Chapter 4
PRODUCTION AND TECHNICAL FEASIBILTY
The production and technical feasibility, the part of the study that
discusses JASE Pastries products to be produced, the raw materials needed, the
process of manufacturing the product including the tools and equipment to be
used in the production process. This chapter also discusses information on
where and when the product is going to be produced.
The Product Descriptions and Specifications
JASE Pastries offers some of the most popular pastries such as cookies,
cupcakes and roll cakes. The main baking ingredients for these pastries are a
mixture of butter, eggs, sugar, and flour. These are baked sweet treats with
added malunggay powder that makes the pastries healthier. Cookies is designed
with melted chocolate and sprinkles while cupcakes and roll cakes are designed
with purple icing and sprinkles. Customers can avail or purchase these pastries
per box. The price of these pastries ranges from PHP 80.00 to PHP 105.00.
Cookies, cupcakes, and roll cakes are keep well at room temperature or
refrigerated. These pastries are consumable within two to three days from its
manufacturing date.
53
Figure 10
JASE Pastries Cookies
Cookies are round, flat and crunchy pastry which size 3 inches in
diameters and weights 1.25oz or 37g of dough. JASE Pastries cookies are made
from the mixture flour, sugar, salt, butter, vanilla extract with added malunggay
powder. Bake for 8 to 10 minutes in the oven and then coat with melted
chocolate and top with sprinkles. Cookies worth PHP 80.00 per box (6 pieces).
54
Figure 11
JASE Pastries Cupcakes
JASE Pastries cupcakes are made of flour, baking soda, baking powder,
sugar, salt, butter, eggs, vanilla extract, and milk with added malunggay powder.
These are baked in a 3 oz. cup-shaped pan for 15 to 17 minutes in the oven.
Cupcakes are designed with purple icing and top with white sprinkles. Cupcakes
worth PHP 95.00 per box (6 pieces).
55
Figure 12
JASE Pastries Roll Cake
JASE Pastries roll cake is made from the mixture of flour, baking soda,
salt, sugar, vanilla extract and ube flavoring with added malunggay powder. The
average size for JASE Pastries Roll cake is 9 inches. This is bake for 12 to 15
minutes in the oven. One side is coated ube flavored icing, rolled, and then
designed with purple icing. Roll Cake worth PHP 105.00 each.
56
Table 8
Nutrients Per Serving
Nutrients Cookies Cupcakes Roll cake
(Contains 1.8 (Contains 2.4
(Contains 14.3
grams of moringa grams of moringa
grams of moringa
powder per piece) powder per
powder per piece)
piece)
Amount % Daily Amount % Amount %Daily
Daily value
value
value
Calories 194 315 280
Protein 0.49g 1% 0.65g 1.33% 3.92g 8%
Fat 5.13g .07% 6.83g .10% 41g .57%
Carbohydrate 0.68g .25% 0.91g .33% 5.45g 2%
s
Fiber 0.44g 1.5% 0.58g 2% 3.49g 12%
Vitamin B1 3g 2.5% 4g 3.33% 24g 20%
Thiamin
Vitamin C 0.36mg .25% 0.48mg .33% 2.89mg 2%
Vitamin E 1.73mg 11.63% 2.31mg 15.5% 13.87mg 93%
Calcium 32.67mg 2.5% 43.56mg 3.33% 261.36mg 20%
Magnesium 5.29mg 1.25% 7.06mg 1.67% 42.33mg 10%
Potassium 26.06mg .5% 34.75mg .67% 208.49mg 4%
Iron 0.56mg 3.13% 0.74mg 4.17% 4.45mg 25%
*Percentages based on a reference caloric intake of 2,000 calories for adults
and children aged 4 years and older, and for pregnant and lactating persons.
The computation in the table is an assumption that for every piece of
pastry such as cookies, cupcakes and roll cake, has an equivalent amount and
percentage value of nutrients.
Product Manufacturing Processes
Cookies
Ingredients:
1 ¼ cup all-purpose flour
½ cup melted butter
½ cup brown sugar
½ cup white sugar
1 pc egg
1 tsp baking soda
1 tsp vanilla extract
1 tsp salt
3 tsp malunggay powder
Chocolate bars
sprinkle
58
Cookies Baking Process
Prepare the ingredients and the tools needed.
1
In a bowl, combine the butter, brown and white sugar and mix
until become smooth. Add one egg and continue mixing using
2 a spatula.
In a separate bowl, combine the dry ingredients. Sift all-
purpose flour, then add the baking soda, malunggay powder,
3 and salt. Mix them well.
Gradually add the flour mixture to the butter and, sugar
mixture, mix them well. Once the cookie mixture is done, drop
the mixture by tablespoonfuls onto baking tray with parchment
4 paper.
Bake for 8 to 10 minutes in the preheated oven, or until edges
are golden brown. Remove from the oven, then place the
5 cookies on cooling racks.
For the design of the cookies, melt the chocolate bars. Cover
the top of each cookie with melted chocolate and add sprinkles.
6
59
Cupcakes
Ingredients:
1 ½ cup all-purpose flour
½ tsp baking soda
½ cup unsalted butter
1 cup white sugar
¼ tsp salt
1 ½ tsp vanilla extract
¾ cup milk
2 pcs eggs
3 tsp malunggay powder
For icing:
Whipping Cream
Violet food color
White Sprinkles
60
Cupcake Baking Process
Prepare the tools and ingredients. Preheat oven to 350
degrees F (175 degrees C). Line a muffin pan with
cupcake liners.
1
In a bowl, sift together the all-purpose flour, baking
powder, baking soda, salt and, malunggay powder. Mix
them well and set aside.
2
On a separate bowl, combine the butter and white sugar.
Mix it on a high speed until smooth and creamy using an
electric mixer. Add the eggs one at a time, beating well
with each addition, then stir in the vanilla. Add the flour
3 mixture alternately with the non-fat milk; beat well.
Fill the muffin cups 3/4 full. Bake for 15 to 17 minutes in
the preheated oven. While waiting for the cupcakes, melt
the white sugar and separate the egg whites to be used for
4 making the icing.
For the icing, combine the whipping cream powder and
water. Mix until smooth using an electric mixer. Add food
color until the desired color is achieved. Mix well. Put the
icing mixture on the piping bag and decorate the cupcakes.
5 Add sprinkles on the top of it.
61
Roll Cake
Ingredients:
6 pcs egg yolks
¼ cup white sugar
½ tsp salt
1 tbsp vanilla extract
1 tbsp oil
2 tbsp non-fat milk
¾ cup cake flour
1 tbsp baking powder
1 tbsp malunggay powder
For meringue:
7 pcs egg whites
1 tbsp white sugar
For icing:
Whipping cream
Violet food color
62
Roll Cake Baking Process
Prepare the ingredients. Preheat the oven to 375 degrees F (190
degrees C). Line a parchment paper on the baking pan, then
1 grease.
Beat eggs in a large bowl using a mixer until very thick and
lemon-colored. Gradually beat in white sugar until combined. Add
the salt, vanilla extract, and non-fat milk one at a time into the
2 mixture and mix using a mixer on low speed until combined.
Gradually sift the cake flour into the mixture. Add the baking
powder, malunggay powder, and mix well. Add food color and mix
3 again. Set aside the mixture.
For the meringue, beat egg whites until become foamy. Gradually
add white sugar and continue beating until the meringue becomes
4 soft.
Add the meringue mixture onto the first mixture and mix. Pour the
roll cake mixture into the baking pan with parchment paper. Bake
5 in the preheated oven for 12 to 15 minutes.
Loosen the cake from the edges of the baking pan. Carefully
remove the parchment paper from the bottom of the cake. Roll
the cake while it is hot. Cool completely on a cooling rack for 30
6 minutes.
For the icing, combine the whipping cream powder, sugar and
water. Mix until smooth. Add food color until the desired color is
achieved. Mix well. Put the icing mixture on the piping bag and
7 decorate the roll cake.
63
Machinery and Equipment
Table 9
Baking Tools
Baking Sheet Tray Baking Gloves
Cookie Scoops Roll Cake Pan
Cooling Racks Cupcake Mold
64
Hand Mixer Icing Tips
Kitchen Scissor Kitchen Knife
Measuring Cups Measuring Spoons
Mixing Bowl Oven Thermometer
65
Pastry Brush Reusable Silicone Piping Bag
Preparation Bowls Rubber Spatula
Sifter Silicone Baking Mat
Cookie Storage Plastic Scraper
66
Table 10
Baking Equipment
Oven Refrigerator
Pastry Chiller
67
Plant Location
Figure 13
JASE Pastries Vicinity Map
68
Figure 13.1
JASE Pastries Location Map
69
Plant Layout
Figure 14
JASE Pastries Floor Plan Layout
The location of JASE Pastries is approximately 26 sq.m
70
Building and Physical Facilities
Figure 15
JASE Pastries Shop Front View
Figure 15.1
JASE Pastries Shop Interior View
71
Raw Materials
Table 11
Baking Ingredients
All-Purpose Flour Baking Powder
Baking Soda Malunggay Powder
Egg Salt
Food Colors Brown & White Sugar
72
Sprinkles Whipping Cream powder
Unsalted Butter Vanilla Extract and Ube Flavoring
Oil Non-fat Milk
Water Chocolate Bar
73
Baking Supplies
Cupcake Liners Parchment Paper
Packaging Supplies
Pastry Paper Bag Ribbon
74
Cookies Box
Cupcakes Box
Roll Cake Container
75
At the back part of cookies box,
cupcakes box, and roll cake container
are detailed information about each
products of JASE Pastries. Those
information are about the product’s
nutrition facts, and its storage
instructions. It is also inlcuded the
manufacturing date of the said
products.
At the back of each box and
container is also the contact information of
JASE Pastries
At the front of the cookies, cupcakes boxes,
and roll cake container is this thank you sticker that
also serve as additional lock to secure each
products packaging.
76
Waste Disposal
Pastry making generates waste during its operation and production of
products. Some of this waste can be recycled and some are not. JASE Pastries
provides waste management plans where it identifies the segregation, disposal,
or storage of waste.
The waste that JASE Pastries generates is waste from production such as
flour dust, sugar dust, expired ingredients, egg shells, and rotten eggs. Others
are waste from packaging such as damaged boxes of cookies, cupcakes and roll
cake, torn papers, logo prints, plastics or packaging of ingredients, plastic bottles.
Egg shells can be used as fertilizers for plants. Flour dust, sugar dust can
also be used as pesticides for plants. Waste from packaging such as papers,
boxes, and plastic bottles can be recycled. Plastic bottles, glass bottles can be
recycled as plant pots, vases and other decorations in the shop. Other waste
from packaging will be sold out to scrap merchants.
77
Table___
Production Cost
Particulars Amount
Direct Material Cost 664,368.00
Direct Labor Cost 318,600.00
Indirect Materials Cost 15,460.00
Indirect Labor Cost 386,700.00
Other Overhead Cost 348,495.00
Manufacturing Overhead Cost = Indirect Material Cost + Indirect Labor Cost +
Other Overhead Cost
Manufacturing Overhead Cost 750,655.00
Product Cost = Direct Material Cost + Direct Labor Cost + Manufacturing
Overhead Cost
Product Cost 1,733,623.00
Table___
Labor Requirement
Position No of Staff Required Daily Salary
Carpenter/Painter 1 PHP 550.00
Laborer 1 450.00
Electrician 1 500.00
Total 3 PHP 1,500
Labor Requirement and labor cost for renovation of JASE Pastries. The
total labor cost for 7 days of working is PHP 10,000
