2019/02/01 Main Control Valve - Assemble (RENR8614-14)
SMCS - 5051 i07669803
Assembly Procedure
Illustration 1 g06389432
1. Install O-ring seals (190), cover (191), washers (192), and bolts (193) onto housing (188).
Illustration 2 g06389437
2. Install O-ring seals (185).
3. Install housing (183) onto housing (188).
4. Install washers (186) and bolts (187).
Illustration 3 g01213975
5. Install shim (174), spring (175), pin (182), spacer (177), O-ring seal (181), spring (176), bolt (180),
spool assembly (178), and O-ring seal (179).
Illustration 4 g01213974
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
6. Install O-ring seal (172), O-ring seal (171), O-ring seal (170), valve assembly (169), ring (167), O-
ring seal (166), spool (164), housing (163), bolts (165), adjustment screw (162), and nut (161) into
valve assembly (150).
Illustration 5 g01213973
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
7. Install poppet (155), spring (156), spring (157), backup ring (159), O-ring seal (158), and plug
(160).
8. Install O-ring seal (151), O-ring seal (152), housing (153), and cap (154).
9. Install valve assembly (150) and bolts (149).
Illustration 6 g01213972
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
10. Install the O-ring seal and plug (148).
11. Install valve (143), spring (144), O-ring seal (145), backup ring (146), and plug (147). Tighten plug
(147) to a torque of 220 ± 20 N·m (162 ± 15 lb ft).
12. Install spool (138), O-ring seal (139), O-ring seal (140), and housing (141). Tighten housing (141) to
a torque of 105 ± 10 N·m (77 ± 7 lb ft). Install cap (142).
Illustration 7 g01213971
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
13. Install O-ring seal (112), O-ring seal (113), washer (114), washer (115), poppet (116), spring (117),
O-ring seal (118), housing (119), backup ring (120), O-ring seal (121), piston (122), poppet (123),
backup ring (125), O-ring seal (124), housing (126), O-ring seal (127), spring (128), O-ring seal
(129), spool (130), housing (131), nut (132), O-ring seal (133), housing (134), nut (135), housing
(136), and plug (137).
Illustration 8 g01213970
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
14. Install O-ring seal (102) and housing (103). Tighten housing (103) to a torque of 95 ± 14 N·m
(70 ± 10 lb ft).
15. Install rings (104), ring (105), spool (106), spring (107), body (108), guide (109), ring (110), rings
(111), spool (93), spring (94), spring (95), O-ring seal (96), O-ring seal (97), retainer (98), adjusting
screw (99), washer (100), and nut (101).
Illustration 9 g01213969
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
16. Install O-ring seal (74) and housing (75). Tighten housing (75) to a torque of 95 ± 14 N·m
(70 ± 10 lb ft).
17. Install rings (76), ring (77), spool (78), spring (79), body (80), guide (81), O-ring seal (82), rings
(83), spool (84), spring (85), spring (86), O-ring seal (87), O-ring seal (88), retainer (89), adjusting
screw (90), washer (91), and nut (92).
Illustration 10 g01213967
18. Install spool (69), retainer (70), spring (71), retainer (72), and bolt (73).
Illustration 11 g01213966
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
19. Install housing (68) and bolts (67).
Illustration 12 g01213964
20. Install O-ring seal (63), O-ring seal (62), spool (61), spring (60), and spring (59).
21. Install spool (66), poppet (65), and spring (64).
Illustration 13 g01213963
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
22. Install the backup ring, O-ring seal (58), O-ring seal (57), and housing (56). Tighten housing (56) to
a torque of 95 ± 14 N·m (70 ± 10 lb ft).
23. Install body (55), guide (54), spool (53), spring (52), the O-ring seal, shims (51), spring (50), spool
(49), spring (48), O-ring seal (47), O-ring seal (46), adjustment screw (45), retainer (44), washer
(43), and nut (42).
24. Install poppet (41) and spring (40).
Illustration 14 g01213961
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
25. Install the O-ring seals, plug (39), and plug (36).
26. Install housing (38) and bolts (37).
Illustration 15 g01213960
27. Install spring (31), poppet (30), and spring (29).
28. Install sleeve (32).
29. Install sleeve (35), poppet (34), and spring (33).
Illustration 16 g01213958
30. Install O-ring seals (24), O-ring seals (23), spring (22), spring (21), housing (20), cartridge (19),
valve (18), spring (17), and piston (16).
31. Install O-ring seal (28), valve (27), spring (26), and shims (25).
Illustration 17 g01213957
32. Install poppet (8) and spring (7).
33. Install O-ring seal (13), valve (12), spring (11), shim (10), and shim (9).
34. Install poppet (15) and spring (14).
Illustration 18 g01213956
Personal injury can result from being struck by parts propelled
by a released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended
tooling to release the spring force.
35. Install covers (1).
36. Install plugs (3). Tighten plugs (3) to a torque of 240 ± 20 N·m (177 ± 15 lb ft).
37. Install valve (2) and valve (6).
38. Install block (5) and bolts (4).
End By:
a. Install the main control valve. Refer to Disassembly and Assembly, "Main Control Valve - Install".
PSP-0005C6FA
2023/01/07
16:14:06+03:00
i02429582
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