HS-M282-R6.

2-20210329

VESTA-660
Software-Optimized Advanced Vertical Machining Center
 Contents

1. Product Overview 4. Sales Point • Workpiece Measuring System

• Machine Feature • Manual Guide i

2. Basic Information
• Spindle Cooling System • Hwacheon Software
• Machine Line-up • Automatic Tool Changer
• Machine Specification 5. Customer Service
• High Precision Axes
• NC Specification • Cutting Ability
• Wide Working Area
• NC Instruction • Sample
• Oil Separation Structure
• Accessories • Packing Dimension
• Chip Disposal

3. Detailed Information • User Convenience • Comparison with Competitor

• Machine Size • Lubrication System

• Foundation • Coolant Equipment

• Table Dimension • Pneumatic System

• Moving Range (Interference) • Mesh-drum Chip Conveyor

• Tooling • GUI of Renishaw

• Torque Diagram • Tool Measuring System

SUPER FAST ROUGHING AND ULTRA
PRECISE FINISHING PERFORMANCE
The VESTA series of machining centers are the result of Hwacheon's technological innovation.

These high-performance machines are optimized for job shop machining applications, with the easy-to-use interface to maximize your
productivity. HTLD increases the life of your tools; HECC provides perfect contour control for better machining efficiency; OPTIMA controls the
feedrate and HTLD adjusts the temperature in real time. To minimize thermal displacement and to increase the life of the spindle assembly,
the spindle unit is grease-lubricated and jacket cooled.
The advanced feed drive complements the spindle for highly precise machining result every time. The super tough roller guide keeps its
precision even at high speeds, and offers a variety of options for your convenience. Last but not least, VESTA's advanced chip removal and
lube separation system help to save cost.

※ Main Features

1. High-Dignity
Compact machine design
Full Splash Guard (Perfect protection of leaking)
Easy access & Maintenance design

2. High-Performance
Hwacheon’s Handmade Spindle (Std.: 11/7.5kW, Opt.:15/11kW)
Powerful Roller LM Guide (X/Y/Z-axes)

3. High-Speed
 Rapid speed (X/Y/Z): 36/36/30m/min
 Max. spindle speed: 10,000 / 12,000 / 15,000rpm

4. High-Productivity
 Hwacheon’s Original Technology
- Std.: HAI(40block)/HECC /HTLD/OPTIMA/HTDC(HSDC+HFDC)
- Opt.: HAI(200block)
- Opt.: HAI(400block)
 Spindle through coolant (Opt.): 3 MPa, 7 MPa
Machine Line-up

VESTA-660

BT-40 BBT-40 CAT-40

[CTS Type] 11/7.5kW 18.5/11kW

15/11kW

10,000 rpm 12,000 rpm 15,000 rpm

20 Tools Magazine 24 Tools Magazine

 Machine Specification【VESTA-660】

ITEM VESTA-660
Travel
X-axis Stroke (Longitudinal Movement of Table) mm(inch) 660 (25.98)
Y-axis Stroke (Cross Movement of Table) mm(inch) 430 (16.93)
Z-axis Stroke (Vertical Movement of Spindle) mm(inch) 400 (15.75)
Distance from Table Surface to Spindle Gauge Plane mm(inch) 150 ~ 550 (5.91 x 21.65)
Distance Between Columns to Spindle Center mm(inch) 440 (17.32)
Table
Working Surface mm(inch) 720 x 400 (28.35 x 15.75)
Table Loading Capacity kgf (lbf) 560 (1,234)
Table Surface Configuration (T slots WxP / No. of slots) mm(inch) 18 x 100 (0.71 x 3.94) / 3ea
Spindle
Max. Spindle Speed rpm 10,000 12,000 15,000
Spindle Motor kW(HP) 11/7.5 (15/10) [CTS: 15/11 (20/15)] 18.5/11 (25/15) [CTS: 18.5/11 (25/15)]
Type of Spindle Taper Hole - ISO#40, 7/24 Taper (BT-40)
Spindle Bearing Inner Diameter mm(inch) Ø70 (Ø2.76)
Method of Bearing Lubrication - Grease Air-oil
Method of Spindle Cooling - Jacket Cooling (Fan Cooler Type) Jacket Cooling (Oil Cooler Type)
Feedrate
Rapid Speed (X/Y/Z) m/min(ipm) 36 / 36 / 30 (1,417 / 1,417 / 1,181)
Motor
Feed Motor (X/Y/Z) kW(HP) 1.8 / 1.8 / 3.0 (2.4 / 2.4 / 4.0)
Coolant Motor (Spindle / Chip Flushing) kW(HP) 0.4 / 0.4 (0.54 / 0.54)
Spindle Cooler (50/60Hz) : Inverter Type kW(HP) 0.18 (0.24)
 Machine Specification【VESTA-660】

ITEM VESTA-660
ATC
Type of Tool Shank - BT-40 (OPT: BBT-40, CAT-40)
Type of Pull Stud - MAS P40T-1 (45˚)
Tool Storage Capacity ea 20 (OPT: 24)
Max. Tool Diameter [with / without adjacent tools] mm(inch) Ø 80 / Ø 150 (Ø 3.15 / Ø 5.91)
Max. Tool Length mm(inch) 300 (11.81)
Max. Tool Weight kgf (lbf) 8 (17.64)
Method of Tool Selection - Memory Random
Power Source
Electric Power Supply kVA 25 (CTS: 30) 25 (CTS: 25)
Compressed Air Supply (Pressure x Consumption) - 0.5~0.7MPa x 690Nℓ/min
Tank Capacity
Spindle Cooling ℓ(gal) 20 (5.28)
Lubrication ℓ(gal) 6 (1.59)
Coolant ℓ(gal) 320 (84.54)
Machine Size
Height mm(inch) 2,535 (99.8)
Floor Space (Length × Width) mm(inch) 3,130 x 1,980 (123.23 x 77.95)
Weight kgf (lbf) 4,275 (9,425)
NC Controller Fanuc 0i-MF Plus
-.CTS: An abbreviation of ‘Coolant Through Spindle’
 NC Specification【Fanuc 0i-MF Plus】
※ ㅡ : Not available S: Standard O: Option

Item Specification Item Specification

Controlled Axis Interpolation Function
3-axis S Reference Position Return Check G27 S
Controlled Axis
5-axis (Max) O Reference Position Return G28, G29 S
3-axis S 2nd Reference Position Return G30 S
Simultaneously Controlled Axes
4-axis (Max) O Skip Function G31 S
Least Input Increment 0.001 mm, 0.001 deg, 0.0001 inch S Feed Function
Least Input Increment 1/10 0.0001 mm, 0.0001 deg, 0.00001 inch O Rapid Traverse Override F0, F25, F50, F100 S
inch / metric Conversion G20, G21 S Feedrate (mm/min) S
Stored Stroke Check 1 S Feedrate Override 0 - 200 % S
Stored Stroke Check 2 S Jog Feed Override 0 - 6,000 mm/min S
Mirror Image S Override Cancel M48, M49 S
Stored Pitch Error Compensation S Program Input
Backlash Compensation S Tape Code EIA / ISO S
Operation Optional Block Skip 9ea S
Automatic & MDI Operation S Program Number O4 Digits (1 – 9999) S
DNC Operation by Memory Card PCMCIA Card is Required S Sequence Number N8 Digits S
Program Number Search S Decimal Point Programming S
Sequence Number Search S Coordinate System Setting G92 S
Dry Run, Single Block S Workpiece Coordinate System G54-G59 S
Manual Handle Feed 1 Unit S Workpiece Coordinate System Preset S
Manual Handle Feed Rate x1, x10, x100 S Additional Workpiece 48ea S
Handle Interruption S Coordinate Pairs 300ea O
Interpolation Function Extend Program Edit Function Copy / Move / Etc. S
Positioning G00 S Manual Absolute ON and OFF S
Linear Interpolation G01 S Chamfering / Corner R S
Circular Interpolation G02, G03 S Programmable Data Input G10 S
Dwell (Per Seconds) G04 S Sub Program Call 10 Folds Nested S
Cylindrical Interpolation 4-axis Interface Option is Required S Custom Macro B S
Circular interpolation plus max 2-axis Addition of Custom Macro Common
Helical Interpolation S #100 - #199, #500 - #999 S
linear interpolation Variables
 NC Specification【Fanuc 0i-MF Plus】
※ ㅡ : Not available S: Standard O: Option

Item Specification Item Specification

Program Input Setting and Display
Canned Cycles for Drilling S Alarm History Display S
Automatic Corner Override S Help Function S
Feedrate Clamp Based on Arc Radius S Run Hour and Parts Count Display S
Scaling S Graphic Function S
Polar Coordinate System S Chinese, English, French, German,
Programmable Mirror Image S Multi-language Display Hungarian, Italian, Korean, Polish, S
Tape Format for Fanuc Series 10/11 S Portuguese, Spanish, Swedish, Russian
Manual Guide i S Data Input / Output
Spindle Speed Function Data Server 256MB, 1GB, 2GB, 4GB, 16GB, 32GB O
Spindle Serial Output S Data Server Interface O
Spindle Override 50 - 150 % S Ethernet Interface S
Spindle Orientation S Memory Card Interface S
Rigid Tapping S USB Card Interface S
Tool Function / Compensation 4-axis Interface Function (Option)
Tool Function T4 Digits S Controlled Axis Included 4-axis interface Option O
Tool Offset Pairs 400ea S Simultaneously Controlled Axis Included 4-axis interface Option O
Tool Offset Memory C S Control Axis Detach Included 4-axis interface Option O
Tool Length Compensation S Others
Cutter Compensation C S Display Unit 15” Display S
Tool Life Management O Fanuc i-HMI 15” Touch Screen Display O
Tool Length Measurement S Hwacheon Software
Editing Operation High Speed HRV3+ Function S
Part Program Storage Length 5,120m (2MB) S Hwacheon Artificial Intelligence Control System (HAI) 200 Block S
Number of Register Able Programs Max. 1,000ea S Hwacheon Artificial Intelligence Control System (HAI) 400 Block O
Background Editing S Hwacheon Efficient Contour Control System (HECC) S
Extended Part Program Editing S Hwacheon Tool Load Detect System (HTLD) S
Play Back S Cutting Feed Optimization System (OPTIMA) S
Setting and Display Hwacheon Thermal Displacement Control System (HTDC) S
Clock Function S M-VISION Plus (Monitoring of Real-time operational Status) O
Self-Diagnosis Function S M-VISION Pro (Operation Managing and Monitoring of Real-time Operational Status) O
 NC Instruction【Fanuc 0i-MF Plus】

Item Explanation Item Explanation

Control Axes 3-axes (X, Y, Z), 4-axis / 5-axis (OPT: A / B) Reference Point Return 1) Manual reference point return.
Least input increment X, Y, Z-axes : 0.0001 mm 2) Automatic reference point return (G27, G28).
Increment System Positioning Each axis can independently feed rapidly and
Least command increment X, Y, Z-axes : 0.0001 mm
position by G00 command
Maximum Command Value ± 9999.9999 mm
Interpolation Function
Program Memory Capacity 5,120m (2MB) Linear interpolation : Done by G01 command at
Part Program Edit Part program editing as follows is possible by MDI feed rate code designated.
operation. Circular interpolation : Any circular arc is
1) Insert, Alter, Delete of word. interpolated by G02 or G03, at feed rate F code
2) Delete of block or until the block designated. designated. G02 : Clockwise.
3) Register, delete of program. G03 : Counter Clockwise.
When circular radius is command as R, any
Block, word, address, format, can be altered (inch circular arc of 0° - 180° is interpolated, and when
Input Format format) circular radius is command as address I, K., any
N4 G90 G2 X4.3 R4.3 circular interpolation of 0°- 360° can be command
The following addresses can be used with a decimal
Decimal Point Edit
point: X, Y, Z, R, C, I, J, K, A, B Dwell Dwell is executed by the P, X commands. Setting
Cutting Federate Feed per minute and feed per spindle revolution is Range 0 - 999.999 sec. Decimal point be used with
possible. P address
G94:Feed per minute. (mm/min) Back Lash Compensation This function compensations for lost motion of the
G95:Feed per revolution. (mm/rev) machine.
Feed rate range (Feed override 0 - 150% every 10%)
Compensation value (0 - 2,550 mm) is set by
Feed per minute 0 - 1,260 (mm/min)
parameter, for each axis (by least command
Auto Acceleration Rapid Feed : Linear type acceleration/deceleration
increment).
/ Deceleration Cutting Feed : Exponential acceleration/deceleration MDI & LCD All kinds of data information is input and displayed
Coordinate System Setting By means of this command, a certain position of the such as LCD character display, program alarm,
tool for example, a coordinate system whereby the diagnosis program, etc.,
tip of the cutting edge becomes (X,Y,Z) of the Program No. Search Program number of 4 digit continuous to 0 is
coordinate system. This coordinate is called as work searched by MDI & LCD Panel
coordinates. Miscellaneous Function By the command of 3 digit figure after the address
G90 : Absolute command (M Function) M, ON / OFF control from the machine is possible.
Command Method Only one M code can be command per block
G91 : Incremental command
Work Coordinate When the coordinate system actually set by the G92 Spindle Function(S Function) Spindle speed is commanded by the 4-digit figure
System Shift command or the automatic coordinate system setting to address S.
deviate from the programmed work coordinate Tool Function (T Function) Tool position can be selected by the command of 4
system, the set coordinate system can be shifted digits after the address T
 NC Instruction【Fanuc 0i-MF Plus】

Item Explanation Item Explanation

Tool Offset The Tool length & diameter compensation offset Run Hour Display 2 items, moving time and the number of parts are
are operated by G code. Each function has 400 displays on the position screen.
pairs. Part counter : The total number of parts are
G40 : Cutter compensation cancel displayed . . . counted by either M02, M30.
G41 : Cutter compensation Left Run hour : Accumulated running to hour display . .
G41 : Cutter compensation Right accumulated running to hour of automatic
G49 : Tool length compensation cancel operation.
G43 : Tool length compensation “+” direction Cycle time : Cycle time display . . . Running hour
G44 : Tool length compensation “-” direction display of one automatic cycle.
Dry Run Feed rate becomes jog speed (for both cutting Plane Selection G17 : XY Plane
feed and for rapid moves). G18 : XZ Plane
G19 : YZ Plane
Single Block Program can be executed one step at a time Portable Tape Reader Program, Parameter and etc., are used for reading
Optional Block Skip Turning on the optional block skip switch ignores out of NC
the block including "/" code at the beginning. Diagnostic Function Input / Output of alarm display can be signaled by
Machine Lock When the switch is set to the Machine Lock pressing alarm, DGNOS key of MDI panel
position, move command pulses are suppressed. Stored Stroke Limit 1 An area inside the area set by parameter is
Consequently the display is updated as specified deemed as prohibited area, when stroke is
by the program, but the tool does not move. The M, commanded into this area, this function makes the
S, T and 2nd auxiliary function are executed. This axis decelerate and stop than OT alarm displayed
function is used to check a program inch / metric Conversion inch system and Metric system are selected to
Feed Hold Temporally, machine can stop during the input by G code cutting
G20 : inch input. G21 : Metric input
operation by Feed hold S/W.
Changing of Tool Offset
Canned Cycle G73 : Pack Drilling Cycle Offset value can be set program command (G10).
Amount
G74 : Counter Tapping Cycle
Custom Macro Having registered macro commands as sub
G76 : Fine Boring program, in memory.
G80 : Canned Cycle Cancel This function is able to recall at anytime the NC
G81 : Drill Cycle command program by this simple procedure
G82 : Counter Boring Cycle
External Tool Compensation This is the function to offset the tool offset value
G83 : Pack Drilling Cycle
G84 : Tapping Cycle from out side the CNC. Offset value is
G85, G86 : Boring Cycle automatically added to the input data of NC
G87 : Pack Boring Cycle Additional Tool Offset This number of tool offsets compensation is 400
G88, G89 : Boring Cycle pairs available.
 Accessories 【VESTA-660】

Standard Accessories Optional Accessories

1) Adjust Bolt, Block & Plate 1) Air Dryer

2) Air Blower 2) Air Gun
3) Base Around Splash Guard 3) Auto Door
4) Coil Conveyor (1ea) 4) Coolant Gun
5) Coolant System 5) Data Server (256MB, 1GB, 2GB, 4GB, 16GB, 32GB)
6) Door Interlock 6) Data Server Interface
7) Ethernet Interface 7) High Pressure Coolant 0.6 MPa
8) Lubrication Oil Separation Tank 8) Lift up Chip Conveyor (Hinge type, Scraper type, Mesh-drum type)
9) Lubrication System 9) Linear Scale (X/Y/Z)
10) MPG Handle (1ea) 10) Mist Collector (Separately Mounting)
11) Operation Manual & Parts List 11) MPG Handle (3ea)
12) Part Program Storage Length 5,120m(2MB) 12) NC Cooler
13) Pneumatics System 13) Oil Mist(Semi Dry Cutting System, Eco Booster)
14) Rigid Tapping 14) Oil Skimmer
15) Signal Lamp (R / G / Y, 3 Color) 15) Spindle Cooler (Jacket Cooling): Oil Cooler Type
16) Spindle Cooler (Jacket Cooling): Fan Cooler Type 16) Spindle Through Coolant (3 MPa, 7 MPa)
17) Tool Kit & Box  For 7 MPa, only water soluble coolants are available
18) Work Light 17) Tool Life Management
19) Workpiece Coordinate System 48 pairs 18) Tool Measuring System – Renishaw/Blum (Touch type, Laser type)
20) 15” Color LCD 19) Transformer
21) Cutting Feed Optimization System (OPTIMA) 20) Workpiece Measuring System – Renishaw/Blum (Touch type)
22) Hwacheon Artificial Intelligence Control System (HAI) 200 Block 21) Workpiece Coordinate System 300pairs
23) Hwacheon Efficient Contour Control system (HECC) 22) 15” Touch Display (Fanuc i-HMI)
24) Hwacheon Tool Load Detect system (HTLD) 23) 4-Axis Interface
25) Hwacheon Thermal Displacement Control system (HTDC) 24) Hwacheon Artificial Intelligence Control System (HAI) 400 Block
26) Manual Guide i
 Machine Size 【VESTA-660】

Width: 1,980 (77.95”)

Chip conveyor
2,250 (88.58”)
※ Unit: mm(inch)

【Top】

Length: 3,130 (123.23”)

690 (27.17”) 2,440 (96.06”)

210 (8.27”)
Through Coolant : 2,705 (106.5”)
Height: 2,535 (99.8”)

1,583 (62.32”)
1,290 (50.79”)

794 (31.26”)

Door Open: 900 (35.43”)

Chip conveyor

【Left side】 【Front】

 Foundation 【VESTA-660】
※ Unit: mm

Floor Space (LxW)

3,130(123.23”) x 1,980(77.95”)
Height (H)
2,535(99.8”) mm(inch)
Weight
4,275 (9,425) kgf(lbf)
Electric Power
25 kVA
Size of Power Cable
22 SQ
Requirement Air Pressure
0.5~0.7 MPa
 Table Dimension【VESTA-660】

※ Unit: mm(inch)

+Z
720 (28.35”)
-Z

(3.94”) (3.94”) (3.94”) (3.94”)

100
-X
+X -Y
+Y

400 (15.75”)

100
-X

100
-Y
+Y +X

100
+Z
400 (15.75”)

+0.027
18 0

-Z

30
0
+2
Max. Loading capacity 12
+2
300
560kgf (1,234lbf)
 Moving Range 【ATC Interference】

※ Unit: mm(inch)
Spindle Center
Head Cover

430 (16.93”)
400 (15.75”)
576 (22.68”)
(Max. Ø 150 Tool Change)
611 (24.06”)
(Max. Ø 80 Tool Change)

Without Adjacent Tools 660 (25.98”)

(Without Tool Change)
With Adjacent Tools
720 (28.35”)

Reference Pos. of X
300 (11.81”)

10 (0.39”)

400 (15.75”)
115 (4.53”)

Swing Moving
125 (4.92”)

Range
 Moving Range 【Internal Interference】

: Moving Range ※ Unit: mm(inch)

Front Door
Reference
Reference Pos. of X&Z
Pos. of Y&Z

400 (15.75")
500 (19.69")

440 (17.32") 660 (25.98") 1,160 (45.67")

400 (15.75”)
150 (5.91”)

Table surface

150 (5.91”)

Height of Plate
870 (34.25")
Table surface

120 (4.72”)
120 (4.72") 430 (16.93")
 Tooling 【VESTA-660】

BT-40【Std.】 BBT-40【Opt.】 CAT-40 【Opt.】

└ Dual contact tool └ USA Specification

5/8-11UNC

5/8-11UNC

“X” “Y”
BT-40 25 2
BBT-40 26 1
※ BBT-40: Based on the BIG PLUS of BIG DAISHOWA SEIK company.
 Tooling : Coolant Through Spindle Type【VESTA-660】

BT-40【Opt.】 BBT-40【Opt.】 CAT-40【Opt.】

└ Dual contact tool └ USA specification

“Y”
“X”

“X” “Y”
BT-40 25 2
BBT-40 26 1

※ BBT-40 : Based on the BIG PLUS of BIG DAISHOWA SEIK company.

※ More than 10,000 rpm is recommended to use the tool BBT.
Torque Diagram 【Standard】

 Power : 11/7.5kW (15/10HP)

 Max. Spindle Speed : 10,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
Torque Diagram 【Option】

 Power : 15/11kW (20/15HP)

 Max. Spindle Speed : 10,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
 Remark : Incase of Spindle Through coolant
Torque Diagram 【Option】

 Power : 18.5/11kW (25/15HP)

 Max. Spindle Speed : 12,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
Torque Diagram 【Option】

 Power : 18.5/11kW (25/15HP)

 Max. Spindle Speed : 12,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
 Remark : Incase of Spindle Through coolant
Torque Diagram 【Option】

 Power : 18.5/11kW (25/15HP)

 Max. Spindle Speed : 15,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
Torque Diagram 【Option】

 Power : 18.5/11kW (25/15HP)

 Max. Spindle Speed : 15,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
 Remark : Incase of Spindle Through coolant
Torque Diagram 【SIEMENS】【Option】

 Power : 20.9/10.2kW (28/13.7HP)

 Max. Spindle Speed : 10,000 rpm
Torque Diagram 【SIEMENS】【Option】

 Power : 20.9/10.2kW (28/13.7HP)

 Max. Spindle Speed : 12,000 rpm
Torque Diagram 【HEIDENHAIN】【Option】

 Power : 17/10kW (23/13HP)

 Max. Spindle Speed : 10,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
Torque Diagram 【HEIDENHAIN】【Option】

 Power : 17/10kW (23/13HP)

 Max. Spindle Speed : 12,000 rpm
 Type of Spindle : Built-out (Direct connection with coupling)
 High-Rigidity C-type Structure

 High-performance Spindle
 Quick Change ATC  Hwacheon’s handmade

 Z-axis

 X-axis

 Y-axis
 Analysis by FEM
 Powerful Roller LM Guide (X/Y/Z) (Finite Element Method)

 Rapidity & Stability movement • Optimization of design

 High-Performance Spindle

Original Technology
• Spindle & Motor : High power motor is assembled on the spindle
directly with coupling
 Minimizing Vibration and Noise in High speed rotation
“Made by HWACHEON”
 Minimizing power loss
 Maximizing cutting efficiency

• Tool Shank: BT-40(Std.), BBT-40 / CAT-40(Opt.)

• Spindle Power: -.CTS: An abbreviation of ‘Coolant Through Spindle’

10,000rpm 12,000rpm 15,000rpm

Regular Type CTS Type Regular Type CTS Type Regular Type CTS Type

11/7.5kW 15/11kW 18.5/11kW 18.5/11kW

• Max. Spindle speed: 10,000 rpm / 12,000 rpm / 15,000 rpm

• Bearing Inner Dia.: Ø 70 (DmN: 900,000)

• Bearing Lubrication: Grease Lubrication

 [Std.] 10,000rpm : Grease Lubrication
 [Opt.] 12,000 / 15,000rpm : Air-oil Lubrication

• Cooling Method: Spindle Frame by Jacket circuit

Unique manufacturing technology and original lubrication system

 Spindle Cooling System【Grease】

※ Antifreezing liquid and water mix by 1 to 1

Oil Cooler (OPT)

Rear Bearing
Fan Cooler

Jacket Cooling

Suction

Oil Tank Oil Tank

Front Bearing

 Hwacheon spindle shows outstanding performance for high accuracy and high machining
by minimizing displacement with unique manufacturing technology
 Spindle Bearing: Grease lubrication
 Bearing Housing: Jacket cooling
 Spindle Cooling System【Air-Oil】

(Air IN)
Mixing Valve
(Oil IN)
Pneumatic Unit for
Air-Oil Lubrication

Air-Oil
Lub. Unit

Air-Oil Cooling
Spindle Unit
Jacket Cooling & Suction

Oil Cooler

 Hwacheon spindle shows outstanding performance for high accuracy and high machining by minimizing displacement with unique
manufacturing technology
 In rotating of spindle, the oil cooler is controlled automatically in real time by measuring of temperature and cooled oil is supplied at
spindle housing for minimizing thermal deformation and maximizing accuracy with high speed.
Automatic Tool Changer
※Top view of Magazine & Swing arm

(without adjacent tools) Ø 150 (with adjacent tools) Ø 80

 Type of tool : MAS-403 BT-40 (Opt.: BBT-40, CAT-40)

 Tool storage capacity : 20 ea (Opt.:24 ea)
 Max. tool diameter : Ø 80 (with adjacent tools)
Ø 150 (without adjacent tools)
 Max. tool length : 300 mm
 Max. tool weight : 8 kgf (17.64 lbf)
 Tool Change Type : Swing Arm
 Method of tool selection: Technical memory random
High Precision Axes

 Driven type
• Directly Connected to drive
Servo motor is connected to Ballscrew directly by coupling
without any transmission parts.
Maximize efficiency & minimize backlash in moving

 Guide way (Powerful Roller LM Guide)

• Low Friction

• Best High-Rigidity in its level class

[Rapidity] for high-productivity
[Rigidity] for stability of heavy cutting
[Durability] much better than ball type LM guide
 Accuracy, Machine life

• Automatic Oil Supply for Lubrication

Linear guide, Ball screw, Ball screw bearing

 Specification
• Servo motor Power (X/Y/Z): 1.8 / 1.8 / 3 kW

• Rapid Speed (X/Y/Z): 36 / 36 / 30 m/min

Wide working area

 Traditional C-type structure

• Wide Working Area & Convenient Installation
of work piece

 Perfect Base around splash guard

• interception of scattering of chip & dust etc.
• interception of coolant leakage when using
the Through coolant with high pressure.
 Lubrication Oil Separation Structure

“Perfect Oil Separation Structure”

 Environmentally-friendly unit is designed to keep

lubrication oil separate from coolant.

 Working environment is always maintained clean,

Lub. Oil offensive smell and pollution is prevented.

Coolant

Drain tank

※ Convenient cleaning with drain tank (Std.)

Excellent Chip Disposal

• High slant angle

• of slide cover

 High slant angle and chip flushing motor

(Std.) and coil conveyor which is installed
inside machine are perfectly removed the
chip.

 Lift up Chip conveyor is installed in the

left side and remove the chip easily. (Opt.)
 Convenient handling

※ Unit: mm(inch)

※ Max. Work size

400 (15.75”)
Crane

Door Open: 900 (35.43”)

 Providing the convenient operation & easy handling of work piece by crane into the machine
with top cover OPEN/CLOSE simply.
 It is possible to move the maximum work piece size into the machine by crane without any
interference.
▶ Length x Width x Height (LxWxH): 660x430x400 (mm)
 Easy access

“Customization Design ”

 Convenient access to whole table

• Wide width of door
735 mm

• Minimization of cumbersome around working area

• No need to the footboard

900 mm / 35.43 inch

【Door Open】
Convenient OP Panel

“Customization Design ”

 The operator panel is mounted on the right hand side

and it rotates to 90˚ for easy viewing and accessibility
during set-up and operation.

 The layout and location of the panel is ergonomically

designed to be efficient and convenient for the
operator.

 15 inch Display

 QWERTY Key MDI

 Lubrication system

 Lubrication Method
• Lubrication Oil
3-axes guide way, ball screws, ball screw bearing are lubricated by oil.

• Automatic Oil Supply system

Oil pump supplies lubrication oil to each parts automatically.
Stable accuracy for 3-axes Life of parts is increase

• Safety
A low level alarm prevents the machine from restarting without lubricant.

 Specification
• Using Oil : ISO VG 68
• Tank capacity : 6 ℓ (1.59gal)
• Discharge rate : 200 cc/50Hz, 240cc/60Hz
• Pressure : 2 MPa
• Power : 42 W
 Coolant Equipment

 Coolant supplier
• External Tank
External coolant tank is installed in the left side of machine
Easy to exchange coolant and clean the tank, maintain pump

• Separate Chip Bucket

Movable Chip bucket is adapted on the tank
User can remove chip conveniently

• Oil Separation from Coolant

Oil used to lubricate & drain is separated from coolant Lub. Drain tank
Coolant pump for spindle
for clean environment & long coolant life
Coolant pump for chip flushing
• Variable Options on the tank
Lift-up chip conveyor : Hinge, Scraper type
High pressure coolant (Opt.): 3 MPa, 7 MPa Cool-Jet
 For 7 MPa, only water soluble coolants are available

 Specification
• Tank capacity : 320 ℓ (84.54 gal)
• Pump power : 0.4 kW × 2ea (Spindle/Chip Flushing)

Through coolant (Opt.)

 Pneumatic System

 Compressed air supplier

• Air Requirement
- Air Blower
- Automatic Door
- Protect spindle bearing against dust (Air curtain)
- Input the booster for unclamp tool in spindle
- Blow off dirt & chip in spindle taper while tool is changed automatically
- Drive pot on magazine

• Using Option Parts

- Air gun
- Semi dry cutting system (Oil Mist)
- Tool measuring system

 Specification
• Required pressure : 0.5~0.7 MPa

• Inlet hose : Ø 12

• Max. consumption rate : 690 Nℓ/min

 Mesh Drum Conveyor【OPT】

“An excellent chip conveyor for discharging aluminum chips and microchips”
• It has excellent capability for processing aluminum, casting and nonferrous chips :
Applicable to the chips of less than 1mm to 50mm
(However, chip processing should be avoided for materials with the hardness of SUS or higher.)

• Excellent coolant collection rate: There is almost no coolant that is carried by the chips and falls into the chip box

• The coolant is collected through the mesh to prevent the chips from being deposited in the tank

• Torque and load detection sensors automatically stop the conveyor when a load is placed on it

• Semi-permanent mesh filter made with SUS material

• Microchips can be processed according to the specifications of the filter Before Mesh Drum
Dirty Coolant

 Specification

• Mesh Drum : Ø1 mm
Mesh Drum
• Belt Speed : 0.7m/min Flushing Pipe

• Washing Pump : 180 ℓ/min

After Mesh Drum Clean Coolant

 Graphic Based GUI of Renishaw Automatic Setting Solution【Standard】

Selection of Selection of Selection and Start Tool/Work Offset

GUI Mode Measurement Module of Auto Mode Update

※ This system requires the Renishaw measurement device additionally. (TS27R/OMP60)

GUI Mode on the Screen

Selection of Tool Setting Mode Selection of Workpiece Setting Mode

Tool Length Setting Selection of Measurement shape External Width Center Setting
module on the display

Simple operation without macro

Easy and fast precise setting

Tool Measurement - TS27R(Opt.) Workpiece Measurement - OMP60(Opt.)

 Tool length and dia. Measurement  Measurement all dimensions
 Tool breakage detection  Easy and fast setting for workpiece reference pos.
 Tool position calibration  Dimension inspection after processing
 Tool Measuring & Compensation【Option】

 Model : TS27R  Model : Z-MT

 Type : Touch Probe  Type : Touch Probe

 Repeatability : ± 1 ㎛  Repeatability : ± 0.4 ㎛

 Model: NC4+F145  Model : LASER NT

 Type : Laser  Type : Laser

 Repeatability : ± 1 ㎛  Repeatability : ± 0.2 ㎛

 Min. Tool Diameter for Measure : 0.03 mm  Min. Tool Diameter for Measure : 0.03 mm
 Workpiece Measuring System 【Option】

 Model : OMP60  Model : TC50

 Type : Touch Probe  Type : Touch Probe
 Repeatability : ±1㎛  Repeatability : ±1㎛
 Operation : 360˚, 6 m  Operation : 360˚, 6 m
 Transmission Type : Optical Type (Infra red)  Transmission Type : Optical Type (Infra red)
 Easy Programming

(Communication Programming ☞ Manual Guide i)

All-in-one Screen
Only one screen concentrated
all operations

Machine Status Window

Machine status such as actual
position, feed rate and load meter Easy Programming
are displayed always Based on ISO-code program
format, complex machining
motions can be created
easily by menu form

Realistic Machining Simulation

3-D solid model machining
simulation is available

CAD/CAM

Intuitive Menu Selecting Good Affinity with CAD/CAM

Menu can be selected easily and Most popular ISO-code program format
intuitively by soft-key with icon on CAD/CAM can be dealt as it is
 Machining Software

What is HTLD?  Protection of machine trouble

according to tool damage
 Measurement of tool load in real time for safe machining
 Prevention against any accident by breakage of tool  Protection of deterioration
according to abrasion of tool

공구 마모에
About 대한 부하
tool attrition 변화
load change

Cutting Length (Ad=0.3 Rd=20.0 1times=800mm)

6mm(20 times) 9mm(30 times) 12mm(40 times) 15mm(50 times) 18mm(60 times)

Tool attrition

▶ When tool attrition growth up, the cutting load increase in a crack.
 Machining Software

By choosing a process mode fit to

the purpose sharply,
“shorten the time for rough, medium,
or precision cutting”

What is the HECC?

With smoothing interpolation, “the elapsed time for CAM-Data creation and mapping reduced”
With the function of overload automatic detection, “safe unattended process achieved and machine operation ratio improved ”
Choice Cycle time or Accuracy as each purpose Maximization of machining efficiency
Programmable by NC program easily (G-code)

Control of cutting speed & accuracy Control of smoothing interpolation

Level selection for Hwacheon M/C characteristic Level selection according to production purpose
R1.0 ~ R9.0 Automatic calculation with 90 level parameters R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters
What is the HECC?

Level (R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level (R) *.*1 *.*2 ~ *.*8 *.*9

Cutting time Fast (1.5~3 times) Slow Precise contour control Soft contour control
Surface No Good Good
Process Rough Finish
Tool Life Good No Good
 Machining Software

 Advantage of tool break detect

 High-Productivity
What is the OPTIMA? Reduction of cycle time because of a change
the machining environment inclusive of tool
With one method of adaptive control, the HTLD OPTIMA state reacts immediately
control the feed velocity to keep the cutting load regularity.
The method of existing, the NC-DATA optimized the NC-
DATA From the PC was the method which it change to the Removal Amount Tool Path
feed command (F) in NC-Code.

Work Piece
Providing function with OPTIMA
OPTIMA OFF Feed : Constant
Load : Variation
 Graphic display with Load and Feedrate
 Convenient operation with simple G code
 Various data control according to Tool & Process OPTIMA ON

 Combined with HTLD function

Reduce the cycle time
 Machining Software

(HSDC + HFDC)

Compensation of Dynamic Deformation Compensation of Thermal Displacement

Compensation of deformation according to Compensation of spindle displacement in real time
the centrifugal force for high precision machining
Tool Clamp

Compensation

Rotation with high speed

Measurement

Expanded spindle taper

by centrifugal force
HSDC Board Temperature
(Real time compensation) Sensor

Indraft of tool Holder into

Spindle Taper

Not Compensation Compensation

Displacement(μm)

40
30
Z Axis

20 Before compensation After compensation

10
0
-10 0 5 10 15 20 25 30 35 40
Time(sec.)
Cutting Ability 【Drilling & Milling】

Performance Test Drilling & Milling

Material Aluminum (AL 6061)
Tool Ø 50 U-Drill / Ø 5 E/Mill
Spindle Speed 2,000 rpm
Feedrate 2,000 mm/min
Cutting depth 30 mm
Cutting width 10 mm
Spindle Load(%) 100
Cutting fluid Spindle Through Coolant

Face roughness  Appeal point

0.8S
• Applied rigid Roller LM Guide of German products to whole axes
• Provided stable cutting while heavy cutting and big drilling, tapping
• Improved the cutting accuracy and machine life due to protection of
unforeseen vibration and shock by rigid Roller LM guide.
• Improved the cutting surface due to stable spindle and rigid slide way.
Cutting Ability 【Micro Drilling】

Ø0.3 / 1,000 holes by 1 tool

Performance Test Micro Drilling

Tool Drill Ø 0.3
Material Aluminum
Spindle Speed 10,000 rpm
Feedrate 50 mm/min
Cutting fluid Water Flushing

 Appeal point
• Unique manufacturing technology and original lubrication
system for high quality Hwacheon’s SPINDLE
• Minimization of vibration while rotating with high spindle
speed by direct spindle structure
• Perfect supporting of the micro drilling and tapping
Cutting Ability 【Boring】

Performance Test Micro Drilling

Tool Boring Bar Ø 22
Material Aluminum
Cutting fluid Water-soluble coolant

 Appeal point
• Provided the high accuracy cutting due to stable high speed
spindle and high performance ball screw and rigid Roller LM
guide (Manufacture by German company “R”).
- Roundness: 3㎛
- Positioning: 3㎛

※ The above accuracies may change according to the cutting condition.

Application

2 3

1
5

1. Engine Block / Auto mobile / Aluminum

2. Semiconductor equipment part / semiconductor / Aluminum
3. Semiconductor equipment part / semiconductor / Aluminum
4. Mani-Fold / Automobile / Aluminum
5. Aerospace Part / Aerospace / AL6061
 Application

Climate Control Parts

Knuckle
Engine Parts

Caliper Housing

Steering & Brake

Power Transmission & Mission Propeller Shaft

Case

& Parts for Job Shop

Knuckle Arm
 Packing Dimension 【 VESTA-660 】

Dimension (mm) Weight (kgf )

CBM
No Model Contents Packing
(m3)
Length Width Height Box N/W G/W

Standard 3,800 2,250 2,550 21.80 525 4,275 4,800

Machine
1 HEIDENHAIN Type Steel Box 3,840 2,250 2,550 22.03 1,725 4,275 6,000

Accessory Chip Conveyor 2,620 2,250 1,600 9.43 250 480 730
Customer Service
Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia

HEAD OFFICE USA GERMANY

HWACHEON MACHINE TOOL CO., LTD. HWACHEON MACHINERY AMERICA, INC. HWACHEON MACHINERY EUROPE GMBH
123-17, HANAMSANDAN 4BEON-RO, GWANGSAN-GU, GWANGJU, KOREA 555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY
TEL: +82-62-951-5111 FAX: +82-62-951-0086 TEL: +1-847-573-0100 FAX: +1-847-573-9900 TEL : +49-234-912-816-0 FAX: +49-234-912-816-60

SEOUL OFFICE SINGAPORE INDIA

46, BANGBAE-RO, SEOCHO-GU, SEOUL, KOREA HWACHEON ASIA PACIFIC PTE. LTD. HWACHEON MACHINE TOOL INDIA PVT. LTD.
TEL: +82-2-523-7766 FAX: +82-2-523-2867 21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER, LUNKAD SKY VISTA, UNIT NO.202, 2ND FLOOR PLOT NO.84,
SINGAPORE 658065 LOHEGAON, VIMAN NAGAR, PUNE 411014, INDIA
TEL: +65-6515-4357 FAX: +65-6515-4358 TEL: +91-96-73-986633

VIETNAM CHINA
HWACHEON MACHINE TOOL VIETNAM CO., LTD. HWACHEON MACHINE TOOL CHINA CO., LTD.
HCM: TOA NHA SCS, KHU CNC, Q.9, HCMC, VIET NAM B03A LIANGUAN JUHE INTERNATIONAL HARDWARE CITY,
TEL: +84-28-2253-2613 NO. 143 ZHENANZHONG ROAD, JINXIA, CHANGAN TOWN,
HN: SO 11, D.HUU NGHI, VSIP BAC NINH, VIET NAM DONGGUAN CITY, GUANDONG PROVINCE , CHINA #523852
TEL : +84-22-2390-8981 TEL: +86-769-8932-0601 FAX: +86-769-8932-0602