A L F A L A V A L S E P A R A T I O N

MMPX 403SGP-11

Spare parts catalogue Catalogo parti di ricambio

Reservdelskatalog Catalogo de pecas
Ersatzteilkatalog sobressalentes
Catalogue de piéces de Varaosaluettelo
rechange Êáôáëïãïó
Catalogue de piezas de áíôáëëáêôéêùí
recambio Reserveonderdelen-
Êàòàëîã çàïàñíûõ catalogus
÷àñòåè Reservedelskatalog

Product No. 881099-03-01

Book No. 1271083-02 V1
Alfa Laval Separation AB
Separator Manuals, dept. SKL
S-147 80 Tumba, Sweden
Telephone: +46 8 53 06 50 00
Telefax: +46 8 53 06 50 29
Printed in Sweden, 97-12

© Alfa Laval Separation AB 1997

This publication or any part thereof may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Separation AB.
Contents
1 Read this first 5

2 Machine bottom part 12

2.1 Oil filling device 16

2.2 Brake 18

3 Separator bowl 20

4 In- and outlet device 22

5 Motor mounting assembly 24

5.1 Friction coupling 26

5.2 Belt tightener 28

6 Motor mounting assembly 30

6.1 Friction coupling 32

7 Gravity disc (for clarification) 34

8 Vibration monitoring unit 36

9 Set of tools 38

10 Intermediate service kit 40

11 Major service kit 42

12 3-years service kit 44

13 Tool box 46

14 Cross reference list 49

3
4
 1 Read this first

1 Read this first

S0023731
Check the machine unit number on the name-plate before using this catalogue

Kontrollera maskinenhetens nummer på maskinskylten innan du använder katalogen

Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer

La plaque de la machine, un guide pour trouver le numéro de piéce de rechange correct

La placa-marca de la máquina - guía del número correcto del repuesto

Ôèðìåííàÿ òàáëè÷êà ìàøèíû – óêàçàòåëü ïðàâèëíîãî íîìåðà çàïàñíîé ÷àñòè

La targhetta della macchina - guida al corretto numero dei ricambi

A placa do fabricante da máquina - um guia do número correto das partes sobressalentes

Konekilpi - opastin oikeaan varaosanumeroon

Ç ðéíáêßäá ôçò ìç÷áíÞò åßíáé ï ïäçãüò ôïõ óùóôïý áíôáëëáêôéêïý

Het gegevensplaatje - een wegwijzer naar het juiste onderdeelnummer

Typeskiltet - en guide til det rette reservedelsnummer

5
Safeguard your commitment to quality by always using genuine Alfa
Laval spare parts.
Remember, Alfa Laval cannot accept responsibility for the failure of a
separator equipped with non-original spare parts. We guarantee the

S0023621
quality and reliability of our products.

Följ ditt kvalitetstänkande genom att endast använda Alfa Laval

originalreservdelar.
Kom ihåg att Alfa Laval inte tar något ansvar för fel på en separator,
som innehåller icke-originaldelar. Vi garanterar kvaliteten och
driftsäkerheten endast hos våra egna produkter.

Aus Rücksicht auf Ihr Bestreben um beste Qualität sollten Sie nur Alfa
Laval Originalersatzteile benutzen.
Vergessen Sie nicht, Alfa Laval kann keine Verantwortung für das
Versagen eines Separators übernehmen, der nicht mit
Originalersatzteilen versehen ist. Wir garantieren Qualität und
Zuverlässigkeit unserer Produkte.

Préservez la qualité de vos équipments en n‘employant que des

pièces de rechange Alfa Laval.
N'oubliez pas q'Alfa Laval décline toute responsabilité en cas de
panne d'un séparateur non équipé de pièces de rechange d'origine.
Nous garantissons la qualité et la fiabilité de nos produits.

Mantenga su compromiso con la calidad, al usar siempre piezas de

repuesto Alfa Laval auténticas.
Recuerde que Alfa Laval no acepta responsabilidad por el fallo de
una separadora equipada con piezas de repuesto no originales.
Garantizamos la calidad y fiabilidad de nuestros productos.

6
Ãàðàíòèðóéòå íàäåæíîñòü êà÷åñòâà âñåãäà èñïîëüçóÿ
ïîäëèííûå çàïàñíûå ÷àñòè ôèðìû Alfa Laval.
Çàïîìíèòå, ÷òî Alfa Laval íå íåñåò îòâåòñòâåííîñòè çà
ïîâðåæäåíèå ñåïàðàòîðà, îñíàùåííîãî íåïîäëèííûìè

S0023621
çàï÷àñòàìè. Ìû ãàðàíòèðóåì êà÷åñòüî è íàäåæíîñòü íàøèõ
èçäåëèé.

Salvaguardate la vostra garanzia di qualità facendo sempre uso di

parti di ricambio Alfa Laval autentiche.
Tenete presente che la Alfa Laval non può accettare responsabilità
per avaria ad un separatore attrezzato con parti di ricambio non
originali. Noi garantiamo la qualità l'affidabilità dei nostri prodotti.

Proteja o seu cometimento a qualidade usando sempre peças

sobressalentes genuinas Alfa Laval.
Não esqueça que Alfa Laval não aceita responsabilidade por falha de
uma separadora equipada com peças sobressalentes não genuinas.
Nós garantimos a qualidade e a confiança dos nossos produtos.

Varmistakaa vastuunne laadusta käyttämällä aina alkuperäisiä Alfa

Laval varaosia.
Muistakaa, Alfa Laval ei voi hyväksyä vastuuta ei-alkuperäsillä
varaosilla varustetun separaattorin vaurioista. Me takaamme
tuotteidemme laadun ja käyttövarmuuden.

Åîáóöáëßïôå õøçëÞ ðïéüôçôá ÷ñçóéìïðïéþíôáò ìüíï ãíÞóéá

áíôáëëáêôéêÜ ôçò Alfa Laval.
¸÷åôå õðüøçí üôé ç Alfa Laval äåí áíáëáìâÜíåé êáììéÜ åõèýíç ãéá
âëÜâåò âïõôõñïìç÷áíÞò, ïôçí ïðïßá Ý÷ïõí åöáñìïóôåß ìÞ ãíÞóéá
áíôáëëáêôéêÜ. Åããõüìáóôå ðïéüôçôá êáé êáëÞ ëåéôïõñãßá ìüíï
ãéá ôá äéêÜ ìáò ðñïúüíôá.

7
Streef naar een zo hoog mogelijke kwaliteit en gebruik uitsluitend
originele Alfa Laval reserveonderdelen. Streef naar een zo hoog
mogelijke kwaliteit en gebruik uitsluitend originele Alfa Laval
reserveonderdelen.

S0023621
Vergeet niet dat Alfa Laval niet verantwoordelijk is voor een defecte
separator die niet-originele onderdelen bevat. Wij garanderen de
kwaliteit en betrouwbaarheid van onze eigen produkten.

Hold Dem til den kvalitet, De har valgt at satse på, ved altid at
anvende ægte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan påtage sig noget ansvar for fejl på en
separator, som indeholder uoriginale dele. Vi kan kun garantere
kvalitet og driftsikkerhed på vore egne produkter.

8
Translation list
Översättningslista
Überzetsungsliste
Liste de traduction
Lista de traducciones

Part no. Reservdelsnummer Teil-Nr. Numéro de pièce Pieza No.

Qty Antal Anzahl Quantité Cantidad

Description Benämning Bezeichnung Dénomination Descripción

Notes Anmärkningar Anmerkungen Remarques Notas

Machine type Maskintyp Maschinentyp Type de machine Tipo de máquina

Product no. Produktnr Produktnummer Numéro de produit Número de producto

Machine unit Maskinblocksbenämning Bezeichnung des Dénomination de partie Descripción de sección

description Maschinenblocks de machine de la máquina

Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine nº No. de sección de
máquina

Subassembly Undergruppsbenämning Bezeichung der Dénomination de Descripción de

description Untergruppe sous-ensemble subconjunto

Subassembly no. Undergruppsnr Untergruppe Nr. Nº de sous-ensemble Número de subconjunto

See page Se sidan Siehe Seite Vòir page Véase la página

Fig. ref. Figurhänvisning Bildhinweise Réf. de fig. Referencia de figura

Product name Produktnamn Produktname Nom du produit Nombre del producto

Exchange necessitates Utbyte nödvändiggör Austasch erfordert Le remplacement El racmbio requiere el

rebalancing of bowl ombalansering av kulan Wiederauswuchtung der nécessite le reequilibrado del rotor
Trommel rééquilibrage du bol

See separate spare Se separat Siehe separate Voir liste séparée des Véase la lista de piezas
parts list reservdelslista Ersatzteilliste pièces de rechange separada

Not delivered as spare Levereras ej som Nicht als Ersatzteil Non livré comme piéce No se entrega como
part reservdel geliefert de rechange pieza de recambio

9
Translation list
Ñëîâàðü ïåðåâäà
Lista traduzioni
Lista para tradução
Käännösluttelo

Part no. Äåòàëü ¹ Nr.parte. Numero de peca Varaosanumero

Qty Êîë–âî Quantita Quantidade Lukumäärä

Description Íàèìåíîâàíèå Descrizione Descricao Nimitys

Notes Ïðèìå÷àíèÿ Note Notas Huomatuksia

Machine type Ìàøèíà òíïà Tipo macchina Tipo de maquina Konetyyppi

Product no. Àðòèêóë ¹ Nr.produtto No. do produto Tuotteen no

Machine unit Íàèìåíîâàíèå áëîêà Nr. unita macchina Descricao da unidade da Koneenosan nimitys
description ìàøèíû maquina

Machine unit no. Áëîê ìàøèíû ¹ Descrizione sottogruppo Numero de unidade da Koneenosan no
maquina

Subassembly Íàèìåíîâàíèå ãðóïïû Descrizione unita Descriao do subconjunto Alaryhmän nimitys

description macchina

Subassembly no. Ãðóïïà ¹ Nr. sottogruppo. Número de subconjunto Alaryhmän no

See page Ñì. ñòðàíèöó Vedi pagina Véase la página Ks sivu

Fig. ref. Ññûëêà íà çñêèç Rif. fig. Referencia de figura Kuvaviite

Product name Íàèìåíîâàíèå Nome prodotto Nombre del producto Tuotteen nimi
àðòèêóëà
Exchange necessitates Çàìåíà òðåáóåò La sostituzione comporta El racmbio requiere el Vaihdettaessa kuula
rebalancing of bowl áàëàíñèðîâêè áàðàáàíà la iequilibratura del reequilibrado del rotor tasapainoitettava
tamburo uudelleen

See separate spare Ñì. îòäåëüíûé Vedi lista separata delle Véase la lista de piezas Katso erillistä
parts list ïåðå÷åíü çàïàñíûõ parti di ricambio separada varaosaluetteloa
÷àñòåé
Not delivered as spare Íå ïîñòàâëåíà âìåñòå ñ Non fornito come parte di No se entrega como Ei toimiteta varaosana
part çàïàñíûìè ÷àñòÿìè ricambio pieza de recambio

10
Translation list
ÃËÙÓÓÁÑÉ
Vertaallijst
Oversættelseliste

Part no. Ëñéèìüò áíôáëëáêôéêïý Onderdeelnr. Reservedelsnummer

Qty Óýíïëï Hoeveelheid Antal

Description ÐåñéãñáöÞ Beschrijving Betegnelse

Notes ÐáñáôçñÞóåéò Opmerkingen Bemaerkninger

Machine type Ôýðïò ìç÷áíÞìáôïò Machinetype Maskintype

Product no. Áñéèìüò ðñïúüíôïò Produktnr. Produktnr.

Machine unit ÐåñéãñáöÞ Machineblokbenaming Maskinbetegnelse

description óõãêñïôÞìáôïò ìç÷áíÞò
Machine unit no. Áñéèìüò Machineblokbenamning Maskinnr.
óõãêñïôÞìáôïò ìç÷áíÞò
Subassembly ÐåñéãñáöÞ Subgroepbenamning Undergruppsbetegnelse
description õðïóõãêñïôÞìáôïò
Subassembly no. Áñéèìüò Subgroepnr. Undergruppenr.
õðïóõãêñïôÞìáôïò
See page ÂëÝðå óåëßäá Zie blz. Se side

Fig. ref. ÐáñáðïìðÞ óå åéêüíá Afb. ref. Figurhenvisning

Product name Ïíïìáóßá ðñïúüíôïò Produktnaam Produktnavn

Exchange necessitates ÁíôáëëáãÞ áðáéôåß Vervangning vereist Udskriftning kraever ny

rebalancing of bowl åðáíáññýèìéóç herbalanceren van de afbalcering af kuglen
éóïññïðßáò ôïõ kogel
ôýìðáíïõ
See separate spare ÂëÝðå åéäéêÞ ëßóôá Vervangning vereist van Se spaat reservedelsliste
parts list áíôáëëáêôéêþí de kogel

Not delivered as spare Äåí ðáñáäßäåôáé ùò Niet geleverd als Levereres ikke som
part áíôáëëáêôéêü reserveonderdeel reservedel

11
2 Machine bottom part

Machine unit number or

Subassembly description
561371-
Ref Part No Description -01 Notes
Quantity
1 548010 03 Frame bottom part 1
2 545892 01 Frame foot 4
3 223107 35 Spring washer 4
4 221045 29 Screw 4
5 223412 38 O-ring 1
6 548012 02 Frame intermediate part 1
7 548152 03 Washer 6
8 221040 05 Screw 6
9 543619 80 Rubber buffer 2
10 560757 01 Bowl spindle 1
11 548051 05 Ball bearing 1
12 37535 Ball bearing 1
13 545601 80 Oil pump 1
14 223610 07 Flat key 1
15 223403 16 O-ring 1
16 560763 01 Belt pulley 1
17 545597 01 Wing 1
18 560767 80 Pump sleeve 1
19 543609 02 Ball bearing holder 1
20 223642 36 Snap ring 1
21 545620 02 Buffer holder 1
22 544203 02 Fan 1
23 543612 01 Gasket 1
24 543613 02 Top bearing cover 1
25 221035 02 Screw 6
26 544337 02 Deflector ring 1
27 223406 29 O-ring 1
28 73547 Seal ring 1
29 223412 49 O-ring 1
30 544923 02 Frame top part 1
31 548152 03 Washer 6
32 221040 05 Screw 6
33 543662 02 Gasket 1
34 543645 01 Screen 1
35 260244 01 Screw 6
36 223404 82 O-ring 2
37 546057 02 Cap nut 1
38 560985 80 Water container 1
39 221040 41 Screw 2
40 545831 80 Oil filling device 1 See page 16
41 548046 80 Brake 1 See page 18
42 548152 03 Washer 2
43 221040 05 Screw 2
44 68956 Hose nipple 1
45 539418 03 Elbow 1
46 68956 Hose nipple 1
47 543953 05 Nipple 1

12
13
14
15
2.1 Oil filling device

Machine unit number or

Subassembly description
545831-
Ref Part No Description -80 Notes
Quantity
1 545817 01 Sleeve 1
2 223406 27 O-ring 1
3 223406 27 O-ring 1
4 544024 01 Nipple 1
5 542392 02 Seal ring 1
6 545818 01 Round wire retaining ring 1
7 545819 01 Oil glass 1
8 545832 01 Plate 1

16
17
2.2 Brake

Machine unit number or

Subassembly description
548046-
Ref Part No Description -80 Notes
Quantity
1 548047 80 Spindle 1
2 32652 Spring 1
3 548049 01 Adapter 1
4 553159 02 Handle 1
5 222137 10 Cylindrical pin 1
6 222210 21 Split pin 1

18
19
3 Separator bowl

Machine unit number or

Subassembly description
561123-
Ref Part No Description -01 Notes
Quantity
1 561072 80 Bowl body complete 1
1A 545869 01 Nozzle 2
2 223406 35 O-ring 1
3 68011 O-ring 1
4 545800 02 Rectangular ring 1
5 545655 02 Distributing ring lower 1
6 545800 03 Rectangular ring 1
7 545871 01 Valve plug 3
8 545654 02 Operating slide 1
9 260104 91 O-ring 2
10 545800 01 Rectangular ring 1
11 73632 O-ring 1
12 561104 80 Distributing ring upper 1
12 A 222111 95 Cylindrical pin 1
13 543446 02 Rectangular ring 1
14 543567 01 Sliding bowl bottom 1
15 545657 80 Distributor 1
15 A 545684 01 Distributor 1
15 B 543590 06 Parallel pin 6
16 559714 82 Bowl disc 32
17 561972 80 Wing insert 1
18 559714 82 Bowl disc 31
19 559714 82 Bowl disc 1
20 544925 01 Top disc 1
21 541691 01 Seal ring 1
22 543566 01 Bowl hood 1
23 223406 22 O-ring 1
24 545797 02 Paring chamber cover 1
25 223406 14 O-ring 2
26 560916 01 Gravity disc 1 Ø 50,5 mm.
27 560916 02 Gravity disc 1 Ø 52 mm.
28 560916 03 Gravity disc 1 Ø 54 mm.
29 560916 04 Gravity disc 1 Ø 57 mm.
30 560916 05 Gravity disc 1 Ø 61 mm.
31 560916 06 Gravity disc 1 Ø 66 mm.
32 560916 07 Gravity disc 1 Ø 73 mm.
33 561000 02 Lock ring 1

20
21
4 In- and outlet device

Machine unit number or

Subassembly description
561312-
Ref Part No Description -01 Notes
Quantity
1 561272 80 Inlet pipe with paring disc 1
2 74067 O-ring 1
3 223412 54 O-ring 1
4 561315 02 Frame hood 1
5 548152 03 Washer 2
6 221040 05 Screw 2
7 546157 80 Lifting eye 2
8 561307 01 Height adjusting ring 3
9 561013 02 Support ring 1
10 221035 06 Screw 4
11 223406 29 O-ring 1
12 561297 02 Connecting housing 1
13 223404 20 O-ring 1
14 223404 22 O-ring 1
15 223404 10 O-ring 1
16 559266 01 Nut 1
17 561271 80 Safety device 1
18 70560 Washer 1
19 221035 06 Screw 1
20 552766 08 Washer 2
21 562596 01 Nipple 2

22
23
5 Motor mounting assembly

Machine unit number or

Subassembly description
547255-
Ref Part No Description -05 -06 Notes
Quantity
50 Hz ↓
60 Hz ↓
1 545782 02 Motor adapter 1 1
3 544575 80 Friction coupling 1 See page 26
3 544575 81 Friction coupling 1 See page 26
4 543669 01 Washer 1 1
5 221035 08 Screw 1
5 221035 12 Screw 1
6 70915 Spring washer 1 1
7 545856 80 Belt tightener 1 1 See page 28
8 221040 05 Screw 4 4
9 548152 03 Washer 4 4
10 260169 22 Flat belt 1
10 260169 23 Flat belt 1
11 221040 52 Screw 4 4
12 548152 03 Washer 4 4

24
25
5.1 Friction coupling

Machine unit number or

Subassembly description
544575-
Ref Part No Description -80 -81 Notes
Quantity
50 Hz ↓
60 Hz ↓
1 543858 02 Belt pulley 1
1 543858 04 Belt pulley 1
2 233211 66 Ball bearing 2 2
3 542986 04 Washer 1 1
4 223642 34 Snap ring 1 1
5 544058 02 Coupling nave 1
5 546915 02 Coupling nave 1
6 223641 17 Snap ring 2 2
7 544060 01 Friction element 4 2
8 543857 01 Cover 1 1

26
27
5.2 Belt tightener

Machine unit number or

Subassembly description
545856-
Ref Part No Description -80 -81 Notes
Quantity
50 Hz ↓
60 Hz ↓
1 545848 01 Shaft 1
1 545848 02 Shaft 1
2 226314 11 Spring 10 10
3 545853 01 Sleeve 1
3 545853 02 Sleeve 1
4 546562 01 Conveyor 1 1
5 222119 51 Tubular spring pin 1 1

28
29
6 Motor mounting assembly

Machine unit number or

Subassembly description
547255-
Ref Part No Description -02 Notes
Quantity
60 Hz NEMA
1 547251 02 Motor adapter 1
2 547260 01 Screw 4
3 544575 84 Friction coupling 1 See page 32
4 543669 01 Washer 1
5 70915 Spring washer 1
6 221035 08 Screw 1
7 545856 81 Belt tightener 1 See page 28
8 41456 Washer 4
9 221040 05 Screw 4
10 260169 23 Flat belt 1

30
31
6.1 Friction coupling

Machine unit number or

Subassembly description
544575-
Ref Part No Description -84 Notes
Quantity
1 543858 02 Belt pulley 1
2 233211 66 Ball bearing 2
3 542986 04 Washer 1
4 223642 34 Snap ring 1
5 544058 04 Coupling hub 1
6 223641 17 Snap ring 2
7 544060 01 Friction element 2
8 543857 01 Cover 1

32
33
7 Gravity disc (for clarification)

Machine unit number or

Subassembly description
560915-
Ref Part No Description -02 Notes
Quantity
560915 02 Gravity disc 1

34
35
8 Vibration monitoring unit

Machine unit number or

Subassembly description
536498-
Ref Part No Description -80 Notes
Quantity
1 536469 80 Support 1
1A 536470 01 Plate 1
1B 536471 01 Cap 1
1C 221135 11 Screw 3
1D 70915 Spring washer 3
1E 221716 01 Screw 3
2 221726 01 Screw 2
3 223107 35 Spring washer 2
4 530307 02 Vibration switch 1
5 221711 13 Screw 4
6 223107 34 Spring washer 4

36
37
9 Set of tools

Machine unit number or

Subassembly description
546166-
Ref Part No Description -08 Notes
Quantity
1 545840 80 Puller and lifting tool 1
2 545841 80 Puller and lifting tool 1
3 546293 80 Puller 1
3A 27345 Nut 3
3B 221035 60 Screw 3
3C 546222 01 Hose 3
4 548806 80 Compression tool 1
5 221035 60 Screw 2
6 545844 80 Mount and dismount tool 1
7 544555 01 Mounting tool 1
8 545867 80 Spanner for bowl hood 1
9 545837 02 Spanner for lock ring 1
10 527355 03 Hex socket head key 1
11 527380 07 Spanners double 1
12 526378 19 Open-ended spanner 1
13 527380 08 Open-ended spanners 1
14 528927 01 Tin hammer 3 kg 1
15 527380 06 Open-ended spanner 1
16 561624 80 Driving off tool 1
17 561628 80 Cleaning cutter 1

38
39
10 Intermediate service kit

Machine unit number or

Subassembly description
546669-
Ref Part No Description -09 Notes
Quantity
1 223406 29 O-ring 1
2 545800 01 Rectangular ring 1
3 545800 02 Rectangular ring 1
4 545800 03 Rectangular ring 1
5 543446 02 Rectangular ring 1
6 223404 20 O-ring 1
7 223404 10 O-ring 1
8 223406 14 O-ring 2
9 260104 91 O-ring 2
10 73632 O-ring 1
11 223404 82 O-ring 2
12 68011 O-ring 1
13 223406 35 O-ring 1
14 223406 22 O-ring 1
15 74067 O-ring 1
16 545871 01 Valve plug 3
17 541691 01 Seal ring 1
18 223404 22 O-ring 1
19 537086 03 Molybdenum disulfide past 1
20 539474 03 Silicone grease 1

40
41
11 Major service kit

Machine unit number or

Subassembly description
546670-
Ref Part No Description -07 -08 Notes
Quantity
50 Hz ↓
60 Hz ↓
1 223403 16 O-ring 1 1
2 223406 29 O-ring 1 1
3 223412 49 O-ring 1 1
4 543619 80 Rubber buffer 2 2
5 223412 54 O-ring 1 1
6 548051 05 Ball bearing 1 1
7 37535 Ball bearing 1 1
8 543612 01 Gasket 1 1
9 544060 01 Friction element 4 2
10 260169 22 Flat belt 1
10 260169 23 Flat belt 1
11 544465 02 Locking liquid 1 1

42
43
12 3-years service kit

Machine unit number or

Subassembly description
555613-
Ref Part No Description -02 Notes
Quantity
1 233211 66 Ball bearing 2
2 545892 01 Frame foot 4
3 223107 35 Spring washer 4
4 73547 Seal ring 1
5 223412 38 O-ring 1
6 70915 Spring washer 1
7 543662 02 Gasket 1
8 260244 01 Screw 6
9 545818 01 Round wire retaining ring 1
10 223406 27 O-ring 2
11 542392 02 Seal ring 1

44
 K it
ic e
e r v
S
ears
3 - Y

45
13 Tool box

Machine unit number or

Subassembly description
558533-
Ref Part No Description -81 Notes
Quantity
7 558533 10 Padlock 1

46
7

47
48
14 Cross reference list

Part No Page Ref. Part No Page Ref. Part No Page Ref.

27345 38 3A 223403 16 12 15 527380 07 38 11
32652 18 2 223404 10 40 7 527380 08 38 13
37535 42 7 223404 10 22 15 528927 01 38 14
37535 12 12 223404 20 40 6 530307 02 36 4
41456 30 8 223404 20 22 13 536469 80 36 1
68011 20 3 223404 22 22 14 536470 01 36 1A
68011 40 12 223404 22 40 18 536471 01 36 1B
68956 12 44 223404 82 40 11 537086 03 40 19
68956 12 46 223404 82 12 36 539418 03 12 45
70560 22 18 223406 14 40 8 539474 03 40 20
70915 36 1D 223406 14 20 25 541691 01 40 17
70915 30 5 223406 22 40 14 541691 01 20 21
70915 24 6 223406 22 20 23 542392 02 16 5
70915 44 6 223406 27 16 2 542392 02 44 11
73547 44 4 223406 27 16 3 542986 04 26 3
73547 12 28 223406 27 44 10 542986 04 32 3
73632 40 10 223406 29 40 1 543446 02 40 5
73632 20 11 223406 29 42 2 543446 02 20 13
74067 22 2 223406 29 22 11 543566 01 20 22
74067 40 15 223406 29 12 27 543567 01 20 14
221035 02 12 25 223406 35 20 2 543590 06 20 15 B
221035 06 22 10 223406 35 40 13 543609 02 12 19
221035 06 22 19 223412 38 12 5 543612 01 42 8
221035 08 24 5 223412 38 44 5 543612 01 12 23
221035 08 30 6 223412 49 42 3 543613 02 12 24
221035 12 24 5 223412 49 12 29 543619 80 42 4
221035 60 38 3B 223412 54 22 3 543619 80 12 9
221035 60 38 5 223412 54 42 5 543645 01 12 34
221040 05 22 6 223610 07 12 14 543662 02 44 7
221040 05 12 8 223641 17 26 6 543662 02 12 33
221040 05 24 8 223641 17 32 6 543669 01 24 4
221040 05 30 9 223642 34 26 4 543669 01 30 4
221040 05 12 32 223642 34 32 4 543857 01 26 8
221040 05 12 43 223642 36 12 20 543857 01 32 8
221040 41 12 39 226314 11 28 2 543858 02 26 1
221040 52 24 11 233211 66 44 1 543858 02 32 1
221045 29 12 4 233211 66 26 2 543858 04 26 1
221135 11 36 1C 233211 66 32 2 543953 05 12 47
221711 13 36 5 260104 91 20 9 544024 01 16 4
221716 01 36 1E 260104 91 40 9 544058 02 26 5
221726 01 36 2 260169 22 24 10 544058 04 32 5
222111 95 20 12 A 260169 22 42 10 544060 01 26 7
222119 51 28 5 260169 23 24 10 544060 01 32 7
222137 10 18 5 260169 23 30 10 544060 01 42 9
222210 21 18 6 260169 23 42 10 544203 02 12 22
223107 34 36 6 260244 01 44 8 544337 02 12 26
223107 35 12 3 260244 01 12 35 544465 02 42 11
223107 35 36 3 526378 19 38 12 544555 01 38 7
223107 35 44 3 527355 03 38 10 544575 80 24 3
223403 16 42 1 527380 06 38 15 544575 81 24 3

49
 Part No Page Ref. Part No Page Ref.
544575 84 30 3 548046 80 12 41
544923 02 12 30 548047 80 18 1
544925 01 20 20 548049 01 18 3
545597 01 12 17 548051 05 42 6
545601 80 12 13 548051 05 12 11
545620 02 12 21 548152 03 22 5
545654 02 20 8 548152 03 12 7
545655 02 20 5 548152 03 24 9
545657 80 20 15 548152 03 24 12
545684 01 20 15 A 548152 03 12 31
545782 02 24 1 548152 03 12 42
545797 02 20 24 548806 80 38 4
545800 01 40 2 552766 08 22 20
545800 01 20 10 553159 02 18 4
545800 02 40 3 558533 10 46 7
545800 02 20 4 559266 01 22 16
545800 03 40 4 559714 82 20 16
545800 03 20 6 559714 82 20 18
545817 01 16 1 559714 82 20 19
545818 01 16 6 560757 01 12 10
545818 01 44 9 560763 01 12 16
545819 01 16 7 560767 80 12 18
545831 80 12 40 560916 01 20 26
545832 01 16 8 560916 02 20 27
545837 02 38 9 560916 03 20 28
545840 80 38 1 560916 04 20 29
545841 80 38 2 560916 05 20 30
545844 80 38 6 560916 06 20 31
545848 01 28 1 560916 07 20 32
545848 02 28 1 560985 80 12 38
545853 01 28 3 561000 02 20 33
545853 02 28 3 561013 02 22 9
545856 80 24 7 561072 80 20 1
545856 81 30 7 561104 80 20 12
545867 80 38 8 561271 80 22 17
545869 01 20 1A 561272 80 22 1
545871 01 20 7 561297 02 22 12
545871 01 40 16 561307 01 22 8
545892 01 12 2 561315 02 22 4
545892 01 44 2 561624 80 38 16
546057 02 12 37 561628 80 38 17
546157 80 22 7 561972 80 20 17
546222 01 38 3C 562596 01 22 21
546293 80 38 3
546562 01 28 4
546915 02 26 5
547251 02 30 1
547260 01 30 2
548010 03 12 1
548012 02 12 6

50
 MMPX Separation System

Component Descriptions

Control Unit EPC-41

Emergency Stop
Solenoid Valve Block, Water
Solenoid Valve Block, Air
Pneumatic Actuator
Pressure Switch Arrangement
Change-over Valve
Regulating Valve
Intermediate Tank
Level Switch
Flow Indicator

Alfa Laval Marine & Power

Printed Mar 1998
Book No. 1810450-02 V1
Component
Description

EPC-41
Control Unit

P000681A

Product No. 31830-6148-1

31830-6148-2
31830-6148-5
31830-6227-1
31830-6227-2
31830-6227-3

Printed Apr 1996

Book No. 1818052-02 V3

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Oil Treatment Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1996.
Contents

1 Overview 1 6.4 Terminal Protectors 21

2 Function Description 3 7 Spare Parts 23

2.1 Working Principle 3

2.2 Design 4
2.2.1 Front Panel 4
2.2.2 Label Inside the Front Panel 5
2.2.3 Control Module 5
2.2.4 Power Supply 6

3 Operation 7

3.1 Process Operation 7

3.2 Parameter Setting 7

3.2.1 Overview 8
3.2.2 Setting Procedure 8

4 Maintenance 11

4.1 Preventive Maintenance 11

4.1.1 Lamp Test 11

4.2 Corrective Maintenance 12

4.2.1 Fuses and Related
Functions 12

4.3 Replacement of
Control Module 13

5 Technical Data 15

5.1 Specification 15

5.2 Dimensions 16

5.3 Circuit Diagram 17

6 Installation 19

6.1 Mounting 19

6.2 Cable Routing 20

6.3 Location of Cable Entries 20

1818052-02
1818052-02
1 Overview

EPC-41 control unit is used within a

separation system for automatic control of the
separation process.

The unit is microprocessor based and

comprises output functions for control of
ancillary equipment and input functions for
monitoring and alarm. The EPC-41 is
programmable to suit different separator
systems and different operation conditions.
The programming can easily be adjusted to
new conditions or new experience.

1818052-02 1
1 Overview EPC-41

2 1818052-02
2 Function Description

2.1 Working Principle

The EPC-41 is used for monitoring and
control of the separation process. It controls
starting, separation, sludge discharge and
stopping sequences.

The process is monitored via input signals

from sensors, etc., and an alarm is given if
preset values are exceeded.

The unit also contains a PI-controller for

temperature control which can operate an Alfa
Laval Heatpac electric heater or a steam
heater or any other heater with control valve
(for steam / hot water /thermal oil).

The control unit can be programmed for

different separator systems and for different
conditions within the system. The
programming is made by setting parameters,
such as type of equipment, temperature limits,
times, etc. Some parameters are set at
installation whilst process parameters are
easily accessible for adjustment during
operation.

1818052-02 3
2 Function Description EPC-41

2.2 Design

2.2.1 Front Panel

The front panel of the EPC-41 control unit
provides a display and LEDs (light emitting
diodes) for alarm and process information,
and push-buttons for on/off and manual
process control.

G001145A
Four push-buttons are located to the right on
the panel. The upper three (1–3) are used for
process functions and the lower (4) is used for
alarm reset. The push-buttons are also used for
parameter selection and setting.

On and off functions corresponding to the

push-buttons are indicated on the LEDs (6–8)
above the display. The LEDs under the display
(9–10) are used for alarm indications.

The five digit display (11) shows process

information during operation and alarm codes

G001141A
at certain alarms. It is also used for parameter
selection and setting.
1. Heater on/off push-button
The left part of the front panel contains two 2. Control program on/off push-button
3. Sludge discharge push-button
rows of LEDs. The upper row (12) indicates 4. Alarm reset
alarms. The alarm source is indicated on the 5. Function symbols
upper schematic diagram (13). 6. LED for heater (green)
7. LED for control program running (green)
8. LED for stop sequence running (yellow)
The LEDs in the lower row (14) indicate when 9. LED for faulty switch (red) - MMPX and MOPX,
an output from the control unit is active. The discharge failure (red) - MSPX
valve or other unit connected to each output is 10. LED for common main alarm (red)
11. Display
indicated on the lower schematic diagram 12. LEDs for alarm inputs (red)
(15). 13. Schematic diagram, alarm inputs
14. LEDs for output functions (green)
The schematic diagrams can be replaced in 15. Schematic diagram, outputs
case of system changes or updates. 16. Door lock

The front panel can be swung open like a door

by opening the lock (16) to the left.

4 1818052-02
 EPC-41 2 Function Description

An on/off switch combined with a fuse is

located behind the front panel. The power is
intended to be permanently on. When work is
to be carried out in the control unit the mains
supply should be switched off externally.

2.2.2 Label Inside the Front Panel

A label on the inner side of the front panel,
serves as a quick reminder for parameter
setting in the EPC. It shows:
• the positions of the mode switch

• the connection between the display and

the push buttons

G001162A
• the meaning of some parameters (P)

To make use of the label you must be familiar

with parameter setting, see section
“Operation” in this manual, and parameter
values, see the “Parameter List” manual.

2.2.3 Control Module

All electronic components are grouped on a
circuit board which is mounted on a hinged
aluminium frame, forming an easily
accessible control module (1) inside the
cabinet. The module is fastened by two
screws, making it easy to remove and service.

Electrical output and input connections to the

P000591A

module is made by cables terminated with

multi-plugs that fit into sockets on the circuit
1. Control module
board. 2. Circuit board
3. Mode switch
The circuit board controls the operating 4. Display
sequences. It holds the operating push-buttons 5. Push buttons (for parameter setting)
6. Push buttons (for parameter selection)
(5, 6), mode switch (3) and display segments
F1–F3 Fuses
(4). F11.Main switch/main fuse
X-. Terminals

1818052-02 5
2 Function Description EPC-41

It also contains built-in relays, which are used

e.g. for the output signals to ancillary
components, stop signal to the separator motor
starter and control signals to an optional
heater.

2.2.4 Power Supply

Inside the cabinet, behind the control module,
there is a mounting plate with terminals (XA),
power line filter (Z1) and a transformer (T1).

P000601A
1. Control module (folded out)
F11 Main switch/main fuse
T1 Transformer
Z1 Power line filter
XA Terminals

6 1818052-02
3 Operation

3.1 Process Operation

The process operation is described in the
“Operating Instructions” manual.

3.2 Parameter Setting

The parameter setting is performed initially at
installation, and also when required during
operation.

How to set parameters is described below,

while the meaning and values of the
parameters are described separately in the
Parameter List for each system.

The parameters are divided into two groups.

Each group begins with a code; C1 or C2.
• Process parameters (C1): 1 – 19
• Installation, timer sequence and service
mode parameters (C2):
– Installation parameters: 20 – 49
– Timer sequence parameters: 50 – 89
– Service mode parameter: 90 – 95

The settings of process, installation and timer

sequence parameters are similar and are
described together, while the handling of the
service mode parameter is somewhat
different, and is described separately.

1818052-02 7
3 Operation EPC-41

3.2.1 Overview
The method of parameter setting is:
1. Set the mode selector in position P
(programming).
2. Select parameter number or code with the
two upper push buttons (“1” for increasing
and “2”for decreasing the number). The
number or code is shown in the left part of
the display (7).
3. Set the desired value for each parameter
with the two lower push buttons (“3” for

G001391A
increasing and “4” for decreasing the
value). The value is shown in the right part 1. Parameter selection - increase number
of the display (6). 2. Parameter selection - decrease number
3. Parameter setting - increase value
4. Parameter setting - decrease value
3.2.2 Setting Procedure 5. Mode selector
6. Parameter value indication
7. Parameter number indication
Setting of parameters is described below:

The installation parameters must be set before

the process parameters. If the installation
parameters are OK, and you just want to
change process parameters, follow the
sequence:1-3, 9, 6-7, 11-12.
1. Open the front panel.

G001861A

2. Turn the mode selector to P

(programming) position.
“Pro” flashes on the display.
G001871A

3. Press the upper selection push button.

The code C1 1 is displayed. This indicates
process parameters.
G001881A

8 1818052-02
 EPC-41 3 Operation

Installation Parameters
4. Press the same button again and keep it
pressed until code C2 2 appears. This

G001921A
indicates installation parameters.

5. Change the code to C2 12 using the

parameter value push button. This makes
it possible to change the values of the
installation parameters.

G044781A
6. Press the upper selection push button
again. The first installation parameter (20)
is displayed. Keep the button pressed until
you reach the desired parameter. To step
down the parameters, press the lower
parameter selection button.
Adjust the value of the selected parameter,
using the parameter value push buttons.
(See the “ Parameter List” manual for an

G044791A
explanation of parameters and
recommended values.
The display flashes.
7. Confirm the new value by pushing the
upper parameter selection push button.
The display stops flashing.

G044801A
8. When all installation parameters are
properly set, return to process parameter
code C1 1:
• Switch the the mode selector to L and
back to P, and then press the upper
parameter selection push button.

Process Parameters
9. Set the code to C1 12, using the parameter
value push buttons. This makes it possible
to change the process parameter values.
G001891A

1818052-02 9
3 Operation EPC-41

10. Set the process parameters in the same

way as the installation parameters, see
points 6 and 7.

End of Parameter Setting

11. When all parameters are appropriately
adjusted, switch the mode selector to L
(local).

G001931A
12. Close the front panel.

G001941A

10 1818052-02
4 Maintenance

The EPC-41 has a test program for self testing

and separation system testing. For more
information, see the “Alarms and Fault
Finding” manual.

4.1 Preventive
Maintenance
It is recommended to carry out a lamp (LED)
test once a month. No other regular
maintenance is required.

4.1.1 Lamp Test

• Press the alarm reset button for five
seconds. (This can be done during
operation.)

• Check that all LEDs are lit.

1818052-02 11
4 Maintenance EPC-41

4.2 Corrective
Maintenance

4.2.1 Fuses and Related Functions

Fuses are located on the front board and the
power terminal.

P000103A
Front board (A1)
Fuse Functions influenced Alarm
F1 10 V AC supply to the board Remote alarm
Display black (A4 when new fuse installed)

F2 20 V AC supply to the board A1-4

Analog/digital conversion A2-6
Pt-100 inputs C/F EEE

F3 All outputs PS12

Power terminal
Fuse Functions influenced Alarm
F12, F13 Power to the EPC-41 Display black

12 1818052-02
 EPC-41 4 Maintenance

4.3 Replacement of
Control Module
If a persistent fault is found in the control
module it must not be repaired, but must be
replaced and sent to an Alfa Laval
representative for repair.
1. Make a note of all the actual parameter
settings.
2. Switch off the power to the EPC by the
main switch on the starter.
3. Open the panel door.
4. Pull out the wire terminal sockets by hand
Remove terminals XC and XD using a
screwdriver.

G009293A
Note: both terminals and sockets are marked
with terminal numbers.

G009294A
5. Remove the two screws holding the
module and fold the module out. G009295A

1818052-02 13
4 Maintenance EPC-41

6. Lift off the control module from the

cabinet and replace it with a spare module.

G009296A
7. Fit the spare module in reverse order.
8. Switch on the power.
9. Set the parameters to the values noted.

10. Fill in the report form on the rear of the

faulty module and send it for repair.

14 1818052-02
5 Technical Data

5.1 Specification

Mains voltage 48 V AC +10 %

–15 %
Total power requirement During separation: max. 110 VA
During sludge discharge: max. 200 VA
Power requirement for outputs Inrush: max. 5 x 45 VA
Continuous: max. 5 x 23 VA
Frequency 50/60 Hz ±5%
Max. cable area 1.5 mm2
Outputs for valves Five relays, connected for 48 V AC at delivery
Outputs for oil heater Three potential-free relays: max 0.5 A
One triac: max. 100 mA
(If the steam control valve is applicable, two
relays are used for increase/decrease signals
24 V AC)
Motor stop function One potential-free relay: max. 50 V, 1 A
Alarm inputs Five potential-free contacts
One Pt-100 temperature sensor
Temperature control inputs One for Pt-100 temperature sensor
Remote input signals Six potential-free contacts
Remote alarm output One potential-free relay: max. 50 V, 0.5 A
Communication One current loop, 20 mA, one RS232 C
Fuses Built-in automatic fuse 3.0 A for power supply
combined with power switch
Fuse 1 A for 24 V AC supply to external
electronic units, max. total load 0.5 A
Glass fuses 500 mA, 2.5 A, 5 A
Weight 18 kg

1818052-02 15
5 Technical Data EPC-41

Ambient temperature Max. 55 °C

Degree of protection IP 65
Ref. 1762575 Rev. 10

5.2 Dimensions

X001531A

Ref. 1762575 Rev. 11

Article No. Separator type

31830-6148-1 MMPX 303/304
31830-6227-1

31830-6148-2 MOPX
31830-6227-2

31830-6148-5 MSPX
31830-6224-3

16 1818052-02
 EPC-41 5 Technical Data

5.3 Circuit Diagram

X007271A

Ref. 31830-5005-0 Rev. 5

1818052-02 17
5 Technical Data EPC-41

18 1818052-02
6 Installation

The installation instructions contain

specifications, which are compulsory
requirements, and recommendations, which
are guidelines indicating ways of improving
installation quality.

NOTE

If the specifications are not followed,

Alfa Laval cannot be held responsible
for any malfunction of the
installation.

6.1 Mounting

Recommendation
The EPC is wall-mounted by means of two
keyhole lugs and two fastening lugs. For hole
dimensions, see dimensioned drawing.
• Do not use rubber dampers when
mounting the EPC. The vibration may be
amplified instead of damped.

1818052-02 19
6 Installation EPC-41

6.2 Cable Routing

Recommendation
Correct routing inside the EPC cabinet:
• Keep cables short inside the cabinet.
• Keep signal and power cables separate.

6.3 Location of Cable

Entries

Specification
To prevent the reception of electrical noise
inside the cabinet it is essential that all cables
are routed correctly.

Cables that are to be connected to the left-

S002861A
hand terminals must enter from the LEFT.

Cables that are to be connected to the right-

hand terminals must enter from the RIGHT.

Any other way of routing or mixing cables is

completely unacceptable.

20 1818052-02
 EPC-41 6 Installation

6.4 Terminal Protectors

Specification
The terminal protectors must NOT be
removed until the separator system is about to
be commissioned.
During installation, terminal protectors shield
the EPC’s circuit board against possible
damage from welding currents, etc.

Cables entering the cabinet can still be

connected to their plugs, whilst the terminal
protectors prevent the plugs being connected
to the circuit-board.

To connect the EPC control unit:

• Remove the plugs (green) from the
terminal protectors (red).

G032411A
• Remove the terminal protectors.

G032391A

• Fit the plugs, with cables, on the

terminals.
G032401A

1818052-02 21
6 Installation EPC-41

22 1818052-02
7 Spare Parts

G005512A
Item Qty Article No. Description Remarks
1 1 31830-5009-5 Control module 1)

2 1 4900795-18 Transformer 21–48 V/10–20–24 V

3 1 4900860-26 Circuit breaker 3.0 A with push-push

4 1 4901008-02 Rubber push button extension

5 1 4901156-03 Screw terminal

1 31830-5021-2 Spare parts kit, including: 1) 2)

6:1 5 4900850-21 Fuse, slow acting 2.5 A, 5x20
6:2 5 4900850-14 Fuse, slow acting 500 mA, 5x20
6:3 5 4900850-24 Fuse, slow acting 5 A, 5x20
6:4 5 4900850-17 Fuse, slow acting 1A

1. Parts recommended for 3 years of operation

2. Included in delivery

1818052-02 23
7 Spare Parts EPC-41

24 1818052-02
Component
Description

Emergency Stop

P000541A

Product No. 1763946-01

Printed Jun 1997

Book No. 1818003-02 V2

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Oil Treatment Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1995. Printed in Sweden.
Contents

1 Operation 1

2 Installation 3

3 Technical Data 5

3.1 Specification 5

3.2 Dimensions 6

1818003-02 V2
1818003-02 V2
1 Operation

• Push the red button to disconnect the

electrical system.

S001421A
• Push the red button lightly and turn
clockwise to reset the emergency stop.
The knob will then be released.

S001431A

1818003-02 V2 1
1 Operation Emergency Stop

2 1818003-02 V2
2 Installation

Place the emergency stop outside the risk area

for the separator. In case a breakdown occurs
it must be possible to reach the emergency
stop without risk.

A protection device that prevents

unintentional pressing the button can be
mounted on the emergency stop.

1818003-02 V2 3
2 Installation Emergency Stop

4 1818003-02 V2
3 Technical Data

3.1 Specification

Yellow plastic enclosure and red push button

Degree of protection IP 65 to IEC 529
Ambient temperature –25 to +60°C
Nominal operating voltage 660 V AC
Nominal operating current 2.5 A at 380 V AC
Cable gland 2 connections min. Ø7 mm, max. Ø17 mm
Approvals Complying with Classification Societies´
requirements
Ref. 1763946 Rev. 2

1818003-02 V2 5
3 Technical Data Emergency Stop

3.2 Dimensions

X000012A

Ref. 1763946 Rev. 2

6 1818003-02 V2
Component
Description

Solenoid Valve Block,

Water

P000571A

Product No. 1763456-81

1763456-82
1763456-83

Printed Aug 1997

Book No. 1818006-02 V4

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1997.
 Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.

Not following the instructions can result in

serious accidents with fatal injuries.

P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.

A summary of the safety information is found in the Safety chapter

under divider 1.
Contents

1 Function Description 1

1.1 Application 1

1.2 Design 1

1.3 Working Principle 2

2 Fault Finding 3

3 Maintenance 5

3.1 Periodic Maintenance 5

3.2 Disassembly and Cleaning 6

3.3 Replacing a Constant Flow

Valve 6

4 Technical Data 7

4.1 Specification 7

4.2 Dimensions 8

5 Spare Parts 9

1818006-02
1818006-02
1 Function Description

1.1 Application
The solenoid valve block supplies water for
different functions in a separation system. The
water supply is opened and closed by the
control unit.

1.2 Design
The valve block consists of three solenoid
valves assembled together in a block with
hose connections for each valve outlet.

The valves (3) have a common water supply

channel which is connected to a high pressure
water supply (A) via a strainer (4). A vacuum
breaker (2) protects the supply line from under
pressure.

The outlet flow of each of the valves is

P000171A
controlled by a constant flow valve mounted
in the valve outlet. A non-return valve is
1. Solenoid valve
attached to the constant flow valve. 2. Vacuum breaker
3. Valves, including constant flow valves
4. Strainer
5. Manual valve operation lever
6. AC solenoid indicator
A Water inlet, high pressure

1818006-02 1
1 Function Description Solenoid Valve Block, Water

P000627A
A plate mounted on the valve block shows the
valve functions. There is also an indicator (6)
for each valve which rotates when the
solenoid is energized, i.e. the valve is open.

All valves can be opened and closed manually

by pushing and turning the lever (5).

P000521A
Vertical position: Automatic operation
Horizontal position: Manually opened valve

1.3 Working Principle

When a solenoid is energized, it pulls the
valve diaphragm up and lets water out through
the valve outlet. The indicator (6) rotates. The
flow of the outgoing water is determined by
the constant flow valve (3) and is kept
constant even at large variations in water
supply pressure.
When the control unit switches off the voltage
to the solenoid, the diaphragm goes down and
closes the valve outlet. The AC indicator (6)
stops rotating.

The vacuum breaker (2) lets air in if the

pressure in the supply line is lower than
outside. This is to prevent water being sucked
in from the valve outlet and polluting the
supply water line.

2 1818006-02
2 Fault Finding

Fault Probable cause Remedy

Insufficient water Valves in supply line closed or partly Check the supply line and open the valves.
flow closed.

Clogged strainer. Remove and clean the strainer.

Excessive water Damaged (or missing) constant flow valve. Replace constant flow valve.
flow

Leakage Broken diaphragm or sticking parts. Disassemble and clean. Replace worn parts
Dirt affecting the solenoid parts. from spare parts kit and re-assemble.

Noise Unsatisfactory movement of solenoid core Disassemble, clean and re-assemble.

due to dirt.

Valve does not Sticking of solenoid core due to dirt. Disassemble, clean and re-assemble.
open
Open circuit due to loose connections or Examine the electrical system and correct the
blown fuses fault.

Low voltage (less than 85% of name plate Examine the power supply to the solenoid
rating). valve and correct the fault.

Coil burned-out (too high voltage). Replace the coil. Examine the power supply
and correct the fault.

1818006-02 3
2 Fault Finding Solenoid Valve Block, Water

4 1818006-02
3 Maintenance

3.1 Periodic Maintenance

• Clean the strainer regularly for trouble-
free operation.

DANGER

Disintegration
hazard

If the strainer is clogged, water is not

supplied to the separator bowl for
conditioning of the sludge. This can
lead to breakdown and fatal injury.

• Disassemble and clean the solenoid valve

at regular service intervals or when
required, see below.

• Measure the water flows occasionally to

check if the constant flow valves are worn.
(Manually open the valve for e.g. one
minute and measure the amount of water
flowing out. See the spare parts list for
flow values.)

1818006-02 5
3 Maintenance Solenoid Valve Block, Water

3.2 Disassembly and

Cleaning

NOTE

Switch off electrical power and

depressurize the valve block before
disassembly.

• Make sure the lever for manual operation

is in the vertical position. Otherwise the
diaphragm spring could be damaged.

P000521A
• Take care not to drop and lose the core
spring when removing the core/diaphragm
subassembly.

• Place the core spring with its wide end

first into the core when assembling the
solenoid. The closed end should protrude
from top of the core.

• Make sure the O- rings are properly placed

in their grooves before assembly.

3.3 Replacing a Constant

Flow Valve
• Lubricate the O-rings with silicon grease.

• Place the constant flow valve in the

housing without the use of any tool. Make
sure the valve is inserted in the correct
position, with the attached non-return
valve downwards.

• Apply Loctite 542 on the hose nipple

before fitting it.

6 1818006-02
4 Technical Data

4.1 Specification
Media Fresh water, max. 10°dH
Media temperature Max. 85°C
Water pressure 150 – 700 kPa (1.5 – 7 bar)
Ambient temperature Max. 75 °C
Cable connection Pg11 (for cable Ø 9 – Ø 11)
Material
Body/bonnet Brass
Electrical data
Supply voltage 48 V, 50/60 Hz
Power consumption Holding: 23 VA
Inrush: 45 VA
Enclosure IP 65
Mounting style Upright
Ref. 1763456 Rev.4

1818006-02 7
4 Technical Data Solenoid Valve Block, Water

4.2 Dimensions

X002141A

Ref. 1763450 Rev.5

8 1818006-02
5 Spare Parts

G005474A
Item Qty Article No. Description Remarks
1 1 1762826-01 Solenoid valve

1763460-04 Spare parts kit, including: Recommended for 3 years of

operation
1 1762691-01 Core/diaphragm, core spring,
gaskets, O-ring, pin, spring

1 1763460-03 Spare parts kit, including:

2b 1 Vacuum breaker
2d 2 O-ring
2e 2 Washer

1 1 1762826-01 Solenoid valve

3 1 1762894-82 Constant flow valve, 2.8 l/m FOPX 611

1762894-83 Constant flow valve, 5.5 l/m MMPX and FOPX 614

4 1 1762894-85 Constant flow valve, 18.0 l/m

5 1 1762894-80 Constant flow valve, 0.9 l/m MMPX

1762894-85 Constant flow valve, 18.0 l/m FOPX 611/614

6 1 1763444-01 AC solenoid indicator

7 1 1763907-01 Strainer insert

8 1 1763907-02 O-ring

1818006-02 9
5 Spare Parts Solenoid Valve Block, Water

10 1818006-02
Component
Description

Solenoid Valve Block, Air

P002091A

Product No. 1765110-01 to -04

1765111-01 to -02

Printed Mar 1998

Book No. 1818076-02 V2

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1998.
 Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.

Not following the instructions can result in

serious accidents with fatal injuries.

P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.

A summary of the safety information is found in the Safety chapter

under divider 1.
Contents

1 Function Description 1

1.1 Application 1

1.2 Working Principle 1

2 Fault Finding 3

3 Maintenance 5

3.1 Replacement of
Solenoid Valve 5

4 Technical Data 7

4.1 Specification 7

4.2 Dimensions 8
4.2.1 1 Valve 8
4.2.2 2 Valves 8

5 Spare Parts 9

1818076-02
1818076-02
1 Function Description

1.1 Application
The solenoid valve block supplies compressed
air to the pneumatically operated valve(s) in a
separation system.

1.2 Working Principle

Compressed air enters the valve block at the
shut-off valve (2). The air pressure is
indicated on the pressure gauge (1).

The valve block comprises one or two

solenoid valves (3), depending on the
application. When voltage is supplied
(indicator (5) rotates) to a solenoid valve, it
opens, and air is supplied through its outlet.
When the voltage goes off, the valve closes.

X006502A
The quick de-aerator (4) ensures a fast
evacuation of air from the pneumatically
operated valve, when the solenoid valve
closes.

1818076-02 1
1 Function Description Solenoid Valve Block, Air

2 1818076-02
2 Fault Finding

Fault Probable cause Remedy

No metallic click Open circuit due to loose connection or Examine the electrical system and correct the
when energized. blown fuses (Indicator stops rotating). fault.

Low voltage (less than 85% of name plate Examine the power supply to the solenoid
rating). valve and correct the fault.

Coil burned out due to too high voltage Replace the solenoid valve. Examine the pow-
(Indicator stops rotating). er supply and correct the fault.

Leakage Faulty solenoid valve Replace the solenoid valve.

1818076-02 3
2 Fault Finding Solenoid Valve Block, Air

4 1818076-02
3 Maintenance

3.1 Replacement of
Solenoid Valve

NOTE

Switch off electrical power and close

the shut-off valve to depressurize the
valve block before disassembly.

• Mark each pipe before dismantling to

make sure the inlets and outlets are
connected correctly when the valve is
remounted.

1818076-02 5
3 Maintenance Solenoid Valve Block, Air

6 1818076-02
4 Technical Data

4.1 Specification
Valve housing material Brass
Seals Nitril NBR
Air/gas pressure 0 – 10 bar
Ambient temperature Max. 50°C
Cable gland PG11 for cable Ø9 – Ø11
Protection glass IP 65
Voltage 1765110-02, -04, 1765111-02 24V ~ AC 50 / 60Hz
Voltage 1765110-01, -03, 1765111-01 48V ~ AC 50 / 60Hz
Power consumption, holding 11.0 VA (6.3 W)
Power consumption, inrush 14.5 VA
Air connections Cu pipe Ø6 / Ø4
Weight 1 Valve 0.95 kg
Weight 2 Valves 1.25 kg
Continous duty moulded coil class F
Valve may be mounted in any position
Ref. 1765110 Rev. 2, 1765111 Rev. 2

1818076-02 7
4 Technical Data Solenoid Valve Block, Air

4.2 Dimensions

4.2.1 1 Valve

X006514A
Ref. 1765111 Rev. 2

4.2.2 2 Valves

X006505A

Ref. 1765110 Rev. 2

8 1818076-02
5 Spare Parts

X006521A
Ref. 1765115 Rev. 1

Item Qty Article No. Description Remarks

1 1765115-01 Spare Parts Kit for Block

2 1765115-02 Pressure Gauge

3 1763444-01 Indicator for AC Solenoid

4 1765115-04 Coil 24V, 50/60Hz

1765115-03 Coil 48V, 50/60Hz

5 1765115-05 Spare Parts Kit for one Solenoid

Operator

1818076-02 9
5 Spare Parts Solenoid Valve Block, Air

10 1818076-02
Component
Description

Pneumatic Actuator

P000441A

Product No. 1763428-80 to -82

1763884-80 to -82

Printed Mar 1998

Book No. 1818010-02 V4

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1998.
 Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.

Not following the instructions can result in

serious accidents with fatal injuries.

P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.

A summary of the safety information is found in the Safety chapter

under divider 1.
Contents

1 Function Description 1

1.1 Design 1

1.2 Working Principle 1

2 Fault Finding 3

3 Maintenance 5

3.1 Replacement of O-rings and

Bearing Bushings 5

4 Technical Data 7

4.1 Specification 7

4.2 Dimensions 8
4.2.1 Pneumatic Actuator
(Article No. 1763428-80 to -82) 8
4.2.2 Pneumatic Actuator
(Article No. 1763884-80 to -82) 9

5 Spare Parts 11

1818010-02
1818010-02
1 Function Description

1.1 Design
The actuator consist of a housing (3), two end
covers (2), two return springs (1), two pistons
(4), and a shaft (5, 6). The shaft pinion (6) and
gear racks on the pistons (7) form a gear that
transmits the linear movement of the pistons
to turning of the shaft.

On the bigger version of the actuator the

G005521A
springs and pistons are kept together and
fastened to the end covers by dome nuts (see
figure). 1. Spring
2. End cover
3. Housing
4. Piston
1.2 Working Principle 5.
6.
Output shaft
Shaft with pinion
7. Gear rack
When air is supplied to the space between the
two pistons they are pressed towards the end
caps, thereby compressing the springs. This
movement turns the output shaft (5) 90°.
When the air pressure is released, the springs
push the pistons back and the shaft turns back
to its initial position.

1818010-02 1
1 Function Description Pneumatic Actuator

2 1818010-02
2 Fault Finding

Fault Probable cause Remedy

Sluggish operation. Broken piston seal. Replace seals and bearings, see
Worn-out shaft bearings. “Maintenance”.

Insufficient air flow. Check air supply.

External air leakage. Broken end cap seal. Replace seals and bearings,
Broken seal at air inlet. see “Maintenance”.

1818010-02 3
2 Fault Finding Pneumatic Actuator

4 1818010-02
3 Maintenance

3.1 Replacement of O-
rings and Bearing
Bushings

DANGER

Crush hazard

Shut off the air supply and be careful

when loosening the end covers. The
end covers can be forced out by the
spring load or air pressure and cause
injury to hands or face..

1. Shut off the air supply to the actuator.

2. Remove the actuator from its bracket on
the valve by unscrewing the fastening
bolts.
3. Remove the end covers (2) by loosening
the four Allen screws of each cover.
On actuators with dome nuts at the end of
G005521A
the caps, don't loosen these; they keep the
spring pack together.
4. Turn the shaft (5) around to press out the
pistons.
5. Remove the spring clip (see spare parts,
item 10) and press the drive shaft out of
the housing.
6. Replace O-rings and bushings by new
original spare parts (see spare parts
drawing).

1818010-02 5
3 Maintenance Pneumatic Actuator

7. Reassemble the actuator in reverse order.

8. Operate the actuator a few times and
check that it operates properly and has no
leakage.

6 1818010-02
4 Technical Data

4.1 Specification

Actuator execution Fail closed / in line

Degree of rotation 0° – 90°
Ambient temperature –20°C to +80°C
Air consumption (litres/stroke) Open Closed
1763428-80, -81, 1763884-80, -81 0.06 0.05
1763428-82, 1763884-82 0.16 0.22
Operating pressure 650 kPa to 750 kPa
(6.5 bar to 7.5 bar)
Maximum pressure 1 MPa (10 bar)
Actuator weight
1763428-80, -81, 1763884-80, -81 0.7 kg
1763428-82, 1763884-82 2 kg
Housing material Aluminium
Ref. 1763436 Rev. 2, Ref. 1763896

1818010-02 7
4 Technical Data Pneumatic Actuator

4.2 Dimensions

4.2.1 Pneumatic Actuator

(Article No. 1763428-80 to -82)

X001922A
X Domed nut, only for 1763428-82
Y Air inlet
Z Deaeration

Ref. 1763436 Rev. 2

Dimensions
Article No. For valve A B C D E F G H I J K L
DN mm mm mm mm mm mm mm mm mm mm mm
1763428-80 20 - 60 Ø12 7 60 33 40 73 - 70 128 87

1763428-81 25 - 60 Ø12 7 60 33 40 73 - 70 133 87

1763428-82 40 204 90 Ø16 10 86 43 50 124 M4x7 80 172 144

8 1818010-02
Pneumatic Actuator 4 Technical Data

4.2.2 Pneumatic Actuator

(Article No. 1763884-80 to -82)

X014392A
X Domed nut, only for 1763884-82
Y Air inlet
Z Deaeration

Ref. 1762896

Dimensions
Article No. For valve A B C D E F G H I J K L M
DN mm mm mm mm mm mm mm mm mm mm mm mm
1763884-80 20 - 60 Ø12 7 60 33 40 73 - 50 106 87 60

1763884-81 25 - 60 Ø12 7 60 33 40 73 - 50 106 87 60

1763884-82 40 204 90 Ø16 10 86 43 50 124 M4x7 50 146 144 60

1818010-02 9
4 Technical Data Pneumatic Actuator

10 1818010-02
5 Spare Parts

G005522A
Item Qty Article No. Description Remarks
1 1763435-80 Spare parts kit 1)
Connection 20/25

1 1763435-81 Spare parts kit 1)

Connection 40

Both kits include:

1 Bearing (body)
2 Bearing (piston)
3 Bearing bushing
4 Bearing bushing
5 Thrust washer
6 O-ring (body)
7 O-ring (piston)
8 O-ring (shaft)
9 O-ring (shaft)
10 Spring clip
1)
Parts recommended for 3 years of operation

1818010-02 11
5 Spare Parts Pneumatic Actuator

12 1818010-02
Component
Description

Pressure Switch
Arrangement

P000491A

Product No. 1764049-80, -81

Printed Mar 1998

Book No. 1818020-02 V3

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1998.
Contents

1 Function Description 1

1.1 Design 1

1.2 Working Principle of Pressure

Switch, low 1

1.3 Adjusting the

Pressure Setpoint 2

2 Technical Data 3

2.1 Specification 3
2.1.1 Pressure Switch Arrangement 3
2.1.2 Pressure Switch, low 3
2.1.3 Pressure Gauge 4
2.1.4 Pressure Switch, high 4

2.2 Dimensions 5

3 Spare Parts 7

3.1 Pressure Switch Kit 7

1818020-02
1818020-02
1 Function Description

1.1 Design
The pressure switch arrangement consists of
one or two pressure switches, mounted
together with a pressure gauge and a valve.

X014323A
1. Pressure gauge
2. Pressure switch, low
3. Needle valve
4. Pressure switch, high
1, 2, 3 for 1764049-80
1, 2, 3, 4 for 1764049-81

1.2 Working Principle of

Pressure Switch, low
When oil enters the chamber (1), the pressure
is transmitted through a spring-loaded transfer
mechanism (2) to the microswitch (3). The
microswitch contact opens when the pressure
is below the setpoint.

The pressure setpoint is indicated on the

graduated dial. It can be adjusted, see next
page.
G016371A

1. Chamber
2. Transfer mechanism
3. Microswitch

1818020-02 1
1 Function Description Pressure Switch Arrangement

1.3 Adjusting the

Pressure Setpoint
• Untighten the stop screw (1) a few turns.
• Turn the adjustment screw (2) until the red
indicator points at the desired switching
pressure on the graduated dial.
• Lock the adjustment screw by tightening
the stop screw.

G016372A
1 Stop screw
2 Adjustment screw

2 1818020-02
2 Technical Data Pressure Switch Arrangement

2 Technical Data

2.1 Specification

2.1.1 Pressure Switch

Arrangement
Weight 2.5 kg

2.1.2 Pressure Switch, low

Fulfills the requirements of all leading classification societies
Temperature in medium Max. 150°C
Ambient temperature Max. 70°C
Weight 0.8 kg
Cable connection Pg 13.5
Switching box
Range 0 – 0.4 MPa (0 – 4 bar)
Min. switching differential 0.02 MPa (0.2 bar)
Max. current 0.2 A = (220 V)
15 A ∼ (380 V)
Internal setting of switch
Box
Housing material Cast aluminium, coated with epoxy powder
Enclosure IP 65
Sensing element
Max. working pressure 1.2 MPa (12 bar)
Max. pressure 2.6 MPa (26 bar)
Material Brass

3 1818020-02
2 Technical Data Pressure Switch Arrangement

2.1.3 Pressure Gauge

Class of accuracy 1.6 according to DIN 16005
Material Black lacquered brass alt. stainless steel
Filled with glycerine
Graduation bar and kPa (or MPa)
Pressure range 0 – 6 bar (0 – 600 kPa)

2.1.4 Pressure Switch, high

Voltage Max. 220 V
Switching current Max. 4 A at 220 V
Temperature range –30°C to +70°C
Factory set switching point 2.5 ± 0.5 bar (red dot on set screw)
Max. overpressure 100 bar
Enclosure IP 65
Cable connection Pg11 (cable Ø 9.5 – Ø 12)
Switch function

4 1818020-02
2 Technical Data Pressure Switch Arrangement

2.2 Dimensions

X003041A
REf. 1764049 Rev. 3

5 1818020-02
2 Technical Data Pressure Switch Arrangement

6 1818020-02
3 Spare Parts

3.1 Pressure Switch Kit

X014322A
Item Qty Article No. Description Remarks
1 1 543054-05 Pressure gauge

2 1 1763736-01 Pressure switch, low

3 1 1763903-02 Needle valve

4 1 1762771-01 Pressure switch, high 2.5 bar

1818020-02 7
3 Spare Parts Pressure Switch Arrangement

8 1818020-02
Component
Description

Pneumatic Change-over
Valve

Product No. 1764996-80

Printed Oct 1995

Book No. 1818056-02 V1

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Oil Treatment Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1995.
Contents

1 Function Description 1

1.1 Application 1

1.2 Working Principle 1

1.2.1 Activated Valve 1
1.2.2 Deactivated Valve 1
1.2.3 Manual Change-over 2

2 Technical Data 3

2.1 Specification 3

2.2 Dimensions 4

3 Spare Parts 5

1818056-02
1818056-02
1 Function Description

1.1 Application
The pneumatically operated change-over
valve is used for oil feed. Oil fed to the valve
inlet (P) goes out either through the left (B) or
right (A) valve outlet.

1.2 Working Principle

G011521A
1.2.1 Activated Valve
1 Air inlet P Oil in
2 Valve actuator A Oil out, when activated
The valve actuator (2) is pressurized by 3 Position indicator B Oil out, when deactivated
compressed air (1) and the piston moves to the 4 Valve
right. It thereby closes the left valve outlet (B) 5 Main sealing
6 Manual opening
and opens the valve for flow through the right
outlet (A).

A position indicating pin (3) is connected to

the piston and goes out when the piston moves
to the right.

1.2.2 Deactivated Valve

When the valve actuator is depressurized to
atmospheric pressure, the piston is pushed
back by a spring. The valve shaft with the
main sealing (5) goes to the right, which
closes the right valve outlet and opens for
flow through the left outlet (B) (recirculation).

1818056-02 1
1 Function Description Pneumatic Change-over Valve

1.2.3 Manual Change-over

By pressing and turning the knob (6) on the
actuator clockwise, the piston is forced in, the
valve shaft with the main sealing (5) moves to
the left, closes outlet B and opens outlet A.

2 1818056-02
2 Technical Data

2.1 Specification
Ambient temperature Max. 55°C
Air consumption Appr. 0.1 l free air
Weight 4.5 kg
Mounting Valve may be mounted in any position
Valve:
Media Mineral oil
Media temperature Max. 130°C
Operating pressure Max. 100 kPa (1 bar)
Orifice Ø 20 mm
Flow factor Kv 4.3 (m3/h)
Body material Brass
Seal material FPM rubber (Viton)
Flange material Steel
Actuator:
Media Air
Operating pressure Min. 250 kPa (2.5 bar)
Max. 750 kPa (7.5 bar)
Diaphragm material Reinforced nitrile rubber
Ref. 1764996 Rev. 0

1818056-02 3
2 Technical Data Pneumatic Change-over Valve

2.2 Dimensions

X003681A

Ref. 1764996 Rev. 0

4 1818056-02
3 Spare Parts

G033961A
Ref. 1763533 Rev. 0

Item Qty Article No. Description Remarks

1762237-01 Spare parts kit including: Parts recommended for 3
years of operation
1 1 Pivot assembly
2 1 Piston flange
3 2 O-ring
4 1 Main sealing

2 546229-35 Gasket For 1” flange connection

1818056-02 5
3 Spare Parts Pneumatic Change-over Valve

6 1818056-02
Component
Description

Regulating Valve

P000411A
Product No. 1762570-80
1762570-81
1762570-82
1762570-83
1762570-84
1762570-85
1762570-86
1762570-87
1762570-88
1762570-89
1762570-90
1762570-91
1762570-92
1762570-93
1762570-94

Printed Sep 1998

Book No. 1818012-02 V4

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Marine & Power AB
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Marine & Power AB 1998.
1 Technical Data

1.1 Specification

Media Oil and water

Media temperature Max. 150°C
Max. working pressure 1.6 MPa (16 bar)
*) for JIS 50 1.0 Mpa (10 bar)
Max. testing pressure 2.4 MPa (24 bar)
Material, valve body Spheroidal graphite iron
Flange standard DIN 2633 or JIS B2213 (16k)
*) for JIS 50 JIS B2213 (10k)
Ref. 1762570 Rev. 3

1818012-02 1
1 Technical Data Regulating Valve

1.2 Dimensions

X001422A
Ref. 1762570 Rev. 3

Article No. Conn. L HL DL DhL DsL DtL Kv Weight Flanges

(mm) (mm) (mm) (mm) (mm) (mm) (m3/h) (kg) acc. to
1762570-80 25 100 150 125 85 14 - 6.1 3 DIN

1762570-81 32 110 160 140 100 18 - 9.6 4.4 DIN

1762570-82 40 120 170 150 110 18 - 12.7 6 DIN

1762570-83 50 140 185 165 125 18 - 18.6 8.4 DIN

1762570-84 25 100 152 125 90 19 - 6.1 3 JIS

1762570-85 40 120 168 150 105 19 - 12.7 6 JIS

1762570-86 25 100 150 125 85 14 G3/8 6.1 3 DIN

1762570-87 25 100 150 125 85 14 G1/4 6.1 3 DIN

1762570-88 25 100 152 125 90 19 G1/4 6.1 3 JIS

1762570-89 40 120 170 150 110 18 G1/4 12.7 6 DIN

1762570-90 40 120 168 150 105 19 G1/4 12.7 6 JIS

1762570-91 25 100 152 125 90 19 G3/8 6.1 3 JIS

1762570-92 40 120 170 150 110 18 G3/8 12.7 6 DIN

1762570-93 40 120 168 150 105 19 G3/8 12.7 6 JIS

1762570-92 50 140 185 165 120 19 – 18.6 8.6 JIS

2 1818012-02
2 Spare Parts

G016491A
Item Qty Article No. Description Remarks
2 1 1761731-80 Insert complete Conn. DN 25
1761731-81 Conn. DN 32
1761731-82 Conn. DN 40
1761731-83 Conn. DN 50

748393-05 Spare parts kit, including: Parts recommended for 3

years of operation
3a 1 Seal sleeve
3b 1 O-ring
3c 1 Sealing
3d 1 Sleeve
3e 1 Cu-washer
3f 1 Spring

1818012-02 3
2 Spare Parts Regulating Valve

4 1818012-02
Component
Description

Intermediate Tank

P000691A

Product No. 1762009-80, -83, -84

Printed Mar 1998

Book No. 1818022-02 V3

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1998.
Contents

1 Function Description 1

1.1 Application 1

1.2 Working Principle 1

1.2.1 Intermediate Tank
(Article No. 1762009-80) 1
1.2.2 Intermediate Tank
(Article No. 1762009-83, -84) 2

2 Technical Data 3

2.1 Specification 3

2.2 Dimensions 4
2.2.1 Intermediate Tank
(Article No. 1762009-80) 4
2.2.2 Intermediate Tank, DIN
(Article No. 1762009-83) 5
2.2.3 Intermediate Tank, JIS
(Article No. 1762009-84) 6

1818022-02
1818022-02
1 Function Description

1.1 Application
The intermediate tank is used to collect
discharged sludge and drain from an MMPX
separator.
The tank is designed to be installed with the
MMPX separator, and is shaped after the
MMPX base.

1.2 Working Principle

1.2.1 Intermediate Tank

(Article No. 1762009-80)
The sludge from the separator enters the tank
at the sludge inlet (1). The rod of the level
indicator (2) goes up and indicates when the
tank is filled. This can also be indicated by an
alarm connected to the microswitch of the
level indicator. The tank is emptied by the
manual outlet valve (3).

The sludge is kept warm by oil from the

separator that is led in a pipe through the
tank (4, 5).

For automatic operation, the tank can be

equipped with an additional level switch and a
P000711A

pneumatic actuator on the outlet valve.

1 Sludge inlet
2 Level indicator
3 Sludge outlet valve
4 Heated oil inlet
5 Heating coil

1818022-02 1
1 Function Description Intermediate Tank

1.2.2 Intermediate Tank

(Article No. 1762009-83, -84)
The sludge from the separator enters the tank
at the sludge inlet (1). The tank is equipped
with a level switch (2) and a pneumatic
actuator (3) for automatic level control.
The tank is emptied through the sludge outlet
valve (4), operated by the pneumatic actuator.

The sludge is kept warm by oil from the

separator that is led in a pipe through the
tank (5, 6).

P000712A
1 Sludge inlet
2 Level switch, double
3 Pneumatic actuator
4 Sludge outlet valve
5 Heated oil inlet
6 Heating coil

2 1818022-02
2 Technical Data

2.1 Specification
Weight
1762009-80 27 kg
1762009-83, -84 32 kg
Nominal volume 45 l
Max. liquid volume 32 l
Material Mild steel
Ref.1762009

1818022-02 3
2 Technical Data Intermediate Tank

2.2 Dimensions

2.2.1 Intermediate Tank

(Article No. 1762009-80)

X000142A
A For welding
Ref. 1762009 Rev. 1

4 1818022-02
 Intermediate Tank 2 Technical Data

2.2.2 Intermediate Tank, DIN

(Article No. 1762009-83)

X014372A
Ref. 1762009 Rev. 4

1818022-02 5
2 Technical Data Intermediate Tank

2.2.3 Intermediate Tank, JIS

(Article No. 1762009-84)

X014332A
Ref. 1765610

6 1818022-02
Component
Description

Level Switch

P000431A

Product No. 1762011-01

1765777-01
Printed
Book No. Nov 1998
1818021-02 V4

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local Alfa
Laval company.
Published by: Alfa Laval Marine & Power AB
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Marine & Power AB 1998.
1 Technical Data

1.1 Specification
Electrical data, reed switch
Rating Max. 100 VA AC/DC resistive load
Current (switched) Max. 3 A
Voltage
1762011-01 Max. 250 V AC/DC
1765777-01 Max. 50 V AC/DC
Operational limits
Specific gravity of liquid Min. 0.7
Liquid pressure Max. 3.0 MPa (30 bar)
Max. working temperature 100°C
Material
Float Stainless steel DIN 14571 (SS 2350)
Housing Brass
Net weight
1762011-01 0.1 kg
1765777-01 0.5 kg
Protection IP 68
Ref. 1762011, Ref. 1765777

1818021-02 1
1 Technical Data Level Switch

1.2 Dimensions

1.2.1 Level switch

(Article No. 1762011-01)

R002102A
Ref. 1762011 Rev. 0

A. Tank top
B. Switching point

2 1818021-02
 Level Switch 1 Technical Data

1.2.2 Level switch, double

(Article No. 1765777-01)

X014344A
1. Level switch
2. Mounting plate
A LSI 4 Intermediate level
B LS 4 High level
C Ground for use with shielded cable
D G 1/2 For cable ø 6-14 mm
E Fixed with Loctite 577

Ref. 1765777 Rev. 1

1818021-02 3
1 Technical Data Level Switch

4 1818021-02
Component
Description

Flow Indicator

P002081A

Product No. 1765100-01 to -03

1765711-80 to -81
1765752-80
Printed
Book No. Mar 1998
1818082-02 V3

Alfa Laval Marine & Power

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be
gratefully appreciated.
Copies of this publication can be ordered from your local
Alfa Laval company.
Published by: Alfa Laval Separation AB
Marine & Power Division
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Separation AB 1998.
 Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.

Not following the instructions can result in

serious accidents with fatal injuries.

P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.

A summary of the safety information is found in the Safety chapter

under divider 1.
Contents

1 Function Description 1

1.1 Application 1

1.2 Design 1

1.3 Working Principle 1

2 Maintenance 3

2.1 Cleaning 3

2.2 Replacement of Gaskets 3

2.3 Replacement of Bowl Seal 4

3 Technical Data 5

3.1 Specification 5

3.2 Dimensions 6

4 Spare Parts 9

1818082-02
1818082-02
1 Function Description

1.1 Application
The Flow indicator is used for approximate
indication of oil or water flow.

1.2 Design
The flow indicator is of vane type.

1.3 Working Principle

Incoming oil enters through the inlet (A),
passes the semi-circular vane (B) and exits
through the outlet (C). The vane resists the
flow becuse of the spring (D). The further the
vane is pushed the larger passageway (E)
becomes. At a certain flow, shown on the
scale, there is equilibrium between the

P002131A
opening force from the liquid and the spring
force. The vane shaft turns to operate the
pointer (F).

1818082-02 1
1 Function Description Flow Indicator

2 1818082-02
2 Maintenance

2.1 Cleaning
Cleaning is normally not required for the
indicator, if however the monitor does not
respond properly to the flow rate, it is
probably due to foreign materials building up
around the swinging vane and hanging it up.
Remove the bowl (1) and clean out the flow
chamber (2) around the swinging vane. 2

NOTE
1

P002082A
Shut off flow to the meter and bleed
off pressure prior to diassembly.

Mark position of bowl on both the body and

bowl to ensure reassembly in the proper
position.

2.2 Replacement of
Gaskets
1. Open the control box by removing the four
screws on the front.
2. Replace the control box gasket (2).
3. Unscrew the pointer screw (4) and remove
the pointer (3), unscrew the screws (5)
between the box and housing and remove
P002151A

the control box.

4. Replace the gasket (1) between the control
box and housing.

1818082-02 3
2 Maintenance Flow Indicator

2.3 Replacement of Bowl

Seal
1. Remove bowl (3) from the housing (1) and
replace bowl seal (2).
1
2. Reassemble in reverse

P002083A

4 1818082-02
3 Technical Data

3.1 Specification
Media Mineral oil
Flow rate Flow indicator without flanges

1765100-01 0 – 10 m³/h
1765100-02 0 – 16 m³/h
1765100-03 0 – 5 m³/h
Flow indicator with flanges

1765711-80 0 – 16 m³/h
1765711-81 0 – 5 m³/h

Flow indicator with sleeves

1765752-80 0 – 5 m³/h
Viscosity 10 – 48 cSt
Maximum temperature 100°C
Maximum operating pressure 20 bar
Readout accuracy – full scale 5%
Material Housing – brass
Sealing – Viton
Internal moving parts – stainless steel
Weight 8.3 kg
Weight with flanges 12.0 kg
Weight with sleeves 8.6 kg
Indicator may be mounted in any position

Ref. 1765100 Rev. 2, 1765754, 1765781

1818082-02 5
3 Technical Data Flow Indicator

3.2 Dimensions
Flow indicator
(Art. No. 1765100-01 to -03)

X006481A
Ref. 1765100 Rev. 1

Flow indicator with flanges

(Art. No. 1765711-80 to -81)

X013591A

Ref. 1765754 Rev. 0

Article no. Diameter A, mm Diameter B, mm

1765711-80 150 105

1765711-81 125 90

6 1818082-02
 Flow Indicator 3 Technical Data

Flow indicator with sleeves

(Art. No. 1765752-80)

X014352A
Ref. 1765781

1818082-02 7
3 Technical Data Flow Indicator

8 1818082-02
4 Spare Parts

X006491A
Ref. 1765099 Rev. 0

Item Qty Article No. Description Remarks

1 1 1765099-01 Gasket Kit GAK – MN – A – X (Viton)

2 1 1765099-02 Seal Kit SAK – MN – F – A (Viton)

1818082-02 9
4 Spare Parts Flow Indicator

10 1818082-02