Production Technology of Button Mushroom - 032706
Production Technology of Button Mushroom - 032706
NUTRITIONAL VALUES
• Mushrooms are high in antioxidants which helps to get rid of free
radicals present in human body.
• Mushrooms are rich in Vitamins.
• Many minerals like: selenium, potassium, copper, iron and
phosphorus are available in mushroom.
• Ideal for diabetic patients.
• moisture; 90.4% , protein; 28.1g, fat; 3.10g, carbohydrate; 3g, fibre;
8.3g, ash; 9.4g, energy; 353K cal.
PRODUCTION TECHNOLOGY
Agroclimatic requirement
During vegetative growth (spawn run) 22-28˚C temperature is
required and During reproductive growth 12-18 ˚C is required.
Relative humidity :80-90%
Growing season:
Button mushroom is grown in winter, the most suitable temp. 24-25
˚C while 16-18 ˚C essential for formation of fruit bodies.
SPAWN PREPARATION
Spawn is just equivalent to seed or plantation material .it is only pure
mushroom mycelium growing on a sterilized grain medium. The grain medium
is prepared by boiled grains of wheat, bajra, jowar mixed with Ca source like
gypsum or chalk powder. The medium is sterilised in heat resistant glass
bottles at 100 degree celcius for 15min. & inoculated with Agaricus bisporus
culture. later medium is incubated at 25 degree celcius . This spawn get ready
for use after 2-3 weeks.
COMPOST PREPARATION
Compost is the substrate in which the mushroom mycelium grows and on which it
produces fruiting bodies. It is the product of a fermentation process brought out by
a number of mesophilic and thermophilic microorganisms that decompose plant
residues and other organic and inorganic matters. The quality of compost influences
the yield of mushroom. Compost prepared out of horse manure and wheat straw is
ideal one. Since these materials are not easily available, many substitutes are
suggested and are in use. There are two methods of composting, Long method and
short method. The distinction is based on the time taken for composting and the
long method needs three to four weeks, while the short method requires only 12-15
days, since the composting process is hastened by pasteurization. In the long
method of composting, pasteurization is avoided, which will make the compost
poor in quality and often gives variable yields.
RAW MATERIALS AND FORMULATIONS FOR BUTTON MUSHROOMS
PRODUTION
Materials required for composting
Vegetable base materials: Wheat straw, Paddy straw, Sugarcane bagasse, soybean
straw, mustard straw etc.These are reservoir of cellulose and hemi cellulose and
provide carbon nutrition.Should be freshly harvested, 5-8cm long, shining
yellow,Add bulk to the compost
N% 0.4-1.0%
Supplements:
CN ratio of veg. Base maerials is high ,it has to besupplemented with N sources to
bring it down to start fermentation
Animal manures: Horse manure, chicken manure N % 2.0-3.0 %
Carbohydrate sources: These materials are required to balance the CN ratio and
also to hasten the composting process.Wheat bran, molasses rice bran, apple
pomace etc. can beplaced in this category.Since above materials are easily soluble
in water, they arereadily available to micro-organism for their utilization.
Nitrogen fertilizers:
• urea
• calcium ammonium nitrate,
• ammonium sulfate
Nitrogen content of these are very high (28-46%) which is released quickly,
resulting in quick establishment of microflora.
Concentrate meals:
Animal feeds are generally kept in this category.
• Wheat or rice bran,
• Dried brewer's grain,
• soybean meal
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Wheat straw 15 0.5
Horse manure - light 30 0.8
Horse manure - heavy 50 1.0
Deep letter chicken manure 30 3.0
Wheat bran 10 2.0
Brewers grain 40 2.0
Soybean meal 10 6.5
Cotton seed meal 10 7.0
Short Method
Wheat straw 1000kg
Wheat Bran 100kg
Chicken manure 500kg
Urea 15kg
Gypsum 40 kg
composting
a)Natural compost:
This compost is traditionally prepared by using horse manure and the barn waste
consisting of straw bedding of wheat or barley. These are taken in the proportion of
4:3 and to this mixture, generally 100 kg of chicken manure and 5 kg of urea are
added per tonne of substrate. The manure is kept as heap of about one metre height
and is regularly examined and turns down repeatedly. This is checked for the smell
of ammonia , if the smell is present then it is kept for more 3-4 days till the smell
goes off. Finally for every tone 25-kg of gypsum is added.
b)Artificial Compost:
Many formulae are available and ingredients to be used vary according to the
locality and availability of materials. A widely used formula in india is:
Formula Quantity
Wheat straw (chopped to 8-2- cm) 250 kg
Wheat bran 25 kg
Ammonium sulphate or Calcium 4 kg
ammonium nitrate
Urea 3 kg
Gypsum 20 kg
Chopped wheat straw is spread over the floor and water is sprinkled thoroughly to
wet the straw. Mix all the ingredients except gypsum. Finally the mixture stacked to
a height of one metre and compacted using wooden boards. This mixture is turned
periodically on 5th , 10th, 14th , 18th, 22nd and 26th day. The gypsum is added in
two equal splits on the 14th day and 18th day. It is advisable to add nematicides like
nemagon on the 22nd day @ 40-50 ml per tone of substrate. In mushroom houses
where insect pests are also a problem, 10-15 ml of malathion is also added during
the final turning and sufficient quantity of water is also added on the heap.
Shortcomings of LMC
• dry matter loss of ingredients is more.
• Invaded by many pests/competitors/diseases and hence not perfectly selective.
• Frequent sprays of insecticides and fungicides are required.
• Most of the ammonia is lost in the atmosphere resulting in low final N content of
compost.
• Low yields.
• Not environment friendly
Formula Quantity
Chopped Wheat Straw 100kg
Chicken manure 400 kg
Barley 72 kg
Urea 14.5 kg
Gypsum 30 kg
Compost production by short method
Phase: I Outdoor Composting:
Barley and chicken manure are added to wheat straw and stacked after adding
sufficient water to completely wet the same. The stack can be 3.3 X 2.5 X 1 m size.
Turnings are given on the 2,4,6 and 8th days. The pH to be adjusted to 8.5 and the
compost filled into trays for pasteurization.
closed and steam is introduced to raise the temperature to 52-54° C for four hr and
afterwards fresh air is introduced and steam supply cut off.
Attributes of a good compost
• Should be dark brown to black in color.
• N level should be between 1.5 - 1.75% (long method).
• Moisture % between 64 - 68%.
• Should not be greasy.
• pH should be between 7.2 - 7.8.
• Free from insects pests and nematodes.
Indoor composting
Need is felt to control the composting operation in such a fashion so that there
is a least possibility of environmental pollution resulting in an end product in
shortest possible time suitable for the growth of mushroom mycelium.
SPAWNING:
The process of mixing of spawn with compost is called spawning.
Different methods
• Spot spawning: Lumps or spawn are planted in 5 cm deep holes
made in the compost each at a distance of 20-25 cm away, Then the
holes are covered with compost.
• Surface spawning: The spawn is evenly spread on the top layer of the
compost and then mixed to a depth of 3-5 cms. The top portion is
covered with a thin layer of compost
• Active mycelium spawning; just before the pinheads grow the
mycelium is disturbed and transferred in the other trays for spawning.
• Through spawning; compost is mixed with the spawn grains
thoroughly and then the tray is filled with it.
• Spawn Running: Spawn running is a process in which mycellium from
grain spawn starts spreading through the compost.
CASING
Placing a thin layer of soil or soil like material on the top of the compost after
complete spreading of mushroom mycellium in the compost is known as
casing.
Casing material should be porous, neutral in pH, sterilised and free from insect
pest and diseases. The compost beds after complete spawn running should be
covered with a layer of soil(casing) about 3-4cm thick to induce fruiting. The
mixture of garden loam soil and sand in ratio 4:1,decomposed cowdung and
loam soil (1:1),sand and lime are commonly used. The casing soil is
pasteurized(at66-70˚C,7-8hrs) or treated with formaldehyde (2%)and
bavistin(75ppm)or steam sterilized. This treatment is done 15 days before the
material is used for casing. After casing is done the temperature of the room is
maintained at 23-28 ˚C and RH of 85-90% for 8-10days. Low CO2
concentration is favourable for reproductive growth at this stage.
Quality of casing materials
● Soft texture
● Light weight
● High water holding capacity
● High porosity
● Deficient in available form of C and N
● Neutral pH (7.0 – 7.5)
● Low conductivity (400-600 μ moh)
Casing treatment
Casing material should be treated properly before its application on the
spawn run compost and the steps involved are:
Casing application
● Unfold the fully spawn run bag and make the top surface even by gentle
pressing with hands
● Light spray of water on spawn run compost
● Application of 4-5 cm thick layer of casing uniformly using iron rings of
4 cm height or wooden blocks
● Water sparay in installments immediately after casing application
Temperature in the room has two areas for monitoring i.e., air temperature
and bed temperature. Temperature has direct bearing on crop productivity
in synergy with other factors like RH and CO2 /O2 conc. in the cropping
room. The bed temperature in the cropping room is directly influenced by
the air temperature, so it is the air temperature that has to be addressed.
The air temperature inside the room can be manipulated with use of
cooling/heating coils in an Air Handling Unit (AHU) installed inside or
outside the cropping room for climate control. An independent AHU is
desirable for each cropping room. The AHU inside contains a set of
cooling coils, heating coils, RH fogging jets and a centrifugal blower fan
for blowing the conditioned air into the cropping room
The AHU is generally installed on top of the entry door and is joined with
a recirculating duct from inside the cropping room. The cooling coils are
fed with chilled water from the chiller, while the heating coils are fed with
steam from boiler and fogging jets get water from trough placed at the
bottom of the AHU by a small pump. The cooling requirement will depend
upon compost quantity fed inside the room, outside prevailing temperature,
insulation on the walls, etc. The blower fan blows the conditioned air into
the room (Fig..3). The fresh air into the room goes in via AHU through a
control valve, and during most of the crop raising period fresh air valve is
placed at 20-30% and recirculating at 70-80% During spawn run the entire
air is recirculated (100%) and no fresh air entry is required.
a. Spawn run
b. Case run
The environmental conditions suitable for spawn run, are suitable for case
run as well. The same conditions, as for spawn run will be continued for
next 7 days for case run, i.e., temperature of 23 ± 1°C in the air and 24-
25°C in the bed. The RH/CO2 will also be same as for spawn run. Under
aforesaid conditions the case run will be completed within one week, and
at the same time the mycelium is observed in the casing valleys. Valleys
are the areas between the peaks as can be seen on top of casing. The CO2
conc. and RH should also be maintained within the optimum range for
quick and effective case run.
c. Cropping
After completion of case run, cooling inside the room is enhanced to bring
the air temp. down to 15-17°C in the room within 2-3 days time.
Simultaneously, the fresh air vent is opened to 30% and rest of the air is
recirculated (70%). This brings down the CO2 conc. inside the room to
800 to 1000 ppm, desired for pinhead formation. Likewise, the RH is also
reduced to 85% from 95%. This facilitates pinhead formation on the casing
within a week’s time. The pinheads grow into full button sized mushrooms
in another 3-4 days. At this stage fresh air can be slightly reduced to
achieve 1000-1500 ppm CO2 concentration. The environment parameters
are maintained as above during entire period of cropping. Since the
temperature has influence on RH and CO2 production from compost hence
should be manipulated, keeping in mind its effect on other two factors. All
the three parameters work in synergy with each other to induce pinning.
The pinning will be affected adversely if any of these factors is not in its
optimal range. High temperature for a long period of time during cropping
will lead to sealing of casing, and will result in stopping of pinhead
formation. The mycelium will continue growing in vegetative phase and
will seal the casing, making it impervious to water, thus resulting in
serious yield losses. The desired temperature in cropping room can be
maintained with good precision by the use of sensors and controlling
devices attached to cooling/heating coil inlets fitted inside the AHU. These
devices are easily available and are effective in temperature control in the
cropping room.
2. Relative humidity
Relative Humidity (RH) is the ratio/proportion between absolute humidity
(AH) and saturation point of humidity (SPH) at a given temperature,
expressed in percentage. Absolute humidity is number of grams of water
vapours contained in a cubic meter of air at a given temperature.
Saturation point of humidity is the maximum number of grams of water
vapours feasible in a cubic meter of air at a given temperature. Relative
humidity (RH) of 85% is necessary for obtaining highest pin head
formation in synergy with other factors like temperature and CO2
concentration. RH of 85% permits slow evaporation of
water from the crop bed to air in the cropping room and thereby facilitating
the upward movement of nutrients in the compost. This exchange of air
facilitates loss of CO2 + heat into the air, necessary for healthy pin head
development and crop productivity.
In the event of RH falling below 85% inside the cropping room, more
moisture from the crop bed will be withdrawn resulting in drying of the
casing layer. This will seal the casing and result in crop losses. Lower RH
in the room will be indicated by bed temperature falling below the air
temperature, an undesirable situation to be avoided at any cost. Under
normal circumstances the bed temperature is always higher by 1-2°C than
air temperature for development of a healthy crop of mushrooms. For
round the clock monitoring of RH, monitoring of the bed and air
temperature inside the room is desirable.
The incoming air should be humidified enough to prevent loss of moisture
from the crop beds. Evaporation of moisture from crop beds has to be
taken into consideration for calculating the g of water vapours required per
m3 air in a room for maintaining the required RH for cropping. Air in a
cropping room contains 9.6 g water vapours per m3 of air at 14°C (A), the
saturation point of humidity at 14°C is 12 g/m3 (S). The RH of the room
air will be A/S × 100=9.6/12 × 100 = 80%. The ultimate expression is the
quantity of water vapours contained per m3 of the air space of the room at
a given temperature. 31 g of water vapours gets evaporated from 1 m2 bed
area at 17°C/85% RH/hour. The change in room temperature will alter the
RH in the room. Use of RH sensors with cut off/starting devices for
recording and maintenance of RH in a cropping room is very useful. The
sensors will control the fogging jets in the AHU as per the requirement in
the room. For obtaining a temperature of 17°C and RH of 85% in the
cropping room, air temperature is brought down to 14°C at exit point of
AHU with 100% RH. The air on reaching the crop bed will receive some
heat from crop bed and raise the air temperature to 17°C with RH
automatically falling to 85%.
3. Carbon dioxide
Carbon dioxide concentration is the third important factor in management
of environment inside the cropping room. CO2 is produced by actively
growing microorganisms in compost during spawn run, case run and by
mushroom mycelia and mushrooms during entire cropping cycle (Fig. 9.5).
mixed up with the fresh air and is carried under positive pressure towards
the exhaust vent and finally exhausted. This also facilitates the exhaust of
heat alongwith the CO2 from the room air. The heat is removed via
cooling coils after the room air gets into the AHU via recirculating duct.
During air circulation, recommended air speed over the crop beds is
15cm/sec. Ensure that the desired air movement is there in the central shelf
in the middle row. This can be checked with the help of a burning incense
stick, which will indicate the direction of air movement in the cropping
room.
Higher concentration of CO2 during pinning can seal the casing or produce
onion shaped mushrooms with a bulbous base & a small cap. During
development from pinhead to button sized mushroom, higher
concentration of CO2 will lead to long stiped mushrooms with a small cap
(opened), which reduces the crop yields. By gentle movement of air over
the crop beds, the CO2 is carried away from the crop canopy, thus saving
the bad effect of CO2 trapped between the mushrooms in the crop canopy.
To ensure healthy crop production, about 6 air changes per hour are
recommended from the venting time to completion of first 2 flushes.
During this period, CO2 production is highest (10 g/h/m2) and it requires
to be removed at a faster rate. Along with CO2, heat is also produced @
10W per hour from one m2 bed area at 17°C and 88% RH.
pinning stage of crop growth helps in obtaining a heavy pin set, thus
resulting in a luxurious crop growth and excellent yield of mushrooms.
If onion sized mushrooms/drum sticks (Fig. 9.7) are observed, correct air
circulation for effective CO2 removal from crop beds is required. Lack of
air movement and accumulation of CO2 creates this type of situation. Long
stemmed mushrooms are again the outcome of CO2 accumulation in the
air around crop canopy due to faulty air movement/air circulation inside
the cropping room.
Venting or opening of fresh air for induction of fruiting after case run is a
critical phase in mushroom growing. Whether to cool first or bring in fresh
air first is a question bothering commercial mushroom growers. The airing
is done suiting a particular situation, whether one wants to have a heavy
first flush followed by moderate flushes later or equally spaced flushes.
The airing accordingly is handled under 3 heads:
1. Soft airing
2. Moderate airing
3. Severe airing
1. Soft airing
Soft airing means that we will have severe restriction on venting to get
smaller flushes suiting to market demand and the air is opened slowly. The
growing parameters to be manipulated for soft airing are listed below:
Air temperature 19°C in 48 hours
Compost temperature 21°C in 96 hours
CO2 concentration 4000 ppm in 48 hours
2000 ppm next 24 hours
1000 ppm after 72 hours
RH 98% to 92% in 48 hours
2. Moderate airing
Moderate airing means that we will have some restriction on airing/venting
to get well spaced flushes of moderate levels.
3. Severe airing
Severe airing is done to obtain a heavy first flush and no restriction is put
on airing. This results in heavy pin set and large first flush, followed by
smaller subsequent flushes.
HARVESTING
Mushroom pinheads start appearing after 7-10 days of spawn run. They
appear in flushes after every 7-10 days and harvested accordingly.
Mushrooms are harvested by light twisting without disturbing casing soil.
Mushrooms are generally harvested on the basis of maturity rather than its
size.
Harvesting is done at button stage and caps measuring 2.5-4.0cm.
ECONOMICS
• The national production of mushroom is estimated to be 50,000
tonnes with 85%being of button mushroom.
• A compost of 100kg of straw yield 40kg of mushroom.
• In the retail markets button mushroom are sold at Rs 200per kg.
BUTTON MUSHROOM CULTIVATION IN FLOW
CHART
PEST AND DISEASE MANAGEMENT
PESTS
Phorid fly
Spring tail
DAMAGE
• The larvae feed on the mycelium and show rotting patches in the bed
• Young buds are also eaten by the larvae
• They also tunnel into grown up mushrooms
• The flies spread the disease from one bed to other
FAVOURABLE CONDITIONS
Temperature of 16-24 degree celcius is highly favourable and moisture
content of 70% and above show more incidence.
MANAGEMENT
• Bed moisture content should be around 60-65%
• Fix insect proof nets in the windows
• Fix white insect traps to attract flies
• Spray malathion @1g/lit. Or dichlorvos @0.5ml/lit on the floor and
sides of to kill the flies and beetles, never spray on the mushroom
beds and buttons.
DISEASES
False Truffle
Diehliomyces microsporus
Competitor than a pathogen
Appears as cottony weft of mycelium on bed surface
Wefts turn to dense small reddish brown, wrinkled, stromatic bodies
resemble a truffle
Infected bed have peculiar disagreeable odor
Reduced yield at mycelia exist
Introduced through soil
Management
Good sanitation
Proper Pasteurization of casing material
Low temperature during spawn run
Spray 0.05%Benlate
Cobweb
Cladobotryum dendroides
White silky growth grows over surface of casing soil
It climb up and cover mushrooms comes in it’s path
Management of Cobweb
Identify disease symptoms early, not only the web but also cap
spotting.
Treat spotty infections with alcohol drenched paper towel
Cover infected areas with salt
Change from light peats to heavy peat, casing may encourage
disease development, but heavy black peats are not responsible for
initial infections.
Heavier casing may require increased water applications, therefore
may encourage the spread and development the disease.
Heavily infected 2nd or early 3rd breaks should be steamed off to
reduce the spore load on the farm.
Control strategies include lowering humidity and /or increasing air
circulation
Increase hygiene of the harvesting and watering department.
Judicious applications of Benzimidazole fungicides should be made
Chlorothalonil should be included in the fungicide application
program
Green moulds
Trichoderma koningii
T.viride
T.aggressivum f.sp.aggressivum
Dark green mould patches on casing spreading to lesions on stems.
Control:
Spray0.05%Benlate or2%captan