60T Series
Snap-Action Temperature Controls
Snap-Action Temperature Control
The 60T line of 3/4” (19mm) bimetal disc temperature controls from Therm-O-Disc offers proven reliability in a
versatile, cost-effective design. The snap-action of the temperature sensing bimetal disc provides high-speed contact
separation, resulting in exceptional life characteristics at electrical loads up to 25 amps at 240VAC. A wide variety of
terminal and mounting configurations are available for maximum design flexibility. This unsurpassed flexibility and
time proven reliability, at an affordable price, has made the Therm-O-Disc 60T the most popular and widely applied
temperature control in the major appliance and heating/air conditioning industries.
Bimetal Disc Thermostat 85 Therm-O-Disc
Switch Actions and Typical Applications
The 60T is available in three switch actions:
• Automatic Reset SPST
• Automatic Reset SPDT
• Manual Reset SPST (M2 Trip Free)
Automatic Reset SPST – In this design, the switch can be built to either open or close its electrical contacts on
temperature rise. Once the temperature of the bimetal disc has returned to a specified reset temperature, the
contacts will automatically return to their original state. Typical uses of this construction include limiting and
regulating temperatures in clothes dryers and heating/air conditioning systems (see figures 1 and 2).
Therm-O-Disc 86 Bimetal Disc Thermostat
0.170
(4.3)
1.688
T.O.D. (42.9)
1.563 2.00
(39.7) (50.8)
1.63
(41.4)
1.08
(27.4)
0.39
(9.9)
Ø0.93
(Ø23.6)
Figure 1
Airstream Mounting (enclosed)
0.172
(4.4)
T.O.D.
1.562 1.75
(39.7) (44.5)
0.42
(10.7)
1.63
(41.4)
1.08
(27.4)
Ø0.93
(Ø23.6)
Figure 2
Surface Mounting (enclosed)
Dimensions are shown in inches and (millimeters).
Bimetal Disc Thermostat 87 Therm-O-Disc
Automatic Reset SPDT – This design is the same as the SPST described above with the addition of an auxiliary contact
which makes circuit upon the opening of the main contacts and breaks circuit when the main contacts reset. Refer to
the “General Electrical Ratings” chart for rating limitations on the auxiliary contacts. Typical uses of this construction
include fan speed changeover at a specified temperature and lighting of an indicator lamp when an abnormal
temperature condition has been reached (see figure 3).
CAUTION...When designing a circuit for a single pole, double throw control, an electrical load must be applied to
terminal number 20 and/or 3 to avoid a possible short circuit condition.
0.170 [4.3]
T. 1.688 [42.9]
1.563 [39.7] 2.00 [50.8]
1.67 [42.5] 0.89 [22.5]
1.40 [35.5]
0.39 [10.0]
Ø0.93 [23.6]
Figure 3
SPDT automatic reset - airstream mounting
Dimensions are shown in inches and (millimeters).
Therm-O-Disc 88 Bimetal Disc Thermostat
Manual Reset SPST – This design is available only with electrical contacts which open on temperature rise. The
contacts may be manually reset after the control has cooled below the open temperature calibration. This
construction is classified as ‘M2 Trip Free’ by the approval agencies. A patented design holds the contacts open
in the event the reset button is held in the depressed position in an attempt to defeat the manual reset func-
tion of the thermostat. Typical uses include any temperature limiting application where operation of the ther-
mostat should result in the user or service personnel having to attend the unit (see figure 4).
0.170
(4.3)
1.688
T.O.D.
(42.9)
1.563 2.00
(39.7) (50.8)
1.63
(41.4)
1.16
(29.5)
0.39
(9.9)
Ø0.93
(Ø23.6)
Figure 4
SPST manual reset - airstream mounting
Thermal Response
An enclosed (see Figure 5) or exposed (see Figure 6) disc may be specified with any of the airstream or surface
mounting configurations. The enclosed disc construction provides greater protection than the exposed disc
construction, keeping airborne contaminants such as dirt and dust from entering the control. It also protects the
bimetal disc from possible physical damage during assembly and in the final application. In applications where faster
response to radiant heat is required, an exposed bimetal disc or an optional matte finish disc may be specified.
Figure 5 Figure 6
Enclosed Disc Exposed Disc
Dimensions are shown in inches and (millimeters).
Bimetal Disc Thermostat 89 Therm-O-Disc
Mounting Configurations
The 60T is available in an airstream or a surface mount configuration:
Airstream Mounting – This mounting configuration positions the bimetal disc through a hole in the mounting sur-
face to sense temperature within an enclosure such as a heater box or air duct. The standard configuration (see figure
1) positions the bimetal disc .39” (9.9mm) into the airstream while an optional version (see figure 5) positions the
bimetal disc .78” (19.8mm) into the airstream. Airstream configurations may be specified with a flange (see figure 5)
or without a flange (see figure 6) to suit specific application needs.
Surface Mounting – This optional mounting configuration positions the bimetal disc firmly against the mounting sur-
face to sense the actual mounting surface temperature.
0.17
(4.3)
1.69
T.O.D. (42.9)
1.56 2.00
(39.7) (50.8)
1.63
(41.4)
1.51
(38.4)
0.78
(19.8)
Ø0.94
(23.9)
Figure 5
SPST Airstream Mounting - Deep Disc Cup
T.
Ø31.1
(1.25)
57.4
(2.26)
29.9
(1.18)
8.8
(0.34)
Ø23.7
(0.93)
Figure 6
SPDT Airstream - No Flange
Dimensions are shown in inches and (millimeters).
Therm-O-Disc 90 Bimetal Disc Thermostat
0.170
(4.3)
1.688
T.O.D. (42.9)
1.563 2.00
(39.7) (50.8)
1.63
(41.4)
1.08
(27.4)
0.39
(9.9)
Ø0.93
(Ø23.6)
Figure 1
Airstream Mounting (enclosed)
0.172
(4.4)
T.O.D.
1.562 1.75
(39.7) (44.5)
0.42
(10.7)
1.63
(41.4)
1.08
(27.4)
Ø0.93
(Ø23.6)
Figure 2
Surface Mounting (enclosed)
Dimensions are shown in inches and (millimeters).
Bimetal Disc Thermostat 87 Therm-O-Disc
Automatic Reset SPDT – This design is the same as the SPST described above with the addition of an auxiliary contact
which makes circuit upon the opening of the main contacts and breaks circuit when the main contacts reset. Refer to
the “General Electrical Ratings” chart for rating limitations on the auxiliary contacts. Typical uses of this construction
include fan speed changeover at a specified temperature and lighting of an indicator lamp when an abnormal
temperature condition has been reached (see figure 3).
CAUTION...When designing a circuit for a single pole, double throw control, an electrical load must be applied to
terminal number 20 and/or 3 to avoid a possible short circuit condition.
0.170 [4.3]
T. 1.688 [42.9]
1.563 [39.7] 2.00 [50.8]
1.67 [42.5] 0.89 [22.5]
1.40 [35.5]
0.39 [10.0]
Ø0.93 [23.6]
Figure 3
SPDT automatic reset - airstream mounting
Dimensions are shown in inches and (millimeters).
Therm-O-Disc 88 Bimetal Disc Thermostat
Manual Reset SPST – This design is available only with electrical contacts which open on temperature rise. The
contacts may be manually reset after the control has cooled below the open temperature calibration. This
construction is classified as ‘M2 Trip Free’ by the approval agencies. A patented design holds the contacts open
in the event the reset button is held in the depressed position in an attempt to defeat the manual reset func-
tion of the thermostat. Typical uses include any temperature limiting application where operation of the ther-
mostat should result in the user or service personnel having to attend the unit (see figure 4).
0.170
(4.3)
1.688
T.O.D.
(42.9)
1.563 2.00
(39.7) (50.8)
1.63
(41.4)
1.16
(29.5)
0.39
(9.9)
Ø0.93
(Ø23.6)
Figure 4
SPST manual reset - airstream mounting
Thermal Response
An enclosed (see Figure 5) or exposed (see Figure 6) disc may be specified with any of the airstream or surface
mounting configurations. The enclosed disc construction provides greater protection than the exposed disc
construction, keeping airborne contaminants such as dirt and dust from entering the control. It also protects the
bimetal disc from possible physical damage during assembly and in the final application. In applications where faster
response to radiant heat is required, an exposed bimetal disc or an optional matte finish disc may be specified.
Figure 5 Figure 6
Enclosed Disc Exposed Disc
Dimensions are shown in inches and (millimeters).
Bimetal Disc Thermostat 89 Therm-O-Disc
Mounting Configurations
The 60T is available in an airstream or a surface mount configuration:
Airstream Mounting – This mounting configuration positions the bimetal disc through a hole in the mounting sur-
face to sense temperature within an enclosure such as a heater box or air duct. The standard configuration (see figure
1) positions the bimetal disc .39” (9.9mm) into the airstream while an optional version (see figure 5) positions the
bimetal disc .78” (19.8mm) into the airstream. Airstream configurations may be specified with a flange (see figure 5)
or without a flange (see figure 6) to suit specific application needs.
Surface Mounting – This optional mounting configuration positions the bimetal disc firmly against the mounting sur-
face to sense the actual mounting surface temperature.
0.17
(4.3)
1.69
T.O.D. (42.9)
1.56 2.00
(39.7) (50.8)
1.63
(41.4)
1.51
(38.4)
0.78
(19.8)
Ø0.94
(23.9)
Figure 5
SPST Airstream Mounting - Deep Disc Cup
T.
Ø31.1
(1.25)
57.4
(2.26)
29.9
(1.18)
8.8
(0.34)
Ø23.7
(0.93)
Figure 6
SPDT Airstream - No Flange
Dimensions are shown in inches and (millimeters).
Therm-O-Disc 90 Bimetal Disc Thermostat
Terminal Configurations
Standard Terminals – Standard terminations for the 60T are .250” x .032” (6.3 x .8mm) tin-plated brass blade termi-
nals formed at 90 angular degrees to the thermostat mounting surface. Terminal angles of 0 and 30 degrees can also
be provided (see below).
0° Terminal Angle 90° Terminal Angle 30° Terminal Angle
Blade Terminal Angles
Non-Standard Terminals – The 60T can also be provided with a variety of optional terminals. Some of the more
common variations include .188” (4.8mm) blade terminals, 8-32 screw terminals and fork terminals. Unique variations
such as double or offset blade terminals are also available (see below).
Non-Standard Terminals
Terminal Orientation
For added flexibility, the orientation of the terminals with respect to the mounting bracket can be specified in 45
angular degree increments (see below).
Terminals 90° to mounting Terminals 45° clockwise to Terminals 45°
holes (standard) mounting holes counterclockwise to mounting
holes
Terminal to Mounting Bracket Orientation
Bimetal Disc Thermostat 91 Therm-O-Disc
Calibration Temperatures, Differentials and Tolerances
To use the calibration chart, locate the range in the left hand column, in which the
highest calibration set point (open or close) falls. Locate across the top, the range in
which the nominal differential falls. The standard open and close set point tolerances
are shown where the two columns converge. The chart also indicates what differen-
tials are available in each of the calibration set point ranges. Tighter open and close
tolerances are available at added cost. Thermocouple samples can be provided to
assist in determining the appropriate calibration temperature for specific application.
For more information on tightened tolerances or availability of differentials not listed
in the chart, please consult one of our sales engineers.
Calibration Temperatures, Differentials and Standard Tolerance for the 60T Series
NOMINAL DIFFERENTIAL
Highest (temperature difference between nominal open and close set point)
Calibration
10-14°F 15-19°F 20-29°F 30-39°F 40-49°F 50-80°F Manual Reset
Set Point
5.5-8°C 8.5-10.5°C 11-16°C 16.5-21.5°C 22-33°C 33.5-44.5°C 34-44.5 °C
(Open or Close)
Open Close Open Close Open Close Open Close Open Close Open Close Open Close
0°-79°F ±6 ±6 ±6 ±6 ±6 ±6 ±6 ±7 ±6 ±8 ±7 ±8 - -
-18°-26°C ±3.5 ±3.5 ±3.5 ±3.5 ±3.5 ±3.5 ±3.5 ±4 ±3.5 ±4.5 ±4 ±4.5 - -
80°-200°F ±5 ±5 ±5 ±5 ±5 ±5 ±5 ±6 ±5 ±7 ±6 ±8 ±8 <- 31
28°-93°C ±3 ±3 ±3 ±3 ±3 ±3 ±3 ±3.5 ±3 ±4 ±3.5 ±4.5 ±4.5 <-35
201°-250°F - - ±5 ±6 ±5 ±6 ±5 ±7 ±6 ±8 ±7 ±9 ±7 <- 31
94°-121°C - - ±3 ±3.5 ±3 ±3.5 ±3 ±4 ±3.5 ±4.5 ±4 ±5 ±4 <-35
251°-300°F - - - - ±6 ±8 ±6 ±8 ±7 ±10 ±8 ±11 ±8 <- 31
122°-149°C - - - - ±3.5 ±4.5 ±3.5 ±4.5 ±4 ±5.5 ±4.5 ±6 ±4.5 <-35
301°-350°F - - - - ±7 ±9 ±7 ±10 ±8 ±12 ±9 ±13 ±9 <- 31
150°-177°C - - - - ±4 ±5 ±4 ±5.5 ±4.5 ±6.5 ±5 ±7 ±5 <-35
NOTES: Tighter tolerances and/or differentials than those listed in the chart are also available.
Please consult a Therm-O-Disc sales engineer for assistance.
Therm-O-Disc 92 Bimetal Disc Thermostat
General Electrical Ratings
The 60T series of controls has been rated by major agencies throughout the world including UL, CSA, VDE, CQC, and
KETI. The agency ratings can be used as a guide when evaluating specific applications. However, the mechanical,
electrical, thermal, and environmental conditions to which a control may be exposed in an application may differ sig-
nificantly from agency test conditions. Therefore, the user must not solely rely on agency ratings, but must perform
adequate testing to confirm that the control will operate as intended in the users’ application.
The first table below summarizes many of our UL / CSA ratings. The maximum nominal open temperature is 350°F
(175°C). The auto reset ratings shown are 100,000 cycles and the manual reset ratings shown are 6,000 cycles.
The second table below summarizes many of our VDE ratings. The maximum nominal open temperature is 350°F
(175°C).
Thermostat Contact Inductive Amps Pilot Duty Resistive Agency
Volts AC
Type Arrangement FLA LRA VA Amps Recognition
10 60 125 25 120
Contacts 5 30 125 25 240
60T
1 &3 - - 125 21.6 277
Auto Reset
SPST or SPDT - - 125 12.5 480
2 12 400 10 600
- - 125 - 277
60T Contacts UL E19279
5.8 34.8 - 10 120*
Auto Reset 1 &2 SPDT
2.9 17.4 - 10 240*
- - - 25 277
60T Contacts 0.65 3.9 125 12.5 480
Manual Reset 1&3 5.5 33 1061 - 480
2 12 400 10 600
10 60 125 25 120
Contacts 5 30 125 25 240
60T
1 &3 - - 125 21.6 277
Auto Reset
SPST or SPDT - - 125 12.5 480
2 12 400 10 600
- - 125 - 277
60T Contacts CSA LR10281C
5.8 34.8 - 10 120*
Auto Reset 1 &2 SPDT
2.9 17.4 - 10 240*
- - - 25 277
60T Contacts 0.65 3.9 125 12.5 480
Manual Reset 1&3 5.5 33 1061 - 480
2 12 400 10 600
*6000 cycles
Thermostat Contact Inductive amps Resistive Voltage Agency
Cycles
Type Arrangement FLA amps VAC Recognition
3.3 16 250 100,000
60T
Contacts 1 &3 3.3 16 400 1,000
Auto Reset
SPST 3.3 25 250 100,000
SPST
- 45 250 6,000
Contacts 1&3
60T 3.3 25 250 10,000 VDE
SPDT
Auto Reset 40021320
Contacts 1&2
SPDT 2.2 5 250 10,000
SPDT
3.3 16 250 1,000
60T
Contacts 1 &3 3.3 25 250 300
Manual Reset
- 37.5 250 300
Bimetal Disc Thermostat 93 Therm-O-Disc
Part Numbering System
Example: 60TG11=60T control with gold contacts, airstream mounting bracket
and normally closed contacts that open on temperature rise.
Therm-O-Disc 94 Bimetal Disc Thermostat
