R series service manual

GD Midea Refrigeration Equipment Co. Ltd

MULTI SPLIT TYPE, HEAT PUMP AIR CONDITIONERS

Technical service manual 2007

R407C Glory multi Series

Indoor Models

MSGI-09HRN2

MSGI-12HRN2

Outdoor Models

M2OA-18HRN2 M2OA-21HRN2

M3OA-27HRN2 M3OA-30HRN2

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Multi SERIES

1. Features

2. Function

3. Specification

4. Dimensions

5. Refrigeration cycle diagram

6. Wiring diagram

7. Troubleshooting

8. Electronic function

9. Characteristic of temp. sensor

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1. Features
1.1 Universal outdoor unit and indoor unit design
1.2 R410a refrigerant; Cooling & heating units
1.3 The indoor unit combination is as follow list:
OUTDOOR UNIT MODEL INDOOR UNIT COMBINATION
M2OA-18HRN1 9K×2
M2OA-21HRN1 9K+12K
M3OA-27HRN1 9K×3
M3OA-30HRN1 9K×2+12K

1.4 Working Temperature Range

Cooling Heating
Models
Indoor Low Indoor Hi Outdoor Low Outdoor Hi Indoor Low Indoor Hi Outdoor Low Outdoor Hi
multi
17 / 5 43 / 30 -7 24
on/off
2.Function
Indoor unit

Operation ON/OFF by remote controller

Sensing by room temperature

Room temperature sensor.

Pipe temperature sensor.

Room temperature control

Maintain the room temperature in accordance with the setting temperature.

Starting temperature control

Indoor fan is delayed for 5 sec at the starting.

Indoor fan speed control Turbo mode

high, med, low, breeze.

Anti-cold function
Operation indication Lamps (VLED)
Prevent the cold wind at
Light up in the VLED for each operation mode. the beginning of unit start.

Two-direction air vane Defrost mode

The unit will decide the louver direction according to operation mode.
Auto-restart function
Sleep mode auto control

The fan is turn to low speed (cooling/heating).

The unit will be turn off at the seventh hour. Air flow Direction control

Independent dehumidification The function will be

Self-diag. function
operate in any operation
The function is usually used in rainy days in
springtime or damp areas.

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Outdoor unit

Power relay control

The unit has 3 mins delay between continuously ON/OFF operations.

Check point

Hydrophilic aluminum fin

The hydrophilic fin can improve the heating efficiency at operation mode.

4 way valve control

It is only operated in the heating operation mode except defrosting operation.

Discharge pipe temperature protect

Anti-rust cabinet

3. Specification
3.1 Indoor unit
Model MSGI-09HRN2 MSGI-12HRN2
Power supply Ph-V-Hz 1Ph,220-240V~,50Hz 1PH, 220-240V~,50Hz
Capacity Btu/h 9000 12000
Cooling Input W 38.5 39
Rated current A 0.18 0.20
Capacity Btu/h 10000 13000
Heating Input W 38.5 39
Rated current A 0.18 0.20
Model RPG13H RPG13H
Brand Welling Welling
Indoor
Input W 36 36
fan motor
Capacitor uF 1.2 1.2
Speed(hi/mi/lo) r/min 1180/1080/1000 1250/1100/950
a.Number of rows 2 2
b.Tube pitch(a)x row pitch(b) mm 21X13.37 21X13.37
c.Fin spacing mm 1.3 1.3
Indoor
d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium
coil
e.Tube outside dia.and type mm Ф7, Innergroove tube Ф7, Innergroove tube
f.Coil length x height x width mm 578X252X26.74 578X252X26.74
g.Number of circuits 2 2
Indoor air flow (Hi/Mi/Lo) m3/h 510/460/410 660/580/500
Indoor noise level (Hi/Mi/Lo) dB(A) 36/34/32 39/33/28
Dimension (W*H*D) mm 750×250×188 750×250×188
Indoor Packing (W*H*D) mm 830X336X280 830X336X280
unit Net/Gross weight Kg 8.5/10.5 8.5/10.5
Liquid side/ Gas side mm(inch) Ф6.35/Ф9.53 Ф6.35/Ф12.7

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3.2 Outdoor unit

Model M2OA-18HRN2 M2OA-21HRN2
Power supply Ph-V-Hz 1Ph,220-240V~,50Hz 1Ph,220-240V~,50Hz
Capacity Btu/h 9000X2 9000+12000
Input W 1980 2300
Cooling
Rated current A 9.61 10.22
EER w/w.h 2.63 2.68
Capacity Btu/h 10000X2 10000+13000
Input W 2000 2350
Heating
Rated current A 9.78 11.5
COP W/W.H 2.90 2.85
Energy class D CLASS D CLASS
Max. input consumption W 2860 3400
Max. current A 13 15.0
Starting current A 19.8 19.8+30
PG180X1C-4DZDE3; PG180X1C-4DZDE3;
Model PG180X1C-4DZDE3 PG225X2C-4FT
Type Rotary Rotary
Brand GD TOSHIBA GD TOSHIBA
Capacity Btu/h 10800 10800;13650
Compressor Input W 1000 1000;1310
Rated current(RLA) A 4.4 4.4;6.1
Locked rotor Amp(LRA) A 24 24;31
Thermal protector Internal Internal
Capacitor uF 25+25 25+35
Refrigerant oil ml 400 400;480
Model YDK69-6 YDK69-6
Brand WeiLing Welling
Outdoor fan
motor Input W 154 154
Capacitor uF 4 4
Speed r/min 900/670 900/670
a.Number of rows 2 2
b.Tube pitch(a)x row mm 25.4X22 25.4x22
pitch(b)
c.Fin spacing mm 1.7 1.7
Outdoor coil d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium
e.Tube outside dia.and mm Ф9.53, Innergroove tube Ф9.53, Innergroove tube
type
f.Coil length x height x mm 810X610X44 810X610X44
width
g.Number of circuits 12 12
Outdoor air flow m3/h 1900 2070
Outdoor noise level dB(A) 58 58
Dimension(W*H*D) mm 895X345X655 895X345X655
Outdoor
unit Packing (W*H*D) mm 1050X470X780 1050X470X780
Net/Gross weight Kg 73/77 79/83
Refrigerant type g R407C/800X2 R407C/750+1000
Design pressure(Hi/Lo) MPa 2.8/1.2 2.8/1.2
Ф6.35/Ф9.53;
Liquid side/ Gas side mm Ф6.35/Ф9.53;
Refrigerant Ф6.35/Ф12.7
piping Max. refrigerant pipe m 10(each unit) 10(each unit)
length
Max. difference in level m 10(each unit) 10(each unit)
Connection wiring No No
Plug type No No
Thermostat type Electronic control Electronic control
Operation temp ℃ 17-30 17-30
Ambient temp ℃ 18~43(cooling); -7~24(heating)

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Model M3OA-27HRN2 M30A-30HRN2
Power supply Ph-V-Hz 1Ph,220-240V~,50Hz 1Ph,220-240V~,50Hz
Capacity Btu/h 9000x3 9000x2+12000
Input W 2990 3320
Cooling
Rated current A 14.50 16.13
EER w/w.h 2.61 2.62
Capacity Btu/h 10000X3 10000x2+13000
Input W 3050 3360
Heating
Rated current A 14.90 16.3
COP W/W.H 2.85 2.86
Energy class D CLASS D CLASS
Max. input consumption W 4000 4000
Max. current A 18.2 18.2
Starting current A 40+30 40+30
PG295X2CS-4KU1; PG295X2CS-4KU1;
Model PG225X2C-4FT PG225X2C-4FT
Type Rotary Rotary
Brand GD TOSHIBA GD TOSHIBA
Capacity Btu/h 18080; 13650 18080; 13650
Compressor Input W 1760; 1310 1760; 1310
Rated current(RLA) A 8.5; 6.1 8.5; 6.1
Locked rotor Amp(LRA) A 44, 31 44, 31
Thermal protector Internal Internal
Capacitor uF 35+35 35+35
Refrigerant oil ml 750; 480 750; 480
Model YDK50-4G1 YDK50-4G1
Brand Welling Welling
Outdoor fan
motor Input W 107Wx2 107Wx2
Capacitor uF 4uFx2 4uFx2
Speed r/min 1150 1150
a.Number of rows 2 2
b.Tube pitch(a)x row pitch(b) mm 25.4x22 25.4x22
c.Fin spacing mm 1.5 1.5
Outdoor coil d.Fin type (code) Hydrophilic aluminium Hydrophilic aluminium
e.Tube outside dia.and type mm Ф9.53, Innergroove tube Ф9.53, Innergroove tube
f.Coil length x height x width mm 813X812X44 813X812X44
g.Number of circuits 5(A System); 5(A System);
4(B System) 4(B System)
Outdoor air flow m3/h 1450x2 1450x2
Outdoor noise level dB(A) 60 60
Dimension(W*H*D) mm 860X830X330 860X830X330
Outdoor
unit Packing (W*H*D) mm 1000X985X425 1000X985X425
Net/Gross weight Kg 90/94 90/94
Refrigerant type g R407C/ 1470+820 R407C 1470+820
Design pressure(Hi/Lo) MPa 2.8/1.2 2.8/1.2
Ф6.35/Ф9.53;
Liquid side/ Gas side mm Ф6.35/Ф9.53;
Refrigerant Ф6.35/Ф12.7
piping Max. refrigerant pipe length m 10 (each unit) 10 (each unit)
Max. difference in level m 10 (each unit) 10 (each unit)
Connection wiring No No
Plug type No No
Thermostat type Electronic control Electronic control
Operation temp ℃ 17~30 17~30
Ambient temp ℃ 18~43(cooling); -7~24(heating)

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4 Dimension
4.1 Indoor unit dimension

Dimension
W H D
Mode

9K 750 250 188

12K 750 250 188

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4.2 Outdoor unit dimension

a) Outdoor unit 18K/21K

b) Outdoor unit 27K/30K

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5. Refrigeration cycle diagram

“1 drives 3 system” is made up of one “1 drive 1 system” and one “1 drive 2 system”.

PMV1

PMV2
SV2 SV1

2＃
T2 1＃

T1
Compressor

refrigeration distributor

1 drive 2 system
SV1：Primary four-way valve SV2： Secondary four-way valve PMV1，
PMV2：Electronic expansive valve
T1，T2：Indoor pipe temperature sensor

Condenser

Four-way valve
Evaporator

Compressor

1 drive 1 system
Notice：For 1 drives 2 system, there are two individual refrigerant circuit and two compressors, but for the 1drive 2
system in the 1 drive 3 system, there is only one refrigerant circuit and only one compressor.

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6. Wiring diagram
6.1 Indoor unit
Indoor unit

Glory indoor unit

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6.2 Outdoor unit

For 1 drive 2 outdoor unit

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For 1 drive 3 outdoor unit

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7. Troubleshooting
7.1 Indoor unit
Failure phenomenon Operation lamp Timer lamp
Indoor fan speed has been out of control for over 1 minute ☆ X
Indoor room temp. Sensor or evaporator temp. Sensor is open circuit
☆ On
or short circuit
EEPROM error On ☆
Cross zero signal error ☆ ☆
r Extinguish
☆ Flash at 5Hz
On Light
7.2 Outdoor unit
Failure phenomenon LED1 LED2 LED3
Stand by ☆ ☆ ☆
High temp. Protect of condenser ☆ ☆
Temp. Sensor in condenser 1 is open circuit or short circuit ☆
Temp. Sensor in condenser 2 is open circuit or short circuit ☆
☆ Flash at 2Hz
7.3 Diagnostic chart
7.3.1Indoor fan speed has been out of control for over 1 minute

Is the indoor fan motor NO Repair the connector and

connector and connection
reconnect
good?

YES

Is voltage being applied to

the fan motor? YES Indoor PCB is defective.
(rang 90v-160v between mid Replace the indoor PCB.
pin and N on CN1

NO
Replace the indoor fan motor

7.3.2 Indoor room temp. sensor or evaporator temp. sensor is open circuit or short circuit
Is the indoor fan motor NO Repair the connector and
connector and connection
reconnect
good?

YES

Is voltage being applied to

the fan motor? YES Indoor PCB is defective.
(rang 90v-160v between mid Replace the indoor PCB.
pin and N on CN1

NO
Replace the indoor fan motor

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7.2.3 EEPROM error

Circuit or software error on indoor Replace indoor PCB

7.2.4 Cross zero signal error

Is connection to connector of pipe temp. sensor good?

No

Yes
Repair connector
Check the resistance of the temp. sensor according to Annex 1

Replace the sensor

Is power supply and NO Be sure the power supply is good

connection of connectors and correct the connection
good?

YES
Indoor PCB is defective. Replace
the indoor PCB.

7.2.5 High temp. Protect of condenser

When outdoor pipe temp. is more than 65°C, the unit will stop, and unit runs again when outdoor pipe
temp. less than 52°C.

Is the temp. more than 65°C ?

No

Is the temp sensor right according to the annex 1

Yes No

Replace the outdoor main board Replace the temp sensor

7.2.6 Temp. Sensor in condenser is open circuit or short circuit

Is the outdoor temperature NO Repair the connector and

sensor connector and
reconnect
connection good?

YES

Replace the sensor and YES

Replace outdoor e-box
check if E5 display again?

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8 Electronic functions

8.1 Electric Control working environment

8.1.1 Input voltage: 175~253V
8.1.2 Input power frequency: 50Hz/60Hz
8.1.3 Ambient temperature: -7°C~+43°C
8.1.4 Indoor fan normal working amp is less than 1A,
8.1.5 Outdoors fan normal working amp is less than 1.5A
8.1.6 Four-way valve normal working amp is less than 1A.
8.1.7 Swing motor: DC12V.

8.1.8 Display board

ƒ Operation
The indicator flashes once every second after power is on and illuminates when the air
conditioner is in operation.
ƒ Timer indicator:
The indicator illuminates then TIMER is set ON.
ƒ PRE-DEF. indicator (For cooling & heating mode only)
The air conditioner starts defrosting automatically if outdoor unit frosts in heating operating.
At this time, PRE-DEF. indicator illuminates.
ƒ Auto indicator:
This indicator flashes when the air conditioner is in AUTO operation.
ƒ ECON indicator
This indicator illuminates while the air conditioner is in economic operation.

8.2 Proper symbols and their meanings

TA: Indoor ambient temperature
TE: Indoor evaporator temperature
TS: Setting temperature through the remote controller
TE1: Anti-cold wind, from Fan Off to Breeze temperature
TE2: Anti-cold wind, from Breeze to Setting Fan Speed temperature
TE3: Anti-cold wind, from Setting Fan Speed to Breeze temperature
TE4: Anti-cold wind, from Breeze to Fan Off temperature
TE5: Evaporator low temperature protection entering temperature
TE6: Evaporator low temperature protection restoring temperature
TE7: Evaporator high temperature protection, compressor off temperature
TE8: Evaporator high temperature protection, fan off temperature

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TE9: Evaporator high temperature protection, restoring temperature

T3: Outdoor unit pipe sensor
T4: Outdoors temperature sensor

8.3 Systematic functions.

Remote receiving.
Testing and forced run.
Position set for indoor unit wind vane.
LED display and alarm.
On or off Timer.
Protection for the compressor.
High temperature protection of indoor heat exchanger in heating mode.
Auto defrosting and heating recovery under heating mode.
Anti cold air under heating mode.
Anti frozen under cooling mode.
8.4 Protection
8.4.1 The compressor functions protection with a delay of three minutes.
8.4.2 High temp. protection of condenser.
8.4.3 Sensor protection at open circuit and breaking disconnection
8.4.4 Temperature Fuse break protection
8.4.5 Fan Speed is out of control. When Indoor Fan Speed is too high(higher than High
Fan+300RPM)or too low(lower than 400RPM), the entire unit stops and LED displays failure
information and can’t returns to normal operation automatically.
8.5 Fan-only mode
Fan speed is high/mid/low/ Auto
8.6 Cooling mode
The 4-way valve is closed under cooling mode.
The action of the compressor and the outdoor fan:
Condition Compressor Outdoor fan
Temp. up TA> Ts+1 On On
TA<Ts+1 Off Off
Temp. down TA> Ts On On
TA<Ts Off Off
TA: Indoor ambient temperature
TS: Setting temperature through the remote controller

Auto fan under cooling mode:

Condition Indoor fan speed
T=Indoor Temp.-Setting Temp.
Temp. up T<3℃ Low
3℃<T<5℃ Med.
T>5℃ High
Temp. down T> 3℃ High
1℃<T<3℃ Med.
T<1℃ Low

Anti-freezing control to indoor evaporator under cooling mode

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Condition Compressor Outdoor fan
Temp. Time
Temp. up T> TE6 On On
T< TE6 >5 Minutes Off Off
Temp. down T> TE5 On On
T< TE5 >5 Minutes Off Off

Condenser high-temperature protection under heating mode

T3 >65℃,turn off compressor.
TE5: Evaporator low temperature protection entering temperature
TE6: Evaporator low temperature protection restoring temperature

8.7 Dehumidifying mode

8.7.1 The 4-way valve is off in dehumidifying mode
8.7.2 Compressor and Indoor Fan actions in dehumidifying mode
Compressor run 5 minutes, and indoor fan run 5 minutes in low speed, then turn off the
compressor, indoor fan run 5 minutes in low speed. And repeat on and off cycle.
8.7.3 Low room temperature protection:
When room temperature decreases to below 10℃, the compressor and the outdoor fan
will stop(indoor fan is Breeze). Dehumidifying operation will be resumed when room
temperature restores to over 13℃.
8.7.4 Under dehumidifying mode, the anti-freezing function of the indoor heat exchanger is the
same as that of cooling mode.

8.8 Heating mode

8.8.1 Generally, the 4-way valve is open in heating mode, but it is closed in defrosting mode.
4-way valve must delay 2 minutes compared with compressor if the compressor changed
into non-heating mode or turned off. 4-way valve doesn't delay in dehumidifying mode.
8.8.2 Generally, the outdoors fan is turned off with the on-off action of compressor in heating
mode, except for the defrosting mode or the end of defrosts.
8.8.3 Action conditions of compressor under heating mode: compressor must run for 7
minutes after starting and then judge temperature. Meanwhile other protections are still
valid.
Condition Compressor Outdoor fan
Room temp. up TA> Ts+3 Off Off
TA<Ts+3 On On
Room temp. down TA< Ts+2 On On
TA>Ts+2 Off Off
TA: Indoor ambient temperature
TS: Setting temperature through the remote controller

8.8.4 Indoor Fan actions under heating mode

Indoor Fan can be set at HIGH/MID/LOW/AUTO by using a remote controller, but
Anti-cold wind function has the priority.
Anti-cold wind control function under heating mode
Condition Indoor fan speed
TE

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Indoor exchanger temp. up TE<TE1 Off
TE1<TE<TE2 Breeze
TE>TE2 Setting fan speed
Indoor exchanger temp. down TE> TE3 Setting fan speed
TE3<TE<TE4 Breeze
TE<TE4 Off
TE: Indoor evaporator temperature
TE1: Anti-cold wind, from Fan Off to Breeze temperature
TE2: Anti-cold wind, from Breeze to Setting Fan Speed temperature
TE3: Anti-cold wind, from Setting Fan Speed to Breeze temperature
TE4: Anti-cold wind, from Breeze to Fan Off temperature
8.8.5 Auto wind under heating mode
Condition Indoor fan speed
T=Indoor Temp.-Setting Temp.
Room temp. up T<2℃ High
T>2℃ Med.
Room temp. down T> 0℃ Med.
T<0℃ High
8.8.6 Indoor evaporator high-temperature protection under heating mode
Condition Compressor Outdoor fan

Indoor exchanger temp. up TE<TE8 On On

TE8<TE<TE7 On Off
TE>TE7 Off Off
Indoor exchanger temp. down TE>TE9 Off Off
TE<TE9 On On
TE: Indoor evaporator temperature
TE7: Evaporator high temperature protection, compressor off temperature
TE8: Evaporator high temperature protection, fan off temperature
TE9: Evaporator high temperature protection, restoring temperature
8.9 Defrosting operation (Available for heating only).
8.9.1 Defrosting condition:
When T3<0℃ and compressor runs 40 minutes.
T3: Temp. of condenser.
8.9.2 Ending condition of defrost
If one of following conditions is satisfied, end the defrosting and turn into heating:
A.The defrost time has reached to 10 minutes.
B.T3>20. ℃
8.10.3 Time sequence of the whole defrosting procedure is as follows

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Compressor
ON
ON
4-way Valve
OFF

ON
Outdoor Fan
OFF

8.10 Automatic operation mode

8.10.1 The air conditioner automatically selects one of the following operation modes: cooling,
heating or ventilation according to the difference between room temp. (TA) and set temp.
(TS).
TA—TS Operation mode
TA—TS>2℃ Cooling
-1℃≤TA—TS≤+2℃ Fan-only
TA—TS<-1℃ Heating (Fan-only for cooling only type)

8.10.2 The indoor fan blows automatically in corresponding selected mode.

8.10.3 The motion of indoor fan’s vane should accord with the selected operation mode.
8.10.4 One mode should be carried out for at least 15 minutes once selected. If the compressor
cannot start for 15 minutes, reselect the operation mode according to the room temp.
and set temp.or reselect when the set temp. varies.

8.11 Forced cooling function

8.11.1 Select forced cooling function with the forced cooling button or the switch.
8.11.2 The compressor is unconditionally turned on, after 30 minutes cooling operation whose
fan mode is set as low; the A/C operates under the DRY mode with a set temp. of 24℃.
8.11.3 All protections of remote control cooling are available under forced cooling operation.

8.12 Forced Auto function

Select forced auto function with the forced auto button or the switch in the display
board.
In forced auto status the A/C operates under remote control mode with a set temp. of
24℃.

8.13 Timer Function Requirement

The maximum length of timer is 24 hours and the minimum resolving power is 15
minutes.

8.14 Economic Running

8.14.1 The economic running function is available under cooling, heating or auto mode.
8.14.2 Cooling:

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The set temperature rise 1℃ per hour. Two hours later, the set temperature will
maintain as a constant and the air circulation is kept at low speed.
8.14.3 Heating:
The set temperature decrease 1℃ per hour. Two hours later, the set temperature will
maintain as a constant and the air circulation is kept at low speed (Cold air proof
function takes precedence over all).
8.14.4 Auto:
The economic running function operates in accordance with the selected running mode
by the auto mode.

8.15 Mode conflict

The indoor units can not work cooling mode and heating at same time.
Heating mode has a priority.
8.16.1Definition
Cooling mode Heating Mode Fan Off
Cooling mode No Yes No No
Heating Mode Yes No Yes No
Fan No Yes No No
Off No No No No
No: No mode conflict;
Yes: Mode conflict

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9 Characteristic of temp. sensor

Temp.℃ Resistance KΩ Temp.℃ Resistance KΩ Temp.℃ Resistance KΩ

-10 62.2756 17 14.6181 44 4.3874

-9 58.7079 18 13.918 45 4.2126

-8 56.3694 19 13.2631 46 4.0459

-7 52.2438 20 12.6431 47 3.8867

-6 49.3161 21 12.0561 48 3.7348

-5 46.5725 22 11.5 49 3.5896

-4 44 23 10.9731 50 3.451

-3 41.5878 24 10.4736 51 3.3185

-2 39.8239 25 10 52 3.1918

-1 37.1988 26 9.5507 53 3.0707

0 35.2024 27 9.1245 54 2.959

1 33.3269 28 8.7198 55 2.8442

2 31.5635 29 8.3357 56 2.7382

3 29.9058 30 7.9708 57 2.6368

4 28.3459 31 7.6241 58 2.5397

5 26.8778 32 7.2946 59 2.4468

6 25.4954 33 6.9814 60 2.3577

7 24.1932 34 6.6835 61 2.2725

8 22.5662 35 6.4002 62 2.1907

9 21.8094 36 6.1306 63 2.1124

10 20.7184 37 5.8736 64 2.0373

11 19.6891 38 5.6296 65 1.9653

12 18.7177 39 5.3969 66 1.8963

13 17.8005 40 5.1752 67 1.830

14 16.9341 41 4.9639 68 1.7665

15 16.1156 42 4.7625 69 1.7055

16 15.3418 43 4.5705 70 1.6469

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