MF 2430 - 2435 - 2440

WORKSHOP MANUAL
P/N 3681774M1 - EDITION 01-2006

MASSEY FERGUSON
 INTRODUCTION

This manual refers to the MF 2430 - 2435 - 2440 tractor manufactured by MF. It is divided into sections
identified by numbers with three/four figures. The pages of each section are numbered separately.
- The subjects described are listed in the general index and appear in more detail in the specific index of the sec-
tion in question.
- The date of the relative edition/update is printed at the bottom of each page.
- Pages where future updates are made will have the same printed number but the new date of issue.
These pages will be supplied by a reprint of the duly updated index.
- The information in this manual was up to date on the date printed on the page. Since MF constantly
updates its range of products, some of the information could no longer be up to date following modifications
made for technical or commercial reasons, or to adapt the machines to the laws in force in the various countries
of use.
Consult our Dealers and Assistance Centres if discrepancies are found.

LIABILITY

MF declines all liability for incorrect servicing operations, use of spurious spare parts and tampering with parts
of the product.
The person in charge of the personnel is responsible for ensuring that the safety regulations described in the manual
are applied. This person must be qualified to carry out the operations required, be familiar and strictly comply with
the prescriptions in this manual and the general safety regulations applicable. Failure to comply with the safety reg-
ulations may lead to persons being injured and damage to machine components.

PURPOSE OF THE MANUAL

This manual is mainly dedicated to workshop staff.

This manual contains all the necessary technical information concerning the machine, allowing the servicing techni-
cians to work in safety and guarantee that the product remains perfectly efficient throughout its working life. How-
ever, it is not a substitute for thorough professional training.
To correctly carry out the servicing activities, it is assumed that the place of work conforms to the current standards
governing safety and hygiene.
This manual contains all the information required to correctly carry out modifications, tune ups, repairs and over-
hauls.
Read this manual carefully before proceeding with any work. Correct repairs are guaranteed and the operators safe-
guarded from accidents by compliance with the instructions supplied and by using the right tools.

COPYRIGHT

This publication may neither be fully nor partly duplicated in any form without the prior authorisation of MF.
The illustrations and descriptions in this publication are purely indicative.
The Manufacturer reserves the right, at any moment, to make any modifications to the machines considered neces-
sary for improvement purposes or for manufacturing and marketing requirements, without being obliged to give
prior notice.

MASSEY FERGUSON
PRINTED MATERIAL S/N 3681774M1 EDITION 01-2006
WRITTEN BY SST s.r.l. - TORINO

ii P/N 3681774M1 Edition 01-2006

 TABLE OF CONTENTS

Section N° Edition

1 GENERAL INFORMATION
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 01-2006

2 ENGINE
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200 01-2006

3 CLUTCH
Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300 01-2006

4 GEARBOX
Speedfive and Powerfive mechanical gearbox . . . . . . . . . . . . . . . . . . 400 01-2006

5 TRANSMISSION
Rear axle and side final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 01-2006
Front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510 01-2006

6 POWER TAKE-OFF
Power take-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 01-2006

7 HYDRAULIC SYSTEMS
Hydraulic systems - Rear power lift. . . . . . . . . . . . . . . . . . . . . . . . . . 700 01-2006

8 STEERING
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800 01-2006

9 BRAKES
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900 01-2006

10 ELECTRICAL SYSTEMS
Electrical system - Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 01-2006
Electrical system - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1010 01-2006
Electrical system – Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . 1020 01-2006
Electrical system – Recharging system . . . . . . . . . . . . . . . . . . . . . . . 1030 01-2006
Electrical system - Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1040 01-2006
Electrical system – Electrical circuits . . . . . . . . . . . . . . . . . . . . . . . . . 1050 01-2006

11 CAB
Cab and A/C system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100 01-2006

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iv P/N 3681774M1 Edition 01-2006
 SECTION 100
GENERAL INFORMATION
 SECTION 100 - GENERAL INFORMATION

TABLE OF CONTENTS

Description Page

SAFETY NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-3

Personal risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-3
Avoid accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-3
General rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-3
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-5
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-5
Electrical systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-5
Hydraulic circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-5
Wheels and tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-6
Unhitching and re-hitching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-6

GENERAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7
Adjuster shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7
Spinning shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7
O-ring toroid seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7
Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7
Spring pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-7
Notes about spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-8
SPECIFIC EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-8

SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-9
Meaning and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-9

DANGER SIGNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-11

Positions of the danger decals - WEO markets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-11

SEALING AND FIXING SEALANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-16

LUBRICANTS AND FUELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-17

CONVENTIONAL UNITS OF MEASUREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-18

Units of measurement (international system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-18
Conversion values for Imperial measurement system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-18

STANDARD DRIVING TORQUE VALUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-19

Screws with metric threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-19
Nuts with metric threads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-20

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 SECTION 100 - GENERAL INFORMATION

SAFETY NOTES
Personal risk
This warning symbol draws your attention to mes-
sages that are important for your safety.
Read the safety notes carefully and comply with the
recommended precautions to avoid potential dan-
gers and safeguard your health and personal
safety.
This symbol appears in the text along with the fol-
lowing key words:
WARNING - To warn of unsuitable repair opera-
tions with potential consequences that could affect
the repair technician’s safety.
DANGER - To indicate warnings that specifically
2LA0663
denote potential dangers for the operator’s safety
or for other directly or indirectly involved persons. 1

Avoid accidents
The majority of accidents that occur in workshops are caused by failure to comply with some simple and fun-
damental rule of caution and safety. Therefore IN MOST CASES THEY CAN BE AVOIDED: all that’s needed is
to foresee the possible causes and consequently act with due care and caution.
However well a machine is designed and built, it is never possible to absolutely exclude all hazardous
situations.
A careful and prudent mechanic is the best guarantee against accidents.
Strict compliance with even only one elementary safety rule would be sufficient to avoid many serious acci-
dents.
DANGER. Never carry out any cleaning, lubricating or servicing operations whilst the engine is running.

General rules
- Carefully comply with the prescribed maintenance and repair procedures.
- Do not wear rings, watches, jewellery, unfastened or hanging garments, such as ties, torn clothing,
scarves, unbuttoned jackets or with open zip-fasteners that could become caught in moving parts. You
are advised to wear approved safety garments, such as: non-slip footwear, gloves, safety goggles, hel-
mets, etc.
- Never carry out repair work on the machine whilst someone is sitting in the driver’s seat, unless this per-
son is an authorized operator who is helping with the operations in progress.
- Only operate the machine and use the relative implements when you are sitting in the driver’s seat.
- Do not carry out any work on the machine when the engine is running, unless this is specifically pre-
scribed.
- Stop the engine and make sure that the pressure has been relieved from the hydraulic circuits before
removing any caps, covers, valves, etc.
- All servicing work must be carried out with the utmost care and attention.
- Ladders and platforms used in workshops or in the field must comply with the current safety regulations.
- Disconnect the batteries and label all the controls to warn others that work is being carried out. Block
the machine and all implements that must be raised.
- Do not check or fill fuel tanks, batteries, or use ignition fluid when smoking or near naked flames as
these liquids are inflammable.
- The brakes are disengaged when released by hand for servicing work: in these cases, the machine must
be kept under control by means of chocks or similar.

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 SECTION 100 - GENERAL INFORMATION

- The fuel pump nozzle must always remain in contact with the filler. Keep it there until you finish filling so
as to prevent sparks from being created through an accumulation of static electricity.
- Only use the prescribed hitching points when towing. Make the connections with care: make sure that
the provided pins and/or latches are firmly fixed in place before beginning to tow. Keep well away from
tow bars, ropes or chains that are pulling a load.
- If possible, use a trailer or truck with a lowered loading platform when transferring a faulty machine.
- When a machine must be loaded on to or unloaded from the transport vehicle, choose flat ground able
to provide a solid bearing surface for the wheels of the trailer or truck. Fasten the machine to the truck
or trailer platform firmly and block the wheels as required by the haulage contractor.
- Only use auxiliary power sources with grounding circuits able to prevent electric shocks from electric
heaters, battery chargers and similar equipment.
- Use hoists and similar equipment with an adequate carrying capacity if heavy parts must be lifted or
transported.
- Pay particular attention to bystanders.
- Never pour petrol or diesel fuel into wide and shallow open vessels.
- Never use petrol, diesel fuel or other inflammable fluids as detergents: use the non-flammable and non-
toxic solvents available in the shops.
- Protect your eyes by wearing goggles with side guards when using compressed air to clean parts.
- Limit the pressure to 2.1 bars at most, in compliance with the local or national laws in force.
- Do not run the engine in a closed room without adequate ventilation.
- Do not smoke, use naked flames or create sparks in the vicinity when refuelling or handling easily
inflammable materials.
- Do not use flames as a means of lighting when repairing the machine or searching for "leaks".
- Move with the greatest care when working under, on or near the machine. Wear approved safety gar-
ments such as helmets, goggles and safety footwear.
- When the engine must be running in order to make the inspections, ask for help from an operator who
must remain in the driver’s seat and keep the mechanic under visual control at all times.
- If servicing is required away from the workshop, park the machine on flat ground and block it. If work on
slopes is unavoidable, block the machine and move it to a horizontal surface as soon as this can be done
within a certain safety margin.
- Do not use crushed or bent chains or ropes when lifting or towing are required. Always wear suitably
thick gloves to handle them.
- Chains must be firmly fixed in place: make sure that the fastening is sufficiently strong to bear the load
in question. Have all bystanders move well clear of the connection, chains or ropes used for lifting or
towing.
- The area where the servicing operations are carried out must always be kept CLEAN and DRY. Puddles or
water or oil stains must be cleaned up immediately.
- Do not form heaps of rags soaked in grease or oil: they could catch fire very easily. Always put them in a
closed metal container.
Check, regulate and lock the driver’s seat before starting the machine or implements. Make sure that
there are no bystanders within the range of action of the machine or implements.
- Do not carry objects that could drop unseen into the internal mechanisms of the machine, in your pock-
ets.
- Wear goggles with side guards, helmets, special safety footwear and gloves when you could be struck by
metal objects and similar, thrown up during the servicing work.
- Use the necessary safety protections when welding operations are carried out: dark glasses, helmets,
dungarees, special gloves and footwear. Dark glasses should also be worn by the people not actually
doing the work but who are in the vicinity when welding is being carried out. NEVER LOOK AT THE
WELDING ARC WITHOUT ADEQUATE EYE PROTECTION.
- Metal ropes become frayed with wear: always protect yourself in an adequate way when handling them
(wear gloves, goggles, etc.).

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 SECTION 100 - GENERAL INFORMATION

- Handle all parts with the utmost care. Keep your hands and fingers well away from gaps, wheelwork and
similar. Always use approved personal protection devices such as safety goggles, gloves and safety foot-
wear.

Before you get on to the tractor, it is essential for you to have read and strictly
complied with the instructions in the operation and maintenance manual.

Starting
- Do not allow the engine to run in a closed room without adequate ventilation systems able to dispose of
the exhaust gas.
- Never put your head, body, limbs, feet, hands or fingers near spinning fans or belts.

Engine
- Before removing the radiator plug completely, turn it very slowly to relieve the pressure in the circuit.
Coolant fluid must only be topped up with the engine at a standstill or idling, if hot.
- Do not refuel whilst the engine is running, particularly if it is hot. This could lead to the risk of a fire out-
break if fuel were to be spilt.
- Do not attempt to check or adjust the tension of the fan belts with the engine running.
Do not regulate the fuel injection pump whilst the machine is on the move.
- Never lubricate the machine when the engine is running.

Electrical systems
- If auxiliary batteries must be used, remember that the cables must be connected in the prescribed way
at both ends: (+) with (+) and (-) with (-). Do not short-circuit the terminals. THE GAS ISSUED BY BAT-
TERIES IS HIGHLY INFLAMMABLE. Always leave the battery compartment uncovered when recharging,
to ensure a more efficient ventilation. Never ever check the battery charge using the "jumpers" obtained
by placing metal objects on the terminals. Prevent sparks or flames in the battery area. Do not smoke as
this could cause explosions.
- Before proceeding with any work, make sure that there are no fuel or electricity leaks: repair these leaks
before proceeding.
- Do not recharge batteries in closed places: make sure that there is adequate ventilation to prevent acci-
dental explosions from occurring due to an accumulation of the gas issued when recharging.
- Always disconnect the batteries before working on the electrical system.

Hydraulic circuits
- Fluid leaking from a very small hole can be almost invisible yet have sufficient force to penetrate under
the skin. Use a piece of cardboard or wood if you must check for such leaks. NEVER CHECK FOR LEAKS
WITH THE HANDS: immediately seek medical help if fluid penetrates under the skin. Serious infections
or dermatitis may occur if you fail to receive prompt medical treatment.
- Use the right tools to check the pressure in the circuits.

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 SECTION 100 - GENERAL INFORMATION

Wheels and tyres

- Make sure that the tyres are correctly inflated to the pressure indicated by the manufacturer.
Periodically check the rims and tyres to make sure that they are not damaged.
- Keep to the side of the tyre when correcting the inflation pressure.
- Only check the pressure with the machine unloaded and the tyres cold, to prevent incorrect measure-
ments and overpressures. Do not reuse repaired wheel parts as badly made welds, brazing or heating
could have weakened them and cause breakage.
- Never cut or weld a rim with a tyre mounted and inflated.
- Block the machine at the front and rear on all wheels before demounting these latter. After you have
jacked up the machine, prevent it from dropping by placing supports underneath, in compliance with the
current laws in force.
- Deflate the tyres before removing any objects jammed between the treads.
- Never inflate the tyres with inflammable gas. This could lead to explosions and injure bystanders.

Unhitching and re-hitching

- Lift and handle all heavy parts with lifting equipment of an adequate capacity. Make sure that the parts
are supported by appropriate harness and hooks. Use the lifting eyelets provided. Take care of bystand-
ers near the load being lifted.
- Handle all parts with the utmost care. Do not put your hands or fingers between one part and the next.
Wear approved safety garments such as goggles, gloves and safety footwear.
- Do not twist metal ropes or chains. Always wear safety gloves when handling cables or chains.

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 SECTION 100 - GENERAL INFORMATION

GENERAL INSTRUCTIONS

IMPORTANT WARNING
All the maintenance operations and repairs described in this manual must be carried out by the
MF assistance network only, in strict compliance with the indications given and using spe-
cial tools if necessary.
Anyone who carries out the described operations without strictly complying with the instruc-
tions becomes personally responsible for any consequent damage.

Battery
Before proceeding with any work, disconnect and insulate the negative battery cable unless other instruc-
tions are given for the specific operation required (for example: an operation where the engine must be run-
ning). After the operation has been terminated, detach this cable in order to finish the work.

Adjuster shims
Whenever adjustments are made, select the adjuster shims by measuring them one by one with a
micrometre and then adding the values gauged: do not trust in the erroneous measurement of the complete
pack or in the nominal value given for each ring.

Spinning shaft seals

Comply with the following instructions to correctly mount the spinning shaft seals:
- before they are mounted, allow the seals to soak for at least half an hour in a bath of the same type of
oil as that they will be sealing;
- thoroughly clean the shaft and make sure that its operating surfaces are not damaged;
- position the sealing lip towards the fluid. If the lip is the hydrodynamic type, the direction in which the
scoring points (considering the direction in which the shaft spins) must tend to make the fluid flow
towards the internal part of the seal;
- spread a film of lubricant (oil is preferable to grease) on the sealing lip and fill the gap between the seal-
ing lip and dust guard lip of double-lipped seals with grease;
- fit the seal into its housing by pressing or use a punch with a flat contact surface. Never hit the seal with
a hammer or mallet;
- when a seal is mounted, make sure that it is inserted perpendicular to its housing. After mounting, make
sure that it touches the supporting ridge (if applicable);
- to prevent the seal lip from being damaged by the shaft, fit an adequate guard whilst the two parts are
being assembled.

O-ring toroid seals

Lubricate the o-ring seals before they are fitted into their housings to prevent them from rolling around
themselves and becoming twisted as they are mounted, something that would compromise their sealing
ability.

Bearings
It is advisable to proceed in the following way when mounting bearings:
- heat them to 80 − 90 °C before fitting them on to their respective shafts;
- cool them before externally fitting them into their housings.

Spring pins
When mounting split tube spring pins, make sure that their notches point in the direction of the force exer-
cised on the pin itself.
Spiral spring pins do not need to be set in any direction when mounted

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 SECTION 100 - GENERAL INFORMATION

Notes about spare parts

Only use genuine MF spare parts as only these are able to guarantee the same quality, life and safety as
the original components mounted on your machine.
Only genuine MF spare parts can provide this guarantee.
Give the following information when ordering spare parts:
- tractor model (commercial denomination) and chassis number;
- engine type and number;
- order number of the required part, which can be found in the "Spare Parts Catalogue", according to
which the orders are fulfilled.

SPECIFIC EQUIPMENT
The equipment that MF proposes and illustrates in this manual is:
- explicitly researched and designed for work on MF tractors;
- necessary for reliable repairs;
- carefully made and thoroughly tested to provide efficient and long-lasting tools.
Repairers should also remember that using the right equipment means:
- working in technically optimum conditions;
- obtaining the best result;
- saving time and effort;
- working in greater safety.

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 SECTION 100 - GENERAL INFORMATION

SYMBOLS

Meaning and use

Certain symbols are used in this manual to underline and draw the reader’s attention to certain particular
aspects of the description, or to indicate the type of operation being illustrated.
The meanings of the various symbols used are described in the table below.

SYMBOL MEANING NOTES

Indicates a danger with the risk of even mortal

Warning: accident for the user.
! personal risk Pay the utmost attention to the texts indicated
with this symbol.

Indicates a danger with the risk of damage to the

Warning: environmental hazard natural environment. Pay the utmost attention to
the texts indicated with this symbol.

Warns that the machine or some other personal

Caution
property of the user could be damaged.

Indicates a warning, a note about key functions or

Note
some other useful information.

This indication means that there is a considerable

risk of damage to a part, e.g. when the wrong tool
! Prevent damage to material
is used or an assembly made by means of an
incorrect procedure.

Special tool/ A special tool or specific equipment must be used

specific equipment for the operations.

A visual inspection must be made. The user must

Visual observation read a measurement value, check an indication,
etc...

The operator must listen to a noise made when

Listen the machine operates. The inspection serves to
identify abnormal noise.

Symbol associated with a value: use a torque

Tighten and torque wrench to suit the value given and measure the
dwell angle at that torque value.

Symbol associated with two values: use a torque

Torquing with angle wrench to suit the value given and measure the
dwell angle at that torque value.

Operation carried out in order to obtain precise

Adjustment/Regulation
values (pressure, preload, relative distance, etc.).

Operation carried out in order to measure required

Measuring/Gauging to restore optimum functional conditions in the
correct way.

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 SECTION 100 - GENERAL INFORMATION

SYMBOL MEANING NOTES

Lubrication (oiling, greasing, etc...) of a part/

Lubrication
device.

Sealant required in order to couple two parts

Sealing/Gluing
together.

Positioning Coupling with relative position references.

Indicates that only MF spare parts must be

MF Spares.
used.

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 SECTION 100 - GENERAL INFORMATION

DANGER SIGNS

If a tractor part bearing a decal with a safety note (yellow colour) is replaced, it is ESSENTIAL to affix the
same decal to the spare part.
A complete list of all the places where decals are applied is given below.

Positions of the danger decals - WEO markets

1 2 3 4 5 6

17

16

15 14 12 13 11 10 9

4LA0129

Positions of the danger decals

Complete set of danger decals N. 3559 552 M95

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 SECTION 100 - GENERAL INFORMATION

REF. CODE POSITION DESCRIPTION SYMBOL

WARNING: Danger of entangle-

On the left and ment. Keep your hands well clear of
right sides of the the fan blades when the engine is
1 3559 556 M1
radiator or mani- running.
fold. Always keep the guards and screens
mounted.

WARNING: Danger of entangle-

ment. Keep your hands well clear of
On both sides of spinning parts. Take care not to
2 3559 559 M1
the radiator. become entangled in the belts or pul-
leys whilst the engine is running. Keep
the guards in place.

WARNING: Risk of damage to the

brake circuit.
Near the brake Carefully read the danger warnings
3 3647 157 M1 circuit oil reser- and the instructions shown in the
voir. operation and maintenance manual
before starting maintenance opera-
tions.

WARNING: Electric shock.

Always disconnect the negative bat-
On the starter
4 3559 555 M1 tery terminal before removing the
motor.
cover of the solenoid and before serv-
icing the electrical system.

DANGER: Danger of being crushed.

DO NOT start the engine by shorting
across the terminals of the starter
On the starter
5 3648 152 M1 motor. This operation will place your
motor.
life in danger.
Only start the engine when you are
sitting in the driving seat.

100-12 P/N 3681774M1 Edition 01-2006

 SECTION 100 - GENERAL INFORMATION

REF. CODE POSITION DESCRIPTION SYMBOL

DANGER: Danger of being crushed.

Near handbrake When stopping the tractor, always
6 3647 643 M1
lever. apply the parking handbrake before
getting off.

DANGER: Danger of collisions and

On the right rear severe accidents. Stand by the side of
mudguard, with a tractor when using the external
7 3647 299 M1
electronic power power lift controls. DO NOT STAND
lift only. between the tractor and the tool: you
could be hit.

DANGER: Danger of entanglement.

Keep well away from spinning shafts.
On the inside of Take care NOT to remain caught up
8 3559 553 M1 the rear mud- by the PTO driveline.
guard. Keep all the guards mounted on the
transmission shafts of the tractor or
implements.

DANGER: Danger of collisions and

On the left rear severe accidents. Stand by the side of
mudguard, with a tractor when using the external
9 3647 463 M1
electronic power power lift controls.
lift only. DO NOT STAND between the tractor
and the tool: you could be hit.

P/N 3681774M1 Edition 01-2006 100-13

 SECTION 100 - GENERAL INFORMATION

REF. CODE POSITION DESCRIPTION SYMBOL

Inside cab on top

for tractors with- WARNING: Danger of being
out second pas- crushed. DO NOT allow anyone to sit
10 3647 032 M1 senger seat and on the mudguards or on any other
for tractors with part of the tractor or towed imple-
frame on left ments.
mudguard

Tractors with seat

belts. On the pil-
WARNING: Danger of being
lar inside the cab
crushed.
11 3648 447 M1 or on the left
Always wear the seat belt when the
mudguard for
safety frame is in the vertical position.
tractors with
safety frame.

DANGER: The tractor could overturn

Inside the cab on
and crush your chest. Hold firmly on
top or on the left
to the steering wheel if the tractor is
12 3559 557 M1 mudguard for
overturning.
tractors with
DO NOT leave your seat or jump off
safety frame.
the tractor.

Inside the cab on

WARNING: Pay attention.
top or on the left
Consult the operation and mainte-
13 3559 558 M1 mudguard for
nance manual for information about
tractors with
safety and how to use the tractor.
safety frame.

100-14 P/N 3681774M1 Edition 01-2006

 SECTION 100 - GENERAL INFORMATION

REF. CODE POSITION DESCRIPTION SYMBOL

DANGER: Jets of hot steam or hot

On engine cooling water. Protect the face. The radiator
14 3559 554 M1 circuit expansion will be under pressure when the
vessel. engine is hot. Remove the plug with
caution when the engine is cold.

WARNING: Very hot surfaces. The

On both sides of hands and fingers could be scorched.
15 3647 275 M1 the radiator or Keep away from hot parts. Observe a
intake manifold. safety distance. Keep protections fit-
ted when the engine is running.

Position near the DANGER: Beware of lifted loads.

16 3664 188 M1 front power lift Keep at a safe distance to prevent
(where fitted). being hit or crushed.

WARNING: Danger of electric shock.

Positioned near Always disconnect the negative bat-
17 3647 158 M1 the battery sup- tery terminal before removing the
port. battery or before servicing the electri-
cal system.

P/N 3681774M1 Edition 01-2006 100-15

 SECTION 100 - GENERAL INFORMATION

SEALING AND FIXING SEALANTS

Apply the sealants given in the table to the surfaces to couple.

Prepare the surfaces in the following way before applying the sealants:
- remove any deposits with a metal brush;
- thoroughly degrease the surfaces with one of the following detergents: trichloroethylene, wash oil or
water and soda.

DENOMINATION TYPE USE

Weak locking and sealing of screws,

Weak locking Loctite 222
adjuster screws.
Threaded couplings
locking and sealing

Medium-strong locking and sealing of

Medium-strong thread locking Loctite 242
threaded parts in general.

Highly resistant fixing, locking and sealing of

Strong thread locking Loctite 270
stud bolts, nuts, screws.

Capillary locking and sealing of already

Penetrating thread locking Loctite 290
mounted parts. Microporosity sealing.

Locker Loctite 601 Highly resistant fixing of coupling surfaces.

Smooth couplings

Medium-strong resistance fixing of bushes,

Fixer Loctite 641 bearings, etc. Demounting possible using
normal tools.

Highly resistant fast fixing of cylindrical

Super-locker Loctite 638
parts. Dynamic work.

Fast fixing of cylindrical parts highly resist-

High-temperature locker Loctite 648
ant to heat.

Sealing of threaded unions on hydraulic or

Hydraulic

Hydraulic-hermetic Loctite 542

fittings

pneumatic pipes up to ¾" in diameter

Pipe-hermetic Loctite 572 Sealing of threaded unions in general.

Sealing of flat surfaces.

of surfaces

Thick flat-hermetic Loctite 510

Manual application.
Sealing

Sealing of precise flat surfaces. Applied by

Flat-hermetic Loctite 573
hand or by screen-print systems.

Hermetic plastic - spray type Perkins Hylo- Sealing of cylinder head surfaces.
Engine

mar power
Hermetic - paste type part Sealing of sump, cover surfaces.

100-16 P/N 3681774M1 Edition 01-2006

 SECTION 100 - GENERAL INFORMATION

LUBRICANTS AND FUELS

Quantity dm3
(litres)
Assembly to be Ambient
Specifications AGROLUBE
filled temperature

2430

2435

2440
 LOWER THAN 0 °C 

API CE/SG
CCMC D4 FROM 0 °C TO 27 °C 
MB 227.0
Engine with filter 7.5 7.5 7.5

 HIGHER THAN 27 °C KRONOS 30

API CE/CF-4/SG
ALL
ACEA E2-B2-A2 KRONOS 15W40
TEMPERATURES
MB 228.1

Synch reverse shuttle

API GL 4 ALL
gearbox, steering and 35 35 35 SINCROS/B
MF 1135 TEMPERATURES
hydraulic circuit (1)

Powershuttle gearbox,
MF CSM- ALL
steering and hydraulic 35 35 35 SINCROS/C
MF 1135-1141 TEMPERATURES
circuit (2)

API GL 5 ALL
Rear final drives (each) 4 4 4 KRIPTOS 80W-90
MIL-2105 D TEMPERATURES

API GL 4 ALL
Front axle differential box 3.5 5.0 5.0 SINCROS/B
MF 1135 TEMPERATURES

API GL 5 ALL
Front final drives (each) 1.5 1.5 1.5 KRIPTOS 80W-90
MIL-2105 D TEMPERATURES

ALL
Braking circuit 0.9 0.9 0.9  XERONS RED (3)
TEMPERATURES

ALL G.M.P. GREASE

Greasing points    
TEMPERATURES EP

AGROLUBE MANTOS antifreeze in the following proportions according to

temperature:
Cooling
10 10 10 Ambient temperature Degrees °C -8° -15° -25° -35°
circuit
Antifreeze percentage % 20 30 40 50

ISO 8217 DMA,

Fuel tank 90 90 90 Decanted and filtered diesel fuel SB2869 A1 or A2
(cetane N.: 45 min)

(1) Use LANDINI M2 C 86 C, M-F 1135 compliant oils. LANDINI specifications require use of additives and anti-noise properties. The
use of different types of oil, or mixing other types of oil into the oil supplied with the tractor can lead to increased noise.
(2) Powershuttle transmission with electrohydraulic reverse shuttle uses ONLY AGROLUBE SINCROS / C oil.
(3) LANDINI S/ENG/I 102 compliant brake circuit mineral based oil.

P/N 3681774M1 Edition 01-2006 100-17

 SECTION 100 - GENERAL INFORMATION

CONVENTIONAL UNITS OF MEASUREMENT

Units of measurement (international system)

Force in (Newtons) Conversion: 1N = 0.1019 kg

1 kg = 9.81 N
Power in kW (kilowatts) Conversion: 1 kW = 1.36 HP Other units:
1 kW = 1.34 HP HP (Horsepower)
1 CV = 0.736 kW HP (Horsepower)
1 HP = 0.986 HP
1 HP = 0.746 kW
1 HP = 1.014 HP
Torque in Nm Conversion: 1 Nm = 0.1019 kgm
(Newton meter) 1 kgm = 9.81 Nm
1 kgm = 10 Nm *
Specific consumption in g/kWh Conversion: 1 g/kWh = 0.736 g/HPh Other units:
(grams per kilowatt-hour) 1 g/HPh = 1.36 g/kWh g/CVh (grams per horsepower hour)
Pressure in kPa Conversion: 1 kg/cm2 = 1 Atm Other units:
(kilopascal) kg/cm2 (kilogram/square centimetre)
1 kg/cm2 = 98.1 kPa
Atm (Technical atmosphere)
1 kg/cm2 = 0.981 bar
psi (Pounds per square inch)
1 kg/cm2 = 1 bar *
1 kg/cm2 = 14.22 psi
1 bar = 100 kPa
1 bar = 1.02 kg/cm2
1 bar = 14.51 psi
1 psi = 6.9 kPa
1 psi = 0.069 bar
1 psi = 0.0703 kg/cm2
1 kPa = 0.145 psi
1 kPa = 0.0102 kg/cm2
1 kPa = 0.01 bar

* For the sake of simplicity, the Nm and bar units are converted according to ratios 10:1 and 1:1.

Conversion values for Imperial measurement system

0.1 mm = 3.937 mils

1 mm = 0.039 inch
1m = 3.281 ft
1 km = 0.621 miles
1 cm3 = 0.061 cu.in
1l = 1.759 pts (0.88 imp. qts)
1 bar = 14.5038 psi
1g = 0.035 oz. (0.564 dr)
1 kg = 2.205 lbs
1t = 1.102 short ton (0.9842 long ton)
0° C = 32° F
(In the case of temperature differences 1 °C = 1.8 °F)

100-18 P/N 3681774M1 Edition 01-2006

 SECTION 100 - GENERAL INFORMATION

STANDARD DRIVING TORQUE VALUES

Screws with metric threads

Maximum driving torque values for metric threads in kgm.

Diameter Class 8.8 screw Class 10.9 screw Class 12.9 screw
x pitch
dxp Cadmium Cadmium Cadmium
Normal Galvanized Normal Galvanized Normal Galvanized
(mm) plated plated plated

3x5 0.153 0.137 0.122 0.193 0.173 0.15 0.234 0.21 0.187

4x0.7 0.316 0.284 0.252 0.438 0.394 0.35 0.53 0.477 0.424

5x0.8 0.612 0.55 0.49 0.87 0.78 0.69 1.03 0.93 0.82

6x1 1.06 0.95 0.85 1.48 1.33 1.18 1.78 1.60 1.42

8x1.25 2.51 2.25 2.00 3.54 3.18 2.83 4.24 3.02 3.39

8x1 2.65 2.38 2.12 3.73 3.35 2.98 4.47 4.03 3.57

10x1.5 5.11 4.60 4.08 7.19 6.47 5.75 8.63 7.76 6.90

10x1.25 5.34 4.81 4.27 7.51 6.75 6.00 9.02 8.11 7.21

12x1.75 8.65 7.78 6.02 12.14 10.92 9.71 14.59 13.13 11.67

12x1.25 9.24 8.32 7.39 12.95 11.66 10.36 15.61 14.05 12.48

14x2 13.77 12.39 11.01 19.38 17.44 15.50 23.26 20.93 18.60

14x1.5 14.59 13.13 11.67 20.61 18.55 16.48 24.69 22.20 19.75

16x2 20.91 18.82 16.72 29.38 26.44 23.50 35.30 31.77 28.24

16x1.5 21.83 19.65 17.46 30.81 27.73 24.64 36.93 33.24 29.54

18x2.5 28.87 25.98 23.09 40.61 36.55 32.48 48.77 43.69 39.00

18x1.5 31.42 28.28 25.13 44.28 39.85 35.42 53.06 47.75 42.44

20x2.5 40.81 36.73 32.64 57.34 51.61 45.87 68.77 61.89 56.00

20x2.5 40.81 36.73 32.64 57.34 51.61 45.87 68.77 61.89 56.00

20x1.5 43.97 39.58 35.17 61.93 55.74 49.54 74.28 66.25 59.42

22x2.5 54.23 48.85 43.42 76.32 68.69 61.05 91.53 82.37 73.22

22x1.5 58.26 54.43 46.60 81.93 73.74 65.54 98.36 88.53 78.68

24x3 70.51 63.45 56.40 99.08 89.17 79.26 119.33 107.44 95.50

24x2 74.53 67.13 59.67 105.10 94.59 84.08 125.51 112.95 100.40

27x3 100.36 92.75 82.44 144.89 130.40 115.91 173.46 156.12 138.76

27x2 109.18 98.26 87.34 153.06 137.75 122.44 183.67 165.30 140.97

30x3.5 130.79 125.81 111.03 198.93 177.24 157.54 235.71 212.14 183.60

30x2 151.02 135.91 120.81 212.24 191.02 169.79 254.08 228.67 203.26

P/N 3681774M1 Edition 01-2006 100-19

 SECTION 100 - GENERAL INFORMATION

Nuts with metric threads

Maximum driving torque values for metric threads in kgm.

Diameter Standard nuts Lowered nuts Diameter Standard nuts Lowered nuts
x pitch galvanised galvanised x pitch galvanised galvanised
dxp dxp
(mm) MAT. 5S MAT. 8G MAT. 5S MAT. 8G (mm) MAT. 5S MAT. 8G MAT. 5S MAT. 8G

5x0.8 0.55 - 0.35 - 18x2.5 27.00 39.00 17.00 24.50

6x1 0.95 1.30 0.60 0.80 18x1.5 30.50 42.50 19.00 26.50

8x1.25 2.30 3.20 1.40 2.00 20x2.5 30.50 54.00 19.00 34.00

8x1 2.50 3.50 1.60 2.20 20x1.5 42.50 60.00 26.00 37.50

10x1.5 4.60 6.40 2.90 4.00 22x2.5 51.00 72.00 32.00 45.00

10x1.25 4.90 6.80 3.10 4.20 22x1.5 57.00 80.00 36.00 50.00

12x1.75 8.00 11.00 5.00 6.90 24x3 66.00 93.00 41.00 58.00

12x1.25 8.80 12.50 5.50 7.80 24x2 72.00 100.00 45.00 63.00

14x2 12.50 18.00 7.80 11.00 77x3 98.00 140.00 61.00 88.00

14x1.5 14.00 19.50 8.80 12.00 27x3 105.00 150.00 66.00 94.00

16x2 19.50 27.50 12.00 17.00 30x3.5 135.00 185.00 85.00 116.00

16x1.5 21.00 29.50 13.00 18.50 30x2 145.00 205.00 91.00 128.00

100-20 P/N 3681774M1 Edition 01-2006

SECTION 200
ENGINE
 SECTION 200 - ENGINE

TABLE OF CONTENTS

Description Page
GENERAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-3

ENGINE VIEWS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-8

SECTIONS . . . . . . . .. . .. .. . .. .............................................. 200-10

Injection pump .. . .. .. . .. .............................................. 200-10
Injector . . . . . .. . .. .. . .. .............................................. 200-11
Turbocharger . .. . .. .. . .. .............................................. 200-11

DIAGRAMS AND CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-12

Engine lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-12
Engine fuel feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-13
Engine cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-14
Engine intake and exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-15

ENGINE TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-16

COMPRESSION TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-24

Compression degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-24
Measuring procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-24

ADJUSTMENTS AND TESTS . . . . . . . . .. . .. .. . .. .. . .. . .. .. . .. .. .... .. ... .. .. ..... 200-26

Valve play adjustment . . . . . . . . .. . .. .. . .. .. . .. . .. .. . .. .. .... .. ... .. .. ..... 200-26
How to check the belt tension . . .. . .. .. . .. .. . .. . .. .. . .. .. .... .. ... .. .. ..... 200-26
Injection pressure test . . . . . . . .. . .. .. . .. .. . .. . .. .. . .. .. .... .. ... .. .. ..... 200-27
Jet inspection . . . . . . . . . . . . . . .. . .. .. . .. .. . .. . .. .. . .. .. .... .. ... .. .. ..... 200-28

INJECTION PUMP TUNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200-29

200-2 P/N 3681774M1 Edition 01-2006

 SECTION 200 - ENGINE

GENERAL FEATURES

GENERAL FEATURES MF 2430

Engine

- Version/Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804C-33T

- Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PERKINS

- Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . diesel, four-stroke

- Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharger

- Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct

- Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 in line

- Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 94

- Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 120

- Total displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . (cm3) 3331

- Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2

- Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19:1

- Power ISO 3046/1 . . . . . . . . . . . . . . . . . . . . . . . . . . (HP/KW) 69/51

- Maximum power rate . . . . . . . . . . . . . . . . . . . . . . . . . . (rpm) 2500

- Maximum torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Nm) 217

- Maximum torque rate . . . . . . . . . . . . . . . . . . . . . . . . . .(RPM) 1600

- Idling rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(RPM) 1000

- Rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anticlockwise (viewed from flywheel)

- Recommended diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO 8217 DMA,

BS 2869 A1 or A2
(cetane N.: 45 min)

- Lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forced lubrication with trochoid pump

- Capacity of lubricating oil reservoir. . . . . . . . . . . . . . . . (litres) 10

- Recommended lubricating oil . . . . . . . . . . . . . . . . . . . . . . . . . See section 100

- Cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant/Radiator

- Capacity of cooling fluid reservoir. . . . . . . . . . . . . . . . . (litres) 5.5

- Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 vane fan

- Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal mechanical type

(all speeds)

- Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical

P/N 3681774M1 Edition 01-2006 200-3

 SECTION 200 - ENGINE

GENERAL FEATURES MF 2435

Engine

- Version/Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804C-33T

- Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PERKINS

- Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . diesel, four-stroke

- Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharger

- Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct

- Number of cylinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 in line

- Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 94

- Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 120

- Total displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . (cm3) 3331

- Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2

- Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19:1

- Power ISO 3046/1 . . . . . . . . . . . . . . . . . . . . . . . . . . (HP/KW) 75/56

- Maximum power rate . . . . . . . . . . . . . . . . . . . . . . . . . . (rpm) 2500

- Maximum torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Nm) 236

- Maximum torque rate. . . . . . . . . . . . . . . . . . . . . . . . . . (RPM) 1600

- Idling rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (RPM) 1000

- Rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anticlockwise (viewed from flywheel)

- Recommended diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO 8217 DMA,

BS 2869 A1 or A2
(cetane N.: 45 min)

- Lubrication system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forced lubrication with trochoid pump

- Capacity of lubricating oil reservoir . . . . . . . . . . . . . . . . (litres) 10

- Recommended lubricating oil . . . . . . . . . . . . . . . . . . . . . . . . See section 100

- Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant/Radiator

- Capacity of cooling fluid reservoir . . . . . . . . . . . . . . . . . (litres) 5.5

- Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 vane fan

- Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal mechanical type

(all speeds)

- Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical

200-4 P/N 3681774M1 Edition 01-2006

 SECTION 200 - ENGINE

GENERAL FEATURES MF 2440

Engine

- Version/Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 804C-33T

- Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PERKINS

- Cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . diesel, four-stroke

- Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . turbocharger

- Injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct

- Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 in line

- Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 94

- Stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 120

- Total displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . (cm3) 3331

- Firing order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2

- Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19:1

- Power ISO 3046/1 . . . . . . . . . . . . . . . . . . . . . . . . . . (HP/KW) 81.5/60

- Maximum power rate . . . . . . . . . . . . . . . . . . . . . . . . . . (rpm) 2500

- Maximum torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Nm) 251

- Maximum torque rate . . . . . . . . . . . . . . . . . . . . . . . . . .(RPM) 1600

- Idling rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .(RPM) 1000

- Rotation direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Anticlockwise (viewed from flywheel)

- Recommended diesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO 8217 DMA,

BS 2869 A1 or A2
(cetane N.: 45 min)

- Lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Forced lubrication with trochoid pump

- Capacity of lubricating oil reservoir. . . . . . . . . . . . . . . . (litres) 10

- Recommended lubricating oil . . . . . . . . . . . . . . . . . . . . . . . . . See section 100

- Cooling system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant/Radiator

- Capacity of cooling fluid reservoir. . . . . . . . . . . . . . . . . (litres) 5.5

- Cooling fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 vane fan

- Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal mechanical type

(all speeds)

- Ignition system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical

P/N 3681774M1 Edition 01-2006 200-5

 SECTION 200 - ENGINE

GENERAL FEATURES MF 2430 MF 2435 MF 2440

LS

Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . With overhead valves controlled by

tappets

Suction valves

- number per cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

- diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 46

Exhaust valves:

- number per cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

- diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 37

Gap between valves and tappets with engine cold:

- intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 0.15-0.25

- exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (mm) 0.15-0.25

For further technical data about the timing system . . . . . . . . . . . .

Fuel system

Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharged

Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dry filter with two elements removable for

maintenance

Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perkins

Fuel cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper filter on injection pump delivery

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cam driven

Injection pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perkins

Speed governor, at all rates, built into the pump. . . . . . . . . . . . . . Perkins

Automatic variable advance, built into the pump. . . . . . . . . . . . . . Perkins

Cold starting device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermostarter

For further technical data about the fuel system

- Fixed advance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5°

- Injection order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3-4-2

Injectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perkins

- Pressure setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (bar) 181 - 191

200-6 P/N 3681774M1 Edition 01-2006

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