UF Membrane Motian
UF Membrane Motian
Brief introduction
Being one of subsidiary companies of Shandong Zhaojin Group Co., Ltd, Shandong Zhaojin Motian Co., Ltd
(Motian) is a large water treatment company with registered capital of 50 million yuan and total assets of 110 R&D History of Membrane Products of Motian
million yuan.
The company is engaged in membrane separation products, engineering design and installation. ZhaoJin
Motian plays an important role in membrane industry and resource recycling domain (such as: MF, UF, RO,
In 1988, Motian firstly achieved the transferring from lab test to industrial production of separative membrane
EDI, liquid degassing membrane etc.). We participate and presided in constituting " UF Membrane Plant fabrication in China. The first outside-in membrane module made-in-China, used for concentration and
Profession Standard", " UF Module Profession Standard", "MF Module Profession Standard", "RO water separation in industrial production was born in Motian.
treatment equipment National standards" membrane industry standard.
With modernized producing condition and excellent quality management, the company passed through In 1989, Motian developed and produced inside-in PS UF membrane, which was widely used in water
treatment field.
"ISO9001" international quality system certification, “ISO14001” environmental management system
certification and “GB/T28001” occupational health safety management system certification . In 1990, Motian successfully developed molten stretching PP hollow fiber membrane.
By scientific management, strong economic and perfect technical and good post-sale service, It has
excellent repute both domestic and abroad, and also obtained recognized from the country and province In 1992, Motian started to produce folded Micro-pore filtration membrane.
government. The company is designated as “the member of China national torch plan”, “science and
In 1993, Motian occupied 80% China’s market shares of UF equipment for mineral water bottling.
technology stress spreading plan”, “China membrane industrial association vice secretary-general”, “China
membrane industrial standardization vice director”, “International desalination association director”, In 2002, the developing fabrication technology of Hollow Fiber Membrane made by Thermal Induced Phase
“membrane engineering technology developing center, Shandong province”, “China national torch plan high Separation was listed in the projects of National “863 Program”.
and new technology enterprise”, “the member of national 863 Plan”. MOTIAN is undertaking the industrial
In 2003, Motian undertook the project of Development of Membrane Module and System Used for Wastewater
demonstrate project of “membrane module and system treatment equipment for waste water treatment”.
Treatment, which was listed in National Industrialization Demonstration Program.
“MOTIAN” brand was awarded as ShanDong famous brand.
In 2005, Motian successfully implemented industrialization production of Hollow Fiber Membrane Made by
Thermal Induced Phase Technology.
In 2006, Motian established a Joint venture, Yantai Motian Petro Sep Membrane Technologies Co., Ltd. and
imported the first production line using Thermal Induced Phase Separation technology to produce hollow fiber
membrane.
In 2006, Shandong Provincial Engineering and Technology R&D Center of Membrane Separation Materials
established at Motian.
In 2007, Motian successfully developed a membrane bioreactor used for wastewater treatment.
In 2008, Motian production base was established at Zhaoyuan High-tech Development Zone, the production
ability achieve 5 million square meter per year.
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
UltraFilter Brief Introduction Overall Flow The liquid to be filtered is not circulated, the recovery is 100%.
The difference pressure between the inner and out of the membrane.
Trans-membrane Pressure
P=(Pfeed+Pconcentrate)/2-Ppermeate
◆ P r inc ip le
The difference pressure between the feed side and concentrate side,
In the kingdom of separation membrane, we can find four separation process: microfiltration,ultrafilteration,
Differential Pressure
P=Pfeed-Pconcentrate
nanofiltration, reverse osmosis. They are all pressure drived, the raw liquid passed through the membrane, dissolvent or
small molecular can permeate this membrane and become product liquid , while large molecular (protein, nucleic acid, Colloidal Fouling T h e c o l l o i d a l a g g r e g a te d o n th e s u r fa c e of membrane.
polysaccharide and so on) colloid particle (such as emulsion, micro-ion) and bacterium are cut off and are taken off by the
circulating flowing feed liquid to become concentrating. T h e r e j e c te d p a r ti c l e c o l l e c te d o n th e s u r face of membrane,
The pore size of the UF membrane is about 0.001-0.1µm, Cut Off Molecular Weight(MWCO) from1000 to 500,000
Concentration Polarization
i t c a n d e c r e a s e th e fl u x .
Dalton. UF has the ability to absolutely reject suspension, colloid particle, macromolecule, the BOD and COD removing rate
is about 20%-60%, but it have no effect to the micromolecule and inorganic ion. When the module was installed upright, forward flow means the
Forward Flow
UF membrane can separate into four configuration: flat, roll, tubular, hollow fiber. direction of raw liquid is upwards.
Flat: small specific surface area, small capability, limited application. When the module was installed upright, downward flow means
Roll: suitable for the separation of high pressure, can’ t back-flushing, need strict pretreatment. Downward Flow
th e d i r e c ti o n o f r a w l i q u i d i s d o w n w a r d s .
Tubular: high energy consume, suitable for the separation of high concentration circumstance.
Hollow fiber: high packing density, low conduct pressure, high flux, can back–flushing. Forward wash The direction of cleaning dosage and feed is the same.
◆ U F Ter m
Downward wash T h e d i r e c ti o n o f c l e a n i n g d o s a g e a n d fe ed w ere di fferent.
Ultr afi l tr atio n A kind of filter which can cut off the small particle about 0.001-0.1um. The direction of cleaning dosage was different from permeate, so the
Back-flush
fouling can sweeped by the dosage.
One of synthesize macromolecule hollow fiber membrane, compose by
Anisotr opic Me mbra n e
dense separation layer and sponginess support
The character of the UF membrane, defined by standard particle, when the ◆UF basic conception
M ol ecul ar Weig h t Cut off removal rate of this particle over 90% we see the particle’ s molecule weight
is Molecular Weight Cut off
Critical flux: at low Trans-membrane
Feed
Raw water enter the UF system, after filter become Permeate J Purified Water
and C o n c e n t r a t e Pressure(TMP), the flux and TMP are
linearity relation, but along with the Surface fouling
The part of water passed through membrane, had removed the Flux Pore fouling
Per m eate increase of the TMP, the linearity relation
suspe n s i o n , c o l l o i d p a r t i c l e a n d b a c t e r i a .
disappear, at this time the flux named J2 increase cross low
The part of water rejected by membrane, the suspension, critical flux. When the flux bigger than this
Concentr ate critical value, flux was changeless with the
collo i d , a n d b a c t e r i a c o n c e n t r a t i o n w e r e h i g h e r t h a n r a w w a te r . J1
TMP, the flux is not increase with the TMP,
The quantity of water passed through membrane, defined as
Flux but the membrane’s fouling would
quant i t y o f w a t e r p a s s e d t h r o u g h t h e m o d u l e p e r h o u r , m 3 / h .
aggravate when the TMP over this value.
A term for cross flow, means the percentage of permeate, So for the sake of the membrane’s stable
Recover y
recove r y %= p e r m e a t e / f e e d usage, we should control the TMP, make
TMP
The medium to be filtered is fed at high velocity over the sure it below the critical flux.
Cross Flow mem b r a n e ’ s s u r f a c e .
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
Concentrate water
Cross-Flow Mode: In the cross-flow mode the medium to be filtered
was fed at high velocity over the membrane’s surface. This result in
MOTIAN UF Technology Specification
the generation of high shear force so the particles are not deposited Permeate
on the membrane surface easily. Percentage of permeate defined as
recovery, for worse water quality, high recovery can lighten the ◆ ZHAOJIN MOTIAN UF Membrane Specification
fouling of the membrane. The concentrate recirculated back into raw
water tank or inlet of pretreatment, and then enter the system again. ZHAOJIN MOTIAN UF membrane is hollow fiber mode, we own inside-in mode and outside-in mode. The
Use the cross-flow can induce the fouling of the membrane, but it material can be polysulfone, polyethersulfone, polyvinylidenefluonde, and so on.
need more feeding and need more concentrate pump, so it consume In order to satisfy various requirement, we can offer many size of production, the Molecular Weight Cut off can
more energy. Feed
be 6,000 、 10,000 、 20,000 、 67,000 and 100,000. The diameter of module are 90cm 、 125cm 、 160cm 、 200cm 、
225cm 、 315cm.
Dead-End Mode The trait of UF membrane:
circulated, all contamination was deposited onto the surface of C, high intensity, no rupture, long life.
membrane, so back-flush is needed to clean the membrane. This D, simply cleaning, good flux recovery.
mode is suitable for the better water quality, it is characterized by ZHAOJIN MOTIAN UF membrane can widely
low energy consumption because of no concentration. used in electrical plant, electron, mine, foodstaff,
medicine, medical treatment, petroleum chemical,
Inside-in Mode When use this mode the feed enter the
membrane from the inside, micromolecule pass through the
membrane became the permeate, macromolecule were rejected
by the inner of hollow fiber became the concentrate.
Permeate
◆ ZHAOJIN MOTIAN UF Module
UFm X X X X
Feed Concentrate
Permeate Example: UF1IB90 means hollow fiber module, material is polysulfone, inside-in mode, screw join, outer diameter is 90mm.
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
90
90
110
110
103
80
103
80
Concentrate water side DN20 UF water side DN20 UF water side DN20
Concentrate water side DN20
910
910
1000 1000
1102
1102
1148
1148
UF1IB90 UF Module
UF1OB90 UF Module
Dimension Φ90×1000m m
Inner and outer diameter of hollow fiber 0.2mm/0.4mm Inner and outer diameter of hollow fiber 1. 0m m / 1. 5m m
Molecular Weight Cut off (MWCO) 6,000 D al / 20,000 D al Molecular Weight Cut off 10000 , 67000 / 1 0 0 0 0 0 Da l
Seal glue material epoxi de resi n or pol yurethane Seal glue material Epoxide r esin or P o ly u re t h a n e
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
Feed water side DN40 1407 Concentrate water side DN40 Concentrate water side
160
DN32
Feed water side DN32
218
125
190.5
154.5
178
177
988
UF water side DN25 UF water side DN25
1100
990
1292
1092
1350
Inner and outer diameter of hollow fiber 1.0mm/1.5mm Inner and outer diameter of hollow fiber 1.0mm/1.5mm
Molecular Weight Cut off 10000,67000和100000Dal Molecular Weight Cut off 10000,67000和100000Dal
Configuration Mode Internal pressure mode Configuration Mode Internal pressure mode
Seal glue Material Epoxide resin or Polyurethane Seal glue Material Epoxide resin or Polyurethane
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
1597
160
197
1503
Ø251
Ø 225
160.5
197
UF water side DN40 UF water side DN40
1495
1650
1860
1934
UF 1IA225 UF Module
Dimension Φ200×1650mm Dimension Φ225×1503mm
inner and outer diameter of hollow fiber 1.0mm/1.5mm Inner and outer diameter of hollow fiber 1.0mm/1.5mm
Molecular Weight Cut off 10000,67000和100000Dal Molecular Weight Cut off 10000,67000和100000Dal
Configuration Mode Internal pressure mode Configuration Mode Internal pressure mode
Seal glue Material Epoxide resin or Polyurethane Seal glue Material Epoxide resin or Polyurethane
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
215
259.5
215
315
346
346
315
Concentrate water side Feed water side
Feed water side DN50 DN50 DN50 Concentrate water side
DN50
Inner and outer diameter of hollow fiber 1.0mm/1.5mm I nner and out er diam et er of hollow f iber 1. 0m m / 1. 5m m
Molecular Weight Cut off 10000,67000 和 100000D al M olecular Weight Cut of f 10000, 67000 和 10000 0 Da l
Configuration Mode Internal pressure mode Conf igur at ion M ode I nt er nal pr essur e m o d e
Seal glue Material E poxi de resi n or P ol yurethane Seal glue M at er ial Epoxide r esin or Poly u re t h a n e
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
ZHAOJIN MOTIAN’s UF membrane for industrial have six operational mode: usual filter,
downward flushing,back-flush, forward wash, chemical wash, integrality check.
In the usual mode, operational method can be cross flow or overall flow according as the feed
water quality. The overall flow mode have no concentrate, all the feed water were purified, while the
cross flow have concentrate, this part were discharged with concentrated macromolecule, but the shear
force caused by the cross flow mode can reduce the fouling of the membrane.
On the operating process, the colloid particle, suspension, bacterium and so on were rejected
and assemble on the surface of the membrane, this instance was fouling, which would decrease the
flux. So in order to keep the flux, maintain the membrane’s stability, the cleaning plan should be
introduced. The cleaning method can classify into two kinds, physical cleaning and chemical cleaning.
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
Item UF1I UF 1O
Essential feed parameter
(type, turbidity, suspension, COD, grease, etc)
Permeate turbidity <0.1NTU <0.1NTU
Bacteria removal rate >5log >6log
Filtration Type inside-in mode External pressure type
Membrane material PS PS
MWCO 10,000 and 67,000 Daltons 6,000 and 20,000 Daltons Choose the filter mode
(cross flow or dead-end flow)
ID: 1.0mm ID: 0.2mm
Fiber dimensions OD: 1.5mm OD: 0.4mm
Cleaning Chemicals MOTIAN special cleaning agent or MOTIAN special cleaning agent or
usual acid and alkali agent usual acid and alkali agent
Cleaning protocol
downward wash, back flush, forward wash, chemical cleaning
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膜
天
PH Range:1-14
Requirement
Permeate SDI<2
Turbidity<50NTU
Δt=25-t
Turbidity<0.1NTU
G=(1+0.0215)Δt
Particle Diameter<100µm
Design Flux:60-100L/m2.hr
UF System Design
tap water ground water surface water surface water surface water deep treatment Reclaimed Water Sea water
process variable industrial wastewater
(NTU<1) (NTU <5) (NTU <5 ) ( NTU <25 ) ( NTU >25 ) (NTU<20 ) (NTU <20 ) (NTU<5 )
Design Flux
70-100 60-100 60- 90 50-80 50-70 50-70 50-70 60-80
(L/m2.hr.25 ℃)
Security Filter(µm) 50-100 50-100 50-100 50-100 50-100 50-100 50-100 50-100
膜
Dead-end flow Dead-end flow Dead-end flow Dead-end flow Cross flow Cross flow Cross flow Cross flow
Operational Mode
or Cross flow or Cross flow or Cross flow or Cross flow
Back Flush Frequency
40-60 40-60 30-60 30-45 30 30- 40 30-40 30-60
(min)
科 技
Backwash Pressure
0.1-0.2 0.1-0.2 0.1- 0.2 0.1-0.2 0.1-0.2 0.1- 0.2 0.1- 0.2 0.1-0. 2
(MPa)
水
Down Wash Frequency Before back flush Before back flush Before back flush Before back flush Before back flush Before back flush Before back flush Before back flush
Forward Wash Frequency After back flush After back flush After back flush After back flush After back flush After back flush After back flush After back flush
The UF system were composed by many UF module, the formation usually parallel
Downward Chemical
connection, and matched with water pump, back flush pump, measurement instrument. The Item Normal wash Back flush Forward wash cleaning
measurement instrument include : Feed pump on off off on off
■ feed pressure
Back flush pump off off on off off
■ concentrate pressure
■ flux of production Chemical cleaning
pump off off off off on
■ permeate pressure
Feed valve on off off on off
■ concentrate flux
■ back flush pressure Downward valve off on off off off
■ back flush flux
Backflush valve off off on off off
In order to measure the system accurately, the feed turbidity, permeate turbidity were
also need to examine periodic. If this system were the pretreatment of the reverse osmosis, Up discharge valve off off on on off
the SDI measure equipment was also needed.
Down discharge valve off on on off off
UF system flow chart as follows:
Permeate valve on off off off on
on
Bleed valve
(dead-end mode off)
off off off off
FE PI
cleaning Concentrate
solution tank
circumfluence valve off off off off on
permeate valve H
L1
forward valve downward wash L
P1 were maked by some module connected in parallel, and add some necessary equipment. This block
P1 FE
can worked by oneself, and can also work together by some block connected, but the connected
P1
feed valve block should be the same, and all the individual block should own control valve, control instrument,
disinfection system, the dosage down ward wash pump variable frequency control system
about 20-50ppm , the quantity
depend on the situation Qback wash=2Qpermeate H=20-30m this make independed cleaning come true.
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
Factor of Membrane Performance the preserve time beyond 15 days, the antiseptic should be used after discharge the liquid in the module.
The antiseptic should be choosed to satisfy different application, such as a mixture of water, sodium
hydrosulfite(1%) and glycerol(5-10%), the scale of glycerol can be increased properly as the temperature
■ Trans-membrane pressure ■ Liquid Characteristic decrease, commonly 0℃~-5℃ use 10%; -6℃~-10℃ use 20%; -11℃~-15℃ use 30%;less than -16℃
■ Flow Velocity ■ Manipulate Condition use 50%.
■ Viscosity ■ Particle Concentration NOTE: preserve the membrane at the dry condition was forbidden.
■ Temperature ■ Pretreatment Condition
UF Equipment
Usual Chemical Cleaning Method ZHAOJIN MOTIAN UF equipment were composed by connected many membrane module parallel,
according to the mode of raw water’s enter way it can be defined two mode: inside-in UF equipment and
outside-in UF equipment. The equipment include the electricity appearance, can be cleaning by manual or
The particle could gathered on the surface of the membrane during the usage of this
automatic. The production from 1t/h to 200t/h, and we can provide special design for consumer.
module, so the chemical cleaning is necessary, the efficiency cleaning is one of method which
can prolong the work life.
ZHAOJIN MOTIAN UF Equipment Nominate
Example: UF1EIB90-5 means the material of membrane is polysulfone, the operating mode is
inside-in, the module diameter is 90mm, the equipment production is 5t/h.
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
UF1IA315L
22 PCS UF Membrane Module
side view
PI
PI
1700 4,680
front view
cleaning permeate
circumfluence valve DN100
cleaning concentrate
circumfluence valve DN100
PI
permeate DN150
400
back view
NOT E: t h e f e e d is g ro u n d w ater, the turbi di ty s houl d bel ow than 5 NTU
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
UF1EB160-10
DN40ABS
cleaning concentrate
UF1EA200-100 UF1IB160 circumfluence valve
DN40
FE
UF1IA200 10 PCS UF Membrane Module
54 PCS UF Membrane Module
concentrate
control valve
DN32
1870
back view
Left view side view
feed PN1.0DN150
800
upward discharge
PN1.0DN150
planform view
PI
Ø50 transparent tube,
22 pieces
A
downward discharge 460
PN1.0DN150 600 automatic exhaust valve
1700 6,030 DN15
front view FE FE
cleaning permeate
PI circumfluence valve
DN40
PI
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山东招金膜天有限责任公司 创 新 膜 科 技 和 谐 水 世 界
膜 天 SHANDONG ZHAOJIN MOTIAN CO.,LTD. INNOVATIVE MEMBRANE TECHNOLOGY,HARMONIOUS WATER SOCIETY
UF1EIA315L-150 UF1EIA200-50
UF1IA200
UF1IA315L
26 PCS UF Membrane Module
36 PCS UF Membrane Module Ø50 transparent tube,
26 pieces
globe valve
DN15 automatic exhaust valve
cleaning concentrate
M PI
circumfluence valve DN80
concentrate
discharge DN50
appearance upward
B B discharge DN100
control tank M
PI
back ward flush
2000
DN125
2300
M
side view C
M
C
PI
permeate DN125
downward wash
inlet valve DN150 cleaning permeate circumfluence valve DN80
cleaning concentrate
upward discharge circumfluence valve DN80
downward discharge DN100
PN1.0DN150 feed PN1.0DN200 M
PI
接上排DN100
PI
feed DN125
B-B C-C
PI
downward discharge A向
PN1.0DN150 feed DN125 cleaning permeate
circumfluence valve DN80
2200 5000 cleaning concentrate
cleaning solution circumfluence valve DN80
cleaning permeate front view inlet DN125
downward wash
circumfluence valve A inlet valve DN150
PN1.0DN125 permeate valve DN125
M
concentrate
M
cleaning concentrate discharge DN50
feed DN125
M
circumfluence valve concentrate discharge
PN1.0DN125 DN50
PI
M
upward discharge 不合格排DN65
DN100 upward discharge DN100
M
M
concentrate discharge DN65
down ward wash inlet 1000
PN1.0DN250
NOTE: the feed is ground water, the turbidity should below than 5 NTU
产水排污 DN80
We confirm the information and data we offered was veracious and useful, but we can not control the
use method and the use condition, so the information and data we offered was only for the friendly reference
not the guarantee value. We will not take the responsibility for any loss caused by this information, consumer
should recognize the particularity and adaptability of our product, we retain the error or the feasibility of
NOTE: the feed is ground water, the turbidity should below than 5 NTU back view change, and we retain the upgrade authority of our product.
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