J1.6-2.

0XN
(A935)

1690088 ©2008 HYSTER COMPANY

01/2009
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SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 OPTIONS

11 NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
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TABLE OF CONTENTS

DESCRIPTION PAGE
A
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
ARMREST ATTACHMENT ............................................................................................................................. 1-50
AUDIBLE ALARM ............................................................................................................................................ 10-2
AUXILIARY KEY SWITCH ASSEMBLY .......................................................................................................... 2-18

B
BATTERY CONNECTOR ................................................................................................................................ 2-12
BATTERY RETENTION .................................................................................................................................. 1-26
BATTERY TRAY OPTIONS
DROP-IN ..................................................................................................................................................... 1-22
SIDE-REMOVAL ......................................................................................................................................... 1-24
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2

C
CAB
DOOR INSTALLATION ............................................................................................................................... 1-4
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-10
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-16
HEADLINER ASSEMBLY ........................................................................................................................... 1-18
LH DOOR ASSEMBLY ................................................................................................................................ 1-8
REAR PANEL ASSEMBLY ......................................................................................................................... 1-14
RH DOOR ASSEMBLY ............................................................................................................................... 1-6
TOP PANEL ASSEMBLY ............................................................................................................................ 1-12
CAB ASSEMBLY
FULL STEEL CAB ....................................................................................................................................... 1-2
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................ 8-14
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................ 10-20
THREE STAGE FULL FREE LIFT - C662 - STANDARD ........................................................................... 8-34
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................ 10-22
TWO STAGE FULL FREE- LIFT - STANDARD .......................................................................................... 9-14
TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ............................................................ 10-24
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD .......................................................................... 7-8
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT ....................................................... 10-16
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD .......................................................................... 7-20
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT ....................................................... 10-18
CONTACTOR
E .................................................................................................................................................................. 2-10
CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-32
MANUAL - 3 AND 4 FUNCTION ................................................................................................................. 6-20
CONTROLLER
HOIST ASSEMBLY ..................................................................................................................................... 2-6
TRACTION AND FAN ASSEMBLY ............................................................................................................. 2-8
CONTROLLERS .............................................................................................................................................. 2-4
COUNTERWEIGHT ........................................................................................................................................ 1-28

©2008 HYSTER COMPANY See Service Manual i

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
COWL MOUNT ................................................................................................................................................ 1-30

D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-32
TELESCOPIC COLUMN ............................................................................................................................. 1-34
DC/DC CONVERTER ...................................................................................................................................... 10-28
DISPLAY ......................................................................................................................................................... 2-14
DISPLAY WIRE HARNESS
PREMIUM ................................................................................................................................................... 2-15
STANDARD ................................................................................................................................................. 2-16
DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-2
DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-4

E
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2

F
FLOOR PLATES ............................................................................................................................................. 1-36
FORKS ............................................................................................................................................................ 1-38
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-6
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-24
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-10
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-12
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-32
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-12
FRONT WORK AND MARKER LIGHTS ......................................................................................................... 10-14
FUSE PANEL AND FUSES ............................................................................................................................. 2-20

H
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - 3 FUNCTION .......................................................................... 8-16
THREE STAGE FULL FREE LIFT - A271 - 4 FUNCTION .......................................................................... 8-18
THREE STAGE FULL FREE LIFT - C662 - 3 FUNCTION .......................................................................... 8-36
THREE STAGE FULL FREE LIFT - C662 - 4 FUNCTION .......................................................................... 8-38
TWO STAGE FULL FREE LIFT - C663 - 3 AND 4 FUNCTION .................................................................. 9-16
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION ......................................................................... 9-20
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-10
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-22
HOOD AND COVERS ..................................................................................................................................... 1-20
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-30
MANUAL ..................................................................................................................................................... 6-16
HYDRAULIC HOSES AND FITTINGS
STEERING .................................................................................................................................................. 6-14
SUPPLY AND RETURN .............................................................................................................................. 6-12
TILT, MAST AND AUXILIARY - ELECTRO-HYDRAULIC .......................................................................... 6-40
TILT, MAST AND AUXILIARY - MANUAL-HYDRAULIC ............................................................................ 6-42

ii See Service Manual ©2008 HYSTER COMPANY

for service procedures.
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TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
HYDRAULIC LEVERS - LINKAGE ASSEMBLY
MANUAL ..................................................................................................................................................... 6-18
HYDRAULIC MOTOR ..................................................................................................................................... 6-6
HYDRAULIC POWER UNIT INSTALLATION ................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-8
HYDRAULIC PUMP AND MOTOR ASSEMBLY ............................................................................................. 6-4
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-10

I
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-34
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-22
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 10-26

L
LABELS
EXTERIOR .................................................................................................................................................. 1-40
INTERIOR ................................................................................................................................................... 1-42
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-6
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-16
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-36
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-24
LOAD BACKREST EXTENSION ..................................................................................................................... 1-44

M
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-4
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-22
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-4
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-10
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-28
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-6
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C663 ..................................................................................................... 9-8
MAIN WIRE HARNESS
ELECTRO-HYDRAULIC - PAGE 1 0F 2 ..................................................................................................... 2-24
ELECTRO-HYDRAULIC - PAGE 2 0F 2 ..................................................................................................... 2-28
MANUAL-HYDRAULIC - PAGE 1 0F 2 ....................................................................................................... 2-32
MANUAL-HYDRAULIC - PAGE 2 0F 2 ....................................................................................................... 2-36
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER ................................. 8-2
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ................................. 8-20
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-2
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-2
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-12

©2008 HYSTER COMPANY See Service Manual iii

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TABLE OF CONTENTS (continued)

DESCRIPTION PAGE
MAST/TILT CYLINDER INSTALLATION ........................................................................................................ 6-44
MASTER CYLINDER ...................................................................................................................................... 5-4
MINI-LEVER CONTROLS AND ARMREST ASSEMBLY ............................................................................... 2-22
MIRROR
CONVEX REAR VIEW ................................................................................................................................ 10-4
DUAL REAR VIEW ...................................................................................................................................... 10-6

O
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-26
OVERHEAD GUARD ...................................................................................................................................... 1-46

P
PARKING BRAKE RELEASE .......................................................................................................................... 5-6
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-28

R
REAR REFLECTORS ..................................................................................................................................... 10-10
REVERSE HANDLE ........................................................................................................................................ 10-12

S
SEAT (FULL SUSPENSION) .......................................................................................................................... 1-48
STATIC STRAP ............................................................................................................................................... 1-52
STEER AXLE ASSEMBLY .............................................................................................................................. 4-6
STEER AXLE MOUNTING .............................................................................................................................. 4-4
STEER COLUMN
FIXED .......................................................................................................................................................... 4-8
TELESCOPIC .............................................................................................................................................. 4-10
STEER TIRE AND WHEEL ASSEMBLY ......................................................................................................... 4-2
STEERING HAND PUMP ASSEMBLY ........................................................................................................... 4-12
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT .............................................................................. 10-8

T
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-38
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-27
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-46
TILT SENSOR GROUP ................................................................................................................................... 6-48
TRACTION MOTOR ........................................................................................................................................ 3-6
TRANSMISSION
BRAKE ........................................................................................................................................................ 3-8
BRAKE PISTON .......................................................................................................................................... 3-10
INPUT PINION AND COVER ...................................................................................................................... 3-12
PLANETARY AND COVER ......................................................................................................................... 3-14
TURN SIGNAL WIRE HARNESS .................................................................................................................... 2-40

iv See Service Manual ©2008 HYSTER COMPANY

for service procedures.
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ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory

©2008 HYSTER COMPANY See Service Manual v

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vi See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include the indicated as two and two. This means two per
part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly parts information and are shown as follows:
which would normally contain the part required. → S/N D001H2628
Then locate the part on the assembly breakdown Indicates last serial number affected.
page. S/N D001H2629 →
Indicates the first serial number affected.
WHEN THE PART NUMBER IS NOT KNOWN S/N D001H1553 ↔ S/N D001H3291
AND THE NEXT HIGHER ASSEMBLY IS Indicates a range of serial numbers affected.
KNOWN:
ECN numbers for pending serial numbers are
3. Determine the assembly the required part is used shown to allow for the inclusion of the most current
on. Turn to the Table of Contents (Page i). parts information and are identified as follows:
→ S/N Pending Per ECN 63243
4. Locate the assembly the required part is used on
Indicates a pending serial number for last unit
and turn to the page indicated for that assembly.
affected.
Then locate the part on the assembly breakdown
S/N Pending Per ECN 63243 →
page.
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index (Page 11-1) to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
→ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 →
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .)
within that month for the item affected.
indicate that the part is either Not Serviced
D/B 3/00 ↔ D/B 4/00
Separately or there is a reference to another figure.
Indicates a range of production dates of the item
A figure reference is denoted by a pointing hand
affected.
followed by a figure number in the DESCRIPTION
column (FFigure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar
a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

©2008 HYSTER COMPANY See Service Manual vii

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,

and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the right

hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code, a

letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped on

the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Hyster lift trucks
for information on these assemblies.

©2008 HYSTER COMPANY See Service Manual ix

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.

x See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS

PUBLICATION HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1688716

Service Manual (Complete)......................................................................................................... 1690047

Parts Manual............................................................................................................................... 1690088

©2008 HYSTER COMPANY See Service Manual xi

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

xii See Service Manual ©2008 HYSTER COMPANY

for service procedures.
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1 FRAME
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SECTION 1
FRAME

DESCRIPTION PAGE

ARMREST ATTACHMENT ............................................................................................................................. 1-50

BATTERY RETENTION .................................................................................................................................. 1-26
BATTERY TRAY OPTIONS
DROP-IN ..................................................................................................................................................... 1-22
SIDE-REMOVAL ......................................................................................................................................... 1-24
CAB
DOOR INSTALLATION ............................................................................................................................... 1-4
FRONT PANEL ASSEMBLY ....................................................................................................................... 1-10
FRONT WIPER ASSEMBLY ....................................................................................................................... 1-16
HEADLINER ASSEMBLY ........................................................................................................................... 1-18
LH DOOR ASSEMBLY ................................................................................................................................ 1-8
REAR PANEL ASSEMBLY ......................................................................................................................... 1-14
RH DOOR ASSEMBLY ............................................................................................................................... 1-6
TOP PANEL ASSEMBLY ............................................................................................................................ 1-12
CAB ASSEMBLY
FULL STEEL CAB ....................................................................................................................................... 1-2
COUNTERWEIGHT ........................................................................................................................................ 1-28
COWL MOUNT ................................................................................................................................................ 1-30
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-32
TELESCOPIC COLUMN ............................................................................................................................. 1-34
FLOOR PLATES ............................................................................................................................................. 1-36
FORKS ............................................................................................................................................................ 1-38
HOOD AND COVERS ..................................................................................................................................... 1-20
LABELS
EXTERIOR .................................................................................................................................................. 1-40
INTERIOR ................................................................................................................................................... 1-42
LOAD BACKREST EXTENSION ..................................................................................................................... 1-44
OVERHEAD GUARD ...................................................................................................................................... 1-46
SEAT (FULL SUSPENSION) .......................................................................................................................... 1-48
STATIC STRAP ............................................................................................................................................... 1-52

©2008 HYSTER COMPANY See Service Manual 1-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB ASSEMBLY (FIGURE 1-1)

FULL STEEL CAB

1-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB ASSEMBLY
FULL STEEL CAB
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1662391 Cab (Front Panel Assembly) (FFigure 1-5)...................................... 1 1 1
2 1661959 Cab (Top Panel Assembly) (FFigure 1-6)........................................ 1 .. ..
2 1661960 Cab (Top Panel Assembly) (FFigure 1-6)........................................ .. 1 ..
2 1661961 Cab (Top Panel Assembly) (FFigure 1-6)........................................ .. .. 1
3 1661964 Cab (Door Assembly) (FFigure 1-2)................................................. 2 .. ..
3 1661965 Cab (Door Assembly) (FFigure 1-2)................................................. .. 2 ..
3 1661967 Cab (Door Assembly) (FFigure 1-2)................................................. .. .. 2
4 1661962 Cab (Rear Panel Assembly) (Standard Hood) (FFigure 1-7)........... 1 1 1
4 1661963 Cab (Rear Panel Assembly) (Low Hood) (FFigure 1-7)................... 1 1 1
5 2107023 Kit-Window Washer (FFigure 1-8).................................................... 1 1 1

©2008 HYSTER COMPANY See Service Manual 1-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-2)

DOOR INSTALLATION

1-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
DOOR INSTALLATION
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1661964 Cab (Door Assembly) ........................................................................ 1 .. ..
1661965 Cab (Door Assembly) ........................................................................ .. 1 ..
1661967 Cab (Door Assembly) ........................................................................ .. .. 1
1 1662383 Cab (Door Assembly) (LH Assembly) (FFigure 1-4).................... 1 .. ..
1 1662385 Cab (Door Assembly) (LH Assembly) (FFigure 1-4).................... .. 1 ..
1 1662387 Cab (Door Assembly) (LH Assembly) (FFigure 1-4).................... .. .. 1
2 1662384 Cab (Door Assembly) (RH Assembly) (FFigure 1-3)................... 1 .. ..
2 1662386 Cab (Door Assembly) (RH Assembly) (FFigure 1-3)................... .. 1 ..
2 1662388 Cab (Door Assembly) (RH Assembly) (FFigure 1-3)................... .. .. 1
3 1703724 Gas Spring (LH) ............................................................................ 1 1 1
3 1703725 Gas Spring (RH) ............................................................................ 1 1 1
4 1694706 Bracket .......................................................................................... 2 2 2
5 320156 Washer .......................................................................................... 4 4 4
6 292501 Capscrew ...................................................................................... 4 4 4
7 1531558 Insert ............................................................................................. 4 4 4
8 1703728 Mounting Plate .............................................................................. 4 4 4
9 1703727 Hinge ............................................................................................. 4 4 4
10 2109743 Capscrew ...................................................................................... 8 8 8
11 2109744 Capscrew ...................................................................................... 12 12 12
12 136681 Capscrew ...................................................................................... 6 6 6
13 320157 Washer .......................................................................................... 6 6 6
14 1504953 Block ............................................................................................. 2 2 2
15 1694703 Bracket (LH) .................................................................................. 1 1 1
15 1694704 Bracket (RH) ................................................................................. 1 1 1
16 1504954 Guard ............................................................................................ 2 2 2
17 1504955 Bolt ................................................................................................ 2 2 2
a 1531557 Insert ............................................................................................. 18 18 18
a 2064554 Loctite ............................................................................................ AR AR AR

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-3)

RH DOOR ASSEMBLY

1-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
RH DOOR ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1662384 Cab (Door Assembly) ........................................................................ 1 .. ..
1662386 Cab (Door Assembly) ........................................................................ .. 1 ..
1662388 Cab (Door Assembly) ........................................................................ .. .. 1
1 1708242 Door .............................................................................................. 1 .. ..
1 1708239 Door .............................................................................................. .. 1 ..
1 1708230 Door .............................................................................................. .. .. 1
2 1708243 Screen ........................................................................................... 1 .. ..
2 1708240 Screen ........................................................................................... .. 1 ..
2 1708231 Sliding Window .............................................................................. .. .. 1
3 1558294 Seal (4 meters) .............................................................................. AR AR AR
4 1515337 Seal (5 meters) .............................................................................. AR AR AR
5 1695069 Door (Grip) .................................................................................... 1 1 1
6 221982 Spring Pin ...................................................................................... 1 1 1
7 320156 Washer .......................................................................................... 3 3 3
8 302047 Screw ............................................................................................ 3 3 3
9 1708221 Screw ............................................................................................ 1 1 1
10 1695061 Plate .............................................................................................. 1 1 1
11 1695062 Screw ............................................................................................ 2 2 2
12 1558301 Latch ............................................................................................. 1 1 1
13 1708238 Plate .............................................................................................. 1 1 1
14 1558055 Washer .......................................................................................... 6 6 6
15 2046866 Capscrew ...................................................................................... 6 6 6
16 1708237 Plate .............................................................................................. 1 1 1
17 1708233 Lever ............................................................................................. 1 1 1
18 1492221 Nut ................................................................................................. 1 1 1
19 1598410 Lever ............................................................................................. 1 1 1
20 1708241 Enclosure ...................................................................................... 1 .. ..
20 1708244 Door Panel .................................................................................... .. 1 ..
20 1708232 Cover ............................................................................................. .. .. 1
21 1598389 Fastener ........................................................................................ 7 7 7
22 1598406 Handle ........................................................................................... 1 1 1
23 1598399 Screw ............................................................................................ 4 4 4
24 1708235 Cover ............................................................................................. 1 1 1
25 1468319 Screw ............................................................................................ 6 6 6
26 1708236 Clamp ............................................................................................ 1 1 1
27 1708234 Seal ............................................................................................... AR AR AR

©2008 HYSTER COMPANY See Service Manual 1-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-4)

LH DOOR ASSEMBLY

1-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
LH DOOR ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1662383 Cab (Door Assembly) ........................................................................ 1 .. ..
1662385 Cab (Door Assembly) ........................................................................ .. 1 ..
1662387 Cab (Door Assembly) ........................................................................ .. .. 1
1 1515337 Seal ............................................................................................... 1 1 1
2 1708217 Sliding Window .............................................................................. 1 .. ..
2 1708226 Screen ........................................................................................... .. 1 ..
2 1708223 Screen ........................................................................................... .. .. 1
3 1708228 Door .............................................................................................. 1 .. ..
3 1708225 Door .............................................................................................. .. 1 ..
3 1708229 Door .............................................................................................. .. .. 1
4 1558294 Seal ............................................................................................... 1 1 1
5 1708218 Screen ........................................................................................... 1 1 1
6 1695059 Grip ............................................................................................... 1 1 1
7 221982 Spring Pin ...................................................................................... 1 1 1
8 1708227 Cover ............................................................................................. 1 .. ..
8 1708219 Cover ............................................................................................. .. 1 ..
8 1708224 Cover ............................................................................................. .. .. 1
9 1708221 Screw ............................................................................................ 1 1 1
10 1558446 Latch ............................................................................................. 1 1 1
11 1695062 Screw ............................................................................................ 2 2 2
12 1558302 Plate .............................................................................................. 1 1 1
13 1489751 Cover ............................................................................................. 1 1 1
14 1558303 Washer .......................................................................................... 1 1 1
15 1468311 Screw ............................................................................................ 1 1 1
16 1695066 Screw ............................................................................................ 1 1 1
17 1695065 Washer .......................................................................................... 1 1 1
18 1695064 Door Handle .................................................................................. 1 1 1
19 1598389 Fastener ........................................................................................ 7 7 7
20 1695063 Tube .............................................................................................. 1 1 1
21 320156 Washer .......................................................................................... 3 3 3
22 1506668 Screw ............................................................................................ 3 3 3
23 1558305 Lock ............................................................................................... 1 1 1
24 1695061 Plate .............................................................................................. 1 1 1
a 1695067 Rod ................................................................................................ 1 1 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-5)

FRONT PANEL ASSEMBLY

1-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
FRONT PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1662391 Cab (Front Panel Assembly) ............................................................................... 1
1 1703749 Screw ............................................................................................................. 1
2 1468315 Washer ........................................................................................................... 6
3 1468316 Washer ........................................................................................................... 6
4 1703745 Screen ............................................................................................................ 1
5 1468317 Washer ........................................................................................................... 6
6 1598211 Washer ........................................................................................................... 6
7 1703748 Washer ........................................................................................................... 1
8 1468323 Washer ........................................................................................................... 1
9 1598210 Bracket ........................................................................................................... 4
10 320158 Washer ........................................................................................................... 11
11 1623364 Capscrew ....................................................................................................... 5
12 239503 Nut .................................................................................................................. 6
13 1476584 Cover (Capscrew Head) ................................................................................. 10
14 1491115 Seal ................................................................................................................ 2
15 1465553 Grommet ........................................................................................................ 2
16 1703746 Clamp ............................................................................................................. 1
17 292500 Capscrew ....................................................................................................... 4
18 320156 Washer ........................................................................................................... 8
19 136687 Nut .................................................................................................................. 4
20 1493397 Cover (Capscrew Head) ................................................................................. 4
21 1703747 Edge Protector ............................................................................................... AR
22 1674088 Seal ................................................................................................................ AR
23 1674089 Screw ............................................................................................................. 5

©2008 HYSTER COMPANY See Service Manual 1-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-6)

TOP PANEL ASSEMBLY

1-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
TOP PANEL ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1661959 Cab (Top Panel Assembly) ............................................................... 1 .. ..
1661960 Cab (Top Panel Assembly) ............................................................... .. 1 ..
1661961 Cab (Top Panel Assembly) ............................................................... .. .. 1
1 1669533 Cab (Rear Top Assembly) ............................................................. 1 .. ..
1 1669535 Cab (Rear Top Assembly) ............................................................. .. 1 ..
1 1669537 Cab (Rear Top Assembly) ............................................................. .. .. 1
2 1708214 Roof Panel ................................................................................ 1 1 1
2 1708215 Roof Panel ................................................................................ 1 .. 1
2 1708212 Roof Panel ................................................................................ 1 1 1
3 1708213 Flap ........................................................................................... 1 1 1
4 292500 Capscrew .................................................................................. 4 4 4
5 320156 Washer ..................................................................................... 4 4 4
6 136687 Nut ............................................................................................ 4 4 4
7 1703718 Screen ........................................................................................... 1 .. ..
7 1703720 Screen ........................................................................................... .. 1 ..
7 1703721 Screen ........................................................................................... .. .. 1
8 a 1703719 Shim .............................................................................................. 2 2 2
9 320156 Washer .............................................................................................. 8 8 8
10 287816 Capscrew .......................................................................................... 4 4 4
11 136687 Nut ..................................................................................................... 4 4 4
a 1699334 Cap .................................................................................................... 4 4 4
a 1706046 Adhesive ............................................................................................ 1 1 1
a 1706047 Activator ............................................................................................ AR AR AR
a 1706048 Primer ................................................................................................ AR AR AR

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-7)

REAR PANEL ASSEMBLY

1-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
REAR PANEL ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1661962 Cab (Rear Panel Assembly) (Standard Hood) .................................................... 1
1661963 Cab (Rear Panel Assembly) (Low Hood) ............................................................ 1
1 1703750 Rear Screen ................................................................................................... 1
2 1491115 Seal (4 meters) ............................................................................................... AR
3 1476584 Cover (Capscrew Head) ................................................................................. 4
4 239503 Nut .................................................................................................................. 2
5 320158 Washer ........................................................................................................... 8
6 1468315 Washer ........................................................................................................... 4
7 1468316 Washer ........................................................................................................... 4
8 1703752 Washer ........................................................................................................... 2
9 1703751 Hinge .............................................................................................................. 2
10 1468314 Screw ............................................................................................................. 2
11 1703756 Screw ............................................................................................................. 2
12 1703755 Hinge .............................................................................................................. 2
13 136681 Capscrew ....................................................................................................... 4
14 316835 Nut .................................................................................................................. 4
15 1393472 Ball Stud ......................................................................................................... 4
16 1703759 Gas Spring ..................................................................................................... 2
17 1703757 Knob ............................................................................................................... 2
18 1703758 O-Ring ............................................................................................................ 2
19 136749 Screw ............................................................................................................. 2
20 1703765 Plug ................................................................................................................ 2
21 1703760 Grip ................................................................................................................. 2
22 1703769 Latch ............................................................................................................... 2
23 1598399 Screw ............................................................................................................. 1
24 320156 Washer ........................................................................................................... 2
25 1703764 Washer ........................................................................................................... 2
26 1703771 Plug ................................................................................................................ 1
27 1703761 Connector ....................................................................................................... 2
28 1703763 Washer ........................................................................................................... 4
29 1703762 Washer ........................................................................................................... 2
30 1703766 Washer ........................................................................................................... 1
31 1703768 Nut .................................................................................................................. 2
32 1493474 Cover (Capscrew Head) ................................................................................. 2
33 302047 Screw ............................................................................................................. 5
34 1703753 Edge Protector ............................................................................................... 1
35 1703754 Plug ................................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 1-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-8)

FRONT WIPER ASSEMBLY

1-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
FRONT WIPER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

2107023 Kit-Window Washer ............................................................................................ 1
1 1703722 Wiper Motor .................................................................................................... 1
2 1703723 Wiper Arm ...................................................................................................... 1
3 1703729 Wiper Blade .................................................................................................... 1
4 1653632 Pump .............................................................................................................. 1
5 1476584 Cover (Capscrew Head) ................................................................................. 3
6 1623364 Capscrew ....................................................................................................... 3
7 320158 Washer ........................................................................................................... 5
8 1703730 Bracket ........................................................................................................... 1
9 1703731 Nut .................................................................................................................. 2
10 1393495 Check Valve ................................................................................................... 2
11 1646727 Connector ....................................................................................................... 1
12 1493336 Connector ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CAB (FIGURE 1-9)

HEADLINER ASSEMBLY

1-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CAB
HEADLINER ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
2107020 Headliner ........................................................................................... 1 .. ..
2107021 Headliner ........................................................................................... .. 1 ..
2107022 Headliner ........................................................................................... .. .. 1
1 1703744 Headliner ....................................................................................... 1 .. ..
1 1703743 Roof Panel .................................................................................... .. 1 ..
1 1703732 Headliner ....................................................................................... .. .. 1
2 1703733 Bracket .......................................................................................... 1 1 1
3 1703734 Bracket .......................................................................................... 1 1 1
4 1703735 Clamp ............................................................................................ 1 1 1
5 1598421 Cover ............................................................................................. 2 2 2
6 1703737 Screw ............................................................................................ 8 8 8
7 1623393 Capscrew ...................................................................................... 7 7 7
8 1703738 Screw ............................................................................................ 7 7 7
9 1703739 Cap ................................................................................................ 4 4 4
10 1571628 Cover ............................................................................................. 1 1 1
11 1703741 Bracket .......................................................................................... 1 1 1
12 1703742 Screw ............................................................................................ 2 2 2
13 1558055 Washer .......................................................................................... 2 2 2

©2008 HYSTER COMPANY See Service Manual 1-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HOOD AND COVERS (FIGURE 1-10)

1-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HOOD AND COVERS

KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1671193 LH Side Panel (Standard) ................................................................. 1 .. ..
1 1671194 LH Side Panel (Standard) ................................................................. .. 1 ..
1 1671195 LH Side Panel (Standard) ................................................................. .. .. 1
1 1669558 LH Side Panel (Low) ......................................................................... 1 .. ..
1 1669559 LH Side Panel (Low) ......................................................................... .. 1 ..
1 1669560 LH Side Panel (Low) ......................................................................... .. .. 1
2 1671199 RH Side Panel (Standard) ................................................................. 1 .. ..
2 1671200 RH Side Panel (Standard) ................................................................. .. 1 ..
2 1671201 RH Side Panel (Standard) ................................................................. .. .. 1
2 1671196 RH Side Panel (Low) ......................................................................... 1 .. ..
2 1671197 RH Side Panel (Low) ......................................................................... .. 1 ..
2 1671198 Rh Side Panel (Low) ......................................................................... .. .. 1
3 1671258 Hood .................................................................................................. 1 .. ..
3 1671259 Hood .................................................................................................. .. 1 ..
3 1671260 Hood .................................................................................................. .. .. 1
4 1662324 Cover (Standard) ............................................................................... 1 1 1
4 1662323 Cover (Low) ....................................................................................... 1 1 1
5 1678198 Tow Pin (Standard) ........................................................................... 1 1 1
5 1678232 Tow Pin (Low) ................................................................................... 1 1 1
6 1655283 Bracket Wldmt LH (Low) ................................................................... 1 1 1
6 1655285 LH Hood Weldment (Standard) ......................................................... 1 1 1
7 1655284 Bracket Wldmt RH (Low) ................................................................... 1 1 1
7 1655286 Bracket Wldmt RH (Standard) ........................................................... 1 1 1
8 1651973 Spacer ............................................................................................... 2 2 2
9 2107982 Gas Spring ........................................................................................ 1 .. ..
9 2107983 Gas Spring ........................................................................................ .. 1 ..
9 2107984 Gas Spring ........................................................................................ .. .. 1
10 1669443 Pin ..................................................................................................... 2 2 2
11 296426 Washer .............................................................................................. 2 2 2
12 302404 Locknut .............................................................................................. 2 2 2
13 1512403 Capscrew .......................................................................................... 4 4 4
14 1656998 Hood Latch ........................................................................................ 1 1 1
15 296228 Capscrew .......................................................................................... 2 2 2
16 1502543 Nut (Flange) ...................................................................................... 2 2 2
17 1657419 Tube .................................................................................................. 2 2 2
18 178598 Capscrew .......................................................................................... 2 2 2
19 320158 Washer .............................................................................................. 6 6 6
20 302400 Nut ..................................................................................................... 2 2 2
21 1672827 Pin ..................................................................................................... 2 2 2
22 287851 Capscrew .......................................................................................... 2 2 2
23 1661053 Screw ................................................................................................ 2 2 2
24 320159 Washer .............................................................................................. 4 4 4
25 1677113 Ball Stud ............................................................................................ 2 2 2
26 1677115 Clip .................................................................................................... 2 2 2
27 2076752 Retainer ............................................................................................. 2 2 2

©2008 HYSTER COMPANY See Service Manual 1-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

BATTERY TRAY OPTIONS (FIGURE 1-11)

DROP-IN

1-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

BATTERY TRAY OPTIONS

DROP-IN
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1650417 Battery Tray (Upper) .......................................................................... 1 .. ..
1 1650418 Battery Tray (Upper) .......................................................................... .. 1 ..
1 1650419 Battery Tray (Upper) .......................................................................... .. .. 1
2 1656645 Battery Tray (Lower) .......................................................................... 1 .. ..
2 1656646 Battery Tray (Lower) .......................................................................... .. 1 ..
2 1656647 Battery Tray (Lower) .......................................................................... .. .. 1
3 296151 Capscrew .......................................................................................... 4 4 4
4 197067 Washer .............................................................................................. 4 4 4
5 1527876 Capscrew .......................................................................................... 4 4 4
6 1531001 Insert ................................................................................................. 4 4 4
7 b 1673871 Add-ON Counterweight ..................................................................... 1 1 ..
7 a 1677284 Add-ON Counterweight ..................................................................... .. 1 ..
8 1380371 Bolt .................................................................................................... 2 2 2
9 1460477 Nut ..................................................................................................... 2 2 2
10 1678212 Plate .................................................................................................. 1 1 1
11 1657116 Spacer ............................................................................................... 10 10 10
12 296247 Capscrew .......................................................................................... 2 2 2
13 1665541 Spacer ............................................................................................... 2 2 2
14 316826 Nut ..................................................................................................... 2 2 2
15 1687354 Spacer Block ..................................................................................... .. .. 1
c 1695591 Support .............................................................................................. 1 .. ..
c 1695593 Support .............................................................................................. .. 1 ..
c 1695594 Support .............................................................................................. .. .. 1
c 1527884 Capscrew .......................................................................................... 2 2 2
c 1530244 Insert ................................................................................................. 2 2 2

FOOTNOTES:
a Model: J2.0XN c Not Illustrated
b Models: J1.5/J1.6/J.8XN

©2008 HYSTER COMPANY See Service Manual 1-23

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

BATTERY TRAY OPTIONS (FIGURE 1-12)

SIDE-REMOVAL

1-24 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

BATTERY TRAY OPTIONS

SIDE-REMOVAL
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1675547 Side Panel ......................................................................................... 1 .. ..
1 1675548 Side Panel ......................................................................................... .. 1 ..
1 1675549 Side Panel ......................................................................................... .. .. 1
2 1677543 Plate Wldmt ....................................................................................... 1 .. ..
2 1677544 Plate Wldmt ....................................................................................... .. 1 ..
2 1677545 Plate Wldmt ....................................................................................... .. .. 1
3 2309222 Roller ................................................................................................. 1 1 1
4 1677335 Roller ................................................................................................. 4 4 4
5 2096392 Bumper .............................................................................................. 1 1 1
6 296151 Capscrew .......................................................................................... 2 2 2
7 296330 Capscrew .......................................................................................... 1 1 1
8 1514429 Nut ..................................................................................................... 4 4 4
9 363452 Buffer ................................................................................................. 2 2 2
10 1657222 Clip .................................................................................................... 2 2 2
11 a 1677631 Add-ON Counterweight ..................................................................... .. 1 ..
11 b 1684421 Add-ON Counterweight ..................................................................... .. 1 ..
12 1380371 Bolt .................................................................................................... 2 2 2
13 1460477 Nut ..................................................................................................... 2 2 2
14 1678212 Plate .................................................................................................. 1 1 1
15 1657116 Spacer ............................................................................................... 10 10 10
16 296247 Capscrew .......................................................................................... 2 2 2
17 1665541 Spacer ............................................................................................... 2 2 2
18 316826 Nut ..................................................................................................... 2 2 2
19 1687354 Spacer Block ..................................................................................... .. .. 1
c 2108825 Spacer ............................................................................................... 1 1 1

FOOTNOTES:
a Model: J2.0XN c Not Illustrated
b Models: J1.6/J1.8XN

©2008 HYSTER COMPANY See Service Manual 1-25

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

BATTERY RETENTION (FIGURE 1-13)

1-26 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

BATTERY RETENTION
ITEM PART NO. DESCRIPTION QTY
1 2108778 Retainer (Assembly) ........................................................................................... 1
2 2108779 Bracket ........................................................................................................... 1
3 2108664 Spring ............................................................................................................. 1
4 2108780 Pin .................................................................................................................. 1
5 1627835 Switch ............................................................................................................. 1
6 320152 Washer ........................................................................................................... 4
7 302007 Screw ............................................................................................................. 4
8 1565545 Magnet ........................................................................................................... 1
9 1493770 Bolt ...................................................................................................................... 1
10 320158 Washer ............................................................................................................... 1
11 1502543 Nut (Flange) ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 1-27

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

COUNTERWEIGHT (FIGURE 1-14)

1-28 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 1666527 Counterweight ..................................................................................................... 1
2 296431 Washer ............................................................................................................... 6
3 293706 Capscrew ............................................................................................................ 2
4 293712 Capscrew ............................................................................................................ 2
5 292659 Nut ...................................................................................................................... 2
a 264134 Loctite ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-29

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

COWL MOUNT (FIGURE 1-15)

1-30 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

COWL MOUNT
ITEM PART NO. DESCRIPTION QTY
1 1695598 Cowl .................................................................................................................... 1
2 1528889 Capscrew ............................................................................................................ 6

©2008 HYSTER COMPANY See Service Manual 1-31

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DASH AND STEERING COLUMN COVERS (FIGURE 1-16)

FIXED COLUMN

1-32 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

DASH AND STEERING COLUMN COVERS

FIXED COLUMN

ITEM PART NO. DESCRIPTION QTY

1 2101895 Cover (w/ Turn Signals) ...................................................................................... 1
1 2101893 Cover (w/o Turn Signals) .................................................................................... 1
2 2101791 Cover (Lower Column) ........................................................................................ 1
3 2101792 Cover (Upper Column) ........................................................................................ 1
4 a 2109771 Dash Panel ......................................................................................................... 1
4 b 2096652 Dash Panel ......................................................................................................... 1
5 2065667 Clip ...................................................................................................................... 2
6 1382311 Panel (End) ......................................................................................................... 2
7 1382312 Panel (Center) .................................................................................................... 1
8 1382313 Cover .................................................................................................................. 3
9 2071261 Capscrew ............................................................................................................ 3
10 1531001 Insert ................................................................................................................... 3
11 2027655 Screw .................................................................................................................. 7
12 1378550 Capscrew ............................................................................................................ 4
13 1566420 Nut ...................................................................................................................... 4
14 2022617 Capscrew ............................................................................................................ 4
15 2108286 Cover .................................................................................................................. 1
16 1698539 Bracket ................................................................................................................ 3
17 1695158 Plug ..................................................................................................................... 1

FOOTNOTES:
a With Cab b Without Cab

©2008 HYSTER COMPANY See Service Manual 1-33

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DASH AND STEERING COLUMN COVERS (FIGURE 1-17)

TELESCOPIC COLUMN

1-34 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

DASH AND STEERING COLUMN COVERS

TELESCOPIC COLUMN

ITEM PART NO. DESCRIPTION QTY

1 2101895 Cover (w/ Turn Signal) ........................................................................................ 1
1 2101893 Cover (w/o Turn Signal) ...................................................................................... 1
2 2101894 Cover (Telescoping) ........................................................................................... 1
3 2101790 Cover (Upper) ..................................................................................................... 1
4 2101789 Cover (Lower) ..................................................................................................... 1
5 296154 Capscrew ............................................................................................................ 1
6 320155 Washer ............................................................................................................... 1
7 2065667 Clip ...................................................................................................................... 2
8 a 2109771 Dash Panel ......................................................................................................... 1
8 b 2096652 Dash Panel ......................................................................................................... 1
9 2065667 Clip ...................................................................................................................... 2
10 1382311 Panel (End) ......................................................................................................... 2
11 1382312 Panel (Center) .................................................................................................... 1
12 1382313 Cover .................................................................................................................. 3
13 2071261 Capscrew ............................................................................................................ 3
14 1531001 Insert ................................................................................................................... 3
15 2027655 Screw .................................................................................................................. 7
16 1378550 Capscrew ............................................................................................................ 4
17 1566420 Nut ...................................................................................................................... 4
18 2022617 Capscrew ............................................................................................................ 4
19 2108286 Cover .................................................................................................................. 1
20 1698539 Bracket ................................................................................................................ 3
21 1695158 Plug ..................................................................................................................... 1

FOOTNOTES:
a With Cab b Without Cab

©2008 HYSTER COMPANY See Service Manual 1-35

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FLOOR PLATES (FIGURE 1-18)

1-36 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FLOOR PLATES
KEY:
A: Manual Hydraulics
B: E. Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 1678050 Floorplate ................................................................................................... 1 1
2 1678051 Floorplate (Standard Height) ...................................................................... 1 ..
2 1678052 Floorplate (Standard Height) ...................................................................... .. 1
2 1678053 Floorplate (Low Height) .............................................................................. 1 ..
2 1678054 Floorplate (Low Height) .............................................................................. .. 1
3 1678055 Floorplate (Standard Step) ......................................................................... 1 1
3 1678056 Floorplate (Low Step) ................................................................................. 1 1
4 1678057 Floorplate (Extension-Standard Height) ..................................................... 1 1
5 375629 Washer ....................................................................................................... 6 6
6 2048064 Capscrew ................................................................................................... 3 3
7 313828 Nut .............................................................................................................. 3 3
8 2107568 Floormat ..................................................................................................... 1 ..
8 2107567 Floormat ..................................................................................................... .. 1

©2008 HYSTER COMPANY See Service Manual 1-37

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FORKS (FIGURE 1-19)

1-38 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FORKS
KEY:
A: Standard Latch
B: Optional Latch
QTY
ITEM PART NO. DESCRIPTION A B
1 1327021 Fork (1000 mm) .......................................................................................... 2 ..
1 1333043 Fork (1000 mm) .......................................................................................... 2 ..
1 1378776 Fork (1000 mm) .......................................................................................... .. 2
1 1378793 Fork (1000 mm) .......................................................................................... .. 2
1 1327022 Fork (1100 mm) .......................................................................................... 2 ..
1 1333044 Fork (1100 mm) .......................................................................................... 2 ..
1 1378777 Fork (1100 mm) .......................................................................................... .. 2
1 1378794 Fork (1100 mm) .......................................................................................... .. 2
1 1327023 Fork (1200 mm) .......................................................................................... 2 ..
1 1333045 Fork (1200 mm) .......................................................................................... 2 ..
1 1378779 Fork (1200 mm) .......................................................................................... .. 2
1 1378796 Fork (1200 mm) .......................................................................................... .. 2
2 1523732 Knob ........................................................................................................... .. 1
3 1523733 Pin .............................................................................................................. .. 1
4 1500782 Spring ......................................................................................................... .. 1
5 302450 Roll Pin ....................................................................................................... 1 ..
6 1378763 Latch .......................................................................................................... 1 ..
7 1378762 Spring ......................................................................................................... 1 ..
8 1378760 Pin .............................................................................................................. 1 ..
a 1523734 Pin .............................................................................................................. .. 1
1523735 Kit-Latch ................................................................................................. 1 ..
1378765 Kit-Latch (Class II) ................................................................................. .. 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-39

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LABELS (FIGURE 1-20)

EXTERIOR

1-40 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LABELS
EXTERIOR

ITEM PART NO. DESCRIPTION QTY

1 1339830 Label (Mast Warning) ......................................................................................... 2
2 1343276 Label (Mast Warning) ......................................................................................... 1
3 1339832 Label (Pinch Point) ............................................................................................. 2
4 316448 Label (Lifting Eye) ............................................................................................... 4
5 1675906 Label (Hyster Logo) ............................................................................................ 2
6 1534660 Label (Patents and Trademarks) ........................................................................ 1
7 1529042 Label (Hyster) ..................................................................................................... 2
8 1673415 Label (Counterweight) ........................................................................................ 1
9 275661 Label (Freezer) ................................................................................................... 2
10 2099551 Label (Cold Storage) ........................................................................................... 2
11 1598328 Label (Model 1.5) ................................................................................................ 2
11 1598331 Label (Model 1.6) ................................................................................................ 2
11 1598305 Label (Model 2.0) ................................................................................................ 2
11 1598330 Label (Model 1.8) ................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 1-41

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LABELS (FIGURE 1-21)

INTERIOR

1-42 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LABELS
INTERIOR

ITEM PART NO. DESCRIPTION QTY

1 2049939 Label (Battery Disconnect) ................................................................................. 1
2 1339828 Label (No Riders) ................................................................................................ 1
3 1342699 Label (Battery Spacer) ........................................................................................ 1
4 389688 Nameplate (Plastic Plate) ................................................................................... 1
5 222023 Rivet .................................................................................................................... 6
6 2304044 Label (Pinch Point) ............................................................................................. 3
7 1385099 Label (Hydraulic Oil Fill) ...................................................................................... 1
8 1366725 Label (Operator Warning) ................................................................................... 1
9 1691468 Label (Operator Restraint) .................................................................................. 2
10 1335138 Label (Nameplate Tag) ....................................................................................... 1
11 2303178 Label (Tilt Column) ............................................................................................. 1
12 1560157 Label (Hyster) ..................................................................................................... 1
13 1606674 Label (Warranty) ................................................................................................. 1
14 1471618 Nameplate (Nameplate) ...................................................................................... 1
15 2068407 Label (Brake System Fluid) ................................................................................ 1
16 2068405 Label (Brake System Fluid Tag) ......................................................................... 1

©2008 HYSTER COMPANY See Service Manual 1-43

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LOAD BACKREST EXTENSION (FIGURE 1-22)

1-44 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LOAD BACKREST EXTENSION

KEY:
A: Standard
B: Integral Side Shift
QTY
ITEM PART NO. DESCRIPTION A B
1 1663441 Load Backrest (Class II) 977 mm ............................................................... 1 1
1 1663435 Load Backrest 907 mm .............................................................................. 1 1
2 1353533 Capscrew ................................................................................................... 4 ..
2 2034347 Capscrew ................................................................................................... .. 4
3 221771 Washer ....................................................................................................... 4 4
4 296423 Washer ....................................................................................................... 4 4
5 300937 Nut .............................................................................................................. 4 4

©2008 HYSTER COMPANY See Service Manual 1-45

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

OVERHEAD GUARD (FIGURE 1-23)

1-46 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 1651256 Overhead Guard (Standard 546 mm Battery Compartment) .............................. 1
1 1651257 Overhead Guard (Standard 642 mm Battery Compartment) .............................. 1
1 1651258 Overhead Guard (Standard 750 mm Battery Compartment) .............................. 1
2 292537 Capscrew ............................................................................................................ 2
3 1673292 Washer ............................................................................................................... 2
4 1397807 Mount .................................................................................................................. 4
5 1397808 Washer ............................................................................................................... 8
6 300932 Washer ............................................................................................................... 2
7 300937 Nut ...................................................................................................................... 2
8 292535 Capscrew ............................................................................................................ 2
9 1527881 Capscrew ............................................................................................................ 2
10 1531557 Insert ................................................................................................................... 2
11 1676884 Handle ................................................................................................................ 1
12 2070996 Grommet ............................................................................................................. 4
13 1574301 Plug ..................................................................................................................... 2
14 1398009 Plug ..................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 1-47

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

SEAT (FULL SUSPENSION) (FIGURE 1-24)

1-48 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

SEAT (FULL SUSPENSION)

KEY:
A: Without E- Hydraulic Armrest
B: With E- Hydraulics Armrest
QTY
ITEM PART NO. DESCRIPTION A B
1 2101602 Seat (Vinyl) ................................................................................................. 1 1
1 2101603 Seat (Cloth) ................................................................................................ 1 1
1 2101604 Seat (Vinyl w/Swivel) .................................................................................. 1 1
1 2101605 Seat (Cloth w/Swivel) ................................................................................. 1 1
2 1603701 Seat Belt ..................................................................................................... 1 1
3 15177 Washer ....................................................................................................... 3 3
4 1581852 Washer ....................................................................................................... 3 3
5 16375 Capscrew ................................................................................................... 1 2
6 18560 Bolt ............................................................................................................. .. 1
7 221353 Locknut ....................................................................................................... 2 2
8 2099947 Armrest (Left-Hand Side) ........................................................................... 1 1
8 1563230 Cushion (LH) .......................................................................................... 1 1
9 1695690 Bracket ....................................................................................................... 1 ..
10 1512536 Washer ....................................................................................................... 2 1
11 18735 Screw ......................................................................................................... 2 1
12 2099949 Armrest (Right-Hand Side) ......................................................................... 1 ..
12 1694521 Armrest (w/ Electro-Hydraulic Control) ....................................................... .. 1
12 1563231 Cushion (RH) ......................................................................................... 1 1
13 2099950 Seat Cover (Right-Hand Side) ................................................................... 1 ..
14 19901 Roll Pin ....................................................................................................... 1 1
15 1694581 Spacer ........................................................................................................ 4 4
16 1608654 Capscrew (Max Travel Seat Mount) ........................................................... 4 4
16 1694522 Capscrew (Swivel Low Profile) ................................................................... 4 4
a 1512544 Block .......................................................................................................... 2 1
a 1379945 Fastener ..................................................................................................... 2 ..
a 1694700 Spacer ........................................................................................................ .. 1
a 16378 Capscrew ................................................................................................... 2 1
a 18470 Capscrew ................................................................................................... 2 1
a 15000 Nut .............................................................................................................. 4 2
a 1563208 Sensor (Operator Presence) ...................................................................... 1 1
a 1692919 Wire Harness ............................................................................................. 1 1
a 1470155 Information Case (Kit) ................................................................................ 1 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-49

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

ARMREST ATTACHMENT (FIGURE 1-25)

1-50 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

ARMREST ATTACHMENT
ITEM PART NO. DESCRIPTION QTY
1 1694521 Armrest ............................................................................................................... 1
1 ..... Armrest (Handle Slide Assy) .......................................................................... 1
1 1661511 Armrest (Slide) ........................................................................................... 1
1 227157 Screw ......................................................................................................... 2
1 1655865 Handle (Slider) ........................................................................................... 1
1 ..... Armrest (Handle slide - Upper) ....................................................................... 1
1 1655865 Handle (Slider) ........................................................................................... 1
2 1661511 Armrest (Slide) ........................................................................................... 1
3 227157 Screw ......................................................................................................... 2
4 1661509 Bracket Wldmt ................................................................................................ 1
5 1661510 Bracket Wldmt (Slide) ..................................................................................... 1
6 296165 Capscrew ....................................................................................................... 2
7 313828 Nut .................................................................................................................. 6
8 1650640 Washer ........................................................................................................... 2
9 320160 Washer ........................................................................................................... 1
10 316826 Nut .................................................................................................................. 1
11 1531558 Insert .............................................................................................................. 3
12 1572889 Washer ............................................................................................................... 1
13 18738 Capscrew ............................................................................................................ 1
14 2098813 Cover .................................................................................................................. 1
15 2062875 Capscrew ............................................................................................................ 3
16 2102218 Cover (MLM Inner) .............................................................................................. 1
17 18460 Capscrew ............................................................................................................ 1
18 169874 Nut ...................................................................................................................... 2
19 18471 Capscrew ............................................................................................................ 1
20 2065667 Clip ...................................................................................................................... 2
a 296166 Capscrew ............................................................................................................ 2
a. . . . . Mini-Lever Assembly (FFigure 2-12)................................................................. 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 1-51

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STATIC STRAP (FIGURE 1-26)

ITEM PART NO. DESCRIPTION QTY

1 216895 Static Strap ......................................................................................................... 1
2 287860 Capscrew ............................................................................................................ 1
3 320160 Washer ............................................................................................................... 1
4 136692 Nut ...................................................................................................................... 1
a 296381 Washer ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-52 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

2 ELECTRICAL SYSTEM
 UNIT CODE A935
01/2009 EUROPE

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

AUXILIARY KEY SWITCH ASSEMBLY .......................................................................................................... 2-18

BATTERY CONNECTOR ................................................................................................................................ 2-12
CONTACTOR
E .................................................................................................................................................................. 2-10
CONTROLLER
HOIST ASSEMBLY ..................................................................................................................................... 2-6
TRACTION AND FAN ASSEMBLY ............................................................................................................. 2-8
CONTROLLERS .............................................................................................................................................. 2-4
DISPLAY ......................................................................................................................................................... 2-14
DISPLAY WIRE HARNESS
PREMIUM ................................................................................................................................................... 2-15
STANDARD ................................................................................................................................................. 2-16
ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-2
FUSE PANEL AND FUSES ............................................................................................................................. 2-20
MAIN WIRE HARNESS
ELECTRO-HYDRAULIC - PAGE 1 0F 2 ..................................................................................................... 2-24
ELECTRO-HYDRAULIC - PAGE 2 0F 2 ..................................................................................................... 2-28
MANUAL-HYDRAULIC - PAGE 1 0F 2 ....................................................................................................... 2-32
MANUAL-HYDRAULIC - PAGE 2 0F 2 ....................................................................................................... 2-36
MINI-LEVER CONTROLS AND ARMREST ASSEMBLY ............................................................................... 2-22
TURN SIGNAL WIRE HARNESS .................................................................................................................... 2-40

©2008 HYSTER COMPANY See Service Manual 2-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

ELECTRICAL ARRANGEMENT (FIGURE 2-1)

2-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

ELECTRICAL ARRANGEMENT
ITEM PART NO. DESCRIPTION QTY
1 2111690 Wire Harness (E Hydraulics) (FFigure 2-13, FFigure 2-14)............................. 1
1 2111691 Wire Harness (Manual) (FFigure 2-15, FFigure 2-16)...................................... 1
2 a 1673605 Wire Harness (Seat Jumper) .............................................................................. 1
2 1673607 Wire Harness (Mini-lever Module Jumper) ......................................................... 1
3 2094578 Display (Standard) (FFigure 2-7)....................................................................... 1
3 2094579 Display (Freezer) (FFigure 2-7)......................................................................... 1
4 1695661 Grommet ............................................................................................................. 1
5 2105999 Power Cable (Hoist Controller) ........................................................................... 3
6 2108816 Power Cable (546 mm Battery Compartment) .................................................... 1
6 2108818 Power Cable (642 mm Battery Compartment) .................................................... 1
6 2108820 Power Cable (750 mm Battery Compartment) .................................................... 1
7 2108815 Power Cable (546 mm Battery Compartment) .................................................... 1
7 2108817 Power Cable (642 mm Battery Compartment) .................................................... 1
7 2108819 Power Cable (750 mm Battery Compartment) .................................................... 1
8 1527880 Capscrew ............................................................................................................ 1
9 2105928 Horn .................................................................................................................... 1
10 2101851 Power Cable ....................................................................................................... 1
11 2101852 Power Cable ....................................................................................................... 1
12 2101850 Power Cable ....................................................................................................... 1
13 2100366 Relay (Micro) ...................................................................................................... 1
14 2100367 Relay (Mini) ......................................................................................................... 1
15 302020 Screw .................................................................................................................. 4
16 292667 Nut ...................................................................................................................... 4
17 320155 Washer ............................................................................................................... 4
18 2101887 Power Cable ....................................................................................................... 6
19 1337197 Key Set ............................................................................................................... 1
20 1687435 Knob (Keyless start) ........................................................................................... 1
20 2058111 Ignition Switch (FFigure 2-10)........................................................................... 1
21 2107656 Wire Harness (Steering Column) ........................................................................ 1
21 2105365 Wire Harness (Synchronous Steer) .................................................................... 1
22 2100218 Wire Harness (Standard) (FFigure 2-9)............................................................. 1
22 2096576 Wire Harness (Freezer) (FFigure 2-8)............................................................... 1
23 1554902 Screw .................................................................................................................. 2
24 1582464 Fastener .............................................................................................................. 5
25 1500912 Clip ...................................................................................................................... 5
26 2107969 Cover (Seat Side Electrical) ................................................................................ 1
27 1694830 Capscrew ............................................................................................................ 2
28 296354 Washer ............................................................................................................... 2

FOOTNOTES:
a Manual Hydraulic Only

©2008 HYSTER COMPANY See Service Manual 2-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CONTROLLERS (FIGURE 2-2)

2-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CONTROLLERS
ITEM PART NO. DESCRIPTION QTY
1 a 2091228 Master Controller (Standard-w/o Electro-Hydraulics) ......................................... 1
1 a 2091150 Master Controller (Premium-w/ Electro-Hydraulics) ........................................... 1
2 1682693 Bracket ................................................................................................................ 1
3 1510115 Capscrew ............................................................................................................ 3
4 1510113 Capscrew ............................................................................................................ 2
5 1530243 Insert ................................................................................................................... 2
6 2101887 Power Cable (Traction Controller/Traction Motor) .............................................. 6
7 2101850 Power Cable (Traction Controller/Traction Motor) .............................................. 1
8 2101851 Power Cable (Traction Controller/Traction Motor) .............................................. 1
9 1677784 Fuse Panel .......................................................................................................... 1
10 1686768 Controller (48v Traction Controller) (FFigure 2-4)............................................. 2
11 1530243 Insert ................................................................................................................... 1
12 2101852 Power Cable (Traction Motor) ............................................................................. 1
13 1656302 Contactor ............................................................................................................ 1
14 1654205 Mounting Plate .................................................................................................... 1
15 1510117 Capscrew ............................................................................................................ 4
16 1530244 Insert ................................................................................................................... 4
17 1678431 Controller (48vDC Hoist Controller) (FFigure 2-3)............................................. 1
18 1527879 Capscrew ............................................................................................................ 1
19 2101977 Power Cable (Hoist Controller/Pump) ................................................................. 1
20 2101853 Power Cable (546mm Battery Compartment) ..................................................... 1
20 2101855 Power Cable (642mm Battery Compartment) ..................................................... 1
20 2101857 Power Cable (750mm Battery Compartment) ..................................................... 1
21 2101854 Power Cable (546mm Battery Compartment) ..................................................... 1
21 2101856 Power Cable (642mm Battery Compartment) ..................................................... 1
21 2101858 Power Cable (750mm Battery Compartment) ..................................................... 1

FOOTNOTES:
a Vehicle System Manager

©2008 HYSTER COMPANY See Service Manual 2-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CONTROLLER (FIGURE 2-3)

HOIST ASSEMBLY

2-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CONTROLLER
HOIST ASSEMBLY
KEY:
A: 350 AC
B: 450 AC
QTY
ITEM PART NO. DESCRIPTION A B
1 1678420 Controller .................................................................................................... 1 ..
1 1678431 Controller .................................................................................................... .. 1
2 1682971 Plate Wldmt ........................................................................................... 1 ..
2 1682972 Plate Wldmt ........................................................................................... .. 1
3 1531558 Insert ...................................................................................................... 2 2
4 1692677 Fan ......................................................................................................... 2 2
5 1527876 Capscrew ............................................................................................... 2 2
6 320156 Washer .................................................................................................. 4 4
7 296359 Washer .................................................................................................. 4 4
8 296001 Capscrew ............................................................................................... 4 4
9 2094433 Controller (AC - 350 Transversal) .......................................................... 1 ..
9 2094435 Controller (AC - 450 Transversal) .......................................................... .. 1

©2008 HYSTER COMPANY See Service Manual 2-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CONTROLLER (FIGURE 2-4)

TRACTION AND FAN ASSEMBLY

2-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CONTROLLER
TRACTION AND FAN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

..... Fan Assembly ..................................................................................................... 1
1 1682975 Air Duct ........................................................................................................... 1
2 1694646 Fan ................................................................................................................. 1
3 1565693 Guard ............................................................................................................. 1
4 1582464 Fastener ......................................................................................................... 1
5 1500912 Clip ................................................................................................................. 1
6 1373685 Grommet ........................................................................................................ 1
7 302030 Screw ............................................................................................................. 4
8 296357 Washer ........................................................................................................... 4
9 292667 Nut .................................................................................................................. 4
..... Traction Controller Assembly .............................................................................. 1
10 2094434 Controller ........................................................................................................ 1
11 296001 Capscrew ....................................................................................................... 4
12 1514429 Nut .................................................................................................................. 4
13 1531558 Insert .............................................................................................................. 2
14 1527877 Capscrew ....................................................................................................... 2
15 1682974 Plate Wldmt ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 2-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CONTACTOR (FIGURE 2-5)

E

2-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CONTACTOR
E

ITEM PART NO. DESCRIPTION QTY

1 1704063 Contactor ............................................................................................................ 1
2 1532765 Contact ........................................................................................................... 1
3 1495699 Spring ............................................................................................................. 1
4 1553429 Contact (Fixed) ............................................................................................... 2
5 1553427 Coil ................................................................................................................. 1
6 1454122 End Cap ......................................................................................................... 1
7 383978 Cover .............................................................................................................. 1
8 275672 Washer ........................................................................................................... 2
9 2304572 Washer ........................................................................................................... 2
10 302040 Screw ............................................................................................................. 2
11 1525921 Thermistor ........................................................................................................... 1
12 1525922 Thermistor ...................................................................................................... 2
13 222522 Heat Shrink ..................................................................................................... 2
14 1525920 E-Ring ............................................................................................................ 2
15 302032 Screw .................................................................................................................. 2
16 1694943 Bracket ................................................................................................................ 1
17 1527878 Capscrew ............................................................................................................ 2
18 296358 Washer ............................................................................................................... 2
a 1704064 Buss Bar ............................................................................................................. 1
1553428 Kit-Contactor .................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 2-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

BATTERY CONNECTOR (FIGURE 2-6)

2-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

BATTERY CONNECTOR
KEY:
A: 48 volt
B: 48 volt (Side Removal)
QTY
ITEM PART NO. DESCRIPTION A B
1 1694085 Battery Connector And Cable .................................................................... 1 1
2 1682826 Bracket (Standard) ..................................................................................... .. 1
2 1682827 Bracket (Side Removal) ............................................................................. 1 ..
3 302055 Cross Recess Screw .................................................................................. 4 4
4 1531001 Insert .......................................................................................................... .. 4
5 1677721 Insert .......................................................................................................... 1 2
6 292680 Washer ....................................................................................................... 4 ..
7 136687 Nut .............................................................................................................. 4 ..
8 1677718 Washer ....................................................................................................... 2 ..
9 1657222 Clip ............................................................................................................. 1 ..
10 1397653 Bolt ............................................................................................................. 1 ..
11 136681 Capscrew ................................................................................................... .. 2

©2008 HYSTER COMPANY See Service Manual 2-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DISPLAY (FIGURE 2-7)

ITEM PART NO. DESCRIPTION QTY

1 2094578 Display Standard ................................................................................................ 1
1 2094579 Display Freezer ................................................................................................... 1
2 2104679 Cover .................................................................................................................. 1
3 1527877 Capscrew ............................................................................................................ 2
4 1566420 Nut ...................................................................................................................... 2

2-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

DISPLAY WIRE HARNESS (FIGURE 2-8)

PREMIUM

ITEM PART NO. DESCRIPTION QTY

2096576 Wire Harness (Display - Premium) ..................................................................... 1
1 1541988 Connector (Main Harness) ............................................................................. 1
1 1463138 Terminal ..................................................................................................... 7
1 1484377 Plug ............................................................................................................ 1
1 1541989 Connector (Secondary Lock) ..................................................................... 1
2 1489655 Connector (4 Way) ......................................................................................... 1
2 1330437 Terminal (Pin) ............................................................................................. 4
2 1330416 Connector (Secondary Lock) ..................................................................... 1
3 2069414 Connector (Plug) (Display) ............................................................................. 1
3 2035276 Connector ................................................................................................... 8
4 1484361 Connector (Socket) (Right Front Work Light) ................................................. 1
4 1330438 Terminal (Socket) ....................................................................................... 2
4 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1498502 Connector (Right Front Marker Light) ............................................................. 1
5 1330438 Terminal (Socket) ....................................................................................... 3
5 1463194 Connector (Secondary Lock) ..................................................................... 1
6 1484557 Connector (Display Temperature Sensor) ...................................................... 1
6 1463141 Terminal (Socket) ....................................................................................... 2
6 1484558 Connector (Secondary Lock) ..................................................................... 1
7 2101546 Buzzer ............................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 2-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DISPLAY WIRE HARNESS (FIGURE 2-9)

STANDARD

ITEM PART NO. DESCRIPTION QTY

2100218 Wire Harness (Display - Standard) ..................................................................... 1
1 1541988 Connector (Main Harness) ............................................................................. 1
1 1463138 Terminal ..................................................................................................... 7
1 1484377 Plug ............................................................................................................ 1
1 1541989 Connector (Secondary Lock) ..................................................................... 1
2 1489655 Connector (4 Way) (Main Harness) ................................................................ 1
2 1330437 Terminal (Pin) ............................................................................................. 4
2 1330416 Connector (Secondary Lock) ..................................................................... 1
3 2069414 Connector (Plug) (Display) ............................................................................. 1
3 2035276 Connector ................................................................................................... 7
4 1484361 Connector (Socket) (Right Front Work Light) ................................................. 1
4 1330438 Terminal (Socket) ....................................................................................... 2
4 1490243 Connector (Secondary Lock) ..................................................................... 1
5 1498502 Connector (Right Front Marker Light) ............................................................. 1
5 1330438 Terminal (Socket) ....................................................................................... 3
5 1463194 Connector (Secondary Lock) ..................................................................... 1
6 2101546 Buzzer ............................................................................................................ 1

2-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 2-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

AUXILIARY KEY SWITCH ASSEMBLY (FIGURE 2-10)

2-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

AUXILIARY KEY SWITCH ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 2058111 Ignition Switch (Assembly) .................................................................................. 1
2 190380 Boot .................................................................................................................... 1
3 2110566 Wire Harness ...................................................................................................... 1
4 1553417 Fuse Connector .................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 2-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FUSE PANEL AND FUSES (FIGURE 2-11)

2-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FUSE PANEL AND FUSES

ITEM PART NO. DESCRIPTION QTY
1 1704789 Bracket ................................................................................................................ 1
2 1374210 Fuse Block .......................................................................................................... 1
3 1593895 Fuse (10 Amp) .................................................................................................... 3
4 350996 Fuse (5 Amp) ...................................................................................................... 1
5 1678497 Label ................................................................................................................... 1
6 1647929 Buss Bar ............................................................................................................. 1
7 1682977 Cover .................................................................................................................. 1
8 302009 Screw .................................................................................................................. 2
9 296355 Washer ............................................................................................................... 2
10 292665 Nut ...................................................................................................................... 2
a 1705715 Receptacle .......................................................................................................... 1
a 1705714 Retainer .............................................................................................................. 1
a 1705713 Fastener .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 2-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MINI-LEVER CONTROLS AND ARMREST ASSEMBLY (FIGURE 2-12)

2-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MINI-LEVER CONTROLS AND ARMREST ASSEMBLY

KEY:
A: With Directional Control Switch
B: Without Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 2108514 Mini-Lever Assembly (3 Function Without DCS) ........................................ .. 1
1 2108497 Mini-Lever Assembly (4 Function Without DCS) ........................................ .. 1
1 2108515 Mini-Lever Assembly (3 Function Clamping Without DCS) ........................ .. 1
1 2108498 Mini-Lever Assembly (4 Function Clamping Without DCS) ........................ .. 1
1 2108499 Mini-Lever Assembly (3 Function With RTST Without DCS) ..................... .. 1
1 2108516 Mini-Lever Assembly (4 Function With RTST Without DCS) ..................... .. 1
1 2108500 Mini-Lever Assembly (3 Function Clamping With RTST Without DCS) ..... .. 1
1 2108501 Mini-Lever Assembly (4 Function Clamping With RTST Without DCS) ..... .. 1
1 2108517 Mini-Lever Assembly (3 Function With DCS) ............................................. 1 ..
1 2108502 Mini-Lever Assembly (4 Function With DCS) ............................................. 1 ..
1 2108503 Mini-Lever Assembly (3 Function Clamping With DCS) ............................. 1 ..
1 2108504 Mini-Lever Assembly (4 Function Clamping With DCS) ............................. 1 ..
1 2108505 Mini-Lever Assembly (3 Function With RTST With DCS) .......................... 1 ..
1 2108518 Mini-Lever Assembly (4 Function With RTST With DCS) .......................... 1 ..
1 2108519 Mini-Lever Assembly (3 Function Clamping With RTST With DCS) .......... 1 ..
1 2108506 Mini-Lever Assembly (4 Function Clamping With RTST With DCS) .......... 1 ..
2 2111768 Switch (E-Stop) ...................................................................................... 1 1
3 2107320 Push Button Switch ........................................................................... 1 1
4 2111769 Cushion (Armrest) .................................................................................. 1 1
5 1709587 Nut ..................................................................................................... 2 2
6 2111770 Horn Button ............................................................................................ 1 1
7 1698449 Capscrew ............................................................................................... 8 8
8 2111799 Armrest (MLM w/o Holes) ...................................................................... 1 1
9 2111800 Cover (Bottom Armrest) ......................................................................... 1 1
10 2111801 Wire Harness ......................................................................................... 1 1
11 1703513 Screw ..................................................................................................... 9 9
12 2111802 Printed Circuit Board .............................................................................. 1 1
13 2110942 Plug (Directional Control Switch) ........................................................... .. 1
14 2110791 Lever (MLM Single Function) ................................................................. 4 4
15 1705359 Cover (3 Function) ................................................................................. 1 1
16 2110943 Switch (Directional Control Switch) ........................................................ 1 ..

©2008 HYSTER COMPANY See Service Manual 2-23

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS (FIGURE 2-13)

ELECTRO-HYDRAULIC — PAGE 1 0F 2

2-24 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

ELECTRO-HYDRAULIC – PAGE 1 0F 2

ITEM PART NO. DESCRIPTION QTY

2111690 Wire Harness (Electro - Hydraulic) ..................................................................... 1
1 ..... Connector (Pump Controller) ......................................................................... 1
1 2035275 Connector ................................................................................................... 1
1 2035276 Connector ................................................................................................... 13
2 ..... Connector (Hydraulic Controller-Cooling Fan) ............................................... 1
2 1484557 Connector ................................................................................................... 1
2 1463141 Terminal (Socket) ....................................................................................... 2
2 1484558 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector (Hydraulic Controller-Cooling Fan) ............................................... 1
3 1484557 Connector ................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 2
3 1484558 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector (Motor Speed Sensor) .................................................................. 1
4 1508211 Connector ................................................................................................... 1
4 1597839 Wire Seal (Terminal) .................................................................................. 4
4 2060555 Wire Seal .................................................................................................... 4
5 ..... Connector (Motor Temperature Sensor) ........................................................ 1
5 1508206 Connector (2 Way) ..................................................................................... 1
5 1597839 Wire Seal (Terminal) .................................................................................. 2
5 2060555 Wire Seal .................................................................................................... 2
6 ..... Connector (Steer Axle Harness) .................................................................... 1
6 1493462 Connector ................................................................................................... 1
6 1463141 Terminal (Socket) ....................................................................................... 3
6 1493464 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector (Seat Harness) .............................................................................. 1
7 1623280 Connector ................................................................................................... 1
7 1463138 Terminal ..................................................................................................... 11
7 1484377 Plug ............................................................................................................ 1
7 1623281 Connector (Secondary Lock) ..................................................................... 1
8 1306270 Terminal (ESD Hydraulic Tank) ...................................................................... 1
9 ..... Connector (Overhead Guard Horn Switch) .................................................... 1
9 1490242 Connector ................................................................................................... 1
9 1597773 Terminal ..................................................................................................... 2
9 1490243 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector ....................................................................................................... 1
10 1493465 Connector ................................................................................................... 1
10 1330439 Plug ............................................................................................................ 1
11 ..... Connector (Light Option Harness) .................................................................. 1
11 1525567 Connector ................................................................................................... 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1484377 Plug ............................................................................................................ 2
11 1463139 Terminal ..................................................................................................... 9
12 ..... Connector ....................................................................................................... 1
12 1623280 Connector ................................................................................................... 1
12 1484377 Plug ............................................................................................................ 1
13 ..... Connector (Synchronous Steering) ................................................................ 1
13 1484557 Connector ................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 2
13 1484558 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-25

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS

ELECTRO-HYDRAULIC – PAGE 1 0F 2

ITEM PART NO. DESCRIPTION QTY

14 1561559 Connector ................................................................................................... 1
14 1484377 Plug ............................................................................................................ 1
15 ..... Connector (Steer Harness) ............................................................................ 1
15 1541991 Connector ................................................................................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 8
15 1541992 Connector (Secondary Lock) ..................................................................... 1
16 ..... Connector (Turn Signal Switch) ..................................................................... 1
16 1463189 Connector ................................................................................................... 1
16 1484377 Plug ............................................................................................................ 1
16 1463139 Terminal ..................................................................................................... 3
16 1463196 Connector (Secondary Lock) ..................................................................... 1
17 ..... Connector ....................................................................................................... 1
17 1463184 Connector ................................................................................................... 1
17 1484377 Plug ............................................................................................................ 4
18 1310142 Terminal (Flasher) (Left) ................................................................................. 1
19 1310142 Terminal (Flasher) (+) ..................................................................................... 1
20 1310142 Terminal (Flasher) (-) ..................................................................................... 1
21 ..... Connector (Display Light Harness) ................................................................ 1
21 1489656 Connector (4-Way) ..................................................................................... 1
21 1330438 Terminal (Socket) ....................................................................................... 4
21 1489657 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector (Display Harness) ......................................................................... 1
22 1541991 Connector ................................................................................................... 1
22 1463141 Terminal (Socket) ....................................................................................... 7
22 1484377 Plug ............................................................................................................ 1
22 1541992 Connector (Secondary Lock) ..................................................................... 1
23 ..... Connector (No Marker Light Switch) .............................................................. 1
23 1382308 Socket ........................................................................................................ 1
23 1655183 Terminal ..................................................................................................... 2
23 1301230 Blade Conn-Fem ........................................................................................ 1
24 ..... Connector (Rear Work Light Switch) .............................................................. 1
24 1382308 Socket ........................................................................................................ 1
24 1655183 Terminal ..................................................................................................... 2
25 ..... Connector (DC-DC Converter) ....................................................................... 1
25 1554879 Connector ................................................................................................... 1
25 1554877 Terminal ..................................................................................................... 1
25 1682736 Terminal ..................................................................................................... 3
26 1509890 Clip ................................................................................................................. 2
1673607 Wire Harness (MLM Jumper) .............................................................................. 1
27 ..... Connector (To Main Harness) ........................................................................ 1
27 1525567 Connector ................................................................................................... 1
27 1463141 Terminal (Socket) ....................................................................................... 11
27 1484377 Plug ............................................................................................................ 1
27 1529046 Connector (Secondary Lock) ..................................................................... 1
28 ..... Connector (Mini-lever Module) ....................................................................... 1
28 1330423 Connector ................................................................................................... 1
28 1597773 Terminal ..................................................................................................... 7
28 1330439 Plug ............................................................................................................ 1
28 1330429 Connector (Secondary Lock) ..................................................................... 1
29 ..... Connector ....................................................................................................... 1

2-26 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

ELECTRO-HYDRAULIC – PAGE 1 0F 2

ITEM PART NO. DESCRIPTION QTY

29 1531973 Connector ................................................................................................... 1
29 1463139 Terminal ..................................................................................................... 5
29 1484377 Plug ............................................................................................................ 1
29 1531974 Connector (Secondary Lock) ..................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-27

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS (FIGURE 2-14)

ELECTRO-HYDRAULIC — PAGE 2 0F 2

2-28 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

ELECTRO-HYDRAULIC – PAGE 2 0F 2

ITEM PART NO. DESCRIPTION QTY

2111690 Wire Harness (Electro-Hydraulic) ....................................................................... 1
1 1508353 Terminal Wire ................................................................................................. 1
2 1450957 E-Spade ......................................................................................................... 1
3 1450957 E-Spade ......................................................................................................... 1
4 1450957 E-Spade ......................................................................................................... 1
5 ..... Receptacle (Key Switch Relay) ...................................................................... 1
5 1655184 Terminal ..................................................................................................... 4
6 ..... Receptacle (Back-Up Light Relay) ................................................................. 1
6 2100204 Receptacle ................................................................................................. 1
6 1655184 Terminal ..................................................................................................... 4
7 ..... Receptacle (E. Hydraulic EN Relay) .............................................................. 1
7 2100204 Receptacle ................................................................................................. 1
7 1655184 Terminal ..................................................................................................... 4
8 ..... Receptacle (Brake Light Relay) ...................................................................... 1
8 2100204 Receptacle ................................................................................................. 1
8 1655183 Terminal ..................................................................................................... 2
8 1655184 Terminal ..................................................................................................... 2
9 ..... Connector (Left Speed Sensor) ...................................................................... 1
9 1508211 Connector ................................................................................................... 1
9 1597839 Wire Seal (Terminal) .................................................................................. 4
9 2060555 Wire Seal .................................................................................................... 4
10 1306270 Terminal ......................................................................................................... 1
11 1306270 Terminal ......................................................................................................... 1
12 129886 E-Ring ............................................................................................................ 1
13 ..... Connector (Left Traction Motor Temperature Sensor) ................................... 1
13 1508206 Connector (2 Way) ..................................................................................... 1
13 1597839 Wire Seal (Terminal) .................................................................................. 2
13 2060555 Wire Seal .................................................................................................... 2
14 ..... Connector (Left Electric Brake) ...................................................................... 1
14 1484557 Connector ................................................................................................... 1
14 1463141 Terminal (Socket) ....................................................................................... 2
14 1484558 Connector (Secondary Lock) ..................................................................... 1
15 ..... Connector (Vehicle System Manager) ........................................................... 1
15 2056243 Connector ................................................................................................... 1
15 2035276 Connector ................................................................................................... 20
16 ..... Connector (Vehicle System Manager) ........................................................... 1
16 1553094 Connector ................................................................................................... 1
16 2035276 Connector ................................................................................................... 23
17 ..... Connector (Accessory Jumper) ...................................................................... 1
17 1525567 Connector ................................................................................................... 1
17 1463141 Terminal (Socket) ....................................................................................... 10
17 1484377 Plug ............................................................................................................ 2
17 1529046 Connector (Secondary Lock) ..................................................................... 1
18 ..... Connector (Right Traction Motor Temperature Sensor) ................................. 1
18 1508206 Connector (2 Way) ..................................................................................... 1
18 1597839 Wire Seal .................................................................................................... 2
18 2060555 Wire Seal (Terminal) .................................................................................. 2
19 ..... Connector (Right Electric Brake) .................................................................... 1
19 1484557 Connector ................................................................................................... 1
19 1463141 Terminal (Socket) ....................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 2-29

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS

ELECTRO-HYDRAULIC – PAGE 2 0F 2

ITEM PART NO. DESCRIPTION QTY

19 1484558 Connector (Secondary Lock) ..................................................................... 1
20 ..... Connector (Tilt Position Sensor) .................................................................... 1
20 1484397 Connector (3-Way) ..................................................................................... 1
20 1531312 Terminal ..................................................................................................... 3
20 1330415 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector ....................................................................................................... 1
21 1493466 Connector ................................................................................................... 1
21 1330439 Plug ............................................................................................................ 3
22 ..... Connector (Right Speed Sensor) ................................................................... 1
22 1508211 Connector ................................................................................................... 1
22 1597839 Wire Seal (Terminal) .................................................................................. 4
22 2060555 Wire Seal .................................................................................................... 4
23 ..... Connector (Battery Gate Magnetic Switch) .................................................... 1
23 1490242 Connector ................................................................................................... 1
23 1597773 Terminal ..................................................................................................... 2
23 1490243 Connector (Secondary Lock) ..................................................................... 1
24 ..... Connector ....................................................................................................... 1
24 1493465 Connector ................................................................................................... 1
24 1330439 Plug ............................................................................................................ 1
25 ..... Connector (E. Hydraulic Valve Lower Coils) .................................................. 1
25 1655172 Connector ................................................................................................... 1
25 1463141 Terminal (Socket) ....................................................................................... 8
25 1541992 Connector (Secondary Lock) ..................................................................... 1
26 ..... Connector (E. Hydraulic Valve Upper Coil) .................................................... 1
26 1541991 Connector ................................................................................................... 1
26 1463141 Terminal (Socket) ....................................................................................... 8
26 1541992 Connector (Secondary Lock) ..................................................................... 1
27 ..... Connector (Left Pressure Sensor) .................................................................. 1
27 1525595 Connector ................................................................................................... 1
27 1525596 Terminal ..................................................................................................... 3
27 1533810 Seal ............................................................................................................ 3
28 148611 E-Ring ............................................................................................................ 1
29 ..... Connector (Right Traction Motor Controller) .................................................. 1
29 2035275 Connector ................................................................................................... 1
29 2035276 Connector ................................................................................................... 12
30 ..... Connector (Right Controller Cooling Fan) ...................................................... 1
30 1484557 Connector ................................................................................................... 1
30 1463141 Terminal (Socket) ....................................................................................... 2
30 1484558 Connector (Secondary Lock) ..................................................................... 1
31 ..... Connector (Left Traction Motor Controller) ..................................................... 1
31 2035275 Connector ................................................................................................... 1
31 2035276 Connector ................................................................................................... 12
32 ..... Connector (Left Controller Cooling Fan) ........................................................ 1
32 1484557 Connector ....................................................................................................... 1
32 1463141 Terminal (Socket) ....................................................................................... 2
32 1484558 Connector (Secondary Lock) ..................................................................... 1
33 1324310 Terminal (Brake Floor Level Sensor) ............................................................. 1
34 1324310 Terminal (Brake Floor Level Sensor) ............................................................. 1
35 ..... Connector (Horn Assembly) ........................................................................... 1
35 1547629 Connector ................................................................................................... 1

2-30 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

ELECTRO-HYDRAULIC – PAGE 2 0F 2

ITEM PART NO. DESCRIPTION QTY

35 1597839 Wire Seal .................................................................................................... 3
35 2060555 Wire Seal .................................................................................................... 3
36 ..... Connector (Service Brake Sensor) ................................................................. 1
36 1525595 Connector ................................................................................................... 1
36 1525596 Terminal ..................................................................................................... 3
36 1533810 Seal ............................................................................................................ 3
37 1534282 Clip ................................................................................................................. 6
38 1509890 Clip ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 2-31

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS (FIGURE 2-15)

MANUAL-HYDRAULIC — PAGE 1 0F 2

2-32 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

MANUAL-HYDRAULIC – PAGE 1 0F 2

ITEM PART NO. DESCRIPTION QTY

2111691 Wire Harness (Manual-Hydraulic) ....................................................................... 1
1 ..... Connector (Pump Controller) ......................................................................... 1
1 2035275 Connector ................................................................................................... 1
1 2035276 Connector ................................................................................................... 13
2 ..... Connector (Hydraulic Cooling Fan) ................................................................ 1
2 1484557 Connector ................................................................................................... 1
2 1463141 Terminal (Socket) ....................................................................................... 2
2 1484558 Connector (Secondary Lock) ..................................................................... 1
3 ..... Connector (Hydraulic Controller Cooling Fan) ............................................... 1
3 1484557 Connector ................................................................................................... 1
3 1463141 Terminal (Socket) ....................................................................................... 2
3 1484558 Connector (Secondary Lock) ..................................................................... 1
4 ..... Connector (Motor Speed Sensor) .................................................................. 1
4 1508211 Connector ................................................................................................... 1
4 1597839 Wire Seal (Terminal) .................................................................................. 4
4 2060555 Wire Seal .................................................................................................... 4
5 ..... Connector (Motor Temperature Sensor) ........................................................ 1
5 1508206 Connector (2 Way) ..................................................................................... 1
5 1597839 Wire Seal (Terminal) .................................................................................. 2
5 2060555 Wire Seal .................................................................................................... 2
6 ..... Connector (Steer Axle Harness) .................................................................... 1
6 1493462 Connector ................................................................................................... 1
6 1463141 Terminal (Socket) ....................................................................................... 3
6 1493464 Connector (Secondary Lock) ..................................................................... 1
7 ..... Connector (Seat Sensor) ................................................................................ 1
7 1530960 Connector ................................................................................................... 1
7 1484377 Plug ............................................................................................................ 1
7 1463140 Terminal (Pin) ............................................................................................. 5
7 1530961 Connector (Secondary Lock) ..................................................................... 1
8 1306270 Terminal (ESD Hydraulic Tank) ...................................................................... 1
9 ..... Connector (Overhead Guard Horn Switch) .................................................... 1
9 1490242 Connector ................................................................................................... 1
9 1597773 Terminal ..................................................................................................... 2
9 1490243 Connector (Secondary Lock) ..................................................................... 1
10 ..... Connector ....................................................................................................... 1
10 1493465 Connector ................................................................................................... 1
10 1330439 Plug ............................................................................................................ 1
11 ..... Connector (Light Option Harness) .................................................................. 1
11 1525567 Connector ................................................................................................... 1
11 1463141 Terminal (Socket) ....................................................................................... 1
11 1484377 Plug ............................................................................................................ 1
11 1463139 Terminal ..................................................................................................... 10
11 1529046 Connector (Secondary Lock) ..................................................................... 1
12 ..... Connector ....................................................................................................... 1
12 1623280 Connector ................................................................................................... 1
12 1484377 Plug ............................................................................................................ 12
13 ..... Connector (Turn Signal Switch) ..................................................................... 1
13 1463189 Connector ................................................................................................... 1
13 1484377 Plug ............................................................................................................ 1
13 1463139 Terminal ..................................................................................................... 3

©2008 HYSTER COMPANY See Service Manual 2-33

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS

MANUAL-HYDRAULIC – PAGE 1 0F 2

ITEM PART NO. DESCRIPTION QTY

13 1463196 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector ....................................................................................................... 1
14 1463184 Connector ................................................................................................... 1
14 1484377 Plug ............................................................................................................ 4
15 ..... Connector (Steer Harness) ............................................................................ 1
15 1541991 Connector ................................................................................................... 1
15 1463141 Terminal (Socket) ....................................................................................... 7
15 1484377 Plug ............................................................................................................ 1
16 ..... Connector (Steer Make-up Valve) .................................................................. 1
16 1484557 Connector ................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 2
16 1484558 Connector (Secondary Lock) ..................................................................... 1
17 ..... Connector ....................................................................................................... 1
17 1561559 Connector ................................................................................................... 1
17 1484377 Plug ............................................................................................................ 1
18 1310142 Terminal (Flasher) (L) ..................................................................................... 1
19 1310142 Terminal (Flasher) (+) ..................................................................................... 1
20 1310142 Terminal (Flasher) (-) ..................................................................................... 1
21 ..... Connector (Display Light Harness) ................................................................ 1
21 1330438 Terminal (Socket) ....................................................................................... 4
21 1489656 Connector (4-Way) ..................................................................................... 1
21 1489657 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector (Display Harness) ......................................................................... 1
22 1541991 Connector ................................................................................................... 1
22 1463141 Terminal (Socket) ....................................................................................... 7
22 1484377 Plug ............................................................................................................ 1
22 1541992 Connector (Secondary Lock) ..................................................................... 1
23 ..... Connector (No Marker Light Switch) .............................................................. 1
23 1382308 Socket ........................................................................................................ 1
23 1655183 Terminal ..................................................................................................... 2
24 ..... Connector (Rear Work Light Switch) .............................................................. 1
24 1382308 Socket ........................................................................................................ 1
24 1655183 Terminal ..................................................................................................... 2
25 ..... Connector DC-DC Converter ......................................................................... 1
25 1554879 Connector ................................................................................................... 1
25 1682736 Terminal ..................................................................................................... 3
25 1554877 Terminal ..................................................................................................... 1
26 1509890 Clip ................................................................................................................. 2
1673605 Wire Harness (Seat Jumper) .............................................................................. 1
27 1531973 Connector (Seat Sensor) ................................................................................ 1
27 1463139 Terminal ..................................................................................................... 5
27 1484377 Plug ............................................................................................................ 1
27 1531974 Connector (Secondary Lock) ..................................................................... 1
28 ..... Connector ....................................................................................................... 1
28 1531973 Connector (Seat Assembly) ........................................................................... 1
28 1463139 Terminal ..................................................................................................... 5
28 1484377 Plug ............................................................................................................ 1
28 1531974 Connector (Secondary Lock) ..................................................................... 1

2-34 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 2-35

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS (FIGURE 2-16)

MANUAL-HYDRAULIC — PAGE 2 0F 2

2-36 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

MANUAL-HYDRAULIC – PAGE 2 0F 2

ITEM PART NO. DESCRIPTION QTY

2111691 Wire Harness (Manual) ....................................................................................... 1
1 1508353 Terminal Wire ................................................................................................. 1
2 1450957 E-Spade ......................................................................................................... 1
3 1450957 E-Spade ......................................................................................................... 1
4 1450957 E-Spade ......................................................................................................... 1
5 ..... Connector (Key Switch Relay) ....................................................................... 1
5 ..... Receptacle ................................................................................................. 1
5 1655184 Terminal ..................................................................................................... 4
6 ..... Connector (Back-up Light Relay) ................................................................... 1
6 2100204 Receptacle ................................................................................................. 1
6 1655184 Terminal ..................................................................................................... 2
6 1655183 Terminal ..................................................................................................... 2
7 ..... Connector (Brake Light Relay) ....................................................................... 1
7 2100204 Receptacle ................................................................................................. 1
7 1655183 Terminal ..................................................................................................... 2
7 1655184 Terminal ..................................................................................................... 2
8 ..... Connector (Left Traction Motor Temperature Sensor) ................................... 1
8 1508206 Connector (2 Way) ..................................................................................... 1
8 1597839 Wire Seal (Terminal) .................................................................................. 2
8 2060555 Wire Seal .................................................................................................... 2
9 ..... Connector (Left Traction Speed Sensor) ........................................................ 1
9 1508211 Connector ................................................................................................... 1
9 1597839 Wire Seal (Terminal) .................................................................................. 4
9 2060555 Wire Seal .................................................................................................... 4
10 1306270 Terminal (Main Controller Coil) ...................................................................... 1
11 1306270 Terminal (Main Controller Coil) ...................................................................... 1
12 129886 E-Ring (Main Contactor Battery) .................................................................... 1
13 ..... Connector (Left Electric Brake) ...................................................................... 1
13 1484557 Connector ................................................................................................... 1
13 1463141 Terminal (Socket) ....................................................................................... 2
13 1484558 Connector (Secondary Lock) ..................................................................... 1
14 ..... Connector (Vehicle System Manager) ........................................................... 1
14 2056243 Connector ................................................................................................... 1
14 2035276 Connector ................................................................................................... 23
15 ..... Connector (Vehicle System Manager) ........................................................... 1
15 1553094 Connector ................................................................................................... 1
15 2035276 Connector ................................................................................................... 13
16 ..... Connector (Accessory Jumper) ...................................................................... 1
16 1525567 Connector ................................................................................................... 1
16 1463141 Terminal (Socket) ....................................................................................... 10
16 1484377 Plug ............................................................................................................ 2
16 1529046 Connector (Secondary Lock) ..................................................................... 1
17 ..... Connector (Right Traction Motor Temperature System) ................................ 1
17 1508206 Connector (2 Way) ..................................................................................... 1
17 1597839 Wire Seal (Terminal) .................................................................................. 2
17 2060555 Wire Seal .................................................................................................... 2
18 ..... Connector (Right Electric Brake) .................................................................... 1
18 1484557 Connector ................................................................................................... 1
18 1463141 Terminal (Socket) ....................................................................................... 2
18 1484558 Connector (Secondary Lock) ..................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-37

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN WIRE HARNESS

MANUAL-HYDRAULIC – PAGE 2 0F 2

ITEM PART NO. DESCRIPTION QTY

19 ..... Connector (Right Traction Speed Sensor) ..................................................... 1
19 1508211 Connector ................................................................................................... 1
19 1597839 Wire Seal (Terminal) .................................................................................. 4
19 2060555 Wire Seal .................................................................................................... 4
20 ..... Connector (Spool Interlock Solenoid 1) .......................................................... 1
20 1484557 Connector ................................................................................................... 1
20 1463141 Terminal (Socket) ....................................................................................... 2
20 1484558 Connector (Secondary Lock) ..................................................................... 1
21 ..... Connector (Spool Interlock Solenoid 2) .......................................................... 1
21 1484557 Connector ................................................................................................... 1
21 1463141 Terminal (Socket) ....................................................................................... 2
21 1484558 Connector (Secondary Lock) ..................................................................... 1
22 ..... Connector (Clamp Interlock Coil) ................................................................... 1
22 1484557 Connector ....................................................................................................... 1
22 1463141 Terminal (Socket) ....................................................................................... 2
22 1484558 Connector (Secondary Lock) ..................................................................... 1
24 1490242 Connector (Battery Gate Magnetic Switch) .................................................... 1
24 1597773 Terminal ..................................................................................................... 2
24 1490243 Connector (Secondary Lock) ..................................................................... 1
25 ..... Connector ....................................................................................................... 1
25 1493465 Connector ................................................................................................... 1
25 1330439 Plug ............................................................................................................ 2
26 ..... Connector (Left Pressure Sensor) .................................................................. 1
26 1525595 Connector ................................................................................................... 1
26 1525596 Terminal ..................................................................................................... 3
26 1533810 Seal ............................................................................................................ 3
27 ..... Connector (To Manual Hydraulic) .................................................................. 1
27 1330423 Connector ................................................................................................... 1
27 1597773 Terminal ..................................................................................................... 8
27 1330429 Connector (Secondary Lock) ..................................................................... 1
28 ..... Connector (Manual Hydraulic Spool Position Sensor) ................................... 1
28 1525567 Connector ................................................................................................... 1
28 1463141 Terminal (Socket) ....................................................................................... 12
28 1529046 Connector (Secondary Lock) ..................................................................... 1
29 148611 E-Ring ............................................................................................................ 1
30 ..... Connector (Right Traction Motor Controller) .................................................. 1
30 2035275 Connector ................................................................................................... 1
30 2035276 Connector ................................................................................................... 12
31 ..... Connector (Right Controller Cooling Fan) ...................................................... 1
31 1484557 Connector ................................................................................................... 1
31 1463141 Terminal (Socket) ....................................................................................... 2
31 1484558 Connector (Secondary Lock) ..................................................................... 1
32 ..... Connector (Left Traction Motor Controller) ..................................................... 1
32 2035275 Connector ................................................................................................... 1
32 2035276 Connector ................................................................................................... 14
33 ..... Connector ....................................................................................................... 1
33 1484557 Connector (Left Controller Cooling Fan) .................................................... 1
33 1463141 Terminal (Socket) ....................................................................................... 2
33 1484558 Connector (Secondary Lock) ..................................................................... 1
34 1324310 Terminal (Brake Floor Level Sensor) ............................................................. 1

2-38 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN WIRE HARNESS

MANUAL-HYDRAULIC – PAGE 2 0F 2

ITEM PART NO. DESCRIPTION QTY

35 1324310 Terminal (Brake Floor Level Sensor) ............................................................. 1
36 ..... Connector (Horn Assembly) ........................................................................... 1
36 1547629 Connector ................................................................................................... 1
36 1508232 Terminal ..................................................................................................... 3
36 2060555 Wire Seal .................................................................................................... 3
37 ..... Connector (Service Brake Sensor) ................................................................. 1
37 1603021 Connector ................................................................................................... 1
37 1674376 Terminal ..................................................................................................... 3
37 1673840 Seal ............................................................................................................ 3
37 1603236 Connector (Secondary Lock) ..................................................................... 1
38 1534282 Clip ................................................................................................................. 6
39 1509890 Clip ................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 2-39

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TURN SIGNAL WIRE HARNESS (FIGURE 2-17)

2-40 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TURN SIGNAL WIRE HARNESS

ITEM PART NO. DESCRIPTION QTY
1 2107967 Switch (Assembly) .............................................................................................. 1
2 1696171 Switch ............................................................................................................. 1
3 2095405 Wire Harness (Turn Signal) ............................................................................ 1
4 1463184 Connector ....................................................................................................... 1
5 1463193 Connector (Secondary Lock) .......................................................................... 1
6 1463138 Terminal ......................................................................................................... 1
7 1484377 Plug ................................................................................................................ 1
8 1655195 Conduit ........................................................................................................... 1
9 1694442 Flasher ................................................................................................................ 1
10 1500912 Clip ...................................................................................................................... 1
11 222029 Rivet .................................................................................................................... 1
12 296151 Capscrew ............................................................................................................ 1
13 292668 Nut ...................................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 2-41

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

2-42 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

3 DRIVE UNIT
 UNIT CODE A935
01/2009 EUROPE

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-2

DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-4
TRACTION MOTOR ........................................................................................................................................ 3-6
TRANSMISSION
BRAKE ........................................................................................................................................................ 3-8
BRAKE PISTON .......................................................................................................................................... 3-10
INPUT PINION AND COVER ...................................................................................................................... 3-12
PLANETARY AND COVER ......................................................................................................................... 3-14

©2008 HYSTER COMPANY See Service Manual 3-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DRIVE TIRE AND WHEEL ASSEMBLY (FIGURE 3-1)

KEY:
A: Key A: 18x7-8 (1.5-1.8XN)
B: Key B: 200/50-10 (2.0XN)
QTY
ITEM PART NO. DESCRIPTION A B
1 1657413 Drive Tire Assembly (Sit Solid) .................................................................. 2 ..
1 2099621 Tire Rim ................................................................................................. 1 ..
1 1539638 Solid Pneumatic Tire .............................................................................. 1 ..
1 1656950 Drive Tire Assembly (Sit Solid) .................................................................. .. 2
1 2099622 Tire Rim ................................................................................................. .. 1
1 2035605 Solid Pneumatic Tire .............................................................................. .. 1
1 1657955 Drive Tire Assembly (Non Marking) ........................................................... 2 ..
1 2099621 Tire Rim ................................................................................................. 1 ..
1 1603499 Solid Pneumatic Tire (Non Marking) ...................................................... 1 ..
1 1657926 Drive Tire Assembly (Non Marking) ........................................................... .. 2
1 2099622 Tire Rim ................................................................................................. .. 1
1 2083378 Solid Pneumatic Tire .............................................................................. .. 1
2 302977 Wheel Nut .................................................................................................. 10 10

3-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 3-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DRIVE UNIT ASSEMBLY (FIGURE 3-2)

3-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 1654265 Drive Unit Assembly (48 Volt Right Hand) .......................................................... 1
2 1654266 Drive Unit Assembly (48 Volt Left Hand) ............................................................ 1
3 1581842 Capscrew ....................................................................................................... 8
4 296157 Capscrew ....................................................................................................... 2
5 2082661 Transmission (Left Hand) (FFigure 3-7)........................................................ 1
6 2092258 Traction Motor (Left Hand) (48v) (FFigure 3-3)............................................. 1
7 2097922 Parking Brake (Left Hand) .............................................................................. 1
8 2097922 Parking Brake (Right Hand) ........................................................................... 1
9 32033 Woodruff Key .................................................................................................. 2
10 58929 Snap Ring ....................................................................................................... 2
11 293631 Capscrew ....................................................................................................... 8
12 296420 Washer ........................................................................................................... 8
13 2092258 Traction Motor (Right Hand) (48v) (FFigure 3-3).......................................... 1
14 2082660 Transmission (Right Hand) (FFigure 3-7)..................................................... 1
15 293779 Lockwasher .................................................................................................... 8
16 320156 Washer ........................................................................................................... 10
17 1658900 Sensor (Speed) .............................................................................................. 2
18 296426 Washer ........................................................................................................... 10
19 293689 Capscrew ....................................................................................................... 10

©2008 HYSTER COMPANY See Service Manual 3-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TRACTION MOTOR (FIGURE 3-3)

3-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TRACTION MOTOR
ITEM PART NO. DESCRIPTION QTY
2092258 Traction Motor ..................................................................................................... 1
1 1675380 Bracket ........................................................................................................... 1
2 1675401 Armature ......................................................................................................... 1
3 1675402 Bolt ................................................................................................................. 1
4 1675403 Stator .............................................................................................................. 1
5 1564592 Plate ............................................................................................................... 1
6 1675413 End Bracket .................................................................................................... 1
7 1675414 Temperature Sensor ...................................................................................... 1
a 1675415 Bearing (With Snap Ring) ............................................................................... 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 3-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TRANSMISSION (FIGURE 3-4)

BRAKE

ITEM PART NO. DESCRIPTION QTY

2082661 Transmission (Left Hand) ................................................................................... 1
2082660 Transmission (Right Hand) ................................................................................. 1
1 1684501 Cover (Left Hand) ........................................................................................... 1
1 1684507 Cover (Right Hand) ........................................................................................ 1
2 1684509 Gear ............................................................................................................... 1
3 1684633 Bearing ........................................................................................................... 1
4 1684634 Snap Ring ....................................................................................................... 1
5 1686653 Pin .................................................................................................................. 1
6 1684639 Bearing ........................................................................................................... 1
7 1684646 Disk ................................................................................................................ 1
8 1684635 Disk Carrier .................................................................................................... 1
9 1684535 Sleeve ............................................................................................................ 1
10 1684643 Clutch Disk ..................................................................................................... 4
11 1684644 Clutch Disk ..................................................................................................... 3
12 1685376 Spring ............................................................................................................. 3
13 1686652 Plate ............................................................................................................... 1
14 1684647 Disk ................................................................................................................ 1
15 1684531 Screw ............................................................................................................. 6
a 1686660 Plug ................................................................................................................ 1
a 1686661 Filter ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

3-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 3-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TRANSMISSION (FIGURE 3-5)

BRAKE PISTON

3-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TRANSMISSION
BRAKE PISTON

ITEM PART NO. DESCRIPTION QTY

2082661 Transmission (Left Hand) ................................................................................... 1
2082660 Transmission (Right Hand) ................................................................................. 1
1 1684641 Pin .................................................................................................................. 1
2 1686655 Ring ................................................................................................................ 1
3 1686654 Piston ............................................................................................................. 1
4 1686656 Spring ............................................................................................................. 1
5 1686658 O-Ring ............................................................................................................ 1
6 1686657 Cover .............................................................................................................. 1
7 1686659 Snap Ring ....................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 3-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TRANSMISSION (FIGURE 3-6)

INPUT PINION AND COVER

3-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TRANSMISSION
INPUT PINION AND COVER

ITEM PART NO. DESCRIPTION QTY

2082661 Transmission (Left Hand) ................................................................................... 1
2082660 Transmission (Right Hand) ................................................................................. 1
1 1684511 Needle Bearing ............................................................................................... 1
2 1684510 Wheel ............................................................................................................. 1
3 1684508 Pinion ............................................................................................................. 1
4 1684501 Cover (Left Hand) ........................................................................................... 1
4 1684507 Cover (Right Hand) ........................................................................................ 1
5 1684517 Screw ............................................................................................................. 1
6 1658900 Sensor (Speed) .............................................................................................. 1
7 1391044 Plug ................................................................................................................ 1
8 382796 Sealing Ring ................................................................................................... 2
9 1684512 Ball Bearing .................................................................................................... 1
10 1507349 Retaining Ring ................................................................................................ 1
11 1390788 Retaining Ring ................................................................................................ 1
12 1684513 Seal ................................................................................................................ 1
13 1684531 Screw ............................................................................................................. 1
14 1507373 Plug ................................................................................................................ 1
15 1684503 Pin .................................................................................................................. 2
a 1699889 Bushing .......................................................................................................... 1
a 1686660 Plug ................................................................................................................ 1
a 1686661 Filter ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 3-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TRANSMISSION (FIGURE 3-7)

PLANETARY AND COVER

3-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TRANSMISSION
PLANETARY AND COVER

ITEM PART NO. DESCRIPTION QTY

2082661 Transmission (Left Hand) ................................................................................... 1
2082660 Transmission (Right Hand) ................................................................................. 1
1 1684527 Gear (Planet) .................................................................................................. 4
2 1684538 Bearing ........................................................................................................... 4
3 1684519 Carrier (Planet) ............................................................................................... 1
4 1684528 Shim ............................................................................................................... 1
5 1684630 O-Ring ............................................................................................................ 1
6 1684537 Bearing (Taper Roller) .................................................................................... 1
7 1684534 Sealing Ring ................................................................................................... 1
8 1684530 Sealing Ring ................................................................................................... 1
9 1684637 Ring ................................................................................................................ 1
10 1684531 Screw ............................................................................................................. 12
11 1684523 Washer (Toothed) .......................................................................................... 1
12 1684520 Gear (Internal) ................................................................................................ 1
13 1684524 Ring ................................................................................................................ 1
14 382877 Capscrew ....................................................................................................... 4
15 1684499 Clip (Retaining) ............................................................................................... 1
16 1684498 Housing (Right Hand) ..................................................................................... 1
16 1684505 Housing (Left Hand) ....................................................................................... 1
17 382796 Sealing Ring ................................................................................................... 1
18 1391044 Plug ................................................................................................................ 1
19 1605808 Valve .............................................................................................................. 1
20 1684506 Pin .................................................................................................................. 2
21 1684536 Bearing (Taper Roller) .................................................................................... 1
22 1699888 Seal ................................................................................................................ 1
23 1684518 Shaft (Wheel) ................................................................................................. 1
24 1684631 Pin .................................................................................................................. 1
25 1684529 Nut (Slotted) ................................................................................................... 1
26 1684632 Cup (Protection) ............................................................................................. 1
27 1507340 Wheel Stud ..................................................................................................... 5

©2008 HYSTER COMPANY See Service Manual 3-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

3-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

4 STEERING SYSTEM
 UNIT CODE A935
01/2009 EUROPE

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

STEER AXLE ASSEMBLY .............................................................................................................................. 4-6

STEER AXLE MOUNTING .............................................................................................................................. 4-4
STEER COLUMN
FIXED .......................................................................................................................................................... 4-8
TELESCOPIC .............................................................................................................................................. 4-10
STEER TIRE AND WHEEL ASSEMBLY ......................................................................................................... 4-2
STEERING HAND PUMP ASSEMBLY ........................................................................................................... 4-12

©2008 HYSTER COMPANY See Service Manual 4-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STEER TIRE AND WHEEL ASSEMBLY (FIGURE 4-1)

ITEM PART NO. DESCRIPTION QTY

1 1644858 Wheel And Tire (Sit Solid) .................................................................................. 2
1 1644859 Wheel ............................................................................................................. 1
1 2054827 Solid Pneumatic Tire ...................................................................................... 1
1 1672731 Wheel And Tire (Sit Solid Non-Marking) ............................................................. 2
1 1644859 Wheel ............................................................................................................. 1
1 2083394 Tire ................................................................................................................. 1
2 296381 Washer ............................................................................................................... 10

4-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 4-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STEER AXLE MOUNTING (FIGURE 4-2)

4-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

STEER AXLE MOUNTING

ITEM PART NO. DESCRIPTION QTY
1 2094918 Steering Axle (FFigure 4-3)............................................................................... 1
2 2104092 Wire Harness ...................................................................................................... 1
3 2060696 Rubber Mount ..................................................................................................... 2
4 1388838 Rubber Mount ..................................................................................................... 1
5 1654228 Plate .................................................................................................................... 1
6 1660012 Plate .................................................................................................................... 1
7 1695792 Plate .................................................................................................................... 1
8 1664431 Trim ..................................................................................................................... 1
9 1528889 Capscrew ............................................................................................................ 4
10 1516198 Fitting .................................................................................................................. 2
11 124297 Clamp ................................................................................................................. 2
12 1695793 Plate .................................................................................................................... 1
13 1684063 Bar ...................................................................................................................... 1
14 1527880 Capscrew ............................................................................................................ 5

©2008 HYSTER COMPANY See Service Manual 4-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STEER AXLE ASSEMBLY (FIGURE 4-3)

4-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

STEER AXLE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
2094918 Steering Axle ...................................................................................................... ..
1 1691483 Housing .......................................................................................................... 1
2 1691504 Steering Cylinder ............................................................................................ 1
3 1691485 Cover .............................................................................................................. 2
4 1691501 Cotter Pin ....................................................................................................... 2
5 1691499 Nut .................................................................................................................. 2
6 1691498 Washer ........................................................................................................... 2
7 1691486 Bearing ........................................................................................................... 2
8 1691496 Bearing ........................................................................................................... 2
9 1691495 Gasket ............................................................................................................ 2
10 1691484 Hub ................................................................................................................. 2
11 1691512 Stud ................................................................................................................ 10
12 1691497 Spindle ........................................................................................................... 2
13 1691500 Dowel ............................................................................................................. 2
14 1691487 Dowel ............................................................................................................. 2
15 1691520 Grease Fitting ................................................................................................. 6
16 1691493 Bearing ........................................................................................................... 2
17 1691492 Dust Cover ..................................................................................................... 2
18 1691490 Snap Ring ....................................................................................................... 4
19 1691509 Screw ............................................................................................................. 2
20 1691514 Washer ........................................................................................................... 4
21 1691515 Screw ............................................................................................................. 12
22 1691516 Washer ........................................................................................................... 12
23 1691513 Cover .............................................................................................................. 3
24 1691489 Bearing ........................................................................................................... 4
25 1691488 Seal ................................................................................................................ 4
26 1691502 Pin .................................................................................................................. 2
27 1691511 Gasket ............................................................................................................ 8
28 1691510 Ball Joint ......................................................................................................... 4
29 1691519 Link ................................................................................................................. 2
30 1691506 Support ........................................................................................................... 1
31 1691507 Screw ............................................................................................................. 1
32 1691521 Magnet ........................................................................................................... 2
33 1691494 Potentiometer ................................................................................................. 1
34 1691505 Screw ............................................................................................................. 2
35 1691503 Rod ................................................................................................................. 4
36 1691491 Pin .................................................................................................................. 4
37 1691518 Screw ............................................................................................................. 4
38 1691508 Dowel ............................................................................................................. 2
39 1691517 Washer ........................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 4-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STEER COLUMN (FIGURE 4-4)

FIXED

4-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

STEER COLUMN
FIXED

ITEM PART NO. DESCRIPTION QTY

1 1661883 Horn Button ......................................................................................................... 1
2 2103457 Nut ...................................................................................................................... 1
3 1661879 Rod ..................................................................................................................... 1
4 1531563 Steering Wheel (With Spinner Knob) .................................................................. 1
5 2111289 Steering Column (Fixed) ..................................................................................... 1
6 1661881 Spring ............................................................................................................. 1
7 1661877 Retaining Ring ................................................................................................ 1
8 1661878 Washer ........................................................................................................... 1
9 1661882 Spring ............................................................................................................. 1
10 2046035 Switch ............................................................................................................. 1
11 1593347 Plate ............................................................................................................... 1
12 1672339 Spring ............................................................................................................. 1
13 1665225 Sensor ............................................................................................................ 1
13 ..... Housing (Cover) (Not Ilustrated) ................................................................ 1
13 ..... Housing (Gear) (Not Ilustrated) .................................................................. 1
13 ..... Gear (Sensor) (Not Ilustrated) .................................................................... 1
14 1671869 Gear ............................................................................................................... 1
15 1654824 Steering Hand Pump (FFigure 4-6)................................................................... 1
16 1510117 Capscrew ............................................................................................................ 4
17 1554902 Screw .................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 4-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STEER COLUMN (FIGURE 4-5)

TELESCOPIC

4-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

STEER COLUMN
TELESCOPIC

ITEM PART NO. DESCRIPTION QTY

1 1661883 Horn Button ......................................................................................................... 1
2 2103457 Nut ...................................................................................................................... 1
3 1661879 Rod ..................................................................................................................... 1
4 1531563 Steering Wheel (With Spinner Knob) .................................................................. 1
5 2111288 Steering Column (Telescopic) ............................................................................ 1
6 1661881 Spring ............................................................................................................. 1
7 1661877 Retaining Ring ................................................................................................ 1
8 1661878 Washer ........................................................................................................... 1
9 1661882 Spring ............................................................................................................. 1
10 1593347 Plate ............................................................................................................... 1
11 1665225 Sensor ............................................................................................................ 1
11 ..... Housing (Cover) ......................................................................................... 1
11 ..... Housing (Gear) ........................................................................................... 1
11 ..... Gear (Sensor) ............................................................................................ 1
12 1671869 Gear ............................................................................................................... 1
13 1672340 Spring ............................................................................................................. 1
14 1692284 Cable Assy ..................................................................................................... 1
15 1661723 Spring ............................................................................................................. 1
16 1672339 Spring ............................................................................................................. 1
17 1692357 Handle ............................................................................................................ 1
18 2046035 Switch ............................................................................................................. 1
19 1654825 Steering Hand Pump (FFigure 4-6)................................................................... 1
20 1510117 Capscrew ............................................................................................................ 4
21 1554902 Screw .................................................................................................................. 2

©2008 HYSTER COMPANY See Service Manual 4-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STEERING HAND PUMP ASSEMBLY (FIGURE 4-6)

4-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

STEERING HAND PUMP ASSEMBLY

KEY:
A: Without Sync Steer
B: With Sync Steer
QTY
ITEM PART NO. DESCRIPTION A B
1654824 Steering Hand Pump .................................................................................. 1 ..
1654825 Steering Hand Pump .................................................................................. .. 1
1 1467390 Dust Seal ............................................................................................... 1 1
2 ..... Housing Spool and Sleeve .................................................................... 1 1
3 ..... Ball ......................................................................................................... 1 1
4 ..... Stop ....................................................................................................... 1 1
5 ..... Shaft Seal .............................................................................................. 1 1
6 1467424 Seal (Integrated Column) ....................................................................... 1 1
7 ..... Bearing .................................................................................................. 1 1
8 ..... Ring ....................................................................................................... 1 1
9 ..... Pin (Cross) ............................................................................................. 1 1
10 ..... Kit Spring ............................................................................................... 1 1
11 ..... Screw (With O-Ring) .............................................................................. 4 4
12 ..... Screw (With O-Ring) .............................................................................. 1 1
13 ..... O-Ring ................................................................................................... 5 5
14 ..... Ball ......................................................................................................... 1 1
15 ..... End Cover .............................................................................................. 1 1
16 ..... O-Ring ................................................................................................... 3 3
17 ..... Gear Set ................................................................................................ 1 1
18 ..... Plate ....................................................................................................... 1 1
19 ..... Spacer ................................................................................................... 5 5
20 ..... Shaft ...................................................................................................... 1 1
21 ..... Spring (Relief Valve) .............................................................................. 1 1
22 ..... Relief Valve ............................................................................................ 1 1
23 1467425 O-Ring ............................................................................................... 1 1
24 ..... Solenoid ................................................................................................. .. 1
25 ..... Solenoid Rings ....................................................................................... .. 1
1467430 Kit-Seal .................................................................................................. 1 1
1705632 Kit-Solenoid ........................................................................................... .. 1

©2008 HYSTER COMPANY See Service Manual 4-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

4-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

5 BRAKE/ACCELERATOR SYSTEM
 UNIT CODE A935
01/2009 EUROPE

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
BRAKE PEDAL LINKAGE ............................................................................................................................... 5-2
MASTER CYLINDER ...................................................................................................................................... 5-4
PARKING BRAKE RELEASE .......................................................................................................................... 5-6

©2008 HYSTER COMPANY See Service Manual 5-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

BRAKE PEDAL LINKAGE (FIGURE 5-1)

5-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

BRAKE PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY
1677464 Brake Assy .......................................................................................................... 1
1 1677450 Pedal Assy ..................................................................................................... 1
2 1694966 Mounting Weldment ....................................................................................... 1
3 1673283 Pad (Brake Pedal) .......................................................................................... 1
4 1340998 Spring ............................................................................................................. 1
5 292570 Capscrew ....................................................................................................... 1
6 296429 Washer ........................................................................................................... 1
7 1656319 Tube ............................................................................................................... 1
8 1528482 Capscrew ....................................................................................................... 2
9 1502543 Nut (Flange) ................................................................................................... 2
10 1691170 Spacer Block .................................................................................................. 1
11 1586436 Nut .................................................................................................................. 1
12 1656046 Master Cylinder (FFigure 5-2)....................................................................... 1
13 1701850 Transducer ..................................................................................................... 1
14 1527884 Capscrew ....................................................................................................... 1
15 1593336 Nut .................................................................................................................. 2
16 124297 Clamp ................................................................................................................. 1
17 2105998 Hose Assy ........................................................................................................... 1
18 1641351 Fitting .................................................................................................................. 1
19 1514429 Nut ...................................................................................................................... 1
20 1691168 Capscrew ............................................................................................................ 1
21 2088707 Tube Assy ........................................................................................................... 1
22 2088706 Tube Assy ........................................................................................................... 1
23 1528888 Nut (Shoulder) .................................................................................................... 3
24 1527888 Capscrew ............................................................................................................ 3

©2008 HYSTER COMPANY See Service Manual 5-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MASTER CYLINDER (FIGURE 5-2)

5-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1656046 Master Cylinder (Assembly) ................................................................................ 1
1 1671841 Master Cylinder .............................................................................................. 1
2 1671866 Piston Assembly ............................................................................................. 1
3 ..... Cup ............................................................................................................. 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Cup ............................................................................................................. 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 1671848 Retaining Ring ................................................................................................ 1
10 1556397 Boot ................................................................................................................ 1
11 1671849 Push Rod ........................................................................................................ 1
12 1671850 Nut .................................................................................................................. 1
13 1671852 Pin .................................................................................................................. 1
14 1556263 Yoke ............................................................................................................... 1
15 1556266 Washer ........................................................................................................... 1
16 1671853 Split Pin .......................................................................................................... 1
17 1671854 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Gasket ............................................................................................................ 1
20 ..... Cap ................................................................................................................. 1
1671867 Repair Kit ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 5-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

PARKING BRAKE RELEASE (FIGURE 5-3)

5-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

PARKING BRAKE RELEASE

ITEM PART NO. DESCRIPTION QTY
1 302400 Nut ...................................................................................................................... 1
2 320161 Washer ............................................................................................................... 2
3 1667197 Spacer ................................................................................................................ 1
4 1581556 Washer ............................................................................................................... 1
5 296169 Capscrew ............................................................................................................ 1
6 227146 Screw .................................................................................................................. 2
7 1470687 Clamp ................................................................................................................. 1
8 1655986 Cable .................................................................................................................. 1
9 1684239 Handle ................................................................................................................ 1
10 302449 Roll Pin ............................................................................................................... 3

©2008 HYSTER COMPANY See Service Manual 5-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

ACCELERATOR PEDAL (FIGURE 5-4)

STANDARD

5-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

ACCELERATOR PEDAL
STANDARD

ITEM PART NO. DESCRIPTION QTY

1 2094798 Accelerator Pedal (Standard) ............................................................................. 1
2 369242 Capscrew ............................................................................................................ 3
3 1502543 Nut (Flange) ........................................................................................................ 3
4 1549398 Nut ...................................................................................................................... 2
5 2106549 Capscrew ............................................................................................................ 2
6 2107737 Wire Harness ...................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 5-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

ACCELERATOR PEDAL (FIGURE 5-5)

MONOTROL

5-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

ACCELERATOR PEDAL
MONOTROL

ITEM PART NO. DESCRIPTION QTY

1 1652183 Accelerator Pedal (Monotrol) .............................................................................. 1
2 369242 Capscrew ............................................................................................................ 3
3 1502543 Nut (Flange) ........................................................................................................ 3
4 1549398 Nut ...................................................................................................................... 2
5 2106549 Capscrew ............................................................................................................ 2
6 2107737 Wire Harness ...................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 5-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

5-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

6 HYDRAULIC SYSTEM
 UNIT CODE A935
01/2009 EUROPE

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-32
MANUAL - 3 AND 4 FUNCTION ................................................................................................................. 6-20
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-30
MANUAL ..................................................................................................................................................... 6-16
HYDRAULIC HOSES AND FITTINGS
STEERING .................................................................................................................................................. 6-14
SUPPLY AND RETURN .............................................................................................................................. 6-12
TILT, MAST AND AUXILIARY - ELECTRO-HYDRAULIC .......................................................................... 6-40
TILT, MAST AND AUXILIARY - MANUAL-HYDRAULIC ............................................................................ 6-42
HYDRAULIC LEVERS - LINKAGE ASSEMBLY
MANUAL ..................................................................................................................................................... 6-18
HYDRAULIC MOTOR ..................................................................................................................................... 6-6
HYDRAULIC POWER UNIT INSTALLATION ................................................................................................. 6-2
HYDRAULIC PUMP ........................................................................................................................................ 6-8
HYDRAULIC PUMP AND MOTOR ASSEMBLY ............................................................................................. 6-4
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-10
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-34
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-22
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-36
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-24
MAST/TILT CYLINDER INSTALLATION ........................................................................................................ 6-44
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-26
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-28
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-38
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-27
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-46
TILT SENSOR GROUP ................................................................................................................................... 6-48

©2008 HYSTER COMPANY See Service Manual 6-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC POWER UNIT INSTALLATION (FIGURE 6-1)

6-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC POWER UNIT INSTALLATION

ITEM PART NO. DESCRIPTION QTY
..... Hydraulic Power Unit .......................................................................................... 1
1 2110982 Bracket Wldmt ................................................................................................ 1
2 373875 Grommet ........................................................................................................ 1
3 2110978 Washer ........................................................................................................... 4
4 1657322 Pump And Motor (FFigure 6-2)..................................................................... 1
5 2110979 Washer ........................................................................................................... 4
6 292508 Capscrew ....................................................................................................... 4
7 1657311 Hydraulic Tank (FFigure 6-5)........................................................................ 1
8 1399082 Hose Assy ...................................................................................................... 1
9 166857 Clamp ............................................................................................................. 2
10 173247 Clamp ............................................................................................................. 1
11 1707024 Spacer ............................................................................................................ 1
12 1502543 Nut (Flange) ................................................................................................... 1
13 16679 Rivet ............................................................................................................... 1
14 2103471 Hose ............................................................................................................... 1
15 127045 Clamp (Hose) ................................................................................................. 1
16 137852 Strap Clamp ........................................................................................................ 2
17 1678172 Bulkhead ............................................................................................................. 1
18 1510117 Capscrew ............................................................................................................ 4
19 1512403 Capscrew ............................................................................................................ 1
20 1684233 Plate .................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 6-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-2)

6-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC PUMP AND MOTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1 2094610 Motor (FFigure 6-3)........................................................................................... 1
2 1527880 Capscrew ............................................................................................................ 4
3 1351064 Mount .................................................................................................................. 3
4 1678268 Bracket ................................................................................................................ 1
5 1678267 Bracket ................................................................................................................ 1
6 141908 Fitting .................................................................................................................. 1
7 1486749 Fitting .................................................................................................................. 1
8 2103170 Hydraulic Pump (FFigure 6-4)........................................................................... 1
9 1510117 Capscrew ............................................................................................................ 2

©2008 HYSTER COMPANY See Service Manual 6-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC MOTOR (FIGURE 6-3)

ITEM PART NO. DESCRIPTION QTY

2094610 Motor (Assembly) ................................................................................................ 1
1 136692 Nut .................................................................................................................. 3
2 292682 Lockwasher .................................................................................................... 3
3 293742 Screw ............................................................................................................. 2
4 1692268 Terminal Post ................................................................................................. 1
5 1692269 Bracket ........................................................................................................... 1
6 1591518 Ring ................................................................................................................ 1
7 1692270 Shield ............................................................................................................. 1
8 1692276 Lockring .......................................................................................................... 1
9 1502092 Bearing ........................................................................................................... 2
10 1502093 Snap Ring ....................................................................................................... 1
11 1692266 Armature ......................................................................................................... 1
12 1692267 Housing .......................................................................................................... 1
13 1692271 Spring Washer ................................................................................................ 1
14 1692273 Shield ............................................................................................................. 1
15 1692274 Plug ................................................................................................................ 1
16 1692272 Screw ............................................................................................................. 4
17 293774 Capscrew ....................................................................................................... 1
18 1692275 Sensor ............................................................................................................ 1

6-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 6-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC PUMP (FIGURE 6-4)

6-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC PUMP
ITEM PART NO. DESCRIPTION QTY
2103170 Hydraulic Pump .................................................................................................. 1
1 1684360 Housing .......................................................................................................... 1
2 1684361 Drive Gear ...................................................................................................... 1
3 1684362 Gear ............................................................................................................... 1
4 1675589 Flange ............................................................................................................ 1
5 1675590 Cover Plate ..................................................................................................... 1
6 1622215 Side Plate ....................................................................................................... 2
7 1352043 Seal (Plate) ..................................................................................................... 2
8 1352044 Back-UP ......................................................................................................... 2
9 1684363 Screw ............................................................................................................. 4
10 1578672 Dowel ............................................................................................................. 4
11 1684102 Seal ................................................................................................................ 1
12 1675592 Coupling ......................................................................................................... 1
1684364 Kit-Gear .......................................................................................................... 1
1675593 Kit-Seal ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 6-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC TANK ASSEMBLY (FIGURE 6-5)

6-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC TANK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY
1657311 Hydraulic Tank (Assembly) ................................................................................. 1
1 2107173 Hydraulic Tank ............................................................................................... 1
2 1665255 Hydraulic Filter (Housing Assembly) .............................................................. 1
3 2099415 Hydraulic Filter ............................................................................................... 1
4 1527881 Capscrew ....................................................................................................... 4
5 1676299 Breather .......................................................................................................... 1
6 302020 Screw ............................................................................................................. 3
7 200659 Fitting .............................................................................................................. 1
8 2100368 Wire Harness .................................................................................................. 1
a 1380434 Tab ................................................................................................................. 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 6-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-6)

SUPPLY AND RETURN

6-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC HOSES AND FITTINGS

SUPPLY AND RETURN
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B C
1 1665774 Hose (Hydraulic Tank) ....................................................................... 1 1 1
2 2105366 Hose Assy (Hydraulic Motor/Control Valve) ...................................... 1 .. ..
2 2105367 Hose Assy (Hydraulic Motor/Control Valve) ...................................... .. 1 ..
2 2108682 Hose Assy (Hydraulic Motor/Control Valve) ...................................... .. .. 1
3 2004005 Strap Clamp ...................................................................................... 3 3 3
4 127045 Clamp (Hose) .................................................................................... 3 3 3
5 2097352 Pipe ................................................................................................... 1 .. ..
5 2097353 Pipe ................................................................................................... .. 1 ..
5 2097354 Pipe ................................................................................................... .. .. 1
6 b 1665775 Hose (Control Valve) ......................................................................... 1 1 1
6 a 1665776 Hose (Control Valve) ......................................................................... 1 1 1

FOOTNOTES:
a Electro-Hydraulic b Manual Hydraulic

©2008 HYSTER COMPANY See Service Manual 6-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-7)

STEERING

6-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC HOSES AND FITTINGS

STEERING
KEY:
A: With Synchronus Steering
B: Without Synchronus Steering
QTY
ITEM PART NO. DESCRIPTION A B
1 2107783 Hose Assy (Hand Pump) ............................................................................ 1 ..
1 2107785 Hose Assy (Hand Pump) ............................................................................ .. 1
2 2108364 Hose Assy (Hand Pump) ............................................................................ 1 ..
2 2108363 Hose Assy (Hand Pump) ............................................................................ .. 1
3 1696039 Hose Assy (Control Valve) ......................................................................... 1 1
4 1653847 Hose Assy (Control Valve) ......................................................................... 1 1
5 1653846 Hose Assy (Control Valve/Hand Pump) ..................................................... 1 ..
5 1683484 Hose Assy (Control Valve/Hand Pump) ..................................................... .. 1
6 1528602 Locknut ....................................................................................................... 3 3
7 1528601 O-Ring Face Seal Ftg ................................................................................ 1 1
8 1695958 Clamp ......................................................................................................... 1 1
9 296160 Capscrew ................................................................................................... 1 1
10 1531558 Insert .......................................................................................................... 1 1
11 304195 Grommet .................................................................................................... 1 1
12 137852 Strap Clamp ............................................................................................... 3 3
13 130845 Clamp ......................................................................................................... 1 1
14 129563 Strap Clamp ............................................................................................... 2 2
15 2099212 Hose Assy (546 mm Battery Compartment) .............................................. 1 1
15 2099214 Hose Assy (642 mm Battery Compartment) .............................................. 1 1
15 2105368 Hose Assy (750 mm Battery Compartment) .............................................. 1 1
16 2099213 Hose Assy (546 mm Battery Compartment) .............................................. 1 1
16 2099215 Hose Assy (642 mm Battery Compartment) .............................................. 1 1
16 2105369 Hose Assy (750 mm Battery Compartment) .............................................. 1 1
17 1694632 Trim ............................................................................................................ 1 1

©2008 HYSTER COMPANY See Service Manual 6-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC CONTROLS (FIGURE 6-8)

MANUAL

6-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Manual Lever Linkage Assembly (FFigure 6-9)........................................ 1 1
2 ..... Hydraulic Control Valve Assembly (FFigure 6-10).................................... 1 1
3 1652295 Sleeve Ftg .................................................................................................. 1 1
4 1486749 Fitting ......................................................................................................... 1 1
5 1486773 Fitting ......................................................................................................... 1 1
6 1487063 Fitting (Steering Supply) ............................................................................. 1 3
7 222492 Fitting (Steering Return) ............................................................................. 1 1
8 1487067 Fitting ......................................................................................................... 1 1
9 1486738 Fitting ......................................................................................................... 2 2
10 1516199 Fitting ......................................................................................................... 2 2
11 2107658 Bracket Wldmt ............................................................................................ 1 1
12 1674167 Latch .......................................................................................................... 1 1
13 1694731 Handle ........................................................................................................ 1 1
14 1593334 Nut .............................................................................................................. 1 1
15 1527878 Capscrew ................................................................................................... 3 3
16 1527880 Capscrew ................................................................................................... 7 7
17 1388309 Strip Seal .................................................................................................... 4 4
18 324972 Bracket ....................................................................................................... 2 2
19 287854 Capscrew ................................................................................................... 2 2
20 1460477 Nut .............................................................................................................. 2 2
21 320159 Washer ....................................................................................................... 2 2
22 1694505 Bracket Wldmt ............................................................................................ 1 1
23 2102184 Rubber Mount ............................................................................................ 2 2
24 1593335 Nut .............................................................................................................. 4 4
25 1694613 Clip ............................................................................................................. 2 2
26 1582464 Fastener ..................................................................................................... 2 2
27 1702735 Washer ....................................................................................................... 2 2
28 1674165 Pin .............................................................................................................. 2 2
29 1351689 Lockring ...................................................................................................... 2 2
30 1502543 Nut (Flange) ............................................................................................... 4 4
31 2105525 Cover .......................................................................................................... 1 1
32 2105488 Cover .......................................................................................................... 1 1
33 296151 Capscrew ................................................................................................... 6 6
34 2107605 Link ............................................................................................................. 3 4
35 1657014 Pin .............................................................................................................. 3 4
36 1517361 Lockring ...................................................................................................... 6 8
37 1674164 Pin .............................................................................................................. 3 4

©2008 HYSTER COMPANY See Service Manual 6-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC LEVERS - LINKAGE ASSEMBLY (FIGURE 6-9)

MANUAL

6-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC LEVERS - LINKAGE ASSEMBLY

MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1658816 Linkage ....................................................................................................... 1 ..
1658817 Linkage ....................................................................................................... .. 1
1 1699347 Lever (Manual Lift) ................................................................................. .. 1
2 1699348 Lever (Manual Tilt) ................................................................................. 1 1
3 1699349 Lever (Aux 1) ......................................................................................... 1 1
4 1699350 Lever (Aux 2) ......................................................................................... 1 1
5 2104011 Handle ................................................................................................... 3 4
6 2104012 Handle ................................................................................................... 1 2
7 1694830 Capscrew ............................................................................................... 5 8
8 1674173 Bracket Wldmt ....................................................................................... 1 1
9 1657013 Pin .......................................................................................................... 1 1
10 1530971 E-Ring .................................................................................................... 2 2
11 1657016 Bushing .................................................................................................. 6 8
12 2111173 Cover (Assembly) .................................................................................. 1 1
13 1686733 Insert ................................................................................................. 5 5
14 2110991 Cup .................................................................................................... 1 1
15 2107320 Push Button Switch ................................................................................ 1 1
16 1682764 Washer .................................................................................................. 2 2
17 296151 Capscrew ............................................................................................... 5 5
18 1674168 Striker .................................................................................................... 1 1
19 1460477 Nut ......................................................................................................... 1 1
20 2107661 Wire Harness (Manual Hydraulics) ........................................................ 1 1
21 1657021 Spacer ................................................................................................... 1 ..
22 2104014 Handle ........................................................................................................ 1 1
22 b 2104012 Handle ........................................................................................................ 1 1
23 2100705 Wire Harness ............................................................................................. 1 1
24 1694830 Capscrew ................................................................................................... 1 2
25 2109136 Handle ........................................................................................................ 1 1
26 1696034 Retainer ...................................................................................................... 1 1
27 2101896 Switch ......................................................................................................... 1 1
28 227132 Screw ......................................................................................................... 2 2
29 2109137 Cup ............................................................................................................. 1 1
a 2105528 Cover (3 Function) ..................................................................................... 1 ..

FOOTNOTES:
a Not Illustrated b Optional

©2008 HYSTER COMPANY See Service Manual 6-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CONTROL VALVE (FIGURE 6-10)

MANUAL — 3 AND 4 FUNCTION

6-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CONTROL VALVE
MANUAL – 3 AND 4 FUNCTION
KEY:
A: 3 Function
B: 4 Functions
QTY
ITEM PART NO. DESCRIPTION A B
2094688 Hydraulic Control Valve Assembly (w/o Clamping) .................................... 1 ..
2094689 Hydraulic Control Valve Assembly (w/o Clamping) .................................... .. 1
1 1701861 Valve Section (Outlet) (FFigure 6-13)................................................... 1 1
2 1701860 Valve Section (Aux 2) (FFigure 6-12)................................................... .. 1
3 1701859 Valve Section (Aux 1) (FFigure 6-12)................................................... 1 1
4 1701858 Valve Section (Tilt) (FFigure 6-12)....................................................... 1 1
5 1701857 Valve Section (Lift) (FFigure 6-12)....................................................... 1 1
6 1701854 Lowering Control Valve .......................................................................... 1 1
7 1701853 Relief Valve ............................................................................................ 1 1
8 1701849 Kit-Service (Tie Rod) (FFigure 6-14).................................................... 1 ..
8 1701845 Tie Rod (FFigure 6-14)......................................................................... .. 1
9 1701856 Valve Section (Inlet) (FFigure 6-11)..................................................... 1 1
10 1701817 Kit-Connector ......................................................................................... 1 1
10 1701815 Connector .......................................................................................... 1 1
10 1701816 Connector .......................................................................................... 1 1
10 1701368 Clip .................................................................................................... 1 1
10 1701369 Plug ................................................................................................... 1 1
11 1701654 Kit-Sensor (Position Sensor) (FFigure 6-15)........................................ 1 1
12 1701855 Spool ...................................................................................................... 1 1
1701818 Kit-Seal Valve ........................................................................................ 1 1

©2008 HYSTER COMPANY See Service Manual 6-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

INLET SECTION (FIGURE 6-11)

MANUAL HYDRAULIC CONTROL VALVE

6-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1701856 Valve Section (Inlet Assembly) ........................................................................... 1
2 1701836 Back-UP Ring ................................................................................................. 1
3 1701837 O-Ring ............................................................................................................ 1
4 1701838 O-Ring ............................................................................................................ 1
5 1701839 Back-UP Ring ................................................................................................. 1
6 1701840 O-Ring ............................................................................................................ 1
7 1701823 O-Ring ............................................................................................................ 3
8 1701824 O-Ring ............................................................................................................ 1
9 1696296 O-Ring ............................................................................................................ 1
10 1701843 O-Ring ............................................................................................................ 2
11 1696311 O-Ring ............................................................................................................ 1
12 2061646 Fitting (Diagnostic) ......................................................................................... 1
13 1545546 Fitting .............................................................................................................. 1
14 1701853 Relief Valve .................................................................................................... 1
15 ..... Fitting .............................................................................................................. 1
16 ..... Plug ................................................................................................................ 1
99 1701819 Kit-Seal Valve ..................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 6-23

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LIFT/TILT/AUXILIARY SECTION (FIGURE 6-12)

MANUAL HYDRAULIC CONTROL VALVE

6-24 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1 1701857 Valve Section (Lift Section) ................................................................................. 1
1 1701858 Valve Section (Tilt Section) ................................................................................. 1
1 1701859 Valve Section (Aux. Section) .............................................................................. 1
2 1701823 O-Ring ............................................................................................................ 3
3 1701824 O-Ring ............................................................................................................ 1
4 1701825 Seal ................................................................................................................ 2
5 1701826 O-Ring ............................................................................................................ 2
6 1701827 Back-UP Ring ................................................................................................. 2
7 1701828 O-Ring ............................................................................................................ 3
8 1701829 O-Ring ............................................................................................................ 1
9 288474 Plug ................................................................................................................ 1
10 1701855 Spool .............................................................................................................. 1
11 1701854 Lowering Control Valve .................................................................................. 1
12 ..... Spool .............................................................................................................. 1
13 ..... Plug ................................................................................................................ 1
14 1701831 Sensor ............................................................................................................ 1
a 1701830 Plug ................................................................................................................ 1
a 1328722 O-Ring ............................................................................................................ 1
1701820 Kit-Seal Valve ..................................................................................................... 1

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 6-25

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

OUTLET SECTION (FIGURE 6-13)

MANUAL HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1 1701861 Valve Section (Outlet Section) ............................................................................ 1
2 235691 Fitting .............................................................................................................. 1
3 1701821 Kit-Seal Valve ..................................................................................................... 1

6-26 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TIE RODS (FIGURE 6-14)

MANUAL HYDRAULIC CONTROL VALVE

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1701849 Kit-Service (Tie Rod) .................................................................................. 1 ..
1701845 Tie Rod ....................................................................................................... .. 1
1 1701848 Stud ....................................................................................................... 4 ..
1 1701846 Stud ....................................................................................................... .. 4
2 1701847 Nut ......................................................................................................... 9 9

©2008 HYSTER COMPANY See Service Manual 6-27

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

POSITIONER SENSOR (FIGURE 6-15)

MANUAL HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1 1701831 Sensor ................................................................................................................ 1
2 18096 Capscrew ....................................................................................................... 4
3 18089 Capscrew ....................................................................................................... 4
4 1703512 Spring ............................................................................................................. 1
5 1701654 Kit-Sensor ........................................................................................................... 1

6-28 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 6-29

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC CONTROLS (FIGURE 6-16)

ELECTRO-HYDRAULIC

6-30 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2103157 Hydraulic Control Valve (FFigure 6-17).................................................... 1 ..
1 2103162 Hydraulic Control Valve (FFigure 6-17).................................................... .. 1
2 136681 Capscrew ................................................................................................... 3 3
3 296418 Washer ....................................................................................................... 3 3
4 1486738 Fitting ......................................................................................................... 2 2
5 1487063 Fitting (Steering Supply) ............................................................................. 3 4
6 1516199 Fitting ......................................................................................................... .. 1
7 1487067 Fitting ......................................................................................................... 1 1
8 222492 Fitting (Steering Return) ............................................................................. 1 1
9 1652295 Sleeve Ftg .................................................................................................. 1 1
10 1486749 Fitting ......................................................................................................... 1 1
11 1486773 Fitting ......................................................................................................... 1 1
12 1695520 Plate ........................................................................................................... 1 1
13 1388309 Strip Seal .................................................................................................... 3 3
14 324972 Bracket ....................................................................................................... 1 1
15 320159 Washer ....................................................................................................... 1 1
16 292682 Lockwasher ................................................................................................ 1 1
17 136692 Nut .............................................................................................................. 1 1
18 287854 Capscrew ................................................................................................... 1 1
19 129563 Strap Clamp ............................................................................................... 4 4

©2008 HYSTER COMPANY See Service Manual 6-31

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CONTROL VALVE (FIGURE 6-17)

ELECTRO-HYDRAULIC — 3 AND 4 FUNCTION

6-32 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CONTROL VALVE
ELECTRO-HYDRAULIC – 3 AND 4 FUNCTION

ITEM PART NO. DESCRIPTION QTY

a 2103157 Hydraulic Control Valve ...................................................................................... 1
b 2103162 Hydraulic Control Valve ...................................................................................... 1
1 1695979 Valve Section (Inlet) (FFigure 6-18).................................................................. 1
2 1695980 Valve Section (Lift) (FFigure 6-19).................................................................... 1
3 1695981 Valve Section (Tilt) (FFigure 6-19).................................................................... 1
4 1695982 Valve Section (Spacer) ....................................................................................... 1
5 b 1696225 Valve Section (Dual Auxillary) ............................................................................ 1
6 1695984 Valve Section (End Auxillary) ............................................................................. 1
7 1695978 Relief Valve ......................................................................................................... 1
8 1696312 Lowering Control Valve ....................................................................................... 1
9 1696317 Plug (Compensator) ............................................................................................ 1
10 1696315 Solenoid Valve .................................................................................................... 1
11 2061646 Fitting (Diagnostic) .............................................................................................. 1
12 1545546 Fitting .................................................................................................................. 1
13 a 1695985 Tie Rod (Assembly) (FFigure 6-20)................................................................... 1
13 b 1696228 Tie Rod (Assembly) (FFigure 6-20)................................................................... 1
14 1696318 Pilot Valve ........................................................................................................... 1
15 1701367 Kit-Service (Connector Assembly) ...................................................................... 1
15 1701368 Clip ................................................................................................................. 2
15 1701369 Plug ................................................................................................................ 4
15 1701370 Connector ....................................................................................................... 1
15 1701371 Connector ....................................................................................................... 1
15 1701372 Connector ....................................................................................................... 2
15 1701373 Nut .................................................................................................................. 2
16 1696319 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a 3 Function b 4 Function

©2008 HYSTER COMPANY See Service Manual 6-33

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

INLET SECTION (FIGURE 6-18)

ELECTRO-HYDRAULIC CONTROL VALVE

6-34 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1695979 Valve Section (Inlet Section Assembly) .............................................................. 1
1 1696296 O-Ring ............................................................................................................ 3
2 1696300 Back-UP Ring ................................................................................................. 2
3 1696299 O-Ring ............................................................................................................ 1
4 1696298 O-Ring ............................................................................................................ 4
5 1696306 O-Ring ............................................................................................................ 2
6 1696297 O-Ring ............................................................................................................ 2
7 1696308 O-Ring ............................................................................................................ 2
8 1696309 Back-UP Ring ................................................................................................. 1
9 1696310 O-Ring ............................................................................................................ 3
10 1696311 O-Ring ............................................................................................................ 1
11 2061646 Fitting (Diagnostic) ......................................................................................... 2
12 222442 Fitting .............................................................................................................. 2
13 222443 Fitting .............................................................................................................. 1
14 235691 Fitting .............................................................................................................. 1
15 1696318 Pilot Valve ...................................................................................................... 1
16 1695978 Relief Valve .................................................................................................... 1
17 ..... Plug ................................................................................................................ 1
1696414 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 6-35

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LIFT/TILT SECTION (FIGURE 6-19)

ELECTRO-HYDRAULIC CONTROL VALVE

6-36 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

1695980 Valve Section (Lift Section Assembly) ................................................................ 1
1695981 Valve Section (Tilt Section Assembly) ................................................................ 1
1 1696296 O-Ring ............................................................................................................ 2
2 1696297 O-Ring ............................................................................................................ 4
3 1696298 O-Ring ............................................................................................................ 4
4 1696299 O-Ring ............................................................................................................ 1
5 1696300 Back-UP Ring ................................................................................................. 2
6 1695978 Relief Valve (TIlt) ............................................................................................ 1
7 1696312 Lowering Control Valve (Lift) .......................................................................... 1
8 ..... Plug (Port Option) (Tilt) .................................................................................. 1
9 ..... Fitting (Tilt) ..................................................................................................... 1
10 ..... Fitting (Lift) ..................................................................................................... 1
1696266 Kit-Seal ............................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 6-37

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TIE RODS (FIGURE 6-20)

ELECTRO-HYDRAULIC CONTROL VALVE

6-38 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1695985 Tie Rod (Kit) ............................................................................................... 1 ..
1696228 Tie Rod (Kit) ............................................................................................... .. 1
1 1696453 Tie Rod (Bolt) ......................................................................................... 3 ..
1 1696420 Bolt ......................................................................................................... .. 3
2 1696419 Nut ......................................................................................................... 6 6
3 1696418 Nut ......................................................................................................... 2 2

©2008 HYSTER COMPANY See Service Manual 6-39

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-21)

TILT, MAST AND AUXILIARY — ELECTRO-HYDRAULIC

6-40 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC HOSES AND FITTINGS

TILT, MAST AND AUXILIARY – ELECTRO-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1694486 Hose Assy (Tilt Cylinder/Control Valve) ..................................................... 1 1
2 1683705 Hose Assy (Control Valve) ......................................................................... 1 1
3 1657194 Hose Assy (Tilt Cylinder) ............................................................................ 1 1
4 1657189 Hose Assy (Tilt Cylinder) ............................................................................ 2 2
5 2101863 Hose ........................................................................................................... 1 1
6 1694485 Hose Assy (Control Valve) ......................................................................... .. 1
7 1694487 Hose Assy (Control Valve) ......................................................................... .. 1
8 137852 Strap Clamp ............................................................................................... 4 4
9 1657190 Hose Assy .................................................................................................. 1 1
10 129563 Strap Clamp ............................................................................................... 1 1
11 1693376 Hose Clamp ............................................................................................... 1 1
12 1693378 Hose Clamp ............................................................................................... 1 1
13 1531558 Insert .......................................................................................................... 1 1
14 1527877 Capscrew ................................................................................................... 1 1

©2008 HYSTER COMPANY See Service Manual 6-41

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-22)

TILT, MAST AND AUXILIARY — MANUAL-HYDRAULIC

6-42 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HYDRAULIC HOSES AND FITTINGS

TILT, MAST AND AUXILIARY – MANUAL-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 1683704 Hose Assy (TIlt Cylinder/Control Valve) ..................................................... 1 1
2 1683705 Hose Assy (Control Valve) ......................................................................... 1 1
3 1657194 Hose Assy (Tilt Cylinder) ............................................................................ 1 1
4 1657189 Hose Assy (Tilt Cylinder) ............................................................................ 2 2
5 2101863 Hose ........................................................................................................... 1 1
6 1694485 Hose Assy (Control Valve) ......................................................................... .. 1
7 1694484 Hose Assy (Control Valve) ......................................................................... .. 1
8 137852 Strap Clamp ............................................................................................... 4 4
9 1657190 Hose Assy .................................................................................................. 1 1
10 129563 Strap Clamp ............................................................................................... 1 1
11 1693376 Hose Clamp ............................................................................................... 1 1
12 1693378 Hose Clamp ............................................................................................... 1 1
13 1531558 Insert .......................................................................................................... 1 1
14 1527877 Capscrew ................................................................................................... 1 1

©2008 HYSTER COMPANY See Service Manual 6-43

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST/TILT CYLINDER INSTALLATION (FIGURE 6-23)

6-44 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAST/TILT CYLINDER INSTALLATION

ITEM PART NO. DESCRIPTION QTY
1 2093072 Tilt Cylinder (5 degrees Forward, 5 Degrees Backward) (FFigure 6-24)........... 2
1 2093073 Tilt Cylinder (10 degrees Forward, 5 Degrees Backward) (FFigure 6-24)......... 2
1 2098436 Tilt Cylinder (5 degrees Forward, 4 Degrees Backward) (FFigure 6-24)........... 2
2 300982 Bushing ............................................................................................................... 1
3 197069 Washer ............................................................................................................... 6
4 1371526 Pin ....................................................................................................................... 1
5 16015 Grease Fitting ..................................................................................................... 1
6 15236 Cotter Pin ............................................................................................................ 1
7 1487058 Fitting .................................................................................................................. 2
8 1487094 Fitting .................................................................................................................. 1
9 1363260 Rod End .............................................................................................................. 2
10 293651 Capscrew ............................................................................................................ 2
11 320161 Washer ............................................................................................................... 2
12 300937 Nut ...................................................................................................................... 2
13 1371287 Washer ............................................................................................................... 2
14 296381 Washer ............................................................................................................... 2
15 292514 Capscrew ............................................................................................................ 2
16 1348187 Pin ....................................................................................................................... 2
17 16001 Grease Fitting ..................................................................................................... 2
18 1523890 Bushing (Mast Mounting) .................................................................................... 2
19 1523868 Shim .................................................................................................................... 6
20 1657189 Hose Assy ........................................................................................................... 2
21 1657190 Hose Assy ........................................................................................................... 1
22 1657194 Hose Assy ........................................................................................................... 1
23 137852 Strap Clamp ........................................................................................................ 2
2064554 Loctite ................................................................................................................. 1
a 320181 Washer ............................................................................................................... 4

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 6-45

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TILT CYLINDER ASSEMBLY (FIGURE 6-24)

6-46 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TILT CYLINDER ASSEMBLY

KEY:
A: 5 degrees forward/5 degrees backward
B: 10 degrees forward/5 degrees backward
C: 5 degrees forward/4 degrees backward
QTY
ITEM PART NO. DESCRIPTION A B C
2093072 Tilt Cylinder ....................................................................................... 1 .. ..
2093073 Tilt Cylinder ....................................................................................... .. 1 ..
2098436 Tilt Cylinder ....................................................................................... .. .. 1
1 2093071 Tube .............................................................................................. 1 1 1
2 2093070 Rod ................................................................................................ 1 1 ..
2 2098437 Rod ................................................................................................ .. .. 1
3 2047064 Gland ............................................................................................. 1 1 1
4 2308174 Piston ............................................................................................ 1 1 1
5 2302899 Locknut .......................................................................................... 1 1 1
6 2106995 Spacer ........................................................................................... 1 .. 1
7 1383061 Rod Wiper ..................................................................................... 1 1 1
8 1381094 Rod Seal ....................................................................................... 1 1 1
9 166659 Back-Up Ring ................................................................................ 1 1 1
10 57664 O-Ring ........................................................................................... 1 1 1
11 2044379 Piston Seal .................................................................................... 1 1 1
12 39374 O-Ring ........................................................................................... 1 1 1
186061 Lubricant ....................................................................................... 1 1 1
1494719 Kit-Seal .......................................................................................... 1 1 1

©2008 HYSTER COMPANY See Service Manual 6-47

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

TILT SENSOR GROUP (FIGURE 6-25)

6-48 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

TILT SENSOR GROUP

ITEM PART NO. DESCRIPTION QTY
1 1694538 Bracket ................................................................................................................ 1
2 1547849 Sensor (Brake Position) ...................................................................................... 1
3 886889 Capscrew ............................................................................................................ 2
4 1682901 Spacer ................................................................................................................ 2
5 1565407 Nut ...................................................................................................................... 2
6 287854 Capscrew ............................................................................................................ 1
7 1582464 Fastener .............................................................................................................. 1
8 1500912 Clip ...................................................................................................................... 1
9 2099307 Wire Harness ...................................................................................................... 1
10 114312 Strap Clamp ........................................................................................................ 1

©2008 HYSTER COMPANY See Service Manual 6-49

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

6-50 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

7 MAST-TWO STAGE LIMITED FREE-LIFT

 UNIT CODE A935
01/2009 EUROPE

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD .......................................................................... 7-8
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD .......................................................................... 7-20
HEADER HOSE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-10
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-22
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-6
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-16
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ................................................................................................. 7-2
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-12

©2008 HYSTER COMPANY See Service Manual 7-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY (FIGURE 7-1)

TWO STAGE LIMITED FREE LIFT - A270

7-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270
A270

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3320 mm 3820 mm 4320 mm 4820 mm
ITEM 1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Mast Assy 2099908 2099914 2099919 2100287
1 Outer Mast 1631411 1631417 1631422 1631429
2 Inner Mast 1631511 1631517 1631522 1631529
4 Leaf Chain - Fixed 1631667 1631672 1631676 1631683
Length

ITEM PART NO. DESCRIPTION QTY

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast ...................................................................................................... 1
2 b. . . . . Inner Mast ...................................................................................................... 1
3 ..... Cylinder (FFigure 7-2)................................................................................... 1
4 b. . . . . Leaf Chain - Fixed Length .............................................................................. 1
5 1604900 Load Roller ..................................................................................................... 4
5 1395175 Load Roller (Optional) .................................................................................... 4
5 1393132 Load Roller (Optional) .................................................................................... 4
6 58908 Snap Ring ....................................................................................................... 4
7 1631492 Shim ............................................................................................................... AR
8 1348185 Bushing .......................................................................................................... 2
9 1473897 Fitting .............................................................................................................. 2
10 1581580 Capscrew ....................................................................................................... 2
11 1631160 Clamp ............................................................................................................. 2
12 1604911 Chain Sheave ................................................................................................. 2
13 322899 Ring ................................................................................................................ 2
14 322897 Nut .................................................................................................................. 2
15 58901 Snap Ring ....................................................................................................... 2
16 1631164 Pin .................................................................................................................. 2
17 15211 Cotter Pin ....................................................................................................... 2
18 1631237 Chain Anchor .................................................................................................. 2
19 1388019 Housing .......................................................................................................... 1
20 1581836 Capscrew ....................................................................................................... 2
21 1581566 Nut .................................................................................................................. 2
22 131358 Snap Ring ....................................................................................................... 2
23 1333382 Washer (1.500 mm) ........................................................................................ 2
24 1481348 Lowering Control Valve .................................................................................. 1
25 1631152 Bracket ........................................................................................................... 2
26 1354915 Washer (0.254 mm) ........................................................................................ AR
27 1354916 Washer (0.762 mm) ........................................................................................ AR
28 1354917 Washer (1.524 mm) ........................................................................................ AR
29 1581585 Capscrew ....................................................................................................... 4
30 1581557 Washer ........................................................................................................... 2
31 1676811 Cover Plate ..................................................................................................... 1
32 1676812 Cover Plate ..................................................................................................... 1
©2008 HYSTER COMPANY See Service Manual 7-3
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270

ITEM PART NO. DESCRIPTION QTY

33 1581559 Washer ........................................................................................................... 2
34 1581589 Capscrew ....................................................................................................... 2
35 1581585 Capscrew ....................................................................................................... 3
36 2100011 Hose Assy ...................................................................................................... 2
37 120938 Spring ............................................................................................................. 1
38 323160 Washer ........................................................................................................... 1
39 1605087 Fitting .............................................................................................................. 1
40 16045 Lube Ftg ......................................................................................................... 2
a 222444 Fitting .............................................................................................................. 1

FOOTNOTES:
a Not Illustrated b Refer to Table

7-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 7-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LIFT CYLINDER ASSEMBLY (FIGURE 7-2)

TWO STAGE LIMITED FREE LIFT - A270

7-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LIFT CYLINDER ASSEMBLY

TWO STAGE LIMITED FREE LIFT - A270
A270

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3320 mm 3820 mm 4320 mm 4820 mm
1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
ITEM Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
Cylinder
8537811 8537817 8537822 8537829
Group Number
Cylinder Assy 2094963 2098569 2098574 2100753
1 Tube Assy 2094278 2098562 2098567 2103127
2 Rod Assy 2106273 2098529 2098534 2103112
3 Spacer ---- 1355189 1355189 1356037

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Assy ...................................................................................................... 1
2 b. . . . . Rod Assy ........................................................................................................ 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1642156 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 322902 Wear Ring ...................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 322824 Back-Up Ring ................................................................................................. 2
10 1383063 Rod Wiper ...................................................................................................... 1
11 330692 Rod Seal ......................................................................................................... 1
12 55407 O-Ring ............................................................................................................ 1
13 1362871 Wear Ring ...................................................................................................... 1
14 190580 O-Ring ............................................................................................................ 1
15 1356749 Rod Seal ......................................................................................................... 1
a 186061 Lubricant ......................................................................................................... AR
1642160 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 7-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 7-3)

TWO STAGE LIMITED FREE LIFT - A270 — STANDARD

7-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 – STANDARD

ITEM PART NO. DESCRIPTION QTY

2098670 Carriage Assembly ............................................................................................. 1
1 1600858 Carriage .......................................................................................................... 1
2 1604900 Load Roller ..................................................................................................... 4
3 58908 Snap Ring ....................................................................................................... 4
4 1631492 Shim ............................................................................................................... 20
5 215240 Shim (0,762 mm) ............................................................................................ 16
6 1631162 Chain Anchor .................................................................................................. 2
7 1631161 Chain Anchor .................................................................................................. 2
8 1631164 Pin .................................................................................................................. 2
9 15211 Cotter Pin ....................................................................................................... 2
10 131357 Snap Ring ....................................................................................................... 4
11 1631163 Pin .................................................................................................................. 2
12 1581833 Capscrew ....................................................................................................... 4

©2008 HYSTER COMPANY See Service Manual 7-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 7-4)

TWO STAGE LIMITED FREE LIFT - A270

7-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

TWO STAGE LIMITED FREE LIFT - A270
A270

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3320 mm 3820 mm 4320 mm 4820 mm
ITEM 1 2 3 4 (130.7 in.) (150.4 in.) (170.1 in.) (189.8 in.)
Mast A270 A270 A270 A270
Group Number 3320 3820 4320 4820
1 Hose Assy 2100463 2100468 2100473 2100478

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
a. . . . . Hose Assy .................................................................................................. 1 2
2 1581581 Capscrew ................................................................................................... 2 4
3 1631381 Stubshaft .................................................................................................... 1 2
4 1631185 Hose Sheave .............................................................................................. 1 2
5 1676880 Washer ....................................................................................................... 1 2
6 1581830 Capscrew ................................................................................................... 1 2
7 1481229 Clamp ......................................................................................................... 1 2
8 1477996 Hose Clamp ............................................................................................... 1 2
9 1631484 Plate ........................................................................................................... 1 2
10 1528579 Fitting ......................................................................................................... 2 4
11 1581566 Nut .............................................................................................................. 2 4
12 1360386 Clamp ......................................................................................................... 2 4
13 1581834 Capscrew ................................................................................................... 2 4
14 1631191 Bracket ....................................................................................................... 1 2
15 1676810 Cover Plate ................................................................................................ 1 2
16 1581852 Washer ....................................................................................................... 1 2
17 1581565 Nut .............................................................................................................. 2 4
18 1670540 Capscrew ................................................................................................... 2 4
19 1529015 Fitting ......................................................................................................... 2 4
20 1581741 Capscrew ................................................................................................... 2 4

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 7-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY (FIGURE 7-5)

TWO STAGE LIMITED FREE LIFT - C661

7-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661
C661

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3392 mm 3892 mm 4392 mm 4892 mm
ITEM 1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Mast Assy 2091710 2091715 2091720 2091725
1 Outer Mast 1621411 1621417 1621422 1621429
2 Inner Mast 1348460 1348465 1348470 1348475
5 Chain 223389 240201 246994 289245

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 a. . . . . Inner Mast ...................................................................................................... 1
3 ..... Cylinder Assembly RH (FFigure 7-6)............................................................ 1
4 ..... Cylinder Assembly LH (FFigure 7-6)............................................................. 1
5 a. . . . . Chain .............................................................................................................. 1
6 1333399 Load Roller ..................................................................................................... 4
6 1395175 Load Roller (Optional) .................................................................................... 4
6 1393132 Load Roller (Optional) .................................................................................... 4
7 1374797 Snap Ring ....................................................................................................... 4
8 15211 Cotter Pin ....................................................................................................... 2
9 215212 Wear Strip ...................................................................................................... 2
10 104506 O-Ring ............................................................................................................ 4
11 1348185 Bushing .......................................................................................................... 2
12 16041 Grease Fitting ................................................................................................. 2
13 15961 Fitting .............................................................................................................. 2
14 131358 Snap Ring ....................................................................................................... 2
15 1333382 Washer (1.500 mm) ........................................................................................ 2
16 323090 Spacer ............................................................................................................ 2
17 1581829 Capscrew ....................................................................................................... 2
18 1581852 Washer ........................................................................................................... 4
19 1581849 Nut .................................................................................................................. 2
20 323160 Washer ........................................................................................................... 1
21 120938 Spring ............................................................................................................. 1
22 1481344 Fitting .............................................................................................................. 1
23 1354915 Washer (0.254 mm) ........................................................................................ AR
23 1354916 Washer (0.762 mm) ........................................................................................ AR
23 1354917 Washer (1.524 mm) ........................................................................................ AR
24 1621042 Housing .......................................................................................................... 1
25 1621044 Bracket ........................................................................................................... 1
26 1581836 Capscrew ....................................................................................................... 2
27 1581566 Nut .................................................................................................................. 4
28 14603 Plug ................................................................................................................ 1
29 1481348 Lowering Control Valve .................................................................................. 1
30 2101417 Hose Assy ...................................................................................................... 1
31 1486749 Fitting .............................................................................................................. 1
©2008 HYSTER COMPANY See Service Manual 7-13
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661

ITEM PART NO. DESCRIPTION QTY

32 2102881 Hose Assy ...................................................................................................... 1
33 1532650 Fitting .............................................................................................................. 1
34 153069 Clamp ............................................................................................................. 1
35 1596420 Capscrew ....................................................................................................... 2
36 1379685 Chain Sheave ................................................................................................. 2
37 161003 Nut .................................................................................................................. 2
38 297649 Ring ................................................................................................................ 2
39 304526 Snap Ring ....................................................................................................... 2
40 1369357 Chain Anchor .................................................................................................. 2
41 1514866 Pin .................................................................................................................. 2
42 129387 Shim (0.508 mm) ............................................................................................ AR
43 131716 Shim (0,508 mm) ............................................................................................ AR

FOOTNOTES:
a Refer to Table

7-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 7-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LIFT CYLINDER ASSEMBLY (FIGURE 7-6)

TWO STAGE LIMITED FREE LIFT - C661

7-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

LIFT CYLINDER ASSEMBLY

TWO STAGE LIMITED FREE LIFT - C661
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3392 mm 3892 mm 4392 mm 4892 mm
1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
ITEM Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Cylinder
8601610 8601615 8601620 8601625
Group Number
Cylinder Assy 1361378 1362533 1362563 1362593
1 Tube Wldmt- 1361379 1362534 1362564 1362594
Cylinder
2 Cylinder Rod 1361380 1362535 1362565 1362595
3 Spacer ---- 1355189 1355189 1356037

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3392 mm 3892 mm 4392 mm 4892 mm
1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
ITEM Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
Cylinder
8601660 8601665 8601670 8601675
Group Number
Cylinder Assy 1361382 1362537 1362567 1362597
1 Tube Wldmt- 1361383 1362538 1362568 1362598
Cylinder
2 Cylinder Rod 1361380 1362535 1362565 1362595
3 Spacer ---- 1355189 1355189 1356037

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1371653 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 322902 Wear Ring ...................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 322824 Back-Up Ring ................................................................................................. 2
10 1319668 Rod Wiper ...................................................................................................... 1
11 330692 Rod Seal ......................................................................................................... 1
12 55407 O-Ring ............................................................................................................ 1
13 1362871 Wear Ring ...................................................................................................... 1
14 1381095 Rod Seal ......................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 7-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

LIFT CYLINDER ASSEMBLY

TWO STAGE LIMITED FREE LIFT - C661

ITEM PART NO. DESCRIPTION QTY

a 39348 O-Ring ............................................................................................................ 1
186061 Lubricant ......................................................................................................... 1
1360140 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

7-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 7-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 7-7)

TWO STAGE LIMITED FREE LIFT - C661 — STANDARD

7-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 – STANDARD

ITEM PART NO. DESCRIPTION QTY

2055495 Carriage Assembly ............................................................................................. 1
1 1526274 Carriage Wldmt .............................................................................................. 1
2 1333399 Load Roller ..................................................................................................... 6
2 a 1395169 Load Roller ..................................................................................................... 6
3 129387 Shim (0.508 mm) ............................................................................................ AR
4 58901 Snap Ring ....................................................................................................... 6
4 a 1374797 Snap Ring ....................................................................................................... 6
5 1353408 Pin .................................................................................................................. 2
6 131358 Snap Ring ....................................................................................................... 4
7 1369345 Chain Anchor (Dual Hole) .............................................................................. 2
7 a 1504010 Chain Anchor (Single Hole) ............................................................................ 2
8 1514866 Pin .................................................................................................................. 2
9 15211 Cotter Pin ....................................................................................................... 2
10 366115 Spacer ............................................................................................................ 2

FOOTNOTES:
a Options

©2008 HYSTER COMPANY See Service Manual 7-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 7-8)

TWO STAGE LIMITED FREE LIFT - C661

7-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

TWO STAGE LIMITED FREE LIFT - C661
C661

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3392 mm 3892 mm 4392 mm 4892 mm
ITEM 1 2 3 4 (133.5 in.) (153.2 in.) (172.9 in.) (192.6 in.)
Mast C661 C661 C661 C661
Group Number 3392 3892 4392 4892
1 Hose Assy 2097423 2097428 2097433 2097449
2 Hose Clamp 1477996 1477996 1477996 1477996
3 Clamp 1617657 1617657 1617657 1617657

KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 2
2 a. . . . . Hose Clamp ............................................................................................... 3 3
3 a. . . . . Clamp ......................................................................................................... 3 3
4 1581582 Capscrew ............................................................................................... 4 8
5 1345412 Bracket ................................................................................................... 1 2
6 1581566 Nut ......................................................................................................... 6 12
7 1610938 O-Ring Face Seal Ftg ............................................................................ 1 2
8 1360548 Stubshaft ................................................................................................ 1 2
9 1494017 Hose Sheave ......................................................................................... 1 2
10 1345190 Washer .................................................................................................. 2 4
11 1581830 Capscrew ............................................................................................... 1 2
12 1581842 Capscrew ............................................................................................... 2 4
13 1581564 Lockwasher ............................................................................................ 1 2
14 1581836 Capscrew ............................................................................................... 2 4
15 1360386 Clamp .................................................................................................... 1 2
16 1345348 Clamp .................................................................................................... 2 4
17 1529015 Fitting ..................................................................................................... 2 4

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 7-23

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

7-24 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

8 MAST-THREE STAGE FULL FREE-LIFT

 UNIT CODE A935
01/2009 EUROPE

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................ 8-14
THREE STAGE FULL FREE LIFT - C662 - STANDARD ........................................................................... 8-34
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-6
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-24
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-12
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-32
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - 3 FUNCTION .......................................................................... 8-16
THREE STAGE FULL FREE LIFT - A271 - 4 FUNCTION .......................................................................... 8-18
THREE STAGE FULL FREE LIFT - C662 - 3 FUNCTION .......................................................................... 8-36
THREE STAGE FULL FREE LIFT - C662 - 4 FUNCTION .......................................................................... 8-38
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-4
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-22
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ................................................................................................... 8-10
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-28
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER ................................. 8-2
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ................................. 8-20

©2008 HYSTER COMPANY See Service Manual 8-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY (FIGURE 8-1)

THREE STAGE FULL FREE LIFT - A271 — INNER, INTERMEDIATE AND OUTER

8-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INNER, INTERMEDIATE AND OUTER
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Outer Mast 1631406 1631408 1631410 1631413 1631415
2 Intermediate Mast 1631606 1631608 1631610 1631613 1631615
3 Inner Mast 1631706 1631708 1631710 1631713 1631715

ITEM PART NO. DESCRIPTION QTY

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast .......................................................................................................... 1
2 b. . . . . Intermediate Mast ............................................................................................... 1
3 b. . . . . Inner Mast ........................................................................................................... 1
4 1604900 Load Roller ......................................................................................................... 8
5 58908 Snap Ring ........................................................................................................... 8
6 1631492 Shim .................................................................................................................... AR
7 1348185 Bushing ............................................................................................................... AR
8 16045 Lube Ftg .............................................................................................................. 2
9 1581580 Capscrew ............................................................................................................ 4
10 1631160 Clamp ................................................................................................................. 2
11 1631245 Bracket ................................................................................................................ 1
12 1581852 Washer ............................................................................................................... 2
13 1581591 Capscrew ............................................................................................................ 2
14 1581849 Nut ...................................................................................................................... 2
15 296008 Capscrew ............................................................................................................ 1
16 a 1581585 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT ASSEMBLY (FIGURE 8-2)

THREE STAGE FULL FREE LIFT - A271

8-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT ASSEMBLY

THREE STAGE FULL FREE LIFT - A271
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Chain 363699 1631665 1631666 363639 1631670

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Chain .................................................................................................................. 1
2 ..... Cylinder Assembly (FFigure 8-4)....................................................................... 1
3 1631152 Bracket ................................................................................................................ 2
4 1354917 Washer (1.524 mm) ............................................................................................ AR
5 1354916 Washer (0.762 mm) ............................................................................................ AR
6 1354915 Washer (0.254 mm) ............................................................................................ AR
7 1333382 Washer (1.500 mm) ............................................................................................ 2
8 131358 Snap Ring ........................................................................................................... 1
9 1676812 Cover Plate ......................................................................................................... 2
10 1581559 Washer ............................................................................................................... 1
11 1581589 Capscrew ............................................................................................................ 1
12 1604907 Chain Sheave ..................................................................................................... 2
13 58901 Snap Ring ........................................................................................................... 2
14 1631164 Pin ....................................................................................................................... 4
15 1631237 Chain Anchor ...................................................................................................... 2
16 322899 Ring .................................................................................................................... 4
17 322897 Nut ...................................................................................................................... 4
18 363472 Chain Anchor ...................................................................................................... 2
19 1658934 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT ASSEMBLY (FIGURE 8-3)

THREE STAGE FULL FREE LIFT - A271

8-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FREE LIFT ASSEMBLY

THREE STAGE FULL FREE LIFT - A271
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Mast Assy 2099925 2099927 2099930 2099933 2099935
1 Chain 266704 186941 333185 266706 186859
2 Hose Assy 2099963 2099965 2099967 2099969 2099971

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Chain .................................................................................................................. 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 ..... Cylinder Assembly (FFigure 8-5)....................................................................... 1
4 1388019 Housing ............................................................................................................... 1
5 1581566 Nut ...................................................................................................................... 2
6 1481348 Lowering Control Valve ....................................................................................... 1
7 323160 Washer ............................................................................................................... 2
8 120938 Spring ................................................................................................................. 2
9 1343989 Hose Sheave ...................................................................................................... 1
10 1631290 Bracket Wldmt .................................................................................................... 1
11 1473888 Fitting .................................................................................................................. 1
12 1605087 Fitting .................................................................................................................. 2
13 1473897 Fitting .................................................................................................................. 2
14 2100011 Hose Assy ........................................................................................................... 2
15 1597450 Bolt ...................................................................................................................... 2
16 1486773 Fitting .................................................................................................................. 1
17 2099597 Tube Assy ........................................................................................................... 1
18 1631241 Bracket Wldmt .................................................................................................... 1
19 1631244 Bracket ................................................................................................................ 1
20 1631291 Cover Plate ......................................................................................................... 1
21 1581585 Capscrew ............................................................................................................ 3
22 1581557 Washer ............................................................................................................... 3
23 1581556 Washer ............................................................................................................... 2
24 1581582 Capscrew ............................................................................................................ 2
25 1363251 Clamp ................................................................................................................. 1
26 1631483 Plate .................................................................................................................... 1
27 1581580 Capscrew ............................................................................................................ 4
28 1673312 Capscrew ............................................................................................................ 2
29 1597448 Capscrew ............................................................................................................ 2
30 1604904 Chain Sheave ..................................................................................................... 1
31 1631142 Chain Anchor ...................................................................................................... 1
32 161004 Ring .................................................................................................................... 1
33 161003 Nut ...................................................................................................................... 1
34 315634 Chain Anchor Pin ................................................................................................ 1
35 15211 Cotter Pin ............................................................................................................ 1
36 2099447 Flow Valve .......................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT ASSEMBLY

THREE STAGE FULL FREE LIFT - A271

ITEM PART NO. DESCRIPTION QTY

37 1626490 Washer ............................................................................................................... 1
38 1596406 Capscrew ............................................................................................................ 1
39 1621258 Pin ....................................................................................................................... 1
40 1631276 Bracket ................................................................................................................ 1
41 310549 Pin ....................................................................................................................... 1
42 1658934 Capscrew ............................................................................................................ 4
43 1631396 Bushing ............................................................................................................... 2
44 15223 Cotter Pin ............................................................................................................ 3
45 1621252 Crosshead .......................................................................................................... 1

FOOTNOTES:
a Refer to Table

8-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 8-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 8-4)

THREE STAGE FULL FREE LIFT - A271

8-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT - A271
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Cylinder
8537906 8537908 8537910 8537912 8537914
Group Number
Cylinder Assy 2096943 2096945 2096947 2096949 2096951
1 Tube Wldmt- 2096908 2096910 2096912 2096914 2096916
Cylinder
2 Rod Assy 2106274 2106275 2106276 2106277 2106286
3 Spacer ---- ---- ---- 1355610 1355610

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Rod Assy ........................................................................................................ 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1642156 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 297531 Washer ........................................................................................................... 1
7 187388 Snap Ring ....................................................................................................... 1
8 322824 Back-Up Ring ................................................................................................. 2
9 330692 Rod Seal ......................................................................................................... 1
10 1362871 Wear Ring ...................................................................................................... 1
11 322902 Wear Ring ...................................................................................................... 1
12 1383063 Rod Wiper ...................................................................................................... 1
13 1356749 Rod Seal ......................................................................................................... 1
14 1362875 Piston Ring ..................................................................................................... 1
15 55407 O-Ring ............................................................................................................ 1
16 190580 O-Ring ............................................................................................................ 1
a 186061 Lubricant ......................................................................................................... AR
1642160 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT CYLINDER ASSEMBLY (FIGURE 8-5)

THREE STAGE FULL FREE LIFT - A271

8-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FREE LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT - A271
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
Cylinder
8537706 8537708 8537710 8537713 8537715
Group Number
Cylinder Assy 2094525 2094527 2094529 2094532 2097993
1 Tube Wldmt- 2094538 2094540 2094542 2094545 2094547
Cylinder
2 Rod Assy 2094552 2094554 2094556 2094559 2094561

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Rod Assy ........................................................................................................ 1
3 1648871 Gland .............................................................................................................. 1
4 190887 Sealing Ring ................................................................................................... 1
5 295649 Screw ............................................................................................................. 1
6 257913 Check Valve ................................................................................................... 1
7 297531 Washer ........................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 1463105 Rod Wiper ...................................................................................................... 1
10 1358970 Rod Seal ......................................................................................................... 1
11 154375 Back-Up Ring ................................................................................................. 1
12 15879 O-Ring ............................................................................................................ 1
13 2094421 Wear Ring ...................................................................................................... 1
14 358300 Rod Seal ......................................................................................................... 1
15 351532 Back-Up Ring ................................................................................................. 1
a 190580 O-Ring ............................................................................................................ 1
a 186061 Lubricant ......................................................................................................... 1
2093512 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 8-6)

THREE STAGE FULL FREE LIFT - A271 — STANDARD

8-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – STANDARD

ITEM PART NO. DESCRIPTION QTY

2098671 Carriage Assembly ............................................................................................. 1
1 1600857 Carriage .......................................................................................................... 1
2 1604900 Load Roller ..................................................................................................... 4
3 58908 Snap Ring ....................................................................................................... 4
4 1631492 Shim ............................................................................................................... 20
5 215240 Shim (0,762 mm) ............................................................................................ 16
6 1631499 Anchor ............................................................................................................ 1
7 315634 Chain Anchor Pin ........................................................................................... 1
8 15211 Cotter Pin ....................................................................................................... 1
9 131358 Snap Ring ....................................................................................................... 1
10 185597 Pin .................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 8-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 8-7)

THREE STAGE FULL FREE LIFT - A271 — 3 FUNCTION

8-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

THREE STAGE FULL FREE LIFT - A271 – 3 FUNCTION
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2100406 2100408 2100412 2100416 2100420
2 Bracket 1621637 1621637 1621637 1621637 1621637
3 Clamp 1631196 1631196 1631196 1631196 1631196

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Bracket ................................................................................................................ 1
3 a. . . . . Clamp ................................................................................................................. 1
4 1477996 Hose Clamp ........................................................................................................ 1
5 1481229 Clamp ................................................................................................................. 1
6 1631381 Stubshaft ............................................................................................................. 1
7 1631188 Hose Sheave ...................................................................................................... 1
8 1676810 Cover Plate ......................................................................................................... 1
9 1581830 Capscrew ............................................................................................................ 1
10 1676880 Washer ............................................................................................................... 1
11 1631233 Bracket Wldmt .................................................................................................... 1
12 1631484 Plate .................................................................................................................... 1
13 1360386 Clamp ................................................................................................................. 2
14 1581834 Capscrew ............................................................................................................ 2
15 1581565 Nut ...................................................................................................................... 2
16 1631248 Clip ...................................................................................................................... 4
17 1631372 Bracket Wldmt .................................................................................................... 1
18 1631395 Hose Sheave ...................................................................................................... 2
19 1581835 Capscrew ............................................................................................................ 1
20 1581580 Capscrew ............................................................................................................ 4
21 1581741 Capscrew ............................................................................................................ 6
22 1529015 Fitting .................................................................................................................. 2
23 1581581 Capscrew ............................................................................................................ 2
24 1581566 Nut ...................................................................................................................... 3
25 1581852 Washer ............................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 8-8)

THREE STAGE FULL FREE LIFT - A271 — 4 FUNCTION

8-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

THREE STAGE FULL FREE LIFT - A271 – 4 FUNCTION
A271

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast A271 A271 A271 A271 A271
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2100406 2100408 2100412 2100416 2100420
3 Clamp 1631196 1631196 1631196 1631196 1631196
4 Hose Assy 2106495 2106497 2106495 2106498 2106500
5 Hose Assy 2106456 2106456 2106455 2106455 2106455

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Clamp ................................................................................................................. 1
4 a. . . . . Hose Assy ........................................................................................................... 1
5 a. . . . . Hose Assy ........................................................................................................... 1
6 1360386 Clamp ................................................................................................................. 2
7 1581834 Capscrew ............................................................................................................ 2
8 1631376 Mounting Weldment ............................................................................................ 1
9 1631297 Hose Sheave ...................................................................................................... 6
10 1631382 Bracket Wldmt .................................................................................................... 1
11 1631248 Clip ...................................................................................................................... 2
12 1597662 Capscrew ............................................................................................................ 2
13 1581565 Nut ...................................................................................................................... 12
14 1631377 Bracket Wldmt .................................................................................................... 1
15 1631378 Bracket Wldmt .................................................................................................... 1
16 1676097 Hose Sheave ...................................................................................................... 10
17 1631292 Spacer ................................................................................................................ 6
18 1631384 Hose Guard ........................................................................................................ 1
19 1631260 Hose Guard ........................................................................................................ 1
20 1581578 Capscrew ............................................................................................................ 6
21 1631153 Bracket Wldmt .................................................................................................... 1
22 1673565 Capscrew ............................................................................................................ 2
23 1631275 Spacer ................................................................................................................ 2
24 1581741 Capscrew ............................................................................................................ 2
25 1477996 Hose Clamp ........................................................................................................ 1
26 1529015 Fitting .................................................................................................................. 4
27 1621086 Bracket ................................................................................................................ 1
28 1621087 Bracket ................................................................................................................ 1
29 1581836 Capscrew ............................................................................................................ 1
30 1581566 Nut ...................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY (FIGURE 8-9)

THREE STAGE FULL FREE LIFT - C662 — INNER, INTERMEDIATE AND OUTER

8-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INNER, INTERMEDIATE AND OUTER
C662

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
1 Outer Mast 1621406 1621408 1621410 1621413 1621415
2 Intermediate Mast 1353005 1353007 1353009 1353011 1353013
3 Inner Mast 1481805 1481807 1481809 1481811 1481813

ITEM PART NO. DESCRIPTION QTY

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast .......................................................................................................... 1
2 b. . . . . Intermediate Mast ............................................................................................... 1
3 b. . . . . Inner Mast ........................................................................................................... 1
4 1333399 Load Roller ......................................................................................................... 8
4 a 1395169 Load Roller ......................................................................................................... 8
5 1374797 Snap Ring ........................................................................................................... 8
5 a 58901 Snap Ring ........................................................................................................... 8
6 129387 Shim (0.508 mm) ................................................................................................ AR
7 a 131716 Shim (0,508 mm) ................................................................................................ AR
7 131715 Shim (0,178 mm) ................................................................................................ 8
8 215212 Wear Strip ........................................................................................................... 4
9 104506 O-Ring ................................................................................................................ 8
10 16041 Grease Fitting ..................................................................................................... 2
11 15961 Fitting .................................................................................................................. 2
12 1348185 Bushing ............................................................................................................... 2

FOOTNOTES:
a Optional b Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT ASSEMBLY (FIGURE 8-10)

THREE STAGE FULL FREE LIFT - C662

8-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT ASSEMBLY

THREE STAGE FULL FREE LIFT - C662
C662

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
3 Chain 88436 180057 135634 986599 177352

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 ..... Cylinder Assembly (RH) (FFigure 8-12)............................................................ 1
2 ..... Cylinder Assembly (LH) (FFigure 8-12)............................................................. 1
3 a. . . . . Chain .................................................................................................................. 1
4 1379685 Chain Sheave ..................................................................................................... 2
5 1369357 Chain Anchor ...................................................................................................... 2
6 1365140 Chain Anchor ...................................................................................................... 2
7 1514866 Pin ....................................................................................................................... 4
8 15211 Cotter Pin ............................................................................................................ 4
9 15223 Cotter Pin ............................................................................................................ 2
10 297649 Ring .................................................................................................................... 4
11 161003 Nut ...................................................................................................................... 4
12 131358 Snap Ring ........................................................................................................... 2
13 1333382 Washer (1.500 mm) ............................................................................................ 2
14 323090 Spacer ................................................................................................................ 2
15 1581829 Capscrew ............................................................................................................ 2
16 323160 Washer ............................................................................................................... 1
17 1354915 Washer (0.254 mm) ............................................................................................ AR
17 1354916 Washer (0.762 mm) ............................................................................................ AR
17 1354917 Washer (1.524 mm) ............................................................................................ AR

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-23

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT ASSEMBLY (FIGURE 8-11)

THREE STAGE FULL FREE LIFT - C662

8-24 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FREE LIFT ASSEMBLY

THREE STAGE FULL FREE LIFT - C662
C662

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Mast Assy 2092008 2092010 2092012 2092014 2092016
2 Chain (Free-Lift) 1550124 1550126 1550128 1550131 1550134
3 Hose Assy 2085045 2103183 2085043 2085046 2085048

ITEM PART NO. DESCRIPTION QTY

b. . . . . Mast Assy ........................................................................................................... 1
1 ..... Cylinder Assembly (FFigure 8-13)..................................................................... 1
2 b. . . . . Chain (Free-Lift) .................................................................................................. 1
3 b. . . . . Hose Assy ........................................................................................................... 1
4 304526 Snap Ring ........................................................................................................... 2
5 1365140 Chain Anchor ...................................................................................................... 1
6 1489972 Bracket ................................................................................................................ 1
7 1581852 Washer ............................................................................................................... 2
8 1596404 Capscrew ............................................................................................................ 2
9 1581849 Nut ...................................................................................................................... 2
10 1573677 Guard .................................................................................................................. 1
11 1343989 Hose Sheave ...................................................................................................... 1
12 1360534 Stubshaft ............................................................................................................. 1
13 1581564 Lockwasher ......................................................................................................... 1
14 1621042 Housing ............................................................................................................... 1
15 1473888 Fitting .................................................................................................................. 1
16 1621044 Bracket ................................................................................................................ 1
17 2111179 Tube Assy ........................................................................................................... 1
18 1481348 Lowering Control Valve ....................................................................................... 1
19 1581836 Capscrew ............................................................................................................ 2
20 1581566 Nut ...................................................................................................................... 4
21 2101417 Hose Assy ........................................................................................................... 1
22 153069 Clamp ................................................................................................................. 1
23 2102881 Hose Assy ........................................................................................................... 1
24 1486749 Fitting .................................................................................................................. 1
25 1606855 Spacer ................................................................................................................ 2
26 1617658 Clamp ................................................................................................................. 1
27 1596420 Capscrew ............................................................................................................ 2
28 182376 Ring .................................................................................................................... 1
29 182377 Nut ...................................................................................................................... 1
30 1340687 Pin ....................................................................................................................... 1
31 1621259 Crosshead .......................................................................................................... 1
32 1621161 Bracket ................................................................................................................ 1
33 1481346 Valve ................................................................................................................... 1
34 1626490 Washer ............................................................................................................... 1
35 1621260 Pin ....................................................................................................................... 1
36 310549 Pin ....................................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-25

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT ASSEMBLY

THREE STAGE FULL FREE LIFT - C662

ITEM PART NO. DESCRIPTION QTY

37 1621261 Spacer ................................................................................................................ 1
38 1658934 Capscrew ............................................................................................................ 1
39 1532650 Fitting .................................................................................................................. 1
40 120938 Spring ................................................................................................................. 1
41 1481344 Fitting .................................................................................................................. 1
42 1605676 Chain Anchor ...................................................................................................... 1
43 1481054 Chain Sheave ..................................................................................................... 1
44 1596406 Capscrew ............................................................................................................ 1
45 a 323090 Spacer ................................................................................................................ 2
46 a 1581829 Capscrew ............................................................................................................ 3
a 1363251 Clamp ................................................................................................................. 1
a 1581579 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Not Illustrated b Refer to Table

8-26 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 8-27

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 8-12)

THREE STAGE FULL FREE LIFT - C662

8-28 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT - C662
LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Cylinder
8601705 8601707 8601709 8601711 8601713
Group Number
Cylinder Assy 1362696 1362708 1362721 1362733 1362745
1 Tube Wldmt- 1362697 1362709 1362722 1362734 1366057
Cylinder
2 Cylinder Rod 1362698 1362710 1362723 1362735 1362746
3 Spacer ---- ---- ---- 1355610 1355610

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Cylinder
8601755 8601757 8601759 8601761 8601763
Group Number
Cylinder Assy 1362700 1362712 1362725 1362737 1362749
1 Tube Wldmt- 1362707 1362720 1362732 1362744 1362756
Cylinder
2 Cylinder Rod 1362698 1362710 1362723 1362735 1362746
3 Spacer ---- ---- ---- 1355610 1355610

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 1371653 Gland .............................................................................................................. 1
5 257913 Check Valve ................................................................................................... 1
6 190580 O-Ring ............................................................................................................ 1
7 297531 Washer ........................................................................................................... 1
8 322902 Wear Ring ...................................................................................................... 1
9 187388 Snap Ring ....................................................................................................... 1
10 330692 Rod Seal ......................................................................................................... 1
11 322824 Back-Up Ring ................................................................................................. 2
12 1319668 Rod Wiper ...................................................................................................... 1
13 55407 O-Ring ............................................................................................................ 1
14 1362871 Wear Ring ...................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 8-29

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT - C662

ITEM PART NO. DESCRIPTION QTY

15 1381095 Rod Seal ......................................................................................................... 1
16 1362875 Piston Ring ..................................................................................................... 1
a 186061 Lubricant ......................................................................................................... 1
1360139 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

8-30 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 8-31

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT CYLINDER ASSEMBLY (FIGURE 8-13)

THREE STAGE FULL FREE LIFT - C662

8-32 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FREE LIFT CYLINDER ASSEMBLY

THREE STAGE FULL FREE LIFT - C662
C662

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
ITEM Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
Cylinder
8537305 8537307 8537309 8537312 8537314
Group Number
Cylinder Assy 2102338 2102340 2102342 2102345 2102347
1 Tube Wldmt- 1362921 1362923 1362925 1362928 1362930
Cylinder
2 Cylinder Rod 2068156 2068158 2068160 2068163 2068165

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 190887 Sealing Ring ................................................................................................... 1
4 1362880 Gland .............................................................................................................. 1
5 1361302 Screw ............................................................................................................. 1
6 257913 Check Valve ................................................................................................... 1
7 297531 Washer ........................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 2013099 Rod Wiper ...................................................................................................... 1
10 1358970 Rod Seal ......................................................................................................... 1
11 615135 Back-Up Ring ................................................................................................. 1
12 55146 O-Ring ............................................................................................................ 1
13 1362881 Wear Ring ...................................................................................................... 1
14 201829 Rod Seal ......................................................................................................... 1
15 638250 Back-Up Ring ................................................................................................. 1
a 186061 Lubricant ......................................................................................................... 1
1360141 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-33

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 8-14)

THREE STAGE FULL FREE LIFT - C662 — STANDARD

8-34 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – STANDARD

ITEM PART NO. DESCRIPTION QTY

2108019 Carriage Assembly ............................................................................................. 1
1 1621058 Carriage .......................................................................................................... 1
2 1363272 Load Roller ..................................................................................................... 6
3 58901 Snap Ring ....................................................................................................... 6
3 a 1374797 Snap Ring ....................................................................................................... 6
4 129387 Shim (0.508 mm) ............................................................................................ AR
5 366115 Spacer ............................................................................................................ 2
6 1481258 Chain Anchor .................................................................................................. 1
7 185597 Pin .................................................................................................................. 1
8 131358 Snap Ring ....................................................................................................... 2
9 1340687 Pin .................................................................................................................. 1
10 15211 Cotter Pin ....................................................................................................... 1

FOOTNOTES:
a Optional

©2008 HYSTER COMPANY See Service Manual 8-35

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 8-15)

THREE STAGE FULL FREE LIFT - C662 — 3 FUNCTION

8-36 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

THREE STAGE FULL FREE LIFT - C662 – 3 FUNCTION
C662

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2097567 2097569 2097572 2097574 2097576
2 Hose Assy 2097499 2097502 2097504 2097506 2097516

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 1360548 Stubshaft ........................................................................................................ 1
4 1631575 Bracket (RH) ................................................................................................... 1
5 1494017 Hose Sheave .................................................................................................. 1
6 1360549 Spacer ............................................................................................................ 1
7 1345190 Washer ........................................................................................................... 1
8 1581830 Capscrew ....................................................................................................... 1
9 1581559 Washer ........................................................................................................... 1
10 1581849 Nut .................................................................................................................. 1
11 1581836 Capscrew ....................................................................................................... 2
12 1581566 Nut .................................................................................................................. 2
13 1360386 Clamp ............................................................................................................. 1
14 1581741 Capscrew ....................................................................................................... 2
15 1477996 Hose Clamp .................................................................................................... 3
16 1617657 Clamp ............................................................................................................. 3
17 1348247 Hose Guide .................................................................................................... 1
18 1363253 Bracket ........................................................................................................... 1
19 1597565 Capscrew ....................................................................................................... 1
20 1581558 Washer ........................................................................................................... 2
21 1581567 Nut .................................................................................................................. 1
22 1528579 Fitting .............................................................................................................. 2
23 1581580 Capscrew ....................................................................................................... 4
24 1529015 Fitting .............................................................................................................. 2
25 1360507 Clamp ............................................................................................................. 2
26 1631395 Hose Sheave .................................................................................................. 2
27 1646980 Bracket ........................................................................................................... 1
28 1581834 Capscrew ....................................................................................................... 4
29 1581565 Nut .................................................................................................................. 4
30 1621637 Bracket ........................................................................................................... 2
31 1631196 Clamp ............................................................................................................. 2

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 8-37

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 8-16)

THREE STAGE FULL FREE LIFT - C662 — 4 FUNCTION

8-38 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

THREE STAGE FULL FREE LIFT - C662 – 4 FUNCTION
C662

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 4260 mm 4560 mm 4860 mm 5160 mm 5460 mm
ITEM 1 2 3 4 (167.7 in.) (179.5 in.) (191.3 in.) (203.1 in.) (215.0 in.)
Mast C662 C662 C662 C662 C662
Group Number 4260 4560 4860 5160 5460
1 Hose Assy 2097567 2097569 2097572 2097574 2097576
2 Hose Assy 2097499 2097502 2097504 2097506 2097516
3 Hose Assy 2103552 2103554 2103556 2103558 2103560
4 Hose Assy 2103516 2103518 2103520 2103522 2103524
5 Hose Assy 2111138 2111139 2111139 2111140 2111140

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Hose Assy ........................................................................................................... 1
4 a. . . . . Hose Assy ........................................................................................................... 1
5 a. . . . . Hose Assy ........................................................................................................... 1
6 1360548 Stubshaft ............................................................................................................. 1
7 1631574 Bracket ................................................................................................................ 1
8 1494017 Hose Sheave ...................................................................................................... 1
9 1360549 Spacer ................................................................................................................ 1
10 1345190 Washer ............................................................................................................... 1
11 1581830 Capscrew ............................................................................................................ 1
12 1581559 Washer ............................................................................................................... 1
13 1581849 Nut ...................................................................................................................... 1
14 1581836 Capscrew ............................................................................................................ 2
15 1581566 Nut ...................................................................................................................... 2
16 1360386 Clamp ................................................................................................................. 3
17 1581741 Capscrew ............................................................................................................ 2
18 1477996 Hose Clamp ........................................................................................................ 3
19 1617657 Clamp ................................................................................................................. 3
20 1348246 Hose Guide ......................................................................................................... 1
21 1363253 Bracket ................................................................................................................ 1
22 1597565 Capscrew ............................................................................................................ 1
23 1581558 Washer ............................................................................................................... 2
24 1581567 Nut ...................................................................................................................... 1
25 1621086 Bracket ................................................................................................................ 1
26 1621087 Bracket ................................................................................................................ 1
27 1631228 Bracket Wldmt .................................................................................................... 1
28 1631377 Bracket Wldmt .................................................................................................... 1
29 1631378 Bracket Wldmt .................................................................................................... 1
30 1676097 Hose Sheave ...................................................................................................... 10
31 1528579 Fitting .................................................................................................................. 2
32 1529015 Fitting .................................................................................................................. 2
33 1581578 Capscrew ............................................................................................................ 4
34 1631292 Spacer ................................................................................................................ 4

©2008 HYSTER COMPANY See Service Manual 8-39

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY

THREE STAGE FULL FREE LIFT - C662 – 4 FUNCTION

ITEM PART NO. DESCRIPTION QTY

35 1581565 Nut ...................................................................................................................... 4
36 1621637 Bracket ................................................................................................................ 2
37 1631196 Clamp ................................................................................................................. 2

FOOTNOTES:
a Refer to Table

8-40 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

9 MAST-TWO STAGE FULL FREE-LIFT

 UNIT CODE A935
01/2009 EUROPE

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT - STANDARD .......................................................................................... 9-14
FREE LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-10
FREE LIFT CYLINDER ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-12
HEADER HOSE ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 - 3 AND 4 FUNCTION .................................................................. 9-16
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION ......................................................................... 9-20
MAIN LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-4
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-6
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C663 ..................................................................................................... 9-8
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-2

©2008 HYSTER COMPANY See Service Manual 9-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAST ASSEMBLY (FIGURE 9-1)

TWO STAGE FULL FREE LIFT - C663

9-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Group Number 3178 3678 4298
Mast Assy 2091886 2091891 2091896
1 Outer Mast 1621409 1621414 1621420
2 Inner Mast 1550078 1550083 1550088

ITEM PART NO. DESCRIPTION QTY

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Outer Mast .......................................................................................................... 1
2 b. . . . . Inner Mast ........................................................................................................... 1
3 1333399 Load Roller ......................................................................................................... 4
3 1395175 Load Roller (Optional) ......................................................................................... 4
3 1393132 Load Roller (Optional) ......................................................................................... 4
4 131716 Shim (0,508 mm) ................................................................................................ AR
5 215212 Wear Strip ........................................................................................................... 2
6 104506 O-Ring ................................................................................................................ 4
7 1348185 Bushing ............................................................................................................... 2
8 16041 Grease Fitting ..................................................................................................... 2
9 15961 Fitting .................................................................................................................. 2
10 1374797 Snap Ring ........................................................................................................... 4
11 129387 Shim (0.508 mm) ................................................................................................ AR
12 1489972 Bracket ................................................................................................................ 1
13 1581852 Washer ............................................................................................................... 4
14 1596404 Capscrew ............................................................................................................ 4
15 1573676 Bracket ................................................................................................................ 1
16 1581849 Nut ...................................................................................................................... 4
17 178119 Clamp ................................................................................................................. 1
18 1596420 Capscrew ............................................................................................................ 2
19 1581851 Washer ............................................................................................................... 2
20 1581562 Lockwasher ......................................................................................................... 2
21 1596421 Nut ...................................................................................................................... 2
22 1621045 Bracket ................................................................................................................ 1
23 1621043 Housing ............................................................................................................... 1
24 1481348 Lowering Control Valve ....................................................................................... 1
25 1486749 Fitting .................................................................................................................. 1
26 1581836 Capscrew ............................................................................................................ 2
27 1581566 Nut ...................................................................................................................... 4
28 1581581 Capscrew ............................................................................................................ 2
29 a 1621158 Plate .................................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 9-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT ASSEMBLY (FIGURE 9-2)

TWO STAGE FULL FREE LIFT - C663

9-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT ASSEMBLY

TWO STAGE FULL FREE LIFT - C663

ITEM PART NO. DESCRIPTION QTY

..... Mast Assembly ................................................................................................... 1
1 ..... Cylinder Assembly (RH) (FFigure 9-4).............................................................. 1
2 ..... Cylinder Assembly (LH) (FFigure 9-3)............................................................... 1
3 131358 Snap Ring ........................................................................................................... 2
4 1333382 Washer (1.500 mm) ............................................................................................ 2
5 323090 Spacer ................................................................................................................ 2
6 1581829 Capscrew ............................................................................................................ 2
7 1581849 Nut ...................................................................................................................... 4
8 323160 Washer ............................................................................................................... 1
9 120938 Spring ................................................................................................................. 1
10 1354915 Washer (0.254 mm) ............................................................................................ AR
10 1354916 Washer (0.762 mm) ............................................................................................ AR
10 1354917 Washer (1.524 mm) ............................................................................................ AR
11 1481345 Fitting .................................................................................................................. 1
12 1532650 Fitting .................................................................................................................. 1
13 1481344 Fitting .................................................................................................................. 1
14 2101417 Hose Assy ........................................................................................................... 1
15 2102880 Hose Assy ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 9-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT CYLINDER LH (FIGURE 9-3)

TWO STAGE FULL FREE LIFT - C663

9-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT CYLINDER LH

TWO STAGE FULL FREE LIFT - C663
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
ITEM Mast C663 C663 C663
Group Number 3178 3678 4298
Cylinder
8501908 8501913 8501918
Group Number
Cylinder Assy 2069334 2069339 2069344
1 Tube Wldmt- 2069276 2069281 2069286
Cylinder
2 Cylinder Rod 1365666 1365671 1365676
(Assembly)

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod (Assembly) ................................................................................ 1
3 2099494 Cylinder Rod (3178 mm Lift Height) ........................................................... 1
3 2099499 Cylinder Rod (3678 mm Lift Height) ........................................................... 1
3 2099504 Cylinder Rod (4258 mm Lift Height) ........................................................... 1
4 2094675 Piston ......................................................................................................... 1
5 1310369 Rod Wiper ...................................................................................................... 1
6 1381082 Rod Seal ......................................................................................................... 1
7 1563591 Gland .............................................................................................................. 1
8 132834 Back-Up Ring ................................................................................................. 1
9 55407 O-Ring ............................................................................................................ 1
10 1374802 Wear Ring ...................................................................................................... 1
11 1362875 Piston Ring ..................................................................................................... 1
12 190887 Sealing Ring ................................................................................................... 1
13 295649 Screw ............................................................................................................. 1
a 186061 Lubricant ......................................................................................................... AR
1498115 Kit-Seal ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 9-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MAIN LIFT CYLINDER RH (FIGURE 9-4)

TWO STAGE FULL FREE- LIFT - C663

9-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MAIN LIFT CYLINDER RH

TWO STAGE FULL FREE- LIFT - C663
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
ITEM Mast C663 C663 C663
Group Number 3178 3678 4298
Cylinder
8501808 8501813 8501818
Group Number
Cylinder Assy 2069306 2069311 2069316
1 Tube Wldmt- 2069276 2069281 2069286
Cylinder
2 Cylinder Rod 1365637 1365642 1365647
(Assembly)

ITEM PART NO. DESCRIPTION QTY

a. . . . . Cylinder Assy ...................................................................................................... 1
1 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 a. . . . . Cylinder Rod (Assembly) ................................................................................ 1
3 2104772 Cylinder Rod (3178 mm Lift Height) ........................................................... 1
3 2104753 Cylinder Rod (3678 mm Lift Height) ........................................................... 1
3 2104758 Cylinder Rod (4298 mm Lift Height) ........................................................... 1
4 2094674 Piston ......................................................................................................... 1
5 1310369 Rod Wiper ...................................................................................................... 1
6 1381082 Rod Seal ......................................................................................................... 1
7 1563591 Gland .............................................................................................................. 1
8 132834 Back-Up Ring ................................................................................................. 1
9 55407 O-Ring ............................................................................................................ 1
10 1374802 Wear Ring ...................................................................................................... 1
11 190887 Sealing Ring ................................................................................................... 1
12 295649 Screw ............................................................................................................. 1
13 1498115 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 9-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT ASSEMBLY (FIGURE 9-5)

TWO STAGE FULL FREE LIFT - C663

9-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FREE LIFT ASSEMBLY

TWO STAGE FULL FREE LIFT - C663
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Group Number 3178 3678 4298
Mast Assy 2091886 2091891 2091896
2 Chain 1550127 1550133 1550142
3 Hose Assy 2085024 2085029 2091042

ITEM PART NO. DESCRIPTION QTY

a. . . . . Mast Assy ........................................................................................................... 1
1 ..... Cylinder Assembly (FFigure 9-6)....................................................................... 1
2 a. . . . . Chain .................................................................................................................. 1
3 a. . . . . Hose Assy ........................................................................................................... 1
4 1481054 Chain Sheave ..................................................................................................... 1
5 1605676 Chain Anchor ...................................................................................................... 1
6 182376 Ring .................................................................................................................... 1
7 182377 Nut ...................................................................................................................... 1
8 1340687 Pin ....................................................................................................................... 1
9 15211 Cotter Pin ............................................................................................................ 1
10 1621259 Crosshead .......................................................................................................... 1
11 1481346 Valve ................................................................................................................... 1
12 1626490 Washer ............................................................................................................... 1
13 1596406 Capscrew ............................................................................................................ 1
14 1621260 Pin ....................................................................................................................... 1
15 310549 Pin ....................................................................................................................... 1
16 15223 Cotter Pin ............................................................................................................ 1
17 1621261 Spacer ................................................................................................................ 2
18 1621161 Bracket ................................................................................................................ 2
19 1658934 Capscrew ............................................................................................................ 4

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 9-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FREE LIFT CYLINDER ASSEMBLY (FIGURE 9-6)

TWO STAGE FULL FREE LIFT - C663

9-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FREE LIFT CYLINDER ASSEMBLY

TWO STAGE FULL FREE LIFT - C663
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
ITEM Mast C663 C663 C663
Group Number 3178 3678 4298
Cylinder
8537308 8537313 8537319
Group Number
Cylinder Assy 2102341 2102346 2102352
1 Tube Wldmt- 1362924 1362929 1362935
Cylinder
2 Cylinder Rod 2068159 2068164 2068170

ITEM PART NO. DESCRIPTION QTY

b. . . . . Cylinder Assy ...................................................................................................... 1
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 1362880 Gland .............................................................................................................. 1
4 190887 Sealing Ring ................................................................................................... 1
5 1361302 Screw ............................................................................................................. 1
6 257913 Check Valve ................................................................................................... 1
7 297531 Washer ........................................................................................................... 1
8 187388 Snap Ring ....................................................................................................... 1
9 2013099 Rod Wiper ...................................................................................................... 1
10 1358970 Rod Seal ......................................................................................................... 1
11 615135 Back-Up Ring ................................................................................................. 1
12 55146 O-Ring ............................................................................................................ 1
13 1362881 Wear Ring ...................................................................................................... 1
14 201829 Rod Seal ......................................................................................................... 1
15 638250 Back-Up Ring ................................................................................................. 1
a 186061 Lubricant ......................................................................................................... 1
1360141 Kit-Seal ........................................................................................................... 1

FOOTNOTES:
a Not Illustrated b Refer to Table

©2008 HYSTER COMPANY See Service Manual 9-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 9-7)

TWO STAGE FULL FREE- LIFT — STANDARD

9-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT – STANDARD

ITEM PART NO. DESCRIPTION QTY

2108020 Carriage Assembly ............................................................................................. 1
1 1621060 Carriage .......................................................................................................... 1
2 1333399 Load Roller ..................................................................................................... 6
2 a 1395169 Load Roller ..................................................................................................... 6
3 58901 Snap Ring ....................................................................................................... 6
3 a 1374797 Snap Ring ....................................................................................................... 6
4 129387 Shim (0.508 mm) ............................................................................................ AR
5 366115 Spacer ............................................................................................................ 6
6 1481258 Chain Anchor .................................................................................................. 1
7 185597 Pin .................................................................................................................. 1
8 131358 Snap Ring ....................................................................................................... 2
9 1340687 Pin .................................................................................................................. 1
10 15211 Cotter Pin ....................................................................................................... 1

FOOTNOTES:
a Optional

©2008 HYSTER COMPANY See Service Manual 9-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 9-8)

TWO STAGE FULL FREE LIFT - C663 — 3 AND 4 FUNCTION

9-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

TWO STAGE FULL FREE LIFT - C663 – 3 AND 4 FUNCTION
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Group Number 3178 3678 4298
1 Hose Assy 2104214 2104219 2104224
2 Hose Assy 2104243 2104248 2104253
3 Hydraulic Tube 1549968 1549973 1549978
4 Hydraulic Tube 1549998 1550003 1550008
5 Hose Guide 1605688 1605688 1605688
6 Hose Guard 1365523 1365526 1365533
7 Clamp ---- ---- 1617657
8 Hose Clamp ---- ---- 1477996

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 1
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Hydraulic Tube .................................................................................................... 1
4 a. . . . . Hydraulic Tube .................................................................................................... 1
5 a. . . . . Hose Guide ......................................................................................................... 1
6 a. . . . . Hose Guard ........................................................................................................ 1
7 a. . . . . Clamp ................................................................................................................. 1
8 a. . . . . Hose Clamp ........................................................................................................ 1
9 1606855 Spacer ................................................................................................................ 2
10 1617658 Clamp ................................................................................................................. 2
11 1631395 Hose Sheave ...................................................................................................... 2
12 1646980 Bracket ................................................................................................................ 1
13 1360507 Clamp ................................................................................................................. 7
14 1631196 Clamp ................................................................................................................. 1
15 292653 Nut ...................................................................................................................... 4
16 1531479 Capscrew ............................................................................................................ 4
17 1360386 Clamp ................................................................................................................. 3
18 1581741 Capscrew ............................................................................................................ 4
19 1581842 Capscrew ............................................................................................................ 2
20 1360508 Clamp ................................................................................................................. 1
21 2097036 Hose Assy ........................................................................................................... 2
22 2104342 Tube Assy ........................................................................................................... 1
23 2104343 Tube Assy ........................................................................................................... 1
24 1480237 Nut ...................................................................................................................... 1
25 1345423 Clamp ................................................................................................................. 1
26 1527879 Capscrew ............................................................................................................ 4
27 1556896 O-Ring Face Seal Ftg ......................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 9-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FOOTNOTES:
a Refer to Table

9-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 9-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

HEADER HOSE ASSEMBLY (FIGURE 9-9)

TWO STAGE FULL FREE LIFT - C663 — 4TH FUNCTION

9-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

HEADER HOSE ASSEMBLY

TWO STAGE FULL FREE LIFT - C663 – 4TH FUNCTION
C663

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 3178 mm 3678 mm 4298 mm
ITEM 1 2 3 4 (125.1 in.) (144.8 in.) (169.2 in.)
Mast C663 C663 C663
Group Number 3178 3678 4298
1 Hose Assy 2111139 2111140 2111141
2 Hose Assy 2104367 2104370 2097552
3 Hose Assy 2104374 2097484 2104382
4 Hydraulic Tube 1549998 1550003 1550008
5 Hydraulic Tube 1549968 1549973 1549978
6 Hose Guide 1605688 1605688 1605688
7 Hose Guard 1365523 1365526 1365533
8 Hose Clamp ---- ---- 1477996
9 Clamp ---- ---- 1617657

ITEM PART NO. DESCRIPTION QTY

1 a. . . . . Hose Assy ........................................................................................................... 2
2 a. . . . . Hose Assy ........................................................................................................... 1
3 a. . . . . Hose Assy ........................................................................................................... 1
4 a. . . . . Hydraulic Tube .................................................................................................... 1
5 a. . . . . Hydraulic Tube .................................................................................................... 1
6 a. . . . . Hose Guide ......................................................................................................... 1
7 a. . . . . Hose Guard ........................................................................................................ 1
8 a. . . . . Hose Clamp ........................................................................................................ 3
9 a. . . . . Clamp ................................................................................................................. 3
10 1529015 Fitting .................................................................................................................. 2
11 1581843 Capscrew ............................................................................................................ 2
12 1360386 Clamp ................................................................................................................. 3
13 1631378 Bracket Wldmt .................................................................................................... 1
14 1631377 Bracket Wldmt .................................................................................................... 1
15 1631292 Spacer ................................................................................................................ 6
16 1631384 Hose Guard ........................................................................................................ 1
17 1631260 Hose Guard ........................................................................................................ 1
18 1676097 Hose Sheave ...................................................................................................... 10
19 137852 Strap Clamp ........................................................................................................ 2
20 1581578 Capscrew ............................................................................................................ 6
21 1581565 Nut ...................................................................................................................... 6
22 1621646 Hose Clamp ........................................................................................................ 1
23 1528579 Fitting .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

©2008 HYSTER COMPANY See Service Manual 9-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

9-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

10 OPTIONS
 UNIT CODE A935
01/2009 EUROPE

SECTION 10
OPTIONS

DESCRIPTION PAGE

AUDIBLE ALARM ............................................................................................................................................ 10-2

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................ 10-20
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................ 10-22
TWO STAGE FULL FREE LIFT - C663 - INTEGRAL SIDE-SHIFT ............................................................ 10-24
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT ....................................................... 10-16
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT ....................................................... 10-18
DC/DC CONVERTER ...................................................................................................................................... 10-28
FRONT WORK AND MARKER LIGHTS ......................................................................................................... 10-14
INTEGRAL SIDE-SHIFT CYLINDER .............................................................................................................. 10-26
MIRROR
CONVEX REAR VIEW ................................................................................................................................ 10-4
DUAL REAR VIEW ...................................................................................................................................... 10-6
REAR REFLECTORS ..................................................................................................................................... 10-10
REVERSE HANDLE ........................................................................................................................................ 10-12
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT .............................................................................. 10-8

©2008 HYSTER COMPANY See Service Manual 10-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

AUDIBLE ALARM (FIGURE 10-1)

10-2 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

AUDIBLE ALARM
ITEM PART NO. DESCRIPTION QTY
1 2107985 Back-UP Alarm ................................................................................................... 1
2 1665758 Capscrew ............................................................................................................ 2
3 1531001 Insert ................................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 10-3

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MIRROR (FIGURE 10-2)

CONVEX REAR VIEW

10-4 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MIRROR
CONVEX REAR VIEW

ITEM PART NO. DESCRIPTION QTY

1 136687 Nut ...................................................................................................................... 2
2 1506738 Washer ............................................................................................................... 2
3 296379 Washer ............................................................................................................... 2
4 2109811 Bracket ................................................................................................................ 1
5 2071261 Capscrew ............................................................................................................ 2
6 375629 Washer ............................................................................................................... 1
7 369242 Capscrew ............................................................................................................ 1
8 3112380 Mirror .................................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 10-5

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

MIRROR (FIGURE 10-3)

DUAL REAR VIEW

10-6 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

MIRROR
DUAL REAR VIEW

ITEM PART NO. DESCRIPTION QTY

1 2109560 Bracket ................................................................................................................ 2
2 1581556 Washer ............................................................................................................... 4
3 1301286 Mirror .................................................................................................................. 2
4 2071261 Capscrew ............................................................................................................ 4
5 1506738 Washer ............................................................................................................... 4
6 296379 Washer ............................................................................................................... 4
7 292653 Nut ...................................................................................................................... 4
8 296380 Washer ............................................................................................................... 2

©2008 HYSTER COMPANY See Service Manual 10-7

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT (FIGURE 10-4)

10-8 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT

ITEM PART NO. DESCRIPTION QTY
1 1691167 Strobe Light ........................................................................................................ 1
2 1694537 Bracket Top Mount ............................................................................................. 1
2 1694539 Bracket Bottom Mount ........................................................................................ 1
3 1302024 Guard .................................................................................................................. 1
4 1586759 Capscrew ............................................................................................................ 2
5 1586428 Nut ...................................................................................................................... 2
6 1530243 Insert ................................................................................................................... 2
7 1583611 Capscrew ............................................................................................................ 2
8 2098968 Worklight (Rear) .................................................................................................. 1

©2008 HYSTER COMPANY See Service Manual 10-9

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

REAR REFLECTORS (FIGURE 10-5)

ITEM PART NO. DESCRIPTION QTY

1 2095325 Tail Light Base (RH) ........................................................................................... 1
2 2095472 Tail Light Base (LH) ............................................................................................ 1
3 1531558 Insert ................................................................................................................... 4
4 1665758 Capscrew ............................................................................................................ 4
5 1537551 Nut ...................................................................................................................... 2
6 1672692 Screw .................................................................................................................. 2
7 2095483 Tail Light ............................................................................................................. 2
8 2056826 Reflector (Tail) .................................................................................................... 2

10-10 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 10-11

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

REVERSE HANDLE (FIGURE 10-6)

10-12 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

REVERSE HANDLE
ITEM PART NO. DESCRIPTION QTY
1 2108048 Handle ................................................................................................................ 1
2 1531558 Insert ................................................................................................................... 2
3 2071260 Capscrew ............................................................................................................ 2
4 1330414 Connector (Secondary Lock) .............................................................................. 1
5 1493465 Connector ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 10-13

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

FRONT WORK AND MARKER LIGHTS (FIGURE 10-7)

10-14 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

FRONT WORK AND MARKER LIGHTS

ITEM PART NO. DESCRIPTION QTY
1 2092533 Light (LH) ............................................................................................................ 1
2 2092532 Light (RH) ........................................................................................................... 1
3 2107970 Trim (LH) ............................................................................................................. 1
4 2107971 Trim (RH) ............................................................................................................ 1
5 1480237 Nut ...................................................................................................................... 2
6 1583611 Capscrew ............................................................................................................ 2
7 2098970 Worklight (LH) ..................................................................................................... 1
2098969 Worklight (RH) .................................................................................................... 1
a 1693371 Capscrew ............................................................................................................ 2

FOOTNOTES:
a Not Illustrated

©2008 HYSTER COMPANY See Service Manual 10-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 10-8)

TWO STAGE LIMITED FREE LIFT - A270 — INTEGRAL SIDE-SHIFT

10-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 – INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

2099686 Side-Shift Carriage Assembly ............................................................................. 1
1 1602533 Carriage Wldmt .............................................................................................. 1
2 1489009 Carriage Wldmt (914 mm) .............................................................................. 1
3 16041 Grease Fitting ................................................................................................. 1
4 2043531 Bearing (Upper) .............................................................................................. 2
5 2043533 Bearing (Lower) .............................................................................................. 2
6 2043528 Sideshift Cylinder (Assembly) (FFigure 10-13)............................................. 1
7 1498326 Shim ............................................................................................................... AR
8 1401746 Pin .................................................................................................................. 2
9 18832 Cotter Pin ....................................................................................................... 2
10 2099689 Hose Assy ...................................................................................................... 1
11 2103293 Hose Assy ...................................................................................................... 1
12 2043530 Hook (Lower) .................................................................................................. 1
13 1581854 Washer ........................................................................................................... 4
14 1581833 Capscrew ....................................................................................................... 4
15 1631161 Chain Anchor .................................................................................................. 2
16 1631163 Pin .................................................................................................................. 2
17 131357 Snap Ring ....................................................................................................... 4
18 1631162 Chain Anchor .................................................................................................. 2
19 1631164 Pin .................................................................................................................. 2
20 15211 Cotter Pin ....................................................................................................... 2
21 1604900 Load Roller ..................................................................................................... 4
21 b 1604901 Load Roller ..................................................................................................... 4
22 1631492 Shim ............................................................................................................... 24
23 58908 Snap Ring ....................................................................................................... 4
24 1487063 Fitting .............................................................................................................. 2
25 114312 Strap Clamp ................................................................................................... 1
a 1500395 Grease ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated b Optional

©2008 HYSTER COMPANY See Service Manual 10-17

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 10-9)

TWO STAGE LIMITED FREE LIFT - C661 — INTEGRAL SIDE-SHIFT

10-18 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 – INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 2056867 Side-Shift Carriage (Assembly) .......................................................................... 1
2 1529598 Carriage Wldmt (Inner) ................................................................................... 1
3 1489010 Carriage Wldmt (Outer) (977 mm) .................................................................. 1
4 2043528 Sideshift Cylinder (Assembly) (FFigure 10-13)............................................. 1
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 2043530 Hook (Lower) .................................................................................................. 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 15211 Cotter Pin ....................................................................................................... 2
15 1333399 Load Roller ..................................................................................................... 6
16 58901 Snap Ring ....................................................................................................... 6
17 129387 Shim (0.508 mm) ............................................................................................ 28
18 366115 Spacer ............................................................................................................ 2
19 1369345 Chain Anchor (Dual Hole) .............................................................................. 2
20 1353408 Pin .................................................................................................................. 2
21 131358 Snap Ring ....................................................................................................... 4
22 1514866 Pin .................................................................................................................. 2
23 1487063 Fitting .................................................................................................................. 2
24 114312 Strap Clamp ........................................................................................................ 1
25 2065670 Hose Assy ........................................................................................................... 1
26 2067822 Hose Assy ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 10-19

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 10-10)

THREE STAGE FULL FREE LIFT - A271 — INTEGRAL SIDE-SHIFT

10-20 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 – INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

2099687 Side-Shift Carriage Assembly ............................................................................. 1
1 1602534 Carriage Wldmt .............................................................................................. 1
2 1489009 Carriage Wldmt (914 mm) .............................................................................. 1
3 2043528 Sideshift Cylinder (Assembly) (FFigure 10-13)............................................. 1
4 2108464 Hose Assy ...................................................................................................... 2
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 2043530 Hook (Lower) .................................................................................................. 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 114312 Strap Clamp ................................................................................................... 1
15 126692 Pin .................................................................................................................. 1
16 1631499 Anchor ............................................................................................................ 1
17 58933 Snap Ring ....................................................................................................... 1
18 315634 Chain Anchor Pin ........................................................................................... 1
19 15211 Cotter Pin ....................................................................................................... 2
20 1604900 Load Roller ..................................................................................................... 4
20 b 1604901 Load Roller ..................................................................................................... 4
21 1631492 Shim ............................................................................................................... AR
22 58908 Snap Ring ....................................................................................................... 4
23 1487063 Fitting .............................................................................................................. 2
a 1500395 Grease ............................................................................................................ AR

FOOTNOTES:
a Not Illustrated b Optional

©2008 HYSTER COMPANY See Service Manual 10-21

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 10-11)

THREE STAGE FULL FREE LIFT - C662 — INTEGRAL SIDE-SHIFT

10-22 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 2103962 Side-Shift Carriage (Assembly) .......................................................................... 1
2 1621059 Side-Shift Carriage ......................................................................................... 1
3 1489010 Carriage Wldmt (Outer) (977 mm) .................................................................. 1
4 2043528 Sideshift Cylinder (Assembly) (FFigure 10-13)............................................. 1
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 2043530 Hook (Lower) .................................................................................................. 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 58901 Snap Ring ....................................................................................................... 6
15 321205 Pin .................................................................................................................. 1
16 1481258 Chain Anchor .................................................................................................. 1
17 131358 Snap Ring ....................................................................................................... 1
18 1340687 Pin .................................................................................................................. 1
19 15211 Cotter Pin ....................................................................................................... 1
20 1363272 Load Roller ..................................................................................................... 6
21 129387 Shim (0.508 mm) ............................................................................................ 28
22 366115 Spacer ............................................................................................................ 2
23 1487063 Fitting .................................................................................................................. 2
24 114312 Strap Clamp ........................................................................................................ 1
25 2108464 Hose Assy ........................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 10-23

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

CARRIAGE ASSEMBLY (FIGURE 10-12)

TWO STAGE FULL FREE LIFT - C663 — INTEGRAL SIDE-SHIFT

10-24 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 – INTEGRAL SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 2103963 Side-Shift Carriage (Assembly) .......................................................................... 1
2 1621061 Side-Shift Carriage ......................................................................................... 1
3 1489010 Carriage Wldmt (Outer) (977 mm) .................................................................. 1
4 2043528 Sideshift Cylinder (Assembly) (FFigure 10-13)............................................. 1
5 2043531 Bearing (Upper) .............................................................................................. 2
6 2043533 Bearing (Lower) .............................................................................................. 2
7 2043530 Hook (Lower) .................................................................................................. 2
8 1581833 Capscrew ....................................................................................................... 4
9 1581854 Washer ........................................................................................................... 4
10 1498326 Shim ............................................................................................................... AR
11 1401746 Pin .................................................................................................................. 2
12 18832 Cotter Pin ....................................................................................................... 2
13 16041 Grease Fitting ................................................................................................. 2
14 58901 Snap Ring ....................................................................................................... 6
14 a 1374797 Snap Ring ....................................................................................................... 6
15 321205 Pin .................................................................................................................. 1
16 1481258 Chain Anchor .................................................................................................. 1
17 131358 Snap Ring ....................................................................................................... 1
18 1340687 Pin .................................................................................................................. 1
19 15211 Cotter Pin ....................................................................................................... 1
20 1333399 Load Roller ..................................................................................................... 6
20 a 1395169 Load Roller ..................................................................................................... 6
21 129387 Shim (0.508 mm) ............................................................................................ 28
22 366115 Spacer ............................................................................................................ 2
23 1487063 Fitting .................................................................................................................. 2
24 114312 Strap Clamp ........................................................................................................ 1
25 2108464 Hose Assy ........................................................................................................... 1

FOOTNOTES:
a Optional

©2008 HYSTER COMPANY See Service Manual 10-25

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 10-13)

ITEM PART NO. DESCRIPTION QTY

2043528 Sideshift Cylinder (Assembly) ............................................................................. 1
1 1489016 Sideshift Cylinder ........................................................................................... 1
2 1489037 Rod Seal ......................................................................................................... 2
3 1489035 O-Ring ............................................................................................................ 2
4 1498325 Retainer .......................................................................................................... 2
5 1489039 Rod Wiper ...................................................................................................... 2
1503096 Kit-Seal ........................................................................................................... 1

10-26 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NOTES

©2008 HYSTER COMPANY See Service Manual 10-27

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

DC/DC CONVERTER (FIGURE 10-14)

10-28 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

DC/DC CONVERTER
ITEM PART NO. DESCRIPTION QTY
1 2066643 Dc-Dc Converter ................................................................................................. 1
2 293603 Capscrew ............................................................................................................ 4
3 296379 Washer ............................................................................................................... 4
4 292653 Nut ...................................................................................................................... 4
5 2111100 Wire Harness ...................................................................................................... 1
6 1556322 Receptacle .......................................................................................................... 1
7 2302672 Strap ................................................................................................................... 1

©2008 HYSTER COMPANY See Service Manual 10-29

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NOTES

10-30 See Service Manual ©2008 HYSTER COMPANY

for service procedures.
 UNIT CODE A935
01/2009 EUROPE

11 NUMERICAL INDEX
 UNIT CODE A935
01/2009 EUROPE

SECTION 11
NUMERICAL INDEX

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

14603 7-13 28 18832 10-17 9 9-5 9 1-13 11

15000 1-49 10-19 12 124297 4-5 11 2-13 7
15177 1-49 3 10-21 12 5-3 16 10-5 1
15211 7-3 17 10-23 12 126692 10-21 15 136692 1-52 4
7-9 9 10-25 12 127045 6-3 15 6-6 1
7-13 8 19901 1-49 14 6-13 4 6-31 17
7-21 9 32033 3-5 9 129387 7-14 42 136749 1-15 19
8-7 35 39348 7-18 7-21 3 137852 6-3 16
8-15 8 39374 6-47 12 8-21 6 6-15 12
8-23 8 55146 8-33 12 8-35 4 6-41 8
8-35 10 9-13 12 9-3 11 6-43 8
9-11 9 55407 7-7 12 9-15 4 6-45 23
9-15 10 7-17 12 10-19 17 9-21 19
10-17 20 8-11 15 10-23 21 141908 6-5 6
10-19 14 8-29 13 10-25 21 148611 2-30 28
10-21 19 9-7 9 129563 6-15 14 2-38 29
10-23 19 9-9 9 6-31 19 153069 7-14 34
10-25 19 57664 6-47 10 6-41 10 8-25 22
15223 8-8 44 58901 7-3 15 6-43 10 154375 8-13 11
8-23 9 7-21 4 129886 2-29 12 161003 7-14 37
9-11 16 8-5 13 2-37 12 8-7 33
15236 6-45 6 8-21 5 130845 6-15 13 8-23 11
15879 8-13 12 8-35 3 131357 7-9 10 161004 8-7 32
15961 7-13 13 9-15 3 10-17 17 166659 6-47 9
8-21 11 10-19 16 131358 7-3 22 166857 6-3 9
9-3 9 10-23 14 7-13 14 169874 1-51 18
16001 6-45 17 10-25 14 7-21 6 173247 6-3 10
16015 6-45 5 58908 7-3 6 8-5 8 177352 8-23 3
16041 7-13 12 7-9 3 8-15 9 178119 9-3 17
8-21 10 8-3 5 8-23 12 178598 1-21 18
9-3 8 8-15 3 8-35 8 180057 8-23 3
10-17 3 10-17 23 9-5 3 182376 8-25 28
10-19 13 10-21 22 9-15 8 9-11 6
10-21 13 58929 3-5 10 10-19 21 182377 8-25 29
10-23 13 58933 10-21 17 10-23 17 9-11 7
10-25 13 88436 8-23 3 10-25 17 185597 8-15 10
16045 7-4 40 104506 7-13 10 131715 8-21 7 8-35 7
8-3 8 8-21 9 131716 7-14 43 9-15 7
16375 1-49 5 9-3 6 8-21 7 186061 6-47
16378 1-49 114312 6-49 10 9-3 4 7-7
16679 6-3 13 10-17 25 132834 9-7 8 7-18
18089 6-28 3 10-19 24 9-9 8 8-11
18096 6-28 2 10-21 14 135634 8-23 3 8-13
18460 1-51 17 10-23 24 136681 1-5 12 8-30
18470 1-49 10-25 24 1-15 13 8-33
18471 1-51 19 120938 7-4 37 2-13 11 9-7
18560 1-49 6 7-13 21 6-31 2 9-13
18735 1-49 11 8-7 8 136687 1-11 19 186859 8-7 1
18738 1-51 13 8-26 40 1-13 6 186941 8-7 1

©2008 HYSTER COMPANY See Service Manual 11-1

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

187388 7-7 8 7-17 5 296008 8-3 15 6-11 6

7-17 8 8-11 5 296151 1-23 3 302030 2-9 7
8-11 7 8-13 6 1-25 6 302032 2-11 15
8-13 8 8-29 5 2-41 12 302040 2-11 10
8-29 9 8-33 6 6-17 33 302047 1-7 8
8-33 8 9-13 6 6-19 17 1-15 33
9-13 8 264134 1-29 296154 1-35 5 302055 2-13 3
190380 2-19 2 266704 8-7 1 296157 3-5 4 302400 1-21 20
190580 7-7 14 266706 8-7 1 296160 6-15 9 5-7 1
8-11 16 275661 1-41 9 296165 1-51 6 302404 1-21 12
8-13 275672 2-11 8 296166 1-51 302449 5-7 10
8-29 6 287816 1-13 10 296169 5-7 5 302450 1-39 5
190887 8-13 4 287851 1-21 22 296228 1-21 15 302977 3-2 2
8-33 3 287854 6-17 19 296247 1-23 12 304195 6-15 11
9-7 12 6-31 18 1-25 16 304526 7-14 39
9-9 11 6-49 6 296330 1-25 7 8-25 4
9-13 4 287860 1-52 2 296354 2-3 28 310549 8-8 41
197067 1-23 4 288474 6-25 9 296355 2-21 9 8-25 36
197069 6-45 3 289245 7-13 5 296357 2-9 8 9-11 15
200659 6-11 7 292500 1-11 17 296358 2-11 18 313828 1-37 7
201829 8-33 14 1-13 4 296359 2-7 7 1-51 7
9-13 14 292501 1-5 6 296379 10-5 3 315634 8-7 34
215212 7-13 9 292508 6-3 6 10-7 6 8-15 7
8-21 8 292514 6-45 15 10-29 3 10-21 18
9-3 5 292535 1-47 8 296380 10-7 8 316448 1-41 4
215240 7-9 5 292537 1-47 2 296381 1-52 316826 1-23 14
8-15 5 292570 5-3 5 4-2 2 1-25 18
216895 1-52 1 292653 9-17 15 6-45 14 1-51 10
221353 1-49 7 10-7 7 296418 6-31 3 316835 1-15 14
221771 1-45 3 10-29 4 296420 3-5 12 320152 1-27 6
221982 1-7 6 292659 1-29 5 296423 1-45 4 320155 1-35 6
1-9 7 292665 2-21 10 296426 1-21 11 2-3 17
222023 1-43 5 292667 2-3 16 3-5 18 320156 1-5 5
222029 2-41 11 2-9 9 296429 5-3 6 1-7 7
222442 6-35 12 292668 2-41 13 296431 1-29 2 1-9 21
222443 6-35 13 292680 2-13 6 297531 7-7 6 1-11 18
222444 7-4 292682 6-6 2 7-17 6 1-13 5
222492 6-17 7 6-31 16 8-11 6 1-13 9
6-31 8 293603 10-29 2 8-13 7 1-15 24
222522 2-11 13 293631 3-5 11 8-29 7 2-7 6
223389 7-13 5 293651 6-45 10 8-33 7 3-5 16
227132 6-19 28 293689 3-5 19 9-13 7 320157 1-5 13
227146 5-7 6 293706 1-29 3 297649 7-14 38 320158 1-11 10
227157 1-51 1 293712 1-29 4 8-23 10 1-15 5
1-51 3 293742 6-6 3 300932 1-47 6 1-17 7
235691 6-26 2 293774 6-6 17 300937 1-45 5 1-21 19
6-35 14 293779 3-5 15 1-47 7 1-27 10
239503 1-11 12 295649 8-13 5 6-45 12 320159 1-21 24
1-15 4 9-7 13 300982 6-45 2 6-17 21
240201 7-13 5 9-9 12 302007 1-27 7 6-31 15
246994 7-13 5 296001 2-7 8 302009 2-21 8 320160 1-51 9
257913 7-7 5 2-9 11 302020 2-3 15 1-52 3
11-2 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

320161 5-7 2 382796 3-13 8 2-26 21 1348247 8-37 17

6-45 11 3-15 17 2-34 21 1348460 7-13 2
320181 6-45 382877 3-15 14 1330439 2-25 10 1348465 7-13 2
321205 10-23 15 383978 2-11 7 2-26 28 1348470 7-13 2
10-25 15 389688 1-43 4 2-30 21 1348475 7-13 2
322824 7-7 9 615135 8-33 11 2-30 24 1351064 6-5 3
7-17 9 9-13 11 2-33 10 1351689 6-17 29
8-11 8 638250 8-33 15 2-38 25 1352043 6-9 7
8-29 11 9-13 15 1333043 1-39 1 1352044 6-9 8
322897 7-3 14 886889 6-49 3 1333044 1-39 1 1353005 8-21 2
8-5 17 986599 8-23 3 1333045 1-39 1 1353007 8-21 2
322899 7-3 13 1301230 2-26 23 1333382 7-3 23 1353009 8-21 2
8-5 16 1301286 10-7 3 7-13 15 1353011 8-21 2
322902 7-7 7 1302024 10-9 3 8-5 7 1353013 8-21 2
7-17 7 1306270 2-25 8 8-23 13 1353408 7-21 5
8-11 11 2-29 10 9-5 4 10-19 20
8-29 8 2-29 11 1333399 7-13 6 1353533 1-45 2
323090 7-13 16 2-33 8 7-21 2 1354915 7-3 26
8-23 14 2-37 10 8-21 4 7-13 23
8-26 45 2-37 11 9-3 3 8-5 6
9-5 5 1310142 2-26 18 9-15 2 8-23 17
323160 7-4 38 2-26 19 10-19 15 9-5 10
7-13 20 2-26 20 10-25 20 1354916 7-3 27
8-7 7 2-34 18 1335138 1-43 10 7-13 23
8-23 16 2-34 19 1337197 2-3 19 8-5 5
9-5 8 2-34 20 1339828 1-43 2 8-23 17
324972 6-17 18 1310369 9-7 5 1339830 1-41 1 9-5 10
6-31 14 9-9 5 1339832 1-41 3 1354917 7-3 28
330692 7-7 11 1319668 7-17 10 1340687 8-25 30 7-13 23
7-17 11 8-29 12 8-35 9 8-5 4
8-11 9 1324310 2-30 33 9-11 8 8-23 17
8-29 10 2-30 34 9-15 9 9-5 10
333185 8-7 1 2-38 34 10-23 18 1355189 7-7 3
350996 2-21 4 2-39 35 10-25 18 7-7 3
351532 8-13 15 1327021 1-39 1 1340998 5-3 4 7-17 3
358300 8-13 14 1327022 1-39 1 1342699 1-43 3 7-17 3
363452 1-25 9 1327023 1-39 1 1343276 1-41 2 7-17 3
363472 8-5 18 1328722 6-25 1343989 8-7 9 7-17 3
363639 8-5 1 1330414 10-13 4 8-25 11 1355610 8-11 3
363699 8-5 1 1330415 2-30 20 1345190 7-23 10 8-11 3
366115 7-21 10 1330416 2-15 2 8-37 7 8-29 3
8-35 5 2-16 2 8-39 10 8-29 3
9-15 5 1330423 2-26 28 1345348 7-23 16 8-29 3
10-19 18 2-38 27 1345412 7-23 5 8-29 3
10-23 22 1330429 2-26 28 1345423 9-17 25 1356037 7-7 3
10-25 22 2-38 27 1348185 7-3 8 7-17 3
369242 5-9 2 1330437 2-15 2 7-13 11 7-17 3
5-11 2 2-16 2 8-3 7 1356749 7-7 15
10-5 7 1330438 2-15 4 8-21 12 8-11 13
373875 6-3 2 2-15 5 9-3 7 1358970 8-13 10
375629 1-37 5 2-16 4 1348187 6-45 16 8-33 10
10-5 6 2-16 5 1348246 8-39 20 9-13 10
©2008 HYSTER COMPANY See Service Manual 11-3
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1360139 8-30 1362707 8-29 1 1365523 9-17 6 9-9 6

1360140 7-18 1362708 8-29 9-21 7 1381094 6-47 8
1360141 8-33 1362709 8-29 1 1365526 9-17 6 1381095 7-17 14
9-13 1362710 8-29 2 9-21 7 8-30 15
1360386 7-11 12 8-29 2 1365533 9-17 6 1382308 2-26 23
7-23 15 1362712 8-29 9-21 7 2-26 24
8-17 13 1362720 8-29 1 1365637 9-9 2 2-34 23
8-19 6 1362721 8-29 1365642 9-9 2 2-34 24
8-37 13 1362722 8-29 1 1365647 9-9 2 1382311 1-33 6
8-39 16 1362723 8-29 2 1365666 9-7 2 1-35 10
9-17 17 8-29 2 1365671 9-7 2 1382312 1-33 7
9-21 12 1362725 8-29 1365676 9-7 2 1-35 11
1360507 8-37 25 1362732 8-29 1 1366057 8-29 1 1382313 1-33 8
9-17 13 1362733 8-29 1366725 1-43 8 1-35 12
1360508 9-17 20 1362734 8-29 1 1369345 7-21 7 1383061 6-47 7
1360534 8-25 12 1362735 8-29 2 10-19 19 1383063 7-7 10
1360548 7-23 8 8-29 2 1369357 7-14 40 8-11 12
8-37 3 1362737 8-29 8-23 5 1385099 1-43 7
8-39 6 1362744 8-29 1 1371287 6-45 13 1388019 7-3 19
1360549 8-37 6 1362745 8-29 1371526 6-45 4 8-7 4
8-39 9 1362746 8-29 2 1371653 7-17 4 1388309 6-17 17
1361302 8-33 5 8-29 2 8-29 4 6-31 13
9-13 5 1362749 8-29 1373685 2-9 6 1388838 4-5 4
1361378 7-17 1362756 8-29 1 1374210 2-21 2 1390788 3-13 11
1361379 7-17 1 1362871 7-7 13 1374797 7-13 7 1391044 3-13 7
1361380 7-17 2 7-17 13 7-21 4 3-15 18
7-17 2 8-11 10 8-21 5 1393132 7-3 5
1361382 7-17 8-29 14 8-35 3 7-13 6
1361383 7-17 1 1362875 8-11 14 9-3 10 9-3 3
1362533 7-17 8-30 16 9-15 3 1393472 1-15 15
1362534 7-17 1 9-7 11 10-25 14 1393495 1-17 10
1362535 7-17 2 1362880 8-33 4 1374802 9-7 10 1395169 7-21 2
7-17 2 9-13 3 9-9 10 8-21 4
1362537 7-17 1362881 8-33 13 1378550 1-33 12 9-15 2
1362538 7-17 1 9-13 13 1-35 16 10-25 20
1362563 7-17 1362921 8-33 1 1378760 1-39 8 1395175 7-3 5
1362564 7-17 1 1362923 8-33 1 1378762 1-39 7 7-13 6
1362565 7-17 2 1362924 9-13 1 1378763 1-39 6 9-3 3
7-17 2 1362925 8-33 1 1378765 1-39 1397653 2-13 10
1362567 7-17 1362928 8-33 1 1378776 1-39 1 1397807 1-47 4
1362568 7-17 1 1362929 9-13 1 1378777 1-39 1 1397808 1-47 5
1362593 7-17 1362930 8-33 1 1378779 1-39 1 1398009 1-47 14
1362594 7-17 1 1362935 9-13 1 1378793 1-39 1 1399082 6-3 8
1362595 7-17 2 1363251 8-7 25 1378794 1-39 1 1401746 10-17 8
7-17 2 8-26 1378796 1-39 1 10-19 11
1362597 7-17 1363253 8-37 18 1379685 7-14 36 10-21 11
1362598 7-17 1 8-39 21 8-23 4 10-23 11
1362696 8-29 1363260 6-45 9 1379945 1-49 10-25 11
1362697 8-29 1 1363272 8-35 2 1380371 1-23 8 1450957 2-29 2
1362698 8-29 2 10-23 20 1-25 12 2-29 3
8-29 2 1365140 8-23 6 1380434 6-11 2-29 4
1362700 8-29 8-25 5 1381082 9-7 6 2-37 2
11-4 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2-37 3 1463184 2-26 17 9-15 6 2-30 30

2-37 4 2-34 14 10-23 16 2-30 32
1454122 2-11 6 2-41 4 10-25 16 2-33 2
1460477 1-23 9 1463189 2-26 16 1481344 7-13 22 2-33 3
1-25 13 2-33 13 8-26 41 2-34 16
6-17 20 1463193 2-41 5 9-5 13 2-37 13
6-19 19 1463194 2-15 5 1481345 9-5 11 2-37 18
1463105 8-13 9 2-16 5 1481346 8-25 33 2-38 20
1463138 2-15 1 1463196 2-26 16 9-11 11 2-38 21
2-16 1 2-34 13 1481348 7-3 24 2-38 22
2-25 7 1465553 1-11 15 7-13 29 2-38 31
2-41 6 1467390 4-13 1 8-7 6 2-38 33
1463139 2-25 11 1467424 4-13 6 8-25 18 1484558 2-15 6
2-26 16 1467425 4-13 23 9-3 24 2-25 2
2-27 29 1467430 4-13 1481805 8-21 3 2-25 3
2-33 11 1468311 1-9 15 1481807 8-21 3 2-25 13
2-33 13 1468314 1-15 10 1481809 8-21 3 2-29 14
2-34 27 1468315 1-11 2 1481811 8-21 3 2-30 19
2-34 28 1-15 6 1481813 8-21 3 2-30 30
1463140 2-33 7 1468316 1-11 3 1484361 2-15 4 2-30 32
1463141 2-15 6 1-15 7 2-16 4 2-33 2
2-25 2 1468317 1-11 5 1484377 2-15 1 2-33 3
2-25 3 1468319 1-7 25 2-16 1 2-34 16
2-25 6 1468323 1-11 8 2-25 7 2-37 13
2-25 11 1470155 1-49 2-25 11 2-37 18
2-25 13 1470687 5-7 7 2-25 12 2-38 20
2-26 15 1471618 1-43 14 2-26 14 2-38 21
2-26 22 1473888 8-7 11 2-26 16 2-38 22
2-26 27 8-25 15 2-26 17 2-38 31
2-29 14 1473897 7-3 9 2-26 22 2-38 33
2-29 17 8-7 13 2-26 27 1486738 6-17 9
2-29 19 1476584 1-11 13 2-27 29 6-31 4
2-30 25 1-15 3 2-29 17 1486749 6-5 7
2-30 26 1-17 5 2-33 7 6-17 4
2-30 30 1477996 7-11 8 2-33 11 6-31 10
2-30 32 7-23 2 2-33 12 7-13 31
2-33 2 7-23 2 2-33 13 8-25 24
2-33 3 7-23 2 2-34 14 9-3 25
2-33 6 7-23 2 2-34 15 1486773 6-17 5
2-33 11 8-17 4 2-34 17 6-31 11
2-34 15 8-19 25 2-34 22 8-7 16
2-34 16 8-37 15 2-34 27 1487058 6-45 7
2-34 22 8-39 18 2-34 28 1487063 6-17 6
2-37 13 9-17 8 2-37 16 6-31 5
2-37 16 9-21 8 2-41 7 10-17 24
2-37 18 1480237 9-17 24 1484397 2-30 20 10-19 23
2-38 20 10-15 5 1484557 2-15 6 10-21 23
2-38 21 1481054 8-26 43 2-25 2 10-23 23
2-38 22 9-11 4 2-25 3 10-25 23
2-38 28 1481229 7-11 7 2-25 13 1487067 6-17 8
2-38 31 8-17 5 2-29 14 6-31 7
2-38 33 1481258 8-35 6 2-29 19 1487094 6-45 8
©2008 HYSTER COMPANY See Service Manual 11-5
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1489009 10-17 2 1498325 10-26 4 2-34 26 6-41 14

10-21 2 1498326 10-17 7 2-39 39 6-43 14
1489010 10-19 3 10-19 10 1510113 2-5 4 1527878 2-11 17
10-23 3 10-21 10 1510115 2-5 3 6-17 15
10-25 3 10-23 10 1510117 2-5 15 1527879 2-5 18
1489016 10-26 1 10-25 10 4-9 16 9-17 26
1489035 10-26 3 1498502 2-15 5 4-11 20 1527880 2-3 8
1489037 10-26 2 2-16 5 6-3 18 4-5 14
1489039 10-26 5 1500395 10-17 6-5 9 6-5 2
1489655 2-15 2 10-21 1512403 1-21 13 6-17 16
2-16 2 1500782 1-39 4 6-3 19 1527881 1-47 9
1489656 2-26 21 1500912 2-3 25 1512536 1-49 10 6-11 4
2-34 21 2-9 5 1512544 1-49 1527884 1-23
1489657 2-26 21 2-41 10 1514429 1-25 8 5-3 14
2-34 21 6-49 8 2-9 12 1527888 5-3 24
1489751 1-9 13 1502092 6-6 9 5-3 19 1528482 5-3 8
1489972 8-25 6 1502093 6-6 10 1514866 7-14 41 1528579 7-11 10
9-3 12 1502543 1-21 16 7-21 8 8-37 22
1490242 2-25 9 1-27 11 8-23 7 8-39 31
2-30 23 5-3 9 10-19 22 9-21 23
2-33 9 5-9 3 1515337 1-7 4 1528601 6-15 7
2-38 24 5-11 3 1-9 1 1528602 6-15 6
1490243 2-15 4 6-3 12 1516198 4-5 10 1528888 5-3 23
2-16 4 6-17 30 1516199 6-17 10 1528889 1-31 2
2-25 9 1503096 10-26 6-31 6 4-5 9
2-30 23 1504010 7-21 7 1517361 6-17 36 1529015 7-11 19
2-33 9 1504953 1-5 14 1523732 1-39 2 7-23 17
2-38 24 1504954 1-5 16 1523733 1-39 3 8-17 22
1491115 1-11 14 1504955 1-5 17 1523734 1-39 8-19 26
1-15 2 1506668 1-9 22 1523735 1-39 8-37 24
1492221 1-7 18 1506738 10-5 2 1523868 6-45 19 8-39 32
1493336 1-17 12 10-7 5 1523890 6-45 18 9-21 10
1493397 1-11 20 1507340 3-15 27 1525567 2-25 11 1529042 1-41 7
1493462 2-25 6 1507349 3-13 10 2-26 27 1529046 2-26 27
2-33 6 1507373 3-13 14 2-29 17 2-29 17
1493464 2-25 6 1508206 2-25 5 2-33 11 2-33 11
2-33 6 2-29 13 2-37 16 2-37 16
1493465 2-25 10 2-29 18 2-38 28 2-38 28
2-30 24 2-33 5 1525595 2-30 27 1529598 10-19 2
2-33 10 2-37 8 2-31 36 1530243 2-5 5
2-38 25 2-37 17 2-38 26 2-5 11
10-13 5 1508211 2-25 4 1525596 2-30 27 10-9 6
1493466 2-30 21 2-29 9 2-31 36 1530244 1-23
1493474 1-15 32 2-30 22 2-38 26 2-5 16
1493770 1-27 9 2-33 4 1525920 2-11 14 1530960 2-33 7
1494017 7-23 9 2-37 9 1525921 2-11 11 1530961 2-33 7
8-37 5 2-38 19 1525922 2-11 12 1530971 6-19 10
8-39 8 1508232 2-39 36 1526274 7-21 1 1531001 1-23 6
1494719 6-47 1508353 2-29 1 1527876 1-23 5 1-33 10
1495699 2-11 3 2-37 1 2-7 5 1-35 14
1498115 9-7 1509890 2-26 26 1527877 2-9 14 2-13 4
9-9 13 2-31 38 2-14 3 10-3 3
11-6 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1531312 2-30 20 1549398 5-9 4 1560157 1-43 12 1581567 8-37 21

1531479 9-17 16 5-11 4 1561559 2-26 14 8-39 24
1531557 1-5 1549968 9-17 3 2-34 17 1581578 8-19 20
1-47 10 9-21 5 1563208 1-49 8-39 33
1531558 1-5 7 1549973 9-17 3 1563230 1-49 8 9-21 20
1-51 11 9-21 5 1563231 1-49 12 1581579 8-26
2-7 3 1549978 9-17 3 1563591 9-7 7 1581580 7-3 10
2-9 13 9-21 5 9-9 7 8-3 9
6-15 10 1549998 9-17 4 1564592 3-7 5 8-7 27
6-41 13 9-21 4 1565407 6-49 5 8-17 20
6-43 13 1550003 9-17 4 1565545 1-27 8 8-37 23
10-10 3 9-21 4 1565693 2-9 3 1581581 7-11 2
10-13 2 1550008 9-17 4 1566420 1-33 13 8-17 23
1531563 4-9 4 9-21 4 1-35 17 9-3 28
4-11 4 1550078 9-3 2 2-14 4 1581582 7-23 4
1531973 2-27 29 1550083 9-3 2 1571628 1-19 10 8-7 24
2-34 27 1550088 9-3 2 1572889 1-51 12 1581585 7-3 29
2-34 28 1550124 8-25 2 1573676 9-3 15 7-4 35
1531974 2-27 29 1550126 8-25 2 1573677 8-25 10 8-3 16
2-34 27 1550127 9-11 2 1574301 1-47 13 8-7 21
2-34 28 1550128 8-25 2 1578672 6-9 10 1581589 7-4 34
1532650 7-14 33 1550131 8-25 2 1581556 5-7 4 8-5 11
8-26 39 1550133 9-11 2 8-7 23 1581591 8-3 13
9-5 12 1550134 8-25 2 10-7 2 1581741 7-11 20
1532765 2-11 2 1550142 9-11 2 1581557 7-3 30 8-17 21
1533810 2-30 27 1553094 2-29 16 8-7 22 8-19 24
2-31 36 2-37 15 1581558 8-37 20 8-37 14
2-38 26 1553417 2-19 4 8-39 23 8-39 17
1534282 2-31 37 1553427 2-11 5 1581559 7-4 33 9-17 18
2-39 38 1553428 2-11 8-5 10 1581829 7-13 17
1534660 1-41 6 1553429 2-11 4 8-37 9 8-23 15
1537551 10-10 5 1554877 2-26 25 8-39 12 8-26 46
1539638 3-2 1 2-34 25 1581562 9-3 20 9-5 6
1541988 2-15 1 1554879 2-26 25 1581564 7-23 13 1581830 7-11 6
2-16 1 2-34 25 8-25 13 7-23 11
1541989 2-15 1 1554902 2-3 23 1581565 7-11 17 8-17 9
2-16 1 4-9 17 8-17 15 8-37 8
1541991 2-26 15 4-11 21 8-19 13 8-39 11
2-26 22 1556263 5-5 14 8-37 29 1581833 7-9 12
2-30 26 1556266 5-5 15 8-40 35 10-17 14
2-34 15 1556322 10-29 6 9-21 21 10-19 8
2-34 22 1556397 5-5 10 1581566 7-3 21 10-21 8
1541992 2-26 15 1556896 9-17 27 7-11 11 10-23 8
2-26 22 1558055 1-7 14 7-13 27 10-25 8
2-30 25 1-19 13 7-23 6 1581834 7-11 13
2-30 26 1558294 1-7 3 8-7 5 8-17 14
2-34 22 1-9 4 8-17 24 8-19 7
1545546 6-23 13 1558301 1-7 12 8-19 30 8-37 28
6-33 12 1558302 1-9 12 8-25 20 1581835 8-17 19
1547629 2-30 35 1558303 1-9 14 8-37 12 1581836 7-3 20
2-39 36 1558305 1-9 23 8-39 15 7-13 26
1547849 6-49 2 1558446 1-9 10 9-3 27 7-23 14
©2008 HYSTER COMPANY See Service Manual 11-7
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-19 29 9-3 18 10-21 20 9-11 10

8-25 19 1596421 9-3 21 1604901 10-17 21 1621260 8-25 35
8-37 11 1597448 8-7 29 10-21 20 9-11 14
8-39 14 1597450 8-7 15 1604904 8-7 30 1621261 8-26 37
9-3 26 1597565 8-37 19 1604907 8-5 12 9-11 17
1581842 3-5 3 8-39 22 1604911 7-3 12 1621406 8-21 1
7-23 12 1597662 8-19 12 1605087 7-4 39 1621408 8-21 1
9-17 19 1597773 2-25 9 8-7 12 1621409 9-3 1
1581843 9-21 11 2-26 28 1605676 8-26 42 1621410 8-21 1
1581849 7-13 19 2-30 23 9-11 5 1621411 7-13 1
8-3 14 2-33 9 1605688 9-17 5 1621413 8-21 1
8-25 9 2-38 24 9-17 5 1621414 9-3 1
8-37 10 2-38 27 9-17 5 1621415 8-21 1
8-39 13 1597839 2-25 4 9-21 6 1621417 7-13 1
9-3 16 2-25 5 9-21 6 1621420 9-3 1
9-5 7 2-29 9 9-21 6 1621422 7-13 1
1581851 9-3 19 2-29 13 1605808 3-15 19 1621429 7-13 1
1581852 1-49 4 2-29 18 1606674 1-43 13 1621637 8-17 2
7-11 16 2-30 22 1606855 8-25 25 8-17 2
7-13 18 2-31 35 9-17 9 8-17 2
8-3 12 2-33 4 1608654 1-49 16 8-17 2
8-17 25 2-33 5 1610938 7-23 7 8-17 2
8-25 7 2-37 8 1617657 7-23 3 8-37 30
9-3 13 2-37 9 7-23 3 8-40 36
1581854 10-17 13 2-37 17 7-23 3 1621646 9-21 22
10-19 9 2-38 19 7-23 3 1622215 6-9 6
10-21 9 1598210 1-11 9 8-37 16 1623280 2-25 7
10-23 9 1598211 1-11 6 8-39 19 2-25 12
10-25 9 1598305 1-41 11 9-17 7 2-33 12
1582464 2-3 24 1598328 1-41 11 9-21 9 1623281 2-25 7
2-9 4 1598330 1-41 11 1617658 8-25 26 1623364 1-11 11
6-17 26 1598331 1-41 11 9-17 10 1-17 6
6-49 7 1598389 1-7 21 1621042 7-13 24 1623393 1-19 7
1583611 10-9 7 1-9 19 8-25 14 1626490 8-8 37
10-15 6 1598399 1-7 23 1621043 9-3 23 8-25 34
1586428 10-9 5 1-15 23 1621044 7-13 25 9-11 12
1586436 5-3 11 1598406 1-7 22 8-25 16 1627835 1-27 5
1586759 10-9 4 1598410 1-7 19 1621045 9-3 22 1631142 8-7 31
1591518 6-6 6 1598421 1-19 5 1621058 8-35 1 1631152 7-3 25
1593334 6-17 14 1600857 8-15 1 1621059 10-23 2 8-5 3
1593335 6-17 24 1600858 7-9 1 1621060 9-15 1 1631153 8-19 21
1593336 5-3 15 1602533 10-17 1 1621061 10-25 2 1631160 7-3 11
1593347 4-9 11 1602534 10-21 1 1621086 8-19 27 8-3 10
4-11 10 1603021 2-39 37 8-39 25 1631161 7-9 7
1593895 2-21 3 1603236 2-39 37 1621087 8-19 28 10-17 15
1596404 8-25 8 1603499 3-2 1 8-39 26 1631162 7-9 6
9-3 14 1603701 1-49 2 1621158 9-3 29 10-17 18
1596406 8-8 38 1604900 7-3 5 1621161 8-25 32 1631163 7-9 11
8-26 44 7-9 2 9-11 18 10-17 16
9-11 13 8-3 4 1621252 8-8 45 1631164 7-3 16
1596420 7-14 35 8-15 2 1621258 8-8 39 7-9 8
8-25 27 10-17 21 1621259 8-25 31 8-5 14
11-8 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-17 19 1631396 8-8 43 1646727 1-17 11 1656302 2-5 13

1631185 7-11 4 1631406 8-3 1 1646980 8-37 27 1656319 5-3 7
1631188 8-17 7 1631408 8-3 1 9-17 12 1656645 1-23 2
1631191 7-11 14 1631410 8-3 1 1647929 2-21 6 1656646 1-23 2
1631196 8-17 3 1631411 7-3 1 1648871 8-13 3 1656647 1-23 2
8-17 3 1631413 8-3 1 1650417 1-23 1 1656950 3-2 1
8-17 3 1631415 8-3 1 1650418 1-23 1 1656998 1-21 14
8-17 3 1631417 7-3 1 1650419 1-23 1 1657013 6-19 9
8-17 3 1631422 7-3 1 1650640 1-51 8 1657014 6-17 35
8-19 3 1631429 7-3 1 1651256 1-47 1 1657016 6-19 11
8-19 3 1631483 8-7 26 1651257 1-47 1 1657021 6-19 21
8-19 3 1631484 7-11 9 1651258 1-47 1 1657116 1-23 11
8-19 3 8-17 12 1651973 1-21 8 1-25 15
8-19 3 1631492 7-3 7 1652183 5-11 1 1657189 6-41 4
8-37 31 7-9 4 1652295 6-17 3 6-43 4
8-40 37 8-3 6 6-31 9 6-45 20
9-17 14 8-15 4 1653632 1-17 4 1657190 6-41 9
1631228 8-39 27 10-17 22 1653846 6-15 5 6-43 9
1631233 8-17 11 10-21 21 1653847 6-15 4 6-45 21
1631237 7-3 18 1631499 8-15 6 1654205 2-5 14 1657194 6-41 3
8-5 15 10-21 16 1654228 4-5 5 6-43 3
1631241 8-7 18 1631511 7-3 2 1654265 3-5 1 6-45 22
1631244 8-7 19 1631517 7-3 2 1654266 3-5 2 1657222 1-25 10
1631245 8-3 11 1631522 7-3 2 1654824 4-9 15 2-13 9
1631248 8-17 16 1631529 7-3 2 4-13 1657311 6-3 7
8-19 11 1631574 8-39 7 1654825 4-11 19 6-11
1631260 8-19 19 1631575 8-37 4 4-13 1657322 6-3 4
9-21 17 1631606 8-3 2 1655172 2-30 25 1657413 3-2 1
1631275 8-19 23 1631608 8-3 2 1655183 2-26 23 1657419 1-21 17
1631276 8-8 40 1631610 8-3 2 2-26 24 1657926 3-2 1
1631290 8-7 10 1631613 8-3 2 2-29 8 1657955 3-2 1
1631291 8-7 20 1631615 8-3 2 2-34 23 1658816 6-19
1631292 8-19 17 1631665 8-5 1 2-34 24 1658817 6-19
8-39 34 1631666 8-5 1 2-37 6 1658900 3-5 17
9-21 15 1631667 7-3 4 2-37 7 3-13 6
1631297 8-19 9 1631670 8-5 1 1655184 2-29 5 1658934 8-5 19
1631372 8-17 17 1631672 7-3 4 2-29 6 8-8 42
1631376 8-19 8 1631676 7-3 4 2-29 7 8-26 38
1631377 8-19 14 1631683 7-3 4 2-29 8 9-11 19
8-39 28 1631706 8-3 3 2-37 5 1660012 4-5 6
9-21 14 1631708 8-3 3 2-37 6 1661053 1-21 23
1631378 8-19 15 1631710 8-3 3 2-37 7 1661509 1-51 4
8-39 29 1631713 8-3 3 1655195 2-41 8 1661510 1-51 5
9-21 13 1631715 8-3 3 1655283 1-21 6 1661511 1-51 1
1631381 7-11 3 1641351 5-3 18 1655284 1-21 7 1-51 2
8-17 6 1642156 7-7 4 1655285 1-21 6 1661723 4-11 15
1631382 8-19 10 8-11 4 1655286 1-21 7 1661877 4-9 7
1631384 8-19 18 1642160 7-7 1655865 1-51 1 4-11 7
9-21 16 8-11 1-51 1 1661878 4-9 8
1631395 8-17 18 1644858 4-2 1 1655986 5-7 8 4-11 8
8-37 26 1644859 4-2 1 1656046 5-3 12 1661879 4-9 3
9-17 11 4-2 1 5-5 4-11 3
©2008 HYSTER COMPANY See Service Manual 11-9
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1661881 4-9 6 1667197 5-7 3 1674165 6-17 28 1678057 1-37 4

4-11 6 1669443 1-21 10 1674167 6-17 12 1678172 6-3 17
1661882 4-9 9 1669533 1-13 1 1674168 6-19 18 1678198 1-21 5
4-11 9 1669535 1-13 1 1674173 6-19 8 1678212 1-23 10
1661883 4-9 1 1669537 1-13 1 1674376 2-39 37 1-25 14
4-11 1 1669558 1-21 1 1675380 3-7 1 1678232 1-21 5
1661959 1-3 2 1669559 1-21 1 1675401 3-7 2 1678267 6-5 5
1-13 1669560 1-21 1 1675402 3-7 3 1678268 6-5 4
1661960 1-3 2 1670540 7-11 18 1675403 3-7 4 1678420 2-7 1
1-13 1671193 1-21 1 1675413 3-7 6 1678431 2-5 17
1661961 1-3 2 1671194 1-21 1 1675414 3-7 7 2-7 1
1-13 1671195 1-21 1 1675415 3-7 1678497 2-21 5
1661962 1-3 4 1671196 1-21 2 1675547 1-25 1 1682693 2-5 2
1-15 1671197 1-21 2 1675548 1-25 1 1682736 2-26 25
1661963 1-3 4 1671198 1-21 2 1675549 1-25 1 2-34 25
1-15 1671199 1-21 2 1675589 6-9 4 1682764 6-19 16
1661964 1-3 3 1671200 1-21 2 1675590 6-9 5 1682826 2-13 2
1-5 1671201 1-21 2 1675592 6-9 12 1682827 2-13 2
1661965 1-3 3 1671258 1-21 3 1675593 6-9 1682901 6-49 4
1-5 1671259 1-21 3 1675906 1-41 5 1682971 2-7 2
1661967 1-3 3 1671260 1-21 3 1676097 8-19 16 1682972 2-7 2
1-5 1671841 5-5 1 8-39 30 1682974 2-9 15
1662323 1-21 4 1671848 5-5 9 9-21 18 1682975 2-9 1
1662324 1-21 4 1671849 5-5 11 1676299 6-11 5 1682977 2-21 7
1662383 1-5 1 1671850 5-5 12 1676810 7-11 15 1683484 6-15 5
1-9 1671852 5-5 13 8-17 8 1683704 6-43 1
1662384 1-5 2 1671853 5-5 16 1676811 7-3 31 1683705 6-41 2
1-7 1671854 5-5 17 1676812 7-3 32 6-43 2
1662385 1-5 1 1671866 5-5 2 8-5 9 1684063 4-5 13
1-9 1671867 5-5 1676880 7-11 5 1684102 6-9 11
1662386 1-5 2 1671869 4-9 14 8-17 10 1684233 6-3 20
1-7 4-11 12 1676884 1-47 11 1684239 5-7 9
1662387 1-5 1 1672339 4-9 12 1677113 1-21 25 1684360 6-9 1
1-9 4-11 16 1677115 1-21 26 1684361 6-9 2
1662388 1-5 2 1672340 4-11 13 1677284 1-23 7 1684362 6-9 3
1-7 1672692 10-10 6 1677335 1-25 4 1684363 6-9 9
1662391 1-3 1 1672731 4-2 1 1677450 5-3 1 1684364 6-9
1-11 1672827 1-21 21 1677464 5-3 1684421 1-25 11
1663435 1-45 1 1673283 5-3 3 1677543 1-25 2 1684498 3-15 16
1663441 1-45 1 1673292 1-47 3 1677544 1-25 2 1684499 3-15 15
1664431 4-5 8 1673312 8-7 28 1677545 1-25 2 1684501 3-8 1
1665225 4-9 13 1673415 1-41 8 1677631 1-25 11 3-13 4
4-11 11 1673565 8-19 22 1677718 2-13 8 1684503 3-13 15
1665255 6-11 2 1673605 2-3 2 1677721 2-13 5 1684505 3-15 16
1665541 1-23 13 2-34 1677784 2-5 9 1684506 3-15 20
1-25 17 1673607 2-3 2 1678050 1-37 1 1684507 3-8 1
1665758 10-3 2 2-26 1678051 1-37 2 3-13 4
10-10 4 1673840 2-39 37 1678052 1-37 2 1684508 3-13 3
1665774 6-13 1 1673871 1-23 7 1678053 1-37 2 1684509 3-8 2
1665775 6-13 6 1674088 1-11 22 1678054 1-37 2 1684510 3-13 2
1665776 6-13 6 1674089 1-11 23 1678055 1-37 3 1684511 3-13 1
1666527 1-29 1 1674164 6-17 37 1678056 1-37 3 1684512 3-13 9
11-10 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1684513 3-13 12 1691170 5-3 10 1692284 4-11 14 1695593 1-23

1684517 3-13 5 1691468 1-43 9 1692357 4-11 17 1695594 1-23
1684518 3-15 23 1691483 4-7 1 1692677 2-7 4 1695598 1-31 1
1684519 3-15 3 1691484 4-7 10 1692919 1-49 1695661 2-3 4
1684520 3-15 12 1691485 4-7 3 1693371 10-15 1695690 1-49 9
1684523 3-15 11 1691486 4-7 7 1693376 6-41 11 1695792 4-5 7
1684524 3-15 13 1691487 4-7 14 6-43 11 1695793 4-5 12
1684527 3-15 1 1691488 4-7 25 1693378 6-41 12 1695958 6-15 8
1684528 3-15 4 1691489 4-7 24 6-43 12 1695978 6-33 7
1684529 3-15 25 1691490 4-7 18 1694085 2-13 1 6-35 16
1684530 3-15 8 1691491 4-7 36 1694442 2-41 9 6-37 6
1684531 3-8 15 1691492 4-7 17 1694484 6-43 7 1695979 6-33 1
3-13 13 1691493 4-7 16 1694485 6-41 6 6-35
3-15 10 1691494 4-7 33 6-43 6 1695980 6-33 2
1684534 3-15 7 1691495 4-7 9 1694486 6-41 1 6-37
1684535 3-8 9 1691496 4-7 8 1694487 6-41 7 1695981 6-33 3
1684536 3-15 21 1691497 4-7 12 1694505 6-17 22 6-37
1684537 3-15 6 1691498 4-7 6 1694521 1-49 12 1695982 6-33 4
1684538 3-15 2 1691499 4-7 5 1-51 1 1695984 6-33 6
1684630 3-15 5 1691500 4-7 13 1694522 1-49 16 1695985 6-33 13
1684631 3-15 24 1691501 4-7 4 1694537 10-9 2 6-39
1684632 3-15 26 1691502 4-7 26 1694538 6-49 1 1696034 6-19 26
1684633 3-8 3 1691503 4-7 35 1694539 10-9 2 1696039 6-15 3
1684634 3-8 4 1691504 4-7 2 1694581 1-49 15 1696171 2-41 2
1684635 3-8 8 1691505 4-7 34 1694613 6-17 25 1696225 6-33 5
1684637 3-15 9 1691506 4-7 30 1694632 6-15 17 1696228 6-33 13
1684639 3-8 6 1691507 4-7 31 1694646 2-9 2 6-39
1684641 3-11 1 1691508 4-7 38 1694700 1-49 1696266 6-37
1684643 3-8 10 1691509 4-7 19 1694703 1-5 15 1696296 6-23 9
1684644 3-8 11 1691510 4-7 28 1694704 1-5 15 6-35 1
1684646 3-8 7 1691511 4-7 27 1694706 1-5 4 6-37 1
1684647 3-8 14 1691512 4-7 11 1694731 6-17 13 1696297 6-35 6
1685376 3-8 12 1691513 4-7 23 1694830 2-3 27 6-37 2
1686652 3-8 13 1691514 4-7 20 6-19 7 1696298 6-35 4
1686653 3-8 5 1691515 4-7 21 6-19 24 6-37 3
1686654 3-11 3 1691516 4-7 22 1694943 2-11 16 1696299 6-35 3
1686655 3-11 2 1691517 4-7 39 1694966 5-3 2 6-37 4
1686656 3-11 4 1691518 4-7 37 1695059 1-9 6 1696300 6-35 2
1686657 3-11 6 1691519 4-7 29 1695061 1-7 10 6-37 5
1686658 3-11 5 1691520 4-7 15 1-9 24 1696306 6-35 5
1686659 3-11 7 1691521 4-7 32 1695062 1-7 11 1696308 6-35 7
1686660 3-8 1692266 6-6 11 1-9 11 1696309 6-35 8
3-13 1692267 6-6 12 1695063 1-9 20 1696310 6-35 9
1686661 3-8 1692268 6-6 4 1695064 1-9 18 1696311 6-23 11
3-13 1692269 6-6 5 1695065 1-9 17 6-35 10
1686733 6-19 13 1692270 6-6 7 1695066 1-9 16 1696312 6-33 8
1686768 2-5 10 1692271 6-6 13 1695067 1-9 6-37 7
1687354 1-23 15 1692272 6-6 16 1695069 1-7 5 1696315 6-33 10
1-25 19 1692273 6-6 14 1695158 1-33 17 1696317 6-33 9
1687435 2-3 20 1692274 6-6 15 1-35 21 1696318 6-33 14
1691167 10-9 1 1692275 6-6 18 1695520 6-31 12 6-35 15
1691168 5-3 20 1692276 6-6 8 1695591 1-23 1696319 6-33 16
©2008 HYSTER COMPANY See Service Manual 11-11
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

1696414 6-35 6-27 1703746 1-11 16 1708230 1-7 1

1696418 6-39 3 1701846 6-27 1 1703747 1-11 21 1708231 1-7 2
1696419 6-39 2 1701847 6-27 2 1703748 1-11 7 1708232 1-7 20
1696420 6-39 1 1701848 6-27 1 1703749 1-11 1 1708233 1-7 17
1696453 6-39 1 1701849 6-21 8 1703750 1-15 1 1708234 1-7 27
1698449 2-23 7 6-27 1703751 1-15 9 1708235 1-7 24
1698539 1-33 16 1701850 5-3 13 1703752 1-15 8 1708236 1-7 26
1-35 20 1701853 6-21 7 1703753 1-15 34 1708237 1-7 16
1699334 1-13 6-23 14 1703754 1-15 35 1708238 1-7 13
1699347 6-19 1 1701854 6-21 6 1703755 1-15 12 1708239 1-7 1
1699348 6-19 2 6-25 11 1703756 1-15 11 1708240 1-7 2
1699349 6-19 3 1701855 6-21 12 1703757 1-15 17 1708241 1-7 20
1699350 6-19 4 6-25 10 1703758 1-15 18 1708242 1-7 1
1699888 3-15 22 1701856 6-21 9 1703759 1-15 16 1708243 1-7 2
1699889 3-13 6-23 1703760 1-15 21 1708244 1-7 20
1701367 6-33 15 1701857 6-21 5 1703761 1-15 27 1709587 2-23 5
1701368 6-21 10 6-25 1 1703762 1-15 29 2004005 6-13 3
6-33 15 1701858 6-21 4 1703763 1-15 28 2013099 8-33 9
1701369 6-21 10 6-25 1 1703764 1-15 25 9-13 9
6-33 15 1701859 6-21 3 1703765 1-15 20 2022617 1-33 14
1701370 6-33 15 6-25 1 1703766 1-15 30 1-35 18
1701371 6-33 15 1701860 6-21 2 1703768 1-15 31 2027655 1-33 11
1701372 6-33 15 1701861 6-21 1 1703769 1-15 22 1-35 15
1701373 6-33 15 6-26 1 1703771 1-15 26 2034347 1-45 2
1701654 6-21 11 1702735 6-17 27 1704063 2-11 1 2035275 2-25 1
6-28 5 1703512 6-28 4 1704064 2-11 2-30 29
1701815 6-21 10 1703513 2-23 11 1704789 2-21 1 2-30 31
1701816 6-21 10 1703718 1-13 7 1705359 2-23 15 2-33 1
1701817 6-21 10 1703719 1-13 8 1705632 4-13 2-38 30
1701818 6-21 1703720 1-13 7 1705713 2-21 2-38 32
1701819 6-23 99 1703721 1-13 7 1705714 2-21 2035276 2-15 3
1701820 6-25 1703722 1-17 1 1705715 2-21 2-16 3
1701821 6-26 3 1703723 1-17 2 1706046 1-13 2-25 1
1701823 6-23 7 1703724 1-5 3 1706047 1-13 2-29 15
6-25 2 1703725 1-5 3 1706048 1-13 2-29 16
1701824 6-23 8 1703727 1-5 9 1707024 6-3 11 2-30 29
6-25 3 1703728 1-5 8 1708212 1-13 2 2-30 31
1701825 6-25 4 1703729 1-17 3 1708213 1-13 3 2-33 1
1701826 6-25 5 1703730 1-17 8 1708214 1-13 2 2-37 14
1701827 6-25 6 1703731 1-17 9 1708215 1-13 2 2-37 15
1701828 6-25 7 1703732 1-19 1 1708217 1-9 2 2-38 30
1701829 6-25 8 1703733 1-19 2 1708218 1-9 5 2-38 32
1701830 6-25 1703734 1-19 3 1708219 1-9 8 2035605 3-2 1
1701831 6-25 14 1703735 1-19 4 1708221 1-7 9 2043528 10-17 6
6-28 1 1703737 1-19 6 1-9 9 10-19 4
1701836 6-23 2 1703738 1-19 8 1708223 1-9 2 10-21 3
1701837 6-23 3 1703739 1-19 9 1708224 1-9 8 10-23 4
1701838 6-23 4 1703741 1-19 11 1708225 1-9 3 10-25 4
1701839 6-23 5 1703742 1-19 12 1708226 1-9 2 10-26
1701840 6-23 6 1703743 1-19 1 1708227 1-9 8 2043530 10-17 12
1701843 6-23 10 1703744 1-19 1 1708228 1-9 3 10-19 7
1701845 6-21 8 1703745 1-11 4 1708229 1-9 3 10-21 7
11-12 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

10-23 7 2065670 10-19 25 2088706 5-3 22 2094540 8-13 1

10-25 7 2066643 10-29 1 2088707 5-3 21 2094542 8-13 1
2043531 10-17 4 2067822 10-19 26 2091042 9-11 3 2094545 8-13 1
10-19 5 2068156 8-33 2 2091150 2-5 1 2094547 8-13 1
10-21 5 2068158 8-33 2 2091228 2-5 1 2094552 8-13 2
10-23 5 2068159 9-13 2 2091710 7-13 2094554 8-13 2
10-25 5 2068160 8-33 2 2091715 7-13 2094556 8-13 2
2043533 10-17 5 2068163 8-33 2 2091720 7-13 2094559 8-13 2
10-19 6 2068164 9-13 2 2091725 7-13 2094561 8-13 2
10-21 6 2068165 8-33 2 2091886 9-3 2094578 2-3 3
10-23 6 2068170 9-13 2 9-11 2-14 1
10-25 6 2068405 1-43 16 2091891 9-3 2094579 2-3 3
2044379 6-47 11 2068407 1-43 15 9-11 2-14 1
2046035 4-9 10 2069276 9-7 1 2091896 9-3 2094610 6-5 1
4-11 18 9-9 1 9-11 6-6
2046866 1-7 15 2069281 9-7 1 2092008 8-21 2094674 9-9 4
2047064 6-47 3 9-9 1 8-23 2094675 9-7 4
2048064 1-37 6 2069286 9-7 1 8-25 2094688 6-21
2049939 1-43 1 9-9 1 2092010 8-21 2094689 6-21
2054827 4-2 1 2069306 9-9 8-23 2094798 5-9 1
2055495 7-21 2069311 9-9 8-25 2094918 4-5 1
2056243 2-29 15 2069316 9-9 2092012 8-21 4-7
2-37 14 2069334 9-7 8-23 2094963 7-7
2056826 10-10 8 2069339 9-7 8-25 2095325 10-10 1
2056867 10-19 1 2069344 9-7 2092014 8-21 2095405 2-41 3
2058111 2-3 20 2069414 2-15 3 8-23 2095472 10-10 2
2-19 1 2-16 3 8-25 2095483 10-10 7
2060555 2-25 4 2070996 1-47 12 2092016 8-21 2096392 1-25 5
2-25 5 2071260 10-13 3 8-23 2096576 2-3 22
2-29 9 2071261 1-33 9 8-25 2-15
2-29 13 1-35 13 2092258 3-5 6 2096652 1-33 4
2-29 18 10-5 5 3-5 13 1-35 8
2-30 22 10-7 4 3-7 2096908 8-11 1
2-31 35 2076752 1-21 27 2092532 10-15 2 2096910 8-11 1
2-33 4 2082660 3-5 14 2092533 10-15 1 2096912 8-11 1
2-33 5 3-8 2093070 6-47 2 2096914 8-11 1
2-37 8 3-11 2093071 6-47 1 2096916 8-11 1
2-37 9 3-13 2093072 6-45 1 2096943 8-11
2-37 17 3-15 6-47 2096945 8-11
2-38 19 2082661 3-5 5 2093073 6-45 1 2096947 8-11
2-39 36 3-8 6-47 2096949 8-11
2060696 4-5 3 3-11 2093512 8-13 2096951 8-11
2061646 6-23 12 3-13 2094278 7-7 1 2097036 9-17 21
6-33 11 3-15 2094421 8-13 13 2097352 6-13 5
6-35 11 2083378 3-2 1 2094433 2-7 9 2097353 6-13 5
2062875 1-51 15 2083394 4-2 1 2094434 2-9 10 2097354 6-13 5
2064554 1-5 2085024 9-11 3 2094435 2-7 9 2097423 7-23 1
6-45 2085029 9-11 3 2094525 8-13 2097428 7-23 1
2065667 1-33 5 2085043 8-25 3 2094527 8-13 2097433 7-23 1
1-35 7 2085045 8-25 3 2094529 8-13 2097449 7-23 1
1-35 9 2085046 8-25 3 2094532 8-13 2097484 9-21 3
1-51 20 2085048 8-25 3 2094538 8-13 1 2097499 8-37 2
©2008 HYSTER COMPANY See Service Manual 11-13
for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

8-39 2 2099622 3-2 1 2100420 8-17 1 2102347 8-33

2097502 8-37 2 3-2 1 8-19 1 2102352 9-13
8-39 2 2099686 10-17 2100463 7-11 2102880 9-5 15
2097504 8-37 2 2099687 10-21 2100468 7-11 2102881 7-14 32
8-39 2 2099689 10-17 10 2100473 7-11 8-25 23
2097506 8-37 2 2099908 7-3 2100478 7-11 2103112 7-7 2
8-39 2 2099914 7-3 2100705 6-19 23 2103127 7-7 1
2097516 8-37 2 2099919 7-3 2100753 7-7 2103157 6-31 1
8-39 2 2099925 8-3 2101417 7-13 30 6-33
2097552 9-21 2 8-5 8-25 21 2103162 6-31 1
2097567 8-37 1 8-7 9-5 14 6-33
8-39 1 2099927 8-3 2101546 2-15 7 2103170 6-5 8
2097569 8-37 1 8-5 2-16 6 6-9
8-39 1 8-7 2101602 1-49 1 2103183 8-25 3
2097572 8-37 1 2099930 8-3 2101603 1-49 1 2103293 10-17 11
8-39 1 8-5 2101604 1-49 1 2103457 4-9 2
2097574 8-37 1 8-7 2101605 1-49 1 4-11 2
8-39 1 2099933 8-3 2101789 1-35 4 2103471 6-3 14
2097576 8-37 1 8-5 2101790 1-35 3 2103516 8-39 4
8-39 1 8-7 2101791 1-33 2 2103518 8-39 4
2097922 3-5 7 2099935 8-3 2101792 1-33 3 2103520 8-39 4
3-5 8 8-5 2101850 2-3 12 2103522 8-39 4
2097993 8-13 8-7 2-5 7 2103524 8-39 4
2098436 6-45 1 2099947 1-49 8 2101851 2-3 10 2103552 8-39 3
6-47 2099949 1-49 12 2-5 8 2103554 8-39 3
2098437 6-47 2 2099950 1-49 13 2101852 2-3 11 2103556 8-39 3
2098529 7-7 2 2099963 8-7 2 2-5 12 2103558 8-39 3
2098534 7-7 2 2099965 8-7 2 2101853 2-5 20 2103560 8-39 3
2098562 7-7 1 2099967 8-7 2 2101854 2-5 21 2103962 10-23 1
2098567 7-7 1 2099969 8-7 2 2101855 2-5 20 2103963 10-25 1
2098569 7-7 2099971 8-7 2 2101856 2-5 21 2104011 6-19 5
2098574 7-7 2100011 7-4 36 2101857 2-5 20 2104012 6-19 6
2098670 7-9 8-7 14 2101858 2-5 21 6-19 22
2098671 8-15 2100204 2-29 6 2101863 6-41 5 2104014 6-19 22
2098813 1-51 14 2-29 7 6-43 5 2104092 4-5 2
2098968 10-9 8 2-29 8 2101887 2-3 18 2104214 9-17 1
2098969 10-15 2-37 6 2-5 6 2104219 9-17 1
2098970 10-15 7 2-37 7 2101893 1-33 1 2104224 9-17 1
2099212 6-15 15 2100218 2-3 22 1-35 1 2104243 9-17 2
2099213 6-15 16 2-16 2101894 1-35 2 2104248 9-17 2
2099214 6-15 15 2100287 7-3 2101895 1-33 1 2104253 9-17 2
2099215 6-15 16 2100366 2-3 13 1-35 1 2104342 9-17 22
2099307 6-49 9 2100367 2-3 14 2101896 6-19 27 2104343 9-17 23
2099415 6-11 3 2100368 6-11 8 2101977 2-5 19 2104367 9-21 2
2099447 8-7 36 2100406 8-17 1 2102184 6-17 23 2104370 9-21 2
2099494 9-7 3 8-19 1 2102218 1-51 16 2104374 9-21 3
2099499 9-7 3 2100408 8-17 1 2102338 8-33 2104382 9-21 3
2099504 9-7 3 8-19 1 2102340 8-33 2104679 2-14 2
2099551 1-41 10 2100412 8-17 1 2102341 9-13 2104753 9-9 3
2099597 8-7 17 8-19 1 2102342 8-33 2104758 9-9 3
2099621 3-2 1 2100416 8-17 1 2102345 8-33 2104772 9-9 3
3-2 1 8-19 1 2102346 9-13 2105365 2-3 21
11-14 See Service Manual ©2008 HYSTER COMPANY
for service procedures.
 UNIT CODE A935
01/2009 EUROPE

NUMERICAL INDEX (continued)

PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM

2105366 6-13 2 6-19 15 2108504 2-23 1 2110991 6-19 14

2105367 6-13 2 2107567 1-37 8 2108505 2-23 1 2111100 10-29 5
2105368 6-15 15 2107568 1-37 8 2108506 2-23 1 2111138 8-39 5
2105369 6-15 16 2107605 6-17 34 2108514 2-23 1 2111139 8-39 5
2105488 6-17 32 2107656 2-3 21 2108515 2-23 1 8-39 5
2105525 6-17 31 2107658 6-17 11 2108516 2-23 1 9-21 1
2105528 6-19 2107661 6-19 20 2108517 2-23 1 2111140 8-39 5
2105928 2-3 9 2107737 5-9 6 2108518 2-23 1 8-39 5
2105998 5-3 17 5-11 6 2108519 2-23 1 9-21 1
2105999 2-3 5 2107783 6-15 1 2108664 1-27 3 2111141 9-21 1
2106273 7-7 2 2107785 6-15 1 2108682 6-13 2 2111173 6-19 12
2106274 8-11 2 2107967 2-41 1 2108778 1-27 1 2111179 8-25 17
2106275 8-11 2 2107969 2-3 26 2108779 1-27 2 2111288 4-11 5
2106276 8-11 2 2107970 10-15 3 2108780 1-27 4 2111289 4-9 5
2106277 8-11 2 2107971 10-15 4 2108815 2-3 7 2111690 2-3 1
2106286 8-11 2 2107982 1-21 9 2108816 2-3 6 2-25
2106455 8-19 5 2107983 1-21 9 2108817 2-3 7 2-29
8-19 5 2107984 1-21 9 2108818 2-3 6 2111691 2-3 1
8-19 5 2107985 10-3 1 2108819 2-3 7 2-33
2106456 8-19 5 2108019 8-35 2108820 2-3 6 2-37
8-19 5 2108020 9-15 2108825 1-25 2111768 2-23 2
2106495 8-19 4 2108048 10-13 1 2109136 6-19 25 2111769 2-23 4
8-19 4 2108286 1-33 15 2109137 6-19 29 2111770 2-23 6
2106497 8-19 4 1-35 19 2109560 10-7 1 2111799 2-23 8
2106498 8-19 4 2108363 6-15 2 2109743 1-5 10 2111800 2-23 9
2106500 8-19 4 2108364 6-15 2 2109744 1-5 11 2111801 2-23 10
2106549 5-9 5 2108464 10-21 4 2109771 1-33 4 2111802 2-23 12
5-11 5 10-23 25 1-35 8 2302672 10-29 7
2106995 6-47 6 10-25 25 2109811 10-5 4 2302899 6-47 5
2107020 1-19 2108497 2-23 1 2110566 2-19 3 2303178 1-43 11
2107021 1-19 2108498 2-23 1 2110791 2-23 14 2304044 1-43 6
2107022 1-19 2108499 2-23 1 2110942 2-23 13 2304572 2-11 9
2107023 1-3 5 2108500 2-23 1 2110943 2-23 16 2308174 6-47 4
1-17 2108501 2-23 1 2110978 6-3 3 2309222 1-25 3
2107173 6-11 1 2108502 2-23 1 2110979 6-3 5 3112380 10-5 8
2107320 2-23 3 2108503 2-23 1 2110982 6-3 1

©2008 HYSTER COMPANY See Service Manual 11-15

for service procedures.
 UNIT CODE A935
EUROPE 01/2009

NUMERICAL INDEX (continued)

NOTES

11-16 See Service Manual ©2008 HYSTER COMPANY

for service procedures.