AlliedSignal ELECTRONIC AND AVIONICS SYSTEMS INSTALLATION/MAINTENANCE MANUAL ) BENDIX/KING° KR 22 MARKER BEACON RECEIVER MANUAL NUMBER 006-00157-0002 REVISION 2, FEBRUARY, 1994WARNING Information subject to the export control laws. This document, which includes any attachments and exhibits hereto, contains information subject to International Traffic in Arms Regulation (ITAR) or Export Administration Regulation (EAR! of 1878, which may not be exported released or disclosed to foreign nationals inside or outside the U.S. wi ‘st obtaining an export tengo. “Visletors’ot HTAR or EAR roy Be subject to a. penaty et 10, years imprisonment and a fine of $1,000,000 under 22 U.S.C. 2778 or Section 2410 of the Export Administration Act of 1979. include this notice with any Teproduced portion of this document. COPYRIGHT NOTICE ©1996 AlliedSignal, inc. Reproduction of this publication or any portion thereof by any means without the express written permission of AlliedSignal Commercial Avionics Systems is prohibited. further information contact the Manager, Technical Publications, AlliedSignal Commercial Avionics Systems, 400 North Rogers Road, Olathe, Kansas, 66062. Telephone: (913) 782-0400.AlliedSignal General Aviation A\ BENDIX/KING KR 22 MARKER BEACON RECEIVER SECTION I GENERAL INFORMATION Paragraph INTRODUCTION DESCRIPTION OF EQUIPMENT = TECHNICAL CHARACTERISTICS UNITS AND ACCESSORIES SUPPLIED MARKER BEACON RECEIVER AND AN KR 22 INSTALLATION KIT ACCESSORIES REQUIRED, ‘OPTIONAL ACCESSORIES LICENSE REQUIREMENTS .. Uoaae eons SECTION I INSTALLATION Page INSPECTING EQUIPMENT 21 ION ssn : 24 1 24 2 24 3 22 234 2-2 2/35 CABLE HARNESS AND CONNECTOR ASSENMBLY 122 SECTION Ill OPERATION Paragraph Page 3.1. OPERATION a3 SECTION IV THEORY OF OPERATION Paragraph Page 4.1 GENERAL . at 2 GENERAL CIACUIT THEORY wa) 4:3 DETAILED THEORY OF OPERATION a2 SECTION V MAINTENANCE Paragraph 8.1 GENERAL 5:2 TEST AND ALIGNMENT : 5.3 TROUBLESHOOTING . : Rev 2, Feb/94. IMKR22R2.SAVJAgaene 5 5. 5. 6. 6 6 6 6 6 AlliedSignal General Aviation Avionics BENDIXIKING KR 22 MARKER BEACON RECEIVER SECTION VI ILLUSTRATED PARTS LIST INTRODUCTION .... BILL OF MATERIAL DESCRIPTION (PARTS LIST) FINAL ASSEMBLY PARTS LIST MARKER BOARD PARTS LIST INSTALLATION/BENCH TEST Si LIST OF ILLUSTRATIONS KR 22 PIN FUNCTION AND INTERCONNECTION DIAGRAM MOLEX TERMINAL AND TOOLS (Sheet 1) .. MOLEX TERMINAL AND TOOLS (Sheet 2) “ MOLEX TERMINAL AND TOOLS (Sheet 3) KA 22 OUTLINE AND MOUNTING DRAWING KR 22 DRAWING, REAR PANEL MOUNTING KR 22 DRAWING, FRONT PANEL MOUNTING KR 22 DRAWING, REMOTE MOUNTING KA 23 ANTENNA OUTLINE AND MOUNTI A 28 ANTENNA OUTLINE AND MOUNTING DRAWING KR 22 BLOCK DIAGRAM .. KR 22 TEST SETUP KR 22 TEST DATA SHEET. 7 KR 22 TROUBLESHOOTING FLOWCHART ‘TYPICAL BILL OF MATERIALS KR 22 FINAL ASSEMBLY KR 22 MARKER BOARD (0000) KR 22 MARKER BOARD SCHEMATIC (-0000) KR 22 MARKER BOARD (-0010) .. KR 22 MARKER BOARD SCHEMATI Rey 2, Febi94 IMKRZ2R2.SAVJAAlliedSignal General Aviation Avionics BENDIXJKING KR 22 MARKER BEACON RECEIVER SECTION I GENERAL INFORMATION 1.1 INTRODUCTION This manual contains information relative to the physical, mechanical, and electrical characteristics of the BENDIXIKING KR 22. Installation and operating procedures are also included, as wel as, information relative to the maintenance, alignment, and procurement of replacement parts. 1.2 DESCRIPTION OF EQUIPMENT The KR 22 is a panel mounted Marker Beacon Receiver operating at 75.00 MHz which provides visual and aural indication of passage over marker beacon stations. Blue, amber, and white lamps on the receiver pane! will light, ‘depending on which marker beacon station the aircraft is passing over. The signal from the outer marker (OM) beacon station is modulated with 2 400 Hz tone that causes the blue OM lamp to light. The amber middle marker (MM) lamp is tiggered by the 1200 Hz tone from the MM beacon station, and the white inner marker {IM) lamp lights when a 3000 Hz tone is received over the IM beacon station. ‘The switch controls primary wer and selects bright or dim lamp intensities. Also, a test function causes all three lamps to momentarily ight when the switch is moved from the OFF position’to the BRITE or DIM position. Primary power may be supplied at 14 VDC or 28 VDC by selecting the proper pin on the rear connector. The audio will supply 10 mw to. 500 ohms load. External signals are available for driving buttered lamps such as the KA 286 Annunciator Panel. ‘The KR 22 is designed to operate with a 50 ohms unbalanced marker beacon antenna such as the optional KA 23. ‘The receiver sensitivity adjustment is preset to a 1000uv lamp threshold. 1.3. TECHNICAL CHARACTERISTICS ‘SPECIFICATION CHARACTERISTIC PHYSICAL DIMENSIONS: Depth (With Connector and Hardware): 7.78 inches (19.7 cm) Width: 3.30 inches (8.4 cm) Height: 4.20 inches ( 3.0 cm) WEIGHT: 0.4 Ibs. (.18 Kg) ELECTRICAL DESIGN: Crystal controlled super heterodyne receiver with 3 lamp indicator. ‘TEMPERATURE SPECIFICATIONS: “15°C to 55°C POWER REQUIREMENTS: 13.75 VDC. + 20% or 27.5 VDC + 20% 0.04 Amp Standby 0.5 Amp Maximum RECEIVER FREQUENCY: 78.00 Miz RECEIVER SENSITIVITY: 1000uv at lamp threshold (internally adjustable) ‘AUDIO OUTPUT: 10mw across 500 ohms Controts: OFF, BRITE, or DIM selected by switch ANTENNA IMPEDANCE: 50 ohms LAMP INDICATION: 400 Hz - Bi 1300 Hz - Amber 3000 He - White EXTERNAL LAMP SIGNALS: 0 to +6 VOC across 4.7K ohm load nominal MOUNTING: Front or rear of instrument panel or flat surface behind panel. Rev 2, Feb/94. IMKRS2R2.SAVJA, Page 1-1AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 1.4 UNITS AND ACCESSORIES SUPPLIED 1.4.1. Marker Beacon Receiver And Antenna The KR 22 Morker Beacon System (066-1065-00) includes the KR 22 Marker Beacon Receiver and instalation ite 1.4.2. KR 22 Installation Kit ‘The KR 22 Installation Kit, 050-01654-0000 consists of the following items: PIN DESCRIPTION ory VENDOR PART NUMBER 880-8188 3008 EBNN STEAM 3 Mol 8S 047-04465.0001 MTG PLT 1 92792018-0000BECAL AIRCRAPT Pu 1 088-00793-0000 HOOD CONN wis 1 089-06416-0008 SCRPHP 4-20x1/4 1 187-01147-0000 FOAM CUSHION 1 1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED ‘A. KA 26 Marker Beacon Antenna (P/N (071-01239-0000) or equivalent 50 ohms antenna, KA 23 Marker Beacon Antenna (PIN (071-00121-0000) (obsolete). B. Interconnection cables are to be fabricated by the installing agency. C. For remote mounting, @ panel mounted 1.0 Amp switch and two #4 screws are required. 1,6 OPTIONAL ACCESSORIES KA 285 (P/N 065-00032-00XX) externally buffered lamp assembly. 1.7 LICENSE REQUIREMENTS None. Rev 2, Feb/94 IMKR22R2.SAVJA Page 1-2AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER, SECTION I INSTALLATION 2.1 GENERAL INFORMATION This section contains general suggestions and information to consider before installation of the KR 22 Marker Beacon Receiver. Close adherence to these suggestions will assure optimum performance from the equipment. 2.2 UNPACKING AND INSPECTING EQUIPMENT Exercise extreme care when unpacking the equipment. Make a visual inspection of the unit for evidence of di \curred during shipment. if a claim for damage is to be made, save the shipping container to 9 STi" ian shguld be promptly. ted win the venspartstion compart would be Container and packaging material after all equipment has been removed in the event that equipment storage or reshipment should become necessary. 2.3 EQUIPMENT INSTALLATION 2.3.1 AVIONICS COOLING REQUIREMENTS FOR PANEL MOUNTED EQUIPMENT ‘The greatest single contributor to increased reliability of all modern day avionics is to limit the maximum ‘operating temperature of the individual units whether panel mounted or remote mounted. While modern day individual circuit designs consume much less electrical energy, watts per cubic inch dissipated within the vionics unit remains much the same due to the high density packaging techniques utilized. Consequently, the importance of providing cooling to the avionics stack is stil with us today. each individual unit may or may not require forced air cooling, the combined heat load of several units ing in a typical avionics location will significantly degrade the reliability of the avionics if provisions for are not incorporated inthe intial instaltion.. Falue to provide cooling to the equipment will lead to fed avionics maintenance costs and may also void the AlliedSignal warranty. KR 22 MECHANICAL INSTALLATION ‘The KR 22 installation will conform to standards designated by the customer, installing agency, and existing conditions as to the unit location and type of installation. The unit may be either panel mounted or remote ‘mounted and details of each are as follows. ‘A. Panel Mounting ‘The KR 22 may be mounted from the front or the rear of the instrument panel either vertically o horizontally depending on available space (refer to figure 2-3). The bezel may be reversed to accommodate the desired mounting NOTE: — When mounting, ensure that the switch is located at the top or to the right. ‘To mount the unit from the rear of the panel (refer to figure 2-4), ensure that there is sufficient clearance {0 position the unit behind the panel. The cable should be long enough to easily install the rear connector. ‘Apply the template decal to the front of the panel, centerpunch the six (6) holes, and dri as marked. The area in which the chassis ears contact the panel should be free of paint or ‘other insulating material Remove the bezel and pull the lamps out from the chassis until they are flush with the switch. ‘Install the connector and position the unit behind the panel with the lamps and switch extending through the mounting holes. Place the bezel over the lamps and secure the unit with the #4 mounting screws ‘Supplied. Press the lamps into the desired position. To mount the unit from the front of the panel (refer to figure 2-5), dril two holes for the #4 mounting screws and cut out the rectangular opening marked on the template decal. Pull the cable and rear ‘connector through the cutout. Remove the bezel and move the Tinnerman clips from the mounting ears Of the unit and place them on the mounting plate supplied in the installation kit. If access to the rear of ‘the panel is restricted, masking tape may be used over the long side of the mounting plate to temporarily secure it behind the panel. The area in which the chassis ears contact the panel should be free of paint or other insulating material to ensure a proper chassis ground. Install the rear connector, slide the chassis. ‘through the cutout, and place the bezel over the lamps and switch. Secure the bezel and chassis to the panel and mounting plate with the #4 mounting screws supplied Rey 2, Feb/94 IMKRZ2R2.SAVJA Page 2-1AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER B. Remote Mounting In installations where the internal lamps are not required, the KR 22 may be mounted on a flat surface other than the instrument panel (refer to figure 2-6). Avoid locations exposed to extreme temperatures or where water or debris may accumulate. “Also, be sure to leave sufficient clearance around the unit 10 install the rear connector and to prevent the unit from striking other objects due to vibration. ‘To remote mount the KR 22, remove and discard the bezel. Position the unit on the mounting surface to allow clearance for the rear connector and mark the locations for two mounting screws. Install the rear Connector on the unit and set the switch to the DIM position towards the nameplate. Secure the chassis, to the mounting surface with two #4 screws. The #4 mounting screws are to be supplied by the installer {fefer to figure 2-6). If lamp indication is desired, external buffered lamps such as the AlliedSignal KA 285 may be driven from the external lamp signals, These signals are normally at ground potential and are driven to +8 VDC to indicate 2 "lamp on” condition. The external lamp signals should not be used to drive loads requiring more than 10. ma and, therefore, cannot directly drive external indicator lamps. When remote mounting the R22, the switch is set to the DIM postion ang a panel mounted switch with at least g 0.5 A contact rating should be installed in series with the aircraft power supplied to the unit, This switch will be used to ‘tum the KR 22 on of off and will activate the self test function each time the unit is powered on. This switch is to be supplied by the installer 2.3.3 KR 22 VOLTAGE CHANGEOVER ‘The KR 22 may be operated at 13.75 #20% VDC or 27.8 +20% VOC by selecting the proper pin on the rear ‘connector (refer to figure 2-1). 2.3.4 MARKER ANTENNA INSTALLATION ‘The KR 22 is designed to use 2 50 ohms marker beacon receiver antenna such as the KA 23 with 60 ohms coaxial cable such as RG-400/U. Installation instructions for the KA 23 are detailed as follows. ‘A. The antenna should be mounted on a flat surface on the underside of the aircraft fuselage near the centerline. B, The antenna centerine should be parallel to the aircraft centerine C. Avoid locations close to high power antennas D. Mount the KA 23 with two #10-32 x 5/16 machine screws (refer to figure 7 for dimensions) 2.3.8 CABLE HARNESS AND CONNECTOR ASSEMBLY ‘A. Fabrication of the External Cable Proceed in accordance with the interconnection diagram (figure 2-1) B. Contact Terminal Assembly using Molex Crimper (See figure 2-2) ‘The KR 22 uses a Molex connector that mates directly with the printed circuit board inside the unit. Assembly of this connector is as follows: 1. Strip each wire 6/32" for contact terminal, P/N 030-01107-00XX. Note: The last two digits of the part number indicates the number of terminals required. 2. Open the Molex HT 1921 hand crimper with the engraved side toward the operator. Place the ‘conductor tab section of a contact terminal on Anvil A with the contact portion facing away from the ‘operator. Close the crimper slightly until the contact tabs touch the female jaw. 3. Insert the stripped conductor until the insulation is even with the side of the crimper facing the ‘operator. Crimp the conductor tabs by squeezing the handles together until the jaws are fully closed (of @ sufficient crimp is obtained. 4. Move the lead to Anvil A. Place the insulating tab section on Anvil A. Crimp again until the jaws are fully closed or until a sufficient crimp is obtained. Rev 2, Feb/94 IMKR22R2.SAVJA Page 2-2AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER C. Contact insertion into Molex Connector Housing After the contact terminals have been installed on the wiring hamess, the contact terminals can be inserted into the proper location in the connector housing. The terminal cannot be inserted upside down. Be sure to push the terminal all the way in until a click can be felt or heard. The self-locking feature can be tested by gently pulling on the wire. D. Extraction of Contact from Molex Connector 1, Slip the flat narrow blade of a Molex HT-1884 contact ejector tool, P/N 047-05099-0001, under the ‘contact on the mating side of the connector. By turning the connector upside down one can see the blade slide into the stop. 2. When the ejector is slid into place, the retaining tab of the contact is raised, allowing the contact to bbe removed by pul iderately on the lead. 3. Neither the contact or position is damaged by removing @ contact; however, the contact should be visually checked betore reinstalling to be certain that retaining tab "A" extends as shown in figure 2- 2 for retention in connector. Rev 2, Feb/94. IMKR22R2.SAVJA, Page 2-3AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER, KR22 INTERCONNECTIONS .RG-400/U COAX FROM MARKER ANTENNA 3 | ro unto sysrem (2onin soon) 4 > wv (wnite) external stonat 8 | om (Bive) EXTERNAL siGwaL. note 2 6 | —_» mw (ame) EXTERNAL SIGNAL +278v00 AIRCRAFT. POWER 20 awe VAMP use one o fxm AE sire oc amenarT rowen J (SEE NTE 3) 9 [2OsNS ___ power GROUND nee wores LLUNLESS NOTED USE 26 ANG_MINIMUM ZEXTERMAL MARKER LloWTS MUST SE ORIVENBY A auFrER SUPLIPCR. IE aba tire 96) aR COTS MEET Ts EQUMEMENT. To Use, CONNECT ‘REE PINS TO RABES PIV haz PND To Raa PNG, AND ze PING TO RAGES FIV 3 fon ABOTE WOUNTING COMET & 1 asp SPST SHTTON IN PLLS, See TON ae ence AD Oa? KR22 CONNECTOR | 4 To? view T paresasel ean VIEW nore USE MOLEX, HT-I921,0R HTR 6115 CRIMPING TOOL FOR THE CONTACTS AND MOLEX, HT- 1884, EJECTOR TOOL. Figure 2-1 INTERCONNECTION DRAWING (OWG. NO. 185-01287-0000, R-2) Rev 2, Feb/94 IMKR22R2.SAVJA Page 2-4AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER INSULATOR CRIMP. | C= |. INSULATOR CRIMP SOLDERLESS CONTACT TERMINAL P/N 030-01107-0030 Ca HAND EJECTOR P/N 047—05099-0001 MOLEX P/N HT-1884 FIGURE 2-2 MOLEX TERMINAL AND TOOLS (SHEET 1 OF 3) Rev 2, Feb/94_ IMKR22R2.SAVJA Page 2-5AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER Holding the hand crinpers as shown, release the erinper's ratchet paw’ and open by squeezing tight? ‘on the handles, and then releasing pressure. if pied ay ade HAND CRIMPER PN.071-06041-0000 MOLEX PIN 6115 Close crimpers until ratchet begins to engage. Then insert the terminal into the jaws from the back side, (See Figures at bottom of page) For 2¢ to 30ANS wire, it will be necessary to start the crimp jn jaw A and then complete ft in jaw 8. Jaw [TERMINAL [WIRE Size ___[INSULATION RANGE. ‘| 030-01107-0030 [18 To 24 awe] .110 TO .055 8 | 030-01107-0030 |24 To 30 AWG| 1055 TO .030, > WIRE STOP INSULATION TABS TERMINAL 7 Terminal 1s in correct position when insulation tabs are flush with outside face of crimp jaws. FIGURE 2-2 MOLEX TERMINAL AND TOOLS (SHEET 2 OF 3) Rev 2, Feb/94. IMKR22R2.SAVJA Page 2-6AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER Once the terminal is in the correct position, close the jaws gently until the terminal is held loosely in place. Push wire stop down so that it rests snugly behind the contact portion of the terminal. ‘Strip the wire insulation back 1/8 fnch and insert the wire through the insulation tabs into the Conductor tabs unt] the Insulation hits the conductor Jaw face or until the conductor touches the wire stop. 3 Wine stor ‘cONOUCTOR JAWS INSULATION JAWS CONDUCTOR JAW Face Squeeze the handles until the crimp jaws close and the ratchet releases Straighten the terminal if necessary, then release the plier grips and renove the crinped terminal CRINPING PRESSURE AOJUSTHENT If too much or too Little pressure is needed to release the crinper’s ratchet pawl at the end of ‘the crimp stroke, the ratchet can be easily adjusted. A spanner wrench provided with the tool can be used to loosen the lock nut, and rotate the keyed stud clockxise for increased pressure and counter-clockwise for decreased pressure. Once the desired pressure has been set, the lock mut must be tightened again. Neer models may have a screwdriver adiustnent, Keven stuo SPANNER WRENCH ee NUT (OPPOSITE SIDE) go) FIGURE 2-2 MOLEX TERMINAL AND TOOLS (SHEET 3 OF 3) Rev 2, Feb/94. IMKRS2R2.SAVJA Page 2-7AlliedSignal General Aviation Avionics BENDIXIKING KR 22 MARKER BEACON RECEIVER TRANSFER BOTH CLIP-MUTS TO MOORING PLATE “FRONT PANEL MOUNTING" IS USED, REF. INSTALLATION KIT FOR MOORING PLATE, 60 2386) “218 (554) beusz1.424) (2 PER) FACE PLATE 1S. REVERSIBLE FOR VERTICAL 8. HORIZONTAL” MOUNTING 6 1360 ea 06.25) (3484) Tare toy 540 pe) _____y¢o__.| . wee) note: 350 DIA,3 HOLES: 32 DIA HOLE DIMENSIONS IN PARENTHESIS ARE IN (25 DIA, 2 HOLES t ‘SENTINETERS. 995, a ———_—-—— tat ass id 3 eta 156 120 ay (305 E884) CUTOUT DIMENSIONS FOR"FRONT. PANEL MOUNT” (GOTOUT DIMENSIONS FOR “BEHIND PANEL MOUNT” USING MOORING. PLATE FIGURE 2-3 KR 22 OUTLINE AND MOUNTING DRAWING, {Dwg No 155-05272-0000 R-1) Rev 2, Feb/94. IMKR22R2.SAVJA, Page 2-9 |AlliedSignal General Aviation Avionics BENDIXIKING KR 22 MARKER BEACON RECEIVER INSTRUMENT PANEL. LAMPS = - 4-40x1/2 BLK BEZEL TINNERMAN NUT KPN 089-608I-08 —_ KPN 088-0785-02 gwitcy KPN 089-2105-22 FIGURE 2-4 KR 22 DRAWING, REAR PANEL MOUNTING (Bw9 No 155-05278-0000 R-0} Rey 2, Feb/94 IMKR22R2.SAVJA Page 2-11 KR22 CHASSIS REAR CONNECTOR HOOD KPN 088-0793-00 REAR CONNECTOR KPN 030-1045-09 |AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER SWITCH LAMPS MOUNTING PLATE KPN 047-4465 -00 = REAR CONNECTOR HOOD KPN 088-0793-00 — 4-40x1/2_ BLK BEZEL TINNERMAN NUT. KR22 CHASSIS REAR CONNECTOR KPN 089-608I-08 — KPN 086-0785~-02 KPN 089-2105-22 KPN 030-1045-09 INSTRUMENT PANEL FIGURE 2-5 KR 22 DRAWING, FRONT PANEL MOUNTING (Dwg No 155-05277-0000 R-0} Rev 2, Feb/94 Page 2-13 IMKA22R2.SAVJAAlliedSignal General Aviation Avionics BENDIX/KING KR 22 (MARKER BEACON RECEIVER, NAMEPLATE “SPACER USED FOR ‘REMOTE MOUNTING ONLY, BREAK OFF AND INSTALL AS SHOWN BELOW USE NMGER 4 SOREN 2 PLACES (SUPPLIED BY INSTALLER) INSTALL ETH. SHTTCH IN IM POSTION ‘SPACER FROM *SPACER FROM COECTOR ‘CAPTIVATES. SOREN TO UNIT MOUNTING SURFACE FIGURE 2-6 KR 22 DRAWING, REMOTE MOUNTING (wg No 155-05276-0000 R-0) Rev 2, Feb/94 IMKR22R2.SAVJA Page 2-15 |AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 194 (4.92) oe NOTE: RUBBER GASKET / ALL DIMENSIONS IN BRC Uncr a PARENTHESIS ARE IN CENTIMETERS. 10.0 (25.4) 10-32 (2PLC'S) (22 DIA. 2 HOLES 75 DIA. (56) 1.34 (3.40) BOTTOM VIEW OF ANTENNA. FIGURE 2-7 KA 23 ANTENNA OUTLINE AND MOUNTING DRAWING (Dwg No 186-05343-0000 RO} Rev 2, Feb/94. IMKR22R2.SAVJA Page 2-17AlliedSignal General Aviation Avionics BENDIX/KING KR 22 ‘MARKER BEACON RECEIVER BACKING PLATE eto oe eee ©5062 (.427) 01a, Hove MOUNTING HOLE CUTOUT DIAGRAM— (SEE NOTE 3) em FORWARD EITHER DIRECTION (INSTALLER'S OPTION) (067-5660-01 BACKING PLATE (089-2150-82 ESNA NUT) 2 pic: ee-eo1e-37 wasnen J * "O'S ave SKN NOTES: |. DIMENSIONS IN ( ) ARE CENTIMETERS. 2. "CG" DENOTES CENTER OF GRAVITY. ‘3. USE INSTALLATION TEMPLATE 057-2381-00. © onri2se-00 anTenna FIGURE 2-8 KA 26 ANTENNA OUTLINE AND MOUNTING DRAWING (Dwg No 185-05385-0000 R-3) Rev 2, Feb/94. IMKR32R2.SAVJA Page 2-19 | |AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER SECTION IIL OPERATION 3.1 GENERAL Marker Beacon Receivers are used to indicate passage over a marker Beacon station. A marker beacon station broadcasts a 75 MHz carrier in a vertical pattern. The carrier is amplitude modulated 95% at 400, 1300, or 3000 Hz. The modulation is keyed to further identify the station. The receiver provides an audio output which is normally fed through an aircraft's audio system. \ The three audio tones are also decoded and actuate the corresponding lamp in the unit, The 400 Hz tone actuates the blue (OM) lamp, the 1300 HZ tone actuates the amber (MM) lamp, and the 3000 Hz tone actuates the white (FM/Z) lamp. ‘The lamps flash in synchronism with the keyed tone. External signals are available that can be used to actuate lamp drivers in other indicating units ‘such as the King KA 285. ‘The three position function switch on the KR 22 controls the lamp brightness and primary power. Switching the unit to either the BRITE or DIM position turns the unit on and causes all three lamps to momentarily light a8 3 test function. The DIM position reduces the lamp brightness for use in low ambient light conditions. Rev 2, Feb/94 IMKR22R2.SAVJA, Page 3-1AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER SECTION IV THEORY OF OPERATION 4.1 GENERAL Marker beacon receivers are used to provide accurate fixes by informing the pilot of passage over beacon stations located on airways and ILS approach courses. Three types of beacons are used. They are the inner ‘marker, the middle marker, and outer marker. The outer marker is normally positioned on the front localizer course near the point where the glideslope approach path intersects the minimum inbound altitude after the procedure turn. Distance from the airport will ‘ary from four to seven miles. Radio frequency from the marker is projected vertically in an elliptical cone shaped pattern. The marker signals modulated by a 400 Hz tone. When passing over the outer marker the blue lamp wil light and the pilot will hear the 400 Hz tone. ‘The middle marker is normally located on the front localizer course about 3200 feet from the approach of the ILS. runway. The radiated pattern is similar in shape and power to the outer marker. The middie marker signal is ‘Modulated with a 1300 Hz tone. When the equipped aircraft passes the middle marker the pilot will hear the 1300 Hz tone and the amber lamp will light. The inner marker is located close to the end of the runway. The radio frequency output of the transmitter is modulated with a 3000 Hz tone. An aircraft equipped with the KR 22 will receive the $000 Hz tone and the white lamp will be lighted while over the station. The inner marker is used to indicate a point approximately 1800 feet from the runway and, if on the proper glide path, the altitude above the runway should be approximately 100 feet 4.2 GENERAL CIRCUIT THEORY The antanna sina! pases tiaugh a 75 Mi ter, (F101, 1102) to CRON. CRIN is avaiable attenuator controlled by the AGC signal. When strong signals are present the AGC ampifiers(101C, 11020) reverse oi RIOT to attenuate the signal to the mixer. Q1O4 provides amplification and isolation for the mixer. The local oscillator or L.O. (1101D) is crystal controlled to 74.950 MHz and R109 couples the L.O. to T103. 103 is tuned to 74.950 MHz and provides the phase inversion required to drive the single baianced mixer (101A,B). The collector current of 0104 switches from I101A to 11018 at the L.O. frequency to produce the 50 KHz intermediate frequency at the collector of 11018. Transistor 1101E amplifies the intermediate frequency to a level suitable to drive the detector transistor 11020. Resistance-capacitance filtering provides the IF selectivity. The transistor 1102E is diode connected to Temperature compensate the detector 11020. ‘The detected signal is amplified by Q405 and 106 to drve the AGC, tone detectors, and final audio amplifier, The detector and 105 are biased slightly off with no signal to revent weak signals from being received. The final audio amplifier (102A,B) is normally biased off with no ‘signal and uses the D.C. component of the detected signal to provide base bias when receiving. {In the 400 Hz tone detector R138, C135, C136, and R141 form a band pass filter tuned approximately to 400 Hz. Q109 detects the filtered audio and drives 112 to actuate the blue lamp when a 400 Hz tone is present. ‘The emitters of the detector transistors (2107, 0108, 0109) for all three tone detectors are tied together and to C130 and R140. In this way, when a tone is detected C130 charges and tends to desensitize the other two tone detectors so that only the strongest tone is detected. The 1300 Hz (amber) tone detector uses Q108 and 111 and the 3000 Hz (White) tone detector uses Q107 and Q111. When the unit is tured off, C126 discharges through CR104 and, when power is reapplied, C126 charges hough R148, R148, and R147 causing ll three lamps to momestanly light as 3 test. To dim the lamps, ‘CR103 is switched in Series with the power to the lamp drivers to limit the voltage applied to the lamps. The vottage regulator.0101. 0102, and 0103 supply the 9.6 VDC power, Far 27.6 VOC operation, R101 is connected in series with the aircraft voltage to reduce the power dissipated in Q101. Rev 2, Feb/94. IMKR22R2.SAVJA, Page 4-1AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 4.3 DETAILED THEORY OF OPERATION (refer to figure 4-1) 4.3.1 RF SECTION “The signal received ftom the antenna passes through potentiometer R110, which is used to preset the receiver Sensitivity. The signal is then filtered by T101, C107, and T102 to reject out of band frequencies. T101 and T102 are adjusted for maximum sensitivity at 75.00 MHz. The signal then passes through AGC controlled pin diode CR101 to amplifier Q104. With no signal, CR101 is forward biased and appears as a low impedance. When the signal level reaches the AGC threshold, 1102C tums on causing the emitter voltage of I101C to drop which tends to reverse bias CR101. As CR101 is reverse biased, its impedance to the 75 MHz signal increases limiting the signal applied to the base of 104. 4.3.2 MIXER ‘The single balanced mixer consists of Q104 and and I101A/B. 104 amplifies the 75 MHz signal and the collector current of Q104 is switched between i101A/B by the differential L.O. signal from T103.. The intermediate frequency is, generated at the colector of 11018, Frequencies, above approximately 70 KHz are attenuated by C113 and the 60 KHz IF signal is AC coupled through R120 to the IF amplifier 1101 4.3.3 LOCAL OSCILLATOR The local oscillator consists of a 74.950 MHz crystal controlled Colpitts oscillator. Feedback is provided through C103 and C104, L101 ensures that the crystal operates on the proper overtone. R109 provides base bias and couples 1103 to the L.O. T103 is tuned 10 74.960 MHz to provide the 180° phase shift required to drive the bases of 1014/8 in the mixer. 4.3.4 IF AMPLIFIER ‘The 50 KHz IF is amplified by I101E, with C118, R123, and C119 furnishing additional filter action. 4.3.8 DETECTOR 1102E is connected as a diode and is forward biased by R125. The voltage drop across 1102E is used to provide base bias for the detector transistor 1102D through Ri24. The emitter of 1102D is biased slightly positive through #126 and #127. 1102D amples and recties the IF signal received from INO1E; The detected audio at {the collector of 1102D is filtered by C120 and direct coupled to the AGC/audio preamp Qi05 and 0106. 4.3.6 AGC/AUDIO PREAMP With no signal, Q105 and Q106 are biased off to prevent noise and weak signals from reaching the audio Output. ‘The AGC voltage Is taken from the collector of Q105 and filtered by R136 and C112. The audio at the emitter of 0108 drives the tone detectors and the final audio output stage. 4.3.7 AUDIO OUTPUT STAGE ‘The signal from the emitter of Q106 is direct coupled through R130 and R132 to 1102A/B which are paraliel-connected to form the audio output stage. C124 AC couples the audio to the output, and C122 bypasses any AF noise appearing on the audio output ine. 4.3.8 AUDIO FILTERS ‘The received audio is filtered by three R-C bandpass filters to select the 400 Hz, 1300 Hz, or 3000 Hz tones. R137, R143, C132, and C131 pass the 3000 Hz tone. R139, C133, C134, and R142 pass the 1300 Hz tone. R138, C135, C136, and R141 pass the 400 He tone. 4.3.9 TONE DETECTORS ‘The signals from the three audio filters are compared and detected by 0107, Q108, and 0109. These transistors are emitter coupled to R140 and C130 causing only the strongest tone to turn on the corresponding Kasi, GiGT is crv by the 2000 Hz Her. G40 Ts erven by he 1300 He ter. 108 ws grven by the ‘400 Hz fiter. Rev 2, Febi9a IMKR22R2.SAVJA Page 4-2AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 4.3.10 LAMP DRIVERS ‘The signals from the tone detectors 0107, 0108, and Q109 are smoothed by C127, C128, and C129 and drive the lamp driven transistors Q110, 0111, and C112 which drive the lamps. Dimining is’ provided by CR103 Which limits the lamp voltage. 4.3.11 SELF TEST CIRCUIT ‘The self test circuit, consisting of CR104, C126, R147, R148, and R149 momentarily turns on all three lamp drivers when power is applied by charging ‘C126 through the bases of the lamp drivers Q110, 0111, and Q112. CR104 discharges C126 when power is removed to ready the circuit for another self test cycle. 4.3.12 VOLTAGE REGULATOR ‘The 27.5 or 13.75 VDC aircraft power is regulated to 9.5 VDC to power the receiver and lamps. A 5.1. V reference is provided by CR102. R105 and R106 form a voltage divider for the regulated 9.5 VDC. If the regulated voltage is low, 103 turns off which allows the current through R102 to turn on Q102._ As Q102 ‘tums on, 0107 is turned on which supplies more current to the load, R103 limits the base current in Q101 to reasonable values in case the 9.5 V line is momentarily shorted. As the regulated voltage approaches 9.6 V, the base of 103 rises to approximately 5.8 V which turns Q103 on and shunts the current from R102 away from the base of Q102. This reduces the base current in Q101 to the amount required to cause Q101 to supply the feared current the nad. "RiO4 provides bas current for CR1O2. C102 helps stablize the regulator. The 27.8 V power is dropped through R101 before being regulated to reduce the power dissipated in Q101. Rey 2, Feb/94 IMKR22R2.SAVJA Page 4-3AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER oom | ai ou || vnwo ow so ‘rn yan yaw ow Monger —] vam Loan sects sree Se hos eee sao Swot ome an 38 amas veuname 3+ |. oxnerm0 | yonnmauy aoe | wares ton se [e— wa ty woim%0 cid ‘sont ae FIGURE 4-1 KR 22 BLOCK DIAGRAM Page 4-4 Rey 2, Feb/94. IMKR22R2.SAVJAAlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER SECTION V MAINTENANCE 5.1 GENERAL This section contains information relative to the testing, alignment, and maintenance of the KR 22 Marker Beacon Receiver. 5.2 TEST AND ALIGNMENT 6.2.1 REQUIRED EQUIPMENT The following test equipment, or equivalent, is required to properly align and test the KR 22. The accuracy of applicable test equipment shali be traceable to the Bureau of Standards. A. zommoos RF Signal Generator - HP6O8D ‘Audio Signal Generator - HP200CD 6 @B Signal Generator Pad Frequency Counter 75 MHz DC Voltmeter AC Voltmeter - Ballantine 310 Power Supply 10 to 33 VOC @.5 A Oscilloscope - Tektronix 465 RF Voltmeter - HP411A, 5.2.2 ALIGNMENT A rommo 25 Rev 2, Feb/94 opnect test equipment as shown in figure 6-1. A test data sheet has been provided as figure ‘Adjust the audio signal generator to 1300 Hz + 1%. Adjust the RF Signal Generator to 78.00 MHz +.005% and 95 3% modulation (RF level ‘should be approximately 10,000 uv). ‘Adjust the power supply to 13.75 VDC + 5%. Adjust R110 to the center ofits range. Adjust R130 fully clockwise (maximum signal). Connect an AC voltmeter or oscilloscope to J221-3. Set the receiver function switch to BRITE. Adjust the RF level for an output on J221-3 of 3 V p-p or 1 V rms. ‘Tune T101, T102, and 103 for maximum audio voltage. It may be necessary to reduce the RF level as the receiver is tuned to keep the audio voltage near the level set in 6.2.21. The RF level should be kept low enough to prevent AGC attack. T101 and 7102 interact slightly and should be alternately tuned until no improvement is noted. Adjust the RF level to 1000 wv. Connect a DC voltmeter to J221-6 and adjust R110 for an indication of 4.5 VOC. Adjust the RF level to 10,000 uv. Adjust R130 for an output on J221-3 of 2.25 Vrms or 5 Vp-p. IMKR22R2.SAVJA Page 5-16.2.3 TESTING A. Rev 2, Feb/94 AlliedSignal General Aviation Avionics BENDIXIKING KR 22 MARKER BEACON RECEIVER Test Conditions Unless otherwise specitied, tests are to be performed under the following conditions. 1. Ambient environmental conditions 2. Power supply - 13.75 VDC + 5%, 500 ma maximum 3. Switch set to BRITE 4. Audio loaded with 500 ohms + 5% returned to ground 5. Standard RF test signal Frequency - 75.00 MHz #.005% Modulation - AM, 95 + 39% Modulation Frequencies - 400 Hz + 1% = 1300 Hz + 1% +3000 Hz + 1% ‘The signal generator is to be connected to the antenna terminal through a 6 dB, 60 ohm. attenuator and approximately one (1) meter of 0 ohm coaxial cable such as RG400/U. Signal levels refer to the signal generator output. Definitions. 1. Lamp threshold is the RF test signal level required to produce @ 4.6 VDC lamp signal Corresponding to the modulation frequencies listed in 6.2.3.A.6. 2. Audio threshold is the RF test signal level required to produce 1 V rms of audio (J221-3). 3. The following table lists the lamp and corresponding lamp signal terminal for each of the three modulation frequencies. Modulation Lamp olor ame Signal Terminal 400 Hz om Blue 221-5 1300 He MM Amber 32318 3000 He Fur Clear 2214 Minimum Performance Specifications 1. A600 uV RF test signal modulated at 1300 Hz should produce no lamp indication and less than 0.05 Vrms audio. 2. Lamp threshold and audio threshold should be 1000 uV + 2 dB for each of the three ‘modulation frequencies (400 Hz, 1300 Hz, 3000 He). 3. 10,000 uv RF test signal modulated at each of the frequencies listed in 6.2.3.8.3 Should produce $21 VDE at the corresponding lamp signal terminal. The other tw lamp Signal pine should be 0.8 VOC maximum 4. 10,000 uV RF test signal modulated at 1300 Hz should produce 6 + 1 VOC at J221-6 ‘when the switch is set to DIM. 5. A.60,000 uV RF test signal modulated in turn at each frequency listed in 5.2.3,8.3 should produce 2.5 + .5 V rms audio. The corresponding lamp should light and the others should be off. Each lamp should be the color indicated in 5.2.3.8.3, 6. The unit should draw 150 & 40 mA with a 10,000 UV AF test signal modulated at 1300 Hz, The unit should draw 10 uA maximum with the switch in the OFF position. IMKR22R2.SAVJA Page 5-2AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 5.2.3 7. With the power supply set for 10 VDC, all three lamps should momentarily light (.5 to 2 Sec.) when the switch is moved through OFF to either the BRITE or DIM positions. 8. The lamp threshold at 1300 Hz should be 100 uV + 3 dB with 10 VDC on J221-8 or 33, WDC on J221-7. Do not connect the DC input voltage to J221-7 and J221-8 at the same time; use one or the other as applicable. With the test cable disconnected J221-9, J221-2, and the case should be electrical gommon (0.1 ohms maximum). The resistance irom J221-7 to J221-8 should be 2 ohms . 5.3 TROUBLESHOOTING 6.3.1 TROUBLESHOOTING FLOW CHART ‘The troubleshooting flow chart figure 6-3 may be used as a guide to rapidly isolate defective components or sections of the receiver. 6.3.2 AF AND IF SECTIONS Connect 2 75 Mz signal generator through = 6 JB 50 ohm pad to the antenna terminals. Set the signal snerator for 1000 uV at 75,000 MHz +.005% unmodulated. Disable the receiver AGC by grounding 1102-6. nitor 1102-14 with an oscilloscope. it should be possible to adjust R110 near the center of its range for a 200 mV p-p IF signal at 1102-14, If the 200 mV IF signal is present at 1102-14, the input filter, L.O., mixer, and IF ae\functoning propery. if unable to obtain 8 200 mV signal at 1102-14, reipeak T101, T103, snd THOS at 5.3.3 INPUT FILTER The bandpass characters of the input filter when T101 and T102 are peaked at 75 MHz provide adequate rejection of undesired signals. If no signal is present at the cathode of CR1O1, there is an open circuit or short Circuit in the input fiter or R110. 5.3.4 LOCAL OSCILLATOR Monitor 1101-4 and 1101-2 with a 75 MHz oscilloscope or an RF voltmeter. With T103 properly tuned, ‘approximately 60 mV of 74.950 MHz L.O. signal should be present with the RF signal generator set to 0. A high impedance (10X) oscilloscope probe should be used to reduce the loading effect. 5.3.5 MIXER ‘The mixer is best checked by measuring DC bias voltages. The voltage across A119 should be one half the voltage across Ri18, ‘The voltage across R18 should be 2.2 VOC 10% with 1102-6 grounded. The cathode of CH101 should be 2.2 VDC + 10% with 1102-6 grounded. 5.3.6 IF AMPLIFIER DC bias voltages on the IF amplifier stage should measure +.66 V at 1101-12 and .73 V at 1101-14. 5.3.7 DETECTOR AND AUDIO/AGC PREAMPLIFIER With the signal generator set up as shown in figure 6-1. ground 1101-6 and adjust the AF level for 2. pp ‘signal at 1161-14, Modulate the RF test signal 95% with a 1300 Hz tone. An approximately 1 V p-p, 1300 Hz ‘signal should be at 1102-11. Some 50 KHz ripple should be present with clipping on the positive peaks. Approximately § V p-p of 1300 Hz signal should be present at the emitter of Q106. Clipping should be on the negative peaks. 5.3.8 AGC CIRCUITRY Check the DC voltages applied at J221-7 and 1101-7 and at J221-6 and 1102-7 with no signal applied. As the signal is increased to approximately 1400 uV, 1102-6 should rise to 2.6 VDC and remain relatively constant as the signal input level is increased. When the AGC attacks, 1102-7 should drop to approximately 6 V. The audio level should remain constant as the signal level is increased until the range of the AGC is exceeded at .2 V input signal. “CRO provides the AGC action and should be forward biased with no signal and reverse based with strong signals. Rey 2, Feb/94. IMKR22R2.SAVJA Page 6-3AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 5.3.9 AUDIO OUTPUT AMPLIFIER With no signal, voltage at J221-6 and 1102-1 should be 9 VDC. The detected IF signal provides the base bias when signals are present. 5.3.10 VOLTAGE REGULATOR ‘The regulated voltage on the collector of 101 should be 9.5 VDC. Check 0101, 0102, 0103, and CR102 if a roblem is evident. When servicing Q101, be careful to install the washer and insulator to insulate the case of 1101 from the board. 5.3.11 AUDIO TONE FILTER The audio signal from the emitter of Q106 passes through three R-C audio filters. A 3000 Hz tone should turn Q107 on. A 1300 Hz tone activates 0108, and a 400 Hz tone activates Q109. A failure of C127, C128, and €128 may allow Q107, 0108, and 0109 to saturate. This can cause more than one lamp to light from one tone. Excessive audio distortion or AGC failure can also cause more than one lamp to light. 5.3.12 LAMP DRIVERS AND SELF TEST Q110, 0111, and Q112 drive the lamps. C126 and CR104 should be checked if the self test does not function. €R103 controls the lamp voltage fro DIM operation. Rey 2, Feb/94 IMKR22R2,SAVJA, Page 5-4AlliedSignal General Aviation Avionics BENDIX/KING KR 22 (MARKER BEACON RECEIVER ‘en wr waowucon| wr oor, | PR CREMOR or von, on Ne est tooaaton orceoao) 1300 Wa 320 (9720000) 1a a2 (oe wen SD ono 7 +275 woe 2 1 eee eee go rown Supe 03 AP oem P27) FIGURE 5-1 KR 22 TEST SETUP Rev 2, Feb/94 IMKR22R2.SAVJA Page 5-5,‘TEST DATA SHEET S00uy RF Test Signal 1300Hz L Audio AN Tamps OFF Modulation 000k FA/Z oa om 13002 98 AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER, .05¥RNS Nax. ox Lanp Threshold (4.5vD0) Audio Thresholé (1¥R#S) 7 + 2am 87 + 2m -47 + 2m AT + 2m 47 + 2am 47 + 26m 10,000uv RF Test Signal Modulation 00H oon 1300H2 FW/Z (Pin 4) (Om (Pin 5) mt (Pin 6) 8 + Woe 9. 5vD¢ Max. 5VDC Max. 9 s1v0C SDC Max. SDC Max. 0.5VDC Max. 0.5VDC Max. 9 + IDC Max. 10,000uv RF Test Signal 1300H2 Switch = IM me’ Lamp Signal (Pin 6) 6 + Woe 50,000uv RF Test Signal Modulation 3000H2 ook 1300 Lamp on color Audio (Pin 3) — nz ee ciear to Eene tive fever 10,000 RF Test Signal 1300H2 current No RF Signal Self Test BRITE Self Test DIM Power rove (Pin 8) 33v0C (Pin 7) Pin 9 to Pin 2 Pin 9 to Case Pin 7 to Ping Rev 2, Feb/ IMK Ra: 94 2R2.SAVJA 150 + 40m Power = 10vDC Lamp Threshold 000 + 34b oo0uy + 34b 0.1 ofm max. 0.1 ofm Max, 22 ohm + 10% FIGURE 6-2 KR 22 TEST DATA SHEET Page 5-6AlliedSignal General Aviation Avionics BENDDUKING KR 22 MARKER BEACON RECEIVER reo oare (YES =e ves__| wav ar couscron |yes_[ osiot ostoe ostos av ANODE CRI03 nove cai04 oro? 0108 aos rio arit atr2 \ NO NO. fi ————_ S101 oF a (107 a108 ate VOLTAGE REGUATOR | C127 eras cle no muv0 ox [yes ves vss cRi08 WANG ser TEST 0« Lars Ou rsreana vaves o« [YES stant PROBLEM WITH LAMPS: J AT PINS 4.5.6 rc 0 rs ' VOLTAGE REGULATOR | YES See smart cates FINAL AUDIO AMP OK w OSV “™] | DATIER OF G108 R130 1028 C124 = pop CUPPED rc ro , or0r a102 ates [ GROUP, ANS |ves | accyauoo ane cm st01 |e moe LES 108 C138 conto2 SHORTS S101 Beith AU ofos cree 13s C128 TES rr wo © w200 w iF sow [ves | oerecron ozo 107 crs 0708 133 | "Anat pate Py | cise 6127 cise e128 ae ~ ar=0 Weay 0 ss ves ves wazv (ves 74.950 LO SIGNAL mv RF AT = 28 v 0c Bares cine F MP IIE 50 wv N01 PN 2 Grrsooe cm101_| oot C01 Wo 0 No wo ' Lo. 11910 m0 INPUT FLIER a ar —_—_ 1103 A's0 01K nor nea ane | FIGURE 5-3 KR 22 TROUBLESHOOTING FLOWCHART Rey 2, Feb/o4 IMKR22R2.SAVJA Page 5-7YY AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER, SECTION VI ILLUSTRATED PARTS LIST INTRODUCTION ‘The Illustrated Parts List (IPL) is a complete list of assemblies and parts required for the unit. The IPL also Provides for the proper identification of replacement parts. Individual Bills of Material (BOM) within this IPL are ‘arranged in numerical sequence starting with the top assembly and continuing with the subassemblies. All ‘mechanical parts will be separated from the electrical parts used on the sub-assembly. Each BOM is followed by ‘the Assembly Drawing and Schematic Diagram for that assembly. Parts identitied in this IPL by Bendix/King Part Number meet design specifications for this equipment and are the fecommended replacement parts, Warranty information concerning King replacement parts is contained in Service Memo #1, KPN 600-08004-OOXX. BILL OF MATERIAL DESCRIPTION ‘This section describes the various items that appear on the Bills of Material. A sample BOM is included in this section as Figure 6-1. ‘A. BOM Number ‘The Bill of Material Number appears at the top of the BOM as a 12-digit number which is also the Bendix/King Part Number for the assembly. The BOM Number is followed by the assembly description and the revision level of the BOM. B. Symbol Column This, column contains the Reference Designators of the electrical components of the assembly Mechanical parts are not assigned Reference Designators, The Reference Designator consists of a letter abbreviation which indicates the type of component followed by the number assigned to that part (C101, A101, etc). Common Reference Designator abbreviations are listed below. B Motor or Synchro Q Transistor © Capacitor Po Plu Cy Circuit Jumper R_ Resistor GR Diode RT Thermistor DS Lamp S$ Switen F > Fuse Transformer FL Fier TP Test Point 1 Integrated Circuit U__ Resistor/Capacitor Network/integrated Circuit, J Jack \V _ Photocell/Vacuum Tube i inductor WG Waveguide M Meter YY Crystal C.Part Number Column This column contains the Bendix/King Part Number for each part, Special purpose 999-09999-OOXX series part numbers may appear in the BOM and are described below. (1) CR401 999.09999-0096 RESERVED ‘The Reference Designator CR401 has been reserved for future use; the assembly does not currentiy include a CR401. (2) CR401 999-09999-0097 SEE NEXT ASSEMBLY CR401 is a part of the electrical circuit but due to assembly or testing requirements is actually part of a different assembly. Rev 2, Feb/94. IMKR22R2.SAVJA Page 6-1AlliedSignal General Aviation Avionics BENDDXIKING KR 22 MARKER BEACON RECEIVER (3) CR401 999.09999-0098 NOT USED ‘The Reference Designator CR401 is available for future assignment. The assembly does not currently include a CR401. (4) CR401 999-09999-0099 DO NOT USE ‘The Reference Designator CR401 has been previously used for this assembly and later deleted. It may not be reassigned on this assembly. (8) 1401 999-09999-0090 REF SFTWARE SET SEE APPENDIX S 1401 is @ programmed memory device. Refer to Section 8, Software Documentation in this introduction for a description of the software documentation system being used at the time of publication of this manual Description Column ‘This column contains the description of each part in the assembly. Common abbreviations which ‘may appear in this column are listed below. AL Aluminum PC Polycarbonate ‘ASSY Assembly PE Precision Film BIFLR Bifilar PP Paper BOM Bill of Materiat Ps iystrene CC Carbon Composite = QW Quarter Watt CF Carbon Film RES Resistor CH Choke § Silicon CAP Capacitor ScR Screw CR Ceramic SM Silver Mica DC Disc Ceramic STOF Standoff DIO Diode sw Switch EL Blectrolytic TERM — Terminal EW Eighth Watt N Tantalum FC Fixed Composition TSTPT Test Point FERR Ferrite Tw Tenth Watt FLTR Filter iu Integrated Circuit FT Feedthru VA Variable HV High Voltage WwW Wire Wound HW Half watt XEMR Transformer MC Monolithic XSTR Transistor Ceramic MY — Mylar XTAL Crystal Assembly (A) Column ‘An 7A: ji this column indicates that the pat indicated is an assembly. if the PIN and description reads "200-OXXXX-9900 COMMON BOM" the parts for that assembiy are included in the same BOM. The pars breakdown for an assembly with anyother P/N wil be found nthe BOM with the same number. Unit of Measure (UM) Column ‘This column indicates the Unit of Measure for each part. Common abbreviations found in this column are listed below. EA Each RF For Reference Only FT Foot IN Inch AR As Required ‘Quantity and Flavor Columns. Individual flavors of an assembly are identified by the last four digits of the P/N. Part quantities for each flavor willbe indicated under headings numbered QO00 through 9900 as requred- The parts Indicated in the 9800 Column are common to all other flavors of the assembly and are considered ‘the Common Bill of Material for the assembly. Rev 2, Feb/94 IMKR22R2.SAVJA Page 6-2a ERREWH sie eRe Eten ‘seHBO. PROGRAMMABLE beviee 992-05003-0015 EYELET .049 ser TETIOTTOTD uste7A asic Fre ¢ € é oR & cs Bs REFERENCE DESIGNATOR ° paer v Nonaee u o DESCRIPTION Rey 2, Feb/94 IMKR22R2.SAVJA 9001 S002 3003 3001 3002 3008 00 Sone 002 009 Sa 00. 3002 3003 3008 3003, 3006, 3001 3002 3008 3003 3008 S007 001 AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER PART NUMBER DESCRIPTION a 008-08366-0000 PC BD ID/DLP (016-01 040-0000 COATING TYPE AR 23-00124-0021 SOCKET IC DIP 28 4 047-09680-0001 KEYING BRACKET. 090-00087-0000. CLIP CRYSTAL 106-04104-0047 cH 100«x7R/50v 1Be-oaL04-00e? GH LOoRxIR/SOV 007-9610-0000 210 sy wnaneoso $07-8082-0000 Guan $0 DIODE o7-oe0se-0000 GuAD $0 DIDnE 007-6408-o000 COM CATH 7 SEG LED b30-de174-0000 PIN CONT 185-02688-0002 RIBBON CABLE ASSY 907-00065-n001 x51R 2ng806 «SOT? Soy-onsea-oone Soveea encezen XgT Go7-c0530-0000 xSTR NEN RHBTI90» 190-05106-0029 8€s ch 10% Ev Sx oiS-o0ee7-o020 OcTAL sO RESTSTOR Tgoroge7e-0029 RES CHIP #.PeevSx Hocose7i-oug9 Res eniP a7oewse 13ocostos-o0e3 Res cw 10m ev 3x HBo-osios-o0e3 RES Gh 10De Ey HBocosose-o0es es cmp 'o ew co v0g-000%6-0001 TERMINAL TEST PHT bo8-0003e—0001 TERMINAL TEST PAT UPRGSSR lomizi6B.T 8 Seeacis ox x 8 Rae eee 1s Gx x 8 Ram sneT67 PRMD ODD TNSTE? PRMD EVEN & Te saweysre XTAL 14,7592 7293-0000 20 ba2 Use assea.y VERSION us (350 ce 1.00 ae 1.00 ce 3.00 ce 3.00 ce 1.00 ca 1.00 ce 100 ce 18 ce 1.00 ea ten ep Ex 30:00 ce 1.00 e100 ce 100 c& 1.00 fe 100 fa 100 Be 1b3 fe 100 fa 100 E108 ca 100 ca 100 fa too ee 100 a Ee Te ca 1.00 FIGURE 6-1 TYPICAL BILL OF MATERIAL 00 00 2.00 3.00 2 00 20 00 a0 0 Lot 0 oo UNIT OF MEASURE 1.00 ovantiTy 300 1 00 88 00 00 80 Page 6-3,(066-01065-0000 MARKER RECEIVER Ri 2 ECO: 26532 KR 0022 Rev 2, IMKR2: Fel 2R: PART NUMBER 007-00292-0000 012-01122-0000 016-01038-0000, (037-00058-0000, (087-00058-0001 (087-00058-0002 047-06466-0002 047-04667-0001 057-02015-0010 957-02019-0000 (076-00165-0009 088-00785-0001 089-02105-0022 '089-05874-0003 '089-05903-0005 (89-06081-0012 (9-06294-0003 90-00338-0000 091-00135-0000 (91-00156-0000 200-05959-0010, b/9d 2.SAVJA, AlliedSignal General Aviation Avionics BENDIXIKING KR 22 MARKER BEACON RECEIVER DescRiPTioN STR § PAP 2N6109 INSULATOR 3H LARGE ADKSV Lap assy cur tov LWP ASSY ANBR. 10V LMP ASSY BL SV cas co (COVER DECAL STAG ‘SPACER BRS. sezeL Mur spo U 4-40 SR PHP 2-56X3/16 SCR PHP 4-40xS/16 SCR PHP 4-40%3/4 SER PHP 4-4013/16 LAMP RETAINER INSULATOR BUSHING Pe Bo ASSY a a a cy ea EA a a EA ea 1.00 oo 100 1.00 1 88 8 seses 8 8 8 88 8 Page 6-4(CLEAR) 087-0058-00- (@LvE) 037-0058-02- (awser) 037-0088-01- Rey 2, Feb/94. IMKR22R2.SAVJA 089-608 2) AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER, i afl -O76-O165-08 vate ! — | a oor-0882-00 1 oe a .047-4466-02 (SEE NOTE D (ear-aa8e-00) 012-1220 016-1036-000N8) .087-2019-00 Loge-o7es-02 FIGURE 6-2 KR 22 FINAL ASSEMBLY (Dwg. No. 300-02261-0000 R-1) Page 6-5 Asp wining piagRam Notes: FOR UMTS wif SERIAL NOS BELOW 3000, USE PART In parenTIESS 2, NOTUSED ONUNITS WITH SERIAL NOS BELOW 3000 | | ||AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 200-05959-0010 PC BD ASSY Rs 11 EOD: 53591 KR 0022 SYMBOL PART MOMBER DESCRIPTION ‘eon 0010 (009-05959-0010 PC BD MKR BC Beg 072-01174-0000 insuLAToR FA 1.00 016-01040-0000 COATING TYPE AR AR 0.00 4301 097-00068-0018 CAP AL 1SUF SOV EA 302 114-00001-0001 CAP CR TUF SOV EA 103 113-05220-0000 cAP DC 22°F SQV EA 404 113-08180-0000 CAP OC TEPF SOV EA 405 113-05102-0000 cAP DC .OoTUF S0ov EA 106 111-00001-0000 cAP cR “OTUF Sov EA 107 106-00001-0029 CAP FC “82PFSKSOOV EA 108 113-05102-0000 CAP DC “OO1UF S0OV EA 109 113-07503-0000 CAP DC .OSUF 12v EA 110 097-00068-0000 CAP AL T0UF 16V) ER 111 1143-05102-0000 CAP DC .001UF Sooy EA 112 097-00068-0000 cAP AL four 16v ER 113 114-05222-0001 CAP DC 2200°F Soov EA 144 116-05222-0001 CAP DC 2200°F S00V EA 115 114-05152-0000 CAP DC 1500°F SOV ER 116 115-06103-0000 CAP DC .OTUF Sov ER TW 6.8UFI0RISV ER 0c 330° S0Oy EA Dc 220°F SOV EA wy .0O39UF BOV EA Dc LOOTUF s0Ov EA 0c 330°F Sov EA Dc .02uF Tv A AL i0uF t6v_ x 2c 100PF Sov EA AL TOOUF 16v EA AL UF 25V_ a AL G.7UF 25v0 ER AL TOU 16V a AL 10UF 16y x De 2200RF Soov EK CR -OISUF SOV ER ce LOWF Sov EA ck “1UF 10Ov ER Dc Losur t2v ER Tw L22uF 35v00 EA oR LOWUF SOV EA ce LOWF 5Ov EA R LO1UF SOV 328 097-00068-0011 129 097-00068-0000 130 097-00068-0000 381 116-05222-0001 332. 111-00001-0002 338. 111-00001-0075 18% 111-00001-0022 435 113-07503-0000 136 096-01021-0000 137 111-00001-0000 138 111-00001-0000, 439 111-00001-0000, EA 340 111-00001-0000 CAP cR :O1UF SOV EA 161 111-00001-0000 CaP cR -O1UF Sov EA 442 111-00001-0015 cap cR 3300F SV EA a a SESTSegegseeesesessesesesesssesesssE 443 111-00001-0015 CAP cR 3300F Sov 164 111-00001-0015 CAP cx 330°F SOV 88 SsBegeeesseaeeesasesesseeessseeeeseeeeseeeees sR 101 007-06228-0000 RF SWITCHING DIODE EA 1. R 102 007-05046-0001 DI0 z 1NS238 A GR 108 007-05011-0005 010 2 3.3v W Sk EA 1.00 {GR 104 007-06029-0000 DIO S 1WéS7A EA 1.00 (GR 105 007-06016-0000 DIOS 1N4I56 Ex 1.00 1 101 120-03029-0000 1c uasossoc ER 1.00 1 102 120-03029-0000 1¢ uaoseoc EA 1.00 L101 019-02055-0010 cH RF .33UM 10x. ER 1.00 @ $02 007-00078-0001 XSTR SNP 2KB417 EA 1.00 @ 103 007-00078-0001 xSTR S NPN 2N3417 EA 1.00 @ 104 007-00195-0000 xsTR § HPSHIO EA 1.00 @ 105 007-00238-0000 XSTR S PAP FPNGOI7 EA 1.00 Rev 2, Feb/94. IMKR22R2.SAVJA Page 6-7m m m m m1 ne 13 16 "5 ne "7 18 19 120 121 we 13 124 135 1%6 Ww 128 130 131 132 134 35 136 137 39 460 1 ua us 14 us ur ue 9 150 101 101 1038 101 PART MUMBER ‘007-00078-0001 007-00078-0001 907-00078-0001 007-00078-0001, ‘907-00153-0000, '007-00153-0000, '007-00153-0000, +32-00057-0000 131-00472-0023 ¥31-00271-0025 431-00271-0025 136-01101-0072 136-01651-0072 ‘31-00222-0023 151-00270-0025 131-00202-0023 135-00113-0006 131-00131-0025, 131-00151-0023, 131-00181-0028, 131-00201-0023, 1$31-00221-0028, 131-00591-0025 131-00391-0023 431-00103-0023 ‘31-00682-0025 1131-00682-0025 131-00752-0023 131-00182-0023 131-00592-0023 131-00102-0023 131-00753-0023 151-00275-0023, 151-00152-0025, 131-00275-0028 131-00473-0023 151-00535-0023 151-00181-0023 1331-00105-0025 155-00113-0006 151-00150-0023 431-00392-0023 131-00201-0023 151-00100-0023 131-00243-0023, 136-02491-0072 136-01301-0072 136-01261-0072 431-00152-0023 136-01782-0072 136-01822-0072 136-02872-0072 131-00102-0025 131-00102-0023, 131-00471-0023, 131-00472-0023, 131-00472-0023, 131-00103-0023 132-00087-0000 051-00348-0000 019-03047-0000 1019-03048-0000 019-03078-0000 (044-00101-0000 Rey 2, Feb/94 IMKR22R2.SAVJA AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER DescerP TION XSTR S MPM 243417) XSTR § NPM 243417 XSTR § NPM 243417 XSTR § NPN 2N3G17 XSTR 5 PRP 2N6403 XSTR § PRP 2N6G03 XSTR § PHP 2NGGO3 es es es Res Res RES Res Res RES RES Res RES RES RES RES RES Res RES RES Res Res RES RES Res RES RES RES RES RES RES Res Res RES RES Res RES RES RES RES RES RES Res Res Res Res RES RES RES RES RES Res RES wy 22 3y 5x, CF 4.7K aM 5x Cr 270 au 5x Cr 270 ou 5x Pr AIK QW Tz PF Al65K ow 1% cr 2.2K oy Sx ce a7 ou 5x CF 2k OW 53 Vk 100 20% ct cr 15 cr 180 CF 200 ou 5x cr 220 au 5x cr 390 au 5x CF 390 ou 5x. CF 10K ow 5x CF 6.8K OW 5x cr 6. cr 7: cr 18K cr 3, cn CF 75K au 5 CF 27K aw SH CF 1.5K au 5x cr 2K ay Sx CF 47K OW 5x CF 33K Ou 5x Cr 180 ou 5x CF 40K ow 5x. Va 100 20% A cr 45 oy 5x, CF 3.9K a4 5x cr 200 04 5% CF 10 ou 5x. CF 26K OW 5% PF 2.49% OM 1% Pr 3K ov 1% Prd crt Pr 17.8 PF 8.2K PF 23.7K cr ik ou CF Ik Ou cr 470 a cr 4. 4 ww 22 3 5x Tooste swircn FMR 75MHZ BLU EMR 75MHZ RED EWR RF T5HHZ XTAL 74.9502 cA x eR A cy 8888 88! 3388 8888 8 sseseeeeessaee Page 6-8> AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER 088-0066-00 (SPACER) + = Lerioz NOTES: REF, NOTE 4 |. TRANSISTOR QI04 , SEE DETAIL "A’ \ 2 2. TRANSISTORS Q102, @103, @106 THRU Q 109, SEE DETAIL"B" REF. NOTE 6 ee 3. TRANSISTORS Q105, QIIO, Qill AND Q1I2 SEE DETAIL"C” 4.MASK OFF TIOI, T 102, 103, SII, RIO, R130, PACS FOR E 10! THRU E106, CONNECTOR FINGERS AND MOUNTING SURFACES BOTH SIDES, THEN POST COAT BOTH SIDES OF ASSEMBLY WITH CLEAR URETHANE COATING (P/N 016-1040-00) 5.RIO1 AND RISO SHALL BE SPACED MIN. .100" OFF BOARD. 6.Q 101 INSTALLED DURING FINAL ASSEMBLY FIGURE 6-3 KR 22 MARKER BOARD (Dwg. No. 300-05959-0000 F-0) Rev 2, Feb/94 IMKR22R2.SAVJA Page 6-9AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER _ eth ae ctaiel .. couel = : ira Tess =| FIGURE 6.4 KR 22 MARKER BOARD SCHEMATIC fo. 002-00485-0000 R- Rev 2, Feb/94. IMKR22R2.SAVJA, Page 6-11AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER REF. NOTE 4 012- 1174-00 (INSULATOR) i} DETAIL "B" Cc Gr REF. NOTE 6 DETAIL "C i chlatel REF NOTE 4 |. TRANSISTOR 104, SEE DETAIL "A" 009-5959- 10 2. TRANSISTORS Q102,Q103, Q106 THRU Q109, SEE DETAIL"B" 3. TRANSISTORS @105, Q1IO, Qill AND QII2 SEE DETAIL"C" 4.MASK OFF TIO!, T102, 7103, SIO1,RII0, RISO, PADS FOR E IOI THRU £106, CONNECTOR FINGERS AND MOUNTING SURFACES BOTH SIDES, THEN POST COAT BOTH SIDES OF ASSEMBLY WITH CLEAR URETHANE COATING (P/N O16-1040-00) 5.RIO1 AND RISO SHALL BE SPACED MIN. 100" OFF BOARD. 6.QIOl INSTALLED DURING FINAL ASSEMBLY. FIGURE 6-5 KR22 MARKER BOARD 1g. No. 300-05959-0010 R-4) Rev 2, Febiod IMKR22R2,SAVJA Page 6-13,AlliedSignal General Aviation Avionics BENDIX/KING KR 22 MARKER BEACON RECEIVER Rey 2, Feb/94 IMKA22R2.SAVJA =A tp Lae Bi LAMP RIVERS @¥l FIGURE 6-6 KR 22 MARKER BOARD SCHEMATIC (Dwg. No. 002-00485-0010 R-4) ec ruten cerditon # a wal a noe T* ge Pg | eng ee Ts ne 2 wen |, atten [asta Te =< th ize . Page 6-15dSignal General Aviation Avionics BENDDXKING KR 22 MARKER BEACON RECEIVER (050-01654-0000 INSTALL/GENCH TEST KIT R: 3 ECO: 23511 KR 0022 ‘SYMBOL PART MUMGER DESCRIPTION A uk c000 | ©30-01045-0009 conn Pc (30-01046-0009 (04¢7-04665-0001 AeA 1.00 (057-02014-0000 REAR COWM DECAL EA 1.00 '087-02016-0000 ARCFT PHL DECAL EA 1100 088-00793-0000 000 cow W/sP eA 1.00 089-06415-0004 SCR PHP 4-20x1/4 EA 2.00, 187-01147-0000 FOAM CUSHION fA 1.00 Rev 2, Feb/94 IMKR22R2.SAVJA, Page 6-17