The Latest

Machine Vision Inspections

Food and Medical Industries

 One system does it all!
Reliable solutions for all inspection needs

Multi-Spectrum Image Capture

Accurately captures the slightest contrast difference utilizing 8 wavelengths
of colored light

Vision System

Area Cameras
Resolution up to 21 megapixels
A vast camera lineup to satisfy any application need

02
 Pattern Projection Lighting
Simultaneous 2D + 3D inspection enables stable detection
with the addition of height data

Vision-Guided Robots
Supports direct communication with robots from many manufacturers
Features a new search algorithm (PatternTrax TM)

LumiTraxTM
Fusion of intelligent camera, light and
inspection algorithm

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 Food and Medical Industries
The Latest Machine Vision Inspections

Presence/absence inspection

Presence inspection for seasoning packets Bottle count in cases

OK image
NG image OK image NG image
Key inspection points Key inspection points
Instant noodles are inspected for
Using a 21 megapixel camera
the presence of spice and soup
enables highly-accurate inspections
packets. Cameras on multiple
even over a wide field-of-view.
lines can also be operated with a
In addition to counting the number
single controller, which improves
of bottles in the case, it is also
productivity.
possible, with the same camera, to
inspect for different types of caps by

or

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 Food and Medical
The Latest Machine Vision
detecting subtle differences in
text

production

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 Food and Medical Industries
The Latest Machine Vision Inspections

Defect inspection

Shrink wrap inspection Food tray inspection

OK image
NG image OK image NG image
Key inspection points Key inspection points
Thanks to high-speed
Food trays are inspected for
processors, PET bottles can be
contamination and creases. Even
inspected for tears in shrink
when high-resolution cameras are
wrap, even on beverage industry
used, high-speed processing makes
lines moving at extreme speeds.
it possible to improve inspection
N

or

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 Food and Medical
The Latest Machine Vision
accuracy without
sacrificing

production

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 Food and Medical
The Latest Machine Vision

Dimension inspection

Needle edge inspection Label alignment inspection

OK image
NG image OK image NG image
Key inspection points Key inspection points
The tips of needles are cut at
Containers are inspected to detect
a 2-degree angle to reduce pain
misaligned labels. It is also possible
when used. By controlling the
to perform inspections for other
lighting conditions, it is possible to
defects, such as label peeling,
define the edges and perform
at the same time.
highly-accurate measurement of
the surface.

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 Food and Medical
The Latest Machine Vision

Positioning/alignment

Pattern inspection for can orientation Robot guidance for candy packaging

Before pattern their orientation.

After pattern Key inspection points Random After packaging in box
alignment
alignment position on
For packaging, canned goods are conveyor
aligned so that the direction of
the labels match. Pattern position
information is output to a device
which rotates the products to
correct

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 Food and Medical
The Latest Machine Vision
Key inspection points

Conventionally,
packing candy in boxes
was performed
manually, but
automation of this task
is progressing due to
the introduction of
vision-guided robotics.

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 Food and Medical
The Latest Machine Vision

Verification inspection

“Best by date” printing inspection Date, lot code, and barcode inspections

OK image
NG image OK image NG image
Key inspection points Key inspection points
Inspections are performed for print trouble
defects such as incorrect back to specific production dates.
characters and character defects.
Identification data is recorded and
linked with
the inspection images making it
possible to trace unexpected

variations of the

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 Food and Medical
The Latest Machine Vision
In the medical
industry, the need to
track individual
packages throughout
the production
process continues to
increase. With
machine vision, it is
possible to perform a
variety of inspections -
such as character,
barcode, and label

inspections - with a single

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 Food and Medical
The Latest Machine Vision

LumiTrax™

Packaging seal inspection Juice box straw inspection

Normal camera image

Image with LumiTrax™ Normal camera image Image with LumiTrax™
Key inspection points Key inspection points
Seal width inspections on shapes formed from the height
packaging bags have not
traditionally been stable due to
problems such as patterns,
roughness, and glare.
KEYENCE’s original LumiTrax
function makes it possible to
perform inspection on the basis of
variations of the

0
 Food and Medical
The Latest Machine Vision
Presence inspections
of juice box straws
have been difficult to
perform in a stable
manner due to varying
background patterns
and straw position.
The LumiTrax
function enables
stable
inspections that
are not
affected by these factors.

inspections - with a single

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 Food and Medical
The Latest Machine Vision

3D Machine Vision Inspections

Chocolate bar inspections Tablet blister pack inspection

3D image
Image after processing Conventional image 3D image
Key inspection points Key inspection points
By connecting an LJ-V laser profile the chocolate.
sensor to the machine vision
controller, it is possible to detect
any missing segments, while at the
same time, inspecting for non-
contrasting defects such as dents
and foreign particles on the top
surface of

conditio

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 Food and Medical
The Latest Machine Vision
It is very difficult to
perform stable
inspections for tears in
blister packaging. By
using a 3D vision
system, it is possible
to detect these defects
without being affected
by surface glossiness
and curvature.

De

1
 Food and Medical
The Latest Machine Vision

Line scan camera

Pasta contamination and hole inspections Can side appearance inspection

OK image
NG image OK image NG image
Key inspection points Key inspection points
Because the inspection region for stable inspections with uniform lighting
a pasta strip can be wide relative
to the contamination size, it has not
been possible to obtain uniform
lighting conditions with
conventional area cameras, making
it difficult to perform stable
inspections. With a line scan
camera, it is possible to perform
conditio

1
 Food and Medical
The Latest Machine Vision
Due to the presence
of printing, it has
often been difficult to
perform defect
inspections for dents
on the side of cans.
By using a line
camera, it is possible
to cancel the printing
and only extract
dents and stains.

De

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 Food and Medical

VisionDatabase
The Latest Machine Vision

EASY STORAGE AND MANAGEMENT OF MACHINE VISION DATA AND IMAGES

MACHINE VISION SYSTEM DATABASE

Data linked directly with inspection images

Easy system set up and data searching

Database PC Add-on SD card for

software controller function

Automatic backup of
all vision program changes

Directly retest stored images in database

Link barcode reader or plc identification data

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TO C O N T A C T Y O UR L O C A L O F F I C E
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www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in order to safely operate any KEY

CONTACT YOUR NEAREST OFFICE FOR RELEASE STATUS conditio

KEYENCE CORPORATION OF AMERICA
KEYENCE CANADA INC. KEYENCE MEXICO S.A. DE C.V.
500 Park Boulevard, Suite 200, Itasca, IL 60143, U.S.A. PHONE: +1-201-930-0100 FAX: +1-855-539-0123 E-mail: [email protected]
E-mail: [email protected] E-mail: [email protected]
Copyrigh
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. Company and product names mentioned in this catalog are either trademarks or registered trademarks of their respective t © 2015
KEYENC
companies. The specifications are expressed in metric units. The English units have been converted from the original metric units. Unauthorized reproduction of this catalog is strictly prohibited. 1
E
CORPORATION. All rights reserved. AppliGuideFoodMedicine-KA-EN-US 2090-3
KA12-1109

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