B AT T E RY C H A R G E R S

MODEL 1621

FEATURES
• Wide range AC mains input (85 – 265 VAC) allows use of
one charger anywhere in the world and eliminates the need
to stock and service multiple models.

• Convection cooling eliminates the need for a cooling fan,

thereby increasing reliability and eliminating the need for fan
replacement/service.

• Advanced, high frequency, switchmode design allows more

efficient (90% typ), faster charging and optimal charging
independent of battery type or condition.

• IP66 protection allows reliable operation in harsh environments.

• Power Factor of > 0.99 minimizes utility surcharges and

optimizes the use of AC line power.

• Select from an extensive list of approved charge algorithms

(default I1, I2, U, I3a)

• The chargers can store 10 separate algorithms which can

be selected to match the specific batteries in use, thereby
eliminating the need for multiple models and resulting in
lower operating costs.

• Lightweight and compact size allows on-board use and offers

DESCRIPTION space advantages over ferro-resonant chargers in traditional
off-board installations.
The Curtis Model 1621 high frequency battery chargers are
portable and allow easy charging of industrial vehicle batteries from • Extensive safety features such as reverse polarity and short
24 VDC to 96 VDC using any standard outlet in the world. circuit protection ensure safe operation for both the operator
and the charger itself.
APPLICATION • LEDs allow at-a-glance charge status determination.
Curtis Model 1621 battery chargers are ideal for use in material • Battery temperature monitoring available via an optional
handling, airport, golf, aerial lift, sweeper/scrubber, utility, temperature sensor input – allows more accurate measurement
Light-On-Road and general industrial battery-powered vehicles. and charging.

www.curtisinstruments.com
MODEL 1621

S P E C I F I C AT I O N S

Model 1621CS-
2401 3601 4801 7201 8401 9601
DC Output:
DC Output Voltage - nominal 24 V 36 V 48 V 72 V 84 V 96 V
DC Output Voltage - maximum 34 V 51 V 68 V 100 V 120 V 135 V
DC Output Current - maximum 25 A 21 A 18 A 12 A 10 A 9A
Interlock Current - maximum 1 A 1 A 1 A 0.5 A 0.5 A 0.5 A
Battery Type Specific to selected algorithm
Reverse Polarity Electronic protection – auto-reset
Short Circuit Electronic current limit

AC Input
AC Input Voltage - range 85 - 265 VAC
AC Input Voltage - nominal 120 VAC / 230 VAC rms
AC Input Frequency 45 - 65 Hz
AC Input Current - maximum/nominal 12 A / 9.5 A rms @ 120 VAC or 5 A rms @ 230 VAC
AC Power Factor - nominal > 0.99 @ 120 VAC / > 0.98 @ 230 VAC

Mechanical
Dimensions 28.0 x 24.6 x 11.0 cm (11 x 9.7 x 4.3”)
Weight < 5 kg (< 11 lbs) w/standard output cord
Environmental Enclosure: IP66 (NEMA4)
Operating Temperature -30°C to +50°C (-22°F to 122°F),
derated above 30°C (86°F), below 0°C (32°F)
Storage Temperature -40°C to +70°C (-40°F to 158°F)
AC input connector IEC320/C14 (require ≥ 1.8m localized cord)
DC output connector Molex MX150L

Regulatory
Safety UL2202, UL1564 2nd Edition, CSA-C22.2 No. 107.2,
EN 60335-1/2-29
Emissions FCC Part 15/ICES 003 Class A, EN 55011,
EN 61000-3-2, EN 61000-3-3
Immunity EN 61000-4-2/-3/-4/-5/-6/-11

Operation
AC ON Solid YELLOW AC LED
>80% Charge Indicator Solid YELLOW Charge LED
100% Charge Indicator Solid GREEN Finish LED
Fault Indicator Flash RED Fault LED
DC Ammeter LED Bargraph (6 level)
Long-term Storage Mode Auto-restart if battery voltage < 2.1 V/cell or 30 days elapse

Special Features
Battery Temperature Monitoring Temperature Sensor on negative ring terminal
External Communications PC-based configuration software for field programmability

Options
• Custom Remote LEDs
• MODBUS Serial Communications
• OEM Specific DC Output Cord
• Localized AC Input Cord
• Reverse or Dry Contact Interlocks
• Handle / Feet Kit
MODEL 1621

D I M E N S I O N S mm

AC INPUT:
IEC 320
FEMALE CONNECTOR

7.0± 0.2
TYP
185± 30

CL

125

246
M4 (4mm)
GROUNDING STUD

Ø 7.0± 0.2 TYP

9.0± 0.2 260 9.0± 0.2

278 REF
2
109

M4 (4mm)
GROUNDING STUD (REF)
111 REF

246 REF
MODEL 1621

PA N E L M O U N T M AT I N G C O N N E C T O R S P E C I F I C AT I O N S

24/36 VDC Versions Mating Plug Pin Pin Recommended Mating Sockets
Number Description Minimum Wire (strip) OR (loose)
Gauge
MOLEX 19432-0013 1 B – 12 AWG 19434-0001 or 19434-0003
2 B+ 12 AWG 19434-0001 or 19434-0003
MOLEX 19418-0001 1 Temp Sense + 18 AWG 19420-0002 or 19420-0010
2 Temp Sense – 18 AWG 19420-0002 or 19420-0010
3 Remote LED + 18 AWG 19420-0002 or 19420-0010
4 Remote LED – 18 AWG 19420-0002 or 19420-0010
5 NOT USED plug 19417-0203
8 7 6 5
6 Relay NC 18 AWG 19420-0002 or 19420-0010
4 3 2 1
7 Relay COM 18 AWG 19420-0002 or 19420-0010
8 Relay NO 18 AWG 19420-0002 or 19420-0010

48/72/84/96 Mating Plug Pin Pin Recommended Mating Sockets

VDC Versions
Number Description Minimum Wire (strip) OR (loose)
Gauge

5 10 MOLEX 19418-0014 1 B+ 14 AWG 19420-0001 or 19420-0009

4 9
2 Temp Sense + 18 AWG 19420-0002 or 19420-0010
3 8
2 7 3 Relay NC 18 AWG 19420-0002 or 19420-0010
1 6
4 Relay COM 18 AWG 19420-0002 or 19420-0010
5 Relay NO 18 AWG 19420-0002 or 19420-0010
6 B– 14 AWG 19420-0001 or 19420-0009
7 Temp Sense – 18 AWG 19420-0002 or 19420-0010
8 NOT USED plug 19417-0203
9 Remote LED + 18 AWG 19420-0002 or 19420-0010
10 Remote LED – 18 AWG 19420-0002 or 19420-0010

W A R R A N T Y Two year limited warranty from time of delivery.

is a trademark of Curtis Instruments, Inc. Specifications subject to change without notice ©2008 Curtis Instruments, Inc. 50164 REV E 4/09