Anthony M. Wachinski - Environmental Ion Exchange - Principles and Design-Taylor & Francis, Chapman and Hall - CRC (2016) (1) (106-135)
Anthony M. Wachinski - Environmental Ion Exchange - Principles and Design-Taylor & Francis, Chapman and Hall - CRC (2016) (1) (106-135)
DEMINERALIZATION
Flow Scheme conFigurationS
A number of demineralizer flow schemes are available using the following building
blocks: strong-acid cation and weak-acid cation exchangers, strong-base anion and
weak-base anion exchangers, and a decarbonator or vacuum deaerator (degassifier).
Factors that influence the selection of a demineralizer’s flow scheme are raw
water composition, effluent water composition (more specifically the necessity of
silica removal and alkalinity reduction), plant size, and regenerant cost.
87
88 Environmental Ion Exchange
Strong-acid Weak-acid
Weak-base
SA cation WA cation WB
anion
(*) exchanger (*) exchanger (*)
exchanger
(H+) form (H+) form
Degassifier
Strong-base Mixed-bed
SB or
anion MB exchanger D
(*) Vacuum
exchanger
deaerator
FIGURE 5.1 Key of basic building blocks. *, Exchange form, H+, for example. If not
indicated, assume (H+) for SA and WA and (OH–) for SB and WB.
Silica removal
Waters with a high concentration of silica cause silica leakage and require high caus-
tic soda levels; therefore, strong-base anion resins in both the primary and second-
ary stages are recommended to save caustic soda. If silica removal is not required
for a particular application, then a weak-base resin can be employed. Recall that
a weak-base resin has about twice the capacity for removing total mineral acidity
(sulfates and chlorides) of a strong-base resin, given equal caustic soda regenerant
levels. Moreover, it can be regenerated with soda ash, which is less expensive than
caustic soda. Conversely, if the demineralized water is used for boiler feedwater
or some other industrial purpose in which the silica tolerance is low, a strong-base
anion resin must be used. These systems are often followed by mixed-bed systems or
electrodeionization to polish the effluent less than 20 ppb silica.
Several materials (that are not ionized) “must” be removed from boiler water.
Oxygen and carbon dioxide (CO2) must be removed to reduce corrosion.
By using the second flow scheme, the alkalinity will be “boiled out” in the vacuum
degassifier. Thus, the anion unit can be a weak-base anion unit. Chemical regenerant
costs are minimized because the alkalinity does not have to be exchanged. It is also
easier to get the CO2 out in this configuration because the cation effluent is in the acid
range. Strong-base anion resin costs more than weak-base resin, and the strong-base
resin requires a higher concentration of caustic soda for regeneration. This system
does not require salt-splitting ability.
As a rule of thumb, mechanical reduction of CO2 is usually more economical than
its chemical removal by the strong-base anion exchanger when the influent alkalinity
exceeds 50–100 mg/L (as CaCO3) and the demineralizer capacity exceeds 100 gpm.
plant Size
The larger the plant, the greater the importance of reducing the operating cost, even
though the capital investment is greater. In large plants, it is possible to justify the
selection of four-bed instead of two-bed demineralizers and the inclusion of both weak-
acid cation resin and weak-base anion resin by the savings in regenerant cost. In small
plants, the small capital investment is usually the controlling factor, and for this reason
mixed beds alone are often preferred, even though the cost of the regenerant is high.
coStS oF regenerantS
Hydrochloric acid (HCl) as a regenerant enhances the capacity of the cation exchanger
in comparison with other acids and prevents fouling of the resin by calcium sulfate
Feedwater
make-up
CO2
O2
Strong Strong
cation anion Vac.
(H+) (OH−) degas.
(a) To boiler
CO2
O2
HCO3
Strong Weak
Vac.
cation anion
degas.
(b)
during regeneration (see Chapter 3). Therefore despite its higher cost (show table
with regenerant cost), HCL is often the preferred regenerant for small demineral-
ization applications (see Wachinski (2004)—Ion Exchange for an example design
problem in which regeneration with sulfuric acid (H2SO4) is presented).
TABLE 5.1
Range of Electrolyte Content (as Total Dissolved Solids) and Silica in
Effluents of Some Major Silica-Removing Demineralizer Systems
Two- or Two- or Three-Bed
Three-Bed Four-Bed Mixed-Bed plus Mixed-Bed
Electrolyte (as TDS), 2.0–3.0 0.2–1.0 0.2–0.5 0.04–0.10
ppm
Silica (as SiO2),a ppm 0.02–0.1 (a) 0.02–0.1 0.02–0.1 (a) 0.02–0.1
(b) 0.01–0.05 (b) 0.01–0.05
Conductivity, μmho 10.0–15.0 1.0–5.0 0.5–1.25 0.10–0.25
Specific resistance, 67,000– 200,000– 800,000– 4,000,000–
ohms-cm 100,000 1,000,000 2,000,000 10,000,000
Source: Adapted from Applebaum, Samuel, B. Demineralization by Ion Exchange in Water Treatment
and Chemical Processing of Other Liquids, Academic Press, New York, p. 165, 1968. With
permission.
Note: This table is based on the demineralization of waters of moderate salinity less than about 500 ppm
TDS. Condensate high-rate mixed-bed demineralizers produce effluent TDS of less than 0.04 ppm,
or 0.1 μmho (10,000,000 ohms), and SiO2 less than 0.005 ppm.
a The two ranges given signify (a) with primary weak-base anion resin and (b) with primary strong-base
anion resin.
Ion Exchange Applications and Design 91
FLOW SCHEMES
• Flow Scheme: Two-Bed, Strong Acid, Weak Base
Raw water
SA WB
(a)
SA WB D
(b)
High alkalinity
raw water with
silica
SA D SB
This scheme will reduce silica to 0.02–0.10 ppm; water quality 5–15
μmho/cm3.
92 Environmental Ion Exchange
SA WB D SB
This system saves sodium hydroxide (caustic soda) regenerant with waters high
in total mineral acidity (sulfates and chlorides). It also allows omission of the
carbonator. The caustic soda is passed counterflow through the strong-base and
weak-base beds, when the effluent conductivity of the weak-base resin rises.
The strong-base bed will be only partially exhausted at that time; therefore, it
has sufficient excess capacity to remove the carbonic acid economically even if
the decarbonator is omitted. This scheme also avoids early silica breakthrough.
• Flow Scheme: Four-Bed with Primary Weak-Base and Secondary Strong-
Base Resins
SA WB D SA SB
SA D SB SA SB
Ion Exchange Applications and Design 93
This system saves as much acid as does the previous system, but the strong-
base resins in both the primary and secondary stages reduce the silica to
0.01–0.05 mg/L. The system also avoids organic fouling of the secondary
resins.
• Flow Scheme: Two-Bed/Four-Bed
SA D SB SA SB
MB
This system is used in smaller plants to treat low-TDS waters requiring high
purity (1–5 μmhos, 0.01–0.05 mg/L silica) and to save investment cost, but
the practice entails higher operating costs. The resin capacity in mixed beds
is usually assumed to be 80%–85% of the same resins in two-bed systems,
so more acid and caustic soda are required for regeneration.
94 Environmental Ion Exchange
SA D MB
This system reduces the amount of acid and caustic soda needed, compared
with mixed-bed alone for waters high in alkalinity.
• Flow Scheme: Two-Bed with Weak-Base and Mixed-Bed Exchangers
SA WB D MB
SA D SB MB
SA SB WA
This system is used for high sodium waters. The weak-acid exchanger has
a high affinity for NaOH, and thus any sodium that leaks from the strong-
base exchanger. The spent acid from regenerating the strong-acid exchanger
is used to regenerate the weak-acid exchanger.
WA D
96 Environmental Ion Exchange
SA SA D
NaOH
SA D
SB
(Cl−)
DESIGN
This section restates the obvious and may be the not-so-obvious thinking process
involved in designing an ion exchange system.
Simply stated to design an ion exchange system, we need to know what’s in the water
to be treated and what is to be in the treated water, that is, formulate what you want the
ion exchanger to do. The designer must determine the constituents in the water that are
to be exchanged, which depends on the water source, for example ground water, surface
water, industrial process water, and the end use for which the treated water is intended,
for example boiler feedwater, potable water, industrial process water, or water for reuse.
We of course need to know the design flow rate, and whether we size the pro-
cess for the existing water flow, or whether we must deliver a specified quantity of
Ion Exchange Applications and Design 97
water at a specified water quality. The difference in design is the ion exchange sys-
tem recovery that is influenced by backwash and regeneration requirements and that
determines the water flow required to meet capacity.
1. Softening water for potable use. The finished water must meet federal and
state drinking water standards. The raw water hardness is to be reduced
usually to 75–150 mg/L as CaCO3. TDS must not exceed 500 mg/L. The
engineer will determine the maximum sodium and chloride concentration—
tied to salt taste. Production flow rate must be met. All other parameters are
stated in the state and federal regulations.
2. Demineralized water must usually meet hardness to a not-to-exceed level,
in some cases individual calcium and magnesium conductivity and silica
concentrations must be met.
3. Produced water is treated for either hydraulic fracturing or agricultural
reuse. In the hydraulic fracturing scenario, the produced water must meet
strict boron limits set by the chemist who determines the water quality
needed for hydraulic fracturing. Other unit operations, for example Water
Planet Inc. (WPI), CMS, and IMS technologies, are used in the oil field to
pretreat water for boron removal.
TABLE 5.2
Comprehensive Water Quality Analysis for Ion Exchange Design
Parameter Units
Carbon dioxide (CO2) ppm
M-alkalinity mg/L
P-alkalinity mg/L
pH pH units
Fluoride (F) mg/L
Nitrate (NO3) mg/L
Chloride mg/L
Ortho-Phosphate (OP) mg/L
Conductivity umhos
Potassium (K) mg/L
Aluminum (Al) mg/L
Barium (Ba) mg/L
Copper (Cu) mg/L
Calcium (Ca) mg/L
Magnesium (Mg) mg/L
Hardness-total mg/L as CaCO3
Iron (Fe)-total mg/L
Iron (Fe)–dissolved (0.45u) mg/L
Manganese (Mn) mg/L
Sodium (Na) mg/L
Lead (Pb) mg/L
Sulfate (SO4) mg/L
Silica (SiO2) total mg/L
Silica (SiO2) Reactive mg/L
Strontium (Sr) mg/L
Ammonia (NH3) total ppm
Total organic carbon (TOC) mg/L
Turbidity-clean waters NTU
Total suspended solids (TSS) mg/L
Total dissolved solids (TDS) mg/L
Temperature—taken on site °C and °F
Hexane extractables-also known as fats, oils, and greases mg/L
once through steam generator (OTSG) but require a two-stage regeneration process,
that is, HCl followed by NaOH. This impacts both capital cost-materials of con-
struction and dual regeneration, equipment and higher operating cost in chemicals,
and regeneration time and lower recovery. In some cases, it may be the only option.
Again, bench-scale studies coupled with modeling provides the designer with the
information required to specify Purolite’s FerrIX™.
Gather operational data: Pressure drop across the resin bed is a function of flow
rate and water temperature. Graphs are provided by the resin manufacturer that
Ion Exchange Applications and Design 99
allow computation of pressure drop as a function of flow rate and water temperature
(i.e., psi/ft of bed). Design of the system must also include the pressure drop from
friction losses in the piping to size pumps. A least-cost design incorporates the low-
est level of regeneration and the highest service flow rate (see Figure 3.6).
Bed expansion is a function of flow rate, temperature, viscosity, and density of the
resin. Typical bed expansion values for a particular resin at various water tempera-
tures are provided by the resin manufacturer. To ensure proper cleaning of the bed,
allow volume in the ion exchange vessel to accommodate 50%–75% bed expansion.
The effect of temperature on bed expansion is important. Design for the lowest water
temperature expected (see Figure 3.13).
The effect of flow rate versus exchange capacity is also provided by the resin
manufacturer. Expect breakthrough capacity to drop as service flow rates increase.
Operational exchange capacity and leakage are a function of flow rate and temperature.
The hardness-to-alkalinity ratio, total cations, and percent sodium must be considered.
Select the resin(s) to be used and the form in which you are to operate (a review of
Chapter 3 and the flow sheets provided here will prove helpful). In selecting the resin,
other considerations are breakthrough capacity for a particular operation, resistance
to fracture, resistance to oxidation, and temperature operating range (see Chapter 4).
Example
1gr gal
500 mg L total solids × = 29.21 gr gal
17.12 mg L
1Kgr
29.21 gr gal × 100,000 gal × = 2921Kgr
1000 gr
182.6 ft 3 × 70 gal for rinsing = 12,780 gal for rinsing of anion resin
CaCO3 to be removed
day ⋅ unit
Resin Depth
RESIN SELECTION
Strong-Acid Cation Exchanger (sodium form)
Density g/cc, 1.32
Shipping wt., 54 lb/ft3
Effective size, 0.54
Moisture, 42%
pH range, 0–14
Swelling Na+ –H+, 3%–7%
High capacity
High physical stability
Excellent bead integrity
Cations to be removed as CaCO3
Ca++ = 1.0 mg/L as CaCO3
Mg++ = 1.25
Ion Exchange Applications and Design 103
Ni++ = 11.0
K+ = 25.0
Sn++ = 1.0
Pb++ = 6.0
Cu++ = 6.0
Solids
Total suspended solids 200 mg/L
Total cations, 50 mg/L as CaCO3
mg 1 gr gal
50 × = 3 gr gal
L 17.12 mg L
3 gr gal × 50, 400 gal day = 151, 200 gr day = 151.2 Kgr day
5 ft 3
= 2.0 ft 2 of resin bed area
2.5 ft
35 gpm
2 ft 2
(
= 17.5 gpm ft 2 high 4 −10 gpm ft 2 )
Use 6 gpm/ft 2
35 gpm/6 gpm/ft 2 = 6 ft 2
πD2
=6
4
4×6
D2 =
π
D = 3 ft 2
Area = 7.07 ft 2
Resin volume = (2.5) (7.07) = 17.67 → 18 ft3
Check space velocity 2 gpm/ft3
35 gpm
= 2 gpm ft 3 OK
18 ft 3
35 gpm
= 5 gpm ft 2 OK
7.07 ft 2
104 Environmental Ion Exchange
576, 000 gr
= 3.8 days
151,200 gr day
285 lb
at 10% NaCl = 320 gal
0.897 lb gal
320 gal
= 17 min
19 gpm
320 gal
=Q = 10 gpm
30 min
Check
Use 11 gpm = 296 OK
Example
Problem
Starting with the following water, you are to produce a finished water that has no
hardness, only chlorides as anions, and an acidity as CaCO3 that is 10% of the
TDS. You may use two strong-acid cation units and one weak-base anion unit to
produce 10,000 gal/day of water.
Solution
Mg(HCO3)2 = 40 mg L as CaCO3
MgSO4 = 60 mg L as CaCO3
KCl = 20 mg L as CaCO3
α
B
H+ Cl− Na+
Must use this scheme because weak-base unit will only work when pH is below 7.
TDS
10,000 x = 2,600,000 – 240 × 4916
x = 142 mg/L
106 Environmental Ion Exchange
Alkalinity-acidity
β = 14.2 mg/L acidity
Example
Starting with the following water, produce a water that has 40 mg/L of acidity as
CaCO3, no hardness, and only chlorides as the anions. Bicarbonate cannot replace
chloride on the resin. The TDS in the finished water may not be less than 260 mg/L
as CaCO3. Water flow, if needed for the problem, can be 10,000 gal/day.
Mg(HCO3 )2 = 40 mg L as CaCO3
MgSO4 = 60 mg L as CaCO3
Na2SO4 = 50 mg L as CaCO3
10,000 gal/day
Na Cl− H+
A B α C
(10,000–x)
x
D
Ion Exchange Applications and Design 107
A
240 mg/L NaHCO3 as CaCO3
110 mg/L Na2SO4 as CaCO3
150 mg/L NaCl as CaCO3
B
240 mg/L NaHCO3 as CaCO3
260 mg/L NaCl as CaCO3
C
260 mg/L HCl as CaCO3
240 mg/L H2CO3 as CaCO3
D
0 hardness; only Cl–
40 mg/L acidity as CaCO3
260 mg/L TDS as CaCO3 min.
Alkalinity
240 mg/L × x + (–260 mg/L) × (10,000 – x) = 10,000 × –40 mg/L
x = 4,400 gal/day
NaCl
500 mg/L × 4,400 gal/day = α × 10,000 gal/day
TDS
water, usually groundwater wells. Arsenic exists in two oxidation states: As (III)
and As (V). Soluble form of arsenic, As (V), can be removed by strongly basic
ion exchange resins or by activated alumina—see Chapter 3. Strong-base anion
exchange resins operated in the chloride cycle, for example, Ionac ASB-1 and
ASB-2, Dowex SBR-1 and SBR-11 are effective over a larger pH range than weak-
base resins—see Chapter 3—and effectively exchange the pentavalent arsenate
ion. The process works best when arsenic is in the arsenate form. Proper oxidation
to the pentavalent state and confirmation testing is required to ensure all arsenic
is oxidized to the arsenate form for removal. Strong-base resins have a relatively
high affinity for arsenic in the arsenate form (HAsO42−), but high TDS and sulfate
levels compete with arsenate and can reduce removal efficiency (see Figure 5.3).
Regenerant disposal is often problematic. Clifford (2003) devised a scheme to
recover the regenerant.
Arsenic selective resins that utilize zero-valent iron infused into the resin are
available for those waters that are high in sulfate and with higher TDS; Purolite’s
FerrIX™ A33E is a highly porous hybrid anion ion exchange resin infused with
iron oxide. Purolite claims that the porous beads enable maximum utilization of
the infused iron and that bead strength prevents the creation of fines during loading
Type 2
SBA
( Cl−)
Regenerate with
NaCl
Arsenic
free water
Regenerant
containing NaCl,
Na2SO4, NaNO3,
and As (V)
FIGURE 5.3 Process flow diagram for arsenic removal using a Type 2 SBA resin in the
chloride form.
Ion Exchange Applications and Design 109
and the service cycle. Pressure drop is claimed to remain low, and backwash is
minimized, reducing water loss and preventing arsenic-laden fine discharge into the
sewer or waste water treatment facility. FerrIX A33E can be used in most exist-
ing lead-lag, that is, flip-flop, or parallel configurations. Arsenic selective resins are
regenerated with NaOH and NaCl (see Figure 5.4).
Another arsenic selective resin is manufactured by the company Lewatit.
LewatitTM FO 36 is a macroporous polystyrene based, weakly basic ion exchange
resin designed for the selective removal of both arsenate and arsenite ions in the
presence of high concentrations of neutral salts. It also incorporates zero-valent iron.
Barium removal
Barium is problematic for diffusive membrane operation. With proper pretreatment,
a simple sodium cycle unit using either a strong-acid cation or weak-acid cation resin
in the sodium, hydrogen, or calcium form effectively removes barium from industrial
waters. Barium is preferentially removed with the hardness during traditional soften-
ing. Strong-acid cation resins have a high affinity for barium. Bench-scale column
studies (see Chapter 4) should be considered to select the optimum regenerant and
concentration. Bench-scale studies should also be performed to determine the extent
of barium removal by pretreatment, especially because hollow fiber microfiltration
or any low pressure membrane is effective in removing colloids and can reduce
the regeneration requirements. The calcium form of the resins is used to remove
Arsenic
Regenerant selective
with NaOH resin
and NaCl Regenerant with
NaOH, NaCl, and
arsenic may require
special processing
Arsenic-free
water
FIGURE 5.4 Process flow diagram for arsenic removal using an arsenic selective resin with
zero valent iron embedded.
110 Environmental Ion Exchange
NaHCO3
Na2SO4
NaCl Regenerant
NaNO3
barium without affecting calcium, that is, calcium ions are not retained by the resin.
Regeneration is accomplished using either sodium chloride, hydrochloric acid, or
calcium chloride. Remember that chlorides are soluble (see Figure 5.5).
Boron removal
Boron can be reduced using conventional strong-base resins in the hydroxide form
but is not usually considered, because boron removal operating capacity is relatively
low, that is, only about 18% compared to more strongly ionized ions, such as chloride,
and is desorbed by the more strongly adsorbed anions.
Boron selective ion exchange resins were first developed to remove boron
from sea water. Today, these resins are the process of choice to remove boron from
produced water generated during hydraulic fracturing, and to recover boron from
wastewaters. Macroporous boron selective resins with both amine (anionic) and
polyhydroxyl groups are commercially available from several manufacturers.
Rohm and Haas was one of the earliest suppliers of these resins with IRA-743,
also known as XE-243. Today, Rohm and Haas through Lenntech offers PWA 10.
Purolite offers a similar resin, Purolite S-108. Dow Chemical developed a resin,
XUS43594.00, that was not commercialized. Lenntech also offers a selective
resin (see Figure 5.6).
Column studies must be performed to establish operating capacity and removal,
especially for the variable TDS produced water.
Ion Exchange Applications and Design 111
Boron
selective
Regenerant
ion
with HCl
exchanger Regenerant with
and NaOH
HCl, NaOH, and
boron
FIGURE 5.6 Process flow diagram for boron removal using a boron selective resin.
Raw water
Throttle
valves Bypass
Anion
takes place only in the presence of organics and is otherwise stable, even in the pres-
ence of ultraviolet light. Figure 3.4 shows the process. The potassium dichloroiso-
cyanurate is exchanged onto the anion resin, where it is exchanged for the ions in a
water, thus feeding chlorine for disinfection. The system has application in underde-
veloped areas where chemical handling is not possible.
chromium removal
Chromium plating is inefficient, that is, 15% is plated onto the parts and the remain-
ing 85% is discharged into the rinse waters. A convention flow scheme to recover
chromium is shown in Figure 5.8. Schemes similar to this are used extensively to
recover chromium. One problem is that chlorides are concentrated and put back
into the bath. Dr. Etzel has developed a novel way to recover chromium and remove
chlorides (see Figure 5.9). Dr. Etzel uses the law that divalent ions displace mon-
ovalent ions. Any chlorides in the plating waste will be pushed to the second anion
unit, allowing the first unit to be regenerated without chlorides. During the next
cycle, the second anion unit follows the cation unit and all chlorides are pushed onto
the first anion unit. Flip-flop five times. On the fifth regenerate to waste. This is an
inexpensive way of removing chlorides (Note: Never load a resin higher than 0.10 lb
H2Cr2O7
H2SO4
Plating waste Na2Cr2O7
Cr2(SO4)3
Na2SO4
Regen. Na2SO4
waste Na2Cr2O7
NaOH
Cation Anion
(H+ cycle) (OH− cycle)
Cation
H+ OH− (H+)
Cr+++ Cr2O7−
Na+ SO4=
⎛ 2 H2Cr2O7⎛
⎝ 3 H2SO4 ⎝
Boost this step Regen. H2SO4
pH to ≈ 11 to (NaOH) H2Cr2O7
precip. Cr+++ water
D.I. water
(To process rinse)
Evaporation
To plating bath
H2Cr2O7
H2SO4
Plating waste Na2Cr2O7
Cr2(SO4)3
Na2SO4
Regen. Na2SO4
waste Na2Cr2O7
NaOH
⎛2 H2Cr2O7⎛
⎝ 3 H2SO4 ⎝
Boost this step Regen. H2SO4
pH to ≈ 11 to (NaOH) H2Cr2O7
precip. Cr+++ water
D.I. water
(To process rinse)
Evaporation
To plating bath
chromium per cubic foot of resin. Any higher amount and you may dissolve the resin.
At 0.1 lb/ft3 expect a resin life of 1 year; at 0.5 lb/ft3 expect 3 months; at 1.0 lb/ft3
expect a liquid.).
lead removal
A national debate is ongoing about lead in drinking water and the infrastructure
changes that may be required. The U.S. EPA has set a primary drinking water stan-
dard of 0.015 ppm (15 ppb).
Lead is generally found in water from distribution piping. A strong-acid cation
resin in the sodium form will remove lead ions from water (Figure 5.10). Lead is
difficult to remove from the resin and will eventually foul, but the low concentra-
tions of lead in the µg/L (ppb) levels means that the fouling will occur over a several
year period.
nickel removal
A simple sodium cycle cation exchanger will easily remove the nickel from metal
plating rinse waters. However, the process itself consists of a bath at pH 4.5–5.5
114 Environmental Ion Exchange
NaHCO3
Na2SO4
NaCl Regenerant –
NaNO3 special disposal
may be required
containing nickel chloride and nickel sulfate salts, plus some organic brighteners
and boric acid. If we were to use a hydrogen cycle system rather than a sodium
cycle, we could use a mixture of H2SO4 and HCl such that the regenerant wastewa-
ter had the same percentages of nickel chloride and nickel sulfate. Nickel can be
added back to the bath as nickel carbonate, which will also neutralize the excess
acids in the regenerant waste. The nickel carbonate enriched regenerant wastewater
thus becomes the feed to the plating bath, thus recycling the expensive and toxic
nickel. This mixture is passed through an evaporator to concentrate it before return-
ing to the bath, at which point the bicarbonate formed from the carbonate addition
goes off as CO2 into the air. Follow the hydrogen cycle unit with a hydroxyl unit and
reuse the rinse water.
RADIUM
Wachinski summarized radium removal in Ion Exchange Treatment for Water
(2004). Natural ion exchangers, such as activated alumina, and commercially avail-
able, strong-acid cation resins, operated in the sodium or calcium form, are used to
remove radium from water. Barium and radium are often removed simultaneously. In
general, the selectivity of commercially available ion exchanger resins for radium is
Ra2+ > Ba2+ > Sr2+ > Ca2+ > Mg2+. Sodium ion exchange softening using commer-
cial strong-acid cation resins efficiently removes radium and hardness in the range
of 80%–98%. Specialized nonregenerable resins are currently under development.
Ion Exchange Applications and Design 115
NaHCO3
Na2SO4
NaCl Regenerant –
NaNO3 special disposal
may be required
FIGURE 5.11 Process flow diagram for radium removal using a strong-acid cation resin in
the sodium form.
A process flow diagram showing radium removal by sodium ion exchange soft-
ening is shown in Figure 5.11. A process flow diagram showing radium removal by
calcium ion exchange softening is shown in Figure 5.12.
URANIUM
Frank Desilva provides an excellent review of the ion exchange options available
to remove uranium from water. Uranium in water can be removed using either a
cation resin in the hydrogen form, a cation resin in the sodium form, or a strong
base anion resin in the chloride form, depending on the solution pH, as uranium is
a divalent cation at pH values <5 and a divalent anion between pH 6.5 and 7.6–see
Figure 2 in Botha’s article (2009). The hydrogen-form treated effluent will be of low
pH and require pH adjustment. Using a cation resin in the sodium form is problem-
atic with removal rates linked to pH. Commercial macroporous strong base anion
resins operated in the chloride form offer the best option to remove uranium from
water. Removal of uranium by strong base resins in the chloride form is, as expected,
affected by sulfate and nitrate concentration. Pretreatment when using a strong base
resin requires pH adjustment if pH is less than 5.6. The water’s pH plays a significant
role in resin performance. At pH values of 4.6 or lower, resin capacity is reduced by
50%. Values of 5.6 and higher have been shown to be extremely effective when treat-
ing a sulfate free water.
116 Environmental Ion Exchange
Ca(HCO3)2
Mg(HCO3)2
NaHCO3 Regenerant –
CaSO4 special disposal
MgSO4 may be required
FIGURE 5.12 Process flow diagram for radium removal using a strong-acid cation resin in
the calcium form.
BIBLIOGRAPHY
Amberlite PWA 10 Boron Selective Ion Exchange Resin. Product Data Sheet., www.lenntech.
com.
Applebaum, S. B., Demineralization by Ion Exchange in Water Treatment and Chemical
Processing of Other Liquids, Academic Press, New York, 1968, p. 165.
Berdal, A. et al., Removal of Arsenic from potable Water by Ion Exchange, Ion Exchange
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