Flexible Heaters
• Isolation Types
• Custom Design
• Temperature Measurement
• Temperature Control
Thermal Management
Industrial Components
Test & Measurement
RF & Microwaves
Aviation
Engineering & Service
… we provide solutions!
Contents
Selection Form for Heaters ............................................................................. 3
Various Carrier Materials (Isolations) ............................................................. 4
Mounting / Adhesive Options ........................................................................ 5
Silicone Heater ............................................................................................... 6
Kapton Heater ................................................................................................ 7
Custom Solutions ..................................................................................... 8 – 9
Digital Temperature Controller ..................................................................... 10
Notes ............................................................................................................ 11
2 Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info
Specifications for flexible Heaters
Dimensions (Drawing, Sketch)
Voltage (12, 24, 230, … V)
Isolation (Kapton, Silicone Rubber, Mica)
Operating Temperature (°C)
Heating Power (W)
Heat Absorber (what´s heated)
Type of Installation (bond, press down, vulcanize)
Environmental Conditions (inside, outside)
Connecting Wires (length / material)
Temperature Measurement (Sensor, Customer / TE)
Temperature Control (Customer / TE)
Quantity (One-time / Serial Quantity)
Dates (Shipment in 1 Lot / Frame Contract)
Project Stage (new / existing)
Expected Price (Equipment-final Price)
Application:
Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info 3
Various Carrier Materials (Isolations)
Technical data Technical data Silicone Heater Mica Heater
Isolation Kapton (Polymide) Silicone rubber Mica
Temperature Range -50°C to 200°C -60°C to 300°C 20°C to 400°C
Flexibility High Medium No
Vacuum suitability High Low Limited
Chemical Resistance High Good Low
Element Type Etched Meander Etched Meander / Wire-wound Etched Meander
Power density Medium High High
Adhesive Options Self-Adhesive Self-Adhesive Pressure Plate
RTV Silicone-tube Glue
Maximal Size 500 mm (width) Under 900 mm (width) 600 x 1000 mm
4 Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info
Mounting / Adhesive Options
Name Self-adhesive for Kapton Heater Self-adhesive for Silicone Heater Mechanical mounting
Dimensions / Content According to Heater According to Heater Depending on Application
Temperature Range According to Adhesive Type According to Adhesive Type See Temperature Range of Heater
Suitable for Kapton with aluminum backing Silicone rubber with aluminum backing All Heaters
Characteristics Vacuum suitable, only Vacuum unsuitable, only Attention on narrow and
suitable for flat and slightly suitable for flat and slightly full contact pressure
curved surfaces curved surfaces
Name Aluminum backing Vulcanization Self-fusing Silicone Tape
Dimensions / Content According to Heater According to Heater Self-fusing Silicone Tape without Adhesive
Temperature Range According to Adhesive Type According to Heater -50°C to +200°C
Suitable for Kapton- and Silicone Heater Silicone Heater Kapton and Silicone Heater
Characteristics Facilitate the montage on curved Mechanical fixed, higher Applicable on cylindrical surfaces
surfaces, homogeneous heating transfer power density possible
Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info 5
Useful Information about Silicone Heater
Description Some excellent properties of Silicone rubber are:
In comparison to Kapton isolated Heaters, flexible 앫 Cheap alternative to Kapton
Silicone Heaters are cheaper. • High temperature resistance
Silicone rubber is softer than Kapton and therefo- • Provide the possibility of vulcanize on the heat absorber
re in some cases easier to mount/bond. • With UL-licence available (on request!)
Following models are available from stock:
Size in mm Heating power Resistance in Ohms Lead length in mm Description Part-No.
10 X 10 2,7 W at 5 V 9 500 SI10x10R9L500 47745
20 X 20 6 W at 12 V 24 500 SI20x20R24L500 47746
10 X 50 8 W at 12 V 18 500 SI10x50R18L500 47963
20 X 50 15 W at 12 V 9.6 500 SI20x50R9.6L500 47964
30 X 50 20 W at 12 V 7.2 500 SI30x50R7.2L500 47966
50 X 50 30 W at 24 V 19.2 500 SI50x50R19.2L500 47747
20 X 100 25 W at 12 V 5.8 500 SI20x100R5.8L500 47962
30 X 100 40 W at 24 V 14.4 500 SI30x100R14.4L500 47965
50 X 100 60 W at 24 V 9.6 500 SI100x50R9.6L500 47748
100 X 100 150 W at 48 V 15 500 SI100x100R15L500 47749
200 X 400 800 W at 230 V 66 500 SI200x400R66L500 47750
Ordering scheme
SI… x… R… L…-PSA*
Lead length in mm
Resistance in Ohms
Dimensions in mm
Silicon isolation
Example:
SI = Silicon isolation
10 x 10 = Dimensions in mm
RXX = Resistance in Ohm
LXXX = Lead length in mm
*PSA
without PSA = without self-adhesive
PSA = with self-adhesive
AL = no self-adhesive, with aluminum backing
PSAAL = with self-adhesive and aluminum backing
Flexible heaters can be customized to suit customer requirements.
6 Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info
Useful Information about Kapton Heater
Description Some excellent properties of Kapton are:
Flexible Kapton heater are suitable for applicati- 앫 Low weight per unit area or per W
ons with reduced space capacity or if the weight • Resistant against lots of chemicals/detergents
of the heating system matters. They are also used • Suitable for vacuum application
for applications where the usage of Silicone isn´t • Very flexible, tight bend radius
wanted. • With UL-licence available (on request)
• Soldered / welded or laminated leads
Following models are available from stock:
Size in mm Heating power Resistance in Ohms Lead length in mm Description Part-No.
10 X 10 2,7 W at 5 V 9 500 KP10x10R9L500 47739
20 X 20 6 W at 12 V 24 500 KP20x20R24L500 47741
10 X 50 8 W at 12 V 18 500 KP10x50R18L500 47958
20 X 50 15 W at 12 V 9.6 500 KP20x50R9.6L500 47959
30 X 50 20 W at 12 V 7.2 500 KP30x50R7.2L500 47961
50 X 50 30 W at 24 V 19.2 500 KP50x50R19.2L500 47742
20 X 100 25 W at 12 V 5.8 500 KP20x100R5.8L500 47957
30 X 100 40 W at 24 V 14.4 500 KP30x100R14.4L500 47960
50 X 100 60 W at 24 V 9.6 500 KP100x50R9.6L500 47744
Ordering scheme
KP… x… R… L…-PSA*
Lead length in mm
Resistance in Ohms
Dimensions in mm
Kapton isolation
Example:
KI = Kapton isolation
10 x 10 = Dimensions in mm
RXX = Resistance in Ohm
LXXX = Lead length in mm
*PSA
without PSA = without self-adhesive
PSA = with self-adhesive
AL = no self-adhesive, with aluminum backing
PSAAL = with self-adhesive and aluminum backing
Flexible heaters can be customized to suit customer requirements.
Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info 7
Examples of Customized Solutions
Customized Kapton Heater with connections as Modified Kapton-Heater with connections as flex- Customized Kapton-Heater with integrated PT100
flex-version and integrated PT 1000. version and integrated NTC temperature sensor. and aluminum backing.
Customized Kapton Heater with holes. Connection Heating a customized area. Kapton Heater with aluminum backing. Leads are
leads are welded and laminated between the laminated and welded.
kapton layers.
Two Kapton Heaters modified on one plug, with in Customized Kapton Heater with aluminum backing Wire-wound Silicone Heater with robust power
epoxy resin moulded ports and integrated PT1000. cable execution.
We provide solutions!
We will be glad to provide you a customized flexible Heater solution. Therefore we need
your specification like power supply, heating power, dimensions, recesses, holes or integrated
sensors etc.
8 Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info
Examples of Customized Solutions
Silicone Heater in splash proofed silicone with in- Heating a customized area Heater for exhaust gas analysis system to optimal
tegrated thermocouple and modified plug. reproduction of measurement, modified with plug.
Heating a ticket system with digital temperature Heating a metal plate with integrated bimetal Temperature range extension of a decoder from
sensors, modified with plug. switch and fuse as emergency shutdown, modi- -15°C to -46°C
fied cable.
After installation of a fan, the heated air from a
heater will be led into a control. After reaching the
final temperature, an installed HiRel-thermostat
switched the system off.
Custom specific mica heater with mounted Silicone heater with integrated bimetal switch
thermocouple type J made of emission free silicone for e.g. railway
applications
Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info 9
Digital Temperature Controller
Our TR12 was especially developed for thermal
control or other electric heating elements, which
should be operated with a voltage from 9 V DC to
50 V DC and a switch current up to 12 A (control-
ler model TR12). To control our TR12, Pt100 platin
resistance sensors can be used. The digital working
controller reacts to smallest temperature changes
at Pt100-sensors and the electrical power will be
increased/reduced as needed. Therefore the preset
temperature will be held precise and constant at
the set point.
Characteristics
앫 Reliable and inexpensive digital controller
• Ideal for regulation of flexible Heaters
• For switch current to 12 A Electrical specifications
• For supply voltage to 50 V DC
• Only one supply voltage needed for controller Model TR12
and consumer up to 600 W performance Voltage 9… 50 V DC
• Excellent operational – also at large Max. Load Current 12 A
fluctuations in the supply voltage
Internal Consumption 15…35 mA
• The power transistors switch nearly without
loss, therefore hardly self-heating. Sensor Current ca. 3,0 mA
• Simple setting of the set point. Control Range (with Pt100, without load) -50 to +250°C
• Optical display from switching state with LED Regulation Princip Digital two-position Controller
• Allows selection of Pt-100-sensors
Measure Method Voltage comparison with comparator
• Optional for larger order-lots also available in
shed form (exposy resin-grouting) Measure Interval 20 ms/200 ms
Sampling Frequency 1 kHz
Hysteresis <0,5 K
Sensor Pt100, 2-conductor connection
Dimensions 56 x 58 x 25 mm
Operating Temperature 0°C … 50°C
Dimensions Circuit plan
10 Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info
Notes
Telemeter Electronic GmbH | Joseph-Gaensler-Str. 10 | 86609 Donauwoerth | Phone 0906 70693-66 | [email protected] | www.telemeter.info 11
Germany Switzerland Czech Republic
Telemeter Electronic GmbH Telemeter Electronic GmbH Telemeter Electronic s.r.o.
Joseph-Gaensler-Straße 10 Romanshornerstrasse 117 České Vrbné 2364
86609 Donauwoerth 8280 Kreuzlingen 37011 České Budějovice
Phone +49 906 70693-0 Phone +41 71 6992020 Phone +420 385310637
Fax +49 906 70693-50 Fax +41 71 6992024 Phone +420 385510143
[email protected] [email protected] [email protected]
www.telemeter.info www.telemeter.info www.telemeter.info
E15_Flexibel Heaters_03_2019 – Technical changes reserved. Reproduction or duplication of any sort is only permitted with the express written permission of Telemeter Electronic GmbH.
