SUPER THERMAL RESISTANT ALUMINIUM ALLOY CONDUCTOR STEEL REINFORCED (ZTACSR & ZTACSR/TW)

High Temperature Thermal Resistant Alloy Conductor : These are high ampacity conductors with inner core composed of Galvanized steel, Mischmetal Alloy Coated Steel
or Aluminum clad Steel & outer layer composed of Super Thermal Resistant Aluminium alloy with round or trapezoidal shaped.

Construction
Aluminium-Zirconium wires (Type-AT3), concentrically stranded over a steel core.

Galvanised Steel or Mischmetal Coated Steel Wires

Aluminium Clad Steel Wires
Super Thermal Resistant Al.Alloy Wires
Super Thermal Resistant Al.Alloy Wires

Values based on following Specifications:

• Thermal-resistant aluminium alloy wires (Type-AT3) for overhead line conductor as per IEC 62004
• Concentric lay overhead electrical stranded conductors IEC 61089, IEC 62219 or ASTM B779
• Zinc-coated steel wires for stranded conductors IEC 888, ASTM B957 & more
• Zinc–5% Aluminum-Mischmetal Alloy-Coated Steel Core Wire EN 50540, ASTM B802, ASTM B803 or ASTM B958.
• Aluminium Clad Steel Wires, IEC 61232, ASTM B415, EN 50540 & More

Features:
• These can operate upto 210°C with specified strength loss,
• Can carry 100~150% more current as that of ACSR of the same size.
• For uprating lines, no modifications or reinforcement is required to the existing towers

Available with Non-Specular (Dull) Surface Finish and Color Coated as per customized requirements.
SUPER THERMAL RESISTANT ALUMINIUM ALLOY CONDUCTOR STEEL REINFORCED - (ZTACSR)
Conductor Stranding Cross-Sectional Area Diameter of Weight Rated Strength DC Current Capacity
Size Complete Resistance @
No. of Wires Wire diameter STAL Steel Total Conductor STAL Steel Total Regular HS EHS UHS 20°C
STAL Steel STAL Steel Strength @ 85°C @ 150°C @ 210°C
(mm²) (No.) (No.) (mm) (mm) (mm²) (mm²) (mm²) (mm) (Kg/Km) (Kg/Km) (Kg/Km) (KN) (KN) (KN) (KN) (Ω/Km) (Ampere) (Ampere) (Ampere)
58 6 1 3.50 3.50 57.73 9.62 67.35 10.50 158.42 74.84 233.26 21.28 22.63 23.59 23.93 0.5053 197 325 395
80 6 1 4.20 4.20 83.13 13.85 96.98 12.60 228.12 107.75 335.87 29.42 31.78 33.30 33.72 0.3509 246 410 501
95 6 1 4.50 4.50 95.43 15.90 111.33 13.50 261.87 123.70 385.57 33.78 36.48 38.23 38.71 0.3057 267 448 548
80 15 4 2.60 2.60 79.64 21.24 100.88 13.00 219.14 168.22 387.36 40.65 43.41 45.64 46.38 0.3673 242 404 494
100 15 4 2.90 2.90 99.08 26.42 125.50 14.50 272.63 209.25 481.88 50.26 53.70 56.47 57.40 0.2952 276 465 569
120 15 4 3.20 3.20 120.64 32.17 152.81 16.00 331.96 254.79 586.75 59.43 63.94 67.16 68.28 0.2425 311 527 647
120 30 7 2.30 2.30 124.64 29.08 153.72 16.10 343.77 227.22 570.99 58.29 62.07 65.12 66.14 0.2352 338 574 705
160 30 7 2.60 2.60 159.28 37.17 196.45 18.20 439.32 290.43 729.75 74.50 79.33 83.23 84.53 0.1841 393 672 827
200 30 7 2.90 2.90 198.16 46.24 244.40 20.30 546.55 361.29 907.84 92.08 98.09 102.95 104.57 0.1480 448 773 954
240 30 7 3.20 3.20 241.27 56.30 297.57 22.40 665.46 439.90 1105.36 108.90 116.78 122.41 124.38 0.1215 504 877 1086
330 26 7 4.00 3.10 326.73 52.83 379.56 25.30 902.23 412.78 1315.01 117.46 124.86 130.14 131.99 0.0898 601 1056 1311
410 26 7 4.50 3.50 413.51 67.35 480.86 28.50 1141.86 526.24 1668.10 149.26 158.69 165.43 167.78 0.0710 691 1230 1531
480 45 7 3.70 2.47 483.85 33.54 517.39 29.61 1337.01 262.06 1599.07 124.70 129.06 132.58 133.76 0.0607 742 1325 1651
520 54 7 3.50 3.50 519.54 67.35 586.89 31.50 1437.04 526.24 1963.28 167.68 177.11 183.84 186.20 0.0566 778 1398 1745
560 54 19 3.63 2.18 558.85 70.92 629.77 32.68 1545.77 556.01 2101.78 183.44 193.37 200.46 202.59 0.0526 812 1465 1831
610 54 7 3.80 3.80 612.42 79.39 691.81 34.20 1693.94 620.31 2314.25 192.10 205.59 214.33 216.71 0.0480 857 1553 1944
630 54 19 3.85 2.31 628.65 79.63 708.28 34.65 1738.83 624.29 2363.12 201.88 212.23 220.59 223.38 0.0468 870 1579 1977
680 54 7 4.00 4.00 678.59 87.96 766.55 36.00 1876.97 687.27 2564.24 210.81 225.76 235.44 238.08 0.0433 909 1658 2079
680 45 7 4.40 2.90 684.24 46.24 730.48 35.10 1890.74 361.29 2252.03 167.98 173.99 178.85 180.47 0.0429 907 1651 2069
710 54 19 4.09 2.45 709.47 89.57 799.04 36.79 1962.38 702.22 2664.60 227.46 239.10 248.50 251.64 0.0414 933 1706 2140
800 54 19 4.34 2.61 798.85 101.65 900.50 39.09 2209.60 796.93 3006.53 257.13 270.34 281.02 284.57 0.0368 999 1840 2313
810 45 7 4.80 3.20 814.30 56.30 870.60 38.40 2250.14 439.90 2690.04 193.59 201.47 207.10 209.07 0.0361 1003 1845 2319
1120 72 19 4.45 1.78 1119.81 47.28 1167.09 44.50 3097.07 370.67 3467.74 239.99 246.61 251.33 252.75 0.0263 1207 2267 2869
1160 84 7 4.20 4.20 1163.77 96.98 1260.75 46.20 3221.17 757.75 3978.92 298.51 314.99 325.66 328.57 0.0253 1240 2340 2963
1250 84 19 4.35 2.61 1248.39 101.65 1350.04 47.85 3455.38 796.93 4252.31 328.61 341.82 352.49 356.05 0.0236 1288 2442 3098
1520 84 7 4.80 4.80 1520.03 126.67 1646.70 52.80 4207.25 989.73 5196.98 379.25 391.92 414.72 418.52 0.0194 1425 2749 3506
NOTE :
Current capacity based on referenced conductor temperature, 0.56 m/s wind, 0 m Elevation, 0.45 Emmisivity, 0.80 absorptivity, 45°C Ambient temperature, 1045 W/m² Solar radiation
Customized conductor sizes based on customer's requirement can also be designed.
SUPER THERMAL RESISTANT ALUMINIUM ALLOY CONDUCTOR STEEL REINFORCED - (ZTACSR/TW)
Conductor Cross-Sectional Area Stranding Diameter of Weight Rated Strength DC Current Capacity
Size Complete Resistance @
STAL Steel Total No. of No. of No. of Dia. of STAL Steel Total Regular HS EHS UHS
Conductor 20°C
STAL STAL Steel Steel Strength
@ 85°C @ 150°C @ 210°C
Wires Layers Wires Wires
(mm²) (mm²) (mm²) (mm²) (No.) (No.) (No.) (mm) (mm) (Kg/Km) (Kg/Km) (Kg/Km) (KN) (KN) (KN) (KN) (Ω/Km) (Ampere) (Ampere) (Ampere)
170 170.45 9.46 179.91 14 2 1 3.47 15.60 469.95 73.57 543.52 38.83 40.15 41.10 41.43 0.1720 393 665 817
205 205.26 11.70 216.97 14 2 1 3.86 17.12 565.93 91.04 656.97 46.33 48.32 49.61 49.96 0.1428 440 750 922
240 241.70 39.19 280.89 18 2 7 2.67 19.80 666.37 306.23 972.60 88.60 93.69 97.81 99.18 0.1213 492 848 1046
280 281.98 45.92 327.90 20 2 7 2.89 21.40 777.43 358.78 1136.21 103.61 109.58 114.40 116.01 0.1039 540 936 1157
290 289.68 37.74 327.42 18 2 7 2.62 21.32 798.67 294.87 1093.54 92.34 97.24 101.21 102.53 0.1012 547 948 1171
320 322.26 52.49 374.75 20 2 7 3.09 22.88 888.49 410.16 1298.65 114.08 121.42 126.67 128.51 0.0910 585 1020 1262
340 336.85 54.90 391.75 20 2 7 3.16 23.38 928.73 428.95 1357.68 119.28 126.96 132.45 134.37 0.0870 601 1049 1300
390 389.25 50.81 440.06 20 2 7 3.04 24.72 1073.18 396.99 1470.17 122.17 129.28 136.14 137.92 0.0753 653 1146 1421
405 402.83 52.15 454.98 20 2 7 3.08 25.14 1110.62 407.51 1518.13 125.90 133.20 138.42 140.24 0.0728 666 1171 1453
480 479.69 47.20 526.89 35 3 7 2.93 26.98 1329.03 368.78 1697.81 136.68 142.82 147.78 149.43 0.0614 725 1283 1595
490 489.57 63.55 553.13 24 2 7 3.40 27.70 1349.78 496.58 1846.36 153.22 162.12 168.48 170.70 0.0599 738 1309 1629
525 523.67 26.85 550.53 30 3 7 2.21 27.50 1450.88 209.81 1660.69 114.77 118.53 121.22 122.02 0.0562 759 1347 1676
590 586.76 41.28 628.03 33 3 7 2.74 29.40 1625.66 322.50 1948.16 142.02 147.39 151.72 153.16 0.0502 813 1452 1810
625 625.07 79.63 704.69 38 3 19 2.31 31.32 1731.79 624.28 2356.07 196.93 207.29 215.65 218.43 0.0471 851 1528 1908
640 636.97 44.03 681.00 35 3 7 2.83 30.60 1764.78 344.04 2108.82 153.18 158.90 163.53 165.07 0.0462 853 1530 1910
680 676.24 85.95 762.20 39 3 19 2.40 32.58 1873.58 673.87 2547.45 212.81 223.98 233.01 236.02 0.0436 890 1606 2007
690 688.96 47.52 736.48 36 3 7 2.94 31.80 1908.82 371.30 2280.12 165.55 171.73 176.72 178.38 0.0428 892 1607 2008
725 725.09 91.78 816.87 39 3 19 2.48 33.72 2008.91 719.55 2728.46 227.69 239.62 249.26 252.47 0.0406 928 1680 2102
730 726.41 91.78 818.19 39 3 19 2.48 33.75 2012.56 719.55 2732.11 227.89 239.82 249.46 252.67 0.0405 929 1682 2105
740 737.40 51.14 788.54 36 3 7 3.05 32.92 2043.02 399.61 2442.63 175.50 182.66 187.78 189.57 0.0399 929 1680 2101
780 776.92 98.56 875.49 39 3 19 2.57 34.90 2152.52 772.72 2925.24 244.25 257.07 267.41 270.86 0.0379 965 1755 2199
790 789.13 54.55 843.69 36 3 7 3.15 34.05 2186.36 426.24 2612.60 187.59 195.23 200.69 202.59 0.0373 966 1753 2196
820 821.87 108.79 930.65 39 3 19 2.70 36.00 2277.05 852.87 3129.92 264.17 278.31 289.73 293.54 0.0358 998 1821 2284
840 839.80 58.07 897.88 36 3 7 3.25 35.14 2326.74 453.73 2780.47 199.66 207.79 213.59 215.63 0.0351 1000 1822 2285
880 876.90 111.22 988.11 42 3 19 2.73 37.10 2429.50 871.93 3301.43 275.65 290.10 301.78 305.67 0.0336 1035 1895 2379
890 891.08 61.70 952.78 42 3 7 3.35 36.18 2468.81 482.08 2950.89 211.95 220.59 226.76 228.92 0.0331 1034 1890 2373
900 901.93 73.54 975.47 42 3 19 2.22 36.70 2498.85 576.58 3075.43 233.44 243.73 251.09 253.29 0.0327 1044 1911 2399
980 976.36 123.77 1100.13 42 3 19 2.88 39.12 2705.08 970.38 3675.46 306.84 322.93 335.92 340.26 0.0302 1099 2027 2549
990 987.86 68.90 1056.76 42 3 7 3.54 38.10 2736.95 538.32 3275.27 230.76 242.48 252.12 254.53 0.0298 1097 2018 2539
1090 1092.45 88.84 1181.29 64 4 19 2.44 40.40 3041.47 696.52 3737.99 279.77 291.32 300.65 303.76 0.0271 1174 2178 2745
1330 1331.25 108.79 1440.04 64 4 19 2.70 44.60 3706.33 852.87 4559.20 341.60 355.74 367.16 370.97 0.0222 1308 2461 3117
NOTE :
Current capacity based on referenced conductor temperature, 0.56 m/s wind, 0 m Elevation, 0.45 Emmisivity, 0.80 absorptivity, 45°C Ambient temperature, 1045 W/m² Solar radiation
Customized conductor sizes based on customer's requirement can also be designed.
SUPER THERMAL RESISTANT ALUMINIUM ALLOY CONDUCTOR, ALUMINUM CLAD STEEL REINFORCED - (ZTACSR/AW/TW)
Conductor Cross-Sectional Area Stranding Diameter of Weight Rated Strength DC Current Capacity
Size Complete Resistance @
STAL Steel Total No. of No. of No. of Dia. of Conductor STAL Steel Total High Strength Extra High Strength 20°C
STAL STAL Steel Steel
@ 85°C @ 150°C @ 210°C
Wires Layers Wires Wires
(mm²) (mm²) (mm²) (mm²) (No.) (No.) (No.) (mm) (mm) (Kg/Km) (Kg/Km) (Kg/Km) (KN) (KN) (Ω/Km) (Ampere) (Ampere) (Ampere)
170 170.45 9.46 179.91 14 2 1 3.47 15.60 469.95 62.32 532.27 37.88 39.68 0.1688 396.63 672 824
205 205.26 11.70 216.97 14 2 1 3.86 17.12 565.93 77.12 643.05 45.51 47.85 0.1401 443.93 757 931
240 241.70 39.19 280.89 18 2 7 2.67 19.80 666.37 259.39 925.76 85.46 91.73 0.1150 505.26 871 1074
280 281.98 45.92 327.90 20 2 7 2.89 21.40 777.43 303.90 1081.33 99.94 107.28 0.0985 554.52 961.598 1188
290 289.68 37.74 327.42 18 2 7 2.62 21.32 798.67 249.77 1048.44 91.35 97.38 0.0969 558.55 968 1197
320 322.26 52.49 374.75 20 2 7 3.09 22.88 888.49 347.42 1235.91 114.23 121.06 0.0862 600.80 1048 1297
340 336.85 54.90 391.75 20 2 7 3.16 23.38 928.73 363.34 1292.07 117.08 124.22 0.0825 616.90 1078 1335
390 389.25 50.81 440.06 20 2 7 3.04 24.72 1073.18 336.27 1409.45 120.14 128.27 0.0721 666.66 1171 1452
405 402.83 52.15 454.98 20 2 7 3.08 25.14 1110.62 345.17 1455.79 123.81 130.59 0.0697 680.27 1196 1485
480 479.69 47.20 526.89 35 3 7 2.93 26.98 1329.03 312.37 1641.40 132.91 140.46 0.0594 736.44 1304 1621
490 489.57 63.55 553.13 24 2 7 3.40 27.70 1349.78 420.63 1770.41 149.41 158.94 0.0573 753.78 1338 1664
525 523.67 26.85 550.53 30 3 7 2.21 27.50 1450.88 177.71 1628.59 111.82 116.92 0.0553 765.10 1358 1690
590 586.76 41.28 628.03 33 3 7 2.74 29.40 1625.66 273.17 1898.83 138.72 145.32 0.0490 822.53 1469 1832
625 625.07 79.63 704.69 38 3 19 2.31 31.32 1731.79 528.79 2260.58 190.56 203.30 0.0452 868.13 1560 1948
640 636.97 44.03 681.00 35 3 7 2.83 30.60 1764.78 291.41 2056.19 149.66 156.70 0.0452 862.55 1547 1931
680 676.24 85.95 762.20 39 3 19 2.40 32.58 1873.58 570.80 2444.38 205.93 219.69 0.0418 908.92 1640 2051
690 688.96 47.52 736.48 36 3 7 2.94 31.80 1908.82 314.51 2223.33 161.75 169.35 0.0418 902.60 1626 2032
725 725.09 91.78 816.87 39 3 19 2.48 33.72 2008.91 609.49 2618.40 220.35 235.03 0.0389 946.33 1714 2145
730 726.41 91.78 818.19 39 3 19 2.48 33.75 2012.56 609.49 2622.05 220.55 235.23 0.0389 947.27 1716 2148
740 737.40 51.14 788.54 36 3 7 3.05 32.92 2043.02 338.48 2381.50 173.46 180.11 0.0390 938.89 1698 2124
780 776.92 98.56 875.49 39 3 19 2.57 34.90 2152.52 654.53 2807.05 236.37 252.14 0.0363 984.91 1791 2244
790 789.13 54.55 843.69 36 3 7 3.15 34.05 2186.36 361.04 2547.40 185.41 192.50 0.0365 976.08 1772 2220
820 821.87 108.79 930.65 39 3 19 2.70 36.00 2277.05 722.42 2999.47 255.47 272.87 0.0343 1018.95 1860 2333
840 839.80 58.07 897.88 36 3 7 3.25 35.14 2326.74 384.33 2711.07 197.33 204.88 0.0343 1011.42 1843 2311
880 876.90 111.22 988.11 42 3 19 2.73 37.10 2429.50 738.56 3168.06 266.75 284.54 0.0322 1055.81 1934 2429
890 891.08 61.70 952.78 42 3 7 3.35 36.18 2468.81 408.35 2877.16 208.25 217.50 0.0323 1045.90 1913 2402
900 901.93 73.54 975.47 42 3 19 2.22 36.70 2498.85 488.39 2987.24 225.35 239.32 0.0318 1057.67 1937 2433
980 976.36 123.77 1100.13 42 3 19 2.88 39.12 2705.08 821.95 3527.03 296.94 316.74 0.0289 1121.93 2069 2603
990 987.86 68.90 1056.76 42 3 7 3.54 38.10 2736.95 455.98 3192.93 228.70 241.79 0.0291 1108.25 2040 2567
1090 1092.45 88.84 1181.29 64 4 19 2.44 40.40 3041.47 589.98 3631.45 272.66 286.88 0.0264 1189.26 2206 2782
1330 1331.25 108.79 1440.04 64 4 19 2.70 44.60 3706.33 719.98 4426.31 332.89 350.30 0.0216 1322.65 2490 3154
NOTE :
Current capacity based on referenced conductor temperature, 0.56 m/s wind, 0 m Elevation, 0.45 Emmisivity, 0.80 absorptivity, 45°C Ambient temperature, 1045 W/m² Solar radiation
Customized conductor sizes based on customer's requirement can also be designed.