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Reject RO200m3hr - CPA3 - 25.0C - 3.0Y - 40.0R - 10-3-2022

This document contains a basic design summary for a reverse osmosis system producing 200 m3/hr of permeate. Key details include: - The feed water contains over 8,500 mg/l total dissolved solids including calcium, magnesium, sodium, and sulfate. - The design uses 280 8-inch diameter elements arranged in 1 pressure vessel with a flux rate of 19.2 lmh. - Product water will contain around 150 mg/l total dissolved solids while concentrating dissolved solids in the feed to over 14,000 mg/l. - Key parameters like recovery rate, operating pressure, and flux are specified to estimate performance of the system.

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Anas Hafez
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0% found this document useful (0 votes)
36 views4 pages

Reject RO200m3hr - CPA3 - 25.0C - 3.0Y - 40.0R - 10-3-2022

This document contains a basic design summary for a reverse osmosis system producing 200 m3/hr of permeate. Key details include: - The feed water contains over 8,500 mg/l total dissolved solids including calcium, magnesium, sodium, and sulfate. - The design uses 280 8-inch diameter elements arranged in 1 pressure vessel with a flux rate of 19.2 lmh. - Product water will contain around 150 mg/l total dissolved solids while concentrating dissolved solids in the feed to over 14,000 mg/l. - Key parameters like recovery rate, operating pressure, and flux are specified to estimate performance of the system.

Uploaded by

Anas Hafez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 4

Integrated Membranes Solutions Design Software, 2018

Created on: 10/3/2022 03:05:08

Basic Design
Project name RO200m3hr Page : 1/4
Calculated by ES Permeate flow/train 200.00 m3/h
HP Pump flow 500.00 m3/h Raw water flow/train 500.00 m3/h
Feed pressure 14.5 bar Permeate recovery 40.00 %
Feed temperature 25.0 °C(77.0°F) Element age 3.0 years
Feed water pH 7.00 Flux decline %, per year 7.0
Chem dose, mg/l, 100 % 81.2 H2SO4 Fouling factor 0.80
Specific energy 1.25 kwh/m3 SP increase, per year 7.0 %
Pass NDP 8.0 bar
Average flux rate 19.2 lmh
Feed type Brackish Well High Fouling

Pass - Perm. Flow / Vessel Flux DP Flux Beta Stagewise Pressure Perm. Element Element PV# x
Stage Flow Feed Conc Max Perm. Boost Conc TDS Type Quantity Elem #
m3/h m3/h m3/h lmh bar lmh bar bar bar mg/l
1-1 199.9 12.5 7.5 19.2 1.4 24.4 1.1 0 0 13.1 153 CPA3 280 40 x 7M
Ion (mg/l) Raw Water Feed Water Permeate Water Concentrate 1
Hardness, as CaCO3 3694.57 3694.57 2.535 6152.9
Ca 1275.16 1275.16 0.875 2123.6
Mg 123.63 123.63 0.085 205.9
Na 1343.94 1343.94 48.288 2206.6
K 21.18 21.18 0.863 34.7
NH4 0.00 0.00 0.000 0.0
Ba 0.000 0.000 0.000 0.0
Sr 0.000 0.000 0.000 0.0
H 0.00 0.00 0.003 0.0
CO3 11.50 1.02 0.000 3.2
HCO3 715.78 633.98 18.253 1042.9
SO4 2137.83 2217.36 8.924 3687.8
Cl 2549.15 2549.15 40.910 4219.2
F 0.00 0.00 0.000 0.0
NO3 282.03 282.03 33.048 447.8
PO4 0.00 0.00 0.000 0.0
OH 0.02 0.00 0.000 0.0
SiO2 79.32 79.32 1.604 131.1
B 0.00 0.00 0.000 0.0
CO2 8.49 75.18 75.18 75.18
NH3 0.00 0.00 0.00 0.00
TDS 8539.51 8526.76 152.85 14102.82
pH 8.00 7.00 5.57 7.19

Saturations Raw Water Feed Water Concentrate Limits


CaSO4 / ksp * 100, % 135 140 266 400
SrSO4 / ksp * 100, % 0 0 0 1200
BaSO4 / ksp * 100, % 0 0 0 10000
SiO2 saturation, % 56 64 105 140
CaF2 / ksp * 100, % 0 0 0 50000
Ca3(PO4)2 saturation index 0.0 0.0 0.0 2.4
CCPP, mg/l 414.03 328.18 647.32 850
Langelier saturation index 2.19 1.14 1.75 2.8
Ionic strength 0.19 0.19 0.32
Osmotic pressure, bar 4.7 4.7 7.7

Product performance calculations are based on nominal element performance when operated on a feed water of acceptable quality. The results shown on the printouts produced by this program are
estimates of product performance. No guarantee of product or system performance is expressed or implied unless provided in a separate warranty statement signed by an authorized Hydranautics
representative. Calculations for chemical consumption are provided for convenience and are based on various assumptions concerning water quality and composition. As the actual amount of chemical
needed for pH adjustment is feedwater dependent and not membrane dependent, Hydranautics does not warrant chemical consumption. If a product or system warranty is required, please contact your
Hydranautics representative. Non-standard or extended warranties may result in different pricing than previously quoted. Version : 2.228.86 %

Email : [email protected]
Integrated Membranes Solutions Design Software, 2018

Created on: 10/3/2022 03:05:09

Basic Design
Project name RO200m3hr Page : 2/4
Calculated by ES Permeate flow/train 200.00 m3/h
HP Pump flow 500.00 m3/h Raw water flow/train 500.00 m3/h
Feed pressure 14.5 bar Permeate recovery 40.00 %
Feed temperature 25.0 °C(77.0°F) Element age 3.0 years
Feed water pH 7.00 Flux decline %, per year 7.0
Chem dose, mg/l, 100 % 81.2 H2SO4 Fouling factor 0.80
Specific energy 1.25 kwh/m3 SP increase, per year 7.0 %
Pass NDP 8.0 bar
Average flux rate 19.2 lmh
Feed type Brackish Well High Fouling
Pass - Perm. Flow / Vessel Flux DP Flux Beta Stagewise Pressure Perm. Element Element PV# x
Stage Flow Feed Conc Max Perm. Boost Conc TDS Type Quantity Elem #
m3/h m3/h m3/h lmh bar lmh bar bar bar mg/l
1-1 199.9 12.5 7.5 19.2 1.4 24.4 1.1 0 0 13.1 153 CPA3 280 40 x 7M
Permeat Permeate
Pass - Element Feed Pressure Conc NDP e Water Water Beta Permeate (Stagewise cumulative)
Stage no. Pressure Drop Osmo. Flow Flux TDS Ca Mg Na Cl
bar bar bar bar m3/h lmh
1-1 1 14.5 0.27 5 9.7 0.9 24.4 1.07 95.9 0.545 0.053 30.241 25.534
1-1 2 14.2 0.24 5.4 8.9 0.8 22.4 1.07 103.9 0.591 0.057 32.775 27.687
1-1 3 14 0.22 5.8 8.3 0.8 20.9 1.1 112 0.638 0.062 35.356 29.882
1-1 4 13.7 0.2 6.2 7.7 0.7 19.2 1.1 120.9 0.689 0.067 38.161 32.27
1-1 5 13.5 0.18 6.7 7.1 0.7 17.5 1.07 130.6 0.746 0.072 41.235 34.89
1-1 6 13.4 0.16 7.2 6.5 0.6 15.8 1.07 141.3 0.807 0.078 44.612 37.771
1-1 7 13.2 0.14 7.7 5.9 0.5 14.3 1.06 153 0.876 0.085 48.324 40.94

Product performance calculations are based on nominal element performance when operated on a feed water of acceptable quality. The results shown on the printouts produced by this program are
estimates of product performance. No guarantee of product or system performance is expressed or implied unless provided in a separate warranty statement signed by an authorized Hydranautics
representative. Calculations for chemical consumption are provided for convenience and are based on various assumptions concerning water quality and composition. As the actual amount of chemical
needed for pH adjustment is feedwater dependent and not membrane dependent, Hydranautics does not warrant chemical consumption. If a product or system warranty is required, please contact your
Hydranautics representative. Non-standard or extended warranties may result in different pricing than previously quoted. Version : 2.228.86 %

Email : [email protected]
Integrated Membranes Solutions Design Software, 2018

Created on: 10/3/2022 03:05:09

Basic Design
Project name RO200m3hr Page : 3/4
Temperature : 25.0 °C Element age, P1 : 3.0 years

Stream No. Flow (m3/h) Pressure (bar) TDS (mg/l) pH Econd (µs/cm)
1 500 0 8540 8.00 13435
2 500 14.5 8527 7.00 13467
3 500 14.5 8527 7.00 13467
4 300 13.1 14103 7.19 21506
5 200 0 153 5.57 265

Product performance calculations are based on nominal element performance when operated on a feed water of acceptable quality. The results shown on the printouts produced by this program are
estimates of product performance. No guarantee of product or system performance is expressed or implied unless provided in a separate warranty statement signed by an authorized Hydranautics
representative. Calculations for chemical consumption are provided for convenience and are based on various assumptions concerning water quality and composition. As the actual amount of chemical
needed for pH adjustment is feedwater dependent and not membrane dependent, Hydranautics does not warrant chemical consumption. If a product or system warranty is required, please contact your
Hydranautics representative. Non-standard or extended warranties may result in different pricing than previously quoted. Version : 2.228.86 %

Email : [email protected]
Integrated Membranes Solutions Design Software, 2018

Created on: 10/3/2022 03:05:09

Basic Design
Project name RO200m3hr Page : 4/4

Calculated by ES Permeate flow/train 200.00 m3/h


HP Pump flow 500.00 m3/h Raw water flow/train 500.00 m3/h
Feed pressure 14.5 bar Permeate recovery 40.00 %
Feed temperature 25.0 °C(77.0°F) Element age 3.0 years
Feed water pH 7.00 Flux decline %, per year 7.0
Chem dose, mg/l, 100 % 81.2 H2SO4 Fouling factor 0.80
Specific energy 1.25 kwh/m3 SP increase, per year 7.0 %
Pass NDP 8.0 bar
Average flux rate 19.2 lmh
Feed type Brackish Well High Fouling

Pass - Perm. Flow / Vessel Flux DP Flux Beta Stagewise Pressure Perm. Element Element PV# x
Stage Flow Feed Conc Max Perm. Boost Conc TDS Type Quantity Elem #
m3/h m3/h m3/h lmh bar lmh bar bar bar mg/l
1-1 199.9 12.5 7.5 19.2 1.4 24.4 1.1 0 0 13.1 153 CPA3 280 40 x 7M

CALCULATION OF INVESTMENT AND WATER COST

Plant capacity as permeate 0.00 m3/h


Specific investment 0.00 USD/m3/h
Investment 000.00 USD
Plant life 0.0 years
Membrane life 0.0 years
Interest rate 0.0 %
Membrane cost 0.00 USD/element
Plant factor 0.0 %
Number of elements 280.0
Power cost 0.000 USD/kwhr
Inhibitor cost 0.00
Power consumption 1.25 kwhr/m3
Inhibitor dosing 0.0
Maintenance(as % of investment) 0.0 %
Acid cost 0.00
Acid dosing 81.19

CALCULATION RESULTS
Capital cost 0.00 USD/m3
Power cost 0.00 USD/m3
Chemicals cost 0.00 USD/m3
Membrane replacement costs 0.00 USD/m3
Maintenance 0.00 USD/m3

Total water cost 0.00 USD/m3

Product performance calculations are based on nominal element performance when operated on a feed water of acceptable quality. The results shown on the printouts produced by this program are
estimates of product performance. No guarantee of product or system performance is expressed or implied unless provided in a separate warranty statement signed by an authorized Hydranautics
representative. Calculations for chemical consumption are provided for convenience and are based on various assumptions concerning water quality and composition. As the actual amount of chemical
needed for pH adjustment is feedwater dependent and not membrane dependent, Hydranautics does not warrant chemical consumption. If a product or system warranty is required, please contact your
Hydranautics representative. Non-standard or extended warranties may result in different pricing than previously quoted. Version : 2.228.86 %

Email : [email protected]

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