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Flender Load Gears

Flender-Graffenstaden provides gearboxes for power generation applications worldwide with over 60 years of experience. Their gearboxes are used in gas turbines, generators, steam turbines, and auxiliary equipment in power plants, refineries, offshore oil and gas installations, and other industrial facilities. They offer customized horizontal and vertical parallel shaft gearboxes in a range of configurations and components to meet customer needs for power transmission and onsite requirements.

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Ali Esentürk
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0% found this document useful (0 votes)
852 views2 pages

Flender Load Gears

Flender-Graffenstaden provides gearboxes for power generation applications worldwide with over 60 years of experience. Their gearboxes are used in gas turbines, generators, steam turbines, and auxiliary equipment in power plants, refineries, offshore oil and gas installations, and other industrial facilities. They offer customized horizontal and vertical parallel shaft gearboxes in a range of configurations and components to meet customer needs for power transmission and onsite requirements.

Uploaded by

Ali Esentürk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Power Generation

With more than 60 years experience, Flender-Graffenstaden gearboxes are used in all
processes in power plants, refineries, oil & gas offshore and onshore installations,
chemical and petrochemical plants and industrial process plants throughout the world.

Gas Turbine Generator Turning device Steam Turbine

FG Auxiliary Gearbox Lube oil pump FG Reduction load gearbox Automatic Clutch

Design Applications Scope of supply


Flender-Graffenstaden gear units are Flender-Graffenstaden gear units are Flender-Graffenstaden gear units
designed to your power transmission located wherever energy is needed can be completed according
needs: onshore and offshore for single-cycle, to your on-site requirements:
• Horizontal and vertical offset combined cycle and cogeneration • Lubricating oil pumps
parallel shaft gearboxes applications:
• Turning device
• Customised multi-stage • Standard industrial power for start-up and slow roll
gearboxes generation gas turbines
• Couplings, quillshafts
• Planetary gearboxes • Power generation gas turbines and adapted coupling guards
on platforms and FPSO
• Standard gearboxes • Nitrogen container for spare
for auxiliary drives • Combined heat parts preservation
and power solutions
• Welded steel plate • Instrumentation
and cast iron casing • Steam turbines for temperature, vibration
for solar applications and oil pressure monitoring
• Single helical, double helical
or thrust collar arrangements • Steam turbines
for waste-to-energy and for waste
biomass power plants

TX 40 TX 71 TX 112

2
Load gearbox reference list for gas turbine/generator application
Gear rated 2 poles generator 4 poles generator
Turbine type
power (MW) 50Hz (3000 rpm) 60Hz (3600 rpm) 50Hz (1500 rpm) 60Hz (1800 rpm)
1,3 Makila X X TR25VX1 TR25VX4
6,4 SGT-100 / Typhon X X PF90D X
7,5 GE5 X X PF100D X
11 LM1600 TX45/2CV X X X
15 GE10 X X PF100D PF100D
15 LM2500 X X X TX56/2CV
17,5 SGT-400 / Cyclone X X PF127D X
22,5 SGT-500 / GT35 X X TX80/2C TX80/3C
29 SGT-600 / GT10B X X TX90/5C TX90/4C
30 LM2500+G4 TX50/1CV X X TX71/1C
31,5 FRAME 5 VF63 VF63 TX80/3C TX80/2C
33 LM2500RD X X X TX112/2C
33,4 RB211-GT62 / 61 X X TX71/3C TX63/2C
37 PGT25+G4 X X TX90/4C TX71/3C
37 SGT-700 / GT10C X X TX90/4C TX90/3C
45 RB211-H63 X X TX90/4C TX80/3C
48 SGT-750 X X TX100/4C TX90/3C
52,2 LM 6000 PC-PD TX61/1CV X TX80/2CV X
54 FRAME 6B TRL65CV - TX61/1CV TRL65CV - TX61/1CV TX90/3C TX90/2C
55-60 SGT-800 / GTX100 X X TX112/4C TX100/3C
55-60 SGT-800 BPack X X TX112/4C X
62,75 LM 6000 PG-PH TX61/1CV X X X
85 SGT-1000F / V64.3A TX80/1C X X X
90 FRAME 6FA TX71/1C X X X
100 FRAME 6FA+e TX71/1C X X X

mW Manufacturing
processes
120
TX71/1C

100 MW
TX71/1C
100 TX80/1C 5415/3000
5415/3000 90 MW
TX71/1C
85 MW
Flender-Graffenstaden gear units benefit
5414/3000
80
TRL69CV
75 MW from 60 years of experience combined
5411/3000
TRL65CV 62 MW to state of the art manufacturing technology:
5113/3000
60 TRL65VX 54 MW
5133/3000
47 MW
• Carburizing and nitriding
VF63R
40 5123/3000
33,5 MW
• ISO and AGMA grade 4
or better gear grinding
20 • CNC machine tools for cylindrical
turning and high accurancy teeth
0
grinding of bearing seats and shaft ends
74

76

14
12
70

72

78

80

82

84

86

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90

92

94

96

98

00

02

04

06

08

10
19

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19

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20
19

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19

19

19

19

19

19

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20

20
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Engineering Testing
Flender-Graffenstaden gear units are tailored to meet your « turbo » expectations: Flender-Graffenstaden gear units
• Ratings according API 613, AGMA 421, AGMA 6011, ISO 6336 are individually tested according
to requirements:
• Hydrodynamic bearings with dedicated performance determination
• Standard full speed tests according
• Lateral vibration calculation and analysis of every unit
API 613
• Meshing load distribution calculation according AGMA 927
• Partial load tests
• Modal and structural finite-element analysis of casings
• Back to back tests
• Torsional analysis of complete shaft lines

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