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LH-800 电子称重仪表英文说明书-2

The document introduces the LH-800 weighing display controller. It has the following key features: - It can control up to 4 or 6 materials for automated batching and feeding processes. - It has communication and printing interfaces to enable online batch monitoring and printing of batch data. - It provides full material batch control functionality without external control and can automatically adjust tolerances. - Other functions include jar number control, automatic tare adjustment, and protection against interference.

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Jhander Baluyot
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0% found this document useful (0 votes)
952 views26 pages

LH-800 电子称重仪表英文说明书-2

The document introduces the LH-800 weighing display controller. It has the following key features: - It can control up to 4 or 6 materials for automated batching and feeding processes. - It has communication and printing interfaces to enable online batch monitoring and printing of batch data. - It provides full material batch control functionality without external control and can automatically adjust tolerances. - Other functions include jar number control, automatic tare adjustment, and protection against interference.

Uploaded by

Jhander Baluyot
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 26

LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Content
1.Summarize ................................................2
2.Technical Specification ..................................3
3.Controller front board illustrate ..................... ...3
4.Controller back board illustrate ...................... ...4
5.Controller function setting ..............................9
6.Controller calibration operation ..........................13
7.Controller definite and tolerance setting ........... ....15
8.Controller communication setting ..........................17
9.Controller printing setting ................................17
10.Controller applications ..................................18
11.Trouble shooting and solution ...........................21
12.Controller size ........................................22
13.Appendix ................................................23

1
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

1. Summarize
1 Brief introduction of type definition and functions
Controller type :LH-800

 XK: Product code name: Represent demonstrations, controls two word’s Chinese
phonetic alphabet characters respectively;
 - :Gap sign;
 3 :Accurate degree grade code name: Indicate that maximal accuracy is grade 3
 1 : Weighing apparatus product type: Expresses the non- continual
 weighing;
 10:Enterprise designed serial number;
 A :Enterprise edition serial number:
A11:Expressed this controller can control at most 4 kind of materials
A12 :Expressed this controller can control at most 4 kinds of materials and also
has the communication function;
A13 :Expressed this controller can control at most 4 kinds of materials and also
has the print function;
A21 : Expressed this controller can control at most 6 kinds of
materials;
A22 :Expressed this controller can control at most 4 kinds of materials and also
has the communication function;
A23 : Expressed this controller can control at most 6 kinds of
materials and also has the communication function。
Annotate:This instruction booklet is suitable for all products in A version
That LH-800 series weighing display controller is controlled by single computer, collection,
charges mixture with batching weighing controlling, PC, controls the intellectualized appearance
as an integral part of the whole. It’s distinctive anti-interference and resists lightning stroke ability
makes it be able to used in very bad environment。

That controller can satisfy with the industry automation batching such as building,
metallurgy, package, feed, petroleum , chemical and tobacco needs.

2 Main functions
* Incorporate weighing display and the batching controller an integral;
* Have the RS485 communication interface, it can realize the on-line group charge (selective
breeding);
* Have RS232 printing interface, it can realize batching data printing in time (selective
breeding);
* Provide the entire material batching control function (local and charge far being able to
control completely without exception);
* May control at most four or six kinds of materials to feed the material;
* Provide two kinds of being unloaded controlling way;
* Jar number control function;
* Zero following Automation;

2
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

* Button shelling function;


* shelling function Automation;
* Have tolerance in advance be placed in hand , amend function voluntarily;
* Use software entire digital adjusting function;
* Processed automatic collation it can improve measurement accuracy;
* Adjusting nimbly , can renew the tare fitting respectively;
* Jar number demonstration and batching condition instruction
* Unique anti- thunder measurement.

3 Operating principles
The LH-800 series of weighing display controller provides the precision bridge for the load
cell, and accepts the load cell’s output signal, calculates after internal gathering processing and
demonstrate the weight value in the measure dipper. After start the controller, by comparison of
material’s weight value in the dipper and the definite value we can realize material one, two, three,
four’s (five, six) automatic feed-material control .It may demonstrate each kinds of material’s feed
data respectively and can realize the automatic tolerance revision. Then waited for left (right) off-
material permission signal and realize automatic left (right) off material. After off material
completes, pot number will automatically add 1,then start the second up material ,thus began the
second batching cycle. To this analogizes, it will realizes the automate batching completely.

2. Technical specifications
1 General specification
1.1 Main supply:Alternating current 220V 土 15%,50HZ 土 2%;
1.2 Power dissipation:9W;
1.3 Working temperature :0~50℃;
1.4 working humidity:≤90%RH(have no curdles dew)。

2 Simulate the measurement part


2.1 V :10V 土 5%,Maximum load ability:150mA;
2.2 signal scope:0~25mV;
2.3 Demonstrates the number of division:Maximal 9999d。

3 Import part of switch amount


Provide the direct-current 12 V from the inside , can not drive other loads except entering
contact。

4 Switch amounts export part


4.1 External power supply :Alternating current:220V;
4.2 Electronic contact capacity:≤1A。
3. controller Front board explanation

1 Outward appearance 1 2 3

3
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Chart 1 Controller’ front board outward appearance sketch map

Annotate : 1 . Display window 1(2 digital displays ) 2 Display window 2(4 digital
displays) 3.Key area

2-display window 1
At “batching”and “stop ”state , demonstrates the pot number(batching cycle
times) 。 The Accumulate current batching jars after the controller“start” displays two digits
within the scope of l~99jar when start feeding material in this group ,the material’s present path
or off –material state(is Lx , indicates if demonstrating L1 is feeding with material 1) or readjust
oneself to a certain extent expecting that state (demonstrates FL). Show glimmering when in
"suspension state".

When in "stop" state, only when parameter is "adjusting ", revision "definite value" and
revision "disposition" display window1 will display the corresponding menu mark, other time it
did not demonstrate.

3-display window 2
When in "ingredient" and "suspension" state it will demonstrate material’s weight. When the
demonstration window 1 demonstrates jar number or the off-material condition (FL), it
demonstrate material ‘s gross weight ; when all paths feeding, it demonstrates each kinds of
material’s net weight.

At "Stop" state, when definite value and tolerance value setting, disposition parameter
setting, it demonstrates the corresponding definite value weight, the tolerance value and the
parameter value, it will demonstrate material’s weight in other time.

4 buttons
4.1 start /stop button
Press down this key for more than 0.5 second , it can switch“batching”and“stop”two
states.

At the state of “stop”,press down this key for more than 0.5 second,the controller will
enter into “stop”state 。

4.2 adjusting button


At“stop”state,press down this key and enter into “adjusting” operation.

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

At “adjusting”state , press down this key you may skip over one step of the current
adjusting so as to prevent the data changing, then enter into the next step(Annotate: When
importing adjusting weight, this key do not play role).

4.3 The “definite value” button


In "stop" condition, press down this key and enters the definite value and the tolerance setting
operation。

4.4 Allocation button


In the “stop" state, press down this key , enters allocation parameter operation。
4.5 Affirm key
After finished input the data, press down this key , the controller will store the import value

If press "affirming" button for more than 1 second, the controller will store the input value
and will withdraw from setting up state beforehand(adjusting, constant value, allocation)

4.6 Figure key


0~9 those ten figure keys are used to import setting numerical value.

Among them, figure key 0 has two peculiar functions: one is under discontinuous
circumstances, if pushing down this key for more than 1 second it will return zero automatically,
this is button shelling function which is the same as "adjusting shelling" (JP) function; the other is
to set up tolerance, it need to import negative tolerance value and don’t loose it if pressing this
key, then it will display the highest position " demonstrating window"2 show- alternately"- "and
"0".

4. controller back board explanation

1 explanation
On the controller’s backboard have 5 outlets outside the protective tube. The fifth receptacle
is the signal receptacle, it is used to connect the load cell signal; the sixth receptacle is the line
control the button box receptacle, it is used to control the button box or left (is right) under the
spacing limit switch; the third receptacle is the power source , it is used to connect the 220V
exchanging power source. The seventh (4 groups materials) or ninth (6 groups materials)
receptacle is the output control l receptacle, it is used in the switch quantity control used in
ingredients process.. The circular aviation plug is the printing connection , it is used to connect
the miniature printer or managing computer which matches with it.

2 Power source plugs

PE Earth wire should ensure that ground connection is fine.

5
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Chart 2 Controller power source socket sketch map


3 Switch export socket
6 switch output route(chart 3.1);

6 switch The relay outputs,including 4 road up material,2 road off materials.

8 switch output route(chart 3.2);

8 switch The relay outputs,including 6 road up material,2 road off materials.

At the Controller “batching”state, the output route is valid ;

At the controller “stop ”and “suspension ”state ,the output route is closed。
ControlM3

controlrigh
control left
ControlM1I

Control M2

Control M4

M1 M2 M3 M4 ML MR COM
t

Alter 220vV

Chart 3.1 controller’s 6th road switch export socket sketch map
ControlM2

ControlM3

ControlM4

ControlM5
RightoffM
Control M1

ControlM6

ML MR
Left off M

M1 M2 M3 M4 M5 M6 COM

Alter 220V

Chart 3.2 controller’s 8th road switches export socket sketch map

Annotate: M1~M4 (M5, M6) separately correspond one, two, three, four (five, six)the road up
material switch quantity output;
ML Left off material switch quantity output
MR right off material itch quantity output

COM “M1-M4(M5、M6)”、“ML”、“MR” Public contact point

6
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

4 Switch input socket


It has 4 groups switches quantities input channel altogether , the controller provides the direct
current 12V power source; it is used for no power contact examination and also can be connected
with the wiring controls button box.

chart 4: Controller switch amounts import socket sketch map


Annotate: XR right off material allowing switch input;
XL left off material allowing switch input QD start the switch
input;
SL suspension the switch input ;
COM QD、SL、Xl and XR Public contact point;

4.1 “start” Switch input(QD—COM)


The controller has electricity , at the state of “stop”or“suspension” examines this
switch from " separation" to "closed" when the condition maintains above for more than 1 second,
it will enters " batching" and carries on the automatic ingredient。

4.2 “suspension ” Switch input(SL—COM)


When in the automatic batching process,controller examines this switch from " separation"
to "closed”, and switch from “batching”state to“suspension ”state.

4.3 “left off material allowing” switch input(XL—COM)


According to the scene need, it can connect "line controlling the button box " or "line
controlling button” and do the software setting in the allocation menu;When FU = 00 is connect
with "the line controlling the button box ,when FU = 01 is connect with "the route travel
switch” , when connect with "the route travel switch” it must be isolated with the intermediate
relay.

Connect the "line controlling the button box "control the left off material way :press“left
off material allowing”button to start off material,press again it will cancel left off material。

Connect "the route travel switch” control the left off material way when "the left route travel
switch” closed; start off material; when this switch is in Separation, stop off material.

4.4 “right off material allowing” switch input (XR—C0M)

7
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

According to the scene need, it can be connected with "line controlling the button box " or
do the software setting in the allocation menu;when FU = 00 is connect with the line controlling
the button box ,when FU = 01 is connect with "the route travel switch”,when connect with “the
route travel switch” it must be isolated with the intermediate relay.

Connect the "line controlling the button box "control the right off material way:press“right
off material allowing”button start off material,press again it will cancel right off material。

Connect "the route travel switch” control the right off material way: when "the right route
travel switch” closed, start right off material; when this switch is in Separation, stop off material

Connect "the route travel switch” control the right off material way: when "the right route
travel switch is closed, start off material; when this switch is in Separation, stop off material

5 Load cell socket

chart 5 controllerloadcell socket


控制器传感器插座示意图
Annotate:E- connect load cell’s V -:
E+ connect load cell’s V+;
SHD connect load cell’s Shielded wire;
S- connect load cell’s signal-;
S+ connects load cell’s singal+;

5 prints/ the communication socket (selective breeding)

When connect RS232 printer ,TX/+connect printer’s TX ending RX/-connect printer’s Rx


ending GND connect printer’s GND ending ;when RS485 communication,A+ connect A+,B-
connect B-,GND connect GND。

5. Controller disposition setting

8
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

1 Related terminology

1.1 feed-material spacing time


Feed-material spacing time is the controller in the process of feed-material, it is from the
stopping to the next starting time. The unit is second

1.2 control off-material delaying time


Control off-material delaying time is the controller in the process of off-material, it is the
delaying time after off-material to the zero scope. Off-material will stop when time end, the unit is
second

1.3 delay starting time


Delay starting time is that after the controller accomplishes the present off-material , till
starting the next period feed-material's delaying time .when the time ending go ahead to the next
period feed-material when feed-material allowing , the unit is second 。

1.4 Prohibition comparison time


Prohibition comparison time is after group material starts due to the impact it causes the
material weight’s large fluctuation and cannot carry on the material comparison within this period
of time.

1.5 zero position scope


The zero position scope is a weight’s definite value. In the process of off –material, when this
weight value is reached; the controller will start the control off-material delaying time

1.6 zero following function


It can set up as whether to use this zero following function or not 。 If the weight value is
within the zero track scope (a fixture ±5number of division) , the number which were followed
will be zero, it used to eliminate the drafting of the load cell and the controller.

1.7 Jar number control function


Two parameters could be used to ascertain the jar number control function: the first is whether
use the jar number control function or not , the second is the jar number setting value. If in
allowing the jar number to control time ,when the batching jar number reaches jar number’s
setting value, batching process will stop 。

Only when pressing down "starting/ stop” again, the key or the "starting" button , on button
box ,at this time renew batching again.

2 Basic operation
only when the controller in the state of “stop” Can carry out allocation set up。

2.1 Import the allocation password

Press button,the controller display gritting 5555

9
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Revision password, causes the controller demonstration 1616

Press button,The controller display t1 ,display the password input is valid,The


----
controller will automatically changes to“feed-material spacing time”setting menu.

If the input password is not correct, the controller will automatically withdraw from "the
disposition" menu and returns to "stop" state.

Annotate:display windows 2“-” expression arbitrarily value (similarly to the following)。

2.2 Feed- material gap time sets up (t1)


support the feed-material time is 3seconds。

Input this value display t1 30

t2 ----
Press button,the controller display ,display finish the feed-material time setting,
the controller will automatically changes to“off-material control delaying time ”setting menu.。

The setting scope of t1 is( 1.0-9.9) second

2.3 off-material control delaying time setting (t2)


suppose the off-material control delaying time is 3seconds.

Input this value display t2 30

t3 ----
Press button,,the controller display , display finished the off-material control
delaying time,the controller will automatically changes to“delay starting time”setting menu。

The setting scope of t2 is1.0-9.9 second

2.4 delay starting time setting (t3)


Suppose the delay starting time is 3 seconds。

Input this value display t3 30

t4 ----
Press button,the controller display ,display finished the delay starting time
setting , the controller will automatically changes to “Prohibition comparison time”setting
menu.

The setting scope of t3 is1.0-9.9 second

2.5 Prohibition comparison time setting (t4)


Suppose the prohibition comparison time is 1 second.

Input this value display t4 10

10
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Press button, the controller display PP ,finished


---- the prohibition comparison
time,the controller will automatically changes to“Decimal point choice” setting menu 。
the setting scope of t4 is1.0-9.9 second

2.6 Decimal point choice setting(PP)


The decimal point may choose 0, 1. 0 expressed the controller demonstrated the window 2’s
weight value ,definite value and the tolerance setting value have no decimal, then demonstrated in
the window2 of the computer,1 expression has a decimal。

suppose need to have a decimal,press button,make the controller

Display PP 1

Annotate:press button,demonstrated window 2 demonstrate "0" or"1"alternatively.

Press button , the controller display PL display finished the decimal point choose
--
setting ,the controller will automatically changes to “zero position scope ”setting menu。

2.7 zero position scope setting (PL)


Suppose zero position scope is 40 numbers of divisions
Input this value display PL 40

Fu - position scope setting is finish , the


Press button,the controller display , so zero
controller will automatically changes to “off-material controlling way”setting menu。

The setting scope of PL is 0-99 numbers of division。

2.8 off-material controlling way setting (FU)


off-material controlling way is in order to suit for the need of batching scene ,so the user
can choose the “wire controlling button box “or the “route switch controlling” to control off-
material。If choose 0 means to use wire controlling button box,if choose 1 means to use “route

switch” control off-material .If it is needed to use “wire controlling button box” , press
Fu 0
button and make the controller display

Annotate:press button, window 2 will demonstrate "0" or "1"alternatively.

Press button,the controller display Eo ,so


-- the off-material controlling way is
finished, the controller will automatically changes to“zero following function”setting menu.

Attention:when use the “ route switch off-material,you must use the intermediate relay to
isolate.

11
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

2,9 zero following function setting (E0)


The user determines whether to use the zero track function or not according to the actual
situation. E0=ON is permits zero position track, E0=OFF is forbid zero track.

Suppose using the zero following function ,press button ,the controller

E0 on
display Annotate:press button each time, window 2 will demonstrate "ON" or
"OFF " alternatively.

Press button,the controller display Cn ,show


-- that the zero following function
has finished, the controller will automatically changes to “pot controlling function”setting
menu。

2.10 pot controlling function setting (Cn)


The user determines whether to use the pot digital control function or not according to the
actual situation .Cn=On is permits the pot digital control, Cn=OFF forbids the pot digital control .

Cn on
Suppose need to use pot controlling,press button,The controller display

Annotate : press each time button , window 2 will demonstrate "ON" or "OFF"
alternatively

nn
Press button,the controller display ,show--that the pot controlling function
has finished, the controller will automatically changes to“Pot value”setting menu.

2.11 Pot value setting (n n)


Suppose the pot value is 50 pots.

Input this value display N n 50

press button , If has not selected and matched the communication or the printing
connection, controller will back to "stops" condition; otherwise it will enter the communication
or printing setting menu.

The setting scope of n n is 0~99 pots。

If prohibit pot control,then "the pot value" setting menu will not appear.

The communication establishment related content, please reference to the eighth chapter. The
printing establishment related content, please reference to chapter.9

12
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

6. The controller adjusting operation


1 Explanation
Entire weighing batching system’s weighing precision was composed by the precisions,
reliability, parameter coordination by the weighing load cell, the batching controller and the scale
Therefore you must carry on the adjusting operation before the ingredient machine works..

Only when at “stop” state the XK-3110A series weighing display controller can carry on the
adjusting operation. In order to guarantee the adjusting value’ accuracy, the user must electrify for
half an hour then carry on the adjusting operation.

The LH-800 series weighing display controller uses the nimble adjusting way ,including
adjusting Shelling 、 adjusting zero position (low) , adjusting fullness ( high ) 。 This nimble
adjusting way can be used at scene and other situations

In adjusting zero and adjusting fullness (non- input weight condition), what displayed in
window 2 is the internal code not the concrete weight

2 Preparation
Insert the load cell line into controller firmly. The scale should be in balance and ensure that

what be put into use load cell is consistent by the force; otherwise, you should do the scale- body

adjustment beforehand.

3 Electrify
After the controller has electricity it is at the "stop" condition .Only when in "stop" condition

being able to carry on the adjusting operation.

4 Input adjusting password

press button ,the controller demonstrate glitzy 5555

The n revise password, causes the controller demonstration 1234

Press button ,the controller display JC ,expressed


---- the input password is

effective, the controller will automatically changes to "adjusting shelling " menu..

If the input password is not correct, the controller will automatically withdraw from

"adjusting” menu and returns to "stop" condition.

5 Adjusting fullness(JC)

13
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Adjusting fullness namely adjusting height point .demarcate in leaving the factory, it can be

imported arbitrarily valid standard signal (want signal value higher than low point) , usually carry

out calibrating to weighing the weight placing poise during the period of scene calibrating.

After waiting the scale stabilizes sufficiently,press button .in the demonstrated

window 2, the value demonstrated becomes glittering , changes it when the high point and the low

point signal expression weight difference( scene demarcates, usually is weights weight), like 2,000

kilograms, controller demonstration JC 2000

Press button ,the controller display 2000 that the “adjusting fullness” has
,show

finished, the controller will automatically returns to “stop” menu

The scale carries on the examination, if surpasses the error’s allowing value you should

check whether the scale does balance; if the load cell” stress is consistent, after scale adjusts it

will adjusting again.

6 The scene adjusting conventional step giving an example


1、 Clear empty the dipper, waits the scale is stable.

2、 Press “CAL ”button ,input the adjusting password,enter “JC”menu.

3、 Add the weights, and wait the body is stable,input the weight of weights.

4、 press “ENTER”, Withdraw from adjusting state

7. Controller definite value and tolerance setting


1 Related terminology
The LH-800 series weighing display controller may control four or six groups feed-materials

at most , two groups off-material. Therefore, before the automatic movement it must be carried on

the definite value setting and the tolerance setting to the formula.

1.1 Definite value hypothesis scope

The definite value hypothesis namely the given ingredient value input in the definite value

menu .Four groups (or six groups) sum of the given weight value can not be bigger than9,999

numbers of division, also cannot all be zero

1.2 tolerance concept

The tolerance setting is inputs the estimated given tolerance value in the tolerance menu

14
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Carry valid when testing batching machine , given value entering zero with tolerance。

When doing the actual batching work (or testing burden machine), input an estimated usual

value to the given tolerant value , the controller will make a comparison between constant value

and tolerance value according to actual burden weight value, in order to control every way feed-

material’ start and stop. 。 The controller goes through measurements and arithmetic to get the

actual tolerance value and demonstrating the input value to replace tolerance value in the tolerance

menu. Run unceasingly to replace, amend such ceaseless batching. Every road is worth several

circulation queens and will tend to be stable.

Because the value in the tolerance menu is the actual tolerance value corresponding to the

formula, therefore ,through the browsing, theinnspection and in the recording definite value menu

and the tolerance menu value may accumulate the definite value and the tolerance correspondence

relations experience. Prepare for other formulas tolerance variance hypotheses.

1.3 tolerance sets up range

Tolerance sets up range is -300~+300number of division, it can not be equal to or greater

than the setting value of this material.

2 basic operation
Only when the batching controller at "stop" condition it could being allowed to carry on the

definite value setting

2.1 A definite value hypothesis (L1)

Press button,display definite value menu 1 L1 ----

suppose new definite value is 500 numbers of division

input this value display L1 0500

press button , , the controller displayC1 ---- , show that the “definite value

hypothesis” has finished, the controller will automatically change to “tolerance--setting” menu

2.2 tolerance-setting(C1)

Suppose the tolerance experiential value is 40 numbers of divisions.

Input this value display C1 0040

press button , the controller display L2 ----


, show that the “tolerance-setting” has

15
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

finished, the controller will automatically change to “definite value 2” setting menu

2.3 the other definite value and tolerance setting

Reference to the operation process of definite value “one”

2.4 Withdraw

If it is a four groups material specification measuring appliance, after finished setting the

definite value four and tolerance value four, the controller will automatically withdraw from

definite value and tolerance setting menu and return to "stop" condition.

If it is six groups material specification measuring appliance, after finished setting the

definite value six and tolerance value six, the controller will automatically withdraw from definite

value and tolerance setting menu and return to "stop" condition.

press“ENTHER” for1 second , then withdraw from the definite value and the tolerance

hypothesis menu ahead of time.

Attention:

Suppose some group does not need feed-material, the definite value is zero. If some group

definite value setting is zero, this group’s tolerance menu does not appear.

8. The controller communication setting (selects and matches)


1 Explanation
The LH-800 series weighing display controller may select and match the RS485

communication connection same position labor controlling machine (or manages controller) in

network and realize on-line group controlling. The controller’s communication station number and

the communication baud rate can be established on-line. The communication setting menu in the

controller disposition menu, after establish the disposition vegetable single item automatically to

change over to the communication setting (disposition setting please reference to the fifth

chapter ).

2 communication station point number setting(Ca)


Suppose the communication station point number is 1.

Input this value the controller display, Ca 001

Press button, he controller display, Cb show- that finish the communication station

point number setting , the controller will automatically change to the “communication baud rate"

setting menu.

16
LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

The setting scope of Ca is 1~255

3 Communication baud rate hypotheses (Cb)


The communication baud rate use the code to indicate that, 0 express9600; 1 expresses

14400; 2 expresses 19200; 3 expresses 38400; 4expresses 57600;

Suppose the controller uses 57,600 speeds communications

After inputs this value, the controller demonstrated Cb 4

Press button, the controller display ----


show that finished the

Communication baud rate hypothesis”, the controller will automatically return to “stop” state

9. The controller printing setting (selects and matches)


1 Explanation
The LH-800 series weighing display controller may select and match the miniature printer,

cane real-time printing batching data, the controller uses RS232 and the printer connection, the

baud rate 9600 has non- parity checking and use software shake hand agreement which shows the

printer connection schematic drawing like fourth chapter of institute. Is selecting and matching

with the establishment printing machine, please pay attention to its parameter and ensue it is

coincide with the above details

When controller replace electricity, it will send out the printing test instruction. If you saw

"the welcome uses the XK series measuring appliance" ,it showed the controller and the printer

connection is right.

The printing may use to the forward and the opposite ways when vertical installs the printer,

it is recommended to use the reverse printing.

The printer’s setting menu is in the controller’s disposition menu, after finished setting the

single disposition menu item , it will automatically change to the printing setting (disposition

hypothesis please to see the fifth chapter of disposition hypothesis).

2 Print directions hypothesis (Po)


Suppose to use the reverse printing.

Input this value, the controller display Po 1

The Po ‘s setting scope is 1 or 0; 1 express reverse printing, 0 express forward printing.

according to "disposition" key to switch.

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

press Button,the controller display ,show


---- that finished the

Print setting”, the controller will automatically return to “stop” state

10. Controller concrete application


1 Controller flow chart

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

On electricity

Self-
checking

“stop”state,
adjusting、Definite value、tolerance setting
Disposition movement parameter….Operation

和落差设定、配置运行参数等操作

press the " start/ stop" button or the


communication instruction at the front board
(Either line controls on button box)

“batching”state
Carries out the automatic batching controlling
Print output
procedure

Press“suspend”orthe”stop”but Communication Press left (right) off-


ton on the button box instruction materialallowing button on the
button box.
2 通讯指令

"Suspend" state or wait be off-material state breaks off auto control


Leaveingthe factory acquiescing value
procedure, waits for handling scene problems
2.1 The disposition menu (according to your choosing, some menus possibly do not appear in the
measuring appliance

T1 T2 T3 T4 PP PL FU E0 Cn Nn Ca Cb Po

3.0 3.0 3.0 1.0 0 15 0 oFF oFF / 1 4 1


2.2 Definite value menu

DV TOL DV TOL DV TOL DV TOL DV TOL DV TOL


ONE ONE TWO TWO THREE THREE FOUR FOUR FIVE FIVE SIX SIX
200 0 200 0 200 0 200 0 200 0 200 0
3 the operation suggestion before the equipment leaves the factory
3.1 Disposition menu

Each disposition’s parameter may carry on the revision according to the actual situation

3.2 Adjusting

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

Make the scale calibrate with the weight, the concrete step reference to "the controller is

adjusting operation".

3.3 Definite value menu

According to this equipment batching number, the unnecessary definite value will suppose to

be “O”

4 Before the production testing preparation


4.1 preparation

examining that every controller’s terminal, the wiring should be correct and durable。

4.2 Disposition menu

Disposition parameter and so on time interval may carry on the revision according to the

actual situation

4.3 Adjusting

Make the scale calibrate by the weight, the concrete step reference to "the controller adjusting

operation".

4.4 Definite value menu

Setting each definite value and the tolerance value according to the actual needs

5 Production operation step


Attention: This step is in the local manually controlled situation, if use the communication
control, please reference to the software’s system instruction booklet which provide by the
supplier.
5.1 electrify

When dipper is empty, the measuring appliance demonstration value should nearby the zero

value. Press "0" on the controller make the display vale is returning zero.

5.2 start“batching”

Checking each parts has no abnormal phenomena

If at “stop” state,press the “start/stop” on the controller or the “start” on the line

controlling button box ,so enter into “batching”state.

If at the state of “suspension”,only can press the “start” on the line controlling button

box , then enter into “batching”state

5.3 Self-checking

After entered the batching condition, firstly the controller will automatically carries on self-

checking, and found problem auto-alarm changes over to the stopped state. After passed the Self-

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

checking it enters the ingredient procedure.

5.4 Automatic Shelling

After enters the batching process, if the weighing value in the indefinite value and in 6%

scope, the controller does automatically shelling process, thus solves sticks and the shifting etc

problems, if surpasses this scope, it expresses the inner of dipper has material, so the controller

does not do the shelling ..

5.5 feed-material

The controller according to the established material definite value and the tolerance

definite value of each group, realizes the open and stop in turn when feed in material, and

automatically revises each tolerance value as the next time tolerance setting value

In the process of batching, if the material in insufficient you should promptly press the

"suspension" button on the button box, the batching process will automatically enter the

suspension condition. After finished the situation which appears, then press the " start" button on

the line controlling button box, the batching t process will self-recovery, then automatically move

from the suspension condition

5.6 off-material

1. After finished feed all materials , the controller waiting off-material permission signal,

after satisfies the procedure automatically carry on off-material operation

If choose the line controlling button box as the off-material controlling. According the need

of left and right off –material., press the left(right)permission then begin off-material, in the state

of off-material If you want to suspend please press the left (right )permission; if you press it again

then rectory to off-material. If the controller in the process of up-material or off-material, The

demonstration of “display window 1” and “display window 2”are different from the feed-

material and the off-material. It is used to instruct the working state.

After the batching start, the controller "display window1" demonstrated "01", indicated

match 1 pot, after "the display window 2" demonstrates the value., after get rid of tare

After beginning to feed with material, "display window 1 " display "L1", indicate feeding

material 1,"display window 2 "display the weight which had been feed.

Other feed way instruction the same as material 1.

After finished feeding the material the “display window 1"demonstrated "FL", expressed

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

waited for or is putting the material, the “demonstration window 2" display the all-weighing value

after tare.

5,7 jar determination

When dipper unload is empty, the process ended and he 1st pot’ automatic batching process

ended. In pot control permission situation, controller automatically inspection batching jar if it

arrives to the definite value. To the definite value, stop batching t; Otherwise automatically enters

the next batching cycle.

5.8 cycle batching

After enters the next batching circulation, controller batching number will automatically add

1, its controlled process reference to the above controlling step

5.9 Suspension、stop“batching”

in the process of controller “batching” , press the “start 动 / stop”button on the

controlling board,the controller enter into “stop”state。

in the process of controller “batching”,press the “stop”button on the line controlling

box,the controller enter into “stop”state。

5.10 Recording tolerance value

press button ,enter into the definite value menu , record each group’s
Definite value

definite value and the dropping variance value. In this step users can chooses whether carries out

or not according to the needs

5.11 close machine

in the state of “stop”,can closed safely。

6 The attention item in off-material controled by linecontrolling button box


6.1 In the disposition menu FU should establish is 0.

6.2 About left and right off--material transformation controlling

after finished feed-material,press“left off-material allowing”start left off-material,now press

“right off-material allowing”is no valid , must press“left off-material allowing”cancel left

off-material,then press“right off-material allowing”start right off-material。Right off-material

allowing is the same as above 。

7 when connect mixer dipper distance switch controlling off-material, should pay attention
7.1 In the disposition menu FU should establish is 1.

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

7.2 when connect the distance switch you must use the intermediate relay to isolate in order to

avoid burning the controller. It cannot directly turn on the limited switch the batching controller

7.3 after finish the feed-material, left distance switch will be closed and left off-material will be

start, when The left distance switch separated, stops left off-material. Now if right distance switch

closed you cannot carry on right off-material until left off-material finished, you can carry on right

off-material, the operation is the same as above.

when the left and right off-material switch arrived at the same time ,if the last time is left off-

material, this time will be the right off-material; if the last time is right off-material ,this time will

be the left off –material.

11. Common breakdown processing

After the alarm phenomenon occurred, the LH-800 series weighing display controller can

automatically return to "stop" condition. Display window 1 demonstrates the corresponding code

in order to reports to the user to each kind processing. After the alarm relieves, presses down

“start/ stop" the key being able to enter the batching condition

1 Adjusting value isn’t right display window1 display E1


reason:
(1) The load cell wiring is not correct, or the load cell breakdown
(2) Adjusting operation isn’t right.
(3) The Controller breakdown
Removing measure:
(1) The load cell wiring, still not correctly replaced the sensor again
(2) do adjusting operation again。
(3) If load cell output signal normal, the adjusting operation is correct, but the controller still
demonstrated E1, delivered to the company Repair
2 The definite value is not correct, display window 1 also shows E2
reason:
The sum of definite value setting surpasses 9,999 numbers of divisions either all for zero or
the impulse ultra scope
Removing measure:
input the definite value again。
3 The controller demonstration value isn’t right or stable
reason:
(1) The load cell shielded wire has not well connected’

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

(2)adjusting isn’t right。


(3) The load cell wiring is not correct
(4) The load cell is damaged
Removing measure:
(1) Guarantee the load cell shielded wire durable joint to controller binding clamp
(2)adjusting again。
(3) According to controller and load cell’s instruction, connect wire.again
(4) check if the load cell’ output signal is stable, otherwise replaces the load cell.
4 when adjusting,scale value is too small,the controller display
is correct ;scale value is too big , the controller display is
incorrect or to small。
reason:
(1) The load cell stress is not correct; the fastening screw opens incomplete
(2)when adjusting,The using standard weights weight is too small
Removing measure:
(1)make the load cell fastening screw complete open。
(2)adjusting again,and increases the used standard weights
5 When adjust disposition parameter, press confirmed key cannot
enter the next level of dispositions parameter, or cannot return to
the stop state
reason:
The input disposition parameter is not correct or surpasses the scope.
Removing measure:
Adjust the disposition parameter again
6 The controller has no play
reason:
(1) The 220V power source has not well connected
(2) The measuring appliance’s interior power burns out.
(3) the appliance’s interior pressure sensitive resistance R V l burns out, it can burn down the
fuse. repeatedly

Removing measure:
(1) Check whether the 220V power source is correct or not
(2) Replace measuring appliance’s fuse.
(3) If press and sensitive resistances burning down , you should firstly replace press and
sensitive resistance, then replaces the measuring appliance’s fuse.

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

12. the controller size


1 installing hole size

90+2
186+2

LH-800 series controller hole size 2 front board size


系列控制器开孔尺寸
开控

LH-800 series controller front board

3 back board size

LH-800series controller backboard

十三、Appendix

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LH-800 WEIGHING DISPLAY CONTROLLER INTRODUCTION

1.Manual 1
2.Certificate 1
3.Fuse 2
4.Three pin terminal 1
5.Five pin terminal 1
6.Six pin terminal 1
7.Seven(nine)pin terminal 1
8.RS232/ RS485 pin terminal 1 (option item)
9.Controller mounting rack 2

26

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