Polaroid Spectra Repair Manual 6289115
Polaroid Spectra Repair Manual 6289115
Spectra/Image Cameras
September 1996
Manual Contents
List of Illustrations....................................................................3
Section 4 Disassembly/Reassembly.................................116
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List of Illustrations
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Figure 3-8 Trip Spectra System Door Switch to DOWN Position Before Test
......82
Figure 3-9 Positioning Camera on Horn Against Star Tester...............................83
Figure 3-10 Removing Top Cover from Spectra Camera..................................... 92
Figure 3-11 Adjusting Ambient (visible light) Calibration Slide.............................92
Figure 3-12 Adjusting the IR Strobe Exposure Calibration Slide..........................94
Figure 3-13 Hybrid Test Adjustment (Opening Blade Spring Tension Adj.)..........95
Figure 3-14 Adjusting Solenoid 1 to Change Quintic Speed................................98
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SECTION 1
GENERAL DESCRIPTION
CONTENTS
A. INTRODUCTION ...................................................................................................................8
B. ACCESSORIES ..................................................................................................................10
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Spectra System/Image System Service Manual
A. INTRODUCTION
Unlike other Polaroid models, the camera is held like a pair of binoculars during
use. An adjustable strap along the side of the camera accommodates the user’s
left hand to provide stability during picture-taking. The right hand is free to
manipulate the switches on the camera control panel and to press the shutter
button. Controls and indicators which are unique to this camera will be
discussed later in this section.
For the first time, silicon CMOS circuits are being extensively used in a Polaroid
camera. Silicon CMOS IC technology allows increased functionality within a
small package. In the case of the Spectra camera, it has allowed many added
camera features such as an informative viewfinder which visually tells the user
the distance to the subject, if conditions are not good for a picture, or if
conditions are OK. Additionally, the camera audibly tells the user if conditions
are not right for a picture (the camera “beeps”) or if the camera has run out of
film (the camera “chimes”). CMOS technology also permits a higher level of
exposure compensation than in any previous Polaroid camera.
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Spectra System/Image System Service Manual
2.96”
7.5cm
6.34”
16.1cm
Release
Latch
5.63”
14.3cm
Quintic
Three Element Lens
Self-Timer
Sonar Indicator
Rangefinder
Thyristor
Electronic Flash
Viewfinder
Window
Film Door
Release Dual Photodiodes
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Spectra System/Image System Service Manual
Shutter
Button
Control
Panel
Hand Strap
Neck Strap
Viewfinder Connectors
Eyepiece
Figure 1-3 Spectra Camera in Open Position - Back View
B. ACCESSORIES
A large array of accessories is available for the Spectra camera. They include
photo displays, a camera bag which also accommodates film and accessories, a
tripod, a series of five filters, and a wireless remote.
A holder, which snaps over the camera lens, secures the filters during use. The
various filters are used to provide: motion lines; a center spot surrounded by
red vignetting; a starburst effect around candles, or lights; the multiplication of
the image into three images side-by-side; or the multiplication of the image into
five images, one in the center surrounded by four images in the corners of the
photo.
The table-top tripod is secured into the tripod nut in the base of the camera. It
may be used for shots employing the camera’s built-in self-timer or for shots
when the wireless remote accessory is being used.
The wireless remote is used to fire the camera from as far as 40 ft. (12.1 m)
away. This accessory consists of a receiver which plugs into the camera
remote socket and an FM transmitter. Since it is an FM system, a line-of-sight
between camera and transmitter is not required.
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C. SPECTRA FILM
Spectra System film has new dye molecule technology to produce more brilliant
colors and more detailed reproductions than ever before in instant photography.
The film uses an integral format like SX-70 (Time Zero) and 600 film. That is,
development takes place within the sealed frame of the film with no external
negative to discard. Each pack contains 10 frames and a P80 configuration, 6
volt battery. The battery powers all camera functions, including the electronic
flash.
The most obvious difference between Spectra film and that of the SX-70 or 600
format are the dimensions of the film frame. Figure 1-5 provides a comparison
of the two formats. As you can see, the Spectra format results in a horizontal
picture, which is slightly larger than SX-70 or 600 pictures. (Obviously, if
desired, the camera can be turned to change the picture format to vertical.)
3.062 ” 3.562 ”
7.777cm 9.047cm
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D. CAMERA TECHNOLOGY
Spectra borrows from some of the proven features of earlier Polaroid models
with which you are probably familiar. However, it also contains new innovative
technology which sets it distinctly apart from all other photographic systems
This section will explain some of the features of the camera. For a more
detailed discussion of these features, refer to Section 2, Theory of Operation.
Moving Quintic
Lens
Main
Meniscus Lens
Perhaps the most innovative feature of the Spectra System camera is its Quintic
lens system. Most cameras employ spherical (evenly shaped convex or
concave) lenses. The Spectra camera relies on the relationship of aspherical
(irregularly shaped) lenses. The camera has a three-lens system. The main
meniscus lens is similar to those in other cameras. The second lens is a
moving aspherical lens which swings in front of a fixed aspherical lens. The
interaction of the moving and fixed aspherical lenses produces ten different
zones of focus. The position at which the moving lens stops in front of the fixed
lens is determined by ranging information produced by the sonar transducer.
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Spectra System/Image System Service Manual
Flash
PC Board Flash Tube
Housing
Flash Capacitor
Flash
Charging
LEDs
(Not Shown)
The built-in electronic flash used in Spectra is the most efficient flash ever used
in a Polaroid camera. It is highly compact, smaller than previous Polaroid
electronic flash units, yet it delivers an output which allows flash pictures to be
taken in a 2 foot to 15 foot range (.6 m to 4.6 m), The flash system is designed
to be practically always ready, the worst case charge-time being less than three
seconds. Typically, charge times are much less than that.
Fast charge times result from three features - 1) thyristor Circuitry, 2) SPAR,
and 3) sneak charge. The thyristors halt the discharge of energy through the
flash circuit when enough light has been produced to make a good exposure,
Instead of being dissipated, the remaining energy is saved for the next flash.
SPAR means Strobe Preferred Automatic Recharger. In effect, this means that
the camera circuits are set up to always give preference to recharging the flash
capacitors. Sneak Charge is a method employed to start charging the flash
capacitor even before the camera cycle is completed. That is, the flash
capacitor is partially charged at the end of one exposure in preparation for the
next exposure.
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Spectra System/Image System Service Manual
After the film frame is ejected, the charging circuit tops off the flash capacitor.
During the charging process, a red LED at the back of the camera warns that
the camera is not ready for another exposure. When the capacitor has stored
enough energy for another flash, the red LED goes out and a green LED lights,
indicating that it is OK to take another flash picture.
SONAR RANGEFINDING
Sonar
Transducer
Rangefinder
Like earlier cameras (SX-70 Sonar, Pronto! Sonar, Model 660, Model 680) the
Spectra uses sonar transducer ranging to determine subject distance. This
information is used to set the lens position for proper focus. Unlike earlier
cameras, the transducer on the Spectra is small, with an area surface
measuring 1.1 square inches versus the 1.5 square inch surface of the earlier
transducers.
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Exposure Logic
Dual Cell
Photodiode Shutter Blades
Ambient Filter
Infrared Filter
Figure 1-8 Spectra Dual Photocell System For Light Measur ements
Like the Model 640 and current LMS cameras, Spectra uses infrared light
measurements coupled with the measurement of ambient, visible light to
determine optimum exposures. However, Spectra goes one step further than
the Model 640. Spectra incorporates the use of a dual cell photo diode. One
cell reads only infrared and the other cell reads visible light. This unique dual
photo-diode takes up no more space than the earlier single cell types, but
provides a far more precise measurement of light. The light measurement is
used to set lens aperture, shutter time-out, and to determine when the electronic
flash is to be shut OFF.
ELECTRONIC TRIM
A switch on the camera control panel allows the user to make exposures lighter
or darker to suit personal tastes. In the past, trim (which may be defined as
overriding the light measurement system to make pictures lighter or darker) was
accomplished by moving a translucent wedge of graduated shading over the
photocell. The wedge will fool the photocell into believing that the ambient
scene light was lighter or darker, depending on the darkness of the shading over
the photocell. The photocell would then order the exposure time-out according
to the perceived scene light.
In the Spectra camera, trim is attained electronically. Moving the trim switch
causes the exposure module to increase or decrease shutter time-outs 2/3 stop.
Moving the switch to lighten increases the shutter time-out 2/3 stop. Moving the
switch to darken decreases the exposure the equivalent of 2/3 stop. There are
no graduations between these extremes. The exposures are either taken at
nominal, are increased a full 2/3 stop, or are decreased a full 2/3 stop.
Film Pack
Film Speed
Switch
A switch in the film compartment of the camera is used to compensate for minor
differences in film speed from pack to pack. On normal film packs (600 ASA), a
tab on the side of the film pack opens the switch. On slow film packs (below
600 ASA), there is no tab, so the switch stays closed. With the switch closed,
exposures are increased by the equivalent of l/3rd of a stop.
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BUILT-IN SELF-TIMER
Self-Timer
Warning LED
Self-Timer
Switch
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Spectra System/Image System Service Manual
The viewfinder in the Spectra is not fixed in one position as in prior Polaroid
cameras. It is located within the cone assembly and moves up (erects) as the
camera is opened and moves down with the cone as the camera is closed.
Another feature of the viewfinder is the fact that the image path is not in a
straight line from the front window to the eyepiece. A bend has been designed
into the viewfinder optics to accommodate the design of the camera. The
eyepiece is at the rear corner to allow the user to comfortably hold it at his/her
eye while the subject is being framed; the front window is close to the camera
lens to reduce parallax problems. A series of lenses and mirrors bends the
image from the front window to the eyepiece. Another characteristic of the
viewfinder which differentiates it from earlier types is the magnification of the
image. The Spectra viewfinder presents an image which is 20% larger than
images seen in 600-line camera viewfinders.
INFORMATIVE VIEWFINDER
Good Conditions
Indicator
Bad Conditions
Indicator
Distance to Subject
(Feet or Meters
In addition to the characteristics noted above there is one other feature which
makes the Spectra viewfinder unique. That is the fact that the viewfinder is
informative. When the shutter button is pressed halfway to preview the scene, a
set of displays is visible in the viewfinder. The viewfinder displays will tell you
what the distance is to the subject; they will tell you if conditions are good to
take a picture; they will tell you if conditions are not good to take a picture.
Additionally, you will hear warning beeps if scene conditions are not conducive
to good pictures or you may hear chimes if you are out of film.
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Spectra System/Image System Service Manual
Wireless Flash
Remote Socket Charging
LEDs
Counter
Window
Feet
or
Meters Audio Signal AutoFocus Lighten/Darken
Selector On/Off On/Off
Self-Timer Flash On/Off
On/Off
On the back of the camera is a bank of controls and indicators which regulate
many of the camera functions. From left-to-right the switch functions are as
follows: the recessed switch sets the visible viewfinder distance display to
either feet. or meters; the switch with the musical note symbol turns the audible
indicators (beeps and chimes) on or off; the switch with the clock symbol turns
the self-timer on or off; the switch labeled AP turns the sonar autofocus function
on or off; the switch with the lightening symbol turns the electronic flash on or
off; the last switch, with the white and black arrows is the electronic trim switch.
In the raised position, it lightens exposures; in the lowered position, it darkens
exposures; in the middle position, it has no effect on exposures. With the
switches in the positions shown, camera operation is automatic. That is, the
audible indicators (beeps and chimes) are on, the self-timer is off, the sonar
autofocus function is on, the flash is on, and the electronic trim is set to the
nominal position.
Also located on the control panel is the wireless remote socket. The remote
receiver is plugged into this pocket. Next to the wireless remote socket are the
two electronic flash LEDs. When the red LED is on, the flash is charging.
When the green LED is on, the flash is ready for an exposure. The final position
on the control panel is occupied by the frame counter window. The counter
indexes down from “10” to “0” as each exposure is made. At 0, the chimes will
sound to indicate that you are out of film.
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SECTION 2
THEORY OF OPERATION
CONTENTS
A. INTRODUCTION .................................................................................................................23
B. NEW FEATURES...............................................................................................................24
SPECTRA SYSTEM SPAR THYRISTOR STROBE..................................................................24
STROBE SPECIFICATIONS.....................................................................................................26
SPECTRA SYSTEM FILM.........................................................................................................28
VIEWFINDER ...........................................................................................................................29
VIEWFINDER DISPLAYS.........................................................................................................32
QUINTIC LENS SYSTEM..........................................................................................................33
EXPOSURE CONTROL............................................................................................................40
FIRST LIGHT DETECT.............................................................................................................44
DUAL PHOTODIODE................................................................................................................45
VIEWFINDER DISPLAY BRIGHTNESS....................................................................................45
SPECTRA SYSTEM - AUTOFOCUS........................................................................................46
ELECTRONIC TRIM.................................................................................................................46
FILM SPEED SWITCH..............................................................................................................47
CAMERA INHIBITS...................................................................................................................48
C. SEQUENCE OF OPERATION ..........................................................................................49
STARTING CONDITIONS.........................................................................................................49
FILM PACK INSERTED AND DARK SLIDE..............................................................................50
PREVIEW MODE......................................................................................................................54
EXPOSURE MODE...................................................................................................................56
FILM PROCESSING AND CYCLE ADVANCE..........................................................................62
D. SCHEMATIC ......................................................................................................................64
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A. INTRODUCTION
Presented in this section of the service manual are the details of Spectra
System operation. The discussion is, for the most part, limited to those areas
which are new or unique to Polaroid cameras. The first part of the section is a
general discussion of new technology found in the camera while the second part
of the section details the interactions of camera parts in a sequence of
operation. Next are timing diagrams and a schematic of camera electronics.
The final part of the theory section contains an engineering description of
Spectra camera switches and camera signals.
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Spectra System/Image System Service Manual
B. NEW FEATURES
The Spectra System strobe is a compact, highly efficient System. The flashtube
is contained in a shock-resistant housing which occupies the left corner of the
camera face (Figure 2-1). It is electrically connected to the Strobe PC Board
Assembly which is located on the top rear surface of the cone assembly. Found
on this PC board are all the electronic components which are responsible for
translating camera signal commands into functions such as strobe charge,
strobe fire, strobe quench, etc.. A connector on this board ties the strobe
electronics to the camera flex circuit. The strobe ready lights (red - charging;
green - ready to fire) are mounted on the Ranging PC Board which is directly
behind the system control panel at the rear of the camera.
Strobe Board
Flashtube
Housing
Ranging
Board
The strobe incorporates the best features of strobes previously used in Polaroid
cameras and adds some new characteristics. The Spectra strobe is called a
SPAR Thyristor strobe. SPAR is an acronym meaning “Strobe Preferred,
Automatic Recharge.” Just as it sounds, the design of the system is geared
toward a strobe which charges very quickly and is ready for use practically
whenever the picture-taker is ready to shoot a picture. The maximum charge
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Spectra System/Image System Service Manual
time for the strobe is 3 seconds. Typically, for reasons described below, the
charge time is much faster than 3 seconds.
The Spectra strobe incorporates the features from previous strobe Systems -
the Model 640 quench Strobe with photocell light measurement which
determines when to shut down the flash; and the Model 660 Camera with fixed
output strobe and variable focus and shutter apertures. By Combining these
features, the strobe is able to provide consistent strobe exposures at an
extended strobe range.
To reduce recharge time even further, the Spectra System strobe incorporates
another feature called the sneak charge, Actually occurring at the end of one
exposure cycle in preparation for the next exposure, the sneak charge utilizes
the period between shutter blade closure and the start of film processing.
During this part of the cycle, the flash storage capacitor receives a small amount
of energy, After film processing normal charging tops off the circuit with enough
energy for the next flash exposure.
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Spectra System/Image System Service Manual
STROBE SPECIFICATIONS
Strobe Preferred
Automatic Recharge
- Charges Or Tops Off When: Camera Is Erected
S1 Is Partially Pressed
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The Spectra System camera uses a new film called Spectra System color film.
Like its predecessors, SX-70 and 600 film, the new film uses an integral format
with development taking place within the sealed frame. The new film uses dyes
which provide more vibrant, brighter colors than before.
The most obvious difference between the Spectra System film and that of the
SX-70 format are the dimensions of the film frame. Figure 2-3 provides a
comparison of the two formats. You can see that the Spectra System film
format results in a horizontal picture while the earlier format has a vertical
picture format. (Obviously, the camera can be turned to change the format from
horizontal to vertical.)
The film is housed in a pack along with a P80 configuration, 6V battery. There
are ten frames in the pack
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VIEWFINDER
The first of the features which make it different from earlier viewfinders, is the
fact that it is not fixed in one position on the exterior of the camera. The entire
viewfinder assembly moves with the cone as the camera is folded and unfolded.
This departure from viewfinders in earlier models allows the external shape of
the Spectra System camera to be more streamlined than it could be if the
viewfinder did not erect with the cone.
Even with all the new features, the viewfinder is actually smaller than
viewfinders used in previous camera models. The size reduction was
necessary because of packaging constraints created by the size of the camera.
These same packaging constraints resulted in having to design a jog in the
optical path.
As can be seen in Figure 2-4, the front window of the viewfinder is not in direct
line with the rear eyepiece. The jog requires the use of mirrors to “bend” the
image to the eyepiece.
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Front View
Top View
Viewfinder
Eyepiece
Viewfinder
Window
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Figure 2-5 shows the components within the viewfinder which direct the image
from the front window to the eyepiece. There are six plastic lenses, four mirrors,
a mask and black border which define the image and which clearly show the
extent of the image which will be captured on the film frame and a plastic wedge
which is included to straighten the image to the eyepiece.
Wedge
Eyepiece
Two Element
Eyepiece
Dual Front
Element
(Main Lenses)
mask
Mirrors (4)
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VIEWFINDER DISPLAYS
Figure 2-6 shows the location of viewfinder displays as seen in the eyepiece.
Good Picture
Bad Picture Indication
Indication Distance Information
These displays originate from LEDs which are located on a printed circuit board
below the viewfinder optical components. When illuminated the LEDS reflect off
a prism mounted over the PC board and appear to be projected onto the base of
the black border which frames the subject area (Figure 2-7). These displays
appear during the preview mode, prior to the exposure cycle.
Prism
Board
PC
Board
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Spectra System/Image System Service Manual
GOOD PICTURE - If the camera electronics determine that light and distance
requirements for a good picture are met, a green dot will be visible at the right
side of the display. (If applicable, the distance figure will also be shown.)
TOO CLOSE - If the transducer measures the subject as being less than 2 feet
(0.60 meter) away, the blinking yellow triangle will be shown together with a
distance figure of 1 foot or (0.1 meters). The 1/2 second tone will also sound.
OUT OF FILM - After the tenth frame, a three second chime sounds indicating
an out-of-film condition. If the empty pack is left in and the shutter button lightly
pressed again, the three second chime will sound and a blinking 0 will appear.
This display will occur again so long as the empty pack stays in the camera and
the shutter button is pressed.
If you recall the Model 660 camera, you will note that it has a rotating disk
containing four lenses of differing optical value and a fixed taking lens (Figure 2-
8). The disk is turned until one of its lenses (determined by ranging information
from the transducer) is set behind the fixed lens. The combination of the two
lenses provides proper focus in one of four zones between two feet and infinity.
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Rotating Lens
Disk
Fixed Taking
Lens
The method by which proper focus is achieved in the Spectra System camera
borrows from this concept. However, it goes well beyond matching two lenses,
and represents a unique technological achievement in optics. At the heart of the
Spectra focus operation is the Quintic aspheric lens system. Figure 2-9 shows
the difference between spherical and aspherical lenses.
Uneven Surface
To understand how the Spectra System lenses work, you should first know
about the characteristics of aspheric lenses. Figure 2-10 is a simplified drawing
which represents the relationship of two aspheric lenses. In this representation
you can see that by changing the position of the two lenses relative to the other
as shown, this theoretical lens system could focus on subjects at extremes of
two feet or infinity.
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Spectra System/Image System Service Manual
Essentially, the Spectra System relies on the optical results of changing the
relationship of its Quintic aspheric lenses rather than having a series of
individual lenses (like the Model 660) to create different focus zones. Because
of the way the aspheric lenses are shaped, the system can create ten different
zones as opposed to the four zones for the Model 660.
The characteristics of the Quintic system are such that it has a greater focal
length than lens systems in previous Polaroid cameras. This results in larger
subject images being produced. That is, if you set a Model 680, for example,
next to a Spectra camera, and took photographs of the same object at exactly
the same distance, the Model 680 image would show a wider field of view, but
the Spectra image would show a greater magnification of the center area of the
subject. A tree in a distance shot would be larger in the Spectra image than in
the Model 680 image.
Figure 2-11 shows the components of the Spectra System Quintic Lens system.
It is a three element, 125mm lens system. The front element is the main
meniscus lens which is similar to taking lenses found in other Polaroid cameras.
The second and third elements are aspheric lenses. The first and third
elements are fixed. The middle element, called the Quinticsector, pivots in an
arc through the optical path of light entering the front lens. It is the movement of
the Quinticsector that results in the actual focusing function.
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Spectra System/Image System Service Manual
Fixed Quintic
Lens Moving
Quintic Lens
Encoder Circuit
Photo
Transistor
Main
LED Miniscus Lens
Figure 2-11 Components Of Spectra Quintic Lens System
Refer to Figures 2-12, 2-13, 2-14, and 2-15 when reading the description of
Quintic Lens operation which follows. Also, refer to the Sequence of Operation
portion of this section for a more detailed description of the sequence of events
which moves the camera lenses into proper focus.
At the start of the exposure cycle, when solenoid 1 is energized, the walking
beam releases the Quintic kick spring. This spring strikes the Quintic sector
causing it to start its arc through the optical path. (Obviously, the shutter blades
are still closed during the movement of the Quintic sector.)
Along the edge of the Quintic sector are a series of teeth and cutouts in the
plastic frame. On one side of the plastic frame is an LED which emits light and
on the other side is a phototransistor which “reads” the light. These two devices
are part of the encoder circuit. As the cutouts in the frame pass between these
two devices, the encoder circuit takes a count of the pulses which result from
the frame cutouts breaking the light path between LED and phototransistor.
(The first pulse is the First Light Detect which is the starting marker for all
exposure calculations.) These pulses correspond to the ten focus zones
created by the interaction of the aspheric lenses.
At the same time, the transducer ranging circuit is determining the distance from
camera to subject. When the encoder count reaches a point which corresponds
to the subject distance, a signal is sent to activate solenoid #2. Activation of
solenoid #2 causes the catch pawl to engage the teeth along the edge of the
Quintic sector. The Quintic sector is thus halted when the portion of the lens
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Spectra System/Image System Service Manual
Catch Pawl
Moving Quintic
Lens
Encoder LED
Solenoid
#1 Drive
Link
Walking
Beam
Inertia
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Spectra System/Image System Service Manual
Solenoid #1
Energized
Drive Link
Kick Spring
Walking
Beam
Figure 2-13 Kick Spring Starts Quintic Lens Motion
Ranging
Circuit
Phototransistor
Encoder
Circuit Cutouts in Quintic
Frame “Pulse” Light
LED
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Spectra System/Image System Service Manual
Solenoid #2
Energized Quintic Lens
Stopped
The chart which follows shows the corresponding subject distance for the ten
zones of focus.
Spectra System
Quintic Lens
Focus Zones
Feet Meters
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Spectra System/Image System Service Manual
EXPOSURE CONTROL
The Spectra System uses a hybrid exposure system to regulate the amount of
light reaching the film plane. Exposures are controlled by a combination of light
measurements and distance measurements (Figure 2-16). The light
measurements include both ambient and infrared information (similar to the
Model 640 camera) and the distance measurements are derived from ranging
information provided by a transducer ranging network (similar to the Model 660
camera). Although these methods have been employed in previous Polaroid
cameras the manner in which they are combined in the Spectra System makes
them unique.
Dual Photodiodes
Provide Light Information
Transducer Provides
Distance Information
Before delving into the Spectra exposure system, you should first understand
some basics about exposure systems in other Polaroid strobe cameras.
Basically, exposures can be controlled by varying the output of the strobe, or by
firing the strobe at full output and varying the size of the shutter blade aperture
to control the amount of light reaching the film. These methods can be related to
the Model 640 and the Model 660 cameras.
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Spectra System/Image System Service Manual
The Model 640 is a fixed focus camera which varies the output of the strobe to
control exposures. Basically, the Model 640 uses either a light measurement
alone to fire and shut down the flash or it uses a combination of light
measurement and time measurement to fire and shut down the flash (Figure 2-
17). The method it chooses depends on scene brightness.
TIME or LIGHT
OR
Under most conditions, the strobe fires when the shutter blade aperture is at its
largest size. (Please note that this does not apply to fill flash situations). The
exposure system then uses the infrared portion of the reflected strobe light as
part of the measurement to determine when to quench the strobe. When
enough strobe light is integrated into the measurement, the quench strobe
command is given. The strobe is quenched and the shutter blades close. This
is called an integrating strobe system.
The Model 660 camera utilizes a variable focus and variable shutter aperture
system. The strobe is always fired at full-output. Regulation of light for varying
scene conditions is accomplished by firing the flash at varying shutter blade
apertures (Figure 2-18). For subjects close to the camera, the flash fires with a
small blade aperture; for subjects far from the camera, the flash fires when there
is a large blade aperture. (Shutter blade aperture is also affected by scene
brightness.) Since subject distance is the major factor in determining the
aperture of the shutter blades, the amount of light reaching the film plane is thus
dependent on the ranging information supplied by the transducer. The exposure
control system on the Model 660 is called a follow-focus system.
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Spectra System/Image System Service Manual
Advantages/Disadvantages
There are advantages and disadvantages associated with both systems. With
the Model 640, strobe exposures are more consistent. But because of the
characteristics of a quench circuit and because it is a fixed focus camera, the
strobe range is limited (4’ to 10’). Conversely, the Model 660 uses variable
shutter apertures and has a lens System which can be focused. These features
increase the strobe range to 2’ to 14’. But because the strobe always operates
at full output, the strobe exposures are not as consistent as exposures with the
Model 640. The Spectra System borrows the best features of both these
models to provide consistent strobe exposures at extended ranges.
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A brightness detect reading is taken by the exposure circuitry during the preview
mode. Scene brightness is measured at this time and is categorized into:
In low brightness conditions when subjects are under 17 feet from the camera
(determined by the transducer) timeout will occur 44 + 5ms after first light unless
the exposure is terminated earlier by the integration of enough light through the
photocells.
For subjects beyond 17 feet in low brightness settings, exposure timeout occurs
2.8 + 0.3 seconds after first light, again unless the exposure is terminated
sooner by the integration of sufficient light.
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The first light detect takes place 20 + 3ms after solenoid #1 is released. An
opening in the shutter blades allows light from the encoder LED to reach the
phototransistor of the encoder pair (Figure 2-21). This action gives the encoder
circuitry one count and acts as a starting point for exposure timeouts as
mentioned above.
Encoder
Circuit
Phototransistor
Opening in
Blades
Encoder
LED
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DUAL PHOTODIODE
Dual
Photodiode
The top half of the photodiode measures all visible light, while the bottom half
measures the infrared portion of the light spectrum. By utilizing a dual
photodiode system, light measurements are more precise than in previous
cameras. These measurements determine whether the strobe is to fire at full
output or if there is to be a partial strobe output (quenching).
The brightness reading taken during the exposure mode also serves to
determine the brightness of the displays in the viewfinder. There are two
intensities for the displays. In low light levels (below 12 cd/ft ), the intensity of
the viewfinder displays is diminished while the intensity is increased to offset
high ambient scene brightness (above 12 cd/ft ).
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Transducer
ELECTRONIC TRIM
In previous camera models, trim has been achieved by sliding a shaded wedge
over the photocell to fool it into causing shorter or longer exposures. In the
Spectra System, trim is achieved electronically. Moving the lighten/darken
switch on the control panel actually affects the electronic circuit of the camera,
causing exposures times to be increased or decreased the equivalent of 2/3
stop. There are no graduations between fully lighten or fully darken. The
change in exposure value is a full 2/3 stop from nominal in either direction.
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Spectra System/Image System Service Manual
To compensate for minor differences in film speed from pack to pack, a film
speed switch is incorporated into the camera. This switch is located in the film
compartment of the camera and is activated by a plastic tab on the side of the
film pack (Figure 2-24).
Film Speed
Switch
When a pack of “normal” film is inserted into the camera, a tab on the pack
opens the switch, This tab is not present on “slow” film packs. Therefore, when
a pack of “slow” film is inserted, the switch stays closed. With the switch closed,
the calibrated strobe and ambient exposures are increased by 0.33 + 0.15 stop
to compensate for the slow film.
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CAMERA INHIBITS
The camera electronic circuits are designed to prevent certain types of camera
operation while another function is taking place. These inhibits are:
Motor drive is inhibited when SEE (known as the social switch) is closed.
(This is accomplished by holding the shutter button down after an
exposure is made.)
Camera cycling and strobe charging are inhibited during the self-timer
mode and also when the out-of-film chime is sounding.
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C. SEQUENCE OF OPERATION
STARTING CONDITIONS
CAMERA ERECT, DOOR OPEN, WITH NO FILM PACK
Figure 2-25 shows the drive assembly and wireform switch block. These two
assemblies provide electromechanical control of most camera functions. Note
that the wireform switches are activated by the rotation of both the timing gear
and the counter. In the illustration, the switches are shown as they are in the
starting condition. That is, the camera is erect, the door is open, and there is no
film pack in the camera.
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VER
EOC/S9
Timing Gear
Counter
SPD
EOP
When the film pack is inserted into the camera, electrical connection from the
battery to the camera is made through the two battery contacts in the camera
film compartment. If the film speed falls within the “normal” ASA parameter
there is a projecting tab on the pack. This tab opens a Film Speed wireform
switch in the film compartment as shown in Figure 2-26. If the film speed is
“slow” the tab is absent, the switch remains closed, and the exposure circuits
increase all exposures by 1/3 f-stop.
Tab on Pack
Opens Switch
Film Speed
Switch
Insertion of the film pack also causes the pack pawl to engage the ratchet teeth
of the counter wheel (Figure 2-27). The pawl remains engaged until the pack is
removed. It allows the counter to turn only in one direction.
Pack Pawl
With the film pack inserted into the camera, the door may now be closed and
latched. This causes the door link to pivot counterclockwise slightly (Figure 2-
28). As seen in the illustrations, the upper pin on the door link pushes the +BAT
wireform into contact with VER. The lower pin pushes GND away from VER.
+ Bat
+ Bat
VER
VER
GND
GND
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With the switches in this condition, electrical circuits are completed to all of the
functions noted in Figure 2-29. The camera components are thus able to
receive power only when the door is closed and latched.
Strobe
Switch Block
Features
Light Processor
Power Ics
Folded
Battery Motor
Door Switch
Erect Solenoid #1
Switch Solenoid#2
(Closed by (closed Encoder LED
film door) when
camera Charge & Ready LEDs
erected) User Switches
You will recall that switch S9 is normally closed during the starting condition of
the camera. Thus, when the camera door is closed, power is delivered through
S9 to start the motor. The motor turns the timing gear which is now responsible
for several actions. As seen in “A” of Figure 2-30, before the motor turns the
timing gear switch EOC/S9 is open. (Note that this wireform switch is different
from wireform switch S9 which is activated/deactivated by the counter wheel.)
A
B
EOC/S
9 EOC/S
Open 9Close
d
Timing gear
Timing Gear
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In “B” of Figure 2-30, the motor drives the timing gear and the cam on the face
of the timing gear forces EOC/S9 down, to make with VER. With EOC/S9
closed, the motor will continue to run. Once the cam face moves away from
EOC/S9, the switch contacts open, the motor shuts off and then coasts to bring
the timing gear back to the condition shown in “A” of Figure 2-30.
Another cam, on the back of the timing gear, moves simultaneously with the
cam on the face. The cam on the back of the timing gear actuates the pick slide
which does two things. First, it engages the dark slide in the film pack and pulls
it forward, into the motor-driven rollers. The rollers eject it out of the camera.
Second, a hook on the left end of the pick engages one of the ratchet teeth on
the counter. It indexes the counter from blank to “10” (Figure 2-31).
Counter
Timing Gear
Pulls Pick
Return Spring
Pick Slide
Pick
Indexes
Counter
Figure 2-31 Pick Slide Ejecting Dark Slide and Indexing Counter
As the counter wheel indexes, a pin which holds S9 closed, moves away from
the wireform switch (Figure 2-32). (Note that this occurs while EOC/S9 is still
closed.) As a result, the switch opens and remains operational for the
remainder of all the exposure cycles until the film pack is removed. When the
pack is removed, the pack pawl disengages from the counter ratchet and spring
action brings the counter back to its starting condition. In the starting condition,
the pin again holds S9 closed, so it will be ready to divert power for the next
dark slide cycle.
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S9 Opens
PREVIEW MODE
At this point in our sequence, there is a pack of film in the camera, the dark slide
has been ejected, the counter has indexed to “10”, and the camera is ready to
take a picture. Lightly pressing the S10/S1 (shutter) button causes the following
events to occur:
If the strobe switch on the control panel is ON, a strobe charging cycle is
initiated. A red LED on the control panel lights during the charging cycle (Figure
2-33). When the strobe is charged (within 2.8 seconds) the red LED
extinguishes and the green LED lights. The green LED stays on for 30 seconds
or until a picture is taken.
Red LED
(Strobe Charging)
Green LED
(Strobe Charged)
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Bad Conditions
Good
Distance Conditions
Informatio
n
Figure 2-34 Viewfinder Display During the Preview Mode
The display is created from the logic circuits using signals from:
- the brightness detect circuit which samples ambient scene light through
one of the cells of a dual photodiode.
The display shows subject distance in feet or meters, depending on the setting
of a selector switch on the camera control panel. The subject distance is
displayed in red. A blinking yellow triangle indicates poor picture conditions
(subject too close, subject beyond strobe range, not enough light (if strobe is
turned off). The poor conditions visual symbol is accompanied by an audible
beeping sound which is created by exciting a piezo. A green dot indicates that
pictures conditions are good.
If all ten exposures have been made, a three-second chime will sound during
the Preview mode to indicate that the camera is out of film. This chime also
emanates from the piezo.
If the strobe has been turned off, the same functions take place during the
Preview mode.
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EXPOSURE MODE
When the shutter button (S10/S1) is pressed all the way down, the viewfinder
display is turned off and the exposure mode is initiated. During this mode, the
Quintic Lens is moved to the proper position based on ranging information, the
shutter blades open to the proper aperture based on light measurements and
ranging information, the strobe fires, film is exposed, light measurements
determine when to shutdown the strobe and close the shutter blades, and the
film frame is processed. The following describes how these actions take place.
Figure 2-35 shows the Quintic system in the starting conditions before an
exposure is made. The encoder circuit (LED and photodiode) is on, in
readiness to start reading Quintic Lens movement. Solenoid #1 is turned on,
holding the shutter blades closed in readiness for Quintic movement.
Catch Pawl
Solenoid #2 Moving
Quintic
Solenoid
#1
Inertia
Walking Beam
Drive link
Energizing solenoid #1 causes the drive link and walking beam to pivot
clockwise. This action releases the kick spring which strikes an arm on the
Quintic Lens (Figure 2-36). The Quintic Lens thus starts to pivot counter-
clockwise.
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Moving Quintic
Lens
Walking Spring
Drive Link
Walking Beam
As the Quintic pivots counterclockwise, light from the encoder LED is alternately
blocked and allowed to pass through to the encoder photodiode. These pulses
of light are created by “windows” along the outer edge of the moving lens
(Figure 2-37). The pulses are counted by the encoder circuit and are compared
to the distance information already generated by the transducer circuit. When
the pulse count corresponds to the distance information, solenoid #2 is
energized.
Solenoid
Ranging #3
Circuit
“Windows” in
Encoder Moving Quintic
Circuit
Encoder LED
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Energizing solenoid #2 releases the catch pawl which swings down and
engages one of the teeth cutouts along the periphery of the Quintic Lens
(Figure 2-38). The moving lens is thus halted at a point where, in combination
with the taking lens and the fixed Quintic Lens, it is in proper focus for the
subject distance as measured by the transducer.
Catch Pawl
Solenoid
#2
Moving Quintic
Lens Stopped in
Proper Focus
With the lens system now in focus, solenoid #1 is deenergized. Since the catch
pawl moved out of the way in the previous step, the walking beam is free to
pivot under spring action. This releases the shutter blades as in previous
Polaroid shutter systems. At the first instant of shutter blade release after
solenoid #1 is deenergized (actually 20ms after solenoid #1 is deenergized), an
opening created by the position of the three shutter blades allows light from the
encoder LED to again read the encoder photodiode (Figure 2-39). (The position
of the Quintic Lens in its focused or stopped setting is such that a “window” is
lined up between the encoder LED and the photodiode.) This light pulse is the
First Light Detect and serves as the starting point for all exposure
measurements.
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Encode
r
Circuit Quintic Lens in
Focus Position
Encoder
Photodiode
Opening here as
Shutter Blades start Encoder
to open LED
With the shutter blades opened to the proper aperture, strobe firing now occurs.
(If the strobe is turned off, exposure will be determined by light integration or a
maximum time-out of 2.8 seconds.) Strobe fire duration is dependent on the
integration of the transducer camera-to-subject distance information and light
measurement information. If the subject is more than 14 feet away, the strobe
may be fully discharged.
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Light Measurement
Circuit
Dual Cell
Photodiode
Photodiode
Filter
When the light measurement determines that the strobe should be shut down, a
pair of series thyristors in the strobe circuit act to save any unused energy
remaining in the flash capacitor. This departure from previous Polaroid flashes
results in a shorter recharge time for the succeeding exposure.
When the exposure cycle is completed, the logic circuits again energize
solenoid #1. (Figure 2-41)
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Catch
Solenoid #2 Pawl
Quintic Return
Drive Link Spring
Solenoid #1
The solenoid pulls the drive link and rotates the walking beam clockwise back to
its original position, closing the shutter blades. Solenoid #2, which has been at
a holding current level during the exposure, is now deenergized. This
disengages the catch pawl from the Quintic and allows the Quintic return spring
to bring the lens back to its original position. The foot of the catch pawl is also
now positioned to latch the walking beam. Thus, when solenoid #1 is
deenergized, the walking beam cannot move. The exposure cycle is now
completed.
Strobe recharging begins immediately after the shutter system is latched in the
form of a brief sneak charge. Before the film frame is even processed, the
sneak charge acts to top off the flash capacitor, either fully recharging it or
partially recharging it. (This depends on how much strobe energy was
expended during the exposure.) The purpose of the sneak charge is to
minimize the time required to charge the strobe before the next exposure is
made. The sneak charge ends when the shutter button is released.
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Motor drive starts when the shutter button (S10/S1) is released. The motor
drives the timing gear the same way as described for the dark slide cycle. The
timing gear closes EOC/S9 to keep the motor running and pull the pick slide
forward (Figure 2-42 and 2-43).
EOC/S9
Open EOC/S
9
Closed
Pick Slide
A hook on the pick grabs the just-exposed film frame and pulls it into the
developer rollers which are motor-driven. The rollers break the developer pod
and spread the reagent as the frame is fed through the rollers. The pick also
pulls one of the counter wheel ratchets forward and the counter indexes from 10
to 9.
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As the timing gear continues its rotation, the cam on its face loses contact with
EOC/S9. As a result, EOC/S9 opens and turns the motor off. The motor then
coasts and the timing gear returns to its starting position.
With motor power turned off, the strobe charging circuit then completes the
process of charging the strobe capacitor.
After all 10 film frames have been exposed and processed, the counter indexes
to a point where a “0” against a red background appears in the counter window,
indicating that no film remains in the pack. At this point, a pin on the side of the
counter closes the EOP (end-of-pack) switch (Figure 2-44).
S9
With the EOP switch closed, a repeating chime sounds three times signaling
that there is no film left in the pack. If the empty pack is left in the camera, the
chime will sound whenever the shutter button is pressed. A flashing red “0” will
also appear in the viewfinder. This chime will also sound if the camera is
erected after it has been closed with an empty pack inside it.
Removing the empty pack disengages the pack pawl, causing the spring-
tensioned counter wheel to return to its starting condition. A blank appears in
the counter window, the EOP switch opens, and the S9 switch closes. The
camera is now in the starting condition described at the beginning of this
sequence section.
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D. SCHEMATIC
The system schematic for the Spectra System camera is presented on the
following pages.
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SECTION 3
TESTING AND ADJUSTMENTS
CONTENTS
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The following additional tests are required only if the strobe exposure (graywall)
cannot be corrected by adjusting the I.R. exposure calibration slide. See “order
of spectra system tests” in this section.
Blade speed 20 to 24 ms
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CAUTION
The Spectra System camera uses silicon CMOS integrated circuit technology.
CMOS integrated circuits are susceptible to damage created by static electricity.
Static discharges are not always noticeable. Just because you don't notice a
static shock doesn't mean that there hasn't been one. And, just as static is not
always obvious, the damage it creates isn't always obvious - until it's too late. In
fact, one or two static discharges may not cause enough damage to adversely
affect camera operation. However, static discharge damage is cumulative.
Enough static and you will undoubtedly damage the CMOS circuits.
THEREFORE,
Whenever you are working on the Spectra camera and any disassembly is
required, you must wear a grounding wrist strap. The workbench surface must
be dissipative. The workbench itself must be grounded. There should be no
materials on the workbench which are conducive to the creation of static
electricity. (Styrofoam coffee cups are prime villains.)
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GENERAL
EQUIPMENT REQUIRED
TEST SETUP
Power Supply
Film Pack
Simulator #12467
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1. Except for the trim switch, set all the switches on the control panel at the rear
of the camera to the UP position (automatic mode). Set the trim switch to the
middle (normal) position.
2. Insert the Film Pack Simulator Adapter #13130 onto the Film Pack Simulator
#12467.
3. Plug the Film Pack Simulator with adapter into the power supply (either
Power Mate #12531 or Lambda #12429).
TEST PROCEDURE
2. Install the film pack simulator with the adapter into the camera. The camera
should not cycle.
4. Using the tip of a solder aidee, close the camera door latch (Figure 3-2).
5. Install the film pack simulator into the camera again. The camera should go
through a dark slide cycle with the following events happening:
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The strobe charging light (red) should come on and then go off.
Note: The green ready light will stay on for approximately 30 seconds
and will then extinguish if the camera is not used.
6. Aim the camera at an object less than one foot (.1 meter) away and press
the S1/S10 button halfway down (preview mode). The following should
happen:
7. On the camera control panel, slide the Feet/Meters selector switch to the
down (meters) position. Again, aim the camera at a subject less than a foot
away and press the S1/S10 button half way down. The following will
happen:
8. Slide the Feet/Meters selector switch on the camera control panel back to
the up (feet) position.
9. Aim the camera at an object exactly four feet (1.2 meters) away and press
the S1/S10 button down half way. The following should happen:
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A red figure “4” (feet) will be visible in the viewfinder. (A red figure “1.2”
(meters) will show in the viewfinder if the Feet/Meters switch on the
camera control panel is in the down (meters) position.)
10.Cover the transducer using the fingers or palm of your left hand as shown in
Figure 3-3 or you can cover the transducer with photographic tape. Use
care to prevent covering the photocell. Press the S10/S1 button half way
down. (This simulates an infinity exposure.) The following should happen:
Do not cover
photocells!!
11.Now aim the camera at an object within the range of 2 feet (.6 meter) to 15
feet (4.5 meters) and press the S1/S10 button all the way. The following
should happen:
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You should hear the camera go through an exposure cycle. (The blades
should open and close, the Quintic Lens should move, and the motor
should run.)
The red strobe charging light should come on and then go off.
12.Repeat the previous step six more times and observe that the camera
operates as indicated above.
13.Move the strobe switch on the camera control panel to the down (OFF)
position. Turn the front of the camera toward you. Cover the photocell with
black photographic tape. Insert a soldering aide between the flapper door
and the bottom of the shutter (Figure 3-4).
AF Switch in
normal setting
With the camera aimed toward you, press the S1/S10 button all the way.
The following should happen:
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Spectra System/Image System Service Manual
The moving Quintic frame should swing down below the level of the
shutter during the exposure and should be visible through the open
flapper door as seen in Figure 3-4. (This is the short distance Quintic
position.)
The shutter blades should open and stay open for the maximum time-out
period of 2.8 seconds.
14.At the camera control panel, move the sonar autofocus override switch to the
down (sonar off) position. The photocell should remain covered with the
black photographic tape and the soldering aidee should still be inserted into
the flapper door area. With the camera aimed toward you, press the S1/S10
button all the way. The following should happen:
The moving Quintic Lens frame should swing down below the level of the
shutter and should be visible through the open flapper door (Figure 3-5).
This is the infinity Quintic position.
AF Switch in
OFF setting
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The shutter blades should open and stay open for the maximum time-out
of 2.8 seconds.
15.Remove the soldering aide from the flapper door and remove the black
photographic tape from the photocell. Return the strobe and sonar autofocus
override switches on the camera control panel to the up (strobe and sonar
ON) positions.
16.Slide the self-timer switch to the down (self-timer ON) position. (The camera
exposure will be delayed for 12 seconds.) The following should happen:
The warning tones (beep! beep!) should sound. The tones should get
progressively faster until two seconds before the exposure when the tone
becomes steady.
At the front of the shutter, the red LED next to the photocells should flash.
The flashing will get progressively faster until two seconds before the
exposure when the LED stays on.
At the end of 12 seconds, the strobe will fire, but the motor will not run.
Return the self-timer switch to the up (self-timer OFF) position. The following
will happen:
17.Press the Sl/S10 button all the way down. The following should happen:
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18.Look into the viewfinder and press the Sl/S10 button half-way-down. The
following should happen:
NOTE: If the S1/S10 switch is pressed all the way down with an empty film
pack, the strobe will fire. After the switch is released the camera will cycle. This
is normal.
This completes the functional test of the spectra system camera. If the
camera does not function as described, go to the troubleshooting
section and refer to the chart which most closely corresponds to the
malfunction.
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BASIC DESCRIPTION
This Star Tester is an upgrade of the Model 12650-2 (for 600 series and other
cameras). The 12650-3 permits testing Spectra System cameras for seven
different exposure and timing-related operating characteristics, as well as 600
series and other cameras.
Except for a new Horn #13146 for holding Spectra System cameras and a few
name changes of Selector Switch positions (see Figure 3-6), the 12650-3 Tester
is outwardly identical to the earlier Model 12650-2 Star Tester.
Listed below are the Star Tester 12650-3 controls and indicators shown in
Figure 3-6. The integrating light sphere and electronics required to compute and
display exposure, timing and functional characteristics of the camera under test
are all housed within the tester cabinet.
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1 2 4 3
19
7
18
8 9 10
13
11 12
14
Figure 3-6 Star Tester 12650-3 Controls & Indicators
17
(See text for names & function of keyed items)
16
15
1. Install Tester on level surface with clear area around Tester to allow sufficient air flow
for cooling.
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2. Locate the Tester on a bench or table so that when the Spectra on its Horn is
placed on the top of the Tester, the Spectra lens will be exactly 4.5 feet (135
cm) from a graywall target. Also, be sure that the front of the camera is
parallel to the graywall (or the long axis of the camera, front to back, is at
right angles to the graywall). See Figure 3-7.
3. Be sure that the area between camera and graywall, for a width of
approximately 4 feet (or what can be seen in the Spectra viewfinder) is clear
of any objects. This will prevent erroneous readings caused by reflections
from the sonar side lobes of the Spectra camera.
4.5 ft.
135 cm
Pretest Checks
5. Mount the camera on the Spectra Horn #13146 and connect the cable from
Horn to the receptacle marked “horn” (key #16 in Figure 3-6) on the right
side of the Tester.
6. Turn the Tester Power Switch ON (switch will illuminate if the Tester is
receiving power). Let the Tester warm up a minimum of 10 minutes before
performing tests.
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7. Open the Front Door of the Spectra camera and with a greenstick (solder
aide tool), trip the Door Switch into DOWN position. (See Figure 3-8.)
8. Position the Horn with the camera mounted on it against the front of the
Tester, with the guide tab on the right side of the Horn against right edge of
window mounting plate (see Figure 3-9.)
9. Fully depress the camera Shutter Button five times. Read the Stops Error
Meter and check the Spectra Specification for agreement.
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Guide
Tab
Mandatory tests:
Additional test(s) required only if the Strobe Exposure (Graywall) test reading
cannot be corrected by adjusting the IR Exposure Calibration Slide:
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If the ZLS Graywall Test is now within spec but the Strobe
Exposure (Graywall) reading remains out-of-spec, perform the:
If the Hybrid Test reading is within spec but the Strobe Exposure Test
reading remains out-of-spec replace the exposure flex and retest.
If the Blade Speed is within spec but the strobe Exposure Test
reading remains out-of-spec, replace the exposure flex and retest.
If the Blade Speed Test reading is not within spec, perform the Blade
Speed Adjustment (see adjustment 2C, next section).
If the Blade Speed Adjustment does not correct Blade Speed, repair
or replace the Shutter Assembly and retest.
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AMBIENT EXPOSURE
Purpose
This test measures the energy on the film plane during an ambient (visible)
light exposure. The Star Tester light integrating sphere provides a constant
scene brightness level of 100 candles/ft .
Test Setup
1. Trip the Door Switch on the camera into the down position.
3. Slide the AP, Strobe & Audio (beeper) switches on the camera into the
down (OFF) position. Be sure the Trim Switch on the camera is in the
normal position.
Test Procedure
1. Press the Shutter Button fully and record the Stops Error Meter reading.
Compare the reading to the Specification.
4. If the test readings are not within Specification, perform the Adjustment
Procedure #1 for Ambient Exposure Calibration Slide and retest. If
reading is now within spec, proceed to the next test (Strobe Exposure
[Graywall] Test).
6. If the above steps do not bring the Ambient Exposure reading within
spec, replace the Exposure Flex and/or the Shutter Assembly and retest.
Purpose
This test measures the resultant energy on the film plane during a 4.5-foot
(135 cm) graywall exposure.
Test Setup
1. Trip the Door Switch on the camera into the down position.
2. Place the camera on the Horn on top of the Tester, with the lens 4.5 ft.
from the graywall. The front of the camera must be parallel to graywall,
and the area visible in the view finder must be clear of objects.
3. Slide all camera switches up (ON), except for the Audio (beeper) switch.
Keep the Lighten/Darken switch in the mid-point (normal) position.
Test Procedure
1. Press the Shutter Button fully and note the reading on the Stops Error
Meter.
2. Repeat the procedure two more times, noting the Stops Error Meter
readings. Compare the readings to the Specification.
3. If the test readings are not within specification, perform the Adjustment
Procedure 2 for IR Strobe Exposure Calibration Slide and retest.
4. If adjusting the IR Calibration Slide fails to bring the Strobe Exposure Test
reading within specification:
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5. If the above steps do not bring the Strobe Exposure (Graywall) reading
within spec, proceed to the ZLS Graywall Test.
Purpose
This test measures the maximum strobe output. This is done by measuring
the energy on the film plane during a 4.5 feet (135cm) graywall exposure
with the shutter blades fully open.
Test Setup
1. Trip the Door Switch on the camera into the down position.
2. Place the camera on the Horn on top of the Tester, with the lens 4.5 feet
from the graywall. The front of the camera must be parallel to the graywall
and the area visible in the viewfinder must be clear of objects.
3. Slide all switches up (ON), except for the AF and Audio (OFF). Set the
Lighten/Darken switch to the NORMAL setting.
Test Procedure
1. Press the Shutter Button fully and note the reading on the ZLS Meter.
Compare the reading to the Specification.
3. If the ZLS Test reading is within Specification but the Strobe Exposure
(Graywall) reading is still out-of-spec perform the Hybrid Test.
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Purpose
This test measures the resultant energy on the film plane from full strobe
output through partially open blades, to determine whether the blades open
at the proper speed and the strobe fires at the proper time. If the results of
this test are satisfactory, it means that maximum strobe output, blade speed
and ranging are all functioning properly.
Test Setup
1. Trip the Door Switch on the camera into the down position.
2. Place the camera on the Horn on top of the Tester, with the lens 4.5 ft.
from the graywall. The front of the camera must be parallel to the
graywall and the area visible in the viewfinder must be clear of objects.
Test Procedure
1. Press the shutter button fully and note the reading on the ZLS meter.
2. Repeat the procedure two more times, noting each meter reading.
Compare the readings to the Specification.
3. If the test readings are not within specification, perform the Hybrid
Adjustment procedure and retest.
4. If this adjustment does not bring the Hybrid Test reading within
specification, proceed to the Blade Speed Test.
5. If the Hybrid Test reading is within spec but the Strobe Exposure Test
reading is still out-of-spec, replace the Exposure Flex and retest.
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BLADE SPEED
Purpose
This Test measures the time between first light detection and 95% blade
opening.
Test Setup
1. Trip the Door Switch on the camera into the down position.
3. Slide the AF, Strobe, and Audio (beeper) Switches on the camera down
(OFF).
Test Procedure
1. Push the Reset button on the Tester, then depress the Shutter Button.
Disregard the meter reading (this sets up Tester circuitry).
2. Press the Shutter Button again and watch the Timing Meter carefully.
Note the reading that remains constant for two seconds. Compare this
reading to the Specification.
3. If the reading is not within spec, perform the Blade Speed Adjustment
Procedure and retest the camera.
4. If the adjustment did not bring the Blade Speed within specification, repair
or replace the Shutter Assembly and retest.
5. If Blade Speed is now within specification but Strobe Exposure is still out-
of-spec, replace the Exposure Flex and retest.
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NOTE: These two tests are listed together because Camera and Tester
settings are the same. Both tests can be performed together for
convenience.
Purpose:
The Strobe Integrated Current test measures the energy required to fully
charge the strobe capacitor (C8) in the camera. Strobe charge time
measures the maximum time required for strobe recycling.
Test Setup
1. Trip the Door Switch on the camera into the down position.
3. Slide all the camera switches up (ON), except the AF and Audio (beeper)
Switches.
Test Procedure
2. After the Strobe fires, slide the Strobe switch on the camera down (OFF)
during the three seconds that the blades are open (maximum timeout).
3. After the camera has cycled, press the RESET button on the Tester and
slide the camera Strobe switch up (ON).
4. Read the Strobe current value on the DC CURRENT Meter and the
maximum value displayed by the TIMING Meter.
6. If either Strobe Current or Strobe Charge Time readings are not within
specification, replace the strobe board.
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Adjustment Procedure
1. Remove the Top Cover from the Camera (see Figure 3-10)
2. If the Ambient Exposure Test readings are too low, use a dental pick and
slide the Ambient Calibration Slide to the right (see Figure 3-11) in
proportion to the amount the reading is too low. The Ambient Calibration
Slide is the one next to the Shutter Base Block (rearmost Slide, when
Base Block is viewed from the rear of the camera).
3. If the Ambient Exposure Test readings are too high, slide the Ambient
Calibration slide to the left, in proportion to the amount the reading is too
high.
4. Put the Test Top Cover in place and retest the camera. Readjust the
Ambient Calibration Slide if necessary.
NOTE: If adjusting the Ambient Calibration Slide fails to bring the readings
within specification, refer to Steps 4, 5 & 6 of the Ambient Exposure test
procedure.
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Ambient
Calibration
Slide
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Adjustment Procedure
1. Remove the Top Cover from the camera (see Figure 3-10).
2. If the Strobe Exposure Test readings are too low, use a dental pick and
slide the IR Strobe Exposure Calibration Slide to the right, in proportion to
the amount the reading is too low (see Figure 3-12). The IR Strobe
Exposure Calibration Slide is the nearer or front-most Slide, when the
Base Block is viewed from the rear of the camera).
3. If the Strobe Exposure Test readings are too high, slide the IR Calibration
Slide to the left, in proportion to the amount the reading is too high.
4. Put the Test Top Cover in place and retest the camera. Readjust the IR
Strobe Exposure Calibration Slide if necessary, using the Test Top
Cover.
NOTE: If adjusting the IR Calibration Slide fails to bring the readings within
specification, refer to steps 4 & 5 of the Strobe Exposure test procedure.
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IR Strobe
Calibration
Slide
Adjustment Procedure
1. Remove the Top Cover from the camera, see Figure 3-10.
2. If the Hybrid (ZLS/Blade Speed) Test readings are too low, increase the
tension on the Opening Blade Spring by moving it one notch to the right
(when facing the back of the Camera), See Figure 3-13.
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3. If the Hybrid Test readings are too high, decrease the tension on the
Opening Blade Spring by moving it one notch to the left (when facing the
back of the camera), See Figure 3-13.
4. Put the Test Top Cover on the camera and retest. Repeat the procedure,
if necessary, moving the Opening Blade Spring one notch at a time and
replacing the Test Top Cover each time before retesting.
5. When the Hybrid Test Reading is within specification, replace the Test
Top Cover with the camera's own Top Cover.
NOTE: If changing the tension on the Opening Blade Spring fails to bring
the readings into specification, refer to steps 4 & 5 of the Hybrid (ZLS/Blade
Speed) test procedure.
Increase Speeds
Decrease Speeds
Change position of
Spring in rack to
affect blade speed
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Adjustment Procedure
1. Remove the Top Cover from the Spectra Camera (see Figure 3-10).
2. Using tweezers, carefully lift the upper end of the Opening Blade Spring
out of its notch in the Shutter Base Block (see Figure 3-13).
3. If the Blade Speed is too slow, reposition the Opening Blade Spring one
notch to the right. If the speed is too fast, reposition the Spring one notch
to the left.
4. Put Test Top Cover on camera and retest Blade Speed. Readjust the
Spring position if necessary.
5. When Blade Speed is within specification, replace Test Top Cover with
camera's own Top Cover.
6. If adjusting the Spring position will not bring the Blade Speed within
specification, replace the Spring and retest.
If the movable Quintic Lens element travels at too high or too low a speed, its
final (focused) position may not be correct for the distance measured by the
camera's sonar system. (If the Quintic moves too fast, for example, the
Catch Pawl may not be able stop it at the correct position.) Quintic speed
can be adjusted as follows.
Adjustment Procedure
1. Remove the Top Cover from the camera (see Figure 3-10)
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4. Retest the camera to verify that the Catch Pawl catches (stops) the
Quintic at the correct position. If it does not, readjust the Solenoid 1
adjusting screw, one-half turn at a time, until the Quintic is caught by the
Catch Pawl.
5. When proper Quintic catch is achieved, replace Test Top Cover with
camera's own Top Cover.
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Turn CW to Decrease
Quintic Speed
Solenoid
Adjusting Screw
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1. Connect the black lead to ground (earth); connect the red lead to Vbat at
power supply.
2. If Vbat is within legal operating limits, the pulse LED will blink once and turn
off. The V+ will remain off.
3. If Vbat is too high, the pulse LED will remain on. REMOVE BLACK AND
RED LEADS FROM THE POWER SUPPLY IMMEDIATELY.
4. If Vbat is too low, the logic LEDs will be off and both the V+ and V- LEDs will
be on. REMOVE BLACK AND RED LEADS FROM THE POWER
SUPPLY IMMEDIATELY.
CAUTION: A false signal may latch the logic probe if, during the test, the
probe tip is removed from the test point or Vbat is removed from the camera
or the probe.
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Use all available failure information for camera analysis such as customer letter,
repair tag, etc.
Remove the Top and Bottom covers and inspect the following areas:
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Remove the Top and Bottom Covers and inspect the following areas:
Remove both Top and Bottom Covers and inspect the following areas:
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STROBE EXPOSURE
BLADES DON’T OPEN
BLADES SPEED
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NO ENCODER
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NO SELF-TIMER MODE
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NO SOLENOID DRIVE
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NO STROBE
FIRE
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LEAKAGE
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MEAN TIME-OUT
(MTO) (AMBIENT)
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NO STROBE CHARGE
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RANGING IMPROPERLY
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CONTINUOUS CYCLE
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CONTINUOUS CYCLE
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SECTION 4
DISASSEMBLY AND REASSEMBLY
CONTENTS
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CAUTION
The Spectra System camera uses silicon CMOS integrated circuit technology.
CMOS integrated circuits are susceptible to damage created by static electricity.
Static discharges are not always noticeable Just because you don't notice a
static shock doesn't mean that there hasn't been one. And, just as static is not
always obvious, the damage it creates isn't always obvious - until it's too late. In
fact, one or two static discharges may not cause enough damage to adversely
affect camera operation. However, static discharge damage is cumulative.
Enough static and you will undoubtedly damage the CMOS circuits.
Therefore...
Whenever you are working on the Spectra camera and any disassembly is
required, you must wear a grounding wrist strap. The workbench surface must
be dissipative. The workbench itself must be grounded. There should be no
materials on the workbench which are conducive to the creation of static
electricity. (Styrofoam coffee cups are prime villains.)
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Tools - In addition to the usual small flat-blade and Phillips head screwdrivers,
solder aid tool ("greenstick"), tweezers and low-wattage soldering iron, the
following will be needed for Spectra disassembly:
Wire routing - When wires must be moved to allow removal of a part, carefully
note their placement. They must be accurately replaced in their original position
for the camera to function properly.
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a. With camera erect and Front Door closed, use Top Cover Pin Removing
Tool
(P/N 13109) to remove pin. Holding camera inverted depress tab slightly
with tool tip and engage pin in end of tool. Tilt tool handle backward slightly
to grasp pin firmly and pull pin out.
b. Turn camera right side up. Insert greenstick between Top Cover and Cone
on hand strap side, prying Top Cover slightly upward and outward to release
detent on inside of cover. Close camera and lift cover off.
Side View
Cone
Top Cover
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(Parts which must be removed before doing this procedure: Top Cover)
C8
Probe Pins Must Positively
Touch Capacitor Terminals
Capacitor Discharge
Dump Probe #13119
3. REMOVING MID-COVER
(Parts which must be removed before doing this procedure: Top Cover)
a. With needlenose pliers, remove two L-shaped hinge pins. (Rotate upward
1/4 turn if leg of pin is pointing down.)
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b. Close camera if erected and open Front Door. Insert greenstick between
Mid-Cover and side of Main Frame to release one side. Then insert
greenstick at top center as shown, twisting stick while holding side of
Cover out. Finally, insert greenstick on opposite side and pry outward.
c. Shut door and lay camera flat. Bend out sides slightly, pivot on the
locating cutouts on the Bottom Cover as shown and lift off Mid-Cover.
Needlenose
Pliers
L-Shaped Pins
2 Green Stick
3
a. To remove Eye Cup, use greenstick to spring out tabs on Eye Wedge
Retainer. Remove clear plastic Eye Wedge. Eye Cup can now be
removed from Eye Wedge Retainer.
c. To remove the Rear Decorative Plate from Mid-Cover, pop it out from the
inside of Mid-Cover and peel off. Or, carefully pry off from the outside with
Exacto knife (two types).
d. To replace Front Decorative Plate, pry up with tool and peel off.
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Eyecup
Tab
Top Tab
Eye Wedge
(Parts which must be removed before doing this procedure: Top Cover and
Mid-Cover)
b. Carefully insert flat bladed screwdriver behind locking tab and bend tab
slightly to unhook it. CAUTION: DO NOT LET SCREWDRIVER SLIP
AND DAMAGE INDUCTOR COIL ON RANGING BOARD. Pull Bottom
Cover away slightly.
d. To remove Cover, invert camera. Holding Cone with one hand, first slide
Cover to rear about 1/2” with other hand. Then lift Cover up and off.
(Lugs on inside of Cover must first slide back to clear retaining ramps on
Cone.)
e. To remove Tripod Nut (if necessary), rotate Nut 1/4 turn clockwise with
pliers to free internal lugs. Nut then lifts out.
f. To remove Film Pack Springs (if necessary), lift and bend legs slightly
with pliers, then lift them out.
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b.
Green Stick
Inductor Coil
Locking Tab
d.
1/2 in.
Unsnap
c. Cover
a. Unhook hinge on side opposite gear train by bending side out slightly.
b. Next unhook hinge on gear train side and rotate cover downward to remove.
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(Parts which must be removed before doing this procedure: Front Door)
a. Carefully insert an Exacto knife with a #11 blade in slot just below the
lower spring leg on left (non-gear) side of door. Keep blade flat in same
plane as rollers, with dull edge to your left. (Tape sharp edge to protect
your fingers)
b. Insert blade so that tip is about halfway in between front and rear legs of
spring. Push blade slightly to left (about 1/16’). Push hidden spring tab
free of retaining shoulder. Left side of Spread bracket can then be pulled
out slightly.
c. Repeat process on right side, inserting blade in slot just below lower leg
of right spring. Push blade to right and release right side. Remove
Spread Assembly.
a. & b.
Gear Side
c.
Push to release
Spring Tab
View
Blade
(Parts which must be removed before doing this procedure: Top, Mid- and
Bottom Covers, Strobe Board Retainer. Disengage S10/S1 assembly from
tab, remove Exposure Flex from Strobe Board, place Strobe on Gear Train
side and remove Insulating Shield.)
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a. Pull Board slightly to the left and then out from camera.
b. Remove Flex from connector using Flex Shim Tool or right-angle needlenose
pliers.
b. Flex
Connector
Ranging Board
c.
Transducer Wires
a.
Ranging Board
Ranging Board
Figure 4-8 Removing Ranging Board
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(Parts which must be removed before doing this procedure: Ranging Board)
d. Remove Control Panel Cover by pulling out and up from bottom of Cover.
Ranging Board
d.
Push Control Panel
Push Cover
Lift Up
c.
a.
Screwdriver
b.
Tab
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(Parts which must be removed before doing this procedure: Top Cover)
a. With tweezers, push up small plastic Strobe Board Retainer fitting, then
lift out to free the Board.
b. With small screwdriver or greenstick, push tab forward just enough to free
the Sl0/Sl assembly.
c. With needlenose pliers, gently pull off J14 (red) and J15 (black) wires
from their Board connectors.
d. At bottom left corner of Board, remove J17 (green) and J16 (orange)
wires. Next pull off or unsolder strobe wire (may be brown or white) from
Board Trigger Coil.
e. Next remove Exposure Flex from its Board connector, carefully using
right-angle needlenose pliers.
Remove Exposure
Strobe Board Flex
Tab b.
Release S1/S10
Assembly
a.
Retainer c.
Disconnect J14 (red)
and J15 (black)
d.
Disconnect J17
(green) & J16
(orange).
Unsolder Trigger
Coil Wire
Figure 4-10 Removing Strobe Board
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(Parts which must be removed before doing this procedure: Top, Mid- and
Bottom Covers)
NOTE: THIS PROCEDURE IS DONE MOST EASILY AND QUICKLY WITH
THE CAMERA MOUNTED ON WORK SUPPORT FIXTURE P/N 13123.
a. Insert Features Flex Removal Tool (P/N 13124) into tracks in viewfinder
to release spring fingers.
d. Remove Features Flex from Features Board, grasping Flex firmly with
right-angle needlenose pliers.
Features Flex
Viewfinder
Features Flex
Piezo Wires
b.
Removal Tool Pry Up
#13124 c.
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(Parts which must be removed before doing this procedure: Top, Mid- &
Bottom Covers)
e. Disconnect Exposure Flex from Strobe Board and put aside (see Step 9).
i. Remove Flex from Motor and Gear Train Flex by lifting connector block
out of its holder. Then use needlenose pliers to remove Exposure Flex
from connector.
j. Remove Exposure Flex with its adhesive strip by prying the adhesive
strip off the Cone.
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Shutter Baseblock
a. Remove Phodiode
Retainer
c.
Solenoid #2
Baseblock d.
e.
Exposure Flex Solenoid #1
Connector
Block b.
Encode
Motor & Gear r Wires
Train Flex Four Wire
Connector
Exposure Flex
Connector Holder
in Rear of Frame
(Parts which must be removed before doing this procedure: Top, Mid- &
Bottom Covers)
b. Remove Motor Gear Drive Flex Assembly from Motor with greenstick.
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d. To remove Flex Retainer from Cover (see Figure 4-13c), insert small
screwdriver in right-hand hole and tilt handle down so tip goes upward.
Then insert in left hole and move handle to right. Lift out Flex Retainer.
e. Lift top left corner of Flex away from guide tab using flat blade.
g. Free the edge of the Flex from beneath the small tab by pushing Flex to
left.
Door Spring
Flapper Door
Green Stick
Motor
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i. Insert small screwdriver in slot at right end of Gear Train Cover and gently tilt
handle down to release the Cover (see Figure 4-13d). Door latch must be in
the "down” position: push down on end of Door Latch nearest gear #4.
j. Now free opposite end of the Gear Train Cover near the Counter Wheel by
inserting a screwdriver at the two places shown in Fig. 4-14e. Gently pry the
upper finger upward, the lower finger outward. Rotate the Cover outward,
freeing the top first and then unhooking the bottom of the Cover from the tab
next to the film switch.
Flex Retainer
Door release Button
Gear Train
Cover
Free forward
end of cover
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Pry Up
Pry Out
(Parts which must be removed before doing this procedure: All Covers, Gear
Train Cover & Gear Train /Motor Flex)
a. Carefully lift off the Wireform Switch Block from the gear train.
b. Remove the Noise Suppresser (washer) from Gear #1. See Figure 4-
14a.
d. Release the Door Link Spring from under the tab and remove the Door
Link with the spring.
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g. Disconnect the Pick Spring from the Pack Pawl and remove the Pack
Pawl.
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Noise
Gear #4 Door Link &
Erect Switch Link Timing Suppressor
Spring Gear #3
Gear Gear #1 Gear #2
Pack Counter
Counter Pick
Wheel Pack Pawl Spring
and Spring
Pick
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a. Install Gear #1 and the Noise Suppresser (washer). Note that Gear #1
has a hub on the shaft above the small gear segment.
b. Orient the Door Latch over the Main Frame and Gear Train and install it
by snapping the tabs into place to lock the latch to the frame. (Figure 4-
14d). Be sure the lower tab of the latch is under the metal spring (as
seen through the opening in the middle of the main frame - Figure 4-14d).
e. Load the Counter Wheel Spring into the cavity on the Counter Wheel and
install the Counter over its shaft on the Gear Train. Rotate the Counter
about one turn counter-clockwise. The Counter will rise over the tab and
settle into position. When correctly installed, the two pins on the wheel
will be at about the one and two o'clock positions (See Figure 4-14e).
g. Install the Pack Pawl (with the spring attached) onto the Gear Train.
Attach the other end of the spring to the Pick.
h. Replace the Timing Gear, orienting it so that the ends of the cam
segment are at the five and nine o'clock positions (Figure 4-14 e).
j. Install the Erect Switch Link so that the left edge is in the vertical position.
The upper portion of the link sits in the cutout on the side of the cone.
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k. Position the Door Link Spring on the Door Link and carefully install them
on the Gear Train. The upper spring arm should be locked under the tab
as indicated in Figure 4-14c. The Door Link must be in the up position. If
it isn’t, push down on the arm of the Door Latch to raise the Door Link.
Tab D
Pick
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Wireform
between Pins on
Door Link
Two Wireforms over
Pin on Gear Train Timing Wheel is
positioned so
S9 Wireform under ends of CAM
Counter Wheel Pin are at nine &
five o’clock
Wireform between
Counter Wheel CAM segments on
is positioned so Timing Wheel
Pins are at one
& two o’clock
n. Holding the Wireform Switch Block down with an index finger through the
Flex Retainer opening, replace the Gear Train Cover. The tips of the four
gear shafts should be visible at the right end of the Gear Train.
(Parts which must be removed before doing this procedure; Top, Mid- &
Bottom Covers. Gear Train need not be disassembled if Gear Train Cover is
pried out slightly and Door Latch is gently lifted out.)
a. Remove Motor/Gear Train Flex and Door Latch. Gently separate Door Latch
from Main Frame: first, at Motor Pinion Gear end using a small screwdriver,
then at the Door Latch Spring end.
b. Remove Door Latch Spring by first prying it off the Motor hub. Bend the
Spring tab below the Motor hub away from the hub, then bend upper yoke of
Spring away from hub. Next push in on the bottom tabs of the Spring by
inserting a small screwdriver through holes in the bottom. Then lift Spring
out. (NOTE: It may not be possible to remove Spring without deforming it. If
so, replace with new Spring on reassembly.)
c. Gently pry Motor away from Main Frame by inserting small screwdriver
between Main Frame and gear-end of Motor case.
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Main
Door Latch Frame b. c. Door Latch
Spring
(Parts which must be removed before doing this procedure: Top Cover)
b. Now unsnap inside tab from detent, on Transducer side of Housing, with
greenstick or small screwdriver.
c. Release outside tab from its catch, just behind Strobe. Remove Shutter
Front Housing.
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a.
b.
c.
(Parts which must be removed before doing this procedure: Top Cover and
Shutter Front Housing)
NOTE: If Flash Tube wires must be removed from camera, Features Flex
will have to be removed from Exposure Flex, and Self-Timer will have to
be removed from Shutter Front Housing. Remove three wires from the
Strobe Board (Trigger Coil wire may be soldered.)
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Transducer Housing
Flash Tube
Assembly
Foam
(Parts which must be removed before doing this procedure: All Covers,
Shutter Front Housing. Transducer Housing Assembly and Reflector
Assembly must also be lifted out)
a. Note which notch holds end of Opening Blade Spring: this is the notch in
which it must be replaced on reassembly. Identify notch with light
scratch made with Exacto knife. Remove Spring with tweezers.
b. Gently pry Long Encoder Wire with its LED attached, to remove LED
from its hole in Baseblock. (On early versions of Camera, LED is
cemented in place.)
i. With Plate right side up and lens facing you, pry finger 1 at top left to the
left slightly to release it.
j. Carefully lift Lens Mounting Plate off Baseblock, taking care not to disturb
assemblies now exposed.
Finger 5
Finger 3
Opening Blade Spring
Mark
Notch
Finger 1
Tab 6
Finger 2
Catch 4
17.SHUTTER DISASSEMBLY
(Parts which must be removed before doing this procedure: All Covers,
Shutter Front Housing, Transducer Housing Assembly, Reflector Assembly,
and Lens Mounting Plate including Opening Blade Spring)
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a. Using tweezers, unhook the upper end of the Quintic Return Spring.
Remove the Quintic Assembly (consisting of Counterweight, Return
Spring, Frame and Lens) from the baseblock. See Figure 4-19a.
b. Using tweezers, unhook the upper end of the Catch Pawl Spring and
remove the Catch Pawl from the baseblock. See Figure 4-19a.
d. Wearing finger cots or gloves, remove the three shutter blades from the
baseblock, Figure 4-19a. If the blades are to be re-used, exercise care
to prevent scratching or getting body oil on the blades. Also note that the
three blades must be re-installed as a set. Replacement blades are
available as a three-part set. Do not intermix blades from one set to
another.
Fixture #13123
Figure 4-19
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Spectra System/Image System Service Manual
Disengage Pack
Pawl Spring Disengage Quintic
Return Spring
Shutter Blades
Walking
Beam/Inertia
Assembly
Quintic Assembly
Pack Pawl
Kick Spring
Return
Spring
Inertia
Counterweight
Inertia Spring
NOTE: 3/32” dia. (.093) x .750” dowel pin needed for reassembly
a. With Shutter Baseblobk empty except for metal dowel pin in upper left
hole above lens opening, replace bottom Shutter Blade with tweezers.
(wear finger cots when handling Blades.) Align upper left hole in bottom
Blade with dowel pin and lower elongated slot in Blade with plastic guide
pin (see Figure 4-19d).
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b. Similarly, replace middle and top Shutter Blades over dowel pin and guide
pin. (In top Blade, dowel pin goes through upper right hole in Blade.)
d. Hold Drive Link from the rear so that its Walking Beam pin is at 12
o'clock. Place Walking Beam on its pivot pin on the Baseblock, and at the
same time engage top and bottom shutter-actuating pins on the Walking
Beam in the upper and lower Shutter Blade holes. (Hold Walking Beam
so that both its shutter-actuating pins, when viewed from the rear, are
vertically aligned -- i.e., at 6 and 12 o’clock. (See Figure 4-19f.)
f. Replace Catch Pawl on its pivot pin. Be sure upper tab is engaged in
slotted end of plunger of Solenoid 2 (Figure 4-19g).
g. Replace Catch Pawl Spring. First hook leg with right-angle bend at its tip
under post on Baseblock. Then hook other leg of Spring under tab on
Catch Pawl
(Figure 4-19h).
h. Replace Quintic Frame, Lens & Counterweight Assembly on its pivot pin.
Bend long, vertical arm of Return Spring until it is hooked under tab at top
of Baseblock (Fig. 4-19h).
i. Before replacing Lens Mounting Plate, check to be sure that lower front of
the Walking Beam Assembly seats properly in its hole in the Lens
Mounting Plate.
j. Replace the Lens Mounting Plate. Be sure the pivot pin on the front of
the Walking Beam Assembly seats properly in its hole in the Lens
Mounting Plate.
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Spectra System/Image System Service Manual
k. With tweezers, replace the Opening Blade Spring. First hook lower end of
Spring to the Walking Beam. Then hook upper end in the notch it was in
originally (identified by mark when Shutter was disassembled).
Guide Pin
Dowel Pin
Walking Beam
Assembled Unit
Inertia
Spring
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Install Assembly,
aligning Pins as shown
Catch Pawl
Trap Pawl in Solenoid
Plunger slot
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- move Walking Beam Inertia Assembly back and forth to check that
Shutter
Blades close and open.
(Parts which must be removed before doing this procedure: All Covers,
Shutter Front Housing. Also, lift aside the Transducer Housing Assembly.
and Reflector Assembly)
a. Baseblock is held to Cone by four spring fingers: two visible on the top of the
Baseblock which engage shoulders on the Cone, two more partially hidden
on the bottom of Cone which engage shoulders on the bottom of the
Baseblock (see locations 1, 2, 3 & 4 on Figure 4-20). Start removal with the
top fingers, 1 & 2.
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c. With camera facing away from you and looking directly down on it, insert
greenstick or small screwdriver under “T” end of finger 1 slightly to release
it.
d. With dental hook or greenstick, now push finger 2 to the right slightly to
release it. Now pull Shutter Assembly slightly forward (away from Cone).
CAUTION: Be sure the two Calibration Wedges (narrow plastic strips) don't
fall out of Baseblock and become lost.
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Pull Finger
Lift Finger
Press down
Finger 4
Remove
Shutter
Assembly
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(Parts which must be removed before doing this procedure: Top and Mid-
Covers)
b. Spring out Door end support on Main Frame slightly (next to Piezo) and
remove Flapper Door.
Piezo
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Spectra System/Image System Service Manual
(Parts which must be removed before doing this procedure: All Covers,
Shutter Assembly)
a. To remove Solenoid 1, first remove Drive Link (see step 2). Place right-
angle tip of dental tool in hole in Solenoid bracket. Push in slightly to
release spring detent finger.
Release
Spring
Detent SOLENOID 2
Finger
Dental Pick
Push Down
Push Up
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Spectra System/Image System Service Manual
CAUTION: If the spring tab breaks when installing Solenoid #1, you must
replace the Baseblock. DO NOT ATTEMPT TO GLUE THE SOLENOID INTO
POSITION IF THE LOCKING SPRING TAB BREAKS.
a. When installing Solenoid #1, trap the drive link in the Solenoid plunger
and then slide the Solenoid into its mounting channel on the Baseblock
until the spring tab on the Baseblock locks into the hole in the Solenoid
bracket.
b. When installing Solenoid #2, first replace the Baseblock. Then guide the
Solenoid into its mounting channel carefully to prevent damaging the
spring tab on the Baseblock. Slide the Solenoid into position, locking the
spring tab on the Baseblock into the hole in the Solenoid frame.
(Parts which must be removed before doing this procedure: All Covers,
Shutter Assembly as a unit)
a. Press down edge of Baseblock next to Encoder LED to allow room for
LED removal. Note position of Encoder wires: on reassembly, they must
be positioned as they were originally free of Drive Link and Shutter
Blades. Remove LED.
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Spectra System/Image System Service Manual
Drive Link
LED
Press down edge
of Baseblock to
release LED
Push in and
pry up
(Parts which must be removed before doing this procedure: All Covers,
Flapper Door, Shutter Assembly, see Step 18)
a. With Cone facing you and right side up, use needlenose pliers to remove
pivot pin from lower right side of Lower Erecting Link.
b. Grasp Upper Erecting Link as shown in Figure 4-24. Push left sideplate
of Cone outward to free pivot socket from pivot pin on Cone.
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Spectra System/Image System Service Manual
Erecting Link
Pivot Erecting Linkage
(Parts which must be removed before doing this procedure: All Covers)
a. First remove Erect Spring by unhooking it from Cone then gently prying it
out from the two retainers on the Main Frame (see Figure 4-25a).
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Lift Tab
Retainers
4-25a
Link Break
Shoulder
4-25b
Erect Button Latch
Figure 4-25 Removing Erect Spring, Button Latch & Link Break
(Parts which must be removed before doing this procedure: All Covers,
Erecting Linkage, Erect Button Latch, Shutter Assembly., Features Flex,
Strobe Board and Ranging Board. Place Strobe Board, Ranging Board &
Exposure Flex aside)
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Boot
Metal Tabs
Lower Bellows
retainer
Grasp here
Lift Tab
(Parts which must be removed before doing this procedure: All Covers,
Erecting Linkage, Erect Button Latch, Shutter Assembly., Features Flex,
Strobe Board and Ranging Board)
b. With front of Camera facing away from you and looking down on it, press
down with greenstick at point near top of X-shaped ribs shown in Figure
4-27 to release tab. Viewfinder will slide forward (toward front of
camera).
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d. With left side of Cone out, gently rotate the long axis of the Viewfinder
Assembly counterclockwise, down and out of Cone.
Push Back
Press In
Rotate Viewfinder to
remove it from Cone
a. Start with the tab near the sighting end of the Viewfinder (V/F) Assembly.
b. Position V/F Assembly at an angle (see Figure 4-28) so that tab clears
the pivot arm of the Cone.
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Align Tabs
Rotate Viewfinder
into Cone. Align
Tabs and snap into
place
(Parts which must be removed. before doing this procedure: All Covers)
NOTE: THIS PROCEDURE IS DONE MOST EASILY WITH THE
CAMERA MOUNTED ON WORK SUPPORT FIXTURE #13123.
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f. Carefully lift the Flex Assembly and bend it back as shown in Figure 4-29.
g. Peel off and discard the adhesive-backed Light Seal from the Cone
Cover and Cone Assembly.
i. Install the new Mirror onto the Cone, orienting it properly. (Refer to Figure
4-29a)
j. Set the Cone Cover into position over the Cone Assembly.
k. Peel off the adhesive backing from the new Light Seal. Orient the Light
Seal over the Cone Assembly, lining up the holes in the light seal with the
two locating tabs at the top of the Cone. Carefully work the Light Seal into
position as shown in Figure 4-29.
l. Reassemble the camera. Use care to be sure that the wiring conforms to
the wiring diagrams which follow in the next section.
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Encoder Wires
Locating Tab
Locating Tab
Light Seal
From Solenoid
Connector J4 #1
J13
From Solenoid
Strobe Board #2
Retainer
S10/S1 Switch
Assembly
From
Strobe Board J4 Photocell
Lightly hold pointed object against Mirror surface. If gap is seen between
object and Mirror, that side of Mirror goes up, away from the film
chamber. Side which shows no gap goes down, towards film chamber.
Wrong Side
Gap
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Presented on the following pages are a series of drawings which illustrate the
proper routing for the various wires in the Spectra Camera. After reassembling
any part of the camera which impacts wiring, be certain that the wire runs look
like the wiring runs in the drawings.
Also presented in this section is an outline drawing of the exposure flex which
shows the termination of all the connections.
Transducer
Black
Red
Encoder
Connector
Between Encoder Connector J13
and Posts on Cone Assembly
S10/S1
Under S10/S1
Switch
Assembly
Between Tabs
Red to J20
Black to J19 Ranging
Board
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Strob
e
GRN WHT
Under Tab
}
Piezo
Green to J17
Outside Through
of Tab
Holder Orange to J16
All on Strobe
Under Board
ORG Features Flex
Under
Tab White soldered to
Transformer TCL
Under
Tab
J25 on Features Flex
(both black)
E1
Loop red wire as
shown
Route wires around J14
Coil
J15
J26
Red wire
trapped under Under
black wire Tab Route wire behind
Black Battery connector
Contact Wire to Red Motor Flex
J15 on Strobe Over Tab Wire to J14 of
Board White Battery Strobe Board
Contact Wire to J11
J11 of Motor
Flex
Figure 4-32 Routing Battery Contact Wires, Features
Shield Wire Motor Flex Wire
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Outside of Cone
Locating tab
Through
Tab at back
side of
Baseblock
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Dual Photocell
Diode (Fits into
Retainer in
Shutter Area) To Solenoid 2
To Solenoid 1
To Connector J3 on
Strobe Board
To Connector J4 on
Features Flex
To Connector J1 on
Ranging Module
To Connector J2 on
Gear Drive Motor Flex
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