SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/21.12.2009

CONTACT NO. : C 2814 SHEET : 01 OF 3
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH ---AUGUST.- YEAR----2013----

A. CONTTROL CHART:

No. of Tests Reqd. as per Field

No. of Tests Performed Adverse Results, if any Remedial Action Taken(if any) Remarks
Quality Plan(FPQ)
Sl. No. Test Description

Till last month During the Till last During the

During the month Till last month month month month Till last month During the month

1 Concrete : cube Compressive strength Tests(Set) 5739 418 5739 418 As per IS: 456

2 Aggregate-Impact,Crushing,Abrasion Test 120 5 120 5 Weekly

Cement – Compressive Physical Tests at site Lab. And MTC for every batch and 3
3 25 1 25 1
strength,Fineness,Soundness,Sp. Gravity,Consistency Nos physical and chemical Test done from 3 rd party laboratory.

4 Batching Plant-Calibration 4 0 4 0 Once in every 3 month

Field density test – soil, sub-soil, granular sub base,

5 1719 151 1719 151
WMM, DBM, BC etc. As per RDSO Specifications

6 Marshall Test N.A. There is no Bituminous work scope in contractual provision

7 Binder Extraction Test N.A. There is no Bituminous work scope in contractual provision
N.A. N.A.
8 Pile- Load Test 20 4 20 4 1% of total pile

9 Welding Procedure Test N.A.

10 Welder's Qualification 35 0 35 0

11 Welding Radiography Test N.A.

12 Welding Ultrasonic Test 3 1 3 1

I) Testing done in external laboratory- give details 94 1 94 1

II) Any other important test conducted N.A.

* Give details in Concrete Test Summary sheet

B. QUALITY ASSURANCE (QA) CHECK LIST (As applicable)

Remarks
Sl. No. Activity Yes/ No

1 Weather aggregate grading is carried out daily No It is done per Truck basis

2 Weather aggregate moisture correction is done daily Yes

weather calibration certificate of all measuring equipment

3 Yes
are current.
Weather all in-coming materials are MTC verified before
4 Yes
taking into stock.
Weather any mock up has been carried out to establish a
5 No
process – give details.
Weather personnel performing special processes are
6 No
pre-qualified through test.

SITE QA-IN-CHARGE SITE-IN-CHARGE

 SIMPLEX INFRASTRUCTURES LIMITED
PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF 3/1
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3 Remarks
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

1 04/07/13 Pile Cap L9 / A.Building 1 M35 37.77 M15: C - 320.00 Kg Cement:

1 M35 48.74

2 04/07/13 Pile Cap D40 / Work shop 1 M35 37.63 CA1(40mm) - 768.000 Kg Type: OPC

1 M35 48.82

3 04/07/13 Pedestal B68 / Work shop 1 M35 37.63 CA2 (10mm)- 512.000 Kg Make: BHARAT SUPER

1 M35 48.00

4 04/07/13 Pedestal C47 / Work shop 1 M35 38.37 FA - 640.000 Kg Grade : 43

1 M35 48.59

5 04/07/13 Pile B56P3 /Work shop 1 M35 37.18 W - 160.000 L Sp. Gr. 3.15
1 M35 47.75

6 04/07/13 Pedestal B49 / Work shop 1 M35 37.48 ADM - 0.000 Kg

1 M35 48.00

7 04/07/13 Pile Cap C48 / Work shop 1 M35 38.07 M20: C - 400 .00 Kg CA1: 40 mm
1 M35 45.87

8 05/07/13 Road Pavement (PCC) 1 M15 16.74 CA1(40mm) - 772.55 Kg Sp. Gr. 2.80
1 M15 24.52

9 05/07/13 Column / Staff Quarter 1 M25 23.85 CA2 (10mm)- 515.04 Kg

1 M25 37.48

10 05/07/13 Tie Beam/ Sub Station 1 M30 24.74 FA - 658.53 Kg CA2 : 10 mm

1 M30 41.18

11 05/07/13 Pile Cap D46,D47 / Work shop 1 M35 36.00 W- 160.000 L Sp. Gr. 2.78
1 M35 45.83

12 06/07/13 Grade Beam / A.Building 1 M30 25.18 ADM - 4.000 Kg

1 M30 41.48

13 06/07/13 Road Pavement (PCC) 1 M15 16.44 M25: C- 410 Kg Sand: Zone – II (River)

1 M15 24.37

14 06/07/13 Tie Beam / Staff Quarter 1 M25 25.33 CA1(20 mm) 587.14 Kg River: Damodar, Burdwan.

1 M25 32.89
As per IS:456 Table 11
RCC Precast pipe line (1)Mean of the Group of 4 Non- 20.15 CA2(10mm) 587.14 Kg
15 06/07/13 1 M20 Sp. Gr. : 2.65
Overlapping Consecutive test results
1 M20 in N/mm2 up to M 15 Grade of 29.63
Concrete is ≥fck+0.825 x
16 06/07/13 Pedestal C46 / Work shop 1 M35 established standard deviation 38.07 FA - 746.24 Kg ADM: N. F. P.
( rounded off to nearest 0.5N/mm2)
1 M35 or fck + 3 N/mm2 which ever is 53.00
greater (2) Mean of the Group of 4
17 06/07/13 Pedestal C63 / Work shop 1 M35 38.07 N.A. W - 169.85 L Make: BASF
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 48.15
1 M35
Grade of Concrete is ≥fck+0.825 x
18 06/07/13 Tie Beam/ Sub Station 1 M30 established standard deviation 24.88 ADM : 3.28 Kg Brand : BASF Rehobuild, 916(CL)
( rounded off to nearest 0.5N/mm2)
1 M30 or fck + 4 N/mm2 which ever is 42.48
greater (3) As per Amend No. 3 of IS
19 06/07/13 Pile Cap D45 / Work shop 1 M35 456 : 2000 , against M 20 and 38.67 Sp.Gr: 1.16
above fck + 3 N/mm2 has adopted.
1 M35 48.79

20 06/07/13 Pile Cap B50 / Work shop 1 M35 37.33 M30: C -420 Kg Cement:

1 M35 48.74

21 06/07/13 Columbn / Staff Quarter 1 M20 20.44 CA1(20mm)-569.62 Kg Type: PPC

1 M20 38.96

22 06/07/13 Pile Cap D 49 / Work shop 1 M35 37.18 CA2 (10mm)- 569.62 Kg Make: LAFARGE

1 M35 48.52

23 08/07/13 Pile Cap M69 / A.Building 1 M35 38.67 FA - 723.98 Kg Grade : PPC 33
1 M35 48.74

24 08/07/13 RCC Precast pipe line 1 M20 19.85 W - 168.000 L Sp. Gr. 2.90
1 M20 30.07

25 08/07/13 Columbn / Staff Quarter 1 M20 20.89 ADM - 4.20 Kg

1 M20 38.37

26 08/07/13 Tie Beam/ Over Head Tank 1 M25 24.00

1 M25 39.11

27 08/07/13 Tie Beam D8,-D9 / Work shop 1 M35 37.78

1 M35 48.30

28 08/07/13 Road Pavement (PQC) 1 M30 24.89 M35: C - 428 Kg Cement:

1 M30 41.62

29 08/07/13 Tie Beam/ Sub Station 1 M30 31.11 CA1(20mm)-594.64 Kg Type: OPC
1 M30 47.40 CA2(10mm)-594.64 Kg

30 08/07/13 Pile Cap K11 / A.Building 1 M35 37.77 FA - 694.83 Kg Grade : 43

1 M35 47.66

31 08/07/13 Pedestal B51 / Work shop 1 M35 38.07 W - 171.20 L Sp. Gr. 3.15

1 M35 48.30

32 09/07/13 Pile Cap J11 / A.Building 1 M35 37.48 ADM - 5.564 Kg

1 M35 45.70
 Sheet4

SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF 3/2
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

33 09/07/13 Plinth Beam / A.Building 1 M30 29.63 M15: C - 320.00 Kg

1 M30 40.89

34 09/07/13 RCC Precast pipe line 1 M20 20.89 CA1(40mm) - 768.000 Kg

1 M20 30.22

35 09/07/13 Column/ Sub Station 1 M30 29.03 CA2 (10mm)- 512.000 Kg

1 M30 40.44

36 09/07/13 Column/ Staff Quarter 1 M20 20.15 FA - 640.000 Kg

1 M20 29.63

37 09/07/13 Pedestal C62 / Work shop 1 M35 37.92 W - 160.000 L

1 M35 46.81

38 09/07/13 Tie Beam c10,c11,c12 / Work shop 1 M35 38.22 ADM - 0.000 Kg

1 M35 46.81

39 10/07/13 Plinth Beam / A.Building 1 M30 28.60 M20: C - 400 .00 Kg

1 M30 42.37

40 10/07/13 Tie Beam C13 / Work shop 1 M35 38.07 CA1(40mm) - 772.55 Kg

1 M35 46.51

41 10/07/13 Pile Cap B4 /Sub Station 1 M35 36.88 CA2 (10mm)- 515.04 Kg

1 M35 46.81

42 10/07/13 Pile Cap C38 / Work shop 1 M35 38.07 FA - 658.53 Kg

1 M35 48.10

43 10/07/13 Pile Cap D48 / Work shop 1 M35 37.77 W- 160.000 L

1 M35 46.07

44 10/07/13 Pedestal A65 / Work shop 1 M35 36.88 ADM - 4.000 Kg

1 M35 47.11

45 10/07/13 Pedestal B52 / Work shop 1 M35 38.52 M25: C- 410 Kg

1 M35 47.40

46 10/07/13 Column / A.Building 1 M30 27.55 CA1(20 mm) 587.14 Kg

1 M30 41.03
As per IS:456 Table 11
(1)Mean of the Group of 4 Non- 27.26 CA2(10mm) 587.14 Kg
47 10/07/13 Tie Beam / A.Building 1 M30
Overlapping Consecutive test results
1 M30 in N/mm2 up to M 15 Grade of 41.92
Concrete is ≥fck+0.825 x
48 11/07/13 Column/ Staff Quarter 1 M20 established standard deviation 19.85 FA - 746.24 Kg
( rounded off to nearest 0.5N/mm2)
1 M20 or fck + 3 N/mm2 which ever is 29.63
greater (2) Mean of the Group of 4
49 11/07/13 Tie Beam / Work shop 1 M35 37.48 N.A. W - 169.85 L
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 46.81
1 M35
Grade of Concrete is ≥fck+0.825 x
50 11/07/13 Pile Cap / A.Building 1 M35 established standard deviation 37.03 ADM : 3.28 Kg
( rounded off to nearest 0.5N/mm2)
1 M35 or fck + 4 N/mm2 which ever is 47.78
greater (3) As per Amend No. 3 of IS
51 11/07/13 Pile Cap C39 / Work shop 1 M35 456 : 2000 , against M 20 and 37.92
above fck + 3 N/mm2 has adopted.
1 M35 46.44

52 12/07/13 Plinth Beam / A.Building 1 M30 37.77 M30: C -420 Kg

1 M30 44.44

53 12/07/13 Grade Beam / A.Building 1 M30 26.52 CA1(20mm)-569.62 Kg

1 M30 40.29

54 12/07/13 RCC Precast pipe line 1 M20 20.89 CA2 (10mm)- 569.62 Kg

1 M20 29.93

55 12/07/13 Pedestal A47 / Work shop 1 M35 37.33 FA - 723.98 Kg

1 M35 47.11

56 12/07/13 Tie Beam / Work shop 1 M35 39.11 W - 168.000 L

1 M35 46.07

57 12/07/13 Pedestal A61 / Work shop 1 M35 37.78 ADM - 4.20 Kg

1 M35 46.81

58 12/07/13 Column/ Staff Quarter 1 M20 19.85

1 M20 28.89

59 13/07/2013 Grade Beam / A.Building 1 M30 26.96

1 M30 40.89

60 13/07/2013 Pile A1 / Traverser 1 M35 38.22 M35: C - 428 Kg

1 M35 46.42

61 13/07/2013 Pile B2 / Traverser 1 M35 37.33 CA1(20mm)-594.64 Kg

1 M35 46.52 CA2(10mm)-594.64 Kg

62 13/07/2013 Pedestal C48 / Work shop 1 M35 37.03 FA - 694.83 Kg

1 M35 47.85
63 13/07/2013 Column/ Over Head Tank 1 M25 23.55 W - 171.20 L

1 M25 41.78

64 13/07/2013 Pile Cap B71 / Work shop 1 M35 37.18 ADM - 5.564 Kg

1 M35 46.82

Page 3
 Sheet4

STRUCTURES LIMITED
SIL/QA/MREP/03/Date21.12.2009
SHEET : 03 OF 3/2

Remarks

Cement:

Type: OPC

Make: BHARAT SUPER

Grade : 43

Sp. Gr. 3.15

CA1: 40 mm

Sp. Gr. 2.80

CA2 : 10 mm

Sp. Gr. 2.78

Sand: Zone – II (River)

River: Damodar, Burdwan.

Sp. Gr. : 2.65

ADM: N. F. P.

Make: BASF

Brand : BASF Rehobuild, 916(CL)

Sp.Gr: 1.16

Cement:

Type: PPC

Make: LAFARGE

Grade : PPC 33

Sp. Gr. 2.90

Cement:

Type: OPC

Grade : 43

Sp. Gr. 3.15

Page 4
 Sheet5

SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF 3/3
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

65 13/07/2013 Tie Beam / A.Building 1 M30 26.96 M15: C - 320.00 Kg

1 M30 42.37

66 13/07/2013 Column/ Staff Quarter 1 M20 19.40 CA1(40mm) - 768.000 Kg

1 M20 42.52

67 13/07/2013 Column /Sub Station 1 M30 27.41 CA2 (10mm)- 512.000 Kg

1 M30 42.37
68 13/07/2013 Pile Cap D50 / Work shop 1 M35 38.96 FA - 640.000 Kg

1 M35 48.30

69 13/07/2013 Pedestal A66 / Work shop 1 M35 37.33 W - 160.000 L

1 M35 46.67

70 13/07/2013 Pile A2 / Traverser 1 M35 39.55 ADM - 0.000 Kg

1 M35 48.15

71 13/07/2013 Pile Cap C4 / Traverser 1 M35 39.11 M20: C - 400 .00 Kg

1 M35 46.67

72 15/07/13 Pedestal D63 / Work shop 1 M35 37.92 CA1(40mm) - 772.55 Kg

1 M35 46.07

73 15/07/13 Pile Cap B3 / Work shop 1 M35 37.62 CA2 (10mm)- 515.04 Kg

1 M35 49.19

74 15/07/13 Pile C1 / Traverser 1 M35 37.18 FA - 658.53 Kg

1 M35 47.86

75 15/07/13 Pile A3 / Traverser 1 M35 37.77 W- 160.000 L

1 M35 46.71

76 15/07/13 Pile Cap C65 / Work shop 1 M35 38.37 ADM - 4.000 Kg

1 M35 47.03

77 15/07/13 Pedestal A66 / Work shop 1 M35 37.77 M25: C- 410 Kg

1 M35 43.26

78 15/07/13 Tie Beam / Work shop 1 M35 38.22 CA1(20 mm) 587.14 Kg

1 M35 46.07
As per IS:456 Table 11
Pile A5 / Traverser (1)Mean of the Group of 4 Non- 38.07 CA2(10mm) 587.14 Kg
79 16/07/13 1 M35
Overlapping Consecutive test results
1 M35 in N/mm2 up to M 15 Grade of 48.14
Concrete is ≥fck+0.825 x
80 16/07/13 Roof Slab / A.Building 1 M30 established standard deviation 28.59 FA - 746.24 Kg
( rounded off to nearest 0.5N/mm2)
1 M30 or fck + 3 N/mm2 which ever is 43.73
greater (2) Mean of the Group of 4
81 16/07/13 Road Pavement (PQC) 1 M30 27.55 N.A. W - 169.85 L
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 41.23
1 M30
Grade of Concrete is ≥fck+0.825 x
82 16/07/13 RCC Precast pipe line 1 M20 established standard deviation 20.44 ADM : 3.28 Kg
( rounded off to nearest 0.5N/mm2)
1 M20 or fck + 4 N/mm2 which ever is 31.11
greater (3) As per Amend No. 3 of IS
83 17/07/13 Pile B2 / Traverser 1 M35 456 : 2000 , against M 20 and 38.22
above fck + 3 N/mm2 has adopted.
1 M35 47.71

84 17/07/13 Pile A6 / Traverser 1 M35 38.96 M30: C -420 Kg

1 M35 48.45

85 17/07/13 Bracing Beam/ Over Head Tank 1 M25 23.85 CA1(20mm)-569.62 Kg

1 M25 39.26

86 17/07/13 Pedestal D62 / Work shop 1 M35 38.37 CA2 (10mm)- 569.62 Kg

1 M35 46.51

87 17/07/13 Pile Cap C66 / Work shop 1 M35 37.63 FA - 723.98 Kg

1 M35 46.96

88 17/07/13 Pile Cap D42 / Work shop 1 M35 38.22 W - 168.000 L

1 M35 47.26

89 17/07/13 Pile A8 / Traverser 1 M35 38.81 ADM - 4.20 Kg

1 M35 47.55

90 18/07/13 Tie Beam / A.Building 1 M30 28.30

1 M30 40.00

91 18/07/13 Pile B3 / Traverser 1 M35 38.52

1 M35 46.27

92 18/07/13 Pile Cap D43 / Work shop 1 M35 37.92 M35: C - 428 Kg

1 M35 47.92

93 18/07/13 Pile A9 / Traverser 1 M35 39.26 CA1(20mm)-594.64 Kg

1 M35 46.76 CA2(10mm)-594.64 Kg

94 18/07/13 Tie Beam / A.Building 1 M30 26.66 FA - 694.83 Kg

1 M30 40.15

95 18/07/13 Pile A7 / Traverser 1 M35 38.52 W - 171.20 L

1 M35 46.44

96 18/07/13 Tie Beam / Work shop 1 M35 37.78 ADM - 5.564 Kg

1 M35 47.11

Page 5
 Sheet5

LEX INFRASTRUCTURES LIMITED

KUNI SIL/QA/MREP/03/Date21.12.2009
SHEET : 03 OF 3/3

Remarks

Cement:

Type: OPC

Make: BHARAT SUPER

Grade : 43

Sp. Gr. 3.15

CA1: 40 mm

Sp. Gr. 2.80

CA2 : 10 mm

Sp. Gr. 2.78

Sand: Zone – II (River)

River: Damodar, Burdwan.

Sp. Gr. : 2.65

ADM: N. F. P.

Make: BASF

Brand : BASF Rehobuild, 916(CL)

Sp.Gr: 1.16

Cement:

Type: PPC

Make: LAFARGE

Grade : PPC 33

Sp. Gr. 2.90

Cement:

Type: OPC

Grade : 43

Sp. Gr. 3.15

Page 6
 Sheet6

SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF ¾
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

97 18/07/13 Road Pavement (PQC) 1 M30 26.22 M15: C - 320.00 Kg

1 M30 41.85

98 18/07/13 Column /Sub Station 1 M30 27.11 CA1(40mm) - 768.000 Kg

1 M30 39.41

99 18/07/13 Pedestal D64 / Work shop 1 M35 38.22 CA2 (10mm)- 512.000 Kg

1 M35 46.52
100 18/07/13 Pedestal B71 / Work shop 1 M35 37.92 FA - 640.000 Kg

1 M35 45.63

101 18/07/13 Pile A10 / Traverser 1 M35 38.81 W - 160.000 L

1 M35 47.75

102 19/07/13 Pile A12 / Traverser 1 M35 39.70 ADM - 0.000 Kg

1 M35 47.01

103 19/07/13 Pile B5 / Traverser 1 M35 38.07 M20: C - 400 .00 Kg

1 M35 45.67

104 19/07/13 Pile C11 / Traverser 1 M35 38.07 CA1(40mm) - 772.55 Kg

1 M35 46.52

105 19/07/13 Tie Beam / Work shop 1 M35 37.33 CA2 (10mm)- 515.04 Kg

1 M35 46.22

106 19/07/13 Pile Cap D72 / Work shop 1 M35 39.25 FA - 658.53 Kg

1 M35 46.37

107 19/07/13 Tie Beam / Work shop 1 M35 37.18 W- 160.000 L

1 M35 45.63

108 19/07/13 Pile A11 / Traverser 1 M35 38.67 ADM - 4.000 Kg

1 M35 46.91

109 20/07/13 Pile B4 / Traverser 1 M35 39.55 M25: C- 410 Kg

1 M35 46.32

110 20/07/13 Road Pavement (PQC) 1 M30 27.70 CA1(20 mm) 587.14 Kg

1 M30 40.63
As per IS:456 Table 11
Pile Cap D41 / Work shop (1)Mean of the Group of 4 Non- 37.78 CA2(10mm) 587.14 Kg
111 20/07/13 1 M35
Overlapping Consecutive test results
1 M35 in N/mm2 up to M 15 Grade of 45.7
Concrete is ≥fck+0.825 x
112 20/07/13 Pile Cap Q5A / A.Building 1 M35 established standard deviation 38.07 FA - 746.24 Kg
( rounded off to nearest 0.5N/mm2)
1 M35 or fck + 3 N/mm2 which ever is 46.22
greater (2) Mean of the Group of 4
113 20/07/13 Tie Beam / A.Building 1 M30 26.22 N.A. W - 169.85 L
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 41.48
1 M30
Grade of Concrete is ≥fck+0.825 x
114 20/07/13 Pedestal C49 / Work shop 1 M35 established standard deviation 38.52 ADM : 3.28 Kg
( rounded off to nearest 0.5N/mm2)
1 M35 or fck + 4 N/mm2 which ever is 45.48
greater (3) As per Amend No. 3 of IS
115 20/07/13 Pile C14 / Traverser 1 M35 456 : 2000 , against M 20 and 38.66
above fck + 3 N/mm2 has adopted.
1 M35 46.5

116 20/07/13 Tie Beam /Sub Station 1 M30 27.26 M30: C -420 Kg

1 M30 40.44

117 20/07/13 Pile Cap N5A / A.Building 1 M35 37.03 CA1(20mm)-569.62 Kg

1 M35 45.48

118 20/07/13 Tie Beam / Work shop 1 M35 38.37 CA2 (10mm)- 569.62 Kg

1 M35 46.37

119 20/07/13 Pile B12 / Traverser 1 M35 37.48 FA - 723.98 Kg

1 M35 45.97

120 21/07/13 Pile B8 / Traverser 1 M35 38.37 W - 168.000 L

1 M35 47.80

121 22/07/13 Pedestal Jacketing / Work shop 1 M35 37.33 ADM - 4.20 Kg

1 M35 52

122 22/07/13 Grade Beam / A.Building 1 M30 28.59

1 M30 41.63

123 22/07/13 Pedestal B45 / Work shop 1 M35 38.81

1 M35 47.34

124 22/07/13 Tie Beam / Work shop 1 M35 37.92 M35: C - 428 Kg

1 M35 47.56

125 22/07/13 Pedestal C5 / Work shop 1 M35 38.07 CA1(20mm)-594.64 Kg

1 M35 48 CA2(10mm)-594.64 Kg

126 22/07/13 Pile B13 / Traverser 1 M35 39.55 FA - 694.83 Kg

1 M35 48.25

127 23/07/13 Pile B15 / Traverser 1 M35 37.33 W - 171.20 L

1 M35 50.00

128 23/07/13 Column/ Staff Quarter 1 M20 20.88 ADM - 5.564 Kg

1 M20 35.11

Page 7
 Sheet6

PLEX INFRASTRUCTURES LIMITED

NKUNI SIL/QA/MREP/03/Date21.12.2009
SHEET : 03 OF ¾

Remarks

Cement:

Type: OPC

Make: BHARAT SUPER

Grade : 43

Sp. Gr. 3.15

CA1: 40 mm

Sp. Gr. 2.80

CA2 : 10 mm

Sp. Gr. 2.78

Sand: Zone – II (River)

River: Damodar, Burdwan.

Sp. Gr. : 2.65

ADM: N. F. P.

Make: BASF

Brand : BASF Rehobuild, 916(CL)

Sp.Gr: 1.16

Cement:

Type: PPC

Make: LAFARGE

Grade : PPC 33

Sp. Gr. 2.90

Cement:

Type: OPC

Grade : 43

Sp. Gr. 3.15

Page 8
 Sheet7

SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF ¾
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

129 23/07/13 Grade Beam / A.Building 1 M30 29.03 M15: C - 320.00 Kg

1 M30 42.81

130 23/07/13 Column / A.Building 1 M30 29.48 CA1(40mm) - 768.000 Kg

1 M30 44.44

131 24/07/13 Grade Beam / A.Building 1 M30 29.48 CA2 (10mm)- 512.000 Kg

1 M30 39.85
132 24/07/13 Pile B16 / Traverser 1 M35 38.22 FA - 640.000 Kg

1 M35 45.58

133 24/07/13 Tie Beam / Work shop 1 M35 37.78 W - 160.000 L

1 M35 48.00

134 24/07/13 Pedestal B31 / Work shop 1 M35 40.00 ADM - 0.000 Kg

1 M35 50.60

135 24/07/13 Tie Beam / Work shop 1 M35 37.78 M20: C - 400 .00 Kg

1 M35 46.82

136 24/07/13 Pile Cap A4 / Sub Station 1 M35 38.07 CA1(40mm) - 772.55 Kg

1 M35 53.18

137 24/07/13 Pile A15 / Traverser 1 M35 38.37 CA2 (10mm)- 515.04 Kg

1 M35 45.53

138 25/07/13 Pile A16 / Traverser 1 M35 37.63 FA - 658.53 Kg

1 M35 47.01

139 25/07/13 Roof Slab / Staff Quarter 1 M20 20.14 W- 160.000 L

1 M20 28.69

140 25/07/13 Pedestal Jacketing / Work shop 1 M35 38.81 ADM - 4.000 Kg

1 M35 45.77

141 25/07/13 Pile C17 / Traverser 1 M35 37.63 M25: C- 410 Kg

1 M35 45.70

142 25/07/13 Pile Cap D44 / Work shop 1 M35 37.63 CA1(20 mm) 587.14 Kg

1 M35 46.46
As per IS:456 Table 11
Pedestal Jacketing / Work shop (1)Mean of the Group of 4 Non- 37.78 CA2(10mm) 587.14 Kg
143 25/07/13 1 M35
Overlapping Consecutive test results
1 M35 in N/mm2 up to M 15 Grade of 45.92
Concrete is ≥fck+0.825 x
144 25/07/13 Pile C10 / Traverser 1 M35 established standard deviation 38.22 FA - 746.24 Kg
( rounded off to nearest 0.5N/mm2)
1 M35 or fck + 3 N/mm2 which ever is 46.66
greater (2) Mean of the Group of 4
145 25/07/13 Grade Beam / A.Building 1 M30 28.30 N.A. W - 169.85 L
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 41.03
1 M30
Grade of Concrete is ≥fck+0.825 x
146 26/07/13 Column / A.Building 1 M30 established standard deviation 28.00 ADM : 3.28 Kg
( rounded off to nearest 0.5N/mm2)
1 M30 or fck + 4 N/mm2 which ever is 39.41
greater (3) As per Amend No. 3 of IS
147 26/07/13 Column / Sub Station 1 M30 456 : 2000 , against M 20 and 28.89
above fck + 3 N/mm2 has adopted.
1 M30 38.52

148 26/07/13 Grade Beam / A.Building 1 M30 27.26 M30: C -420 Kg

1 M30 39.40

149 26/07/13 Pedestal B26 / Work shop 1 M35 38.51 CA1(20mm)-569.62 Kg

1 M35 44.89

150 26/07/13 Pedestal B27 / Work shop 1 M35 37.33 CA2 (10mm)- 569.62 Kg

1 M35 46.67

151 26/07/13 Pile A17 / Traverser 1 M35 36.59 FA - 723.98 Kg

1 M35 46.42

152 27/07/13 Tie Beam / Work shop 1 M35 38.81 W - 168.000 L

1 M35 46.81

153 27/07/13 Pedestal C65 / Work shop 1 M35 37.18 ADM - 4.20 Kg

1 M35 45.03

154 27/07/13 Pile B17 / Traverser 1 M35 39.26

1 M35 46.32

155 27/07/13 Column / Staff Quarter 1 M20 25.48

1 M20 28.15

156 27/07/13 Column / A.Building 1 M30 30.22 M35: C - 428 Kg

1 M30 41.63

157 27/07/13 Grade Beam / A.Building 1 M30 29.48 CA1(20mm)-594.64 Kg

1 M30 41.77 CA2(10mm)-594.64 Kg

158 29/07/13 Column / A.Building 1 M30 29.93 FA - 694.83 Kg

1 M30 41.18

159 29/07/13 Grade Beam / A.Building 1 M30 30.37 W - 171.20 L

1 M30 40.44

160 29/07/13 Pedestal D65 / Work shop 1 M35 38.08 ADM - 5.564 Kg

1 M35 46.37

Page 9
 Sheet7

PLEX INFRASTRUCTURES LIMITED

NKUNI SIL/QA/MREP/03/Date21.12.2009
SHEET : 03 OF ¾

Remarks

Cement:

Type: OPC

Make: BHARAT SUPER

Grade : 43

Sp. Gr. 3.15

CA1: 40 mm

Sp. Gr. 2.80

CA2 : 10 mm

Sp. Gr. 2.78

Sand: Zone – II (River)

River: Damodar, Burdwan.

Sp. Gr. : 2.65

ADM: N. F. P.

Make: BASF

Brand : BASF Rehobuild, 916(CL)

Sp.Gr: 1.16

Cement:

Type: PPC

Make: LAFARGE

Grade : PPC 33

Sp. Gr. 2.90

Cement:

Type: OPC

Grade : 43

Sp. Gr. 3.15

Page 10
 Sheet8

SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF ¾
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

161 29/07/13 Column / Sub station 1 M30 28.59 M15: C - 320.00 Kg

1 M30 41.78
162 29/07/13 Pedestal starter / Work shop 1 M35 38.81 CA1(40mm) - 768.000 Kg

1 M35 46.22

163 30/07/13 Pedestal D18 / Work shop 1 M35 38.81 CA2 (10mm)- 512.000 Kg

1 M35 46.23
164 30/07/13 Pile B63P1 / Work shop 1 M35 38.81 FA - 640.000 Kg

1 M35 46.86

165 30/07/13 Pile B62P1 / Work shop 1 M35 38.66 W - 160.000 L

1 M35 47.15

166 30/07/13 Pedestal D44 / Work shop 1 M35 38.07 ADM - 0.000 Kg

1 M35 46.66

167 30/07/13 Pedestal C66 / Work shop 1 M35 38.96 M20: C - 400 .00 Kg

1 M35 45.52

168 30/07/13 Tie Beam / Work shop 1 M35 37.77 CA1(40mm) - 772.55 Kg

1 M35 46.82

169 30/07/13 Pedestal D66 / Work shop 1 M35 37.18 CA2 (10mm)- 515.04 Kg

1 M35 46.82

170 30/07/13 Pedestal D46 / Work shop 1 M35 38.66 FA - 658.53 Kg

1 M35 46.37

171 30/07/13 Pile B63P3 / Work shop 1 M35 38.81 W- 160.000 L

1 M35 47.41

172 30/07/13 Grade Beam / A.Building 1 M30 27.40 ADM - 4.000 Kg

1 M30 44.44

173 30/07/13 Column / A.Building 1 M30 27.26 M25: C- 410 Kg

1 M30 44.44

174 31/07/13 Column / A.Building 1 M30 28.30 CA1(20 mm) 587.14 Kg

1 M30 43.26
As per IS:456 Table 11
(1)Mean of the Group of 4 Non- 27.11 CA2(10mm) 587.14 Kg
175 31/07/13 Grade Beam / A.Building 1 M30
Overlapping Consecutive test results
1 M30 in N/mm2 up to M 15 Grade of 43.11
Concrete is ≥fck+0.825 x
176 31/07/13 Pile A58P1 / Work shop 1 M35 established standard deviation 37.78 FA - 746.24 Kg
( rounded off to nearest 0.5N/mm2)
1 M35 or fck + 3 N/mm2 which ever is 47.49
greater (2) Mean of the Group of 4
177 31/07/13 Pile B62P3 / Work shop 1 M35 38.82 N.A. W - 169.85 L
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 47.11
1 M35
Grade of Concrete is ≥fck+0.825 x
178 31/07/13 Column / Sub station 1 M30 established standard deviation 29.63 ADM : 3.28 Kg
( rounded off to nearest 0.5N/mm2)
1 M30 or fck + 4 N/mm2 which ever is 43.99
greater (3) As per Amend No. 3 of IS
179 31/07/13 Pedestal Jacketing / Work shop 1 M35 456 : 2000 , against M 20 and 39.26
above fck + 3 N/mm2 has adopted.
1 M35 47.10

180 31/07/13 RCC Precast pipe line 1 M20 21.67 M30: C -420 Kg

1 M20 30.36

181 31/07/13 Pedestal Jacketing / Work shop 1 M35 37.63 CA1(20mm)-569.62 Kg

1 M35 47.11

182 31/07/13 Tie Beam / Work shop 1 M35 38.51 CA2 (10mm)- 569.62 Kg

1 M35 47.55

183 31/07/13 Pedestal D67 / Work shop 1 M35 39.11 FA - 723.98 Kg

1 M35 47.11

184 31/07/13 Pile B59P1 / Work shop 1 M35 40.00 W - 168.000 L

1 M35 47.65

185 01/08/13 Pile A59P1 / Work shop 1 M35 38.07 ADM - 4.20 Kg

1 M35 47.18

186 01/08/13 Pedestal D33 / Work shop 1 M35 37.78

1 M35 45.33

187 01/08/13 Pile B60P1 / Work shop 1 M35 37.63

1 M35 47.50

188 01/08/13 Pedestal D47 / Work shop 1 M35 37.92 M35: C - 428 Kg

1 M35 46.07

189 01/08/13 RCC Precast pipe line 1 M20 24.14 CA1(20mm)-594.64 Kg

1 M20 29.03 CA2(10mm)-594.64 Kg

190 01/08/13 Pedestal BC71 / Work shop 1 M35 38.96 FA - 694.83 Kg

1 M35 46.37
191 01/08/13 Column/ Over Head Tank 1 M25 25.92 W - 171.20 L

1 M25 35.85

192 01/08/13 Pedestal C45 / Work shop 1 M35 38.96 ADM - 5.564 Kg

1 M35 46.89

Page 11
 Sheet8

PLEX INFRASTRUCTURES LIMITED

NKUNI SIL/QA/MREP/03/Date21.12.2009
SHEET : 03 OF ¾

Remarks

Cement:

Type: OPC

Make: BHARAT SUPER

Grade : 43

Sp. Gr. 3.15

CA1: 40 mm

Sp. Gr. 2.80

CA2 : 10 mm

Sp. Gr. 2.78

Sand: Zone – II (River)

River: Damodar, Burdwan.

Sp. Gr. : 2.65

ADM: N. F. P.

Make: BASF

Brand : BASF Rehobuild, 916(CL)

Sp.Gr: 1.16

Cement:

Type: PPC

Make: LAFARGE

Grade : PPC 33

Sp. Gr. 2.90

Cement:

Type: OPC

Grade : 43

Sp. Gr. 3.15

Page 12
 Sheet9

SIMPLEX INFRASTRUCTURES LIMITED

PROJECT: ELECTRIC LOCOMOTIVE FACTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
CONTACT NO. :2814 SHEET : 03 OF ¾
QUALITY ASSURANCE (QA) REPORT FOR THE MONTH –AUGUST- YEAR---2013----
C. SUMMARY OF TESTS ON CONCRETE FOR THE MONTH ----------------AUGUST---------YEAR------2013
Avg. Cube Comp. Strength in Result for any other
N/mm2 for set of 3 cube Test as per
Grade of Acceptance criteria as per
Sl. No. Date of pour Pour Details/ Location Set No. FQP(Cylinder/Prism Concrete mix details per m3
concrete IS:456/MORTH Specification
7 Days 28 Days beam/Permeability/
RCPT)*

193 01/08/13 Pile B58P1 / Work shop 1 M35 38.22 M15: C - 320.00 Kg

1 M35 46.22
194 01/08/13 Lift Wall / A.Building 1 M30 29.92 CA1(40mm) - 768.000 Kg

1 M30 41.48

195 02/08/13 Pile B63P4 / Work shop 1 M35 37.63 CA2 (10mm)- 512.000 Kg

1 M35 46.96
196 02/08/13 Pile A58P2 / Work shop 1 M35 39.26 FA - 640.000 Kg

1 M35 48.14

197 02/08/13 Pedestal Jacketing / Work shop 1 M35 37.03 W - 160.000 L

1 M35 46.81

198 02/08/13 Pedestal B33 / Work shop 1 M35 38.37 ADM - 0.000 Kg

1 M35 47.50

199 02/08/13 Pile B61P2 / Work shop 1 M35 39.11 M20: C - 400 .00 Kg

1 M35 48.40

200 02/08/13 Column / A.Building 1 M30 27.70 CA1(40mm) - 772.55 Kg

1 M30 42.96

201 03/08/13 Grade Beam / A.Building 1 M30 27.25 CA2 (10mm)- 515.04 Kg

1 M30 41.93

202 03/08/13 Pile A69P2 / Work shop 1 M35 38.52 FA - 658.53 Kg

1 M35 45.04

203 03/08/13 Pile B60P2 / Work shop 1 M35 38.22 W- 160.000 L

1 M35 46.86

204 03/08/13 Column/ Over Head Tank 1 M25 23.11 ADM - 4.000 Kg

1 M25 31.85

205 03/08/13 Sill Beam / Sub station 1 M30 27.55 M25: C- 410 Kg

1 M30 42.67

206 03/08/13 Column / Sub station 1 M30 28.00 CA1(20 mm) 587.14 Kg

1 M30 43.26
As per IS:456 Table 11
Pedestal D31 / Work shop (1)Mean of the Group of 4 Non- 38.96 CA2(10mm) 587.14 Kg
207 03/08/13 1 M35
Overlapping Consecutive test results
1 M35 in N/mm2 up to M 15 Grade of 45.63
Concrete is ≥fck+0.825 x
208 03/08/13 Column / A.Building 1 M30 established standard deviation 28.30 FA - 746.24 Kg
( rounded off to nearest 0.5N/mm2)
1 M30 or fck + 3 N/mm2 which ever is 43.11
greater (2) Mean of the Group of 4
209 03/08/13 Pile B63P3 / Work shop 1 M35 38.07 N.A. W - 169.85 L
Non- Overlapping Consecutive test
results in N/mm2 M 20 or above 47.06
1 M35
Grade of Concrete is ≥fck+0.825 x
established standard deviation ADM : 3.28 Kg
( rounded off to nearest 0.5N/mm2)
or fck + 4 N/mm2 which ever is
greater (3) As per Amend No. 3 of IS
456 : 2000 , against M 20 and
above fck + 3 N/mm2 has adopted.

M30: C -420 Kg

CA1(20mm)-569.62 Kg

CA2 (10mm)- 569.62 Kg

FA - 723.98 Kg

W - 168.000 L

ADM - 4.20 Kg

M35: C - 428 Kg

CA1(20mm)-594.64 Kg
CA2(10mm)-594.64 Kg

FA - 694.83 Kg

W - 171.20 L

ADM - 5.564 Kg

Page 13
 Sheet9

SIMPLEX INFRASTRUCTURES LIMITED

CTORY,AT DANKUNI SIL/QA/MREP/03/Date21.12.2009
SHEET : 03 OF ¾

Remarks

Cement:

Type: OPC

Make: BHARAT SUPER

Grade : 43

Sp. Gr. 3.15

CA1: 40 mm

Sp. Gr. 2.80

CA2 : 10 mm

Sp. Gr. 2.78

Sand: Zone – II (River)

River: Damodar, Burdwan.

Sp. Gr. : 2.65

ADM: N. F. P.

Make: BASF

Brand : BASF Rehobuild, 916(CL)

Sp.Gr: 1.16

Cement:

Type: PPC

Make: LAFARGE

Grade : PPC 33

Sp. Gr. 2.90

Cement:

Type: OPC

Grade : 43

Sp. Gr. 3.15

Page 14