PORTABLE KEROSENE HEATER OPERATION AND MAINTENANCE INSTRUCTIONS move. DC-80 READ AND UNDERSTAND INSTRUCTIONS BEFORE USING HEATER RETAIN INSTRUCTIONS FOR FUTURE REFERENCE, CONTENTS. SAFETY TIPS ....2..2++ 1 ASSEMBLY AND OPERATION FUEL GUIDE 3 CARE AND MAINTENANCE OPERATING CONTI 4 REPLACEMENT ‘SPECIFICATIONS 5 STORAGE COMPONENT PAR 5 TROUBLESHOO"Congratulations; you are ready to begin enjoying the benefits of one of the most advanced kerosene heaters ever made. TOYOTOMI, the leader in kerosene heater technology, has tested and refined the DC-80to assure you of long-term safety and satisfaction. Please study the following instructions, use and care for your heater carefully, and it will serve you well for many years, SAFETY TIPS BEFORE OPERATING YOUR HEATER, PLEASE review these safety tip: WARNING RISK OF EXPLOSION 1. Never use any fuel other than water-clear kerosene (ASTM No.1-K kerosene) Ga Never use gasoline. Use of gasoline can lead to uncontrollable flames resuting in | destructive fire, Even Kerosene contaminated with small amounts of gasoline, or | 3 similriy volatile materials, can be hazardous, Never use acanforkerosenethathas | ‘eoeene |) previously been used for gasoline, paint thinner, or solvents. Co 2. Never refill heater fuel tank when heater is operating or still hot. To do so may —>} cause a “flash back’ of flame to the fuel container, resulting in injury to yourselt kts, and your property. ii 3. Never use heater in areas where flammable vapors or gases may be present. Especially avoid use of heater where gasoline, naphtha, acetone or other volatile solvents are in the air, or whose containers are open. Such vapors could be ignited by the heater, resulting in fire and/or explosion, 4, Never fill heater fuel tank in living space. Fill heater tank outdoors. Never overfill your heater. Always replace heater tank cap securely after refueling. Spillage of kerosene produces strong odor which is hard to remove. Spillage on carpet can be \gnited if match or some other ignition source contacts it 5. Never store or transport kerosene in other than a metal or plastic container that is (1) acceptable for kerosene, (2) non-red in color, and (3) clearly marked, “KEROSENE”. Never store kerosene in the living space, Picking up a gasoline can by mistake when fueling is a major cause of heater fires. WARNING RISK OF BURNS OR FIRE 1, Observe the heater carefully for 15-20 minutes after start-up. Problems of improper adjustment of wick height or improperly seated heat chamber should become evident during this warm up period, NOTE: Carefully follow the instructions for lighting and adjusting the flame. 2, Duetohigh surface temperatures, keep away from children, furniture and clothing 3. Do not operate heater without protective guards completely attached,4. Do not use heater to heat or boil water or as a cooking appliance. Do not place cooking utensils, tea kettles or any other object on top of heater while in operation. 6, Toavoid possible burns or fire, donot move, refuel or attempt to service your heater while itis burning or still hot Ifthe heater is dropped while itis burning, fuel spillage and flames outside the heater may occur. 6. Do not operate heater less than three (3) feet from walls, draperies, clothing, oF furniture. The operation of any heating appliance too close to such materials could cause them to ignite, possibly resulting in a serious fire. 7. To avoid unstable burning, do not operate your heater in areas exposed to strong drafts, Do not operate heater in high-traffic areas such as doorways or hallways where it may be touched, jarred or tipped accidentally 8. Do not operate heater in direct sunlight to avoid overheating, which may cause ‘abnormal flame behaivor. Do not allow room temperature to go above 80° 85°F. I the room temperature exceeds 80°-85°F the flame may increase, thereby producing smoke, 9. Before going out, or at bedtime, turn the heater off, making sure the wick is in its lowest position (see Extinguishing the Flame on page 10) and flame is completely extinguished AUST] RISK OF INDOOR AIR POLLUTION Use heater only in well-ventilated areas. People with breathing problems should consult a physician before using the heater. “In @ house of typical construction, that is, one that is not of unusually tight construction due to heavy insulation and tight seals against air infiltration, an ‘adequate supply of air for combustion and ventilation is provided through infiltration. However, ifthe heater is used in a small room where less than 200 cubic feet (5.7m) of air space is provided for each 1000 Btu per hour of heater rating (considering the maximum burner adjustment), the door(s)to adjacent room(s) should be kept open or a window to the outside should be opened at least 1 inch (25.4 mm) to guard against ‘potential buildup of indoor air pollution. Do not use the heater in a bathroom or any ‘other small room with the door closed.”FUEL GUIDE The Toyostove DC-80 is designed for use with high-quality kerosene only. Use of low-quality kerosene will cause wick performance to drop, leading to “low flame” and “odor problem” conditions. Purchase only 1-K kerosene in non-red cans reserved exclusively for kerosene and marked accordingly with the word “KEROSENE”. Always store your kerosene in a separate area from where you store gasoline for your Power equipment, to avoid accidental use of gasoline in your heater. ‘What to Buy ALWAYS: Crystal clear, colorless, high quality KEROSENE, ASTM No.1-K. ALWAYS : Kerosene free of contaminants, water or cloudiness. NEVER: Gasoline, alcohol, white gas, camp stove fuel or additives. NEVER: Yellow or sour-smelling fuel How to Use It ALWAYS : _ Fill heater away from living quarters when heater is cool; use siphon. ALWAYS ; Check wick frequently for tar build-up, (Rapid, heavy build-up may indicate poor quality or deteriorated fuel.) ALWAYS : Watch fuel gauge to avoid over filling heater. How to Store It ALWAYS : Ina clean container, clearly marked KEROSENE. ALWAYS: AWAY FROM direct sunlight, heat sources or extreme temperature changes. NEVER: Ina glass container, or one that has been used for other fuels. NEVER: For longer than 6 months. (Begin each heating season with fresh kerosene; discard at the end of the season.) ‘Why It is Important Pure, clean kerosene is essential for safe and efficient heater operation. Poor quality of contaminated kerosene can cause: © Low flame © Excess tar deposits on the wick © Reduced wick life © Odor, smoke © Difficulty in igniting or extinguishing flame Use of a highly volatile flammable fuel such as gasoline can produce uncontrollable flames, creating a severe fire hazard. CAUTION Flames observed emerging from the heater body are a clear indication that fuel is dangerously contaminated with gasoline or other highly flammable material. If this occurs, ‘2, Never attempt to move the heater. b. Call the Fire Department. ¢. Use only a class "B" fire extinguisher. 4. Never throw water directly on a butning heater.10. OPERATING CONTROLS 7 Fuel Gauge 6 Igniter Lever Dual Heat Chamber: Safety Guard: Wick Adjuster Knob: Wick Life Extender Fuel Tank Cap: Igniter Lever: Fuel Gauge: Manual Shutoff: Heat Chamber Handle: Unique Wick Design: homber Handle ——— 8 Manual Shutoff AND FEATURES 2, Safety Guard 10 5 Heat Cham 3. Wick Adjuster Knob A _ 4 Wick ite Extender Permits adjustment of heat output over a wide range without increasing unwanted combustion materials or reducing combustion efficiency. This feature increases comfort and convenience while maximizing fuel savings. Extensive grillework covers the hot surfaces of the heater, greatly reducing the possibility of accidental contact burns. Used to raise and lower wick for heat output adjustment. Includes wick stop mechanism that indicates effective wick height range. To extinguish flame, press red button and turn knob counterclockwise, Helps maintain good wick performance. Covers filing port of fuel tank. Cap is secured to heater by chain. NOTE: Wipe away any spilled kerosene from tank after filling, Battery- powered electrical igniter is brought in contact with wick to ignite fuel at start-up. NOTE: Lever should be pushed down gently Indicates fuel level in tank. NOTE: Never fil beyond black line, Used to rapidly retract wick and extinguish flame, NOTE: To avoid odor and smoke, do not use routinely to turn heater off This manual shutoff is not effective when gasoline, gasoline- contaminated kerosene, or other highly flammable fuels are used in the heater. Used to check and insure proper seating of the heat chamber after ignition. Improper seating of the heat chamber will cause erratic flame and smoke. Triple wick construction combines specially-woven fibers for uniform shape, strength and controlled kerosene absorption; chemically-treated cotton fiber for water resistance; and a vapor barrier for smooth wick retraction.SPECIFICATIONS Toyostove Portable Kerosene Heater Model DC-80. Heat rating 13,500 BTU/h Fuel tank capacity 1.7 Gallons Burning time/tank* 17-24 Hours Size (Wx H xD) 17-3/8" x 23-3/8" x 17-3/8" Weight 23.3 Lbs, Wick adjuster Wick Life Extender Mechanism lgniter Automatic, powered by two (2)D" size batteries * Depending on wick setting, condition and fuel quality. COMPONENT PARTS a2 | My ‘Make anote of your heater’ serial number. The serial ‘number is located on the outside surface of fuel tank ‘or cabinet. Ifyou need replacement parts or service in the future, reference to this number will assure you of ‘obtaining the proper parts quickly Your heater's serial number = SERIAL NO.ASSEMBLY AND OPERATION INSPECTION AND ASSEMBLY NOTE: Save the shipping carton and packing materials for future storage of your heater. 1, REGISTRATION CARD Remove the registration card from the shipping carton, fill it out and mail as soon as possible. 2, REMOVE PACKING MATERIALS AND INSTALL TOP GUARD Remove all packing materials from your heater and install the top guard as follows: CAUTION Risk of burns. Do not operate heater without guard completely attached a) Lift off the top guard and =] d) Replace the upper glass remove packing cylinder. materials. t €) Replace the top plate on ‘the top plate supporter by turning it clockwise b) Turn the top plate Until the supporter counterclockwise and ‘engages in the three (3) lift it out. slots of the top plate 4) Attach the top guard to r the under guard, securing c} Remove the upper glass | x itwith three (3) enclosed cylinder and packing l screws so that name material. plate is directly above the wick adjuster knob. 9) Attach the carrying handle to the top guard. 3. INSTALL DRIP TRAY NOTE: DO NOT operate your heater without the drip tray. Place the drip tray on the floor. Remove the thumbscrew. Fuel tenk ab Tey @ Place the heater on the drip tray so the four (4) feet of the heater are next tothe four (4) tabs on the tray. © Turn the heater clockwise until the feet slide into their tabs. © Replace the thumbscrew to secure the tray. 4, INSTALL BATTERIES Locate the battery holder on the back of your heater. Slide it up slowly to avoid damaging the igniter wires. © Insert the two (2) "D” size batteries according to the plus (+) and minus (—) markings inside the holder. © Slide the battery holder back in place. 5. CHECK THUMBSCREWS Make sure that the three (3) thumbscrews around the heater cover above the fuel tank are tightFUELING WARNING. Use only water-clear ASTM No.1-K Kerosene Never use gasoline or other flammable liquids. ALWAYS extinguish heater before refill heater fuel tank, Fuel heater outside the living area. 1. Insert the straight tube of the manual fuel siphon into the kerosene container Remove the fuel tank cap on the heater, and insert the siphon’s flexible hose into the fuel tank opening 2. Turn the air vent knob on the top of the siphon clockwise to close the air vent. 3, To start the flow of kerosene, squeeze the bulb of the siphon vigorously six or seven times. Once the flow begins, itis no longer necessary to squeeze the bulb, To avoid overfilling the tank, watch the fuel gauge. As the indicator enters the red zone, stop the flow by turning the air vent knob counterclockwise NOTE: Be especially careful to avoid overfilling the tank with very cold kerosene, otherwise overflow might occur when the fuel warms up 4, Remove the siphon carefully, allowing the excess kerosene to drain from the tube back into container. Replace the fuel tank cap and tighten it securely. Be Sure to wipe away any spilled kerosene from tank or other heater parts. CHECK BEFORE LIGHTING 1. LOCATE YOUR HEATER AWAY FROM WALLS AND AVOID DRAFTS Allow at least three (3) feet of clearance between the heater and walls, curtains, shelving or other combustible materials. Do not operate your heater in drafty areas or locations where opening doors may create gusts of air. Drafts or strong air currents may make flame unstable and affect heater performance 2. LEVEL THE HEATER The heater should be operated on a firm, level floor NOTE: If your heater is not level, change locations. Do not attempt to prop it up. with books or other objects. An unlevel heater may burn with an uneven flame. 3. CHECK THE WICK LIFE EXTENDER When you first use your new heater of after replacing the wick, checkifthe WICK. LIFE EXTENDER is on position (If not, readjust the wick life extender mechanism to position ) by following the instructions on page 9, ADJUSTMENT OF WICK HEIGHT WITH WICK LIFE EXTENDER 4, Engage the automatic extinguisher by turning the manual shutoff clockwise into vertical positionLIGHTING NOTE: When you first use your new heater, ignite it out ofthe living area of your house, either ina garage or an outside area protected fram strong drafts. Burn itfor about 15 minutes to remove all of the protective oil presenton the burner parts. I this 16 minute “burn-in” is done inside, some objectionable odor willbe lobserved. This procedure is necessary ONLY THE FIRST TIME you ignite your heater. NOTE. ifyouhave fueled yourheater for the firsttime, orif you are refueling it after it has been out of fuel for a tong time, you will need to wait about thirty (30] minutes for the wick to become fully saturated before lighting. Failure to allow enough time for the wick to become fully saturated may cause permanent damage to the wick when it is lighted. 1. Turn the wick adjuster knob clockwise until it stops. This raises the wick to its maximum height. As the wick rises within the heater, the wick adjuster knob turns with some resistance and makes a sound like the winding of a clock. Once: the wick has reached its proper height, the automatic extinguisher is fully engaged. The wick adjuster knob will now move freely eft or right to adjust the flame. 2, AUTOMATIC LIGHTING Push the igniter lever gently to the right and down, (if you push violently the igniter lever you may cause the heat chamber to be improperly seated) The igniter coil should glow and touch the wick. When flame appears, release the igniter lever. NOTE: Ifyouhave difficulty igniting wick, let up on the igniter lever very slightly to remove the igniter coll from direct contact with the wick. 3, LIGHTING WITH A MATCH You should not have to light the heater with a match, but should it become necessary, push the igniter lever and touch the match to the top of the wick. Do not allow burned parts of the match to fall or remain on the wick NOTE: To restore the automatic igniter system to proper operation, replace worn-out batteries: or if the igniter coil is defective, replace it 4. Be sure that heat chamber is propery seated by moving the wire eat chamber handle let and ight NOTE: An impropery seated heat chamber can cause hgh lame, stoke, and purertildamageto theheateitselt Proper seatingoftheheat chamber | | IGesventalforgood performance Donoteavethehesteruntiyounave | determined thatthe lame Is burring normally, as described in the f following section. yADJUSTING THE FLAME 1. After lighting, wait for the heat chamber to reach operating temperature. This will ake ten-fifteen minutes, atter which the flame will be visible through the glass cylinder. 2. CHECK THE FLAME LENGTH Look at the flame and check its length. Flame length is not necessarily even or uniform around the circumference of the center disk. Some areas may be lower than others, but on maximum wick height, flame length should average between 3/8 inch to 1 inch, Hnecessary, raise or lower the wick by turning the wick adjuster knob to produce the proper flame condition NOTE: Do not operate your heater with wick set TOO LOW or TOO HIGH. Doing so will decrease ‘combustion efficiency and increase production of unwanted emissions. When operating heater, be sure wickis high enough to keep the primary heat chamber heated to a uniform red glow from top to bottom. NOTE: The wick-stop serves an important purpose. The wick-stop indicates the lowest level at which the wick should be used. Use of the wick below this wick-stop setting will cause less efficient combustion, possible smoke and odor, and should be avoided. DO NOT OPERATE THE HEATER, UNDER ANY CIRCUMSTANCES WITH THE WICK ADJUSTER KNOB TURNED BELOW THE WICK: STOP POSITION NOTE: Always observe the heater closely for the first 15-20 minutes after itis lighted to be sure itis properly adjusted. 3. ADJUSTMENT OF WICK HEIGHT WITH WICK LIFE EXTENDER. Normal use of the wick and heat chamber over a period of time may make it impossible to achieve a satisfactorily high flame level. Usually this occurs because the wick develops deposits on it that retard fuel flow and evaporation. When this happens, the wick should be cleaned by “burning dry" as described in item 2, page 11 “INSPECTION OF THE WICK”. When the “burning dry” cleaning procedure is no longer effective in restoring proper flame height, adjust the wick life extender mechanism to the next higher position. NOTE: Donot move the wick life extender to a higher position unless the wick has been cleaned by “burning dry” To adjust the wick height rising the wick life extender, first release the automatic extinguisher by turning the MANUAL SHUTOFF counterclockwise. Then pull the wick adjuster knob from its shaft by pulling outward,10 When the wick adjuster knob is removed, the wick life extender control can be seen, to contain 3 sequential holes marked.) @)and(@). By pulling out and turning the contol dial counterclockwise, the stem pin of the adjuster can bemoved from (1) (0 @, and to @ position as required. Each step upward from a lower to a higher umber increases the maximum wick adjustment range by 2 mm (approx. 1/13 Sie pin Wick height fghuser knob, tik ey Sona in) ‘After the wick life extender's dial has been set, be sure the MANUAL SHUTOFF knob is in the “OFF” position, Replace the wick adjuster knob, making sure itis ‘engaged securely on the wick adjuster shaft. Repeat steps 1 through 3, as needed, in the section titled “ADJUSTING THE FLAME" When suitable flame length can no longer be achieved even on pin position () , the wick should be replaced. NOTE. Do not move adjuster to higher position until lower position no longer gives adequate flame length, even after “burning dry’ Betore replaceing wick, be sure to move the wick life extender dial back to ts (D position, [AFTER REPLACING THE WICK, CHECK THE OPERATION OF THE AUTOMATIC EXTINGUISHER BEFORE LIGHTING YOUR HEATER. EXTINGUISHING THE FLAME 4. Turn the wick adjuster knob counterclockwise until it stops (about 1/8 turn). Push the button on the wick adjuster knob and continue turning counter- clockwise until it stops again (about a half turn). Within 2 few moments, the flame will be completely extinguished and the heater will be off. 2. Make sure the flame is out completely. 3, Donot try torelight the heater for at least three (3) minutes after turning it off, as this may cause smoke and odor. MANUAL SHUTOFF When quick shutoff is necessary, turn the manual shutoff counterclockwise. NOTE: For routine turn-off, DO NOT use the “Manual Shutoff” or activate the ‘Automatic Extinguisher” by jarring the heater. These methods may cause unwanted odor, soot and smoke. Only the wick adjuster knob should be used for normal shutoffCARE AND MAINTENANCE ‘AS with any good appliance, preventive as well as corrective maintenance is occasionally required, Please read the following section carefully in order to enjoy the greatest benefits from your heater, INSPECTION OF THE WICK NOTE: One of the simplest but also the most important components of your heater is the wick. With proper attention, the wick will last at least one heating season and, depending on the quality of the fuel used, possibly longer. It helps to perform routine maintenance operations on the wick. 1. Indications that the wick may need attention are: © low flame © tar deposit on the top edge of the wick © difficulty in turning the wick adjuster knob © a flickering or dying flame 2. Clean the wick by burning dry as follows: 1), When the fuel gauge indicates empty, but the heater is still burning, raise the wick to its highest position and allow the flame to consume the'remaining fuel in the tank NOTE: Burning the wick dry can at times create odors. For the burning dry procedure, remove your heater from the living area of your house into a well-ventilated area such as a garage or even a sheltered area outside. If you burn the wick dry outside, be sure that the heater is not exposed to strong drafts during the procedure. 2) After the heater has cooled completely, remove the heater cover as described in items 1 and2of thenext section. 3) Remove any residue from the wick with a small brush such as an old toothbrush. Cinders or soot in the burner around the wick may be vacuumed away. Be careful when removing such material from the wick with a brush, to do so gently so as not to tear the top surface of the wick. 4) Remove any tar deposits on the top of wick adjuster and primary air tube using a scraper. NOTE: When good wick performance is no longer achieved by the burning dry process, it may be necessary to replace the burned wick with a new one. 6) Before reassembling the heater, take a few minutes to wipe the parts with a soft cotton cloth or paper towels. 6) Reassemble the heater, following directions in item 11 of the next section. NOTE: Ifthe flame is still low after cleaning the wick, the wick may contain some water. Itis then necessary to replace the wick and empty all kerosene from the fuel tank. Dry the tank thoroughly and refill with fresh, pure No. 1-K kerosene. INSPECTION OF THE IGNITER COIL Hf the wick does not ignite or is hard to ignite, check if the igniter filament is broken, Gooe Bea Bae Bd fe If the igniter coil is found to be defective, replace as described on page 14. "REPLACEMENT OF PARTS REPLACING THE WICK USE ONLY GENUINE TOYOSTOVE “DC-80" REPLACEMENT WICK PART #204500! 3. SUBSTITUTE WICKS cen SEVERELY REDUCE PERFORMANCE AND SAFETY, AND WILL INVALIDATE WARRANTY (See warranty ‘statement on back cover). WARNING: Before disassembling your heater, allow it to 01 completely 4, Release the automatic extinguisher by turning the manual shutoff counter clockwise. 2. Remove the three (3) thumbserews holding the heater cover, and lit cover off Remove batteries from the battery holder. 43, Remove the three (3) wing nuts around the wick adjuster. Lift the wick adjuster off the heater while moving it slightly back and forth, 4, Slide two fingers between the orangebandon the wick and the silver wick sleeve arcened tothe wick adjuster. Lift the pins inthe wick ofthe sots inthe wick sioove, After lifting all three (3) pins off the slots, fold the wick and remove it Leave the wick sleeve in place.5. Place the wick adjuster on its side. Next, line up the three (3) openings in the wick adjuster: 1)the holesin the sleeve, the diagonal slots in the fixed part of the wick adjuster, and 3) the slots in the moving part of the wick adjuster controlled by the wick adjuster knob. 6. Fold the new wick in quarters and insert it into the wick adjuster from wick adjuster bottom. Place one of the pins in one of the lined-up openings. If you experience difficulty, gently turn the wick adjuster knob clockwise. Then insert ‘the two other pins, turning the wick adjuster knob if necessary. Do notbendthe sleeve, 7. Finally, gently press the wick, all along its circumference, against the adjuster to insure that it i firmly in place. 8. Lower the wick adjuster into the fuel tank, guiding the tail of the wick so it its ‘over the primary air tube and evenly into place. Point the wick adjuster knob to the front of the heater. Insure that the wick adjuster is centered over the studs on the fuel tank, NOTE: The space between the wick adjuster and the primary air tube should be even all around. NOTE: Make certain the top of the wick adjuster and the top of primary airtube are the same height. If hey are uneven, the flames tend tobe uneven, 100. 8. Tighten the three (3) wing nuts around the wick adjuster, 10. Engage the automatic extinguisher by turning the manual shutoff clockwise into vertical position. Turn the wick adjuster knob to be sure the wick moves smoothly up and down, 1314 AFTER REPLACING THE WICK, CHECK THE OPERATION OF THE AUTOMATIC EXTINGUISHER. Wick height on position () of the wiek life extender should be 7 mm{9/32 in} when wick adjuster knob is turned fully clockwise. Be sure to check NOTE Remember always to start a new wick on position (1) of the wick life extender NOTE. {fwickdoes not move smoothly and easily or wick height on position ae of the wick life extender is not in the range of 6-7 mm (1/4-9/32 in} amm & ddo not use heater. Disassemble and repeat items 5 through 10. (9/22 neh — NOTE. if any cagged edges appear on the top of the wick, trim them with nessa scissors carefully. D0 NOT cut the body of the wick (Siinway see 11. Replace the heater cover on the fuel tank and secure it into position with three (3) thumbscrews. Replace batteries in the battery holder. 12. Once again, check the proper operation of the automatic extinguisher. NOTE: Before lighting a new wick for the first time, turn the wick toits lowest position and allow the wick to saturate with kerosene for about thirty (80) minutes. REPLACING THE IGNITER COIL USE ONLY GENUINE TOYOSTOVE REPLACEMENT IGNITER COIL PART # 20450018. SUBSTITUTE IGNITER COILS CAN SEVERELY REDUCE PERFORMANCE AND SAFETY. WARNING: Before lacing the igniter coil, allow the heater to cool completely. 1, REPLACE BATTERIES When the igniter coil no longer glows sufficiently to light the wick, replace the batteries. If proper glow is not restored, the igniter coil may be defective. 2, CHANGE IGNITER COIL 2a) Remove the batteries from the battery holder. b) Disassemble the heater as described in items 1 and 2 of the preceding section. ¢) Remove the small spring clip on top of the igniter cover and lift the cover out of the way. d) Push the igniter lever to raise the igniter coil into view.) Toremove the igniter coil, push tin and twist in either direction while holding the sides of the socket with your other hand. Install the new igniter coil by pressing it into the socket and turning, f) Replace the igniter cover and small spring clip. Reassemble the heater as described in item 11 of the preceding section STORAGE At the end of each heating season, or when you do not plan to use your heater for an extended period of time, the following procedures are recommended: 1, CLEAN WICK AND HEATER Follow directions in item 2 under “INSPECTION OF THE WICK" 2. DRAIN FUEL TANK After you have burned your heater dry, a small amount of kerosene will remain in the fuel tank. Itshouldbe removed in order to avoid contamination when the heater is refueled at a later date. To do this, remove the fuel cap, tip the heater toward you and insert a small syringe into the bottom-most portion of the fuel tank, Empty the tank completely befare storing, 3, REMOVE BATTERIES FROM BATTERY HOLDER 4, STORE HEATER The original shipping carton is the best place to store your heater. If you do not have original packing materials, cover the heater with a large plastic bag and store in a dry place. 1516 TROUBLESHOOTING T PROBLEM | ‘CAUSE SOLUTION PAGE Wick fais toignite | Out of ful Check uel gouge; ad fel if necessary 7 Igniter cil doesnot glow _| Check wire connections. Replace batteries, 6 Replace igniter col necessary nia Water in kerosane/p00r Drain tank Install now wick 2 quality kerosene Refi with fresh, clean No, 1-K kerosene. i} ee eee see Srnoko or odor | Heat chamber tited or improper-| Move wire handle uni heat chamber is | 8 Iyseated property seated and moves smooth let and | rahe Wick set to high Reduce wick height by turning wick adjuster | 9 rob countrcockwso, Check potion ofthe wick ie extendor. Dirty wick Coan wick as described under “Care and n Maintenance | rats Aelocete heater. 2 Contaminated fue/ poor Drain tank and rinse with clean Kerosene. " duality Kerosene Install new wick and refill with eah, clean | 12 No 1K kerosone Flickering ying or) ity wick Clean wick as described under “Care and " tow flame Maintenance I nocossary, install new wick 12 Water in kerosene/poor Drain tank and rinse with clean kerosene. = | 11 cualty Kerosene Inatall new wick and efil with fash clean | 12 No. 1-€ kerosene Wick too low to sustain good Raise the wick life extender to step@ or ®, 9 flame itateady a stop). replace wick 2 wick adjsterkoob | Diy Wik _ 42_ is hard to turn Maintenance’ | Poor qusly Kerosene brain tank and rinse with clean kerosene. | 11 Irate aow ik and fil with fresh clean | 12 No. Ik kerosene Damaged mechanism Contact your dele for sevice Flame to high | Fuel contaminated with gasoline| IMMEDIATELY shutoff heater a rather highly farmmable. | Inspect ll component for damage. material Drain tank and rinse with loan Kerosene n install now wick ond rel tnk with fesh, clean| 12 No. 1-K kerosene Wick set to high check postion ofthe wick fe extender. 9Rev. 6/88 LIMITED WARRANTY TOYOTOMIUS.A, INC (TOYOTOM) warrants eoch poduet and ary parts theeot sod by it tobe fee from deft in materials or workmanship under normal use and sewer for TWELVE (12) MONTHS from the de of deliver othe orignal Dutchase at retasubec to he following terms and condone WHAT IS COVERED Product or any parts thereat which are defective in materials o workmanshin WaT is NOT covERED {1 This waranty des not extend to ary detect due tothe naligence of ethers: faureto instal operator maintain uta ‘accordance wth intalltioninsruchone (operating and matntenanceinarucons are furnished with each eM un lunveasonable use, accidents: aeration. use of unauthorized of non standordeed Toyoomy pats and accessories, elects Imatuneton, ie, asresuting rom power surges shorter ee: incorectinetallon use ofan fel oer than tnt spctied ‘owners manuals: o ropa by anyane other than a service fit specie’ by Toyotom (21 Nrma! woar and tar of pars, ncuding wicks balers, gn cals and siphons, euling Mades, hoses, cables. burner mats and accessories {3} This waranty doesnot cover shipping costs WHO IS COVERED. The original purchaser at eta WHATWEWILLDO TOYOTOMI il othorreparor replace, eis option aldetectiveparetree of charge rat ate covereby this iit warranty en erry boss, to your nearest authors desler or dst bor of TOYOTOM \WHAT YOU MUST DO FOR WARRANTY SERVICE. You must return the defective Product or part to any authovied desler or {ésirbutor of TOYOTOM wnt this UMITED WRRANTY aed a copy of your bil of eae or cred card charge ecept or aher Socument evidencing the date of the Product's delivery service het avaliable focal lease contact wut CUSTOMER RELATIONS DEPARTMENT at ToyoToMIUSA, INC 604 Federal Road, Brcktild, CT 06808 1203 775-1909 THE FOREGOING EXPRESSES ALL OF TOYOTOMIS OBLIGATIONS AND LAGILTIES WITH RESPECT TO THE QUALITY ‘OF PRODUCT FURNISHED BY IT ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAIMED TOYOTOMI SHALL NOT BE LARLE FOR THE LOSS OF USE OF THE PRODUCT. INCONVENIENCE. LOSS OR ANY OTHER DAMAGES. OIRECT OR ‘CONSEQUENTIAL ARISING OUT OF THE USE OF. Of INABILITY TO USE, THE PRODUCT OR DAMAGES RESULTING FROM (OR ATTRIBUTASLE TO DEFECTS IN THE PRODUCT Noone other than TOYOTOMI has euthortyoexendor macy he terms hs Limited Warranyinanymanner whatsoever Some states do not alow the exclusion or imitation a nedenta or consaguentil damages or lmitaionson how ong an implied worranty lasts so these limitations or exclusions may no apply a you Ths Limited Warranty gives You speci lag "hts and you may also Nave ater nights wich vary from sat ost NOTE: An extended warranty period of 36 months i llred for vant heaters any This coverage limited othe ‘conbustion assembly special the burner po, odiant chamber and hea exchanger The remainder of verted heater i sujet 0 12 months TOYOTOMI U.S.A., INC. P.O. Box 176, Brookfield, CT’ 06804-0176 This manual supersedes earlier editions. Part No. 20450595 Print in Japan 514000002