0% found this document useful (0 votes)
276 views16 pages

UF Membrane Motian

This document provides a brief introduction and history of membrane products developed by Shandong Zhaojin Motian Co., Ltd (Motian). Motian is a large water treatment company that began producing separative membranes in China in 1988. Some key developments include producing the first inside-in PS UF membrane in China in 1989, developing molten stretching PP hollow fiber membrane in 1990, and establishing a joint venture in 2006 to produce hollow fiber membranes using Thermal Induced Phase Separation technology. Motian has continued innovating membrane technologies and expanding production capabilities.

Uploaded by

sugianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
276 views16 pages

UF Membrane Motian

This document provides a brief introduction and history of membrane products developed by Shandong Zhaojin Motian Co., Ltd (Motian). Motian is a large water treatment company that began producing separative membranes in China in 1988. Some key developments include producing the first inside-in PS UF membrane in China in 1989, developing molten stretching PP hollow fiber membrane in 1990, and establishing a joint venture in 2006 to produce hollow fiber membranes using Thermal Induced Phase Separation technology. Motian has continued innovating membrane technologies and expanding production capabilities.

Uploaded by

sugianto
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 16

山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界

膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Brief introduction
Being one of subsidiary companies of Shandong Zhaojin Group Co., Ltd, Shandong Zhaojin Motian Co., Ltd
(Motian) is a large water treatment company with registered capital of 50 million yuan and total assets of 110 R&D History of Membrane Products of Motian
million yuan.
The company is engaged in membrane separation products, engineering design and installation. ZhaoJin
Motian plays an important role in membrane industry and resource recycling domain (such as: MF, UF, RO,
In 1988, Motian firstly achieved the transferring from lab test to industrial production of separative membrane
EDI, liquid degassing membrane etc.). We participate and presided in constituting " UF Membrane Plant fabrication in China. The first outside-in membrane module made-in-China, used for concentration and
Profession Standard", " UF Module Profession Standard", "MF Module Profession Standard", "RO water separation in industrial production was born in Motian.
treatment equipment National standards" membrane industry standard.
With modernized producing condition and excellent quality management, the company passed through In 1989, Motian developed and produced inside-in PS UF membrane, which was widely used in water
treatment field.
"ISO9001" international quality system certification, “ISO14001” environmental management system
certification and “GB/T28001” occupational health safety management system certification . In 1990, Motian successfully developed molten stretching PP hollow fiber membrane.
By scientific management, strong economic and perfect technical and good post-sale service, It has
excellent repute both domestic and abroad, and also obtained recognized from the country and province In 1992, Motian started to produce folded Micro-pore filtration membrane.
government. The company is designated as “the member of China national torch plan”, “science and
In 1993, Motian occupied 80% China’s market shares of UF equipment for mineral water bottling.
technology stress spreading plan”, “China membrane industrial association vice secretary-general”, “China
membrane industrial standardization vice director”, “International desalination association director”, In 2002, the developing fabrication technology of Hollow Fiber Membrane made by Thermal Induced Phase
“membrane engineering technology developing center, Shandong province”, “China national torch plan high Separation was listed in the projects of National “863 Program”.
and new technology enterprise”, “the member of national 863 Plan”. MOTIAN is undertaking the industrial
In 2003, Motian undertook the project of Development of Membrane Module and System Used for Wastewater
demonstrate project of “membrane module and system treatment equipment for waste water treatment”.
Treatment, which was listed in National Industrialization Demonstration Program.
“MOTIAN” brand was awarded as ShanDong famous brand.
In 2005, Motian successfully implemented industrialization production of Hollow Fiber Membrane Made by
Thermal Induced Phase Technology.

In 2006, Motian established a Joint venture, Yantai Motian Petro Sep Membrane Technologies Co., Ltd. and
imported the first production line using Thermal Induced Phase Separation technology to produce hollow fiber
membrane.

In 2006, Shandong Provincial Engineering and Technology R&D Center of Membrane Separation Materials
established at Motian.

In 2007, Motian successfully developed a membrane bioreactor used for wastewater treatment.

In 2008, Motian production base was established at Zhaoyuan High-tech Development Zone, the production
ability achieve 5 million square meter per year.

· 0 1· ·02·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

UltraFilter Brief Introduction Overall Flow The liquid to be filtered is not circulated, the recovery is 100%.

The difference pressure between the inner and out of the membrane.
Trans-membrane Pressure
P=(Pfeed+Pconcentrate)/2-Ppermeate
◆ P r inc ip le
The difference pressure between the feed side and concentrate side,
In the kingdom of separation membrane, we can find four separation process: microfiltration,ultrafilteration,
Differential Pressure
P=Pfeed-Pconcentrate
nanofiltration, reverse osmosis. They are all pressure drived, the raw liquid passed through the membrane, dissolvent or
small molecular can permeate this membrane and become product liquid , while large molecular (protein, nucleic acid, Colloidal Fouling T h e c o l l o i d a l a g g r e g a te d o n th e s u r fa c e of membrane.
polysaccharide and so on) colloid particle (such as emulsion, micro-ion) and bacterium are cut off and are taken off by the
circulating flowing feed liquid to become concentrating. T h e r e j e c te d p a r ti c l e c o l l e c te d o n th e s u r face of membrane,
The pore size of the UF membrane is about 0.001-0.1µm, Cut Off Molecular Weight(MWCO) from1000 to 500,000
Concentration Polarization
i t c a n d e c r e a s e th e fl u x .
Dalton. UF has the ability to absolutely reject suspension, colloid particle, macromolecule, the BOD and COD removing rate
is about 20%-60%, but it have no effect to the micromolecule and inorganic ion. When the module was installed upright, forward flow means the
Forward Flow
UF membrane can separate into four configuration: flat, roll, tubular, hollow fiber. direction of raw liquid is upwards.
Flat: small specific surface area, small capability, limited application. When the module was installed upright, downward flow means
Roll: suitable for the separation of high pressure, can’ t back-flushing, need strict pretreatment. Downward Flow
th e d i r e c ti o n o f r a w l i q u i d i s d o w n w a r d s .
Tubular: high energy consume, suitable for the separation of high concentration circumstance.
Hollow fiber: high packing density, low conduct pressure, high flux, can back–flushing. Forward wash The direction of cleaning dosage and feed is the same.

◆ U F Ter m
Downward wash T h e d i r e c ti o n o f c l e a n i n g d o s a g e a n d fe ed w ere di fferent.

Ultr afi l tr atio n A kind of filter which can cut off the small particle about 0.001-0.1um. The direction of cleaning dosage was different from permeate, so the
Back-flush
fouling can sweeped by the dosage.
One of synthesize macromolecule hollow fiber membrane, compose by
Anisotr opic Me mbra n e
dense separation layer and sponginess support

The character of the UF membrane, defined by standard particle, when the ◆UF basic conception
M ol ecul ar Weig h t Cut off removal rate of this particle over 90% we see the particle’ s molecule weight
is Molecular Weight Cut off
Critical flux: at low Trans-membrane
Feed
Raw water enter the UF system, after filter become Permeate J Purified Water
and C o n c e n t r a t e Pressure(TMP), the flux and TMP are
linearity relation, but along with the Surface fouling
The part of water passed through membrane, had removed the Flux Pore fouling
Per m eate increase of the TMP, the linearity relation
suspe n s i o n , c o l l o i d p a r t i c l e a n d b a c t e r i a .
disappear, at this time the flux named J2 increase cross low
The part of water rejected by membrane, the suspension, critical flux. When the flux bigger than this
Concentr ate critical value, flux was changeless with the
collo i d , a n d b a c t e r i a c o n c e n t r a t i o n w e r e h i g h e r t h a n r a w w a te r . J1
TMP, the flux is not increase with the TMP,
The quantity of water passed through membrane, defined as
Flux but the membrane’s fouling would
quant i t y o f w a t e r p a s s e d t h r o u g h t h e m o d u l e p e r h o u r , m 3 / h .
aggravate when the TMP over this value.
A term for cross flow, means the percentage of permeate, So for the sake of the membrane’s stable
Recover y
recove r y %= p e r m e a t e / f e e d usage, we should control the TMP, make
TMP
The medium to be filtered is fed at high velocity over the sure it below the critical flux.
Cross Flow mem b r a n e ’ s s u r f a c e .

· 0 3· ·04·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Concentrate water
Cross-Flow Mode: In the cross-flow mode the medium to be filtered
was fed at high velocity over the membrane’s surface. This result in
MOTIAN UF Technology Specification
the generation of high shear force so the particles are not deposited Permeate
on the membrane surface easily. Percentage of permeate defined as
recovery, for worse water quality, high recovery can lighten the ◆ ZHAOJIN MOTIAN UF Membrane Specification
fouling of the membrane. The concentrate recirculated back into raw
water tank or inlet of pretreatment, and then enter the system again. ZHAOJIN MOTIAN UF membrane is hollow fiber mode, we own inside-in mode and outside-in mode. The
Use the cross-flow can induce the fouling of the membrane, but it material can be polysulfone, polyethersulfone, polyvinylidenefluonde, and so on.
need more feeding and need more concentrate pump, so it consume In order to satisfy various requirement, we can offer many size of production, the Molecular Weight Cut off can
more energy. Feed
be 6,000 、 10,000 、 20,000 、 67,000 and 100,000. The diameter of module are 90cm 、 125cm 、 160cm 、 200cm 、
225cm 、 315cm.
Dead-End Mode The trait of UF membrane:

hollow fiber membrane


A, good hydrophilic, big flux.

Dead-End Mode: In this mode the liquid to be filtered was not


Permeate
B, good ability to bear chemical medicine, broad PH work range.

circulated, all contamination was deposited onto the surface of C, high intensity, no rupture, long life.
membrane, so back-flush is needed to clean the membrane. This D, simply cleaning, good flux recovery.
mode is suitable for the better water quality, it is characterized by ZHAOJIN MOTIAN UF membrane can widely
low energy consumption because of no concentration. used in electrical plant, electron, mine, foodstaff,
medicine, medical treatment, petroleum chemical,

SEM of hollow fiber membrane


bio-chemical, reclaimed water reuse, seawater
Feed desalt, and so on.

Inside-in Mode When use this mode the feed enter the
membrane from the inside, micromolecule pass through the
membrane became the permeate, macromolecule were rejected
by the inner of hollow fiber became the concentrate.
Permeate
◆ ZHAOJIN MOTIAN UF Module

UFm X X X X

Feed Concentrate

Module length(S means short module,L means long module)


Outside - in Mode the feed enter the membrane from the outside,
Module outer diameter
micromolecule pass through the membrane enter the inner of the
Feed A: outer diameter join B: screw join
hollow fiber became the permeate, macromolecule were rejected by
the outside surface of hollow fiber. I:inside-in;O:outside-in
Concentrate
1:PS 2, :PES ,3:PVDF
UltraFiltration membrane

Permeate Example: UF1IB90 means hollow fiber module, material is polysulfone, inside-in mode, screw join, outer diameter is 90mm.

· 0 5· ·06·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

◆ ZHAOJIN MOTIAN UF Module Parameter

UF1OB90 UF Module Picture UF1IB90 UF Module Picture


UF water side DN20 Concentrate water side DN20
Feed water side DN20 Feed water side DN20

90
90

110
110

103
80
103
80

Concentrate water side DN20 UF water side DN20 UF water side DN20
Concentrate water side DN20
910
910
1000 1000
1102
1102
1148
1148

UF1IB90 UF Module
UF1OB90 UF Module
Dimension Φ90×1000m m

Dimension Φ90× 1000mm Membrane Area 5m 2

Membrane Area 18m 2 Original Flux* 0. 8m 3 / h. 25 ℃. 0. 1 Mp a

Original Flux* 0.3m 3 /h.25 ℃ .0.1Mpa Design Flux 0. 3- 0. 5 m 3 / h

Inner and outer diameter of hollow fiber 0.2mm/0.4mm Inner and outer diameter of hollow fiber 1. 0m m / 1. 5m m

Molecular Weight Cut off (MWCO) 6,000 D al / 20,000 D al Molecular Weight Cut off 10000 , 67000 / 1 0 0 0 0 0 Da l

Configuration Mode outsi de-i n mode Configuration Mode I nt er nal pr essur e mo d e

Membrane Material P ol ysul fone Membrane Material Polysulf one

Seal glue material epoxi de resi n or pol yurethane Seal glue material Epoxide r esin or P o ly u re t h a n e

Shell material P ol ymethyl methacryl ate Shell material Polym et hyl m et ha c ry la t e

Feed dimension D N 20 Feed dimension DN20

Permeate dimension DN 20 Permeate dimension DN20

Concentrate dimension DN 20 Concentrate dimension DN20

Weight 6. 5K g Weight 5. 5Kg

· 0 7· ·08·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

◆ ZHAOJIN MOTIAN UF Module Parameter

UF 1IB125 UF Module Picture UF 1IB160 UF Module Picture

Feed water side DN40 1407 Concentrate water side DN40 Concentrate water side

160
DN32
Feed water side DN32

218
125

190.5
154.5
178

UF water side DN25 UF water side DN25

177
988
UF water side DN25 UF water side DN25
1100
990
1292
1092
1350

UF 1IB125 UF Module UF 1IB160 UF Module

Dimension Φ125×1092mm Dimension Φ160×1100mm

Membrane Area 10m2 Membrane Area 20m2

Original Flux* 1.6m3/h.25℃.0.1Mpa Original Flux* 3.0m3/h.25℃.0.1Mpa

Design Flux 0.6-1.0 m3/h Design Flux 1.0-2.0 m3/h

Inner and outer diameter of hollow fiber 1.0mm/1.5mm Inner and outer diameter of hollow fiber 1.0mm/1.5mm

Molecular Weight Cut off 10000,67000和100000Dal Molecular Weight Cut off 10000,67000和100000Dal

Configuration Mode Internal pressure mode Configuration Mode Internal pressure mode

Membrane Material Polysulfone Membrane Material Polysulfone

Seal glue Material Epoxide resin or Polyurethane Seal glue Material Epoxide resin or Polyurethane

Shell Material Polymethyl methacrylate Shell Material UPVC

Feed Dimension DN40 Feed Dimension DN32

Permeate Dimension DN25 Permeate Dimension DN25

Concentrate Dimension DN40 Concentrate Dimension DN32

Weight 12.5Kg Weight 22.5Kg

· 0 9· ·10·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

◆ ZHAOJIN MOTIAN UF Module Parameter

UF 1IA200 UF Module Picture

Feed water side DN40


Concentrate water side DN40 UF 1IA225 UF Module Picture
200
1745
Feed water side DN40 Concentrate water side DN40
1708
260

1597

160
197
1503

Ø251

Ø 225
160.5
197
UF water side DN40 UF water side DN40
1495
1650

1860

1934

UF water side DN40


UF 1IA200 UF Module

UF 1IA225 UF Module
Dimension Φ200×1650mm Dimension Φ225×1503mm

Membrane Area 35m2 Membrane Area 35m2

Original Flux* 6.0m3/h.25℃.0.1Mpa Original Flux* 6.0m3/h.25℃.0.1Mpa

Design Flux 2.0-3.5 m3/h Design Flux 2.0-3.5 m3/h

inner and outer diameter of hollow fiber 1.0mm/1.5mm Inner and outer diameter of hollow fiber 1.0mm/1.5mm

Molecular Weight Cut off 10000,67000和100000Dal Molecular Weight Cut off 10000,67000和100000Dal
Configuration Mode Internal pressure mode Configuration Mode Internal pressure mode

Membrane Material Polysulfone Membrane Material Polysulfone

Seal glue Material Epoxide resin or Polyurethane Seal glue Material Epoxide resin or Polyurethane

Shell Material UPVC Shell Material UPVC

Feed Dimension DN40 Feed Dimension DN40

Permeate Dimension DN40 Permeate Dimension DN40

Concentrate Dimension DN40 Concentrate Dimension DN40

Weight 50Kg Weight 65Kg

· 1 1· ·12·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

◆ ZHAOJIN MOTIAN UF Module Parameter

UF 1IA315S UF Module Picture UF 1IA315L UF Module Picture


1391
1302 1910
984 1821
780 UF water side DN50 1503
DN50 1299 UF water side DN50
DN50
259.5

215

259.5
215
315

346

346
315
Concentrate water side Feed water side
Feed water side DN50 DN50 DN50 Concentrate water side
DN50

UF 1IA315S UF Module UF 1IA315L UF Module

Dimension Φ315× 984mm Dim ension Φ315×1503m m

Membrane Area 55m 2 M em br ane Ar ea 80m 2

Original Flux* 8.5m 3 /h.25 ℃. 0.1Mpa O r iginal Flux* 13m 3 / h. 25 ℃. 0. 1M pa

Design Flux 3.0-5.0m 3 /h Design Flux 4. 5- 8. 0m 3 / h

Inner and outer diameter of hollow fiber 1.0mm/1.5mm I nner and out er diam et er of hollow f iber 1. 0m m / 1. 5m m

Molecular Weight Cut off 10000,67000 和 100000D al M olecular Weight Cut of f 10000, 67000 和 10000 0 Da l

Configuration Mode Internal pressure mode Conf igur at ion M ode I nt er nal pr essur e m o d e

Membrane Material P ol ysul fone M em br ane M at er ial Polysulf one

Seal glue Material E poxi de resi n or P ol yurethane Seal glue M at er ial Epoxide r esin or Poly u re t h a n e

Shell Material UPVC Shell M at er ial UPVC

Feed Dimension D N 50 Feed Dim ension DN50

Permeate Dimension D N 50 Per m eat e Dim ension DN50

Concentrate Dimension D N 50 Concent r at e Dim ension DN50

Weight 62kg Weight 95kg

· 1 3· ·14·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Directions For Industrial


The operation process and flush direction were on this table:

ZHAOJIN MOTIAN’s UF membrane for industrial have six operational mode: usual filter,
downward flushing,back-flush, forward wash, chemical wash, integrality check.
In the usual mode, operational method can be cross flow or overall flow according as the feed
water quality. The overall flow mode have no concentrate, all the feed water were purified, while the
cross flow have concentrate, this part were discharged with concentrated macromolecule, but the shear
force caused by the cross flow mode can reduce the fouling of the membrane.
On the operating process, the colloid particle, suspension, bacterium and so on were rejected
and assemble on the surface of the membrane, this instance was fouling, which would decrease the
flux. So in order to keep the flux, maintain the membrane’s stability, the cleaning plan should be
introduced. The cleaning method can classify into two kinds, physical cleaning and chemical cleaning.

Physical cleaning approach:


Downward wash: use the feed water flush the membrane’s surface and feed side.
Back flush: use the permeate to flush the fouling, the permeate water was entered from the
permeate path and discharged from feed and concentrate path(can use the acid, alkali and sodium
hypochlorite to strengthen the cleaning effect).
Forward wash: use the feed water to flush the inner of the hollow fiber and end.
Sequence Process Direction Note

Chemical cleaning approach: A to B,C Cross flow


Through the periodical physical cleaning can well maintain the membrane’s flux, with the
1 Normal filtrate
A to C Dead-end flow
operation time the fouling were also aggravated sequential. In order to recover the flux more effective,
the chemical cleaning should be introduced. The special chemical agent should be choosen for special 2 Downward wash B to A
instance. ZHAOJIN MOTIAN can offer suitable lotion for every fouling, the detail specification could be
found on our cleaning handbook. Consumer could also choose the usual acid and alkali as chemical C to A Discharge from up side
3 Back flush
agent, we advice acid first, and then alkali. The acid can be citric acid with the 2% concentration, the
C to B Discharge from down side
alkali can be 1-2% sodium hydroxide.
4 Forward wash A to B
Integrity Test
5 Chemical clean A to B,C circulation
The hollow fiber would fracture because of improper use, the location of the gap could decrease
the quality of the permeate. So the integrity test is possible. C to B Compressed air
For this test, the closed on one side and then vertically set on this closed end, the concentrate 6 Integrity test
C to A Test the other side
side of the module is filled with water. On the filter side compressed air is applied at a pressure of
0.05 to 0.08Mpa. The membrane impermeable for compressed air. Should bubbles rise within the
hollow fiber during this test, this is to be considered as an indicator for the leakage in the hollow fiber.
This locations are then marked and can be sealed with epoxide resin. The seem method was used to
test the other side.

· 1 5· ·16·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Hollow Fiber Main Technical Specification ZHAOJIN MOTIAN UF Design Approach

Item UF1I UF 1O
Essential feed parameter
(type, turbidity, suspension, COD, grease, etc)
Permeate turbidity <0.1NTU <0.1NTU
Bacteria removal rate >5log >6log
Filtration Type inside-in mode External pressure type
Membrane material PS PS
MWCO 10,000 and 67,000 Daltons 6,000 and 20,000 Daltons Choose the filter mode
(cross flow or dead-end flow)
ID: 1.0mm ID: 0.2mm
Fiber dimensions OD: 1.5mm OD: 0.4mm

Design water flux 60-100L/m2/h According to experiment


Maximum Applied Feed Pressure 0.3MPa 0.3MPa
——
Raw water Turbidity <50NTU
Maximum Operating Temperature 45℃ 45℃ Consider the influence of
Establish average flux
PH Range 1-14 1-14 and recovery water temperature, refer the
temperature correction factor
Operating Mode Dead-end flow or Cross flow Cross flow
Backwash Pressure 0.1-0.15MPa ——

Backwash Flux 1.5 or 2 times than the flux ——

Backwash Period 60sec ——

Chemical Enhanced Backwash Flux less 70% than original flux or ——


Frequency TMP higher than 0. 03MPa Choose the proper module
(quantity, practicality flux, Over-design value )
Chemical Backwash Enhanced Duration 10-30minutes 20-60minutes
Disinfection Chemicals 20-100ppm NaClO 20-100ppm NaClO

Cleaning Chemicals MOTIAN special cleaning agent or MOTIAN special cleaning agent or
usual acid and alkali agent usual acid and alkali agent

Cleaning protocol
downward wash, back flush, forward wash, chemical cleaning

· 1 7· ·18·
· 1 9·

PH Range:1-14
Requirement

Permeate SDI<2
Turbidity<50NTU

Δt=25-t
Turbidity<0.1NTU

G=(1+0.0215)Δt
Particle Diameter<100µm

Design Flux:60-100L/m2.hr
UF System Design

Back Flush Pressure<0.2MPa

Backwash Duration: 30-60sec


Bacterium Removal rate≥99.999%

Design Operating Pressure<0.3MPa


Total Undissolved Solids Content<5%

Temperature Correction Factor


Backwash Frequency: 20-60sec once time
Backwash Flux: 1.5 or 2 times than the flux
Design TMP:0.02-0.15MPa,Max 0.2MPa
flocculation, air floatation, multi-medium filter.

Chemical Cleaning Frequency: every 1-3 month


山东招金膜天有限责任公司
SHANDONG ZHAOJIN MOTIAN CO.,LTD.

introduced to estimate the flux, the equation as follow:


ZHAOJIN MOTIAN UF Feed Qualification:

ZHAOJIN MOTIAN UF Design Parameter:


ZHAOJIN MOTIAN UF Product Specification:

temperature to the flux of membrane. The temperature correction factor was


temperature was not 25 usually, so it necessary to consider the influence of
Usually the flux was designed at the condition of 25℃, but the operating
note: according to the difference of feed quality, the pretreatment can be

ZHAOJIN MOTIAN UF Module Design Standard


UF design parameter reference table

tap water ground water surface water surface water surface water deep treatment Reclaimed Water Sea water
process variable industrial wastewater

(NTU<1) (NTU <5) (NTU <5 ) ( NTU <25 ) ( NTU >25 ) (NTU<20 ) (NTU <20 ) (NTU<5 )

Design Flux
70-100 60-100 60- 90 50-80 50-70 50-70 50-70 60-80
(L/m2.hr.25 ℃)

Recovery(%) 90-98 90- 98 90-95 85-95 85-95 80-90 80-90 90-95


创 新

Security Filter(µm) 50-100 50-100 50-100 50-100 50-100 50-100 50-100 50-100

Dead-end flow Dead-end flow Dead-end flow Dead-end flow Cross flow Cross flow Cross flow Cross flow
Operational Mode
or Cross flow or Cross flow or Cross flow or Cross flow
Back Flush Frequency
40-60 40-60 30-60 30-45 30 30- 40 30-40 30-60
(min)
科 技

Back Flush Duration


1 1 1 1 1 1 1 1
(min)
1.5 or 2 times 1.5 or 2 times 1.5 or 2 times 1.5 or 2 times 1.5 or 2 times 1.5 or 2 times 1.5 or 2 times 1.5 or 2 times
Backwash Flux
than the flux than the flux than the flux than the flux than the flux than the flux than the flux than the flux
和 谐

Backwash Pressure
0.1-0.2 0.1-0.2 0.1- 0.2 0.1-0.2 0.1-0.2 0.1- 0.2 0.1- 0.2 0.1-0. 2
(MPa)

Down Wash Frequency Before back flush Before back flush Before back flush Before back flush Before back flush Before back flush Before back flush Before back flush

Down Wash Duration


10 10 10 10 10 10 10 10
(sec)
世 界
INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Forward Wash Frequency After back flush After back flush After back flush After back flush After back flush After back flush After back flush After back flush

Forward Wash Duration


(sec) 5 5 5 5 5 5 5 5
·20·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Usual UF System Design Valve Work Status Table

The UF system were composed by many UF module, the formation usually parallel
Downward Chemical
connection, and matched with water pump, back flush pump, measurement instrument. The Item Normal wash Back flush Forward wash cleaning
measurement instrument include : Feed pump on off off on off
■ feed pressure
Back flush pump off off on off off
■ concentrate pressure
■ flux of production Chemical cleaning
pump off off off off on
■ permeate pressure
Feed valve on off off on off
■ concentrate flux
■ back flush pressure Downward valve off on off off off
■ back flush flux
Backflush valve off off on off off
In order to measure the system accurately, the feed turbidity, permeate turbidity were
also need to examine periodic. If this system were the pretreatment of the reverse osmosis, Up discharge valve off off on on off
the SDI measure equipment was also needed.
Down discharge valve off on on off off
UF system flow chart as follows:
Permeate valve on off off off on
on
Bleed valve
(dead-end mode off)
off off off off
FE PI
cleaning Concentrate
solution tank
circumfluence valve off off off off on

chemical cleaning pump Cleaning permeater off off on


circumfluence valve
off off
Qcleaning=Qfeed, H=20-30m
cleaning inlet valve
cleaning concentrate
circumfluence valve cleaning permeate circumfluence valve

down ward flush valve


P1 FE
Q产

permeate valve H
L1
forward valve downward wash L

UF System Modularization design:


2Q产
inlet valve
pretreated water, the control permeate tank
concentrate discharge
pressure lower than 0.2Mpa
F1 sludge
Qfeed=1.25Qpermeate H=20-30m go back to feed tank
down ward valve UF system were modularization, to make the product and install more criterion. The UF block

P1 were maked by some module connected in parallel, and add some necessary equipment. This block
P1 FE
can worked by oneself, and can also work together by some block connected, but the connected
P1
feed valve block should be the same, and all the individual block should own control valve, control instrument,
disinfection system, the dosage down ward wash pump variable frequency control system
about 20-50ppm , the quantity
depend on the situation Qback wash=2Qpermeate H=20-30m this make independed cleaning come true.

· 2 1· ·22·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

Usual Chemical Cleaning Method For The UF Hollow Fiber


Note
Different cleaning agent should be choosen for different contamination. ZHAOJIN MOTIAN can offer
different cleaning agent for many kinds of contamination, the detail information can be found at
■ The low pressure was suggested for the first operation, or the membrane can be
the<ZHAOJIN MOTIAN Cleaning Agent handbook>. Routine agent can also be used, such as hydrochloric
stained, and make the flux irreclaimable decrease.
acid, citric acid, and oxalic acid, the agent’s concentration should be at the range of PH=1-3, this solution
■ We suggested constant current feeding, this would make the TMP change endless. circulate in normal operating mode or circulate after dip about 0.5-1h can remove the inorganic particle
■ The feed valve and bleed valve should be opened to minish the TMP when the equipment effectively. The alkali such as NaOH was useful for the organic contamination, prepare a PH=12-14 NaOH
stop, and then cut off the electrical source and pump, closed all valve to make sure the wetness of solution, circulate the solution in normal operating mode or circulate after dip about 0.5-1h. 20-50mg/L
membrane. NaClO with PH=8-10 NaOH can disinfect and remove dirt effectively.
■ The module should be taken gently to avoid the rupture of the hollow fiber.
■ Chemical cleaning should be carried out when the trans-membrane pressure higher Preservation
0.03MPa than the original value, or else the cleaning would be more difficult.
The module can preserved 1-3 days without any agent, but the module should be full of water. When

Factor of Membrane Performance the preserve time beyond 15 days, the antiseptic should be used after discharge the liquid in the module.
The antiseptic should be choosed to satisfy different application, such as a mixture of water, sodium
hydrosulfite(1%) and glycerol(5-10%), the scale of glycerol can be increased properly as the temperature
■ Trans-membrane pressure ■ Liquid Characteristic decrease, commonly 0℃~-5℃ use 10%; -6℃~-10℃ use 20%; -11℃~-15℃ use 30%;less than -16℃
■ Flow Velocity ■ Manipulate Condition use 50%.
■ Viscosity ■ Particle Concentration NOTE: preserve the membrane at the dry condition was forbidden.
■ Temperature ■ Pretreatment Condition

UF Equipment

Usual Chemical Cleaning Method ZHAOJIN MOTIAN UF equipment were composed by connected many membrane module parallel,
according to the mode of raw water’s enter way it can be defined two mode: inside-in UF equipment and
outside-in UF equipment. The equipment include the electricity appearance, can be cleaning by manual or
The particle could gathered on the surface of the membrane during the usage of this
automatic. The production from 1t/h to 200t/h, and we can provide special design for consumer.
module, so the chemical cleaning is necessary, the efficiency cleaning is one of method which
can prolong the work life.
ZHAOJIN MOTIAN UF Equipment Nominate
Example: UF1EIB90-5 means the material of membrane is polysulfone, the operating mode is
inside-in, the module diameter is 90mm, the equipment production is 5t/h.

· 2 3· ·24·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

◆ Add: UF equipment picture UF1EIA315L-100 DN40ABS

UF1IA315L
22 PCS UF Membrane Module

side view

down ward inlet valve DN150 automatic cleaning solution


exhaust valve D50 transparent tube, 22 pieces
inlet DN150

PI

feed valve DN150

forward valve DN150

PI

down ward 400


100m3/h UF Equipment valve DN150 420

1700 4,680

front view
cleaning permeate
circumfluence valve DN100

cleaning concentrate
circumfluence valve DN100
PI

concentrate discharge DN50

down ward wash inlet DN200

permeate DN150

permeate sludge DN80

400
back view
NOT E: t h e f e e d is g ro u n d w ater, the turbi di ty s houl d bel ow than 5 NTU

·25· ·26·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

UF1EB160-10
DN40ABS
cleaning concentrate
UF1EA200-100 UF1IB160 circumfluence valve
DN40
FE
UF1IA200 10 PCS UF Membrane Module
54 PCS UF Membrane Module
concentrate
control valve
DN32

1870

back view
Left view side view

down ward inlet valve


PN1.0DN150 automatic exhaust valve Ø50 transparent
tube, 54 pieces
PI

feed PN1.0DN150

800
upward discharge
PN1.0DN150

planform view
PI
Ø50 transparent tube,
22 pieces
A
downward discharge 460
PN1.0DN150 600 automatic exhaust valve
1700 6,030 DN15

front view FE FE

cleaning permeate
PI circumfluence valve
DN40
PI

forward valve M permeate valve


cleaning concentrate DN50 DN50
down ward inlet valve
circumfluence valve M
PN1.0DN100 DN50 automatic exhaust valve
PI M
DN15 sludge valve
concentrate discharge
来水 DN50
cleaning permeate DN50
down ward wash inlet
circumfluence valvePN1.0DN100 M
PN1.0DN200 feed valve down ward valve
M M downward wash
DN50 DN50
permeate PN1.0 DN150 inlet valve
DN65
PI PI
permeate
PI sludge DN80

cleaning inlet valve


DN50
2000 back view

NOTE : t he f eed is g ro u n d wa te r, th e tu rb id ity sh o u ld b e lo w th an 5 NTU back view front view


NOTE: the feed is ground water, the turbidity should below than 5 NTU

· 2 7· ·28·
山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY

UF1EIA315L-150 UF1EIA200-50
UF1IA200
UF1IA315L
26 PCS UF Membrane Module
36 PCS UF Membrane Module Ø50 transparent tube,
26 pieces
globe valve
DN15 automatic exhaust valve
cleaning concentrate
M PI
circumfluence valve DN80
concentrate
discharge DN50

appearance upward
B B discharge DN100
control tank M

PI
back ward flush

2000
DN125
2300

M
side view C
M
C

down ward inlet valve 5100


PN1.0DN200 automatic cleaning solution inlet
Ø50 transparent tube, front view planform view
exhaust valve PN1.0DN200
22 pieces

PI
permeate DN125
downward wash
inlet valve DN150 cleaning permeate circumfluence valve DN80
cleaning concentrate
upward discharge circumfluence valve DN80
downward discharge DN100
PN1.0DN150 feed PN1.0DN200 M
PI
接上排DN100
PI

feed DN125

B-B C-C
PI

downward discharge A向
PN1.0DN150 feed DN125 cleaning permeate
circumfluence valve DN80
2200 5000 cleaning concentrate
cleaning solution circumfluence valve DN80
cleaning permeate front view inlet DN125
downward wash
circumfluence valve A inlet valve DN150
PN1.0DN125 permeate valve DN125

M
concentrate

M
cleaning concentrate discharge DN50
feed DN125

M
circumfluence valve concentrate discharge
PN1.0DN125 DN50
PI

M
upward discharge 不合格排DN65
DN100 upward discharge DN100

M
M
concentrate discharge DN65
down ward wash inlet 1000
PN1.0DN250

permeate PN1.0DN200 Left view back view back view

NOTE: the feed is ground water, the turbidity should below than 5 NTU
产水排污 DN80

We confirm the information and data we offered was veracious and useful, but we can not control the
use method and the use condition, so the information and data we offered was only for the friendly reference
not the guarantee value. We will not take the responsibility for any loss caused by this information, consumer
should recognize the particularity and adaptability of our product, we retain the error or the feasibility of
NOTE: the feed is ground water, the turbidity should below than 5 NTU back view change, and we retain the upgrade authority of our product.

· 2 9· ·30·

You might also like