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Weld Metal Calculation 1

The document contains data about weld sizes, consumables required for different welding processes per unit length and per pipe joint. It lists diameter, number of joints, unit weight per joint for root pass electrodes and fill/cap electrodes, and total electrode weight for different pipe sizes. The data shows electrode requirements in kilograms for root passes and fill/cap passes for pipes of diameters 6 inches, 16 inches and 24 inches.
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0% found this document useful (0 votes)
594 views6 pages

Weld Metal Calculation 1

The document contains data about weld sizes, consumables required for different welding processes per unit length and per pipe joint. It lists diameter, number of joints, unit weight per joint for root pass electrodes and fill/cap electrodes, and total electrode weight for different pipe sizes. The data shows electrode requirements in kilograms for root passes and fill/cap passes for pipes of diameters 6 inches, 16 inches and 24 inches.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Enter Data:

WeId Size ( Leg T ) 8 mm


Unit WeId Length ( L )
1 m
ConsumabIes Required to Procure per Unit Length:
SMAW 0.418 Kg
GTAW 0.278 Kg
GMAW 0.264 Kg
FCAW 0.295 Kg
SAW 0.258 Kg Wire 0.336 Kg Flux
T
L
WeId MetaI per Pipe Joint
Enter Data In Red onIy:
Dia = in. 6 152.4 mm
deg.
% .26 mm
. mm Standard Bevel
2 mm Parameters
(RT) = mm
' 6.76 mm
mm Compound Bevel
Root Pass: Z = deg. Parameters
onsumabIes Required to Procure per Joint: f = 0
SMAW 0.143 Kg
GTAW 0.095 Kg
STT 0.090 Kg
FiII/ap:
onsumabIes Required to Procure per Joint: `
SMAW 1.602
GTAW 1.068
GMAW 1.012
FCAW 1.131
SAW 0.991 Kg Wire 1.288 Kg Flux
FULL GMAW 1.102
FULL SMAW 1.745
FULL TG 1.163
STT Root & SAW F/Cap 1.081 Kg Wire 1.288 Kg Flux

Z
Root
Root
FiII/ap
FiII/ap
'

%
#%
#%
%
'

dia no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod
6 284 0.143 40.612 1.6 454.4
16 6 0.143 0.858 1.6 9.6
24
14
41.47 464
dia no of joints unit wt/jnt rt elect tot unit wt/jnt f/c electrod
6 284 0.143 40.612 1.6 454.4
16 6 0.143 0.858 1.6 9.6
24
14
41.47

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