Plant-Based Urease for Earth Stabilization
Plant-Based Urease for Earth Stabilization
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30   Keywords: Soil stabilisation; Biocementation; Enzyme induced carbonate precipitation (EICP); Plant-derived
31   urease; Earth construction
32
33   1.   INTRODUCTION
34 1.1. Context
35   Raw earth is a construction material consisting of a compacted mix of soil and water which is put in
36   place with the least possible transformation (Jaquin et al., 2009). Archaeological evidence from clay-
37   rich regions of ancient Mesopotamia (between the Euphrates and Tigris rivers) and Afghanistan
38   indicates that raw earth was used for the construction of buildings since 10000 BC. Earth is harmless to
39   humans, can be locally sourced and is therefore easily transported to the construction site. Earth is also
40   recyclable, inexhaustible and, when properly manufactured, offers high strength, excellent hygrothermal
41   properties and small embodied energy at very low costs. Therefore, raw earth materials can dramatically
42   reduce exploitation of natural resources not only during construction but also during the service life of
43   buildings by cutting down heating/air conditioning needs and limiting demolition waste (Gallipoli et al.,
44   2017).
45   Despite the above eco-friendly attributes, the dissemination of earth building into routine engineering
46   practice has been hindered by the high vulnerability of this construction technique to water erosion.
47   Earth rapidly absorb any free water which it meets (Walker, 2000; Jayasinghe and Kamaladasa, 2007)
48   exhibiting an increase of moisture content that generally follows a linear trend with the square root of
49   time (Lucas, 1918; Washburn, 1921). Moisture ingress reduces the strength and stiffness of raw earth
50   while producing structural damages caused by swelling of the clay fraction. For example, Bui et al.
51   (2009) reported erosion depths between 5 mm and 10 mm on the surface of 400 mm thick unstabilised
52   earth wallets exposed to a wet continental climate for twenty years. This also explains why well-
53   preserved earth buildings, which may date back hundreds of years, are relatively common in dry climates
54   but are very unusual in wet climates.
55   One of the main challenges of earth building therefore lies in the improvement of material durability by
56   means of environmental-friendly stabilisation methods that avoid energy intensive processes or
57   environmentally unfriendly binders such as cement or lime. Stabilisation by cement or lime also
58   undermines the hygroscopic properties of raw earth, thus reducing the hygro-thermal inertia of building
59   walls with a consequent increase of operational energy (Bui et al., 2014; Bruno, 2016). Alternative
60   chemical binders, such polymers or alkoxysilanes, have also been used to stabilise the superficial layer
61   of earth walls exposed to environmental actions. These techniques have, however, encountered limited
62   success as they do not counteract the swelling/shrinkage of clay minerals but only diminish the
63   symptoms of the wearing process, thus being ineffective in the long-term (Price et al., 2011).
65   This paper describes a biomediated earth stabilisation method that relies on the hydrolysis of urea
66   (ureolysis) to induce the precipitation of calcium carbonate with the consequent enhancement of material
67   properties (Stocks-Fischer et al., 1999; Barkay and Schaefer, 2001; DeJong et al., 2006; Whiffin et al.,
68   2007; De Muynck et al., 2010; Dilrukshi and Kawasaki, 2016). The application of microbial processes
69   to the catalysis of ureolytic reactions inside soils has captured the attention of many scientists across the
70   world (Ismail et al., 2002; Whiffin, 2004; Mitchell and Santamarina, 2005; De Jong et al., 2006, Van
71   Paassen et al., 2011; Ng et al., 2012). Past research has shown that ureolytic reactions are catalysed by
72   the urease enzyme, which is produced by the metabolic activity of microbes, either exogenous or
73   endogenous to the soil (Whiffin, 2004; DeJong et al., 2006; Whiffin et al., 2007; De Muynck et al.,
74   2010; van Paassen et al., 2010; Al Qabany and Soga, 2013; Cheng et al., 2013; Cheng et al., 2014; El
75   Mountassir et al., 2014; Martirena et al., 2014; Gomez et al., 2015; Choi et al., 2016; Terzis and Laloui,
76   2017; Terzis and Laloui, 2018). Based on these findings, researchers have developed microbially
77   induced carbonate precipitation (MICP) techniques, which have proven generally successful in
78   stabilising earth materials but have also displayed a number of shortcomings. The main shortcoming is
79   perhaps the unsuitability of MICP to the stabilisation of fine-grained or compacted materials (i.e., clays
80   and silts) due to the impossibility of microorganisms to migrate through very small pores (Morales et
81   al., 2015). For example, the Sporosarcina pasteurii bacteria has a size of the order of microns, which is
 82   larger than most pores inside fine-grained materials. Furthermore, microbial colonies remain alive inside
 83   the soil long after the stabilisation reactions have occurred with potential negative impacts on the
 84   surrounding ecosystem.
 85   Because of the above limitations, some authors have recently proposed the direct use of the urease
 86   enzyme as an alternative to the cultivation of microbes inside the soil, which has led to a new category
 87   of enzyme induced carbonate precipitation (EICP) techniques for the stabilisation of earth materials
 88   (Nemati and Voordouw, 2003; Yasuhara et al., 2012; Neupane et al., 2013; Park et al., 2014; Nam et al.,
 89   2015; Kavazanjian and Hamdan, 2015; Carmona et al., 2016; Dilrukshi and Kawasaki, 2016;
 90   Kavazanjian et al., 2017). The molecule of the urease enzyme has a size of around 12 nm and can fit in
 91   very small pores, thus overcoming the main disadvantage of MICP. Furthermore, unlike microbial
 92   colonies, the urease enzyme has a relatively short life span with an activity that naturally degrades with
 93   time, thus avoiding any significant impact on the surrounding ecosystem (Pettit et al., 1976). Traditional
 94   EICP techniques make use of pure reagent-grade enzyme that is purchased from chemical suppliers at
 95   relatively high cost. Conversely, the present work employs a crude plant-derived urease enzyme, which
 96   is extracted from soybeans via a simple and cost-effective process that could be easily adopted by
 97   building practitioners.
 98   The paper starts with an overview of the key aspects that govern the kinetics of urea hydrolysis. This
 99   provides the basis for optimising the catalyst action of the urease enzyme and, therefore, maximising
100   calcium carbonate precipitation. Here, the implicit assumption is that a larger precipitation of calcium
101   carbonate corresponds to a greater improvement of the mechanical characteristics of the earth material.
102   An optimised EICP method is then devised and applied to the stabilisation of compacted silty clay
103   samples, which are subjected to unconfined compression, moisture buffering and durability tests to
104   assess the improvement of the material hygro-mechanical properties.
107   The hydrolysis of one mole of urea (CO(NH2)2) in water generates one mole of ammonia (NH3) and one
108   mole of carbamic acid (NH2COOH) (Equation 1) (Dilrukshi et Kawasaki, 2016). One mole of
109   NH2COOH is then hydrolysed into another mole of NH3 plus one mole of carbonic acid (H2CO3)
110   (Equation 2). The two moles of NH3 and one mole of H2CO3, obtained from the above reactions,
111   equilibrate in water to form one mole of carbonate ions (CO32-) and two moles of ammonium ions (NH4+)
112   (Equations 3 and 4). The above reactions also produces hydroxide ions (OH-), which in turn leads to an
113   increase of alkalinity.
114   Therefore, the overall result of the hydrolysis of one mole of CO(NH2)2 is the production of two moles
115   of NH4+ and one mole of CO32- (Equation 5). In the presence of calcium ions (Ca2+) under supersaturated
116   conditions, one mole of CO32- then precipitates into one mole of calcium carbonate (CaCO3) (Equation
117   6), which is the ultimate objective of the earth stabilisation method.
135   Biomineralisation processes generally lead to the precipitation of different calcium carbonate phases,
136   including anhydrous polymorphs phases, such as calcite, aragonite and vaterite. In particular,
137   precipitation of calcium carbonate by mixing concentrated solutions of Ca2+ and CO32− ions involves the
138   following three consecutive steps: a) formation of amorphous calcium carbonate characterised by low
139   stability and high solubility, b) transformation of amorphous calcium carbonate into vaterite and c)
140   transformation of thermodynamically unstable vaterite into stable calcite (Wei et al., 2003; Shen et al.,
141   2006; Hua et al., 2007). Furthermore, different sources of Ca2+ ions induce precipitation of calcium
142   carbonate crystals with different shapes as revealed by electron microscopy. The rhombohedral shape,
143   which is induced by calcium chloride (CaCl2), is characteristic of calcite, i.e. the most stable form of
144   calcium carbonate (De Yoreo and Vekilov, 2003; Favre et al., 2009; Gorospe et al., 2013). Instead,
145   calcium acetate induces a lettuce like or lamellar shape that is characteristic of vaterite, a metastable
146   form of calcium carbonate. Finally, calcium lactate and calcium gluconate induce a more complex
147   growth of vaterite crystals with spherical shapes (Tai and Chen, 1998). Overall, calcium chloride
148   appears the best option to enhance urease activity and maximise the production of a stable form of
149   calcium carbonate (Achal and Pan, 2014).
151   Nemati and Voordouw (2003) conducted one of the earliest investigations into the parameters that affect
152   the efficiency of EICP. Their objective was to enhance fossil fuels recovery by consolidating sand in oil
153   reservoirs and tracing contaminants in ground water systems. Nemati and Voordouw (2003) conducted
154   test-tube experiments to evaluate the influence of the amount of urease enzyme and the concentration
155   of reagents (i.e. urea, calcium chloride and skim milk powder as stabiliser) on the rate and quantity of
156   calcium carbonate precipitation. They concluded that, for a constant concentration of reagents, an
157   increase in the amount of urease enzyme produced a faster reaction. Conversely, a proportional increase
158   of reagents concentration resulted in a slower reaction, though the final quantity of precipitate increased
159   if sufficient time was allowed. Nemati and Voordouw (2003) concluded that, as the concentration of
160   reagents increases, longer curing times are needed for completely converting reactants into products.
161   Other studies (Yasuhara et al., 2012; Neupane et al., 2013; Simatupang and Okamura, 2017; Carmona
162   et al., 2017; Almajed et al., 2018; Chandra and Ravi, 2018) confirmed that, for a fixed amount of urease
163   enzyme, higher concentrations of urea and calcium chloride yield greater quantities of precipitate as
164   curing time increases. Nevertheless, if amount of urease enzyme and curing time are both fixed, there is
165   an optimal concentration of the reagents leading to the highest precipitation of calcium carbonate.
166   Urease activity also plays a key role in determining the optimal amount of enzyme, i.e. the amount that
167   maximises reaction rate while avoiding inhibition of catalysis at high reagents concentrations. Nemati
168   and Voordouw (2003) used purified urease with a very high activity of 26,100 Units/g, which explains
169   why only a very little amount of enzyme was necessary (0.01 – 0.1 g/L) to initiate the ureolytic reactions
170   without any inhibition of catalysis at all reagents concentration. Other studies, which employed enzymes
171   of different nature and activity, observed instead inhibition of catalysis at large reagents concentrations
172   with a consequent reduction of calcium carbonate precipitation.
173 2.1.3. pH
174   The pH of the reaction medium is a crucial abiotic factor that influences the activity of the urease enzyme
175   during hydrolysis of urea (Labana et al., 2005). Rohy et al. (2019) observed that an acidic reaction
176   medium delays the EICP reaction rate, which is also consistent with the results from Cheng et al. (2018)
177   about delayed MICP stabilisation. In particular, Rohy et al. (2009) investigated the compressive strength
178   of soil columns of 100 mm and 50 mm diameter where for each increment in the molarity of the reagents
179   (urea-CaCl2), a greater quantity of purified urease was used. The samples were allowed to cure for 3, 7
180   and 14 days at room temperature, before being oven dried at 105°C for 24 hours. Mechanical tests
181   outlined an increase of strength with increase in the reagents concentration from 1 mol/L to 3 mol/L
182   after 3 days of curing. Measurements of the pH before and after adding the free urease, showed a
183   decrease with the increase in the molarity of the reagents (pH of 5.69 and 4.46 for 1mol/L and 3mol/L
184   solutions, respectively). This initial decrease of the pH was shown to be due to the increase of the urea
185   concentration and the later addition of free urease led to decreased rate of carbonate precipitation.
186   Therefore, 3 mol/L solution samples were prepared and cured for 3, 7 and 14 days. Samples cured for
187   14 days recorded a compressive strength of 3 MPa, equal to an increase of 500% compared to the
188   strength of samples cured for 3 days. The increased strength pointed towards a decreased rate of
189   precipitation due to which 3 days were not enough for the precipitation reaction to stabilize.
191   Neupane et al. (2015) investigated the effect of temperature on both EICP reaction rate and amount of
192   precipitate inside coarse sand columns of 5 cm diameter and 100 cm height. Their objective was to
193   reduce the reaction rate in order to achieve an uniform distribution of precipitate over large soil areas.
194   The sample columns were injected with two cementing solutions, containing fixed amounts of urea,
195   calcium chloride and purified urease enzyme at mixing temperatures of 5°C and 23.5°C, respectively.
196   The solution at temperature of 23.5°C generated very large amounts of calcium carbonate near the
197   injection point. Precipitation progressively reduced down to a depth of 60 cm, beyond which no
198   significant amount of precipitate was detected. On the contrary, the columns injected with cementing
199   solution at temperature of 5°C, exhibited a smaller but much more uniform precipitation of calcium
200   carbonate. This indicates that a decrease of temperature from 23.5°C to 5°C reduces the reaction rate
201   and induces smaller amounts of precipitation. These results are in agreement with those of Nemati and
202   Voordouw (2003), who found that the reactants conversion rate was 100% after 120 hours at
203   temperatures between 30°C and 50°C but it dropped to 70% after 300 hours at a temperature of 20°C.
204   Similarly, van Paassen (2009) found that the rate of ureolysis doubled approximately every 8°C as
205   temperature increased from 5°C to 70°C.
206   Nevertheless, increasing temperature to very high levels may lead to a progressive denaturation of the
207   urease enzyme. For example, Illeová et al. (2003) demonstrated that enzyme activity was completely
208   lost after 40 min of exposure to a temperature of 87.5°C. Dhami et al. (2014) found that the urease
209   enzyme was stable at 35°C but its activity decreased by almost 47 % when temperature increased to
210   55°C. Wu et al. (2017) investigated urea hydrolysis in the absence of a calcium source and observed
211   decreasing rates of ammonium production at temperatures above 30°C with no ammonium production
212   at 50°C.
216   The soil used in the present work was provided by the brickwork factory Bouisset from the region of
217   Toulouse (France). It is one of the five soils supplied by different brickwork factories in France, which
218   were tested in a separate project (TERCRUSO, 2013). The project TERCRUSO (2013) showed that the
219   Bouisset soil possesses similar hygro-mechanical characteristics but better water durability properties
220   than the other four soils, which is the reason why it was selected in the present study.
221   Figure 1 shows the grain size distribution of the Bouisset soil, which was determined as the average of
222   three independent measurements by means of wet sieving and sedimentation tests in compliance with
223   the norms XP P94-041 (AFNOR, 1995) and NF P 94-057 (AFNOR, 1992). Figure 1 also presents the
224   lower and upper limits of the recommended grading ranges for the manufacture of compressed earth
225   bricks according to AFNOR (2001); CRATerre-EAG (1998) and MOPT (1992).
226
227   Figure 1: Grain size distribution of the Bouisset soil in relation to existing recommendations for the manufacture
228              of compressed earth bricks by AFNOR (2001); CRATerre-EAG (1998) and MOPT (1992).
229   Inspection of Figure 1 indicates that the Bouisset soil exhibits a well graded grain size distribution that
230   is slightly finer than the limit prescribed by current recommendations for compressed earth bricks. The
231   specific gravity of the solid particles, Gs is reported in Table 1 and was measured as the average of four
232   pycnometer tests performed according to the norm NF P 94-054 (AFNOR, 1991). The plasticity
233   properties of the fine fraction (i.e. the fraction smaller than 0.400 mm) were measured according to the
234   norm NF P94-051 (AFNOR, 1993). In particular, the Atterberg limits, i.e. the liquid limit wL, plastic
235   limit wP and plasticity index IP, were all determined as the average of four independent measurements
236   and are given in Table 1.
237   Figure 2 shows the plasticity characteristics of the Bouisset soil with reference to the Casagrande chart,
238   which indicates that the material can be classified as a low plasticity clay. Note also that the Bouisset
239   soil falls inside the recommended plasticity region for the manufacture of compressed bricks according
240   to AFNOR (2001); CRATerre–EAG (1998) and Houben and Guillaud (1994). The hydro-mechanical
241   behaviour of earth materials is significantly influenced by the mineralogy of the clay fraction. Previous
242   studies of the Bouisset soil (TERCRUSO, 2013) have indicated a predominantly kaolinitic clay fraction,
243   which indicates a small tendency to swell/shrink upon wetting/drying and, therefore, makes this soil
244   suitable for earth construction. Another measure of the soil sensitivity to water is the clay activity, A,
245   which is defined as the ratio between the plasticity index and the percentage of clay fraction (i.e. the
246   percentage of the soil that is smaller than 0.002 mm). For the Bouisset soil, the activity has been
247   established to be 0.30, which classifies this material as low active (Skempton, 1953).
248                       Table 1: Main properties of Bouisset soil (after Cuccurullo et al., 2019a).
254   The urease enzyme was the first nickel metalloenzyme ever purified and crystallised from jack beans
255   (canavalia ensiformis), an achievement that yielded the Nobel Prize in Chemistry to James B. Summer
256   in 1946. Since then, different types of nickel dependent ureases have been isolated from bacteria, fungi
257   and plants.
258   Chemical suppliers commercialise pure reagent-grade urease enzyme, which is effective for catalysing
259   the hydrolysis of urea, but it is also very expensive and, therefore, not suitable for routine construction.
260   Because of this, the present work has explored an alternative and cost-effective EICP stabilisation
261   method that is based on the use of crude urease enzyme extracted from soybeans. Soybeans have been
262   either centrifuged into a juice or crushed into a fine powder to provide two alternative sources of the
263   urease enzyme, which have been tested to assess their respective activities.
265   The procedure for obtaining the liquid urease extract consisted in soaking dry soybeans into distilled
266   water (in a ratio of 1g:10 ml) for 24 hours before centrifuging both beans and water in a 700-Watt
267   blender for 1 minute (Figure 3). This resulted in the extraction of a semi-transparent grey-yellow juice,
268   which was collected in a glass while the crushed beans were retained in the blender. To increase enzyme
269   concentration, the crushed beans were recovered from the blender and centrifuged two more times to
270   extract additional liquid that was mixed with the previously collected juice.
271
272   Figure 3: Procedure for obtaining soybeans liquid extract: soybeans are soaked in water (a), soaked soybeans are
273                             centrifuged in a blender (b), soybeans juice is collected (c).
274
275           3.2.2. Fine soybeans powder
276   An alternative procedure was also followed to obtain the urease enzyme in the form of fine soybeans
277   powder. Soybeans were crushed by using an electrical grinder and passed through a sieve to collect the
278   finest particles with dimensions smaller than 0.400 mm (Figure 4). This cut-off size was chosen to boost
279   the fine fraction of the earth mix and to avoid that material imperfections, caused by the presence of
280   large inclusions, may increase the vulnerability of the stabilised earth to water erosion.
281
282 Figure 4: Sieving of the fine fraction (smaller than 0.400 mm) of crushed soybeans.
284   The chemical reagents used in the proposed EICP stabilisation method are urea and calcium chloride
285   (Figure 5). Urea is a colourless and odourless organic material, which serves an important role in the
286   metabolism of nitrogen compound and is the main nitrogen containing substance of the urine of
287   mammals. It is also highly soluble in water and practically non-toxic. The hydrolysis of urea exhibits a
288   high carbonate conversion rate compared to other calcium carbonate precipitation processes (Whiffin et
289   al., 2007; Harkes et al., 2010). Calcium chloride is instead a salt that provides an excellent source of
290   calcium ions because of its high hygroscopicity and solubility in water. The water solubility of calcium
291   chloride at room temperature is up to 100 times greater than that of other calcium salts such as calcium
292   hydroxide or calcium nitrate, which makes calcium chloride a very effective reagent to generate high
293   concentrations of calcium ions. This is an important aspect to consider during EICP stabilisation because
294   larger concentrations of calcium ions correspond to higher calcium carbonate precipitation (Park et al.,
295   2014). The urea and calcium chloride used in the present work were supplied by Labbox and their
296   properties are synthetically described in Table 2.
297
298
299                      Figure 5: Urea (CO(NH2)2) powder and flakes of calcium chloride (CaCl2).
300         Table 2: Properties of the urea (CO(NH2)2) and calcium chloride (CaCl2) used in the present work.
                           Chemical
                                          Labbox reference     MW (g/mol)           Appearance             Assay (%)
                           formula
            Urea           CO(NH2)2        UREA-00P-1K0            60.06       White crystals, powder       >99.6 %
          Calcium
          chloride           CaCl2        CACH-A0P-1K0            110.98            White pearls            >94 %
301
304   This section briefly describes previous research undertaken by the same authors of this study
305   (Cuccurullo et al., 2019b), which is propaedeutic to the extensions presented in this paper. Such research
306   investigated the influence of reagents concentration on the efficiency of the EICP reactions inside test-
307   tubes containing liquid soybeans extract.
308   Twelve test-tubes with a capacity of 40 ml were filled with the fresh liquid soybeans extract that was
309   produced as described in Section 3.2.1. The liquid soybeans extract in each test-tube was mixed with
310   twelve different equimolar concentrations of urea and calcium chloride, namely 0.010 mol/L, 0.025
311   mol/L, 0.050 mol/L, 0.10 mol/L, 0.50 mol/L, 1.00 mol/L, 1.50 mol/L, 2.00 mol/L, 2.50 mol/L, 3.00
312   mol/L, 3.50 mol/L and 4.00 mol/L. The urea was added to the fresh liquid extract, shortly after
313   centrifugation of the soybeans, while the calcium chloride was added after 24 hours. This allowed the
314   evaluation of the enzymatic activity of the soybeans extract via the measurement of electrical
315   conductivity at 1 and 24 hours after the addition of urea. Figure 6 compares the values of electrical
316   conductivity measured at these two times inside the test-tubes containing different concentrations of
317   urea. The maximum value of electrical conductivity changes from about 27000 µS/cm after 1 hour, in
318   correspondence of an urea concentration of 0.50 mol/L, to about 100000 µS/cm after 24 hours, in
319   correspondence of an urea concentration of 2.00 mol/L. After 24 hours, equimolar concentrations of
320   calcium chloride were introduced in each test-tube, which induced the rapid precipitation of calcium
321   carbonate at the bottom of the test-tubes as visually observed. An equilibrium condition was reached
322   after about 72 hours from the addition calcium chloride, with no more material being deposited at the
323   bottom of the test-tubes (Figure 7). The material inside each test-tube was then filtrated and weighted,
324   which showed that the amount of precipitate was largest for a concentration of reagents between 1.50
325   mol/L and 2.50 mol/L. This concentration level is also consistent with the electrical conductivity values
326   measured in Figure 6 and with the visual observation of precipitate inside test-tubes in Figure 7.
327
328   Figure 6: Measurements of electrical conductivity 1 and 24 hours after adding urea to the liquid soybeans extract
329             (urea concentration varying from 0.010 mol/L to 4 mol/L) (after Cuccurullo et al., 2019b).
330
331     Figure 7: Visual inspection of test-tubes 72 hours after adding calcium chloride (equimolar urea and calcium
332                            chloride concentrations varying from 0.010 mol/L to 4 mol/L).
334   The previous test-tube investigation was repeated on the fine soybeans powder to find, also in this case,
335   the optimum equimolar concentrations of urea and calcium chloride that maximise precipitation of
336   calcium carbonate. Twelve test-tubes were filled with 40 ml of distilled water which was mixed with 4
337   g of the fine soybeans powder produced as described in Section 3.2.2. This amount of soybeans powder
338   was chosen for consistency with the liquid extract, which was produced by centrifuging dry soybeans
339   and distilled water in the proportion of 1g:10 ml (see Section 3.2.1).
340   Similar to the previous test, urea was added to each test-tube in twelve different concentrations of 0.010
341   mol/L, 0.025 mol/L, 0.050 mol/L, 0.10 mol/L, 0.50 mol/L, 1.00 mol/L, 1.50 mol/L, 2.00 mol/L, 2.50
342   mol/L, 3.00 mol/L, 3.50 mol/L and 4.00 mol/L. Figure 8 shows the measurements of electrical
343   conductivity after 1 and 24 hours from the addition of urea to the test-tubes. As before, the enzymatic
344   activity appears to increase significantly over time with a peak of about 125000 µS/cm after 24 hours,
345   in correspondence of a concentration of 2.50 mol/L. Figure 8 also includes the previous measurements
346   of electric conductivity on the liquid soybeans extract and indicates that the fine powder leads to higher
347   levels of electrical conductivity after 24 hours while a negligible difference between the two cases is
348   observed after 1 hour. The higher enzymatic activity of the fine powder compared to the liquid extract
349   is particularly evident after 24 hours when higher concentrations of urea are employed.
350
351     Figure 8: Comparison of electrical conductivity measurements 1 and 24 hours after adding urea to test-tubes
352                            (urea concentration varying from 0.010 mol/L to 4 mol/L).
353
354   The subsequent addition of equimolar concentrations of calcium chloride to the test-tubes led to the
355   rapid formation of a sticky yellow semi-liquid paste (Figure 9). Unlike the case of the liquid soybeans
356   extract, the relatively high consistency of this paste did not allow collection of the precipitated calcium
357   carbonate by means of filtration (see Section 3.4.1.).
358
359     Figure 9: Formation of a semi-liquid paste after addition of calcium chloride to test-tubes containing distilled
360              water, soybeans fine powder and urea (urea/calcium chloride concentration of 2.50 mol/L).
363   Cylindrical earth samples with a diameter of 50 mm and a height of 100 mm were manufactured as
364   follows: (i) the dry earth was passed through a 2 mm sieve to remove the largest particles; (ii) the sieved
365   material was carefully mixed with an amount of cementing solution (described later) equal to the Proctor
366   optimum water content of the Bouisset soil, that is 12.4 %; (iii) the moist soil was statically compacted
367   in 10 layers inside a cylindrical mould to attain the Proctor optimum dry density of the Bouisset soil,
368   that is 1.97 g/cm3 (the earth was compacted immediately after mixing it with the cementing solution,
369   without allowing any equalisation time, to prevent the premature precipitation of calcium carbonate
370   crystals); (iv) the surface of each compacted layer was lightly scarified before applying the subsequent
371   layer; (v) the final samples were equalised under controlled humidity (40 ± 5 %) and temperature (20 ±
372   5 ºC) until the mass changed less than 0.1 % over at least one week.
373   Three different stabilisation methods were selected for the subsequent campaign of laboratory tests. For
374   two of these methods, the source of urease enzyme was provided by either the liquid soybeans extract
375   or the suspension of fine soybeans powder in distilled water. In the third method, the previous two
376   sources of urease enzyme were combined into a suspension of fine soybeans powder in liquid soybeans
377   extract. In all cases, the cementing solution was completed by adding urea and calcium chloride in
378   equimolar concentrations of 2.50 mol/L. This concentration was chosen based on the previous test-tube
379   experiments (see section 3.4), which suggested a maximum carbonate precipitation for this amount of
380   reagents.
381 The three different stabilisation methods are summarised in Table 3 using the following codes:
387
388
389
390
391                 Table 3: Composition of cementing solution for SC, SP and SCP stabilisation methods.
SC × - - ×
SP - × × ×
              SCP                   ×                      ×                   -                     ×
392
393   For the SP and SCP stabilisation methods, the amount of soybeans powder was equal to 1/12 of the dry
394   sample mass. This relatively little amount of soybeans powder was chosen after some preliminary tests
395   to limit the growth of mould on the sample surface during exposure to water. Finally, as a term of
396   comparison, a set of control (unstabilised) samples made of dry earth and distilled water were prepared
397   according to the same manufacturing procedure.
399   After equalisation at a relative humidity of 40 ± 5 % and a temperature of 20 ± 5 ºC, the samples were
400   subjected to unconfined compression tests with a constant axial displacement rate of 0.001 mm/s. Three
401   samples were tested for each stabilisation method to confirm the repeatability of measurements. The
402   peak compressive strength and Young’s modulus were calculated as the average of these three tests. The
403   Young’s modulus was simply measured as the slope of the tangent to the stress-strain curve over the
404   initial stress range where the material response is reasonably linear (Figure 10).
405
406   Figure 10: Stress-strain curve from unconfined compression tests and measurement of the Young’s modulus as
407                               the slope of the initial tangent to the stress-strain curve.
408   Figure 11 shows the average peak compressive strength of all stabilised and unstabilised samples
409   together with the corresponding standard deviation bars. Inspection of Figure 11 indicates that
410   compressive strength varies depending on the chosen stabilisation method with the lowest, intermediate
411   and highest levels recorded for the SC, SP and SCP stabilised samples, respectively. Interestingly, only
412   SCP stabilisation, which is a combination of the SC and SP methods, generates a level of strength which
413   is higher than that of the unstabilised samples. Instead, the use of the liquid soybeans extract as a source
414   of urease enzyme (SC stabilisation) markedly undermines the mechanical properties of the material
415   resulting in a compressive strength that is twofold lower than that of the unstabilised samples. This result
416   is in apparent contradictions with the observations made in test-tube experiments (Cuccurullo et al.,
417   2019b), where precipitation of carbonate crystals was observed in a solution of liquid soybeans extract,
418   urea and calcium chloride. This is an important aspect that should be investigated in detail during future
419   research. To consider will be the presence of proteins, other than the urease enzyme, which may affect
420   the mechanical performance of the earth material. The visual examination of SP and SCP stabilised
421   samples also highlighted the formation of a crystallised white covering on the external material surface.
422   This observation provides further evidence of the greater efficiency of the fine soybeans powder as a
423   source of urease enzyme, either alone or in combination with the liquid soybeans extract.
424   Figure 12 shows the average measurements of Young’s modulus of all stabilised and unstabilised
425   samples together with corresponding standard deviation bars. Like compressive strength, the Young’s
426   modulus varies depending on the chosen stabilisation method with the highest, intermediate and lowest
427   levels of stiffness recorded for the SCP, SP and SC stabilised samples, respectively. In this case, all
428   three stabilisation methods generate lower values of Young’s modulus compared to the unstabilised
429   material.
430
431   Figure 11: Compressive strength measured from unconfined compression tests on unstabilised, SC stabilised, SP
432                                      stabilised and SCP stabilised samples.
433
434     Figure 12: Young’s modulus measured from unconfined compression tests on unstabilised, SC stabilised, SP
435                                     stabilised and SCP stabilised samples.
437   The hygroscopic behaviour of the stabilised earth was investigated via the measurement of the moisture
438   buffering value (MBV). Samples were exposed to step cycles of relative humidity, between 53 % and
439   75 %, under a constant temperature of 23 °C inside a climatic chamber (CLIMATS Type EX2221HA).
440   Each of these two humidity levels was maintained for twelve hours while the sample mass was recorded
441   every two hours as prescribed by the norm ISO 24353 (2008) for the characterisation of the hygro-
442   thermal behaviour of building materials exposed to cyclic variations of humidity over a daily time. Each
443   sample was placed in the upright position inside an aluminium foil pan so that only the top and lateral
444   surfaces were directly exposed to the atmosphere inside the climatic chamber. The total area of the
445   exposed surface was, therefore, higher than the minimum value of 0.010 m2 required by the norm ISO
446   24353 (2008).
447   Before the start of the tests, all samples were equalised at a temperature of 23 °C and a relative humidity
448   of 53 %. Equalisation was assumed to be complete when the mass of the sample changed less than 0.1
449   % over at least one week, which took generally a period of two weeks. After equalisation, the samples
450   were exposed to the cyclic changes of relative humidity as previously described. Distinct MBVs were
451   calculated during the moisture uptake and moisture release stages of each cycle according to the
452   following equation:
454   where ∆m is the absolute value of the sample mass variation (in grams) at end of each relative humidity
455   stage, S is the exposed surface (in square meters) and ∆%RH is the imposed change of relative humidity
456   (in percentage). The values of ∆m measured at the end of a moisture uptake stage (i.e. at the end of the
457   exposure to the high humidity level) provide the “MBV uptake” while the values of ∆m measured at the
458   end of a moisture release stage (i.e. at the end of the exposure to the low humidity level) provide the
459   “MBV release”. To take into account the change of sample dimensions caused by swelling, the exposed
460   surface was calculated from the average of three height measurements and three diameter measurements
461   taken at the beginning of the test (i.e. at T = 23 °C and RH = 53 %) and at the end of each moisture
462   uptake stage (i.e. at T = 23 °C and RH = 75 %). This assures that small variations of sample dimensions,
463   owed to swelling upon wetting at high humidity, are duly considered. To confirm the repeatability of
464   measurements, three replicate samples were tested, with the relevant MBVs calculated as the average of
465   these three measurements.
466   Figure 13 shows the variation of both MBV uptake and MBV release over consecutive humidity cycles
467   for all stabilised and unstabilised samples (solid markers indicate the MBV uptake while hollow markers
468   indicate the MBV release). As expected, the MBVs of the uptake and release stages tend to converge
469   towards the same steady state value as the number of cycles increases. In general, five cycles were
470   sufficient to attain steady state conditions for all materials.
471
472   Figure 13: MBVs measured during the uptake and release stages of subsequent humidity cycles on unstabilised,
473    SC stabilised, SP stabilised and SCP stabilised samples. Solid markers indicate the MBV uptake while hollow
474                                          markers indicate the MBV release.
475   The final MBVs of the different materials were calculated as the averages of the uptake and release
476   values of the last three stable cycles (Table 4). A stable cycle is defined as a humidity cycle where the
477   uptake and release values are approximately equal, thus indicating the achievement of steady state
478   conditions. Inspection of Table 4 indicates that the unstabilised earth exhibits a moisture buffering
479   capacity that is greater than that of the SP and SCP stabilised earth, which incorporates the fine soybeans
480   powder as a source of urease enzyme. An explanation of this result is proposed later when the results of
481   water immersion tests are presented. Yet, even for the SP and SCP stabilised earth, the MBV value
482   remains larger than 2, which indicates good hygroscopic properties.
483   Interestingly, the highest moisture buffering capacity is recorded for the SC stabilised earth, which
484   incorporates the liquid soybeans extract as a source of urease enzyme. In this case, a very high MBV
485   close to 4 is attained, which is even greater than that of the unstabilised earth. A possible explanation of
486   this result might be found in the modification of the pore size distribution of the earth due to the
487   precipitation of calcium carbonate inside the small voids penetrated by the liquid soybeans extract. This
488   precipitation of calcium carbonate may increase the fraction of nanopores compared to the unstabilised
489   earth, thus increasing the material capacity of absorbing/releasing vapour under changing ambient
490   humidity. Therefore, SC stabilisation might not be very effective in increasing the stiffness and strength
491   of the earth but offers a way to improve the material hygroscopic properties.
492               Table 4: MBVs of unstabilised, SC stabilised, SP stabilised and SCP stabilised samples.
SC 3.79
SP 2.03
                                             SCP                             2.07
493
494   4.4. Durability properties
495   Durability against water erosion was assessed by means of immersion tests according to the norm DIN
496   18945 (2013). After equalisation to the laboratory atmosphere (corresponding to a temperature of 20 ±
497   5 °C and a relative humidity of 40 ± 5 %), the samples were weighed to record their initial mass 𝑚𝑖 and
498   then immersed in water for ten minutes. They were subsequently removed from water and equalised
499   again to the laboratory atmosphere to attain the same moisture content as before immersion. After
500   equalisation, the final mass mf was recorded and introduced, together with the initial mass mi, in the
501   following equation to calculate the percentage mass loss %Δm :
                                                𝑚𝑖 −𝑚𝑓
502                                  %𝛥𝑚 =         𝑚𝑖
                                                           × 100                     (8)
503   Each test was performed in three replicates to confirm the repeatability of the experimental procedure.
504   The mass loss was about 42% for the unstabilised samples but reduced to 13% for the SC stabilised
505   samples. An even better result was obtained by SP and SCP stabilisation, when only 1% of the initial
506   mass was lost. Figure 14 compares the pictures of the different samples before and after immersion
507   confirming that a significant improvement of durability is achieved by means of enzymatic stabilisation,
508   especially when the fine soybeans powder is used as a source of urease enzyme. Interestingly, the
509   combination of liquid soybeans extract and soybeans powder as a source of urease enzyme improves the
510   erosion resistance of the material to levels that are acceptable for routine building applications. The
511   lower mass loss experienced by the stabilised samples may be explained by the formation of calcium
512   carbonate bonds between earth particles and by the partial occlusion of voids with a consequent
513   reduction of permeability to water. Figure 15 compares the images captured by a 4K digital KEYENCE
514   microscope on the surface of SC and SP stabilised samples. The growth of organic ramifications on the
515   surface of SP stabilised earth may be responsible for the occlusion of voids, which explains the
516   hydrophobic behaviour and relatively low moisture buffering capacity of this material (see Section 4.3).
517
518   Figure 14: Reference sample before immersion (a); unstabilised sample after immersion exhibiting a mass loss of
519     42 % (b); SC stabilised sample after immersion exhibiting a mass loss of 13 % (c); SP stabilised sample after
520    immersion exhibiting a mass loss of 1 % (d); SCP stabilised sample after immersion exhibiting a mass loss of 1
521                                                       % (e).
522
523    Figure 15: Images captured by a 4K digital KEYENCE microscope on the surface of SC stabilised samples (a)
524       and SP stabilised samples (b). Note the organic ramifications on the surface of the SP stabilised sample.
526   Five grams of the unstabilised, SC stabilised and SP stabilised material were ground into a fine powder
527   and air dried to the laboratory environment before performing a X-Ray Diffraction (XRD) analysis.
528   Results from these XRD tests revealed the presence of kaolinite, microcline intermediate, muscovite,
529   quartz and calcium carbonate in the form of calcite (Figures 16, 17 and 18). Calcite was identified in all
530   samples, both unstabilised and stabilised. An approximate XRD quantitative analysis was performed
531   based on the construction of diffraction peak mathematic function model by means of polynomial whole
532   pattern fitting to the spectral lines using computer software (Rietveld refinement). This indicated an
533   amount of calcite of about 2 % for the unstabilised samples compared to about 8 % for the SP stabilised
534   samples.
535
536   Figure 16: XRD analysis on unstabilised sample.
537
538   Figure 17: XRD analysis performed on SC stabilised sample.
539
540                                Figure 18: XRD analysis on SP stabilised sample.
541 5. CONCLUSIONS
542   This paper has presented an experimental study of the key factors that influence the kinetics of urea
543   hydrolysis and the consequent precipitation of calcium carbonate. The objective is to optimise enzyme
544   induced carbonate precipitation (EICP) techniques for the stabilisation of soils and, more specifically,
545   for the improvement of the hygro-mechanical and durability properties of compacted earth in building
546   applications. The main outcomes of this work are summarised as follows:
547        -   Earth materials have been stabilised by exploiting the urease enzyme that is present in soybeans.
548            Both a liquid soybeans extract and a fine soybeans powder provide a good source of urease
549            enzyme to be used as a catalyst of the hydrolysis of urea. This leads to the production of
550            carbonate ions and the precipitation of calcium carbonate as a binding phase. Measurements of
551            electrical conductivity have highlighted that the urease enzyme activity increases when the fine
552            soybeans powder is used instead of the liquid soybeans extract. This increase of activity is
553            particularly noticeable in the presence of high urea concentrations.
554        -   Results of unconfined compression tests on stabilised earth samples indicate that material
555            strength changes depending on the chosen stabilisation method with the highest levels of
556            strength obtained when fine soybeans powder and liquid soybeans extract are used together as
557            a source of urease enzyme. Interestingly, if the fine soybeans powder and liquid soybeans extract
558            are used alone, strength levels drop to values that are lower than those of the unstabilised
559            material.
560        -   Unstabilised earth has an excellent capacity to buffer moisture and hence exhibits a high hygro-
561            thermal inertia. This capacity is not significantly changed by the stabilisation methods tested in
562            the present work. The moisture buffering capacity of the material tends to reduce slightly when
563            the fine soybeans powder is employed as a source of urease enzyme while it tends to increase
564            when the liquid soybeans extract is used.
565        -   The water durability of both unstabilised and stabilised earth has been assessed by immersion
566            tests according to the norm DIN 18945 (2013). During water immersion, the unstabilised
567            samples loose about 42 % of their initial mass while the samples stabilised with a combination
568            of liquid soybeans extract and fine soybeans powder have exhibited a mass loss of only 1 %.
569            This negligible mass loss makes this stabilised material adequate for exposure to natural
570            weathering according to the norm DIN 18945 (2013). Digital microscope images have showed
571            the presence of organic ramifications on the surface of the earth stabilised with the fine soybeans
572            powder. This may explain the hydrophobic behaviour and smaller moisture buffering capacity
573            of this material compared to the unstabilised one.
574        -   Results from X-Ray Diffraction (XRD) analyses of both stabilised and unstabilised earth has
575            revealed the presence of minerals like kaolinite, microcline intermediate, muscovite, quartz and
576            calcium carbonate in the form of calcite. An approximate quantitative interpretation of these
577            results detected an amount of calcite of about 2 % in the unstabilised samples, which increased
578            to about 8 % in the samples stabilised with the fine soybeans powder.
579 6. ACKNOWLEDGEMENTS
580   The authors wish to acknowledge the support of the European Commission via the Marie Skłodowska-
581   Curie Innovative Training Networks (ITN-ETN) project TERRE 'Training Engineers and Researchers
582   to Rethink geotechnical Engineering for a low carbon future' (H2020-MSCA-ITN-2015-675762).
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