXR10 M6000-8S Board

2. Grasp the ejector lever of the board and gently insert it into the chassis, as shown
in Figure 4-26. Keep the ejector lever completely open until the board is properly
inserted.
3. Press the ejector inward and tighten the captive screws to fasten the board. The inward
pins are properly connected to the back side of the chassis. Figure 4-27 shows the
board after installation.

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Figure 4-27 ZXR10 M6000-8S Board Installed

– End of Steps –

4.9.2 Installing the Mother-Daughter Card

Prerequisites
The chassis of the ZXR10 M6000-8S is installed into the cabinet. The mother-daughter
card is unpacked and passes the unpacking check.

Purpose
Properly position the mother-daughter card into the chassis of the ZXR10 M6000-8S.

Steps
1. Vertically and slowly insert the mother card into the slot along the guide rails, as shown
in Figure 4-28.

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Figure 4-28 Installing the ZXR10 M6000-8S Mother Card into the Board

2. Grasp the ejector lever of the mother card and gently insert it into the chassis, as
shown in Figure 4-29. Keep the ejector lever completely open until the mother card is
properly inserted.
3. Press the ejector inward and tighten the captive screws to fasten the mother card. The
inward pins are properly connected to the back side of the chassis. Figure 4-29 shows
the card after installation.

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Figure 4-29 ZXR10 M6000-8S Mother Card Installed

4. Vertically and slowly insert the daughter card into the slot along the guide rails of the
installed mother card, as shown in Figure 4-30. This figure uses the 1/2 high daughter
card as an example. The installation method for the 1/4 high daughter card is similar.

Figure 4-30 Installing the ZXR10 M6000-8S Daughter Card into the Mother Card

5. Hold the upper and lower side of the daughter card and gently insert it into the chassis.

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6. Tighten the captive screws to fasten the daughter card. The inward pins are properly
connected to the mother card. Figure 4-31 shows the card after installation.

Figure 4-31 ZXR10 M6000-8S Daughter Card Installed into the Mother Card

– End of Steps –

4.10 Installing the Power Cable

4.10.1 Installing the DC Power Cable
Purpose
This topic describes the procedure for installing the DC power cable on the ZXR10
M6000-8S equipment.

Related Information
This topic only describes the connection mode of the M6000-8S DC power module
terminal.

The power cable is connected from the M6000-8S DC power module terminal to PDU,
and then from PDU to the power supply equipment in the equipment room. Figure 4-32
describes the appearance of the DC power cable on the M6000-8S equipment.

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Figure 4-32 Power Cable from PDU to the M6000-8S Chassis

Preparations
l The grounding cable of the equipment is installed correctly, and the connection of the
grounding cable is good.
l The M6000-8S equipment has been installed in the cabinet. The DC power module
is installed completely, and the DC power cable is prepared.

Steps
1. Use a mark pen to make a temporary mark on both ends of the DC power cable, so
that is can be distinguished easily.
2. Connect one end of the DC power cable to PDU.
3. Remove the DC power module from the chassis.
4. Connect the DC power cable to related terminals in the equipment power module. For
the detailed installation steps, refer to “Power Distribution”.
Figure 4-33 shows the connection of the M6000-8S DC power cable on the power
module terminal.

Figure 4-33 Connection of M6000-8S DC Power Module Terminal

1. -48VRTN DC power 2. -48V DC power

module power cable module power cable
(black) (blue)

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5. Fix the DC power module in the chassis, and fasten the protection cover on the
connection terminal of the DC power module.
6. Use a tap to bind the DC power cable at a distance of 100mm~150mm, and fasten the
cable to the cabinet wiring rack and the wiring ladder in the equipment room.
7. Paste a label at about 20m from both ends of the DC power cable, for the purpose of
making descriptions.
– End of Steps –

4.10.2 Special Notes For Power Cable Installation

Pay special attention to the following points during the installation of power cables:
l Fasten the terminal when connecting the external power cabinet to the PDU cable, to
avoid the problem of sparking because the terminal is loose.
l Fasten the terminal when connecting PDU to the M6000-8S cable, to avoid the
problem of sparking because the terminal is loose.
l Use a multi-meter to check whether there is a short circuit between the power input
terminal and the protective grounding. If yes, it is required to solve the problem first
before power-on.
l Before install all cables with copper lugs, it is required to check whether the copper
lug is pressed and welded well. If the copper lug is not fastened closely, it is required
to replace the cable or press it again.
l Before the installation of power cables, it is required to install the protective cables
first, and make the antistatic protection as well.
l During the cable layout, lay out cable cables first and then signal cables. It is required
that power cables are installed smoothly with no crossing, all turning points are
smooth, and all terminals are installed fast and reliably. Make sure that there is no
short circuit or disconnected circuit.
l The M6000-8S power cables are installed in the cabinet on the left and on the right
separately.

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ZXR10 M6000-5S Installation
Table of Contents
Installing the Cabinet Grounding Cable ......................................................................5-1
Installing the Chassis into the Cabinet ........................................................................5-2
Installing the Chassis Grounding Cable ......................................................................5-6
Installing the DC Power Module .................................................................................5-7
Installing the AC Power Module................................................................................5-10
Installing the Fan Module .........................................................................................5-12
Installing the Air Filter ...............................................................................................5-13
Installing the Board...................................................................................................5-15
Installing the Cable Tray ...........................................................................................5-20
Installing the Power Cable........................................................................................5-25

5.1 Installing the Cabinet Grounding Cable

Determining the Diameter of the Grounding Cable
The grounding cable connects a grounding device to the grounding bar or the horizontal
grounding convergency cable. Figure 5-1 describes the appearance of the grounding cable
on the –5S cabinet.

Figure 5-1 ZXR10 M6000Grounding Cable on the –5S Cabinet

ZXR10 M6000The grounding cable between the grounding bolt on the –5S cabinet to the
grounding convergency cable in the equipment room adopts a polycore copper cable. The
sectional area on the grounding cable is related to the maximum current load that passes
through it, determined by the following points:
1. The diameter is no less than 16mm2.
2. The grounding cable should be close to the grounding bar or the grounding
convergency cable in the equipment room.
3. The grounding cable is longer than 30m, and should be as short as possible. If its
length is longer than 30m, it is required to add a grounding bar in the adjacent place.
4. When the single-channel input power supply in the cabinet returns a path failure, the
diameter of the grounding cable should be capable of bearing the current passing
through it.
5. According to the total returned current, check UL 60950/IEC 60950/GB 4943 to
determine the diameter of the grounding cable.

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For the details on how to choose the diameter, see “5.4 Installing the Chassis
Grounding Cable”.
For the grounding resistance, the connected DC resistance is no greater than 2.5 mΩ.

Connecting the Grounding Cable

ZXR10 M6000To connect the grounding cable in the –5S cabinet: First choose the
yellow-green power cables with the diameter specification, press the terminal, connect
one end of the protective grounding cable to the grounding bolt column on the top of the
cabinet, and connect the other end to the ground net in the equipment room.

Caution!
For the grounding resistance, the connected DC resistance is no greater than 2.5 mΩ.
The grounding cable should adopt a good conductor (copper). It is better to adopt the
same type of metal.
It is forbidden to use a raw conductor.

5.2 Installing the Chassis into the Cabinet

Prerequisites
The cabinet and its ground cable are installed.
The chassis of the ZXR10 M6000-5S is unpacked and passes the unpacking check. The
standard cabinet is installed. There or four on-site installation engineers are available and
tools such as screwdriver, floating nuts, marking pen, and protection gloves.

Purpose
Properly install the ZXR10 M6000-5S chassis into the cabinet.

Steps
1. Determine the height of the chassis in the cabinet. Generally, it is recommended that
the chassis is at least 2 U (1 U = 44.45 mm) high from the bottom of the cabinet. In a
standard cabinet, 1 U equals to the height of there mounting holes, as shown in Figure
5-2.

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Figure 5-2 Standard Cabinet and 1 U Height

2. Install the bearing bars at the proper position. Make sure that the screws are tightened.
Figure 5-3 shows the installed bearing bars.

Figure 5-3 Installing the Cabinet Load-bearing Baffle

3. Determine the installation position of floating screws and mark the position with the
marking pen.

4. Install the floating screws.

Figure 5-4 shows the installed floating nut.

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Figure 5-4 Floating Nut Installed

5. Install the mounting flange on both sides of the chassis.

6. Install the chassis into the cabinet.
The chassis is heavy; therefore, have three persons to install the chassis. Grasp the
handle on the back and sides of the chassis to carefully pull the chassis in to the
cabinet and lift the chassis onto the load-bearing baffle, as shown in Figure 5-5.

Caution!

Note that you should use the specified handles only. Do not attempt to lift the chassis
with other handles of the chassis.
The persons need to lift up and put down the chassis at the same time to balance the
weight.

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Figure 5-5 Installing the ZXR10 M6000-5S Chassis into the Cabinet

7. Fasten the mounting flange and cabinet with screws.

8. Make sure that all nuts are tighten. Figure 5-6 shows the cabinet after installation.

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Figure 5-6 ZXR10 M6000-5S Chassis Installed into the Cabinet

– End of Steps –

5.3 Installing the Chassis Grounding Cable

The protective grounding cable is a grounding cable on the chassis, which adopts the
yellow-green power cable. In the actual operation, connect one end of the protective
grounding cable to the grounding bold on the chassis, and connect the other end to the
grounding nut inside the cabinet. The installation diameter on both ends of the terminal is
8mm.
Figure 5-7 describes the appearance of the protective grounding cable.

Figure 5-7 ZXR10 M6000Grounding Cable on the –5S Cabinet

ZXR10 M6000After the grounding cable is installed completely on the –5S chassis, it is as
shown in Figure 5-8.

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Figure 5-8 ZXR10 M6000The Grounding Cable is Installed Completely on the –5S
Chassis

5.4 Installing the DC Power Module

5.4.1 Introduction to the DC Power Module
The ZXR10 M6000-5S supports DC and AC power supplies. The DC power supply system
contains several DC power modules and blank panels for dust prevention.
Figure 5-9 shows the DC power module structure.

Figure 5-9 ZXR10 M6000-5S DC Power Module

Figure 5-10 shows the blank panel structure.

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Figure 5-10 Blank Panel for the ZXR10 M6000-5S DC Power Module

5.4.2 Installing the DC Power Module

Prerequisites
The cabinet and all devices are properly grounded to avoid electrostatic damage.
The chassis is installed into the cabinet. The DC power module is unpacked and passes
the unpacking check.

Purpose
Install the DC power module into the chassis of the ZXR10 M6000-5S.

Steps
1. Insert the power module into half of the power slot, as shown in Figure 5-11.

Figure 5-11 Installing the ZXR10 M6000-5S DC Power Module

2. Push the module until the front cover is flush with the front of the chassis.

3. Tighten the captive screws to fasten the power module, as shown in Figure 5-12.

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Figure 5-12 ZXR10 M6000-5S DC Power Module Installed

4. Insert the blank panel into the power slot, as shown in Figure 5-13.

Figure 5-13 Installing the Blank Panel for the ZXR10 M6000-5S DC Power Module

5. Push the blank panel until the front cover is flush with the front of the chassis. Tighten
the captive screws. Figure 5-14 shows the blank panel after installation.

Figure 5-14 Blank Panel Installed for the ZXR10 M6000-5S DC Power Module

– End of Steps –

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5.5 Installing the AC Power Module

5.5.1 Introduction to the AC Power Module
The ZXR10 M6000-5S supports AC power supplies. The AC power supply system
contains several AC power modules.
Figure 5-15 shows the AC power module structure.

Figure 5-15 ZXR10 M6000-5S AC Power Module

5.5.2 Installing the AC Power Module

Prerequisites
The cabinet and all devices are properly grounded to avoid electrostatic damage.
The chassis is installed into the cabinet. The AC power module is unpacked and passes
the unpacking check.

Purpose
Install the AC power module into the chassis of the ZXR10 M6000-5S.

Steps
1. Insert the power module into half of the power slot vertically, as shown in Figure 5-16.

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Figure 5-16 Installing the ZXR10 M6000-5S AC Power Module

2. Push the module until the front cover is flush with the front of the chassis.
3. Tighten the captive screws to fasten the power module, as shown in Figure 5-17.

Figure 5-17 ZXR10 M6000-5S AC Power Module Installed

– End of Steps –

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5.6 Installing the Fan Module

5.6.1 Introduction to the Fan Module
The ZXR10 M6000-5S contains three horizontally installed fans at the back of the device.
The device adopts the right and left heat dissipation. Heat is dissipated by fans and an air
filter is installed at the air inlet.
Figure 5-18 shows the fan module.

Figure 5-18 ZXR10 M6000–5S Fan Module

5.6.2 Installing the Fan Module

Prerequisites
The chassis of the ZXR10 M6000-5S is installed into the cabinet. The fan module is
unpacked and passes the unpacking check.
The following takes the ZXR10 M6000-5S DC chassis as an example to describe the
installation procedure.

Purpose
Properly position the fan module into the chassis of the ZXR10 M6000-5S. In normal cases,
the fan module is installed before delivery.

Steps
1. Remove the cover in the slot for the fan module.

2. Insert the fan module into the slot horizontally, as shown in Figure 5-19.

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Figure 5-19 Installing the ZXR10 M6000-5S Fan Module

3. Grasp the ejector levers of the fan module and push the module until the front cover is
flush with the front of the chassis. Tighten the captive screws to fasten the fan module,
as shown in Figure 5-20.

Figure 5-20 ZXR10 M6000-5S Fan Module Installed

– End of Steps –

5.7 Installing the Air Filter

5.7.1 Introduction to the Air Filter
The ZXR10 M6000-5S has one vertical air filter, as shown in Figure 5-21.

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Figure 5-21 ZXR10 M6000-5S Air Filter

You need to clean the air filter periodically to ensure device cleanliness and unrestricted
airflow.

5.7.2 Installing the Air Filter

Prerequisites
The chassis of the ZXR10 M6000-5S is installed into the cabinet. The air filter is unpacked
and passes the unpacking check.
The following takes the ZXR10 M6000-5S DC chassis as an example to describe the
installation procedure.

Purpose
Properly position the air filter into the chassis of the ZXR10 M6000-5S. In normal cases,
the fan module is installed before delivery.

Steps
1. Slide the air filter into half of the the air filter slot, as shown in Figure 5-22.

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Figure 5-22 Installing the ZXR10 M6000-5S Air Filter

2. Hold the plastic board of the air filter and push the air filter until its connectors connect
to the chassis, as shown in Figure 5-23.

Figure 5-23 ZXR10 M6000-5S Air Filter Installed

– End of Steps –

5.8 Installing the Board

5.8.1 Installing the Board
Prerequisites
The chassis of the ZXR10 M6000-5S is installed into the cabinet. The board is unpacked
and passes the unpacking check.

Purpose
Properly position the board into the chassis of the ZXR10 M6000-5S.

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Steps
1. Horizontally and slowly insert the board into the slot along the guide rails, as shown in
Figure 5-24.

Figure 5-24 Installing the ZXR10 M6000-5S Board

2. Grasp the ejector lever of the board and gently insert it into the chassis, as shown
in Figure 5-24. Keep the ejector lever completely open until the board is properly
inserted.
3. Press the ejector inward and tighten the captive screws to fasten the board. The inward
pins are properly connected to the back side of the chassis. Figure 5-25 shows the
board after installation.

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Figure 5-25 ZXR10 M6000-5S Board Installed

– End of Steps –

5.8.2 Installing the Mother-Daughter Card

Prerequisites
The chassis of the ZXR10 M6000-5S is installed into the cabinet. The mother-daughter
card is unpacked and passes the unpacking check.

Purpose
Properly position the mother-daughter card into the chassis of the ZXR10 M6000-5S.

Steps
1. Horizontally and slowly insert the mother card into the slot along the guide rails, as
shown in Figure 5-26.

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Figure 5-26 Installing the ZXR10 M6000-5S Mother Card into the Board

2. Grasp the ejector lever of the mother card and gently insert it into the chassis, as
shown in Figure 5-26. Keep the ejector lever completely open until the mother card is
properly inserted.
3. Press the ejector inward and tighten the captive screws to fasten the board. The
inward pins are properly connected to the back side of the chassis. shows the board
after installation. Figure 5-27 shows the mother card after installation.

Figure 5-27 ZXR10 M6000-5S Mother Card Installed into the Board

4. Horizontally and slowly insert the daughter card into the slot along the guide rails of
the mother card, as shown in Figure 5-28.

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Figure 5-28 Installing the ZXR10 M6000-5S Daughter Card into the Mother Card

5. Hold the upper and lower side of the daughter card and gently insert it into the chassis.

6. Tighten the captive screws to fasten the daughter card. The inward pins are properly
connected to the mother card.
7. Insert the blank panel into the slot with no daughter cards, as shown in Figure 5-29.

Figure 5-29 Installing the ZXR10 M6000-5S Blank Panel

8. Push the blank panel until the front cover is flush with the front of the chassis. Tighten
the captive screws. Figure 5-30 shows the blank panel after installation.

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Figure 5-30 ZXR10 M6000-5S Blank Panel Installed

– End of Steps –

5.9 Installing the Cable Tray

5.9.1 Introduction to the Cable Tray
The cable tray is the external component for laying out and collating network cables and
optical fibers. Figure 5-31 shows the structure of the ZXR10 M6000-5S chute.

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Figure 5-31 ZXR10 M6000-5S Cable Tray

The ZXR10 M6000-5S chute is installed vertically at both sides of the chassis.
Since the AC chassis and the DC chassis of the ZXR10 M6000-5S differ in height, the
chute for the AC chassis is 1 U higher than that for the DC chassis.

5.9.2 Installing the Cable Tray

Prerequisites
The chassis of the ZXR10 M6000-5S is installed into the cabinet. The cable tray is
unpacked and passes the unpacking check.

A 5 mm x 150 mm or 6 mm x 150 mm screwdriver and screws delivered with the cable

tray are available.

Purpose
Install the cable tray onto chassis of the ZXR10 M6000-5S. You can install the cable tray
as required.

Steps
1. Lift the cable tray to the proper height of the chassis, as shown in Figure 5-32.

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Figure 5-32 Installing the ZXR10 M6000-5S Cable Tray (1)

2. Tighten the screws. Figure 5-33 shows the cable tray after installation.

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Figure 5-33 Installing the ZXR10 M6000-5S Cable Tray (2)

3. Lift the cable tray to the proper height of the chassis with its back towards the chassis.
4. Position the cable tray along the slide in to the proper location. The screw holes should
be aligned.

5. Mount the screws (four in total), as shown in Figure 5-34.

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Figure 5-34 Installing the ZXR10 M6000-5S Cable Tray (3)

6. Tighten the screws. Figure 5-35 shows the cable tray after installation.

Figure 5-35 ZXR10 M6000-5S Cable Tray Installed

– End of Steps –

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5.10 Installing the Power Cable

5.10.1 Installing the DC Power Cable
Purpose
This topic describes the procedure for installing the DC power cable on the ZXR10
M6000-5S equipment.

Related Information
This topic only describes the connection mode of the M6000-5S DC power module
terminal.
The power cable is connected from the M6000-5S DC power module terminal to PDU,
and then from PDU to the power supply equipment in the equipment room. Figure 5-36
describes the appearance of the DC power cable on the M6000-5S equipment.

Figure 5-36 Power Cable from PDU to the M6000-5S Chassis

Preparations
l The grounding cable of the equipment is installed correctly, and the connection of the
grounding cable is good.
l The M6000-5S equipment has been installed in the cabinet. The DC power module
is installed completely, and the DC power cable is prepared.

Steps
1. Use a mark pen to make a temporary mark on both ends of the DC power cable, so
that is can be distinguished easily.
2. Connect one end of the DC power cable to PDU.
3. Remove the DC power module from the chassis.

4. Connect the DC power cable to related terminals in the equipment power module. For
the detailed installation steps, refer to “Power Distribution”.
Figure 5-37 shows the connection of the M6000-5S DC power cable on the power
module terminal.

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Figure 5-37 Connection of M6000-5S DC Power Module Terminal

1. -48VRTN DC power 2. -48V DC power

module power cable module power cable
(black) (blue)

5. Fix the DC power module in the chassis, and fasten the protection cover on the
connection terminal of the DC power module.
6. Use a tap to bind the DC power cable at a distance of 100mm~150mm, and fasten the
cable to the cabinet wiring rack and the wiring ladder in the equipment room.
7. Paste a label at about 20m from both ends of the DC power cable, for the purpose of
making descriptions.
– End of Steps –

5.10.2 Installing the AC Power Cable

Purpose
This topic describes the procedure for installing the AC power cable on the ZXR10
M6000-5S equipment.

Related Information
This topic only describes the connection mode of the M6000-5S AC power module
terminal.

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The power cable is connected from the M6000-5S AC power module terminal to the AC
connector box, and then from the AC connector box to the power supply equipment in the
equipment room.
Figure 5-38 describes the appearance of the AC power cable on the M6000-5S equipment.

Figure 5-38 Power Cable from the AC connector box to the M6000-5S Chassis

Preparations
l The grounding cable of the equipment is installed correctly, and the connection of the
grounding cable is good.
l The M6000-5S equipment has been installed in the cabinet. The AC power module
is installed completely, and the AC power cable is prepared.

Steps
1. Remove the AC power module from the chassis.
2. Connect the AC power cable to related sockets on the in the equipment power module,
and fasten the lock, as shown in Figure 5-39.

Figure 5-39 Connection of M6000-5S AC Power Module Terminal

1. AC power cable

3. Fix the AC power module in the chassis.

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4. Cut the round plug on the other end of the AC power cable, and connect the AC
connector box. For the detailed installation steps, see “power distribution”.
5. Use a tap to bind the AC power cable at a distance of 100mm~150mm, and fasten the
cable to the cabinet wiring rack and the wiring ladder in the equipment room.
6. Paste a label at about 50m from both ends of the AC power cable, for the purpose of
making descriptions.
– End of Steps –

5.10.3 Special Notes For Power Cable Installation

Pay special attention to the following points during the installation of power cables:
l Fasten the terminal when connecting the external power cabinet to the cable of the
AC connector box, to avoid the problem of sparking because the terminal is loose.
l Fasten the terminal when connecting the AC connector box to the M6000-5S cable,
to avoid the problem of sparking because the terminal is loose.
l Use a multi-meter to check whether there is a short circuit between the power input
terminal and the protective grounding. If yes, it is required to solve the problem first
before power-on.
l Before the installation of power cables, it is required to install the protective cables
first, and make the antistatic protection as well.
l During the cable layout, lay out cable cables first and then signal cables. It is required
that power cables are installed smoothly with no crossing, all turning points are
smooth, and all terminals are installed fast and reliably. Make sure that there is no
short circuit or disconnected circuit.
l The conductor color of the power cable is correct. The cable is bound at the outside
of the cabinet along the left, so as to leave the space for the network cable layout.

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ZXR10 M6000-3S Installation
Table of Contents
Installing the Cabinet Grounding Cable ......................................................................6-1
Installing the Chassis into the Cabinet ........................................................................6-2
Installing the Chassis Grounding Cable ......................................................................6-6
Installing the DC Power Module .................................................................................6-7
Installing the AC Power Module..................................................................................6-8
Installing the Fan Module .........................................................................................6-10
Installing the Air Filter ...............................................................................................6-12
Installing the Board...................................................................................................6-14
Installing the Cable Tray ...........................................................................................6-17
Installing the Power Cable........................................................................................6-20

6.1 Installing the Cabinet Grounding Cable

Determining the Diameter of the Grounding Cable
The grounding cable connects a grounding device to the grounding bar or the horizontal
grounding convergency cable. Figure 6-1 describes the appearance of the grounding cable
on the –3S cabinet.

Figure 6-1 ZXR10 M6000Grounding Cable on the –3S Cabinet

ZXR10 M6000The grounding cable between the grounding bolt on the –3S cabinet to the
grounding convergency cable in the equipment room adopts a polycore copper cable. The
sectional area on the grounding cable is related to the maximum current load that passes
through it, determined by the following points:
1. The diameter is no less than 16mm2.
2. The grounding cable should be close to the grounding bar or the grounding
convergency cable in the equipment room.
3. The grounding cable is longer than 30m, and should be as short as possible. If its
length is longer than 30m, it is required to add a grounding bar in the adjacent place.
4. When the single-channel input power supply in the cabinet returns a path failure, the
diameter of the grounding cable should be capable of bearing the current passing
through it.
5. According to the total returned current, check UL 60950/IEC 60950/GB 4943 to
determine the diameter of the grounding cable.

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For the details on how to choose the diameter, see “5.4 Installing the Chassis
Grounding Cable”.
For the grounding resistance, the connected DC resistance is no greater than 2.5 mΩ.

Connecting the Grounding Cable

ZXR10 M6000To connect the grounding cable in the –3S cabinet: First choose the 95mm2
yellow-green power cable, press the terminal, connect one end of the protective grounding
cable to the grounding bolt column on the top of the cabinet, and connect the other end to
the ground net in the equipment room.

Caution!
For the grounding resistance, the connected DC resistance is no greater than 2.5 mΩ.
The grounding cable should adopt a good conductor (copper). It is better to adopt the
same type of metal.
It is forbidden to use a raw conductor.

6.2 Installing the Chassis into the Cabinet

Prerequisites
The cabinet and its ground cable are installed.
The chassis of the ZXR10 M6000-3S is unpacked and passes the unpacking check. The
standard cabinet is installed. There or four on-site installation engineers are available and
tools such as screwdriver, floating nuts, marking pen, and protection gloves.

Purpose
Properly install the ZXR10 M6000-3S chassis into the cabinet.

Steps
1. Determine the height of the chassis in the cabinet. Generally, it is recommended that
the chassis is at least 2 U (1 U = 44.45 mm) high from the bottom of the cabinet. In a
standard cabinet, 1 U equals to the height of there mounting holes, as shown in Figure
6-2.

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2. Install the bearing bars at the proper position. Make sure that the screws are tightened.

Figure 6-2 shows the installed bearing bars.

Figure 6-2 Installing the Cabinet Load-bearing Baffle

3. Determine the installation position of floating screws and mark the position with the
marking pen.
4. Install the floating screws.

Figure 6-3 shows the installed floating nuts.

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Figure 6-3 Floating Nut Installed

5. Install the mounting flange on both sides of the chassis.

6. Install the chassis into the cabinet.
The chassis is heavy; therefore, have two persons to install the chassis. Grasp the
handle on the back and sides of the chassis to carefully pull the chassis in to the
cabinet and lift the chassis onto the load-bearing baffle, as shown in Figure 6-4.

Note:
Note that you should use the specified handles only. Do not attempt to lift the chassis
with other handles of the chassis.

The persons need to lift up and put down the chassis at the same time to balance the
weight.

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Figure 6-4 Installing the ZXR10 M6000-3S Chassis into the Cabinet

7. Fasten the mounting flange and cabinet with screws.

8. Make sure that all nuts are tighten. Figure 6-5 shows the cabinet after installation.

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Figure 6-5 ZXR10 M6000-3S Chassis Installed into the Cabinet

– End of Steps –

6.3 Installing the Chassis Grounding Cable

The protective grounding cable is a grounding cable on the chassis, which adopts the
yellow-green power cable. In the actual operation, connect one end of the protective
grounding cable to the grounding bold on the chassis, and connect the other end to the
grounding nut inside the cabinet. The installation diameter on both ends of the terminal is
8mm.
Figure 6-6 describes the appearance of the protective grounding cable.

Figure 6-6 ZXR10 M6000Grounding Cable on the –3S Cabinet

ZXR10 M6000
After the grounding cable is installed completely on the –3S chassis, it is as shown in
Figure 6-7.

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Figure 6-7 The Grounding Cable is Installed Completely on the –3S Chassis

6.4 Installing the DC Power Module

6.4.1 Introduction to the DC Power Module
The ZXR10 M6000-3S supports DC and AC power supplies. The DC power supply system
contains two DC power modules.
Figure 6-8 shows the DC power module structure.

Figure 6-8 ZXR10 M6000-3S DC Power Module

6.4.2 Installing the DC Power Module

Prerequisites
The cabinet and all devices are properly grounded to avoid electrostatic damage.

The chassis is installed into the cabinet. The DC power module is unpacked and passes
the unpacking check.

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Purpose
Install the DC power module into the chassis of the ZXR10 M6000-3S.

Steps
1. Insert the power module into half of the power slot vertically, as shown in Figure 6-9.

Figure 6-9 Installing the ZXR10 M6000-3S DC Power Module

2. Push the module until the front cover is flush with the front of the chassis.
3. Tighten the captive screws to fasten the power module, as shown in Figure 6-10.

Figure 6-10 ZXR10 M6000-3S DC Power Module Installed

– End of Steps –

6.5 Installing the AC Power Module

6.5.1 Introduction to the AC Power Module
The ZXR10 M6000-3S supports AC power supplies. The AC power supply system
contains several AC power modules.

Figure 6-11 shows the AC power module structure.

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Figure 6-11 ZXR10 M6000-3S AC Power Module

6.5.2 Installing the AC Power Module

Prerequisites
The cabinet and all devices are properly grounded to avoid electrostatic damage.

The chassis is installed into the cabinet. The AC power module is unpacked and passes
the unpacking check.

Purpose
Install the AC power module into the chassis of the ZXR10 M6000-3S.

Steps
1. Insert the power module into half of the power slot vertically, as shown in Figure 6-12.

Figure 6-12 Installing the ZXR10 M6000-3S AC Power Module

2. Push the module until the front cover is flush with the front of the chassis.

3. Tighten the captive screws to fasten the power module, as shown in Figure 6-13.

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Figure 6-13 ZXR10 M6000-3S AC Power Module Installed

– End of Steps –

6.6 Installing the Fan Module

6.6.1 Introduction to the Fan Module
The ZXR10 M6000-3S contains two horizontally installed fans at the back of the device.
The device adopts the right and left heat dissipation. Heat is dissipated by fans and an air
filter is installed at the air inlet.
Figure 6-14 shows the fan module.

Figure 6-14 ZXR10 M6000–3S Fan Module

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6.6.2 Installing the Fan Module

Prerequisites
The chassis of the ZXR10 M6000-3S is installed into the cabinet. The fan module is
unpacked and passes the unpacking check.
The following takes the ZXR10 M6000-3S DC chassis as an example to describe the
installation procedure.

Purpose
Properly position the fan module into the chassis of the ZXR10 M6000-3S. In normal cases,
the fan module is installed before delivery.

Steps
1. Remove the cover in the slot for the fan module.

2. Insert the fan module into the slot horizontally, as shown in Figure 6-15.

Figure 6-15 Installing the ZXR10 M6000-3S Fan Module

3. Grasp the ejector levers of the fan module and push the module until the front cover is
flush with the front of the chassis. Tighten the captive screws to fasten the fan module,
as shown in Figure 6-16.

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Figure 6-16 ZXR10 M6000-3S Fan Module Installed

– End of Steps –

6.7 Installing the Air Filter

6.7.1 Introduction to the Air Filter
The ZXR10 M6000-3S has one vertical air filter, as shown in Figure 6-17.

Figure 6-17 ZXR10 M6000-3S Air Filter

You need to clean the air filter periodically to ensure device cleanliness and unrestricted
airflow.

6.7.2 Installing the Air Filter

Prerequisites
The chassis of the ZXR10 M6000-3S is installed into the cabinet. The air filter is unpacked
and passes the unpacking check.

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The following takes the ZXR10 M6000-3S DC chassis as an example to describe the
installation procedure.

Purpose
Properly position the air filter into the chassis of the ZXR10 M6000-3S. In normal cases,
the air filter is installed before delivery.

Steps
1. Slide the air filter into half of the the air filter slot, as shown in Figure 6-18.

Figure 6-18 Installing the ZXR10 M6000-3S Air Filter

2. Hold the plastic board of the air filter and push the air filter until its connectors connect
to the chassis, as shown in Figure 6-19.

Figure 6-19 ZXR10 M6000-3S Air Filter Installed

– End of Steps –

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6.8 Installing the Board

6.8.1 Installing the Board
Prerequisites
The chassis of the ZXR10 M6000-3S is installed into the cabinet. The board is unpacked
and passes the unpacking check.

Purpose
Properly position the board into the chassis of the ZXR10 M6000-3S.

Steps
1. Horizontally and slowly insert the board into the slot along the guide rails, as shown in
Figure 6-20.

Figure 6-20 Installing the ZXR10 M6000-3S Board

2. Grasp the ejector lever of the board and gently insert it into the chassis, as shown
in Figure 6-20. Keep the ejector lever completely open until the board is properly
inserted.

3. Press the ejector inward and tighten the captive screws to fasten the board. The inward
pins are properly connected to the back side of the chassis. Figure 6-21 shows the
board after installation.

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Figure 6-21 ZXR10 M6000-3S Board Installed

– End of Steps –

6.8.2 Installing the Mother-Daughter Card

Prerequisites
The chassis of the ZXR10 M6000-3S is installed into the cabinet. The mother-daughter
card is unpacked and passes the unpacking check.

Purpose
Properly position the mother-daughter card into the chassis of the ZXR10 M6000-3S.

Steps
1. Horizontally and slowly insert the mother card into the slot along the guide rails, as
shown in Figure 6-22.

Figure 6-22 Installing the ZXR10 M6000-3S Mother Card into the Board

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2. Grasp the ejector lever of the mother card and gently insert it into the chassis, as
shown in Figure 6-22. Keep the ejector lever completely open until the mother card is
properly inserted.
3. Press the ejector inward and tighten the captive screws to fasten the board. The inward
pins are properly connected to the back side of the chassis. Figure 6-23 shows the
board after installation.

Figure 6-23 ZXR10 M6000-3S Mother Card Installed into the Board

4. Horizontally and slowly insert the daughter card into the slot along the guide rails of
the mother card, as shown in Figure 6-24.

Figure 6-24 Installing the ZXR10 M6000-3S Daughter Card into the Mother Card

5. Hold the upper and lower side of the daughter card and gently insert it into the chassis.

6. Tighten the captive screws to fasten the daughter card. The inward pins are properly
connected to the mother card.
7. Insert the blank panel into the slot with no daughter cards, as shown in Figure 6-25.

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Figure 6-25 Installing the ZXR10 M6000-3S Blank Panel

8. Push the blank panel until the front cover is flush with the front of the chassis. Tighten
the captive screws. Figure 6-26 shows the blank panel after installation.

Figure 6-26 ZXR10 M6000-3S Blank Panel Installed

– End of Steps –

6.9 Installing the Cable Tray

6.9.1 Introduction to the Cable Tray
The cable tray is the external component for laying out and collating network cables and
optical fibers. Figure 6-27 shows the structure of the ZXR10 M6000-3S cable tray.

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Figure 6-27 ZXR10 M6000-3S Cable Tray

The ZXR10 M6000-3S cable tray is installed vertically at both sides of the chassis.
Since the AC chassis and the DC chassis of the ZXR10 M6000-3S differ in height, the
cable tray for the AC chassis is 1 U higher than that for the DC chassis.

6.9.2 Installing the Cable Tray

Prerequisites
The chassis of the ZXR10 M6000-3S is installed into the cabinet. The cable tray is
unpacked and passes the unpacking check.
A 5 mm x 150 mm or 6 mm x 150 mm screwdriver and screws delivered with the cable
tray are available.

Purpose
Install the cable tray onto chassis of the ZXR10 M6000-3S. You can install the cable tray
as required.

Steps
1. Lift the cable tray to the proper height of the chassis, as shown in Figure 6-28.

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Figure 6-28 Installing the ZXR10 M6000-3S Cable Tray (1)

2. Tighten the screws. Figure 6-29 shows the cable tray after installation.

Figure 6-29 Installing the ZXR10 M6000-3S Cable Tray (2)

3. Lift the cable tray to the proper height of the chassis with its back towards the chassis.
4. Position the cable tray along the slide in to the proper location. The screw holes should
be aligned.

5. Mount the screws (three in total), as shown in Figure 6-30.

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Figure 6-30 Installing the ZXR10 M6000-3S Cable Tray (3)

6. Tighten the screws. Figure 6-31 shows the cable tray after installation.

Figure 6-31 ZXR10 M6000-3S Cable Tray Installed

– End of Steps –

6.10 Installing the Power Cable

6.10.1 Installing the DC Power Cable
Purpose
This topic describes the procedure for installing the DC power cable on the ZXR10
M6000-3S equipment.

Related Information
This topic only describes the connection mode of the M6000-3S DC power module
terminal.

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The power cable is connected from the M6000-3S DC power module terminal to PDU,
and then from PDU to the power supply equipment in the equipment room. Figure 6-32
describes the appearance of the DC power cable on the M6000-3S equipment.

Figure 6-32 Power Cable from PDU to the M6000-3S Chassis

Preparations
l The grounding cable of the equipment is installed correctly, and the connection of the
grounding cable is good.
l The M6000-3S equipment has been installed in the cabinet. The DC power module
is installed completely, and the DC power cable is prepared.

Steps
1. Use a mark pen to make a temporary mark on both ends of the DC power cable, so
that is can be distinguished easily.
2. Connect one end of the DC power cable to PDU.

3. Remove the DC power module from the chassis.

4. Connect the DC power cable to related terminals in the equipment powe module. For
the detailed installation steps, refer to “Power Distribution”.

Figure 6-33 shows the connection of the M6000-3S DC power cable on the power
module terminal.

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Figure 6-33 Connection of M6000-3S DC Power Module Terminal

1. -48VRTN DC power 2. -48V DC power

module power cable module power cable
(black) (blue)

5. Fix the DC power module in the chassis, and fasten the protection cover on the
connection terminal of the DC power module.
6. Use a tap to bind the DC power cable at a distance of 100mm~150mm, and fasten the
cable to the cabinet wiring rack and the wiring ladder in the equipment room.

7. Paste a label at about 20m from both ends of the DC power cable, for the purpose of
making descriptions.

– End of Steps –

6.10.2 Installing the AC Power Cable

Purpose
This topic describes the procedure for installing the AC power cable on the ZXR10
M6000-3S equipment.

Related Information
This topic only describes the connection mode of the M6000-3S AC power module
terminal.

The power cable is connected from the M6000-3S AC power module terminal to the AC
connector box, and then from the AC connector box to the power supply equipment in the
equipment room.

Figure 6-34 describes the appearance of the AC power cable on the M6000-3S equipment.

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Figure 6-34 Power Cable from the AC connector box to the M6000-3S Chassis

Preparations
l The grounding cable of the equipment is installed correctly, and the connection of the
grounding cable is good.
l The M6000-3S equipment has been installed in the cabinet. The AC power module
is installed completely, and the AC power cable is prepared.

Steps
1. Remove the AC power module from the chassis.
2. Connect the AC power cable to related sockets on the in the equipment power module,
and fasten the lock, as shown in Figure 6-35.

Figure 6-35 Connection of M6000-3S AC Power Module Terminal

1. AC power cable

3. Fix the AC power module in the chassis.

4. Cut the round plug on the other end of the AC power cable, and connect the AC
connector box. For the detailed installation steps, see “power distribution”.
5. Use a tap to bind the AC power cable at a distance of 100mm~150mm, and fasten the
cable to the cabinet wiring rack and the wiring ladder in the equipment room.

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6. Paste a label at about 50m from both ends of the AC power cable, for the purpose of
making descriptions.
– End of Steps –

6.10.3 Special Notes For Power Cable Installation

Pay special attention to the following points during the installation of power cables:
l Fasten the terminal when connecting the external power cabinet to the cable of the
AC connector box, to avoid the problem of sparking because the terminal is loose.
l Fasten the terminal when connecting the AC connector box to the M6000-5S cable,
to avoid the problem of sparking because the terminal is loose.
l Use a multi-meter to check whether there is a short circuit between the power input
terminal and the protective grounding. If yes, it is required to solve the problem first
before power-on.
l Before the installation of power cables, it is required to install the protective cables
first, and make the antistatic protection as well.
l During the cable layout, lay out cable cables first and then signal cables. It is required
that power cables are installed smoothly with no crossing, all turning points are
smooth, and all terminals are installed fast and reliably. Make sure that there is no
short circuit or disconnected circuit.
l The conductor color of the power cable is correct. The cable is bound at the outside
of the cabinet along the left, so as to leave the space for the network cable layout.

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Cable Mounting
Table of Contents
Cable Assembly .........................................................................................................7-1
Cable Routing ............................................................................................................7-2
Mounting Console Cable ............................................................................................7-7
Ethernet Cable Routing ..............................................................................................7-8
Fiber Routing .............................................................................................................7-9

7.1 Cable Assembly

The operators who are ready to install cables must check the cables and the connector
components as required below, select qualified cables and components and install them
in correct way.
For how to install power cables, refer to “Appendix B Making Cables”.

7.1.1 Checking Cable Appearance

Pay attention to the following items when checking cable appearance:
l If the cable jacket or the insulation is obviously dirty, clean it before operations.
l If the cable jacket or the insulation is bulging, sunken, defective or having larger
unrecoverable scratch, select another cable segment.
l If the shielding layer exposed after stripping off the sheath is incomplete or broken,
select another cable segment.
l If the cable sheath or insulation has brittle cracks after slight swaying or rubbing, check
whether this exists in other segments. If not, select those segments. Otherwise,
pause the operation.

7.1.2 Checking Connector Appearance

Pay attention to the following items when checking connector appearance:

l If the connector has faults such as visible damages, flaws, cracks, and rust and so
on, do not use this connector.
l If the electroplated coating on the shell or pins of the connector comes off, the
electroplated coating is visibly heterogeneous, or the pins are absent, broken,
shortened or bent, do not use the connector.
l If the pins or jacks of the connector are coated or blocked with foreign materials, or
conducting substances such as metal particles exist between the pins or between the
pins and the shell, try to clear off these substances. If failed, do not use the connector.

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7.1.3 Attentions
During cable assembling, please use the special tools equipped or specified by ZTE and
follow the proper operation steps.
While assembling or disassembling cable components, hold the terminals and do not
push-pull the cables.
Pay attention to the following items in cutting cable, peeling off inner/outer jacket and during
the insulation process:
l The length of the cut cable should be larger than needed for the processing losses.
l Wind the cable cut larger than 2 m as a wire coil and bind the wire coil with thread
and wrapping films. The inner diameter of the wire coil should be more than 20 times
larger than the outer diameter of the cable.
l While peeling off the sheath, do not damage the shielding layer, insulation, core
conductor and other parts.
l The cross section of the sheath still visible after the cable components are processed
should be regular. Irregular cross section is prohibited.
l It is prohibited to directly touch the stripped cable core conductor with hands. The
stripped conductor should be processed in time to avoid oxidation on the conductor
surface.
Pay attention to the following items during crimping:
l After crimping, the terminals and the conductor should be closely coupled. Relative
rotation and axial vibration must be avoided.
l The copper wire must not be exposed. Cut off the exposed part.
l Socket crimping should be done only one time.
l The conductor after crimping should have neat and uniform cross section.
l To ensure that the equipment is properly grounded, installation of protection grounding
cables should be prior to the installation of other cables.

7.2 Cable Routing

7.2.1 Preparation
Make the following preparations before cable routing:
l Check if the cable is intact. Check if the manufacture record and qualification
certificate are complete.
l Check if the cable specification and length meets the equipment and contract
requirements.
l Make cable connectors according to the interface model. Generally, the ZXR10
M6000 equipment end contains connectors for cable connection. The user makes
connectors on site after cable routing. For the cable whose accurate length is known,
the user can make connectors before cable routing.
l If multiple cables are routed together, it is necessary to make cable labels and stick
them fast to the corresponding cables. If the label content cannot be filled out, use
temporary IDs to differentiate the cables.

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l Plan the cabling path within the equipment according to the position of boards to which
the cables are connected. Capacity expansion should be considered during cable
route planning.
l For the cable that is required to wear protection tube, wear protection tube before
cable routing.

7.2.2 Cable Routing Requirements

Route cables according the following requirements:
l Cabling routes and cable directions should meet the cable layout requirements. The
length of each cable should be determined by the particular cabling route. Interrupted
cables and intermediate connectors should not exist after cable routing.
l Do not drag or press cables during cable routing. Wear tubes for the cables that are
routed along the wall.
l The cables in the cable tray should be arranged neatly. Cables at bends or corners
should be even and smooth. Bending radius of the cables whose outer diameter is
below 12 mm should be no less than 60 mm. Bending radius of the cables whose
outer diameter is over 12 mm should be no less than ten times of the cable outer
diameter.
l The cables in the trough should be straight. The cables that go beyond the trough
might obstruct the outlet of other cables. The cables at trough ends or bends should
be banded and fixed.
l In one cable tray, signal cables (such as alarm/network/clock cables) and power
cables should be routed separately in different paths/troughs. Mixed routing is not
allowed.
l The cables that are too long can be coiled at cabinet top/bottom, or in the trough. The
coiled cables should not pile on other cables.
l After cable routing, check if the anti-rag bag is sealed.
l Maintenance needs and future capacity expansion should be considered in the cable
routing plan.

Caution!
If the upward cabling mode is used, the distance between cabinet top and upward cabling
tray should be no less than 200 mm.

7.2.3 Routing Cables

Purpose
This topic describes how to route cables in place according to specified requirements.

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Prerequisite
Before you start, make sure:
l The cabinet, subracks, and relevant boards have been installed.
l Cables have been assembled.
l The interfaces for cable connection have been confirmed.
l Cabling laying personnel have a sound knowledge of the laying requirements.

Steps
1. Route the cables from user equipment (for example, DDF tray) to the cable inlet hole
of ZXR10 M6000 according to the cabling route in the layout drawing.
a. Lead the cable into the cabinet through the cable outlet hole at cabinet top or
bottom.
If upward cabling mode is used, the cable is led into the cabinet through the right
cable outlet hole at cabinet top.
If downward cabling mode is used, the cable is led into the cabinet through the
right cable outlet hole at cabinet bottom.
b. Route the cables along the cabinet right side to the corresponding interfaces on
the ZXR10 M6000 subracks. Connect the cable connectors to the corresponding
board interfaces.
c. Trim the cables of the same direction in the right direction. Fasten the cables with
cable clip at 150 mm away from the board interface.

Note:

If the bending radius of the cable end is too short, peel off the external jacket by
300 mm – 500 mm.

d. Fix the cables in the cabinet neatly in the cable clip.

e. Lead the cables out from the cabinet through the cable outlet hole to the user
equipment side.

2. Route the cables between the cabinet and user equipment in a straight way. Do not
pile or coil the cables.

3. Band the cables along the routing path. Cable banding should meet the cable banding
requirements described in the next topic.
4. Lead the cables to user equipment (for example, DDF tray). Make connectors
according to the connector specification of the user equipment terminal. Complete
cable connection.

– End of Steps –

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7.2.4 Cable Banding Requirements

Cable banding is necessary after cable routing to prevent slide. Meanwhile, security and
neatness are ensured.
Pay attention to the following items during cable banding:
l Select cable tie according to the size of the cable bundle.
l Cables near connectors should be banded in order along the routing path. To prevent
cable twist, the banded cables should remain straight and even. For horizontal cables,
the distance between bands should be the same. For vertical cables, the banded
cables should remain straight and perpendicular to the floor, as shown in Figure 7-1.

Figure 7-1 Cable Banding Near Connectors

l To prevent the contact between cable ties from loosening the binding, extra parts at
the end of the cable tie should be cut off. No thorn or prickle should remain, as shown
in Figure 7-2.

Figure 7-2 Cable Tie Cuts

l For banded cable bundle, the distance between two cable ties should be three to four
times of the cable bundle diameter, as shown in Figure 7-3.

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Figure 7-3 Distance between Cable Ties

l When cable bundle bends, the cable tie should bind at two sides of the corner, rather
than at the corner, to prevent excessive force from breaking core wires. The cable
binding requirements at bends are shown in Figure 7-4.

Figure 7-4 Cable Binding at Bends

l Cables in the cabinet should be routed in order. The cable whose cabling path is
longest should be routed first and located at the bottom of the parallel cables. Cable
twists should be prevented, as shown in Figure 7-5.

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Figure 7-5 Cable Binding Within the Cabinet

l If there are too many cables near cable interfaces, separate the cables into several
bundles and band the cable bundles. The banded cable bundles should be straight
and neat.

7.3 Mounting Console Cable

The console cable is used to connect the serial port of the user console host to the serial
port of ZXR10 M6000 MCS. After connection, users can configure and manage ZXR10
M6000 through the Hyper Terminal on the host.
The cable is composed of CAT 5 twist-pair, one DB9 series interface and one RJ45
interface, as shown in Figure 7-6.

Figure 7-6 Structure of Console Cable

The end A is connected to the host series port, and the end B is connected to the Console
interface on the switching control board.

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7.4 Ethernet Cable Routing

7.4.1 Routing Network Cable
Prerequisites
Before routing the network cable, make sure that the chassis, all modules, boards, cables
are properly installed. Prepare network cable route planning and tools, such as cable ties
and the clipper.
For how to make network cables, refer to “Appendix B Making Cables”.

Purpose
Route the network cable properly in the equipment room.

Steps
1. Add temporary marks at both ends of a network cable with a marker pen.
2. Lead the network cable into the cabinet through the cabinet top or bottom.
3. Route the network cable along the chute and insert the cable into the corresponding
interface.
4. Tie the network cable with cable ties and fix it on the cabinet.
5. Paste official labels at both ends of the network cable.
– End of Steps –

7.4.2 Notes For Routing Network Cable

Factors affecting Ethernet cable performance include:
1. Ultraviolet Radiation (UV)–Do not expose the cables without ultraviolet radiation
protection under the direct sunlight.
2. Temperature–The temperature of the cables within the metal pipes or cable trunking
is very high, under this temperature, the lifetime of lots of polymeric material will
decrease.
3. Water–The water on the LAN twisted pairs cables will increase the cable capacity,
decrease the impedance and cause near end interference.
4. Ground–If the shielding layer of cables needs to be grounded, do follow proper
standards.
5. Total length of the route (referring to not only the length between buildings)–Outdoor
LAN twisted pairs cables are utilized between buildings. The total length is limited
within 90 meters. For networks of 100 Mbps or 1000 Mbps, the distance must not be
larger than this limitation. If the distance is ranged within 100-300 meters, use optical
cables.
When routing cables, consider the cable environment as described below.

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l Under the ceilings: Standard LAN cables can be used if only the cables are not
exposed to direct sunlight or ultra-temperature. However, it is recommended to use
pipes.
l On external walls: Avoid direct sunlight and human damage.
l In pipes (metal or plastic: Avoid damage to plastic pipes and heat conductivity of metal
pipes.
l Suspended: Pay attention to the cable drooping and pressure.
l Directly buried in underground cable trench: The control coverage is the least.
Periodically check the dryness or humidity in the cable trench.
l In underground pipes: For future upgrade, cable replacement and separation from the
surface pressure and surrounding environment, it is better to use pipeline. However,
it is impossible that the pipeline be dry forever.

7.5 Fiber Routing

7.5.1 Fiber Connector
The optical interface boards of ZXR10 M6000 provide a variety of optical interface types,
including FC, SC, C and MT-RJ. The receive end and transmit end of MT-RJ are integrated
at one physical interface, while the receive and transmit ends of other optical interfaces
exist in pair. Select fiber connectors according to optical interface types.

FC Connector
As shown in Figure 7-7, FC connectors are round spiral steel connectors. Signal reception
and transmission are independent.

Figure 7-7 Fiber Cable FC Connectors

Follow the steps below to install or dismount the fiber cable FC connectors:
1. Remove the round anti-dust caps on FC connectors and reserve them for future use.
2. Align the FC connector with receptacle along the axis. Gently push the fiber connector
until the bolt and receptacle are attached.
3. Spin the screw thread clockwise until it is completely fastened to the receptacle.
4. When dismounting FC connectors, loosen the thread head anti-clockwise first; then
detach the connector from the receptacle along the axis.

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SC Connector
As shown in Figure 7-8, SC connectors are square plastic connectors. Signal reception
and transmission are independent.

Figure 7-8 Fiber Cable SC Connectors

Follow the steps below to install or dismount the fiber cable SC connectors:
1. Remove the round anti-dust caps on SC connectors and reserve them for future use.
2. Align the SC connector with receptacle along the axis. Gently push the fiber connector
until the bolt and receptacle are attached. Continue pushing the connector to the
farthest end (internal clip locks the SC connector). The “click” sound indicates that the
SC connector is locked in place.
3. To dismount SC connectors, pinch the SC connector shell and gently pull the connector
away from the vertical receptacle. The external shell moves first and the internal clip
becomes unlocked. Continue puling until the connector and receptacle are completely
detached.

LC Connector
As shown in Figure 7-9, LC connectors are coupled square connectors. Signal reception
and transmission are independent.

Figure 7-9 Fiber Cable LC Connectors

Follow the steps below to install or dismount the fiber cable LC connectors:
1. Remove the round anti-dust caps on LC connectors and reserve them for future use.
2. Align the LC connector with adapter receptacle along the axis. Gently push the
connector.
3. Continue pushing the connector to the farthest end. The “click” sound indicates that
the LC connector is locked in place (the clasp locks the fiber connector).

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4. To dismount LC connectors, gently press the extruding triangle part on the LC

connector to detach the clasp from receptacle. Pull the LC connector shell along the
axis until the connector is completely detached from receptacle.

MT-RJ Connector
As shown in Figure 7-10, the MT-RJ connector is a square connector. Signal reception
and transmission is done by one connector.

Figure 7-10 Fiber Cable MT-RJ Connectors

Follow the steps below to install or dismount the fiber cable MT-RJ connector:
1. Remove the round anti-dust cap on MT-RJ connector and reserve it for future use.
2. Align the MT-RJ connector with adapter receptacle along the axis. Gently push the
connector.
3. Continue pushing the connector to the farthest end. The “click” sound indicates that the
MT-RJ connector is locked in place (the clasp springs up and locks the fiber connector).
4. To dismount MT-RJ connectors, gently press the extruding triangle part on the
connector to detach the clasp from receptacle. Pull the LC connector shell along the
axis until the connector is completely detached from receptacle.

Warning!
During fiber cable connector installation, push the connector evenly into the receptacle
according to the marks on the connector and receptacle. Plugging/unplugging with
excessive force is forbidden, in case that the connector is damaged.
To check if the connector is installed in place, trial-pull the fiber connector after the
installation. Failure to pull out the connector indicates that the connector is installed in
place.

7.5.2 Fiber Module

The interface boards of the ZXR10 M6000–S adopt the following pluggable optical
modules:

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l SFP (Small Form-factor Pluggable )

l SFP+ (Small Form-factor Pluggable Plus )
l XFP (10 Gigabit Small Form Factor Pluggable )
l CFP (C form-factor pluggable )

Warning!
During optical module installation, push the module evenly in place according to the marks
on the module and receptacle. Plugging/unplugging with excessive force is forbidden.
To check if the optical module is installed in place, trial-pull the module after the installation.
Failure to pull out the module indicates that the module is installed in place.

For the fiber cables that are routed outside the cabinet, use plastic protection bellows to
protect fiber cables. The fiber cables in the protection bellow should not twist. Fiber cables
at bends should be in arc shape. Labels at both ends of the fiber should be clear.
Label content should reflect the corresponding relationship between cabinets and the
relationship between rows.

SFP Optical Module

The SFP optical module is shown in Figure 7-11.

Figure 7-11 SFP Optical Module

Follow the steps below to install or dismount the SFP optical module:
1. Make the extruding side of the SPF optical module face upward. Align the module
connector with the receptacle along axis. Gently push the SFP optical module.
2. Push the optical module to the farthest end. Lift the handle ring on the module to clasp
the module to the receptacle.
3. To dismantle the SFP optical module, put down the handle ring first; gently pull the
module out along axis until the module and receptacle are completely detached.

SFP+ Optical Module

The SFP+ optical module is shown in Figure 7-12.

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Figure 7-12 SFP+ Optical Module

Follow the steps below to install or dismount the SFP+ optical module:
1. Make the extruding side of the SPF+ optical module face upward. Align the module
connector with the receptacle along axis. Gently push the SFP+ optical module.
2. Push the optical module to the farthest end. Lift the handle ring on the module to clasp
the module to the receptacle.
3. To dismantle the SFP+ optical module, put down the handle ring first; gently pull the
module out along axis until the module and receptacle are completely detached.

XFP Optical Module

The XFP optical module is shown in Figure 7-13.

Figure 7-13 XFP Optical Module

Follow the steps below to install or dismount the XFP optical module:
1. Make the extruding side of the XFP optical module face upward. Align the module
connector with the receptacle along axis. Gently push the XFP optical module.
2. Push the optical module to the farthest end. Lift the handle ring on the module to clasp
the module to the receptacle.
3. To dismantle the XFP optical module, put down the handle ring first; gently pull the
module out along axis until the module and receptacle are completely detached.

CFP Optical Module

The CFP optical module is shown in Figure 7-14.

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Figure 7-14 CFP Optical Module

Follow the steps below to install or dismount the CFP optical module:
1. Make the extruding side of the CFP optical module face upward. Align the module
connector with the receptacle along axis. Gently push the CFP optical module.
2. Push the optical module to the farthest end. Lift the handle ring on the module to clasp
the module to the receptacle.
3. To dismantle the CFP optical module, put down the handle ring first; gently pull the
module out along axis until the module and receptacle are completely detached.

7.5.3 Preparations before Fiber Cable Routing

Make the following preparations before fiber cable routing:
l Check if the fiber pigtail is intact. Check if the fiber cable manufacture record and
qualification certificate are complete. Check if the fiber pigtail specification, length,
and connector type meets the design and contract requirements.
l To ensure that the fiber connection accords with equipment networking, the network
fiber cable routing plan should be based on the equipment networking situation.
Optical interface IDs of the NEs that each fiber cable connects should be marked in
the plan drawing.
l Fiber pigtails should be routed according to location of the optical interfaces to be
connected. Future capacity expansion should also be considered in the routing of
fiber pigtails.
l Before routing fiber pigtails, make corresponding labels and stick them to the fiber
pigtails.
l Before routing fiber pigtails, wear protection tube for the fiber pigtail. Each protection
tube can contain multiple fiber pigtails (no more than 12). Band the fiber pigtails with
nylon fastener before taking the pigtails through the protection tube. Ensure that pigtail
connectors are not damaged. Length of the protection tube is determined by the cable
routing plan and on-site situation.

7.5.4 Fiber Cable Routing Requirements

Observe the following rules during fiber cable routing:
l Fix and wear protection tube for the following fiber pigtails: naked parts of the fiber
pigtails at the cabling tray, trough or rack top, fiber cable bends at the cabling tray or
the cabinet cable inlet/outlet.

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l The routing direction and reserved length of the fiber pigtail on equipment and
ODF sides should meet the routing design requirements and specific installation
requirements.
l It is recommended to avoid cable bends during fiber pigtail routing. Do not band the
fiber pigtails too tight or too loosely.
l Fiber pigtails and other cables should be routed separately on the cabling tray.
l Fiber pigtails are usually protected by the protection tube. Fiber pigtails that are
redundant should be coiled and banded at places not easily within reaches (for
example, cabinet top/bottom). The banded fiber pigtails should be straight and
without obvious twists.
l Handle the fiber pigtails gently during cable routing. Do not pull/press/crush the fiber
cable. Do not over-bend the fiber cable in case that the cable is pulled apart or
damaged.
l When fiber pigtails, cables, power cables, and grounding cables are routed in the
same trough, the fiber pigtails in the protection tube should not pile or mix together
with other cables. If there are too many pigtails and cables, and cable pile cannot be
avoided, fiber pigtails should be placed over other cables.
l The routing direction of fiber pigtails should meet the routing design specifications.
l If the equipment is installed in the cabinet, it is recommended to lead the fiber pigtail
protection tube into the cabinet, 5 cm above/below the subrack installation brackets.
In this way, the fiber pigtail protection tube can be easily fixed. The led-in cable length
should not affect the routing of fiber pigtails on cabinet side or in the subrack cabling
area.

7.5.5 Routing Fiber Cables

Purpose
This topic describes how to route equipment-related fiber cables.

Prerequisite
Before you start, make sure:
l The cabinet, relevant modules, boards and cables have been installed.
l Fiber cable routing plan has been made.
l Tools such as cable ties and scissors are at hand.

Steps
1. Route the fiber pigtails from user equipment (for example, ODF) to the cable inlet hole
of ZXR10 M6000 according to the routing plan.

If ZXR10 M6000 is installed in the cabinet, the routing of fiber pigtails should meet the
relevant requirements.
a. Lead the fiber pigtails wrapped by the protection tube into the cabinet through the
cabling outlet hole on equipment top/bottom (Whether the cable is routed through

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cabinet top or bottom depends on the equipment cabling mode. Upward cabling
mode corresponds to cabinet top; downward cabling mode corresponds to cabinet
bottom). It is recommended to lead the protection tube to the position that is 5 cm
above/below the subrack installation bracket.
When upward cabling mode is used, subrack installation bracket refers to the
installation bracket of the power distribution box.
When downward cabling mode is used, subrack installation bracket refers to the
bracket near the cabinet bottom.
b. Lead the fiber pigtails (without the protection tube) along the cabling area on
cabinet flank to the corresponding equipment optical interface.
2. Connect the user end of fiber pigtail to the corresponding optical interface on ODF.
Before cable connection, check the content of labels on ODF to see if it meets design
requirements. Fiber flange should be installed properly and stably.
3. Route the fiber pigtails in a straight way and coil the redundant pigtails. Keep the fiber
flange in ODF if it is possible.
4. Band the fiber pigtails with nylon fastener along the routing path. Fix the banded fiber
pigtails in the cabling area.
– End of Steps –

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Power Distribution
Table of Contents
M6000-S Power Distribution Box Overview ................................................................8-1
ZXR10 M6000-8S DC Power Distribution ...................................................................8-2
ZXR10 M6000-5S Power Distribution .........................................................................8-7
ZXR10 M6000-3S Power Distribution .......................................................................8-14
Typical Shared-cabinet Combination Power Distribution ...........................................8-21

8.1 M6000-S Power Distribution Box Overview

8.1.1 DC Power Distribution Box
Basic Requirements
When DC power cables are installed on ZXR10 M6000-S series routers, if the DC power
distribution box is not provided by ZTE, it should satisfy the following basic requirements:
l The current capability of the power distribution box should satisfy the requirements
of M6000-S series routers, including the designed current capacity after the power of
the breaker is derated.
l The power distribution box must share the protective grounding with the M6000-S
series routers, and be in good contact.

Two Types of Power Distribution Boxes

The power distribution box of ZTE is named as PDU (Power Distribution Unit). The DC
PDU has dual 3–channel inputs, and the specification of breakers in each channel of input
is greater than or equal to 100A. Figure 8-1 shows the cable connection inside the PDU.

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Figure 8-1 Cable Connection Inside the PDU

8.1.2 AC Power Distribution Box

Basic Requirements
When ZXR10 M6000-S series routers perform the AC power distribution, if the AC power
distribution box is not provided by ZTE, it should satisfy the following basic requirements:
l The power distribution box must share the protective grounding with the M6000-S
series routers, and be in good contact.
l The power distribution box should have a lightning protector.
l The current capacity of air switches should satisfy the requirements for the equipment.

Two Types of AC Power Distribution Boxes

When the ZTE AC power distribution box is used to distribute power, it is a dual 9–channel
PDU, with the following two configurations:

l Configuration 1: total air switch 63A, output of dual 9–channel, 10A for each channel.
At most 6 sets of M6000-S routers are configured on each rack.
l Configuration 2: total air switch 63A, output of dual 9–channel, 20A for each channel.
At most 4 sets of M6000-S routers are configured on each rack.

8.2 ZXR10 M6000-8S DC Power Distribution

Overall Cable Layout
Figure 8-2 shows the overall cable layout when the ZXR10 M6000-8S uses PDU.

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Figure 8-2 M6000-8S DC Overall Cable Layout

1. Cabinet grounding cable 3. PDU DC incoming cable 5. Power cable of -48V DC

2. PDU DC incoming cable (black) power module (black)
(blue) 4. Power cable of -48V DC 6. PDU grounding cable
power module (blue)

Note:

British areas adopt a different standard for cables. See Table 8-4 for the difference.

Cable Connection
Table 8-1 shows the cable connection from the ZXR10 M6000-8S DC power cable to the
PDU.

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Table 8-1 Cable Connection from M6000-8S DC Power Module to PDU

End A End B Number Length (m) Description

(piece)

M6000-8S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-8S subrack: PDU: TPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-8S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-8S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-8S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-8S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-8S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-8S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-8S grounding Grounding point inside 3 According to M6000-8S grounding

point the cabinet the configu- cable
ration

PDU grounding column Grounding point inside 1 0.22 PDU subrack

the cabinet (top) grounding cable

Cabinet internal Grounding column on 2 0.25 Cabinet door

grounding column the cabinet door grounding cable

The power cable of the external power cabinet is connected to the PDU inside the cabinet,
and the PDU supplies power to the M6000-8S power module.
Figure 8-3 shows the power cable that connects the external power cable with the PUD
inside the M6000-8S cabinet.

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Figure 8-3 Power Cable Connecting the External Power Cabinet to the PDU Inside the
M6000-8S Cabinet

Tip:
The power cable is very thick. It is recommended to first prepare the terminal on one end of
the equipment, lay out the terminal, and then prepare the terminal on the power distribution
screen.

The connection of power cables from the external power cabinet to the PDU is described in
the following three table, according to different authentication standard and requirements.

Table 8-2 Connection of Power Cables From the External Power Cabinet to the
M6000-8S PDU (CCC Authentication)

No. End A End B Num- Description

ber

1 Blue: PDU –48V in Blue: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 blue
fireproof cable

2 Black: PDU –48V in Black: User side 6 Cabinet –48VRTN power cable,
–48VRTN one-way mother, 25mm2 black
fireproof cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.2 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.2 Heat-shrinkable tube, Φ14

8 - - 0.1 Heat-shrinkable tube, Φ16

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Table 8-3 Connection of Power Cables From the External Power Cabinet to the
M6000-8S PDU (UL Authentication)

No. End A End B Num- Description

ber

1 Blue: PDU –48V in Blue: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 blue
fireproof cable

2 Black: PDU –48V in Black: User side 6 Cabinet –48VRTN power cable,
–48VRTN one-way mother, 25mm2 black
fireproof cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.2 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.2 Heat-shrinkable tube, Φ14

8 - - 0.1 Heat-shrinkable tube, Φ16

Table 8-4 Connection of Power Cables From the External Power Cabinet to the
M6000-8S PDU (British Areas)

No. End A End B Num- Description

ber

1 Grey: PDU –48V in Grey: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 grey
one-core power cable

2 Light blue: PDU Light blue: User side 6 Cabinet –48VRTN power cable,
–48VGND in –48VRTN one-way mother, 25mm2 light
blue one-core power cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

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No. End A End B Num- Description

ber

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.3*6 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.3*6 Heat-shrinkable tube, Φ14

8 - - 0.3 Heat-shrinkable tube, Φ16

Note:
For the above three tables:
l At most, the unified PDU can satisfy an input of dual 3–channel and an output of dual
10–channel. For the specific number of input/output cables, refer to the configuration
requirements.
l The No.1 and No.2 cables install the OT terminal (M6), and the No.3 cable installs the
OT terminal (M8).

Related Parameters
According to the requirements of YD5040, the overall derating of the DC power supply
system in the telecommunication power equipment should be controlled within 3.2V. Taking
100A as an example, the length of a 25mm2 power cable should be controlled within 20m.

8.3 ZXR10 M6000-5S Power Distribution

8.3.1 DC Power Distribution
Overall Cable Layout
Figure 8-4 shows the overall cable layout when the ZXR10 M6000-5S uses PDU.

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Figure 8-4 M6000-5S DC Overall Cable Layout

1. Cabinet grounding cable 3. PDU DC incoming cable 5. Power cable of -48V DC

2. PDU DC incoming cable (black) power module (black)
(blue) 4. Power cable of -48V DC 6. PDU grounding cable
power module (blue)

Note:

British areas adopt a different standard for cables. See Table 8-8 for the difference.

Cable Connection
Table 8-5 shows the cable connection from the ZXR10 M6000-5S DC power cable to the
PDU.

8-8

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Table 8-5 Cable Connection from M6000-5S DC Power Module to PDU

End A End B Number Length (m) Description

(piece)

M6000-5S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-5S subrack: PDU: TPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-5S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-5S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-5S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-5S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-5S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-5S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-5S grounding Grounding point inside 3 According to M6000-5S grounding

point the cabinet the configu- cable
ration

PDU grounding column Grounding point inside 1 0.22 PDU subrack

the cabinet (top) grounding cable

Cabinet internal Grounding column on 2 0.25 Cabinet door

grounding column the cabinet door grounding cable

The power cable of the external power cabinet is connected to the PDU inside the cabinet,
and the PDU supplies power to the M6000-5S power module.
Figure 8-5 shows the power cable that connects the external power cable with the PUD
inside the M6000-5S cabinet.

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Figure 8-5 Power Cable Connecting the External Power Cabinet to the PDU Inside the
M6000-5S Cabinet

Tip:
The power cable is very thick. It is recommended to first prepare the terminal on one end of
the equipment, lay out the terminal, and then prepare the terminal on the power distribution
screen.

The connection of power cables from the external power cabinet to the PDU is described in
the following three table, according to different authentication standard and requirements.

Table 8-6 Connection of Power Cables From the External Power Cabinet to the
M6000-5S PDU (CCC Authentication)

No. End A End B Num- Description

ber

1 Blue: PDU –48V in Blue: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 blue
fireproof cable

2 Black: PDU –48V in Black: User side 6 Cabinet –48VRTN power cable,
–48VRTN one-way mother, 25mm2 black
fireproof cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.2 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.2 Heat-shrinkable tube, Φ14

8 - - 0.1 Heat-shrinkable tube, Φ16

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Table 8-7 Connection of Power Cables From the External Power Cabinet to the
M6000-5S PDU (UL Authentication)

No. End A End B Num- Description

ber

1 Blue: PDU –48V in Blue: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 blue
fireproof cable

2 Black: PDU –48V in Black: User side 6 Cabinet –48VRTN power cable,
–48VRTN one-way mother, 25mm2 black
fireproof cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.2 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.2 Heat-shrinkable tube, Φ14

8 - - 0.1 Heat-shrinkable tube, Φ16

Table 8-8 Connection of Power Cables From the External Power Cabinet to the
M6000-5S PDU (British Areas)

No. End A End B Num- Description

ber

1 Grey: PDU –48V in Grey: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 grey
one-core power cable

2 Light blue: PDU Light blue: User side 6 Cabinet –48VRTN power cable,
–48VGND in –48VRTN one-way mother, 25mm2 light
blue one-core power cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

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No. End A End B Num- Description

ber

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.3*6 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.3*6 Heat-shrinkable tube, Φ14

8 - - 0.3 Heat-shrinkable tube, Φ16

Note:
For the above three tables:
l At most, the unified PDU can satisfy an input of dual 3–channel and an output of dual
10–channel. For the specific number of input/output cables, refer to the configuration
requirements.
l The No.1 and No.2 cables install the OT terminal (M6), and the No.3 cable installs the
OT terminal (M8).

Related Parameters
According to the requirements of YD5040, the overall derating of the DC power supply
system in the telecommunication power equipment should be controlled within 3.2V. Taking
100A as an example, the length of a 25mm2 power cable should be controlled within 20m.

8.3.2 AC Power Distribution

Overall Cable Layout
Figure 8-6 shows the overall cable layout of the ZXR10 M6000-5S in the AC power
distribution.

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Figure 8-6 M6000-5S DC Overall Cable Layout

1. AC PDU incoming cable 2. AC PDU incoming cable 4. AC PDU grounding cable

(blue) (brown) 5. AC power cable
3. Cabinet grounding cable

Cable Connection
ZXR10 M6000Table 8-9 shows the cable connection of the –5S AC power distribution.
Table 8-9 Cable Connection of M6000-5S AC Power Distribution

End A End B Number Length (m) Description

(piece)

C19 female plug: Brown core: Connected to 1 According AC power cable

Connected to the the L output on the power to the con-
AC power module distribution box figuration
Blue core: Connected to the N
output on the power distribution
box

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End A End B Number Length (m) Description

(piece)

Yellow-green core: Connected

to the PE output on the power
distribution box

Grounding column Grounding terminal of the 1 According Grounding cable

on the upper right cabinet to the con- of the power
corner of the dual figuration distribution box
9–channel AC
power distribution
box

M6000-5S Grounding point inside the 1 According Grounding cable

grounding point cabinet to the con- of the chassis
figuration

Grounding column Grounding column on the 2 0.25 Grounding cable

inside the cabinet cabinet door of the cabinet

8.4 ZXR10 M6000-3S Power Distribution

8.4.1 DC Power Distribution
Overall Cable Layout
Figure 8-7 shows the overall cable layout when the ZXR10 M6000-3S uses PDU.

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Figure 8-7 M6000-3S DC Overall Cable Layout

1. Cabinet grounding cable 3. PDU DC incoming cable 5. Power cable of -48V DC

2. PDU DC incoming cable (black) power module (black)
(blue) 4. Power cable of -48V DC 6. PDU grounding cable
power module (blue)

Note:
British areas adopt a different standard for cables. See Table 8-13 for the difference.

Cable Connection
Table 8-10 shows the cable connection from the ZXR10 M6000-3S DC power cable to the
PDU.

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Table 8-10 Connection Cables from M6000-3S DC Power Module to PDU

End A End B Number Length (m) Description

(piece)

M6000-3S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-3S subrack: PDU: TPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-3S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-3S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-3S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-3S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-3S subrack: PDU: OUTPUT 1 According to -48V power supply

power unit –48V -48V the configu- cable
ration

M6000-3S subrack: PDU: OUTPUT 1 According to -48VRTN power

power unit –48V -48VRTN the configu- supply cable
RTN ration

M6000-3S grounding Grounding point inside 3 According to M6000-3S grounding

point the cabinet the configu- cable
ration

PDU grounding column Grounding point inside 1 0.22 PDU subrack

the cabinet (top) grounding cable

Cabinet internal Grounding column on 2 0.25 Cabinet door

grounding column the cabinet door grounding cable

The power cable of the external power cabinet is connected to the PDU inside the cabinet,
and the PDU supplies power to the M6000-3S power module.
Figure 8-8 shows the power cable that connects the external power cable with the PUD
inside the M6000-3S cabinet.

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Figure 8-8 Power Cable Connecting the External Power Cabinet to the PDU Inside the
M6000-3S Cabinet

Tip:
The power cable is very thick. It is recommended to first prepare the terminal on one end of
the equipment, lay out the terminal, and then prepare the terminal on the power distribution
screen.

The connection of power cables from the external power cabinet to the PDU is described in
the following three table, according to different authentication standard and requirements.

Table 8-11 Connection of Power Cables From the External Power Cabinet to the
M6000-3S PDU (CCC Authentication)

No. End A End B Num- Description

ber

1 Blue: PDU –48V in Blue: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 blue
fireproof cable

2 Black: PDU –48V in Black: User side 6 Cabinet –48VRTN power cable,
–48VRTN one-way mother, 25mm2 black
fireproof cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.2 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.2 Heat-shrinkable tube, Φ14

8 - - 0.1 Heat-shrinkable tube, Φ16

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Table 8-12 Connection of Power Cables From the External Power Cabinet to the
M6000-3S PDU (UL Authentication)

No. End A End B Num- Description

ber

1 Blue: PDU –48V in Blue: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 blue
fireproof cable

2 Black: PDU –48V in Black: User side 6 Cabinet –48VRTN power cable,
–48VRTN one-way mother, 25mm2 black
fireproof cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.2 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.2 Heat-shrinkable tube, Φ14

8 - - 0.1 Heat-shrinkable tube, Φ16

Table 8-13 Connection of Power Cables From the External Power Cabinet to the
M6000-3S PDU (British Areas)

No. End A End B Num- Description

ber

1 Grey: PDU –48V in Grey: User side –48V 6 Cabinet –48V power cable,
one-way mother, 25mm2 grey
one-core power cable

2 Light blue: PDU Light blue: User side 6 Cabinet –48VRTN power cable,
–48VGND in –48VRTN one-way mother, 25mm2 light
blue one-core power cable

3 Protective grounding Security grounding in 1 Cabinet protective grounding

on the top of the cabinet the equipment room cable, one-way mother, 35mm2
yellow-green fireproof cable

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No. End A End B Num- Description

ber

4 - - 12 Round raw terminal,

installation home diameter
6.4mm, applicable line width
16.78~26.66mm2

5 - - 1 Round raw terminal,

installation home diameter
8mm, applicable line width
26.66-42.42mm2

6 - - 0.3*6 Blue fireproof heat-shrinkable

tube, Φ14

7 - - 0.3*6 Heat-shrinkable tube, Φ14

8 - - 0.3 Heat-shrinkable tube, Φ16

Note:
For the above three tables:
l At most, the unified PDU can satisfy an input of dual 3–channel and an output of dual
10–channel. For the specific number of input/output cables, refer to the configuration
requirements.
l The No.1 and No.2 cables install the OT terminal (M6), and the No.3 cable installs the
OT terminal (M8).

Related Parameters
According to the requirements of YD5040, the overall derating of the DC power supply
system in the telecommunication power equipment should be controlled within 3.2V. Taking
100A as an example, the length of a 25mm2 power cable should be controlled within 20m.

8.4.2 AC Power Distribution

Overall Cable Layout
Figure 8-9 shows the overall cable layout of the ZXR10 M6000-3S in the AC power
distribution.

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Figure 8-9 M6000-3S DC Overall Cable Layout

1. AC PDU incoming cable 2. AC PDU incoming cable 4. AC PDU grounding cable

(blue) (brown) 5. AC power cable
3. Cabinet grounding cable

Cable Connection
ZXR10 M6000Table 8-14 shows the cable connection of the –3S AC power distribution.
Table 8-14 Cable Connection of M6000-3S AC Power Distribution

End A End B Number Length (m) Description

(piece)

C19 female plug: Brown core: Connected to 1 According AC power cable

Connected to the the L output on the power to the con-
AC power module distribution box figuration
Blue core: Connected to the N
output on the power distribution
box

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End A End B Number Length (m) Description

(piece)

Yellow-green core: Connected

to the PE output on the power
distribution box

Grounding column Grounding terminal of the 1 According Grounding cable

on the upper right cabinet to the con- of the power
corner of the dual figuration distribution box
9–channel AC
power distribution
box

M6000-3S Grounding point inside the 1 According Grounding cable

grounding point cabinet to the con- of the chassis
figuration

Grounding column Grounding column on the 2 0.25 Grounding cable

inside the cabinet cabinet door of the cabinet

8.5 Typical Shared-cabinet Combination Power

Distribution
M6000-S series routers can adopt various shared-cabinet combinations according to the
requirement.

DC Shared-cabinet Combination
Table 8-15 describes the typical combination modes when M6000-S series DC devices
share the cabinet with the PDU.

Table 8-15 Typical Shared-cabinet Combination of M6000-S Series DC Devices

PDU Type Number of Number of Number of Rack Configuration

-8S Devices -5S Devices -3S Devices

0 5 0 (-5S)*5

2 0 0 (-8S)*2
Dual 6–channel 70A,
2 0 2 (-8S)*2+(-3S)*2
dual 4–channel 50A
1 2 2 (-8S)*1+(-3S)*2+(-5S)*2

0 3 3 (-5S)*3+(-3S)*3

Dual 10–channel 50A 0 0 7 (-3S)*7

The following is a brief introduction to the six types of DC shared-cabinet combination

power distribution:

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l DC power distribution of 5 M6000-5S devices sharing one cabinet:

The PDU adopts the dual 6–channel 70A and dual 4–channel 50A output. 5 –5S
devices can be configured on the rack.
l DC power distribution of 2 M6000-8S devices sharing one cabinet:
The PDU adopts the dual 6–channel 70A and dual 4–channel 50A output. 2 –8S
devices can be configured on the rack, and each device adopts 2 70A air switches.
The other 4 50A air switches cannot connect to other devices any more.
l DC power distribution of 2 M6000-8S devices and 2 M6000-3S devices sharing one
cabinet:
The PDU adopts the dual 6–channel 70A and dual 4–channel 50A output. 2 –8S and
2 –3S devices can be configured on the rack:
à Each -8S device adopts dual 2–channel 70A air switches;
à Each -3S device adopts dual 1–channel 50A air switches or 70A air switches.
l 1 M6000-8S device, 2 M6000-3S devices and 2 M6000-5S devices share one cabinet
for DC power distribution.
The PDU adopts the dual 6–channel 70A and dual 4–channel 50A output. 2 –8S, 2
–3S and 2 –5S devices can be configured on the rack:
à Each -3S device adopts dual 1–channel 50A air switches;
à Each -8S device adopts dual 2–channel 70A air switches;
à Each -5S device adopts dual 1–channel 70A air switches.
l 3 M6000-3S device and 3 M6000-5S devices share one cabinet for DC power
distribution.
The PDU adopts the dual 6–channel 70A and dual 4–channel 50A output. 3 –5S and
3 –3S devices can be configured on the rack:
à Each -5S device adopts dual 1–channel 70A air switches;
à Each -3S device adopts dual 2–channel 50A air switches.
l 7 M6000-3S devices share one cabinet for DC power distribution.
The PDU adopts the dual 10–channel 50A output. Each –5S device adopts a dual
1–channel 50A air switch.

AC Shared-cabinet Combination
Table 8-16 describes the typical combination modes when M6000-S series AC devices
share the cabinet with the PDU.

Table 8-16 Typical Shared-cabinet Combination of M6000-S Series AC Devices

PDU Type Number of Number of Number of Rack Configuration

-8S Devices -5S Devices -3S Devices

Dual 9–channel 10A 0 0 6 (-3S)*6

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PDU Type Number of Number of Number of Rack Configuration

-8S Devices -5S Devices -3S Devices

Dual 9–channel 16A 0 4 0 (-5S)*4

The following is a brief introduction to the two typical modes of AC shared-cabinet

combination power distribution:
l AC power distribution of 4 M6000-5S devices sharing one cabinet:
The PDU adopts the dual 9–channel 16A configuration. 4 –5S devices can be
configured on one rack. Each –5S device adopts a dual 1–channel 16A air switch,
and other air switches are not connected to any devices.
l AC power distribution of 6 M6000-3S devices sharing one cabinet:
The PDU adopts the dual 9–channel 10A configuration. 6 –3S devices can be
configured on one rack. Each –3S device adopts a dual 1–channel 10A air switch,
and other air switches are not connected to any devices.

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 Chapter 9
Equipment Power-On and
Power-Off
Table of Contents
Check Before Power-On.............................................................................................9-1
Equipment Power-On .................................................................................................9-4
Check After Equipment Power-On..............................................................................9-4
Equipment Power-Off .................................................................................................9-5

9.1 Check Before Power-On

9.1.1 Checking Equipment Installation
To avoid system fault or failure caused by installation mistake, it is necessary to check the
equipment installation before powering on the equipment.

Caution!
The switches of all power distribution boards and shelves should be OFF during equipment
installation check.

Check equipment installation by the items described in Table 9-1.

Table 9-1 Equipment Installation Check List

No. Check Items Checking Method

1 Whether the equipment positioning meets the dimension The check is based on the engineering
requirements on the design drawing design document

2 Whether the expansion bolt used to fix the cabinet or base On-site check
(bracket) to the ground is securely installed;
Whether there exist flat washer and spring washer;
Whether the spring washer is on the flat washer

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No. Check Items Checking Method

3 Whether the expansion bolt fits the installation holes of the Set the multimeter to measure the
base bracket and support leg; resistance value of the insulated
Whether the bracket and the ground are insulated; positions between bracket and cabinet;
Whether the floor holder and guide rail are insulated the values should be over 5 MΩ

4 Whether the installation of accessories such as the cabinet On-site check

front and rear doors is complete;
Whether the connection plate is installed in the case of
side-by-side cabinet installation

5 Whether the cabinet front and rear doors can be easily opened Manually open and close cabinet doors
and closed

6 Whether the cabinets are arranged in neat rows. The cabinets On-site check
on the main aisle side should be lined up and the deviation
should be less than 5 mm

7 Whether the board can be easily plugged/unplugged; Check bolts and boards
Whether the bolts on the board panel are securely installed and
whether the spring steel wire is intact

8 Whether the equipment is clean and tidy. Cabinet parts should On-site check
not be deformed;
Whether various labels are correct, clear, and complete

9 Whether the cabinet is clean. No dust should exist in the On-site check
cabinet;
There should not exist redundant cable ties, cables or sundries
in the cabinet

10 Whether antistatic wrist strap is inserted in the antistatic jack On-site check
on the cabinet

11 Whether dummy panels are installed in idle slots On-site check

12 The two circuit breakers of the equipment power distribution On-site check and measurement by
box should be shut off before equipment power-on. The multimeter
circuit breakers of the power supply module should be turned
on before the equipment power-on for the first time. Use
a multimeter to check if short circuit exists at various input
terminals. If short circuit exists, troubleshoot the problem before
moving on to the next step.
If there is no problem with the tests described above, shut off
the circuit breaker of power supply module. Turn on the circuit
breakers of the equipment power distribution box first; then turn
on the circuit breaker of the power supply module to provide
power for the equipment

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9.1.2 Power Cable and Grounding Check

Check power cables and equipment grounding by the items described in Table 9-2.

Table 9-2 Power Cable and Equipment Grounding Check List

No. Check Items Checking Method

1 Whether all power cables and grounding cables use pure On-site check
copper-core wires. There should not exist joints along the cable

2 Whether the power cables and grounding cables are properly On-site check
connected. The spring washer of the grounding terminal should
be over the flat washer

3 Whether the power cable and grounding cable lugs are securely On-site check
soldered or crimped

4 Whether the routing of power cables and grounding cables On-site check
outside the cabinet are flat and straight;
Whether the power/grounding cables are banded separately
from other cables

5 The redundant power/grounding cables should be cut off rather On-site check
than coiled

6 Whether the grounding cables for the cabinet are properly On-site check
connected

7 Whether the labels for the grounding and power cables are On-site check
correct in content and stuck to the cable;
Whether labels are arranged neatly (including the label for the
power distribution switch). Whether labels are toward the same
direction. It is recommended to stick the label 20 mm away
from the cable connector

8 Whether the distance between signals cables and On-site check

grounding/power cables outside the cabinet is over 30 mm

9.1.3 Cable Installation Check

Check cable installation by the items described in Table 9-3.

Table 9-3 Cable Installation Check List

No. Check Items Checking Method

1 Whether cable connections are proper and secure On-site check

2 Cable ties should not pile. Redundant length of the cable tie On-site check
should be cut off. No prickle should remain

3 All signal cables should pass the circuit continuity check before On-site check
cable routing

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No. Check Items Checking Method

4 Signal cables should not be deployed on the cabinet cooling On-site check
holes

5 Cables at bends should not be pulled too tight On-site check

6 Whether the routed cables are straight and even. No cable On-site check
crossover exists in the cabinet. Cables outside the cabinet are
banded

7 Labels at both ends of the signal cable should be clear. The On-site check
labels should be toward the same direction

8 Check the cables with bolts. The bolts should be fastened tight On-site check

9.2 Equipment Power-On

Turn the switches on the power supply module and the power distribution box to the ON
position. The switches should be turned on in the following order: user power panel;
followed by equipment rack power distribution box; finally equipment power supply module.

9.3 Check After Equipment Power-On

After equipment power-on, perform the check by the items described in Table 9-4 .

Table 9-4 Check List After Equipment Power-On

No. Check Items Checking Method

1 After equipment power-on, sound of the rotating fan should be On-site check and listening
heard. There should be air out from the ventilation hole

2 Whether the power module indicators are working properly. If On-site check
the power module is in normal operation, the green indicator
(RUN) should be always on; and the red indicator (ALM) is
always off

3 Whether the fan module indicators are working properly. If the On-site check
fan module is in normal operation, the green indicator (RUN)
should be always on; and the red indicator (ALM) is always off

4 Whether board indicators are working properly. If the board On-site check
is in normal operation, the green indicator (RUN) should be
always on; and the red indicator (ALM) is always off

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9.4 Equipment Power-Off

Turn the switches on the power supply module and the power distribution box to the OFF
position. The switches should be turned off in the following order: user power panel;
followed by equipment rack power distribution box; finally equipment power supply module.

Caution!
When engineers dismantle power supply module and cables after equipment power-off,
it is recommended to shut off the circuit breaker of the equipment power distribution box
first; then shut off the circuit breaker of the power supply module.

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 Appendix A
Quick Guide to Equipment
Parameters
Table of Contents
Ÿ Dimensions and Weight .......................................................................................... A-1
Ÿ Power Supply and Power ....................................................................................... A-1

A.1 Dimensions and Weight

Table A-1 shows the dimensions and weight of the ZXR10 M6000-S.

Table A-1 Dimensions and Weight of the ZXR10 M6000-S

Physical Parameters ZXR10 M6000-8S ZXR10 M6000-5S ZXR10 M6000-3S

Dimensions (W x H x 441 mm x 619.5 mm x 442 mm x 308.3 mm x 442 mm x 175 mm x

D) of the DC chassis 749.4 mm 740 mm 738 mm

Dimensions (W x H x —— 442 mm x 352.8 mm x 442 mm x 175 mm x

D) of the AC chassis 740 mm 738 mm

Weight Shelf 31.2 kg 15.4 kg 11.2 kg

(including
the
backplane)

Full config- 95 kg 55 kg 35 kg
uration

A.2 Power Supply and Power

Table A-2 shows the power supply and power of the ZXR10 M6000-S.

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Table A-2 Power Supply and Power of the ZXR10 M6000-S

Physical Parameters ZXR10 M6000-8S ZXR10 M6000-5S ZXR10 M6000-3S

DC power Redundant 1+1 backup 1+1 backup 1+1 backup

supply backup

Maximum 2650 W 2650 W 2650 W

power
module
consump-
tion

Rated -48 V -48 V -48 V

voltage

Maximum -72V to -38 V -72V to -38 V -72V to -38 V

voltage
range

Rated input 55 A 55 A 55 A
current

AC power Redundant —— 1+1 backup 1+1 backup

supply backup

Rated input —— 100 VAC to 240 VAC 100 VAC to 240 VAC
current

Input —— 50/60 Hz 50/60 Hz

frequency
range

Rated —— -53.5 V -53.5 V

output
voltage

Rated —— 50 A 50 A
output
current

Module —— 2675 W 2675 W

rated
output
power

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 Appendix B
Making Cables
Table of Contents
Ÿ Making Power Cords and Protective Earth Wires.................................................... B-1
Ÿ Making Network Cables.......................................................................................... B-4

B.1 Making Power Cords and Protective Earth Wires

Abstract
Make the power cords and protective earth wires used between the device cabinet and the
DC power distribution cabinet. The cable terminals on the DC power distribution cabinet
side depend on the requirements of the device. This topic uses single-hole OT terminal
as an example.

Prerequisites
l The length of the cables to be made is learned by the user.
l A pair of cutting pliers, a wire stripper, a crimp tool, a heat gun, and a pair of gloves
are prepared.

Steps
1. Depending on the actual length, use the cutting pliers to cut off a section of cable and
retain the remaining part, as shown in Figure B-1.

Figure B-1 Cutting the Cable

2. Push a heat-shrinkable bush along one end of the stripping head to cover the cable,
as shown in Figure B-2.
The color of the heat-shrinkable bush should be the same as the cable.

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Figure B-2 Covering the Cable with a Heat-shrinkable Bush

1. Cable 2. Heat-shrinkable bush

3. Use the wire stripper to peel a section of the insulating layer on one end of the cable.
The length of the peeled section is equal to that of the copper lug, as shown in Figure
B-3.

Note:
When peeling the cable, do not scratch the metallic conductor of the cable.

Figure B-3 Peeling the Insulating Layer

1. Cable 2. Copper lug

4. Insert the core of the cable into the hole of the copper lug until it cannot be pushed
any further, as shown in Figure B-4.
The copper lug and the copper cable contact well, and no copper is exposed.

Figure B-4 Inserting the Cable into the Copper Lug

1. Copper lug 2. Heat-shrinkable bush

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5. Use the hydraulic clamp to press the copper lug, as shown in Figure B-5. After that,
pull the copper lug hard and ensure that it is not loose.

Note:
The press mould of the hydraulic clamp should be of the same size as the cable
diameter.

Figure B-5 Pressing the Copper Lug

1. Press mould

6. At the junction of the copper lug and the cable, cover a heat-shrinkable bush, which
totally encloses the copper lug.
7. Use the heat gun to blow the heat-shrinkable bush until it is tightly wrapped around
the connector, as shown in Figure B-6.

Figure B-6 Blowing the Heat-shrinkable Bush to Let It Shrink

1. Heat-shrinkable bush

8. Check the appearance of the cable and ensure that there is no oxidation on the surface
of the terminal and the outer layer of the cable is intact.
– End of Steps –

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B.2 Making Network Cables

Abstract
A network cable is used to transmit data between two devices or terminals. Commonly
used network cables can be divided into the following types:
l By connection type, network cables can be divided into straight-through cables and
cross-connect cables.
A straight-through cable is mainly used between a network card and a switch
(including hub). A cross-connect cable is mainly used between switches (including
hub) or between network cards.
l By physical property, network cables can be divided into shielded cables and
non-shielded cables.

Note:
The method for making a shielded cable is similar to that for making a non-shielded
cable. This topic takes non-shielded cable to describe how to make a network cable.

A non-shielded cable is composed of a non-shielded RJ45 crystal head connector and

four pairs of 8-core twisted pair wires, as shown in Figure B-7.

Figure B-7 Composition of a Non-shielded Network Cable

1. Connector 2. Twisted pair wires 3. Cable jacket

For the definitions of the pins of the crystal head connector, see Figure B-8.

Figure B-8 Pins

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 Appendix B Making Cables

For a straight-through cable, the connections at both ends have a one-to-one

relationship. The sequence of the connections complies with the EIA/TIA 568B
standard. For details of the connections, see Table B-1.

Table B-1 Connections of a Straight-through Cable

Crystal Head Connector A Crystal Head Connector B

Pin Core Color Pin Core Color

1 White-Orange 1 White-Orange

2 Orange 2 Orange

3 White-Green 3 White-Green

4 Blue 4 Blue

5 White-Blue 5 White-Blue

6 Green 6 Green

7 White-Brown 7 White-Brown

8 Brown 8 Brown

For a cross-connect cable, the connections at both ends are in a cross manner. The
sequence of connections at end A complies with the EIA/TIA 568B standard, while
the sequence of connections at end B complies with the EIA/TIA 568A standard. For
details of the connections, see Table B-2.

Table B-2 Connections of a Cross-connect Cable

Crystal Head Connector A Crystal Head Connector B

Pin Core Color Pin Core Color

1 White-Orange 1 White-Green

2 Orange 2 Green

3 White-Green 3 White-Orange

4 Blue 4 Blue

5 White-Blue 5 White-Blue

6 Green 6 Orange

7 White-Brown 7 White-Brown

8 Brown 8 Brown

Prerequisites
A pair of diagonal pliers, a wire stripper, a pair of crystal head crimping pliers, a network
cable tester, a multimeter, and a pair of gloves are prepared.

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Steps
1. Peel the cable jacket (shield) of the twisted pair wires, and cut off the nylon rip cords
within the cable jacket. The peeled length is 16 mm, as shown in Figure B-9.

Note:
When peeling the cable jacket, do not scratch the insulating layer of the twisted pair
wires.

Figure B-9 Peeling the Cable Jacket

2. Place the peeled twisted pair wires in order, and use diagonal pliers to trim the end of
the wires neatly, as shown in Figure B-10.
For the sequence of connections of a straight-through cable, see Table B-1. For the
sequence of connections of a cross-connect cable, see Table B-2.

Figure B-10 Arranging the Order of Twisted Pair Wires

3. Insert the four pairs of ordered twisted pair wires into the pins of the connector, as
shown in Figure B-11. For example, insert the "white-orange" wire into the first pin.

Note:
When inserting the wires, observe the position of the wires from the side or joint side
of the connector and ensure that the wires finally touch the bottom of the connector.

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Figure B-11 Inserting the Twisted Pair Wires

4. Use the crystal head crimping pliers to press the connector, as shown in Figure B-12.

Figure B-12 Pressing the Connector

1. Crimping pliers

5. Insert the connectors on both ends of the network cable respectively into the female
RJ45 socket of the network cable tester, as shown in Figure B-13.

Note:

If no network cable tester is available on site, set the multimeter to the ohms position
instead. Perform simple continuity tests according to the wiring relations.

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Figure B-13 Testing the Network Cable

6. Turn on the switch of the tester and test the continuity of the network cable.

The sequence of indicator lighting for a straight-through cable is different from that for
a cross-connect cable.
l For a straight-through cable: If indicators 1 to 8 are lit one by one, it indicates that
the continuity of the cable is normal and the connections are correct.
l For a cross-connect cable: If the indicators at the primary end are lit in the order
of 1-2-3-4-5-6-7-8-G, and the indicators at the secondary end are lit in the order
of 3-6-1-4-5-2-7-8-G, the network cable is acceptable.

Note:
Moving the switch of the test to the "S" position can reduce the lighting speed of
indicators, so that you can observe more accurately.

– End of Steps –

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 Appendix C
Equipment Operation
Environment Requirements
Table of Contents
Ÿ Equipment Room Building ...................................................................................... C-1
Ÿ Temperature, Humidity and Altitude ........................................................................ C-2
Ÿ Equipment Room Cleanliness................................................................................. C-3
Ÿ Anti-poisonous Gas ................................................................................................ C-3
Ÿ ESD Antistatic Safety.............................................................................................. C-4
Ÿ Electromagnetic Environment ................................................................................. C-5
Ÿ Lightning Protection Ground ................................................................................... C-6

C.1 Equipment Room Building

The ZXR10 M6000 equipment room building requirements are described in Table C-1.

Table C-1 Equipment Room Building Requirements

Item Description

Height No less than 3 m

Indoor Floor Generally, the equipment room should be equipped by antistatic raised
floor. The floor pedestals should be well grounded. Grounding resistance
and antistatic measures meet the specified requirements. The grounding
cables should be routed according to engineering design. Floral-design
floors should not be used. The color of walls and ceiling should be bright and
plain. Use flat paint or the paint without silicide.
Generally, the proper raised floor height is 300 mm or 330mm. Floor boards
should be securely and seamlessly laid. The horizontal error for each square
meters should be less than 2 mm.
If there is no raised floor, use electrostatic conductive flooring (volume
resistivity should be between 1.0×107 Ω and 1.0×1010 Ω). Antistatic
grounding for the electrostatic conductive floor or raised floor is required. The
floor can be connected to the grounding kit through current limiting resistor
and cables. Resistance value of the current limiting resistor should be 1 MΩ.

Floor Load-bearing No less than 450 kg/mm2

Capacity

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Item Description

Door and Window Doors and windows should be sealed by dustproof rubber strips. Install
double glazed windows that should be strictly sealed. Height and width of
the equipment room main door should not obstruct the transportation of
equipment. Door locks and keys are complete.

Wall It should not be easy for equipment room walls/ceiling to produce

powder/dust, or to peel off. Decoration materials should be flame resistant,
such as wallpaper, flat paint.

Groove The grooves are used to route cables. The inner groove surface
should be smooth and clean. The reserved length/width and the
number/location/dimension of holes should meet the router layout
requirements.

Water Sup- Water pipes, drainage pipe, or rain pipes should not go through the
ply/Drainage equipment room. Fire hydrants should not be placed in the equipment room.
Instead, they should be set at places that are easily visible and accessible,
such as along the passage or near the staircase.

Equipment Room The equipment installation place should be partitioned from the equipment
Partition room door. The screen baffle is intended to ward off some dust.

Worktable and Chair The worktable, terminal table, and chair should be antistatic. The surface
resistance and system resistance of the electrostatic leakage of table/chair
surface are the same (1×105 Ω – 1×109 Ω).

Air-conditioner The air conditioner should be installed in such a position that the ventilated
Installation Position air should not blow the equipment directly.

Other Requirements Avoid the breeding of microorganisms such as epiphyte and mildew. No
rodent animals (for example, rats) should exist.

C.2 Temperature, Humidity and Altitude

The ZXR10 M6000 requirements for temperature, humidity, and altitude are described in
Table C-2.

Table C-2 Temperature, Humidity and Altitude Requirements

Item Parameter

Working Environment Temperature -5℃ – 45 ℃

Requirement
Humidity 5%–90%

Altitude 3000 m

Storage Environment Temperature -40 ℃ – 70 ℃

Requirements
Humidity 0–95%

Altitude < 3000 m

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 Appendix C Equipment Operation Environment Requirements

C.3 Equipment Room Cleanliness

The various types of dusts in the air that settles on equipment circuit cause electrostatic
incorporation, leading to poor contact between metallic joints or short circuit. This might
result in equipment fault and affects equipment life.
The ZXR10 M6000 requirements for equipment room cleanliness are shown in Table C-3.

Table C-3 Equipment Room Cleanliness Requirements

Dust Unit Quantity

Suspended Dust mg/m3 0.2

Fallen Dust mmg/m2h 1.5

Sand mg/m3 30

Take the following measures to achieve equipment room cleanliness requirements:

l The equipment room floor, wall, and ceiling should use dustproof material.
l Use screen door/window. The outer windows of equipment room should be dustproof.
l Clean the equipment room and equipment dust screen regularly.
l Before entering the equipment room, wear shoe covers and antistatic suit.
l Do not carry dirty or dusty objects and equipment into the equipment room. The
objects to be carried into the equipment room should be cleaned.

C.4 Anti-poisonous Gas

The intra-room equipment should be prevented from the corrosion of poisonous gas (such
as SO2, H2S, NH3, etc). The poisonous gas concentration requirements are shown in
Table C-4.

Table C-4 Anti-poisonous Gas Requirements

Chemical Substance Unit Concentration Requirements

SO2 (Sulfur Dioxide) mg/m3 Average permitted value: 0.3; Maximum

permitted value: 1.0

H2S (Sulfureted Hydrogen) mg/m3 Average permitted value: 0.1; Maximum

permitted value: 0.5

NH3 (Ammonia) mg/m3 Average permitted value: 1.0; Maximum

permitted value: 3.0

Cl2 (Chlorine) mg/m3 Average permitted value: 0.1; Maximum

permitted value: 0.3

HCl (Ammonium Chloride) mg/m3 Average permitted value: 0.1; Maximum

permitted value: 0.5

HF (Ammonium Bifluoride) mg/m3 Average permitted value: 0.01; Maximum

permitted value: 0.03

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Chemical Substance Unit Concentration Requirements

O3 (Ozone) mg/m3 Average permitted value: 0.05; Maximum

permitted value: 0.1

Nox (Nitrogen Oxide) mg/m3 Average permitted value: 0.5; Maximum

permitted value: 1.0

Take the following measures to meet the requirements described above.

l The equipment room building should not be located near the area with high
concentration of corrosive gases, for example, chemical factory.
l The air inlets of equipment room should be far from or back against the pollution
source.
l It is recommended to place storage batteries independently in a different room and to
provide good ventilation conditions.
l Ask the professional company to perform poisonous gas concentration monitor
regularly.

C.5 ESD Antistatic Safety

ESD is short for electrostatic discharge.
Static electricity is a natural phenomenon, which might be conducted by contact, rubbing
and so on. Static electricity features high voltage, low power, low current, and short
duration of effect. The static electricity generated by body movements, or the contact
with/separation from/rubbing of objects, or induction may reach several thousand volts
or even ten thousand volts.
Static electricity cause serious damage in various areas. The electricity caused by friction
and human body static electricity is a hazard in electronic industry. Therefore, we should
try to avoid damages to the equipment caused by the static electricity when in contact with
the equipment.
The antistatic requirements of the communication equipment room are presented below.

l The grounding resistance for static protection should be less than 10 Ω.

l The metallic brackets of the antistatic raised floor and the metallic layer of wall and
ceiling should be connected to the static ground, to form a shielding cover for the
whole equipment room.
l The communication equipment static ground and the terminal console grounding
cable should be connected respectively to the grounding busbar.
l The absolute value of static voltage should be less than 200 V.
Take the following measures in the equipment room to meet the requirements described
above.

l The operator should receive antistatic protection training before operation.

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 Appendix C Equipment Operation Environment Requirements

l Before entering the communication equipment room, wear the antistatic suit that
meets the GB 12014 requirement and antistatic shoes that meet the GB 4385
requirement. Do not change clothes or comb hair in the equipment room.
l Installation of the antistatic facilities should be complete before the unpacking
inspection of equipment.
l The antistatic cover for the rack (or the printed circuit board component) should be
unpacked after the installation of rack and antistatic grounding cables.
l The tools used on site should be antistatic.
l Abide by the relevant grounding requirements when installing grounding cables.
l When plugging/unplugging the printed circuit board component and performing cable
connection, strictly observe the antistatic rules and wear antistatic wrist strap. The
grounding terminal of the antistatic strap should be inserted into the antistatic jack
on the rack. The strap and skin are reliably in contact. The current-limiting resistor
connected in series in the clasp connector of the strap protects human body and
static-sensitive components from static harm. The leakage resistance of the antistatic
strap should be within 1×105 – 1×107 Ω.
l Spare printed circuit board component and the component to be repaired should be
placed on the rack or in the antistatic shielding bag.
l The printed circuit board to be sent to the manufacturer or maintenance center for
repairs should be put in the antistatic shielding bag first; then packed with antistatic
marks on the package before delivery.
l The drawings, documents, files and books in the equipment room should be put in
the antistatic shielding bag. When used, the drawings, documents, files and books
should be far from the static-sensitive components.
l Visitors (including management personnel) must wear antistatic suit and shoes
before entering the equipment room. Visitors are not allowed to touch/plug/unplug
the printed circuit board components, or touch other components/spare parts if no
further antistatic measures are taken (for example, wear antistatic wrist strap).
l If the equipment room is too dry, use humidifier or take other measures to meet the
humidity requirements of the equipment room.
l Install ionized static eliminator if necessary, to remove the static electricity in the
insulation material and reduce the static voltage in the equipment room.
l The mats or gloves used in the equipment room should be antistatic.

C.6 Electromagnetic Environment

The equipment room grounding network should provide low impedance connection for
equipment racks, shelves and filters.
The equipment Electromagnetic Susceptibility (EMS) requirements are presented below.
l For the whole equipment, EMS meets the European Telecommunication Standard
Institute (ETSI) 300386 requirements.
l For equipment ports, EMS meets the GR1089 TYPE2 port requirements.
The Electromagnetic Interference (EMI) requirements for electromagnetic emission are
presented below.

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l The whole equipment Radiated Emission (RE) meets the CISPR22 CLASS A
requirements.
l The whole equipment power interface CS meets the CISPR22 CLASS A
requirements.
For the whole equipment communication port CS, CISPR22 CLASS A requirements should
be met for non-shielded cables, while Class B requirements should be met for shielded
cables.

C.7 Lightning Protection Ground

Lightning strikes cause damages by electrostatic discharge and overvoltage. The
high voltage generated by the intense atmospheric movement brings about strong
transient discharge through the power cable or antenna (mainly long wire) of the
electrical equipment, leading to internal breakdown of electrical components (overvoltage
damage) or fuse blow (power damage) and resulting in permanent damages to electrical
equipment. The lightning protection and grounding requirements of the equipment (room)
are important.
For the equipment room power supply, lightning protection for the AC power panel should
reach Class B. While that for the DC power distribution board should reach Class C.
Detailed lightning protection requirements for equipment room power are described in
Table C-5.

Table C-5 Lightning Protection Requirements of Equipment Room Power

Lightning Protection Class Class B (primary lightning Class C (secondary lightning

protection) protection)

Main Parameters 40 kA (8/20 us) 20 kA (8/20 s)

Lightning Protection Circuit AC power panel DC power distribution board

Location

For the equipment room communication interface, lightning protection for the main
distribution frame should reach Class B, as shown in Table C-6.

Table C-6 Lightning Protection Requirements of Equipment Room Communication

Interface

Lightning Protection Class Class B (primary lightning protection)

Main Parameters 6000 V (10/700 us) or 5 kA (8/20 us)

Lightning Protection Circuit Location Main Distribution Frame (MDF)

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 Appendix D
Basic Power Supply
Requirements
Table of Contents
Ÿ AC Power ............................................................................................................... D-1
Ÿ DC Power............................................................................................................... D-1

D.1 AC Power
The AC power panel should be able to provide power reliably in various application
environments. The power capacity of each line of the power panel output should be able
to meet the power requirements for a fully-configured or partially-configured system.
For the application environment where there are multiple system equipments, distributed
power supply mode should be used.

The user AC power supply should use the TN-S power distribution system.
It is recommended for the user power panel to provide equipment power supply in two
lines, which are independent of each other, so that 1+1 power supply redundancy backup
can be implemented.
The power voltage range of the (power) equipment using AC power is described in Table
D-1.

Table D-1 Permitted AC Power Voltage Range

Item Description

Power supply for the equipment -10% – 5% of the rated voltage

Power supply for the equipment power module -15% – 10% of the rated voltage
and key buildings

AC power frequency -4% – 4% of the rated voltage

Voltage harmonic distortion No more than 5% of the rated voltage

D.2 DC Power
The user power panel (power supply) should be able to provide power reliably. The power
shelf should be as near the ZTE equipment as possible. In this way, length of the AC line

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between power panel and ZTE equipment is short, reducing power loss and installation
expense.
The user should use qualified AC power panel, whose voltage output is within the working
voltage range of the telecom equipment during normal equipment operation. Meanwhile,
the storage battery pack of the user should be able to provide power supply for the
equipment for at least one hour.
For the equipment room with large communication capacity or with multiple systems,
multiple power panels that are independent of each other should be used to provide
power (distributed power supply mode). If multiple telecom equipments share one power
panel, power control by layers and lines should be implemented among various telecom
equipments, to prevent the fault of single equipment from affecting the normal operation
of other equipments. The power capacity of the power panel should be able to meet the
requirements for the multiple fully-configured systems.
The equipment is designed with 1+1 redundancy backup mode. It is recommended to
provide equipment power supply in two lines, which are independent of each other, so that
1+1 power supply redundancy backup can be implemented.
For main communications center, multiple independent power supply systems should
be deployed for different building storeys, to implement distributed power supply for
communication equipments in different rooms.
Requirements for the (power) equipment using DC power is described in Table D-2.

Table D-2 DC Power Requirements

Item Description

Permitted voltage range of the -48 V input end -40 V - -60 V

Anti-inrush current capacity of DC power supply At least more than one and a half times of the
rated full-load current capacity

Regulated precision Less than 1%

Turn-on/turn-off overshoot amplitude No more than 5% of the set DC output voltage

Peak to peak noise voltage No more than 200 mV

Dynamic response Recovery time less than 200 ms; overshoot no

more than 5% of the set DC output voltage

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 Appendix E
Grounding Requirements
Table of Contents
Ÿ General Grounding Requirements .......................................................................... E-1
Ÿ Equipment Room Grounding Requirements............................................................ E-2
Ÿ Equipment and Cabinet Grounding Requirements .................................................. E-2
Ÿ Power Supply Grounding Requirements ................................................................. E-2
Ÿ Signal Cable Grounding Requirements ................................................................... E-3
Ÿ Grounding Cable Routing Requirements................................................................. E-3

E.1 General Grounding Requirements

Genera grounding requirements are described in Table E-1.

Table E-1 General Grounding Requirements

No. Specification

1 Telecom equipment should use the combined grounding mode in which working ground,
protection ground, and building lightning protection ground share the same grounding body.

2 Protection grounding is required for the cabling tray, hanging steel rack, chassis, case,
metal pipeline, windows and doors in the equipment room.

3 Protection grounding is required for all non-current-carrying metallic parts.

4 Grounding cables are in good contact with the protection grounding bar of the equipment
room. The cables cannot be connected to other equipment that forms part of the electrical
connectivity.

5 The cross section area of the cable between the grounded equipments in this office and
grounding bus conductor should be determined by the maximum current load. Do not
use bare cables.

6 All telecom requirements should not be grounded by installing the retaining bolt that touches
the building steel bar to form the electrical conductivity design.

7 The cabinet should be well grounded before installation of parts such as the power box.

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E.2 Equipment Room Grounding Requirements

The grounding resistance of the comprehensive telecoms building should be less than 1
Ω; while that of the ordinary office/site should be less than 5 Ω (10 Ω for the area with high
soil resistivity).

E.3 Equipment and Cabinet Grounding Requirements

The general grounding requirements for equipment and cabinet are described in Table E-2.

Table E-2 Equipment Grounding Requirements

No. Description

1 Protection grounding is required for the telecoms equipment and accessory equipment in
the equipment room. The protection ground of the telecoms/accessory equipment and
that of the equipment room equipment should be connected to the same grounding bar of
the equipment room.

2 The equipment protection ground should be connected in short circuit to the nearest
user-provided protection grounding copper busbar. The cable used for short circuit
connection should be the 16 mm2 (or more) yellow green insulated copper-core wire.
Equipment protection ground and user power supply equipment should share the same
grounding body.

3 The places with grounding terminals/marks on cabinet doors and equipments should be
connected with grounding cables, which are connected to grounding terminal of the cabinet.
The cabinet grounding terminal is connected to the grounding body.

4 The metallic parts of equipment cabinet should keep good electrical conductivity. Do not
apply insulating paint to the joint place of metallic parts.

E.4 Power Supply Grounding Requirements

The power supply grounding requirements are described in Table E-3.

Table E-3 Power Supply Grounding Requirements

No. Description

1 The AC power system of the equipment room uses TN-S power supply mode.

2 The entry where AC power cable is inputted into the equipment room should be configured
with the AC power arrester (Class C) whose nominal discharge current is no less than 20 kA.

3 The protection ground of the telecoms power supply and that of the telecoms equipment
should share the same grounding body. If the power supply and telecoms equipment
are located in the same equipment room, it is recommended to use the same protection
grounding bar of the equipment room.

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No. Description

4 The positive pole of thee 48 V DC power should be grounded at the DC power output
of equipment room.

5 The working protection ground of the DC power supply should share the same grounding
body with the protection ground of the switch equipment. If the power supply and telecoms
equipment are located in the same equipment room, it is recommended to use the same
protection grounding bar of the equipment room.

6 DC power ports should be protected by surge protection circuit.

E.5 Signal Cable Grounding Requirements

The signal cable grounding requirements are described in Table E-4 .

Table E-4 Signal Cable Grounding Requirements

No. Description

1 If the digital trunking cable of the equipment is directly or indirectly connected to the
base station of wireless communication equipment, connect the E1 surge arrester to the
corresponding equipment interface.

2 Both ends of the metal jacket of the outdoor cable should be well grounded. The signal
cable in the equipment room is connected to the protection grounding bar of the equipment
room. A signal arrester should be installed at the equipment interface where the signal cable
is connected in the equipment room. The protection grounding cable for signal arrester
should be as short as possible.

3 The coaxial cable outer conductor and both ends of the shielded cable shielding layer
should be in good electrical contact with the outward surface of the metallic case of the
equipment that the cables are connected to.

4 It is recommended to provide protection grounding in the equipment room for the redundant
wire pairs in the signal cables that are routed into/out of the office.

5 The signal cables in the office and mobile base station site should not be routed overhead.

6 The TDA audio cable, when led out of office, should be routed through the main distribution
frame with protective unit. The shielding layer of the audio cable should be connected to
the protection ground of the main distribution frame. Main distribution frame and cabinet
are connected to the same grounding body.

E.6 Grounding Cable Routing Requirements

The grounding cable routing requirements are shown in Table E-5.

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Table E-5 Grounding Cable Routing Requirements

No. Description

1 The grounding lead conductor should not be twisted or routed in parallel with the signal
cable.

2 The grounding cable is not allowed to be routed in the overhead way from outdoors. It
should be routed underground or indoors.

3 There should not be any joints on the protection grounding cable. It is forbidden to install
additional fuse switch for the protection grounding cable.

4 The protection grounding cable should use the yellow green plastic insulated copper-core
wire.

5 The neutral line of the AC power cable is not allowed to connect with the protection ground
of telecoms/transmission equipment in the equipment room.

6 Length of the protection grounding cable should be no more than 30 m. The protection
grounding cable should be as short as possible. For the cable that is over 30 m, ask the
user to reset the grounding bar nearby.

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 Appendix F
Label Specification
Table of Contents
Ÿ Label Specification Introduction .............................................................................. F-1
Ÿ Knife-shaped Label................................................................................................. F-2
Ÿ Rectangular Label .................................................................................................. F-8
Ÿ Cable Length Label .............................................................................................. F-13
Ÿ Label Check ......................................................................................................... F-13

F.1 Label Specification Introduction

F.1.1 Label Making Requirements
To clarify cable/fiber pigtail connections and facilitate equipment debugging and
maintenance, it is necessary to label the equipment, cables, and cable distribution frames.
Detailed label making requirements are described below.
l Label content should be printed rather than written by hand.
l For ZTE labels, use the printing template that corresponds to the label type. Format
requirements are as follows.
à Font size for site name: 13.75 pt; font size for others: 9 pt.
à Font: Bold; Vertical align: middle; Text align: center; If there are too many
characters, font size can be decreased correspondingly.

Note:
Label shape and content can be determined by the user according to the particular
situation. This appendix only introduces the dedicated labels of ZTE.

F.1.2 Label Paste Precautions

Pay attention to the following items when affixing labels to cables.
l Before sticking a label to a cable, clean the paste position on the cable and ensure
that there is no dust and foreign object.
l Do not touch the paste surface of the label during label pasting, in case that the label
cannot be firmly pasted.

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l When pasting labels for cables and fiber pigtails, wrap the cable in the middle of the
label; fold the paper in half to affix the paste surfaces together. Fold the paper neatly
so that the white paste surface is invisible.
l After label pasting, fix the root part of the two pasting surfaces by folding back and
forth or by pressing, to prevent the label from loosening apart.

F.1.3 Equipment Labels

ODF Frame
Make labels according to the specific shape and dimension of the ODF label tag. Print and
paste the label.
Label content includes ODF equipment ID, module ID, ODF port ID, opposite-office
equipment ID, the corresponding local equipment ID, subrack ID, optical line board slot
ID, port ID and transmit/receive relationship.

DDF Frame
Make labels according to the specific shape and dimension of the DDF label tag. Print and
paste the label.
Label content includes DDF equipment ID, module ID, DDF port ID, opposite-office
equipment ID, the corresponding local equipment ID, subrack ID, optical line board slot
ID, port ID and transmit/receive relationship.

F.2 Knife-shaped Label

F.2.1 Label Shape and Paste Position
After cable installation, mark each cable end with a cable label. The label uses ZTE
dedicated label, as shown in Figure F-1(a).
The label should be pasted 1 cm~2 cm away from the cable connector, as shown in Figure
F-1(b).

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 Appendix F Label Specification

Figure F-1 Knife-Shaped Label Dimension and Paste Position

F.2.2 Electrical Cable Label

F.2.2.1 Label Content
Mark the labels at two cable ends as follows.
l One end: “Fr: “Type”” used to indicate cable type and local-end port ID.
l The other end: “To: “Type”” used to indicate cable type and opposite-end port ID.

The “Type” field represents cable data type, such as “75 Ω”, “120 Ω”, “RS232”.
Recommended ID rules of the electrical cable interfaces on the ZTE communication
equipment side are shown in Table F-1.

Table F-1 ZTE Equipment Electrical Interface ID Format

ID Meaning Specification Example

XA-B-C-D X: System name X: The same with the system name IP01
A: Equipment ID in contract ID
A: IDs of ZTE equipment and
cabinets in one site should be
deployed uniformly and each ID
should be unique.

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ID Meaning Specification Example

B: Subrack ID. (number) The subracks from top to bottom 1

are numbered in ascending order.
When the independently installed
equipment or rack contains only one
subrack, the subrack ID should be 1

C: Slot ID. (number) Consistent with the slot ID on the rack The subrack slot ID of
line interface board: 5

D: Port ID (number and letter) Consistent with the port ID on the Port 3 on Line interface
board or interface panel board

ID format requirements of the electrical cable interfaces on DDF side are shown in Table
F-2.
Table F-2 DDF Cable Interface ID Format

ID Meaning Specification Example

XA-B-C-D X: System name X: DDF DDF03

A: System ID A: DDF frame ID

B: Unit module ID ID of the DDF unit module where the 3

interface is located

C: Row/Line ID Add “R” (ROW) at the end of Row ID; 2R (2L)

add “L” (LINE) at the end of Line ID

D: Port ID Port ID and transmit/receive 7T

relationship

For the ID of interfaces on other equipment, similar rules are applicable.

F.2.2.2 Label Example

The example is to number a RS232 cable connecting from Optical Interface 2 located at
Slot 01, Subrack 1, Cabinet IP01 to Optical Interface 7 located at Row 3 of Module 3,
ODF 3. It is recommended to arrange label content on the equipment side in the way as
described in Figure F-2.

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Figure F-2 Knife-shaped Electrical Cable Label Example

F.2.3 Power Cable Label

F.2.3.1 Label Content
Mark the labels at two cable ends as follows:
l One end: “POWER (Fr:)” used to indicate power port ID at local end.
l The other end: “POWER (To:)” used to indicate power port ID at opposite end.
ID rules of the power ports on the ZTE communication equipment side are shown in Table
F-3.

Table F-3 ZTE Equipment Side Power Port ID Format

ID Meaning Specification Example

XA-B-D X: System name X: The same with the system name IP01
A: Equipment ID in contract ID
A: IDs of ZTE equipment and cabinets
in one site should be deployed
uniformly and each ID should be
unique.

B: Power cable type (number Consistent with the ID on power cable PE/-48 V/-48 V RTN
and letter)

D: Port ID (number) Consistent with the ID on power I/II

distribution box

ID format requirements of the power ports on the user equipment side are shown in Table
F-4.

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Table F-4 User Equipment Side Power Port ID Format

ID Meaning Specification Example

XA-B-C-D X: System name X: PW PW03

A: Equipment ID A: Power Cabinet ID

B: Power cable type (number Consistent with power cable types PE/-48 V/-48 V RTN
and letter)

C: Row/Line ID Add “R” (ROW) at the end of Row ID; 2R/2L

add “L” (Line) at the end of Line ID

D: Port ID Power Interface ID 15

F.2.3.2 Label Example

The example is to number a -48 V power cable connecting from Port 1 located at Cabinet
IP01 to Port 15 located at Row 2 of Cabinet PW03 on user side. It is recommended to
arrange label content in the way as described in Figure F-3.

Figure F-3 Knife-shaped Power Cable Label Example

F.2.4 Fiber Cable

F.2.4.1 Label Content
Mark the labels at two cable ends as follows.

l One end: “FR:” used to indicate optical interface ID at local end.

l The other end: “To:” used to indicate optical interface ID at opposite end.
ID format requirements of the fiber pigtail interfaces on the ZTE communication equipment
side are shown in Table F-5.

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Table F-5 Fiber Pigtail Interface ID Forma

ID Meaning Specification Example

XA-B-C-D X: System name X: The same with the system name IP01
A: Equipment ID in contract ID
A: IDs of ZTE equipment and
cabinets in one site should be
deployed uniformly and each ID
should be unique.

B: Subrack ID (number) The subracks from top to bottom 1

are numbered in ascending order.
For example, 1–4 for Subrack 1 to
Subrack 4.

C: Slot ID (number) Consistent with the Slot ID on the The subrack slot ID of
subrack line interface board: 5

D: Port ID (number and letter) Consistent with the port ID on the Port 3 on Line interface
board or interface panel board

ID format requirements of the fiber pigtail interfaces on the ODF frame side are shown in
Table F-6.

Table F-6 ODF Fiber Pigtail Interface ID Format

ID Meaning Specification Example

XA-B-C-D X: System name X: ODF ODF 03

A: System ID A: ODF fram ID

B: Unit module ID ID of the ODF unit module where the 3

interface is located

C: Row/Line ID Add “R” (ROW) at the end of Row ID; 2R/2L

add “L” (LINE) at the end of Line ID

D: Port ID Optical interface ID and 7R

transmit/receive relationship

F.2.4.2 Label Example(Fiber)

The example is to number a fiber connecting from Optical Interface 3 located at Slot 01,
Subrack 1, Cabinet IP01 to Optical Interface 7 located at Line 2 of Module 3, ODF 3. It is
recommended to arrange label content in the way as described in Figure F-4.

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Figure F-4 Knife-shaped Fiber Pigtail Label Example

F.2.5 Ethernet Cable Engineering Label

The specification of the Ethernet cable engineering Label is similar to that of fiber label.
Please refer to the previous topic.

F.3 Rectangular Label

F.3.1 Horizontal English Label for Panel or Plug
The horizontal English label is used to paste on the panel or plug whose area is larger than
the label area. Label layout and dimension are shown in Figure F-5.

Figure F-5 Horizontal English Label for Panel or Plug

Label content are described as follows.

l RJ45: Cable English name.
l Port A: A end of the cable connector, which corresponds to B end or other connector.
l 5 m: Cable length, which is the linear length from the connector at one cable end to
the connector at the other cable end.

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l FE 10/100Base-T 1: Connection position, which is the first Ethernet interface of the

fast Ethernet interface board 10/100Base-T.

F.3.2 Laser Print Wrapping Label (Type II)

Layout and dimension of the laser print wrapping label (Type II) is shown in Figure F-6.

Figure F-6 Laser Print Wrapping Label (Type II)

The laser print wrapping label (Type II) and the horizontal Engish label are used on different
occasions.
l The horizontal English label is only used to paste on the panel or plug whose area is
larger than the label area.
l The laser print wrapping label (Type II) is used when cable connector is small or
when the use of horizontal English label affects cable appearance. Use transparent
adhesive tap to stick and wrap the label onto the cable.

F.3.3 Label Pasted on Cable

F.3.3.1 Power Cable Label
The engineering mark for power cable uses the flag-shaped label made by ZTE. Label
layout is shown in Figure F-7.

Figure F-7 Power Cable Label

The label should be pasted 2 cm away from the cable lug. Paste the middle part of the
label onto the cable; then stick the two halves of the label together. Paste one label to
each end of the power cable, as shown in Figure F-8.

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Figure F-8 Power Cable Label Paste Position

The two areas on the flag-shaped power cable label are L and R, which are described
below.
l L: Location of the near-end equipment, which is the location of the local equipment to
which the power cable is connected.
l R: Location of the far-end equipment, which is the location of the opposite equipment
to which the power cable is connected. If the equipment at opposite end is power
distribution board, it is required to indicate the board and mark the nature of the power
cable, for example, distribution GND.

Caution!
Contents of the two labels on the power cable ends should inversely correspond. The
content in Area L on one label should be consistent with the content in Area R on the other
label.

F.3.3.2 Fiber Cable Label

The engineering label for fiber cable is shown in Figure F-9.

Figure F-9 Fiber Cable Engineering Label

Label content is described in Figure F-10.

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Figure F-10 Fiber Cable Engineering Label Content

The two areas on the fiber cable engineering label are L and R, which are described below:
l When the label is pasted on the fiber cable on the ZXR10 equipment side, the content
in Area R should be the Cabinet Row ID and Line ID of the opposite-end optical
interface equipment, number of the cabinet tier where the fiber is located and fiber
cable serial number. The content in Area L should be the Row ID and Line ID of the
local-end (ZXR10) optical interface equipment, number of the equipment tier where
the fiber is located and fiber cable serial number.
l When the label is intended for the optical interface equipment on the carrier side, label
content should inversely correspond to the label content on the ZXR10 equipment
side.

F.3.3.3 Coaxial Cable Label

The engineering label for coaxial cable is shown in Figure F-11.

Figure F-11 Coaxial Cable Engineering Label

Label content is described in Figure F-12.

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Figure F-12 Coaxial Cable Engineering Label Content

The two areas on the coaxial cable engineering label are L and R, which are described
below.
l When the label is pasted on the coaxial cable on the ZXR10 equipment side, the
content in Area R should be the DDF frame Row ID and Line ID, number of the DDF
tier where the cable is located and cable serial number. The content in Area L should
be the Row ID and Line ID of the local-end (ZXR10) equipment where the cable is
located, number of the equipment tier where the cable is located, and cable serial
number.
l When the label is intended for the DDF on the carrier side, label content should
inversely correspond to the label content on the ZXR10 equipment side.

F.3.3.4 Ethernet Cable Label

Pasted on both ends of important Ethernet cables, Ethernet cable labels are used to
remind engineering personnel of such information as the equipments and ports to which
the Ethernet cable is connected. The labels used for Ethernet cables are horizontal
English Label (Type I). Label content and dimension are shown in Figure F-13.

Figure F-13 Horizontal English Label (Type I)

Label content is shown in Figure F-14.

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 Appendix F Label Specification

Figure F-14 Ethernet Cable Label Content

Label content is described as follows.

l RJ45: Cable English name.
l Port A: A end of the cable connector, which corresponds to B end or other connector.
l 5 m: Cable length, which is the linear length from the connector at one cable end to
the connector at the other cable end.
l FE 10/100Base-T 1: Connection position, which is the first Ethernet interface of the
fast Ethernet interface board 10/100Base-T.

F.4 Cable Length Label

The user may mark cable length according to the on-site situation. It is recommended to
use ZTE dedicated labels to mark cable length. The label is shown in Figure F-15.

Figure F-15 Cable Length Label Dimension and Content

Label content indicates cable length, for example, the “15 m” in the figure above. The label
should be pasted at a place that is easily visible but not easy to come off on the cable.

F.5 Label Check

After Label pasting, the items required to be checked are listed in Table F-7.

Table F-7 Label Check Items

No. Check Items

1 Check if the labels are properly affixed and if there is any label missing.

2 Check if the labels are arranged neatly and if the label surface is clean.

3 Check if the label paste position and content accords with the requirements described
in this chapter.

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Figures
Figure 1-1 Front View of the ZXR10 M6000-8S Chassis ........................................... 1-2
Figure 1-2 Dimensions of the ZXR10 M6000-8S Chassis.......................................... 1-3
Figure 1-3 Key Components of the ZXR10 M6000-8S Chassis (Front)...................... 1-3
Figure 1-4 Key Components of the ZXR10 M6000-8S Chassis (Rear) ...................... 1-4
Figure 1-5 Slots of the ZXR10 M6000-8S Chassis (Front)......................................... 1-5
Figure 1-6 Slots of the ZXR10 M6000-8S Chassis (Rear) ......................................... 1-6
Figure 1-7 Front View of the ZXR10 M6000-5S DC Chassis ..................................... 1-8
Figure 1-8 Dimensions of the ZXR10 M6000-5S DC Chassis.................................... 1-8
Figure 1-9 Key Components of the ZXR10 M6000-5S DC Chassis (Front)................ 1-9
Figure 1-10 Key Components of the ZXR10 M6000-5S DC Chassis (Rear) .............. 1-9
Figure 1-11 Slots of the ZXR10 M6000-5S DC Chassis (Front) ............................... 1-10
Figure 1-12 Slots of the ZXR10 M6000-5S DC Chassis (Rear) ............................... 1-10
Figure 1-13 Front View of the ZXR10 M6000-5S AC Chassis ................................. 1-11
Figure 1-14 Dimensions of the ZXR10 M6000-5S AC Chassis ................................ 1-11
Figure 1-15 Key Components of the ZXR10 M6000-5S AC Chassis (Front)............ 1-12
Figure 1-16 Key Components of the ZXR10 M6000-5S AC Chassis (Rear) ............ 1-12
Figure 1-17 Slots of the ZXR10 M6000-5S AC Chassis (Front) ............................... 1-13
Figure 1-18 Slots of the ZXR10 M6000-5S AC Chassis (Rear) ............................... 1-13
Figure 1-19 Front View of the ZXR10 M6000-3S DC Chassis ................................. 1-15
Figure 1-20 Dimensions of the ZXR10 M6000-3S DC chassis ................................ 1-16
Figure 1-21 Key Components of the ZXR10 M6000-3S DC Chassis (Front)............ 1-16
Figure 1-22 Key Components of the ZXR10 M6000-3S DC Chassis (Rear) ............ 1-17
Figure 1-23 Slots of the ZXR10 M6000-3S DC Chassis (Front)............................... 1-17
Figure 1-24 Slots of the ZXR10 M6000-3S DC Chassis (Rear) ............................... 1-18
Figure 1-25 Front View of the ZXR10 M6000-3S AC Chassis ................................. 1-18
Figure 1-26 Dimensions of the ZXR10 M6000-3S AC Chassis ................................ 1-19
Figure 1-27 Key Components of the ZXR10 M6000-3S AC Chassis (Front)............ 1-19
Figure 1-28 Key Components of the ZXR10 M6000-3S AC Chassis (Rear) ............ 1-20
Figure 1-29 Slots of the ZXR10 M6000-3S AC Chassis (Front) ............................... 1-20
Figure 1-30 Slots of the ZXR10 M6000-3S AC Chassis (Rear) ............................... 1-21
Figure 1-31 B6080-22B Cabinet.............................................................................. 1-23
Figure 2-1 Equipment Room Plane Layout................................................................ 2-3

I
ZXR10 M6000 Hardware Installation Guide (M6000-8S/5S/3S)

Figure 2-2 Open Tongue Pieces of Wooden Box..................................................... 2-11

Figure 2-3 Remove the Case Cover........................................................................ 2-11
Figure 2-4 Remove All Wooden Boards .................................................................. 2-12
Figure 2-5 Open Cartons ........................................................................................ 2-13
Figure 3-1 Equipment Installation Flowchart ............................................................. 3-2
Figure 3-2 ZXR10 M6000-S Installation Flowchart .................................................... 3-3
Figure 4-1 ZXR10 M6000Grounding Cable on the –8S Cabinet ................................ 4-1
Figure 4-2 Cabinet with Multi-Channel Power Supplies on Different Areas................ 4-4
Figure 4-3 Standard Cabinet and 1 U Height ............................................................ 4-5
Figure 4-4 Installing the Cabinet Load-bearing Baffle ................................................ 4-6
Figure 4-5 Floating Nut Installed ............................................................................... 4-6
Figure 4-6 Installing the ZXR10 M6000-8S Chassis into the Cabinet......................... 4-7
Figure 4-7 ZXR10 M6000-8S Chassis Installed into the Cabinet ............................... 4-8
Figure 4-8 ZXR10 M6000-8S Cable Tray .................................................................. 4-9
Figure 4-9 Installation Point of the ZXR10 M6000-8S Cable Tray.............................. 4-9
Figure 4-10 Installing the ZXR10 M6000-8S Cable Tray.......................................... 4-10
Figure 4-11 ZXR10 M6000-8S Cable Tray Installed ................................................ 4-10
Figure 4-12 ZXR10 M6000Grounding Cable on the –8S Cabinet ............................ 4-11
Figure 4-13 The Grounding Cable is Installed Completely on the –8S
Chassis................................................................................................. 4-11
Figure 4-14 ZXR10 M6000-8S DC Power Module................................................... 4-12
Figure 4-15 Installing the ZXR10 M6000-8S DC Power Module .............................. 4-13
Figure 4-16 ZXR10 M6000-8S DC Power Module Installed..................................... 4-13
Figure 4-17 ZXR10 M6000-8S Environment Monitoring Board ................................ 4-14
Figure 4-18 Installing the ZXR10 M6000-8S Environment Monitoring Board ........... 4-15
Figure 4-19 ZXR10 M6000-8S Environment Monitoring Board Installed ................. 4-16
Figure 4-20 ZXR10 M6000–8S Fan Module ............................................................ 4-16
Figure 4-21 Installing the ZXR10 M6000-8S Fan Module ........................................ 4-17
Figure 4-22 ZXR10 M6000-8S Fan Module Installed............................................... 4-18
Figure 4-23 ZXR10 M6000-8S Air Filter .................................................................. 4-18
Figure 4-24 Installing the ZXR10 M6000-8S Air Filter ............................................. 4-19
Figure 4-25 ZXR10 M6000-8S Air Filter Installed .................................................... 4-20
Figure 4-26 Installing the ZXR10 M6000-8S Board ................................................. 4-21
Figure 4-27 ZXR10 M6000-8S Board Installed........................................................ 4-22
Figure 4-28 Installing the ZXR10 M6000-8S Mother Card into the Board ................ 4-23
Figure 4-29 ZXR10 M6000-8S Mother Card Installed.............................................. 4-24

II
 Figures

Figure 4-30 Installing the ZXR10 M6000-8S Daughter Card into the Mother
Card ..................................................................................................... 4-24
Figure 4-31 ZXR10 M6000-8S Daughter Card Installed into the Mother Card ........... 4-25
Figure 4-32 Power Cable from PDU to the M6000-8S Chassis ............................... 4-26
Figure 4-33 Connection of M6000-8S DC Power Module Terminal.......................... 4-26
Figure 5-1 ZXR10 M6000Grounding Cable on the –5S Cabinet ................................ 5-1
Figure 5-2 Standard Cabinet and 1 U Height ............................................................ 5-3
Figure 5-3 Installing the Cabinet Load-bearing Baffle ................................................ 5-3
Figure 5-4 Floating Nut Installed ............................................................................... 5-4
Figure 5-5 Installing the ZXR10 M6000-5S Chassis into the Cabinet......................... 5-5
Figure 5-6 ZXR10 M6000-5S Chassis Installed into the Cabinet ............................... 5-6
Figure 5-7 ZXR10 M6000Grounding Cable on the –5S Cabinet ................................ 5-6
Figure 5-8 ZXR10 M6000The Grounding Cable is Installed Completely on the –5S
Chassis................................................................................................... 5-7
Figure 5-9 ZXR10 M6000-5S DC Power Module....................................................... 5-7
Figure 5-10 Blank Panel for the ZXR10 M6000-5S DC Power Module ...................... 5-8
Figure 5-11 Installing the ZXR10 M6000-5S DC Power Module ................................ 5-8
Figure 5-12 ZXR10 M6000-5S DC Power Module Installed....................................... 5-9
Figure 5-13 Installing the Blank Panel for the ZXR10 M6000-5S DC Power
Module.................................................................................................... 5-9
Figure 5-14 Blank Panel Installed for the ZXR10 M6000-5S DC Power
Module.................................................................................................... 5-9
Figure 5-15 ZXR10 M6000-5S AC Power Module ................................................... 5-10
Figure 5-16 Installing the ZXR10 M6000-5S AC Power Module .............................. 5-11
Figure 5-17 ZXR10 M6000-5S AC Power Module Installed ..................................... 5-11
Figure 5-18 ZXR10 M6000–5S Fan Module ............................................................ 5-12
Figure 5-19 Installing the ZXR10 M6000-5S Fan Module ........................................ 5-13
Figure 5-20 ZXR10 M6000-5S Fan Module Installed............................................... 5-13
Figure 5-21 ZXR10 M6000-5S Air Filter .................................................................. 5-14
Figure 5-22 Installing the ZXR10 M6000-5S Air Filter ............................................. 5-15
Figure 5-23 ZXR10 M6000-5S Air Filter Installed ................................................... 5-15
Figure 5-24 Installing the ZXR10 M6000-5S Board ................................................. 5-16
Figure 5-25 ZXR10 M6000-5S Board Installed........................................................ 5-17
Figure 5-26 Installing the ZXR10 M6000-5S Mother Card into the Board ................ 5-18
Figure 5-27 ZXR10 M6000-5S Mother Card Installed into the Board ....................... 5-18
Figure 5-28 Installing the ZXR10 M6000-5S Daughter Card into the Mother
Card ..................................................................................................... 5-19

III
ZXR10 M6000 Hardware Installation Guide (M6000-8S/5S/3S)

Figure 5-29 Installing the ZXR10 M6000-5S Blank Panel........................................ 5-19

Figure 5-30 ZXR10 M6000-5S Blank Panel Installed .............................................. 5-20
Figure 5-31 ZXR10 M6000-5S Cable Tray .............................................................. 5-21
Figure 5-32 Installing the ZXR10 M6000-5S Cable Tray (1) .................................... 5-22
Figure 5-33 Installing the ZXR10 M6000-5S Cable Tray (2) .................................... 5-23
Figure 5-34 Installing the ZXR10 M6000-5S Cable Tray (3) .................................... 5-24
Figure 5-35 ZXR10 M6000-5S Cable Tray Installed ................................................ 5-24
Figure 5-36 Power Cable from PDU to the M6000-5S Chassis ............................... 5-25
Figure 5-37 Connection of M6000-5S DC Power Module Terminal.......................... 5-26
Figure 5-38 Power Cable from the AC connector box to the M6000-5S
Chassis................................................................................................. 5-27
Figure 5-39 Connection of M6000-5S AC Power Module Terminal .......................... 5-27
Figure 6-1 ZXR10 M6000Grounding Cable on the –3S Cabinet ................................ 6-1
Figure 6-2 Installing the Cabinet Load-bearing Baffle ................................................ 6-3
Figure 6-3 Floating Nut Installed ............................................................................... 6-4
Figure 6-4 Installing the ZXR10 M6000-3S Chassis into the Cabinet......................... 6-5
Figure 6-5 ZXR10 M6000-3S Chassis Installed into the Cabinet ............................... 6-6
Figure 6-6 ZXR10 M6000Grounding Cable on the –3S Cabinet ................................ 6-6
Figure 6-7 The Grounding Cable is Installed Completely on the –3S Chassis ........... 6-7
Figure 6-8 ZXR10 M6000-3S DC Power Module....................................................... 6-7
Figure 6-9 Installing the ZXR10 M6000-3S DC Power Module .................................. 6-8
Figure 6-10 ZXR10 M6000-3S DC Power Module Installed....................................... 6-8
Figure 6-11 ZXR10 M6000-3S AC Power Module ..................................................... 6-9
Figure 6-12 Installing the ZXR10 M6000-3S AC Power Module ................................ 6-9
Figure 6-13 ZXR10 M6000-3S AC Power Module Installed ..................................... 6-10
Figure 6-14 ZXR10 M6000–3S Fan Module ............................................................ 6-10
Figure 6-15 Installing the ZXR10 M6000-3S Fan Module ........................................ 6-11
Figure 6-16 ZXR10 M6000-3S Fan Module Installed............................................... 6-12
Figure 6-17 ZXR10 M6000-3S Air Filter .................................................................. 6-12
Figure 6-18 Installing the ZXR10 M6000-3S Air Filter ............................................. 6-13
Figure 6-19 ZXR10 M6000-3S Air Filter Installed .................................................... 6-13
Figure 6-20 Installing the ZXR10 M6000-3S Board ................................................. 6-14
Figure 6-21 ZXR10 M6000-3S Board Installed........................................................ 6-15
Figure 6-22 Installing the ZXR10 M6000-3S Mother Card into the Board ............... 6-15
Figure 6-23 ZXR10 M6000-3S Mother Card Installed into the Board ....................... 6-16

IV
 Figures

Figure 6-24 Installing the ZXR10 M6000-3S Daughter Card into the Mother
Card ..................................................................................................... 6-16
Figure 6-25 Installing the ZXR10 M6000-3S Blank Panel........................................ 6-17
Figure 6-26 ZXR10 M6000-3S Blank Panel Installed .............................................. 6-17
Figure 6-27 ZXR10 M6000-3S Cable Tray .............................................................. 6-18
Figure 6-28 Installing the ZXR10 M6000-3S Cable Tray (1) .................................... 6-19
Figure 6-29 Installing the ZXR10 M6000-3S Cable Tray (2) .................................... 6-19
Figure 6-30 Installing the ZXR10 M6000-3S Cable Tray (3) .................................... 6-20
Figure 6-31 ZXR10 M6000-3S Cable Tray Installed ................................................ 6-20
Figure 6-32 Power Cable from PDU to the M6000-3S Chassis ............................... 6-21
Figure 6-33 Connection of M6000-3S DC Power Module Terminal.......................... 6-22
Figure 6-34 Power Cable from the AC connector box to the M6000-3S
Chassis................................................................................................. 6-23
Figure 6-35 Connection of M6000-3S AC Power Module Terminal .......................... 6-23
Figure 7-1 Cable Banding Near Connectors.............................................................. 7-5
Figure 7-2 Cable Tie Cuts ......................................................................................... 7-5
Figure 7-3 Distance between Cable Ties................................................................... 7-6
Figure 7-4 Cable Binding at Bends ........................................................................... 7-6
Figure 7-5 Cable Binding Within the Cabinet............................................................. 7-7
Figure 7-6 Structure of Console Cable ...................................................................... 7-7
Figure 7-7 Fiber Cable FC Connectors ..................................................................... 7-9
Figure 7-8 Fiber Cable SC Connectors ................................................................... 7-10
Figure 7-9 Fiber Cable LC Connectors.................................................................... 7-10
Figure 7-10 Fiber Cable MT-RJ Connectors ............................................................ 7-11
Figure 7-11 SFP Optical Module ............................................................................. 7-12
Figure 7-12 SFP+ Optical Module ........................................................................... 7-13
Figure 7-13 XFP Optical Module ............................................................................. 7-13
Figure 7-14 CFP Optical Module............................................................................. 7-14
Figure 8-1 Cable Connection Inside the PDU............................................................ 8-2
Figure 8-2 M6000-8S DC Overall Cable Layout ........................................................ 8-3
Figure 8-3 Power Cable Connecting the External Power Cabinet to the PDU Inside
the M6000-8S Cabinet ............................................................................ 8-5
Figure 8-4 M6000-5S DC Overall Cable Layout ........................................................ 8-8
Figure 8-5 Power Cable Connecting the External Power Cabinet to the PDU Inside
the M6000-5S Cabinet .......................................................................... 8-10
Figure 8-6 M6000-5S DC Overall Cable Layout ...................................................... 8-13

V
ZXR10 M6000 Hardware Installation Guide (M6000-8S/5S/3S)

Figure 8-7 M6000-3S DC Overall Cable Layout ...................................................... 8-15

Figure 8-8 Power Cable Connecting the External Power Cabinet to the PDU Inside
the M6000-3S Cabinet .......................................................................... 8-17
Figure 8-9 M6000-3S DC Overall Cable Layout ...................................................... 8-20
Figure B-1 Cutting the Cable.....................................................................................B-1
Figure B-2 Covering the Cable with a Heat-shrinkable Bush .....................................B-2
Figure B-3 Peeling the Insulating Layer ....................................................................B-2
Figure B-4 Inserting the Cable into the Copper Lug...................................................B-2
Figure B-5 Pressing the Copper Lug .........................................................................B-3
Figure B-6 Blowing the Heat-shrinkable Bush to Let It Shrink....................................B-3
Figure B-7 Composition of a Non-shielded Network Cable ........................................B-4
Figure B-8 Pins .........................................................................................................B-4
Figure B-9 Peeling the Cable Jacket .........................................................................B-6
Figure B-10 Arranging the Order of Twisted Pair Wires .............................................B-6
Figure B-11 Inserting the Twisted Pair Wires.............................................................B-7
Figure B-12 Pressing the Connector .........................................................................B-7
Figure B-13 Testing the Network Cable .....................................................................B-8
Figure F-1 Knife-Shaped Label Dimension and Paste Position .................................F-3
Figure F-2 Knife-shaped Electrical Cable Label Example..........................................F-5
Figure F-3 Knife-shaped Power Cable Label Example ..............................................F-6
Figure F-4 Knife-shaped Fiber Pigtail Label Example................................................F-8
Figure F-5 Horizontal English Label for Panel or Plug ...............................................F-8
Figure F-6 Laser Print Wrapping Label (Type II)........................................................F-9
Figure F-7 Power Cable Label ..................................................................................F-9
Figure F-8 Power Cable Label Paste Position ......................................................... F-10
Figure F-9 Fiber Cable Engineering Label............................................................... F-10
Figure F-10 Fiber Cable Engineering Label Content ............................................... F-11
Figure F-11 Coaxial Cable Engineering Label ......................................................... F-11
Figure F-12 Coaxial Cable Engineering Label Content............................................ F-12
Figure F-13 Horizontal English Label (Type I) ......................................................... F-12
Figure F-14 Ethernet Cable Label Content.............................................................. F-13
Figure F-15 Cable Length Label Dimension and Content ........................................ F-13

VI
Tables
Table 1-1 Physical Parameters of the ZXR10 M6000-8S........................................... 1-6
Table 1-2 Physical Parameters of the ZXR10 M6000-5S......................................... 1-13
Table 1-3 Physical Parameters of the ZXR10 M6000-3S......................................... 1-21
Table 2-1 Temperature and Humidity Requirements.................................................. 2-5
Table 4-1 Conductor Specifications ........................................................................... 4-2
Table 8-1 Cable Connection from M6000-8S DC Power Module to PDU .................. 8-4
Table 8-2 Connection of Power Cables From the External Power Cabinet to the
M6000-8S PDU (CCC Authentication)...................................................... 8-5
Table 8-3 Connection of Power Cables From the External Power Cabinet to the
M6000-8S PDU (UL Authentication)......................................................... 8-6
Table 8-4 Connection of Power Cables From the External Power Cabinet to the
M6000-8S PDU (British Areas)................................................................. 8-6
Table 8-5 Cable Connection from M6000-5S DC Power Module to PDU .................. 8-9
Table 8-6 Connection of Power Cables From the External Power Cabinet to the
M6000-5S PDU (CCC Authentication).................................................... 8-10
Table 8-7 Connection of Power Cables From the External Power Cabinet to the
M6000-5S PDU (UL Authentication)....................................................... 8-11
Table 8-8 Connection of Power Cables From the External Power Cabinet to the
M6000-5S PDU (British Areas)............................................................... 8-11
Table 8-9 Cable Connection of M6000-5S AC Power Distribution............................ 8-13
Table 8-10 Connection Cables from M6000-3S DC Power Module to PDU ............ 8-16
Table 8-11 Connection of Power Cables From the External Power Cabinet to the
M6000-3S PDU (CCC Authentication).................................................... 8-17
Table 8-12 Connection of Power Cables From the External Power Cabinet to the
M6000-3S PDU (UL Authentication)....................................................... 8-18
Table 8-13 Connection of Power Cables From the External Power Cabinet to the
M6000-3S PDU (British Areas)............................................................... 8-18
Table 8-14 Cable Connection of M6000-3S AC Power Distribution.......................... 8-20
Table 8-15 Typical Shared-cabinet Combination of M6000-S Series DC
Devices.................................................................................................. 8-21
Table 8-16 Typical Shared-cabinet Combination of M6000-S Series AC
Devices.................................................................................................. 8-22
Table 9-1 Equipment Installation Check List .............................................................. 9-1
Table 9-2 Power Cable and Equipment Grounding Check List .................................. 9-3

VII
ZXR10 M6000 Hardware Installation Guide (M6000-8S/5S/3S)

Table 9-3 Cable Installation Check List ..................................................................... 9-3

Table 9-4 Check List After Equipment Power-On ...................................................... 9-4
Table A-1 Dimensions and Weight of the ZXR10 M6000-S........................................A-1
Table A-2 Power Supply and Power of the ZXR10 M6000-S .....................................A-2
Table B-1 Connections of a Straight-through Cable...................................................B-5
Table B-2 Connections of a Cross-connect Cable .....................................................B-5
Table C-1 Equipment Room Building Requirements................................................. C-1
Table C-2 Temperature, Humidity and Altitude Requirements................................... C-2
Table C-3 Equipment Room Cleanliness Requirements ........................................... C-3
Table C-4 Anti-poisonous Gas Requirements........................................................... C-3
Table C-5 Lightning Protection Requirements of Equipment Room Power................ C-6
Table C-6 Lightning Protection Requirements of Equipment Room Communication
Interface.................................................................................................. C-6
Table D-1 Permitted AC Power Voltage Range ........................................................ D-1
Table D-2 DC Power Requirements ......................................................................... D-2
Table E-1 General Grounding Requirements.............................................................E-1
Table E-2 Equipment Grounding Requirements ........................................................E-2
Table E-3 Power Supply Grounding Requirements....................................................E-2
Table E-4 Signal Cable Grounding Requirements .....................................................E-3
Table E-5 Grounding Cable Routing Requirements ...................................................E-4
Table F-1 ZTE Equipment Electrical Interface ID Format...........................................F-3
Table F-2 DDF Cable Interface ID Format .................................................................F-4
Table F-3 ZTE Equipment Side Power Port ID Format ..............................................F-5
Table F-4 User Equipment Side Power Port ID Format..............................................F-6
Table F-5 Fiber Pigtail Interface ID Forma.................................................................F-7
Table F-6 ODF Fiber Pigtail Interface ID Format .......................................................F-7
Table F-7 Label Check Items .................................................................................. F-13

VIII
Glossary
DDF
- Digital Distribution Frame
EMI
- Electromagnetic Interference
EMS
- Electromagnetic Susceptibility
ETSI
- European Telecommunication Standard Institute
MDF
- Main Distribution Frame
ODF
- Optical Distribution Frame
PGND
- Protection Ground
UPS
- Uninterruptible Power Supply

IX