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Test Devices Seating Seat Testing-Tps

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0% found this document useful (0 votes)
250 views7 pages

Test Devices Seating Seat Testing-Tps

Uploaded by

Murat Cakar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 7

Test Devices for

Seating and Seat Testing

The H-Point-Manikin (TE-HPM) is an essential


tool for the correct measurements and dummy
positioning for many test applications. Naturally,
this device needs to be built and calibrated
to the tightest tolerances possible. The
Humanetics brand HPM fulfills the SAE J826
(11-2008) as well as the recommended VDA
304 (01-2010) requirements. In combination
with the Measuring Head (TE-MK) model,
customers get the most accurate solution available. NCAP tests.

TE-HPM Overview A rework if necessary and regular calibration leads


to a reproducible measuring standard in use during
development and serial production. Almost every
The H-point is used as a key reference point
HPM and HRMD can be modified to achieve VDA
in seated occupant location, seating package
304 standard.
configurations, EPA volumes and crash test
positioning. The HPM II H-point machine provides
Prior to the actual calibration of the device,
the physical representation of this reference point
an inspection including documentation
and is a vital element for design, auditing and
(measurements & pictures) is carried out.
benchmarking of seating and interior packages.
Depending on the outcome of the inspection
Technical Product Sheet

The HPM II machine is used in conjunction with J


possible modificati ons or corrections can be
4002 rev. Aug. 2005, which includes many design
done as needed. During the time for calibration,
changes and enhancements over the OSCAR
customers can get a rental device if needed. The
H-Point machine. This new design includes;
calibration interval for the HPM is done on an
reformed shells for a consistent and reliable fit in
annual basis.
bucket seats, articulating back for lumber support
measurement, ability to measure H-point without
use of leg and better design for ease of installation.
Since the HPM II is not yet reference in the FMVSS
or ISO standards it is primarily used in advance
design applications.

Calibration

The calibration of the hip point dummy (HPM) and


the measuring head (MK or HRMD) meets VDA304
recommendation of the German Association of
the Automotive Industry (VDA), which means
particularly close tolerances on the instrument. In
addition, it is according to the standard SAE J826
of the Society of Automotive Engineers, which
is the central specification for hip point manikins
worldwide, and the GLORIA standard for the Euro
Page 1 of 7 Rev 1 Oct., 2014

www.humaneticsatd.com
Test Devices for Seating and Seat Testing (Con’t)

TE-MK Measuring Head

The Humanetics Measuring Head (MK) is an


advanced tool for precise and repeatable back
set measurement. The device can be used on any
H-Point machine that fulfills SAE J826 requirements.
With its multiple adjustment possibilities it allows
for correct installation as well as positioning. A
proper handle simplifies the installation onto the
HPM (H-Point Manikin), too. The device fulfills the
VDA 304 calibration requirements.

Measurement Capabilities:
X-Direction 14 – 200 mm
Z-Direction 70 – 100 mm
Torso Angle 0° – 35°

Physical:
Total Mass (incl. Inclinometer) 8300 g
Mass Inclinometer 185 g
Additional Torso Weights 2x 4800 g
Additional Pelvis Weights 2x 2770 g

Inclinometer:
Accuracy 0,1

HPM Transport Box


TE-HPM-Box-1 (for HPM)
TE-HPM-Box2 (for weights)

1) H-Point Device
2) Head Room Probe
3) 1 Set Legs
4) 1 Set torso weights 3920g (10x)
5) 1 Set weights upper leg 3420g (2x)
6) 1 Set weights lower leg 1230g (2x)

Page 2 of 7 Rev 1 Oct., 2014

Humanetics Innovative Solutions, Inc. Technical Product Sheet 2015© ISO 9001:2008 ISO/IEC 17025:2005
Test Devices for Seating and Seat Testing (Con’t)

TE-KSM Head Restraint Measuring Device

To determine the head restraint height / width


according to the legal requirements of ECE R17 and
FMVSS202a.

The measuring device can be applied to all HPM’s


with standard HRP shaft (Ø 22,3 mm).

Physical:
weight 875 g ±25 g
scale 120 – 280 mm

TE-FGI-AD Force Gauge Indicator (FGI)

Optimized FGI with integrated bubble level and


best visibility during seating process of the HPM.

Page 3 of 7 Rev 1 Oct., 2014

Humanetics Innovative Solutions, Inc. Technical Product Sheet 2015© ISO 9001:2008 ISO/IEC 17025:2005
Test Devices for Seating and Seat Testing (Con’t)

TE-RHRP Plug-in Head Room Probe (HRP)

The measurement according to EuroNCAP has to


be done without the HRP. The plug-in HRP can be
mounted or dismounted without influence on the
calibration of the HPM. It is placed on the guidance
of the plastic bushings and fixed with safety pins.
The HRP can be retrofitted on all common HPM.

Advantages:
• Removal of HRP, without dismantling of
H-point axis
• Dismantling of the HRP doesn`t affect the HPM
calibration.

Physical:
weight 2300 g
scale 760 - 1070 mm

TE-TBW Extended T-Bar

H-point measurement with extended T-Bar

The T-bar was widened from 420 mm to 560 mm


without weight influence.

• Positioning of the HPM is also possible for the


center seat by the heel points.
• H-point measurement can be performed
reproducible with mounted legs.

Page 4 of 7 Rev 1 Oct., 2014

Humanetics Innovative Solutions, Inc. Technical Product Sheet 2015© ISO 9001:2008 ISO/IEC 17025:2005
Test Devices for Seating and Seat Testing (Con’t)

TE-HPM-Teststand H-Point Test Stand W/


Adjustable Footstand

Universal fixture for seat adaptation Scope:


• H-point measurement
• Seat function tests
• Presentation

Advantages:
Seat adapter for vehicle-specific adapter plates
which can be produced on request. Due to
significant adjustment range each vehicle geometry
can be adjusted.

Physical:
weight 70kg
width 600mm
ground level 520mm
adjustable foot range height 250mm
depth 1500mm
adjustable range for adaptation plate 500mm
adjustable range foot angle length 0 -300mm
adjustable range foot angle 0 - 30°
power supply 12V

TE-FTM-PRV038 Durability Manikin

For functional testing of seats

Advantages:
• Using interchangeable weights 5%, 50%, and
95% heavier manikins are realized.
• Shell geometry according to VDA304
• Force applied in H-point direction

Physical:
total weight max. 140 kg
weight unloaded 19,5 Kg
cushion to torso angle 105°
shell contour VDA304
force application points 3

Page 5 of 7 Rev 1 Oct., 2014

Humanetics Innovative Solutions, Inc. Technical Product Sheet 2015© ISO 9001:2008 ISO/IEC 17025:2005
Test Devices for Seating and Seat Testing (Con’t)

TE-DCT DISCOMFORT TOOL W/O


PROTRACTOR

Measuring device to check the Discomfort and to


determine the actual value of comfort at rear seat
head restraints in accordance with the EuroNCAP
“REAR Whiplash Test Protocol”, Version 1.0 July
2013

Scope of supply:
• Gauge with integrated Stabmass

DISCOMFORT TOOL W/ PROTRACTOR

Scope of supply:
• Discomfort gauge with measuring scale
• Dig. Protractor
• Transport Box

MEASUREMENT

In the recess of the meter create a digital


inclinometer downward and backward stable and
both are similar to the test instructions as shown in
the picture to be brought to bear on the headrest
of the back seat with a tilt angle of 25 ° to the
headrest of the back seat. The top front corner of
the instrument and the top edge of the bar Masses
will touch the headrest.

The rule is applicable pushed until it comes to rest


on the seat back under the headrest. This possible
exert any pressure, otherwise the result will be
falsified in the positive direction. The discomfort
value is read on the scale on the front edge of the
measuring tool. The threshold value for discomfort
is 40 mm

Page 6 of 7 Rev 1 Oct., 2014

Humanetics Innovative Solutions, Inc. Technical Product Sheet 2015© ISO 9001:2008 ISO/IEC 17025:2005
Test Devices for Seating and Seat Testing (Con’t)

Product Family

HPM & Accessories Comment


TE-HPM H-POINT-MACHINE INCL. HEAD ROOM PROBE
TE-HPM-Box1 TRANSPORT BOX FOR HPM incl. In TE-HPM
TE-HPM-Box2 TRANSPORT BOX FOR HPM WEIGHTS incl. In TE-HPM
TE-HPM-CAD 3D H-POINT MACHINE, HUM SAEJ826 VDA304
TE-HPM-CAL CALIBRATION HPM W/O HRMD/MEASURING HEAD Calibration
TE-HPM-CHECK MEASURING OF AN HPM WITH PROTOCOL
TE-HPM-Teststand H-POINT TEST STAND W AJUSTABLE FOOTSTAND
TE-HPM-Tuch CLOTH TO THE BASE FOR HPM incl. In TE-HPM
TE-KSM HEAD RESTRAINT MEASURING UNIT
TE-TB T-BAR FOR HPM, STANDARDVERSION incl. In TE-HPM
TE-TBW T-BAR FOR HPM, WIDE VERSION for use of the HPM on the middle seat
TE-HPM-WEIGHT01 H-POINT-MACHINE DISC WEIGHT 2270G incl. In TE-HPM
TE-HPM-WEIGHT02 H-POINT-MACHINE DISC WEIGHT 3920G incl. In TE-HPM
TE-FGI-AD FORCE GAUGE INDICATOR W/ BUBBLE LEVEL incl. In TE-HPM
TE-RHRP REMOVABLE HEAD ROOM PROBE FOR HPM incl. In TE-HPM
TE-HRP-Scale-AD INCLINATION SCALE FOR RHRP INCL. LEVEL incl. In TE-RHRP

HRMD & Accesories Comment


TE-MK MEASURING HEAD FOR MOUNTING ON HPM
TE-MK-CAL CALIBRATION HRMD/MEASUREMENT HEAD Calibration
TE-MK-Meter DIGITAL ANGLE METER FOR MEASURING HEAD incl. In TE-MK
TE-MK-WEIGHT HRMD DISC WEIGHT 4800G incl. In TE-MK

HPM & HRMD Combo Comment


TE-HPM-MK H-POINT-MACHINE INCL. HRMD Combination of TE-HPM & TE-MK, cheaper than single
TE-HPM-MK-CAL CALIBRATION HPM WITH HRMD/MEASURING HEAD Calibration of combination

Durtability manikin Comment


TE-FTM FUNKTIONAL TEST MANIKIN, BACKR. ANG. ADJ backrest angle adjustable from 26° to 30°
TE-FTM-LG FUNKT. TEST MANIKIN, BACKR ANG ADJ, LEGS like TE-FTM, but with HPM T-Bar and feet
TE-FTM-PRV038 FUNKTIONAL TEST MANIKIN, BACKR. ANG. FIX like TE-FTM but backrest angle not adjustable

Special Products Comment


TE-DCT DISCOMFORT TOOL W/O PROTRACTOR EuroNCAP requirement in whiplash test

Page 7 of 7 Rev 1 Oct., 2014

Humanetics Innovative Solutions, Inc. Technical Product Sheet 2015© ISO 9001:2008 ISO/IEC 17025:2005

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