Commtest Ascent Software Reference Guide
Commtest Ascent Software Reference Guide
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COPYRIGHT © 1999-2009 Commtest Instruments Ltd.
All rights reserved. No part of this document may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any
means, electronic, mechanical, photocopying, recording, or
otherwise, without the prior written permission of Commtest
Instruments Ltd. For information, contact:
Commtest Instruments Ltd
Level 2, 22 Moorhouse Avenue
Christchurch
New Zealand
E-mail [email protected]
Printed in New Zealand.
Disclaimer
Information in this document is subject to change without notice.
Names and data used in examples are fictitious unless otherwise
noted. This document is distributed as is, without warranty of any
kind, either expressed or implied, respecting the contents of this
document, including but not limited to implied warranties for the
document’s quality, performance, merchantability, or fitness for any
particular purpose. Neither Commtest Instruments Ltd nor its
employees, dealers, or distributors shall be liable to the user of this
document or any other person or entity with respect to any liability,
loss, or damage caused or alleged to be caused directly or indirectly
by this document.
Trademark Notice
vb™, vb1000v™, vb1000™, vb2000™, vb3000™, vb5™, vb6™,
vb7™, vb8™, vbBalancer™, vbBalancer+™, 6Pack™,
vbXManager™, vbRemote™ and ™ are trademarks of
Commtest Instruments Ltd.
® ® ® ®
vbSeries , Commtest , vbOnline and Ascent are registered
trademarks of Commtest Instruments Ltd. All other trademarks and
registered trademarks are the property of their respective owners.
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Contents
Section 1: Overview of Ascent ....................................1
Installing the Software............................................................ 2
System Requirements ................................................................. 2
Upgrading from a Previous Version ............................................ 2
Software Licensing ...................................................................... 3
Install the Software Using a Software License ............................ 4
Upgrading a Legacy Dongle License .................................... 7
Using the License Manager......................................................... 9
Adding Instruments to Your License ................................... 11
Upgrading or Editing a License ........................................... 14
Uninstalling a Software License .......................................... 15
Program Your Hardware Dongle ......................................... 17
Installing the Software Using a USB Security Dongle............... 20
Installing the Software Using a Parallel Port Security Dongle... 20
Data Structure and Storage Capacity................................... 22
Where is my Data Stored? ................................................... 23
What is a… .......................................................................... 24
Database ................................................................................... 24
Site............................................................................................. 24
Folder......................................................................................... 24
Machine ..................................................................................... 24
Point........................................................................................... 24
Measurement Location .............................................................. 25
Recording .................................................................................. 25
Schedule Entry .......................................................................... 25
Parameter Set ........................................................................... 26
Route ......................................................................................... 26
Route Entry................................................................................ 26
Envelope Alarm ......................................................................... 26
Band Alarm ................................................................................ 27
Bearing ...................................................................................... 27
Interchange Bearing .................................................................. 27
Gear........................................................................................... 27
Sensor ....................................................................................... 28
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Section 2: Basic Operation ........................................29
Starting the Software ........................................................... 29
Creating a Database ............................................................ 29
Selecting Another Database ................................................ 31
Creating a Folder ................................................................. 32
Deleting a Folder.................................................................. 33
Opening a Folder ................................................................. 33
The Navigator ...................................................................... 34
Displaying Toolbar Captions ................................................ 34
Creating Machines Using Build Mode .................................. 35
Adding a Point ........................................................................... 36
Adding a Measurement Location............................................... 37
Copying a Point ......................................................................... 37
Creating Parameter Sets/Schedule Entries............................... 40
Estimating the Measurement Recording Time .......................... 45
Adding a Photo Image to a Machine ......................................... 45
Adding a Note to a Machine ...................................................... 46
Adding a Bearing to a Point....................................................... 47
Defining Your Own Bearings ............................................... 49
Adding a Gear to a Point ........................................................... 50
Applying Different Rotational Speeds Across a Machine...... 50
Copying Items to Multiple Locations..................................... 51
Deleting Items...................................................................... 52
Edit Measurements .............................................................. 53
Using Auto Save .................................................................. 53
Saving and Undoing Changes................................................... 54
Using the Navigator ............................................................. 54
The Navigator List ..................................................................... 54
Sorting the Navigator................................................................. 55
Using the Navigator Filter .......................................................... 56
Hiding Detailed Recording Information...................................... 59
Hiding Recordings in the Navigator ........................................... 60
Selecting Multiple Items............................................................. 60
Archiving Recordings and Notes ............................................... 61
The Creation Palette ............................................................ 61
Customizing Your Work Area ............................................... 62
Creating a Route.................................................................. 62
Adding a vbX or vbOnline Instrument to Ascent ................... 64
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Setting a vbX Instrument's IP Address Automatically ............... 65
Transferring Folders to a vbSeries Portable Instrument ....... 66
Transferring Recordings to the Ascent Database................. 68
The Navigator Tree .............................................................. 70
Maintaining Data Integrity .................................................... 71
Using the Example Data ...................................................... 72
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Choosing Which Recordings to Display .................................. 102
Chart Modes ............................................................................ 103
Creating On-chart Remarks..................................................... 106
Defining the RPM of a Recording............................................ 107
Viewing Data in Orders or Revolutions ................................... 108
Displaying Fault Frequencies .................................................. 108
Nudging Fault Frequencies ............................................... 110
Defining your own Fault Frequencies................................ 111
Setting and Displaying Baselines ............................................ 113
Waveform Analysis.................................................................. 114
Waveform Audio Playback ................................................ 116
Converting Waveforms to Spectra .......................................... 116
Long Time Waveforms ............................................................ 117
Setting Measurement Unit Preferences .................................. 117
Switching Between Hz and CPM....................................... 118
Switching Between Velocity, Acceleration and
Displacement..................................................................... 118
Customizing the Scale of Charts ............................................. 119
Using Views ....................................................................... 122
How Views Work ..................................................................... 126
Turning an On-screen View into a Picture............................... 127
Trending Data .................................................................... 128
Single Frequency Trending ..................................................... 133
Orbit Plots.......................................................................... 135
Bode Plots ......................................................................... 137
Analyzing a Bode Plot ............................................................. 139
Printing Charts and Reports............................................... 140
Schemes............................................................................ 142
Changing Colors for Printer and Screen ................................. 144
Changing Chart Plot Line Styles ............................................. 146
Keyboard Shortcut Keys .................................................... 148
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What Happens When a Band Alarm is Exceeded................... 158
Trending Band Alarms............................................................. 160
Envelope Alarms................................................................ 165
Adding Envelope Alarms to a Chart ........................................ 166
Editing Individual Envelope Alarms ......................................... 167
What Happens When an Envelope Alarm is Exceeded .......... 170
Trending Envelope Alarms ...................................................... 171
Overall RMS Alarms .......................................................... 172
Using More Detailed Alarm Thresholds.............................. 173
Creating Alarm Templates ................................................. 173
Creating Peak and Power Band Templates ............................ 174
Creating Envelope Templates ................................................. 177
Applying Alarm Templates to Additional Schedule Entries ..... 180
Modifying Existing Alarm Thresholds Using a Template......... 181
Editing Alarms Globally ........................................................... 181
Editing Individual Alarms ......................................................... 182
Deleting Alarm Templates and Alarms.................................... 183
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How to Use Parameter Sets/Schedule Entries ................... 207
Fmin......................................................................................... 210
Orders-based Parameter Sets................................................. 210
Editing Parameter Sets............................................................ 211
Working with Parameter Sets/Schedule Entries on a
Single Folder, Machine, Point or Location............................... 212
Clean-up Parameter Sets and Schedule Entries .................... 215
Order Tracking................................................................... 216
Enable Order Tracking ...................................................... 218
Defining Sensor Settings.................................................... 219
Bias Voltage Type.............................................................. 220
Manually Entering Vibration Data....................................... 222
Customizing Axis Names ................................................... 224
Tagging.............................................................................. 225
Storing Re-usable Components in the Library.................... 227
Opening an Entire Site....................................................... 229
Switching Between Ascent Level 2 and Level 1 ................. 230
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Apply a Machine Template to an Existing Machine .......... 256
Preview Template Changes .............................................. 257
Edit or View Template Name................................................... 258
Release a Child or Template Machine .................................... 259
GMT Handling and Time Zones ......................................... 259
Configuring vbX000 Instrument Communications............... 260
Reducing Settling Time ........................................................... 261
CPU Intensive Comms ............................................................ 262
Rush Data................................................................................ 262
Synchronizing the Instrument Date/Time with Your PC .......... 262
Troubleshooting vbX Network Communications................. 263
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Designing a View Layout.................................................... 295
How Parts of a View Fit Together............................................ 297
Changing a Layout .................................................................. 299
Deleting a View.................................................................. 301
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Adding/Removing Machines from a Family............................. 351
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Database Directory.................................................................. 377
Database List File Directory .................................................... 377
Backup Directory ..................................................................... 377
Scheme File Storage Directory ............................................... 377
HTML Temporary Directory ..................................................... 378
.vbz Files.................................................................................. 378
.fdb Files .................................................................................. 378
.scheme Files .......................................................................... 378
.av Files ................................................................................... 378
.hex Files ................................................................................. 379
.mpf Files ................................................................................. 379
Upgrading an Instrument Using Proflash............................ 379
Proflash a vbSeries Portable Instrument................................. 380
Bulk Tasks ......................................................................... 381
Setting the Language......................................................... 382
Change the Software Interface Language ........................ 383
Change your Windows Locale Setting .............................. 384
What is a Site Database..................................................... 385
DUNS Numbers ................................................................. 385
Index ..........................................................................389
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Section 1: Overview of Ascent
®
The Ascent application complements the vbSeries family of
vibration analyzing instruments and devices. It provides all of the
functionality needed to store and analyze vibration data taken with a
vb portable or online instrument.
The software communicates with the vb instrument through the PC's
serial, Ethernet or USB ports. Use the software to create machine
lists and measurement setups then send them to the instrument.
Once your data has been collected use the software to view spectra,
waveforms and trends; create envelope and band alarms; and
generate reports, such as a detailed exception report, to summarize
information in your database.
The Commtest Bearing archive is included with vbOnline, vb5, vb6,
vb7 and vb8 packages, providing a large library of bearings and their
associated fault frequencies. These fault frequencies can be overlaid
on the spectra created in the Ascent software to help identify bearing
problems.
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Installing the Software
System Requirements
Minimum system requirements for installing Ascent software are:
• Microsoft® Windows® XP® SP2, Server 2003®, Server
2008® or Vista® (32 or 64-bit) operating system
• 1 GHz 32-bit (x86) or 64-bit (x64) processor or faster
• 1 GB of system RAM
• 1 GB of available hard disk space
• A CD-ROM compatible optical drive
• Windows-compatible mouse, touchpad or other pointing
device
• An unused COM, USB or Ethernet port for instrument
communications
• Microsoft .NET Framework® Version 3.5 or higher
• An unused Parallel or USB port for Dongle communications
(not required if using license keys)
Note that you must have Administrator rights to install Ascent
software. If you are within a corporate or managed network you may
need to contact your network administrator to request a group user
policy that allows Windows registry changes and/or firewall access
(to permit communication between the Ascent software and the
external Commtest Licensing Server).
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Software Licensing
The Ascent software and its associated applications
(AscentWatcher, AscentOPC and OnlineManager) must be licensed.
The license file may reside either on an external hardware device
(USB or Parallel dongle) attached to the host computer, or in a
software file stored on the host computer. Without an appropriate
license, imported data will be unusable and key software features
disabled. A CLK (Commtest License Key) is used to activate and
update your license file. A printed label bearing this 11-digit CLK is
provided with CD-ROM installations. If installing software
downloaded from the Commtest website, a CLK will be generated by
Commtest Licensing via e-mail when requested.
The CLK software method, storing the license file on a single local
PC rather than a hardware dongle, is the default and preferred
means of licensing. Hardware dongles that allow a single license to
be transported between several computers must be requested by
customers and will incur a supply fee.
If you are currently using a hardware dongle and a license acquired
prior to the release of Ascent 2008 software, you may upgrade your
license then transfer the new license to your current dongle and
continue using it as you have previously. During the upgrade process
the license on your current dongle will be erased then, if you wish,
replaced with the new upgraded license.
Note: Dongle devices can be used only for licensing purposes. If
erased during a license transfer to a PC, USB dongles cannot be
reused as USB memory devices.
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Install the Software Using a Software License
To install the software and activate your software license (i.e. install
the Ascent software without a hardware dongle):
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• Click the Get/Update License button. If you are a legacy
user, and you have a hardware dongle connected (that has
been upgraded previously using the Upgrading a Legacy
Dongle License (page 7) procedure), you may now select
whether you wish to install a software (machine) license or a
hardware (dongle) license. If you do not have a dongle (a
more common user scenario) only one option, Activate
license on machine, will be available to you.
• Click the Next > button. The 'Request License' window will
open.
• Type your license key into the 'Commtest License Key' field,
then select the boxes beside the applications you wish to
activate (only tick those applications you are licensed for;
adding unlicensed features will cause the activation to fail).
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The Next > button will only become active after an 11-character key
has been entered into the 'Commtest License Key' field.
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If you selected the Get license manually from the Commtest
website option you will be presented with further instructions:
Click the Generate License Request File button
Save the text (.txt) file to your computer. Transfer the file
to an Internet-connected computer
Browse to https://licensing.commtest.co.nz on the
Internet-connected computer
Follow the instructions provided on the website to
generate a license key file
Save the key file on your computer and transfer this file to
the Ascent host computer
Click the Browse button in the License Manager under
the Management tab and browse to the new key file.
Import the key file by pressing the Import button
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• Start Ascent with your current hardware dongle attached to
the computer. The following pop-up window will appear:
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Using the License Manager
The License Manager is used to control all aspects of your software
license. Use the Manager to add, update or remove your license,
and to view the status and features permitted by your current license
level.
License. Use this section of the Manager to view your license details
including your license key, license expiration date and Ascent
software level. Click the Customer Details... button to update your
contact details (Internet connection required). Click Activation
Summary to view your current license features and the number of
used/available license seats.
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Management. Use this section of the Manager to add a new license
(page 4), remove your license from a dongle or computer (page 15)
and to update your software license when manually using the
Commtest License Server (for license updates without a direct
Internet connection).
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Instruments. Use this section of the Manager to view the
instruments you are able to access with your license and to add new
instruments to your license (page 11).
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• Click Next > and the 'Add new vb Instrument' window will
appear.
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• Click the Next > button.
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Upgrading or Editing a License
If you have purchased a license upgrade to access more software
features or capabilities you must update your existing license. Doing
so will activate any new software or hardware capabilities. Any new
features will not be activated or available to you until Ascent has
communicated with the License Server and your license's new
capabilities programmed.
Follow the license installation procedure described in the topic Install
the Software Using a Software License (page 4). Repeating this
process will also update your license. If you are using a hardware
dongle, see the Upgrading a Legacy Dongle License (page 7) and
Program Your Hardware Dongle (page 17) procedures for the
required dongle update steps.
Note: You must perform an update when your license expires and
you have requested and received your free license extension. Doing
so allows the Ascent software to communicate with the Commtest
License Server, activating the extension and setting a new license
expiration date.
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Uninstalling a Software License
If you wish to uninstall your software license in order to:
Transfer the Ascent software to another computer
Decommission or upgrade your PC hardware
Indefinitely uninstall the Ascent software for storage
Switch between a PC-based and dongle-based license
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• Choose your preferred license removal method by clicking
one of the two checkboxes. If the computer does not have an
Internet connection use the second option; if it is connected
to the Internet choose the first.
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Program Your Hardware Dongle
The following steps should be followed if you have upgraded your
license but you wish to use a hardware dongle rather than a
PC-based license file (i.e. you wish to transfer your license from your
computer to a detachable hardware dongle for use with multiple
computers).
Notes:
If you have a single license, you may use either a PC-based license
OR a dongle license, not both. If you have previously installed your
license on your PC you must uninstall it by selecting Remove
License from the Management tab of the License Manager before
transferring the license to a dongle device.
To access many of the Ascent software's newer software features,
you must upgrade to the new license. In order to upgrade and
continue using your dongle you must:
Install a software license using a CLK or Upgrade your
Legacy Dongle License (page 7). This will upgrade your
license, transfer the new software license to your
computer, and remove your old license from the dongle.
Uninstall the software license (page 15) from your
computer, then;
Transfer the license to your hardware dongle, as
described in the procedure below. You cannot upgrade
older licenses contained on dongles directly to the new
license type. You must first upgrade to a new software
(machine) license, then uninstall the new license and
transfer it to the hardware dongle.
You may transfer your upgraded license from the computer to the
dongle and vice-versa as many times as you wish using the same
'Uninstall License, Add License' sequence and your CLK.
Note: These steps assume you have already uninstalled your
software license from the computer. You must connect your dongle
before starting this procedure.
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• Select Help>License Management.... The 'License
Management' window will open.
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• Click the Next > button.
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Click the Import License button in the License Manager
under the Management tab and browse to the new key
file. Import the key file by pressing the Import button.
Your dongle license will now be installed
• Start the Ascent software once the USB driver has been
installed.
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Note: You must have administrator rights on your PC to install the
Ascent software.
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Data Structure and Storage Capacity
The data structure used in the Ascent software and vb instrument is
hierarchical. At the highest level is the database. Every item of data
in a database belongs to a particular site.
Each site within a database contains folders; each of which can hold
up to 200 machines on a vbX000 instrument or an effectively
unlimited number on a vbX instrument.
Each machine contains a number of points, and at each point
recordings may be made at any of a fixed number of axes.
Folders are used to contain your machine information and are
transferred between the software and the vb instrument using the
Send and Receive functions.
Storage capacity
We recommend that you archive and delete recordings from your
Ascent database when it reaches 2 GB in size.
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Within the Ascent database you can create far larger data structures
than can be stored in the instrument. You can create unlimited
folders in the Ascent software, but some instruments will hold only a
maximum of 30 folders at any one time (note that this does not
include vbX instruments such as the vb5, vb6, vb7 and vb8 vibration
analyzers, which can hold an effectively unlimited number of folders).
To make the best use of the database storage capacity you should
set up as many machines in as many folders as you like, but only
transfer across those that you will need during your next recording
route or collection. In this manner you can transfer up to 30 folders to
the instrument, collect the measurements, then send them back to
the software. You can then erase the machines and recordings on
the instrument and transfer another 30 folders across, repeating as
often as required. Full details of the instrument's storage capacity are
detailed in the vbSeries Instrument Reference Guide.
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What is a…
Database
The Database is the top level of the Ascent hierarchy. A database
holds the sites and machine structure set up by the software user
(every item of data in the Ascent software is stored in a database.).
Multiple databases can be used, but all sites must belong to the
same database in order to share information between sites.
Database files on your computer hard disk end with the extension
'.FDB' (or, in the case of older legacy Interbase databases, '.GDB').
Site
A Site contains folders which are used to store machine
information. Every item of data in the database is contained within a
folder and each folder belongs to a particular site.
To edit a site
• From the main menu, choose Edit>Edit Site. In the form's
blank fields only the company and site names need to be
entered. The rest of the information is optional.
Folder
A Folder is used to hold a collection of machines. A folder
represents the entire collection of information that is sent to, or
received from, the instrument.
Machine
A Machine represents an actual machine on the factory floor or
within a facility. Machines hold a collection of points and are stored in
folders.
Point
A Point represents a position/region on a particular machine
where vibration measurements will be taken. Bearings and gears can
be defined at each point so that fault frequency information is
available for all measurement locations on the point.
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Measurement Location
A Measurement Location represents an actual place on the
machine where you will place a sensor and take vibration
measurements. The difference between different measurement
locations at a point is the orientation of the sensor (the axes around
the shaft on which the sensor is placed). There may be several
measurement locations at a point, each using a different
orientation/axis.
Recording
Schedule Entry
A Schedule Entry represents a vibration recording that is
scheduled to be taken.
A schedule entry ties a Parameter Set to a Measurement Location.
The parameter set defines a general set of measurement parameters
and the schedule entry specifies how the measurement should be
taken at a particular location (which sensor to use, what the default
RPM is etc).
You may have more than one schedule entry at a measurement
location. For example, you may take a velocity recording and then
(without moving the accelerometer) an acceleration recording.
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Parameter Set
A Parameter Set defines the general parameters to be used for
taking a measurement (the measurement units to use, the number of
averages to be taken etc). You can share your parameter sets
between schedule entries in your database. Then, if your
measurement requirements change, you can modify the parameter
set and all the schedule entries that use it will be updated
automatically.
Note: The parameter set and schedule entry icons are the same as
they can be edited in the same window.
Route
A Route is contained in a folder and is an ordered list of some or
all of the measurement locations in that folder. A route cannot
contain measurement locations from any other folder.
You may have more than one route in a folder. When a route is sent
to the instrument, all of the machines, points and measurement
locations in the folder will still be sent to the instrument, even if the
route does not refer to them.
Note: A measurement location must contain at least one schedule
entry for it to appear in a route. The instrument needs to know what
type of measurement to take - this information is contained in the
schedule entry.
Route Entry
A Route Entry specifies where on the machine a measurement is
to be taken and what the orientation of the sensor will be e.g. 'Motor
drive end, horizontal'. The order of the route entries is the order in
which the measurement locations will be visited when carrying out
the route.
Envelope Alarm
An Envelope Alarm defines an alarm region on the spectra. The
alarm is triggered when any point in the spectrum exceeds the alarm
threshold.
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Band Alarm
A Band Alarm defines a limited range of frequencies to monitor on a
spectrum. A band alarm can be either Peak or Power based.
Bearing
Bearing definitions can be added to points on your machines.
Once the software knows the fault frequencies for a bearing, it can
display fault frequency markers on spectra, allowing you to identify
peaks related to that bearing.
Bearings can have notes attached and interchange information may
also be available for them. The Ascent software comes with its own
bearing database containing over 30 000 bearings.
Interchange Bearing
Where possible, the Commtest Bearing Archive will offer a list of
bearings that are compatible with the bearing that is selected. This
allows you to replace a bearing with a suitable alternative, should
your chosen bearing be unavailable.
Disclaimer: While every effort has been made to ensure that bearing
and bearing interchange information is valid and correct, no
responsibility can be accepted for any damages caused as a result
of the use of this information.
Gear
Gear definitions can be added to points on your machines. Once
the software knows the fault frequencies for a gear, it can display
fault frequency markers on spectra, allowing you to identify peaks
related to that gear.
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Sensor
A Sensor defines the name, type and sensitivity of a sensor used
for data collection. You can store the calibration values and settling
times of your sensors in both the software and the vb instrument.
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Section 2: Basic Operation
Starting the Software
When you install the software, program shortcuts will be created on
the Desktop and in the Windows Start menu.
Creating a Database
If this is the first time you have created a database we recommend
you accept the default name and storage location so that you can
easily find the database if needed. The default name and storage
location is listed in Where is my Data Stored (page 23).
The factory default database contains all the necessary information
to begin setting up your machines.
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The following window will appear:
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Note: The path must be an 'absolute' and include correct drive
mapping from the server's perspective rather than be a virtual server
address (for example, 'C:\MyDatabase\Database.fdb' would be
acceptable, but '\\Server\MyDatabase\Database.fdb' would not).
• Press Open on the Main Menu. The 'Open' panel will open.
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Creating a Folder
The rest of this section is presented as a tutorial to help familiarize
you with the software. The instructions will guide you through some
of the routine tasks you will perform when using the Ascent software
and the vb portable instrument. You will learn how to set up
machines, create routes and transfer data between your computer
and the instrument.
Your first task is to create a folder. This will be used to hold a
machine with four measurement locations that you will create shortly.
• Click the Open button on the toolbar, then the New button
and choose 'Folder..'. OR right-click in the navigator panel
and select New>VB Datafolder. Datafolders are used to
store machines.
• Now enter a folder name (type over the default folder name).
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Deleting a Folder
• To delete a folder left-click the folder with the mouse to
select it.
Opening a Folder
• Double-click a folder to open it. If you can't see any folders,
click the (expand) icon beside one of the blue site icons.
The folder will open and its contents will be displayed in the Ascent
navigator.
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The Navigator
By default the navigator panel is located on the left of the Ascent
screen. It allows you to visually navigate through the data in a
database.
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Creating Machines Using Build Mode
Build Mode is what you will use to 'build' the structure of your
machines. When you are in Build Mode, placeholders will appear in
the navigator tree for you to create new machines, points,
measurement locations and schedule entries. Left-click the
placeholder to create the item.
When you click the Build button on the toolbar, you toggle Build
Mode on and off.
Your first task will be to create a machine with two points and two
measurement locations at each point. Shortly you will learn how to
copy parts of your machine structure to save time, add a
photographic image for identification purposes and also create a
parameter set and schedule entries to specify what types of
measurement will be carried out at each machine location.
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• Click [Add Machine] once with the left mouse button to
select it. The placeholder will turn blue indicating that it can
now be edited.
You have now created a machine called Blower #8. When you
pressed Enter, the machine structure opened out to reveal
placeholders for creating the points and measurement locations on
this machine - we will add these next. A new [Add Machine]
placeholder now appears at the bottom of your structure ready for
you to create more machines in this folder.
Adding a Point
• Click the [Add Point] placeholder that belongs to Blower #8.
Next you will add two measurement locations to the Drive End point.
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Adding a Measurement Location
• Click the first [Add Measurement Location] and click
Horizontal from the list that appears.
• Click the [Add Location] below the one you just made,
choose Vertical and click OK.
Notes: You can define a new location name by selecting <other>
from the drop-down list, clicking OK then entering a name. Defining
new location names and editing existing ones is described in
Customizing Axis Names (page 224).
If taking a triaxial measurement at the location, right-click the new
location and select Edit. In the 'Measurement Location' window
select an axis from the 'Triax Axis' dropdown box. The measurement
axis will be displayed beside the location in the navigator. For
example, a measurement on the X axis on the location 'Vertical' will
be displayed as 'Vertical[X]'.
Copying a Point
We are going to duplicate the Drive End point (along with its two
locations) to make the 'Other End' point.
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• Now right-click the Drive End point again and select Paste.
The new point appears in the navigator tree below the previously
selected point. Your navigator will now look like this.
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• Type ‘Other End’ in the Point name field, and click OK. Your
navigator tree will look like this.
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Creating Parameter Sets/Schedule Entries
A Parameter Set defines a 'set of parameters' that will be used to
take a measurement. If you intend to take the same type of
measurement at many machine locations, creating a single
parameter set for that type of measurement will save you a lot of set
up time. You specify the measurement parameters once, then re-use
the parameter set in as many Schedule Entries as you like.
A Schedule Entry represents one measurement (or one
multi-measurement type, such as a 6Pack measurement on vbSeries
portables) that is scheduled to be taken. A single parameter set can
be used to assign parameters to many schedule entries (individual
measurements) and provides a quick way to set up those
measurements.
We will create a single parameter set and then use this to create four
schedule entries - one at each of the four locations on our machine.
• Click Blower #8 once with the left mouse button to select it.
This opens the Select Parameter Sets window that summarizes the
parameter sets that are currently defined on this machine. This
window is empty because we have not yet defined any parameter
sets.
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• Click the Add button to create a new parameter set/schedule
entry combination. This opens the Edit Paramset / Schedule
Entry editor. This editor gives you complete control over the
measurement parameters that will be used by the
instrument.
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Some values, such as an Fmax below 100Hz, are not supported by
all instruments. Assigning your instrument(s) will allow Ascent to
warn you of unavailable values, if any. To assign your instrument to
the Parameter Set:
• Click Edit
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We will start by measuring the vibration according to the ISO 2372
standard. This specifies overall limits of vibration in the 10 Hz to
1000 Hz range of frequencies (600 to 60 000 CPM).
• Now click the Build button to turn off Build Mode and all the
placeholders will disappear leaving you with your completed
structure.
The schedule entry labels describe the type of measurements to be
taken (Vel Freq 1000 Hz). Any text you enter in the 'Description' field
of the Edit Paramset / Schedule Entry Editor will be appended to the
label.
These schedule entries can later be changed individually by
selecting and editing them, or changed as a group by editing the
associated parameter set. For more information on this subject,
including instructions for creating orders-based parameter sets, see
Parameter Sets/Schedule Entries (page 207).
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Note: To add a schedule entry to a single location, click the [Add
Schedule Entry] placeholder underneath that location. This will open
the Edit Paramset / Schedule Entry Editor. Enter the parameters to
be used for taking this recording then click OK as described
previously. Alternatively if you already have parameter sets defined
you can select one of these from the 'Select Parameter Set'
drop-down box at the top of the editor.
Notes on 6Pack Recordings
6Pack recordings allow up to six measurements to be taken
simultaneously from a single data stream/channel. All standard
condition monitoring data can be acquired in one step and in the time
normally required to take a single conventional recording. This
function is currently limited to the vbX range of instruments (vb5,
vb6, vb7 and vb8).
A 6Pack recording may include some or all of the following
measurement types for each recorded channel:
High Frequency Spectrum
High Frequency Waveform
Low Frequency Spectrum
Low Frequency Waveform
Demodulation Spectrum
Demodulation Waveform
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• Averaging type, number and overlap must be the same for
all spectra.
• Fmin and Demodulation Fmin must be the same.
Estimating the Measurement Recording Time
When you create your measurement setups the schedule entry
editor displays an estimate of the time the measurement will take to
record. The recording time is based on the values you enter in the
Fmax, Lines, and Number of averages fields. It is also affected by
which domain is selected (frequency, time or demodulation).
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The example diagram shows a machine that already has a picture
attached to it.
If you have a digital camera handy or a ready-made picture of your
machine you can add it to the blank space by either copying and
pasting it from the clipboard or loading it from file (these functions
are standard Windows behaviors so are not explained here).
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• Click the Add button, type in your note then click OK. Click
OK again to close the Machine window.
Notes can be added, edited or deleted by clicking the appropriate
button.
Archiving a note
• If you want to keep a machine or measurement note but
don't want it to appear on charts or in the navigator list,
right-click the note in the navigator list, choose Edit then tick
the Archived box.
Deleting a note
• In the navigator tree, select the item containing the note. The
navigator list will display all items associated with your
selection including any notes.
• Select the note and press the Delete key on the keyboard.
Click OK to confirm the deletion.
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You will see a list of bearings that are currently known to the
software. More bearings are available in the Commtest Bearing
Archive which can be accessed by clicking the large button on the
bottom-left of the window. Details for using the bearing archive are
described in Using the Bearing Database (page 185).
• Select a bearing from the list then click OK. You will see the
Bearing on Point Editor that gives you tabs for 'Bearing
Data', 'Notes' and 'Interchange'.
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The 'Interchange' tab is open by default. This contains a list of
alternative bearings (if any) that could be used to replace your
chosen bearing when it wears out. The Select a different bearing
button takes you back to the previous window so that you can
choose a different bearing.
• Enter the required information into the blank fields (place the
mouse cursor in a blank field to see a picture and description
of the required information on the right of the screen).
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• If you enter the internal dimensions you can then click the
Calculate button on the bottom left to calculate the bearing
fault frequencies.
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1. First edit the point definition. Right-click a point and select
Edit.
2. Enter an RPM Multiplier value and click OK. This value
defines how much faster/slower the shaft is turning at this
point compared to the machine speed. (The diameter field
can be left blank as it is only used on linear speed machines,
e.g. paper mills.)
3. Repeat this process from step 1 to change the rotational
speed at additional points. Once you have defined the RPM
Multiplier at each point you can update the RPM values on
all recent recordings on an entire machine.
4. Right-click a machine and select Set RPM.
5. Enter the running speed of the machine then tick 'Apply RPM
to Multiplier at each Point'.
6. Apply the RPM value by choosing options in the Set RPM
editor then click OK. Each option is explained in detail in
Setting RPMs for Multiple Recordings.
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Copying an item to one place only
• Right-click the item and select Copy Branch to Clipboard.
Deleting Items
• To delete any item in the navigator, right-click it and select
Delete from the shortcut menu, or left-click the item and
press Delete on your keyboard.
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Edit Measurements
The Measurement Editor (Edit>Edit Measurements...) allows you to
copy or 'clone' previously recorded measurements, or manually
create new measurements.
To generate a new measurement simply enter a timestamp date and
time, the units to be used on the X and Y scales, the X scale's start
and end values, the values for each sample required, and any other
values you wish to use for the new measurement.
To create a new measurement based on a previous recording:
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Turning on Auto Save will disable the Ascent program's Undo \
Revert function i.e. if you mistakenly delete an item you will need to
manually re-create it. For this reason we recommend turning off Auto
Save it you are deleting large numbers of items.
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As with the navigator tree, right-clicking in the navigator list opens a
shortcut menu giving you easier access to commonly used
commands.
Sort Navigator by Alarms will make machines and points with the
worst alarm condition appear at the top of the navigator.
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Sort Tree Alphabetically will order machines alphabetically by
name.
You can also manually sort items by dragging and dropping them
into new positions using the mouse. Use Drag and Drop to re-sort
machines into any order and to change the order of points and
measurement locations within a machine.
Note: Turning on drag and drop will disable the alarm based and
alphabetical sorting options. To re-enable them, un-tick Enable Drag
and Drop in the Edit menu.
The navigator list (bottom half of the navigator panel) which is used
to display your measurements can be sorted to make the
measurements appear 'oldest first' or 'most recent first' (most recent
is the default).
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Navigator list items can be filtered by:
Folder name
Machine name
Point name
Axis
The navigator filter is located directly above the navigator list on the
left-hand side of your screen. It can be toggled on/off using the
Screen>Show Search Bar menu item.
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The filter window will open in the main graph window.
• Type a suitable name into the Filter Name: field, 'PM2 DE'
for example.
Note: As you define the criteria to be used by your filter the navigator
list will update in real time.
• Type the points you wish to filter within into the Point(s)
field.
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• Select an axis from the Axis/Axes dropdown list. Click the
Save button to save your new filter, or Clear to reset the
filter and start again. The delete an existing filter select it
from the filter dropdown list, expand the filter window and
press the Delete button.
Filter Recordings
To filter recordings by RPM or date range, select the checkbox
beside By RPM: or By Date: then type or select a date range using
the text and date fields. Recordings outside the range(s) specified
will be removed from the navigator list.
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Hiding Recordings in the Navigator
As you add more recordings to your database the speed at which the
navigator list displays them may slow down, particularly when you
have many hundreds of recordings. To speed up the response time
you can limit the number of recordings displayed in the navigator list.
• A third method is to click the first item, hold down the SHIFT
key and click the last item you want to select.
Selecting non-sequential items
• To select multiple items that are not sequential, hold down
the CTRL key while you click items in the navigator list.
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Archiving Recordings and Notes
Recordings, machine notes and measurement notes can be
archived, meaning that they will be hidden from view (but not
deleted). Archived items will not appear in the navigator list. Archived
notes will not appear on charts.
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Customizing Your Work Area
Screen elements, such as the navigator and creation palette, can be
hidden or re-positioned to suit your preferences.
Creating a Route
Note: Routes are created in the software then sent to the instrument;
they cannot be created or edited in the instrument. Routes are not
applicable to online instruments.
You could now send the Drying Machines folder to the instrument
and collect data by selecting the machine, points and locations from
the Record menu in the instrument then pressing Start. But first we
will define a route which is an ordered list of measurement locations
that you follow from start to finish when collecting data. This route
can then be transferred to the instrument, which will prompt the
operator to collect the measurements in the order listed.
• If you are not already in Build Mode, click the Build button to
activate this (remember to click the Manual Build Mode link if
you are using the licensed Machine Builder Wizard).
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Note: A measurement location must have at least one schedule
entry defined for it to appear in a route. The instrument needs to
know what type of measurement to take - this information is
contained in the schedule entry.
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• When you are satisfied with the order of your route click OK
to save it.
• Now turn off Build Mode (click the Build button) to see your
completed folder, ready to be sent to the instrument.
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If the vbX instrument is not listed check that the IP address used by
the instrument and the IP used by the software are the same (on a
vbX instrument press Options, then Network to view the
Ethernet and USB IP addresses used).
Note: Your instrument will only need to be added to the software on
its first connection to the software. In future it will be detected
automatically.
• Within the Ethernet area of the Setup tab, check the box
beside Obtain an IP address automatically via DHCP.
• Click OK.
In addition to Proflashing and network connection options, the vbX
Properties window includes a Tasks tab. The options under this
Tasks tab are as follows:
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Transferring Folders to a vbSeries
Portable Instrument
Note: The steps below assume you have already added your
vbSeries portable instrument to the Ascent software's instrument
database. The 'Send' and 'Receive' buttons are only used when
communicating with a vbSeries portable instrument. They are not
used for communications with vbOnline devices.
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• Select the folders you wish to transfer by ticking the
checkboxes beside their names. Click Send. This will
overwrite all stored information and delete all recordings
(except baseline recordings) on the instrument.
vX000 instruments
• Select the option vbX000 instrument from the 'Instrument'
dropdown list. Communications will begin with the instrument
and the 'Prepare for Send' window will open. Select an
existing folder to replace or an empty folder (click one of the
'-new-' labels) then click OK. When the communications
process is complete the instrument will display the Main
Menu.
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Transferring Recordings to the Ascent
Database
Note: The steps below assume you have already added your
vbSeries instrument to the Ascent software's instrument database.
The 'Send' and 'Receive' buttons are only used when communicating
with a vbSeries portable instrument. They are not used for
communications with vbOnline devices.
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• Select the folders you wish to transfer by ticking the
checkboxes beside their names. The instrument transfers
recordings by sending entire storage folders to the PC.
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The Navigator Tree
The top half of the navigator shows the structure of the machines in
this folder.
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Maintaining Data Integrity
Caution: The Ascent software identifies machines, points, axes and
sensors by their names. If you rename these items in the instrument
and then transfer data from the instrument to the Ascent software,
the software will treat it as a new item. Furthermore, avoid having
duplicate names in the instrument. They will be differentiated solely
on the order that they appear in the instrument and the software.
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Using the Example Data
We will now explore some of the data display and analysis features
of the software, such as generating reports and plotting data on
charts. If you have not yet collected any data you can use the
example machines and recordings included in the factory default
database to experiment with.
• If you wish to use the example data click the Open button on
the toolbar.
• Select a folder from the list (not the Drying Machines folder
that you created earlier). If you can't see any folders, click
the icon beside one of the blue site icons.
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Section 3: Reports
How to Generate Reports
The reporting system provides a valuable tool for analyzing your
data. A variety of reports are available to help you summarize
information and highlight areas of concern.
Note: The options on your report list may differ from those shown in
the illustration above depending on your specific software version.
Section 3: Reports 73
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You can generate a report on a single machine by selecting it in the
navigator, or all machines in the folder by selecting the folder icon at
the top of the navigator. For instructions on printing the report see
Printing Charts and Reports (page 140).
Note: If you make any changes to the default settings you will be
prompted to save these when you close the report.
If you want the changes to be permanent (until you change them
again) click OK. Click No to discard the changes.
Alarm Report
The Alarm Report details the current and previous two (by default)
states of each alarm at the selected location on a machine.
• Enter a value then click OK. Note that the latest recording is
included in this value i.e. if you set the value to '1' only the
latest recording will be shown on the report.
74 Section 3: Reports
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Note: You may also select a date range or data type filter by
right-clicking the report and selecting the Date Range (All Dates)
and Data Types... filter parameters.
Balancing Report
After performing a balance job with the instrument, the process and
results can be summarized in a Balancing Report. This report can
also be generated by double-clicking the balance job icon in the
navigator list.
Section 3: Reports 75
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The machines that are in the worst condition are listed at the top. If a
machine does not have any alarms, its status will be listed as
'Unknown'. By default the Exception Report will display information
for all the machines in a folder.
• Click the blue underlined link with the name of the machine
you wish to generate the report on.
Last 8 Measurements
This is similar to the Last Measurement Report but includes the
previous 7 measurements for comparison. This report does not, by
default, show the percentage change between the latest
measurement and the one before it. You can turn this option on
using the right-click shortcut menu.
76 Section 3: Reports
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Last Measurement Report
The Last Measurement Report displays the spectrum overall values
of the latest measurements taken for each schedule entry at a
selected machine. The report also includes the overall value of the
previous recording for comparison and gives the percentage change
between the previous and latest recordings.
Section 3: Reports 77
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Configure the Machine Assessment Report
Database
Before using the Machine Assessment Report tool for the first time,
you must create a Report database.
• Click OK. The database will be created. You can now create
a Machine Assessment Report (see the following topic).
78 Section 3: Reports
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Create a Machine Assessment Report
• Right-click a machine, point or location in the navigator tree
and select New>Report>Machine Assessment Report.
The 'Create Machine Assessment Report' interface will open.
Section 3: Reports 79
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• Right click the new report and select Edit. The 'Advanced
Reporting Editor' interface will open.
The Advanced Reporting Editor consists of three main panels:
The Summary Navigator Panel (top-left). Lists all
Machine Assessment Summary Reports available for the
currently open Datafolder.
The Machine Report List (bottom-left). Lists all Machine
Assessment Reports within the selected Machine
Assessment Summary Report.
The Report Editor Panel (right) is where report details
are entered and existing reports are viewed.
80 Section 3: Reports
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• In the lower-left Machine Report List panel, click the
machine name. The right-hand Report Editor Panel will now
display a form if it is not already visible. Use this form to
enter report details.
Section 3: Reports 81
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Select a priority rating from the Priority: dropdown box.
The priority selected will be displayed beside the machine
in the Machine Report List panel.
Type the condition of the machine and the nature of the
repairs required, if necessary, into the
Recommendations: text area.
Right-click within the image boxes and select Capture
View from Ascent to load the current chart view into the
image field, or Load Image from File to attach an image
to the report. This might be a photograph of a damaged
component, for example.
Type a note explaining what the attached images
illustrate into the Image Notes: text area (only necessary
if you attached images to the report in the previous step).
Select the VA analyst's name from the Analyst Name:
dropdown box, or type a new name into the field. Press
the Open ( ) button to edit previously created analyst
names.
Note: Click the Preview tab at any time to preview the report in the
Report Editor Panel. You will be prompted to save the report before
it will be displayed.
82 Section 3: Reports
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The options you select will be reflected in the machine panel under
the respective value columns:
L Locked
C Completed
S Surveyed
O Operational
Section 3: Reports 83
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View a Machine Assessment Report
Existing Machine Assessment Reports can be viewed directly
through the Ascent graph panel, or via the Advanced Reporting
Editor.
Alternatively:
84 Section 3: Reports
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• Double-click a Machine Assessment Summary Report or
Machine Assessment Report in the navigator list. The
Machine Assessment Summary or Machine Assessment
Report details will display in the right-hand graph panel.
Note: Machine Assessment Reports and Machine Assessment
Summary Reports can be differentiated in the navigator list by
looking for brackets around the report name and a timestamp:
A Machine Assessment Summary Report when viewed in the
navigator list does not have a timestamp or brackets:
Double click this item and the Machine Assessment Report for its
associated machine will be displayed in the graphs (right-hand)
panel:
Section 3: Reports 85
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Machine Assessment Report
• Either:
Select a Machine Summary Report from the top-left
Summary Navigator Panel, or;
Select a Machine Assessment Report from the Machine
Report List.
86 Section 3: Reports
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Publish a Machine Summary or Assessment
Report
Machine reports can be exported in HTML or XML format and
provided electronically to interested parties for review via a standard
web browser.
Note: Reports can also be printed normally for hard copy delivery by
selecting File>Print.
Section 3: Reports 87
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All Machines. Include all machines in the selected
Summary Report.
Note: As you selected the publish option from the Datafolder level,
the first and second options will both select all available Machine
Assessment Reports.
Top 20 by Priority. Include the twenty highest priority
reports in ascending rank. Highest priority is Safety and
lowest Non Operational.
Priority More Than. Include only reports with a priority
higher than that specified in the dropdown list.
88 Section 3: Reports
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Note: The published files will consist of two HTML or XML files and a
'data' folder. One HTML/XML file will begin with 'MSR'. This file
contains the Machine Assessment Summary of all reports generated.
The second file will begin with 'MAS'. This file contains the individual
Machine Assessment Reports for each machine.
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Include summary. Tick if you wish to include the overall
Summary report in addition to the individual Machine
reports (leave de-selected if publishing individual
Machine Reports).
Include incomplete. Include all reports that have a
completion status of 'Not Completed' in addition to
'Completed' machine reports.
Use individual styles. Use individual styles for each
Machine Report. If de-selected, all reports will use a
single common style sheets (.xslt files).
Lock All Reports. Locks all reports after publication is
completed.
90 Section 3: Reports
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To select a report date range:
• Click OK. The report will refresh using the date range
specified.
Note: the date range you select will be used as the default when
next opening the Machine Summary Report.
Notes Report
The Notes Report lists all notes stored within a Folder, ordered by
Machine. Notes for individual Points and any associated
measurements are displayed below each Machine listed.
To select a report date range:
• Click OK.
Note: the date range you select will be used as the default when
next opening the Notes Report.
• To change the date, for example to see which routes are due
next week, right-click the background and choose Setup
Report.
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• Enter a new date and click Continue.
92 Section 3: Reports
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• Click a route to produce a list of route entries or click a
machine to generate a report for all routes that include this
machine.
Automated Reports
If you need to print a large number of charts or reports this process
can be carried out very quickly using the software's Automated
Report system. An automated report creates a printable multi-page
output of the latest recordings using the chart or report of your
choice. For example, you can create an alarm report of the latest
recordings at every schedule entry on a machine and compile these
into one printable report (1 alarm report per page).
Section 3: Reports 93
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• Use the drop-down boxes and tickboxes to select the items
you would like the automated report to be generated for,
then click OK. Nothing will be printed yet.
The displayed Print - Automated Report window lets you select the
color scheme for the report, choose whether to show page numbers
and also adjust the paper layout etc
94 Section 3: Reports
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• If you wish to annotate the chart before printing click Export
to Word. This will open the report as a Microsoft Word
document so that you can add comments and highlight areas
of interest etc.
If you want to selectively choose items to generate an automated
report on, such as specific locations on several different machines,
you can tag individual items and create a report of just those items.
Tagging is a method of grouping selected items so that operations
can be carried out on them collectively. For more information on
tagging and how to create an automated report on tagged items see
Tagging (page 225).
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Section 4: Plotting Data
Using Charts
This section will introduce you to plotting your data. We will also
explore many of the features you can use to analyze your data, such
as fault frequencies and baseline measurements.
• To pan the chart, right-click and hold the mouse button then
drag the chart to either side.
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• To return the chart to its original location, follow the
instructions for unzooming.
Zoom in on a rectangle area
• Left-click a place on the left side of the chart section you
wish to zoom.
Zoom out
• To unzoom the chart, left-click and hold the mouse button,
then drag a rectangle up and to the left on the chart. The
zoom rectangle will appear with a large ‘X’ in it. When you
release the mouse button the chart will return to its original
size and location.
Zoom in horizontally
• To zoom horizontally, left-click on one side of the range you
wish to zoom in on, and drag across to the right or left.
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• Release the mouse button to perform the zoom.
If you start the horizontal zoom action to the left of the chart area, the
zoom will start exactly on the left axis (i.e. from zero frequency).
Click to the left of the left axis to make the chart zoom by 200% (you
can do this repeatedly to make the chart zoom in 200% increments).
Zoom in vertically
• To zoom vertically, click the left mouse button above or
below the range you wish to zoom in on, and drag up or
down only to the other side of the range.
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Zooming functions using the mouse wheel
• If you have a mouse with a wheel, you can zoom vertically
by moving the mouse cursor over the left axis of the chart
and spinning the wheel.
Using Cursors
Cursors are a valuable tool for analyzing your data. They can be
used to show the amplitude and frequency of a peak, identify
harmonics, and show the frequency difference between two peaks.
The software uses 'sync interpolation' to estimate the true value of
the peak. This only applies to spectra that are not interpolated
already, and not displayed in a dB scale.
There are two cursors available - one for each mouse button. Cursor
A is assigned to the left mouse button while cursor B is assigned to
the right mouse button.
To place a cursor on the chart
• Move the mouse cursor over a plot line - the mouse pointer
will change to a cross hair.
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• Press SHIFT as you move left and right to move in 1 pixel
increments only.
• Press CTRL as you move left and right to jump to the next
peak and perform a peak search.
Note: You can access other cursor commands by right-clicking the
chart background and selecting Cursor A or Cursor B.
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If the chart is in Waterfall Chart Mode, the cursor will move
backwards and forwards between the plots.
If the chart is in Normal Chart Mode, the cursor will search up or
down at the current position for another recording to jump to.
Removing the Cursors
• To turn the cursors off press ESC.
Snapping to a Peak
• Press CTRL+P to make the cursor snap to the top of the
nearest peak. This will display the amplitude and frequency
of this peak.
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• If you are plotting several recordings from a single schedule
entry use the CTRL or SHIFT key to select more than one
recording at a time.
Recordings do not need to be taken from the same measurement
location or even the same machine. For example, you can select
recordings from the same location on two identical machines and
view the vibrations levels of both on one chart. You could also plot
recordings from different points on the same machine to see how
they compare.
The following waveform was created by selecting three recordings
taken at one measurement location using velocity, acceleration and
displacement measures.
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Chart Modes
The Ascent software can display multiple recordings in Normal,
Waterfall and Stacked chart mode.
Note: The shortcut keys on the right of this menu provide the same
functionality. Press these key combinations while viewing a chart to
display a different chart mode.
The example charts that follow show four recordings plotted on one
chart. Plotting multiple recordings can be done by selecting multiple
recordings using the mouse or by using the Hold function, which is
explained shortly.
Normal Chart Mode
This mode displays all the plots on the same 2D axis. Use the
right-click menu or CTRL+N to toggle this mode.
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Waterfall Chart Mode
This mode presents the plots in a 3D view. Use the right-click menu
or CTRL+W to toggle this mode.
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• To adjust both the depth and orientation of the chart hold
down the keyboard CTRL key and drag in any direction with
the left mouse button. Alternatively you can control just the
depth of the waterfall chart using Options>Waterfall Depth
from the main menu.
• To reverse the plot order of the waterfall (so that the most
recent recording is moved to the front), right-click the chart
and select Reverse Plot Order.
Stacked Chart Mode
This mode presents the plots one-above each other in a 2D view.
Use the right-click menu or CTRL+S to toggle this mode.
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Creating On-chart Remarks
On-Chart Remarks allow you to annotate your charts.
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Clicking and dragging the text will 'stretch' the line that anchors the
remark. Clicking and dragging the line allows you to move both the
line and the text to a new position.
Spreading out overlapping remarks
• If your on-chart remarks are set too close together you can
space them more evenly by right-clicking a remark and
choosing Spread out from the shortcut menu.
Editing or deleting on-chart remarks
• Right-click the remark and choose Edit text or Delete from
the shortcut menu.
• On the bottom chart legend click the <set RPM> label. If this
is not visible, display it by right-clicking the chart and
selecting Chart Legend>Show all info.
• Move the mouse cursor until it is over the first big peak on
the spectrum and double-click to place the cursor at the top
of this peak. The cursor may appear to jump off the spectrum
- this is because the true peak may lie between two FFT
values.
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• Click OK to accept this value as the machine running speed.
To set the RPM values of all the recordings and/or schedule entries
at a machine see Setting RPMs for Multiple Recordings (page 200).
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Note: If you want to display user-defined fault frequencies, you will
not have to add a bearing or gear to this point. Defining your own
fault frequencies is explained shortly.
BPFO: Ball pass frequency outer. This indicates how many times a
defect in the outer race of the bearing will be passed over by a ball or
roller during one shaft revolution.
BPFI: Ball pass frequency inner. This indicates how many times a
defect in the inner race of the bearing will be passed over by a ball or
roller during one shaft revolution.
FTFO: Fundamental train frequency outer. This is the speed at which
the rollers or balls will move around the bearing, relative to the outer
race speed.
FTFI: Fundamental train frequency inner. This is the speed at which
the rollers or balls will move around the bearing, relative to the inner
race speed.
BSF: Ball spin frequency. This indicates how many times an
individual ball or roller will rotate within the races during one shaft
revolution.
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• Click the Close button to close the list.
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Defining your own Fault Frequencies
You can create user-defined fault frequencies which can then be
displayed on a chart to highlight the frequencies of known problem
sources e.g. electrical line frequency. These do not require you to
add bearings or gears to a point as you will supply the frequency
information yourself. User-defined fault frequencies are associated
with points on a machine in the same manner as regular fault
frequencies (clicking the point will display any existing user-defined
fault frequencies in the navigator list).
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• Enter the fundamental frequency and optional sideband
frequency if desired (tick the 'Sidebands' box to display this
option). These can be represented either in absolute
frequency (Hz/CPM) or orders.
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Setting and Displaying Baselines
A baseline recording is a vibration measurement taken on a machine
which is considered to be in good condition. The baseline is used as
a comparison recording with which to observe changes in the
vibration patterns.
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Displaying baseline RMS values on the vb instrument
When taking recordings on the instrument you can display the RMS
value of the baseline recording so that it can be compared with the
measurement you have just taken. See Baseline Recordings (page
205) for more information.
Waveform Analysis
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
The Ascent software contains some special tools for viewing and
analyzing time domain data.
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• Press and hold the CTRL key then click and hold down the
mouse button as you drag the mouse to either side. A green
line will follow the mouse, showing you how much of the
waveform you have selected.
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Waveform Audio Playback
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
Your computer must be equipped with a sound card and an
appropriate playback device (headphones or speakers) to use this
feature.
• To see the full list of commands, from the main menu choose
Options>Automatic FFT Options.
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Note: You can set alarm bands and envelopes on waveform data
and the software will automatically perform the FFT to check the
alarm. This is not, however, recommended as an FFT generated
from a single waveform inherently has either less averaging or less
resolution than a complete, averaged FFT. Processing times may
also be long when dealing with significant quantities of data or if
using an older or slower computer.
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• Move the mouse cursor down the list of options to open
sub-menus containing the available units.
Acceleration, velocity, displacement and current 'Spectrum
Amplitude' refer to the left axis scale on spectra charts.
'Waveform Amplitude' refers to the left axis scale used by
waveforms.
'Power Level' refers to spectrum and waveform overall values and
power band alarms.
The overall vibration level displayed on the chart does not need to
use the same units as the left axis. For example, you can scale the
left axis in Ø-peak and the overall in rms.
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Customizing the Scale of Charts
Left and bottom axis scaling
The left axis of a chart will scale automatically to accommodate the
highest peak. The truncated diagrams below show how auto-scaling
affects your chart display. The vibration level at this location
increased each time recordings were taken so the top value of the
left axis scale has gone from 0.22 mm/s to 0.3 mm/s to 3.5 mm/s to
fit the data.
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Original chart
Y-Margin Percentage
Enter a percentage value of extra space that will be left above and
below plots.
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Chart with 5% Y-margin (left) and the same chart with no margin (right)
Note: These settings are saved and apply globally to all charts.
You can force your charts to temporarily use a fixed axis scale by
setting minimum and maximum values for the left and bottom axes.
The fixed axis setting will be applied to all recording plots that use
this chart type until you close the chart or exit the software.
• To set left axis scaling, right-click the chart area and select
Chart Display>Left Axis Minimum (or Maximum).
• Enter a value then click OK. The units used will be the same
as those specified for the chart i.e. if your chart uses mm/s,
entering a minimum value of 0 and a maximum of 5 will set
the chart scale to start at 0 mm/s and finish at 5 mm/s.
Notes:
Bottom axis scaling options are available from the same menu and
are set in the same way.
The left and bottom axis settings will override the 'Ignore Hz Below'
and 'Y-Margin Percentage' settings.
Setting a fixed axis scale permanently
Left and bottom axis scaling can be permanently set for any type of
chart (including all those available from the Chart button drop-down
list). This change will be applied globally to all charts of this type.
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• To permanently set a fixed axis scale, set the values as
described previously, then select View>Save from the main
menu. This will save your changes.
Removing fixed axis scaling (re-setting auto-scaling)
• Right-click the chart area and select Chart Display>Left
Axis Minimum (or Maximum).
• Delete the value from this field to turn auto-scaling back on.
This procedure will temporarily restore auto-scaling if you have
permanently fixed the axis scale.
Using Views
A view is a customized report or chart that lets you define your own
ways of browsing the data in the database i.e. what data is plotted
and how it is displayed.
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Note: You can also choose a view by using the shortcut keys, such
as F2, as shown on the right-side of the menu.
Acceleration Spectrum in dB and Linear displays both adB (or
vdB for velocity recordings) and linear spectrum charts of the
selected recording(s).
Bode Plot displays two charts, one showing how amplitude varies
with frequency and the other showing how phase varies with
frequency. See Bode Plots (page 137) for more information.
HVA Spec displays three separate spectrum charts showing the last
recorded horizontal, vertical and axial measurements of the currently
selected point
Multi-Spectrum displays a stacked spectrum chart of the latest
recordings at the selected item e.g. the latest recordings for each
location on a selected point or all the latest recordings on a selected
machine. If a location has more than one schedule entry, the newest
recording from the mostly recently recorded schedule entry will be
shown.
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Orbit displays the physical path traveled by a shaft within a bearing.
For information on collecting data to produce orbit plots see Orbit
Plots (page 135).
SpecStack displays a stacked chart of the four most recent
recordings at the selected schedule entry
SpecTrend displays a spectrum of the currently selected recording
and a trend of overall values for all recordings taken at that schedule
entry. To display a spectrum, you must have either a recording or
schedule entry selected.
Spectrum displays a spectrum of the selected recording.
Top 10 peaks displays the amplitude values of the 10 highest peaks
in a spectrum and lists the frequencies they occurred at.
Trend displays a trend chart of overall vibration levels for a series of
recordings associated with the currently selected
machine/point/location/schedule entry.
Vel+Demod displays four separate charts showing all recordings at
the selected location . The charts displayed are: waterfall,
spectrum, trend and demodulation (if a demodulation measurement
has been taken - otherwise this section of the chart will be empty).
Waterfall displays a waterfall chart of all recordings at a selected
schedule entry.
Waveform displays a waveform of the selected time domain
recording.
Multiple recordings can be displayed simultaneously for easy
comparison. For example, the HVA Spec view plots the most recent
horizontal, vertical and axial measurements of the currently selected
point and displays them simultaneously in three separate charts.
Selecting another point in the navigator tree will apply the view to
that point and update the chart display.
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HVA Spec view
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Vel+Demod view
With any view displayed, when you select a different recording in the
navigator list, the view will update to display that recording. In the
previous Vel+Demod example, the spectrum and demodulation
charts on the right will update to display new spectra while the
waterfall and trend charts will highlight the individual recording using
coloring and cursors.
You can create your own customized charts and reports to display
data however you wish. Once you have created a new view it will be
added to the list under the Chart button and can be selected like any
other view. See Walk-through: Creating your own Views (page 274),
for more information.
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A view will only display data if the view's data type matches the
selected recording(s) e.g. to display a waveform you must select a
time domain recording; to display a trend chart you must select
multiple recordings (or an item that contains several recordings such
as a point).
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• Copy the current view to the clipboard by selecting
View>Copy to Clipboard from the main menu. This picture
can then be pasted into a suitable text editor or other
program.
Trending Data
While it may be possible to get a good indication of the presence of
certain defects from a single measurement, it is more common
practice to watch for changes in the measurements over time. To do
this you trend a series of recordings and measure the changes in
overall levels.
The following trend chart was created by selecting a point with two
measurement locations. Each plot line shows a trend of the overall
vibration level at one of the locations.
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The software can plot a trend chart of overall levels for any of the
following:
• All recordings on a machine
• All recordings on a point
• All recordings at a location
• All recordings taken for a schedule entry
• Click any item in the navigator tree to select it then click the
Chart button on the toolbar and choose Trend from the
drop-down list.
The trend lines that are shown on the chart depend on two things:
• The Trend Types selected (spectrum overalls, alarm band
levels etc). Right-click the chart and select Data Types to
see the full list.
• The amplitude units selected for the left axis (only trend data
that is compatible with the amplitude units on the left axis
can be shown e.g. you cannot trend velocity data with the left
axis set to acceleration).
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When left axis units are set to Default, the software will try to pick the
best units for the left axis. Any trend data that cannot be shown
because the left axis units are incompatible with the data will have
'Not shown - click here to view' written in the legend.
Note: Trending of alarms is discussed in more detail with chart
examples in Trending Band Alarms (page 160), and Trending
Envelope Alarms (page 171).
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The first schedule entry contains recordings taken of a machine with
a fault condition. The second schedule entry contains recordings of
the same machine after the fault was repaired. These two schedule
entries were then plotted on a trend chart to compare the before and
after vibration levels. The first chart, using the time/date axis, puts a
large gap between the two trends because the recordings are taken
at different times.
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Bottom axis set to index
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The recordings in the navigator list are linked to the chart cursor.
Selecting a recording in the navigator list will place a cursor
corresponding to that recording on the trend chart. The reverse is
also true - clicking a data point on the trend chart will highlight that
recording in the navigator list (you will need to double-click the data
point if no recording is currently highlighted).
Once a cursor has been placed on a chart, double-clicking a data
point will open the default view (waveform or spectrum) of the
recording under the cursor.
If a recording has been set as baseline, a red circular marker will
appear around its data point when a spectrum overall trend is
plotted.
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Note: The double headed arrow has been added to the diagram to
indicate the frequency being trended (Hz value shown at top) and the
actual line drawn across the frequency of interest.
• Use the left and right keyboard arrow keys to move the
cursor to different frequencies along the spectrum (the
frequency and amplitude value are displayed at the top of
the chart). The trend chart will update accordingly.
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Estimate True Peaks
When using the Hanning window with FFT data, the phase values of
frequency bins around a peak can vary by up to 180 degrees.
Estimate True Peaks counteracts this effect by calculating the true
peak amplitude and phase.
Phase Zero Centered
If this option is ticked the vertical axis will use 0° phase as its
mid-point. Otherwise the center will be 180° phase.
Note: The next three options relate to the horizontal axis display -
you may need to increase the trend chart display size to show all
frequency values.
Versus RPM
The horizontal axis will use RPM.
Versus Time
The timestamp of each recording is used to determine its position
along the horizontal axis.
Versus Index
Recordings are evenly spaced along the horizontal axis (see
previous topic for diagrams).
Cursor Width
Frequencies will vary slightly with each recording session. To
counteract this variance, enter a value that determines how far the
software will look either side of the actual cursor position for a peak.
The default cursor width of 5 Hz is usually appropriate.
Other
This lets you access the main chart display options i.e. this is the
same menu that you will see if you right-click on the waterfall chart.
Orbit Plots
Note: This feature is only available in Ascent Level 2 software and
higher.
An orbit plot shows the motion of the center of mass of a shaft. By
plotting a shaft's simultaneous vertical and horizontal vibration you
get a trace of the motion of that shaft.
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A perfectly balanced shaft with no movement in any direction would
produce a dot in the middle of the plot. The shaft movement will give
you an indication of its cause e.g. if there is a lot of up/down
movement it may be that the machine feet are not bolted down tightly
enough.
To create an orbit plot you need to take a dual channel simultaneous
measurement to capture data at the horizontal and vertical axes at
the same time. The displacement sensors must be placed 90° apart
from each other.
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• Click the 'Channel/Sensor' tab and select a displacement
probe then click OK to close the window.
The sensors used to take the measurements should be displacement
probes as we are measuring the physical movement of the shaft, not
its speed. (You can take the readings with an accelerometer if no
displacement probes are available but there will be a small loss of
accuracy in the displayed plot when the signals are integrated.)
The number of samples and measurement duration that you choose
determines the resolution and length of the orbit recording. We
suggest 1024 samples and a duration that covers 4-6 revolutions of
the machine being tested. For example, an 890 RPM system (14.8
Hz) has 1 revolution every 67 milliseconds (6 x 67ms = 402 ms).
Choose 400 ms for the duration and you will just capture 6
revolutions of the machine.
Instructions for taking dual channel simultaneous measurements can
be found in the other Reference Guide supplied with your kit.
Creating the orbit plot
• Once the recordings have been received into the software,
select a recording from either location and choose
Chart>Orbit (the recording at the other location is
automatically selected for plotting when you choose the orbit
plot option).
Bode Plots
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
Bode plots allow you to identify and confirm the presence of
resonance in a machine or structure.
A Bode plot is made up of two charts: the top chart shows phase
angle versus machine speed and the bottom chart shows signal
amplitude versus machine speed. Analysis of the plot can determine
at what speed(s) a resonance exists.
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Setting up the measurements
• Record a series of tachometer triggered spectra e.g. as you
do for a coast-down or run-up test.
The recordings must be taken with a tachometer so that
phase information is available.
The frequency of the tachometer must be below the Fmax of
the recording i.e. 100 Hz Fmax recordings on a 7000 RPM
machine will not plot on the Bode plot because 1X phase
and amplitude is not available.
Creating a Bode plot
• Select the schedule entry that contains the series of spectra.
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Changing the size of a plot
• Place the cursor over the grey dividing line between the two
charts until it changes to an up/down arrow then hold down
the left mouse button and drag up or down.
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Using cursors
Clicking on any peak will display its amplitude, phase and frequency
plus the RPM of the recording it was extracted from. The readout is
displayed at the top right of the chart.
Zooming
Zooming is linked so that the bottom axis (Hz/CPM) stays
synchronized with the top chart axis.
Scheme: choose the color scheme to use for the printout. This
option allows you to view your on-screen charts in color but print
them in black and white using different line styles to differentiate
between the plots.
Page numbers: select the position of page numbers on the printout.
140 Section 4: Plotting Data
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Fit charts to page: choose this option to make charts fill up the
entire page. If this is not selected, charts will retain the aspect ratio
that they have on the screen.
Margins: adjust the amount of space to be left between charts and
the edge of the paper.
Portrait or landscape: selects the orientation of the printout.
Effective Page Width in Pixels: allows you to control the effective
resolution of the printout. If you are finding that text is generally too
big in printouts, increase this number. If you find that text is generally
too small and hard to read in printouts, decrease this number.
Setup Printer: change your printer settings e.g. select the printer,
choose what paper size to use etc.
Export to Word: opens a Word document containing the currently
displayed chart or report. The Word image will use the color scheme
you specify in the Print window. This document can then be saved
and e-mailed offsite.
If you change any settings, you can click Save as Default to make
them the default settings from that point on.
The Black and White scheme is chosen for printouts by default. If
you have a color printer you may want to change this to Color to use
color for the plot lines. Click Save as Default to save any changes.
• Click the Preview button to see what the printout will look
like.
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• Click Print to send the print job to the printer or Cancel to
return to the chart.
Schemes
Schemes define the colors, line styles and fonts used on charts and
reports. There are three factory default schemes to choose from; you
can change these or create your own.
Color: White background with color text and lines. This is provided
as an alternative to the High Contrast scheme.
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High Contrast: Black background with colored lines and text.
Black and White: This scheme is purely black and white and is
intended for use when printing charts on a black and white printer.
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Changing Colors for Printer and Screen
Your on-screen charts and printed outputs can be customized to suit
your requirements. Text labels can be increased or decreased in size
to make them more visible and colors can be changed to highlight
areas of interest. Feel free to experiment by editing the factory
defaults - they can be quickly reset if you don't like the look of your
changes.
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• Click the Color button and select a color from the Color
window then click OK.
• Use the other controls on the Pen Editor to change the line
styles and widths of the plots e.g. click the 'Style' drop-down
box to choose a different line style.
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Changing Chart Plot Line Styles
The Pen Array Editor is used to edit to plot line colors, styles and
widths used on multi-line graphs.
• Click the Delete button. The pen will be removed from the
pens list.
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• Click an existing pen in the left-hand column.
• Click the Add button. The new pen will be created at the
bottom of the pens list.
• Click the number to the left of a pen and hold the left mouse
button. A thick line will appear above the pen you have
selected.
• Release the mouse button and the pen will be moved to the
new location within the column.
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Keyboard Shortcut Keys
General
F11 Toggle Full Screen
F9 Receive from vb instrument
ALT+F9 Send to vb instrument
CTRL+SHIFT+S Set shortcut
CTRL+O Open file
Open the online device setup wizard
CTRL+ALT+S
(online systems only)
Navigator
DEL Delete
CTRL+E Edit
CTRL+X Cut
CTRL+C Copy
CTRL+V Paste
CTRL+ALT+R Record now
CTRL+T Tag
F10 Save data and refresh navigator
F12 Generate Exception Report
Chart
CTRL+N Return to Normal view
CTRL+S Toggle Stacked mode
CTRL+W Toggle Waterfall mode
CTRL+F Expand to Full Screen
CTRL+D Open same chart in new window
Removes the selected plot line when
CTRL+Z
multiple plots are displayed on a chart
CTRL+F5 List fault frequencies
SPACE Go to next navigator item
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Move up/down between plots on charts if
Arrow Keys [up/down] in stacked/waterfall mode. Display next
recording in navigator if in normal mode.
CTRL+SHIFT+C Copy chart to clipboard
CTRL+Y View Orbit
CTRL+B View Bode
CTRL+9 View Waterfall
CTRL+F4 Close
CTRL+F10 View Record details
CTRL+3 View HVA
CTRL+SHIFT+F Save chart to file
F2 View Spectrum
F3 View Waveform
F4 View Trend
F5, F6 Cycle through fault frequencies
F7 View SpecTrend
F8 View Vel. + Demod.
Cursors
ESC Turn off cursors
S Sidebands and orders
O Orders only
N No harmonics
Arrow Keys [left/right] Nudge cursors
CTRL+[left/right] Peak search
SHIFT+[left/right] Move 1 pixel at a time
. Switch between cursors
CTRL+M Mark fault frequency
CTRL+P Jump to peak
CTRL+1 Set RPM to cursor position
CTRL+R Add remark at cursor position
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Section 5: Using Alarms
Individual alarms can be created for specific schedule entries or you
can create alarm templates which allow you to apply the same alarm
to multiple machines.
Using alarm templates makes it easier to manage your alarms as
any change to the template will update every alarm that uses that
template. For example, you could modify a template's alarm
threshold or create additional thresholds within a band or envelope -
this would in turn update the thresholds of all alarms associated with
that template.
The software gives you the ability to manage alarms individually or
as a group. Alarms that have been created from a template can still
be edited individually without affecting the template.
Note: Some of the options shown on menus and forms will only be
available if they are included as part of your license agreement.
These options will be hidden or grayed out for users who are not
licensed to use them. If you wish to license a new feature please
contact [email protected] or your distributor for more
information.
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Alarm status coloring is hierarchical, meaning that an item in the
navigator tree, such as a machine, will take on the color of the
highest alarm level attained by one of its sub-elements. The example
diagram shows a machine with three schedule entries, all of which
have recordings that have triggered alarms. The dark red <Danger>
alarm is a higher level alarm than <Warning> so the machine is
colored dark red.
Alarm color status allows you to identify at a glance, which schedule
entry has set off the <Danger> alarm. Alarm status is always
determined by the most recent recording at the schedule entry -
historical recordings do not affect alarm status.
To check alarms automatically when new recordings are
received from the instrument
• From the main menu, choose Alarms>Check Alarms after
Receive.
If you turn this option off (by repeating the above process) you can
check the alarm status of new recordings at a time of your choosing.
Band Alarms
Band alarms can be either peak or power based and cover a limited
range of frequencies as specified by you. When you click on a
schedule entry, the navigator list will display all the alarms
associated with that schedule entry.
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Alarm status is always determined by the most recent recording at
the schedule entry. When a recording triggers an alarm (by
exceeding the alarm threshold), the alarm icon will change color to
indicate the alarm status (Warning, Alert, Danger etc).
Band alarms are grouped together by the range of frequencies they
cover. One band can contain different alarm thresholds for different
alarm levels e.g. Warning at 2 mm/s, Alert at 4 mm/s, Danger at 6
mm/s.
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The frequency range covered by the alarm is indicated by the
horizontal length and position of the rectangle. The alarm thresholds
are indicated using colored lines across the alarm display region.
The current power level (overall RMS level) within that band of
frequencies is indicated using a bar that rises from the bottom of the
alarm display region. When the power level within that band goes
through an alarm threshold, the bar will change color to match the
color chosen for that threshold e.g. red for Danger.
Note: The measurement units for the alarm display area can be
different from those used on the chart (see left axes of previous
diagram). For example, if the chart is plotted in acceleration and
uses m/s/s for the left axis, you can use any acceleration units for the
alarm display area such as g or cm/s/s. The spectrum overall value
displayed to the bottom right of the band alarm will always use the
same measurement units as the band (because they both measure
power levels).
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• The band alarm will be drawn from left-to-right. To add a
single band alarm manually, right-click on the chart at the
exact frequency where you want the alarm to begin, and
choose Alarm Bands>Add.
• Now move your mouse to the right. A new band will appear
and it will follow the mouse until you left-click again on the
chart to place it.
A peak alarm icon will now appear in the navigator list displaying the
frequency range covered by this alarm. This default 'name' can be
changed to something more meaningful if you require (editing of
band alarm names, frequency ranges and amplitudes is described
shortly).
Note: The band alarm will be configured to match the current chart
display. This means that if the chart bottom axis is expressed in
orders, the band alarm will have its start and stop frequencies
defined in orders.
You can use the mouse cursor to manually adjust peak band alarms
on the chart.
To change the alarm threshold
• Move the cursor over the top of the band until it changes to
an up/down arrow then hold down the left mouse button and
drag the alarm threshold up or down. Alternatively, use the
Band Alarm Editor to enter precise threshold values (see
Editing Individual Band Alarms on page 155).
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To change the start or stop frequency
• Move the cursor over the left or right hand edge of the band
until it changes to a left/right arrow and then hold down the
left mouse button and drag the alarm to change the start or
stop frequency. Alternatively, use the Band Alarm Editor to
enter the new frequency values (see next topic).
• Click OK and the band alarm will now appear at the top of
the chart.
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Note: The lower Alarm Template section of this screen will be hidden
if you are not licensed to use this feature.
It can be useful to enter a description for the alarm in this window so
that when the alarm is broken this information will be included in the
exception report. For example, when placing a peak band alarm over
the 1X peak on a spectrum, give the alarm the description '1X' so
that if the alarm is exceeded the exception report includes this
information.
Use the fields in the Band Alarm Editor to adjust the frequency
range, change the alarm band from peak to power (or vice versa)
and create additional band alarms above or below the existing one
(use the 'Alarm type' drop-down boxes to choose Alert, Danger etc).
Note: Select an option from the 'Data Type' dropdown box if using
multi-measurement parameter sets such as 6Pack.
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Selecting the measurement units of the alarm
When you create the alarm, the alarm's measurement units will
default to the same as those used on the chart e.g. if the chart left
axis uses mm/s Ø-peak then the alarm will also use these same
units.
The measurement units for the alarm can be different from those
used for the chart e.g. if the chart is plotted in acceleration and uses
m/s/s for the left axis, you can use any acceleration units for the
alarm such as g or cm/s/s. Choose different units in the editor by
selecting them from the drop-down box.
Note: Alarms will only be displayed if their amplitude units (velocity,
displacement or acceleration) match those used by the chart e.g. if
your alarms are using acceleration units and you change the left axis
scale to velocity or displacement the alarms will not display.
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To remove a band alarm
• Right-click the band and choose Delete. Alternatively select
the alarm icon in the navigator list and press the Delete key.
To resize the band alarm display area (for power bands)
• Right-click the band and choose Set Size. This allows you to
set a percentage value of the amount of screen area you
would like the alarm band to use. Alternatively, press and
hold down the right mouse button on the power alarm plot
area and drag the mouse up and down.
To re-scale band alarm display area (left axis scale)
• Press and hold down the right mouse button on the band
alarm plot area and drag the mouse left or right. Alternatively
right-click the band alarm and choose Set Power Band
Display Range.
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Exceeded Peak band alarm
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The Exception Report will show the alarm name (or frequency range
if it was unnamed) and the amount the alarm was exceeded by. It will
also show the total amount of power in the band (for power band
alarms) and the amplitude of the highest peak that broke the alarm
(for peak band alarms).
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The software will plot trends of all the alarms at this schedule entry in
the chart display area. The following diagram shows a trend plot of a
schedule entry with seven alarms. The software automatically adds
the spectrum overalls to the bottom of the list as these can also be
trended (double-click the Spectrum Overalls label to plot the data).
Trend lines are color coded so that you can see which alarm they
relate to. If several trend lines use the same color, you can identify a
specific trend by clicking a trend line on the chart, which will highlight
that alarm in the chart legend.
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Click the Trend Types text in the bottom right-hand corner to select
the trend data types to be displayed.
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Power Level: The left axis scale will use vibration units e.g. mm/s
rms. Only power bands and spectrum overalls will be displayed.
Alarm Level: The left axis scale will use severity rank. All alarm
band and envelope trend lines will be displayed.
Spectrum Amplitude: The left axis scale will use vibration units e.g.
mm/s rms. Only peak bands will be displayed.
Default: If one trend is shown, the left axis will use vibration units. If
more than one alarm band or envelope trend is shown, the left axis
will use severity rank.
The following diagram shows the same trend chart after the left axis
scale was set to Velocity Spectrum Amplitude.
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You will notice that several of the trend plot lines have disappeared.
The trend lines that can be shown on a chart will depend on what
scale is used for the left axis. Because we are now shown Velocity
Spectrum Amplitude i.e. peak band alarms, the Velocity Power Level
alarms (spectrum overall and power band alarms) cannot be shown.
• You can toggle which trend plots are shown by clicking the
'Not shown - click here to view' labels. This changes the
chart's left axis scale to something that ensures the series
you clicked on can be shown.
In our chart example, clicking a 'Not shown' label would change the
axis scale to rms. The spectrum overall and power band alarms
would be displayed while the peak band alarms would disappear.
By default, left axis numbering begins at zero and scales to fit your
data by adding additional space above and below the bottom and
topmost plot lines. You can turn off this option off so that the axis
number scale begins immediately below the bottom plot line (rather
than zero) and finishes just above the topmost plot line.
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Different kinds of data can be shown or hidden on a trend plot
depending on the trend types you select (spectrum overalls, alarm
band levels etc). These will toggle the trend plots that can be shown
in a similar manner to the Left Axis options.
Envelope Alarms
An envelope alarm is usually based on a reference spectrum that is
ideal or 'normal' for the measurement point. It specifies the maximum
allowable amplitude for each frequency value in a spectrum. If any
part of the spectrum exceeds the envelope threshold an alarm is
raised.
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Adding Envelope Alarms to a Chart
• Right-click on the chart and choose Alarm Envelopes>Add.
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The 'Vertical' and 'Horizontal' percentage margins define the relative
vertical and horizontal distance between the envelope and the
spectrum.
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To re-adjust the envelope margins
• Right-click the envelope plot line and select Adjust Margin.
This will open the Alarm Envelope Generator (see previous
topic).
To change the alarm level
You can change the envelope alarm level (Danger, Warning etc) and
adjust other properties using the Alarm Envelope Editor.
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Manually editing the envelope on a chart
Envelope alarms can also be edited manually by using the mouse to
push sections of the envelope up, down or across.
• To do this, click the envelope plot line to select it. The mouse
cursor will change to a hand indicating that it can be used to
'push' the envelope.
• Click and hold the left mouse button down and drag the
mouse cursor into the envelope plot line to push it.
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What Happens When an Envelope Alarm is
Exceeded
The word 'Exceeded' will appear on the spectrum to indicate where
the alarm has been broken.
The Exception Report will show the alarm type and the amount that
the envelope was exceeded by. Note that the envelope may have
been broken in more than one place, but only the highest exceeded
value is shown on the exception report.
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Trending Envelope Alarms
Envelope alarm trends are expressed by their 'percentage of
threshold', which is the greatest 'percentage of alarm level' for any
peak in the measurement. For example, a percentage of threshold of
110% for a measurement means that the peak that exceeded the
alarm envelope the most, did so by 10%.
This example chart shows an envelope plotted against percentage.
The horizontal red line indicates the 100% alarm level of the
envelope (i.e. when a peak touches any part of the envelope). Here
is the same envelope plotted against alarm level.
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The data is scaled so that the minimum level occurs at '0' severity
rank, the maximum occurs at '10' severity rank and the alarm
crosses the appropriate alarm level line at the point at which the
envelope was exceeded.
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Using More Detailed Alarm Thresholds
Basic Warning, Alert and Danger alarm thresholds are suitable for
most applications. However, additional options are available if you
need them.
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Creating Peak and Power Band Templates
• To create an alarm template, select a navigator item that you
wish to apply the alarm to, such as an entire machine, and
click the Alarms button on the toolbar. This opens the Alarm
Wizard that is used to create and manage individual alarms
and alarm templates.
• Click Add then click the 'Alarm Band Frequency Range' tab
and enter the start and stop frequency for this band.
• Now you need to define the settings for this alarm template.
Click Add.
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• Enter a descriptive name that describes the purpose of this
alarm e.g. Gear Mesh Frequencies.
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• Select the threshold units for your alarm from the drop-down
box. For peak bands select 'Spectrum Amplitude'. For power
bands select 'Power Level'.
If the units you require do not appear in the drop-down box
click More then choose a unit from the list and click OK. If
you select a unit that has no abbreviation you will be
prompted to enter one now.
• Select the alarm level from the drop-down box and enter an
amplitude value that, when exceeded, will trigger this alarm.
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• Tick/untick the boxes as required to select the schedule
entries you wish to have alarms created for then click OK.
• Now you need to define the settings for this alarm template.
Click Add.
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• Select the threshold units for your alarm from the drop-down
box. (The words 'Spectrum Amplitude' and 'Power Level'
refer to band alarms - you can choose either to create your
envelope.)
If the units you require do not appear in the drop-down box
click More then choose a unit from the list and click OK. If
you select a unit that has no abbreviation you will be
prompted to enter one now.
• Select the alarm level from the drop-down box and enter an
amplitude value that, when exceeded, will trigger this alarm.
• Click the 'Envelope Options' tab and specify the width of the
envelope around peaks in the spectrum. You only need to
enter a value into one of the first three fields but can use
more than one if desired. If more than one of these options is
selected, the greatest width determined by these options will
be used at each point (spectral line) in the envelope. Each
width option is explained in detail following the diagram
below.
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Hz
This specifies a frequency that the envelope will be placed
either side of a peak. For example, a value of 6 Hz will
generate an envelope 3 Hz either side of each peak.
Lines
This specifies the number of spectral lines between the
envelope and each peak in the spectrum. For example, a
value of 10 will generate an envelope 5 lines either side of
each peak. This option is recommended for machines that
run at or near the same speed from one recording to the
next.
Percentage of frequency
This specifies what frequency percentage the envelope will
be placed either side of a peak. For example, a value of 10%
around a peak at 2000 CPM will place the envelope 5%
either side of the peak at 1900 CPM and 2100 CPM. At
higher frequencies on the same spectrum the envelope will
become much wider, for example at 60 000 CPM the
envelope will extend 3000 CPM either side. This option is
recommended for machines that run at variable speeds or
whose RPM varies significantly from one recording to the
next.
Lines (number to ignore)
This specifies the number of spectral lines that will be
ignored at the beginning of the spectrum i.e. the envelope
will be drawn around all frequencies except the first few
lines. This helps to avoid false alarms caused by the ‘ski
slope’ often found at the low frequency end of spectra.
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• Click Select to apply the template to your machines. The
Alarm Creator window will open and display each schedule
entry at the currently selected navigator item. Schedule
entries whose measurement units match those of your alarm
e.g. velocity, will already be selected.
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• Click Close to finish.
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• Select the folder icon at the top of the navigator then click
Alarms. The Alarm Wizard will display all the alarms at your
selected machine. If you have many alarms of different types
and units, filter the alarms displayed using the drop-down
box at the top of the window.
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If you are editing many alarms it is easier to do this from within the
Alarm Wizard as this displays the full listing of all alarms on each
machine.
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• Click Alarms then select Templates>Edit all templates.
• The Tagged Items window will list all alarms that are
currently using your template. Use the Operations menu or
button and select Delete. Click Yes to confirm.
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Section 6: Using the Bearing
Database
Finding a Bearing Using Quick Search
When you choose to add a bearing to a point, the Bearing Search
window (pictured) gives you a short list of options to choose from. If
the bearing you require is not listed you can look for it in the archive.
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• To choose a bearing, highlight it by left-clicking with the
mouse then click Use selected bearing. This will return you
to the Bearing on Point Editor.
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Advanced search presents a range of search options that allow you
to narrow down the archive's list of bearings.
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• If you have other information that will aid the search, enter
this in the lower boxes. Tick 'Match case' if you want the
search to match the lower and upper case letters you typed
in. The more information you provide to narrow down the
search, the shorter the final list of bearings will be.
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Section 7: Other Functions and
Features
Keypad Schedule Entries
Special 'keypad schedule entries' can be created in the software that
let you define additional machine information to collect e.g. machine
temperature or motor current. When following a route, the user will
be prompted by the instrument to enter this information using the
keypad.
These prompts can also be used as reminders to perform additional
checks e.g. to check the oil level. The person collecting the data can
record whether the check has been carried out by entering a value of
1 for done or Ø for not done.
Note: Keypad schedule entries can only be created in the software.
They cannot be created or edited in the vb instrument.
Folders containing keypad schedule entries will send/receive to the
instrument as normal. When the data has been collected and the
folder is received back into the software, the measurements will
appear as date/time stamped records in the navigator list just as with
spectra and waveforms. The keypad schedule entries will appear in
the navigator tree like a normal schedule entry but are differentiated
by their numeric icon (123).
The collected data values can be trended in the same way as other
recordings using the Trend view. See Trending Data (page 128), for
more information.
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• To create a keypad schedule entry first activate Build Mode
(click the Build button on the toolbar and click the Manual
Build Mode link).
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Note: There is a faster way to create keypad schedule entries that
does not require you to activate Build Mode. Instead, right-click a
location and select New>Keypad Schedule Entry. This will open
the window shown in the previous diagram. If you use this method
you will have to use an existing location (rather than the designated
Keypad Entry location) as the placeholders only appear when Build
Mode is activated.
• Set the number of decimal places to use. Note that this will
affect the range of values that can be entered e.g. two
decimal places allows you to enter values from -599.99 to
+599.99; zero decimal places allows you to enter values
from -59999 to +59999. Positive and negative values can be
entered when collecting data with the instrument.
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• After clicking More to open the Units window, scroll down the
list and select one of the 'User defined unit' slots (towards
the end of the list).
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Create an Attached File Schedule Entry
• Right-click a point or location and select New>Attached File
Schedule Entry, or press the Attached File Schedule
Entry button on the creation palette. The 'Attached Files
Schedule Entry' window will open.
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• Click OK. The schedule entry will now be created. The
attached file schedule entry will appear in the navigator tree
and can be identified by its icon ( ).
Notes: attached file schedule entries will not be transferred when a
folder is sent to a portable instrument.
To edit an existing attached file schedule entry, right-click it from the
navigator tree or list and select Edit (or press CTRL + E).
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Attached File Measurement Panel - Value Entry Mode
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Attached File Measurement Panel - Alarm Mode
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Attached Files
View a File
• To view a file, select it from the file list and press the View
button. You may also preview a file by double-clicking it.
Delete a File
• To delete a file, select it from the file list and press the
Delete button.
Export a File
• To export a file, select it from the file list and press the
Export button. A Windows file browser panel will open.
• Select the location the file will be extracted to and press OK.
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Add a file
You may add a new file to any existing attached file schedule entry
measurement.
Demodulation
Demodulation is a useful process for extracting very low amplitude,
high frequency signals associated with impulse or impact events.
Demodulation is also useful as an early warning device as it detects
bearing tones before they are visible in a normal spectrum.
The process works by passing the data through filters to eliminate
high amplitude/low frequency data, extracting the ‘envelope’ around
the remaining signal, and displaying the results in a
frequency/acceleration spectrum.
Demodulation Setup
The high frequency signals that demodulation aims to extract are
very localized, therefore extra care must be taken to ensure the
accelerometer is mounted correctly.
Make sure that:
• The accelerometer is mounted close to the vibration source.
• The accelerometer is well coupled, using either stud
mounting or a very strong magnet on bare metal. A handheld
probe or stinger is not recommended.
• The accelerometer mounting is consistent between visits.
The bandwidth determines which range of frequencies the
demodulation process will use. The following procedure can be
followed to determine an appropriate bandwidth.
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Domain Type: Freq
Quantity: Accel
Fmax value: 20 kHz (1200 kCPM)
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The following are points to keep in mind when analyzing
demodulation data.
• As a bearing deteriorates, the baseline noise level increases
and bearing tones develop running speed sidebands.
• In the final stages of bearing wear, the bearing tones may
become less prominent as cracks and pits become more
rounded and distributed over the race.
• A raised noise floor can often point to a lubrication problem.
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• Press CTRL+1 to display the value in the Set 1X RPM
window and click Apply to Machine. Go to next topic,
Applying the RPM value.
2. Manually entering an RPM value
This method is of benefit when you already know the RPM value but
want to manually select a date range of recordings to apply this to.
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Set RPM to
This is the RPM value that will be assigned to schedule entries
and/or recordings.
Apply RPM Multiplier at each Point
This will apply a point-level RPM Multiplier to all recordings on the
selected machine points. The Point RPM Multiplier will typically be
used on linear speed machines where the rotational speed may vary
between points. (You can set the RPM Multiplier by right-clicking a
point and selecting Edit.)
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Only apply where there is no RPM set already
This will apply your RPM value to all recordings and/or schedule
entries that do not have an RPM value. Recordings/schedule entries
with existing RPM values will not be affected.
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• Select the machine for which you want to set the linear
speed then from the main menu choose Edit>Set Linear
Speed. Alternatively you can right-click a machine and select
this option from the shortcut menu.
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• Enter a value into the 'Default RPM' field. This default value
will display on the instrument screen so that the user can
simply press the instrument's ENTER key to continue.
You can enable 'Ask user for RPM' on every schedule entry on a
machine; the instrument will not re-prompt the user when new
measurements are collected. Instead the instrument remembers the
RPM value last entered on that machine and automatically re-uses it
for subsequent recordings. If you would like the user to be
re-prompted at a certain part of the machine (for example after a
gearbox) then change the Default RPM for those schedule entries.
See Setting/Updating RPMs for Multiple Recordings (page 200) for
details of how to set the default RPM for all schedule entries on a
machine.
Baseline Recordings
A baseline recording is a vibration measurement taken on a machine
which is considered to be in good condition. The baseline is used as
a comparison recording with which to observe changes in the
vibration patterns.
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Displaying the baseline value on the instrument
After taking a recording on the instrument you can display the RMS
value of the baseline recording so that it can be compared with the
measurement you have just taken.
• Click Clear then OK. When you next send this folder to the
instrument the baseline value will no longer be displayed.
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How to Use Parameter Sets/Schedule
Entries
The Parameter Set / Schedule Entry Editor gives you control over
the measurement parameters that will be used by the instrument.
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To create a new schedule entry
• Right-click a location and select New>Schedule Entry.
Alternatively, activate Build Mode (click the Build button on
the toolbar and click the Manual Build Mode link if you are
using the licensed Machine Builder Wizard) then click one of
the [Add Schedule Entry] placeholders.
Reminder
A parameter set defines the actual parameters that will be used to
take a recording (the measurement units, measurement domain etc)
and can be re-used as many times as you like. A schedule entry
represents a recording that will be taken at a measurement location.
A schedule entry gets its parameters from the parameter set
assigned to it.
In the editor, invalid options are indicated with red highlighting. If an
option appears red, please check the value you entered.
The 'Parameters' tab window (shown in the previous diagram),
allows you to set individual parameters such as the Fmax and
number of averages to use. The 'Domain' area allows you to choose
a measurement type or a combination of measurements (on
instruments that support these functions) including
multi-measurement 6Packs, Demod spectrum and waveform, and
standard spectrum and waveform recordings. Simultaneous
multi-measurement types are only available on vbX instrument
models, not vbX000 instruments such as the vb1000 or vb3000.
The instrument can support a wide range of sensor types and their
corresponding measurement units (depending on the version of vb
firmware you are using - contact your local reseller or Commtest
Instruments if you are unsure). To choose a different type of unit or
to define your own, click to open the unit selection
window. Full instructions for selecting or creating new units are found
in Keypad Schedule Entries (page 189), under the sub-heading
'Creating your own units'.
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• Click the labeled tabs to select a different tab.
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Fmin
The instrument can be instructed to ‘zero out’ frequencies in a
spectrum below a particular Hz value. This allows you to remove
ski-slopes or to create special measurements that exclude low
frequencies from the overall value.
The Fmin setting is available in the editor, when a demodulation or
frequency domain parameter set is being edited.
Note: The frequency resolution of the spectrum will not be affected
by the Fmin setting. If the Fmin value is 100 Hz, and the Fmax value
is 125 Hz, and the Lines setting is 400 lines then 400 lines of data
will be taken from 0 Hz to 125 Hz, and the lines corresponding to
frequencies below 100 Hz will be set to zero.
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OR
• Tick 'Ask user for RPM when measurement is taken' if you
would like the instrument to prompt the user to enter the
RPM before the measurement is taken.
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If several schedule entries use the same parameter set, you can edit
them collectively by modifying the parameter set assigned to them.
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Add opens the Edit Paramset / Schedule Entry Editor so that you
can create a new parameter set. When you click OK, schedule
entries will be created using this parameter set and will be added to
all the selected item's sub-items e.g. if you have a machine selected,
schedule entries will be added to all locations; if you have a point
selected schedule entries will be added to all locations on that point.
Edit opens the Edit Paramset / Schedule Entry Editor so that you
can edit any parameter sets being used by the schedule entries in
this folder/machine/point/location.
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You want to edit the parameters for the two drive end schedule
entries but don't want to change the parameters of the other
schedule entries. Select the point labeled 'Drive End' and click the
P/Sets button to open the Select Parameter Sets window. Select the
parameter set (there will be only one displayed) and click Edit to
make your changes. When you click OK a new parameter set will be
created and assigned to both drive end schedule entries. The other
two schedule entries will use the old (unchanged) parameter set.
Remove will remove all schedule entries that use this parameter set
from the selected folder/machine/point location. This is the same as
right-clicking individual schedule entries and selecting Delete.
Removing the parameter set does not delete it from the database - it
will still appear in the Edit Paramset / Schedule Entry Editor's 'Select
Parameter Set' drop-down list.
Usage shows you how many locations in this folder/machine etc use
the selected parameter set.
• Select a parameter set and click Usage. Use the tick boxes
to add the parameter set to, or remove it from, multiple
locations.
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Clean-up Parameter Sets and Schedule Entries
If you have many parameter sets or schedule entries and not all of
them are being used, the Select Parameter Set drop-down box
(when you create/edit a schedule entry) will contain unwanted
duplicate entries. The schedule entry and parameter set clean-up
utility can find and remove those entries that are not being used, and
merge any duplicate entries into a single item.
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Remove all unused parameter sets. This option will delete any
parameter sets not currently in use in the navigator (that is, any
parameter sets not actively being used for measurements).
Update all schedule entry names. Use this option to update the
names of your schedule entries. This option is useful if you have
changed default measurement units, or if you changed the software's
interface language after creating a schedule entry.
Merge all duplicated schedule entries. This option will consolidate
duplicate schedule entries at the same measurement location.
Consolidation is most likely to be successful when duplication follows
the import of folders or machines from older Ascent databases.
Order Tracking
Note: this feature applies only to vbOnline16 devices.
If Machine speed varies significantly while a recording is being taken,
the resulting spectral peaks may appear as smeared bumps instead
of sharp peaks. Subtle spectral features that indicate early bearing or
mechanical defects may no longer be clearly resolved in the
spectrum.
This problem does not apply to normal constant-speed machines,
but relates to variable-speed machines, and is of particular concern
on low speed machines. Low speed measurements tend to be very
long in duration, allowing time for the machine’s speed to change
significantly while a recording is taken.
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The number of Orders being recorded is also a significant factor that
must be understood in relation to this peak 'smearing'. Consider a
wind turbine that experiences a gust-induced speed increase of 2%
during a recording. This speed variation will have relatively little
impact on the first Order running speed peak. However, at 50 Orders
the impact will be significant. The peak will be smeared from its
original location all the way to the original location of the 51st order
(2% x 50 Orders = 100% of an Order).
The Order Tracking system prevents this smearing of spectral peaks
by automatically adjusting the data sampling rate to obtain a
constant number of samples per revolution of the Machine. To
provide the precise timing information required, a tachometer sensor
must be installed. This tachometer should be positioned on the
highest speed shaft if the machine uses a gearbox, as this will
provide the most frequent timing information to the Order Tracking
system.
To achieve Order Tracking the vbOnline16 device digitally
re-samples data during acquisition at the required samples-per-rev
rate. The digital processing techniques employed ensure very high
signal quality and are able to tolerate significant speed variations of
between half and twice the Machine speed at the start of recording.
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Enable Order Tracking
• Open or create a Parameter Set by pressing the P/Sets
button on the main menu and pressing Add, or by pressing
the Schedule Entry icon ( ) on the creation palette. The
Edit Paramset/Schedule Entry panel will open.
• Set the tachometer type from the Tach Type dropdown box.
• Type a numeric value into the Fmax text field. This value is
the number of orders that will be tracked, and must be
between 0 and 3000.
• Type a value into the Default RPM value text field. This is
the approximate speed of the rotating equipment. The
default RPM is used only as an initial starting check, as
explained below, and not recorded; only the actual RPM
measured from the tachometer will be stored in the
recording. (The RPM is measured throughout the recording
and then averaged to get a final weighted RPM.)
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It is important to understand the relationship between Orders and
default RPM when configuring Order Tracking. The Order Tracking
system operates effectively only at frequencies below 6 kHz (360
kCPM). The combination (i.e. multiplication of) of RPM and Orders
should not exceed this frequency ceiling.
For example, a default RPM of 1000 up to 20 orders will result in a
maximum frequency of 20 kCPM (1000 x 20). This is well within the
range of Order Tracking frequencies.
A higher speed shaft at 4000 RPM can have Order Tracking applied
at up to 80 Orders (4000 x 80 = 320 kCPM). If the actual Machine
speed increases such that Order x Speed exceeds the 360 kCPM
limit, Order Tracking will be maintained but data above the 360
kCPM limit will be attenuated. For typical applications this can be
avoided easily as these high frequency recordings are recorded very
quickly. The Machine speed is unlikely to change significantly during
the recording, so Order Tracking is not required. To be sure,
Dynamic Criteria can be applied to automatically reject any
recordings which do experience speed variations.
The Order Tracking feature is now configured. If you are creating a
new schedule entry rather than editing an existing item you must
now specify a schedule entry name, measurement Fmin, lines of
resolution and all other relevant measurement parameters. See How
to Use Parameter Sets/Schedule Entries (page 207) for more details.
• Use the Add and Edit buttons to enter or change the details
of your sensor.
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Note: When transferring sensors from the instrument to the software
or the software to the instrument, they will be compared by name
only - if you change the settings of the sensor it will not be
transferred unless you first delete it in the software.
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Bias Voltage Type
• Press the Add button. The new bias value window will open.
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• Type a name for the new bias value range entry into the
'Description' text field.
• Enter the required minimum bias voltage value into the 'Min
Bias' field. This value should typically be 2-5 Volts below the
anticipated minimum output voltage used by the sensor.
• Enter the required maximum bias voltage value into the 'Max
Bias' field. This value should typically be 2-5 Volts above the
anticipated minimum output voltage used by the sensor.
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• Fill in the information for the timestamp, units, x values and
sample data and click the Create at this location button to
add the measurement to the current location.
Timestamp: the date/time of the recording.
X units:
for waveform: secs, ms
for spectra: Hz, CPM
X start and X stop: the range of x axis values.
calc 1st line: sets X start to (X stop ÷ number of samples).
Y units: the left axis amplitude values (g, adB, mm/s, vdB SI, mm).
Post scaling: (spectrum only) the amplitude values (peak, RMS,
peak-peak).
Assoc. RPM: the RPM of the recording.
Demod: (demod spectra only) tick this option if this is a demod
recording and enter the demod bandwidth in the two blank fields.
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Complex Data: if ticked, 'real' amplitude values must be given
followed by all the 'imaginary' values. For each frequency bin in the
spectrum there is a 'real' and an 'imaginary' amplitude that together
define a 2d vector - from this vector the amplitude and phase for that
frequency is calculated by the software.
The amplitude values must be pasted into the blank text area on the
right. The number of samples will be determined automatically (by
counting the number of lines) when you click Create at this
location.
• You can also fill the form in using the currently selected
measurement by clicking Load from Measurement.
Create single column, remove text: removes all text, leaving only
numeric values.
Remove first column: removes the first column of data if there is
more than one.
Remove right-hand columns: removes any columns to the right,
keeping only the first.
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• Click OK, enter a name for this location then click OK again
to assign it. This new location will now appear in the
drop-down list and can be assigned to other locations.
Editing, adding or deleting existing location names
Any location name that you define (and some of the defaults) can be
edited. The first five default names in the list cannot be edited.
Tagging
Tagging is a method of grouping selected items so that operations
can be carried out on them collectively. Any data item can be tagged.
Operations that you can do with your list of tagged items include:
• Delete all tagged items (Delete).
• Change the RPM value of all tagged items (Update RPMs)
• Export all tagged items and their contents to a .vb file
(Export Tagged to File).
• Generate an automated report of all tagged items
(Automated Report).
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• Reset all tagged schedule entries' channel and sensor
settings to default (Set Channel/Sensor to Default).
• Create a route from all tagged measurement locations
(Create Route).
All these operations can be accessed by choosing Tag from the
main menu, or from the Operations menu of the Tagged Items
window (choose Options>View Tagged Items).
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Storing Re-usable Components in the
Library
New machines can be created by either building them from re-usable
components or by copying and re-naming entire machines. You can
save a lot of set up time by storing commonly used components in
the Ascent library e.g. alarm bands and envelopes, user-defined
bearings, gears and machines etc. These components can be used
as templates to build new machines. Having one central storage
area saves you having to search through your folders to find the
components you wish to copy. One way to set this up is to create
folders within the library to hold different types of machine, and other
folders for each type of component.
• If you don't have any folders set up you can create them at
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• Double-click the folder you wish to store your component in
so that it appears in the top drop-down box then click Save.
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Your new component will now appear in the navigator tree. Any
changes made to this new component will not affect the template
stored in the library as this component is a copy of the template.
The Commtest supplied library templates use orders-based
parameter sets. After importing a machine from these templates,
select the machine (or point in the case of a gearbox) and choose
Edit>Set RPM. Enter the running speed of the machine and deselect
the option 'Only apply where there is no RPM set already'.
To edit the library
You can edit the library to delete unused templates or change the
names of template files etc.
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• In the navigator tree, double-click any folder to open it.
Expanding and collapsing folders
To display the full contents of each folder (each machine and its
points, locations etc) use the Expand all command. To close all the
folders so that only the folder icon is showing, use the Collapse all
command.
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Section 8: Transferring Data
Importing and Exporting Data
Information can be transferred to and from an Ascent database using
the Import and Export functions. Folders, machines and even
individual recordings can be transferred using the Export command
to create .vbz files. These files can then be attached to an e-mail and
transferred to a PC running the software at the other end using the
Import command.
When you import data you must first select the place in the navigator
tree at which you would like the data to be inserted. For example if
you have tagged and exported a measurement location you must
select a point in the navigator tree when you import it.
Exporting
• To export the current folder to a .vbz file open the folder then
choose File>Export Folder to File from the main menu.
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• Select the first tick box to restrict data to a specific date
range then use the drop-down boxes to choose the start and
end dates.
• Select the second tick box if you want to exclude image files.
(If you have many attached images, selecting this option will
significantly reduce the size of the export file.)
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Import/Export as XML
Folders and their associated routes and schedule entries can be
exported from an Ascent database as XML format files. XML files
containing measurement data can also be exported from a vbSeries
portable instrument equipped with a USB host port (found on
vbSeries instruments with serial numbers above 40800) and
imported into the Ascent software. This process provides a means of
transferring data between the Ascent database and an instrument
without a direct, real-time connection.
This feature could be used to generate an XML file containing a
route and all associated machines and schedule entries. This file
could then be emailed to an instrument operator in the field, and
imported using an instrument's USB host port (no Ascent software
required). The route would then be collected as normal and the
measurements exported via the USB host port as XML once
acquired. When returned via email, the instrument XML file can be
imported into the Ascent software for normal measurement/route
analysis.
Exporting
• To export the current folder to a .xml file click Send from the
main menu.
• Select the 'Write from File' drop down box option beside
'Comms Method'.
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• Click and browse to the import .xml file (on a USB flash
memory drive, for example).
• Click Receive.
Note: A file exported from the Ascent software cannot be directly
imported back into Ascent. The file must be imported into an
instrument, then exported from that instrument. The file exported
from the instrument may then be imported into Ascent. Only files
exported from instruments included on your CLK can be imported
into the Ascent software.
OPC Import
Note: the OPC Import feature currently supports only versions 2 and
3 of the OPC protocol.
OPC stands for 'OLE for Process Control'. It is a series of open
standards based on Microsoft's OLE technology and used to support
the movement of real time data from process hardware such PLCs,
DCSs and other control devices to HMI (Human Machine Interface)
display clients.
Ascent's OPC Import function allows process parameters exported
from OPC-compatible devices to be recorded in the Ascent
database. Wind turbines, drives, refrigeration units or other hardware
equipped with internal sensors and monitoring equipment that is able
to provide OPC-compatible output values can be added to the
OnlineManager's schedule of measurements, alongside standard
vibration and process measurements taken via vbOnline devices.
This ability allows Ascent to trend values from existing data sources,
and customers to use any compatible measurement device,
including those from manufacturers other than Commtest
Instruments.
These process control parameters can be trended and alarmed in
Ascent, or even used to control the scheduling of other recordings.
Within Ascent, OPC schedule entries define which OPC server to
read the data from; which data source to record; how to scale the
raw data obtained, and what engineering units to save data as. OPC
schedule entry set-up is explained in the steps below.
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Configure Engineering Units and Scaling
This is achieved by setting up a special 'virtual sensor' within the
Ascent software.
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• Choose a sensor unit from the Sensor Units dropdown list
or click Other... if the signal type you wish to assign to the
OPC value is not listed. Other opens the Units window
where you can select the unit that your sensor will measure.
(You can also define your own units by selecting a unit type
that has no abbreviation listed in the right-hand column then
clicking the Edit button and entering an abbreviation for your
new unit).
• Enter a numeric value into the Gain text field. This value
specifies the multiplier that will be applied to the raw data
from the OPC input sensor. The default value is 100, but you
may choose any value, including 1 to record a raw,
unaltered, input value.
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• From the Ascent Creation Palette press the Add OPC
Schedule button ( ). Alternatively, right-click a Point or
Location and select New>Add OPC Schedule Entry. The
OPC Schedule Entry panel will open.
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• Type the IP address or host name of the OPC server host
computer into the OPC Host text field. An IP address will
normally come in the form of '192.168.1.X' or '172.168.1.X'
where X is a number between 1 and 256. The exact number
sequence will vary in each network situation. Contact your
network administrator if you require assistance.
• Select an OPC data source from the OPC Data Source field
and click OK. The schedule entry will be displayed beside an
OPC icon in the navigator list (under the measurement
Location).
If the OPC tag entries are not displayed in the Browse window (that
is, they are not being openly broadcast), click the Manual Entry tab
and manually type the tag names of the OPC data items you wish to
import. You may need to contact your IT department or to access the
OPC server control panel for these details. The source you select
should correspond with the process signal output you wish to record.
See Taking Recordings Manually to perform a simple test of the new
OPC schedule entry to confirm that it is working as expected.
Once you have configured the OPC sensor and OPC schedule entry,
an appropriate interval can be assigned to the schedule entry using
the steps detailed in Step 4: Configure Recording Intervals. These
recordings can also be used as criteria to control the acquisition of
other recordings. For example, you may only want to take vibration
readings when OPC informs Ascent that the Machine is running. This
is explained in Criteria and Conditional Monitoring.
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Serial Data Input
Note: this feature applies only to vbOnline16 devices.
The vbOnline16 device's SDI (Serial Data Input) feature facilitates
communications with external Serial-connected devices using
standard protocols such as MODBUS RTU (Remote Terminal Unit).
This feature allows data polling between the Ascent software and
compatible hardware devices, including PLC controllers and oil
analyzers.
Ascent software communicates with external MODBUS sources
using a standard vbOnline16 device as an intermediary. The Ascent
software and the vbOnline16 device communicate over a standard
Ethernet connection, while the vbOnline16 device and the MODBUS
device communicate using a standard Serial (RS232 RJ12)
connection.
Note: The RS232 communication rate for SDI MODBUS
communications is fixed at 19200 baud. The MODBUS server must
be configured accordingly.
This reference guide details the configuration steps required within
the Ascent software. It does not detail the configuration required in
the source device, PLC or oil analyzers. See the device's
documentation for this information before proceeding. The steps
detailed below assume that the MODBUS source is already installed
and configured.
• Select the Serial Data Input option from the Input Range
and Coupling drop-down list.
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Assigning Engineering Units and Scaling
• Select the engineering units for the final scaled values. The
Other... button provides an extensive list of options.
• Enter a numeric value into the Gain text field. This value
specifies the multiplier that will be applied to the raw data
from the Serial Data Input. The default value is 100, but you
may choose any value, including 1 to record a raw,
unaltered, Serial input value.
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Configure an SDI Schedule Entry
Notes: SDI schedule entries can only be created for vbOnline16
devices. A vbOnline16 device must be present in the Ascent
database to proceed. To add a device do so now by pressing
CTL+ALT+S then selecting Add then Online Device.
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MODBUS Setup Interface
• Enter a 1-5 digit address into the DATA Address field. This
address may be any value between 1 and 10000 and will
vary depending on the Protocol selected earlier and the
MODBUS source device configuration. Available address
ranges are as follows:
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RTU Protocol Name Starting Address
Coil Bits, binary values, 00001
flags
Digital Input Binary inputs 10001
Analog Input Binary inputs 30001
Register Analog values, 40001
variables
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New SDI MODBUS Input
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• Select an SDI Schedule Entry item from the dropdown list
and click OK. The schedule entry will be displayed beside an
SDI icon in the navigator list (under the measurement
Location).
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Once network communications are re-established, all stored
measurement data are automatically transferred from the instrument
to the appropriate Ascent database via the OnlineManager
application. This feature ensures that trendable recordings are
available even after extended network or server outages.
The Offline Recording Configuration panel includes options for
specifying the recording interval to be used in the event of a network
failure (for example, every 12 hours) until network communications
are restored; for clearing the measurements stored in a vbOnline16
device, and for sending all individual offline recording configurations
to their respective vbOnline16 devices within a database
simultaneously (one-click updating).
Note: The offline recording feature is designed to act as a
measurement repository in the event of a temporary network outage.
To avoid data loss as a result of a power outage, an external battery
capable of supplying power to the vbOnline16 device may be
installed.
Initial Criteria are not applied to Offline Mode, instead the recordings
are always taken irrespective of the criteria state. This is because
Initial Criteria decisions are made in the OnlineManager, not in the
vbOnline device. The required information may not be available on
the device. If criteria are essential for your application, then Dynamic
Criteria can be considered as they are evaluated onboard the
vbOnline device.
*Based upon 8 channels recording, 3 recording types per channel, 2
sets of recordings per day at 1600 line resolution.
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Note: This step assumes you have already added the vbOnline16
device to the Ascent database. If you have not, press Add>Online
Device and double-click the device to add it.
• Click the Setup tab. Note the Offline Mode section near the
bottom of the panel.
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• Click the Configure… button in the Offline Mode section.
The vbOnline Offline Options panel will open.
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The Send button will send this interval value to the vbOnline device
along with the details of all the conventional scheduled recordings.
The steps required for configuring conventional online recordings are
described at the beginning of this section (Creating Machines and
Measurement Setups (page 35)). Once all conventional schedule
entries have been set, the sensors specified and the recording
intervals configured, the offline configuration should be sent by
pressing the Send button.
Alternatively, to update the configurations on many vbOnline16
devices simultaneously:
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• Press Interval. The Change Offline Recording Interval
panel will open, displaying the current global default
recording interval.
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Clear Offline Recordings from a vbOnline16
To clear any unretrieved measurement data from a vbOnline16
device, press the Clear button on the vbOnline Offline Options panel.
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Template Machines
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
The Template Machines system allows any new or existing collection
of tree items within Ascent to be specified as a Template. These
templates, which consist of an entire Machine and all of its
associated Point, Location and Schedule Entries, can then be then
deployed and used to generate or update any number of duplicated
'Child' Machines. This function is useful if your site includes many
instances of common hardware components (such as drive motors,
fans or turbines).
The ability to deploy Templates greatly simplifies the setup and
maintenance time required for larger site installations. Each master
Template Machine, including its Point, Location and Schedule Entry
configuration may also be altered using the master Ascent software,
and these changes then simultaneously propagated to all associated
Child machines.
Template and Child Machines can be identified in the Ascent
software by their status tags. Template Machines and associated
items are displayed in the navigator list with a [T] label beside them.
Child items are labeled with [C].
Templates can also be changed and deployed in the AscentView
Enterprise web-application, and the Templates associated with Child
entries determined
Note: The ability to set templates and to apply templates are two
individually licensed features. Under normal circumstances only a
single 'master' Ascent instance will be licensed to create and edit
Template Machines. All other associated instances will be allowed to
apply these Template Machines to update or generate Child
Machines, but cannot change existing Template Machines or create
new Template Machines. If the Template Machines feature is used
on a single Ascent installation in a closed-loop environment both
license capabilities should be applied to the same Ascent installation.
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Create a Template Machine
To create a Machine Template:
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Template Machine
Note: The Template Name will be used as the default name for
exported Template files (see Export or Import a Template File (page
254)). The Template Name can be edited by right-clicking a
Template Machine and selecting Edit. The version number of the
Template should be updated whenever it is edited to ensure each
version is tracked.
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To import a vb Template file:
Import Template
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• Press New Child Machine. The Create New Child Machine
panel will open.
• Select the Folder you wish to create the new Child Machine
within, and enter a Machine name in the Child Machine
Name text field.
• Click OK.
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• Click Apply.
The Template Machine will be applied to the existing Machine. Any
new points, locations and schedule entries contained in the Template
Machine will be overlaid onto the existing Machine. Any points,
locations and schedule entries already contained in the existing
Machine will be retained as independent 'free' items.
In the example above, note that the '3-Gen-E' point, 'Vertical' location
and velocity spectrum schedule entry are retained as free items
when the Template Machine is applied. These items can all be
edited normally. The Template Machine's 'Drive End' point, 'Vertical'
location and acceleration spectrum schedule entry are added as new
Child items. The Machine itself is also converted to a Child of the
Machine Template.
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The Preview Report panel displays the selected Machine as it would
appear with the selected Template applied. New items that would be
added to the Machine by the new Template file are listed with an
[Add] tag. Items that have not changed name in the new Template
Machine file configuration are listed as [Matched] (although the
included schedule entries may have been modified).
If the vb Template file is applied to a Child Machine with
independently created point, locations or schedule entries, these will
be tagged as [Free]. These items will be left untouched if the vb
Template file is applied (applying a vb Template does not delete or
alter 'Free' category items).
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Release a Child or Template Machine
• Right-click a Child Machine (identifiable by its [C] tag) or a
Template Machine (identifiable by its [T] tag) and select
Template>Free Template. The machine will be released
and converted to a Free item. To re-apply a vb Template file
see the Apply a Machine Template to an Existing Machine
(page 256) section.
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Editing the Windows system time zone
• The Windows system time zone can be changed by
double-clicking on the clock in the bottom-right of the
Windows taskbar and selecting the 'Time Zone' tab window.
• Select the COM port from the drop-down box or click Find to
let the software automatically detect this for you.
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Connect an Instrument via Serial COMs
With a vbX000 instrument connected to your computer by serial
cable, press Find. The COM Port Detect widow will open and Ascent
will begin scanning your computer's COM ports.
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CPU Intensive Comms
When this mode is enabled the PC will use 100% CPU time while
communicating with the instrument. If you are using a laptop and
want to keep battery consumption to a minimum you can disable this
option. It will make a difference of 0% to 10% of the download times
depending on the speed of the PC. If Rush Data is turned on this
option will make minimal difference.
Rush Data
Note: This option is available with vbX000 firmware 2.15 and higher.
When this mode is enabled the PC will attempt to download data
from the instrument in much larger chunks. This will greatly improve
the download times, usually by a factor of about 3x compared to
when Rush Data is not turned on.
If the serial communications line is error-prone, there is the
possibility that Rush Data will slow down significantly. This has not
been observed on any known systems; however, we provide the
option to turn Rush Data off just in case.
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Troubleshooting vbX Network
Communications
Note: This topic only applies to vbX series instruments such as the
vb7 and vb8 analyzers. Before changing your network configuration,
ensure a firewall is not responsible for your communication difficulty
by temporarily disabling any active firewalls (Windows Firewall, for
example) and checking that the Commtest application 'masvb32.exe'
has been given permission to access your network (i.e. it has an
'exception' rule applied to it, if using a firewall).
Changing the Ethernet network address
vbX series instruments and the Ascent program use a default
network address to communicate. This address should not need to
be changed unless the default network settings conflict with those of
your current network. You can test this by observing if other network
connections are lost while the instrument is connected to your
computer, and are restored when you unplug the instrument. To fix
this problem you can change the network settings in the instrument
and Ascent program.
Notes:
Your changes will only take effect once the instrument hardware is
reset.
If you change the network address you must change it in both the
instrument and software so that they can communicate (this does not
apply if you are only changing the last digit of the IP address).
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• Click Apply. A message will appear informing you that the IP
address has changed and the vbX screen will display a
message asking you to reset the instrument. Press +
to perform the reset.
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Section 9: Managing Your Data
Storage Effectively
Once you have set up a program for collecting and storing machine
information you will potentially store many hundreds or even
thousands of recordings in your Ascent database. If a database is
allowed to become very large it will eventually slow down the
software's data retrieval and display times.
While it is important to collect enough historical data to be able to
trend a machine's condition over time, it is not necessary to keep
every recording ever taken on each machine.
To reduce the size of your Ascent database you will need to reduce
the number of recordings stored within it. There are several
approaches you can take to do this:
1. Periodically thin your database by deleting old recordings
e.g. those that are more than a year old.
2. Backup your database regularly (every few months or so)
and store these old recordings separately on your hard drive
or on CD-ROM then delete all recordings from the 'active'
copy of your database. If you use the software's Data
Thinning function you can selectively delete all recordings
excluding baselines (see Data Thinning on page 266 for
more information).
3. Use the software's database optimization tools to compact
the database and reclaim lost space, which will help to
speed up the software if the program is getting noticeably
slower. See Database Optimization (page 272) for more
information on backing up your database and using the
database optimization tools.
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Data Thinning
Data thinning allows you to 'thin out' your recordings by removing
unneeded historical data. This can significantly reduce the size of
your database thereby improving the speed of data retrieval and
display. A thinned out database will also take up less room on your
hard drive.
Note: Databases must be backed up and restored after thinning
before hard drive space will be reclaimed.
You can use the data thinning feature to keep different numbers of
recordings for different time periods e.g. to keep most new
recordings but only keep a few recordings from 6 months ago and
even fewer recordings from 1 year ago. To help avoid accidental
deletions you are required to view the recordings before deleting
them. You also have the option of creating a backup file that can be
used to restore the deleted data.
Note: If you are using a vbOnline device rather than a vb portable
you can configure the OnlineManager program to automatically run
the thinning process regularly. See the vbOnline Reference Guide for
more information.
Data thinning lets you selectively remove recordings from a
database, site, folder, individual machines, points, locations or
schedule entries by selecting them in the navigator.
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• Step1: Select an option for removing recordings (e.g. the
currently selected navigator item).
Step 2: Choose how many recordings you want to keep over
a specified period. Use the drop-down boxes and type
numbers into the blank fields to complete this sentence: "For
recordings older than X days/months..., keep one recording
per X minutes/hours...".
Example: "For recordings older than 2 days, keep one
recording per 6 hours".
You can specify additional periods by clicking Add Row. Any
additional rows must have a time defined further in the past
than the preceding rows.
Example:
"For recordings older than 2 days, keep one recording per 6
hours"
"For recordings older than 2 weeks..."
"For recordings older than 2 months..."
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Note: Add Row and Delete Row will always add or delete the
bottom row.
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If a recording that has a corresponding multi channel recording is
marked to be kept then these recordings will be kept. This does not
guarantee that orbit plots will be preserved. Orbit plots may only
contain an x axis or a y axis after thinning.
Backing up a Database
A backup of your database provides a 'known good point' to revert
back to should your database ever become corrupted. The entire
database of information should be backed up regularly to avoid the
risk of data loss.
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• To access this window choose Database>Backup Options.
• Type your new path into the 'Backup Directory' field or click
Browse and navigate to the location you would like your
backups stored.
Restoring a Database
If your computer's hard disk fails or your database becomes
corrupted you will need to select your latest backup file and restore
the Ascent database.
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• From the main menu select Database>Restore>Restore
from Backup or, to create a new factory default database,
Database>Restore>Restore from Factory Default.
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• Check that the backup file chosen is correct, then click
Finish. The restore process will now proceed; some
windows and progress bars will appear.
Note: The backup will overwrite your active database. Any
recordings that have been taken since the last backup will not be in
this file and will therefore be lost.
Database Optimization
The database engine used by the software stores the entire
database in a .GDB or .FDB file (database file). This section
describes how to ensure that the .GDB or .FDB file is being used
efficiently.
Where to store the .GDB/.FDB files
The database file must be stored on a hard disk local to the
computer that is running the database server. On Windows XP and
Vista systems there is a feature called 'System Restore' that will
track modifications to your system setup by monitoring changes to
files in non-document folders. If the .GDB or .FDB file is not stored in
a document folder System Restore will log all changes to that file,
causing the software to slow down during database access. A
document folder is any folder that belongs to the Documents and
Settings folder on the hard disk. Any other folder, such as a folder
within the Program Files folder, will be subject to System Restore.
To get around the System Restore problem, save your database file
(.GDB or .FDB file) in a folder within the My Documents folder, rather
than in Program Files.
Example:
• Start the software.
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• Click Browse then browse to a a backup to restore from.
Ensure the newest is used. Click Next > then Browse.
Navigate to your My Documents folder and save the
database there with a name of your choice. Go to My
Documents by clicking the drop-down box at the top of the
screen.
• Click Next and check that the file paths specified are correct.
Click Finish.
The original database file will still remain in the original position for
you to manage (delete or save after the change).
It is worth following the above instructions to re-locate the database
for optimal performance.
• Select the new backup file you created before and save this
over the top of the existing one.
Rebuilding a Database
Rebuilding a database re-indexes the tables and re-orders items so
that database accessing is more efficient. After many records have
been added or deleted from the database you may be able to get a
slight improvement in database speed by rebuilding the database
indexes.
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Section 10: Handling Large
Amounts of Data with Views
Walk-through: Creating Your Own
Views
The Ascent software lets you create your own customized views to
display data in any combination of ways. For example, you can
create a view that plots a stacked chart of the last 4 velocity spectra
on the left of the screen, and a trend of the last 50 overall RMS
measurements on the right of the screen. You can specify whether
you want alarms, notes and chart remarks to be visible on your
custom view and set axes to use the units of your choice. You can
even specify a 'target' to apply your custom view to e.g. to plot data
from an entire machine or individual points, locations etc on a
selected machine.
Note: If you have any trouble creating a specific view for your needs,
please contact [email protected] with details of the kind of view
you are trying to build. We will be happy to assist you.
The process for creating a view can be summarized as follows:
• Set a 'target' for the view (if desired) so that it can be applied
to a specific navigator item. The default target for a view is
the schedule entry but you can change this so that your view
can be applied at the machine, point or location level.
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Note: Another good way to make a view is to start with a view that
already exists then use View>Save View As to give it a new name
and build on it from there. This technique is explained shortly in
Saving Changes to a View (page 286).
You can design as many views as you want. The following
walk-through will guide you through the basic steps of setting up a
combined Waterfall and Trend view. The waterfall chart will plot the
last 6 recordings only, while the trend chart will plot all available
recordings. When this task is complete, we will explore some of the
more detailed features that can be included in a view.
• Enter the title 'Waterfall Trend' for this new view then click
OK. This title, without spaces, is also used by default as the
file name (WaterfallTrend.av) for this view in the Autoview
folder.
You will now have an empty view (a blank chart or report) that is
ready to accept components. The Select Auto View Component
window will be open in the middle of the screen.
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Note: The components shown in this window may differ from those
on your PC as the software will only display the features you are
licensed to use.
The Select Auto View Component window contains all the basic
components for building your views. Selecting an item will display a
description of it in the right-hand pane of the window. Select some
components now and read their descriptions so that you can learn
more about what can be displayed in a view.
The first component we will add to our view is a splitter so that we
can 'split' the screen into two parts. We will put the trend chart on top
and the waterfall on the bottom.
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• Right-click the chart and select Layout Top-Bottom. This
will split the screen into two halves so that we can add our
trend and waterfall charts. (The split will not become visible
until we add a component.)
Now we will add our first chart to the view.
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When you are ready we will add the waterfall chart to our view.
• Click the empty bottom half of the screen to open the Select
Auto View Component window.
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• Right-click the empty spectrum again and choose Set plot
limit.
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• From the main menu choose View>Save.
• Now click the Chart button. You will see your view listed
there.
With our first view complete, we can now look at some of the other
ways that the view can be customized.
Tips
• To make the view fill the entire screen press F11 on your
keyboard. Press the same key to resize the view.
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Building Blocks
Building blocks are used to divide your screen up into sections so
that you can place displayable components where you want e.g. side
by side or stacked on top of each other.
Panel
May contain any number of other components (including more
panels). Use panels to help arrange the AutoView components. (Do
this by dividing the panels into sections using a splitter.)
Splitter
Contains up to two components side by side or one on top of the
other.
Selector
Provides a drop-down box for selecting a 'target' navigator item e.g.
a machine, location or schedule entry. Also used as a filtering
mechanism to restrict the data that is displayed. You can filter the
data by axis e.g. only show recordings taken on the horizontal axis;
by measurement type e.g. only show recordings taken in
acceleration; or by domain e.g. only show demodulation recordings.
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Vibration Views
Vibration views are the 'normal' vibration charts such as spectra and
waveforms. Once added to a view they can be further customized by
setting plot limits, choosing a chart mode (stacked, waterfall) or
adjusting the axes etc.
Spectrum
Displays the most recent spectra from the selected schedule entry.
Waveform
Displays the most recent waveform from the selected schedule entry.
Trend
Displays a trends of overall values, alarm levels, numeric data etc.
The data displayed is user-selectable. (Select a data type by
right-clicking the chart and selecting Data Types.)
Spectrum/Waveform
First tries to display spectra from the selected schedule entry in the
navigator. If none are found, tries to display waveforms. For best
performance use the Waveform or Spectrum component where
possible instead of this general purpose one.
Reports
Reports
This option is provided for advanced SQL users only. This is a
completely configurable HTML report based on SQL queries on the
database. To create the SQL report right-click the blank report and
select Edit Report Definition.
Notes:
Displays machine, point, location, and measurement notes
applicable to the current selection, looking back a maximum
specified number of days. To set the number of days, right-click the
report and enter the required number of days into the dialog box.
Balancing Report
Displays the latest balancing report for the selected machine.
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Text Based Trend
Displays a table of trend values e.g. alarm band levels, spectrum
overalls etc. This report has a similar structure to the Last 8
Measurements report.
Exception Report
Displays a summary of alarms at each machine.
Analysis
Frequency Based Waveform Analysis
A two-section chart used to analyze waveforms. The chart displays a
time waveform in the lower half and plots a spectrum of this
recording in the upper half. Use the mouse to click and drag a range
of frequencies in the spectrum and the software will filter out only
those frequencies in the waveform and display the filtered waveform
underneath.
Partial Waveform Analysis
A two-section chart that lets you select a portion of a time waveform
and convert it into a spectrum. The chart displays a time waveform in
the upper half and plots a spectrum of this recording in the lower
half. Use the mouse to click and drag a range of samples and the
spectrum of that section will be shown in the bottom chart.
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Main chart display menu
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• Select a keyboard shortcut from the drop-down list and click
OK.
• Open both the view you want to copy the component from
and the view you wish to copy the component to. Ensure that
you have an empty space to place the copied component
(split the panel to create a space).
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A dialog box will appear asking 'Would you like to use the Control
that is on the clipboard?'
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This will restore any system defined views to their original format.
When you click Yes to confirm, if you have any user-defined views,
you will be asked whether you want to delete these as part of the
restore process.
• To rename the .av file, open your view and select View>Set
ID.
Using a Selector
When you open a view to plot data, often there will be more than one
set of data that could be displayed on a chart, so the software will
choose one by default. A Selector is a drop-down list at the top of a
chart that allows you to select the data you want to display in that
chart. The list contains measurements, (or locations, schedule
entries etc) that match the criteria that you specify. This could be
something like 'include in the selector list, all locations that have
demodulation data'. When you select an item in the navigator tree
the selector will create a list similar to the one below.
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To see an example of how selectors are used, choose a point that
has several measurement locations (or select an entire machine or
folder) then open the Vel+Demod view (Chart>Vel+Demod).
Because this view 'targets' measurement locations (axes) to decide
what data to plot, the selectors will appear because there is more
than one location to choose from. Now select a schedule entry. The
selectors will disappear because there is only one 'target' to choose
from (the location that contains this schedule entry).
To include a selector in a view, you must add the selector before
adding the component that it is attached to. You cannot add a
selector directly to an existing report or chart. However, there are
several ways of working around this and these solutions are
described at the end of this topic.
The following method describes how to add a selector to either an
empty view, or an empty panel (i.e. a panel that does not already
contain a component).
• With your view open, choose Selector from the Select Auto
View Component window. If this is not currently open, you
will need to right-click and use one of the Set Component
commands.
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• Now choose the type of component that will display the data
listed in the selector e.g. a chart. Right-click the empty panel,
choose Create child component then select a component
from the list. Alternatively, click the grey panel to open the
Select Auto View Component window then select a
component.
The next step is to tell the selector what type of data to look for and
where to look for it. These options are contained within the selector
shortcut menu.
Note: The menu item 'Selector1' is the default name chosen for the
first selector. If a selector has been created previously (by you or
someone else) this name will be different e.g. 'Selector2'.
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The sub-menu attached to Selector1 (Parent) gives you options for
choosing what the selector will 'select'. Move the mouse over each
sub-menu item in turn, from Target downwards, to get an idea of
how these options are used.
• First, choose a 'target' for this part of the view. The target is
the navigator item that you want the selector to 'select' e.g.
machine, point, schedule entry etc. When you click a
navigator item, the selector will list all the targets under this
item.
For example, if you choose 'location' as your target, clicking a point
will cause the selector to list all the locations at this point that contain
the data that you have chosen to display in your chart or report. If
you click a machine, the selector will list all locations on this
machine. Clicking a folder will list all locations in this folder.
You can restrict the data listed in the selector by choosing items in
the axis, units and domain sub-menus. For example, right-click and
choose Selector1 (Parent)>Restrict to units>Acceleration. This
will force the selector to only list schedule entries that specify
acceleration data.
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The final step is to set the 'default' data for this component. The
default specifies which data from all the available targets is displayed
in your chart or report (until you make a selection in the selector).
These options are listed in the Select by default sub-menu.
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Note: The 'natural order' that machines and points appear in the
navigator tree is the order in which they are created (this is also the
order in which they are sent to the instrument). You can change this
'natural' order using Screen>Sort Navigator by Alarms or
Screen>Sort Tree Alphabetically. When choosing the default target
for the selector, the 'first' and 'last' default target options refer to the
position of the target in its 'natural' order (its position when first
created). If the navigator tree has been re-ordered the position of the
'first' and 'last' targets may change from their original creation order,
so the selector may choose different 'first' or 'last' targets to those
you expect.
Adding a selector to an existing chart or report
To add a selector to an existing view, you can split the view, thereby
creating an empty space for the selector and component to be
placed. Alternatively, if you don't want to change the layout of your
view, you can use the copy and paste functions to remove and then
replace a component after adding a selector. Copy holds the
component in memory so that you can delete it from a view without
permanently removing it. After adding a selector, paste puts the
component back into its original place. This technique is
recommended if you have spent a lot of time customizing a chart or
report and don't wish to re-create it from the beginning.
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• Add the selector to the empty panel. Right-click and choose
one of the Set Component options (top, bottom, left or right)
then choose Selector from the Select Auto View Component
window.
• With your selector in place, you can now paste the deleted
component back into position. Right-click the panel under the
selector and choose Component Functions>Paste
Component.
The selector can now be customized as described earlier in this
topic.
• With your custom view open, from the main menu choose
View>Icon and Target.
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• Select the data types that are applicable to this view (i.e.
time or frequency domain data) and also the navigator
item(s), such as schedule entries, that will open this view
when double-clicked.
• Select a 'target' for this view. The target is the item the
navigator will jump to when you use the Previous and Next
buttons. For example, if you select Measurement Locations
as the data type, clicking Next will take you to the next
location in the navigator and plot the data at that location.
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• If you plot data using a view other than the default, you can
open the default view by right-clicking the assigned target
and selecting Open Default View.
Note: The Add, Edit, and Delete buttons are not currently used and
are included for future compatibility.
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Empty view showing multiple split panels
• With your empty view open, add your first component to the
view, e.g. a chart. By default this will fill the whole screen.
An empty view already has a panel as its base so that
components can be placed directly onto it.
• Set a component for the empty part of the screen i.e. click
anywhere in the empty half to open the Select Auto View
Component window, then select a component of your choice.
This can be a displayable component such as a report, note
or chart, or another panel so that you can split the layout
again.
You can further sub-divide the view by adding and splitting panels to
create a four-part view or split just one panel to make a three-part
view. The view can be as complex or simple as you want it to be.
Because components can be stacked on top of each other, e.g. a
base panel containing several components, if you delete the bottom
panel this will also delete all the components on top of it.
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How Parts of a View Fit Together
Before we explore the options for manipulating a layout, let's take a
closer look at how the parts of a view fit together.
• Try splitting a splitter now so that you can see the effect.
From this menu choose Splitter1 (Parent)>Component
Functions>Split Left-Right. You will be able to undo this
split when you close the view by clicking No when prompted
to save changes to the view.
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Note: If you delete a splitter, any child components will also be
deleted as they are contained within the splitter.
SpecTrend (Parent) is the name of the view. All the components
(the trend chart, the spectrum and the splitter) are contained within
this 'parent'. Its sub-menu contains commands for working with the
view as a whole, such as setting its target, updating and saving the
view. The SpecTrend (Parent) sub-menu contains its own
Component Functions item so that you can rename the view or add
more components.
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Design mode shows you the underlying structure of a view. You can
create your views in Design mode if you prefer, as all the right-click
menus are available here. Design mode is useful if you are making
changes to a complex view as it shows you how the view has been
put together (what components are contained within others).
Changing a Layout
The commands for manipulating a component, e.g. delete, copy, split
etc can all be accessed by clicking that component, and choosing
Component Functions.
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When you add components to a view, the software assigns them a
default name e.g. Splitter1, Selector1, Panel1 etc. The instructions in
this topic will use the default names but be aware that these may
differ from what you see on your computer.
Note: Several items in the Component Functions sub-menu are
included for the purpose of backward compatibility and will only be
visible when other options are selected first. In previous versions of
the software the options Set Alignment, Set Size and Set Position
were used to create the layout of a view. Splitters are now used in
place of these positioning options.
Adding a new component
To add a new component to a view, you must first split the view to
create an empty space to place your component in.
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• Right-click a component and choose Component
Functions>Rename, then enter a new name and click OK.
Resizing a component
• Resize sections of a multi-part view by moving the cursor
over a separating border until the cursor turns to a
double-headed arrow, then drag up-down or left-right.
Deleting a View
• To delete any view, open the view and select View>Delete
from the main menu.
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Section 11: Using the Machine
Builder Wizard
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
Introduction
The Machine Builder Wizard automates the process of building
machines by stepping you through the machine setup process and
creating appropriate points, locations, schedule entries and alarms
based on the information you supply.
The Wizard implements several ISO standard alarms for assessing
overall RMS levels, and also The Proven Method from Technical
Associates of Charlotte, P.C. The Proven Method defines up to six
power band alarms per point for your machine, based on the
machine classification and information such as rotational speed,
number of gear teeth and blades etc.
Whichever alarm standard you use, the process is essentially the
same. You will specify the type of machine to build, then the alarms
will be built for you. The ISO standards require less detailed
information; however the alarm bands generated are 'overall' alarm
bands only. The Proven Method requires more detailed information
about the machine and generates correspondingly more detailed
alarm bands targeted at specific components of the machine.
The rest of this section is presented as a walk-through of how to use
the Machine Builder Wizard. We will use The Proven Method to
create power band alarms that will be used to monitor a
direct-coupled pump.
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Walk-through: The Proven Method
This is the direct-coupled pump we will be monitoring.
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• If you want to create your own machines and alarms, click
Manual Build Mode to exit the Machine Builder Wizard. This
will open a machine placeholder structure in the navigator
tree so you can manually set up your machines, points and
locations etc as described in Creating Machines Using Build
Mode (page 35).
First you need to select the measurements units to use.
• Click the Set Wizard Units link at the bottom of the screen.
For this walk-through we will use in/sec Ø-pk and CPM.
• To make the forms fill the entire screen, press F11 to toggle
full-screen mode. (To return the screen to normal size press
F11 again).
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To select an overall condition rating, first examine the list of machine
types to find one that best describes your machine. Next look at the
GOOD, FAIR and ALARM thresholds listed for this machine. If these
thresholds seem suitable for the machine you are monitoring, select
this machine and continue. Otherwise, you can adjust these
thresholds now.
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Note that no matter which overall condition rating you select, the
remaining steps in The Proven Method will be the same. The
machine type you select specifies numerical values that are
substituted into behind-the-scenes equations in the next stage.
The selection that best describes our machine is General Purpose
Horizontal Pump – Direct Coupled (under Centrifugal Pumps in the
machine list).
Selecting Cases
The machine you selected, along with its alarm thresholds, is
displayed at the top of the screen. At this stage you are given a
selection of 'Cases'. Each of these cases will create different alarm
band setups suited to the machine component that they describe.
Almost all machines will have either Case A or Case B
measurements on the bearing housings. The remaining cases are for
more specialized measurements.
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We know the number of vanes on the pump (8), so you will use
CASE G TYPE 1 on the pump bearings.
The motor is an AC Induction Motor so you will use cases E and F
on the motor itself.
If we wanted to monitor a simple bearing point, we would use Case A
or B. Case G incorporates information for the bearing, so we will not
need to use Case A or B in this example.
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• The tick boxes on the top-right of the form allow you to
choose which alarm levels to apply. Tick all the boxes.
Enter the following information into the form.
• Number of blades is 8.
• Click Continue.
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The software now performs all of the calculations defined in the
Proven Method to give you specific alarm bands for this
measurement point. This step would normally take several minutes
to complete if you were using The Proven Method document
manually (you would need a pencil, a calculator and time).
The results of the calculations are summarized in a table at the
bottom of the screen (you will need to scroll down to see this).
At this stage you have the choice of applying the alarm bands to an
existing machine, or creating a new machine and point. To use a
point on an existing machine you would need to select it in the
navigator before filling out the form. For this walk-through you will
create a new machine for the alarm bands to apply to. You may need
to use the scroll bar on the right of your screen to see the lower part
of the form.
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• Type 'Pump #3' in the first blank field then click Create
Machine. This machine will now appear in the navigator
tree.
• Leave the tick boxes ticked for Step 3 on the form to create
horizontal, vertical and axial locations at this point.
We will now create a second point that uses the same settings.
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• In the Machine Builder Wizard, change the point name to
'Pump Outboard' and click Create Alarm & Measurement
again.
Your navigator tree will now look like this.
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• Leave the Alarm Type as 'Alert' and click Continue.
The Machine Builder Wizard is now ready to create alarm bands and
schedule entries on your machine. This measurement should be
taken on the Outboard Bearing, Horizontal point, as indicated on the
form.
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• You are going to add these alarm bands to the same
machine so select 'Pump #3' in the navigator.
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• Click the Return to Case selection link at the bottom of the
Machine Builder Wizard form to return to the Case Selection
screen.
• Leave all settings as they are and click Create Alarm &
Measurement. Now select the 'Motor Outboard' point and
click this button again.
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• Close the Machine Builder Wizard by clicking the button
in the top-right corner.
Your final machine structure will look like this.
Note: In the example, the schedule entries are hidden to make the
structure clearer.
With the machine structure complete, you can now create a route
and send this folder to the instrument for data collection.
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Tip: If this is a common machine type, it is a good idea at this stage
to right-click on the machine and add it to the library so that this
template can be retrieved and re-used in the future. See Storing
Re-usable Components in the Library (page 227), for more
information.
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Section 12: Using Statistical
Alarms
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
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The bottom trend plot suggests that all but one of the alarms have
thresholds that are set too high - the alarm trends are sitting on the
zero axis and cannot be seen without zooming. The one visible
alarm possibly has its thresholds set too low as this alarm has
already reached Warning level.
Here is the same machine after statistics were used.
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The alarm thresholds have been re-set to levels that are more
accurate for this machine i.e. the alarms will now trigger if there is
any significant increase in vibration.
The Ascent software comes with a number of pre-defined statistical
alarms that can be applied to your data. Users who want to make
use of the pre-defined statistical alarms, and who do not intend to
create their own, do not need to read the entire section. The
following list of topics is the minimum amount of reading necessary
to get you started (we recommend that you read the rest of the
section once you are comfortable with using the pre-defined
statistical alarms).
• What are Generation Parameters (page 320) - explains how
the software creates statistical alarms
• Applying Pre-defined Alarms (page 321) - step-by-step
instructions for applying the pre-defined alarms to your
machines
• Re-defining Thresholds for Existing Alarms (page 325) -
step-by-step instructions for generating new thresholds for
existing alarms
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• Updating Alarm Thresholds (page 329) - explains how to
create more accurate and reliable alarm thresholds
If you intend to create your own statistical alarms, or make
adjustments to the pre-defined ones, you will need to read the entire
section - this will give you a thorough understanding of:
• how alarm thresholds are created and adjusted
• the mathematical processes involved
• what data is needed to make statistical threshold
calculations
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The system-defined generation parameters included in the software
are based on standards from ISO and Technical Associates of
Charlotte, P.C. These will provide excellent starting points for setting
up your statistical alarms. You can use them to create alarms for
machines that do not yet have alarms set up, or to re-define
thresholds for your existing alarms to make them more accurate -
these methods are explained next.
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• If you wish to delete any existing alarms select them from the
list and click Delete. Click OK to confirm this action then
click the 'Tasks' tab to return to the main screen.
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• Tick the schedule entries you wish to apply the alarms to.
• If you are creating peak or power band alarms you will need
to manually set the frequency range for these alarms. Click
the 'Alarm Band Frequency Range' tab and enter the start
and stop frequency values.
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'OK' means that new thresholds were generated.
A black '!' exclamation mark means that thresholds were generated,
however a minimal amount of data was used (the 'Warn if less than'
value hasn't been reached). The 'Warn if less than' value refers to
the number of vibration recordings used as source data for statistical
calculations.
A red '!' exclamation mark means that thresholds were not generated
- either there wasn't enough data or some other error occurred.
The furthest right-hand column contains more information on the
generation process such as how many outliers were rejected and if
there were any suspicious recordings (outliers and suspicious
recordings are explained shortly).
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• Click OK if you wish to save these new thresholds. The
software will create the alarms and write the new thresholds
to the database.
If you click Cancel the alarms will not be changed and you can try
selecting a different set of generation parameters to fine tune the
thresholds before generating them.
• Click the Alarms button on the toolbar. This will open the
Alarm Wizard that allows you to perform actions such as
creating, updating and generating alarm thresholds on all the
selected alarms at once.
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• Select the alarms whose thresholds you wish to update (hold
down the SHIFT or CTRL keys while clicking with the mouse
to select more than one alarm in the list).
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• Highlight the appropriate generation parameter set then click
Select (the descriptive names should help you to decide
which generation parameters are most appropriate).
Note: The suitability of generation parameters is based on the type
of alarm e.g. if you have a band alarm selected, envelope generation
parameters will be hidden.
The Alarm Summary window will display the new alarm information.
An icon besides each row in the threshold summary shows whether
new thresholds were generated successfully for each alarm.
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• Click the 'Source Data' tab to see a more detailed
breakdown of the data values used in the generation
process.
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Updating Alarm Thresholds
The accuracy of statistically generated alarm thresholds is
determined largely by the number of recordings used. A larger
number of recordings will give a more accurate estimate of the mean
and standard deviation. As you collect a history of data it is
recommended that you update your alarms periodically (e.g. every
6-12 surveys) so that reliable alarm thresholds can be established.
Whenever thresholds are updated, statistical outliers will be rejected
during the update.
When you update alarms the software will use all recordings
available at that time to generate statistics then perform calculations
on these to determine new thresholds. The number of recordings
used and the locations from which they are sourced will be
determined by the settings of the alarm generation parameters that
you selected when you created the alarms.
You can update multiple alarms simultaneously - this will generate
new thresholds based on the generation parameters assigned to
each alarm.
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Updating thresholds for a single alarm
• If you wish to update a single alarm, double-click a recording
to display the alarm on a chart.
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Note: If there are less than 25 vibration recordings in your sample,
the software will use the (n -1) denominator in the standard deviation
calculation – this provides a standard deviation estimate of the
population, from a sample. This is the standard employed by the
American Society of Quality Control. If there are 25 or more vibration
recordings, the (n) denominator is used.
From a statistical point of view, if the measurements are distributed
normally along a bell curve, 99% of the data values will fall within
mean plus or minus 3 standard deviations, this being regarded as
the 'normal' or acceptable level of vibration.
If you set your alarm levels at mean plus 3 standard deviations, you
would expect less than 1% of 'normal' data to trigger an alarm, but
unusually large data values (those that are higher than mean plus 3
standard deviations) will trigger the alarm.
Statistical outliers
Statistical outliers are data values that are much larger or smaller
than the mean value (spectral points that exhibit unusually high or
low levels of vibration would be classed as outliers). The software
will detect any statistical outliers in your data and exclude them from
its calculations thereby reducing the likelihood of false or
non-triggered alarms.
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Suspicious recordings (Envelopes only)
When generating envelope alarms, a data point that is an outlier
does not lead to the entire measurement being rejected. If the
software finds that more than 25% of the data points from a
recording have been rejected, it then declares that recording to be
'suspicious'. This is just a flag on the recording and processing is not
affected. You should consider marking this recording as 'bad' quality
if it is indeed an unsuitable measurement so that all of its values are
excluded from statistics.
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The following example shows an alarm band that has been updated
using statistics. Red crosses mark three measurements that were
rejected as outliers, and a black cross marks one measurement that
was rejected because its 'data quality' flag was set to bad.
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After statistics have been generated you can get this information in
detail from the 'Source Data' tab window of the Alarm Summary
window.
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Statistical Alarm Setup
Statistical alarm thresholds are created by defining 'generation
parameters' - setup information that the software uses in its statistical
calculations.
The generation parameters used with an alarm are associated with
that alarm permanently and the alarm can be updated at any stage
using the same parameters (but using any new data that may be
available). Note that, as with parameter sets, a single set of
generation parameters can be used on many machines (define once,
use many times).
Before statistical alarm thresholds can be calculated for your data,
you must first create some alarms. There are several ways to create
new alarms:
• Manually create alarms directly on charts as discussed in
Using Alarms (page 150).
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From the initial screen you can carry out the following actions:
Add
Opens the Alarm Creator window where you can set the alarm
frequency range and access alarm templates and generation
parameters.
Edit
Allows you to edit and update individually selected alarms.
Delete
Deletes the selected alarm(s).
Template
Opens the Alarm Templates window where you can add or edit the
generation parameters associated with the selected alarms.
The next few topics will walk you through each of the alarm setup
screens and describe the settings and information you need to
supply so that the software can generate alarms for you.
Note: As you explore the Alarm Wizard some parts of the screens
will be hidden and will only become visible when you select options
or enter information. The instructions will tell you when you need to
perform an action.
General Settings
• If the Alarm Wizard is not open click Alarms.
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• In this window's menu select Templates>Edit all templates.
• Click Add. This will display the 'General Settings' tab window
where you will specify the basic information for your alarm
generation parameters.
Description
This is a unique name that you supply for this set of generation
parameters.
• Before you proceed, type a name into this field (you will be
prompted for a name later if you do not enter one now).
These generation parameters are for Envelopes (Narrowband
Alarms)
Ticking this option specifies that you are creating an envelope alarm.
It also causes the 'Envelope Options' tab to appear in the Threshold
Editor (the Envelope Options settings will be explained shortly).
Use history at each location for statistics
This means that historical data at each measurement location will be
used to generate mean and standard deviation values. Ticking this
option causes the 'History Options' tab to appear (the History Options
settings will be explained shortly).
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Select options to make relevant information 'tabs' appear
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With only one data value (the most recent baseline), the standard
deviation will be calculated to be zero, however you can use the
other threshold defining attributes, such as 'Percentage offset from
Mean' and the 'Minimum and Maximum' values to allow alarms to
be specified at a relative or absolute level based on the baseline at
each location.
History Options
The 'History Options' tab appears when you select 'Use history at
each location for statistics' (select this now on the 'General Settings'
tab window if 'History Options' is not visible).
• Before you proceed, enter a value into this field (you will be
prompted for a value later if you do not enter one now).
Only consider history since most recent baseline
This option instructs the software to only go as far back in the history
as the most recent baseline recording.
Family Options
The 'Family Options' tab appears when you select 'Use
measurements on other machines in same family for statistics'
(select this now on the 'General Settings' tab window if 'Family
Options' is not visible).
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Group data by point
Selecting this option will generate alarms using data gathered from
points in a machine family that have the same name e.g. all
recordings taken on the 'Drive End' point.
Selecting both options means that when collecting data for statistical
analysis of a particular point on a family of machines, the recordings
from axes and points with the same names will be grouped together
i.e. with both these options ticked, all machines in the family will have
their 'Drive End – horizontal' alarms created/updated based on the
'Drive End – horizontal' readings of all the other machines in that
family only.
The following table summarizes how the software gathers data
depending on the options selected. In this example, the alarm
threshold is being generated for 'Point 1 - horizontal' on Machine 1.
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For information on how to categorize machines into families and how
to create machine families, see Machine Families (page 349).
Thresholds
The 'Thresholds' tab window is where the settings that define your
threshold levels are listed for each alarm.
The values that will be displayed here are entered using the
Threshold Editor.
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The Threshold Editor
The Thresholds window after values have been entered in the editor
If statistics are not being used the Threshold Editor will contain fields
that allow you to specify absolute alarm thresholds. Only the Alarm
Type and Min Value will need to be entered (see the following list of
definitions).
If statistics are being used (history or family is selected for statistics
on the 'General Settings' tab window), this window will contain fields
that allow a statistical threshold calculation to be made. This alarm
threshold calculation is:
mean + (a number of standard deviations + percentage of mean)
As an example, typically when generating alarm envelopes, one
would use mean + 3 standard deviations.
For peak and power band alarms, some typical formulae are:
A level 1 alarm (Alert) = mean + 2 standard deviations.
A level 2 alarm (Danger) = 1.5 times the level 1 setting (50%
above mean + 3 standard deviations)
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The threshold determined by the software can be limited by
specifying min/max values. Min/max delta puts limits on the part of
the calculation within the brackets. Min/max value puts bounds on
the final result (add the mean to the delta). The min/max options are
explained more fully below.
Note that some fields on this screen are optional.
Select the type of alarm that will be raised (required)
This is the type of alarm that will be raised when this threshold is
exceeded (warning, alert etc). The alarm type chosen must match
that of the alarm you are updating/creating.
Increase Mean by % (optional - set to zero if not needed)
This specifies the percent amplitude the alarm threshold will be
placed above the 'average' spectrum (or average peak/power for
band alarms). Negative percentages can also be specified for those
special cases where they may be needed. This value will be
displayed in the Percent Offset + field on the 'Thresholds' tab
window.
Factor to multiply the Standard Deviation by
(optional - set to zero if not needed)
This specifies the number of standard deviations to use. For
example, entering 2 will multiply the standard deviation by 2 and add
it to the mean. This value will be displayed in the S.D Multiplier field
on the 'Thresholds' tab window.
Minimum Delta (optional - leave blank if not needed)
This specifies the minimum difference between the mean and the
alarm threshold. For example, if the Min Delta is set to 1 mm/s, if the
number of standard deviations + the percentage of mean value is
less than 1 mm/s, it is increased to 1mm/s before it is added to the
mean to get the threshold value.
Maximum Delta (optional - leave blank if not needed)
This specifies the maximum difference between the mean and the
alarm threshold. For example, if the Max Delta is set to 1 mm/s, if the
number of standard deviations + the percentage of mean value is
more than 1 mm/s, it is reduced to 1mm/s before it is added to the
mean to get the threshold value.
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Minimum (optional - leave blank if not needed)
This specifies a minimum amplitude for this alarm threshold to
ensure that it will not be set to a very low value (thereby causing
false alarms). If the final threshold value calculated by the software is
lower than the minimum value, the threshold will be set equal to this
value. This value will be displayed in the Min Value field on the
'Thresholds' tab window.
Maximum (Not To Exceed) (optional - leave blank if not needed)
This specifies a maximum amplitude for this alarm threshold to
ensure that it will not be set to a very high value. If the final threshold
value calculated by the software is higher than this value, the
threshold will be set equal to this value. This value will be displayed
in the Max Value field on the 'Thresholds' tab window.
Envelope Options
The 'Envelope Options' tab appears in the Threshold Editor when
you select 'These generation parameters can be used for Envelopes'
(select this now on the 'General Settings' tab window if 'Envelope
Options' is not visible).
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The following options allow you to specify the width of the envelope
around peaks in the statistically averaged spectrum. If more than one
of these options is selected, the greatest width determined by these
options will be used at each point (spectral line) in the envelope.
Hz
This specifies a frequency that the envelope will be placed either
side of a peak. For example, a value of 6 Hz will generate an
envelope 3 Hz either side of each peak.
Lines
This specifies the number of spectral lines between the envelope
and each peak in the spectrum. For example, a value of 10 will
generate an envelope 5 lines either side of each peak. This option is
recommended for machines that run at or near the same speed from
one recording to the next.
Percentage of frequency
This specifies what frequency percentage the envelope will be
placed either side of a peak. For example, a value of 10% around a
peak at 2000 CPM will place the envelope 5% either side of the peak
at 1900 CPM and 2100 CPM. At higher frequencies on the same
spectrum the envelope will become much wider, for example at 60
000 CPM the envelope will extend 3000 CPM either side. This option
is recommended for machines that run at variable speeds or whose
RPM varies significantly from one recording to the next.
Lines (number to ignore)
This specifies the number of spectral lines that will be ignored at the
beginning of the spectrum i.e. the envelope will be drawn around all
frequencies except the first few lines. This helps to avoid false
alarms caused by the ‘ski slope’ often found at the low frequency end
of spectra.
• Before you proceed, type a value into the first three fields
(you will be prompted for a value later if you do not enter
something now).
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Statistics Options
The 'Statistics Options' tab appears when you select 'Use history at
each location for statistics' and/or 'Use measurements on other
machines in same family for statistics' (select one of these now on
the 'General Settings' tab window if 'Statistics Options' is not visible).
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Estimated standard deviations
The Ascent software uses the MAD (Median Absolute Deviation)
method to identify outliers automatically. By default, values that are
more than 3.5 'estimated standard deviations' from the 'estimated
mean' are rejected. This outlier rejection value can be adjusted here.
• Now that you have explored each tab window of the Alarm
Wizard close it by clicking Cancel twice then click Close.
• Click the 'Thresholds' tab to open this window and select the
appropriate threshold units from the drop-down list.
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• From this window's menu select Alarms>Add.
• Tick the schedule entries you wish to apply the alarms to.
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• Click OK then Close to finish.
Machine Families
Similar machines can be expected to exhibit similar vibration
patterns. By comparing the vibration patterns of similar machines, it
becomes possible to learn more about how the machines are
'expected' to vibrate. This makes it easier to detect when they are
vibrating abnormally.
A machine family can be described as a user-defined group of
machines that have similar characteristics and are used for the same
purpose. For example, if you have several identical blowers made by
the same manufacturer and all operating under similar loads in
similar environments, these can be classified as belonging to the
same machine family.
The Ascent software lets you define machine families so that spectra
from all machines in that family can be compared and used to
generate suitable alarm thresholds.
Note: Statistics by history is the recommended practice for setting up
statistically generated alarms. Statistics by family is useful if you
have no history of machine data as it allows statistics to be used
after only a single survey.
The following criteria must be considered when grouping machines
into families:
Machine type:
Blowers can be grouped with other blowers that perform the same
task, pumps with other pumps etc. Note that you should not group
machines of the same type if they operate differently (e.g. horizontal
pumps and vertical pumps) as their vibratory patterns will be very
different.
Size/capacity:
Machines must be of a similar size/capacity to each other. They must
also operate under a similar load.
Installation/mounting:
Machines must have similar supporting framework and be mounted
in similar fashion (same base material etc).
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Age of the machine:
An old machine may exhibit a very different vibratory pattern than a
newer machine due to regular wear and tear rather than fault
conditions. Close comparison of spectral patterns should be made
before including old and newer machines in the same family.
Location:
Machines must be spaced a similar distance from other sources of
vibration that may affect their vibration levels.
Environment:
The temperature and humidity of the machines' operating
environments must be similar.
Physical properties:
Machines must have similar mass, rotor stiffness, damping etc and
exhibit similar 'sensitivity' to load changes.
Note: This list is not exhaustive. You can, and should, use your own
knowledge of the machines being studied to look for points of
similarity that can be used to group machines into families.
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The top half of the Machine Family Editor shows all the machine
families in the database. When you select a machine family, the
bottom half of the screen will show all the machines that belong to
that family. Double-clicking one of these will select that machine in
the navigator.
• Click the Add button and enter a name for the new machine
family.
• Click OK and your new family will appear in the upper half of
the screen.
To edit a machine family
• Select the family and click Edit.
• Place a tick beside any machine families that you want the
machine to belong to.
To remove a machine from a family
• Select the machine in the navigator.
In the Machine Family Editor, any families this machine belongs to
will have a tick beside them.
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Section 13: Using a Network
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
• In the 'Path' field, enter the path to the database from the
server's perspective.
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• Click OK to connect.
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Section 14: Viewing Data via a
Web Browser
Note: This feature will only be available to you if it is included as part
of your license agreement. If you wish to enable this feature please
contact [email protected] or your distributor for more
information.
The AscentView program allows users to monitor Ascent databases
on the company intranet or LAN via a web browser. Any organization
that is using the Ascent program to collect and store condition
monitoring data can benefit from AscentView by being able to share
this data with other users without requiring the Ascent software to be
installed on every computer.
Note: The AscentView application currently supports only Microsoft's
Internet Explorer version 5.5 web browser and later.
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Setting Up the System
Before installing the AscentView program you will need to first install
the following components on your computer:
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AscentView System Configurations
Your AscentView system can be configured in many ways; several
examples are illustrated below.
Client/server setup
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The client/server configuration is the most common configuration for
the system. The AscentView website is installed on a computer that
also stores the Ascent database(s). Clients can use a web browser
to browse the databases served by the AscentView website via a
LAN or through the Internet.
Step 1: Installation
The AscentView application is an ASP.NET application that uses
Microsoft® Internet Information Services (IIS) and the Microsoft .NET
Framework to serve representations of your Ascent database
content to a compatible web browser.
Note: At present this is limited to Microsoft Internet Explorer versions
5.5 and above.
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• Wait for the installation program to automatically start.
Step 2: Logging On
• Open a web browser and navigate to
http://localhost/AscentView. (If you have configured your
web server to serve HTTP content over a port other than the
default 80 you will need to enter something like
http://locahost:8080/AscentView where 8080 is your
chosen HTTP port number). If you are connecting to another
computer within a simple network, replace 'localhost' with the
AscentView server PC's name; for example,
http://PC_Name/AscentView.
• Click Logon.
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• Click Select next to the administrator item then click Change
Password.
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• Click Save. The new connection will be verified after a few
seconds then the newly defined database will appear in the
list. To define additional databases repeat the steps in this
topic.
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User Can only view databases for which they have
been given access permissions.
Manager Can view all databases but does not have
the ability to maintain links to Ascent
databases or maintain website users and
their roles.
Administrator Is able to view and create/modify databases
and users.
• Select the role you wish to assign to this user then click
Update.
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• Tick the boxes to grant users permission to view this
database. Click Update when you have finished.
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To change a user's access permissions
Access permissions are managed via the Database window - see
Editing or Deleting Databases (page 363).
To delete a user
• In the list locate the user then click Delete.
• Click Permissions.
• Tick or untick the box beside the user's name then click
Update.
To delete a database
• In the list locate the database then click Delete.
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Using the AscentView Website
Connecting to the Website
Open your web browser and enter the AscentView web address. The
AscentView logon page will display.
Note: The AscentView application currently supports only Microsoft's
Internet Explorer version 5.5 web browser and later.
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The toolbar at the top of the main window contains commonly used
commands such as displaying charts and reports.
The navigator window on the left of the screen displays the structure
of your machine databases.
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• To change a window's size, place the mouse cursor over the
grey square in the bottom right corner of any window until it
changes to a double-headed arrow then drag the mouse in
any direction.
Viewing Reports
• To display a report select a site or folder in the Database
Browser window then click Reports on the main window
toolbar.
In the Reports window you can select either the Exceptions or Alarm
Status report. Reports can be resized and re-positioned in the same
manner as navigator windows.
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Exception Report
The Exception report displays an overall condition summary of each
machine in the selected site or folder. Only machines that have
exceeded their Warning, Alert or Danger threshold will be shown.
Machines in the worst alarm condition will be shown at the top.
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• To see the expanded structure of all machines tick Expand
All then click Refresh.
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• Only machines that have exceeded their Warning, Alert or
Danger threshold will be shown by default. To display all
alarms on every machine, tick Show All Alarms then click
Refresh.
Printing Reports
By default, reports are displayed in color for on-screen viewing.
Clicking Black & White on the main toolbar will display a report as
plain text using Danger, Alert and Warning icons to indicate alarm
status. We recommend you use this option when printing your
reports to a black and white printer.
Viewing Charts
To view a chart (and associated alarm levels, if any) you must have
a schedule entry selected in the navigator. If you cannot see the
Machine Browser window (because you have a report open) click
Chart.
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• The Recording Summary window lists the recordings at this
schedule entry. To plot a different recording select it in this
window.
• To display a trend chart select Trend. This chart will trend all
the recordings at your selected schedule entry.
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Selecting Different Amplitude Units
• At the top-left of the chart window click or move your mouse
over Units. The drop-down box list displays options for
selecting different measurement units, scaling type and
domain.
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• Move the mouse cursor down the list of options to open the
Scaling sub-menu. To choose a scaling type select it with
the mouse.
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Section 15: Administrative
Tasks
Setting Up the Software for Access by
Non-Administrators
The Ascent software can be run without an administrator account,
but doing so requires changes to Windows security permissions. As
administrator permissions are required to perform this task you may
need to ask your IT support staff to make these changes on your
behalf.
• Navigate to
HKEY_LOCAL_MACHINE\Software\Microsoft\CLLC
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• Select Users and tick Full Control - Allow.
• Click OK.
The Ascent software will now function correctly under a
non-administrator Windows account.
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• Click Add User and fill in the name and password fields. You
will need to verify the password by re-typing it into the 'Verify
Password' field.
• To carry out any of these functions, first select the user then
click the appropriately labeled button to perform that action.
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Enabling Logins
To enable the login system, the system administrator must first
logoff.
• This window will appear when you start the Ascent setup
program. It can also be accessed by holding down CTRL
while the software is loading.
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From here you can change the location of your database directory,
backup files etc. If you want to make changes but don't want to open
the software at this time, click the Don't run Ascent button.
Database Directory
This is the file where the actual Firebird database is to be stored.
This is the same as your site database.
Backup Directory
This is where the ‘.backup’ files are stored when performing a
database backup. See Backing up a Database (page 269) for more
information.
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You can send .scheme files to other users of the software and if they
place the file in their scheme file storage directory it will become
available the next time that they start the software. See Schemes
(page 142), for more information about what schemes are used for.
.vbz Files
These are used by the Import and Export functions. They usually
contain an entire folder of information, however you can export
individual items in the navigator tree by tagging them first.
When you double-click a .vb or .vbz file, the software will ask you if
you want to import the file into the database.
Exported files are compressed by default (.vbz extension) to reduce
file size. However, you can export un-compressed files (.vb
extension) by selecting this option from the drop-down box during the
export process.
.fdb Files
These are Firebird database files, and the default format used when
creating a new database.
.scheme Files
These store the settings for your color schemes, such as ‘Black and
White’ or ‘High Contrast’. See Schemes (page 142), for more
information on the usage of schemes.
When you double-click a .scheme file, it is installed and selected
within the Ascent program.
.av Files
The views that appear on the Chart and Report buttons are stored
in .av files.
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When you double-click an .av file, the software will install that view
and open it.
.hex Files
These store update files for the firmware in instruments (not
including vbX models: see .mdf).
When you double-click a .hex file, the software will prepare to send
this update file into the instrument. This is equivalent to using the
standard Proflash function.
.mpf Files
These store firmware update files for vbX instruments such as the
vb5, vb7 and vbBalancer devices.
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• Compare the website firmware file's version number with
your current instrument firmware to see if it is newer. Power
up the instrument so that the Main Menu displays. In the
middle of the screen look for the text 'Firmware vX.xx' (where
X.xx is the current firmware version number). If the
instrument firmware number is lower than the website
firmware number it means the website file is newer;
download the file and proceed with the .
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Note:
If Ascent locates more than one firmware file within the selected
folder, it will list all versions present. The recommended vbX version
will be highlighted at the top of the list. The text Recommended will
also be displayed beside the recommended firmware revision under
the Suitability column. You must select the recommended/suitable
vbX000 update manually.
Bulk Tasks
The Bulk Tasks feature is used to perform tasks on multiple
instruments in a single step, such as Proflashing all instruments
within a database simultaneously. This feature is useful in
environments containing large numbers of Online devices.
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• Press the Configure button. The Bulk Tasks will begin its
configuration sequence, adding any selected instruments
that have not already been added to the Ascent database.
This process may take several seconds depending on the
number of devices selected. The Bulk Tasks panel will then
open.
• Select a task from the selection list and press the Start
button. The required task will be performed for all
instruments selected. If Proflashing devices, you will be
asked for the Proflash file's location.
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If your language of choice is not available in your Ascent software
installation, contact [email protected] to purchase language
licenses. Language usage may in some cases be restricted to
specific regions.
Select Language
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Change your Windows Locale Setting
If you wish to view Ascent in a non-Roman character set language
such as Russian or Chinese you must also change your Windows
locale setting. See your Windows operating system documentation
for further details or use the quick guide instructions below.
Windows XP Quick Guide
• Click the Location tab and select your location from the
dropdown list.
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What is a Site Database
Every piece of data in the database must be identified with a
universally unique combination of numbers. This is accomplished
with folders, machines, points and measurement locations by
including the site identification number in the internal identifier for the
item.
For data such as parameter sets, axis names and other
non-structural data an additional identifier is included to identify the
particular database within the site that this data was created in. This
will allow for multiple installations of the software at a particular site
to share data types without risk of conflicting identifiers.
This combination of a site number and a site database number is
called a Site Database. You can have more than one site database.
DUNS Numbers
DUNS numbers in Ascent are assigned automatically. They are used
as primary database keys, and cannot be changed manually.
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Section 16: Troubleshooting
Troubleshooting USB Communications
You may occasionally experience difficulty communicating with a
vbSeries portable instrument when using a USB connection and
version of Ascent and instrument firmware released prior to 2009.
This usually indicates a communications conflict or firewall activation.
We recommend upgrading to the latest release of Ascent, which
includes a ‘Plug and Play’ USB driver that will prevent these issues.
If this is not possible, the steps below may resolve the conflict
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• If you are still unable to communicate with your instrument,
temporarily disable any firewalls and check whether doing so
resolves the problem. If communication is restored, add a
firewall exception for the Ascent application 'masvb32.exe'
(in the Program Files\Commtest\Ascent folder on your PC) or
open port 13000.
• Type services.msc into the Open: text field and click OK.
The Services panel will open.
Note: The Services panel can also be accessed through the
Windows Control Panel's Administrative Tools option.
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• Scroll down to Firebird Server, right-click and select
Restart. When Firebird restarts, start Ascent and proceed
with the database upgrade process.
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Index
envelope • 26, 165
editing • 167
A exceeding • 170
Acceleration
hiding/displaying • 167
power level • 116
margins, changing • 166
spectrum amplitude • 117
trending • 171
waveform amplitude • 117
global editing of • 181
Advanced Reporting System
ISO standard alarms • 302
configuring • 78
overall RMS • 172
creating a machine assessment
statistical • 317
report • 79
Alarm templates • 173
publishing • 87
applying • 173, 180
view report • 84
creating • 173
Alarm
deleting • 183
alarm report • 74, 158, 170
editing • 181
applying templates to • 181
Alarm wizard • 335
band • 27, 151
Archiving items • 46, 61
drawing on a chart • 153
Ascent
editing • 153, 155
configuring directories • 376
exceeding • 158
locating the database file • 23
hiding/displaying • 155
locating the executable file • 29
peak • 27, 152
System Requirements • 2
power • 152
AscentView • 354
trending • 160
Attached File Schedule Entry •
checking alarm status • 150
192
Index 389
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
Auto save • 54 finding in the archive • 185
Balancing report • 75 C
Band alarms • 27, 151 Charts
390 Index
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
waveforms • 114 restoring • 270
Index 391
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
F H
Fault frequencies • 108 Hz, displaying frequency as • 118
defining customized
frequencies • 111 I
displaying on charts • 108 Importing files • 231
deleting • 33 vbX
sending to the vb • 66 K
Keyboard shortcuts • 148
G
Gear L
adding to a point • 50 Language, choosing a • 382
software licensing • 3
392 Index
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
Uninstalling • 15 archiving • 61
Index 393
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
deleting • 106 Printing charts and reports • 140
creating • 40 alarm • 74
copying • 37 route • 92
394 Index
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
structure • 92 sending scheme files • 377
Index 395
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
outliers • 330, 331 overall RMS alarms • 172
T
V
Tagging • 225
vb instrument
exporting tagged items • 231
maintaining data integrity with
Technical support • 388 Ascent • 71
396 Index
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
design mode • 297
renaming • 274
reusing • 285
saving • 286
selectors • 287
W
Waterfall chart • 103
depth/direction • 103
Z
Zooming • 96
Index 397
Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
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