Fuse box assembly Gauge assemb y

Main fuse box

Normal current (Reserve 10A)
Key on Function switch working indicator power supply
(10a reserved)
Instrument (normal)
Vehicle information service Air dryer heating, NOx sensor
terminal / tachograph Door opening alarm lamp, step lamp
Main power switch B+ Headlamp left high beam relay
BCM power supply 1
Headlamp left high beam left auxiliary high beam
25A (reserved)
Door controller (normal power of window regulator) Light switch

Door controller (rear view mirror and door lock are normally
powered) Headlamp right high beam spare
BCM power supply 2 relay
Headlamp right high beam right auxiliary high beam
spare
Light switch Company logo 2 series according to Q / cat-2.1
Standby load
Liberation sign 4 series according to Q / cat-2.2
Spare output
Low speed wiper relay
Date marking according to Q / cat-3.1
S end of wiper
Spare input Wiper, washer, intermittent wiper controller
5 feet
Low speed switch and intermittent wiper controller
Key acc
Hydraulic turnover relay control +, inverter (ACC) High speed wiper relay
Wiper high speed
Cigarette lighter, radio / car terminal (ACC), DC-DC Wiper high speed
(Reserve 15A) 5 feet
Air conditioning compressor relay Wiper high speed switch

Rear fog lamp relay

Key on
Rear fog lamp
Door controller (on)
Rear fog lamp switch
(Reserve 10A)
Flasher (on)
Fog lamp relay
(Reserve 10A)
Instrument (on) Front fog lamp and rear fog lamp switch
Front fog lamp switch
ABS controller (on)

Trailer ABS (on), ECAs (on)

Electric horn relay
(Reserve 10A)
Engine control relay (on), brake signal+ Electric horn
(Reserve 10A) Horn change-over switch

Headlamp low beam relay Headlamp left low beam

On power Headlamp right low beam
Part number according to Q / cat-3.1
Light switch
Air conditioning power supply (on), fan relay control (+)

Small lamp relay Cab light

(Reserve 20A) Chassis lamp
Manufacturer code according to Q
Air conditioning compressor power supply (ACC) / cat-3.1
Air conditioning compressor relay Light switch

Air conditioning low pressure switch

air conditioner
Automatic air conditioning, air conditioning low pressure
switch control+ Air conditioning switch (heater motor)
Air conditioning low pressure switch control- Heating control switch control-

Heating control switch control+

Brake signal separation relay
Check the brake signal and connect it to the computer
Brake signal connected
5 feet to computer Serial number position Model of connector at wire remarks
Brake light switch harness side

Control + (on) The error proofing structure

Engine brake of the connector on the back
of the fuse box shall ensure
Engine brake valve
that the connector on the side
Engine brake control-
of the harness with no
Engine brake control+
corresponding position
number can not be inserted
spare

Indoor lamp power supply and air horn

Small fuse box power supply

24 V power socket, USB power socket

ABS controller (B +)

300W inverter electric skylight (not reusable)

Power supply of Shaanxi gear retarder for OBD diagnosis socket (line 1)
explain
ECAs power supply
Insert series specifications, 2.8, 6.3, 9.5
Southern electronic fan
Position number of insert in connector
Code of connector Urea supply module heating main
relay power supply
Independent warm air

Inter wheel differential lock, power take-off solenoid valve, WiFi switch
inter axle differential lock, parking power take-off solenoid valve

Undeclared fillet R3
name Fuse box assembly (pattern drawing) Combination instrument assembly (pattern drawing)
According to jf03-64 (a)
The technical conditions are in accordance with ja3722-a01-1 Drawing Security is Number of Processing Part version Document Pictures Page 1 of 1 Leng Delong
important items method version C
The surface of metal terminals in all connectors shall be tinned, Cu / EP · sn9, according to Q / cayt-4.12 Design Wang muyuan Product re
inspection Nonmetallic decorative
pattern Color Drawing
category proportion Sun Lianming
heat Surface Drawing
Samples must be rechecked by the product design department before supply begins Proofreading Weight treatment protection software Su Pengjun
Notification
to examine number change Zhang Weiwei CA4250P66K24T1A7E5_Z00008_01
Influence sign Number date Yang Chaoyang
Production preparation
Material interchange of places 20170223
Science
Standardization Technology center of China First FAW Technology Center
approval code Automobile Co., Ltd Li Guohui

Instrument pane w r ng harness assemb y R ght chass s w r ng harness assemb y

Observation direction and measuring point of sheath

Connector feature number (list of corresponding optional relations)

Wire harness length (list of corresponding optional relations)

Dimension measuring point

Semi laminated coating of wear resistant cloth base tape for conductor
After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;
The size here is shown in the package method shown in the figure, and the outer half stacked adhesive tape is used
90 degree elbow
Wrap the mark with green PVC tape
Direction mark of lead wire in connector
The conductor shall be wrapped with open braided polyester sleeve, and the outside shall be wrapped with PVC tape

Unprotected conductor

The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm

The con

List of optional relationships

Connector feature number / harness
length number
Wire number

Drawing No Description of options

Ordinary version, no reverse image
Cold region version, no reverse image
Ordinary version with reverse image
Cold area version with reverse image
Note "√" means no choice

Left body wiring harness assembly Right body wiring harness assembly
Wire Function wire Cross sectional area of colour remarks
number conductor(mm²)
Instrument panel wiring Overhead box wiring Instrument panel wiring Overhead box wiring
Butt connector between harness harness harness harness
Instrument panel wiring Overhead box wiring Instrument panel wiring Overhead box wiring
instrument panel wiring harness harness Video harness harness Instrument panel wiring Right front corridor lamp
Communication can line (k76, K54, C1, C2) trend diagram: the minimum distance between nodes is 100
harness and chassis Instrument panel wiring Overhead box wiring cable Instrument panel wiring Overhead box wiring harness
wiring harness
harness
Instrument panel wiring
harness
Overhead box wiring Compilation
harness
Instrument panel wiring
harness
Overhead box wiring Instrument panel wiring Side turn lamp
harness harness network harness harness harness
Instrument cluster Instrument panel wiring harness Chassis wiring harness Instrument panel wiring
harness Side turn lamp Instrument panel wiring Right front corridor lamp
Engine ECU
Solder joint Overhead box wiring harness
Terminal resistance

harness
Side turn lamp Solder joint
Terminal resistance

Instrument panel wiring Overhead box wiring

harness harness
Side turn lamp Solder joint inverter Solder joint
Berth light Solder joint
OBD diagnostic socket Instrument panel wiring Overhead box wiring Instrument panel wiring harness inverter
Vehicle information service terminal NOx sensors harness harness
Instrument panel wiring
Instrument panel wiring
harness
Overhead box wiring
harness Instrument panel wiring harness inverter
harness and left body Instrument panel wiring Overhead box wiring
harness harness
wiring harness Instrument panel wiring Overhead box wiring
Butt connector harness harness
Instrument panel wiring Overhead box wiring
harness harness
Overhead box wiring harness Instrument panel wiring Berth light
harness
Instrument panel wiring Overhead box wiring Observation direction and measuring point of sheath
Left body wiring harness harness
Instrument panel wiring
harness
Overhead box wiring sheath Right front corridor lamp
harness harness Outlet end Incoming end Instrument panel wiring harness (Injection molding cable)
Instrument panel wiring Overhead box wiring
harness harness
Left body wiring Overhead box wiring View orientation
harness and
Overhead box wiring
Solder joint
Instrument panel wiring
harness
Overhead box wiring
wireway
harness harness harness Twisted pair
Butt connector Instrument panel wiring
harness
Overhead box wiring
harness Size limits
(black) Left body wiring harness Overhead box wiring
harness Twisted pair
Instrument panel wiring harness
Overhead box wiring harness
Left body wiring harness Overhead box wiring
harness
Connector feature number (list of corresponding optional relations)
Overhead box wiring Instrument panel wiring Overhead box wiring Black PVC tape is tightly wrapped and water is The size is the cable length,
(black) harness harness
harness Connect independent MIC CONNECTOR Instrument panel wiring Overhead box wiring Wiring harness label, the label content is shown as "xxxxx", the label content is clear, not allowed to penetrate The length of connector and rear protection is not included
harness harness
Traveling data recorder
(Female terminal) Instrument panel wiring
harness
Overhead box wiring
harness
The pasting position is (30-100) mm away from the inlet end of branch connector
Single core
Overhead box wiring harness shielded wire
MG is Dimension measuring point
shielded wire
(green)
Semi laminated coating of wear resistant cloth base tape for conductor
Instrument panel wiring Seat belt alarm / seat
harness ventilation
After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;
Observation direction and measuring point of sheath
sheath Code number number remarks
Outlet end Incoming end Instrument panel wiring harness name
View orientation
Unprotected conductor
wireway
Size limits
The conductor is bound with PVC sleeve
Connector feature number (list of corresponding optional relations)
Wiring harness label, the label content is shown as "xxxxx", the label content is clear, Berth light The conductor is bound with open bellows
The pasting position is (30-100) mm away from the inlet end of branch connector
Dimension measuring point After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated
Semi laminated coating of wear resistant cloth base tape for conductor with wear-resistant cloth base tape
After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound; In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe
shall be more than 50%
Semi laminated coating of wear resistant cloth based adhesive tape for conductor
Independent Mike
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC inverter
Instrument panel wiring harness List of optional relationships zipper pipe ("L" refers to the length of the bellows)
The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm Connector feature number / harness length number
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; Side turn lamp
Wire number whole

The conductor is bound with PVC sleeve 2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound
ECAs remote control Solder joint refers to the connection point of the same functional conductor
The conductor is bound with open bellows Drawing No Description of options
Seat belt alarm / seat ventilation No ECAs, no independent mic The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end
Side turn lamp ECAs, no independent mic
After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated with wear-resistant cloth base tape No ECAs, no independent mic Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal
With ECAs, with independent mic
In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50%
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe ("L" refers to the length of the bellows)
Note "√" means no choice The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; The hole position not used by waterproof connector needs to be blocked with blind plug
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding
Solder joint refers to the connection point of the same functional conductor
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end Main line and its branch line are welded at one point (except can line)
List of optional relationships
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal The twisted pair pitch is (27-33) twist / m
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector
The conductor and terminal are connected by crimping
The hole position not used by waterproof connector needs to be blocked with blind plug Connector feature number
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Part version
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C Wire number
1000 line and its branch line are welded at one point (except can line) Right body wiring harness assembly
The twisted pair pitch is (27-33) twist / m Drawing No Description of options
The conductor and terminal are connected by crimping The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 With power supply of 220 V
Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor PVC casing shall be in accordance with jf03-117 No power supply 220 V
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, Note: "X" means no selection name Left body wiring harness assembly
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 Left body wiring harness assembly
PVC casing shall be in accordance with jf03-117 Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times,
Drawing Security is Number of Processing Part version Document Map Page 1 of 1
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance with 9.3 of GB / T 25085, in which the diameter of scraping needle is 0.45mm important items method version sheet
Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times, Left body wiring harness assembly Design Product re
inspection Nonmetallic decorative
pattern colour Drawing
category
proportion
During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance with 9.3 of GB / T 25085, in which the diameter of scraping needle is 0.45mm Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Proofreading weight heat Surface Drawing
treatment protection software
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Connector according to QC / T 417 to examine Change
Li Jiaxiang Notice No
Connector according to QC / T 417 General Influence
PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B arrangement Material interchange sign Number
of places date
Science
The technical conditions are in accordance with QC / T 29106 The technical conditions are in accordance with QC / T 29106 Standardization
FAW Technology Center
Samples must be rechecked by the product design department before supply begins FAW Jiefang Qingdao Automobile Samples must be rechecked by the product design department before supply begins approval code
Co., Ltd

Left door wiring harness assembly Right door wiring harness assembly
Wrap tightly with black PVC tape

Front wall wire harness

sheath:
Tail protection:

Use wear-resistant cloth base tape The wire bundle is wrapped

to wrap the glue in half with shockproof sponge

The snap is installed in the middle of the two bulges of the rubber sheath, Front wall wire harness
and the assembly direction is shown in the schematic diagram sheath:
Left window regulator control switch Left control right window Tail protection:
regulator control switch
Use wear-resistant cloth base tape The wire bundle is wrapped
to wrap the glue in half with shockproof sponge
The snap is installed in the middle of the two bulges of the rubber sheath,
Front wall wire harness and the assembly direction is shown in the schematic diagram
sheath:
Tail protection:

Left electric rearview mirror Left step lamp Right window regulator control switch
Front wall wire harness
sheath:
Schematic diagram of Left window regulator control switch Right window regulator control switch Schematic diagram of Tail protection:
fastener assembly fastener assembly

Observation direction and measuring point of sheath The branch line of step lamp shall be bound with the main line with adhesive tape
sheath
Outlet end Incoming end Right step lamp
View orientation
wireway
Size limits Right window regulator control switch

Electric exterior rearview mirror control switch

Right electric rearview mirror
Connector feature number (list of corresponding optional relations) Connector feature number (list of corresponding optional relations)
The branch line of step lamp shall be bound with tape and main thousand wire
Loudspeakers
Wiring harness label, the label content is shown as "xxxxx", the label content is clear, Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
The pasting position is (30-100) mm away from the inlet end of branch connector The pasting position is (30-100) mm away from the inlet end of branch connector
Dimension measuring point List of optional relationships Dimension measuring point
The size here is shown in the package method shown in the figure, and the outer half stacked adhesive tape is used Left door latch Connector feature number
The size here is shown in the package method shown in the figure, and the outer half stacked adhesive tape is used

Unprotected conductor Unprotected conductor Loudspeakers

Left window regulator motor List of optional relationships
The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm Connector feature number
Wire number
The conductor is bound with open bellows The conductor is bound with open bellows
Wire number
The conductor is bound with open corrugated pipe, and the corrugated pipe is wrapped with PVC tape The conductor is bound with open corrugated pipe, and the corrugated pipe is wrapped with PVC tape
Right door latch
Right window regulator motor
After the conductor is wrapped with wear-resistant cloth base tape, the open corrugated pipe is bound, and then PVC tape is used to wrap the corrugated pipe After the conductor is wrapped with wear-resistant cloth base tape, the open corrugated pipe is bound, and then PVC tape is used to wrap the corrugated pipe
Drawing No Description of options Drawing No Description of options
After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated with wear-resistant cloth base tape Electric windows and doors - electric rearview mirror After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is coated with wear-resistant cloth base tape Electric windows and doors - electric rearview mirror
Electric doors and windows + electric rearview mirror Electric doors and windows + electric rearview mirror
Note: "X" means no selection Note: "X" means no selection
The sleeve is protected, and the outer space is 200 mm. If the branch length is less than 200 mm, tie a tie The sleeve is protected, and the outer space is 200 mm. If the branch length is less than 200 mm, tie a tie

In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50% In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50%
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe ("L" refers to the length of the bellows)
("L" refers to the length of the bellows) Code number number remarks 1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound;
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; name
Electric rearview mirror control Front wall wire harness Left door latch Front wall wire harness 2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound
switch Code
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound Left window regulator control
switch Solder joint Left electric rearview mirror Solder joint Solder joint refers to the connection point of the same functional conductor
name number number remarks
Solder joint refers to the connection point of the same functional conductor Left control right window regulator The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end Right window regulator
control switch Solder joint Electric rearview mirror control switch Solder joint control switch Front wall wire harness
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end Instrument panel wiring Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal Right window regulator
harness Left door wire harness control switch Front wall wire harness
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal Instrument panel wiring
harness Left door wire harness Left window regulator control switch Solder joint The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector Right door latch Solder joint
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector Electric exterior rearview
mirror control switch Solder joint Left window regulator control switch Solder joint The hole position not used by waterproof connector needs to be blocked with blind plug Right electric rearview mirror Solder joint
The hole position not used by waterproof connector needs to be blocked with blind plug Left control right window regulator
Step lamp Front wall wire harness control switch Solder joint At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding Left control right window regulator Instrument panel wiring
Solder joint Left door latch control switch Solder joint 1000 line and its branch line are welded at one point (except can line) harness Left door wire harness
1000 line and its branch line are welded at one point (except can line)
Step lamp Front wall wire harness The twisted pair pitch is (27-33) twist / m Step lamp Front wall wire harness
The twisted pair pitch is (27-33) twist / m Electric rearview mirror control
Left window regulator motor Front wall wire harness switch Front wall wire harness The conductor and terminal are connected by crimping Solder joint Right door wire harness
The conductor and terminal are connected by crimping Electric rearview mirror control
Left window regulator motor Front wall wire harness switch Front wall wire harness Part version Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Right door latch Front wall wire harness
Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Electric rearview mirror control PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C
Right door latch Front wall wire harness switch Front wall wire harness Left door wiring harness assembly Right door latch Front wall wire harness Right door wiring harness assembly
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C Electric rearview mirror control Right window regulator
Right door latch Front wall wire harness switch Front wall wire harness The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 motor Front wall wire harness
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 Left control right window Right window regulator
regulator control switch Front wall wire harness Left electric rearview mirror Front wall wire harness In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, motor Front wall wire harness
In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106, Left control right window Right window regulator
regulator control switch Front wall wire harness Left electric rearview mirror Front wall wire harness Left door wiring harness assembly Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times, control switch Front wall wire harness Right door wiring harness assembly
Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times, Left window regulator control Electric rearview mirror control Right window regulator
Front wall wire harness Front wall wire harness During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance with 9.3 of GB / Front wall wire harness
During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance with 9.3 of GB / T 25085, switch switch control switch
Left window regulator control Front wall wire harness Electric rearview mirror control Front wall wire harness T 25085, in which the diameter of scraping needle is 0.45mm Loudspeakers Front wall wire harness Meng Fanhua
in which the diameter of scraping needle is 0.45mm switch switch
B
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Li Zhongpeng
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Loudspeakers Front wall wire harness Left electric rearview mirror Front wall wire harness Loudspeakers Front wall wire harness
Connector according to QC / T 417 Connector according to QC / T 417 Hu Ruixia
Loudspeakers Front wall wire harness Step lamp Front wall wire harness
PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B Right electric rearview sulumi CA4250P26K24T1E5_Z00014_13

mirror Front wall wire harness Wang Wei

The technical conditions are in accordance with QC / T 29106
Production preparation
20170720
The technical conditions are in accordance with QC / T 29106 Right electric rearview Front wall wire harness
Samples must be rechecked by the product design department before supply begins mirror
Samples must be rechecked by the product design department before supply begins FAW Technology Center Right electric rearview Front wall wire harness
mirror Li Guohui

Transition harness assembly of 24 V power

A r cond t on ng w r ng harness assemb y supply socket
Evaporator temperature sensor Internal and external circulation steering gear Motor water valve

Connected to instrument
Control panel I
sheath:
terminal:
panel wiring harness

Side defrost motor Front defrost motor

Connected to body wire harness

sheath：
terminal：
24 V power supply socket

Observation direction and measuring point of sheath

Connected to fan and sheath
speed regulating resistor Outlet end Incoming end Wire Function wire Cross sectional area of colour remarks
View orientation
wireway
number Connected to instrument
conductor(mm²)
24 V power supply socket panel wiring harness
Size limits 24 V power supply socket Connected to instrument
Observation direction and measuring point of sheath panel wiring harness
sheath
Outlet end Incoming end
View orientation wireway Dimension measuring point
Size limits
Speed control module Unprotected conductor
Dimension measuring point
Semi laminated coating of wear resistant cloth base tape for conductor For the conductor bound with bellows, the bellows shall be UFW type bellows according to jf03-159 (class B)
The wire shall be wrapped with flannel tape in half stack, and the flannel tape shall be in accordance with Q / cam-371
Unprotected conductor In addition to the special requirements of bellows diameter, the filling rate of conductor relative to bellows is 70% ~ 80%
The surface of the conductor is bound with PVC tape according to jf03-76
(50mm of bare wire shall be reserved for the head over 100 mm, and 30 mm for the head below 100 mm) Unless otherwise specified, the conductor wrapped with bellows shall be covered with glue as follows ("L" refers to the length of the bellows)
In addition to the special requirements of bellows diameter, the filling rate of conductor relative to bellows is 70% ~ 80% 1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound;
Unless otherwise specified, the conductor wrapped with bellows shall be covered with glue as follows ("L" refers to the length of the bellows)
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; 2. When l ≤ 100 mm, use interval wrapping glue, and wrap the glue in the middle of the size, and wrap at least 3 turns;
2. When l ≤ 100 mm, use interval wrapping glue, and wrap the glue in the middle of the size, and wrap at least 3 turns;
Solder joint refers to the connection point of the same functional conductor The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal name Transition harness assembly of 24 V power supply socket
Body wiring harness Speed control module Control panel 1 Side defrost motor
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from
the root of the incoming end of the connector
The hole position not used by waterproof connector needs to be blocked with blind plug
Solder joint
Body wiring harness
Blower
Speed control module
Control panel 1
Control panel 1
Body wiring harness
Side defrost motor
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding Speed control module Blower Control panel 1 Side defrost motor end of the connector Drawing Security is Number of Processing Part version Document Map Page 1 of 1
Main line and its branch line are welded at one point (except can line) Control panel 1 Motor water valve important items method version sheet
The twisted pair pitch is (27-33) twist / m Control panel 1 Internal and external Control panel 1 Motor water valve The conductor and terminal are connected by crimping Design Product re Nonmetallic decorative colour Drawing proportion
Control panel 1
circulation steering gear
Internal and external Control panel 1 Body wiring harness inspection pattern category
The conductor and terminal are connected by crimping
Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Control panel 1
circulation steering gear
Front defrost motor Control panel 1 Speed control module Air conditioning wiring harness assembly The connector shall be in accordance with QC / T 417, and the surface of metal terminal shall be tinned, Cu / EP · sn9, according to Q / cayt-4.12 Proofreading weight heat
treatment
Surface
protection
Drawing
software
Control panel 1 Front defrost motor Control panel 1 Motor water valve Change
Double layer heat shrinkable tube is used to protect wire spot in harness
The connector shall be in accordance with QC / T 417, and the surface of metal terminal shall be tinned, Cu / EP · sn9, according
Control panel 1 Front defrost motor Control panel 1 Body wiring harness B.4 PVC thin wall conductor shall be used as conductor according to QC / T 730, grade B to examine Notice No
Control panel 1 Body wiring harness Control panel 1 Body wiring harness Meng Fanhua General Influence sign Number date
to Q / cayt-4.12
PVC thin wall conductor shall be used as conductor according to QC / T 730, grade B Control panel 1 Evaporator temperature sensor Control panel 1 Body wiring harness
Hu Ruixia
Yu Meng
The technical conditions are in accordance with QC / T 29106 arrangement Material
Science
interchange of places
Standardization Technology center of China First Automobile
CA4250P25K2T1E4A_Z00021_04

The technical conditions are in accordance with QC / T 29106 Control panel 1 Evaporator temperature sensor
Samples must be rechecked by the product design department before supply begins
Yan Xiaodong
Production preparation
20141225
Control panel 1 Motor water valve
Samples must be rechecked by the product design department before supply begins
Solder joint Front defrost motor
Yang Chaoyang
Correcting Xueming
Technology center of China First
Automobile Co., Ltd approval code Co., Ltd

Overhead box wiring harness assembly Cab front wall wiring harness assembly
Wire Function wire Cross sectional area of colour remarks
number conductor(mm²)
Left body wiring harness Traveling data recorder
Left body wiring harness Traveling data recorder
Left body wiring harness Left front end marker lamp
Butt connector Solder joint Traveling data recorder Instrument panel wiring harness
between instrument
panel wiring harness Left body wiring harness Traveling data recorder
Communication can line (k76, K54, C1, C2) trend diagram: the minimum distance between and chassis wiring Left body wiring harness Traveling data recorder
nodes is 100 harness
Left body wiring harness Door open alarm light
Instrument cluster Instrument panel wiring harness Chassis wiring harness (grey) (green)
Engine ECU Inner core： Inner core：
Terminal resistance

Terminal resistance

Left front end marker lamp Solder joint

Vehicle information service

OBD diagnostic socket terminal NOx sensors
Instrument panel wiring Traveling data recorder Solder joint
harness and left Left body wiring harness Traveling data recorder
body wiring harness
Butt connector

Left body wiring harness Door open alarm light

Left body wiring Left body wiring harness Door open alarm light
harness Left body wiring harness Traveling data recorder
Left body wiring Left body wiring harness Door open alarm light
harness and Right door wire harness
Overhead box wiring sheath：
harness Tail protection： Left door wire harness
Butt connector Positioning card： sheath：
Tail protection：
Left body wiring harness Traveling data recorder Positioning card：
Left body wiring harness Traveling data recorder Air conditioning low pressure switch Wiper motor
Overhead box wiring Left body wiring harness Left body wiring harness Twisted
harness Left body wiring harness Left body wiring harness pair
Traveling data recorder Solder joint Traveling data recorder Twisted
Left body wiring harness Solder joint Traveling data recorder pair Clutch switch
Left body wiring harness Traveling data recorder (grey)
(black) (green) Water level alarm switch
Left body wiring harness Traveling data recorder Observation direction and measuring point of sheath
Left body wiring harness Traveling data recorder sheath
Code Outlet end Incoming end
name number number spare View orientation
wireway
Size limits
Connector feature number (list of corresponding optional relations)
Wiring harness label, the label content is shown as "xxxxx", the label content is clear,
The pasting position is (30-100) mm away from the inlet end of branch connector
Dimension measuring point
Semi laminated coating of wear resistant cloth base tape for conductor

Left front end marker lamp After the conductor is wrapped with wear-resistant cloth base tape, the open bellows are bound;
Observation direction and measuring point of sheath
sheath Unprotected conductor
Outlet end Incoming end
View orientation Brake light switch
wireway The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm
Scrubber
Size limits Wire Function wire Cross sectional area of colour remarks Code number number remarks
The conductor is bound with PVC sleeve number conductor(mm²) name
Instrument panel wiring Left door wire harness Instrument panel wiring Left door wire harness
harness harness
Dimension measuring point The conductor is bound with open bellows Solder joint Right door wire harness Instrument panel wiring Left door wire harness
harness
Instrument panel wiring Right door wire harness Instrument panel wiring Right door wire harness
Unprotected conductor After the conductor is wrapped with wear-resistant cloth base tape, the opening corrugated pipe is bound, and the corrugated pipe is harness harness
Instrument panel wiring
coated with wear-resistant cloth base tape Solder joint Left door wire harness harness Right door wire harness
Solder joint Water level alarm switch Instrument panel wiring Left door wire harness
The conductor shall be semi laminated with PVC tape, and the bare wire shall be reserved by 50 mm at the head exceeding 100 mm and 30 mm below 100 mm In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC harness
Solder joint Wiper motor Instrument panel wiring Left door wire harness
pipe shall be more than 50% harness
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe Solder joint Brake light switch
The conductor is bound with open bellows or PVC zipper pipe ("L" refers to the length of the bellows) Instrument panel wiring Water level alarm switch Instrument panel wiring Left door wire harness
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; harness harness
Instrument panel wiring Brake light switch Instrument panel wiring Left door wire harness
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound harness harness
In addition to the special requirements for the diameter of corrugated pipe and zipper PVC pipe, the filling rate of conductor relative to corrugated pipe and zipper PVC pipe shall be more than 50% Instrument panel wiring Left door wire harness Instrument panel wiring Right door wire harness
Solder joint refers to the connection point of the same functional conductor harness harness
Unless otherwise specified, the conductor protected by corrugated pipe or PVC zipper pipe shall be covered with glue as follows inside and outside the corrugated pipe or PVC zipper pipe ("L" refers to the length of the bellows) Instrument panel wiring Left door wire harness Instrument panel wiring Right door wire harness
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end harness harness
1. When l ＞ 100 mm, the interval of glue wrapping shall be 50 mm, and at least 3 circles shall be wound; Solder joint Right door wire harness Instrument panel wiring Left door wire harness
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end harness
2. When l ≤ 100 mm, interval wrapping shall be adopted, and the glue wrapping position shall be in the middle of the size, and at least 3 turns shall be wound Instrument panel wiring Left door wire harness Solder joint Right door wire harness
Solder joint refers to the connection point of the same functional conductor The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of harness
Instrument panel wiring Right door wire harness Instrument panel wiring Left door wire harness
the connector harness harness
The distribution position of connectors of each wire number in the corresponding sheath shall be viewed from the outlet end The hole position not used by waterproof connector needs to be blocked with blind plug Instrument panel wiring Scrubber Instrument panel wiring Left door wire harness
harness harness
Length measurement refers to the distance from measuring point to measuring point or from measuring point to conductor terminal At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding Solder joint Wiper motor Instrument panel wiring Left door wire harness
Door open alarm light Main line and its branch line are welded at one point (except can line) harness
The size indicated is the length of the wire after straightening. If one end of the connector is a connector, the length is measured from the root of the incoming end of the connector Instrument panel wiring Wiper motor Instrument panel wiring Left door wire harness
harness harness
The hole position not used by waterproof connector needs to be blocked with blind plug The twisted pair pitch is (27-33) twist / m Instrument panel wiring Wiper motor Instrument panel wiring Left door wire harness
harness harness
At the end of the insulating pipe and the branch of the conductor, the tape shall be used for binding The conductor and terminal are connected by crimping Instrument panel wiring Wiper motor Instrument panel wiring Left door wire harness
harness harness
Main line and its branch line are welded at one point (except can line) Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Instrument panel wiring Scrubber Instrument panel wiring Left door wire harness
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C harness harness
The twisted pair pitch is (27-33) twist / m Instrument panel wiring Air conditioning low Instrument panel wiring
harness Left door wire harness
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 harness pressure switch
The conductor and terminal are connected by crimping Instrument panel wiring Air conditioning low Instrument panel wiring Right door wire harness
PVC casing shall be in accordance with jf03-117 harness pressure switch harness
Single layer V-type heat shrinkable tube for crimping of single (special) terminal and conductor Instrument panel wiring
harness Right door wire harness
PVC tape is f-pvc / 105 / r-tx according to QC / T 29106 Appendix C In the wear-resistant cloth base tape, the specification of cloth base tape is p-pet / 105 / r-Tp according to Appendix C of QC / T 29106,
Overhead box wiring harness assembly Wear resistance: when a = 10 mm, the number of cycles is more than 2000 times; when a = 5 mm, the number of cycles is more than 1000 times,
Instrument panel wiring
harness Left door wire harness Instrument panel wiring
harness Left door wire harness Cab front wall wiring harness assembly
The bellows shall be of UFW type according to class A in Appendix D of QC / T 29106 Instrument panel wiring Left door wire harness Solder joint Right door wire harness
During the test, take about 10cm long tape and stick it to the steel bar with diameter a along the axial direction. The test method and equipment shall be in accordance harness
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Instrument panel wiring Left door wire harness Instrument panel wiring Clutch switch
with 9.3 of GB / T 25085, in which the diameter of scraping needle is 0.45mm harness harness
Connector according to QC / T 417 Liu Zhongyan
Double layer heat shrinkable tube shall be used to protect the wire solder joint in the harness according to class C in Appendix B of QC / T 29106 Solder joint Right door wire harness Instrument panel wiring Clutch switch
harness
PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B Connector according to QC / T 417 Instrument panel wiring Left door wire harness Instrument panel wiring Brake light switch
harness harness
The technical conditions are in accordance with QC / T 29106 PVC thin wall conductor shall be used as conductor according to GB / T 25085 grade B Solder joint Right door wire harness
Samples must be rechecked by the product design department before supply begins The technical conditions are in accordance with QC / T 29106 Instrument panel wiring Right door wire harness
FAW Jiefang Qingdao Automobile harness
Instrument panel wiring FAW Technology Center
Co., Ltd Samples must be rechecked by the product design department before supply begins harness Right door wire harness

Chassis fuse box assembly

The terminal cover needs to be integrated with the housing

Q2360612 should be able to withstand (4-5) n ·

m tightening torque

（4 in total）

Main fuse box power supply (normal)

Normal current Engine ECU (normal)
Backup relay
Spare relay output
Backup relay control+

Backup relay control-

（reserve 30A power supply capacity）
Standby power output (normal)
Trailer ABS
ECU relay
Engine ECU power supply
Engine ECU main relay control+

Engine ECU main relay control-

Cq1460820 should be able to withstand

(16-30) n · m tightening torque Hydraulic turnover motor
Main power On gear relay
It should be able to bear the tightening torque of (16 ~ 30) n · M switch B+ On gear power output
(4 in total) On gear power control+

On gear power control-

Integrated waterproof vent valve at the bottom of shell
Reversing lamp, reversing buzzer
Standby power output (main power
Starting relay switch B +)
Starter solenoid switch
Starting control+

Starting control-

Ignition switch supply

Preheating relay
Serial position Model of adapter connector at remarks
number wire harness end Main fuse box power supply (main power
switch B +)

The box body adopts pa6-gf20, and the material specification standard is jf03-26
Type 22012 fuse is used
The 20A chip fuse adopts 3722014-50
3722017-50 is adopted for 30A chip fuse
The type of fuse greater than 30A is sf30, which shall meet the requirements of GB / T 31465.5 and GB / t31465.1
The back terminal is connected with copper plate, and the copper plate is wrapped with heat shrinkable tube
The connector shall be in accordance with QC / T 417, and the surface of metal terminal shall be tinned according to Q / cayt-4.12 name Model of chassis fuse box
The waterproof ring shall be made of transparent silica gel with hardness of 40 ±, and temperature resistance not less than - 40 �～ 135 �
Security is Number of Processing Document Map Page 1 of 1
The technical specification of chassis fuse box assembly is in accordance with ja3722-240-1 Drawing important items method Part version D.3 version sheet
Design Li Baiqian Product re Nonmetallic decorative colour Drawing proportion
inspection pattern category
The fixed tightening torque of other standard parts shall comply with Q / cayt-019 Proofreading Xu Feng weight heat Surface Drawing
treatment protection software
Samples must be rechecked by the product design department before supply begins to examine Yu Meng Change
Notice No CA4251P66K25T1E5_Z00014_01

General Influence Number

arrangement Mou Pengwei sign date
Production preparation
20161208
Material interchange of places
Science
Standardization Yang Chaoyang Technology center of China First
approval Li Guohui code Automobile Co., Ltd