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Catálogo Igus
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Phone (01604) 677 240
iglidur improves!
for the construction of special machines, for underwater
applications, for the food and packaging industry, for extreme
resistance to chemicals and temperature fluctuations or
for simple metal-sheet bearings: iglidur® plain bearings
always offer a solution - either from the product range in
the catalogue or as a special customised bearing solution – Proven. Predictable. Performance.
no minimum order quantity!
For more than 30 years, iglidur® plain bearings, which conform
with RoHS, have been a technically and economically
advantageous alternative to metal bearings of all kinds. The
industry's biggest test laboratory with approximately 15,000
tests per year enables reliable predictability.
Resistant to dirt with igus® No lubrication with igus® No maintenance with igus® No corrosion with igus®
Zero-maintenance and dirt resistance The lubrication-free design of iglidur® iglidur® materials for wide variety of Lightweight, corrosion resistance as well
are not the only advantages of iglidur® also permits its use in the food and operating conditions. Large program as zero maintenance and lubrication
and drylin® linear technology. Cost pharmaceutical industries. Don't wait of dimensions compatible with nearly achieve solutions for almost all types
down, life up! any longer! all applications. Predictable service life! of applications. Fit and forget!
2
Reduce process
costs: bearings
technology on the
web
For every product in this catalogue, there is a special quick
link or direct online pointer to further details, data and facts.
These include:
● Online tools for calculating service life
● 3D CAD files
● DXF data
● Download of current catalogues, brochures, videos
and assembly instructions ORDER
● Application pictures iglidur® online catalogue
● Imperial dimensions The online catalogue is just a click away. See
● Personal support all important product details, information and
● Catalogue and sample ordering tools by clicking again on the corresponding
● Online price list and online shop link
4
Quality from
the igus test ®
laboratory
Tested thousands of times.
Proven millions of times.
igus® quality assurance ... ... 100% visual inspection ... ... tested in the 250m2 dry-tech® lab
Applications involving high duty cycles, speeds and
acceleration or demanding environmental conditions require
proven systems especially for polymer plain bearings and
linear systems. igus® constantly conducts tests at its own
laboratory under real-world conditions. More than 15,000
tests are conducted each year. These tests focus on push/
pull forces, coefficient of friction and wear rates. Other factors
like speed, load, dirt, weathering, temperature and impact
are also tested.
Our laboratory is also at your disposal. If we don’t have
data for your type of application, we can conduct a test
representative of your requirements.
www.igus.co.uk/test
More than 15,000 tribological tests per year ... 549 customer tests per year ... ... or heavy duty tests up to 250MPa
on more than 50 test rigs ...
All products are tested and available from a single
source.
Examples of test certificates and quality seals for igus®
products ... more certificates upon request
Certified Certified
according to according to RoHS
ISO 9001:2015 IATF 16949:2016
The results of more than 15,000 tests are fed to our database for the online calculation every year.
6
Worldwide, quick 24 hrs 24 – 48 hrs 24 – 72 hrs 3 – 10 days 3–6 weeks
and reliable. The Single components Custom-made linear Complete Machined Initial samples
Order at igus®:
no minimum order quantities, no surcharges.
online services
Free sample parts for tests and Send back your old plastic energy
Application and custom tests in the
prototypes. chain and receive an igus® voucher.
largest laboratory in the industry.
No time for trade show visits? Quickly available on site, Samples for prototypes
Free in-house exhibitions at worldwide We will send you samples for
Use services now your premises. We take care of More than 700 field representatives your prototypes and exhibition
everything. are there for you in 35 countries. machines.
www.igus.co.uk/service
?
Metal often interchangeable
Information service with plastics Your very special request
Get the right kind of news for you.
We undertake a free replacement Tell us your wishes or critical views
White papers, innovations, trade
check and calculate the savings any time.
show invitations.
potential.
10
The flexible
igus factory ®
12
Fit and forget
For all tasks – the appropriate solution in
any batch size from stock
Different industries need different solutions. From mechanical
engineering, automotive assembly or medical technology,
to the robotics industry – igus® offers customised solutions
for specific applications. igus® possesses many years of
experience in most branches of industry and has competent
No lubrication necessary in the overload element Extremely wear-resistant iglidur® plain bearings drylin® linear guide system in the EURO-C welding
specialists that can be contacted when necessary. If your
of carat 9 (intensive grubber). in a hip joint system. tongue for the automotive industry.
industry is not listed, please let us know. We're here to help.
Lead screw linear system with accessories ensures Flexible without fault: Adjustable camera tripod igubal® rod end bearings made from plastic display
speedy, precisely repeatable format adjustments. with drylin® W slider guide for quiet operation. their strength in the demanding environment.
14
Global standards –
igus is close to you
®
www.igus.co.uk/worldwide
The terms „Apiro“, „igus“, „chainflex“, „CFRIP“, „conprotect“, „CTD“, „drylin“, „dry-tech“, „drygear“, „dryspin“, „easy chain“, „e-chain“, „e-chain systems“, „e-ketten“,
„e-kettensysteme“, „e-skin“, „e-spool“, „flizz“, „ibow“, „igear“, „iglidur“, „igubal“, „manus“, „motion plastics“, „pikchain“, „readychain“, „readycable“,
„speedigus“, „triflex“, „plastics for longer life“, „ReBeL“, „robolink“, „xirodur“ and „xiros“ are protected by trademark laws in the Federal Republic of German
and also internationally, where applicable.
iglidur...
Polymer plain bearings
...
...
...plastics
Application examples: iglidur®
Materials for
general purpose The classic Even more universal: The robust all-rounder Specialist for pivoting, For series production: The cost-effective outdoor Versatile and
all-rounder: according to ISO 2795: rolling applications and all-rounder: cost-effective:
iglidur® G iglidur® G1 iglidur® M250 more: iglidur® P210 iglidur® P230 iglidur P
®
iglidur® K
Page 81 Page 97 Page 107 Page 117 Page 125 Page 131 Page 141
Materials
Low-cost material
for long The versatile The classic endurance Specialist for pivoting Proven long-life material High dimensional stability Ideal for plastic
for high-volume production:
service life endurance runner: runner up to 30MPa: and pulsating loads: in black at high temperatures: shafts:
iglidur® GLW iglidur® J iglidur® W300 iglidur® J3 iglidur® J3B iglidur® J350 iglidur® J260
Page 149 Page 159 Page 171 Page 183 Page 191 Page 199 Page 207
Endurance runner For fast rotating For high rotational For extreme rotational Low-cost: Low-cost Specialist for Ideal for pivoting
up to +180°C: applications: speeds: speeds: with silicone: aluminium shafts: movement:
iglidur® W360 iglidur® L250 iglidur® L350 iglidur® L500 iglidur® R iglidur® D iglidur® J200 iglidur® E7
Page 215 Page 223 Page 231 Page 239 Page 247 Page 255 Page 261 Page 267
Materials for
use at high The chemical and Extremely long service life The high temperature For soft shafts and All-rounder for steam For hot
temperatures temperature specialist: under extreme conditions: specialists up to +250°C: high temperatures: sterilisation: liquids:
iglidur® X iglidur® Z iglidur® X6 iglidur® V400 iglidur® HSD350 iglidur® UW500
Page 279 Page 289 Page 299 Page 307 Page 315 Page 323
Materials with
good media Endurance runner with Extremely long service life The classic with high High temperature The low cost specialist
resistance high media resistance: under water: resistance to media and endurance runner: for chemicals and
iglidur® H1 iglidur H370
®
temperature: iglidur® H iglidur® C500 temperatures: iglidur® H2
Page 333 Page 341 Page 351 Page 359 Page 367
22 23
iglidur® plain bearings | Product overview
iglidur® plain bearings made from tribo-plastics: for contact with food
Materials
for contact The universal bearing for The endurance runner at higher The media and temperature The all-rounder The "food-classic" for Food bearing with high Suitable for contact with
with food contact with food: temperatures in the food specialist in the food for food: low speeds: media resistance drinking water:
iglidur® A181 sector: iglidur A350
®
sector: iglidur® A500 iglidur® A180 iglidur® A200 up to +90°C: iglidur® A160 iglidur® UW160
Page 377 Page 385 Page 393 Page 401 Page 409 Page 419 Page 427
Materials for
For the
heavy-duty The durable heavy-duty Cost-effective heavy-duty The peak of stability: Heavy-duty The heavy-duty bearing up to
tobacco industry:
applications bearing: bearing: on soft shafts: 200MPa static and 140MPa
iglidur® T220 iglidur® Q2 iglidur® Q2E iglidur® Q iglidur® Q290 dynamic: iglidur® TX1
Page 435 Page 445 Page 453 Page 459 Page 467 Page 473
Materials
for special Electrically conductive: The ESD-compatible The automotive For fast rotation For continuous direct The biopolymer: Low-cost all-rounder
application areas all-rounder: standard: under water: sunlight: for fire protection:
iglidur® F iglidur® F2 iglidur® H4 iglidur® UW iglidur® J UV iglidur® N54 iglidur® G V0
Page 485 Page 493 Page 501 Page 509 Page 517 Page 525 Page 533
Versatile and cost- The first antibacterial Complies with DIN EN The variable one: Free from PTFE
effective: iglidur® plain bearing: 45545 HL3, R22/R23: and silicone:
iglidur® J2 iglidur® AB iglidur® RW370 iglidur® B iglidur® C
Page 541 Page 549 Page 557 Page 565 Page 571
24 25
iglidur® plain bearings | Technical properties – quick selection
iglidur® G G1 M250 P210 P230 P K GLW J W300 J3 J3B J350 J260 W360 L250 L350 L500 R D
Installation tolerances E10 E10 D11 E10 E10 E10 E10 E10 E10 E10 E10 E10 F10 E10 E10 E10 F10 F10 E10 E10
Resistant to impacts/shock
Resistant to dirt
Electrically conductive
FDA-compliant
EU10/2011-compliant
Fire class in accordance with UL-94 HB HB V-2 HB HB HB HB HB HB HB HB HB V-0 V-2 HB HB V-0 V-0 HB HB
Availabilities / variants
Type S, sleeve
tribo-tape liner
Page 81 97 107 117 125 131 141 149 159 171 183 191 199 207 215 223 231 239 247 255
26
Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 27
iglidur® plain bearings | Technical properties – quick selection
iglidur® J200 E7 X Z X6 V400 HSD350 UW500 H1 H370 H C500 H2 A181 A350 A500 A180 A200 A160
Installation tolerances E10 E10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 F10 E10 F10 F10 E10 D11 E10
Resistant to impacts/shock
Resistant to dirt
Electrically conductive
FDA-compliant
EU10/2011-compliant
Fire class in accordance with UL-94 HB HB V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 V-0 HB V-0 V-1 HB V-2 HB
Availabilities / variants
Type S, sleeve
tribo-tape liner
Page 261 267 279 289 299 307 315 323 333 341 351 359 367 377 385 393 401 409 419
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Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 29
iglidur® plain bearings | Technical properties – quick selection
iglidur® UW160 T220 Q2 Q2E Q Q290 F F2 H4 UW J UV N54 G V0 J2 AB RW370 B C
Installation tolerances E10 E10 E10 E10 E10 D11 D11 E10 F10 E10 E10 E10 E10 E10 E10 F10 D11 D11
Resistant to impacts/shock
Resistant to dirt
Electrically conductive
FDA-compliant
EU10/2011-compliant
Availabilities / variants
Type S, sleeve
tribo-tape liner
Page 427 435 445 453 459 467 485 493 501 509 517 525 533 541 549 557 565 571
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Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 31
iglidur® plain bearings | Material properties
iglidur® Unit G G1 M250 P210 P230 P K GLW J W300 J3 J3B J350 J260 W360 L250 L350 L500 R D J200 E7
General properties
Density [g/cm3] 1.46 1.58 1.14 1.40 1.57 1.58 1.52 1.36 1.49 1.24 1.42 1.42 1.44 1.35 1.34 1.5 1.54 1.53 1.39 1.4 1.72 1.05
Colour
Max. total moisture absorption [% weight] 4.0 1.7 7.6 0.5 0.3 0.4 0.6 5.5 1.3 6.5 1.3 1.3 1.6 0.4 1.6 3.9 1.4 0.3 1.1 1.1 0.7 0.1
Coefficient of sliding friction, 0.08 – 0.08 – 0.18 – 0.07 – 0.06 – 0.06 – 0.06 – 0.10 – 0.06 – 0.08 – 0.06 – 0.09 – 0.10 – 0.06 – 0.07 – 0.08 – 0.15 – 0.19 – 0.09 – 0.08 – 0.11 – 0.08 –
[µ]
dynamic against steel 0.15 0.15 0.40 0.19 0.21 0.21 0.21 0.24 0.18 0.23 0.20 0.23 0.20 0.20 0.21 0.19 0.20 0.26 0.25 0.26 0.17 0.17
pv value, max. (dry) [MPa · m/s] 0.42 0.60 0.12 0.4 0.30 0.39 0.3 0.3 0.34 0.23 0.5 0.5 0.45 0.35 0.35 0.4 3.0 4.0 0.27 0.27 0.3 0.22
Mechanical properties
Flexural modulus [MPa] 7,800 11,486 2,700 2,500 6,532 5,300 3,500 7,700 2,400 3,500 2,700 2,895 2,000 2,200 3,829 1,950 15,882 12,015 1,950 2,000 2,800 1,477
Flexural strength at +20°C [MPa] 210 178 112 70 173 120 80 235 73 125 70 65 55 60 119 67 210 201 70 72 58 22
Max. permissible
[MPa] 80 91 20 50 60 50 50 80 35 60 45 44 60 40 75 45 59 70 23 23 23 18
surface pressure at +20°C
Min. operating temperature [°C] –40 –40 –40 –40 –30 –40 –40 –40 –50 –40 –50 –50 –100 –100 –40 –40 –100 –100 –50 –50 –50 –50
Thermal conductivity [W/m · K] 0.24 0.46 0.24 0.25 0.34 0.25 0.25 0.24 0.25 0.24 0.25 0.30 0.24 0.24 0.24 0.24 0.61 0.45 0.25 0.25 0.24 0.24
Electrical properties
Specific contact resistance [Ωcm] > 1013 > 109 > 1013 > 1012 > 1012 > 1013 > 1012 > 1011 > 1013 > 1013 > 1012 > 1012 > 1013 > 1012 > 1013 > 1010 > 105 > 1010 > 1012 > 1014 > 108 > 109
Surface resistance [Ω] > 1011 > 1011 > 1011 > 1011 > 1012 > 1012 > 1012 > 1011 > 1012 > 1012 > 1012 > 1012 > 1010 > 1010 > 1012 > 1011 > 105 > 1012 > 1012 > 1014 > 108 > 109
Page 81 97 107 117 125 131 141 149 159 171 183 191 199 207 215 223 231 239 247 255 261 267
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Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 33
iglidur® plain bearings | Material properties
iglidur® Unit X Z X6 V400 HSD350 UW500 H1 H370 H C500 H2 A181 A350 A500 A180 A200 A160 UW160 T220
General properties
Density [g/cm3] 1.44 1.4 1.53 1.51 1.39 1.49 1.53 1.66 1.71 1.37 1.72 1.38 1.42 1.28 1.46 1.14 1.00 1.04 1.28
Colour
Max. total moisture absorption [% weight] 0.5 1.1 0.5 0.2 1.2 0.5 0.3 0.1 0.3 0.5 0.2 1.3 1.9 0.5 1.3 7.6 0.1 0.1 0.5
Coefficient of sliding friction, dynamic 0.09 – 0.06 – 0.09 – 0.15 – 0.07 – 0.20 – 0.06 – 0.07 – 0.07 – 0.07 – 0.07 – 0.10 – 0.10 – 0.26 – 0.05 – 0.10 – 0.09 – 0.17 – 0.20 –
[µ]
against steel 0.27 0.14 0.25 0.20 0.23 0.36 0.20 0.17 0.20 0.19 0.30 0.21 0.20 0.41 0.23 0.40 0.19 0.31 0.32
pv value, max. (dry) [MPa · m/s] 1.32 0.84 1.35 0.5 0.3 0.35 0.80 0.74 1.37 0.7 0.58 0.31 0.40 0.28 0.31 0.09 0.25 0.22 0.28
Mechanical properties
Flexural modulus [MPa] 8,100 2,400 16,000 4,500 2,150 16,000 2,800 11,100 12,500 3,300 10,300 1,913 2,000 3,600 2,300 2,500 1,151 1,349 1,800
Flexural strength at +20°C [MPa] 170 95 290 95 67 260 55 135 175 100 210 48 110 140 88 116 19 22 65
Shore D hardness 85 81 89 74 77 86 77 82 87 80 88 76 76 83 76 81 60 60 76
Min. operating temperature [°C] –100 –100 –100 –50 –40 –100 –40 –40 –40 –100 –40 –50 –100 –100 –50 –40 –50 –50 –40
Thermal conductivity [W/m · K] 0.60 0.62 0.55 0.24 0.24 0.6 0.24 0.5 0.6 0.24 0.24 0.25 0.24 0.24 0.25 0.24 0.30 0.50 0.24
Electrical properties
Specific contact resistance [Ωcm] < 105 > 1011 < 105 > 1012 > 1013 < 109 > 1012 < 105 < 105 > 1014 > 1015 > 1012 > 1011 > 1014 > 1012 > 1013 > 1012 > 1012 > 1010
Surface resistance [Ω] < 103 > 1011 < 103 > 1012 > 1014 < 109 > 1011 < 105 < 102 > 1013 > 1014 > 1012 > 1011 > 1013 > 1011 > 1012 > 1012 > 1012 > 1010
Page 279 289 299 307 315 323 333 341 351 359 367 377 385 393 401 409 419 427 435
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Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 35
iglidur® plain bearings | Material properties
General properties
Density [g/cm3] 1.46 1.46 – 1.69 1.4 1.27 2.1 1.25 1.52 1.79 1.52 1.49 1.13 1.53 1.44 1.11 1.34 1.15 1.1
Colour
Max. total moisture absorption [% weight] 4.6 5.0 4.9 9.3 0.1 8.4 0.4 0.2 0.8 1.3 3.6 4.0 1.3 1.6 1.2 6.3 6.9
Coefficient of sliding friction, dynamic 0.22 – 0.22 – 0.05 – 0.14 – 0.09 – 0.10 – 0.16 – 0.08 – 0.15 – 0.08 – 0.15 – 0.07 – 0.11 – 0.18 – 0.13 – 0.18 – 0.17 –
[µ]
against steel 0.42 0.42 0.15 0.26 0.37 0.39 0.22 0.25 0.35 0.19 0.23 0.20 0.27 0.31 0.17 0.28 0.25
pv value, max. (dry) [MPa · m/s] 0.7 0.7 0.55 0.70 0.89 0.34 0.31 0.70 0.11 0.30 0.5 0.5 0.23 0.25 1.2 0.15 0.10
Mechanical properties
Flexural modulus [MPa] 8,370 n.s. 4,500 3,074 12,000 11,600 7,418 7,500 9,600 2,400 1,800 7,900 3,605 1,850 2,997 1,800 1,900
Flexural strength at +20°C [MPa] 240 235 120 97 55 260 93 120 90 72 70 140 101 50 100 55 60
Min. operating temperature [°C] –40 –30 –40 –40 –60 –40 –40 –40 –50 –50 –40 –40 –50 –40 –50 –40 –40
Thermal conductivity [W/m · K] 0.24 n.s. 0.23 0.24 0.24 0.65 0.61 0.24 0.6 0.3 0.24 0.25 0.25 0.24 0.22 0.24 0.24
Electrical properties
Specific contact resistance [Ωcm] > 1013 > 1012 > 1015 > 1012 > 1011 < 103 < 109 > 1013 < 105 > 1013 > 1013 > 1012 > 1013 > 1012 > 1012 > 1010 > 1010
Surface resistance [Ω] > 1011 > 1012 > 1012 > 1012 > 1013 < 102 < 109 > 1012 < 105 > 1013 > 1011 > 1011 > 1012 > 1012 > 1012 > 109 > 109
Page 445 453 459 467 473 485 493 501 509 517 525 533 541 549 557 565 571
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Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 37
dry-tech® bearing technology | Lubrication-free made easy iglidur® | High-performance polymers
Proven. Predictable. Performance. Properties and design
iglidur® plain bearings made from high-
performance polymers
Wear-resistant tribo-polymers improved by precise General properties of
additions of strengthening materials and solid lubricants, iglidur® plain bearings
tested thousands of times and proven millions of times –
that is iglidur®. igus® engineers develop and test more than
● Lubrication-free
iglidur improves!
267 new plastic compounds every year. The finely tuned
combination of plastic matrix, strengthening components ● Corrosion-resistant
and solid lubricants in every single tribo-polymer results in an
Proven. Predictable. Performance. ● Good media resistance
individual properties profile in each case. In more than 15,000
individual tests a year on over 200 test rigs in the igus® test ● High compressive strength
laboratory, all materials are thoroughly tested. The findings
● High mechanical dampening
go into a unique knowledge database on the tribology of
maintenance-free plastic plain bearings. This database ● Low coefficient of friction
enables us to select the ideal iglidur® plain bearing for our
Proven. expert system offers designers the possibility of not only ● Maintenance-free
customers depending on the application and to calculate
Since 1983, igus® has been manufacturing plain bearings determining the iglidur® plain bearing with the best price-
its anticipated service life. If necessary, it is also possible to ● High resistance to contamination
from specifically developed iglidur® high-performance performance ratio within a few minutes, but also to get an
develop an application-specific material, exactly adapted
plastics. Over 50 different polymer compounds have been exact report on the predicted service life in the application. ● Lightweight
to the thermal, mechanical and tribological requirements,
developed and tested since then. In order to make the Easy. Online calculation available.
which goes beyond the existing iglidur® product range. In ● High wear resistance
selection of the best material for wear-resistant parts in
addition, freely accessible and user-friendly online tools
various environments as easy and safe as possible, igus® Performance. ● Excellent price-performance ratio
enable every user to select his personal plain bearing
tests these materials in over 15,000 application-oriented Since 1983, iglidur plain bearings have successfully
®
from the iglidur® product range. Whether iglidur® product
test series per year. The collected findings flow into unique established themselves in various applications all over the
finder or iglidur® service life calculation, piston ring or bar
online selection tools and the know-how of our global world. They are not only cost-effective but also maintenance-
stock configurator: with a few clicks and application-related
network of iglidur® application consultants. free, lubrication-free and versatile. They are suitable for large
information a suitable bearing is quickly found. Over and above the general properties, each iglidur ®
or small volume production, in the automotive sector, in
www.igus.co.uk/online-tools bearing material possesses a series of special properties
Predictable. special machine construction, underwater applications or
and strengths, which make it specially suitable for
Plain bearings are wear-resistant parts. And wear-resistant for the food and packaging industry. More than 200,000
certain applications and requirements. You can find a
parts wear out. But when? When is the wear limit reached customers worldwide successfully use iglidur ® plain
comprehensive description of the materials in the respective
and when does the plain bearing have to be replaced? bearings and thereby reduce the costs and increase the
chapters before the dimensions tables.
The iglidur® expert system answers this question. Based service life of their bearing points.
on more than 15,000 wear tests per year, the iglidur®
Picture 02: Injection-moulded iglidur® plain bearings Picture 03: Base polymers with fibres and solid
are homogeneously structured. Base polymer, bonding lubricants, magnified 200 times, dyed
materials and solid lubricants mutually complement
Picture 01: igus® test lab: 15,000 tribological tests (friction and wear) in 300 test set-ups in the industry's largest each other.
laboratory (3,800m2). View inside bearing laboratory in Cologne
38 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 39
iglidur® | High-performance polymers iglidur® | Technical data
Properties and design Load
120
The traditional solution The load of a plain bearing is expressed by the surface
Hard shells with soft coating. Every lubricated bearing The iglidur® solution: pressure (p) in MPa (corresponding to N/mm2). For this 100
works according to this principle, and also a number of the self-lubricating effect purpose, the radial load is determined on the projected 80
easily removed. 20
● Base polymer p = F
p = F
d1 · b1 (d22 - d12 ) · π
0
Base polymers and technical fibres ● Fibres and filling material 4 20 50 80 120 150
The radial pressure with which the bearings are loaded ● Solid lubricants Temperature [°C]
is received by the polymer material. In the contact area, iglidur® G iglidur® J260 iglidur® T220
In these equations: iglidur® M250 iglidur® L250 iglidur® Q
this material provides a support to the shaft. The polymer These components are not applied in layers, iglidur® P iglidur® R iglidur® F
F load in [N] iglidur® GLW iglidur® D iglidur® UW
base material ensures that the lubricants do not receive but instead are mixed together homogeneously. iglidur® J iglidur® J200 iglidur® B
d1 bearing inner diameter in [mm] iglidur® W300 iglidur® A180 iglidur® C
a surface pressure that is too high. The base material is The advantage of this design is clear when the iglidur® J3 iglidur® A200
b1 bearing length in [mm]
also reinforced by technical fibres or filling materials. These requirements on the bearings surface are studied:
d2 outer diameter of the bearing in [mm]
additional materials stabilise the bearing especially in cases
160
of continuous load. 1. The coefficient of friction, which is determined
140
especially by the surface of the bearing, should
120
Incorporated self-lubrication be as low as possible. Max. recommended surface pressure
Wear [µm/km]
independently and prevent friction of the system. the effective temperatures in the test.
40 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 41
iglidur® | Technical data iglidur® | Technical data
Pressure and wear Pressure and coefficient of friction
0 0.10 0.20 0.30 0.40 0.50 0.60
The load of the plain bearing has an effect on the wear of the each pressure, there is an optimal plain bearing available. With increasing load, the
iglidur® G
bearing. The following diagrams show the wear behaviour of The wear is shown as a wear rate in [μm/km]. coefficient of friction of the plain
iglidur® G1
the iglidur® bearing materials. It is easily recognised that for iglidur® M250 bearing typically decreases.
iglidur® P210 In this context, shaft materials
100 iglidur® P and the surface finish are also
iglidur® G iglidur® K
iglidur® J significant.
iglidur® GLW
iglidur® M250 Coefficient of friction,
iglidur® P230
10 iglidur® W300 page 47
iglidur® P iglidur® J
iglidur® L250 iglidur® W300
iglidur® R iglidur® J3
iglidur® A180 iglidur® J3B
1.0
iglidur® A200 iglidur® J350
iglidur® A500
iglidur® F iglidur® J260
iglidur® Q iglidur® W360
0.1 iglidur® X iglidur® L250
0.25 0.75 1 2 5 iglidur® V400 iglidur® L350
iglidur® Z iglidur® L500
iglidur® H iglidur® R
iglidur® H370
iglidur® H4 iglidur® D
100
iglidur® J200
iglidur® E7
iglidur® X
10 iglidur® Z
iglidur® X6
iglidur® V400
iglidur® HSD350
1.0
iglidur® UW500
iglidur® H1
iglidur® H370
0.1 iglidur® H
0.25 0.75 1 2 5 iglidur® C500
iglidur® H2
iglidur® A181
iglidur® A350
100 iglidur® A500
iglidur® A180
iglidur® A200
iglidur® A160
10
iglidur® UW160
iglidur® T220
iglidur® Q2
1.0 iglidur® Q2E
Wear [µm/km]
iglidur® Q
iglidur® Q290
iglidur® F
0.1
iglidur® F2
0.25 0.75 1 2 5
iglidur® H4
Load [MPa]
iglidur® UW
iglidur® J UV
iglidur® N54
iglidur® G V0
iglidur® J2
Diagrams 05 – 07: Wear of iglidur® plain bearings under low pressures iglidur® AB Diagram 08:
iglidur® RW370 Coefficient of friction
iglidur® B of iglidur® materials
iglidur® C with Cf53 shaft, rotating
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iglidur® | Technical data Material Rotating Oscillating Linear
Surface Speed Long-term Short-term Long-term Short-term Long-term Short-term
iglidur® G 1.0 2.0 0.7 1.4 4.0 5.0
The peripheral speed is always significant in plain bearings. bearings for rotating, pivoting, and linear movements. These iglidur® G1 1.3 2.5 1.0 1.8 5.0 6.0
The absolute speed is not crucial, but the relative speed surface speeds are limit values assuming minimal pressure iglidur® M250 0.8 2.0 0.6 1.4 2.5 5.0
between the shaft and the bearing. The surface speed is loading of the bearing. In practice, these limit values are iglidur® P210 1.0 2.0 0.7 1.4 3.0 4.0
iglidur® P 1.0 2.0 0.7 1.4 3.0 4.0
expressed in meters per second [m/s] and calculated from rarely reached due to an inverse relationship between load
iglidur® K 1.0 2.0 0.7 1.4 3.0 4.0
the speed n [rpm] with the following formula. and speed. Each pressure increase leads unavoidably to a
iglidur® GLW 0.8 1.0 0.6 0.7 2.5 3.0
With varying speeds for example with pivoting movements, reduction of the permissible surface speeds and vice versa. iglidur® P230 1.0 2.0 0.7 1.4 3.0 4.0
the value needed is the average surface speed v (see above The speed limit is determined by the thermal properties of iglidur® J 1.5 3.0 1.1 2.1 8.0 10.0
formula). the bearing. This is also the reason why different surface iglidur® W300 1.0 2.5 0.7 1.8 4.0 6.0
speeds can occur for the different movement types. For iglidur® J3 1.5 3.0 1.1 2.1 8.0 10.0
linear movements, more heat can be dissipated via the iglidur® J3B 1.5 3.0 1.1 2.1 8.0 10.0
Rotational iglidur® J350 1.3 3.0 1.0 2.3 4.0 8.0
movement: v =
60 · 1,000 s[ ]
n · d1 · π m shaft, since the bearing uses a longer surface area on the
shaft.
iglidur® J260
iglidur® W360
1.0
1.2
2.0
2.7
0.7
0.9
1.4
2.0
3.0
3.0
4.0
5.0
iglidur® L250 1.0 1.5 0.7 1.1 2.0 3.0
Pivoting movement:
360 1,000 s [ ]
v = d1 · π · 2 · ß · f m Surface speed and wear
Considerations regarding the permissible surface speeds
iglidur® L350
iglidur® L500
3.0
3.0
4.0
4.0
1.5
1.5
3.0
3.0
4.0
5.0
6.0
8.0
In these equations: should also include the wear resistance of the plain bearing. iglidur® R 0.8 1.2 0.6 1.0 3.5 5.0
ß iglidur® D 1.5 3.0 1.1 2.1 8.0 10.0
d1 = Shaft diameter [mm] High surface speeds automatically bring correspondingly
iglidur® J200 1.0 1.5 0.7 1.1 10.0 15.0
f = Frequency per second high wear rates with them. With higher surface speed, not
iglidur® E7 0.5 0.8 0.4 0.6 2.0 3.0
ß = Angle of motion per cycle [°] only the wear rate rises but also the absolute wear. iglidur® X 1.5 3.5 1.1 2.5 5.0 10.0
n = rpm iglidur® Z 1.5 3.5 1.1 2.5 5.0 6.0
Surface speed and coefficient of friction iglidur® X6 1.5 3.5 1.1 2.5 5.4 10.0
In practice the coefficient of friction of plain bearings is iglidur® V400 0.9 1.3 0.6 0.9 2.0 3.0
Permissible surface speeds a result of the surface speed. High surface speeds have iglidur® UW500 0.8 1.5 0.6 1.1 2.0 3.0
iglidur® H1 2.0 2.5 1.0 1.5 5.0 7.0
iglidur® plain bearings were primarily developed for low a higher coefficient of friction than low surface speeds.
iglidur® H370 1.2 1.5 0.8 1.1 4.0 5.0
to average surface speeds in continuous operation. Table Diagram 08 shows this relationship by using the example iglidur® H 1.0 1.5 0.7 1.1 3.0 4.0
01 shows the permissible surface speed of iglidur® plain of a steel shaft (Cf53) with a load of 0.7MPa. iglidur® C500 0.9 1.1 0.7 1.0 2.4 2.8
iglidur® H2 0.9 1.0 0.6 0.7 2.5 3.0
iglidur® A181 0.8 1.2 0.6 1.0 3.5 5.0
iglidur® A350 1.0 1.2 0.8 0.9 2.5 3.0
iglidur® A500 0.6 1.0 0.4 0.7 1.0 2.0
iglidur® A180 0.8 1.2 0.6 1.0 3.5 5.0
iglidur® A200 0.8 1.5 0.6 1.1 2.0 3.0
iglidur® A160 0.5 0.7 0.4 0.6 2.0 3.0
iglidur® UW160 0.3 0.5 0.3 0.4 1.0 2.5
iglidur® T220 0.4 1.0 0.3 0.7 1.0 2.0
iglidur® Q2 1.0 2.0 0.7 1.4 4.0 5.0
iglidur® Q2E 1.0 2.0 0.7 1.4 4.0 5.0
iglidur® Q 1.0 2.0 0.7 1.4 5.0 6.0
iglidur® Q290 0.8 2.0 0.6 1.4 1.0 2.0
iglidur® TX1 0.4 0.9 0.2 0.5 1.0 2.0
iglidur® F 0.8 1.5 0.6 1.1 3.0 5.0
iglidur® F2 0.8 1.4 0.7 1.1 3.0 5.0
iglidur® H4 1.0 1.5 0.7 1.1 1.0 2.0
iglidur® UW 0.5 1.5 0.4 1.1 2.0 3.0
iglidur® J UV 1.5 2.2 1.1 1.7 8.0 12.0
iglidur® N54 0.8 1.5 0.6 1.1 1.0 2.0
iglidur® G V0 1.0 2.0 0.7 1.4 4.0 5.0
iglidur® J2 0.8 1.9 0.7 1.1 3.0 5.0
iglidur® AB 0.7 1.0 0.5 0.7 1.0 1.8
iglidur® B 0.7 1.0 0.5 0.7 2.0 3.0
iglidur® C 1.0 1.5 0.7 1.1 2.0 3.0
Table 01: Surface speeds of iglidur® plain bearings in m/s; long and short-term
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iglidur® | Technical data
pv value and coefficient of friction
For plain bearings, the product is given a new value Lubrication Lubrication Correction factor Depending on whether an application is starting from a
depending on the pressure [p] and the surface speed [v]. The Although iglidur ® plain bearings are designed for dry Dry operation 1.0 stationary position or the movement is in progress and
pv value can be considered a measure of the frictional heat operation, they are quite compatible with standard oils During installation 1.3 needs to be maintained, a distinction is made between
and can be used as an analytical tool to answer questions and greases. A single lubrication during the installation Continuous, grease 2.0 a static coefficient of friction and a dynamic coefficient of
concerning the proper application of a plain bearing. For this improves the start-up behaviour and the coefficient of Continuous, water 4.0 friction.
purpose the actual pv value is compared with a permitted friction, thus reducing the frictional heat. Due to this effect, Continuous, oil 5.0
pv value calculable for the height. The permitted pv value the permissible loads for plain bearings can be increased Coefficient of friction and surfaces
Table 02: Correction of the tolerated pv value by
depends on the shaft material, the ambient temperature by lubrication. Table 02 shows the correction factors for pv Shown here is the relationship between coefficient of friction
means of lubrication
and the service time. value using lubrication. and surface finish of shaft materials. It is clearly shown that
Material Thermal conductivity [W/m · k] the amount of friction is composed of different factors.
8
Correction factor Steel 46 If the shaft is too rough, abrasion levels play an important
7
The permissible pv value can be increased in practical Aluminium 204 role. Small areas of unevenness that can interlock with each
6
operation if the bearing temperature never reaches the Grey cast iron 58 other must be worn off the surface.
5
maximum limit because of the short operating time. Tests 304 stainless steel 16 When the surfaces are too smooth, however, higher
4
Correction factor
have shown that this is true for operating times below 10 Ceramics 1.4 adhesion results, i.e. the surfaces stick to each other.
3
minutes. It is known that a longer dwell time makes a greater Plastic 0.24 Higher forces are necessary to overcome the adhesion,
2
contribution to re-cooling. An important qualifier here is the which results from an increased coefficient of friction.
1 Table 03: Heat conductivity values of shaft or housing
ratio of the operating time and dwell times. The different Stick-slip can be the result of a large difference between
0 materials
curves of diagram 09 represent different ratios (3 x means static and dynamic friction and of a higher adhesive tendency
0 1 2 3 4 5 6 7 8 9
that the dwell time is three times longer than the operating Operating time [min] of mating surfaces. Stick-slip also occurs due to intermittent
time). 4 times 3 times 2 times 1 time Coefficient of friction running behaviour and can result in loud squeaking. Over
iglidur® plain bearings are self-lubricating with the addition and over again, it is observed that these noises do not occur
Diagram 09: Correction factor for p · v
of solid lubricants. The solid lubricants lower the coefficient or can be eliminated with rough shafts. Thus for applications
of friction of the plain bearings and thus increase the wear that have a great potential for stick-slip – slow movements,
resistance. The coefficient of friction μ is proportional to the large resonance of the housing – attention must be paid to
normal force and describes which force is needed to move the optimal surface finish of the shafts.
a body in relation to another.
pv value
pv
perm. (
=
[K1 · π · k · ∆T ] [K2 · π · s · ∆T ]
µ·s
+
µ · b1 · 2
· 10–3 )
In these equations:
K1, K2 = Constant for heat dissipation (K1 = 0.5, K2 = 0.042)
s = Bearing wall thickness mm
b1 = Bearing length mm
μ = Coefficient of friction
s = Thermal conductivity of the shaft
k = Thermal conductivity of the bearing
∆T = (Ta - Tu)
Tu = Ambient temperature [°C]
Ta = Max. application temperature [°C]
Picture 05: Better products for less – a key element is the industry's largest test lab. 3,800m2 lab, more than
12,000 tests and 2 billion test strokes per year.
46 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 47
iglidur® | Technical data iglidur® G
–100 –50 0 +50 +100 +150 +200 +250 +300 Material
iglidur® G
Temperature [°C]
+80
Temperatures iglidur® G1 iglidur G1
®
+120
iglidur® M250 iglidur® M250 +60
The temperature resistance of high-performance polymer addition to the press-fit. The table 04 shows the temperature iglidur® P210 iglidur® P210 +50
plain bearings is usually underestimated. Data is often found in at which additional securing of the iglidur® plain bearing is iglidur® P iglidur® P +90
the literature about the continuous operating temperature. The required, even under low axial loads. The greater the forces, iglidur® K iglidur® K +70
continuous operating temperature is the highest temperature, the more reasons to engage such a fastening. iglidur® GLW iglidur® GLW +80
iglidur® P230 iglidur® P230 +100
which the plastic can withstand for a period of time without a
iglidur® J iglidur® J +60
reduction in the tensile strength of the material above or below Temperature and load iglidur® W300 iglidur® W300 +60
a prespecified value. This standardised test however yields The diagrams 02 and 03 ( Page 41) show the maximum iglidur® J3 iglidur® J3 +60
only a less relevant characteristic value, as bearings are almost recommended surface pressure [p] of the iglidur® plain iglidur® J3B iglidur® J3B +60
always subjected to a load. The application temperatures of bearings as a function of temperature. With increasing iglidur® J350 iglidur® J350 +140
iglidur® J260 iglidur® J260 +80
the materials are more revealing. temperature, this value decreases continuously. With plain
iglidur® W360 iglidur® W360 +90
bearings it is important to note that, due to the friction, the iglidur® L250 iglidur L250
®
+55
Application temperatures bearing temperature may be higher than the ambient iglidur® L350 iglidur® L350 +140
The minimum application temperature is the temperature temperature. iglidur® L500 iglidur® L500 +135
below which the material is so rigid and hard that it iglidur® R iglidur® R +50
iglidur® D iglidur® D +50
becomes too brittle for standard applications. The maximum Coefficient of thermal expansion
iglidur® J200 iglidur® J200 +60
continuous application temperature is the temperature The thermal expansion of polymers is approximately 10 iglidur® E7 iglidur® E7 +30
which the material can endure without the properties to 20 times higher than metals. In contrast to metal, this iglidur® X iglidur® X +135
changing considerably. expansion is non-linear in plastics. The coefficient of thermal iglidur® Z iglidur® Z +145
The maximum, short-term application temperature is the expansion of the iglidur® plain bearing is a significant iglidur® X6 iglidur® X6 +165
iglidur® V400 iglidur® V400 +100
temperature above which the material becomes so soft, reason for the bearing clearance. At the given application
iglidur® HSD350 iglidur® HSD350 +130
that it can only withstand small external loads. "Short term" clearance, seizing of the bearing to the shaft does not iglidur® UW500 iglidur® UW500 +150
is defined as a period of a few minutes. occur at high temperatures. The coefficient of thermal iglidur® H1 iglidur® H1 +80
If the plain bearings are moved axially or axial forces occur, expansion of iglidur® plain bearings was examined for iglidur® H370 iglidur® H370 +100
there is more opportunity for the bearing to lose press-fit. significant temperature ranges and the results are given in iglidur® H iglidur® H +120
iglidur® C500 iglidur® C500 +130
In these cases, axial securing of the bearing is necessary in the individual materials tables, at the start of each chapter.
iglidur® H2 iglidur® H2 +110
iglidur® A181 iglidur® A181 +60
iglidur® A350 iglidur® A350 +140
iglidur® A500 iglidur® A500 +130
iglidur® A180 iglidur® A180 +60
iglidur® A200 iglidur® A200 +50
iglidur® A160 iglidur A160
®
+60
iglidur® UW160 iglidur® UW160 +70
iglidur® T220 iglidur® T220 +50
iglidur® Q2 iglidur® Q2 +70
iglidur® Q2E iglidur® Q2E +75
iglidur® Q iglidur® Q +50
iglidur® Q290 iglidur® Q290 +80
iglidur® TX1 iglidur TX1
®
+100
iglidur® F iglidur® F +105
iglidur® F2 iglidur® F2 +70
iglidur® H4 iglidur® H4 +110
iglidur® UW iglidur® UW +80
iglidur® J UV iglidur® J UV +60
iglidur® N54 iglidur® N54 +60
iglidur® G V0 iglidur G V0
®
+100
iglidur® J2 iglidur® J2 +60
iglidur® AB iglidur® AB +50
iglidur® RW370 iglidur® RW370 +120
iglidur® B iglidur® B +50
iglidur® C iglidur® C +40
Diagram 10: Comparison of the continuous and short-term upper Table 04: Temperature at which
Picture 06: Material tests are possible up to +250°C
application temperature limits [°C] additional securing of the iglidur®
plain bearing is required
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iglidur® | Technical data
Wear resistance
The wear of components depends on many different Wear and temperature
factors, therefore it is difficult to make general statements Within wide temperature ranges, the wear resistance of the
about the wear behaviour. In many experiments and tests, iglidur® plain bearings shows little change. In the maximum
the measurement of the wear is a primary factor. In testing, temperature range, however, the temperature increases
it has become clear what variances are possible between and the wear of the plain bearing increases. One particular
different material pairings. For given loads and surface exception is represented by iglidur® X. The wear resistance
speeds, the wear resistance can easily vary by a factor of of iglidur® X greatly increases as temperature increases and
10 between material pairings that run well together. reaches the optimum wear resistance at a temperature of
+160°C. Then resistance decreases again, gradually.
Shaft materials, page 52
Wear during abrasive dirt accumulation
Wear under load Special wear problems frequently occur if abrasive dirt
Different loads greatly influence the bearing wear. Among particles get into the bearing. iglidur® plain bearings can
the iglidur® plain bearings, certain materials are optimised clearly improve the operating time of machines and systems
for low loads, while others are suitable for use with high or in these situations. The high wear resistance of the materials
extremely high loads. and the dry operation result in the highest service life. As
no oil or grease is on the bearing, dirt particles cannot
adhere or penetrate as easily into the bearing. Most debris
100
simply falls away from the bearing thus limiting potential
damage. If however, a hard particle penetrates into the
10
bearing area, then an iglidur® plain bearing can absorb this
particle. The foreign body becomes embedded in the wall
Wear [µm/km]
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iglidur® | Technical data
Wear and shaft materials
The shaft is, apart from the plain bearing itself, the most The low wear results of the systems with hard-chromed 15 15
important parameter in a bearing system. It is in direct shafts are especially impressive. This very hard, but also
12 12
contact with the bearing, and like the bearing, it is affected smooth shaft gives excellent results on the wear behaviour
by relative motion. The shaft will wear in any case. Modern with many bearing combinations. The wear of many iglidur® 9 9
bearing systems however are designed in a way that the plain bearings is lower on this shaft than on any other
wear of the shafts is so small that it cannot be detected with shaft material tested. However, it should be pointed out 6 6
Wear [µm/km]
Wear [µm/km]
traditional methods of measurement technology. Shafts can that because of the low surface roughness, the danger of
3 3
W300
W300
M250
M250
A180
A180
J350
J350
be distinguished and classified according to their hardness stick-slip on hard-chromed shafts is especially high.
H1
H1
X6
X6
J3
J3
J
J
G
G
P
P
X
X
Z
Z
and according to the surface finish. With high-grade steel, a similarly good result is obtained. 0 0
Cf53 standard shafts give very good results, too. With Diagram 13: Wear with Cf53 shaft, Diagram 17: Wear with hard-anodised
Coefficient of friction, page 47 other shaft materials, the wear results vary considerably. p = 1MPa, v = 0.30m/s, Ra = 0.20μm aluminium shaft, p = 1MPa, v = 0.30m/s,
Wear resistance, page 50 For example, in tests with 304 stainless steel shafts at low Ra = 0.20μm
loads, extremely positive results can be found with the right 15 15
The hardness of the shaft also plays an important role. bearing material. It must be said on the other side, that no
12 12
When the shafts are less hard, the shaft is worn smooth other shaft material shows a bigger variation of wear results
during the break-in phase. Abrasive points are worn off and with different bearing materials. Therefore, the choice of the 9 9
the surface is rebuilt. For some materials, this effect has most suitable bearing material is particularly important with
positive influences, and the wear resistance of the polymer the shaft materials 304 stainless steel and HR carbon steel. 6 6
Wear [µm/km]
Wear [µm/km]
bearing increases. In the following graphs, the most common The test results give only a sample of the existing data. All of
3 3
W300
W300
M250
M250
A180
A180
J350
J350
shaft materials are listed and the iglidur® materials that the results shown were made with same loads and speeds.
H1
H1
X6
X6
J3
J3
J
J
G
G
P
P
X
X
Z
Z
are best suited are compared. For easier comparison, the 0 0
scaling of the wear axis is the same in all graphs. Diagram 14: Wear with 304 stainless steel Diagram 18: Wear with free cutting steel
shaft, p = 1MPa, v = 0.30m/s, Ra = 0.20μm shaft, p = 1MPa, v = 0.30m/s, Ra = 0.20μm
15 15
12 12
9 9
6 6
Wear [µm/km]
Wear [µm/km]
3 3
W300
W300
M250
M250
A180
A180
J350
J350
H1
H1
X6
X6
J3
J3
J
J
G
G
P
P
X
X
Z
Z
0 0
Diagram 15: Wear with HR carbon steel shaft, Diagram 19: Wear with high grade steel shaft,
p = 1MPa, v = 0.30m/s, Ra = 0.20μm p = 1MPa, v = 0.30m/s, Ra = 0.20μm
15
12
6
Wear [µm/km]
W300
M250
A180
J350
H1
X6
J3
J
G
Z
0
Picture 10: Pivoting wear test rig for testing the wear Picture 11: Pivoting wear test rig for testing the wear Diagram 16: Wear with Cf53 hard-chromed
in pivoting movements at low loads in pivoting movements at medium loads shaft, p = 1MPa, v = 0.30m/s, Ra = 0.20μm
52 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 53
iglidur® | Technical data iglidur® | Technical data
Chemical resistance Material Hydro- Greases, Weak Weak Resistance to weathering
carbons oils, without acids alkaline
iglidur® plain bearings can come into contact with many additives Radioactive radiation should be tested whether the required properties are also
chemicals during their use. This contact can lead to iglidur G
®
+ + 0 to – + A comparison of the resistance to radioactive radiation is stable when the conditions are changing.
changes of the structural properties. The behaviour of iglidur® G1 + + 0 to – + shown in table 07. iglidur® X, UW500, and Z are by far the
plastics towards a certain chemical is dependent on the iglidur® M250 + + 0 to – + most resistant materials.
iglidur® P210 – – 0 –
temperature, the length of exposure, and the type and Material Radiation
iglidur® P – + 0 – Resistance to weathering
amount of the mechanical stress. If iglidur® plain bearings iglidur® K + + 0 to – + resistance
Plain bearings can be exposed to constant weathering when
are resistant to a chemical, they can be used in these iglidur® GLW + + 0 to – + X, Z, UW500, A160 1 · 105 Gy
they are used outside. The UV resistance is an important
media. Sometimes, the surrounding media can even take iglidur® P230 + + + + X6, A500 2 · 105 Gy
iglidur® J + + 0 to – + measure that states whether a material is affected by UV
on the role of a lubricant. Therefore plain bearings may M250, J3, A200, N54 1 · 104 Gy
iglidur W300
®
+ + 0 to – + radiation. The effects can extend from slight changes
also be used lubricated. However, in dirty environments, L250 3 · 104 Gy
iglidur® J3 + + 0 to – + in colour to brittleness of the material. A comparison
a traditional lubricant can decrease the wear resistance iglidur® J3B + + 0 to – + V400, C 2 · 104 Gy
of the materials to each other is shown in table 08.
when compared to dry operation. The following overview iglidur® J350 + up to 0 + + + P, K 5 · 102 Gy
The results show that iglidur® plain bearings are suitable
demonstrates this. You’ll find a detailed list of chemical iglidur® J260 + 0 to – – + up to 0 G, G1, J, W300, P210, P230, J260, J200, R, D, 3 · 102 Gy
iglidur® W360 + + 0 to – + for outside use. Only for a few iglidur® materials are any
resistances in the rear of the catalogue. C500, A180, UW160, T220, F, F2, Q, Q2, UW, G V0,
iglidur® L250 + + 0 to – + changes expected.
Chemical table, page 1636 iglidur® L350 + up to 0 + + + J2, B, GLW, L500, Q290, AB, J UV, Q2E, E7, J3B
iglidur® L500 + + + + Vacuum J350, H, H1, H370, H2, H4, A181, 2 · 102 Gy
iglidur® R + + 0 to – + iglidur® plain bearings can be used in a vacuum to a limited A350, W360, TX1
iglidur D
®
+ + 0 to – + extent. Only a small amount of outgassing takes place.
Applications in the food industry iglidur® J200 + + 0 to – + Table 06: Comparison of the radiation resistance of
In most iglidur® plain bearings, the outgassing does not
The iglidur product range with specially developed
®
iglidur® E7 + + 0 to – + iglidur® plain bearings
change the material properties. Generally, materials with
bearing materials is prepared for the special requirements iglidur® X + + + +
iglidur® Z + + + + low moisture absorption are recommended. Material Surface resistance [Ω]
in machines and equipment for the food industry. The
iglidur® X6 + + + + iglidur X®
< 103
materials of the iglidur® A series and of iglidur® T220 are
iglidur® V400 + + + +
Electrical properties
made according to the requirements of the American Food In the product range of the maintenance-free, self-lubricating iglidur® X6 < 105
iglidur® HSD350 + + + +
and Drugs Administration (FDA) for the repeated contact iglidur® UW500 + + + + iglidur® plain bearings, there are both insulating as well as iglidur® UW500 < 109
with food. iglidur H1
®
+ + + up to 0 + electrically conductive materials. The electrical properties iglidur® H < 102
iglidur® H370 + + + up to 0 + iglidur® H370 < 105
are given in detail in the individual material descriptions.
iglidur® H + + + up to 0 + iglidur® F < 102
iglidur® C500 + + + + Table 07 compares the surface resistance of "conductive"
iglidur® plain bearings. The iglidur® plain bearings not iglidur® F2 < 109
iglidur® H2 + + + up to 0 +
iglidur® A181 + + 0 to – + mentioned here are usually electrically insulating. Please iglidur® UW < 105
iglidur® A350 + up to 0 + + + observe that for some materials the properties can be Table 07: Electrical properties of conductive iglidur®
iglidur® A500 + + + +
changed by the absorption of moisture. In experiments, it plain bearings
iglidur® A180 + + 0 to – +
iglidur® A200 + + 0 to – + Material Resistance to Material Resistance to Material Resistance to Material Resistance to
iglidur A160
®
+ + + + iglidur® weathering iglidur® weathering iglidur® weathering iglidur® weathering
iglidur® UW160 + + + + G 4 L250 3 H 5 TX1 n.s.
iglidur® T220 – + 0 – G1 n.s. L350 n.s. C500 4 F 3
iglidur® Q2 + + 0 to – + M250 2 L500 5 H2 5 F2 4
iglidur® Q2E + + 0 to – + P210 5 R 4 A181 4 H4 5
iglidur® Q + + 0 to – + P 5 D 5 A350 5 UW 3
iglidur® Q290 + + 0 to – + K 4 J200 4 A500 2 J UV 5
iglidur® TX1 + + + + GLW 4 E7 5 A180 1 N54 4
iglidur® F + + 0 to – + P230 n.s. X 5 A200 1 G V0 4
iglidur® F2 – + 0 – J 4 Z 5 A160 5 J2 3
iglidur® H4 + + + up to 0 + W300 3 X6 5 UW160 5 AB 3
iglidur® UW + + 0 to – + J3 4 V400 5 T220 4 RW370 5
iglidur® J UV + + 0 to – + J3B n.s. HSD350 5 Q2 5 B 3
iglidur® N54 + + 0 to – + J350 5 UW500 5 Q2E n.s. C 3
Table 05 (right):
iglidur® G V0 + + 0 to – + J260 5 H1 5 Q 4
Chemical resistance of iglidur® materials W360 4 H370 5 Q290 1
iglidur® J2 + + 0 to – +
+ Resistant
iglidur® AB + + 0 to – + Table 08: UV resistance of iglidur® plain bearings, 1 low resistance, 5 highest resistance
0 Conditionally resistant iglidur® RW370 – + + + Determination of bending specifications according to DIN EN ISO 178 after weathering with double stroke 4 of ASTM G154. Two alternating
– Not resistant iglidur® B – – 0 to – – statuses (total time: 2,000hrs). Status 1: Irradiation with UVA-340, irradiance 1.55W/m2/nm and 70°C for 8hrs. Status 2: no irradiation,
All data given at room temperature [+20°C] iglidur® C + + 0 to – + condensation at 50°C for 4hrs.
54 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 55
iglidur® | Technical data iglidur® | Technical data
Fitting instructions Tolerances and measurement system
iglidur® plain bearings are press-fit bearings. The inner The installation dimensions and tolerances of the iglidur®
diameter adjusts only after press-fit in the proper housing plain bearings are a function of the material and wall
hole with a recommended (H7) tolerance. The press-fit thicknesses. For each material, the moisture absorption and
excess dimension can be up to 2% of the inner diameter. the thermal expansion are imperative. Plain bearings with
This ensures the secure press-fitting of the bearing. Axial or low moisture absorption can be designed with a minimal
radial movement in the housing are also prevented this way. amount of bearing clearance. For wall thickness, the rule is:
The hole in the housing should be produced with the the thicker the bearings are, the larger the tolerances must
recommended tolerance (H7) for all bearings and be be. Thus, different tolerance classes exist for iglidur® plain
smooth, flat and chamfered at between 20 and 30 degrees. bearings. Within these tolerances, iglidur® plain bearings
The bearing should be press-fitted using a flat press. The can operate in the permissible temperature range and in
use of centring or calibrating pins can cause damage to the humidity conditions up to 70% according to the installation
bearings and bring a greater amount of clearance. recommendations. Should higher air moisture levels be
present, or the bearing is used under water, we provide
Adhesion advice with regard to applications, in order to help you use
It is not usually necessary to use an adhesive to fit the Picture 12: The bearing should be press-fitted using your bearings correctly. Picture 13: Measurement of the inner diameter of a
bearing. If a bearing is likely to lose its firm fit on account a flat press press-fit plain bearing
of high temperatures, a more temperature-resistant plain Testing methods
bearing should be used. If, however, there are plans to iglidur® plain bearings are press-fit bearings for housings
secure the bearings with adhesive, it will be necessary Press-fitting plain bearings with a H7 standard hole. This press-fitting of the bearing
1
to perform suitable tests in each case. It is not possible made easy fixes the bearing in the housing, and the inner diameter of
to simply transfer the successful results seen in other the plain bearing is also formed upon press-fit.
iglidur® plain bearings are press-fit bearings, which are
applications. The bearing size test is performed when the bearing is
dimensionally oversized and pressed into a housing
installed in a hole with the minimum specified dimension; 2
with H7 tolerance. This is not always done in an
both using a 3 point probe and a plug gauge:
assembly line using suitable tools. The igus® assembly
Machining ● The "Go-Side" of the plug gauge, pressed into the
aid flexibly and reliably accepts plain bearings for shaft
iglidur ® plain bearings are delivered ready-to-fit. The hole, must pass easily through the bearing
diameters from 13 – 50mm (PT-1350) and 6 – 20mm
extensive product line makes it possible to use a standard ● With the 3 point probe, the inner diameter of the
(PT-0620) and even permits assembly using a hammer – 3
dimension in most cases. If for some reason, a subsequent bearing must lie within the prescribed tolerance on the
simple and fast.
machining of the plain bearing is necessary, the adjacent measurement plane (diagram 20)
table shows the machining standard values. The subsequent
Ø
machining of the sliding surfaces is to be avoided if possible. Troubleshooting
Higher wear rate is most often the result. In spite of careful manufacturing and assembly of the Diagram 20: Positions of the measurement lines
An exception is iglidur ® M250 which is suitable for bearings, differences and questions regarding the
subsequent machining. In other iglidur® plain bearings, recommended installation dimensions and tolerances can
disadvantages of a sliding surface machining can be result. For this reason, we have compiled a list of the most
counteracted by lubrication during installation. frequent reasons for differences. In many cases, with this
PT-1350 PT-0620 troubleshooter, the reasons for the differences can be found
quickly:
● The hole is not chamfered correctly, so the bearing
material is removed upon press-fitting
● A centring pin was used which expanded the inside
Process Turning Drilling Milling diameter of the bearing during press-fit 20– 30°
Tool material Stainless steel Stainless steel Stainless steel ● The hole does not meet the recommended housing
Feed [mm] 0.1…0.5 0.1…0.5 to 0.5 hole specifications (usually H7)
Clearance angle 5…15 10…12 3 ● The housing is made out of a soft material that was
Rake angle 0…10 3…5 expanded by the bearing installation
Cutting speed [m/min] 200…500 50…100 to 1,000 ● The shaft is not within recommended tolerances
Table 09: Guidelines for machining ● The measuring doesn't take place within the Diagram 21: Press-fit of the bearing (section view)
measuring lines
56 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 57
iglidur® | Calculation iglidur® | Calculation
Tolerances igus® formulas
Installation tolerances Short cuts and formulae for polymer plain bearings
iglidur® plain bearings are standard bearings for shafts with housing, in standard cases the inner diameter automatically Surface pressure F = Load [N]
h-tolerance (recommended minimum h9). The bearings adjusts to the correct tolerances. For particular dimensions FR = Friction force [N]
Radial bearing: Thrust bearing:
are designed for press-fit into a housing machined to a the tolerance differs depending on the wall thickness. d1 = Inner diameter of the bearing [mm]
p = F p = F
H7 tolerance. After being assembled into a nominal size b1 = Bearing length [mm]
d1 · b1 (d22 - d12 ) · π
4 d2 = Outer diameter of the bearing [mm]
ISO tolerances for iglidur® plain bearings [mm] p = Surface pressure [N/mm2]
Diameter Housing Shaft Tolerances according to ISO 3547-1 Surface speed v = Surface Speed [m/s]
d1 H7 h9 E10 E11 F10 D11 Rotational movement: n = Revolutions per minute
[ ]
up to 3 +0.000 +0.010 –0.025 +0.000 +0.014 +0.054 +0.014 +0.074 +0.006 +0.046 +0.020 +0.080 ß = Angle [°]
v = n · d1 · π m
> 3 to 6 +0.000 +0.012 –0.030 +0.000 +0.020 +0.068 +0.020 +0.095 +0.010 +0.058 +0.030 +0.105 60 · 1.000 s f = Frequency in Hertz
> 6 to 10 +0.000 +0.015 –0.036 +0.000 +0.025 +0.083 +0.025 +0.115 +0.013 +0.071 +0.040 +0.130 K1, K2 = Constant for heat dissipation
> 10 to 18 +0.000 +0.018 –0.043 +0.000 +0.032 +0.102 +0.032 +0.142 +0.016 +0.086 +0.050 +0.160 Pivoting movement: (K1 = 0.5 K2 = 0.042) [N]
[ ]
> 18 to 30 +0.000 +0.021 –0.052 +0.000 +0.040 +0.124 +0.040 +0.170 +0.020 +0.104 +0.065 +0.195 s = Bearing wall thickness [mm]
v = d1 · π · 2 · ß · f m
> 30 to 50 +0.000 +0.025 –0.062 +0.000 +0.050 +0.150 +0.050 +0.210 +0.025 +0.125 +0.080 +0.240 360 1.000 s μ = Coefficient of friction
> 50 to 80 +0.000 +0.030 –0.074 +0.000 +0.060 +0.180 +0.060 +0.250 +0.030 +0.150 +0.100 +0.290 λs = Thermal conductivity of the shaft
> 80 to 120 +0.000 +0.035 –0.087 +0.000 +0.072 +0.212 +0.072 +0.292 +0.036 +0.176 +0.120 +0.340 λk = Thermal conductivity of the bearing
> 120 to 180 +0.000 +0.040 –0.100 +0.000 +0.085 +0.245 +0.085 +0.335 +0.043 +0.203 +0.145 +0.395 pv value ΔT = (Ta - Tu )
Material E10 E11 F10 D11 Material E10 E11 F10 D11
pv
perm.
= ( )
[K1 · π · k · ∆T ] [K2 · π · s · ∆T ]
µ · s
+
µ · b1 · 2
· 10–3 Tu
Ta
=
=
Ambient temperature
Max. application temperature
[°C]
[°C]
iglidur® G iglidur® H370
iglidur® G1 iglidur® H Friction force
iglidur® M250 iglidur® C500
iglidur® P210 iglidur® H2 FR = µ · F
iglidur® P iglidur® A181
iglidur® K iglidur® A350
iglidur® GLW iglidur® A500
Quicklinks
iglidur® P230 iglidur® A180
iglidur® J iglidur® A200
iglidur® W300 iglidur® A160
iglidur® J3 iglidur® UW160
iglidur® J3B iglidur® T220
iglidur® J350 iglidur® Q2
iglidur® J260 iglidur® Q2E
iglidur® W360 iglidur® Q
iglidur® L250 iglidur® Q290
iglidur® L350 iglidur® F
iglidur® L500 iglidur® F2
iglidur® R iglidur® H4
iglidur® D iglidur® UW
iglidur® J200 iglidur® J UV
iglidur® E7 iglidur® N54
iglidur® X iglidur® G V0
iglidur® Z iglidur® J2
iglidur® X6 iglidur® AB
iglidur® V400 iglidur® RW370 Quicklinks for more information and additional features. Visit directly your chosen product online, e.g.
iglidur® HSD350 iglidur® B www.igus.co.uk/G and you'll find more details, 3D CAD files, DXF files, PDF downloads, application
iglidur® UW500 iglidur® C examples and many more for your chosen igus® product.
iglidur® H1
Table 10: Tolerances of iglidur® plain bearing materials
58 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 59
iglidur improves! Proven. Predictable. Performance.
iglidur standards:
®
Materials for
general purpose The classic Even more universal: The robust all-rounder Specialist for pivoting, The cost-effective outdoor
all-rounder: according to ISO 2795: rolling applications and all-rounder:
iglidur® G iglidur® G1 iglidur® M250 more: iglidur® P210 iglidur® P
Page 81 Page 97 Page 107 Page 117 Page 131
Materials
for long The versatile The classic endurance Specialist for pivoting High dimensional stability
service life endurance runner: runner up to 30MPa: and pulsating loads: at high temperatures:
iglidur® J iglidur® W300 iglidur® J3 iglidur® J350
Page 159 Page 171 Page 183 Page 199
Materials for
use at high The chemical and Extremely long service life
temperatures temperature specialist: under extreme conditions:
iglidur® X iglidur® Z
Page 279 Page 289
Materials
with good media Endurance runner with Extremely long service life
resistance high media resistance: under water:
iglidur® H1 iglidur® H370
Page 333 Page 341
iglidur® plain bearings made from tribo-plastics: for contact with food iglidur® plain bearings made from tribo-plastics: for high loads
Materials
Materials
for heavy-duty
for contact with The universal bearing for The endurance runner at higher The media and temperature applications The durable heavy-duty
food contact with food: temperatures in the food specialist in the food bearing:
iglidur® A181 sector: iglidur A350
®
sector: iglidur® A500 iglidur® Q2
Page 377 Page 385 Page 393 Page 445
62 63
iglidur®
iglidur standard product range | Materials overview
® standard
product
range
Coefficient of friction
Temperature [°C] 123)
Surface pressure
Price index
[MPa] 124)
[µ] 125)
The iglidur® standard product range now features ● Lubrication and maintenance-free iglidur® J3 – the new endurance runner: specialist for
standardisation for the main materials with the ● Service life can be calculated online pivoting and pulsating loads Up to 10MPa up to three
most common standard dimensions (up to a ● No minimum order quantities, no surcharges times more wear-resistant than iglidur® J 45
90 0.13
50mm shaft diameter) - with or without flange. This ● No minimum order quantity Page 183
0.07
means that the standard catalogue range offers ● More than 1,900 dimensions
iglidur® J350 – endurance runner with high
more than 1,900 dimensions. Finding, calculating 180
dimensional stability at high temperature
and ordering the most suitable plain bearing for 60
Can be used with many kinds of shafts and loads 0.16
1.14
your application that is guaranteed to work has
Coefficient of friction
Temperature [°C] 123)
Page 199
never been easier; for (virtually) any application
Surface pressure
Price index
0.31
automotive. Up to 150MPa static
[MPa] 124)
250 150
[µ] 125)
Page 279
64 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 65
iglidur®
iglidur standards | Technical properties – quick selection
® standard
product
range
Installation tolerances E10 E10 D11 E10 E10 E10 E10 E10 F10 F10 F10 F10 F10 E10 F10 F10 E10
Resistant to impacts/shock
Resistant to dirt
Electrically conductive
FDA-compliant
EU10/2011-compliant
Fire class in accordance with UL-94 HB HB V-2 HB HB HB HB HB V-0 V-0 V-0 V-0 V-0 HB V-0 V-1 HB
Availabilities / variants
Type S, sleeve
66 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 67
iglidur®
iglidur standards | Material properties table
® standard
product
range
iglidur® Unit G G1 M250 P210 P J W300 J3 J350 X Z H1 H370 A181 A350 A500 Q2
General properties
Density [g/cm3] 1.46 1.58 1.14 1.40 1.58 1.49 1.24 1.42 1.44 1.44 1.4 1.53 1.66 1.38 1.42 1.28 1.46
Colour
Max. total moisture absorption [% weight] 4.0 1.7 7.6 0.5 0.4 1.3 6.5 1.3 1.6 0.5 1.1 0.3 0.1 1.3 1.9 0.5 4.6
0.08 – 0.08 – 0.18 – 0.07 – 0.06 – 0.06 – 0.08 – 0.06 – 0.10 – 0.09 – 0.06 – 0.06 – 0.07 – 0.10 – 0.10 – 0.26 – 0.22 –
Coefficient of sliding friction, dynamic, against steel [µ]
0.15 0.15 0.40 0.19 0.21 0.18 0.23 0.20 0.20 0.27 0.14 0.20 0.17 0.21 0.20 0.41 0.42
pv value, max. (dry) [MPa · m/s] 0.42 0.60 0.12 0.4 0.39 0.34 0.23 0.5 0.45 1.32 0.84 0.80 0.74 0.31 0.40 0.28 0.7
Mechanical properties
Flexural modulus [MPa] 7,800 11,486 2,700 2,500 5,300 2,400 3,500 2,700 2,000 8,100 2,400 2,800 11,100 1,913 2,000 3,600 8,370
Flexural strength at +20°C [MPa] 210 178 112 70 120 73 125 70 55 170 95 55 135 48 110 140 240
Max. permissible surface pressure at +20°C [MPa] 80 91 20 50 50 35 60 45 60 150 150 80 75 31 60 120 120
Shore D hardness 81 81 79 75 75 74 77 73 80 85 81 77 82 76 76 83 80
Max. continuous operating temperature [°C] +130 +180 +80 +100 +130 +90 +90 +90 +180 +250 +250 +200 +200 +90 +180 +250 +130
Max. short-term operating temperature [°C] +220 +220 +170 +160 +200 +120 +180 +120 +220 +315 +310 +240 +240 +110 +210 +300 +200
Min. operating temperature [°C] –40 –40 –40 –40 –40 –50 –40 –50 –100 –100 –100 –40 –40 –50 –100 –100 –40
Thermal conductivity [W/m · K] 0.24 0.46 0.24 0.25 0.25 0.25 0.24 0.25 0.24 0.60 0.62 0.24 0.5 0.25 0.24 0.24 0.24
Electrical properties
Specific contact resistance [Ωcm] > 1013 > 109 > 1013 > 1012 > 1013 > 1013 > 1013 > 1012 > 1013 < 105 > 1011 > 1012 < 105 > 1012 > 1011 > 1014 > 1013
Surface resistance [Ω] > 1011 > 1011 > 1011 > 1011 > 1012 > 1012 > 1012 > 1012 > 1010 < 103 > 1011 > 1011 < 105 > 1012 > 1011 > 1013 > 1011
68 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 69
_SM iglidur® standards | Product range iglidur® standards | Product range _SM
Sleeve bearings (form S) Absolute flexibility: all iglidur® standard sizes available from stock
30°
G1 More universal
Type Dimensions [mm] M(250) The robust all-rounder according to ISO 2795
P210 Specialist for pivoting, rolling applications and more
d1
d2
0.5
P The cost-effective outdoor all-rounder
J The versatile endurance runner
iglidur® material
30°
Total length b1
b1 W(300) The classic endurance runner up to 30MPa
Outer Ø d2
Inner Ø d1
J3 The new endurance runner: specialist for pivoting and pulsating loads
Form S
Metric
J350 Endurance runner with high dimensional stability at high temperature
2)
Thickness < 0.6mm: chamfer = 20° X The chemical and temperature specialist
Z Extremely long service life under extreme conditions
H1 Endurance runner with high media resistance
Chamfer in relation to d1 Choose the suitable material and
d1 [mm]: Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 dimensions for your application H370 Extremely long service life under water
f [mm]: 0.3 0.5 0.8 1.2 A181 The universal bearing for food contact
Dimensions according to ISO 3547-1 A350 The endurance runner at higher temperatures in the food sector
With the exception of iglidur® M250: ISO 2795 A500 The media and temperature specialist in the food sector
Q2 The durable heavy-duty bearing
Imperial dimensions available
From page 1550
to the tolerances (more information in material specific chapters) to the tolerances (more information in material specific chapters)
70 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 71
_FM iglidur® standards | Product range iglidur® standards | Product range _FM
Flanged bearing (form F) Absolute flexibility: all iglidur® standard sizes available from stock
.5
ax
.0
Order key G The classic all-rounder
f1
30
m
r
G1 More universal
°
Type Dimensions [mm] M(250) The robust all-rounder according to ISO 2795
P210 Specialist for pivoting, rolling applications and more
d2
d3
d1
P The cost-effective outdoor all-rounder
J The versatile endurance runner
iglidur® material
Total length b1
b2 W(300) The classic endurance runner up to 30MPa
Outer Ø d2
Inner Ø d1
b1 J3 The new endurance runner: specialist for pivoting and pulsating loads
Form F
Metric
J350 Endurance runner with high dimensional stability at high temperature
2)
Thickness < 0.6mm: chamfer = 20° X The chemical and temperature specialist
Z Extremely long service life under extreme conditions
H1 Endurance runner with high media resistance
Chamfer in relation to d1 Choose the suitable material and
d1 [mm]: Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 dimensions for your application H370 Extremely long service life under water
f [mm]: 0.3 0.5 0.8 1.2 A181 The universal bearing for food contact
Dimensions according to ISO 3547-1 A350 The endurance runner at higher temperatures in the food sector
With the exception of iglidur® M250: ISO 2795 A500 The media and temperature specialist in the food sector
Q2 The durable heavy-duty bearing
Imperial dimensions available
From page 1552
to the tolerances (more information in material specific chapters) to the tolerances (more information in material specific chapters)
72 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 73
_TM iglidur® standards | Product range iglidur® standards | Product range _TM
Thrust washer (form T) Absolute flexibility: all iglidur® standard sizes available from stock
d1
Order key
s
d2
d5
d4
iglidur® material
Total length b1
Outer Ø d2
d6
Inner Ø d1
h
Form T
Metric
Dimensions according to ISO 3547-1
and special dimensions
Choose the suitable material and
Imperial dimensions available dimensions for your application
74 Online tools and more information www.igus.co.uk/iglidur 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur 75
Materials for general purpose
Bearing technology | Plain bearing | iglidur® All-rounder
Online product finder Online service life calculation Surface pressure [MPa] 124) 50 – +
iglidur® P
www.igus.co.uk/iglidur-finder www.igus.co.uk/iglidur-expert
The cost-effective outdoor Coefficient of friction [µ] 125) 0.24 – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
78 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 79
The classic all-rounder
Excellent price-performance ratio
iglidur G ®
Bar stock,
Excellent price-performance ratio Compressive strength MPa 78
round bar Max. recommended surface pressure (+20°C) MPa 80
Page 657 Shore D hardness 81 DIN 53505
iglidur® G plain bearings cover an extremely wide range of different requirements – they are truly "all-round".
The material is ideal for universal applications, a truly "all-round". Typical applications include medium to Physical and thermal properties
high loads, medium surface speeds and medium temperatures. Max. application temperature long-term °C +130
FOOD
●● Over 650 sizes available from stock Max. application temperature short-term °C +220
●● High wear resistance Min. application temperature °C –40
Bar stock, ●● Resistant to dirt Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Cost-effective Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1011 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Agricultural machines
Page 691
●● Construction machinery industry iglidur® G is the decathlete among iglidur® materials. It Resistance to weathering
●● Sports and leisure performs exceedingly well in all technical disciplines and is iglidur® G plain bearings are resistant to weathering. The
●● Automotive industry the classic all-rounder, primarily with respect to the overall material properties are slightly affected. Discoloration
●● Mechatronics general, mechanical, thermal and tribological specifications. occurs.
●● Machine building
Moisture absorption Mechanical properties
Piston rings
Page 584 Under standard climatic conditions, the moisture absorption With increasing temperatures, the compressive strength of
of iglidur® G plain bearings is approximately 0.7% weight. iglidur® G plain bearings decreases. Diagram 02 shows this
Descriptive technical specifications The saturation limit in water is 4.0% weight. This must be inverse relationship. However, at the long-term maximum
Wear resistance at +23°C – + taken into account for these types of applications. temperature of +130°C the permissible surface pressure
is around 35MPa. The maximum recommended surface
Wear resistance at +90°C – +
Vacuum pressure is a mechanical material parameter. No conclusions
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. regarding the tribological properties can be drawn from
flange
bearings Use in vacuum is only possible with dehumidified iglidur® G this.
Page 603 Low coefficient of friction – +
bearings. Diagram 03 shows the elastic deformation of iglidur® G
Low moisture absorption – + at radial loads. The plastic deformation is minimal up to
Radiation resistance a pressure of approximately 100MPa. However, it is also
Wear resistance under water – +
Plain bearings made from iglidur® G are resistant up to a dependent on the service time.
Moulded High media resistance – + radiation intensity of 3 · 10²Gy. Surface pressure, page 41
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
82 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 83
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® G Technical data
Permissible surface speeds Installation tolerances 100.0 0.35
0.30
iglidur® G has been developed for low to medium surface iglidur ® G plain bearings are standard bearings for
10.0
Pressure [MPa]
can cause a temperature increase to maximum permissible machined to a H7 tolerance. After being assembled into a
0.1 0.10
levels. In practice, though, this level is rarely reached due nominal size housing, in standard cases the inner diameter
0.05
to varying application conditions. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
The ambient temperatures strongly influence the properties Diagram 01: Permissible pv values for iglidur® G plain Diagram 05: Coefficient of friction as a function of the load,
of plain bearings. The temperatures prevailing in the bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
bearing system also have an influence on the wear. With Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
increasing temperatures, the wear increases and this Alcohols + up to 0
effect is significant when temperatures rise over +120°C. Diluted acids 0 up to – 120 10
For temperatures over +80°C an additional securing is Diluted alkalines +
100
Cf53, hard-chromed
8
required. Fuels +
H.a. aluminium
60
Additional securing, page 49 Hydrocarbons + 4
Wear [µm/km]
Strong acids – 40
Load [MPa]
2
Cf53
Friction and wear Strong alkalines 0 20
Similar to wear resistance, the coefficient of friction µ also All information given at room temperature [+20°C] 0 0
changes with the surface speed and load (diagrams 04 Table 02: Chemical resistance 20 30 40 50 60 70 80 90 100 110 120 130
and 05). Chemical table, page 1636 Temperature [°C]
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Wear resistance, page 50 Rotating Oscillating linear function of temperature (80MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
long-term m/s 1.0 0.7 4.0
Shaft materials short-term m/s 2.0 1.4 5.0 10 200
The friction and wear are also dependent, to a large Table 03: Maximum surface speeds 180 rotating
8 160 oscillating
degree, on the shaft material. Shafts that are too smooth, +23°C 140
increase both the coefficient of friction and the wear of the Dry Greases Oil Water 6 +60°C 120
100
bearing. For iglidur® G a ground surface with an average Coefficient of friction µ 0.08 – 0.15 0.09 0.04 0.04
Deformation [%]
4 80
Wear [µm/km]
surface finish Ra = 0.8µm is recommended. Diagram 06 Table 04: Coefficient of friction against steel (Ra = 1μm, 60
2 40
shows results of testing different shaft materials with plain 50HRC)
20
bearings made from iglidur® G. It is important to notice that 0 0
with increasing loads, the recommended hardness of the Housing Plain bearing Shaft 0 25 50 75 100 0 10 20 30 40 50 60 70 80
shaft increases. The "soft" shafts tend to wear more easily Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
and thus the wear of the overall system increases. If the 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
loads exceed 2MPa it is important to recognise that the >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
wear rate (the gradient of the curves) clearly decreases with > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
the hard shaft materials. If the shaft material you plan on > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.5
using is not shown in these test results, please contact us. > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction [µ]
0.4
Shaft materials, page 52 > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 0.3
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000 0.2
Table 05: Important tolerances for plain bearings according
0.1
to ISO 3547-1 after press-fit
0.05 0.10 0.15 0.20 0.25 0.30 0.35
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
84 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 85
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® G Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
+0.040 13.0 15.0 7.0 GSM-1315-070
8.0 12.0 9.0 GSM-0812-09
+0.130 13.0 15.0 7.5 GSM-1315-075
d1
d2
0.5
9.0 +0.013 10.0 12.0 GSM-0910-12 13.0 15.0 10.0 GSM-1315-10
9.0 +0.049 10.0 16.0 GSM-0910-16 13.0 15.0 15.0 GSM-1315-15
30°
b1 9.0 +0.025 11.0 6.0 GSM-0911-06 13.0 15.0 20.0 GSM-1315-20
9.0 +0.083 11.0 20.0 GSM-0911-20 13.0 15.0 25.0 GSM-1315-25
10.0 11.0 6.0 GSM-1011-06 14.0 16.0 3.0 GSM-1416-03
+0.032
2)
Thickness < 0.6mm: Chamfer = 20° 10.0 11.0 7.0 GSM-1011-07 14.0 16.0 6.0 GSM-1416-06
+0.102
Chamfer in relation to d1 10.0 +0.013 11.0 10.0 GSM-1011-10 14.0 16.0 8.0 GSM-1416-08
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 10.0 +0.049 11.0 20.0 GSM-1011-20 14.0 16.0 10.0 GSM-1416-10
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 10.0 11.0 25.0 GSM-1011-25 14.0 16.0 12.0 GSM-1416-12
10.0 11.0 30.0 GSM-1011-30 14.0 16.0 15.0 GSM-1416-15
Order example: GSM-0103-02 – no minimum order quantity. 10.0 12.0 4.0 GSM-1012-04 14.0 16.0 20.0 GSM-1416-20
G iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1 10.0 12.0 4.5 GSM-1012-045 14.0 16.0 25.0 GSM-1416-25
10.0 12.0 5.0 GSM-1012-05 14.0 16.0 45.0 GSM-1416-45
10.0 12.0 6.0 GSM-1012-06 15.0 +0.016 16.0 10.0 GSM-1516-10
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 10.0 12.0 7.0 GSM-1012-07 15.0 +0.059 16.0 15.0 GSM-1516-15
Tolerance3) h13 Tolerance3) h13 10.0 12.0 8.0 GSM-1012-08 15.0 17.0 4.0 GSM-1517-04
[mm] [mm] [mm] [mm] [mm] [mm] 10.0 +0.025 12.0 9.0 GSM-1012-09 15.0 17.0 10.0 GSM-1517-10
1.5 3.0 2.0 GSM-0103-02 6.0 8.0 8.0 GSM-0608-08 10.0 +0.083 12.0 10.0 GSM-1012-10 15.0 17.0 12.0 GSM-1517-12
2.0 3.5 3.0 GSM-0203-03 6.0 8.0 9.5 GSM-0608-09 10.0 12.0 12.0 GSM-1012-12 15.0 17.0 15.0 GSM-1517-15
+0.020
2.5 +0.014 4.5 5.0 GSM-02504-05 6.0 8.0 10.0 GSM-0608-10 10.0 12.0 14.0 GSM-1012-14 15.0 17.0 20.0 GSM-1517-20
+0.068
3.0 +0.054 4.5 3.0 GSM-0304-03 6.0 8.0 11.8 GSM-0608-11 10.0 12.0 15.0 GSM-1012-15 15.0 17.0 25.0 GSM-1517-25
3.0 4.5 5.0 GSM-0304-05 6.0 8.0 13.8 GSM-0608-13 10.0 12.0 17.0 GSM-1012-17 16.0 18.0 5.5 GSM-1618-055
3.0 4.5 6.0 GSM-0304-06 7.0 +0.013 8.0 10.0 GSM-0708-10 10.0 12.0 20.0 GSM-1012-20 16.0 18.0 8.0 GSM-1618-08
4.0 5.5 4.0 GSM-0405-04 7.0 +0.049 8.0 19.0 GSM-0708-19 10.0 13.0 13.5 GSM-1013-13 16.0 +0.032 18.0 10.0 GSM-1618-10
4.0 +0.020 5.5 6.0 GSM-0405-06 7.0 9.0 8.0 GSM-0709-08 10.0 +0.025 14.0 10.0 GSM-1014-10 16.0 +0.102 18.0 12.0 GSM-1618-12
4.0 +0.068 7.0 5.5 GSM-0407-05 7.0 +0.025 9.0 9.0 GSM-0709-09 10.0 +0.115 14.0 20.0 GSM-1014-20 16.0 18.0 13.5 GSM-1618-13.5
4.5 6.0 8.0 GSM-0406-08 7.0 +0.083 9.0 10.0 GSM-0709-10 +0.040 16.0 18.0 15.0 GSM-1618-15
10.0 16.0 10.0 GSM-1016-10
5.0 6.0 4.6 GSM-0506-046 7.0 9.0 12.0 GSM-0709-12 +0.130 16.0 18.0 20.0 GSM-1618-20
+0.010
5.0 6.0 5.0 GSM-0506-05 8.0 9.0 5.0 GSM-0809-05 12.0 13.0 4.7 GSM-1213-047 16.0 18.0 25.0 GSM-1618-25
+0.040
5.0 6.0 7.0 GSM-0506-07 8.0 +0.013 9.0 6.0 GSM-0809-06 12.0 +0.016 13.0 10.0 GSM-1213-10 16.0 18.0 30.0 GSM-1618-30
5.0 7.0 5.0 GSM-0507-05 8.0 +0.049 9.0 8.0 GSM-0809-08 12.0 +0.059 13.0 12.0 GSM-1213-12 16.0 18.0 38.5 GSM-1618-38.5
5.0 +0.020 7.0 7.0 GSM-0507-07 8.0 9.0 12.0 GSM-0809-12 12.0 13.0 15.0 GSM-1213-15 16.0 18.0 50.0 GSM-1618-50
5.0 +0.068 7.0 8.0 GSM-0507-08 8.0 10.0 5.0 GSM-0810-05 12.0 14.0 4.0 GSM-1214-04 17.0 19.0 15.0 GSM-1719-15
5.0 7.0 10.0 GSM-0507-10 8.0 10.0 6.0 GSM-0810-06 12.0 14.0 5.0 GSM-1214-05 +0.016
18.0 19.0 15.0 GSM-1819-15
6.0 7.0 6.0 GSM-0607-06 8.0 10.0 6.8 GSM-0810-07 12.0 14.0 6.0 GSM-1214-06 +0.059
6.0 7.0 12.0 GSM-0607-12 8.0 10.0 8.0 GSM-0810-08 12.0 14.0 8.0 GSM-1214-08 18.0 20.0 6.0 GSM-1820-06
+0.010
6.0 7.0 17.0 GSM-0607-17 8.0 10.0 10.0 GSM-0810-10 12.0 14.0 10.0 GSM-1214-10 18.0 20.0 10.0 GSM-1820-10
+0.040
6.0 7.0 17.5 GSM-0607-17.5 8.0 10.0 12.0 GSM-0810-12 12.0 +0.032 14.0 12.0 GSM-1214-12 18.0 20.0 12.0 GSM-1820-12
6.0 7.0 19.0 GSM-0607-19 8.0 +0.025 10.0 13.8 GSM-0810-13 12.0 +0.102 14.0 14.0 GSM-1214-14 18.0 20.0 15.0 GSM-1820-15
6.0 8.0 1.5 GSM-0608-015 8.0 +0.083 10.0 14.0 GSM-0810-14 12.0 14.0 15.0 GSM-1214-15 18.0 +0.032 20.0 20.0 GSM-1820-20
6.0 8.0 2.5 GSM-0608-025 8.0 10.0 15.0 GSM-0810-15 12.0 14.0 20.0 GSM-1214-20 18.0 +0.102 20.0 25.0 GSM-1820-25
6.0 8.0 3.0 GSM-0608-03 8.0 10.0 16.0 GSM-0810-16 12.0 14.0 25.0 GSM-1214-25 18.0 20.0 34.0 GSM-1820-34
+0.020
6.0 8.0 4.0 GSM-0608-04 8.0 10.0 18.0 GSM-0810-18 12.0 15.0 6.0 GSM-1215-06 18.0 20.0 38.0 GSM-1820-38
+0.068
6.0 8.0 5.0 GSM-0608-05 8.0 10.0 20.0 GSM-0810-20 12.0 15.0 22.0 GSM-1215-22 18.0 20.0 45.0 GSM-1820-45
6.0 8.0 5.5 GSM-0608-055 8.0 10.0 22.0 GSM-0810-22 12.0 +0.050 16.0 10.0 GSM-1216-10 18.0 22.0 30.0 GSM-1822-30
6.0 8.0 6.0 GSM-0608-06 8.0 10.0 25.0 GSM-0810-25 12.0 +0.160 16.0 20.0 GSM-1216-20
3)
After press-fit. Testing methods, page 57 3)
After press-fit. Testing methods, page 57
86 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 87
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® G Product range
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13 Tolerance3) h13 Tolerance3) h13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
19.0 22.0 6.0 GSM-1922-06 25.0 28.0 24.0 GSM-2528-24 40.0 44.0 40.0 GSM-4044-40 +0.100
+0.040 62.0 67.0 35.0 GSM-6267-35
19.0 22.0 28.0 GSM-1922-28 25.0 28.0 25.0 GSM-2528-25 40.0 44.0 50.0 GSM-4044-50 +0.250
+0.124
19.0 22.0 35.0 GSM-1922-35 25.0 28.0 30.0 GSM-2528-30 40.0 44.0 52.5 GSM-4044-525 62.0 67.0 72.0 GSM-6267-72
+0.020 25.0 28.0 35.0 GSM-2528-35 42.0 46.0 40.0 GSM-4246-40 65.0 70.0 104.0 GSM-6570-104
20.0 21.0 20.0 GSM-2021-20
+0.072 25.0 28.0 50.0 GSM-2528-50 44.0 48.0 20.0 GSM-4448-20 65.0 70.0 30.0 GSM-6570-30
20.0 22.0 3.0 GSM-2022-03 26.0 30.0 16.0 GSM-2630-16 45.0 50.0 10.0 GSM-4550-10 65.0 70.0 50.0 GSM-6570-50
20.0 22.0 8.0 GSM-2022-08 27.0 +0.040 30.0 5.0 GSM-2730-05 45.0 50.0 20.0 GSM-4550-20 68.0 73.0 60.0 GSM-6873-60
20.0 22.0 10.5 GSM-2022-105 28.0 +0.124 32.0 10.5 GSM-2832-105 45.0 50.0 22.0 GSM-4550-22 70.0 +0.060 75.0 60.0 GSM-7075-60
20.0 22.0 15.0 GSM-2022-15 28.0 32.0 12.0 GSM-2832-12 45.0 50.0 23.5 GSM-4550-235 72.0 +0.180 77.0 24.5 GSM-7277-24.5
+0.050
20.0 22.0 20.0 GSM-2022-20 28.0 32.0 15.0 GSM-2832-15 45.0 50.0 30.0 GSM-4550-30 72.0 77.0 76.0 GSM-7277-76
+0.150
20.0 22.0 22.0 GSM-2022-22 28.0 32.0 20.0 GSM-2832-20 45.0 50.0 38.0 GSM-4550-38 75.0 80.0 40.0 GSM-7580-40
20.0 22.0 28.0 GSM-2022-28 28.0 32.0 23.0 GSM-2832-23 45.0 50.0 40.0 GSM-4550-40 75.0 80.0 60.0 GSM-7580-60
20.0 22.0 30.0 GSM-2022-30 28.0 32.0 25.0 GSM-2832-25 45.0 50.0 50.0 GSM-4550-50 80.0 85.0 100.0 GSM-8085-100
20.0 22.0 47.0 GSM-2022-47 28.0 32.0 30.0 GSM-2832-30 50.0 55.0 20.0 GSM-5055-20 80.0 85.0 60.0 GSM-8085-60
20.0 23.0 4.5 GSM-2023-045 28.0 +0.065 35.0 19.0 GSM-2835-19 50.0 55.0 25.0 GSM-5055-25 85.0 90.0 100.0 GSM-8590-100
20.0 23.0 10.0 GSM-2023-10 28.0 +0.195 35.0 28.0 GSM-2835-28 50.0 55.0 30.0 GSM-5055-30 90.0 95.0 100.0 GSM-9095-100
20.0 23.0 15.0 GSM-2023-15 +0.040 50.0 55.0 40.0 GSM-5055-40 95.0 100.0 100.0 GSM-95100-100
29.0 33.0 6.0 GSM-2933-06
20.0 23.0 20.0 GSM-2023-20 +0.124 50.0 55.0 50.0 GSM-5055-50 100.0 105.0 100.0 GSM-100105-100
20.0 23.0 24.0 GSM-2023-24 30.0 31.0 5.0 GSM-3031-05 50.0 55.0 60.0 GSM-5055-60 100.0 +0.072 105.0 21.5 GSM-100105-21.5
+0.020
20.0 +0.040 23.0 25.0 GSM-2023-25 30.0 31.0 12.0 GSM-3031-12 52.0 57.0 20.0 GSM-5257-20 100.0 +0.212 105.0 30.0 GSM-100105-30
+0.072
20.0 +0.124 23.0 30.0 GSM-2023-30 30.0 31.0 30.0 GSM-3031-30 55.0 60.0 20.0 GSM-5560-20 100.0 105.0 32.0 GSM-100105-32
20.0 23.0 35.0 GSM-2023-35 30.0 34.0 12.0 GSM-3034-12 55.0 60.0 40.0 GSM-5560-40 105.0 110.0 100.0 GSM-105110-100
22.0 24.0 8.0 GSM-2224-08 30.0 34.0 15.0 GSM-3034-15 55.0 60.0 50.0 GSM-5560-50 110.0 115.0 100.0 GSM-110115-100
22.0 24.0 10.0 GSM-2224-10 30.0 34.0 20.0 GSM-3034-20 55.0 +0.060 60.0 60.0 GSM-5560-60 120.0 125.0 100.0 GSM-120125-100
22.0 24.0 12.0 GSM-2224-12 30.0 34.0 24.0 GSM-3034-24 60.0 +0.180 65.0 30.0 GSM-6065-30 125.0 130.0 100.0 GSM-125130-100
+0.040
22.0 24.0 15.0 GSM-2224-15 30.0 34.0 25.0 GSM-3034-25 60.0 65.0 40.0 GSM-6065-40 130.0 135.0 100.0 GSM-130135-100
+0.124
22.0 24.0 17.0 GSM-2224-17 30.0 34.0 30.0 GSM-3034-30 60.0 65.0 50.0 GSM-6065-50 135.0 +0.085 140.0 80.0 GSM-135140-80
22.0 24.0 20.0 GSM-2224-20 30.0 34.0 35.0 GSM-3034-35 60.0 65.0 60.0 GSM-6065-60 140.0 +0.245 145.0 100.0 GSM-140145-100
22.0 24.0 30.0 GSM-2224-30 30.0 34.0 40.0 GSM-3034-40 60.0 65.0 70.0 GSM-6065-70 140.0 145.0 104.0 GSM-140145-104
22.0 24.0 48.0 GSM-2224-48 30.0 34.0 52.5 GSM-3034-525 150.0 155.0 100.0 GSM-150155-100
22.0 25.0 15.0 GSM-2225-15 32.0 36.0 15.0 GSM-3236-15 3)
After press-fit. Testing methods, page 57
22.0 25.0 20.0 GSM-2225-20 32.0 36.0 20.0 GSM-3236-20
22.0 25.0 25.0 GSM-2225-25 32.0 36.0 30.0 GSM-3236-30
22.0 25.0 30.0 GSM-2225-30 32.0 36.0 40.0 GSM-3236-40
22.0 25.0 38.5 GSM-2225-38.5 35.0 39.0 14.0 GSM-3539-14
+0.020 35.0 39.0 20.0 GSM-3539-20
24.0 25.0 25.0 GSM-2425-25
+0.072 35.0 39.0 25.0 GSM-3539-25
24.0 27.0 6.0 GSM-2427-06 35.0 39.0 30.0 GSM-3539-30 Available from stock Ordering note
24.0 27.0 15.0 GSM-2427-15 35.0 +0.050 39.0 40.0 GSM-3539-40 Detailed information about delivery time online. Our prices are scaled according to order
24.0 +0.040 27.0 20.0 GSM-2427-20 35.0 +0.150 39.0 50.0 GSM-3539-50 www.igus.co.uk/24 quantities, current prices can be found online.
24.0 +0.124 27.0 24.0 GSM-2427-24 35.0 41.0 50.0 GSM-3541-50 Online ordering
24.0 27.0 25.0 GSM-2427-25 36.0 40.0 20.0 GSM-3640-20 Discount scaling
Including delivery times, prices, online tools
24.0 27.0 30.0 GSM-2427-30 37.0 41.0 20.0 GSM-3741-20 1–9 50 – 99 500 – 999
www.igus.co.uk/G
25.0 +0.020 26.0 23.0 GSM-2526-23 38.0 42.0 25.0 GSM-3842-25 10 – 24 100 – 199 1,000 – 2,499
25.0 +0.072 26.0 25.0 GSM-2526-25 40.0 44.0 10.0 GSM-4044-10 25 – 49 200 – 499 2,500 – 4,999
25.0 28.0 12.0 GSM-2528-12 40.0 44.0 16.5 GSM-4044-16 No minimum order value.
+0.040
25.0 28.0 15.0 GSM-2528-15 40.0 44.0 20.0 GSM-4044-20 No low-quantity surcharges.
+0.124
25.0 28.0 20.0 GSM-2528-20 40.0 44.0 30.0 GSM-4044-30 Shipping ex works.
3)
After press-fit. Testing methods, page 57
88 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 89
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® G Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
°
8.0 10.0 15.0 3.0 1.00 GFM-0810-03 +0.016
+0.025 12.0 13.0 15.0 12.0 0.50 GFM-121315-12
8.0 10.0 18.0 3.0 1.00 GFM-081018-03 +0.059
+0.083
d2
d3
d1
8.0 10.0 15.0 4.0 1.00 GFM-0810-04 12.0 14.0 20.0 3.0 1.00 GFM-1214-03
+0.040 12.0 14.0 18.0 4.0 1.00 GFM-121418-04
8.0 10.0 14.0 5.0 1.00 GFM-081014-05
b2 +0.098 12.0 14.0 20.0 5.0 1.00 GFM-1214-05
b1 8.0 10.0 15.0 5.5 1.00 GFM-0810-05 12.0 14.0 20.0 6.0 1.00 GFM-1214-06
8.0 10.0 14.0 6.0 1.00 GFM-081014-06 12.0 14.0 20.0 7.0 1.00 GFM-1214-07
2)
Thickness < 0.6mm: Chamfer = 20° 8.0 10.0 15.0 6.5 1.00 GFM-0810-065 12.0 14.0 18.0 8.0 1.00 GFM-121418-08
Chamfer in relation to d1 8.0 +0.025 10.0 15.0 7.5 1.00 GFM-0810-07 12.0 14.0 20.0 9.0 1.00 GFM-1214-09
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 8.0 +0.083 10.0 13.0 8.0 1.00 GFM-081013-08 12.0 14.0 20.0 10.0 1.00 GFM-1214-10
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 8.0 10.0 14.0 8.0 1.00 GFM-081014-08 12.0 14.0 18.0 10.0 1.00 GFM-121418-10
8.0 10.0 15.0 9.5 1.00 GFM-0810-09 12.0 14.0 20.0 11.0 1.00 GFM-1214-11
Order example: GFM-0304-02 – no minimum order quantity. 8.0 10.0 15.0 10.0 1.00 GFM-0810-10 12.0 14.0 20.0 12.0 1.00 GFM-1214-12
G iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 02 Total length b1 +0.040 12.0 14.0 18.0 12.0 1.00 GFM-121418-12
8.0 10.0 14.0 10.0 1.00 GFM-081014-10
+0.098 12.0 14.0 20.0 15.0 1.00 GFM-1214-15
8.0 10.0 14.0 11.0 1.00 GFM-0810-11 12.0 14.0 18.0 15.0 1.00 GFM-121418-15
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. 8.0 10.0 16.0 11.5 1.50 GFM-081016-11 12.0 14.0 20.0 17.0 1.00 GFM-1214-17
+0.032
Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13 8.0 10.0 12.0 12.5 1.00 GFM-081012-125 12.0 14.0 20.0 20.0 1.00 GFM-1214-20
+0.102
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] 8.0 +0.025 10.0 15.0 15.0 1.00 GFM-0810-15 12.0 14.0 18.0 20.0 1.00 GFM-121418-20
3.0 4.5 7.5 2.0 0.50 GFM-0304-02 6.0 +0.010 7.0 11.0 6.0 0.50 GFM-0607-06 8.0 +0.083 10.0 16.0 15.0 1.50 GFM-081016-15 12.0 14.0 20.0 24.0 1.00 GFM-1214-24
3.0 4.5 7.5 2.7 0.75 GFM-0304-0275 6.0 +0.040 7.0 11.0 10.0 0.50 GFM-0607-10 8.0 10.0 17.0 15.0 1.00 GFM-081017-15 12.0 14.0 20.0 31.0 1.00 GFM-1214-31
+0.014
3.0 4.5 7.5 3.0 0.75 GFM-0304-03 6.0 8.0 12.0 2.5 1.00 GFM-0608-025 8.0 10.0 15.0 25.0 1.00 GFM-0810-25 12.0 14.0 20.0 40.0 1.00 GFM-1214-40
+0.054
3.0 4.5 7.5 5.0 0.75 GFM-0304-05 6.0 8.0 14.0 2.8 1.00 GFM-060814-028 8.0 10.0 15.0 30.0 1.00 GFM-0810-30 13.0 15.0 22.0 6.0 1.00 GFM-1315-06
3.0 4.5 7.0 5.0 0.75 GFM-030407-05 6.0 8.0 12.0 4.0 1.00 GFM-0608-04 8.0 +0.040 12.0 16.0 6.0 2.00 GFM-0812-06 13.0 15.0 22.0 8.0 1.00 GFM-1315-08
4.0 +0.010 5.0 9.5 4.0 0.50 GFM-04050-04 6.0 8.0 12.0 4.8 1.00 GFM-0608-048 8.0 +0.130 12.0 21.0 8.0 2.00 GFM-081221-08 13.0 15.0 22.0 40.0 1.00 GFM-131522-40
4.0 +0.040 5.0 9.5 6.0 0.50 GFM-04050-06 6.0 8.0 12.0 5.0 1.00 GFM-0608-05 9.0 +0.013 10.0 15.0 6.5 0.50 GFM-0910-065 14.0 16.0 22.0 3.0 1.00 GFM-1416-03
4.0 5.5 9.5 2.5 0.75 GFM-0405-0255 6.0 +0.020 8.0 12.0 6.0 1.00 GFM-0608-06 9.0 +0.049 10.0 15.0 17.5 0.50 GFM-0910-17 14.0 16.0 22.0 4.0 1.00 GFM-1416-04
4.0 5.5 9.5 3.0 0.75 GFM-0405-03 6.0 +0.068 8.0 12.0 7.0 1.00 GFM-0608-07 +0.013 14.0 16.0 22.0 6.0 1.00 GFM-1416-06
+0.020 10.0 11.0 20.0 3.5 0.50 GFM-1011-03
4.0 5.5 9.5 4.0 0.75 GFM-0405-04 6.0 8.0 12.0 8.0 1.00 GFM-0608-08 +0.046 14.0 16.0 22.0 8.0 1.00 GFM-1416-08
+0.068
4.0 5.5 9.5 6.0 0.75 GFM-0405-06 6.0 8.0 12.0 10.0 1.00 GFM-0608-10 10.0 +0.013 11.0 15.0 4.4 0.50 GFM-1011-044 14.0 16.0 22.0 10.0 1.00 GFM-1416-10
4.0 5.5 8.0 10.0 1.00 GFM-040508-10 6.0 8.0 14.0 12.0 1.00 GFM-060814-12 10.0 +0.049 11.0 15.0 10.0 0.50 GFM-1011-10 14.0 16.0 22.0 12.0 1.00 GFM-1416-12
5.0 6.0 10.0 3.5 0.50 GFM-0506-035 6.0 8.0 12.0 25.0 1.00 GFM-0608-25 10.0 12.0 18.0 3.5 1.00 GFM-1012-035 14.0 16.0 22.0 17.0 1.00 GFM-1416-17
5.0 6.0 10.0 4.0 0.50 GFM-0506-04 6.0 8.0 12.0 35.0 1.00 GFM-0608-35 10.0 12.0 18.0 4.0 1.00 GFM-1012-04 14.0 16.0 22.0 21.0 1.00 GFM-1416-21
+0.010
5.0 6.0 10.0 5.0 0.50 GFM-0506-05 7.0 8.0 12.0 1.7 0.50 GFM-0708-017 10.0 12.0 18.0 5.0 1.00 GFM-1012-05 15.0 16.0 20.0 2.0 0.50 GFM-1516-02
+0.040
5.0 6.0 10.0 6.0 0.50 GFM-0506-06 7.0 +0.013 8.0 12.0 3.0 0.50 GFM-0708-03 10.0 12.0 18.0 6.0 1.00 GFM-1012-06 15.0 +0.016 16.0 20.0 2.5 0.50 GFM-1516-025
5.0 6.0 10.0 15.3 0.50 GFM-0506-15 7.0 +0.049 8.0 12.0 6.0 0.50 GFM-0708-06 10.0 12.0 16.0 6.0 1.00 GFM-101216-06 15.0 +0.059 16.0 20.0 3.0 0.50 GFM-1516-03
5.0 7.0 11.0 3.5 1.00 GFM-0507-03 7.0 8.0 12.0 8.0 0.50 GFM-0708-08 10.0 12.0 18.0 7.0 1.00 GFM-1012-07 15.0 16.0 20.0 15.0 0.50 GFM-1516-15
5.0 7.0 11.0 4.0 1.00 GFM-0507-04 7.0 9.0 15.0 3.5 1.00 GFM-0709-035 10.0 +0.025 12.0 18.0 9.0 1.00 GFM-1012-09 15.0 17.0 23.0 4.0 1.00 GFM-1517-04
5.0 7.0 15.0 4.0 1.00 GFM-050715-04 7.0 9.0 15.0 6.0 1.00 GFM-0709-06 10.0 +0.083 12.0 16.0 9.0 1.00 GFM-101216-09 15.0 17.0 23.0 4.5 1.00 GFM-1517-045
+0.025
5.0 7.0 11.0 5.0 1.00 GFM-0507-05 7.0 9.0 15.0 10.0 1.00 GFM-0709-10 10.0 12.0 18.0 10.0 1.00 GFM-1012-10 15.0 17.0 23.0 5.0 1.00 GFM-1517-05
+0.020 +0.083
5.0 7.0 9.5 5.0 1.00 GFM-050709-05 7.0 9.0 19.0 10.0 1.00 GFM-070919-10 10.0 12.0 18.0 12.0 1.00 GFM-1012-12 15.0 17.0 23.0 9.0 1.00 GFM-1517-09
+0.068
5.0 7.0 11.0 7.0 1.00 GFM-0507-07 7.0 9.0 15.0 12.0 1.00 GFM-0709-12 10.0 12.0 15.0 12.0 1.00 GFM-101215-12 15.0 17.0 23.0 12.0 1.00 GFM-1517-12
+0.032
5.0 7.0 11.0 11.0 1.00 GFM-0507-11 8.0 9.0 15.0 3.0 0.50 GFM-0809-03 10.0 12.0 18.0 15.0 1.00 GFM-1012-15 15.0 17.0 23.0 17.0 1.00 GFM-1517-17
+0.102
5.0 7.0 11.0 14.5 1.00 GFM-0507-145 8.0 9.0 13.0 3.5 0.50 GFM-0809-035 10.0 12.0 16.0 15.0 1.00 GFM-101216-15 15.0 17.0 23.0 20.0 1.00 GFM-1517-20
+0.013
5.0 7.0 11.0 30.0 1.00 GFM-0507-30 8.0 9.0 13.0 5.5 0.50 GFM-0809-055 10.0 12.0 18.0 17.0 1.00 GFM-1012-17 15.0 18.0 24.0 32.0 1.50 GFM-151824-32
+0.049
6.0 +0.010 7.0 11.0 2.4 0.50 GFM-0607-024 8.0 9.0 13.0 8.0 0.50 GFM-0809-08 11.0 12.0 16.0 6.0 0.50 GFM-1112-06 16.0 18.0 24.0 4.0 1.00 GFM-1618-04
+0.016
6.0 +0.040 7.0 11.0 4.5 0.50 GFM-0607-045 8.0 9.0 13.0 12.0 0.50 GFM-0809-12 12.0 13.0 17.0 3.0 0.50 GFM-1213-03 16.0 18.0 24.0 5.0 1.00 GFM-1618-05
+0.059
3)
After press-fit. Testing methods, page 57 12.0 13.0 17.0 12.0 0.50 GFM-1213-12 16.0 18.0 24.0 6.0 1.00 GFM-1618-060
3)
After press-fit. Testing methods, page 57
90 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 91
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® G Product range
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
16.0 18.0 24.0 9.0 1.00 GFM-1618-09 28.0 30.0 36.0 31.0 1.00 GFM-283036-31 60.0 65.0 80.0 62.0 2.00 GFM-606580-62 100.0 105.0 113.0
100.0 2.50 GFM-100105-100
16.0 18.0 24.0 12.0 1.00 GFM-1618-12 28.0 30.0 35.0 36.0 1.00 GFM-2830-36 65.0 70.0 78.0 50.0 2.00 GFM-6570-50 110.0 +0.072 115.0 123.0
100.0 2.50 GFM-110115-100
16.0 18.0 24.0 16.0 1.00 GFM-1618-16 28.0 30.0 35.0 48.0 1.00 GFM-2830-48 70.0 75.0 83.0 50.0 2.00 GFM-7075-50 120.0 +0.212 125.0 133.0
80.0 2.50 GFM-120125-80
+0.060
16.0 18.0 24.0 17.0 1.00 GFM-1618-17 28.0 32.0 39.0 20.0 2.00 GFM-283239-20 70.0 75.0 83.0 85.5 2.00 GFM-7075-855 120.0 125.0 133.0
100.0 2.50 GFM-120125-100
+0.180
16.0 18.0 24.0 21.0 1.00 GFM-1618-21 28.0 32.0 50.0 35.0 2.00 GFM-283250-35 75.0 80.0 88.0 50.0 2.00 GFM-7580-50 125.0 130.0 138.0
100.0 2.50 GFM-125130-100
17.0 19.0 25.0 9.0 1.00 GFM-1719-09 30.0 31.0 36.0 20.0 0.50 GFM-3031-20 80.0 85.0 93.0 50.0 2.50 GFM-8085-50 130.0 135.0 143.0
100.0 2.50 GFM-130135-100
+0.085
17.0 19.0 25.0 16.0 1.00 GFM-1719-16 30.0 31.0 35.0 30.0 0.50 GFM-3031-30 80.0 85.0 93.0 100.0 2.50 GFM-8085-100 140.0 145.0 153.0
100.0 2.50 GFM-140145-100
+0.245
17.0 19.0 25.0 25.0 1.00 GFM-1719-25 30.0 32.0 37.0 4.0 1.00 GFM-3032-04 85.0 90.0 98.0 100.0 2.50 GFM-8590-100 150.0 155.0 163.0
40.0 2.50 GFM-150155-40
+0.040
18.0 20.0 26.0 4.0 1.00 GFM-1820-04 30.0 32.0 37.0 12.0 1.00 GFM-3032-12 90.0 +0.072 95.0 103.0 100.0 2.50 GFM-9095-100 150.0 155.0 163.0
100.0 2.50 GFM-150155-100
+0.032 +0.124
18.0 20.0 26.0 6.0 1.00 GFM-1820-06 30.0 32.0 37.0 17.5 1.00 GFM-3032-17 95.0 +0.212 100.0 108.0 100.0 2.50 GFM-95100-100 +0.100 GFM-195205240-
+0.102 195.0 205.0 240.0 65.0 5.00
18.0 20.0 22.0 6.0 1.00 GFM-182022-06 30.0 32.0 37.0 22.0 1.00 GFM-3032-22 100.0 105.0 113.0 42.5 2.50 GFM-100105-425 +0.285 65
18.0 20.0 26.0 9.0 1.00 GFM-1820-09 30.0 34.0 42.0 9.0 2.00 GFM-3034-09 3)
After press-fit. Testing methods, page 57
18.0 20.0 26.0 11.0 1.00 GFM-1820-11 30.0 34.0 40.0 10.0 2.00 GFM-303440-10
18.0 20.0 26.0 12.0 1.00 GFM-1820-12 30.0 34.0 42.0 16.0 2.00 GFM-3034-16
18.0 20.0 26.0 17.0 1.00 GFM-1820-17 30.0 34.0 42.0 20.0 2.00 GFM-3034-20
18.0 20.0 26.0 22.0 1.00 GFM-1820-22 30.0 34.0 42.0 26.0 2.00 GFM-3034-26
18.0 20.0 26.0 30.0 1.00 GFM-1820-30 30.0 34.0 42.0 37.0 2.00 GFM-3034-37
18.0 20.0 26.0 32.0 1.00 GFM-1820-32 32.0 36.0 40.0 16.0 2.00 GFM-3236-16
18.0 22.0 26.0 28.0 2.00 GFM-1822-28 32.0 36.0 40.0 26.0 2.00 GFM-3236-26
20.0 21.0 26.0 3.5 0.50 GFM-2021-035 34.0 38.0 50.0 35.0 2.00 GFM-343850-35
+0.020
20.0 21.0 25.0 15.0 0.50 GFM-2021-15 35.0 39.0 47.0 5.8 2.00 GFM-3539-058
+0.072
20.0 21.0 25.0 20.0 0.50 GFM-2021-20 35.0 39.0 47.0 7.0 2.00 GFM-3539-07
20.0 23.0 30.0 7.0 1.50 GFM-2023-07 35.0 39.0 47.0 12.0 2.00 GFM-3539-12
20.0 23.0 26.0 7.0 1.50 GFM-202326-07 35.0 39.0 47.0 16.0 2.00 GFM-3539-16
20.0 23.0 30.0 11.5 1.50 GFM-2023-11 35.0 39.0 47.0 26.0 2.00 GFM-3539-26
20.0 23.0 28.0 15.0 1.50 GFM-202328-15 35.0 39.0 47.0 36.0 2.00 GFM-3539-36
20.0 23.0 30.0 16.5 1.50 GFM-2023-16 38.0 42.0 54.0 10.0 2.00 GFM-3842-10
20.0 23.0 29.0 20.0 1.50 GFM-202329-20 38.0 42.0 54.0 22.0 2.00 GFM-3842-22
20.0 23.0 30.0 21.5 1.50 GFM-2023-21 40.0 44.0 52.0 7.0 2.00 GFM-4044-07
+0.040
20.0 23.0 26.0 21.5 1.50 GFM-202326-21 40.0 44.0 52.0 14.0 2.00 GFM-4044-14
+0.124 +0.050
22.0 24.0 30.0 25.0 1.00 GFM-2224-25 40.0 44.0 52.0 20.0 2.00 GFM-4044-20
+0.150
22.0 25.0 29.0 4.5 1.50 GFM-222529-045 40.0 44.0 52.0 30.0 2.00 GFM-4044-30
22.0 25.0 30.0 21.5 1.50 GFM-222530-215 40.0 44.0 52.0 40.0 2.00 GFM-4044-40
22.0 25.0 30.0 25.0 1.50 GFM-222530-25 40.0 44.0 52.0 50.0 2.00 GFM-4044-50
22.0 25.0 35.0 31.5 1.50 GFM-222535-315 40.0 46.0 50.0 20.0 2.00 GFM-4046-20
24.0 27.0 32.0 7.0 1.50 GFM-2427-07 42.0 46.0 53.0 19.0 2.00 GFM-4246-19
24.0 27.0 32.0 10.5 1.50 GFM-2427-10 45.0 50.0 58.0 25.0 2.00 GFM-4550-25
+0.020 45.0 50.0 58.0 30.0 2.00 GFM-4550-30 Available from stock Ordering note
25.0 26.0 30.0 25.0 0.50 GFM-2526-25 Detailed information about delivery time online. Our prices are scaled according to order
+0.072 45.0 50.0 58.0 50.0 2.00 GFM-4550-50
25.0 27.0 32.0 7.0 1.00 GFM-2527-07 50.0 55.0 63.0 7.0 2.00 GFM-5055-07 www.igus.co.uk/24 quantities, current prices can be found online.
25.0 27.0 32.0 48.0 1.00 GFM-2527-48 50.0 55.0 63.0 10.0 2.00 GFM-5055-10 Online ordering
25.0 28.0 30.0 10.0 1.50 GFM-252830-10 50.0 55.0 63.0 25.0 2.00 GFM-5055-25 Discount scaling
Including delivery times, prices, online tools
25.0 28.0 35.0 11.5 1.50 GFM-2528-11 50.0 55.0 63.0 40.0 2.00 GFM-5055-40 1–9 50 – 99 500 – 999
+0.040 www.igus.co.uk/G
25.0 28.0 35.0 16.5 1.50 GFM-2528-16 50.0 55.0 63.0 50.0 2.00 GFM-5055-50 10 – 24 100 – 199 1,000 – 2,499
+0.124 25 – 49 200 – 499 2,500 – 4,999
25.0 28.0 35.0 21.5 1.50 GFM-2528-21 60.0 65.0 73.0 7.0 2.00 GFM-6065-07
26.0 30.0 37.0 12.0 2.00 GFM-2630-12 60.0 +0.060 65.0 73.0 22.0 2.00 GFM-6065-22 No minimum order value.
27.0 30.0 38.0 20.0 1.50 GFM-2730-20 60.0 +0.180 65.0 73.0 30.0 2.00 GFM-6065-30 No low-quantity surcharges.
28.0 30.0 36.0 10.0 1.00 GFM-2830-10 60.0 65.0 73.0 50.0 2.00 GFM-6065-50 Shipping ex works.
3)
After press-fit. Testing methods, page 57
92 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 93
iglidur® G iglidur® G
+130°C +130°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® G Product range
Thrust washer (form T) d1 d2 d4 d5 h d6 s Part No.
d1
+0.25 –0.25 –0.12 +0.375 +0.2/–0.2 +0.12 –0.05
+0.12 +0.125
s
d2
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
14 20 4) 4)
1 20 1.5 GTM-1420-015
14 26 20 2 1 26 1.5 GTM-1426-015
15 19 4) 4)
0.5 19 0.8 GTM-1519-008
15 22 4) 4)
0.5 22 0.8 GTM-1522-008
d5
d4 15 24 19.5 1.5 1 24 1.5 GTM-1524-015
15 24 4) 4)
2 24 2.75 GTM-1524-0275
d6
16 28 4) 4)
0.7 28 1 GTM-1628-010
16 30 22 2 1 30 1.5 GTM-1630-015
h
Dimensions according to ISO 3547-1 and 18 32 25 2 1 32 1.5 GTM-1832-015
special dimensions 20 36 28 3 1 36 1.5 GTM-2036-015
22 30 4) 4)
1 30 1.5 GTM-2230-015
Order example: GTM-0408-005 – no minimum order quantity. 22 38 30 3 1 38 1.5 GTM-2238-015
G iglidur® material T Thrust washer M Metric 04 Inner Ø d1 08 Outer Ø d2 005 Thickness s 24 42 33 3 1 42 1.5 GTM-2442-015
26 44 35 3 1 44 1.5 GTM-2644-015
28 48 38 4 1 48 1.5 GTM-2848-015
d1 d2 d4 d5 h d6 s Part No. 28.5 35.8 4) 4)
0.2 35.8 0.5 GTM-2835-005
+0.25 –0.25 –0.12 +0.375 +0.2/–0.2 +0.12 –0.05 32 45.8 4) 4)
0.7 45.8 1 GTM-3246-010
+0.12 +0.125
32 54 43 4 1 54 1.5 GTM-3254-015
[mm] [mm] [mm] [mm] [mm] [mm] [mm] 38 62 50 4 1 62 1.5 GTM-3862-015
4 8 4) 4)
0.2 8 0.5 GTM-0408-005 42 66 54 4 1 66 1.5 GTM-4266-015
4 9 4) 4)
0.3 9 0.6 GTM-0409-006 48 60 4) 4)
1.5 74 2 GTM-4860-020
4 9 4) 4)
0.3 9 1.6 GTM-0409-016 48 74 61 4 1.5 74 2 GTM-4874-020
4 10 4) 4)
0.2 10 0.5 GTM-0410-005 52 78 65 4 1.5 78 2 GTM-5278-020
4 11 4) 4)
0.2 11 0.5 GTM-0411-005 52.5 69 4) 4)
1.5 69 2 GTM-52569-020
5 9.5 4) 4)
0.3 9.5 0.6 GTM-0509-006 62 78 4) 4)
1.5 78 2 GTM-6278-020
6 12 4) 4)
1 12 1.5 GTM-0612-015 62 90 4) 4)
0.7 90 1 GTM-6290-010
6 15 4) 4)
1 15 1.5 GTM-0615-015 62 90 76 4 1.5 90 2 GTM-6290-020
6 20 13 1.5 1 20 1.5 GTM-0620-015 68 81 4) 4)
1.5 81 2 GTM-6881-020
6.2 11 4) 4)
0.7 11 1 GTM-0611-010 78 114 4) 4)
1 114 1.5 GTM-78114-015
7 12 4) 4)
0.2 12 0.5 GTM-0712-005 80.5 114 4) 4)
1 114 1.5 GTM-80114-015
7 13 4) 4)
0.2 13 0.5 GTM-0713-005 4)
Design without fixing hole
8 15 4) 4)
0.2 15 0.5 GTM-0815-005
8 15 4) 4)
1 15 1.5 GTM-0815-015
8 18 4) 4)
0.7 18 1 GTM-0818-010
8 18 13 1.5 1 18 1.5 GTM-0818-015
8 18 4) 4)
1.5 18 2 GTM-0818-020
9 13 4) 4)
0.7 13 1 GTM-0913-010 Available from stock Ordering note
9 18 13.5 1.5 1 18 1.5 GTM-0918-015 Detailed information about delivery time online. Our prices are scaled according to order
10 17.8 4) 4)
0.2 17.8 0.5 GTM-1018-005 www.igus.co.uk/24 quantities, current prices can be found online.
10 18 4) 4)
0.7 18 1 GTM-1018-010 Online ordering
10 18 4) 4)
1 18 1.5 GTM-1018-015 Discount scaling
Including delivery times, prices, online tools
10 18 4) 4)
1.5 18 2 GTM-1018-020 1–9 50 – 99 500 – 999
www.igus.co.uk/G
10 20 4) 4)
0.7 20 1.5 GTM-1020-015 10 – 24 100 – 199 1,000 – 2,499
11 15 4) 4)
0.7 15 1 GTM-1115-010 25 – 49 200 – 499 2,500 – 4,999
11 27 4) 4)
0.2 27 0.5 GTM-1127-005 No minimum order value.
12 24 18 1.5 1 24 1.5 GTM-1224-015 No low-quantity surcharges.
12 30 4) 4)
1 30 1.5 GTM-1230-015 Shipping ex works.
4)
Design without fixing hole
94 3D CAD, finder and service life calculation ... www.igus.co.uk/G Lubrication-free made easy ... from stock ... no minimum order quantity 95
More universal
The advanced development of iglidur G ®
iglidur G1 ®
Bar stock,
The advanced development of iglidur® G Compressive strength MPa 115
round bar Max. recommended surface pressure (+20°C) MPa 91
Page 657 Shore D hardness 81 DIN 53505
The most successful plastic bearing in the world – iglidur® G – improved all round: iglidur® G1, the new
standard. Physical and thermal properties
●● Double service life at high loads Max. application temperature long-term °C +180
FOOD
●● Up to 4 times less wear at low loads Max. application temperature short-term °C +220
●● Continuous operating temperatures up to +180°C Min. application temperature °C –40
Bar stock, ●● Press-fit up to +120°C (iglidur® G: up to +80°C) Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● Moisture absorption reduced by 50% Coefficient of thermal expansion (at +23°C) K–1 · 10–5 3.7 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 109 DIN IEC 93
●● Mechanical engineering Surface resistance Ω > 109 DIN 53482
●● Automation Table 01: Material properties
tribo-tape liner ●● Sports and leisure
Page 691
●● Automotive industry The requirement profile is demanding: comprehensive Resistance to weathering
●● Mechatronics advanced development of the successful all-round classic iglidur® G1 plain bearings have not yet been tested for their
iglidur® G. This has been achieved especially in terms of resistance to weathering. Please consult igus® if you‘re
moisture absorption, thermal properties and consistently planning to use them outdoors.
improved wear resistance. Only with shock, impact and
edge loads, the robustness of iglidur® G could not quite Mechanical properties
Piston rings
Page 581 be achieved. With increasing temperatures, the compressive strength
of iglidur® G1 plain bearings decreases. Diagram 02
Descriptive technical specifications Moisture absorption shows this inverse relationship. However, at the long-term
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption maximum temperature of +180°C the permissible surface
of iglidur® G1 plain bearings is approximately 0.2% weight. pressure is around 40MPa. The maximum recommended
Wear resistance at +90°C – +
The saturation limit in water is 1.7% weight. This must be surface pressure is a mechanical material parameter. No
Two hole Wear resistance at +150°C – + taken into account for these types of applications. conclusions regarding the tribological properties can be
flange
bearings drawn from this.
Page 603 Low coefficient of friction – +
Vacuum Diagram 03 shows the elastic deformation of iglidur® G1
Low moisture absorption – + In vacuum, any present moisture is released as vapour. Use at radial loads. The plastic deformation is minimal up to
in vacuum is only possible with dehumidified iglidur® G1 a pressure of approximately 100MPa. However, it is also
Wear resistance under water – +
bearings. dependent on the service time.
Moulded High media resistance – + Surface pressure, page 41
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
Plain bearings made from iglidur® G1 are resistant up to a
Suitable for shock and impact loads – + radiation intensity of 3 · 10²Gy.
Resistant to dirt – +
98 3D CAD, finder and service life calculation ... www.igus.co.uk/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 99
iglidur® G1 iglidur® G1
+180°C +180°C
91MPa 91MPa
Bearing technology | Plain bearing | iglidur® G1 Technical data
Permissible surface speeds Installation tolerances 100.0 0.35
0.30
iglidur® G1 has been developed for low to medium surface iglidur® G1 plain bearings are standard bearings for
10.0
Pressure [MPa]
can cause a temperature increase to maximum permissible machined to a H7 tolerance. After being assembled into a
0.1 0.10
levels. In practice, though, this level is rarely reached due nominal size housing, in standard cases the inner diameter
0.05
to varying application conditions. automatically adjusts to the F10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
The ambient temperatures strongly influence the properties Diagram 01: Permissible pv values for iglidur® G1 plain Diagram 05: Coefficient of friction as a function of the load,
of plain bearings. The temperatures prevailing in the bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
bearing system also have an influence on the wear. With Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
increasing temperatures, the wear increases and this effect Alcohols + up to 0
is significant when temperatures rise over +120°C. For Diluted acids 0 up to – 100 6
temperatures over 120°C an additional securing of the Diluted alkalines +
5
Cf53, hard-chromed
80
bearings in the housing is required. Fuels +
H.a. aluminium
3
Additional securing, page 49 Hydrocarbons +
40
Wear [µm/km]
Strong acids – 2
Load [MPa]
Strong alkalines 0 20
Cf53
Friction and wear 1
The coefficient of friction μ of a plain bearing among other All information given at room temperature [+20°C] 0 0
factors is influenced by the surface speed and the load Table 02: Chemical resistance 20 40 60 80 100 120 140 160 180
(diagrams 04 and 05). Chemical table, page 1636 Temperature [°C]
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Wear resistance, page 50 Rotating Oscillating linear function of temperature (91MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
long-term m/s 1.3 1.0 5.0
Shaft materials short-term m/s 2.5 1.8 6.0 10 200
The friction and wear are also dependent, to a large Table 03: Maximum surface speeds 180 rotating
8 160 oscillating
degree, on the shaft material. Shafts that are too smooth, +23°C 140
increase both the coefficient of friction and the wear of the Dry Greases Oil Water 6 +60°C 120
100
bearing. For iglidur® G1 a ground surface with an average Coefficient of friction µ 0.10 – 0.29 0.09 0.04 0.04
Deformation [%]
4 80
Wear [µm/km]
surface finish Ra = 0.8µm is recommended. Diagram 06 Table 04: Coefficient of friction against steel (Ra = 1μm, 60
2 40
shows results of testing different shaft materials with plain 50HRC)
20
bearings made from iglidur® G1. It can be observed that 0 0
iglidur® G1 achieves good to very good wear results with Housing Plain bearing Shaft 0 25 50 75 100 0 10 20 30 40 50 60 70 80
all shaft materials. The results for stainless steel types are Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] Load [MPa] Load [MPa]
most likely slightly lower. Diagram 07 compares the wear 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
in rotating and pivoting applications. As with many of the >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
iglidur® materials, wear rate is better in pivoting applications. > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000 function of the load
Shaft materials, page 52 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 0.4
100 3D CAD, finder and service life calculation ... www.igus.co.uk/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 101
iglidur® G1 iglidur® G1
+180°C +180°C
91MPa 91MPa
Bearing technology | Plain bearing | iglidur® G1 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
f3 f1 Tolerance3) h13 Tolerance3) h13
30°
30°
[mm] [mm] [mm] [mm] [mm] [mm]
²
²
32.0 36.0 20.0 G1SM-3236-20 40.0 44.0 50.0 G1SM-4044-50
32.0 36.0 30.0 G1SM-3236-30 45.0 50.0 20.0 G1SM-4550-20
d1
d2
max. R0.2 32.0 36.0 40.0 G1SM-3236-40 45.0 50.0 30.0 G1SM-4550-30
35.0 39.0 20.0 G1SM-3539-20 45.0 50.0 40.0 G1SM-4550-40
35.0 +0.025 39.0 30.0 G1SM-3539-30 45.0 +0.025 50.0 50.0 G1SM-4550-50
b1 35.0 +0.125 39.0 40.0 G1SM-3539-40 50.0 +0.125 55.0 20.0 G1SM-5055-20
35.0 39.0 50.0 G1SM-3539-50 50.0 55.0 30.0 G1SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 20.0 G1SM-4044-20 50.0 55.0 40.0 G1SM-5055-40
Chamfer in relation to d1 40.0 44.0 30.0 G1SM-4044-30 50.0 55.0 50.0 G1SM-5055-50
d1 [mm] Ø 1–6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 40.0 G1SM-4044-40 50.0 55.0 60.0 G1SM-5055-60
f1/f3 [mm] 0.3 0.5 0.8 1.2 special dimensions 3)
After press-fit. Testing methods, page 57
102 3D CAD, finder and service life calculation ... www.igus.co.uk/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 103
iglidur® G1 iglidur® G1
+180°C +180°C
91MPa 91MPa
Bearing technology | Plain bearing | iglidur® G1 Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm]
°
25.0 28.0 35.0 21.5 1.50 G1FM-2528-21
30.0 +0.020 +0.104 34.0 42.0 16.0 2.00 G1FM-3034-16
d2
d3
d1
30.0 34.0 42.0 26.0 2.00 G1FM-3034-26
35.0 39.0 47.0 16.0 2.00 G1FM-3539-16
b2 35.0 39.0 47.0 26.0 2.00 G1FM-3539-26
b1 40.0 +0.025 +0.125 44.0 52.0 30.0 2.00 G1FM-4044-30
40.0 44.0 52.0 40.0 2.00 G1FM-4044-40
2)
Thickness < 0.6mm: Chamfer = 20° 45.0 50.0 58.0 50.0 2.00 G1FM-4550-50
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d133) h13 h13
[mm] [mm] [mm] [mm] [mm]
6.0 8.0 12.0 4.0 1.00 G1FM-0608-04
+0.010 +0.058
6.0 8.0 12.0 8.0 1.00 G1FM-0608-08
8.0 10.0 15.0 5.5 1.00 G1FM-0810-05
8.0 10.0 15.0 7.5 1.00 G1FM-0810-07
8.0 10.0 15.0 9.5 1.00 G1FM-0810-09
10.0 +0.013 +0.071 12.0 18.0 7.0 1.00 G1FM-1012-07
10.0 12.0 18.0 9.0 1.00 G1FM-1012-09
10.0 12.0 18.0 12.0 1.00 G1FM-1012-12
10.0 12.0 18.0 17.0 1.00 G1FM-1012-17
12.0 14.0 20.0 7.0 1.00 G1FM-1214-07
12.0 14.0 20.0 9.0 1.00 G1FM-1214-09
12.0 14.0 20.0 12.0 1.00 G1FM-1214-12
12.0 14.0 20.0 17.0 1.00 G1FM-1214-17
14.0 16.0 22.0 12.0 1.00 G1FM-1416-12
14.0 16.0 22.0 17.0 1.00 G1FM-1416-17
15.0 17.0 23.0 9.0 1.00 G1FM-1517-09
+0.016 +0.086
15.0 17.0 23.0 12.0 1.00 G1FM-1517-12
15.0 17.0 23.0 17.0 1.00 G1FM-1517-17 Available from stock Ordering note
16.0 18.0 24.0 12.0 1.00 G1FM-1618-12 Detailed information about delivery time online. Our prices are scaled according to order
16.0 18.0 24.0 17.0 1.00 G1FM-1618-17 www.igus.co.uk/24 quantities, current prices can be found online.
18.0 20.0 26.0 12.0 1.00 G1FM-1820-12
18.0 20.0 26.0 17.0 1.00 G1FM-1820-17 Online ordering
Discount scaling
18.0 20.0 26.0 22.0 1.00 G1FM-1820-22 Including delivery times, prices, online tools
1–9 50 – 99 500 – 999
20.0 23.0 30.0 11.5 1.50 G1FM-2023-11 www.igus.co.uk/G1
10 – 24 100 – 199 1,000 – 2,499
20.0 23.0 30.0 16.5 1.50 G1FM-2023-16 25 – 49 200 – 499 2,500 – 4,999
20.0 +0.020 +0.104 23.0 30.0 21.5 1.50 G1FM-2023-21
25.0 28.0 35.0 11.5 1.50 G1FM-2528-11 No minimum order value.
25.0 28.0 35.0 16.5 1.50 G1FM-2528-16 No low-quantity surcharges.
Shipping ex works.
3)
After press-fit. Testing methods, page 57
104 3D CAD, finder and service life calculation ... www.igus.co.uk/G1 Lubrication-free made easy ... from stock ... no minimum order quantity 105
The robust all-rounder according to
ISO 2795
Excellent vibration dampening
iglidur M250 ®
Bar stock,
Excellent vibration dampening Compressive strength MPa 52
round bar Max. recommended surface pressure (+20°C) MPa 20
Page 672 Shore D hardness 79 DIN 53505
The self-lubricating plain bearing made from iglidur® M250 distinguishes itself through its impact resistance,
vibration dampening and wear resistance. They excel in applications in which vibration dampening is Physical and thermal properties
necessary, for example, in fitness and packaging machines. Max. application temperature long-term °C +80
FOOD
●● Over 450 sizes available from stock Max. application temperature short-term °C +170
●● Excellent vibration dampening Min. application temperature °C –40
Bar stock, ●● Suitable for high edge pressures Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Suitable for impact loads Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
●● Thick-walled according to ISO 2795 Electrical properties
●● Dirt can become embedded for shaft protection Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1011 DIN 53482
●● Maintenance-free Table 01: Material properties
tribo-tape liner ●● Thrust washers available only in imperial sizes, from page 1601
Page 691
The self-lubricating plain bearing made from iglidur® M250 Resistance to weathering
Typical application areas distinguishes itself through its impact resistance, vibration iglidur® M250 plain bearings are not resistant to weathering.
●● Agricultural machines dampening and wear resistance. They excel in applications The material properties are significantly affected. Discoloration
●● Furniture/Industrial design in which vibration dampening is necessary, for example, in occurs. Practical tests under real application conditions are
●● Textile industry fitness and packaging machines. Since they are additionally strongly recommended.
●● Doors and gates able to absorb dirt, they are also suited for agricultural
Piston rings
Page 584 ●● Mechanical engineering machines and garden appliances. Mechanical properties
With increasing temperatures, the compressive strength of
Descriptive technical specifications Moisture absorption iglidur® M250 plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption this inverse relationship. The maximum recommended
of iglidur® M250 plain bearings is approximately 1.4% surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
weight. The saturation limit in water is 7.6% weight. This conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + must be taken into account for these types of applications. drawn from this.
flange
bearings iglidur® M250 plain bearings can withstand a maximum
Page 603 Low coefficient of friction – +
Vacuum recommended surface pressure of 20MPa. Compared
Low moisture absorption – + In vacuum, any present moisture is released as vapour. with other iglidur® materials iglidur® M250 plain bearings
The use in vacuum is only possible to a limited extent. are highly elastic. By this elasticity they can yield very well,
Wear resistance under water – +
but retain their original shape again. A plastic deformation
Moulded High media resistance – + Radiation resistance is minimal up to the maximum recommended surface
special parts
Page 624 Plain bearings made from iglidur® M250 have limited use pressure.
Resistant to edge pressures – +
under radioactive radiation. They are resistant to radiation Surface pressure, page 41
Suitable for shock and impact loads – + up to an intensity of 1 · 10⁴Gy.
Resistant to dirt – +
108 3D CAD, finder and service life calculation ... www.igus.co.uk/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 109
iglidur® M250 iglidur® M250
+80°C +80°C
20MPa 20MPa
Bearing technology | Plain bearing | iglidur® M250 Technical data
Permissible surface speeds Installation tolerances 100.0 0.6
As standard, iglidur® M250 is manufactured as a thick- iglidur® M250 plain bearings require a relatively large 0.5
10.0
Pressure [MPa]
surface speed for dry operation is 0.8m/s (rotating) or and water absorption. The disadvantages of the bearings 0.2
2.5m/s (linear). In practice, though, this level is rarely clearance are minimised by the vibration-dampening 0.1
0.1
reached due to varying application conditions. properties. The bearings are designed for press-fit into a
0.01 0.0
Surface speed, page 44 housing machined to a H7 tolerance. After being assembled
0.001 0.01 0.1 1.0 10.0 0 2 4 6 8 10 12 14 16 18 20
into a nominal size housing, in standard cases the inner
Surface speed [m/s] Load [MPa]
Temperature diameter automatically adjusts to the D11 tolerances. For
Short-term application temperatures up to +170°C are particular dimensions the tolerance differs depending on Diagram 01: Permissible pv values for iglidur® M250 plain Diagram 05: Coefficient of friction as a function of the load,
permitted. However, iglidur® M250 plain bearings can only the wall thickness (please see product range table). The bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
be exposed to this temperature if no additional load is shaft should have a recommended minimum h9 tolerance. a steel shaft, at +20°C, mounted in a steel housing
applied. The maximum long-term application temperature Testing methods, page 57
is +80°C. This is also the point of the wear limit, i. e. the 50 6
temperature over which the wear increases exponentially.
5
Cf53, hard-chromed
40
For temperatures over +60°C an additional securing is Chemicals Resistance
H.a. aluminium
3
Application temperatures, page 49 Diluted acids 0 up to –
20
Wear [µm/km]
Additional securing, page 49 Diluted alkalines + 2
Load [MPa]
10
Cf53
Fuels + 1
Friction and wear Greases, oils without additives + 0 0
The coefficient of friction μ of a plain bearing among other Hydrocarbons + 20 30 40 50 60 70 80
factors is influenced by the surface speed and the load Strong acids – Temperature [°C]
(diagrams 04 and 05). Strong alkalines 0 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Coefficient of friction and surfaces, page 47 All information given at room temperature [+20°C] function of temperature (20MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Wear resistance, page 50 Table 02: Chemical resistance
Chemical table, page 1636 30
Shaft materials rotating
4 25 oscillating
The friction and wear are also dependent, to a large degree, Rotating Oscillating linear +23°C
+60°C 20
on the shaft material. If you observe the coefficient of long-term m/s 0.8 0.6 2.5 3
15
friction, then the ideal shaft surface finish for iglidur® M250 short-term m/s 2.0 1.4 5.0
Deformation [%]
2
Wear [µm/km]
bearings is Ra = 0.6mm. Diagrams 06 and 07 show Table 03: Maximum surface speeds 10
1 5
the test results of iglidur® M250 plain bearings running
against various shaft materials. Up to loads of 2MPa the Dry Greases Oil Water 0 0
shaft material plays a relatively small role for rotational Coefficient of friction µ 0.18 – 0.40 0.09 0.04 0.04 0 5 10 15 20 Cf53 hard 304SS HR carbon
chromed steel
movements. Therefore, a suitable shaft material must be Table 04: Coefficient of friction against steel (Ra = 1μm, Load [MPa]
considered for higher loads. These are hardened shafts, 50HRC) Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
such as Cf53 or hard-chromed. Diagram 07 shows that with different shaft materials, p = 2MPa
iglidur® M250 is considerably better for rotational than for Housing Plain bearing Shaft
pivoting movements. However, it must be mentioned that Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm] 0.7
pivoting movements often cause high vibrations. Here, 0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000 0.6
Coefficient of friction [µ]
iglidur® M250 can utilise its special dampening properties. >3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
0.5
In our test, these vibrations are excluded for clarity so that > 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
the comparison between rotation and pivoting operation > 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000 0.4
110 3D CAD, finder and service life calculation ... www.igus.co.uk/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 111
iglidur® M250 iglidur® M250
+80°C +80°C
20MPa 20MPa
Bearing technology | Plain bearing | iglidur® M250 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
10.0 12.0 15.0 MSM-1012-15 16.0 21.0 7.0 MSM-1621-07
10.0 12.0 20.0 MSM-1012-20 16.0 22.0 12.0 MSM-1622-12
d1
d2
0.5
10.0 14.0 6.0 MSM-1014-06 16.0 22.0 15.0 MSM-1622-15
10.0 14.0 8.0 MSM-1014-08 16.0 22.0 16.0 MSM-1622-16
30°
b1 10.0 14.0 10.0 MSM-1014-10 16.0 22.0 20.0 MSM-1622-20
+0.040
10.0 14.0 16.0 MSM-1014-16 16.0 22.0 25.0 MSM-1622-25
+0.130 +0.050
10.0 16.0 6.0 MSM-1016-06 18.0 20.0 15.0 MSM-1820-15
+0.160
2)
Thickness < 0.6mm: Chamfer = 20° 10.0 16.0 8.0 MSM-1016-08 18.0 20.0 20.0 MSM-1820-20
Chamfer in relation to d1 10.0 16.0 10.0 MSM-1016-10 18.0 20.0 25.0 MSM-1820-25
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 2795 and special 10.0 16.0 16.0 MSM-1016-16 18.0 24.0 12.0 MSM-1824-12
f1 [mm] 0.3 0.5 0.8 1.2 dimensions 10.0 16.0 50.0 MSM-1016-50 18.0 24.0 20.0 MSM-1824-20
12.0 14.0 10.0 MSM-1214-10 18.0 24.0 30.0 MSM-1824-30
Order example: MSM-0103-02 – no minimum order quantity. 12.0 14.0 12.0 MSM-1214-12 18.0 24.0 40.0 MSM-1824-40
M250 iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1 12.0 14.0 15.0 MSM-1214-15 20.0 23.0 10.0 MSM-2023-10
12.0 14.0 20.0 MSM-1214-20 20.0 23.0 15.0 MSM-2023-15
12.0 16.0 15.0 MSM-1216-15 20.0 23.0 20.0 MSM-2023-20
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 12.0 16.0 20.0 MSM-1216-20 20.0 23.0 25.0 MSM-2023-25
Tolerance3) h13 Tolerance3) h13 12.0 18.0 8.0 MSM-1218-08 20.0 23.0 30.0 MSM-2023-30
[mm] [mm] [mm] [mm] [mm] [mm] 12.0 18.0 10.0 MSM-1218-10 20.0 25.0 14.0 MSM-2025-14
1.0 3.0 2.0 MSM-0103-02 6.0 10.0 4.0 MSM-0610-04 12.0 18.0 15.0 MSM-1218-15 20.0 25.0 20.0 MSM-2025-20
1.5 4.0 2.0 MSM-0104-02 6.0 10.0 6.0 MSM-0610-06 12.0 18.0 20.0 MSM-1218-20 20.0 25.0 30.0 MSM-2025-30
2.0 5.0 1.0 MSM-0205-01 6.0 10.0 8.0 MSM-0610-08 13.0 15.0 10.0 MSM-1315-10 20.0 26.0 12.0 MSM-2026-12
+0.030
2.0 5.0 2.0 MSM-0205-02 6.0 10.0 10.0 MSM-0610-10 13.0 15.0 20.0 MSM-1315-20 20.0 26.0 15.0 MSM-2026-15
+0.105
2.0 +0.020 5.0 3.0 MSM-0205-03 6.0 11.0 4.0 MSM-0611-04 14.0 16.0 8.5 MSM-1416-085 20.0 26.0 20.0 MSM-2026-20
2.5 +0.080 6.0 3.0 MSM-0206-03 6.0 12.0 6.0 MSM-0612-06 14.0 16.0 10.0 MSM-1416-10 20.0 26.0 30.0 MSM-2026-30
3.0 5.0 3.0 MSM-0305-03 6.0 12.0 10.0 MSM-0612-10 14.0 16.0 15.0 MSM-1416-15 22.0 24.0 8.0 MSM-2224-08
3.0 5.0 4.0 MSM-0305-04 7.0 10.0 5.0 MSM-0710-05 14.0 16.0 20.0 MSM-1416-20 22.0 25.0 15.0 MSM-2225-15
3.0 6.0 3.0 MSM-0306-03 7.0 10.0 8.0 MSM-0710-08 14.0 16.0 25.0 MSM-1416-25 22.0 25.0 20.0 MSM-2225-20
3.0 6.0 4.0 MSM-0306-04 7.0 10.0 10.0 MSM-0710-10 14.0 16.0 29.0 MSM-1416-29 22.0 25.0 25.0 MSM-2225-25
+0.050
4.0 5.5 4.0 MSM-0405-04 7.0 11.0 16.0 MSM-0711-16 14.0 18.0 20.0 MSM-1418-20 22.0 25.0 30.0 MSM-2225-30
+0.160 +0.065
4.0 5.5 6.0 MSM-0405-06 8.0 10.0 6.0 MSM-0810-06 14.0 20.0 10.0 MSM-1420-10 22.0 26.0 15.0 MSM-2226-15
+0.195
4.0 7.0 3.0 MSM-0407-03 8.0 10.0 8.0 MSM-0810-08 14.0 20.0 15.0 MSM-1420-15 22.0 28.0 10.0 MSM-2228-10
4.0 7.0 4.0 MSM-0407-04 8.0 10.0 10.0 MSM-0810-10 14.0 20.0 20.0 MSM-1420-20 22.0 28.0 15.0 MSM-2228-15
4.0 7.0 6.0 MSM-0407-06 8.0 10.0 12.0 MSM-0810-12 15.0 17.0 10.0 MSM-1517-10 22.0 28.0 20.0 MSM-2228-20
4.0 8.0 4.0 MSM-0408-04 8.0 11.0 6.0 MSM-0811-06 15.0 17.0 15.0 MSM-1517-15 22.0 28.0 30.0 MSM-2228-30
4.0 8.0 6.0 MSM-0408-06 8.0 11.0 8.0 MSM-0811-08 15.0 17.0 20.0 MSM-1517-20 24.0 27.0 15.0 MSM-2427-15
5.0 7.0 5.0 MSM-0507-05 8.0 +0.040 11.0 12.0 MSM-0811-12 15.0 17.0 25.0 MSM-1517-25 24.0 27.0 20.0 MSM-2427-20
5.0 7.0 10.0 MSM-0507-10 8.0 +0.130 12.0 4.0 MSM-0812-04 15.0 21.0 10.0 MSM-1521-10 24.0 27.0 25.0 MSM-2427-25
+0.030
5.0 8.0 4.0 MSM-0508-04 8.0 12.0 6.0 MSM-0812-06 15.0 21.0 15.0 MSM-1521-15 24.0 27.0 30.0 MSM-2427-30
+0.105
5.0 8.0 5.0 MSM-0508-05 8.0 12.0 8.0 MSM-0812-08 15.0 21.0 20.0 MSM-1521-20 24.0 30.0 15.0 MSM-2430-15
5.0 8.0 8.0 MSM-0508-08 8.0 12.0 10.0 MSM-0812-10 15.0 21.0 23.0 MSM-1521-23 24.0 30.0 20.0 MSM-2430-20
5.0 9.0 5.0 MSM-0509-05 8.0 12.0 12.0 MSM-0812-12 16.0 18.0 12.0 MSM-1618-12 24.0 30.0 30.0 MSM-2430-30
5.0 9.0 8.0 MSM-0509-08 8.0 14.0 6.0 MSM-0814-06 16.0 18.0 15.0 MSM-1618-15 25.0 28.0 12.0 MSM-2528-12
6.0 8.0 6.0 MSM-0608-06 8.0 14.0 10.0 MSM-0814-10 16.0 18.0 20.0 MSM-1618-20 25.0 28.0 15.0 MSM-2528-15
6.0 8.0 8.0 MSM-0608-08 9.0 12.0 14.0 MSM-0912-14 16.0 18.0 25.0 MSM-1618-25 25.0 28.0 20.0 MSM-2528-20
6.0 8.0 10.0 MSM-0608-10 10.0 12.0 8.0 MSM-1012-08 16.0 20.0 20.0 MSM-1620-20 25.0 28.0 25.0 MSM-2528-25
6.0 9.0 6.0 MSM-0609-06 10.0 12.0 10.0 MSM-1012-10 16.0 20.0 25.0 MSM-1620-25 25.0 28.0 30.0 MSM-2528-30
6.0 10.0 2.5 MSM-0610-02 10.0 12.0 12.0 MSM-1012-12 16.0 20.0 30.0 MSM-1620-30 25.0 30.0 20.0 MSM-2530-20
3)
After press-fit. Testing methods, page 57 3)
After press-fit. Testing methods, page 57
112 3D CAD, finder and service life calculation ... www.igus.co.uk/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 113
iglidur® M250 iglidur® M250
+80°C +80°C
20MPa 20MPa
Bearing technology | Plain bearing | iglidur® M250 Bearing technology | Plain bearing | iglidur® M250
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. Flange bearing (form F)
.5
.0
Tolerance3) h13 Tolerance3) h13 ax
f1
30
rm
°
[mm] [mm] [mm] [mm] [mm] [mm]
25.0 30.0 30.0 MSM-2530-30 30.0 38.0 20.0 MSM-3038-20
25.0 30.0 40.0 MSM-2530-40 30.0 +0.065 38.0 30.0 MSM-3038-30
d2
d3
d1
25.0 32.0 10.0 MSM-2532-10 30.0 +0.195 38.0 40.0 MSM-3038-40
25.0 32.0 12.0 MSM-2532-12 30.0 40.0 40.0 MSM-3040-40
25.0 32.0 20.0 MSM-2532-20 32.0 36.0 20.0 MSM-3236-20 b2
114 3D CAD, finder and service life calculation ... www.igus.co.uk/M250 Lubrication-free made easy ... from stock ... no minimum order quantity 115
iglidur® M250
+80°C
20MPa
Bearing technology | Plain bearing | iglidur® M250
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
12.0 14.0 20.0 7.0 1.00 MFM-1214-07 19.0 24.0 27.0 12.0 2.00 MFM-192427-12
12.0 14.0 20.0 9.0 1.00 MFM-1214-09 20.0 23.0 30.0 11.5 1.50 MFM-2023-11
12.0 14.0 20.0 12.0 1.00 MFM-1214-12 20.0 23.0 30.0 16.5 1.50 MFM-2023-16
12.0 14.0 20.0 17.0 1.00 MFM-1214-17 20.0 23.0 30.0 21.5 1.50 MFM-2023-21
12.0 16.0 22.0 10.0 2.00 MFM-1216-10 20.0 26.0 28.0 12.0 3.00 MFM-202628-12
12.0 16.0 22.0 20.0 2.00 MFM-1216-20 20.0 26.0 32.0 15.0 3.00 MFM-2026-15
12.0 18.0 24.0 8.0 3.00 MFM-1218-08 20.0 26.0 32.0 20.0 3.00 MFM-2026-20
12.0 18.0 22.0 10.0 3.00 MFM-1218-10 20.0 26.0 32.0 30.0 3.00 MFM-2026-30
12.0 18.0 24.0 12.0 3.00 MFM-1218-12 22.0 28.0 34.0 15.0 3.00 MFM-2228-15
12.0 18.0 22.0 15.0 3.00 MFM-1218-15 22.0 28.0 34.0 20.0 3.00 MFM-2228-20
12.0 18.0 22.0 20.0 3.00 MFM-1218-20 22.0 28.0 34.0 30.0 3.00 MFM-2228-30
13.0 15.0 20.0 14.0 2.00 MFM-1315-14 24.0 30.0 36.0 15.0 3.00 MFM-2430-15
13.0 16.0 24.0 8.0 2.00 MFM-131624-08 24.0 30.0 36.0 20.0 3.00 MFM-2430-20
14.0
14.0
16.0
16.0
22.0
22.0
12.0
17.0
1.00 MFM-1416-12
1.00 MFM-1416-17
24.0
25.0
30.0
28.0
36.0
35.0
30.0
11.5
3.00 MFM-2430-30
1.50 MFM-2528-11 Specialist for pivoting, rolling
14.0 20.0 25.0 7.0 3.00 MFM-1420-07 25.0 28.0 35.0 16.5 1.50 MFM-2528-16
14.0
14.0
20.0
20.0
25.0
25.0
10.0
15.0
3.00 MFM-1420-10
3.00 MFM-1420-15
25.0
25.0
+0.065
+0.195
28.0
32.0
35.0
38.0
21.5
12.0
1.50 MFM-2528-21
4.00 MFM-2532-12
applications and more
14.0
15.0
20.0
17.0
25.0
23.0
20.0
9.0
3.00 MFM-1420-20
1.00 MFM-1517-09
25.0
25.0
32.0
32.0
38.0
38.0
15.0
20.0
4.00 MFM-2532-15
4.00 MFM-2532-20 Low coefficient of friction and wear
15.0 +0.050 17.0 23.0 12.0 1.00 MFM-1517-12
on almost every shaft
25.0 32.0 38.0 30.0 4.00 MFM-2532-30
15.0 +0.160 17.0 23.0 17.0 1.00 MFM-1517-17 25.0 32.0 38.0 40.0 4.00 MFM-2532-40
15.0 21.0 27.0 10.0 3.00 MFM-1521-10 27.0 34.0 40.0 20.0 4.00 MFM-2734-20
15.0
15.0
21.0
21.0
27.0
27.0
15.0
20.0
3.00 MFM-1521-15
3.00 MFM-1521-20
27.0
27.0
34.0
34.0
40.0
40.0
30.0
40.0
4.00 MFM-2734-30
4.00 MFM-2734-40 iglidur P210 ®
15.0 21.0 27.0 25.0 3.00 MFM-1521-25 28.0 36.0 42.0 20.0 4.00 MFM-2836-20
16.0 18.0 28.0 8.0 2.00 MFM-1618-08/02 28.0 36.0 42.0 30.0 4.00 MFM-2836-30
16.0 18.0 24.0 12.0 1.00 MFM-1618-12 28.0 36.0 42.0 40.0 4.00 MFM-2836-40
16.0 18.0 24.0 17.0 1.00 MFM-1618-17 30.0 34.0 42.0 16.0 2.00 MFM-3034-16 When to use it?
16.0 22.0 28.0 12.0 3.00 MFM-1622-12 30.0 34.0 42.0 26.0 2.00 MFM-3034-26 ●● When a universal plain bearing for use in a moist environment is required
16.0 22.0 28.0 15.0 3.00 MFM-1622-15 30.0 35.0 44.0 20.0 4.00 MFM-3035-20 ●● When a wear-resistant plain bearing for pivoting applications at medium loads is required
16.0 22.0 28.0 20.0 3.00 MFM-1622-20 30.0 38.0 44.0 20.0 4.00 MFM-3038-20 ●● When edge loads and shocks occur
16.0 22.0 28.0 25.0 3.00 MFM-1622-25 30.0 38.0 44.0 30.0 4.00 MFM-3038-30 ●● When the surface pressure of iglidur® J is insufficient
18.0 20.0 26.0 12.0 1.00 MFM-1820-12 30.0 38.0 44.0 40.0 4.00 MFM-3038-40
18.0 20.0 26.0 17.0 1.00 MFM-1820-17 32.0 40.0 46.0 20.0 4.00 MFM-3240-20
18.0 20.0 26.0 22.0 1.00 MFM-1820-22 32.0 40.0 46.0 30.0 4.00 MFM-3240-30
18.0 24.0 26.0 7.8 3.00 MFM-182426-078 32.0 40.0 46.0 40.0 4.00 MFM-3240-40 When not to use?
18.0 24.0 30.0 8.0 3.00 MFM-1824-08 35.0 +0.080 39.0 47.0 16.0 2.00 MFM-3539-16 ●● When a universal plain bearing with the largest possible range of dimensions is required
18.0 24.0 30.0 12.0 3.00 MFM-1824-12 35.0 +0.240 39.0 47.0 26.0 2.00 MFM-3539-26 iglidur® G
18.0 24.0 30.0 18.0 3.00 MFM-1824-18 40.0 44.0 52.0 30.0 2.00 MFM-4044-30 ●● When a plain bearing for highly loaded pivoting applications is required
18.0 24.0 30.0 20.0 3.00 MFM-1824-20 40.0 44.0 52.0 40.0 2.00 MFM-4044-40 iglidur® Q, iglidur® Q2
18.0 24.0 30.0 30.0 3.00 MFM-1824-30 45.0 50.0 58.0 50.0 2.00 MFM-4550-50 ●● When temperatures are higher than +100°C
iglidur® G, iglidur® J350
3)
After press-fit. Testing methods, page 57
Bar stock,
and more Compressive strength MPa 50
Max. recommended surface pressure (+20°C) MPa 50
round bar
Page 672 Low coefficient of friction and wear on almost Shore D hardness 75 DIN 53505
every shaft Physical and thermal properties
Max. application temperature long-term °C +100
FOOD
This versatile material has already proven its worth in many customer-specific solutions and as a bar Max. application temperature short-term °C +160
stock material. Clip-on or pre-loaded designs as well as vehicle interior applications are possible. Now Min. application temperature °C –40
Bar stock, available in a standard size range from stock. Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● Low moisture absorption Coefficient of thermal expansion (at +23°C) K–1 · 10–5 8 DIN 53752
●● Versatile: performance on many different shafts Electrical properties
●● Suitable for high edge pressures Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1011 DIN 53482
●● Maintenance-free Table 01: Material properties
tribo-tape liner
Page 691
Typical application areas iglidur® P210 plain bearings provide the user with versatile Resistance to weathering
●● Agricultural machines all-round bearings, which have proven to have above iglidur® P210 plain bearings are continuously resistant
●● Furniture/Industrial design average service life, primarily in pivoting applications at to weathering. The material properties are only slightly
●● Textile industry medium loads of up to 20MPa. affected. Possible discolorations are only superficial.
●● Doors and gates
●● Mechanical engineering Moisture absorption Mechanical properties
Piston rings
Page 584 Under standard climatic conditions, the moisture absorption With increasing temperatures, the compressive strength of
of iglidur® P210 plain bearings is approximately 0.3% iglidur® P210 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications weight. The saturation limit in water is 0.5% weight. This this inverse relationship. The maximum recommended
Wear resistance at +23°C – + low moisture absorption is well below the values of iglidur® G. surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
Vacuum drawn from this.
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. Diagram 03 shows the elastic deformation of iglidur® P210
flange
bearings The use in vacuum is only possible to a limited extent. at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
pressure of 50MPa at room temperature the deformation
Low moisture absorption – + Radiation resistance is less than 3%.
Plain bearings made from iglidur® P210 have limited use Surface pressure, page 41
Wear resistance under water – +
under radioactive radiation. They are resistant to radiation
Moulded High media resistance – + up to an intensity of 3 · 10²Gy.
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
118 3D CAD, finder and service life calculation ... www.igus.co.uk/P210 Lubrication-free made easy ... from stock ... no minimum order quantity 119
iglidur® P210 iglidur® P210
+100°C +100°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® P210 Technical data
Permissible surface speeds Installation tolerances 100.0 0.30
Plain bearings made from iglidur® P210 are maintenance- iglidur® P210 plain bearings are standard bearings for 0.25
10.0
Pressure [MPa]
at a very low surface pressure. The maximum speed given machined to a H7 tolerance. After being assembled into a 0.10
is the speed at which an increase up to the continuous use nominal size housing, in standard cases the inner diameter 0.1
0.05
temperature occurs due to friction. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
Due to its maximum long-term application temperature Diagram 01: Permissible pv values for iglidur® P210 plain Diagram 05: Coefficient of friction as a function of the load,
of +100°C, iglidur® P210 is suitable for a wide range of bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
applications. If even higher temperatures are required, Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
iglidur® G is also available with a max. long-term application Alcohols +
temperature of +130°C. The temperatures prevailing in the Diluted acids 0 60 5
bearing system also have an influence on the wear. The Diluted alkalines –
50
Cf53, hard-chromed
4
wear rises with increasing temperatures. For temperatures Fuels +
H.a. aluminium
30
Application temperatures, page 49 Hydrocarbons –
2
Wear [µm/km]
Additional securing, page 49 Strong acids – 20
Load [MPa]
Strong alkalines – 1
Cf53
10
Friction and wear All information given at room temperature [+20°C] 0 0
Similar to wear resistance, the coefficient of friction µ also Table 02: Chemical resistance 20 30 40 50 60 70 80 90 100
changes with the surface speed and load (diagrams 04 Chemical table, page 1636 Temperature [°C]
and 05). Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Coefficient of friction and surfaces, page 47 Rotating Oscillating linear function of temperature (50MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Wear resistance, page 50 long-term m/s 1.0 0.7 3.0
short-term m/s 2.0 1.4 4.0 10 120
Shaft materials Table 03: Maximum surface speeds
100 rotating
8 oscillating
Diagram 06 shows results of testing different shaft +23°C 80
materials with plain bearings made from iglidur® P210. Dry Greases Oil Water 6 +60°C
60
For rotational movements at radial loads below 1MPa, Coefficient of friction µ 0.07 – 0.19 0.09 0.04 0.04
Deformation [%]
4
Wear [µm/km]
iglidur® P210 has generally very low wear. Wear is only Table 04: Coefficient of friction against steel (Ra = 1μm, 40
2 20
significantly higher in combination with HR carbon steel 50HRC)
shafts. Generally, rotational wear will be higher than for a 0 0
pivoting application of equal load. This is only reversed at Housing Plain bearing Shaft 0 25 50 75 0 5 10 15 20 25 30 35 40 45
loads above 25MPa (diagram 07). Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
Shaft materials, page 52 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.40
0.35
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
0.30
Coefficient of friction [µ]
120 3D CAD, finder and service life calculation ... www.igus.co.uk/P210 Lubrication-free made easy ... from stock ... no minimum order quantity 121
iglidur® P210 iglidur® P210
+100°C +100°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® P210 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 20.0 P210SM-3236-20 40.0 44.0 50.0 P210SM-4044-50
32.0 36.0 30.0 P210SM-3236-30 45.0 50.0 20.0 P210SM-4550-20
d1
d2
0.5
32.0 36.0 40.0 P210SM-3236-40 45.0 50.0 30.0 P210SM-4550-30
35.0 39.0 20.0 P210SM-3539-20 45.0 50.0 40.0 P210SM-4550-40
30°
b1 35.0 +0.050 39.0 30.0 P210SM-3539-30 45.0 +0.050 50.0 50.0 P210SM-4550-50
35.0 +0.150 39.0 40.0 P210SM-3539-40 50.0 +0.150 55.0 20.0 P210SM-5055-20
35.0 39.0 50.0 P210SM-3539-50 50.0 55.0 30.0 P210SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 20.0 P210SM-4044-20 50.0 55.0 40.0 P210SM-5055-40
Chamfer in relation to d1 40.0 44.0 30.0 P210SM-4044-30 50.0 55.0 50.0 P210SM-5055-50
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 40.0 P210SM-4044-40 50.0 55.0 60.0 P210SM-5055-60
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 3)
After press-fit. Testing methods, page 57
122 3D CAD, finder and service life calculation ... www.igus.co.uk/P210 Lubrication-free made easy ... from stock ... no minimum order quantity 123
iglidur® P210
+100°C
50MPa
Bearing technology | Plain bearing | iglidur® P210
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
6.0 8.0 12.0 6.0 1.00 P210FM-0608-06 15.0 17.0 23.0 17.0 1.00 P210FM-1517-17
+0.068
6.0 8.0 12.0 8.0 1.00 P210FM-0608-08 16.0 18.0 24.0 12.0 1.00 P210FM-1618-12
+0.032
8.0 10.0 15.0 5.5 1.00 P210FM-0810-05 16.0 18.0 24.0 17.0 1.00 P210FM-1618-17
+0.102 When to use it?
8.0 10.0 15.0 7.5 1.00 P210FM-0810-07 18.0 20.0 26.0 12.0 1.00 P210FM-1820-12
8.0 10.0 15.0 9.5 1.00 P210FM-0810-09 18.0 20.0 26.0 17.0 1.00 P210FM-1820-17 ● When a cost-effective all-round bearing for high volumes is required
8.0 10.0 15.0 10.0 1.00 P210FM-0810-10 18.0 20.0 26.0 22.0 1.00 P210FM-1820-22 ● When a low-cost bearing with low moisture absorption is required
8.0 +0.025 10.0 16.0 15.0 1.50 P210FM-081016-15 20.0 23.0 30.0 11.5 1.50 P210FM-2023-11 ● When low pv values occur
10.0 +0.083 12.0 18.0 7.0 1.00 P210FM-1012-07 20.0 23.0 30.0 16.5 1.50 P210FM-2023-16
10.0 12.0 18.0 9.0 1.00 P210FM-1012-09 20.0 23.0 30.0 21.5 1.50 P210FM-2023-21
10.0 12.0 18.0 10.0 1.00 P210FM-1012-10 25.0 28.0 35.0 11.5 1.50 P210FM-2528-11
10.0 12.0 18.0 12.0 1.00 P210FM-1012-12 25.0 28.0 35.0 16.5 1.50 P210FM-2528-16 When not to use?
10.0 12.0 18.0 17.0 1.00 P210FM-1012-17 25.0 28.0 35.0 21.5 1.50 P210FM-2528-21 ● When a cost-effective all-rounder for small quantities is required
+0.040 iglidur® G
12.0 14.0 20.0 7.0 1.00 P210FM-1214-07 30.0 34.0 42.0 16.0 2.00 P210FM-3034-16
+0.124 ● When high wear resistance is required
12.0 14.0 20.0 9.0 1.00 P210FM-1214-09 30.0 34.0 42.0 26.0 2.00 P210FM-3034-26
12.0 14.0 20.0 12.0 1.00 P210FM-1214-12 35.0 39.0 47.0 16.0 2.00 P210FM-3539-16 iglidur® G, iglidur® G1
+0.032 ● When continuous operating temperatures are higher than +110°C
12.0 14.0 20.0 17.0 1.00 P210FM-1214-17 35.0 39.0 47.0 26.0 2.00 P210FM-3539-26
+0.102 iglidur® G, iglidur® G1
14.0 16.0 22.0 12.0 1.00 P210FM-1416-12 40.0 44.0 52.0 30.0 2.00 P210FM-4044-30
14.0 16.0 22.0 17.0 1.00 P210FM-1416-17 40.0 44.0 52.0 40.0 2.00 P210FM-4044-40
15.0 17.0 23.0 9.0 1.00 P210FM-1517-09 45.0 50.0 58.0 50.0 2.00 P210FM-4550-50
3)
After press-fit. Testing methods, page 57
Bar stock,
Well-balanced properties at a low price Compressive strength MPa 101
round bar Max. recommended surface pressure (+20°C) MPa 60
Page 657 Shore D hardness 80 DIN 53505
Developed for (large-scale) series application, iglidur® P230 has a well-balanced properties compared to
other iglidur® low-cost materials. Physical and thermal properties
●● Good wear resistance Max. application temperature long-term °C +110
FOOD
●● High media resistance Max. application temperature short-term °C +180
●● Cost-effective Min. application temperature °C –30
Bar stock, ●● For low and medium loads Thermal conductivity W/m · K 0.34 ASTM C 177
plate
Page 683 ●● For applications with low pv values Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm >1012 DIN IEC 93
●● Industrial series-production applications Surface resistance Ω >1012 DIN 53482
●● Machine building and jig construction Table 01: Material properties
tribo-tape liner ●● Two-wheeler
Page 691
iglidur® P230 is a material with low moisture absorption and Resistance to weathering
well-balanced thermal properties for use in cost-sensitive iglidur® P230 plain bearings have not yet been tested
series-production applications. Good wear resistance at for their resistance to weathering. Please consult igus® if
low pv values and low to medium speeds and loads round you‘re planning to use them outdoors.
off the all-round profile.
Mechanical properties
Piston rings
Page 581 Moisture absorption With increasing temperatures, the compressive strength of
Under standard climatic conditions, the moisture absorption of iglidur® P230 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications iglidur® P230 plain bearings is approximately 0.1% weight. this inverse relationship. The maximum recommended
Wear resistance at +23°C – + The saturation limit in water is 0.3% weight. This low moisture surface pressure is a mechanical material parameter. No
absorption is well below the values of iglidur® M250 or conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
iglidur® G. drawn from this.
Two hole Wear resistance at +150°C – + Diagram 03 shows the elastic deformation of iglidur® P230
flange
bearings Vacuum at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. Use pressure of 60MPa at room temperature the deformation
Low moisture absorption – + in vacuum is only possible with dehumidified iglidur® P230 is less than 3%. A plastic deformation can be negligible
bearings. up to this value. It is however also dependent on the duty
Wear resistance under water – +
cycle of the load.
Moulded High media resistance – + Radiation resistance Surface pressure, page 41
special parts
Page 624 Plain bearings made from iglidur® P230 have limited use
Resistant to edge pressures – +
under radioactive radiation. They are resistant to radiation
Suitable for shock and impact loads – + up to an intensity of 3 · 10²Gy.
Resistant to dirt – +
126 3D CAD, finder and service life calculation ... www.igus.co.uk/P230 Lubrication-free made easy ... from stock ... no minimum order quantity 127
iglidur® P230 iglidur® P230
+110°C +110°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® P230 Technical data
Permissible surface speeds Installation tolerances 100.0 5
iglidur® P230 was developed for low to average surface iglidur® P230 plain bearings are standard bearings for
Cf53, hard-chromed
4
10.0
H.a. aluminium
of 1.0m/s (rotating) or 3.0m/s (linear) is permissible. The bearings are designed for press-fit into a housing machined 1.0
2
Pressure [MPa]
maximum values shown in table 03 can only be achieved to a H7 tolerance. After being assembled into a nominal
Wear [µm/km]
at low pressures. At the given speeds, friction can cause size housing, the inner diameter automatically adjusts to 0.1
1
Cf53
a temperature increase to maximum permissible levels. In the E10 tolerances. For particular dimensions the tolerance
0.01 0
practice, though, this level is rarely reached due to varying differs depending on the wall thickness (please see product
0.001 0.01 0.1 1.0 10.0
application conditions. range table).
Surface speed [m/s]
Surface speed, page 44 Testing methods, page 57
Diagram 01: Permissible pv values for iglidur® P230 plain Diagram 05: Wear, rotating with different shaft materials,
Temperature bearings with a wall thickness of 1mm, dry operation against pressure, p = 1MPa, v = 0.3m/s
Due to its maximum long-term application temperature Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
of +110°C, iglidur® P230 is suitable for a wide range of Alcohols + up to 0
applications. If even higher temperatures are required, Diluted acids + 70 120
iglidur® G (+130°C) or the new standard iglidur® G1 Diluted alkalines + 60 rotating
100
(+180°C) are available. The temperatures prevailing in the Fuels + oscillating
50
80
bearing system also have an influence on the wear. The Greases, oils without additives + 40
60
wear rises with increasing temperatures. For temperatures Hydrocarbons + 30
Wear [µm/km]
over +100°C an additional securing is required. Strong acids + 40
20
Load [MPa]
Application temperatures, page 49 Strong alkalines + up to 0 10 20
Additional securing, page 49 All information given at room temperature [+20°C] 0 0
Table 02: Chemical resistance 20 30 40 50 60 70 80 90 100 110 0 10 20 30 40 50 60 70 80
Friction and wear Chemical table, page 1636 Temperature [°C]
Similar to wear resistance, the coefficient of friction µ also Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear for oscillating and rotating applications
changes with the surface speed and load (diagram 04). Rotating Oscillating linear function of temperature (60MPa at +20°C) with shaft material Cf53 hardened and ground steel, as a
Coefficient of friction and surfaces, page 47 long-term m/s 1.0 0.7 3.0 function of the load
Wear resistance, page 50 short-term m/s 2.0 1.4 4.0 2.5
Table 03: Maximum surface speeds
2.0
Shaft materials +23°C
Diagram 06 shows results of testing different shaft materials Dry Greases Oil Water 1.5 +60°C
with plain bearings made from iglidur® P230. For rotational Coefficient of friction µ 0.13 – 0.32 0.09 0.04 0.04
Deformation [%]
1.0
movement with 1MPa radial load, wear on all shafts is low, Table 04: Coefficient of friction against steel (Ra = 1μm,
0.5
with the "soft" shaft types resulting in a higher coefficient of 50HRC)
wear. The comparison of pivoting and rotational movements 0.0
(diagram 07) shows fewer differences than with many other Housing Plain bearing Shaft 0 10 25 50
iglidur® materials. The limitation of iglidur® P230 to low to Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa]
medium loads becomes clear. 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature
Shaft materials, page 52 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.45
0.40
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 0.35
Coefficient of friction [µ]
128 3D CAD, finder and service life calculation ... www.igus.co.uk/P230 Lubrication-free made easy ... from stock ... no minimum order quantity 129
The cost-effective outdoor all-rounder
No moisture absorption even with high
ambient humidity
iglidur P ®
Bar stock,
No moisture absorption even with high ambient Compressive strength MPa 66
Max. recommended surface pressure (+20°C) MPa 50
round bar
Page 657 humidity Shore D hardness 75 DIN 53505
Physical and thermal properties
Due to thermal stability and low water absorption, the iglidur® P bearings are among the most dimensionally Max. application temperature long-term °C +130
strong all-round bearings under varying environmental conditions. iglidur ® P plain bearings are FOOD
Max. application temperature short-term °C +200
recommended for pivoting and rotational movements at average loads. Min. application temperature °C –40
Bar stock, ●● Low moisture absorption Thermal conductivity W/m · K 0.25 ASTM C 177
plate ●● High wear resistance
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● Suitable for high loads Electrical properties
●● Cost-effective Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Standard range from stock
Table 01: Material properties
●● Maintenance-free
tribo-tape liner
Page 691
The iglidur® P plain bearings are a cost-effective, maintenance- Resistance to weathering
Typical application areas
free bearing solution for the user. Compared to iglidur® G, iglidur® P plain bearings are continuously resistant to
●● Solar technology
plain bearings made from iglidur® P are suitable for use weathering. The material properties are only slightly
●● Mechanical engineering
with rotational movements and average loads. affected. Possible discolorations are only superficial.
●● Doors and gates
●● Railway technology
Moisture absorption Mechanical properties
Piston rings ●● Sports and leisure
Page 584 Under standard climatic conditions, the moisture absorption With increasing temperatures, the compressive strength
of iglidur® P plain bearings is approximately 0.2% weight. of iglidur® P plain bearings decreases. Diagram 02 shows
Descriptive technical specifications The saturation limit in water is 0.4% weight. This low this inverse relationship. The maximum recommended
Wear resistance at +23°C – + moisture absorption is well below the values of iglidur® G. surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
Vacuum drawn from this.
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. Diagram 03 shows the elastic deformation of iglidur® P
flange
bearings The use in vacuum is only possible to a limited extent. at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
pressure of 50MPa the deformation is less than 4%.
Low moisture absorption – + Radiation resistance Surface pressure, page 41
Plain bearings made from iglidur® P have limited use under
Wear resistance under water – +
radioactive radiation. They are resistant to radiation up to
Moulded High media resistance – + an intensity of 5 · 10²Gy.
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
132 3D CAD, finder and service life calculation ... www.igus.co.uk/P Lubrication-free made easy ... from stock ... no minimum order quantity 133
iglidur® P iglidur® P
+130°C +130°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® P Technical data
Permissible surface speeds Installation tolerances 100.0 0.25
Plain bearings made from iglidur® P are maintenance-free, iglidur ® P plain bearings are standard bearings for 0.20
10.0
Pressure [MPa]
a very low surface pressure. The maximum speed given is machined to a H7 tolerance. After being assembled into a
the speed at which an increase up to the continuous use nominal size housing, in standard cases the inner diameter 0.1
0.05
temperature occurs due to friction. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30 35
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
Even with its maximum long-term application temperature Diagram 01: Permissible pv values for iglidur® P plain Diagram 05: Coefficient of friction as a function of the load,
of +130°C, the values for iglidur® P do not quite come up bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
to those of iglidur® G. The temperatures prevailing in the Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
bearing system also have an influence on the wear. The Alcohols +
wear rises with increasing temperatures. For temperatures Diluted acids 0 60 18
over +90°C an additional securing is required. Diluted alkalines – 16
50
Cf53, hard-chromed
Application temperatures, page 49 Fuels + 14
H.a. aluminium
10
30
Hydrocarbons – 8
Wear [µm/km]
Friction and wear Strong acids – 20 6
Load [MPa]
4
Cf53
The coefficient of friction declines just as the wear resistance Strong alkalines – 10
2
with increasing load (diagrams 04 and 05). iglidur® P All information given at room temperature [+20°C] 0 0
plain bearings obtain a minimum coefficient of friction on Table 02: Chemical resistance 20 30 40 50 60 70 80 90 100 110 120 130
shafts with a surface finish Ra from 0.1 – 0.2µm. Both Chemical table, page 1636 Temperature [°C]
smoother and rougher shaft surface finish cause the friction Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
to clearly increase. Rotating Oscillating linear function of temperature (50MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction and surfaces, page 47 long-term m/s 1.0 0.7 3.0
Wear resistance, page 50 short-term m/s 2.0 1.4 4.0 10 180
Table 03: Maximum surface speeds 160 rotating
8 oscillating
Shaft materials 140
+23°C
+60°C 120
Diagram 06 shows results of testing different shaft Dry Greases Oil Water 6 100
materials with plain bearings made from iglidur® P. For Coefficient of friction µ 0.06 – 0.21 0.09 0.04 0.04 80
Deformation [%]
4
Wear [µm/km]
rotational movements, the wear of iglidur® P with Cf53 Table 04: Coefficient of friction against steel (Ra = 1μm, 60
2 40
and HR carbon steel shafts is very low. On the other hand, 50HRC) 20
the bearings hard-chromed shafts result in higher wear 0 0
than other shaft materials even in the low load range. For Housing Plain bearing Shaft 0 10 20 30 40 50 0 10 20 30 40 50
example at a load of 2MPa, cold rolled steel is six times Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
better than 304 stainless steel. For pivoting movement, 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
hardened shafts and 304 stainless steel perform better >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
than that of a softer unhardened carbon shafts. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
Shaft materials, page 52 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.4
134 3D CAD, finder and service life calculation ... www.igus.co.uk/P Lubrication-free made easy ... from stock ... no minimum order quantity 135
iglidur® P iglidur® P
+130°C +130°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® P Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
24.0 27.0 15.0 PSM-2427-15 35.0 39.0 40.0 PSM-3539-40
24.0 27.0 20.0 PSM-2427-20 35.0 39.0 50.0 PSM-3539-50
d1
d2
0.5
24.0 27.0 25.0 PSM-2427-25 40.0 44.0 20.0 PSM-4044-20
24.0 27.0 30.0 PSM-2427-30 40.0 44.0 30.0 PSM-4044-30
30°
b1 25.0 28.0 15.0 PSM-2528-15 40.0 44.0 40.0 PSM-4044-40
25.0 28.0 20.0 PSM-2528-20 40.0 44.0 50.0 PSM-4044-50
25.0 28.0 25.0 PSM-2528-25 40.0 +0.050 44.0 58.0 PSM-4044-58
2)
Thickness < 0.6mm: Chamfer = 20° 25.0 28.0 30.0 PSM-2528-30 45.0 +0.150 50.0 20.0 PSM-4550-20
Chamfer in relation to d1 25.0 +0.040 28.0 35.0 PSM-2528-35 45.0 50.0 30.0 PSM-4550-30
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 26.0 +0.124 30.0 25.0 PSM-2630-25 45.0 50.0 40.0 PSM-4550-40
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 28.0 32.0 20.0 PSM-2832-20 45.0 50.0 50.0 PSM-4550-50
28.0 32.0 25.0 PSM-2832-25 50.0 55.0 20.0 PSM-5055-20
Order example: PSM-0304-03 – no minimum order quantity. 28.0 32.0 30.0 PSM-2832-30 50.0 55.0 30.0 PSM-5055-30
P iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 30.0 34.0 20.0 PSM-3034-20 50.0 55.0 40.0 PSM-5055-40
30.0 34.0 25.0 PSM-3034-25 50.0 55.0 50.0 PSM-5055-50
30.0 34.0 30.0 PSM-3034-30 50.0 55.0 60.0 PSM-5055-60
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 30.0 34.0 40.0 PSM-3034-40 60.0 +0.060 65.0 50.0 PSM-6065-50
Tolerance3) h13 Tolerance3) h13 30.0 34.0 45.0 PSM-3034-45 60.0 +0.180 65.0 60.0 PSM-6065-60
[mm] [mm] [mm] [mm] [mm] [mm] 32.0 36.0 20.0 PSM-3236-20 65.0 70.0 50.0 PSM-6570-50
+0.014 15.0 17.0 20.0 PSM-1517-20 32.0 36.0 30.0 PSM-3236-30 75.0 80.0 80.0 PSM-7580-80
3.0 4.5 3.0 PSM-0304-03 +0.050
+0.054 15.0 17.0 25.0 PSM-1517-25 32.0 36.0 40.0 PSM-3236-40 90.0 +0.072 95.0 100.0 PSM-9095-100
+0.150
4.0 5.5 4.0 PSM-0405-04 16.0 18.0 15.0 PSM-1618-15 35.0 39.0 20.0 PSM-3539-20 95.0 +0.212 100.0 100.0 PSM-95100-100
4.0 5.5 6.0 PSM-0405-06 16.0 18.0 20.0 PSM-1618-20 35.0 39.0 30.0 PSM-3539-30
+0.020
5.0 7.0 5.0 PSM-0507-05 16.0 +0.032 18.0 25.0 PSM-1618-25 3)
After press-fit. Testing methods, page 57
+0.068
5.0 7.0 10.0 PSM-0507-10 16.0 +0.102 18.0 42.0 PSM-1618-42
6.0 8.0 6.0 PSM-0608-06 18.0 20.0 15.0 PSM-1820-15
6.0 8.0 8.0 PSM-0608-08 18.0 20.0 20.0 PSM-1820-20
6.0 8.0 10.0 PSM-0608-10 18.0 20.0 25.0 PSM-1820-25
8.0 10.0 8.0 PSM-0810-08 18.0 20.0 33.0 PSM-1820-33
8.0 10.0 10.0 PSM-0810-10 20.0 22.0 22.0 PSM-2022-22
8.0 10.0 11.5 PSM-0810-11 20.0 22.0 30.0 PSM-2022-30
+0.025
8.0 10.0 12.0 PSM-0810-12 20.0 22.0 48.0 PSM-2022-48
+0.083
10.0 12.0 8.0 PSM-1012-08 20.0 22.0 51.0 PSM-2022-51
10.0 12.0 10.0 PSM-1012-10 20.0 23.0 10.0 PSM-2023-10
10.0 12.0 12.0 PSM-1012-12 20.0 23.0 15.0 PSM-2023-15
10.0 12.0 15.0 PSM-1012-15 20.0 23.0 20.0 PSM-2023-20
10.0 12.0 20.0 PSM-1012-20 20.0 23.0 25.0 PSM-2023-25
12.0 14.0 10.0 PSM-1214-10 20.0 23.0 30.0 PSM-2023-30 Available from stock Ordering note
+0.040 Detailed information about delivery time online. Our prices are scaled according to order
12.0 14.0 12.0 PSM-1214-12 22.0 24.0 42.0 PSM-2224-42
+0.124 www.igus.co.uk/24 quantities, current prices can be found online.
12.0 14.0 15.0 PSM-1214-15 22.0 24.0 45.0 PSM-2224-45
12.0 14.0 20.0 PSM-1214-20 22.0 25.0 15.0 PSM-2225-15 Online ordering
12.0 14.0 25.0 PSM-1214-25 22.0 25.0 20.0 PSM-2225-20 Discount scaling
+0.032 Including delivery times, prices, online tools
13.0 15.0 10.0 PSM-1315-10 22.0 25.0 25.0 PSM-2225-25 1–9 50 – 99 500 – 999
+0.102 www.igus.co.uk/P
13.0 15.0 20.0 PSM-1315-20 22.0 25.0 30.0 PSM-2225-30 10 – 24 100 – 199 1,000 – 2,499
14.0 16.0 15.0 PSM-1416-15 22.0 25.0 45.0 PSM-2225-45 25 – 49 200 – 499 2,500 – 4,999
14.0 16.0 20.0 PSM-1416-20 23.0 25.0 37.0 PSM-2325-37 No minimum order value.
14.0 16.0 25.0 PSM-1416-25 23.0 25.0 58.0 PSM-2325-58 No low-quantity surcharges.
15.0 17.0 15.0 PSM-1517-15 23.0 25.0 68.0 PSM-2325-68 Shipping ex works.
3)
After press-fit. Testing methods, page 57
136 3D CAD, finder and service life calculation ... www.igus.co.uk/P Lubrication-free made easy ... from stock ... no minimum order quantity 137
iglidur® P iglidur® P
+130°C +130°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® P Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
°
30.0 34.0 42.0 26.0 2.00 PFM-3034-26 45.0 +0.050 50.0 58.0 50.0 2.00 PFM-4550-50
+0.040
30.0 34.0 42.0 30.0 2.00 PFM-3034-30 50.0 +0.150 55.0 63.0 50.0 2.00 PFM-5055-50
+0.124
d2
d3
d1
30.0 34.0 42.0 37.0 2.00 PFM-3034-37 60.0 65.0 73.0 40.0 2.00 PFM-6065-40
35.0 39.0 47.0 16.0 2.00 PFM-3539-16 60.0 +0.060 65.0 73.0 50.0 2.00 PFM-6065-50
b2 35.0 +0.050 39.0 47.0 26.0 2.00 PFM-3539-26 70.0 +0.180 75.0 83.0 50.0 2.00 PFM-7075-50
b1 40.0 +0.150 44.0 52.0 30.0 2.00 PFM-4044-30 80.0 85.0 93.0 100.0 2.50 PFM-8085-100
40.0 44.0 52.0 40.0 2.00 PFM-4044-40
2)
Thickness < 0.6mm: Chamfer = 20° 3)
After press-fit. Testing methods, page 57
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
138 3D CAD, finder and service life calculation ... www.igus.co.uk/P Lubrication-free made easy ... from stock ... no minimum order quantity 139
Versatile and cost-effective
For medium temperatures and wet
environments
iglidur K ®
Bar stock,
For medium temperatures and wet environments Compressive strength MPa 60
round bar Max. recommended surface pressure (+20°C) MPa 50
Page 657 Shore D hardness 72 DIN 53505
iglidur® K is the cost-effective general purpose bearing for medium temperatures, low moisture absorption
and good environmental resistance. Physical and thermal properties
●● Low moisture absorption Max. application temperature long-term °C +170
FOOD
●● Wear-resistant Max. application temperature short-term °C +240
●● Cost-effective Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 3 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Printing industry Surface resistance Ω > 1012 DIN 53482
●● Electronics industry Table 01: Material properties
tribo-tape liner ●● Packaging
Page 691
●● Medical technology iglidur® K is characterised by its good wear characteristics Resistance to weathering
●● Polymer processing machines at low moisture absorption and good thermal and mechanical iglidur® K plain bearings are resistant to weathering. The
specifications. This supports a very universal application material properties are slightly affected. Discoloration
spectrum. occurs.
Resistant to dirt – +
142 3D CAD, finder and service life calculation ... www.igus.co.uk/K Lubrication-free made easy ... from stock ... no minimum order quantity 143
iglidur® K iglidur® K
+170°C +170°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® K Technical data
Permissible surface speeds Installation tolerances 100.0 0.25
0.24
iglidur® K has been developed for low to medium surface iglidur ® K plain bearings are standard bearings for 0.23
10.0
Pressure [MPa]
can cause a temperature increase to maximum permissible machined to a H7 tolerance. After being assembled into a
0.18
levels. In practice, though, this level is rarely reached due nominal size housing, in standard cases the inner diameter 0.1
0.17
to varying application conditions. automatically adjusts to the E10 tolerances. For particular 0.16
0.01 0.15
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60
thickness (please see product range table). In relation to
Surface speed [m/s] Load [MPa]
Temperature the installation tolerance, the inner diameter changes with
The temperatures prevailing in the bearing system also have the absorption of humidity. Diagram 01: Permissible pv values for iglidur® K plain Diagram 05: Coefficient of friction as a function of the load,
an influence on the wear. With increasing temperatures, Testing methods, page 57 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
the wear increases and this effect is significant when a steel shaft, at +20°C, mounted in a steel housing
temperatures rise over +100°C. For temperatures over
+70°C an additional securing is required. Chemicals Resistance 80 8
Application temperatures, page 49 Alcohols + up to 0 7
Cf53, hard-chromed
Additional securing, page 49 Diluted acids 0 up to – 60 6
H.a. aluminium
40 4
Friction and wear Fuels +
3
Wear [µm/km]
Similar to wear resistance, the coefficient of friction µ also Greases, oils without additives +
20 2
Load [MPa]
Cf53
changes with the surface speed and load (diagrams 04 Hydrocarbons + 1
and 05). Strong acids – 0 0
Coefficient of friction and surfaces, page 47 Strong alkalines 0 20 50 80 120 150 170
Wear resistance, page 50 All information given at room temperature [+20°C] Temperature [°C]
Table 02: Chemical resistance Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Shaft materials Chemical table, page 1636 function of temperature (50MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
The friction and wear are also dependent, to a large degree,
on the shaft material. Shafts that are too smooth, increase Rotating Oscillating linear 5.0 45
both the coefficient of friction and the wear of the bearing. long-term m/s 1.0 0.7 3.0 40 rotating
4.0 35 oscillating
For iglidur® K a ground surface with an average surface short-term m/s 2.0 1.4 4.0 +23°C
+60°C 30
finish Ra = 0.15 – 0.2µm is recommended. Diagram 06 Table 03: Maximum surface speeds 3.0
25
shows results of testing different shaft materials with plain 20
Deformation [%]
2.0
Wear [µm/km]
bearings made from iglidur® K. It is important to notice Dry Greases Oil Water 15
1.0 10
that with increasing loads, the recommended hardness of Coefficient of friction µ 0.06 – 0.21 0.09 0.04 0.04 5
the shaft increases. The "soft" shafts tend to wear more Table 04: Coefficient of friction against steel (Ra = 1μm, 0.0 0
easily and thus increase the wear of the overall system, 50HRC) 0 10 20 30 40 50 60 0 10 20 30 40 50 60
if the loads exceed 2MPa. The comparison of rotation Load [MPa] Load [MPa]
and pivoting shows that the wear is almost identical at a Housing Plain bearing Shaft Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
pressure up to 5MPa. The higher the loads, the greater Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] with shaft material Cf53 hardened and ground steel, as a
the difference (diagram 07). 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 function of the load
Shaft materials, page 52 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 0.30
144 3D CAD, finder and service life calculation ... www.igus.co.uk/K Lubrication-free made easy ... from stock ... no minimum order quantity 145
iglidur® K iglidur® K
+170°C +170°C
50MPa 50MPa
Bearing technology | Plain bearing | iglidur® K Bearing technology | Plain bearing | iglidur® K
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: KSM-0608-06 – no minimum order quantity. Order example: KFM-0608-06 – no minimum order quantity.
K iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 K iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
146 3D CAD, finder and service life calculation ... www.igus.co.uk/K Lubrication-free made easy ... from stock ... no minimum order quantity 147
Low-cost material for high-volume
production
For applications with mainly static loads
iglidur GLW ®
Bar stock,
For applications with mainly static loads Compressive strength MPa 74
round bar Max. recommended surface pressure (+20°C) MPa 80
Page 673 Shore D hardness 78 DIN 53505
iglidur® GLW plain bearings are preferred in applications with static load, where only occasional movement
takes place. Physical and thermal properties
●● Applications with static loads Max. application temperature long-term °C +100
FOOD
●● Cost-effective Max. application temperature short-term °C +160
●● Resistant to dirt Min. application temperature °C –40
Bar stock, ●● Resistant to vibrations Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 17 DIN 53752
●● Maintenance-free Electrical properties
Specific contact resistance Ωcm > 1011 DIN IEC 93
Typical application areas Surface resistance Ω > 1011 DIN 53482
●● Automation Table 01: Material properties
tribo-tape liner ●● Automotive
Page 691
●● Industrial handling With plain bearings made from iglidur® GLW, we can offer Resistance to weathering
our customers an alternative to iglidur® G for high-volume iglidur® GLW plain bearings are resistant to weathering.
production applications. Featuring similar mechanical The material properties are slightly affected. Discoloration
designed as iglidur® G, iglidur® GLW plain bearings are occurs.
primarily recommended for static loads. With regard to
these applications, in which the dynamic properties of Mechanical properties
Piston rings
Page 581 iglidur® G to a large extent are unimportant, iglidur® GLW With increasing temperatures, the compressive strength of
presents a cost-effective alternative. iglidur® GLW plain bearings decreases. Diagram 02 shows
Descriptive technical specifications this inverse relationship. The maximum recommended
Wear resistance at +23°C – + Moisture absorption surface pressure is a mechanical material parameter. No
Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
of iglidur® GLW plain bearings is approximately 1.3% drawn from this.
Two hole Wear resistance at +150°C – + weight. The saturation limit in water is 5.5% weight. This Diagram 03 shows the elastic deformation of iglidur® GLW
flange
bearings must be taken into account for these types of applications. at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
pressure of 80MPa at room temperature the deformation
Low moisture absorption – + Vacuum is less than 3%. A plastic deformation can be negligible
In vacuum, any present moisture is released as vapour. up to this value. It is however also dependent on the duty
Wear resistance under water – +
cycle of the load.
Moulded High media resistance – + Radiation resistance Surface pressure, page 41
special parts
Page 624 Plain bearings made from iglidur® GLW are resistant up to
Resistant to edge pressures – +
a radiation intensity of 3 · 10²Gy.
Suitable for shock and impact loads – +
Resistant to dirt – +
150 3D CAD, finder and service life calculation ... www.igus.co.uk/GLW Lubrication-free made easy ... from stock ... no minimum order quantity 151
iglidur® GLW iglidur® GLW
+100°C +100°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® GLW Technical data
Permissible surface speeds 100.0 0.30
Chemicals Resistance
iglidur® GLW has been developed for low to medium 0.25
Alcohols + up to 0 10.0
Pressure [MPa]
The maximum values shown in table 03 can only be Fuels + 0.10
achieved at low pressures. In practice, these values 0.1
Greases, oils without additives + 0.05
are rarely reached, due to the increasing temperatures Hydrocarbons +
0.01 0.00
approaching or exceeding the maximum permitted value. Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70
Surface speed, page 44 Strong alkalines 0 Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® GLW plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
The ambient temperatures strongly influence the properties bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
of plain bearings. Diagram 02 shows this inverse relationship. a steel shaft, at +20°C, mounted in a steel housing
The wear rises with increasing temperatures. For temperatures
Rotating Oscillating linear
over +80°C an additional securing is required. 120 100
long-term m/s 0.8 0.6 2.5
Application temperatures, page 49
Cf53 steel
Wear [µm/km]
Similar to wear resistance, the coefficient of friction µ also 40
10
Coefficient of friction µ 0.10 – 0.24 0.09 0.04 0.04
Load [MPa]
changes with the surface speed and load (diagrams 04 20 5
Table 04: Coefficient of friction against steel (Ra = 1μm,
and 05). 0 0
50HRC)
Coefficient of friction and surfaces, page 47 20 30 40 50 60 70 80 90 100
Wear resistance, page 50 Temperature [°C]
Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Shaft materials function of temperature (80MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
The friction and wear are also dependent, to a large
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
degree, on the shaft material. Shafts that are too smooth, 10
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
increase both the coefficient of friction and the wear of the
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 8
bearing. For iglidur® GLW a ground surface with an average +23°C
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
surface finish Ra = 0.1 – 0.2µm is recommended. Diagram 6 +60°C
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
06 shows results of testing different shaft materials with
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 4
plain bearings made from iglidur® GLW. If the shaft material
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 2
you plan on using is not shown in these test results, please
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
contact us. 0
Table 05: Important tolerances for plain bearings according
Shaft materials, page 52 0 10 20 30 40 50 60 70 80
to ISO 3547-1 after press-fit
Load [MPa]
Installation tolerances Diagram 03: Deformation under pressure and temperature
iglidur® GLW plain bearings are manufactured to special
iglidur® GLW plain bearings are standard bearings for
order. For high volume applications, please request iglidur®
shafts with h tolerance (recommended minimum h9).
GLW plain bearings as an alternative to iglidur® G. 0.35
The bearings are designed for press-fit into a housing
machined to a H7 tolerance. After being assembled into a
Coefficient of friction [µ]
0.30
nominal size housing, in standard cases the inner diameter
automatically adjusts to the E10 tolerances. For particular 0.25
dimensions the tolerance differs depending on the wall
thickness (please see product range table). 0.20
Testing methods, page 57
0.15
0.05 0.10 0.15 0.20 0.25 0.30 0.35
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
152 3D CAD, finder and service life calculation ... www.igus.co.uk/GLW Lubrication-free made easy ... from stock ... no minimum order quantity 153
Materials for long service life
Bearing technology | Plain bearing | iglidur® Endurance runner
iglidur® J350 Temperature [°C] 123) +180 – + Temperature [°C] 123) +90 – +
Surface pressure [MPa] 124) 60 – + Surface pressure [MPa] 124) 23 – +
Endurance runner with high iglidur® J200
Coefficient of friction [µ] 125) 0.16 – + Coefficient of friction [µ] 125) 0.15 – +
dimensional stability at high Wear [µm/km] 125) 1.14 – +
Specialist for linear movement Wear [µm/km] 125) 1.30 – +
temperatures Price index – + Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
156 3D CAD, finder and service life calculation ... www.igus.co.uk/J Lubrication-free made easy ... from stock ... no minimum order quantity 157
The versatile endurance runner
Wear resistance on (almost) all shafts,
very low coefficient of friction
iglidur J ®
158
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J Technical data
General properties Testing method
Bar stock,
Wear resistance on (almost) all shafts, very low Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 35
round bar
Page 674 coefficient of friction Shore D hardness 74 DIN 53505
Physical and thermal properties
One main advantage of iglidur® J plain bearings is the combination of a low coefficient of friction in dry Max. application temperature long-term °C +90
operation and the low stickslip tendency. With a maximum recommended surface pressure of 35MPa, FOOD
Max. application temperature short-term °C +120
iglidur® J plain bearings are not suitable for extreme loads. Min. application temperature °C –50
Bar stock, ●● Over 250 sizes available from stock Thermal conductivity W/m · K 0.25 ASTM C 177
plate ●● High wear resistance
Page 684 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
●● Low coefficient of friction Electrical properties
●● Vibration-dampening Specific contact resistance Ωcm > 1013 DIN IEC 93
●● High chemical resistance Surface resistance Ω > 1012 DIN 53482
●● Recommended for soft shafts
Table 01: Material properties
●● Low moisture absorption
tribo-tape liner
Page 691
One main advantage of iglidur® J plain bearings is the Resistance to weathering
Typical application areas
combination of a low coefficient of friction in dry operation iglidur® J plain bearings are resistant to weathering. The
●● Automation
and the low stickslip tendency. material properties are slightly affected. Discoloration
●● Printing industry
occurs.
●● Beverage industry
Moisture absorption
●● Aerospace engineering
Under standard climatic conditions, the moisture absorption Mechanical properties
Piston rings ●● Cleanroom
Page 584 of iglidur® J plain bearings is approximately 0.3% weight. With increasing temperatures, the compressive strength of
The saturation limit in water is 1.3% weight. These values iglidur® J plain bearings decreases. Diagram 02 shows this
Descriptive technical specifications are so low that a moisture expansion need to be considered inverse relationship. However, at the long-term maximum
Wear resistance at +23°C – + only in extreme cases. temperature of +90°C the permissible surface pressure
is around 20MPa. The maximum recommended surface
Wear resistance at +90°C – +
Vacuum pressure is a mechanical material parameter. No conclusions
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. regarding the tribological properties can be drawn from this.
flange
bearings Use in vacuum is only possible with dehumidified iglidur® J With a maximum recommended surface pressure of
Page 603 Low coefficient of friction – +
bearings. 35MPa, iglidur® J plain bearings are not suitable for
Low moisture absorption – + extreme loads. Diagram 03 shows the elastic deformation
Radiation resistance of iglidur® J at radial loads.
Wear resistance under water – +
Plain bearings made from iglidur® J are resistant up to a Surface pressure, page 41
Moulded High media resistance – + radiation intensity of 3 · 10²Gy.
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
160 3D CAD, finder and service life calculation ... www.igus.co.uk/J Lubrication-free made easy ... from stock ... no minimum order quantity 161
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J Technical data
Permissible surface speeds Installation tolerances 100.0 0.30
The low coefficient of friction and the very low stick iglidur ® J plain bearings are standard bearings for 0.25
10.0
Pressure [MPa]
be used for high speeds of over 1m/s. In both cases the machined to a H7 tolerance. After being assembled into a 0.10
static friction is very low and stick slip does not occur. The nominal size housing, in standard cases the inner diameter 0.1
0.05
maximum values shown in table 03 can only be achieved automatically adjusts to the E10 tolerances. For particular
0.01 0.00
at low pressures. At the given speeds, friction can cause dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30 35
a temperature increase to maximum permissible levels. In thickness (please see product range table).
Surface speed [m/s] Load [MPa]
practice, though, this level is rarely reached due to varying Testing methods, page 57
application conditions. Diagram 01: Permissible pv values for iglidur® J plain Diagram 05: Coefficient of friction as a function of the load,
Surface speed, page 44 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
Temperature Alcohols +
iglidur® J plain bearings can be used between –50°C and Diluted acids 0 up to – 120 1.2
+90°C; the short-term maximum permissible temperature Diluted alkalines +
100 1.0
Cf53, hard-chromed
is +120°C. Wear increases significantly at temperatures Fuels +
H.a. aluminium
60 0.6
securing is required. Hydrocarbons +
Wear [µm/km]
Application temperatures, page 49 Strong acids – 40 0.4
Load [MPa]
Cf53
Additional securing, page 49 Strong alkalines + up to 0 20 0.2
All information given at room temperature [+20°C] 0 0.0
Friction and wear Table 02: Chemical resistance 20 30 40 50 60 70 80 90
Similar to wear resistance, the coefficient of friction µ also Chemical table, page 1636 Temperature [°C]
changes with the surface speed and load (diagrams 04 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
and 05). Rotating Oscillating linear function of temperature (35MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction and surfaces, page 47 long-term m/s 1.5 1.1 8.0
Wear resistance, page 50 short-term m/s 3.0 2.1 10.0 12.5 3.5
Table 03: Maximum surface speeds rotating
3.0 oscillating
10.0
Shaft materials +23°C 2.5
The friction and wear are also dependent, to a large Dry Greases Oil Water 7.5 +60°C
2.0
degree, on the shaft material. With increasing shaft surface Coefficient of friction µ 0.06 – 0.18 0.09 0.04 0.04
Deformation [%]
5.0 1.5
Wear [µm/km]
finish, the coefficient of friction also increases. For iglidur® J Table 04: Coefficient of friction against steel (Ra = 1μm, 1.0
2.5
a ground surface with an average surface finish Ra 50HRC) 0.5
= 0.1 – 0.3µm is recommended. Diagrams 06 and 07 0.0 0.0
show the test results of iglidur® J plain bearings running Housing Plain bearing Shaft 0.0 12.5 25.0 37.5 50.0 Cf53 hard 304SS HR carbon
chromed steel
against various shaft materials. When compared to most Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa]
iglidur® materials, iglidur® J plain bearings have very low 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
wear results at low loads compared with all shaft materials >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with different shaft materials, p = 2MPa
tested. Also, for increasing loads up to 5MPa, the wear > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
resistance of iglidur® J is excellent. If the shaft material you > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.4
plan on using is not shown in these test results, please > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction [µ]
contact us. > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 0.3
Shaft materials, page 52 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
0.2
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Table 05: Important tolerances for plain bearings according
0.1
to ISO 3547-1 after press-fit
0.05 0.10 0.15 0.20 0.25 0.30 0.35
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
162 3D CAD, finder and service life calculation ... www.igus.co.uk/J Lubrication-free made easy ... from stock ... no minimum order quantity 163
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
12.0 14.0 6.0 JSM-1214-06 20.0 +0.020 23.0 25.0 JSM-2023-25
12.0 14.0 8.0 JSM-1214-08 20.0 +0.104 23.0 30.0 JSM-2023-30
d1
d2
0.5
12.0 14.0 9.0 JSM-1214-09 20.0 26.0 6.0 JSM-2026-06
+0.032
12.0 14.0 10.0 JSM-1214-10 20.0 +0.065 26.0 20.0 JSM-2026-20
30°
+0.102
b1 12.0 14.0 12.0 JSM-1214-12 20.0 +0.195 26.0 25.0 JSM-2026-25
12.0 14.0 15.0 JSM-1214-15 20.0 26.0 30.0 JSM-2026-30
12.0 14.0 20.0 JSM-1214-20 21.0 24.0 12.0 JSM-2124-12
2)
Thickness < 0.6mm: Chamfer = 20° 12.0 +0.050 16.0 12.0 JSM-1216-12 22.0 25.0 15.0 JSM-2225-15
Chamfer in relation to d1 12.0 +0.160 16.0 17.0 JSM-1216-17 22.0 25.0 20.0 JSM-2225-20
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 13.0 15.0 10.0 JSM-1315-10 22.0 25.0 25.0 JSM-2225-25
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 13.0 15.0 20.0 JSM-1315-20 22.0 25.0 30.0 JSM-2225-30
13.0 16.0 18.5 JSM-1316-185 23.0 26.0 12.0 JSM-2326-12
Order example: JSM-0104-02 – no minimum order quantity. 14.0 16.0 5.0 JSM-1416-05 24.0 27.0 15.0 JSM-2427-15
J iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 04 Outer Ø d2 02 Total length b1 14.0 +0.032 16.0 8.0 JSM-1416-08 24.0 27.0 20.0 JSM-2427-20
+0.040
14.0 +0.102 16.0 10.0 JSM-1416-10 24.0 27.0 25.0 JSM-2427-25
+0.124
14.0 16.0 15.0 JSM-1416-15 24.0 27.0 30.0 JSM-2427-30
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 14.0 16.0 20.0 JSM-1416-20 24.0 27.0 46.0 JSM-2427-46
Tolerance3) h13 Tolerance3) h13 14.0 16.0 25.0 JSM-1416-25 25.0 28.0 12.0 JSM-2528-12
[mm] [mm] [mm] [mm] [mm] [mm] 14.0 18.0 18.0 JSM-1418-18 25.0 28.0 15.0 JSM-2528-15
1.5 +0.014 4.0 2.0 JSM-0104-02 +0.020 +0.050 25.0 28.0 20.0 JSM-2528-20
6.0 8.0 10.0 JSM-0608-10 14.0 20.0 20.0 JSM-1420-20
2.0 +0.054 3.5 7.0 JSM-0203-07 +0.068 +0.160 25.0 28.0 25.0 JSM-2528-25
2.0 +0.020 5.0 2.5 JSM-0205-02 6.0 +0.030 9.0 6.0 JSM-0609-06 15.0 17.0 6.0 JSM-1517-06 25.0 28.0 30.0 JSM-2528-30
2.5 +0.080 6.0 2.5 JSM-0206-02 6.0 +0.105 10.0 10.0 JSM-0610-10 15.0 17.0 10.0 JSM-1517-10 25.0 28.0 60.0 JSM-2528-60
3.0 +0.014 4.5 5.0 JSM-0304-05 7.0 9.0 5.0 JSM-0709-05 15.0 17.0 12.0 JSM-1517-12 25.0 30.0 40.0 JSM-2530-40
3.0 +0.054 4.5 9.0 JSM-0304-09 7.0 9.0 7.0 JSM-0709-07 15.0 17.0 15.0 JSM-1517-15 25.0 32.0 25.0 JSM-2532-25
+0.065
3.0 5.0 4.0 JSM-0305-04 7.0 9.0 9.0 JSM-0709-09 15.0 17.0 20.0 JSM-1517-20 25.0 32.0 32.0 JSM-2532-32
+0.195
3.0 +0.020 7.0 14.0 JSM-0307-14 7.0 9.0 12.5 JSM-0709-125 15.0 +0.032 17.0 25.0 JSM-1517-25 25.0 32.0 35.0 JSM-2532-35
3.0 +0.080 8.0 4.0 JSM-0308-04 8.0 10.0 3.0 JSM-0810-03 15.0 +0.102 18.0 10.0 JSM-1518-10 26.0 30.0 20.0 JSM-2630-20
+0.025
3.0 8.0 5.0 JSM-0308-05 8.0 10.0 4.0 JSM-0810-04 16.0 18.0 10.0 JSM-1618-10 +0.040
+0.083 27.0 30.0 20.0 JSM-2730-20
4.0 5.5 4.0 JSM-0405-04 8.0 10.0 6.0 JSM-0810-06 16.0 18.0 12.0 JSM-1618-12 +0.124
4.0 5.5 6.0 JSM-0405-06 8.0 10.0 8.0 JSM-0810-08 16.0 18.0 15.0 JSM-1618-15 28.0 32.0 20.0 JSM-2832-20
+0.065
4.0 5.5 8.0 JSM-0405-08 8.0 10.0 10.0 JSM-0810-10 16.0 18.0 20.0 JSM-1618-20 28.0 32.0 25.0 JSM-2832-25
+0.020 +0.195
5.0 7.0 4.6 JSM-0507-046 8.0 10.0 12.0 JSM-0810-12 16.0 18.0 25.0 JSM-1618-25 28.0 32.0 30.0 JSM-2832-30
+0.068
5.0 7.0 5.0 JSM-0507-05 8.0 10.0 16.0 JSM-0810-16 16.0 20.0 16.0 JSM-1620-16 30.0 34.0 20.0 JSM-3034-20
+0.050
5.0 7.0 10.0 JSM-0507-10 8.0 +0.040 12.0 10.0 JSM-0812-10 16.0 22.0 16.0 JSM-1622-16 30.0 +0.040 34.0 25.0 JSM-3034-25
+0.160
5.0 7.0 14.0 JSM-0507-14 8.0 +0.130 12.0 12.0 JSM-0812-12 16.0 22.0 20.0 JSM-1622-20 30.0 +0.124 34.0 30.0 JSM-3034-30
+0.020 9.0 11.0 10.0 JSM-0911-10 17.0 19.0 6.0 JSM-1719-06 30.0 34.0 40.0 JSM-3034-40
5.0 7.0 15.0 JSM-0507-15
+0.080 10.0 12.0 5.0 JSM-1012-05 18.0 20.0 10.0 JSM-1820-10 +0.065
30.0 38.0 40.0 JSM-3038-40
+0.030 10.0 12.0 6.0 JSM-1012-06 18.0 +0.032 20.0 15.0 JSM-1820-15 +0.195
5.0 8.0 5.0 JSM-0508-05
+0.105 10.0 12.0 8.0 JSM-1012-08 18.0 +0.102 20.0 20.0 JSM-1820-20 32.0 36.0 20.0 JSM-3236-20
+0.025
6.0 7.0 3.0 JSM-0607-03 10.0 12.0 10.0 JSM-1012-10 18.0 20.0 25.0 JSM-1820-25 32.0 36.0 30.0 JSM-3236-30
+0.083
6.0 7.0 5.0 JSM-0607-05 10.0 12.0 11.0 JSM-1012-11 19.0 22.0 14.0 JSM-1922-14 32.0 36.0 40.0 JSM-3236-40
+0.010
6.0 7.0 8.0 JSM-0607-08 10.0 12.0 12.0 JSM-1012-12 20.0 22.0 20.0 JSM-2022-20 32.0 37.0 25.0 JSM-3237-25
+0.058 +0.050
6.0 7.0 12.5 JSM-0607-12.5 10.0 12.0 15.0 JSM-1012-15 20.0 22.0 30.0 JSM-2022-30 32.0 38.0 50.0 JSM-3238-50
+0.040 +0.150
6.0 7.0 14.0 JSM-0607-14 10.0 12.0 20.0 JSM-1012-20 20.0 23.0 10.0 JSM-2023-10 35.0 39.0 20.0 JSM-3539-20
+0.124
6.0 8.0 4.3 JSM-0608-043 10.0 +0.040 14.0 10.0 JSM-1014-10 20.0 23.0 15.0 JSM-2023-15 35.0 39.0 30.0 JSM-3539-30
+0.020
6.0 8.0 6.0 JSM-0608-06 10.0 +0.130 14.0 16.0 JSM-1014-16 20.0 23.0 20.0 JSM-2023-20 35.0 39.0 40.0 JSM-3539-40
+0.068
6.0 8.0 8.0 JSM-0608-08 35.0 39.0 50.0 JSM-3539-50
3)
After press-fit. Testing methods, page 57 3)
After press-fit. Testing methods, page 57
164 3D CAD, finder and service life calculation ... www.igus.co.uk/J Lubrication-free made easy ... from stock ... no minimum order quantity 165
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J Bearing technology | Plain bearing | iglidur® J
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. Flange bearing (form F)
.5
.0
Tolerance3) h13 Tolerance3) h13 ax
f1
30
rm
°
[mm] [mm] [mm] [mm] [mm] [mm]
36.0 40.0 45.0 JSM-3640-45 50.0 55.0 20.0 JSM-5055-20
40.0 44.0 20.0 JSM-4044-20 50.0 55.0 30.0 JSM-5055-30
d2
d3
d1
+0.050
40.0 +0.050 44.0 30.0 JSM-4044-30 50.0 55.0 40.0 JSM-5055-40
+0.150
40.0 +0.150 44.0 35.0 JSM-4044-35 50.0 55.0 50.0 JSM-5055-50
40.0 44.0 40.0 JSM-4044-40 50.0 55.0 60.0 JSM-5055-60 b2
166 3D CAD, finder and service life calculation ... www.igus.co.uk/J Lubrication-free made easy ... from stock ... no minimum order quantity 167
iglidur® J iglidur® J
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J Bearing technology | Plain bearing | iglidur® J
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. Thrust washer (form T)
d1
Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
s
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
d2
14.0 16.0 22.0 17.0 1.00 JFM-1416-17 25.0 28.0 35.0 14.5 1.50 JFM-2528-14.5
14.0 18.0 22.0 20.0 2.00 JFM-141822-20 25.0 +0.040 28.0 35.0 21.5 1.50 JFM-2528-21
14.0 18.0 25.0 24.0 2.00 JFM-141825-24 25.0 +0.124 28.0 39.0 5.0 1.50 JFM-252839-05
15.0 +0.032 17.0 23.0 4.0 1.00 JFM-1517-04 25.0 28.0 39.0 7.5 1.50 JFM-252839-075
15.0 +0.102 17.0 23.0 5.5 1.00 JFM-1517-055 25.0 32.0 38.0 20.0 4.00 JFM-2532-20
d5
+0.065
15.0 17.0 23.0 9.0 1.00 JFM-1517-09 25.0 32.0 38.0 25.0 4.00 JFM-2532-25 d4
+0.195
15.0 17.0 23.0 12.0 1.00 JFM-1517-12 28.0 32.0 35.0 7.0 2.00 JFM-283235-07
15.0 17.0 23.0 17.0 1.00 JFM-1517-17 28.0 32.0 39.0 20.0 2.00 JFM-283239-20 d6
h
+0.050 30.0 32.0 40.0 12.0 1.00 JFM-303240-12
15.0 21.0 27.0 20.0 3.00 JFM-1521-20 +0.040
+0.160 30.0 34.0 42.0 16.0 2.00 JFM-3034-16 Dimensions according to ISO 3547-1 and
+0.124
16.0 18.0 24.0 6.0 1.00 JFM-1618-06 30.0 34.0 42.0 20.0 2.00 JFM-3034-20 special dimensions
16.0 +0.032 18.0 24.0 12.0 1.00 JFM-1618-12 30.0 34.0 42.0 26.0 2.00 JFM-3034-26
16.0 +0.102 18.0 24.0 16.0 1.00 JFM-1618-16 +0.080 Order example: JTM-1224-015 – no minimum order quantity.
30.0 38.0 44.0 20.0 4.00 JFM-3038-20
16.0 18.0 24.0 17.0 1.00 JFM-1618-17 +0.240 J iglidur® material T Thrust washer M Metric 12 Inner Ø d1 24 Outer Ø d2 015 Thickness s
16.0 +0.050 22.0 28.0 12.0 3.00 JFM-1622-12 30.0 +0.065 38.0 44.0 30.0 4.00 JFM-3038-30
16.0 +0.160 22.0 28.0 15.0 3.00 JFM-1622-15 30.0 +0.195 38.0 44.0 36.0 4.00 JFM-3038-36
17.0 19.0 25.0 9.0 1.00 JFM-1719-09 35.0 39.0 47.0 12.0 2.00 JFM-3539-12 d1 d2 d4 d5 h d6 s Part No.
17.0 19.0 25.0 21.0 1.00 JFM-1719-21 35.0 39.0 47.0 16.0 2.00 JFM-3539-16 +0.25 –0.25 –0.12 +0.375 +0.2/–0.2 +0.12 –0.05
+0.12 +0.125
18.0 20.0 26.0 4.0 1.00 JFM-1820-04 35.0 39.0 47.0 26.0 2.00 JFM-3539-26
18.0 20.0 26.0 12.0 1.00 JFM-1820-12 40.0 44.0 52.0 20.0 2.00 JFM-4044-20 [mm] [mm] [mm] [mm] [mm] [mm] [mm]
+0.032
18.0 20.0 26.0 17.0 1.00 JFM-1820-17 40.0 44.0 52.0 30.0 2.00 JFM-4044-30 12 24 18 1.5 1 24 1.5 JTM-1224-015
+0.102 +0.050
18.0 20.0 26.0 22.0 1.00 JFM-1820-22 40.0 44.0 52.0 40.0 2.00 JFM-4044-40 12 34 4) 4)
1 34 1.5 JTM-1234-015
+0.150
18.0 21.0 25.0 12.0 1.00 JFM-1821-12 45.0 50.0 58.0 12.0 2.00 JFM-4550-12 14 20 4) 4)
1 20 1.5 JTM-1420-015
19.0 22.0 26.0 23.0 1.00 JFM-1922-23 45.0 50.0 58.0 20.0 2.00 JFM-4550-20 20 36 28 3 1 36 1.5 JTM-2036-015
19.0 22.0 26.0 36.0 1.00 JFM-1922-36 45.0 50.0 58.0 50.0 2.00 JFM-4550-50 28 42 35 3 1 42 2 JTM-2842-020
20.0 23.0 30.0 11.5 1.50 JFM-2023-11 50.0 55.0 63.0 11.5 2.00 JFM-5055-115 30 39 4) 4)
1 39 1.5 JTM-3039-015
20.0 +0.040 23.0 30.0 15.5 1.50 JFM-2023-15.5 50.0 55.0 63.0 50.0 2.00 JFM-5055-50 56 70 4) 4)
0.7 70 1 JTM-5670-010
20.0 +0.124 23.0 30.0 16.5 1.50 JFM-2023-16 55.0 60.0 68.0 50.0 2.00 JFM-5560-50 139 188 4) 4)
1.5 188 2 JTM-139188-020
20.0 23.0 30.0 21.5 1.50 JFM-2023-21 60.0 65.0 73.0 37.0 2.00 JFM-6065-37 4)
Design without fixing hole
+0.060
20.0 26.0 32.0 15.0 3.00 JFM-2026-15 60.0 65.0 73.0 50.0 2.00 JFM-6065-50
+0.065 +0.180
20.0 26.0 32.0 20.0 3.00 JFM-2026-20 60.0 70.0 78.0 60.0 2.00 JFM-6570-60
+0.195
20.0 26.0 32.0 25.0 3.00 JFM-2026-25 70.0 75.0 83.0 50.0 2.00 JFM-7075-50
22.0 25.0 32.0 8.0 1.50 JFM-222532-08 90.0 95.0 103.0 100.0 2.50 JFM-9095-100
24.0 30.0 36.0 30.0 3.00 JFM-2430-30 100.0 +0.072 105.0 113.0 100.0 2.50 JFM-100105-100
+0.040
25.0 28.0 35.0 6.0 1.50 JFM-2528-06 110.0 +0.212 115.0 123.0 100.0 2.50 JFM-110115-100
+0.124
25.0 28.0 35.0 11.5 1.50 JFM-2528-11 120.0 125.0 133.0 100.0 2.50 JFM-120125-100
25.0 28.0 35.0 12.0 1.50 JFM-2528-12
Available from stock Ordering note
3)
After press-fit. Testing methods, page 57
Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online.
Online ordering
Discount scaling
Including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.co.uk/J
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
168 3D CAD, finder and service life calculation ... www.igus.co.uk/J Lubrication-free made easy ... from stock ... no minimum order quantity 169
The classic endurance runner
up to 30MPa
Excellent wear resistance on (virtually)
all shafts
iglidur W300 ®
Bar stock,
Excellent wear resistance on (virtually) all shafts Compressive strength MPa 61
round bar Max. recommended surface pressure (+20°C) MPa 60
Page 674 Shore D hardness 77 DIN 53505
iglidur® W300 gives excellent wear resistance, even in harsh environments or when used with rough shafts.
Of all iglidur® materials, iglidur® W300 is the most resistant to these conditions. Physical and thermal properties
●● Over 400 sizes available from stock Max. application temperature long-term °C +90
FOOD
●● Very long service life Max. application temperature short-term °C +180
●● Low coefficient of friction Min. application temperature °C –40
Bar stock, ●● Very wear-resistant Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Suitable for applications with soft shafts Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Automation
Page 691
●● Printing industry iglidur® W300 gives excellent wear resistance, even in Resistance to weathering
●● Woodworking harsh environments or when used with rough shafts. This iglidur® W300 plain bearings have limited resistance to
●● Mechatronics material is the most tolerant of these external effects out weathering. The material properties are affected. Discoloration
●● Test engineering and quality assurance of all the iglidur® range. occurs. Practical tests under real application conditions
are recommended.
Moisture absorption
Piston rings
Page 584 Under standard climatic conditions, the moisture absorp- Mechanical properties
tion of iglidur® W300 plain bearings is approximately 1.3% With increasing temperatures, the compressive strength of
Descriptive technical specifications weight. The saturation limit in water is 6.5% weight. This iglidur® W300 plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + must be taken into account for these types of applications. this inverse relationship. The maximum recommended
surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
Vacuum conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. drawn from this.
flange
bearings The use in vacuum is only possible to a limited extent. iglidur® W300 presents a very high compressive strength
Page 603 Low coefficient of friction – +
in spite of its high elasticity. Diagram 03 shows the elastic
Low moisture absorption – + Radiation resistance deformation of iglidur ® W300 at radial loads. At the
Plain bearings made from iglidur® W300 are resistant up maximum recommended surface pressure of 60MPa the
Wear resistance under water – +
to a radiation intensity of 3 · 10²Gy. deformation is less than 3%.
Moulded High media resistance – + Surface pressure, page 41
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
172 3D CAD, finder and service life calculation ... www.igus.co.uk/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 173
iglidur® W300 iglidur® W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® W300 Technical data
Permissible surface speeds Installation tolerances 100.0 0.30
Even at higher surface speeds, the coefficient of friction of iglidur® W300 plain bearings are standard bearings for 0.25
10.0
Pressure [MPa]
be attained, for example, up to 1.5m/s rotating and up to machined to a H7 tolerance. After being assembled into a 0.10
6.0m/s linear. The wear remains low when used for long nominal size housing, in standard cases the inner diameter 0.1
0.05
periods at high speeds, due to exceptional wear resistance. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Relatively high speeds can be obtained with iglidur® W300 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60
bearings on hardened shafts with the recommended thickness (please see product range table).
Surface speed [m/s] Load [MPa]
surface finish. Testing methods, page 57
Surface speed, page 44 Diagram 01: Permissible pv values for iglidur® W300 plain Diagram 05: Coefficient of friction as a function of the load,
bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Temperature Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
iglidur® W300 plain bearings retain their exceptional wear Alcohols + up to 0
resistance even up to the highest permissible application Diluted acids 0 up to – 120 1.6
temperatures and at the same time resist becoming brittle Diluted alkalines + 1.4
100
Cf53, hard-chromed
at low temperatures. For temperatures over +60°C an Fuels + 1.2
H.a. aluminium
60 0.8
Application temperatures, page 49 Hydrocarbons +
0.6
Wear [µm/km]
Additional securing, page 49 Strong acids – 40
0.4
Load [MPa]
Cf53
Strong alkalines 0 20 0.2
Friction and wear All information given at room temperature [+20°C] 0 0.0
Similar to wear resistance, the coefficient of friction μ Table 02: Chemical resistance 20 30 40 50 60 70 80 90
also changes with the load. In contrast to other iglidur® Chemical table, page 1636 Temperature [°C]
materials, the coefficient of friction of iglidur® W300 remains Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
consistently low at higher rotational speeds. Rotating Oscillating linear function of temperature (60MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction and surfaces, page 47 long-term m/s 1.0 0.7 4.0
Wear resistance, page 50 short-term m/s 1.5 1.8 6.0 70
Table 03: Maximum surface speeds 8 60 rotating
+23°C oscillating
Shaft materials +60°C 50
6
The friction and wear are also dependent, to a large Dry Greases Oil Water 40
degree, on the shaft material. Shafts that are too smooth, Coefficient of friction µ 0.08 – 0.23 0.09 0.04 0.04 4
Deformation [%]
30
Wear [µm/km]
increase both the coefficient of friction and the wear of Table 04: Coefficient of friction against steel (Ra = 1μm, 20
2
the bearing. Smooth shafts have the danger of stick slip. 50HRC) 10
Squeaking as an effect of stick slip is usually the result of 0 0
shafts that are too smooth. Shaft surface finish of 0.4 – Housing Plain bearing Shaft 0 15 30 45 60 0.25 0.75 2.00 5.00 10.00 45.00 76.00
0.5µm have proven to be the best. For iglidur® W300, the Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
wear resistance is still excellent with this surface finish 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
as the friction adopts the minimum value. Diagram 06 >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
shows results of testing different shafts. Hardened shafts > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
are preferred for applications for higher loads. If the shaft > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 1.0
material you plan on using is not shown in these test > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction [µ]
results, please contact us. > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
Shaft materials, page 52 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 1.0
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Table 05: Important tolerances for plain bearings according
0.4
to ISO 3547-1 after press-fit
0.05 0.10 0.15 0.20 0.25 0.30 0.35
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
174 3D CAD, finder and service life calculation ... www.igus.co.uk/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 175
iglidur® W300 iglidur® W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® W300 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
14.0 16.0 7.2 WSM-1416-07 22.0 25.0 30.0 WSM-2225-30
14.0 16.0 10.0 WSM-1416-10 24.0 27.0 15.0 WSM-2427-15
d1
d2
0.5
14.0 16.0 15.0 WSM-1416-15 24.0 27.0 20.0 WSM-2427-20
14.0 16.0 20.0 WSM-1416-20 24.0 27.0 25.0 WSM-2427-25
30°
b1 14.0 16.0 25.0 WSM-1416-25 24.0 27.0 30.0 WSM-2427-30
14.0 16.0 33.0 WSM-1416-33 25.0 28.0 12.0 WSM-2528-12
15.0 17.0 10.0 WSM-1517-10 25.0 28.0 14.0 WSM-2528-14
2)
Thickness < 0.6mm: Chamfer = 20° 15.0 17.0 15.0 WSM-1517-15 25.0 28.0 15.0 WSM-2528-15
Chamfer in relation to d1 15.0 17.0 20.0 WSM-1517-20 25.0 28.0 20.0 WSM-2528-20
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 15.0 17.0 25.0 WSM-1517-25 25.0 28.0 25.0 WSM-2528-25
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 16.0 18.0 7.0 WSM-1618-07 25.0 28.0 30.0 WSM-2528-30
16.0 18.0 8.0 WSM-1618-08 25.0 28.0 50.0 WSM-2528-50
Order example: WSM-0203-03 – no minimum order quantity. 16.0 +0.032 18.0 11.5 WSM-1618-11 26.0 30.0 16.0 WSM-2630-16
W300 iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 03 Total length b1 16.0 +0.102 18.0 12.0 WSM-1618-12 26.0 30.0 25.0 WSM-2630-25
+0.040
16.0 18.0 15.0 WSM-1618-15 28.0 30.0 10.0 WSM-2830-10
+0.124
16.0 18.0 20.0 WSM-1618-20 28.0 31.0 10.0 WSM-2831-10
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 16.0 18.0 25.0 WSM-1618-25 28.0 32.0 20.0 WSM-2832-20
Tolerance3) h13 Tolerance3) h13 16.0 18.0 30.0 WSM-1618-30 28.0 32.0 25.0 WSM-2832-25
[mm] [mm] [mm] [mm] [mm] [mm] 16.0 18.0 35.0 WSM-1618-35 28.0 32.0 30.0 WSM-2832-30
2.0 3.5 3.0 WSM-0203-03 8.0 10.0 15.0 WSM-0810-15 16.0 18.0 45.0 WSM-1618-45 30.0 34.0 16.0 WSM-3034-16
2.0 4.0 1.8 WSM-0204-018 8.0 10.0 16.0 WSM-0810-16 18.0 20.0 12.0 WSM-1820-12 30.0 34.0 20.0 WSM-3034-20
2.5 +0.014 4.0 3.0 WSM-0204-03 8.0 10.0 20.0 WSM-0810-20 18.0 20.0 15.0 WSM-1820-15 30.0 34.0 24.0 WSM-3034-24
3.0 +0.054 4.5 3.0 WSM-0304-03 8.0 10.0 21.0 WSM-0810-21 18.0 20.0 20.0 WSM-1820-20 30.0 34.0 25.0 WSM-3034-25
3.0 4.5 5.0 WSM-0304-05 9.0 11.0 6.0 WSM-0911-06 18.0 20.0 25.0 WSM-1820-25 30.0 34.0 30.0 WSM-3034-30
3.0 4.5 6.0 WSM-0304-06 10.0 12.0 4.0 WSM-1012-04 18.0 20.0 33.0 WSM-1820-33 30.0 34.0 36.0 WSM-3034-36
4.0 5.5 4.0 WSM-0405-04 10.0 12.0 6.0 WSM-1012-06 18.0 20.0 35.0 WSM-1820-35 30.0 34.0 38.0 WSM-3034-38
+0.025
4.0 5.5 6.0 WSM-0405-06 10.0 12.0 8.0 WSM-1012-08 19.0 22.0 28.0 WSM-1922-28 30.0 34.0 40.0 WSM-3034-40
+0.083
4.0 5.5 8.0 WSM-0405-08 10.0 12.0 9.0 WSM-1012-09 20.0 22.0 11.5 WSM-2022-11 30.0 34.0 45.0 WSM-3034-45
+0.020
4.0 5.5 10.0 WSM-0405-10 10.0 12.0 10.0 WSM-1012-10 20.0 22.0 12.0 WSM-2022-12 30.0 34.0 47.0 WSM-3034-47
+0.068
5.0 7.0 5.0 WSM-0507-05 10.0 12.0 12.0 WSM-1012-12 20.0 22.0 15.0 WSM-2022-15 32.0 36.0 20.0 WSM-3236-20
5.0 7.0 8.0 WSM-0507-08 10.0 12.0 15.0 WSM-1012-15 20.0 22.0 20.0 WSM-2022-20 32.0 36.0 25.0 WSM-3236-25
5.0 7.0 10.0 WSM-0507-10 10.0 12.0 17.0 WSM-1012-17 20.0 22.0 30.0 WSM-2022-30 32.0 36.0 30.0 WSM-3236-30
+0.010 10.0 12.0 20.0 WSM-1012-20 20.0 23.0 8.0 WSM-2023-08 32.0 36.0 40.0 WSM-3236-40
6.0 7.0 14.0 WSM-0607-14
+0.058 10.0 12.0 25.5 WSM-1012-25.5 20.0 23.0 10.0 WSM-2023-10 35.0 39.0 20.0 WSM-3539-20
6.0 8.0 6.0 WSM-0608-06 11.0 13.0 8.0 WSM-1113-08 20.0 23.0 12.0 WSM-2023-12 35.0 39.0 30.0 WSM-3539-30
6.0 8.0 8.0 WSM-0608-08 12.0 14.0 4.0 WSM-1214-04 20.0 23.0 15.0 WSM-2023-15 35.0 39.0 40.0 WSM-3539-40
6.0 +0.020 8.0 9.5 WSM-0608-09 12.0 14.0 5.0 WSM-1214-05 20.0 +0.040 23.0 20.0 WSM-2023-20 35.0 39.0 50.0 WSM-3539-50
6.0 +0.068 8.0 10.0 WSM-0608-10 12.0 14.0 6.0 WSM-1214-06 20.0 +0.124 23.0 23.0 WSM-2023-23 35.0 40.0 7.0 WSM-3540-07
+0.050
6.0 8.0 11.8 WSM-0608-11 12.0 14.0 8.0 WSM-1214-08 20.0 23.0 25.0 WSM-2023-25 40.0 44.0 20.0 WSM-4044-20
+0.150
6.0 8.0 13.8 WSM-0608-13 12.0 14.0 10.0 WSM-1214-10 20.0 23.0 30.0 WSM-2023-30 40.0 44.0 30.0 WSM-4044-30
7.0 9.0 9.0 WSM-0709-09 12.0 +0.032 14.0 12.0 WSM-1214-12 22.0 24.0 15.0 WSM-2224-15 40.0 44.0 40.0 WSM-4044-40
7.0 9.0 12.0 WSM-0709-12 12.0 +0.102 14.0 15.0 WSM-1214-15 22.0 24.0 20.0 WSM-2224-20 40.0 44.0 50.0 WSM-4044-50
7.0 9.0 12.5 WSM-0709-125 12.0 14.0 20.0 WSM-1214-20 22.0 24.0 30.0 WSM-2224-30 45.0 50.0 20.0 WSM-4550-20
8.0 +0.025 10.0 6.0 WSM-0810-06 12.0 14.0 25.0 WSM-1214-25 22.0 24.0 35.0 WSM-2224-35 45.0 50.0 30.0 WSM-4550-30
8.0 +0.083 10.0 8.0 WSM-0810-08 13.0 15.0 7.0 WSM-1315-07 22.0 24.0 45.0 WSM-2224-45 45.0 50.0 40.0 WSM-4550-40
8.0 10.0 10.0 WSM-0810-10 13.0 15.0 10.0 WSM-1315-10 22.0 25.0 15.0 WSM-2225-15 45.0 50.0 50.0 WSM-4550-50
8.0 10.0 12.0 WSM-0810-12 13.0 15.0 15.0 WSM-1315-15 22.0 25.0 20.0 WSM-2225-20 50.0 55.0 20.0 WSM-5055-20
8.0 10.0 13.8 WSM-0810-13 13.0 15.0 20.0 WSM-1315-20 22.0 25.0 25.0 WSM-2225-25 50.0 55.0 30.0 WSM-5055-30
3)
After press-fit. Testing methods, page 57 3)
After press-fit. Testing methods, page 57
176 3D CAD, finder and service life calculation ... www.igus.co.uk/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 177
iglidur® W300 iglidur® W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® W300 Bearing technology | Plain bearing | iglidur® W300
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. Flange bearing (form F)
.5
.0
Tolerance3) h13 Tolerance3) h13 ax
f1
30
rm
°
[mm] [mm] [mm] [mm] [mm] [mm]
50.0 55.0 40.0 WSM-5055-40 65.0 70.0 60.0 WSM-6570-60
50.0 +0.050 55.0 50.0 WSM-5055-50 70.0 75.0 60.0 WSM-7075-60
d2
d3
d1
+0.060
50.0 +0.150 55.0 55.0 WSM-5055-55 75.0 80.0 100.0 WSM-7580-100
+0.180
50.0 55.0 60.0 WSM-5055-60 80.0 85.0 100.0 WSM-8085-100
55.0 60.0 40.0 WSM-5560-40 80.0 85.0 20.0 WSM-8085-20 b2
55.0 +0.060 60.0 60.0 WSM-5560-60 90.0 +0.072 95.0 100.0 WSM-9095-100 b1
60.0 +0.180 65.0 30.0 WSM-6065-30 100.0 +0.212 105.0 100.0 WSM-100105-100
60.0 65.0 60.0 WSM-6065-60 2)
Thickness < 0.6mm: Chamfer = 20°
3)
After press-fit. Testing methods, page 57 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
178 3D CAD, finder and service life calculation ... www.igus.co.uk/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 179
iglidur® W300 iglidur® W300
+90°C +90°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® W300 Bearing technology | Plain bearing | iglidur® W300
d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No. Thrust washer (form T)
d1
Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
s
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
d2
15.0 17.0 23.0 20.0 1.00 WFM-1517-20 30.0 34.0 42.0 16.0 2.00 WFM-3034-16
+0.040
16.0 18.0 24.0 9.0 1.00 WFM-1618-09 30.0 34.0 42.0 26.0 2.00 WFM-3034-26
+0.124
16.0 18.0 24.0 12.0 1.00 WFM-1618-12 30.0 34.0 42.0 37.0 2.00 WFM-3034-37
16.0 18.0 24.0 17.0 1.00 WFM-1618-17 32.0 36.0 40.0 16.0 2.00 WFM-3236-16
17.0 19.0 25.0 12.0 1.00 WFM-1719-12 32.0 36.0 40.0 26.0 2.00 WFM-3236-26
d5
+0.032
17.0 19.0 25.0 18.0 1.00 WFM-1719-18 35.0 39.0 47.0 9.0 2.00 WFM-3539-09 d4
+0.102
17.0 19.0 25.0 25.0 1.00 WFM-1719-25 35.0 39.0 47.0 16.0 2.00 WFM-3539-16
18.0 20.0 26.0 6.0 1.00 WFM-1820-06 35.0 39.0 47.0 26.0 2.00 WFM-3539-26 d6
h
18.0 20.0 26.0 12.0 1.00 WFM-1820-12 35.0 +0.050 39.0 50.0 35.0 2.00 WFM-353950-35
18.0 20.0 26.0 17.0 1.00 WFM-1820-17 38.0 +0.150 42.0 50.0 22.0 2.00 WFM-3842-22 Dimensions according to ISO 3547-1 and
18.0 20.0 26.0 22.0 1.00 WFM-1820-22 40.0 44.0 52.0 30.0 2.00 WFM-4044-30 special dimensions
20.0 23.0 30.0 8.0 1.50 WFM-2023-08 40.0 44.0 52.0 40.0 2.00 WFM-4044-40
20.0 23.0 30.0 8.5 1.50 WFM-2023-085 45.0 50.0 58.0 50.0 2.00 WFM-4550-50 Order example: WTM-0509-006 – no minimum order quantity.
20.0 23.0 30.0 11.5 1.50 WFM-2023-11 50.0 55.0 63.0 40.0 2.00 WFM-5055-40 W300 iglidur® material T Thrust washer M Metric 05 Inner Ø d1 09 Outer Ø d2 006 Thickness s
20.0 23.0 30.0 14.5 1.50 WFM-2023-14 50.0 55.0 63.0 50.0 2.00 WFM-5055-50
20.0 23.0 30.0 16.5 1.50 WFM-2023-16 55.0 60.0 68.0 60.0 2.00 WFM-5560-60
20.0 23.0 30.0 21.5 1.50 WFM-2023-21 57.0 62.0 67.0 40.0 2.00 WFM-5762-40 d1 d2 d4 d5 h d6 s Part No.
24.0 +0.040 27.0 32.0 10.5 1.50 WFM-2427-10 60.0 65.0 73.0 60.0 2.00 WFM-6065-60 +0.25 –0.25 –0.12 +0.375 +0.2/–0.2 +0.12 –0.05
+0.060 +0.12 +0.125
25.0 +0.124 28.0 35.0 11.5 1.50 WFM-2528-11 65.0 70.0 78.0 60.0 2.00 WFM-6570-60
+0.180
25.0 28.0 35.0 16.5 1.50 WFM-2528-16 70.0 75.0 83.0 100.0 2.50 WFM-7075-100 [mm] [mm] [mm] [mm] [mm] [mm] [mm]
25.0 28.0 35.0 21.5 1.50 WFM-2528-21 75.0 80.0 88.0 100.0 2.50 WFM-7580-100 5 9.5 4) 4)
0.3 9.5 0.6 WTM-0509-006
25.0 28.0 32.0 30.0 1.50 WFM-2528-30 80.0 85.0 93.0 100.0 2.50 WFM-8085-100 6 20 13 1.5 1 20 1.5 WTM-0620-015
25.0 28.0 31.0 13.5 1.50 WFM-252831-13 90.0 95.0 103.0 100.0 2.50 WFM-9095-100 8 18 13 1.5 1 18 1.5 WTM-0818-015
+0.072
28.0 30.0 35.0 36.0 1.00 WFM-2830-36 100.0 105.0 113.0 100.0 2.50 WFM-100105-100 10 18 4) 4)
0.7 18 1 WTM-1018-010
+0.212
30.0 34.0 42.0 10.0 2.00 WFM-3034-10 120.0 125.0 133.0 100.0 2.50 WFM-120125-100 10 18 4) 4)
1 18 1.5 WTM-1018-015
3)
After press-fit. Testing methods, page 57 12 24 18 1.5 1 24 1.5 WTM-1224-015
14 26 20 2 1 26 1.5 WTM-1426-015
15 24 19.5 1.5 1 24 1.5 WTM-1524-015
16 30 23 2 1 30 1.5 WTM-1630-015
18 32 25 2 1 32 1.5 WTM-1832-015
18 44 30 7 1 44 1.5 WTM-1844-015
20 36 28 3 1 36 1.5 WTM-2036-015
22 38 30 3 1 38 1.5 WTM-2238-015
24 42 33 3 1 42 1.5 WTM-2442-015
26 44 35 3 1 44 1.5 WTM-2644-015
28 40 38 4 1 48 1.5 WTM-2840-015
28 48 38 4 1 48 1.5 WTM-2848-015
Available from stock Ordering note 32 54 43 4 1 54 1.5 WTM-3254-015
Detailed information about delivery time online. Our prices are scaled according to order 38 62 50 4 1 62 1.5 WTM-3862-015
www.igus.co.uk/24 quantities, current prices can be found online. 42 66 54 4 1 66 1.5 WTM-4266-015
Online ordering 48 74 61 4 1.5 74 2 WTM-4874-020
Discount scaling 52 78 65 4 1.5 78 2 WTM-5278-020
Including delivery times, prices, online tools
1–9 50 – 99 500 – 999 62 90 76 4 1.5 90 2 WTM-6290-020
www.igus.co.uk/W300
10 – 24 100 – 199 1,000 – 2,499 82 110 4) 4)
1.5 110 2 WTM-82110-020
25 – 49 200 – 499 2,500 – 4,999 102 130 4) 4)
1.5 130 2 WTM-102130-020
No minimum order value. 120 150 4) 4)
1.5 150 2 WTM-120150-020
No low-quantity surcharges. 4)
Design without fixing hole
Shipping ex works.
180 3D CAD, finder and service life calculation ... www.igus.co.uk/W300 Lubrication-free made easy ... from stock ... no minimum order quantity 181
The new endurance runner:
specialist for pivoting applications
and pulsating loads
Up to 10MPa, up to three times more
wear-resistant than iglidur J ®
iglidur J3 ®
Bar stock,
pivoting applications and pulsating loads Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 45
round bar
Page 675 Up to 10MPa, up to three times more Shore D hardness 73 DIN 53505
wear-resistant than iglidur® J Physical and thermal properties
Max. application temperature long-term °C +90
FOOD
iglidur® J3 is a material with improved wear resistance at low to medium loads and high speed. The service Max. application temperature short-term °C +120
life is up to 300% longer than iglidur® J – the proven top endurance runner material. Min. application temperature °C –50
Bar stock, ●● Low coefficient of friction Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● High media resistance Coefficient of thermal expansion (at +23°C) K–1 · 10–5 13 DIN 53752
●● Low moisture absorption Electrical properties
●● PTFE-free Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free Table 01: Material properties
tribo-tape liner
Page 691
Typical application areas With respect to its general mechanical and thermal Resistance to weathering
●● Automation specifications, iglidur® J3 is directly comparable to our iglidur® J3 plain bearings are resistant to weathering. The
●● Printing industry classic, iglidur® J. material properties are slightly affected. Discoloration
●● Beverage industry occurs.
●● Glass industry Moisture absorption
●● Aerospace engineering Under standard climatic conditions, the moisture absorption Mechanical properties
Piston rings
Page 584 of iglidur® J3 plain bearings is approximately 0.3% weight. With increasing temperatures, the compressive strength
The saturation limit in water is 1.3% weight. These values of iglidur® J3 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications are so low that a moisture expansion need to be considered this inverse relationship. The maximum recommended
Wear resistance at +23°C – + only in extreme cases. surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
Vacuum drawn from this.
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. Use Diagram 03 shows the elastic deformation of iglidur® J3
flange
bearings in vacuum is only possible with dehumidified iglidur® J3 at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
bearings. pressure of 45MPa at room temperature the deformation
Low moisture absorption – + is less than 6%. A possible deformation could be, among
Radiation resistance others, dependant on the duty cycle of the load.
Wear resistance under water – +
Resistant to radiation up to an intensity of 1 · 10⁴Gy. Surface pressure, page 41
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
184 3D CAD, finder and service life calculation ... www.igus.co.uk/J3 Lubrication-free made easy ... from stock ... no minimum order quantity 185
iglidur® J3 iglidur® J3
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearing | iglidur® J3 Technical data
Permissible surface speeds Installation tolerances 100.0 0.25
iglidur® J3 is also suitable for medium to high surface iglidur ® J3 plain bearings are standard bearings for
10.0
Pressure [MPa]
can cause a temperature increase to maximum permissible machined to a H7 tolerance. After being assembled into a 0.15
levels. In practice, though, this level is rarely reached due nominal size housing, in standard cases the inner diameter 0.1
to varying application conditions. automatically adjusts to the E10 tolerances. For particular
0.01 0.10
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 15 25 35 45
thickness (please see product range table). In relation to
Surface speed [m/s] Load [MPa]
Temperature the installation tolerance, the inner diameter changes with
The temperatures prevailing in the bearing system also have the absorption of humidity. Diagram 01: Permissible pv values for iglidur® J3 plain Diagram 05: Coefficient of friction as a function of the load,
an influence on the wear. With increasing temperatures, Testing methods, page 57 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
the wear increases and this effect is significant when a steel shaft, at +20°C, mounted in a steel housing
temperatures rise over +90°C. For temperatures over
+60°C an additional securing is required. Chemicals Resistance 90 1.6
Application temperatures, page 49 Alcohols + 80 1.4
Cf53, hard-chromed
Additional securing, page 49 Diluted acids 0 up to – 70 1.2
H.a. aluminium
50
0.8
Friction and wear Fuels + 40
0.6
Wear [µm/km]
Similar to wear resistance, the coefficient of friction µ also Greases, oils without additives + 30
0.4
Load [MPa]
20
Cf53
changes with the surface speed and load (diagrams 04 Hydrocarbons + 10 0.2
and 05). Strong acids – 0 0.0
Coefficient of friction and surfaces, page 47 Strong alkalines + up to 0 20 30 40 50 60 70 80 90
Wear resistance, page 50 All information given at room temperature [+20°C] Temperature [°C]
Table 02: Chemical resistance Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Shaft materials Chemical table, page 1636 function of temperature (45MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
The friction and wear are also dependent, to a large degree,
on the shaft material. Shafts that are too smooth, increase Rotating Oscillating linear 10 45
both the coefficient of friction and the wear of the bearing. long-term m/s 1.5 1.1 8.0 40 rotating
8 oscillating
short-term m/s 3.0 2.1 10.0 35
For iglidur® J3 a ground surface with an average surface +23°C 30
finish Ra = 0.1 – 0.3µm is recommended. The diagram Table 03: Maximum surface speeds 6 +60°C
25
06 shows that iglidur® J3 can be combined with various 20
Deformation [%]
4
Wear [µm/km]
shaft materials. Diagram 07 shows rotating and pivoting Dry Greases Oil Water 15
2 10
applications in comparison. With higher load, the wear Coefficient of friction µ 0.06 – 0.20 0.09 0.04 0.04 5
increases more for rotating than for pivoting movements. Table 04: Coefficient of friction against steel (Ra = 1μm, 0 0
Shaft materials, page 52 50HRC) 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 45
Load [MPa] Load [MPa]
Housing Plain bearing Shaft Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] with shaft material Cf53 hardened and ground steel, as a
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 function of the load
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 0.25
186 3D CAD, finder and service life calculation ... www.igus.co.uk/J3 Lubrication-free made easy ... from stock ... no minimum order quantity 187
iglidur® J3 iglidur® J3
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearing | iglidur® J3 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 34.0 25.0 J3SM-3034-25 40.0 44.0 40.0 J3SM-4044-40
+0.040
30.0 34.0 30.0 J3SM-3034-30 40.0 44.0 50.0 J3SM-4044-50
+0.124
d1
d2
0.5
30.0 34.0 40.0 J3SM-3034-40 45.0 50.0 20.0 J3SM-4550-20
32.0 36.0 20.0 J3SM-3236-20 45.0 50.0 30.0 J3SM-4550-30
30°
b1 32.0 36.0 30.0 J3SM-3236-30 45.0 50.0 40.0 J3SM-4550-40
+0.050
32.0 36.0 40.0 J3SM-3236-40 45.0 50.0 50.0 J3SM-4550-50
+0.150
35.0 39.0 20.0 J3SM-3539-20 50.0 55.0 20.0 J3SM-5055-20
+0.050
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 30.0 J3SM-3539-30 50.0 55.0 30.0 J3SM-5055-30
+0.150
Chamfer in relation to d1 35.0 39.0 40.0 J3SM-3539-40 50.0 55.0 40.0 J3SM-5055-40
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 35.0 39.0 50.0 J3SM-3539-50 50.0 55.0 50.0 J3SM-5055-50
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 20.0 J3SM-4044-20 50.0 55.0 60.0 J3SM-5055-60
40.0 44.0 30.0 J3SM-4044-30
Order example: J3SM-0304-05 – no minimum order quantity. 3)
After press-fit. Testing methods, page 57
J3 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
188 3D CAD, finder and service life calculation ... www.igus.co.uk/J3 Lubrication-free made easy ... from stock ... no minimum order quantity 189
iglidur® J3
+90°C
45MPa
Bearing technology | Plain bearing | iglidur® J3
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
6.0 +0.068 8.0 12.0 6.0 1.00 J3FM-0608-06 16.0 18.0 24.0 17.0 1.00 J3FM-1618-17
6.0 8.0 12.0 8.0 1.00 J3FM-0608-08 18.0 20.0 26.0 12.0 1.00 J3FM-1820-12
8.0 10.0 15.0 5.5 1.00 J3FM-0810-05 18.0 20.0 26.0 17.0 1.00 J3FM-1820-17 When to use it?
8.0 10.0 15.0 7.5 1.00 J3FM-0810-07 18.0 20.0 26.0 22.0 1.00 J3FM-1820-22 ● When optimising wear resistance compared to iglidur® J
8.0 10.0 15.0 9.5 1.00 J3FM-0810-09 18.0 21.0 25.0 12.0 1.00 J3FM-1821-12 ● When low moisture absorption is fundamental
8.0 10.0 15.0 10.0 1.00 J3FM-0810-10 20.0 23.0 30.0 11.5 1.50 J3FM-2023-11 ● When good liquid media resistance is required
+0.025
10.0 12.0 18.0 7.0 1.00 J3FM-1012-07 20.0 +0.040 23.0 30.0 16.5 1.50 J3FM-2023-16 ● When high wear resistance at low loads is required
+0.083
10.0 12.0 18.0 9.0 1.00 J3FM-1012-09 20.0 +0.124 23.0 30.0 21.5 1.50 J3FM-2023-21 ● When very low coefficients of friction in dry operation are required
10.0 12.0 18.0 10.0 1.00 J3FM-1012-10 25.0 28.0 35.0 11.5 1.50 J3FM-2528-11
10.0 12.0 18.0 12.0 1.00 J3FM-1012-12 25.0 28.0 35.0 16.5 1.50 J3FM-2528-16
10.0 12.0 18.0 17.0 1.00 J3FM-1012-17 25.0 28.0 35.0 21.5 1.50 J3FM-2528-21
12.0 14.0 20.0 7.0 1.00 J3FM-1214-07 30.0 34.0 42.0 16.0 2.00 J3FM-3034-16 When not to use?
12.0 14.0 20.0 9.0 1.00 J3FM-1214-09 30.0 34.0 42.0 26.0 2.00 J3FM-3034-26 ● When a wear-resistant plain bearing for linear motion is required
12.0 +0.032 14.0 20.0 12.0 1.00 J3FM-1214-12 35.0 39.0 47.0 16.0 2.00 J3FM-3539-16 iglidur® J
12.0 +0.102 14.0 20.0 17.0 1.00 J3FM-1214-17 35.0 39.0 47.0 26.0 2.00 J3FM-3539-26 ● When continuous operating temperatures are higher than +90°C
+0.050
14.0 16.0 22.0 12.0 1.00 J3FM-1416-12 40.0 44.0 52.0 30.0 2.00 J3FM-4044-30 iglidur® J260
+0.150
14.0 16.0 22.0 17.0 1.00 J3FM-1416-17 40.0 44.0 52.0 40.0 2.00 J3FM-4044-40 ● When radial surface pressure is higher than 45MPa
45.0 50.0 58.0 50.0 2.00 J3FM-4550-50 iglidur® W300
3)
After press-fit. Testing methods, page 57
Bar stock,
Wear-resistant endurance runner up to 10MPa Compressive strength MPa k. A.
round bar Max. recommended surface pressure (+20°C) MPa 44
Page 657 Shore D hardness 76 DIN 53505
The proven long-life material iglidur® J3 is now available in black as well. The endurance runner is a
specialist for pivoting and pulsating loads and also media-resistant. Physical and thermal properties
● Aesthetically suitable Max. application temperature long-term °C +90
FOOD
● Low coefficient of friction Max. application temperature short-term °C +110
● Is especially long-lasting in the most varied of applications Min. application temperature °C –50
Bar stock, ● Low moisture absorption Thermal conductivity W/m · K 0.30 ASTM C 177
plate
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 12.7 DIN 53752
Typical application areas Electrical properties
● Furniture industry Specific contact resistance Ωcm > 1012 DIN IEC 93
● Sports and leisure Surface resistance Ω > 1012 DIN 53482
● Two-wheel technology Table 01: Material properties
tribo-tape liner
Page 691
With respect to its general mechanical and thermal Resistance to weathering
specifications, iglidur® J3B is directly comparable to our iglidur® J3B plain bearings have not yet been tested for
classic, iglidur® J. their resistance to weathering. Please consult igus ® if
you‘re planning to use them outdoors.
Moisture absorption
Under standard climatic conditions, the moisture absorption Mechanical properties
Piston rings
Page 581 of iglidur® J3B plain bearings is approximately 0.3% weight. With increasing temperatures, the compressive strength of
The saturation limit in water is 1.3% weight. These values iglidur® J3B plain bearings decreases. Diagram 02 shows
Descriptive technical specifications are so low that a moisture expansion need to be considered this inverse relationship. The maximum recommended
Wear resistance at +23°C – + only in extreme cases. surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
Vacuum drawn from this.
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. Use Diagram 03 shows the elastic deformation of iglidur® J3B
flange
bearings in vacuum is only possible with dehumidified iglidur® J3B at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
bearings. pressure of 44MPa at room temperature the deformation
Low moisture absorption – + is less than 6%. A possible deformation could be, among
Radiation resistance others, dependant on the duty cycle of the load.
Wear resistance under water – +
Resistant to radiation up to an intensity of 3 · 10²Gy. Surface pressure, page 41
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
192 3D CAD, finder and service life calculation ... www.igus.co.uk/J3B Lubrication-free made easy ... from stock ... no minimum order quantity 193
iglidur® J3B iglidur® J3B
+90°C +90°C
44MPa 44MPa
Bearing technology | Plain bearing | iglidur® J3B Technical data
Permissible surface speeds 100.0 0.25
Chemicals Resistance
iglidur® J3B is also suitable for medium to high surface Alcohols + 10.0
Pressure [MPa]
can cause a temperature increase to maximum permissible Fuels + 0.15
levels. In practice, though, this level is rarely reached due 0.1
Greases, oils without additives +
to varying application conditions. Hydrocarbons +
0.01 0.10
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 0 15 25 35 45
Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The temperatures prevailing in the bearing system also Diagram 01: Permissible pv values for iglidur® J3B plain Diagram 05: Coefficient of friction as a function of the
Table 02: Chemical resistance
have an influence on the wear. For temperatures over bearings with a wall thickness of 1mm, dry operation against pressure, v = 0.01m/s
Chemical table, page 1636
+60°C an additional securing is required. a steel shaft, at +20°C, mounted in a steel housing
Application temperatures, page 49
Rotating Oscillating linear
Additional securing, page 49 120 2.5
long-term m/s 1.5 1.1 8.0
short-term m/s 3.0 2.1 10.0 100
Cf53, hard-chromed
2.0
Friction and wear
H.a. aluminium
60
changes with the surface speed and load (diagrams 04 1.0
Dry Greases Oil Water
Wear [µm/km]
and 05). 40
Coefficient of friction µ 0.08 – 0.17 0.09 0.04 0.04
Load [MPa]
0.5
Cf53
Coefficient of friction and surfaces, page 47 20
Table 04: Coefficient of friction against steel (Ra = 1μm,
Wear resistance, page 50 0 0.0
50HRC)
20 30 40 50 60 70 80
Shaft materials Temperature [°C]
Housing Plain bearing Shaft
The friction and wear are also dependent, to a large Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
degree, on the shaft material. Shafts that are too smooth, function of temperature (44MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
increase both the coefficient of friction and the wear of the
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
bearing. For iglidur® J3B a ground surface with an average 10 350
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
surface finish Ra = 0.1 – 0.3µm is recommended. Diagram 300 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 8
06 shows results of testing different shafts. Diagram 07 oscillating
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 +23°C 250
shows rotating and pivoting applications in comparison. 6 +60°C
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 200
With higher load, the wear increases more for rotating than
Deformation [%]
4 150
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Wear [µm/km]
for pivoting movements. 100
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 2
Shaft materials, page 52 50
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
0 0
Table 05: Important tolerances for plain bearings according
Installation tolerances 0 5 10 15 20 25 30 35 40 45 0 1 2 5 10 20
to ISO 3547-1 after press-fit
iglidur® J3B plain bearings are standard bearings for Load [MPa] Load [MPa]
shafts with h tolerance (recommended minimum h9). Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
The bearings are designed for press-fit into a housing with shaft material Cf53 hardened and ground steel, as a
machined to a H7 tolerance. After being assembled into a function of the load
nominal size housing, in standard cases the inner diameter 0.25
194 3D CAD, finder and service life calculation ... www.igus.co.uk/J3B Lubrication-free made easy ... from stock ... no minimum order quantity 195
iglidur® J3B iglidur® J3B
+90°C +90°C
44MPa 44MPa
Bearing technology | Plain bearing | iglidur® J3B Bearing technology | Plain bearing | iglidur® J3B
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: J3BSM-0608-06 – no minimum order quantity. Order example: J3BFM-0608-06 – no minimum order quantity.
J3B iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 J3B iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
196 3D CAD, finder and service life calculation ... www.igus.co.uk/J3B Lubrication-free made easy ... from stock ... no minimum order quantity 197
Endurance runner with high
dimensional stability at high
temperatures
Can be used with many kinds of shafts
and loads
iglidur J350 ®
Bar stock,
stability at high temperatures Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 60
round bar
Page 675 Can be used with many kinds of shafts and loads Shore D hardness 80 DIN 53505
Physical and thermal properties
An outstanding plain bearing for rotating applications – and for a wide range of different shaft materials: Max. application temperature long-term °C +180
with iglidur® J350 plain bearings, the service life can often be increased for applications between 2 and FOOD
Max. application temperature short-term °C +220
50MPa. In addition, the high temperature resistance makes it a very versatile material. Min. application temperature °C –100
Bar stock, ●● Recommended for steel shafts Thermal conductivity W/m · K 0.24 ASTM C 177
plate ●● Continuous operating temperatures up to +180°C
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Suitable for medium and high loads Electrical properties
●● Suitable for rotating applications Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1010 DIN 53482
●● Maintenance-free
Table 01: Material properties
tribo-tape liner
Page 691 Typical application areas
iglidur® J350 blends universally good wear resistance, Resistance to weathering
●● Automation
flexibility and temperature resistance into a very versatile iglidur® J350 plain bearings are continuously resistant
●● Mechanical engineering
iglidur® material with a broad application spectrum. to weathering. The material properties are only slightly
●● Automotive
affected. Possible discolorations are only superficial.
●● Glass industry
Moisture absorption
The moisture absorption of iglidur® J350 is low and can be Mechanical properties
Piston rings
Page 584 ignored when using standard plain bearings. Even when With increasing temperatures, the compressive strength of
saturated with water, iglidur® J350 does not absorb more iglidur® J350 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications than 1.6% weight of water (by weight). this inverse relationship. The maximum recommended
Wear resistance at +23°C – + surface pressure is a mechanical material parameter. No
Vacuum conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
In vacuum, any present moisture is released as vapour. Use drawn from this.
Two hole Wear resistance at +150°C – + in vacuum is only possible with dehumidified iglidur® J350 iglidur® J350 plain bearings are adequate for medium and
flange
bearings bearings. high loads. Diagram 03 shows the elastic deformation
Page 603 Low coefficient of friction – +
of iglidur® J350 at radial loads. It shows the material
Low moisture absorption – + Radiation resistance behaviour submitted to a short-term load. The ambient
Plain bearings made from iglidur® J350 are resistant up to temperatures are only noticeable at 60MPa.
Wear resistance under water – +
a radiation intensity of 2 · 10²Gy. Surface pressure, page 41
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
200 3D CAD, finder and service life calculation ... www.igus.co.uk/J350 Lubrication-free made easy ... from stock ... no minimum order quantity 201
iglidur® J350 iglidur® J350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® J350 Technical data
Permissible surface speeds Installation tolerances 100.0 0.40
iglidur® J350 plain bearings are suitable for low and iglidur® J350 plain bearings are standard bearings for
10.0 0.30
Pressure [MPa]
of rotating applications. iglidur® J350 is also excellent for machined to a H7 tolerance. After being assembled into a
linear movements. nominal size housing, in standard cases the inner diameter 0.1 0.10
Surface speed, page 44 automatically adjusts to the F10 tolerances. For particular
0.01 0.00
dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60
Temperature thickness (please see product range table).
Surface speed [m/s] Load [MPa]
The temperatures prevailing in the bearing system also have Testing methods, page 57
an influence on the wear. The wear-rate of iglidur® J350 Diagram 01: Permissible pv values for iglidur® J350 plain Diagram 05: Coefficient of friction as a function of the load,
bearings changes very little at high temperatures. In some bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
cases, wear even decreases at +100°C. For temperatures Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
over +140°C an additional securing is required. Alcohols +
Application temperatures, page 49 Diluted acids + 80 0.40
Additional securing, page 49 Diluted alkalines +
0.35
Fuels +
Load [MPa]
at higher surface speeds. This benefits the service life Strong alkalines + 0.15
of the plain bearings in continuous operations with high All information given at room temperature [+20°C] 0 0.00
surface speeds. Diagram 04 illustrates this relationship. Table 02: Chemical resistance 20 40 60 80 100 120 140 160 180 0.4 0.6 0.8 1.0 1.2 1.4 1.6
Especially with loads higher than 2MPa, the iglidur® J350 Chemical table, page 1636 Temperature [°C]
plain bearings are clearly superior to other bearings in Diagram 02: Maximum recommended surface pressure as a Diagram 06: Coefficient of friction as a function of the shaft
rotating applications. Rotating Oscillating linear function of temperature (60MPa at +20°C) surface (Cf53 shaft)
Coefficient of friction and surfaces, page 47 long-term m/s 1.3 1.0 4.0
Wear resistance, page 50 short-term m/s 3.0 2.3 8.0 6 3.0
Table 03: Maximum surface speeds
5 2.5
Cf53, hard-chromed
Shaft materials
H.a. aluminium
3 1.5
plain bearings running against various shaft materials. Coefficient of friction µ 0.10 – 0.20 0.09 0.04 0.04
Deformation [%]
Wear [µm/km]
iglidur® J350 plain bearings can be combined with various Table 04: Coefficient of friction against steel (Ra = 1μm, 2 1.0
Cf53
shaft materials. One shaft – bearing combination stands out 50HRC) 1 0.5
when looking at the wear results of the test: iglidur® J350 0 0.0
with soft 304 stainless steel. Not many bearing materials Housing Plain bearing Shaft 0 10 20 30 40 50 60
are suitable for use with this rather difficult soft stainless Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] Load [MPa]
steel material (304 stainless steel) and achieve good wear 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear, rotating with different shaft materials,
results. Also, good properties are reached with hard-anodised >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 pressure, p = 1MPa, v = 0.3m/s
aluminium shafts. If the shaft material you plan on using is > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
not shown in these test results, please contact us. > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 0.30
Shaft materials, page 52 > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
0.25
Coefficient of friction [µ]
202 3D CAD, finder and service life calculation ... www.igus.co.uk/J350 Lubrication-free made easy ... from stock ... no minimum order quantity 203
iglidur® J350 iglidur® J350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® J350 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
+0.020 40.0 44.0 40.0 J350SM-4044-40
30.0 34.0 40.0 J350SM-3034-40
+0.104 40.0 44.0 50.0 J350SM-4044-50
d1
d2
0.5
32.0 36.0 20.0 J350SM-3236-20 45.0 50.0 20.0 J350SM-4550-20
32.0 36.0 30.0 J350SM-3236-30 45.0 50.0 30.0 J350SM-4550-30
30°
b1 32.0 36.0 40.0 J350SM-3236-40 45.0 50.0 40.0 J350SM-4550-40
+0.025
35.0 39.0 20.0 J350SM-3539-20 45.0 50.0 50.0 J350SM-4550-50
+0.025 +0.125
35.0 39.0 30.0 J350SM-3539-30 50.0 55.0 20.0 J350SM-5055-20
+0.125
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 40.0 J350SM-3539-40 50.0 55.0 30.0 J350SM-5055-30
Chamfer in relation to d1 35.0 39.0 50.0 J350SM-3539-50 50.0 55.0 40.0 J350SM-5055-40
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 20.0 J350SM-4044-20 50.0 55.0 50.0 J350SM-5055-50
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 30.0 J350SM-4044-30 50.0 55.0 60.0 J350SM-5055-60
3)
After press-fit. Testing methods, page 57
Order example: J350SM-0405-04 – no minimum order quantity.
J350 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
204 3D CAD, finder and service life calculation ... www.igus.co.uk/J350 Lubrication-free made easy ... from stock ... no minimum order quantity 205
iglidur® J350
+180°C
60MPa
Bearing technology | Plain bearing | iglidur® J350
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
8.0 10.0 15.0 7.5 1.00 J350FM-0810-07 18.0 20.0 26.0 22.0 1.00 J350FM-1820-22
8.0 10.0 15.0 9.5 1.00 J350FM-0810-09 20.0 23.0 30.0 11.5 1.50 J350FM-2023-11
8.0 10.0 15.0 10.0 1.00 J350FM-0810-10 20.0 23.0 30.0 16.5 1.50 J350FM-2023-16 When to use it?
+0.013
10.0 12.0 18.0 7.0 1.00 J350FM-1012-07 20.0 23.0 30.0 21.5 1.50 J350FM-2023-21 ● When polymer shafts are used
+0.071
10.0 12.0 18.0 9.0 1.00 J350FM-1012-09 25.0 28.0 35.0 11.5 1.50 J350FM-2528-11 ● When the temperature rating of iglidur® J is not sufficient
10.0 12.0 18.0 10.0 1.00 J350FM-1012-10 25.0 +0.020 28.0 35.0 16.5 1.50 J350FM-2528-16 ● When a plain bearing with low coefficient of friction is required
10.0 12.0 18.0 12.0 1.00 J350FM-1012-12 25.0 +0.104 28.0 35.0 21.5 1.50 J350FM-2528-21 ● When high wear resistance is required at medium loads
10.0 12.0 18.0 17.0 1.00 J350FM-1012-17 30.0 34.0 42.0 16.0 2.00 J350FM-3034-16 ● When good liquid media resistance is required
12.0 14.0 20.0 7.0 1.00 J350FM-1214-07 30.0 34.0 42.0 22.0 2.00 J350FM-3034-22
12.0 14.0 20.0 9.0 1.00 J350FM-1214-09 30.0 34.0 42.0 26.0 2.00 J350FM-3034-26
12.0 14.0 20.0 12.0 1.00 J350FM-1214-12 30.0 34.0 42.0 37.0 2.00 J350FM-3034-37
12.0 14.0 20.0 17.0 1.00 J350FM-1214-17 35.0 39.0 47.0 16.0 2.00 J350FM-3539-16 When not to use?
+0.016
14.0 16.0 22.0 12.0 1.00 J350FM-1416-12 35.0 39.0 47.0 26.0 2.00 J350FM-3539-26 ● When high surface pressures occur
+0.086 +0.025
14.0 16.0 22.0 17.0 1.00 J350FM-1416-17 40.0 44.0 52.0 30.0 2.00 J350FM-4044-30 iglidur® Z
+0.125
15.0 17.0 23.0 9.0 1.00 J350FM-1517-09 40.0 44.0 52.0 40.0 2.00 J350FM-4044-40 ● When continuous operating temperatures are higher than +120°C
15.0 17.0 23.0 12.0 1.00 J350FM-1517-12 45.0 50.0 58.0 50.0 2.00 J350FM-4550-50 iglidur® J350
15.0 17.0 23.0 17.0 1.00 J350FM-1517-17 ● When universal wear resistance is required
3)
After press-fit. Testing methods, page 57 iglidur® J
Bar stock,
Wear-resistant at medium temperatures and loads Compressive strength MPa 50
round bar Max. recommended surface pressure (+20°C) MPa 40
Page 676 Shore D hardness 77 DIN 53505
Time and again the iglidur® J260 material proves its worth where the maximum service life and best
coefficient of friction are required under special application conditions – particularly in connection with Physical and thermal properties
plastic shafts! Max. application temperature long-term °C +120
FOOD
●● For low and medium loads Max. application temperature short-term °C +140
●● High media resistance Min. application temperature °C –100
Bar stock, ●● Slightly higher temperature rating than iglidur® J Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Long service life - even on polymer shafts and other special cases Coefficient of thermal expansion (at +23°C) K–1 · 10–5 13 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Automation Surface resistance Ω > 1010 DIN 53482
●● Plant construction Table 01: Material properties
tribo-tape liner ●● Test engineering and quality assurance
Page 691
●● Robotics industry Similar to the classic, iglidur® J, iglidur ® J260 is an Resistance to weathering
●● Electronics industry endurance runner with outstanding wear behaviour, but iglidur® J260 plain bearings are continuously resistant
provides increased reserves at its long-term application to weathering. The material properties are only slightly
temperature of +120°C. affected. Possible discolorations are only superficial.
Resistant to dirt – +
208 3D CAD, finder and service life calculation ... www.igus.co.uk/J260 Lubrication-free made easy ... from stock ... no minimum order quantity 209
iglidur® J260 iglidur® J260
+120°C +120°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® J260 Technical data
Permissible surface speeds Installation tolerances 100.0 0.25
iglidur® J260 has been developed for low to medium iglidur® J260 plain bearings are standard bearings for
10.0 0.20
Pressure [MPa]
speeds, friction can cause a temperature increase to machined to a H7 tolerance. After being assembled into a
maximum permissible levels. In practice, though, this level nominal size housing, in standard cases the inner diameter 0.1 0.10
is rarely reached due to varying application conditions. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
The temperatures prevailing in the bearing system also have Diagram 01: Permissible pv values for iglidur® J260 plain Diagram 05: Coefficient of friction as a function of the load,
an influence on the wear. With increasing temperatures, bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
the wear increases and this effect is significant when Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
temperatures rise over +80°C. For temperatures over Alcohols + up to 0
+80°C an additional securing is required. Diluted acids – 60 3.0
Application temperatures, page 49 Diluted alkalines + up to 0
50 2.5
Cf53, hard-chromed
Additional securing, page 49 Fuels –
H.a. aluminium
30 1.5
Friction and wear Hydrocarbons +
Wear [µm/km]
Similar to wear resistance, the coefficient of friction μ also Strong acids – 20 1.0
Load [MPa]
Cf53
changes with the load. The coefficient of friction decreases Strong alkalines + up to 0 10 0.5
considerably with increasing pressures, whereas a slight All information given at room temperature [+20°C] 0 0.0
increase in surface speed causes an increase of the coefficient Table 02: Chemical resistance 20 30 40 50 60 70 80 90 100 110 120
of friction (diagrams 04 and 05). Chemical table, page 1636 Temperature [°C]
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Wear resistance, page 50 Rotating Oscillating linear function of temperature (40MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
long-term m/s 1.0 0.7 3.0
Shaft materials short-term m/s 2.0 1.4 4.0 4 120
The friction and wear are also dependent, to a large degree, Table 03: Maximum surface speeds
100 rotating
oscillating
on the shaft material. Shafts that are too smooth, increase 3
+23°C 80
both the coefficient of friction and the wear of the bearing. Dry Greases Oil Water +60°C
2 60
For iglidur® J260 a ground surface with an average surface Coefficient of friction µ 0.06 – 0.20 0.09 0.04 0.04
Deformation [%]
Wear [µm/km]
finish Ra = 0.8µm is recommended. Diagram 06 shows the Table 04: Coefficient of friction against steel (Ra = 1μm, 40
1
test results of iglidur® J260 plain bearings running against 50HRC) 20
various shaft materials. It is important to notice that with 0 0
increasing loads, the recommended hardness of the shaft Housing Plain bearing Shaft 0.0 12.5 25.0 37.5 50.0 0 5 10 15 20 25 30 35 40
increases. The "soft" shafts tend to wear more easily and thus Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
increase the wear of the overall system, if the loads exceed 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
2MPa. The comparison of rotating and pivoting movements >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
in diagram 07 makes it very clear that iglidur® J260 plain > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
bearings are most suited for rotating operation. > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.25
Shaft materials, page 52 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction [µ]
210 3D CAD, finder and service life calculation ... www.igus.co.uk/J260 Lubrication-free made easy ... from stock ... no minimum order quantity 211
iglidur® J260 iglidur® J260
+120°C +120°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® J260 Bearing technology | Plain bearing | iglidur® J260
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: J260SM-0608-06 – no minimum order quantity. Order example: J260FM-0608-06 – no minimum order quantity.
J260 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 J260 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
212 3D CAD, finder and service life calculation ... www.igus.co.uk/J260 Lubrication-free made easy ... from stock ... no minimum order quantity 213
Endurance runner up to +180°C
For applications that are clean and dry
iglidur W360 ®
Bar stock,
For applications that are clean and dry Compressive strength MPa 75
round bar Max. recommended surface pressure (+20°C) MPa 75
Page 657 Shore D hardness 80 DIN 53505
The new iglidur® material combines outstanding endurance running properties with excellent temperature
resistance, reduced moisture absorption and good value for money – a real all-rounder in the endurance Physical and thermal properties
field. Max. application temperature long-term °C +180
FOOD
●● High wear resistance Max. application temperature short-term °C +200
●● Temperature-resistant up to +180°C Min. application temperature °C –40
Bar stock, ●● Suitable for wet environments Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Good price-performance ratio Coefficient of thermal expansion (at +23°C) K–1 · 10–5 6 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Material handling
Page 691
●● Automation Low moisture absorption and high temperature resistance Resistance to weathering
●● Two-wheel technology result in an extremely broad range of uses for this extremely iglidur® W360 plain bearings are resistant to weathering.
●● Electromobility wear-resistant material. The material properties are slightly affected. Discoloration
occurs.
Moisture absorption
The moisture absorption of iglidur® W360 is low and can Mechanical properties
Piston rings
Page 581 be disregarded when used in a humid environment. With With increasing temperatures, the compressive strength
a full saturation of 1.6% weight, however, underwater use of iglidur® W360 plain bearings decreases. Diagram 02
Descriptive technical specifications is only possible to a very restricted extent. shows this inverse relationship. However, at the long-term
Wear resistance at +23°C – + maximum temperature of +180°C the permissible surface
Vacuum pressure is around 10MPa. The maximum recommended
Wear resistance at +90°C – +
In vacuum, any present moisture is released as vapour. Use surface pressure is a mechanical material parameter. No
Two hole Wear resistance at +150°C – + in vacuum is only possible with dehumidified iglidur® W360 conclusions regarding the tribological properties can be
flange
bearings bearings. drawn from this.
Page 603 Low coefficient of friction – +
iglidur® W360 plain bearings are suitable for a broad
Low moisture absorption – + Radiation resistance range of loads. Diagram 03 shows the deformation under
Plain bearings made from iglidur® W360 are resistant up temperature. It shows the material behaviour submitted
Wear resistance under water – +
to a radiation intensity of 2 · 10²Gy. to a short-term load.
Moulded High media resistance – + Surface pressure, page 41
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
216 3D CAD, finder and service life calculation ... www.igus.co.uk/W360 Lubrication-free made easy ... from stock ... no minimum order quantity 217
iglidur® W360 iglidur® W360
+180°C +180°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® W360 Technical data
Permissible surface speeds 100.0 0.25
Chemicals Resistance
iglidur® W360 plain bearings are suitable for low and Alcohols 0 up to – 0.20
10.0
Pressure [MPa]
rotating applications. iglidur® W360 is also excellent for Fuels +
linear movements. 0.1
Greases, oils without additives + 0.05
Surface speed, page 44 Hydrocarbons +
0.01 0.00
Strong acids 0 up to – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70
Temperature Strong alkalines + Surface speed [m/s] Load [MPa]
The temperature resistance makes iglidur® W360 a
All information given at room temperature [+20°C]
universal material for plain bearings in different industries. Diagram 01: Permissible pv values for iglidur® W360 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
Short-term application temperatures up to +200°C are bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
permitted. For temperatures over +90°C an additional a steel shaft, at +20°C, mounted in a steel housing
securing is required.
Rotating Oscillating linear
Application temperatures, page 49 80 0.20
long-term m/s 1.2 0.9 3.0
Additional securing, page 49
short-term m/s 2.7 2.0 5.0 0.16
Load [MPa]
0.04
low level regardless of the speed. Diagram 04 illustrates
Table 04: Coefficient of friction against steel (Ra = 1μm,
this relationship. As the load increases, the coefficient of 0 0.00
50HRC)
friction decreases. The correlation is especially strong up 20 40 60 80 100 120 140 160 180 0.4 0.6 0.8 1.0 1.2 1.4 1.6
to approximately 15MPa (diagram 05). Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Coefficient of friction as a function of the shaft
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (75MPa at +20°C) surface (Cf53 shaft)
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Shaft materials 4.0 5
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
In the case of iglidur® W360, the shaft’s surface finish has
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
Cf53, hard-chromed
4
practically no effect on the coefficient of friction in the range 3.0
H.a. aluminium
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 +60°C
2.0
of testing different shafts. iglidur® W360 plain bearings are
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 2
Wear [µm/km]
suitable for all sliding surfaces. During rotation with a load 1.0
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 1
Cf53
of 1MPa, all HC aluminium, Cf53 and stainless steel shafts
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
stand out. A similar picture also exists with other loads 0.0 0
Table 05: Important tolerances for plain bearings according
or pivoting movements. If the shaft material you plan on 0 25 50 75 100 125 150
to ISO 3547-1 after press-fit
using is not shown in these test results, please contact us. Load [MPa]
Shaft materials, page 52 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear, rotating with different shaft materials,
p = 1MPa, v = 0.3m/s
Installation tolerances
iglidur® W360 plain bearings are standard bearings for 0.25
218 3D CAD, finder and service life calculation ... www.igus.co.uk/W360 Lubrication-free made easy ... from stock ... no minimum order quantity 219
iglidur® W360 iglidur® W360
+180°C +180°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® W360 Bearing technology | Plain bearing | iglidur® W360
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: W360SM-0608-06 – no minimum order quantity. Order example: W360FM-0608-06 – no minimum order quantity.
W360 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 W360 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
220 3D CAD, finder and service life calculation ... www.igus.co.uk/W360 Lubrication-free made easy ... from stock ... no minimum order quantity 221
For fast rotating applications
Low coefficient of friction under low load
iglidur L250 ®
Bar stock,
Low coefficient of friction under low load Compressive strength MPa 47
round bar Max. recommended surface pressure (+20°C) MPa 45
Page 657 Shore D hardness 68 DIN 53505
Plain bearings for high speed rotation applications, especially for fans and motors.
●● Suitable for high rotating speeds Physical and thermal properties
●● Very low coefficients of friction Max. application temperature long-term °C +90
FOOD
●● Very wear-resistant Max. application temperature short-term °C +180
●● Lubrication-free Min. application temperature °C –40
Bar stock, ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
Typical application areas Electrical properties
●● Automotive industry Specific contact resistance Ωcm > 1010 DIN IEC 93
●● Electronics industry Surface resistance Ω > 1011 DIN 53482
●● Mechatronics Table 01: Material properties
tribo-tape liner ●● Optical industry
Page 691
●● Test engineering and quality assurance iglidur® L250 is a bearing material for high rotation speeds Resistance to weathering
and low coefficient of friction. The iglidur® L250 material iglidur® L250 plain bearings have limited resistance to
can feature these advantages particularly with low weathering. The material properties are affected. Discoloration
loads. Applications which feature these advantages are occurs. Practical tests under real application conditions
fans, small motors, fast-running sensors or the magnet are recommended.
technology.
Piston rings
Page 581 Mechanical properties
Moisture absorption With increasing temperatures, the compressive strength of
Descriptive technical specifications With regard to applications where the smallest bearing iglidur® L250 plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + clearances are concerned, please take the moisture this inverse relationship. The maximum recommended
absorption into consideration. surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + Vacuum drawn from this.
flange
bearings In vacuum, any present moisture is released as vapour. Use Diagram 03 shows the elastic deformation of iglidur® L250
Page 603 Low coefficient of friction – +
in vacuum is only possible with dehumidified iglidur® L250 at radial loads. At the maximum recommended surface
Low moisture absorption – + bearings. pressure of 45MPa at room temperature the deformation
is less than 3%. A plastic deformation can be negligible
Wear resistance under water – +
Radiation resistance up to this value. It is however also dependent on the duty
Moulded High media resistance – + Plain bearings made from iglidur® L250 are resistant up to cycle of the load.
special parts
Page 624 a radiation intensity of 3 · 10⁴Gy. Higher radiation weakens Surface pressure, page 41
Resistant to edge pressures – +
the material and may result in a significant decrease in
Suitable for shock and impact loads – + mechanical properties.
Resistant to dirt – +
224 3D CAD, finder and service life calculation ... www.igus.co.uk/L250 Lubrication-free made easy ... from stock ... no minimum order quantity 225
iglidur® L250 iglidur® L250
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearing | iglidur® L250 Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
0.6
iglidur® L250 has been developed especially for high Alcohols + up to 0 10.0
Pressure [MPa]
of wear also acts limiting if rapidly high glide paths emerge Fuels +
0.1 0.2
at high peripheral speeds and the permitted wear limit is Greases, oils without additives +
0.1
thus reached earlier. The maximum speeds are shown Hydrocarbons +
0.01 0.0
in table 03. Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 Strong alkalines 0 Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® L250 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
The iglidur® L250 plain bearings can be used in short-term bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
temperatures up to +180°C. Note that a mechanical a steel shaft, at +20°C, mounted in a steel housing
securing of the bearing is recommended from temperatures
Rotating Oscillating linear
of +55°C. Higher temperatures can also cause the plain 120 0.6
long-term m/s 1.0 0.7 2.0
bearing to lose its press-fit and move in the hole.
short-term m/s 1.5 1.1 3.0 100 0.5
Cf53, hard-chromed
Application temperatures, page 49
H.a. aluminium
60 0.3
Dry Greases Oil Water
Wear [µm/km]
Friction and wear 40 0.2
Coefficient of friction µ 0.08 – 0.19 0.09 0.04 0.04
Load [MPa]
Cf53
In the best pairing (with 304 stainless steel shafts), coefficient 20 0.1
Table 04: Coefficient of friction against steel (Ra = 1μm,
of friction of 0.14µ is already reached with low loads. 0 0.0
50HRC)
Coefficient of friction under 0.1 was measured already 20 30 40 50 60 70 80 90
below 10MPa (diagrams 04 and 05). Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (45MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Shaft materials 200
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
As seen in diagram 06, many shafts are recommendable 180 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 10 oscillating
160
for low loads and low rotations. The low coefficient 140
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 +23°C
of friction is additionally retained over a wide range of +60°C 120
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 100
recommendable shaft surfaces finish. For loads higher
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 5 80
Wear [µm/km]
than 1MPa, particular attention should be paid to the 60
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 40
shaft material used. 20
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Shaft materials, page 52 0 0
Table 05: Important tolerances for plain bearings according
0 15 30 45 0 5 10 15 20 25 30 35 40 45
to ISO 3547-1 after press-fit
Installation tolerances Load [MPa] Load [MPa]
iglidur® L250 plain bearings are standard bearings for Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
shafts with h tolerance (recommended minimum h9). with shaft material Cf53 hardened and ground steel, as a
The bearings are designed for press-fit into a housing function of the load
machined to a H7 tolerance. After being assembled into a 0.5
0.1
0.05 0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
226 3D CAD, finder and service life calculation ... www.igus.co.uk/L250 Lubrication-free made easy ... from stock ... no minimum order quantity 227
iglidur® L250 iglidur® L250
+90°C +90°C
45MPa 45MPa
Bearing technology | Plain bearing | iglidur® L250 Bearing technology | Plain bearing | iglidur® L250
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: L250SM-0608-06 – no minimum order quantity. Order example: L250FM-0608-06 – no minimum order quantity.
L250 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 L250 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
228 3D CAD, finder and service life calculation ... www.igus.co.uk/L250 Lubrication-free made easy ... from stock ... no minimum order quantity 229
For high rotational speeds
High performance at lower cost
iglidur L350 ®
Bar stock,
High performance at lower cost Compressive strength MPa 210
round bar Max. recommended surface pressure (+20°C) MPa 59
Page 657 Shore D hardness 80 DIN 53505
iglidur® L350 is extremely long-lasting. Developed for the best coefficient of wear and friction at speeds
of 1.5m/s and more, this material outperforms classic plain bearings in high-speed rotation operation. Physical and thermal properties
●● Up to 3.5m/s rotating Max. application temperature long-term °C +180
FOOD
●● Temperature-resistant up to +210°C in continuous use Max. application temperature short-term °C +210
●● Low moisture absorption Min. application temperature °C –100
Bar stock, ●● Good price-performance ratio Thermal conductivity W/m · K 0.61 ASTM C 177
plate
Page 683 ●● Extremely wear-resistant Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Lubrication and maintenance-free Electrical properties
●● Standard range from stock Specific contact resistance Ωcm > 105 DIN IEC 93
Surface resistance Ω > 105 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Electric motors
Page 691
●● Fans With iglidur® L350, another lubrication and maintenance-free Resistance to weathering
●● Household appliances material is now available, which is designed for continuous iglidur® L350 plain bearings have not yet been tested for
high speeds. Due to the low thermal expansion and low their resistance to weathering. Please consult igus ® if
moisture absorption, bearings can be manufactured with you‘re planning to use them outdoors.
minimal potential to expand. iglidur® L350 is especially
suitable for use in fans, blowers or electric motors – and Mechanical properties
Piston rings
Page 581 the costs are also lower. With increasing temperatures, the compressive strength of
iglidur® L350 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +23°C – + The very low moisture absorption of 0.4% weight in surface pressure is a mechanical material parameter. No
standard climatic conditions and 1.4% weight at maximum conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
water absorption also enables continuous operation in high drawn from this.
Two hole Wear resistance at +150°C – + humidity or in liquid media. Diagram 03 shows the elastic deformation of iglidur® L350
flange
bearings at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
Vacuum pressure of 59MPa at room temperature the deformation
Low moisture absorption – + In vacuum, the moisture content is released as vapour. Due is less than 2.5%. A plastic deformation can be negligible
to its low moisture absorption, use in a vacuum is possible. up to this value. It is however also dependent on the duty
Wear resistance under water – +
cycle of the load.
Moulded High media resistance – + Radiation resistance Surface pressure, page 41
special parts
Page 624 Plain bearings made from iglidur® L350 are resistant up to
Resistant to edge pressures – +
a radiation intensity of 2 · 10²Gy. Higher radiation affects
Suitable for shock and impact loads – + the material and may result in a significant decrease in
mechanical properties.
Resistant to dirt – +
232 3D CAD, finder and service life calculation ... www.igus.co.uk/L350 Lubrication-free made easy ... from stock ... no minimum order quantity 233
iglidur® L350 iglidur® L350
+180°C +180°C
59MPa 59MPa
Bearing technology | Plain bearing | iglidur® L350 Technical data
Permissible surface speeds 100.0 5
Chemicals Resistance iglidur® L350
iglidur® L350 has been developed especially for high Alcohols + 4 iglidur® L500
10.0 Sintered
surface speeds with low loads. Due to the high temperature Diluted acids + bearing
3
resistance of iglidur® L350, the limit of the bearing has been
Pressure [MPa]
increased significantly. In addition, the extremely low wear Fuels +
allows the high acceleration speeds to be reached and 0.1
Greases, oils without additives + 1
maintained.The maximum speeds are shown in table 03. Hydrocarbons + up to 0
0.01 0
Surface speed, page 44 Strong acids + 0.001 0.01 0.1 1.0 10.0 0 1 2 3 4
Strong alkalines + Surface speed [m/s] Surface speed [m/s]
Temperature
All information given at room temperature [+20°C]
The iglidur® L350 plain bearings can be used in temperatures Diagram 01: Permissible pv values for iglidur® L350 plain Diagram 05: Rotating wear against Cf53, p = 0.25MPa,
Table 02: Chemical resistance
up to +210°C for the short-term. Note that a mechanical bearings with a wall thickness of 1mm, dry operation against T = +23°C
Chemical table, page 1636
securing of the bearing is recommended from temperatures a steel shaft, at +20°C, mounted in a steel housing
of +140°C. Higher temperatures can sometimes cause the
Rotating Oscillating linear
plain bearings to lose their press-fit and move in the housing. 80 1.8
long-term m/s 3.0 1.5 4.0
Application temperatures, page 49 70
short-term m/s 4.0 3.0 6.0 1.5
Cf53, hard-chromed
Additional securing, page 49 60
H.a. aluminium
40 0.9
Friction and wear
Dry Greases Oil Water 30
Wear [µm/km]
The very low coefficient of friction remains, even at high 0.6
Coefficient of friction µ 0.07 – 0.18 0.06 0.04 0.03 20
Load [MPa]
Cf53
speeds. Diagram 04 shows this relationship on a steel 0.3
10
Table 04: Coefficient of friction against steel (Ra = 1μm,
shaft at 0.75MPa surface pressure. 0 0.0
50HRC)
Coefficient of friction and surfaces, page 47 20 40 60 80 100 120 140 160 180
Wear resistance, page 50 Temperature [°C]
Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Shaft materials function of temperature (59MPa at +20°C) p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
Diagram 05 compares the wear of a sintered bearing with
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
that of bearings made of the materials iglidur® L500 and 4.0 0.20
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
L350. At a surface speed of 1.5m/s or more, the wear of iglidur® L350
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 iglidur® L500
the sintered bearing increases exponentially whereas the 3.0 0.15
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Shaft materials, page 52 1.0 0.05
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
Installation tolerances 0.0 0.00
Table 05: Important tolerances for plain bearings according
iglidur® L350 plain bearings are standard bearings for 0 10 20 30 40 50 60 1.0 1.5 2.0 2.5 3.0 3.5 4.0
to ISO 3547-1 after press-fit
shafts with h tolerance (recommended minimum h9). Load [MPa] Surface speed [m/s]
The bearings are designed for press-fit into a housing Diagram 03: Deformation under pressure and temperature Diagram 07: Rotating coefficient of friction - "High speed"
machined to a H7 tolerance. After being assembled into a against Cf53, p = 1MPa (except for iglidur® L250), T = +23°C
nominal size housing, in standard cases the inner diameter
automatically adjusts to the F10 tolerances. For particular 0.20
0.05
0.00
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
234 3D CAD, finder and service life calculation ... www.igus.co.uk/L350 Lubrication-free made easy ... from stock ... no minimum order quantity 235
iglidur® L350 iglidur® L350
+180°C +180°C
59MPa 59MPa
Bearing technology | Plain bearing | iglidur® L350 Bearing technology | Plain bearing | iglidur® L350
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 special dimensions f1 [mm] 0.3 0.5 special dimensions
Order example: L350SM-0304-03 – no minimum order quantity. Order example: L350FM-0304-05 – no minimum order quantity.
L350 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 L350 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
236 3D CAD, finder and service life calculation ... www.igus.co.uk/L350 Lubrication-free made easy ... from stock ... no minimum order quantity 237
For extreme rotational speeds
Temperature-resistant and
media-resistant
iglidur L500 ®
Bar stock,
Temperature-resistant and media-resistant Compressive strength MPa 70
round bar Max. recommended surface pressure (+20°C) MPa 70
Page 657 Shore D hardness 81 DIN 53505
Specially developed for fast continuous operation under low loads, iglidur® L500, inter alia, is intended
for fan and electric motor applications. Physical and thermal properties
●● Temperature-resistant up to +250°C Max. application temperature long-term °C +250
FOOD
●● For rotational movements with surface speeds up to 5m/s Max. application temperature short-term °C +315
●● Very wear-resistant Min. application temperature °C –100
Bar stock, ●● Low moisture absorption Thermal conductivity W/m · K 0.45 ASTM C 177
plate
Page 683 ●● Low thermal expansion Coefficient of thermal expansion (at +23°C) K–1 · 10–5 6 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Cooling fans
Page 691
●● Electric motors iglidur® L500 is a plain bearing material for high speeds Resistance to weathering
●● Fans, etc. and fast sliding movements with low loads. Due to the iglidur® L500 plain bearings are continuously resistant
low thermal expansion and low moisture absorption, to weathering. The material properties are only slightly
bearings can be manufactured with minimal potential to affected. Possible discolorations are only superficial.
expand. Applications which feature these advantages are
fans, small motors, fast-running sensors or the magnet Mechanical properties
Piston rings
Page 581 technology. With increasing temperatures, the compressive strength of
iglidur® L500 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +23°C – + The very low moisture absorption of 0.1% weight in surface pressure is a mechanical material parameter. No
standard climatic conditions and 0.3% weight at maximum conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
water absorption also enables continuous operation in high drawn from this.
Two hole Wear resistance at +150°C – + humidity or in liquid media. Diagram 03 shows the elastic deformation of iglidur® L500
flange
bearings at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
Vacuum pressure of 70MPa at room temperature the deformation
Low moisture absorption – + In vacuum, any present moisture is released as vapour. is less than 2.5%. A plastic deformation can be negligible
The use in vacuum is generally possible. up to this value. It is however also dependent on the duty
Wear resistance under water – +
cycle of the load.
Moulded High media resistance – + Radiation resistance Surface pressure, page 41
special parts
Page 624 Plain bearings made from iglidur® L500 are resistant up to
Resistant to edge pressures – +
a radiation intensity of 3 · 10²Gy. Higher radiation weakens
Suitable for shock and impact loads – + the material and may result in a significant decrease in
mechanical properties.
Resistant to dirt – +
240 3D CAD, finder and service life calculation ... www.igus.co.uk/L500 Lubrication-free made easy ... from stock ... no minimum order quantity 241
iglidur® L500 iglidur® L500
+250°C +250°C
70MPa 70MPa
Bearing technology | Plain bearing | iglidur® L500 Technical data
Permissible surface speeds 100.0 0.20
Chemicals Resistance
iglidur® L500 has been developed especially for high Alcohols + 10.0 0.15
Pressure [MPa]
increased significantly. In addition, the extremely low wear Fuels +
allows the high acceleration speeds to be reached and 0.1 0.05
Greases, oils without additives +
maintained. The maximum speeds are shown in table 03. Hydrocarbons +
0.01 0.00
Surface speed, page 44 Strong acids + 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70
Strong alkalines + Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The iglidur® L500 plain bearings can be used in short-term Diagram 01: Permissible pv values for iglidur® L500 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
temperatures up to +315°C. For temperatures over +135°C bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
an additional securing is required. Higher temperatures can a steel shaft, at +20°C, mounted in a steel housing
also cause the plain bearing to lose its press-fit and move
Rotating Oscillating linear
in the hole. 80 3.0
long-term m/s 4.0 1.5 5.0
Application temperatures, page 49 70
short-term m/s 5.0 3.0 8.0 2.5
Cf53, hard-chromed
Additional securing, page 49 60
H.a. aluminium
40 1.5
Friction and wear
Dry Greases Oil Water 30
Wear [µm/km]
The excellent coefficient of friction level of iglidur® L500 in 1.0
Coefficient of friction µ 0.08 – 0.15 0.09 0.04 0.04 20
Load [MPa]
Cf53
dry operation decreases considerably with speed. Diagram 0.5
10
Table 04: Coefficient of friction against steel (Ra = 1μm,
04 shows this with respect to a steel shaft. As the load 0 0.0
50HRC)
increases, the coefficient of friction decreases, especially 20 50 80 120 150 200 250
in the range up to 20MPa (diagram 05). Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (70MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Shaft materials 4.0 4
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 07 shows the result of a comparison test between iglidur® L500
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 Sintered bearing
iglidur® L500 and a sintered bearing. The wear of the 3.0 3
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 +23°C
sintered bearing increases exponentially above 1.5m/s, +60°C
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 2.0 2
while the iglidur® L500 plain bearing retains a near constant
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Wear [µm/km]
wear rate up to and above 4m/s. 1.0 1
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Shaft materials, page 52
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
0.0 0
Table 05: Important tolerances for plain bearings according
Installation tolerances 0 10 20 30 40 50 60 70 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
to ISO 3547-1 after press-fit
iglidur® L500 plain bearings are standard bearings for Load [MPa] Surface speed [m/s]
shafts with h tolerance (recommended minimum h9). Diagram 03: Deformation under pressure and temperature Diagram 07: Rotating wear against Cf53, p = 0.25MPa,
The bearings are designed for press-fit into a housing T = +23°C
machined to a H7 tolerance. After being assembled into a
nominal size housing, in standard cases the inner diameter 0.20
0.00
0.0 0.5 1.0 1.5 2.0 2.5 3.0
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
242 3D CAD, finder and service life calculation ... www.igus.co.uk/L500 Lubrication-free made easy ... from stock ... no minimum order quantity 243
iglidur® L500 iglidur® L500
+250°C +250°C
70MPa 70MPa
Bearing technology | Plain bearing | iglidur® L500 Bearing technology | Plain bearing | iglidur® L500
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 special dimensions f1 [mm] 0.3 0.5 special dimensions
Order example: L500SM-0304-03 – no minimum order quantity. Order example: L500FM-0304-05 – no minimum order quantity.
L500 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 L500 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
244 3D CAD, finder and service life calculation ... www.igus.co.uk/L500 Lubrication-free made easy ... from stock ... no minimum order quantity 245
Low-cost
Abrasion-resistant
iglidur R ®
Bar stock,
Abrasion-resistant Compressive strength MPa 68
round bar Max. recommended surface pressure (+20°C) MPa 23
Page 676 Shore D hardness 77 DIN 53505
Low-cost material with low coefficient of friction and good wear resistance at low to medium loads.
●● High wear resistance Physical and thermal properties
●● Low coefficient of friction Max. application temperature long-term °C +90
FOOD
●● Cost-effective Max. application temperature short-term °C +110
●● Low moisture absorption Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Sports and leisure Surface resistance Ω > 1012 DIN 53482
●● Model making Table 01: Material properties
tribo-tape liner ●● Furniture industry
Page 691
●● Mechatronics The development of the iglidur® R as a bearing material Resistance to weathering
focused on high performance and very low cost. Especially iglidur® R plain bearings are resistant to weathering. The
in the dry operation low coefficient of friction and wear material properties are slightly affected. Discoloration
were to be achieved. Plain bearings made from iglidur® R occurs.
are supported by a combination of solid lubricants. The
PTFE and silicon-free material achieves extremely low Mechanical properties
Piston rings
Page 581 coefficient of friction in dry operation and runs largely free With increasing temperatures, the compressive strength
of stick-slip effects. of iglidur® R plain bearings decreases. Diagram 02 shows
Descriptive technical specifications this inverse relationship. The maximum recommended
Wear resistance at +23°C – + Moisture absorption surface pressure is a mechanical material parameter. No
Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
of iglidur® R plain bearings is approximately 0.2% weight. drawn from this.
Two hole Wear resistance at +150°C – + The saturation limit in water is 1.1% weight. This must be Diagram 03 shows the elastic deformation of iglidur® R
flange
bearings taken into account for these types of applications. at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
pressure of 23MPa the deformation is about 4% at room
Low moisture absorption – + Vacuum temperature. A plastic deformation can be negligible up
In vacuum, any present moisture is released as vapour. to this value. However, it is also dependent on the service
Wear resistance under water – +
The use in vacuum is only possible to a limited extent. time.
Moulded High media resistance – + Surface pressure, page 41
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
Plain bearings made from iglidur® R are resistant up to a
Suitable for shock and impact loads – + radiation intensity of 3 · 10²Gy.
Resistant to dirt – +
248 3D CAD, finder and service life calculation ... www.igus.co.uk/R Lubrication-free made easy ... from stock ... no minimum order quantity 249
iglidur® R iglidur® R
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearing | iglidur® R Technical data
Permissible surface speeds Installation tolerances 100.0 0.35
0.30
iglidur® R plain bearings are suitable for high surface iglidur ® R plain bearings are standard bearings for
10.0
Pressure [MPa]
be achieved at low pressures. The specified values show machined to a H7 tolerance. After being assembled into a
0.1 0.10
the speed at which due to friction an increase in temperature nominal size housing, in standard cases the inner diameter
0.05
up to the long-term permitted value can occur. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 5 10 15 20
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
With increasing temperatures, the compressive strength Diagram 01: Permissible pv values for iglidur® R plain Diagram 05: Coefficient of friction as a function of the load,
of iglidur® R plain bearings decreases. Diagram 02 shows bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
this inverse relationship. The temperatures prevailing in Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
the bearing system also have an influence on the wear. Alcohols +
For temperatures over +50°C an additional securing is Diluted acids 0 up to – 25 4.0
required. Diluted alkalines + 3.5
Cf53, hard-chromed
20
Application temperatures, page 49 Fuels + 3.0
H.a. aluminium
2.0
Hydrocarbons +
10 1.5
Wear [µm/km]
Friction and wear Strong acids –
1.0
Load [MPa]
5
Cf53
Similar to wear resistance, the coefficient of friction µ also Strong alkalines + up to 0 0.5
changes with the surface speed and load (diagrams 04 All information given at room temperature [+20°C] 0 0.0
and 05). iglidur® R is especially suitable for applications in Table 02: Chemical resistance 20 30 40 50 60 70 80 90
which high pv values are induced mainly through the high Chemical table, page 1636 Temperature [°C]
surface speed rather than surface pressure. Less distinct is Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
the dependency of the coefficient of friction of the iglidur® R Rotating Oscillating linear function of temperature (23MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
plain bearings on the shaft surface. long-term m/s 0.8 0.6 3.5
Coefficient of friction and surfaces, page 47 short-term m/s 1.2 1.0 5.0 10 10
Wear resistance, page 50 Table 03: Maximum surface speeds 9 rotating
8 8 oscillating
+23°C 7
Shaft materials Dry Greases Oil Water 6 +60°C 6
5
Diagrams 06 and 07 show the test results of iglidur® R Coefficient of friction µ 0.09 – 0.25 0.09 0.04 0.04
Deformation [%]
4 4
Wear [µm/km]
plain bearings running against various shaft materials. At Table 04: Coefficient of friction against steel (Ra = 1μm, 3
2 2
0.3m/s and 1MPa, the high grade steel and Cf53 shafts 50HRC)
1
are the best materials. With increasing loads the iglidur® R 0 0
bearings feature the best wear behaviour with Cf53 and Housing Plain bearing Shaft 0 4 8 12 16 20 24 Cf53 hard 304SS HR carbon
chromed steel
304 stainless steel shafts. In pivoting applications, the Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa]
hard-chromed shaft proves to be the ideal mating surface. 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
If the shaft material you plan on using is not shown in these >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with different shaft materials, p = 2MPa
test results, please contact us. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Shaft materials, page 52 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.5
250 3D CAD, finder and service life calculation ... www.igus.co.uk/R Lubrication-free made easy ... from stock ... no minimum order quantity 251
iglidur® R iglidur® R
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearing | iglidur® R Bearing technology | Plain bearing | iglidur® R
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: RSM-0203-07 – no minimum order quantity. Order example: RFM-0405-03 – no minimum order quantity.
R iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 07 Total length b1 R iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 03 Total length b1
Online ordering
Discount scaling
Including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.co.uk/R
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
252 3D CAD, finder and service life calculation ... www.igus.co.uk/R Lubrication-free made easy ... from stock ... no minimum order quantity 253
Low-cost with silicone
Abrasion-resistant
iglidur D ®
Bar stock,
Abrasion-resistant Compressive strength MPa 70
round bar Max. recommended surface pressure (+20°C) MPa 23
Page 657 Shore D hardness 78 DIN 53505
Low-cost-material with low coefficient of friction and good wear resistance at low loads.
●● Low coefficient of friction Physical and thermal properties
●● For low loads Max. application temperature long-term °C +90
FOOD
●● Cost-effective Max. application temperature short-term °C +110
●● Vibration-dampening Min. application temperature °C –50
Bar stock, ●● Very low moisture absorption Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
●● Suitable for high surface speeds Electrical properties
Specific contact resistance Ωcm > 1014 DIN IEC 93
Typical application areas Surface resistance Ω > 1014 DIN 53482
●● Sports and leisure Table 01: Material properties
tribo-tape liner ●● Model making
Page 691
●● Furniture industry During the development process of iglidur® D as a bearing Resistance to weathering
●● Mechatronics material, high performance and low price were the top iglidur® D plain bearings are continuously resistant to
requirements. In particular, low coefficient of friction was weathering. The material properties are only slightly
required at high speeds in dry operation. This material affected. Possible discolorations are only superficial.
containing silicone achieves low coefficient of friction in dry
operation and runs with virtually no stick-slip. Mechanical properties
Piston rings
Page 581 With increasing temperatures, the compressive strength
Moisture absorption of iglidur® D plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Under standard climatic conditions, the moisture absorp- this inverse relationship. The maximum recommended
Wear resistance at +23°C – + tion of iglidur® D plain bearings is approximately 0.3% surface pressure is a mechanical material parameter. No
weight. The saturation limit in water is 1.1% weight. This conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
low moisture absorption allows its use in wet environments. drawn from this.
Two hole Wear resistance at +150°C – + iglidur® D plain bearings were specially developed for low
flange
bearings Vacuum radial loads. Diagram 03 shows the elastic deformation of
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. iglidur® D at radial loads. At the maximum recommended
Low moisture absorption – + The use in vacuum is only possible to a limited extent. surface pressure of 23MPa the deformation is less than
3%. A plastic deformation can be negligible up to this
Wear resistance under water – +
Radiation resistance value. However, it is also dependent on the service time.
Moulded High media resistance – + Plain bearings made from iglidur® D are resistant up to a Surface pressure, page 41
special parts
Page 624 radiation intensity of 3 · 10²Gy.
Resistant to edge pressures – +
Resistant to dirt – +
256 3D CAD, finder and service life calculation ... www.igus.co.uk/D Lubrication-free made easy ... from stock ... no minimum order quantity 257
iglidur® D iglidur® D
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearing | iglidur® D Technical data
Permissible surface speeds 100.0 0.35
Chemicals Resistance
0.30
iglidur® D plain bearings are suitable for high surface Alcohols + 10.0
Pressure [MPa]
be achieved at low pressures. The specified values show Fuels +
0.1 0.10
the speed at which due to friction an increase in temperature Greases, oils without additives +
0.05
up to the long-term permitted value can occur. Hydrocarbons +
0.01 0.00
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20
Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
With increasing temperatures, the compressive strength Diagram 01: Permissible pv values for iglidur® D plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
of iglidur® D plain bearings decreases. Diagram 02 shows bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
this inverse relationship. The temperatures prevailing in a steel shaft, at +20°C, mounted in a steel housing
the bearing system also have an influence on the wear.
Rotating Oscillating linear
For temperatures over +50°C an additional securing is 30 8
long-term m/s 1.5 1.1 8.0
required. 7
short-term m/s 3.0 2.1 10.0
Cf53, hard-chromed
Application temperatures, page 49 6
H.a. aluminium
4
Dry Greases Oil Water 3
Wear [µm/km]
Friction and wear 10
Coefficient of friction µ 0.08 – 0.26 0.09 0.04 0.04 2
Load [MPa]
Cf53
Similar to wear resistance, the coefficient of friction µ also 1
Table 04: Coefficient of friction against steel (Ra = 1μm,
changes with the surface speed and load (diagrams 04 and 0 0
50HRC)
05). In the Ra range between 0.4 – 0.6µm, the coefficient 20 30 40 50 60 70 80 90
of friction attains its optimum value. Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (23MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Shaft materials 10 10
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Diagrams 06 and 07 show the test results of iglidur® D 9 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 8 8 oscillating
plain bearings running against various shaft materials. If +23°C 7
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
the shaft material you plan on using is not shown in these 6 +60°C 6
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 5
test results, please contact us.
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 4 4
Wear [µm/km]
Shaft materials, page 52 3
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 2 2
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000 1
Installation tolerances 0 0
Table 05: Important tolerances for plain bearings according
iglidur ® D plain bearings are standard bearings for 0 4 8 12 16 20 24 Cf53 hard 304SS HR carbon
to ISO 3547-1 after press-fit chromed steel
shafts with h tolerance (recommended minimum h9). Load [MPa]
The bearings are designed for press-fit into a housing Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
iglidur® D plain bearings are manufactured to special order.
machined to a H7 tolerance. After being assembled into a with different shaft materials, p = 2MPa
nominal size housing, in standard cases the inner diameter
automatically adjusts to the E10 tolerances. For particular 0.4
0.1
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
258 3D CAD, finder and service life calculation ... www.igus.co.uk/D Lubrication-free made easy ... from stock ... no minimum order quantity 259
Specialist for linear movement
Low wear with low coefficient of friction
iglidur J200 ®
Bar stock,
Low wear with low coefficient of friction Compressive strength MPa 43
round bar Max. recommended surface pressure (+20°C) MPa 23
Page 677 Shore D hardness 70 DIN 53505
The specialist for low coefficient of friction and minimal wear with hard-anodised aluminium shafts.
●● Recommended for hard-anodised aluminium shafts Physical and thermal properties
●● Low coefficient of friction Max. application temperature long-term °C +90
FOOD
●● High wear resistance Max. application temperature short-term °C +120
●● For low and medium loads Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 8 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 108 DIN IEC 93
●● Automation Surface resistance Ω > 108 DIN 53482
●● Linear technology Table 01: Material properties
tribo-tape liner ●● Actuator
Page 691
iglidur® J200 is the result of the development of extremely Resistance to weathering
low friction plain bearing materials. When using plain iglidur® J200 plain bearings are resistant to weathering.
bearings in linear motion, friction can be critical. Many The material properties are slightly affected. Discoloration
materials can give low coefficient of friction under high occurs.
loads, but iglidur® J200 can give excellent friction values
even at low loads. Mechanical properties
Piston rings
Page 581 With increasing temperatures, the compressive strength of
Moisture absorption iglidur® J200 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Under standard climatic conditions, the moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +23°C – + of iglidur® J200 plain bearings is approximately 0.2% surface pressure is a mechanical material parameter. No
weight. The saturation limit in water is 0.7% weight. These conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
values are so low that a moisture expansion need to be drawn from this.
Two hole Wear resistance at +150°C – + considered only in extreme cases. At the maximum permissible load of 23MPa, the deformation
flange
bearings is approximately 3.5% (diagram 03). A plastic deformation
Page 603 Low coefficient of friction – +
Vacuum can be negligible up to this value. However, it is also
Low moisture absorption – + In vacuum, any present moisture is released as vapour. dependent on the service time.
The use in vacuum is only possible to a limited extent. Surface pressure, page 41
Wear resistance under water – +
Resistant to dirt – +
262 3D CAD, finder and service life calculation ... www.igus.co.uk/J200 Lubrication-free made easy ... from stock ... no minimum order quantity 263
iglidur® J200 iglidur® J200
+90°C +90°C
23MPa 23MPa
Bearing technology | Plain bearing | iglidur® J200 Technical data
Permissible surface speeds Installation tolerances 100.0 0.70
0.60
iglidur® J200 attains high surface speeds due to its iglidur® J200 plain bearings are standard bearings for
10.0
Pressure [MPa]
higher yet in linear movements or in short-term operation. machined to a H7 tolerance. After being assembled into a
0.1 0.20
Speeds of over 15.0m/s have been successfully tested in nominal size housing, in standard cases the inner diameter
0.10
linear applications. automatically adjusts to the E10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 5 10 15 20
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
The maximum permissible temperature of +120°C should Diagram 01: Permissible pv values for iglidur® J200 plain Diagram 05: Coefficient of friction as a function of the load,
not be exceeded. Therefore the ambient temperature bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
generated by friction has to be added. From +60°C Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
onward, the bearing should be mechanically retained, Alcohols +
so as to avoid the bearing moving out of the hole. The Diluted acids 0 up to – 25 5.0
wear resistance also decreases exponentially from +70°C Diluted alkalines + 4.5
Cf53, hard-chromed
20 4.0
upwards. Fuels +
H.a. aluminium
2.5
Additional securing, page 49 Hydrocarbons +
10 2.0
Wear [µm/km]
Strong acids – 1.5
Load [MPa]
5 1.0
Cf53
Friction and wear Strong alkalines + up to 0
0.5
Among all the iglidur® materials, iglidur® J200 exhibits All information given at room temperature [+20°C] 0 0.0
the lowest coefficient of friction. The average coefficient Table 02: Chemical resistance 20 30 40 50 60 70 80 90
of friction of all measurements, even with different shaft Chemical table, page 1636 Temperature [°C]
materials, is 0.11μ. The use of hard-anodised aluminium as Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
a shaft material is also of importance. The comparison with Rotating Oscillating linear function of temperature (23MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
the rest of the iglidur® materials shows that iglidur® J200 long-term m/s 1.0 0.7 10.0
plain bearings are suitable for rather low loads. The short-term m/s 1.5 1.1 15.0 10.0 80
influence of surface speed and load on the coefficient of Table 03: Maximum surface speeds 70 rotating
8.0 oscillating
friction is small. The change of the coefficient of friction at +23°C 60
high loads is in the normal range (diagrams 04 and 05). Dry Greases Oil Water 6.0 +60°C 50
40
Surface finishes (Ra) of the shaft between 0.2 – 0.4µm Coefficient of friction µ 0.11 – 0.17 0.09 0.04 0.04
Deformation [%]
4.0 30
Wear [µm/km]
are ideal. The influence of the shaft material on the wear Table 04: Coefficient of friction against steel (Ra = 1μm,
20
2.0
resistance is significant. Even at low loads, we recommend 50HRC) 10
to have a closer look into the wear database. 0.0 0
Coefficient of friction and surfaces, page 47 Housing Plain bearing Shaft 0 8 16 24 0 5 10 15 20 25
Wear resistance, page 50 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Shaft materials >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
The shaft material has a great impact on the wear resistance. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
0.5
In fact, all shaft materials (smooth or hardened) are suitable > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000
for use with iglidur® J200, but the best results are achieved > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
0.4
Coefficient of friction [µ]
with hard-anodised aluminium. In particular when used in > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
linear motion, this running surface has proven its value. > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 0.3
Shaft materials, page 52 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000 0.2
Table 05: Important tolerances for plain bearings according
0.1
to ISO 3547-1 after press-fit
0.05 0.10 0.15 0.20
Surface speed [m/s]
iglidur J200 plain bearings are manufactured to special
®
Diagram 04: Coefficient of friction as a function of the
order.
surface speed, p = 0.75MPa
264 3D CAD, finder and service life calculation ... www.igus.co.uk/J200 Lubrication-free made easy ... from stock ... no minimum order quantity 265
Ideal for pivoting movement
Vibration-dampening with low coefficient
of friction for low or medium loads
iglidur E7 ®
Bar stock,
Vibration-dampening with low coefficient of friction Compressive strength MPa 18
Max. recommended surface pressure (+20°C) MPa 18
round bar
Page 677 for low or medium loads Shore D hardness 61 DIN 53505
Physical and thermal properties
For the first time, the material iglidur® E7, well-known from drylin® linear technology, is also available as Max. application temperature long-term °C +70
a plain bearing. Plain bearings made of the material offer excellent coefficient of friction and wear with FOOD
Max. application temperature short-term °C +90
low to medium loads. Min. application temperature °C –50
Bar stock, ● Noise-dampening Thermal conductivity W/m · K 0.24 ASTM C 177
plate ● Very low coefficients of friction
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 25 DIN 53752
● Lubrication-free Electrical properties
● Corrosion-free Specific contact resistance Ωcm >109 DIN IEC 93
Surface resistance Ω >109 DIN 53482
Typical application areas
Table 01: Material properties
● Packaging industry
tribo-tape liner
Page 691 ● Textile industry
The material E7 offers good vibration-dampening properties. Resistance to weathering
● Furniture/Industrial design
With low coefficient of friction at low and medium loads, the iglidur® E7 plain bearings are continuously resistant to
material is a suitable partner for almost all shaft materials. weathering. The material properties are only slightly
affected. Possible discolorations are only superficial.
Moisture absorption
Under standard climatic conditions, the moisture absorption Mechanical properties
Piston rings
Page 581 of iglidur® E7 plain bearings is approximately 0.1% weight. With increasing temperatures, the compressive strength of
The saturation limit in water is 0.1% weight. These values iglidur® E7 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications are so low that a moisture expansion need to be considered this inverse relationship. The maximum recommended
Wear resistance at +23°C – + only in extreme cases. surface pressure is a mechanical material parameter.
No conclusions regarding the tribological properties can
Wear resistance at +90°C – +
Vacuum be drawn from this. At the maximum permissible load of
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. 18MPa, the deformation is approximately 6% (diagram 03).
flange
bearings The use in vacuum is generally possible. A plastic deformation can be negligible up to this value.
Page 603 Low coefficient of friction – +
However, it is also dependent on the service time.
Low moisture absorption – + Radiation resistance Surface pressure, page 41
Plain bearings made from iglidur® E7 are resistant up to a
Wear resistance under water – +
radiation intensity of 3 · 10²Gy.
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
268 3D CAD, finder and service life calculation ... www.igus.co.uk/E7 Lubrication-free made easy ... from stock ... no minimum order quantity 269
iglidur® E7 iglidur® E7
+70°C +70°C
18MPa 18MPa
Bearing technology | Plain bearing | iglidur® E7 Technical data
Permissible surface speeds Installation tolerances 100.0 0.25
iglidur® E7 attains high surface speeds due to its excellent iglidur ® E7 plain bearings are standard bearings for
10.0
Pressure [MPa]
in linear movements or in short-term operation. Speeds machined to a H7 tolerance. After being assembled into a 0.15
of over 3.0m/s have been successfully tested in linear nominal size housing, in standard cases the inner diameter 0.1
applications. automatically adjusts to the E10 tolerances. For particular
0.01 0.10
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 15 25 35 45
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
The maximum permissible temperature of +90°C should Diagram 01: Permissible pv values for iglidur® E7 plain Diagram 05: Coefficient of friction as a function of the
not be exceeded. Therefore the ambient temperature bearings with a wall thickness of 1mm, dry operation against pressure, v = 0.01m/s
generated by friction has to be added. From +30°C Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
onward, the bearing should be mechanically retained, Alcohols +
so as to avoid the bearing moving out of the hole. The Diluted acids 0 up to – 120 2.5
wear resistance also decreases exponentially from +90°C Diluted alkalines +
100
Cf53, hard-chromed
2.0
upwards. Fuels +
H.a. aluminium
60
Additional securing, page 49 Hydrocarbons +
1.0
Wear [µm/km]
Strong acids – 40
Load [MPa]
0.5
Cf53
Friction and wear Strong alkalines + up to 0 20
Among all the iglidur® materials, iglidur® E7 exhibits the All information given at room temperature [+20°C] 0 0.0
lowest coefficient of friction. The average coefficient of Table 02: Chemical resistance 20 30 40 50 60 70 80
friction of all measurements, even with different shaft Chemical table, page 1636 Temperature [°C]
materials, is 0.11μ. The use of hard-anodised aluminium Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
as a shaft material is also of importance. The comparison Rotating Oscillating linear function of temperature (18MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
with the rest of the iglidur® materials shows that iglidur® E7 long-term m/s 0.5 0.4 2.0
plain bearings are suitable for rather low loads. The short-term m/s 0.8 0.6 3.0 10 350
influence of surface speed and load on the coefficient of Table 03: Maximum surface speeds 300 rotating
8 oscillating
friction is small. The change of the coefficient of friction at +23°C 250
high loads is in the normal range (diagrams 04 and 05). Dry Greases Oil Water 6 +60°C
200
Surface finishes (Ra) of the shaft between 0.8µm are ideal. Coefficient of friction µ 0.09 – 0.23 0.09 0.04 0.04
Deformation [%]
4 150
Wear [µm/km]
The influence of the shaft material on the wear resistance Table 04: Coefficient of friction against steel (Ra = 1μm, 100
2
is significant. Even at low loads, we recommend to have 50HRC) 50
a closer look into the wear database. 0 0
Coefficient of friction and surfaces, page 47 Housing Plain bearing Shaft 0 5 10 15 20 25 30 35 40 45 0 1 2 5 10 20
Wear resistance, page 50 Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Shaft materials >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
The shaft material has a great impact on the wear resistance. > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
In fact, all shaft materials (smooth or hardened) are suitable > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.25
for use with iglidur® E7, but the best results are achieved > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction [µ]
with hard-anodised aluminium. In particular when used in > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 0.20
linear motion, this running surface has proven its value. > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Shaft materials, page 52 > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
0.15
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Table 05: Important tolerances for plain bearings according
0.10
to ISO 3547-1 after press-fit
0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
270 3D CAD, finder and service life calculation ... www.igus.co.uk/E7 Lubrication-free made easy ... from stock ... no minimum order quantity 271
iglidur® E7 iglidur® E7
+70°C +70°C
18MPa 18MPa
Bearing technology | Plain bearing | iglidur® E7 Bearing technology | Plain bearing | iglidur® E7
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: E7SM-0608-06 – no minimum order quantity. Order example: E7FM-0608-06 – no minimum order quantity.
E7 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 E7 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
272 3D CAD, finder and service life calculation ... www.igus.co.uk/E7 Lubrication-free made easy ... from stock ... no minimum order quantity 273
Plain bearing materials for high temperatures
Bearing technology | Plain bearing | iglidur® High temperatures
Plain bearing materials for high temperatures Temperature [°C] 123) +180 – +
Online product finder Online service life calculation Surface pressure [MPa] 124) 140 – +
www.igus.co.uk/iglidur-finder www.igus.co.uk/iglidur-expert iglidur® UW500
Coefficient of friction [µ] 125) 0.33 – +
For hot liquids
Wear [µm/km] 125) 2.20 – +
Price index – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
276 3D CAD, finder and service life calculation ... www.igus.co.uk/X Lubrication-free made easy ... from stock ... no minimum order quantity 277
The chemical and temperature
specialist
Up to 150MPa
iglidur X ®
Bar stock,
Up to 150MPa Compressive strength MPa 100
round bar Max. recommended surface pressure (+20°C) MPa 150
Page 678 Shore D hardness 85 DIN 53505
iglidur® X is defined by its combination of very high temperature resistance with high compressive strength,
along with high resistance to chemicals. iglidur® X is designed for higher speeds than other iglidur® bearings. Physical and thermal properties
●● Continuous operating temperature from –100°C to +250°C Max. application temperature long-term °C +250
FOOD
●● Extremely high chemical resistance Max. application temperature short-term °C +315
●● High compressive strength Min. application temperature °C –100
Bar stock, ●● Very low moisture absorption Thermal conductivity W/m · K 0.60 ASTM C 177
plate
Page 683 ●● High wear resistance Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties5)
Typical application areas Specific contact resistance Ωcm < 105 DIN IEC 93
●● Beverage industry Surface resistance Ω < 103 DIN 53482
●● Woodworking
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
Resistant to dirt – +
280 3D CAD, finder and service life calculation ... www.igus.co.uk/X Lubrication-free made easy ... from stock ... no minimum order quantity 281
iglidur® X iglidur® X
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® X Technical data
Permissible surface speeds Installation tolerances 1,000 0.35
0.30
iglidur® X is designed for higher speeds than other iglidur® iglidur ® X plain bearings are standard bearings for
100
Pressure [MPa]
by the max. pv value of 1.32MPa. However, in this case, machined to a H7 tolerance. After being assembled into a
01 0.10
only the smallest radial loads may act on the bearings. nominal size housing, in standard cases the inner diameter
0.05
At the given speeds, friction can cause a temperature automatically adjusts to the F10 tolerances. For particular
0.1 0.00
increase to maximum permissible levels. dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80 90
Surface speed, page 44 thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Testing methods, page 57
Temperature Diagram 01: Permissible pv values for iglidur® X plain Diagram 05: Coefficient of friction as a function of the
In the case of a permissible long-term application temperature bearings with a wall thickness of 1mm, dry operation against pressure, v = 0.01m/s
of +250°C, iglidur® X will even withstand +315°C for short Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
periods. As in the case of all thermoplastics, the compression Alcohols +
strength of iglidur® X decreases when temperatures rise. Diluted acids + 160 35.0
For temperatures over +135°C an additional securing is Diluted alkalines + 140 30.0
Cf53, hard-chromed
required. At temperatures over +170°C the axial security Fuels + 120
H.a. aluminium
20.0
80
contact us if you have questions on bearing use. Hydrocarbons + 15.0
60
Wear [µm/km]
Application temperatures, page 49 Strong acids 0 up to – 10.0
40
Load [MPa]
Cf53
Additional securing, page 49 Strong alkalines + 20 5.0
All information given at room temperature [+20°C] 0 0.0
Friction and wear Table 02: Chemical resistance 20 50 100 150 200 250
Similar to wear resistance, the coefficient of friction µ also Chemical table, page 1636 Temperature [°C]
changes with the surface speed and load (diagrams 04 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
and 05). Rotating Oscillating linear function of temperature (150MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction and surfaces, page 47 long-term m/s 1.5 1.1 5.0
Wear resistance, page 50 short-term m/s 3.5 2.5 10.0 8 70
Table 03: Maximum surface speeds rotating
60 oscillating
Shaft materials 6 50
Dry Greases Oil Water +23°C
The friction and wear are also dependent, to a large +60°C 40
4
degree, on the shaft material. Shafts that are too smooth, Coefficient of friction µ 0.09 – 0.27 0.09 0.04 0.04
Deformation [%]
30
Wear [µm/km]
increase both the coefficient of friction and the wear Table 04: Coefficient of friction against steel (Ra = 1μm,
2 20
of the bearing. For iglidur® X a ground surface with an 50HRC) 10
average surface finish Ra = 0.6 – 0.8µm is recommended. 0 0
Diagrams 06 and 07 show the test results of iglidur® X Housing Plain bearing Shaft 0 25 50 75 100 Cf53 hard 304SS
chromed
plain bearings running against various shaft materials. If Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] Load [MPa]
the shaft material you plan on using is not shown in these 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
test results, please contact us. >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 with different shaft materials, p = 2MPa
Shaft materials, page 52 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 0.4
282 3D CAD, finder and service life calculation ... www.igus.co.uk/X Lubrication-free made easy ... from stock ... no minimum order quantity 283
iglidur® X iglidur® X
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® X Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
+0.016 30.0 34.0 20.0 XSM-3034-20
20.0 22.0 14.0 XSM-2022-140
+0.086 30.0 +0.020 34.0 25.0 XSM-3034-25
d1
d2
0.5
20.0 22.0 14.5 XSM-2022-145 30.0 +0.104 34.0 30.0 XSM-3034-30
20.0 22.0 17.0 XSM-2022-17 30.0 34.0 40.0 XSM-3034-40
30°
b1 20.0 22.0 18.0 XSM-2022-18 32.0 36.0 20.0 XSM-3236-20
20.0 22.0 20.0 XSM-2022-20 32.0 36.0 25.0 XSM-3236-25
20.0 23.0 7.0 XSM-2023-07 32.0 36.0 30.0 XSM-3236-30
2)
Thickness < 0.6mm: Chamfer = 20° 20.0 23.0 10.0 XSM-2023-10 32.0 36.0 35.0 XSM-3236-35
Chamfer in relation to d1 20.0 23.0 15.0 XSM-2023-15 32.0 36.0 40.0 XSM-3236-40
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 20.0 23.0 20.0 XSM-2023-20 32.0 36.0 54.0 XSM-3236-54
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 20.0 23.0 25.0 XSM-2023-25 35.0 39.0 20.0 XSM-3539-20
20.0 23.0 30.0 XSM-2023-30 35.0 39.0 30.0 XSM-3539-30
Order example: XSM-0203-03 – no minimum order quantity. 22.0 25.0 15.0 XSM-2225-15 35.0 39.0 40.0 XSM-3539-40
X iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 03 Total length b1 22.0 25.0 20.0 XSM-2225-20 35.0 39.0 50.0 XSM-3539-50
22.0 25.0 25.0 XSM-2225-25 40.0 44.0 20.0 XSM-4044-20
+0.025
22.0 25.0 30.0 XSM-2225-30 40.0 44.0 30.0 XSM-4044-30
+0.125
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 24.0 26.0 20.0 XSM-2426-20 40.0 44.0 40.0 XSM-4044-40
Tolerance3) h13 Tolerance3) h13 24.0 27.0 6.0 XSM-2427-06 40.0 44.0 50.0 XSM-4044-50
[mm] [mm] [mm] [mm] [mm] [mm] 24.0 27.0 15.0 XSM-2427-15 45.0 50.0 20.0 XSM-4550-20
2.0 3.5 3.0 XSM-0203-03 12.0 14.0 3.5 XSM-1214-035 24.0 27.0 20.0 XSM-2427-20 45.0 50.0 30.0 XSM-4550-30
+0.006 +0.020
3.0 4.5 3.0 XSM-0304-03 12.0 14.0 6.0 XSM-1214-06 24.0 27.0 25.0 XSM-2427-25 45.0 50.0 40.0 XSM-4550-40
+0.046 +0.104
3.0 4.5 6.0 XSM-0304-06 12.0 14.0 8.0 XSM-1214-08 24.0 27.0 30.0 XSM-2427-30 45.0 50.0 50.0 XSM-4550-50
4.0 5.5 4.0 XSM-0405-04 12.0 14.0 10.0 XSM-1214-10 25.0 28.0 7.7 XSM-2528-077 50.0 55.0 20.0 XSM-5055-20
4.0 5.5 6.0 XSM-0405-06 12.0 14.0 12.0 XSM-1214-12 25.0 28.0 9.0 XSM-2528-09 50.0 55.0 30.0 XSM-5055-30
4.0 5.5 9.0 XSM-0405-09 12.0 14.0 15.0 XSM-1214-15 25.0 28.0 12.0 XSM-2528-12 50.0 55.0 40.0 XSM-5055-40
4.0 5.5 10.0 XSM-0405-10 12.0 14.0 20.0 XSM-1214-20 25.0 28.0 13.0 XSM-2528-13 50.0 55.0 50.0 XSM-5055-50
5.0 7.0 3.5 XSM-0507-035 12.0 14.0 25.0 XSM-1214-25 25.0 28.0 15.0 XSM-2528-15 50.0 55.0 60.0 XSM-5055-60
5.0 +0.010 7.0 5.0 XSM-0507-05 13.0 15.0 10.0 XSM-1315-10 25.0 28.0 20.0 XSM-2528-20 55.0 60.0 50.0 XSM-5560-50
5.0 +0.058 7.0 8.0 XSM-0507-08 13.0 15.0 20.0 XSM-1315-20 25.0 28.0 25.0 XSM-2528-25 60.0 65.0 45.0 XSM-6065-45
5.0 7.0 10.0 XSM-0507-10 14.0 16.0 12.0 XSM-1416-12 25.0 28.0 30.0 XSM-2528-30 60.0 65.0 60.0 XSM-6065-60
+0.030
6.0 8.0 6.0 XSM-0608-06 14.0 16.0 15.0 XSM-1416-15 25.0 28.0 35.0 XSM-2528-35 65.0 70.0 50.0 XSM-6570-50
+0.150
6.0 8.0 8.0 XSM-0608-08 14.0 16.0 20.0 XSM-1416-20 26.0 28.0 10.0 XSM-2628-10 70.0 75.0 70.0 XSM-7075-70
6.0 8.0 10.0 XSM-0608-10 14.0 16.0 25.0 XSM-1416-25 27.0 30.0 5.7 XSM-2730-05 75.0 80.0 60.0 XSM-7580-60
+0.016
6.0 8.0 13.8 XSM-0608-13 15.0 17.0 7.0 XSM-1517-07 28.0 32.0 20.0 XSM-2832-20 80.0 85.0 100.0 XSM-8085-100
+0.086
7.0 9.0 10.0 XSM-0709-10 15.0 17.0 10.0 XSM-1517-10 28.0 32.0 25.0 XSM-2832-25 90.0 95.0 100.0 XSM-9095-100
7.0 9.0 12.0 XSM-0709-12 15.0 17.0 15.0 XSM-1517-15 28.0 32.0 30.0 XSM-2832-30 100.0 +0.036 105.0 100.0 XSM-100105-100
8.0 10.0 6.0 XSM-0810-06 15.0 17.0 20.0 XSM-1517-20 28.0 32.0 69.0 XSM-2832-69 110.0 +0.176 115.0 100.0 XSM-110115-100
8.0 10.0 8.0 XSM-0810-08 15.0 17.0 25.0 XSM-1517-25 30.0 34.0 10.0 XSM-3034-10 120.0 125.0 100.0 XSM-120125-100
8.0 10.0 10.0 XSM-0810-10 16.0 18.0 10.0 XSM-1618-10 30.0 34.0 15.0 XSM-3034-15
8.0 10.0 12.0 XSM-0810-12 16.0 18.0 12.0 XSM-1618-12 3)
After press-fit. Testing methods, page 57
8.0 +0.013 10.0 15.0 XSM-0810-15 16.0 18.0 15.0 XSM-1618-15
10.0 +0.071 12.0 3.5 XSM-1012-035 16.0 18.0 20.0 XSM-1618-20
10.0 12.0 6.0 XSM-1012-06 16.0 18.0 25.0 XSM-1618-25
10.0 12.0 8.0 XSM-1012-08 16.0 18.0 35.0 XSM-1618-35
10.0 12.0 10.0 XSM-1012-10 17.0 19.0 20.0 XSM-1719-20
10.0 12.0 12.0 XSM-1012-12 18.0 20.0 15.0 XSM-1820-15
10.0 12.0 15.0 XSM-1012-15 18.0 20.0 20.0 XSM-1820-20
10.0 12.0 20.0 XSM-1012-20 18.0 20.0 25.0 XSM-1820-25
3)
After press-fit. Testing methods, page 57
284 3D CAD, finder and service life calculation ... www.igus.co.uk/X Lubrication-free made easy ... from stock ... no minimum order quantity 285
iglidur® X iglidur® X
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® X Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
°
25.0 28.0 35.0 21.0 1.50 XFM-2528-21 40.0 44.0 52.0 22.0 2.00 XFM-4044-22
27.0 30.0 38.0 20.0 1.50 XFM-2730-20 40.0 44.0 52.0 30.0 2.00 XFM-4044-30
+0.020 +0.025
d2
d3
d1
30.0 34.0 42.0 16.0 2.00 XFM-3034-16 40.0 44.0 52.0 40.0 2.00 XFM-4044-40
+0.104 +0.125
30.0 34.0 42.0 26.0 2.00 XFM-3034-26 45.0 50.0 58.0 50.0 2.00 XFM-4550-50
b2 30.0 34.0 42.0 40.0 2.00 XFM-3034-40 50.0 55.0 63.0 40.0 2.00 XFM-5055-40
b1 32.0 36.0 45.0 15.0 2.00 XFM-3236-15 60.0 65.0 73.0 40.0 2.00 XFM-6065-40
+0.030
32.0 +0.025 36.0 45.0 26.0 2.00 XFM-3236-26 70.0 75.0 83.0 40.0 2.00 XFM-7075-40
+0.150
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 +0.125 39.0 47.0 16.0 2.00 XFM-3539-16 75.0 80.0 88.0 50.0 2.00 XFM-7580-50
Chamfer in relation to d1 35.0 39.0 47.0 26.0 2.00 XFM-3539-26
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 3)
After press-fit. Testing methods, page 57
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
286 3D CAD, finder and service life calculation ... www.igus.co.uk/X Lubrication-free made easy ... from stock ... no minimum order quantity 287
iglidur® X
+250°C
150MPa
Bearing technology | Plain bearing | iglidur® X
Thrust washer (form T)
d1
s
d2
d5
d4
d6
h
Dimensions according to ISO 3547-1 and
special dimensions
4)
4)
4)
1
0.7
30
18
1.5
1
XTM-0830-015
XTM-1018-010 iglidur Z ®
Bar stock,
Resistant to wear and impact even at high loads Compressive strength MPa 65
Max. recommended surface pressure (+20°C) MPa 150
round bar
Page 657 and temperatures Shore D hardness 81 DIN 53505
Physical and thermal properties
Extremely high compressive strength coupled with high flexibility enables iglidur® Z bearings to attain Max. application temperature long-term °C +250
their prominent properties in association with soft shafts, edge loads and impacts. At the same time the FOOD
Max. application temperature short-term °C +310
bearings suitable for temperatures up to +250°C. Min. application temperature °C –100
Bar stock, ●● Excellent wear resistance especially with high loads Thermal conductivity W/m · K 0.62 ASTM C 177
plate ●● High temperature resistance
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● Suitable for very high loads Electrical properties
●● Suitable for high surface speeds Specific contact resistance Ωcm > 1011 DIN IEC 93
●● Suitable for high edge pressures Surface resistance Ω > 1011 DIN 53482
●● Lubrication-free
Table 01: Material properties
●● Maintenance-free
tribo-tape liner
Page 691
In addition to iglidur® X, iglidur® Z is among the best-selling Resistance to weathering
Typical application areas
iglidur® high-temperature materials. Specifically worth iglidur® Z plain bearings are continuously resistant to
●● Construction machinery industry
noting is the outstanding wear behaviour under extreme weathering. The material properties are only slightly
●● Mechanical engineering
conditions (high loads and temperatures). affected. Possible discolorations are only superficial.
●● Textile industry
●● Aerospace engineering
Moisture absorption Mechanical properties
Piston rings ●● Glass industry
Page 584 Under standard climatic conditions, the moisture absorption With increasing temperatures, the compressive strength
of iglidur® Z plain bearings is approximately 0.3% weight. of iglidur® Z plain bearings decreases. Diagram 02 shows
Descriptive technical specifications The saturation limit in water is 1.1% weight. this inverse relationship. The maximum recommended
Wear resistance at +23°C – + surface pressure is a mechanical material parameter. No
Vacuum conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
In vacuum, any present moisture is released as vapour. drawn from this.
Two hole Wear resistance at +150°C – + Use in vacuum is only possible with dehumidified iglidur® Z iglidur® Z is suitable for both medium and – due to its
flange
bearings bearings. high heat resistance – high speeds. Diagram 03 shows
Page 603 Low coefficient of friction – +
the elastic deformation of iglidur® Z at radial loads. At the
Low moisture absorption – + Radiation resistance maximum recommended surface pressure of 150MPa the
Plain bearings made from iglidur® Z are resistant up to a deformation is about 5.5% at room temperature.
Wear resistance under water – +
radiation intensity of 1 · 10⁵Gy. Surface pressure, page 41
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
290 3D CAD, finder and service life calculation ... www.igus.co.uk/Z Lubrication-free made easy ... from stock ... no minimum order quantity 291
iglidur® Z iglidur® Z
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® Z Technical data
Permissible surface speeds 1,000 0.25
Chemicals Resistance
iglidur® Z is a high temperature bearing material, which Alcohols 0 0.20
Pressure [MPa]
be achieved at low pressures. At the given speeds, friction Fuels +
can cause a temperature increase to maximum permissible 1
Greases, oils without additives + 0.05
levels. In practice, though, this level is rarely reached due Hydrocarbons +
0.1 0.00
to varying application conditions. Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 Strong alkalines – Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® Z plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
The iglidur® Z plain bearings can be used in short-term bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
temperatures up to +310°C. The temperatures prevailing in a steel shaft, at +20°C, mounted in a steel housing
the bearing system also have an influence on the wear. The
Rotating Oscillating linear
wear rises with increasing temperatures. At high temperatures 160 12.0
long-term m/s 1.5 1.1 5.0
iglidur® Z is also the most wear-resistant material in dry 140
short-term m/s 3.5 2.5 6.0 10.0
Cf53, hard-chromed
operation. For temperatures over +145°C an additional 120
H.a. aluminium
80 6.0
Application temperatures, page 49
Dry Greases Oil Water 60
Wear [µm/km]
Additional securing, page 49 4.0
Coefficient of friction µ 0.06 – 0.14 0.09 0.04 0.04 40
Load [MPa]
Cf53
2.0
20
Table 04: Coefficient of friction against steel (Ra = 1μm,
Friction and wear 0 0.0
50HRC)
The coefficient of friction declines just as the wear resistance 20 50 80 120 150 200 250
with increasing load (diagrams 04 and 05). Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (150MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Shaft materials 8 140
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 06 shows wear rates in the lower load range, 7 120 rotating
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 oscillating
which are very similar to those of other wear-resistant 6 100
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 ■ +23 °C ■ +60 °C
iglidur® materials. However, in the upper load range 5
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 80
4
iglidur® Z outperforms all other materials in wear resistance.
Deformation [%]
60
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 3
Wear [µm/km]
Provided a Cf53 hardened and ground steel shaft is used, 2 40
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
the wear is still only 15µm/km at 45MPa. At low loads 1 20
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
iglidur® Z plain bearings wear less in pivoting applications 0 0
Table 05: Important tolerances for plain bearings according
than in rotating applications. 304 stainless steel and 0 30 60 90 120 150 0 10 20 30 40 50 60 70 80 90 100
to ISO 3547-1 after press-fit
hard-chromed shafts are of interest here. Load [MPa] Load [MPa]
Shaft materials, page 52 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
with shaft material Cf53 hardened and ground steel, as a
Installation tolerances function of the load
iglidur ® Z plain bearings are standard bearings for 0.4
292 3D CAD, finder and service life calculation ... www.igus.co.uk/Z Lubrication-free made easy ... from stock ... no minimum order quantity 293
iglidur® Z iglidur® Z
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® Z Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
25.0 28.0 20.0 ZSM-2528-20 40.0 44.0 40.0 ZSM-4044-40
25.0 28.0 25.0 ZSM-2528-25 40.0 44.0 47.0 ZSM-4044-47
d1
d2
0.5
25.0 28.0 30.0 ZSM-2528-30 40.0 44.0 50.0 ZSM-4044-50
25.0 28.0 48.0 ZSM-2528-48 45.0 50.0 20.0 ZSM-4550-20
30°
b1 25.0 30.0 20.0 ZSM-2530-20 45.0 50.0 30.0 ZSM-4550-30
26.0 30.0 34.0 ZSM-2630-34 45.0 +0.025 50.0 40.0 ZSM-4550-40
28.0 +0.020 32.0 20.0 ZSM-2832-20 45.0 +0.125 50.0 50.0 ZSM-4550-50
2)
Thickness < 0.6mm: Chamfer = 20° 28.0 +0.104 32.0 25.0 ZSM-2832-25 50.0 55.0 20.0 ZSM-5055-20
Chamfer in relation to d1 28.0 32.0 30.0 ZSM-2832-30 50.0 55.0 30.0 ZSM-5055-30
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 28.0 34.0 29.0 ZSM-2834-29 50.0 55.0 40.0 ZSM-5055-40
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 30.0 34.0 20.0 ZSM-3034-20 50.0 55.0 50.0 ZSM-5055-50
30.0 34.0 25.0 ZSM-3034-25 50.0 55.0 60.0 ZSM-5055-60
Order example: ZSM-0405-04 – no minimum order quantity. 30.0 34.0 30.0 ZSM-3034-30 55.0 60.0 60.0 ZSM-5560-60
Z iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1 30.0 34.0 40.0 ZSM-3034-40 60.0 65.0 60.0 ZSM-6065-60
+0.030
32.0 35.0 44.0 ZSM-3235-44 70.0 75.0 70.0 ZSM-7075-70
+0.150
32.0 36.0 20.0 ZSM-3236-20 80.0 85.0 60.0 ZSM-8085-60
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 32.0 36.0 30.0 ZSM-3236-30 80.0 85.0 80.0 ZSM-8085-80
Tolerance3) h13 Tolerance3) h13 32.0 36.0 40.0 ZSM-3236-40 85.0 90.0 100.0 ZSM-8590-100
+0.036
[mm] [mm] [mm] [mm] [mm] [mm] 35.0 39.0 20.0 ZSM-3539-20 85.0 90.0 60.0 ZSM-8590-60
+0.025 +0.176
4.0 5.5 4.0 ZSM-0405-04 14.0 16.0 25.0 ZSM-1416-25 35.0 39.0 30.0 ZSM-3539-30 95.0 100.0 60.0 ZSM-95100-60
+0.125
4.0 5.5 6.0 ZSM-0405-06 15.0 17.0 15.0 ZSM-1517-15 35.0 39.0 40.0 ZSM-3539-40 +0.072
100.0 105.0 100.0 ZSM-100105-100
4.0 5.0 8.0 ZSM-0405-08 15.0 17.0 20.0 ZSM-1517-20 35.0 39.0 50.0 ZSM-3539-50 +0.212
5.0 7.0 5.0 ZSM-0507-05 15.0 17.0 22.0 ZSM-1517-22 40.0 44.0 15.0 ZSM-4044-15 +0.043
120.0 125.0 100.0 ZSM-120125-100
5.0 7.0 9.0 ZSM-0507-09 15.0 17.0 25.0 ZSM-1517-25 40.0 44.0 20.0 ZSM-4044-20 +0.203
+0.010
5.0 7.0 10.0 ZSM-0507-10 16.0 18.0 12.0 ZSM-1618-12 40.0 44.0 30.0 ZSM-4044-30
+0.058 +0.016
6.0 8.0 6.0 ZSM-0608-06 16.0 18.0 15.0 ZSM-1618-15 3)
After press-fit. Testing methods, page 57
+0.086
6.0 8.0 8.0 ZSM-0608-08 16.0 18.0 20.0 ZSM-1618-20
6.0 8.0 10.0 ZSM-0608-10 16.0 18.0 25.0 ZSM-1618-25
6.0 8.0 12.0 ZSM-0608-12 18.0 20.0 15.0 ZSM-1820-15
6.0 10.0 6.0 ZSM-0610-06 18.0 20.0 20.0 ZSM-1820-20
8.0 10.0 6.0 ZSM-0810-06 18.0 20.0 24.0 ZSM-1820-24
8.0 10.0 8.0 ZSM-0810-08 18.0 20.0 25.0 ZSM-1820-25
8.0 10.0 10.0 ZSM-0810-10 20.0 23.0 10.0 ZSM-2023-10
8.0 10.0 12.0 ZSM-0810-12 20.0 23.0 15.0 ZSM-2023-15
+0.013
10.0 12.0 8.0 ZSM-1012-08 20.0 23.0 20.0 ZSM-2023-20
+0.071
10.0 12.0 10.0 ZSM-1012-10 20.0 23.0 25.0 ZSM-2023-25
10.0 12.0 12.0 ZSM-1012-12 20.0 23.0 30.0 ZSM-2023-30
10.0 12.0 15.0 ZSM-1012-15 20.0 23.0 35.0 ZSM-2023-35 Available from stock Ordering note
10.0 12.0 20.0 ZSM-1012-20 22.0 24.0 30.0 ZSM-2224-30 Detailed information about delivery time online. Our prices are scaled according to order
12.0 14.0 8.0 ZSM-1214-08 22.0 +0.020 25.0 15.0 ZSM-2225-15 www.igus.co.uk/24 quantities, current prices can be found online.
12.0 14.0 10.0 ZSM-1214-10 22.0 +0.104 25.0 20.0 ZSM-2225-20 Online ordering
12.0 14.0 12.0 ZSM-1214-12 22.0 25.0 25.0 ZSM-2225-25 Discount scaling
Including delivery times, prices, online tools
12.0 14.0 15.0 ZSM-1214-15 22.0 25.0 30.0 ZSM-2225-30 1–9 50 – 99 500 – 999
+0.016 www.igus.co.uk/Z
12.0 14.0 20.0 ZSM-1214-20 24.0 27.0 15.0 ZSM-2427-15 10 – 24 100 – 199 1,000 – 2,499
+0.086 25 – 49 200 – 499 2,500 – 4,999
13.0 15.0 10.0 ZSM-1315-10 24.0 27.0 20.0 ZSM-2427-20
13.0 15.0 20.0 ZSM-1315-20 24.0 27.0 25.0 ZSM-2427-25 No minimum order value.
14.0 16.0 15.0 ZSM-1416-15 24.0 27.0 30.0 ZSM-2427-30 No low-quantity surcharges.
14.0 16.0 20.0 ZSM-1416-20 25.0 28.0 15.0 ZSM-2528-15 Shipping ex works.
3)
After press-fit. Testing methods, page 57
294 3D CAD, finder and service life calculation ... www.igus.co.uk/Z Lubrication-free made easy ... from stock ... no minimum order quantity 295
iglidur® Z iglidur® Z
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® Z Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
°
+0.025 60.0 65.0 73.0 50.0 2.00 ZFM-6065-50
50.0 55.0 63.0 50.0 2.00 ZFM-5055-50 +0.030
+0.125 75.0 80.0 88.0 50.0 2.50 ZFM-7580-50
+0.150
d2
d3
d1
75.0 80.0 94.0 65.0 2.00 ZFM-758094-65
3)
After press-fit. Testing methods, page 57
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
296 3D CAD, finder and service life calculation ... www.igus.co.uk/Z Lubrication-free made easy ... from stock ... no minimum order quantity 297
iglidur® Z
+250°C
150MPa
Bearing technology | Plain bearing | iglidur® Z
Thrust washer (form T)
d1
s
d2
d5
d4
d6
h
Dimensions according to ISO 3547-1 and
special dimensions
4)
4)
4)
1
1
35
23
1.5
1.5
ZTM-1540-015
ZTM-1623-015 iglidur X6 ®
20 36 28 3 1 36 1.5 ZTM-2036-015
22 38 30 3 1 38 1.5 ZTM-2238-015
22 50 30 3 1 38 0.5 ZTM-2250-005
22 50 30 3 1 38 1.5 ZTM-2250-015 When to use it?
28 38 4) 4)
1 38 1.5 ZTM-2838-015 ●● When temperatures are higher than +150°C
32 54 43 4 1 54 1.5 ZTM-3254-015 ●● When the wear resistance of iglidur® X in pivoting and rotating applications is not sufficient
62 90 4) 4)
1.5 90 2 ZTM-6290-020 ●● When the press-fit should be improved over iglidur® X
●● When high media resistance is required
4)
Design without fixing hole 146)
d4 +/–0,2, d5 +/–0,1
●● When a bearing which is free of PTFE is required
Bar stock,
Up to six times more wear-resistant than iglidur® X Compressive strength MPa 190
round bar Max. recommended surface pressure (+20°C) MPa 150
Page 657 Shore D hardness 89 DIN 53505
Due to nanotechnology, iglidur® X6 shows up to six longer service life than iglidur® X in many pivoting
and rotating applications – even at temperatures over +100°C. Physical and thermal properties
●● Continuous operating temperatures up to +250°C Max. application temperature long-term °C +250
FOOD
●● Up to 50% better press-fit than iglidur® X Max. application temperature short-term °C +315
●● High compressive strength Min. application temperature °C –100
Bar stock, ●● Extremely high chemical resistance Thermal conductivity W/m · K 0.55 ASTM C 177
plate
Page 683 ●● PTFE-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 1.1 DIN 53752
●● Lubrication-free Electrical properties5)
●● Maintenance-free Specific contact resistance Ωcm < 105 DIN IEC 93
Surface resistance Ω < 103 DIN 53482
Typical application areas
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
Resistant to dirt – +
300 3D CAD, finder and service life calculation ... www.igus.co.uk/X6 Lubrication-free made easy ... from stock ... no minimum order quantity 301
iglidur® X6 iglidur® X6
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® X6 Technical data
Permissible surface speeds Installation tolerances 1,000 0.35
0.30
The high temperature resistance and good thermal iglidur ® X6 plain bearings are standard bearings for
100
Pressure [MPa]
cause a temperature increase to maximum permissible machined to a H7 tolerance. After being assembled into a
1 0.10
levels. In practice, though, this level is rarely reached due nominal size housing, in standard cases the inner diameter
0.05
to varying application conditions. automatically adjusts to the F10 tolerances. For particular
0.1 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80 90
thickness (please see product range table). In relation to
Surface speed [m/s] Load [MPa]
Temperature the installation tolerance, the inner diameter changes with
The ambient temperatures strongly influence the properties the absorption of humidity. Diagram 01: Permissible pv values for iglidur® X6 plain Diagram 05: Coefficient of friction as a function of the load,
of plain bearings. With regard to temperature resistance, Testing methods, page 57 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
iglidur® X6 is among the highest in the iglidur® range. In a steel shaft, at +20°C, mounted in a steel housing
many tests it has shown a six times higher wear resistance
compared to the established high-temperature specialist Chemicals Resistance 150 7
iglidur® X. For temperatures over +165°C an additional Alcohols + 135 6
Cf53, hard-chromed
120
securing is required. Diluted acids +
H.a. aluminium
4
75
Additional securing, page 49 Fuels + 3
60
Wear [µm/km]
Greases, oils without additives + 45 2
Load [MPa]
30
Cf53
Friction and wear Hydrocarbons + 1
15
Similar to wear resistance, the coefficient of friction μ also Strong acids + 0 0
changes with the load. The coefficient of friction of iglidur® X6 Strong alkalines + 20 50 80 120 150 200 250
declines with higher pressure and is practically constant for All information given at room temperature [+20°C] Temperature [°C]
pressures above 30MPa. A higher speed of the shaft also Table 02: Chemical resistance Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
results in a lower coefficient of friction (diagram 04 and 05). Chemical table, page 1636 function of temperature (150MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction and surfaces, page 47
Wear resistance, page 50 Rotating Oscillating linear 3.0 50
long-term m/s 1.5 1.1 5.0 45 rotating
2.5 40 oscillating
Shaft materials short-term m/s 3.5 2.5 10.0 35
2.0 +23°C
The friction and wear are also dependent, to a large degree, Table 03: Maximum surface speeds +60°C 30
1.5 25
on the shaft material. Shafts that are too smooth, increase
Deformation [%]
20
Wear [µm/km]
both the coefficient of friction and the wear of the bearing. Dry Greases Oil Water 1.0 15
Coefficient of friction µ 0.09 – 0.25 0.09 0.04 0.04 0.5 10
The best case for iglidur® X6 is a ground surface with 5
an average surface finish Ra = 0.4 – 0.7µm. Diagram 06 Table 04: Coefficient of friction against steel (Ra = 1μm, 0.0 0
shows the test results of iglidur® X6 plain bearings running 50HRC) 0 30 60 90 120 150 0 1 2 3 4 5 6 7 8 9 10
against various shaft materials. The best performance is Load [MPa] Load [MPa]
achieved with the plain shaft materials free cutting steel and Housing Plain bearing Shaft Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
plain steel 1.0037. At higher loads, we recommend harder Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] with shaft material Cf53 hardened and ground steel, as a
steel qualities. Non-hardened steel shafts can be worn by 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 function of the load
the bearing at pressures over 2MPa. The wear database >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 0.40
shows that iglidur® X6 is more suitable for rotating than > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000 0.35
Coefficient of friction [µ]
for pivoting applications (diagram 07). If the shaft material > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
0.30
you plan on using is not shown in these test results, please > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
contact us. > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 0.25
Shaft materials, page 52 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 0.20
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
0.15
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
0.05 0.10 0.15 0.20 0.25 0.30 0.35
Table 05: Important tolerances for plain bearings according
Surface speed [m/s]
to ISO 3547-1 after press-fit
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
302 3D CAD, finder and service life calculation ... www.igus.co.uk/X6 Lubrication-free made easy ... from stock ... no minimum order quantity 303
iglidur® X6 iglidur® X6
+250°C +250°C
150MPa 150MPa
Bearing technology | Plain bearing | iglidur® X6 Bearing technology | Plain bearing | iglidur® X6
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: X6SM-0304-03 – no minimum order quantity. Order example: X6FM-0304-05 – no minimum order quantity.
X6 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 X6 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
304 3D CAD, finder and service life calculation ... www.igus.co.uk/X6 Lubrication-free made easy ... from stock ... no minimum order quantity 305
For soft shafts and high temperatures
Wear and media-resistant
iglidur V400 ®
Bar stock,
Wear and media-resistant Compressive strength MPa 47
round bar Max. recommended surface pressure (+20°C) MPa 45
Page 657 Shore D hardness 74 DIN 53505
Highly wear-resistant bearings for soft shafts and temperatures up to +200°C with low moisture absorption
and excellent resistance to chemicals. Physical and thermal properties
●● Excellent wear resistance with soft shaft materials and for temperatures up to +200°C Max. application temperature long-term °C +200
FOOD
●● High chemical resistance Max. application temperature short-term °C +240
●● High elasticity Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 3 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Plant construction Surface resistance Ω > 1012 DIN 53482
●● Automotive industry Table 01: Material properties
tribo-tape liner ●● Automation
Page 699
●● Aerospace engineering iglidur® V400 plain bearings are not suitable for high pressures Resistance to weathering
●● Mechatronics or static high loads. However they are characterised iglidur® V400 plain bearings are continuously resistant
by a high wear resistance all the way up to the maximum to weathering. The material properties are only slightly
recommended surface pressure. affected. Possible discolorations are only superficial.
Resistant to dirt – +
308 3D CAD, finder and service life calculation ... www.igus.co.uk/V400 Lubrication-free made easy ... from stock ... no minimum order quantity 309
iglidur® V400 iglidur® V400
+200°C +200°C
45MPa 45MPa
Bearing technology | Plain bearing | iglidur® V400 Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
iglidur® V400 also permits high surface speeds due to the 0.6
Alcohols + 10.0
Pressure [MPa]
up to 1.3m/s. In linear applications, the permissible speeds Fuels +
0.1 0.2
are even higher and can be up to 3.0m/s . Greases, oils without additives +
0.1
Surface speed, page 44 Hydrocarbons +
0.01 0.0
Strong acids + 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30 35 40 45
Temperature Strong alkalines – Surface speed [m/s] Load [MPa]
The maximum long-term application temperature is
All information given at room temperature [+20°C]
+200°C. For temperatures over +100°C an additional Diagram 01: Permissible pv values for iglidur® V400 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
securing is required. Then, however, the wear resistance bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
of the bearings is very good and adopts a leading position a steel shaft, at +20°C, mounted in a steel housing
among all iglidur® materials. With increasing temperatures,
Rotating Oscillating linear
the compressive strength of iglidur® V400 plain bearings 80 12
long-term m/s 0.9 0.6 2.0
decreases. Diagram 02 shows this inverse relationship. 70 11
short-term m/s 1.3 0.9 3.0 10
Cf53, hard-chromed
Application temperatures, page 49 60 9
H.a. aluminium
7
40 6
Dry Greases Oil Water 30 5
Wear [µm/km]
Friction and wear 4
Coefficient of friction µ 0.15 – 0.20 0.09 0.04 0.04 20 3
Load [MPa]
Cf53
The coefficient of friction is dependent on the bearing‘s 10 2
Table 04: Coefficient of friction against steel (Ra = 1μm, 1
stressing capacity (diagrams 04 and 05). The coefficient of 0 0
50HRC)
friction of iglidur® V400 is very constant. No other iglidur® 20 50 80 120 150 200
plain bearing material exhibits a lower variance in the Temperature [°C]
Housing Plain bearing Shaft
coefficients of friction, even when the shaft material is altered. Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Coefficient of friction and surfaces, page 47 function of temperature (45MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
Wear resistance, page 50
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000 5.0 200
Shaft materials 180 rotating
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 4.0 160 oscillating
The influence of the shaft material on the wear resistance +23°C 140
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
is bigger than on the friction. Here, even at low loads 3.0 +60°C 120
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 100
(0.75MPa), significant differences occur, as shown in
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 2.0 80
Wear [µm/km]
diagram 06. With regard to wear, iglidur® V400 plain 60
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 1.0 40
bearings show better values in rotating applications than 20
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
in pivoting movements (diagram 07). 0.0 0
Table 05: Important tolerances for plain bearings according
Shaft materials, page 52 0 15 30 45 0 5 10 15 20 25 30 35 40 45
to ISO 3547-1 after press-fit
Load [MPa] Load [MPa]
Installation tolerances Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
iglidur® V400 plain bearings are standard bearings for with shaft material Cf53 hardened and ground steel, as a
shafts with h tolerance (recommended minimum h9). function of the load
The bearings are designed for press-fit into a housing 0.5
310 3D CAD, finder and service life calculation ... www.igus.co.uk/V400 Lubrication-free made easy ... from stock ... no minimum order quantity 311
iglidur® V400 iglidur® V400
+200°C +200°C
45MPa 45MPa
Bearing technology | Plain bearing | iglidur® V400 Bearing technology | Plain bearing | iglidur® V400
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: VSM-0608-06 – no minimum order quantity. Order example: VFM-0608-06 – no minimum order quantity.
V400 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 V400 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
312 3D CAD, finder and service life calculation ... www.igus.co.uk/V400 Lubrication-free made easy ... from stock ... no minimum order quantity 313
All-rounder for steam sterilisation
Low-cost, media-resistant and hygienic
iglidur HSD350 ®
Bar stock,
Low-cost, media-resistant and hygienic Compressive strength MPa 44
round bar Max. recommended surface pressure (+20°C) MPa 30
Page 679 Shore D hardness 77 DIN 53505
The new material enables continuous operation where hygiene is important, including regular sterilisation,
with an outstanding price-performance ratio. Physical and thermal properties
●● Temperature-resistant up to +180°C Max. application temperature long-term °C +180
FOOD
●● Suitable for wet environments Max. application temperature short-term °C +210
●● High media resistance Min. application temperature °C –40
Bar stock, ●● Corrosion-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Sterilisable Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1014 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Filling technology
Page 691
●● Medical and laboratory technology iglidur® HSD350 was specially developed for use in Resistance to weathering
applications where decontamination by steam (e.g. in iglidur® HSD350 plain bearings are continuously resistant
autoclaves) is necessary. iglidur® HSD350 offers an to weathering. The material properties are only slightly
excellent price-performance ratio. affected. Possible discolorations are only superficial.
Resistant to dirt – +
316 3D CAD, finder and service life calculation ... www.igus.co.uk/HSD350 Lubrication-free made easy ... from stock ... no minimum order quantity 317
iglidur® iglidur®
HSD350 HSD350
+180°C +180°C
30MPa 30MPa
Bearing technology | Plain bearing | iglidur® HSD350 Technical data
Permissible surface speeds 100.0 12
Chemicals Resistance
Due to its rather good thermal conductivity and thermal 10
Cf53, hard-chromed
Alcohols + up to 0 10.0
Pressure [MPa]
with increasing surface pressure. Fuels + up to 0
Wear [µm/km]
4
Surface speed, page 44 0.1
Greases, oils without additives +
Cf53
2
Hydrocarbons +
0.01 0
Temperature Strong acids 0 0.001 0.01 0.1 1.0 10.0
The ambient temperatures strongly influence the properties Strong alkalines 0 Surface speed [m/s]
of plain bearings. According to its field of application
All information given at room temperature [+20°C]
as autoclavable material, iglidur® HSD350 offers good Diagram 01: Permissible pv values for iglidur® HSD350 plain Diagram 05: Wear, rotating with different shaft materials,
Table 02: Chemical resistance
thermal resistance. For temperatures over +130°C an bearings with a wall thickness of 1mm, dry operation against pressure, p = 1MPa, v = 0.3m/s
Chemical table, page 1636
axial securing is required. a steel shaft, at +20°C, mounted in a steel housing
Application temperatures, page 49
Rotating Oscillating linear
Additional securing, page 49 35 500
long-term m/s 1.1 0.8 3.0
rotating
short-term m/s 1.2 1.0 3.2 30 oscillating
400
Friction and wear 25
Table 03: Maximum surface speeds
The coefficient of friction increases constantly and slowly 20 300
over the speed, but remains below 0.3µ up to a speed 15 200
Dry Greases Oil Water
Wear [µm/km]
of 2.0m/s. 10
Coefficient of friction µ 0.07 – 0.23 0.09 0.04 0.04
Load [MPa]
100
Coefficient of friction and surfaces, page 47 5
Table 04: Coefficient of friction against steel (Ra = 1μm,
Wear resistance, page 50 0 0
50HRC)
20 50 80 120 150 0 20 40 60 80
Shaft materials Temperature [°C]
Housing Plain bearing Shaft
Diagrams 06 and 07 display a summary of the test results Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear for oscillating and rotating applications
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
with different shaft materials conducted with plain bearings function of temperature (30MPa at +20°C) with shaft material Cf53 hardened and ground steel, as a
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
made from iglidur® HSD350. At 0.3m/s and 1MPa surface function of the load
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
pressure, a wide variety of shafts are suitable and provide 3.5
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
good wear results. Hard-anodised aluminium, free cutting 3.0
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
steel, hard-chromed Cf53, 304 stainless steel and high 2.5 +23°C
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 +60°C
grade steel exhibit low wear. If the shaft material you plan 2.0
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
on using is not shown in these test results, please contact
Deformation [%]
1.5
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
us. 1.0
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
Shaft materials, page 52 0.5
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
0.0
Table 05: Important tolerances for plain bearings according
Installation tolerances 0 10 20 30
to ISO 3547-1 after press-fit
iglidur® HSD350 plain bearings are standard bearings Load [MPa]
for shafts with h tolerance (recommended minimum h9). Diagram 03: Deformation under pressure and temperature
The bearings are designed for press-fit into a housing
machined to a H7 tolerance. After being assembled into a
nominal size housing, in standard cases the inner diameter 0.70
0.60
automatically adjusts to the F10 tolerances. For particular
Coefficient of friction [µ]
0.50
dimensions the tolerance differs depending on the wall
0.40
thickness (please see product range table). In relation to
0.30
the installation tolerance, the inner diameter changes with
0.20
the absorption of humidity.
0.10
Testing methods, page 57
0.00
0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 1MPa
318 3D CAD, finder and service life calculation ... www.igus.co.uk/HSD350 Lubrication-free made easy ... from stock ... no minimum order quantity 319
iglidur® iglidur®
HSD350 HSD350
+180°C +180°C
30MPa 30MPa
Bearing technology | Plain bearing | iglidur® HSD350 Bearing technology | Plain bearing | iglidur® HSD350
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: HSD350SM-0608-06 – no minimum order quantity. Order example: HSD350FM-0608-06 – no minimum order quantity.
HSD350 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 HSD350 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
320 3D CAD, finder and service life calculation ... www.igus.co.uk/HSD350 Lubrication-free made easy ... from stock ... no minimum order quantity 321
For hot liquids
Continuous wear resistance in liquids
iglidur UW500 ®
Bar stock,
Continuous wear resistance in liquids Compressive strength MPa 140
round bar Max. recommended surface pressure (+20°C) MPa 140
Page 657 Shore D hardness 86 DIN 53505
iglidur® UW500 was developed for underwater applications at higher temperatures up to +250°C. In
addition, the plain bearings will run in chemicals which would act as a lubricant. Physical and thermal properties
●● High temperature resistance Max. application temperature long-term °C +250
FOOD
●● Suitable for high surface speeds Max. application temperature short-term °C +300
●● Lubrication-free Min. application temperature °C –100
Bar stock, ●● Suitable for underwater applications Thermal conductivity W/m · K 0.60 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
Electrical properties5)
Typical application areas Specific contact resistance Ωcm < 109 DIN IEC 93
●● Plant construction Surface resistance Ω < 109 DIN 53482
●● Pumps
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
tribo-tape liner ●● Chemical industry All results were obtained under laboratory conditions with demineralised water. For application with direct water
6)
The plain bearings made from iglidur® UW500 were developed Resistance to weathering
for underwater applications with high temperatures. Examples iglidur® UW500 plain bearings are continuously resistant
Piston rings for this are water pumps in automotive engineering, but also to weathering. The material properties are only slightly
Page 603
the field of medical engineering and related sectors. Unless affected. Possible discolorations are only superficial.
Descriptive technical specifications the underwater operation is explicitly stated, the information
in this chapter describes iglidur® UW500 in dry operation. Mechanical properties
Wear resistance at +23°C – +
With increasing temperatures, the compressive strength
Wear resistance at +90°C – + Moisture absorption of iglidur® UW500 plain bearings decreases. Diagram
Two hole Under standard climatic conditions, the moisture absorption 02 shows this inverse relationship. The maximum
Wear resistance at +150°C – +
flange of iglidur® UW500 plain bearings is below 0.1% weight. The recommended surface pressure is a mechanical material
bearings
Page 603 Low coefficient of friction – + maximum moisture absorption is 0.5% weight. iglidur® UW500 parameter. No conclusions regarding the tribological
plain bearings can be used for underwater applications. properties can be drawn from this.
Low moisture absorption – +
Diagram 03 shows the elastic deformation of iglidur® UW500
Wear resistance under water – + Vacuum at radial loads.
In vacuum, any present moisture is released as vapour. Surface pressure, page 41
Moulded High media resistance – +
special parts The use in vacuum is generally possible.
Page 624 Resistant to edge pressures – +
Radiation resistance
Suitable for shock and impact loads – +
Plain bearings made from iglidur® UW500 are resistant
Resistant to dirt – + up to a radiation intensity of 1 · 10⁵Gy. They resist to hard
gamma radiation (1,000Mrad) and alpha or beta radiation
igubal® Online product finder Online service life calculation (10,000Mrad).
spherical balls
Page 841 www.igus.co.uk/iglidur-finder www.igus.co.uk/iglidur-expert
324 3D CAD, finder and service life calculation ... www.igus.co.uk/UW500 Lubrication-free made easy ... from stock ... no minimum order quantity 325
iglidur® iglidur®
UW500 UW500
+250°C +250°C
140MPa 140MPa
Bearing technology | Plain bearing | iglidur® UW500 Technical data
Permissible surface speeds 1,000 0.7
Chemicals Resistance
0.6
iglidur® UW500 plain bearings can be used in applications Alcohols + 100
Pressure [MPa]
speeds, surface speeds far above 1.5m/s can be achieved. Fuels +
1 0.2
Surface speed, page 44 Greases, oils without additives +
0.1
Hydrocarbons +
0.1 0.0
Temperature Strong acids + 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
iglidur® UW500 can be used in applications where there Strong alkalines + Surface speed [m/s] Load [MPa]
are continuous temperatures of +150°C. If the bearings
All information given at room temperature [+20°C]
are mechanically secured, these temperatures can be even Diagram 01: Permissible pv values for iglidur® UW500 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
higher than +200°C. iglidur® UW500 belongs to the most bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
temperature-resistant iglidur® materials. For temperatures a steel shaft, at +20°C, mounted in a steel housing
over +150°C an additional securing is required.
Rotating Oscillating linear
Application temperatures, page 49 160 30
long-term m/s 0.8 0.6 2.0
Additional securing, page 49 140
short-term m/s 1.5 1.1 3.0 25
Cf53, hard-chromed
120
H.a. aluminium
80 15
Diagrams 04 and 05 show the coefficient of friction of
Dry Greases Oil Water 60
Wear [µm/km]
iglidur® UW500 plain bearings as a function of surface 10
Coefficient of friction µ 0.20 – 0.36 0.09 0.04 0.04 40
Load [MPa]
Cf53
speed and pressure. The friction and wear are also 5
20
Table 04: Coefficient of friction against steel (Ra = 1μm,
dependent, to a large degree, on the shaft material. Ideal 0 0
50HRC)
are ground surfaces with an average surface finish of 20 50 80 120 150 200 250
0.1 – 0.4µm. Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (140MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Shaft materials 15 200
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 06 shows results of testing different shaft 180 rotating
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 +23°C oscillating
+60°C 160
materials with plain bearings made from iglidur® UW500. 140
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 10
Shaft materials, page 52 120
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 100
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 80
Wear [µm/km]
Installation tolerances 5 60
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 40
iglidur® UW500 plain bearings are standard bearings for 20
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
shafts with h tolerance (recommended minimum h9). 0 0
Table 05: Important tolerances for plain bearings according
The bearings are designed for press-fit into a housing 0 50 100 140 0 1 2 3 4 5 6 7 8 9 10
to ISO 3547-1 after press-fit
machined to a H7 tolerance. After being assembled into a Load [MPa]
nominal size housing, in standard cases the inner diameter Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
iglidur® UW500 plain bearings are manufactured to special
automatically adjusts to the F10 tolerances. For particular with shaft material Cf53 hardened and ground steel, as a
order.
dimensions the tolerance differs depending on the wall function of the load
thickness (please see product range table). 0.5
0.3
0.2
0.1
0.05 0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
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Plain bearing materials with
good media resistance
Bearing technology | Plain bearing | iglidur® High media resistance
Plain bearing materials with good media resistance Temperature [°C] 123) +200 – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
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Endurance runner with high
media resistance
Excellent coefficient of friction and wear
iglidur H1 ®
Bar stock,
Excellent coefficient of friction and wear Compressive strength MPa 78
round bar Max. recommended surface pressure (+20°C) MPa 80
Page 679 Shore D hardness 77 DIN 53505
iglidur® H1 is the first choice when long service life is required in extreme environmental conditions.
Extreme wear resistance is coupled with excellent resistance to temperature and media – not only in the Physical and thermal properties
packaging and food industries or the automotive industry. Max. application temperature long-term °C +200
FOOD
●● High wear resistance in extreme ambient conditions Max. application temperature short-term °C +240
●● Very low coefficients of friction Min. application temperature °C –40
Bar stock, ●● High temperature resistance Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● For underbonnet applications Coefficient of thermal expansion (at +23°C) K–1 · 10–5 6 DIN 53752
●● Lubrication-free Electrical properties
●● High chemical resistance Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Maintenance-free Surface resistance Ω > 1011 DIN 53482
Table 01: Material properties
tribo-tape liner Typical application areas
Page 691
●● Beverage industry
iglidur® H1 plain bearings have been specially developed Resistance to weathering
●● Automation
for use under extreme environmental conditions. Their iglidur® H1 plain bearings are continuously resistant
●● Packaging
strengths are the extremely high wear resistance and the to weathering. The material properties are only slightly
●● Textile industry
excellent coefficient of friction even in applications in which affected. Possible discolorations are only superficial.
●● Optical industry
the bearing is exposed to extreme temperatures and/or
Piston rings aggressive chemicals. iglidur® H1 plain bearings can be Mechanical properties
Page 584
used completely free of lubrication; in wet area applications, With increasing temperatures, the compressive strength of
Descriptive technical specifications the surrounding medium acts as additional lubricant. iglidur® H1 plain bearings decreases. Diagram 02 shows
this inverse relationship. The maximum recommended
Wear resistance at +23°C – +
Moisture absorption surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – + Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
Two hole of iglidur® H1 plain bearings is approximately 0.1% weight. drawn from this.
Wear resistance at +150°C – +
flange The saturation limit in water is 0.3% weight. Therefore Diagram 03 shows the elastic deformation of iglidur® H1
bearings
Page 603 Low coefficient of friction – + iglidur® H1 is very well suited for use in wet environments. at radial loads. Among the iglidur® H materials, iglidur® H1
material has the greatest flexibility. This must be considered
Low moisture absorption – +
Vacuum for applications with high surface pressure or edge loads.
Wear resistance under water – + In vacuum, any present moisture is released as vapour. Surface pressure, page 41
The use in vacuum is generally possible.
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – + Radiation resistance
Resistant to radiation up to an intensity of 2 · 10²Gy.
Suitable for shock and impact loads – +
Resistant to dirt – +
334 3D CAD, finder and service life calculation ... www.igus.co.uk/H1 Lubrication-free made easy ... from stock ... no minimum order quantity 335
iglidur® H1 iglidur® H1
+200°C +200°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® H1 Technical data
Permissible surface speeds 100.0 0.20
Chemicals Resistance
Due to their excellent coefficient of friction, rotating surface Alcohols + 10.0 0.15
Pressure [MPa]
can be attained. The speeds stated in table 03 are limit Fuels +
values for the lowest bearing loads. With higher loads, the 0.1 0.05
Greases, oils without additives +
permitted speed drops with the extent of the load due to Hydrocarbons +
0.01 0.00
the limitations by the pv value. Strong acids + up to – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 Strong alkalines + up to – Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® H1 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
iglidur® H1 is a very temperature-stable material. The bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
temperatures prevailing in the bearing system also have a steel shaft, at +20°C, mounted in a steel housing
an influence on the wear. The wear rises with increasing
Rotating Oscillating linear
temperatures. In the case of iglidur® H1 in particular, 80 1.0
long-term m/s 2.0 1.0 5.0
however, this increase is very low. For temperatures over 70
short-term m/s 2.5 1.5 7.0
Cf53, hard-chromed
0.8
+80°C an additional securing is required. 60
H.a. aluminium
40
Additional securing, page 49 0.4
Dry Greases Oil Water 30
Wear [µm/km]
Coefficient of friction µ 0.06 – 0.20 0.09 0.04 0.04 20
Load [MPa]
0.2
Cf53
Friction and wear 10
Table 04: Coefficient of friction against steel (Ra = 1μm,
The coefficient of friction alters similarly to the wear resistance 0 0.0
50HRC)
with increasing load and surface speed (diagrams 04 and 20 50 80 120 150 200
05). Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (80MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Shaft materials 7 7
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagrams 06 and 07 show the test results of iglidur® H1 6 6 rotating
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 oscillating
plain bearings running against various shaft materials. The 5 ■ +23 °C ■ +60 °C 5
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
iglidur® H1 plain bearings display excellent wear behaviour 4 4
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
in combination with a wide variety of shaft materials both
Deformation [%]
3 3
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000
Wear [µm/km]
in rotating and pivoting applications. On the 304 stainless 2 2
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000
steel shafts in particular, iglidur® H1 attains very low wear 1 1
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
rates both in rotating and pivoting operations. Even on 0 0
Table 05: Important tolerances for plain bearings according
hard-anodised aluminium shafts, iglidur® H1 plain bearings 0 20 40 60 80 Cf53 hard 304SS HR carbon
to ISO 3547-1 after press-fit chromed steel
attain high service life in rotating applications with low to Load [MPa]
medium loads. Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
Shaft materials, page 52 with different shaft materials, p = 2MPa
336 3D CAD, finder and service life calculation ... www.igus.co.uk/H1 Lubrication-free made easy ... from stock ... no minimum order quantity 337
iglidur® H1 iglidur® H1
+200°C +200°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® H1 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 20.0 H1SM-3236-20 40.0 44.0 50.0 H1SM-4044-50
32.0 36.0 30.0 H1SM-3236-30 45.0 50.0 20.0 H1SM-4550-20
d1
d2
0.5
32.0 36.0 40.0 H1SM-3236-40 45.0 50.0 30.0 H1SM-4550-30
35.0 39.0 20.0 H1SM-3539-20 45.0 50.0 40.0 H1SM-4550-40
30°
b1 35.0 +0.025 39.0 30.0 H1SM-3539-30 45.0 +0.025 50.0 50.0 H1SM-4550-50
35.0 +0.125 39.0 40.0 H1SM-3539-40 50.0 +0.125 55.0 20.0 H1SM-5055-20
35.0 39.0 50.0 H1SM-3539-50 50.0 55.0 30.0 H1SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 20.0 H1SM-4044-20 50.0 55.0 40.0 H1SM-5055-40
Chamfer in relation to d1 40.0 44.0 30.0 H1SM-4044-30 50.0 55.0 50.0 H1SM-5055-50
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 40.0 H1SM-4044-40 50.0 55.0 60.0 H1SM-5055-60
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 3)
After press-fit. Testing methods, page 57
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iglidur® H1
+200°C
80MPa
Bearing technology | Plain bearing | iglidur® H1
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
3.0
+0.006
[mm] [mm] [mm] [mm]
Bar stock,
High media resistance Compressive strength MPa 79
round bar Max. recommended surface pressure (+20°C) MPa 75
Page 657 Shore D hardness 82 DIN 53505
iglidur® H370 is the right solution for underwater applications. The bearings absorb extremely high loads,
are resistant to chemicals and can be used at temperatures up to +200°C. Physical and thermal properties
●● Suitable for underwater applications Max. application temperature long-term °C +200
FOOD
●● Temperature-resistant from –40°C to +200°C Max. application temperature short-term °C +240
●● High chemical resistance Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.50 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties5)
Typical application areas Specific contact resistance Ωcm < 105 DIN IEC 93
●● Offshore Surface resistance Ω < 105 DIN 53482
●● Ship building
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
342 3D CAD, finder and service life calculation ... www.igus.co.uk/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 343
iglidur® H370 iglidur® H370
+200°C +200°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® H370 Technical data
Permissible surface speeds 100.0 0.25
Pressure [MPa]
of 1.2m/s (rotating) and 4.0m/s (linear) respectively. The
maximum values stated in table 03 are valid only with Fuels + 0.1
0.05
minimum pressure loads and are often not attained in Greases, oils without additives +
0.01 0.00
practice. Hydrocarbons +
0.001 0.01 0.1 1.0 10.0 0 15 30 45 60 75
Surface speed, page 44 Strong acids + up to –
Surface speed [m/s] Load [MPa]
Strong alkalines +
Temperature All information given at room temperature [+20°C] Diagram 01: Permissible pv values for iglidur® H370 plain Diagram 05: Coefficient of friction as a function of the load,
With increasing temperatures, the compressive strength of Table 02: Chemical resistance bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
iglidur® H370 plain bearings decreases. The temperatures Chemical table, page 1636 a steel shaft, at +20°C, mounted in a steel housing
prevailing in the bearing system also have an influence on
the wear. The wear rises with increasing temperatures. Rotating Oscillating linear 80 8.0
For temperatures over +100°C an additional securing is long-term m/s 1.2 0.8 4.0 70 7.0
Cf53, hard-chromed
required. short-term m/s 1.5 1.1 5.0 60 6.0
H.a. aluminium
40 4.0
Additional securing, page 49
30 3.0
Wear [µm/km]
Dry Greases Oil Water
20 2.0
Load [MPa]
Coefficient of friction µ 0.07 – 0.17 0.09 0.04 0.04
Cf53
Friction and wear 10 1.0
The coefficient of friction alters only little, like the wear Table 04: Coefficient of friction against steel (Ra = 1μm, 0 0.0
resistance with increasing load and surface speed 50HRC) 20 50 80 120 150 200
(diagrams 04 and 05). Temperature [°C]
Coefficient of friction and surfaces, page 47 Housing Plain bearing Shaft Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Wear resistance, page 50 Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] function of temperature (75MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
Shaft materials >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 8 22.5
Diagrams 06 and 07 show the test results of iglidur® H370 > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000 7 20.0 rotating
17.5 oscillating
plain bearings running against various shaft materials. > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 6 +23°C
+60°C 15.0
For loads up to 2MPa in rotating applications, the > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 5
12.5
4
hard-chromed shaft is the best material for the iglidur® H370 > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 10.0
Deformation [%]
3
Wear [µm/km]
plain bearings. The high coefficient of wear with 304 > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 7.5
2 5.0
stainless steel shafts, which due to their extremely ground > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 1 2.5
surfaces are prone to the stick-slip effect, is striking. Despite > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100 0 0.0
same values in the lowest range, the HR carbon steel shaft Table 05: Important tolerances for plain bearings according 0 25 50 75 Cf53 hard 304SS HR carbon
chromed steel
shows already better values than Cf53 with loads of 2MPa. to ISO 3547-1 after press-fit Load [MPa]
On the other hand, the 304 stainless steel shaft shows a Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
clear advantage in pivoting movements. with different shaft materials, p = 2MPa
Shaft materials, page 52
0.4
Installation tolerances
Coefficient of friction [µ]
344 3D CAD, finder and service life calculation ... www.igus.co.uk/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 345
iglidur® H370 iglidur® H370
+200°C +200°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® H370 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 34.0 25.0 H370SM-3034-25 40.0 44.0 50.0 H370SM-4044-50
+0.020
30.0 34.0 30.0 H370SM-3034-30 45.0 50.0 20.0 H370SM-4550-20
+0.104
d1
d2
0.5
30.0 34.0 40.0 H370SM-3034-40 45.0 50.0 30.0 H370SM-4550-30
32.0 36.0 20.0 H370SM-3236-20 45.0 50.0 40.0 H370SM-4550-40
30°
b1 32.0 36.0 30.0 H370SM-3236-30 45.0 +0.025 50.0 50.0 H370SM-4550-50
32.0 36.0 40.0 H370SM-3236-40 50.0 +0.125 55.0 20.0 H370SM-5055-20
35.0 39.0 20.0 H370SM-3539-20 50.0 55.0 30.0 H370SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 +0.025 39.0 30.0 H370SM-3539-30 50.0 55.0 40.0 H370SM-5055-40
Chamfer in relation to d1 35.0 +0.125 39.0 40.0 H370SM-3539-40 50.0 55.0 50.0 H370SM-5055-50
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 35.0 39.0 50.0 H370SM-3539-50 50.0 55.0 60.0 H370SM-5055-60
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 20.0 H370SM-4044-20 55.0 60.0 26.0 H370SM-5560-26
+0.030
40.0 44.0 30.0 H370SM-4044-30 60.0 65.0 60.0 H370SM-6065-60
+0.150
Order example: H370SM-0304-03 – no minimum order quantity. 40.0 44.0 40.0 H370SM-4044-40 75.0 80.0 60.0 H370SM-7580-60
H370 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 3)
After press-fit. Testing methods, page 57
346 3D CAD, finder and service life calculation ... www.igus.co.uk/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 347
iglidur® H370 iglidur® H370
+200°C +200°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® H370 Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
°
40.0 44.0 52.0 40.0 2.00 H370FM-4044-40 60.0 +0.030 65.0 73.0 50.0 2.00 H370FM-6065-50
+0.025
45.0 50.0 58.0 50.0 2.00 H370FM-4550-50 70.0 +0.150 75.0 83.0 50.0 2.00 H370FM-7075-50
+0.125
d2
d3
d1
50.0 55.0 63.0 50.0 2.00 H370FM-5055-50
3)
After press-fit. Testing methods, page 57
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
348 3D CAD, finder and service life calculation ... www.igus.co.uk/H370 Lubrication-free made easy ... from stock ... no minimum order quantity 349
The classic with high resistance
to media and temperature
Up to +200°C
iglidur H ®
Bar stock,
and temperature Compressive strength MPa 81
Max. recommended surface pressure (+20°C) MPa 90
round bar
Page 657 Up to +200°C Shore D hardness 87 DIN 53505
Physical and thermal properties
Suitable for temperatures up to +200°C. Very low coefficient of friction when used with hardened shafts. Max. application temperature long-term °C +200
●● Suitable for underwater applications FOOD
Max. application temperature short-term °C +240
●● High temperature resistance Min. application temperature °C –40
Bar stock, ●● Resistant to chemicals Thermal conductivity W/m · K 0.60 ASTM C 177
plate ●● Lubrication-free
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● Maintenance-free Electrical properties5)
Specific contact resistance Ωcm < 105 DIN IEC 93
Typical application areas Surface resistance Ω < 102 DIN 53482
●● Offshore 5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
●● Ship building
tribo-tape liner Table 01: Material properties
Page 691 ●● Beverage industry
●● Medical technology
●● Mechatronics
iglidur® H is a fibre-reinforced thermoplastic material Resistance to weathering
especially developed for applications in high atmospheric iglidur® H plain bearings are continuously resistant to
humidity or under water. Plain bearings made from weathering. The material properties are only slightly
iglidur® H can be used completely free of lubrication; in affected. Possible discolorations are only superficial.
Piston rings
Page 581 wet applications, the surrounding media acts as additional
lubricant. Mechanical properties
Descriptive technical specifications With increasing temperatures, the compressive strength
Wear resistance at +23°C – + Moisture absorption of iglidur® H plain bearings decreases. Diagram 02 shows
Under standard climatic conditions, the moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +90°C – +
of iglidur® H plain bearings is below 0.1% weight. The surface pressure is a mechanical material parameter. No
Two hole Wear resistance at +150°C – + saturation limit in water is 0.3% weight. iglidur® H is very conclusions regarding the tribological properties can be
flange
bearings well suited for use in wet environments. drawn from this.
Page 603 Low coefficient of friction – +
Diagram 03 shows the elastic deformation of iglidur® H
Low moisture absorption – + Vacuum at radial loads. At the maximum recommended surface
In vacuum, any present moisture is released as vapour. pressure of 90MPa the deformation is about 2.5% at room
Wear resistance under water – +
The use in vacuum is generally possible. temperature.
Moulded High media resistance – + Surface pressure, page 41
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
iglidur® H withstands neutron and gamma particle radiation.
Suitable for shock and impact loads – + Plain bearings made from iglidur® H are resistant up to a
radiation intensity of 2 · 10²Gy.
Resistant to dirt – +
352 3D CAD, finder and service life calculation ... www.igus.co.uk/H Lubrication-free made easy ... from stock ... no minimum order quantity 353
iglidur® H iglidur® H
+200°C +200°C
90MPa 90MPa
Bearing technology | Plain bearing | iglidur® H Technical data
Permissible surface speeds Installation tolerances 100.0 0.20
The maximum permitted surface speed is dependent on iglidur ® H plain bearings are standard bearings for
10.0
Pressure [MPa]
speeds of 1.0m/s (rotating) and 3.0m/s (linear) in dry machined to a H7 tolerance. After being assembled into a
operation. Linear movements enable higher surface speeds, nominal size housing, in standard cases the inner diameter 0.1 0.05
as a large area of the shaft contributes to the cooling. automatically adjusts to the F10 tolerances. For particular
0.01 0.00
Surface speed, page 44 dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Temperature Testing methods, page 57
With increasing temperatures, the compressive strength Diagram 01: Permissible pv values for iglidur® H plain Diagram 05: Coefficient of friction as a function of the load,
of iglidur® H plain bearings decreases. Diagram 02 shows bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
this inverse relationship. The temperatures prevailing in Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
the bearing system also have an influence on the wear. Alcohols +
For temperatures over +120°C an additional securing is Diluted acids + up to 0 160 18
required. Diluted alkalines + 140 15
Cf53, hard-chromed
Application temperatures, page 49 Fuels + 120
H.a. aluminium
80 9
Hydrocarbons +
60
Wear [µm/km]
Friction and wear Strong acids + up to – 6
40
Load [MPa]
Cf53
Both the wear resistance and the coefficient of friction Strong alkalines + 20
3
change depending on the load. Interestingly, the coefficient All information given at room temperature [+20°C] 0 0
of friction µ lowers slightly with the increase of surface Table 02: Chemical resistance 20 30 40 50 120 130
speed at constant load (see diagrams 04 and 05). Chemical table, page 1636 Temperature [°C]
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Wear resistance, page 50 Rotating Oscillating linear function of temperature (90MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
long-term m/s 1.0 0.7 3.0
Shaft materials short-term m/s 1.5 1.1 4.0 3.5 45
Diagrams 06 and 07 show the test results of iglidur® H Table 03: Maximum surface speeds 40 rotating
3.0 oscillating
35
plain bearings running against various shaft materials. 2.5 +23°C
+60°C 30
The iglidur® H plain bearings give different results when Dry Greases Oil Water 2.0 25
used in rotating and pivoting applications on different shaft Coefficient of friction µ 0.07 – 0.20 0.09 0.04 0.04 20
Deformation [%]
1.5
Wear [µm/km]
materials. The Cf53 and HR carbon steel shafts give the Table 04: Coefficient of friction against steel (Ra = 1μm, 15
1.0
10
best wear values in rotating applications, whereas the 304 50HRC) 0.5 5
stainless steel shafts (which are not so good for rotation) 0.0 0
give the best results in pivoting applications. Hard-chromed Housing Plain bearing Shaft 0 25 50 75 100 Cf53 hard 304SS HR carbon
chromed steel
shafts only give an advantage at low pressures when used Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] Load [MPa]
with iglidur® H bearings. 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
Shaft materials, page 52 >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 with different shaft materials, p = 2MPa
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 0.4
354 3D CAD, finder and service life calculation ... www.igus.co.uk/H Lubrication-free made easy ... from stock ... no minimum order quantity 355
iglidur® H iglidur® H
+200°C +200°C
90MPa 90MPa
Bearing technology | Plain bearing | iglidur® H Bearing technology | Plain bearing | iglidur® H
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: HSM-0304-03 – no minimum order quantity. Order example: HFM-0405-04 – no minimum order quantity.
H iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 H iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
Online ordering
Discount scaling
Including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.co.uk/H
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
356 3D CAD, finder and service life calculation ... www.igus.co.uk/H Lubrication-free made easy ... from stock ... no minimum order quantity 357
High temperature endurance runner
Extreme wear and media resistance
up to +250°C
iglidur C500 ®
Bar stock,
Extreme wear and media resistance up to +250°C Compressive strength MPa 110
round bar Max. recommended surface pressure (+20°C) MPa 80
Page 680 Shore D hardness 80 DIN 53505
iglidur® C500 can be used up to +250°C and is extremely media-resistant (even in cleaning processes
using hydrogen peroxide). It is also wear-resistant and has low coefficient of friction. Also suitable for Physical and thermal properties
various special designs. The colour represents extreme environmental conditions. Max. application temperature long-term °C +250
FOOD
●● High temperature resistance Max. application temperature short-term °C +300
●● Resistant to water vapour Min. application temperature °C –100
Bar stock, ●● Low coefficient of friction Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● High wear resistance Electrical properties
●● High media resistance Specific contact resistance Ωcm > 1014 DIN IEC 93
●● Maintenance-free Surface resistance Ω > 1013 DIN 53482
Table 01: Material properties
tribo-tape liner Typical application areas
Page 691
●● Plant construction iglidur® C500 is a member of the family of extremely media Resistance to weathering
●● Valves and temperature-resistant iglidur® materials X, X6 and iglidur® C500 plain bearings are resistant to weathering.
●● Chemical industry A500. This material is characterised by improved wear The material properties are slightly affected. Discoloration
●● Process technology resistance and increased design freedom. occurs.
Resistant to dirt – +
360 3D CAD, finder and service life calculation ... www.igus.co.uk/C500 Lubrication-free made easy ... from stock ... no minimum order quantity 361
iglidur® C500 iglidur® C500
+250°C +250°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® C500 Technical data
Permissible surface speeds Installation tolerances 1,000 0.35
0.30
The maximum recommended surface speed is based on iglidur® C500 plain bearings are standard bearings for
100
Pressure [MPa]
value that will ensure a sustainable use of the bearing with machined to a H7 tolerance. After being assembled into a
1 0.10
respect to wear and dimensional integrity. The maximum nominal size housing, in standard cases the inner diameter
0.05
values stated in table 03 are valid only with minimum automatically adjusts to the F10 tolerances.
0.1 0.00
pressure loads and are often not attained in practice. Testing methods, page 57
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44
Surface speed [m/s] Load [MPa]
Temperature Chemicals Resistance Diagram 01: Permissible pv values for iglidur® C500 plain Diagram 05: Coefficient of friction as a function of the load,
iglidur® C500 belongs to the most temperature-resistant Alcohols + bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
iglidur® materials. As in the case of all thermoplastics, the Diluted acids + a steel shaft, at +20°C, mounted in a steel housing
compression strength of iglidur® C500 decreases when Diluted alkalines +
temperatures rise. The temperatures prevailing in the Fuels + 120 5
bearing system also have an influence on the wear. The Greases, oils without additives +
100
Cf53, hard-chromed
4
wear rises with increasing temperatures. For temperatures Hydrocarbons +
H.a. aluminium
60
Application temperatures, page 49 Strong alkalines + 2
Wear [µm/km]
Additional securing, page 49 All information given at room temperature [+20°C] 40
Load [MPa]
1
Cf53
Table 02: Chemical resistance 20
Friction and wear Chemical table, page 1636 0 0
The coefficient of friction and wear in iglidur® C500 are 20 50 80 120 150 200 250
more favourable than in the other high temperature Rotating Oscillating linear Temperature [°C]
materials iglidur® X and A500. The coefficient of friction long-term m/s 0.9 0.7 2.4 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
increases moderately as the sliding speed increases. The short-term m/s 1.1 1.0 2.8 function of temperature (80MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
coefficient of friction initially drops rapidly to less than 0.1 Table 03: Maximum surface speeds
under loads of up to approximately 20MPa, and then only 10 200
marginally increases as loads continue to increase. The Dry Greases Oil Water 180 rotating
8 160 oscillating
friction and wear are also dependent, to a large degree, Coefficient of friction µ 0.07 – 0.19 0.09 0.04 0.04 +23°C 140
on the shaft material. Shafts that are too smooth, increase Table 04: Coefficient of friction against steel (Ra = 1μm, 6 +60°C 120
100
both the coefficient of friction and the wear of the bearing. 50HRC)
Deformation [%]
4 80
Wear [µm/km]
Ideal are ground surfaces with an average surface finish 60
Housing Plain bearing Shaft 2 40
of 0.6 – 0.8µm. 20
Coefficient of friction and surfaces, page 47 Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] 0 0
Wear resistance, page 50 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 0 25 50 75 100 120 0 5 10 15 20 25 30 35 40 45
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 Load [MPa] Load [MPa]
Shaft materials > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Diagram 06 shows the test results of iglidur® C500 plain > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 with shaft material Cf53 hardened and ground steel, as a
bearings running against various shaft materials. Using > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 function of the load
the example of a rotating motion at 1MPa and a speed > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 0.30
of 0.3m/s, it becomes apparent that iglidur® C500 has > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 0.25
Coefficient of friction [µ]
consistent wear characteristics across a variety of shaft > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 0.20
types. This wear rate spikes in combination with free > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100 0.15
cutting steel, and, notably so, reduces in combination with Table 05: Important tolerances for plain bearings according 0.10
HC aluminium. The wear under rotational loads is higher, to ISO 3547-1 after press-fit
0.05
specifically with increasing radial loads as compared to
0.00
pivoting movements (diagram 07).
0.10 0.15 0.20 0.25 0.30 0.35 0.40
Shaft materials, page 52
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 1MPa
362 3D CAD, finder and service life calculation ... www.igus.co.uk/C500 Lubrication-free made easy ... from stock ... no minimum order quantity 363
iglidur® C500 iglidur® C500
+250°C +250°C
80MPa 80MPa
Bearing technology | Plain bearing | iglidur® C500 Bearing technology | Plain bearing | iglidur® C500
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: C500SM-0608-06 – no minimum order quantity. Order example: C500FM-0608-06 – no minimum order quantity.
C500 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 C500 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
364 3D CAD, finder and service life calculation ... www.igus.co.uk/C500 Lubrication-free made easy ... from stock ... no minimum order quantity 365
The low-cost specialist for chemicals
and temperatures
Up to +200°C, most capable under
static load
iglidur H2 ®
Bar stock,
temperatures Compressive strength MPa 109
Max. recommended surface pressure (+20°C) MPa 110
round bar
Page 657 Up to +200°C, most capable under static load Shore D hardness 88 DIN 53505
Physical and thermal properties
For applications with high temperature requirements. Can be conditionally used in dry operation; excellent Max. application temperature long-term °C +200
properties with additional lubrication. FOOD
Max. application temperature short-term °C +240
●● Suitable for underwater applications Min. application temperature °C –40
Bar stock, ●● Cost-effective Thermal conductivity W/m · K 0.24 ASTM C 177
plate ●● Resistant to chemicals
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 4 DIN 53752
●● High temperature resistance Electrical properties
●● Lubrication-free Specific contact resistance Ωcm > 1015 DIN IEC 93
●● Maintenance-free Surface resistance Ω > 1014 DIN 53482
Table 01: Material properties
Typical application areas
tribo-tape liner
Page 691 ●● Automotive industry
In applications with iglidur® H2 plain bearings, economical Resistance to weathering
●● Actuator
aspects are in focus. It is the first time that it is possible iglidur® H2 plain bearings are continuously resistant
●● Bicycle industry
to offer such a high-performance bearing for high volume to weathering. The material properties are only slightly
applications with these technical advantages at such a affected. Possible discolorations are only superficial.
low price: temperatures up to +200°C, permitted surface
pressure up to 110N/mm², and excellent chemical resistance. Mechanical properties
Piston rings
Page 581 The iglidur® H2 plain bearings are self-lubricating and With increasing temperatures, the compressive strength of
suitable for all motions. iglidur® H2 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications this inverse relationship. The maximum recommended
Wear resistance at +23°C – + Moisture absorption surface pressure is a mechanical material parameter. No
Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
of iglidur® H2 plain bearings is below 0.1% weight. The drawn from this.
Two hole Wear resistance at +150°C – + saturation limit in water is 0.2% weight. iglidur® H2 is an Diagram 03 shows the elastic deformation of iglidur® H2
flange
bearings ideal material for wet environments. at radial loads. At the maximum recommended surface
Page 603 Low coefficient of friction – +
pressure of 110MPa at room temperature the deformation
Low moisture absorption – + Vacuum is less than 3%. The values for tensile and compressive
In vacuum, any present moisture is released as vapour. strength are higher than those of iglidur® H at room
Wear resistance under water – +
The use in vacuum is generally possible. temperature.
Moulded High media resistance – + Surface pressure, page 41
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
iglidur ® H2 withstands neutron and gamma particle
Suitable for shock and impact loads – + radiation. Plain bearings made from iglidur ® H2 are
resistant up to a radiation intensity of 2 · 10²Gy.
Resistant to dirt – +
368 3D CAD, finder and service life calculation ... www.igus.co.uk/H2 Lubrication-free made easy ... from stock ... no minimum order quantity 369
iglidur® H2 iglidur® H2
+200°C +200°C
110MPa 110MPa
Bearing technology | Plain bearing | iglidur® H2 Technical data
Permissible surface speeds 1,000 0.30
During the development of iglidur® H2, costs and mechanical Chemicals Resistance 0.25
100
Pressure [MPa]
primarily permits an application with slow movements or 0.10
in intermittent service. Fuels + 1
0.05
Surface speed, page 44 Greases, oils without additives +
0.1 0.00
Hydrocarbons +
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Temperature Strong acids 0 up to –
Surface speed [m/s] Load [MPa]
iglidur® H2 is an extremely temperature-resistant material. Strong alkalines +
The short-term maximum permissible temperature is All information given at room temperature [+20°C] Diagram 01: Permissible pv values for iglidur® H2 plain Diagram 05: Coefficient of friction as a function of the load,
+240°C and allows the use of iglidur® H2 plain bearings Table 02: Chemical resistance bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
in applications where the bearings are not subjected to Chemical table, page 1636 a steel shaft, at +20°C, mounted in a steel housing
any additional load such as a paint drying process. The
temperatures prevailing in the bearing system also have Rotating Oscillating linear 160 25.0
an influence on the wear. The wear rises with increasing long-term m/s 0.9 0.6 2.5 140
Cf53, hard-chromed
20.0
temperatures. For temperatures over +110°C an additional short-term m/s 1.0 0.7 3.0 120
H.a. aluminium
80
Application temperatures, page 49 10.0
60
Wear [µm/km]
Additional securing, page 49 Dry Greases Oil Water
40
Load [MPa]
Coefficient of friction µ 0.07 – 0.30 0.09 0.04 0.04 5.0
Cf53
20
Friction and wear Table 04: Coefficient of friction against steel (Ra = 1μm, 0 0.0
The coefficient of friction of iglidur® H2 plain bearings 50HRC) 20 50 80 120 150 200
change with different surface speeds, loads and surface Temperature [°C]
finishes, as indicated in the diagrams 04 and 05. Housing Plain bearing Shaft Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Coefficient of friction and surfaces, page 47 Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] function of temperature (110MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Wear resistance, page 50 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000 6 150
Shaft materials > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
5 125 rotating
oscillating
Regarding the wear resistance of combinations with > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000
4 +23°C 100
iglidur® H2, it must be indicated once again that this > 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 +60°C
3 75
bearing was developed for statically high mechanical > 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
Deformation [%]
Wear [µm/km]
stability. The wear resistance however does not attain, > 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 2 50
with none of the bearing-shaft combinations, the values > 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 1 25
of iglidur® H370 with the corresponding shaft. When > 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100 0 0
the iglidur® H2 bearings are used, they should not be Table 05: Important tolerances for plain bearings according 0 10 20 30 40 50 60 70 80 90 100 110 Cf53 hard 304SS HR carbon
chromed steel
combined with hard-chromed shafts. Shafts made from to ISO 3547-1 after press-fit Load [MPa]
Cf53 steel and 304 stainless steel are essentially better, Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
as is found in diagrams 06 and 07. iglidur® H2 plain bearings are manufactured to special with different shaft materials, p = 2MPa
Shaft materials, page 52 order. Please request iglidur® H2 plain bearings as an
alternative to iglidur® H and iglidur® H4 bearings in high 0.4
370 3D CAD, finder and service life calculation ... www.igus.co.uk/H2 Lubrication-free made easy ... from stock ... no minimum order quantity 371
Plain bearing materials
for contact with food
Bearing technology | Plain bearing | iglidur® Contact with food
Plain bearing materials for contact with food Temperature [°C] 123) +80 – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
374 3D CAD, finder and service life calculation ... www.igus.co.uk/A181 Lubrication-free made easy ... from stock ... no minimum order quantity 375
The universal bearing for food contact
Compliant with Regulation (EU)
No. 10/2011 and FDA guidelines
iglidur A181 ®
Bar stock,
Compliant with Regulation (EU) No. 10/2011 Compressive strength MPa 60
Max. recommended surface pressure (+20°C) MPa 31
round bar
Page 680 and FDA guidelines Shore D hardness 76 DIN 53505
Physical and thermal properties
The iglidur® A181 material is compliant with Regulation (EU) No. 10/2011 and also with FDA specifications. Max. application temperature long-term °C +90
The blue colour also facilitates the often required "optical detectability" in the food industry. FOOD
Max. application temperature short-term °C +110
●● Compliant with Regulation (EU) No. 10/2011 Min. application temperature °C –50
Bar stock, ●● FDA-compliant Thermal conductivity W/m · K 0.25 ASTM C 177
plate ●● Universal installation
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
●● High media resistance Electrical properties
●● Wear-resistant Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free
Table 01: Material properties
tribo-tape liner
Page 691 Typical application areas
Due to their technical specifications and their conformity Resistance to weathering
●● Food industry
with the relevant regulations, iglidur® A181 plain bearings iglidur® A181 plain bearings are resistant to weathering.
●● Beverage technology
are predestined for applications in food technology. The material properties are slightly affected. Discoloration
●● Medical technology
Compared to iglidur® A180 with regard to the mechanical occurs.
properties, temperature and media resistance, iglidur® A181
is more suitable with respect to the wear resistance in Mechanical properties
Piston rings
Page 584 most cases. With increasing temperatures, the compressive strength of
iglidur® A181 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption surface pressure is a mechanical material parameter. No
of iglidur® A181 plain bearings is approximately 0.2% conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
weight. The saturation limit in water is 1.3% weight. This drawn from this.
Two hole Wear resistance at +150°C – + must be taken into account for these types of applications. Diagram 03 shows the elastic deformation of iglidur® A181
flange
bearings at radial loads.
Page 603 Low coefficient of friction – +
Vacuum Surface pressure, page 41
Low moisture absorption – + In vacuum, any present moisture is released as vapour. Use
in vacuum is only possible with dehumidified iglidur® A181
Wear resistance under water – +
bearings.
Moulded High media resistance – +
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
Plain bearings made from iglidur® A181 are resistant up to
Suitable for shock and impact loads – + a radiation intensity of 2 · 10²Gy.
Resistant to dirt – +
378 3D CAD, finder and service life calculation ... www.igus.co.uk/A181 Lubrication-free made easy ... from stock ... no minimum order quantity 379
iglidur® A181 iglidur® A181
+90°C +90°C
31MPa 31MPa
Bearing technology | Plain bearing | iglidur® A181 Technical data
Permissible surface speeds 100.0 0.26
Chemicals Resistance
0.23
iglidur® A181 was developed for low surface speeds. Alcohols + 10.0
Pressure [MPa]
operation. The given values in table 03 indicate the limits Fuels +
0.1 0.11
at which an increase up to the continuous permissible Greases, oils without additives +
0.08
temperature occurs. This increase is a result of friction. In Hydrocarbons +
0.01 0.05
practice, though, this level is rarely reached, due to varying Strong acids – 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30
application conditions. Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
Surface speed, page 44
All information given at room temperature [+20°C]
Diagram 01: Permissible pv values for iglidur® A181 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
Temperature bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
The long-term upper temperature limit of +90°C permits a steel shaft, at +20°C, mounted in a steel housing
the broad use in applications with direct contact with food.
Rotating Oscillating linear
As shown in diagram 02, with increasing temperatures, 40 3.0
long-term m/s 0.8 0.6 3.5
the compressive strength decreases. When considering 35
short-term m/s 1.2 1.0 5.0 2.5
Cf53, hard-chromed
temperatures, the additional frictional heat in the bearing 30
H.a. aluminium
20 1.5
+60°C an additional securing is required.
Dry Greases Oil Water 15
Wear [µm/km]
Application temperatures, page 49 1.0
Coefficient of friction µ 0.10 – 0.21 0.08 0.03 0.04 10
Load [MPa]
Cf53
Additional securing, page 49 0.5
Table 04: Coefficient of friction against steel (Ra = 1μm, 5
0 0.0
50HRC)
Friction and wear 20 30 40 50 60 70 80 90
Similar to wear resistance, the coefficient of friction µ also Temperature [°C]
Housing Plain bearing Shaft
changes with the surface speed and load (diagrams 04 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
and 05). For iglidur® A181 plain bearings, the alteration of function of temperature (31MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
the coefficient of friction μ depends on surface speed and
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
the shaft surface finish. 10 200
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
Coefficient of friction and surfaces, page 47 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 8 oscillating
Wear resistance, page 50 +23°C 150
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
6 +60°C
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 100
Shaft materials
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 4
Wear [µm/km]
Diagram 06 shows results of testing different shaft materials 50
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 2
with plain bearings made from iglidur® A181. Particular
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
attention is paid in the food industry to the corrosion- 0 0
Table 05: Important tolerances for plain bearings according
resistant shaft types. Diagram 06 shows that very low wear 0 5 10 15 20 25 30 35 0 15 30 45
to ISO 3547-1 after press-fit
rates can be achieved in combination with these shafts. As Load [MPa] Load [MPa]
with many of the iglidur® materials, wear rate increases with Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
otherwise identical parameters in rotation (diagram 07). with shaft material Cf53 hardened and ground steel, as a
Shaft materials, page 52 function of the load
0.4
Installation tolerances
Coefficient of friction [µ]
0.3
iglidur® A181 plain bearings are standard bearings for
shafts with h tolerance (recommended minimum h9). 0.2
The bearings are designed for press-fit into a housing
machined to a H7 tolerance. After being assembled into a 0.1
nominal size housing, in standard cases the inner diameter
0.0
automatically adjusts to the E10 tolerances.
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Testing methods, page 57
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 1MPa
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iglidur® A181 iglidur® A181
+90°C +90°C
31MPa 31MPa
Bearing technology | Plain bearing | iglidur® A181 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 40.0 A181SM-3236-40 45.0 50.0 20.0 A181SM-4550-20
35.0 39.0 20.0 A181SM-3539-20 45.0 50.0 30.0 A181SM-4550-30
d1
d2
0.5
35.0 39.0 30.0 A181SM-3539-30 45.0 50.0 40.0 A181SM-4550-40
35.0 39.0 40.0 A181SM-3539-40 45.0 50.0 50.0 A181SM-4550-50
30°
+0.050 +0.050
b1 35.0 39.0 50.0 A181SM-3539-50 50.0 55.0 20.0 A181SM-5055-20
+0.150 +0.150
40.0 44.0 20.0 A181SM-4044-20 50.0 55.0 30.0 A181SM-5055-30
40.0 44.0 30.0 A181SM-4044-30 50.0 55.0 40.0 A181SM-5055-40
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 40.0 A181SM-4044-40 50.0 55.0 50.0 A181SM-5055-50
Chamfer in relation to d1 40.0 44.0 50.0 A181SM-4044-50 50.0 55.0 60.0 A181SM-5055-60
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 3)
After press-fit. Testing methods, page 57
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
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iglidur® A181
+90°C
31MPa
Bearing technology | Plain bearing | iglidur® A181
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 1.2 special dimensions
8.0 10.0 15.0 10.0 1.00 A181FM-0810-10 18.0 20.0 26.0 22.0 1.00 A181FM-1820-22
+0.025
10.0 12.0 18.0 7.0 1.00 A181FM-1012-07 20.0 23.0 30.0 11.5 1.50 A181FM-2023-11
+0.083
10.0 12.0 18.0 9.0 1.00 A181FM-1012-09 20.0 23.0 30.0 16.5 1.50 A181FM-2023-16
10.0 12.0 18.0 10.0 1.00 A181FM-1012-10 20.0 23.0 30.0 21.5 1.50 A181FM-2023-21 When to use it?
10.0 12.0 18.0 12.0 1.00 A181FM-1012-12 25.0 28.0 35.0 11.5 1.50 A181FM-2528-11 ● When FDA compliance is required
10.0 12.0 18.0 17.0 1.00 A181FM-1012-17 25.0 28.0 35.0 16.5 1.50 A181FM-2528-16 ● When wear resistance and FDA-compliance are necessary at high loads
12.0 14.0 20.0 7.0 1.00 A181FM-1214-07 25.0 28.0 35.0 21.5 1.50 A181FM-2528-21 ● When the bearing is used in acid environments
+0.040
12.0 14.0 20.0 9.0 1.00 A181FM-1214-09 30.0 34.0 42.0 16.0 2.00 A181FM-3034-16
+0.124
12.0 14.0 20.0 12.0 1.00 A181FM-1214-12 30.0 34.0 42.0 26.0 2.00 A181FM-3034-26
+0.032
12.0 14.0 20.0 17.0 1.00 A181FM-1214-17 35.0 39.0 47.0 16.0 2.00 A181FM-3539-16
+0.102 When not to use?
14.0 16.0 22.0 12.0 1.00 A181FM-1416-12 35.0 39.0 47.0 26.0 2.00 A181FM-3539-26
14.0 16.0 22.0 17.0 1.00 A181FM-1416-17 40.0 44.0 52.0 30.0 2.00 A181FM-4044-30 ● When continuous operating temperatures are higher than +180°C
15.0 17.0 23.0 9.0 1.00 A181FM-1517-09 40.0 44.0 52.0 40.0 2.00 A181FM-4044-40 iglidur® A500
45.0 50.0 58.0 50.0 2.50 A181FM-4550-50 ● When the maximum wear resistance is necessary
iglidur® J
3)
After press-fit. Testing methods, page 57
● When a cost-effective FDA-compliant plain bearing is required
iglidur® A200, iglidur® A180
● For high speeds
iglidur® J
Resistant to dirt – +
igubal®
386 3D CAD, finder and service life calculation ... www.igus.co.uk/A350 Lubrication-free made easy ... from stock ... no minimum order quantity 387
iglidur® A350 iglidur® A350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® A350 Technical data
Permissible surface speeds 100.0 0.19
Chemicals Resistance
0.17
iglidur® A350 plain bearings are suitable for low and Alcohols + 10.0
Pressure [MPa]
case of high surface speeds it should be tested whether Fuels +
0.1 0.09
iglidur® J or iglidur® L250 can be used, as the wear rate Greases, oils without additives +
0.07
of these bearings is lower. Hydrocarbons + up to 0
0.01 0.05
Surface speed, page 44 Strong acids + 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30 35 40 45 50 55 60
Strong alkalines + Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
Its temperature resistance makes iglidur® A350 the ideal Diagram 01: Permissible pv values for iglidur® A350 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
material for plain bearing used in the food area. For temperatures bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
over +140°C an additional securing is required. The wear a steel shaft, at +20°C, mounted in a steel housing
rate of iglidur® A350 plain bearings rises only little with
Rotating Oscillating linear
higher temperatures. Tests have shown good wear results 80 4.5
long-term m/s 1.0 0.8 2.5
at +100°C on all tested shaft materials. 4.0
short-term m/s 1.2 0.9 3.0
Cf53, hard-chromed
Application temperatures, page 49 60 3.5
H.a. aluminium
2.5
40
2.0
Dry Greases Oil Water
Wear [µm/km]
Friction and wear 1.5
Coefficient of friction µ 0.10 – 0.20 0.09 0.04 0.04 20
Load [MPa]
1.0
Cf53
The coefficient of friction of iglidur® A350 on a steel shaft 0.5
Table 04: Coefficient of friction against steel (Ra = 1μm,
is in the mid range (diagrams 04 and 05). 0 0.0
50HRC)
Coefficient of friction and surfaces, page 47 20 40 60 80 100 120 140 160 180
Wear resistance, page 50 Temperature [°C]
Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Shaft materials function of temperature (60MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
The corrosion-resistant steels are rather considered
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
a natural choice for use in the food industry. The trials 6 25
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
were therefore carried out especially on such materials. It ■ Cf53 ■ 304 stainless steel
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 5 20 ■ High grade steel
has been shown that there is no clear favourite and 304 +23°C
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000 4
stainless steel, high grade steel and hard-chromed steel +60°C 15
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 3
are all suitable. Hard-anodised aluminium is also well suited
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 10
Wear [µm/km]
for both linear and rotational movements. 2
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 5
Shaft materials, page 52 1
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
0 0
Table 05: Important tolerances for plain bearings according
Installation tolerances 0 10 20 30 40 50 60 1.0 2.0 3.0 4.0 5.0
to ISO 3547-1 after press-fit
iglidur® A350 plain bearings are standard bearings for Load [MPa] Load [MPa]
shafts with h tolerance (recommended minimum h9). Diagram 03: Deformation under pressure and temperature Diagram 07: Wear, rotating with different shaft materials, as a
The bearings are designed for press-fit into a housing function of the load
machined to a H7 tolerance. After being assembled into a
nominal size housing, in standard cases the inner diameter 0.4
0.0
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 1MPa
388 3D CAD, finder and service life calculation ... www.igus.co.uk/A350 Lubrication-free made easy ... from stock ... no minimum order quantity 389
iglidur® A350 iglidur® A350
+180°C +180°C
60MPa 60MPa
Bearing technology | Plain bearing | iglidur® A350 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 20.0 A350SM-3236-20 40.0 44.0 50.0 A350SM-4044-50
32.0 36.0 30.0 A350SM-3236-30 45.0 50.0 20.0 A350SM-4550-20
d1
d2
0.5
32.0 36.0 40.0 A350SM-3236-40 45.0 50.0 30.0 A350SM-4550-30
35.0 39.0 20.0 A350SM-3539-20 45.0 50.0 40.0 A350SM-4550-40
30°
b1 35.0 +0.025 39.0 30.0 A350SM-3539-30 45.0 +0.025 50.0 50.0 A350SM-4550-50
35.0 +0.125 39.0 40.0 A350SM-3539-40 50.0 +0.125 55.0 20.0 A350SM-5055-20
35.0 39.0 50.0 A350SM-3539-50 50.0 55.0 30.0 A350SM-5055-30
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 20.0 A350SM-4044-20 50.0 55.0 40.0 A350SM-5055-40
Chamfer in relation to d1 40.0 44.0 30.0 A350SM-4044-30 50.0 55.0 50.0 A350SM-5055-50
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 40.0 A350SM-4044-40 50.0 55.0 60.0 A350SM-5055-60
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 3)
After press-fit. Testing methods, page 57
390 3D CAD, finder and service life calculation ... www.igus.co.uk/A350 Lubrication-free made easy ... from stock ... no minimum order quantity 391
iglidur® A350
+180°C
60MPa
Bearing technology | Plain bearing | iglidur® A350
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
8.0 10.0 15.0 9.5 1.00 A350FM-0810-09 18.0 20.0 26.0 17.0 1.00 A350FM-1820-17
10.0 10.0 15.0 10.0 1.00 A350FM-0810-10 20.0 23.0 30.0 11.5 1.50 A350FM-2023-11
+0.013
10.0 12.0 18.0 7.0 1.00 A350FM-1012-07 20.0 23.0 30.0 16.5 1.50 A350FM-2023-16
+0.071 When to use it?
10.0 12.0 18.0 9.0 1.00 A350FM-1012-09 20.0 23.0 30.0 21.5 1.50 A350FM-2023-21
10.0 12.0 18.0 10.0 1.00 A350FM-1012-10 25.0 +0.020 28.0 35.0 11.5 1.50 A350FM-2528-11 ● When FDA compliance is required
10.0 12.0 18.0 12.0 1.00 A350FM-1012-12 25.0 +0.104 28.0 35.0 16.5 1.50 A350FM-2528-16 ● When a high chemical resistance is required
10.0 12.0 18.0 17.0 1.00 A350FM-1012-17 25.0 28.0 35.0 21.5 1.50 A350FM-2528-21 ● Abrasion-resistant
12.0 14.0 20.0 7.0 1.00 A350FM-1214-07 30.0 34.0 42.0 16.0 2.00 A350FM-3034-16 ● Temperature-resistant from –100°C to +250°C
12.0 14.0 20.0 9.0 1.00 A350FM-1214-09 30.0 34.0 42.0 26.0 2.00 A350FM-3034-26
12.0 +0.016 14.0 20.0 12.0 1.00 A350FM-1214-12 35.0 39.0 47.0 16.0 2.00 A350FM-3539-16
12.0 +0.086 14.0 20.0 17.0 1.00 A350FM-1214-17 35.0 39.0 47.0 26.0 2.00 A350FM-3539-26
+0.025 When not to use?
14.0 16.0 22.0 12.0 1.00 A350FM-1416-12 40.0 44.0 52.0 30.0 2.00 A350FM-4044-30
+0.125 ● When the highest wear resistance is required
14.0 16.0 22.0 17.0 1.00 A350FM-1416-17 40.0 44.0 52.0 40.0 2.00 A350FM-4044-40
45.0 50.0 58.0 50.0 2.00 A350FM-4550-50 iglidur® X6, iglidur® Z
● When no resistance to temperature or chemicals is required
3)
After press-fit. Testing methods, page 57
iglidur® A180, iglidur® A200
● When a cost-effective universal plain bearing is required
iglidur® G, iglidur® P
Bar stock,
in the food sector Compressive strength MPa 118
Max. recommended surface pressure (+20°C) MPa 120
round bar
Page 681 Compliant with Regulation (EU) No. 10/2011 Shore D hardness 83 DIN 53505
and FDA guidelines Physical and thermal properties
Max. application temperature long-term °C +250
FOOD
Plain bearings made from iglidur® A500 can be exposed to extremely high temperatures and are suitable Max. application temperature short-term °C +300
for direct contact with food (FDA-compliant). Min. application temperature °C –100
Bar stock, ●● Compliant with Regulation (EU) No. 10/2011 Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● FDA-compliant Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Temperature-resistant from –100°C to +250°C Electrical properties
●● High chemical resistance Specific contact resistance Ωcm > 1014 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1013 DIN 53482
●● Maintenance-free Table 01: Material properties
tribo-tape liner
Page 691
Typical application areas Plain bearings made from iglidur® A500 can be used at high Resistance to weathering
●● Food industry temperatures and are permitted for use in direct contact iglidur® A500 plain bearings are not resistant to weathering.
●● Beverage technology with food (FDA-compliant). They exhibit an exceptionally The material properties are significantly affected. Discoloration
●● Medical technology good chemical resistance and are suitable for heavy-duty occurs. Practical tests under real application conditions are
use in and around machinery for the food industry. Though strongly recommended.
iglidur® A500 is a soft material, it possesses an excellent
Piston rings
Page 584 compressive strength even at high temperatures. Mechanical properties
With increasing temperatures, the compressive strength of
Descriptive technical specifications Moisture absorption iglidur® A500 plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + The moisture absorption of iglidur® A500 plain bearings is this inverse relationship. The maximum recommended
only 0.5% weight after saturation in water. surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + Vacuum drawn from this.
flange
bearings In vacuum, any present moisture is released as vapour. Diagram 02 shows the maximum recommended surface
Page 603 Low coefficient of friction – +
The use in vacuum is only possible to a limited extent. pressure of the bearing as a function of the temperature.
Low moisture absorption – + The combination of high stability and high flexibility acts
Radiation resistance very positively during vibrations and edge loads. As the
Wear resistance under water – +
Plain bearings made from iglidur® A500 are resistant up to wear of the plain bearing rapidly escalates from pressures
Moulded High media resistance – + a radiation intensity of 2 · 10⁵Gy. of 10 to 20MPa, we recommend a particularly accurate
special parts
Page 624 testing of the application above these limits.
Resistant to edge pressures – +
Surface pressure, page 41
Suitable for shock and impact loads – +
Resistant to dirt – +
394 3D CAD, finder and service life calculation ... www.igus.co.uk/A500 Lubrication-free made easy ... from stock ... no minimum order quantity 395
iglidur® A500 iglidur® A500
+250°C +250°C
120MPa 120MPa
Bearing technology | Plain bearing | iglidur® A500 Technical data
Permissible surface speeds 1,000 0.7
Chemicals Resistance
0.6
iglidur® A500 also permits high surface speeds due to the Alcohols + 100
Pressure [MPa]
up of the bearing. Tests show that plain bearings made Fuels +
1 0.2
from iglidur® A500 are more wear-resistant in pivoting Greases, oils without additives +
0.1
movements, and the permitted pv values are also higher Hydrocarbons +
0.1 0.0
in pivoting applications. Strong acids + 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70
Surface speed, page 44 Strong alkalines + Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® A500 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
The iglidur® A500 plain bearings can be used in short-term bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
temperatures up to +300°C. With increasing temperatures, a steel shaft, at +20°C, mounted in a steel housing
the compressive strength of iglidur® A500 plain bearings
Rotating Oscillating linear
decreases. Diagram 02 shows this inverse relationship. 160 30
long-term m/s 0.6 0.4 1.0
The temperatures prevailing in the bearing system also 140 27
short-term m/s 1.0 0.7 2.0
Cf53, hard-chromed
24
have an influence on the wear. For temperatures over 120
H.a. aluminium
80 15
Application temperatures, page 49 12
Dry Greases Oil Water 60
Wear [µm/km]
Additional securing, page 49 9
Coefficient of friction µ 0.26 – 0.41 0.09 0.04 0.04 40
Load [MPa]
6
Cf53
20 3
Table 04: Coefficient of friction against steel (Ra = 1μm,
Friction and wear 0 0
50HRC)
The coefficient of friction is dependent on the load that 20 50 80 120 150 200 250
acts on the bearing (diagrams 04 and 05). Temperature [°C]
Housing Plain bearing Shaft
Coefficient of friction and surfaces, page 47 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Wear resistance, page 50 function of temperature (120MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
Shaft materials 10 200
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Diagram 06 shows results of testing different shaft rotating
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 8 160 oscillating
materials with plain bearings made from iglidur® A500. The +23°C
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
combination "iglidur® A500/hard-chromed shaft" clearly 6 +60°C 120
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000
stands out in rotating application. Up to about 2.0MPa,
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 4 80
Wear [µm/km]
the wear of this combination remains largely independent
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 2 40
of load. In pivoting applications with Cf53 shafts, the wear
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
resistance is better than in rotations under equal load. If 0 0
Table 05: Important tolerances for plain bearings according
the shaft material you plan on using is not shown in these 0 20 40 60 80 100 120 0 10 20 30 40 50
to ISO 3547-1 after press-fit
test results, please contact us. Load [MPa] Load [MPa]
Shaft materials, page 52 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
with shaft material Cf53 hardened and ground steel, as a
Installation tolerances function of the load
iglidur® A500 plain bearings are standard bearings for 0.5
396 3D CAD, finder and service life calculation ... www.igus.co.uk/A500 Lubrication-free made easy ... from stock ... no minimum order quantity 397
iglidur® A500 iglidur® A500
+250°C +250°C
120MPa 120MPa
Bearing technology | Plain bearing | iglidur® A500 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
30.0 +0.020 34.0 30.0 A500SM-3034-30 40.0 44.0 40.0 A500SM-4044-40
30.0 +0.104 34.0 40.0 A500SM-3034-40 40.0 44.0 50.0 A500SM-4044-50
d1
d2
0.5
32.0 36.0 20.0 A500SM-3236-20 45.0 50.0 20.0 A500SM-4550-20
32.0 36.0 30.0 A500SM-3236-30 45.0 50.0 30.0 A500SM-4550-30
30°
b1 32.0 36.0 40.0 A500SM-3236-40 45.0 50.0 40.0 A500SM-4550-40
+0.025
35.0 39.0 20.0 A500SM-3539-20 45.0 50.0 50.0 A500SM-4550-50
+0.025 +0.125
35.0 39.0 30.0 A500SM-3539-30 50.0 55.0 20.0 A500SM-5055-20
+0.125
2)
Thickness < 0.6mm: Chamfer = 20° 35.0 39.0 40.0 A500SM-3539-40 50.0 55.0 30.0 A500SM-5055-30
Chamfer in relation to d1 35.0 39.0 50.0 A500SM-3539-50 50.0 55.0 40.0 A500SM-5055-40
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 20.0 A500SM-4044-20 50.0 55.0 50.0 A500SM-5055-50
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 40.0 44.0 30.0 A500SM-4044-30 50.0 55.0 60.0 A500SM-5055-60
3)
After press-fit. Testing methods, page 57
Order example: A500SM-0405-04 – no minimum order quantity.
A500 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
398 3D CAD, finder and service life calculation ... www.igus.co.uk/A500 Lubrication-free made easy ... from stock ... no minimum order quantity 399
iglidur® A500
+250°C
120MPa
Bearing technology | Plain bearing | iglidur® A500
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
4.0 8.0 12.0 6.0 2.00 A500FM-0408-06 15.0 17.0 23.0 17.0 1.00 A500FM-1517-17
+0.010
6.0 8.0 12.0 4.0 1.00 A500FM-0608-04 16.0 18.0 24.0 12.0 1.00 A500FM-1618-12
+0.058 +0.016
6.0 8.0 12.0 6.0 1.00 A500FM-0608-06 16.0 18.0 24.0 17.0 1.00 A500FM-1618-17
+0.086 When to use it?
6.0 8.0 12.0 8.0 1.00 A500FM-0608-08 18.0 20.0 26.0 12.0 1.00 A500FM-1820-12
8.0 10.0 15.0 5.5 1.00 A500FM-0810-05 18.0 20.0 26.0 17.0 1.00 A500FM-1820-17 ●● When the bearings have direct contact with food
8.0 10.0 15.0 7.5 1.00 A500FM-0810-07 18.0 20.0 26.0 22.0 1.00 A500FM-1820-22 ●● When FDA compliance is required
8.0 10.0 15.0 9.5 1.00 A500FM-0810-09 20.0 23.0 30.0 11.5 1.50 A500FM-2023-11 ●● When a low noise level is required
8.0 10.0 15.0 10.0 1.00 A500FM-0810-10 20.0 23.0 30.0 16.5 1.50 A500FM-2023-16 ●● When low moisture absorption is fundamental
+0.013
10.0 12.0 18.0 7.0 1.00 A500FM-1012-07 20.0 23.0 30.0 21.5 1.50 A500FM-2023-21
+0.071
10.0 12.0 18.0 9.0 1.00 A500FM-1012-09 25.0 28.0 35.0 11.5 1.50 A500FM-2528-11
+0.020
10.0 12.0 18.0 12.0 1.00 A500FM-1012-12 25.0 28.0 35.0 16.5 1.50 A500FM-2528-16
+0.104 When not to use?
10.0 12.0 18.0 15.0 1.00 A500FM-1012-15 25.0 28.0 35.0 21.5 1.50 A500FM-2528-21
10.0 12.0 18.0 17.0 1.00 A500FM-1012-17 30.0 34.0 42.0 16.0 2.00 A500FM-3034-16 ●● When the maximum wear resistance is necessary
12.0 14.0 20.0 7.0 1.00 A500FM-1214-07 30.0 34.0 42.0 26.0 2.00 A500FM-3034-26 iglidur® J
12.0 14.0 20.0 9.0 1.00 A500FM-1214-09 30.0 34.0 42.0 40.0 2.00 A500FM-3034-40 ●● When continuous operating temperatures are higher than +80°C
12.0 14.0 20.0 12.0 1.00 A500FM-1214-12 35.0 39.0 47.0 16.0 2.00 A500FM-3539-16 iglidur® A350, iglidur® A500
12.0 14.0 20.0 13.0 1.00 A500FM-1214-13 35.0 39.0 47.0 26.0 2.00 A500FM-3539-26 ●● When a cost-effective universal plain bearing is required
+0.016 iglidur® G, iglidur® P
12.0 14.0 20.0 15.0 1.00 A500FM-1214-15 35.0 +0.025 39.0 47.0 40.0 2.00 A500FM-3539-40
+0.086
12.0 14.0 20.0 17.0 1.00 A500FM-1214-17 40.0 +0.125 44.0 52.0 30.0 2.00 A500FM-4044-30
14.0 16.0 22.0 12.0 1.00 A500FM-1416-12 40.0 44.0 52.0 40.0 2.00 A500FM-4044-40
14.0 16.0 22.0 17.0 1.00 A500FM-1416-17 45.0 50.0 58.0 50.0 2.00 A500FM-4550-50
15.0 17.0 23.0 9.0 1.00 A500FM-1517-09
3)
After press-fit. Testing methods, page 57
Bar stock,
FDA-compliant Compressive strength MPa 78
round bar Max. recommended surface pressure (+20°C) MPa 28
Page 682 Shore D hardness 76 DIN 53505
FDA-compliant material for applications with low to medium loads in immediate environments of (or contact
with) food or drugs, as well as humidity. Physical and thermal properties
●● FDA-compliant Max. application temperature long-term °C +90
FOOD
●● Compliant with Regulation (EU) No. 10/2011 Max. application temperature short-term °C +110
●● High media resistance Min. application temperature °C –50
Bar stock, ●● Suitable for wet environments Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 685 ●● High wear resistance Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
●● Lubrication-free Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1012 DIN IEC 93
Surface resistance Ω > 1011 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Food industry
Page 691
●● Beverage technology Plain bearings made from iglidur® A180 are suitable for Resistance to weathering
●● Medical technology application in direct contact with food. Hence they are iglidur® A180 plain bearings are not resistant to weathering.
the ideal solution for bearing locations on machines for The material properties are significantly affected Severe
the food and packaging industries, the medical equipment discoloration occurs. Applications with this material under
manufacturing, for small equipment for households, etc. weathering conditions are not recommended.
The iglidur® A180 distinguishes itself also in wet cleaning
Piston rings
Page 581 or where process-dependent contact with wet media Mechanical properties
is the business of the day by its extremely low humidity With increasing temperatures, the compressive strength of
Descriptive technical specifications absorption. iglidur® A180 plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + this inverse relationship. The maximum recommended
Moisture absorption surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + of iglidur® A180 plain bearings is approximately 0.2% drawn from this.
flange
bearings weight. The saturation limit in water is 1.3% weight. This Diagram 03 shows the elastic deformation of iglidur® A180
Page 603 Low coefficient of friction – +
must be taken into account for these types of applications. at radial loads. At the maximum recommended surface
Low moisture absorption – + pressure of 28MPa the deformation is less than 2.5%.
Vacuum A plastic deformation can be negligible up to this value.
Wear resistance under water – +
In vacuum, any present moisture is released as vapour. Use However, it is also dependent on the service time.
Moulded High media resistance – + in vacuum is only possible with dehumidified iglidur® A180 Surface pressure, page 41
special parts
Page 624 bearings.
Resistant to edge pressures – +
402 3D CAD, finder and service life calculation ... www.igus.co.uk/A180 Lubrication-free made easy ... from stock ... no minimum order quantity 403
iglidur® A180 iglidur® A180
+90°C +90°C
28MPa 28MPa
Bearing technology | Plain bearing | iglidur® A180 Technical data
Permissible surface speeds 100.0 0.3
Chemicals Resistance
iglidur® A180 was developed for low surface speeds. The Alcohols + 10.0
Pressure [MPa]
occurs. This increase is a result of friction. In practice, Fuels + 0.1
though, this level is rarely reached due to varying application 0.1
Greases, oils without additives +
conditions. Hydrocarbons +
0.01 0.0
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30
Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The iglidur® A180 plain bearings can be used in short-term Diagram 01: Permissible pv values for iglidur® A180 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
temperatures up to +110°C. With increasing temperatures, bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
the compressive strength of iglidur® A180 plain bearings a steel shaft, at +20°C, mounted in a steel housing
decreases. Diagram 02 shows this inverse relationship.
Rotating Oscillating linear
The temperatures prevailing in the bearing system also 30 3.5
long-term m/s 0.8 0.6 3.5
have an influence on the wear. For temperatures over 3.0
short-term m/s 1.2 1.0 5.0 25
Cf53, hard-chromed
+60°C an additional securing is required.
H.a. aluminium
2.0
15
Additional securing, page 49 1.5
Dry Greases Oil Water
Wear [µm/km]
10
1.0
Coefficient of friction µ 0.05 – 0.23 0.09 0.04 0.04
Load [MPa]
Cf53
Friction and wear 5 0.5
Table 04: Coefficient of friction against steel (Ra = 1μm,
Similar to wear resistance, the coefficient of friction µ also 0 0.0
50HRC)
changes with the surface speed and load (diagrams 04 and 20 30 40 50 60 70 80 90
05). The coefficient of friction decreases with increasing Temperature [°C]
Housing Plain bearing Shaft
load. Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Coefficient of friction and surfaces, page 47 function of temperature (28MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Wear resistance, page 50
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 10 20
Shaft materials rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 8 oscillating
Diagram 06 shows the test results of iglidur® A180 plain +23°C 15
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
bearings running against various shaft materials. The 6 +60°C
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 10
combination "iglidur® A180/hard-anodised aluminium"
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 4
Wear [µm/km]
clearly stands out. It attains good to excellent wear rates 5
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 2
also with other shafts. With Cf53 shafts, the higher wear
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
in pivoting applications is exemplary compared to rotating 0 0
Table 05: Important tolerances for plain bearings according
applications (diagram 07). 0 5 10 15 20 0.25 0.75 2.00 5.00 10.00 20.00
to ISO 3547-1 after press-fit
Shaft materials, page 52 Load [MPa] Load [MPa]
Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Installation tolerances with shaft material Cf53 hardened and ground steel, as a
iglidur® A180 plain bearings are standard bearings for function of the load
shafts with h tolerance (recommended minimum h9). 0.6
404 3D CAD, finder and service life calculation ... www.igus.co.uk/A180 Lubrication-free made easy ... from stock ... no minimum order quantity 405
iglidur® A180 iglidur® A180
+90°C +90°C
28MPa 28MPa
Bearing technology | Plain bearing | iglidur® A180 Bearing technology | Plain bearing | iglidur® A180
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: A180SM-0608-10 – no minimum order quantity. Order example: A180FM-0608-06 – no minimum order quantity.
A180 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 10 Total length b1 A180 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
406 3D CAD, finder and service life calculation ... www.igus.co.uk/A180 Lubrication-free made easy ... from stock ... no minimum order quantity 407
The "food-classic" for low duty
FDA-compliant
iglidur A200 ®
Bar stock,
FDA-compliant Compressive strength MPa 54
round bar Max. recommended surface pressure (+20°C) MPa 18
Page 657 Shore D hardness 81 DIN 53505
FDA-compliant material for applications with low to medium loads in immediate environs of (or contact)
with food or drugs. Physical and thermal properties
●● FDA-compliant Max. application temperature long-term °C +80
FOOD
●● Suitable for contact with food Max. application temperature short-term °C +170
●● Suitable for low surface speeds Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Standard range from stock Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
●● Maintenance-free Electrical properties
●● Thrust washers available only in imperial sizes, from page 1601 Specific contact resistance Ωcm > 1013 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Food industry
Page 691
Plain bearings made from iglidur® A200 are suitable for Radiation resistance
application in direct contact with food. Hence they are the Plain bearings made from iglidur® A200 are resistant up to
ideal solution for bearing requirements in machines for the a radiation intensity of 1 · 10⁴Gy.
food industry, medical equipment manufacturing, for small
equipment for households, etc. As the incorporation of solid Resistance to weathering
lubricants is dispensed with in favour of food compatibility, iglidur® A200 plain bearings are not resistant to weathering.
Piston rings
Page 581 the thermoplastic composition of iglidur® A200 is especially The material properties are significantly affected Severe
adjusted for abrasion resistance. In addition the iglidur® A200 discoloration occurs. Applications with this material under
Descriptive technical specifications is characterised by its capacity to embed dirt and by its weathering conditions are not recommended.
Wear resistance at +23°C – + quiet operating behaviour. The good wear properties, dirt
resistance and the possibility for dry operation allow to Mechanical properties
Wear resistance at +90°C – +
replace elaborately sealed, lubricated bearings for little With increasing temperatures, the compressive strength of
Two hole Wear resistance at +150°C – + costs. iglidur® A200 plain bearings decreases. Diagram 02 shows
flange
bearings this inverse relationship. The maximum recommended
Page 603 Low coefficient of friction – +
Moisture absorption surface pressure is a mechanical material parameter. No
Low moisture absorption – + Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
of iglidur® A200 plain bearings is approximately 1.5% drawn from this.
Wear resistance under water – +
weight. The saturation limit in water is 7.6% weight. This Diagram 03 shows the elastic deformation of iglidur® A200
Moulded High media resistance – + must be taken into account for these types of applications. at radial loads. At the maximum recommended surface
special parts
Page 624 pressure of 18MPa the deformation is less than 2%. A
Resistant to edge pressures – +
Vacuum plastic deformation can be negligible up to this value.
Suitable for shock and impact loads – + In vacuum, any present moisture is released as vapour. However, it is also dependent on the service time.
The use in vacuum is only possible to a limited extent. Surface pressure, page 41
Resistant to dirt – +
410 3D CAD, finder and service life calculation ... www.igus.co.uk/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 411
iglidur® A200 iglidur® A200
+80°C +80°C
18MPa 18MPa
Bearing technology | Plain bearing | iglidur® A200 Technical data
Permissible surface speeds 100.0 0.8
Chemicals Resistance
iglidur® A200 was developed for low surface speeds. The Alcohols + up to 0 10.0 0.6
Pressure [MPa]
occurs. This increase is a result of friction. In practice, Fuels +
though, this level is rarely reached due to varying application 0.1 0.2
Greases, oils without additives +
conditions. Hydrocarbons +
0.01 0.0
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20
Strong alkalines 0 Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The iglidur® A200 plain bearings can be used in short-term Diagram 01: Permissible pv values for iglidur® A200 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
temperatures up to +170°C. The temperatures prevailing bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
in the bearing system also have an influence on the wear. a steel shaft, at +20°C, mounted in a steel housing
For temperatures over +50°C an additional securing is
Rotating Oscillating linear
required. 40 6
long-term m/s 0.8 0.6 2.0
Application temperatures, page 49
short-term m/s 1.5 1.1 3.0 5
Cf53, hard-chromed
Additional securing, page 49 30
Wear [µm/km]
Similar to wear resistance, the coefficient of friction µ also 2
Coefficient of friction µ 0.10 – 0.40 0.09 0.04 0.04 10
Load [MPa]
Cf53
changes with the surface speed and load (diagrams 04 1
Table 04: Coefficient of friction against steel (Ra = 1μm,
and 05). 0 0
50HRC)
Coefficient of friction and surfaces, page 47 20 30 40 50 60 70 80
Wear resistance, page 50 Temperature [°C]
Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
Shaft materials function of temperature (18MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
Diagrams 06 and 07 show the test results of iglidur® A200
>3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
plain bearings running against various shaft materials. In 10 70
> 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
pivoting applications below a load of 2MPa, the wear 60 rotating
> 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000 8 oscillating
of iglidur® A200 plain bearings is higher than in rotating +23°C 50
> 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000
applications with equal load. Here the HR carbon steel 6 +60°C
> 30 – 50 +0.000 +0.025 +0.080 +0.240 –0.062 +0.000 40
shaft is a positive exception.
Deformation [%]
4 30
> 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000
Wear [µm/km]
Shaft materials, page 52 20
> 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000 2
10
> 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
Installation tolerances 0 0
Table 05: Important tolerances for plain bearings according
iglidur® A200 plain bearings are standard bearings for 0 3 6 9 12 15 18 Cf53 hard 304SS HR carbon
to ISO 3547-1 after press-fit chromed steel
shafts with h tolerance (recommended minimum h9). Load [MPa]
The bearings are designed for press-fit into a housing Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
machined to a H7 tolerance. After being assembled into a with different shaft materials, p = 2MPa
nominal size housing, in standard cases the inner diameter
automatically adjusts to the D11 tolerances. For particular 1.0
412 3D CAD, finder and service life calculation ... www.igus.co.uk/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 413
iglidur® A200 iglidur® A200
+80°C +80°C
18MPa 18MPa
Bearing technology | Plain bearing | iglidur® A200 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
14.0 20.0 15.0 ASM-1420-15 22.0 28.0 15.0 ASM-2228-15
14.0 20.0 20.0 ASM-1420-20 22.0 28.0 20.0 ASM-2228-20
d1
d2
0.5
15.0 17.0 10.0 ASM-1517-10 22.0 28.0 30.0 ASM-2228-30
15.0 17.0 15.0 ASM-1517-15 24.0 30.0 15.0 ASM-2430-15
30°
b1 15.0 21.0 10.0 ASM-1521-10 24.0 30.0 20.0 ASM-2430-20
15.0 21.0 15.0 ASM-1521-15 24.0 30.0 30.0 ASM-2430-30
15.0 21.0 20.0 ASM-1521-20 25.0 28.0 12.0 ASM-2528-12
2)
Thickness < 0.6mm: Chamfer = 20° 16.0 18.0 12.0 ASM-1618-12 25.0 28.0 20.0 ASM-2528-20
Chamfer in relation to d1 16.0 18.0 20.0 ASM-1618-20 25.0 30.0 20.0 ASM-2530-20
+0.050
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 2795 and special 16.0 20.0 20.0 ASM-1620-20 25.0 30.0 30.0 ASM-2530-30
+0.160
f1 [mm] 0.3 0.5 0.8 1.2 dimensions 16.0 20.0 25.0 ASM-1620-25 25.0 30.0 40.0 ASM-2530-40
16.0 22.0 12.0 ASM-1622-12 25.0 32.0 20.0 ASM-2532-20
Order example: ASM-0103-02 – no minimum order quantity. 16.0 22.0 15.0 ASM-1622-15 25.0 +0.065 32.0 30.0 ASM-2532-30
A200 iglidur® material S Sleeve bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1 16.0 22.0 16.0 ASM-1622-16 25.0 +0.195 32.0 40.0 ASM-2532-40
16.0 22.0 20.0 ASM-1622-20 26.0 30.0 20.0 ASM-2630-20
16.0 22.0 25.0 ASM-1622-25 26.0 32.0 30.0 ASM-2632-30
d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No. 18.0 24.0 12.0 ASM-1824-12 27.0 34.0 20.0 ASM-2734-20
Tolerance3) h13 Tolerance3) h13 18.0 24.0 20.0 ASM-1824-20 27.0 34.0 30.0 ASM-2734-30
[mm] [mm] [mm] [mm] [mm] [mm] 18.0 24.0 30.0 ASM-1824-30 27.0 34.0 40.0 ASM-2734-40
1.0 3.0 2.0 ASM-0103-02 8.0 10.0 10.0 ASM-0810-10 20.0 23.0 15.0 ASM-2023-15 28.0 33.0 20.0 ASM-2833-20
1.5 4.0 2.0 ASM-0104-02 8.0 11.0 8.0 ASM-0811-08 20.0 23.0 20.0 ASM-2023-20 28.0 36.0 20.0 ASM-2836-20
2.0 5.0 2.0 ASM-0205-02 8.0 11.0 12.0 ASM-0811-12 20.0 25.0 15.0 ASM-2025-15 28.0 36.0 30.0 ASM-2836-30
2.0 5.0 3.0 ASM-0205-03 8.0 12.0 6.0 ASM-0812-06 20.0 25.0 20.0 ASM-2025-20 28.0 36.0 40.0 ASM-2836-40
+0.020
2.5 6.0 3.0 ASM-0206-03 8.0 12.0 8.0 ASM-0812-08 20.0 +0.065 25.0 30.0 ASM-2025-30 30.0 38.0 20.0 ASM-3038-20
+0.080
3.0 5.0 3.0 ASM-0305-03 8.0 12.0 10.0 ASM-0812-10 20.0 +0.195 26.0 15.0 ASM-2026-15 30.0 38.0 30.0 ASM-3038-30
3.0 5.0 4.0 ASM-0305-04 8.0 12.0 12.0 ASM-0812-12 20.0 26.0 20.0 ASM-2026-20 30.0 38.0 40.0 ASM-3038-40
3.0 6.0 3.0 ASM-0306-03 8.0 14.0 6.0 ASM-0814-06 20.0 26.0 30.0 ASM-2026-30 32.0 40.0 20.0 ASM-3240-20
+0.080
3.0 6.0 4.0 ASM-0306-04 8.0 +0.040 14.0 10.0 ASM-0814-10 22.0 26.0 15.0 ASM-2226-15 32.0 40.0 30.0 ASM-3240-30
+0.240
4.0 7.0 3.0 ASM-0407-03 9.0 +0.130 12.0 14.0 ASM-0912-14 22.0 28.0 10.0 ASM-2228-10 32.0 40.0 40.0 ASM-3240-40
4.0 7.0 4.0 ASM-0407-04 10.0 12.0 10.0 ASM-1012-10 3)
After press-fit. Testing methods, page 57
4.0 7.0 6.0 ASM-0407-06 10.0 14.0 6.0 ASM-1014-06
4.0 8.0 6.0 ASM-0408-06 10.0 14.0 8.0 ASM-1014-08
5.0 8.0 4.0 ASM-0508-04 10.0 14.0 10.0 ASM-1014-10
5.0 8.0 5.0 ASM-0508-05 10.0 14.0 16.0 ASM-1014-16
5.0 8.0 8.0 ASM-0508-08 10.0 16.0 6.0 ASM-1016-06
5.0 +0.030 9.0 5.0 ASM-0509-05 10.0 16.0 10.0 ASM-1016-10
5.0 +0.105 9.0 8.0 ASM-0509-08 10.0 16.0 16.0 ASM-1016-16
6.0 8.0 10.0 ASM-0608-10 12.0 14.0 20.0 ASM-1214-20 Available from stock Ordering note
6.0 9.0 6.0 ASM-0609-06 12.0 16.0 15.0 ASM-1216-15 Detailed information about delivery time online. Our prices are scaled according to order
6.0 10.0 4.0 ASM-0610-04 12.0 16.0 20.0 ASM-1216-20 www.igus.co.uk/24 quantities, current prices can be found online.
6.0 10.0 6.0 ASM-0610-06 12.0 18.0 8.0 ASM-1218-08 Online ordering
6.0 10.0 10.0 ASM-0610-10 12.0 18.0 10.0 ASM-1218-10 Discount scaling
+0.050 Including delivery times, prices, online tools
6.0 12.0 6.0 ASM-0612-06 12.0 18.0 15.0 ASM-1218-15 1–9 50 – 99 500 – 999
+0.160 www.igus.co.uk/A200
6.0 12.0 10.0 ASM-0612-10 12.0 18.0 20.0 ASM-1218-20 10 – 24 100 – 199 1,000 – 2,499
7.0 10.0 5.0 ASM-0710-05 14.0 16.0 10.0 ASM-1416-10 25 – 49 200 – 499 2,500 – 4,999
7.0 +0.040 10.0 8.0 ASM-0710-08 14.0 16.0 15.0 ASM-1416-15 No minimum order value.
8.0 +0.130 10.0 6.0 ASM-0810-06 14.0 16.0 20.0 ASM-1416-20 No low-quantity surcharges.
8.0 10.0 8.0 ASM-0810-08 14.0 20.0 10.0 ASM-1420-10 Shipping ex works.
3)
After press-fit. Testing methods, page 57
414 3D CAD, finder and service life calculation ... www.igus.co.uk/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 415
iglidur® A200 iglidur® A200
+80°C +80°C
18MPa 18MPa
Bearing technology | Plain bearing | iglidur® A200 Product range
Flange bearing (form F) d1 d1 d2 d3 b1 b2 Part No. d1 d1 d2 d3 b1 b2 Part No.
.5
.0 Tolerance3) d133) h13 h13 Tolerance3) d133) h13 h13
ax
f1
30
m
r
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
°
22.0 28.0 34.0 15.0 3.00 AFM-2228-15 27.0 34.0 40.0 40.0 4.00 AFM-2734-40
22.0 28.0 34.0 20.0 3.00 AFM-2228-20 28.0 36.0 42.0 20.0 4.00 AFM-2836-20
d2
d3
d1
22.0 28.0 34.0 30.0 3.00 AFM-2228-30 28.0 36.0 42.0 30.0 4.00 AFM-2836-30
+0.065
24.0 30.0 36.0 15.0 3.00 AFM-2430-15 28.0 36.0 42.0 40.0 4.00 AFM-2836-40
+0.195
b2 24.0 30.0 36.0 20.0 3.00 AFM-2430-20 30.0 38.0 44.0 20.0 4.00 AFM-3038-20
+0.065
b1 24.0 30.0 36.0 30.0 3.00 AFM-2430-30 30.0 38.0 44.0 30.0 4.00 AFM-3038-30
+0.195
25.0 32.0 38.0 20.0 4.00 AFM-2532-20 30.0 38.0 44.0 40.0 4.00 AFM-3038-40
2)
Thickness < 0.6mm: Chamfer = 20° 25.0 32.0 38.0 30.0 4.00 AFM-2532-30 32.0 40.0 46.0 20.0 4.00 AFM-3240-20
+0.080
Chamfer in relation to d1 25.0 32.0 38.0 40.0 4.00 AFM-2532-40 32.0 40.0 46.0 30.0 4.00 AFM-3240-30
+0.240
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 2795 and special 27.0 34.0 40.0 20.0 4.00 AFM-2734-20 32.0 40.0 46.0 40.0 4.00 AFM-3240-40
f1 [mm] 0.3 0.5 0.8 1.2 dimensions 27.0 34.0 40.0 30.0 4.00 AFM-2734-30
3)
After press-fit. Testing methods, page 57
Order example: AFM-0103-02 – no minimum order quantity.
A200 iglidur® material F Flange bearing M Metric 01 Inner Ø d1 03 Outer Ø d2 02 Total length b1
416 3D CAD, finder and service life calculation ... www.igus.co.uk/A200 Lubrication-free made easy ... from stock ... no minimum order quantity 417
"Food" bearing with media resistance
up to +90°C
Compliant with Regulation (EU) No.
10/2011 and FDA guidelines
iglidur A160 ®
Bar stock,
up to +90°C Compressive strength MPa 37
Max. recommended surface pressure (+20°C) MPa 15
round bar
Page 682 Compliant with Regulation (EU) No. 10/2011 Shore D hardness 60 DIN 53505
and FDA guidelines Physical and thermal properties
Max. application temperature long-term °C +90
FOOD
iglidur® A160 offers maximum media resistance in the medium temperature range and is therefore a true Max. application temperature short-term °C +100
low-cost iglidur®. The profile of properties is completed by the suitability for applications in the food industry. Min. application temperature °C –50
Bar stock, ● Compliant with Regulation (EU) No. 10/2011 Thermal conductivity W/m · K 0.30 ASTM C 177
plate
Page 685 ● FDA-compliant Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
● High media resistance Electrical properties
● Cost-effective Specific contact resistance Ωcm > 1012 DIN IEC 93
● Lubrication-free Surface resistance Ω > 1012 DIN 53482
● Maintenance-free Table 01: Material properties
tribo-tape liner
Page 696
Typical application areas iglidur® A160 plain bearings are characterised by extreme Resistance to weathering
● Food industry media resistance at a low cost. Tribologically optimised, the iglidur® A160 plain bearings are continuously resistant
● Beverage technology material can be used in temperatures up to +90°C and also to weathering. The material properties are only slightly
● Medical technology conforms to demands of the food processing sector. The affected. Possible discolorations are only superficial.
profile of properties is completed by the "optical detectability",
i.e. the blue colour, often required in the industry. Mechanical properties
Piston rings
Page 581 With increasing temperatures, the compressive strength of
Moisture absorption iglidur® A160 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Under standard climatic conditions, the moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +23°C – + of iglidur® A160 plain bearings is approximately 0.1% surface pressure is a mechanical material parameter. No
weight. The saturation limit submerged in water is also conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
approximately 0.1% weight. drawn from this.
Two hole Wear resistance at +150°C – + Diagram 03 shows the elastic deformation of iglidur® A160
flange
bearings Vacuum at radial loads. Plastic deformation is minimal up to a
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. Use radial load of 15MPa. However, it is also dependent on
Low moisture absorption – + in vacuum is only possible with dehumidified iglidur® A160 the service time.
bearings. Surface pressure, page 41
Wear resistance under water – +
Resistant to dirt – +
420 3D CAD, finder and service life calculation ... www.igus.co.uk/A160 Lubrication-free made easy ... from stock ... no minimum order quantity 421
iglidur® A160 iglidur® A160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearing | iglidur® A160 Technical data
Permissible surface speeds 100.0 0.3
Chemicals Resistance
iglidur® A160 was developed for low surface speeds. Alcohols + 10.0
Pressure [MPa]
operation. The given values in table 03 indicate the limits Fuels + up to 0 0.1
at which an increase up to the continuous permissible 0.1
Greases, oils without additives +
temperature occurs. This increase is a result of friction. In Hydrocarbons +
0.01 0.0
practice, though, this level is rarely reached, due to varying Strong acids + 0.001 0.01 0.1 1.0 10.0 0.0 2.5 5.0 7.5 10.0 12.5 15.0
application conditions. Strong alkalines + Surface speed [m/s] Load [MPa]
Surface speed, page 44
All information given at room temperature [+20°C]
Diagram 01: Permissible pv values for iglidur® A160 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
Temperature bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
The temperatures prevailing in the bearing system also a steel shaft, at +20°C, mounted in a steel housing
have an influence on the wear. For temperatures over
Rotating Oscillating linear
+60°C an additional securing is required. 20 2.0
long-term m/s 0.5 0.4 2.0
Application temperatures, page 49
short-term m/s 0.7 0.6 3.0
Cf53, hard-chromed
Additional securing, page 49 15 1.5
Wear [µm/km]
Coefficient of friction and wear resistance are dependent 5 0.5
Coefficient of friction µ 0.09 – 0.19 0.08 0.03 0.04
Load [MPa]
Cf53
on the application parameters (diagrams 04 and 05). For
Table 04: Coefficient of friction against steel (Ra = 1μm,
iglidur® A160 plain bearings, altering the coefficient of 0 0.0
50HRC)
friction µ as a function of surface speed has less effect. 20 30 40 50 60 70 80 90
The coefficient of friction decreases with increasing load. Temperature [°C]
Housing Plain bearing Shaft
Surface finishes (Ra) of the shaft between 0.6 – 0.7µm Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
are ideal. function of temperature (15MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Coefficient of friction and surfaces, page 47
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Wear resistance, page 50 12 160
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 10 oscillating
Shaft materials +23°C 120
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 8 +60°C
Diagram 06 shows results of testing different shaft materials
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 6 80
with plain bearings made from iglidur® A160. For rotational
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Wear [µm/km]
applications with low loads, the most interesting, media 4
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 40
and corrosion-resistant shaft materials 304 stainless steel, 2
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
high grade steel and hard-chromed steel reveal themselves 0 0
Table 05: Important tolerances for plain bearings according
as particularly good counter partners. On high grade steel 0 3 6 9 12 15 5 10 15 20
to ISO 3547-1 after press-fit
shafts, however, the wear increases the fastest with the Load [MPa] Load [MPa]
load (diagram 06). With Cf53 shafts, the wear in pivoting Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
applications is exemplary compared to rotating applications. with shaft material Cf53 hardened and ground steel, as a
In rotation the wear, as with many other iglidur® materials, function of the load
is higher than when pivoting (diagram 07). 0.6
0.4
Installation tolerances 0.3
iglidur® A160 plain bearings are standard bearings for 0.2
shafts with h tolerance (recommended minimum h9).
0.1
The bearings are designed for press-fit into a housing
0.0
machined to a H7 tolerance. After being assembled into a
0.1 0.2 0.3 0.4 0.5
nominal size housing, in standard cases the inner diameter
Surface speed [m/s]
automatically adjusts to the E10 tolerances.
Diagram 04: Coefficient of friction as a function of the
Testing methods, page 57
surface speed, p = 1MPa
422 3D CAD, finder and service life calculation ... www.igus.co.uk/A160 Lubrication-free made easy ... from stock ... no minimum order quantity 423
iglidur® A160 iglidur® A160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearing | iglidur® A160 Bearing technology | Plain bearing | iglidur® A160
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: A160SM-0608-06 – no minimum order quantity. Order example: A160FM-0608-06 – no minimum order quantity.
A160 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 A160 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
424 3D CAD, finder and service life calculation ... www.igus.co.uk/A160 Lubrication-free made easy ... from stock ... no minimum order quantity 425
Suitable for contact with
drinking water
KTW-compliant
iglidur UW160 ®
Bar stock,
KTW-compliant Compressive strength MPa 32
round bar Max. recommended surface pressure (+20°C) MPa 15
Page 683 Shore D hardness 60 DIN 53505
iglidur® UW160 is tribologically optimised for continuous operation in liquid media. Its superior media
resistance not only permits uses with potable water contact. Physical and thermal properties
●● Suitable for applications in liquids Max. application temperature long-term °C +90
FOOD
●● Suitable for contact with drinking water (KTW-compliant) Max. application temperature short-term °C +100
●● High media resistance Min. application temperature °C –50
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.50 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 18 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
●● Fluid technology Surface resistance Ω > 1012 DIN 53482
●● Pumps Table 01: Material properties
tribo-tape liner ●● Water meters
Page 691
iglidur® UW160 was developed quite specifically with Resistance to weathering
regard to maximum wear resistance in media-based iglidur® UW160 plain bearings are continuously resistant
continuous operation. In such applications, low radial loads to weathering. The material properties are only slightly
and medium temperatures usually occur. The suitability affected. Possible discolorations are only superficial.
for contact with drinking water and very good durability
complete the profile of properties. Mechanical properties
Piston rings
Page 581 With increasing temperatures, the compressive strength
Moisture absorption of iglidur® UW160 plain bearings decreases. Diagram
Descriptive technical specifications Under standard climatic conditions, the moisture absorption 02 shows this inverse relationship. The maximum
Wear resistance at +23°C – + of iglidur® UW160 plain bearings is approximately 0.1% recommended surface pressure is a mechanical material
weight. The saturation limit in water is 0.1% weight. parameter. No conclusions regarding the tribological
Wear resistance at +90°C – +
properties can be drawn from this.
Two hole Wear resistance at +150°C – + Vacuum Diagram 03 shows the elastic deformation of iglidur® UW160
flange
bearings In vacuum, any present moisture is released as vapour. Use at radial loads.
Page 603 Low coefficient of friction – +
in vacuum is only possible with dehumidified iglidur® UW160 Surface pressure, page 41
Low moisture absorption – + bearings.
Resistant to dirt – +
428 3D CAD, finder and service life calculation ... www.igus.co.uk/UW160 Lubrication-free made easy ... from stock ... no minimum order quantity 429
iglidur® iglidur®
UW160 UW160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearing | iglidur® UW160 Technical data
Permissible surface speeds Installation tolerances 100.0 0.3
The maximum recommended surface speed is based on iglidur® UW160 plain bearings are standard bearings for
10.0
Pressure [MPa]
value that will ensure a sustainable use of the bearing with machined to a H7 tolerance. After being assembled into a 0.1
respect to wear and dimensional integrity. The maximum nominal size housing, in standard cases the inner diameter 0.1
values specified in table 03 are for the dry operation. In automatically adjusts to the E10 tolerances.
0.01 0.0
media-based application, sometimes significantly higher Testing methods, page 57
0.001 0.01 0.1 1.0 10.0 0.0 2.5 5.0 7.5 10.0 12.5 15.0
speeds are achieved due to reduced heat generation
Surface speed [m/s] Load [MPa]
depending on the installation.
Surface speed, page 44 Chemicals Resistance Diagram 01: Permissible pv values for iglidur® UW160 plain Diagram 05: Coefficient of friction as a function of the load,
Alcohols + bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Temperature Diluted acids + a steel shaft, at +20°C, mounted in a steel housing
iglidur® UW160 was developed for use in liquid media Diluted alkalines +
in the normal and medium temperature range. As in the Fuels + up to 0 20 15
case of all thermoplastics, the compression strength of Greases, oils without additives +
Cf53, hard-chromed
12
iglidur® UW160 decreases when temperatures rise. The Hydrocarbons + 15
H.a. aluminium
10
an influence on the wear. The wear rises with increasing Strong alkalines +
6
Wear [µm/km]
temperatures. For temperatures over +70°C an additional All information given at room temperature [+20°C]
5
Load [MPa]
3
Cf53
securing is required. Table 02: Chemical resistance
Application temperatures, page 49 Chemical table, page 1636 0 0
Additional securing, page 49 20 30 40 50 60 70 80 90
Rotating Oscillating linear Temperature [°C]
Friction and wear long-term m/s 0.3 0.3 1.0 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Similar to wear resistance, the coefficient of friction µ also short-term m/s 0.5 0.4 2.5 function of temperature (15MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
changes with the surface speed and load (diagrams 04 and Table 03: Maximum surface speeds
05). The influence of surface speed and surface finish of the 10 160
shaft on the friction coefficient is low, but with increasing Dry Greases Oil Water rotating
8 oscillating
radial load the coefficient of friction decreases significantly, Coefficient of friction µ 0.17 – 0.31 0.08 0.03 0.03 +23°C 120
mainly in the range of up to 7.5MPa. Table 04: Coefficient of friction against steel (Ra = 1μm, 6 +60°C
80
Coefficient of friction and surfaces, page 47 50HRC)
Deformation [%]
4
Wear [µm/km]
Wear resistance, page 50 40
Housing Plain bearing Shaft 2
iglidur® materials for dry operation. As with many other > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 0.5
Coefficient of friction [µ]
iglidur® materials in dry operation, diagram 07 shows the > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 0.4
significantly higher wear in rotation than in pivoting with > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000 0.3
otherwise identical parameters. Table 05: Important tolerances for plain bearings according 0.2
Shaft materials, page 52 to ISO 3547-1 after press-fit
0.1
0.0
0.1 0.2 0.3 0.4 0.5
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 1MPa
430 3D CAD, finder and service life calculation ... www.igus.co.uk/UW160 Lubrication-free made easy ... from stock ... no minimum order quantity 431
iglidur® iglidur®
UW160 UW160
+90°C +90°C
15MPa 15MPa
Bearing technology | Plain bearing | iglidur® UW160 Bearing technology | Plain bearing | iglidur® UW160
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 special dimensions f1 [mm] 0.3 0.5 special dimensions
Order example: UW160SM-0304-03 – no minimum order quantity. Order example: UW160FM-0304-05 – no minimum order quantity.
UW160 iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 03 Total length b1 UW160 iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
432 3D CAD, finder and service life calculation ... www.igus.co.uk/UW160 Lubrication-free made easy ... from stock ... no minimum order quantity 433
For the tobacco industry
FDA-compliant
iglidur T220 ®
Bar stock,
FDA-compliant Compressive strength MPa 55
round bar Max. recommended surface pressure (+20°C) MPa 40
Page 679 Shore D hardness 76 DIN 53505
Plain bearings that constitute only materials "recommended" for the tobacco industry. They are free from
carcinogenic additives like, for instance, PTFE. Physical and thermal properties
●● Free from banned ingredients as requested by main manufacturers of tobacco products Max. application temperature long-term °C +100
FOOD
●● FDA-compliant Max. application temperature short-term °C +160
●● Lubrication-free Min. application temperature °C –40
Bar stock, ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 11 DIN 53752
Typical application areas Electrical properties
●● Tobacco industry Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 1010 DIN 53482
Table 01: Material properties
tribo-tape liner
Page 691
iglidur® T220 is a special material for applications in the Resistance to weathering
tobacco processing industry. It fulfils the demands of the iglidur® T220 plain bearings are resistant to weathering.
tobacco industry (engineering database). The material is The material properties are slightly affected. Discoloration
free of undesirable or banned ingredients, as requested occurs.
by reputed manufacturers from 2004 onward.
Mechanical properties
Piston rings
Page 581 Moisture absorption With increasing temperatures, the compressive strength of
Under standard climatic conditions, the moisture absorption iglidur® T220 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications of iglidur® T220 plain bearings is approximately 0.3% this inverse relationship. The maximum recommended
Wear resistance at +23°C – + weight. The saturation limit in water is 0.5% weight. surface pressure is a mechanical material parameter. No
These values are so low that consideration of expansion conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
by moisture absorption is only required under extreme drawn from this.
Two hole Wear resistance at +150°C – + circumstances. iglidur® T220 plain bearings can be stressed up to the
flange
bearings permitted limit of 40MPa, the elastic deformation is less
Page 603 Low coefficient of friction – +
Vacuum than 2% at room temperature. The permitted load is limited
Low moisture absorption – + In vacuum, any present moisture is released as vapour. Use by higher temperatures (diagram 03).
in vacuum is only possible with dehumidified iglidur® T220 Surface pressure, page 41
Wear resistance under water – +
bearings.
Moulded High media resistance – +
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
Plain bearings made from iglidur® T220 are resistant up to
Suitable for shock and impact loads – + a radiation intensity of 3 · 10²Gy.
Resistant to dirt – +
436 3D CAD, finder and service life calculation ... www.igus.co.uk/T220 Lubrication-free made easy ... from stock ... no minimum order quantity 437
iglidur® T220 iglidur® T220
+100°C +100°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® T220 Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
0.6
The maximum speeds of iglidur® T220 plain bearings when Alcohols + 10.0
Pressure [MPa]
this it follows that intermittent service or in linear movements, Fuels +
0.1 0.2
higher speeds can be attained. Greases, oils without additives + 0.1
Surface speed, page 44 Hydrocarbons – 0.01 0.0
Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Temperature Strong alkalines – Surface speed [m/s] Load [MPa]
The flexibility of the bearings depends on the temperature.
All information given at room temperature [+20°C]
Even temperatures as low as +60°C lead to a considerable Diagram 01: Permissible pv values for iglidur® T220 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
increase in flexibility. For temperatures over +50°C an bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
additional securing is required. a steel shaft, at +20°C, mounted in a steel housing
Application temperatures, page 49
Rotating Oscillating linear
Additional securing, page 49 120 7.0
long-term m/s 0.4 0.3 1.0
short-term m/s 1.0 0.7 2.0 100 6.0
Cf53, hard-chromed
Friction and wear
H.a. aluminium
4.0
60
specifications, the coefficient of friction and wear of 3.0
Dry Greases Oil Water
Wear [µm/km]
iglidur® T220 plain bearings remain behind those of the 40
2.0
Coefficient of friction µ 0.20 – 0.32 0.09 0.04 0.04
Load [MPa]
Cf53
best iglidur® plain bearings. The coefficient of friction 20 1.0
Table 04: Coefficient of friction against steel (Ra = 1μm,
decreases with the load and increases only slightly with 0 0.0
50HRC)
higher speeds. 20 30 40 50 60 70 80 90 100
Coefficient of friction and surfaces, page 47 Temperature [°C]
Housing Plain bearing Shaft
Wear resistance, page 50 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
function of temperature (40MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Shaft materials
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Diagram 06 shows the test results of iglidur® T220 plain 12.8 100
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
bearings running against various shaft materials. Diagram 07 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 10.0 80
shows that the bearings react with a heavy increase in oscillating
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 +23°C
wear when the load is increased. Therefore care should be +60°C 60
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 5.0
taken to maintain the loads under 5MPa through adequate
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 40
Wear [µm/km]
dimensioning of the bearing. 2.1
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 20
Shaft materials, page 52
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
0.0 0
Table 05: Important tolerances for plain bearings according
Installation tolerances 0 15 30 45 0 1 2 3 4 5 6
to ISO 3547-1 after press-fit
iglidur® T220 plain bearings are standard bearings for Load [MPa] Load [MPa]
shafts with h tolerance (recommended minimum h9). Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
iglidur® T220 plain bearings are manufactured to special
The bearings are designed for press-fit into a housing with shaft material Cf53 hardened and ground steel, as a
order.
machined to a H7 tolerance. After being assembled into a function of the load
nominal size housing, in standard cases the inner diameter 0.5
0.1
0.05 0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
438 3D CAD, finder and service life calculation ... www.igus.co.uk/T220 Lubrication-free made easy ... from stock ... no minimum order quantity 439
Plain bearing materials for
heavy-duty applications
Bearing technology | Plain bearing | iglidur® High loads
Plain bearing materials for heavy-duty applications Temperature [°C] 123) +120 – +
Price index – +
Price index – +
Price index – +
Price index – +
123)
Max. long-term application temperature 124)
Max. recommended surface pressure at +20°C 125)
Best combination for p = 1MPa,
v = 0.3m/s, rotating
442 3D CAD, finder and service life calculation ... www.igus.co.uk/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 443
The durable heavy-duty bearing
Combined wear resistance and
compressive strength at high loads
iglidur Q2 ®
Bar stock,
Combined wear resistance and compressive Compressive strength MPa 130
Max. recommended surface pressure (+20°C) MPa 120
round bar
Page 685 strength at high loads Shore D hardness 80 DIN 53505
Physical and thermal properties
Where previous iglidur® bearing solutions are limited within the scope of extreme loads and strong impact Max. application temperature long-term °C +130
forces, the iglidur® Q2 starts. Made for heavy-duty pivoting applications under extreme conditions. FOOD
Max. application temperature short-term °C +200
●● Wear-resistant Min. application temperature °C –40
Bar stock, ●● Good price-performance ratio Thermal conductivity W/m · K 0.24 ASTM C 177
plate ●● Lubrication-free
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 8 DIN 53752
●● Maintenance-free Electrical properties
●● High rigidity Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Suitable for high loads Surface resistance Ω > 1011 DIN 53482
Table 01: Material properties
Typical application areas
tribo-tape liner
Page 691 ●● Agricultural engineering
iglidur® Q2 plain bearings represent high load capacities Resistance to weathering
●● Utility and construction vehicles
and good abrasion resistance at high loads. The price- iglidur ® Q2 plain bearings are continuously resistant
●● Mechanical engineering
performance ratio is outstanding. Solid lubricants reduce to weathering. The material properties are only slightly
the coefficient of friction and improve the resistance to affected. Possible discolorations are only superficial.
wear, which was markedly improved as compared to other
iglidur® plain bearings, especially for heavily loaded pivoting Mechanical properties
Piston rings
Page 584 applications. With increasing temperatures, the compressive strength
of iglidur® Q2 plain bearings decreases. Diagram 02
Descriptive technical specifications Moisture absorption shows this inverse relationship. However, at the long-term
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption maximum temperature of +130°C the permissible surface
of iglidur® Q2 plain bearings is approximately 1.1% weight. pressure is around 20MPa. The maximum recommended
Wear resistance at +90°C – +
The saturation limit in water is 4.6% weight. This must be surface pressure is a mechanical material parameter. No
Two hole Wear resistance at +150°C – + taken into account for these types of applications. conclusions regarding the tribological properties can be
flange
bearings drawn from this.
Page 603 Low coefficient of friction – +
Vacuum Diagram 03 shows the elastic deformation of iglidur® Q2
Low moisture absorption – + In vacuum, any present moisture is released as vapour. at radial loads.
The use in vacuum is only possible to a limited extent. Surface pressure, page 41
Wear resistance under water – +
Resistant to dirt – +
446 3D CAD, finder and service life calculation ... www.igus.co.uk/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 447
iglidur® Q2 iglidur® Q2
+130°C +130°C
120MPa 120MPa
Bearing technology | Plain bearing | iglidur® Q2 Technical data
Permissible surface speeds Installation tolerances 1,000 0.35
0.30
Typical applications for iglidur® Q2 plain bearings are iglidur® Q2 plain bearings are standard bearings for
100
Pressure [MPa]
The speeds stated in table 03 are limit values for the lowest machined to a H7 tolerance. After being assembled into a
1 0.10
bearing loads. With higher loads, the permitted speed nominal size housing, in standard cases the inner diameter
0.05
drops with the extent of the load due to the limitations automatically adjusts to the E10 tolerances. For particular
0.1 0.00
by the pv value. dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Testing methods, page 57
Temperature Diagram 01: Permissible pv values for iglidur® Q2 plain Diagram 05: Coefficient of friction as a function of the load,
iglidur® Q2 is a very temperature-stable material. The bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
long-term upper temperature limit of +130°C permits the Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
broad use in applications typical for the agricultural, utility Alcohols +
vehicle or construction equipment sectors. With increasing Diluted acids 0 up to – 160 200
temperatures, the compressive strength of iglidur® Q2 Diluted alkalines + 140 180
Cf53, hard-chromed
160
plain bearings decreases. For temperatures over +70°C Fuels + 120
Wear [µm/km]
system must be taken into account. Strong acids – 60
40
Load [MPa]
40
Cf53
Application temperatures, page 49 Strong alkalines 0 20 20
Additional securing, page 49 All information given at room temperature [+20°C] 0 0
Table 02: Chemical resistance 20 30 40 50 60 70 80 90 100 110 120 130
Friction and wear Chemical table, page 1636 Temperature [°C]
iglidur® Q2 has a low coefficient of friction. Please note that Diagram 02: Maximum recommended surface pressure of as Diagram 06: Wear, pivoting with different shaft materials,
a sliding surface with a rough surface finish will increase the Rotating Oscillating linear a function of temperature (120MPa at +20°C) pressure p = 45MPa, v = 0.01m/s
friction. The highest coefficient of friction occur at Ra = 1μm. long-term m/s 1.0 0.7 4.0
Surface finishes (Ra) of the shaft between 0.1 – 0.4µm are short-term m/s 2.0 1.4 5.0 9.0 670
ideal. Furthermore, the coefficient of friction of iglidur® Q2 Table 03: Maximum surface speeds 8.0 180 rotating
160 oscillating
plain bearings largely depends on the speed and load. As 7.0
6.0 +23°C 140
the surface speed increases, the coefficient of friction will Dry Greases Oil Water 5.0 +60°C 120
100
quickly increase as well. However, as the load is reduced, Coefficient of friction µ 0.22 – 0.42 0.09 0.04 0.04 4.0
Deformation [%]
80
Wear [µm/km]
the coefficient of friction initially drops significantly, then Table 04: Coefficient of friction against steel (Ra = 1μm, 3.0 60
2.0 40
moderately. 50HRC) 1.0 20
Coefficient of friction and surfaces, page 47 0.0 0
Wear resistance, page 50 Housing Plain bearing Shaft 0 25 50 75 1 2 10 20 45 76 100
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
Shaft materials 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
In high load applications, we generally recommend the use >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
of hardened shafts. Furthermore, even at low to medium > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
loads, iglidur® Q2 will attain increased service life with > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.6
"hard" shafts as compared to "soft" shafts. But for low > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 0.5
Coefficient of friction [µ]
load applications, the results are outstanding with free > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
0.4
cutting steel as well. For high loads, the wear in pivoting > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
applications is much lower than for rotation. If the shaft > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 0.3
material you plan on using is not shown in these test > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000 0.2
results, please contact us. Table 05: Important tolerances for plain bearings according
0.1
Shaft materials, page 52 to ISO 3547-1 after press-fit
0.1 0.2 0.3 0.4 0.5 0.6 0.7
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
448 3D CAD, finder and service life calculation ... www.igus.co.uk/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 449
iglidur® Q2 iglidur® Q2
+130°C +130°C
120MPa 120MPa
Bearing technology | Plain bearing | iglidur® Q2 Product range
Sleeve bearing (form S) d1 d1 d2 b1 Part No. d1 d1 d2 b1 Part No.
Tolerance3) h13 Tolerance3) h13
f1
30°
[mm] [mm] [mm] [mm] [mm] [mm]
32.0 36.0 40.0 Q2SM-3236-40 45.0 50.0 40.0 Q2SM-4550-40
32.0 40.0 40.0 Q2SM-3240-40 45.0 50.0 50.0 Q2SM-4550-50
d1
d2
0.5
35.0 39.0 20.0 Q2SM-3539-20 50.0 55.0 20.0 Q2SM-5055-20
+0.050
35.0 39.0 30.0 Q2SM-3539-30 50.0 55.0 30.0 Q2SM-5055-30
30°
+0.150
b1 35.0 39.0 40.0 Q2SM-3539-40 50.0 55.0 40.0 Q2SM-5055-40
35.0 +0.050 39.0 50.0 Q2SM-3539-50 50.0 55.0 50.0 Q2SM-5055-50
40.0 +0.150 44.0 20.0 Q2SM-4044-20 50.0 55.0 60.0 Q2SM-5055-60
2)
Thickness < 0.6mm: Chamfer = 20° 40.0 44.0 30.0 Q2SM-4044-30 60.0 65.0 60.0 Q2SM-6065-60
Chamfer in relation to d1 40.0 44.0 40.0 Q2SM-4044-40 65.0 +0.060 70.0 60.0 Q2SM-6570-60
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and 40.0 44.0 50.0 Q2SM-4044-50 70.0 +0.180 75.0 60.0 Q2SM-7075-60
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions 45.0 50.0 20.0 Q2SM-4550-20 75.0 80.0 40.0 Q2SM-7580-40
45.0 50.0 30.0 Q2SM-4550-30
Order example: Q2SM-0405-04 – no minimum order quantity. 3)
After press-fit. Testing methods, page 57
Q2 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
450 3D CAD, finder and service life calculation ... www.igus.co.uk/Q2 Lubrication-free made easy ... from stock ... no minimum order quantity 451
iglidur® Q2
+130°C
120MPa
Bearing technology | Plain bearing | iglidur® Q2
Flange bearing (form F)
.5
.0
ax
f1
30
rm
°
d2
d3
d1
b2
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
6.0 +0.020 8.0 12.0 4.0 1.00 Q2FM-0608-04 18.0 +0.102 20.0 26.0 22.0 1.00 Q2FM-1820-22
6.0 +0.068 8.0 12.0 6.0 1.00 Q2FM-0608-06 20.0 23.0 30.0 11.5 1.50 Q2FM-2023-11
6.0 8.0 12.0 8.0 1.00 Q2FM-0608-08 20.0 23.0 30.0 12.0 1.50 Q2FM-2023-12
8.0 10.0 15.0 3.0 1.00 Q2FM-0810-03 20.0 23.0 30.0 16.5 1.50 Q2FM-2023-16 When to use it?
8.0 10.0 15.0 5.5 1.00 Q2FM-0810-05 20.0 23.0 30.0 21.5 1.50 Q2FM-2023-21 ● When a wear-resistant plain bearing at loads up to 130MPa is required
8.0 10.0 15.0 7.5 1.00 Q2FM-0810-07 25.0 28.0 35.0 11.5 1.50 Q2FM-2528-11 ● When a robust and dirt-resistant plain bearing is required
+0.040 ● When a plain bearing with dimensional stability is required.
8.0 10.0 15.0 9.5 1.00 Q2FM-0810-09 25.0 28.0 35.0 16.5 1.50 Q2FM-2528-16
+0.124
8.0 +0.025 10.0 15.0 10.0 1.00 Q2FM-0810-10 25.0 28.0 35.0 21.5 1.50 Q2FM-2528-21
10.0 +0.083 12.0 18.0 7.0 1.00 Q2FM-1012-07 30.0 34.0 42.0 16.0 2.00 Q2FM-3034-16
10.0 12.0 18.0 9.0 1.00 Q2FM-1012-09 30.0 34.0 42.0 26.0 2.00 Q2FM-3034-26
10.0 12.0 18.0 10.0 1.00 Q2FM-1012-10 30.0 34.0 42.0 37.0 2.00 Q2FM-3034-37 When not to use?
10.0 12.0 18.0 12.0 1.00 Q2FM-1012-12 30.0 34.0 42.0 40.0 2.00 Q2FM-3034-40 ● When a plain bearing with the highest possible media resistance is required
10.0 12.0 18.0 17.0 1.00 Q2FM-1012-17 35.0 39.0 47.0 16.0 2.00 Q2FM-3539-16 iglidur® X
12.0 14.0 20.0 7.0 1.00 Q2FM-1214-07 35.0 39.0 47.0 26.0 2.00 Q2FM-3539-26 ● With high rotational speeds
12.0 14.0 20.0 9.0 1.00 Q2FM-1214-09 35.0 39.0 47.0 40.0 2.00 Q2FM-3539-40 iglidur® J, iglidur® L250
12.0 14.0 20.0 12.0 1.00 Q2FM-1214-12 40.0 +0.050 44.0 52.0 30.0 2.00 Q2FM-4044-30 ● When a universal standard plain bearing for occasional movements is required
12.0 14.0 20.0 17.0 1.00 Q2FM-1214-17 40.0 +0.150 44.0 52.0 40.0 2.00 Q2FM-4044-40 iglidur® G
14.0 16.0 22.0 5.0 1.00 Q2FM-1416-05 45.0 50.0 58.0 50.0 2.00 Q2FM-4550-50
14.0 16.0 22.0 12.0 1.00 Q2FM-1416-12 50.0 55.0 63.0 10.0 2.00 Q2FM-5055-10
+0.032
14.0 16.0 22.0 17.0 1.00 Q2FM-1416-17 50.0 55.0 63.0 50.0 2.00 Q2FM-5055-50
+0.102
15.0 17.0 23.0 9.0 1.00 Q2FM-1517-09 60.0 +0.060 65.0 73.0 60.0 2.00 Q2FM-6065-60
15.0 17.0 23.0 12.0 1.00 Q2FM-1517-12 80.0 +0.180 85.0 93.0 100.0 2.50 Q2FM-8085-100
15.0 17.0 23.0 17.0 1.00 Q2FM-1517-17 +0.072 Q2FM-
100.0 105.0 125.0 90.0 2.50
16.0 18.0 24.0 12.0 1.00 Q2FM-1618-12 +0.212 100105125-90
16.0 18.0 24.0 17.0 1.00 Q2FM-1618-17 +0.085 Q2FM-
120.0 125.0 145.0 90.0 2.50
18.0 20.0 26.0 12.0 1.00 Q2FM-1820-12 +0.245 120125145-90
3)
After press-fit. Testing methods, page 57
Bar stock,
Robust and dimensionally stable Compressive strength MPa n.s.
round bar Max. recommended surface pressure (+20°C) MPa 135
Page 657 Shore D hardness 80 DIN 53505
With extreme loads, even high-tech polymers reach their limits. Therefore iglidur® Q2E offers a completely
new multi-component design and is able to carry extreme loads. In addition, thanks to optimised injection Physical and thermal properties
moulding technology, it is more cost-effective than comparable fibre composites. Max. application temperature long-term °C +100
FOOD
● Lubrication-free Max. application temperature short-term °C +140
● Wear-resistant up to 130MPa dynamic load Min. application temperature °C –30
Bar stock, ● Resistant to dirt Thermal conductivity n.s.
plate
Page 683 ● Corrosion-free Coefficient of thermal expansion (at +23°C) n.s.
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1012 DIN IEC 93
● Agricultural machinery Surface resistance Ω > 1012 DIN 53482
● Construction machinery industry
171)
Valid for the outer shell of the bearing
tribo-tape liner ● Utility and construction vehicles Table 01: Material properties
Page 691
● Hoisting technology
The iglidur® Q2E plain bearings defy dirt at the heaviest Mechanical properties
loads due to their robust design. With increasing temperatures, the compressive strength of
iglidur® Q2E plain bearings decreases. Diagram 02 shows
Moisture absorption this inverse relationship. The maximum recommended
Piston rings
Page 581 Under standard climatic conditions, the moisture absorption surface pressure is a mechanical material parameter. No
of iglidur® Q2E plain bearings is approximately 1.5% conclusions regarding the tribological properties can be
Descriptive technical specifications weight. The saturation limit in water is 5.0% weight. This drawn from this.
Wear resistance at +23°C – + must be taken into account for these types of applications. Diagram 03 shows the elastic deformation of iglidur® Q2E
at radial loads.
Wear resistance at +90°C – +
Vacuum Surface pressure, page 41
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour.
flange
bearings The use in vacuum is only possible to a limited extent. Permissible surface speeds
Page 603 Low coefficient of friction – +
Typical applications for iglidur® Q2E plain bearings are
Low moisture absorption – + Radiation resistance pivoting movements under high loads at comparatively low
Plain bearings made from iglidur® Q2E are resistant up to speeds. However, relatively high speeds are still attainable.
Wear resistance under water – +
a radiation intensity of 3 · 10²Gy. The speeds stated in table 03 are limit values for the lowest
Moulded High media resistance – + bearing loads. With higher loads, the permitted speed
special parts
Page 624 Resistance to weathering drops with the extent of the load due to the limitations
Resistant to edge pressures – +
iglidur® Q2E plain bearings have not yet been tested for by the pv value.
Suitable for shock and impact loads – + their resistance to weathering. Please consult igus ® if Surface speed, page 44
you‘re planning to use them outdoors.
Resistant to dirt – +
454 3D CAD, finder and service life calculation ... www.igus.co.uk/Q2E Lubrication-free made easy ... from stock ... no minimum order quantity 455
iglidur® Q2E iglidur® Q2E
+100°C +100°C
135MPa 135MPa
Bearing technology | Plain bearing | iglidur® Q2E Technical data
Temperature 1,000.0 350
Chemicals Resistance
300 rotating
iglidur® Q2E is a very temperature-stable material. The Alcohols + oscillating
100.0 250
long-term upper temperature limit of +100°C permits the Diluted acids 0 up to –
200
broad use in applications typical for the agricultural, utility Diluted alkalines + 10.0
150
Pressure [MPa]
vehicle or construction equipment sectors. With increasing Fuels +
Wear [µm/km]
1.0 100
temperatures, the compressive strength of iglidur® Q2E Greases, oils without additives +
50
plain bearings decreases. For temperatures over +75°C Hydrocarbons +
0.1 0
an additional securing is required. When considering Strong acids – 0.001 0.01 0.1 1.0 10.0 0 1 2 5 10 20
temperatures, the additional frictional heat in the bearing Strong alkalines 0 Surface speed [m/s] Load [MPa]
system must be taken into account.
All information given at room temperature [+20°C]
Application temperatures, page 49 Diagram 01: Permissible pv values for iglidur® Q2E plain Diagram 05: Wear for oscillating and rotating applications
Table 02: Chemical resistance
Additional securing, page 49 bearings with a wall thickness of 1mm, dry operation against with shaft material Cf53 hardened and ground steel, as a
Chemical table, page 1636
a steel shaft, at +20°C, mounted in a steel housing function of the load
Friction and wear
Rotating Oscillating linear
The coefficient of friction alters similarly to the wear resistance 0.6
long-term m/s 1.0 0.7 4.0
with increasing load and surface speed (diagrams 04 and 05).
short-term m/s 2.0 1.4 5.0 0.5
Coefficient of friction and surfaces, page 47
Cf53, hard-chromed
20
10 H.a. aluminium
Wear [µm/km]
Cf53
0
456 3D CAD, finder and service life calculation ... www.igus.co.uk/Q2E Lubrication-free made easy ... from stock ... no minimum order quantity 457
iglidur® Q2E
+100°C
135MPa
Bearing technology | Plain bearing | iglidur® Q2E
Sleeve bearing (form S)
f1
30°
d1
d2
0.5
30°
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 12 – 30 Ø > 30
f1 [mm] 0.8 1.2
Online ordering
Discount scaling
Including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.co.uk/Q2E
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
Bar stock,
Long service life at medium to high loads Compressive strength MPa 89
round bar Max. recommended surface pressure (+20°C) MPa 100
Page 657 Shore D hardness 83 DIN 53505
iglidur® Q is the cost-effective solution for heavy-duty cycles with extreme loads. Plain bearings made from
this material can be used in all types of motion, but is best suited for pivoting applications. Physical and thermal properties
●● Very wear-resistant Max. application temperature long-term °C +135
FOOD
●● Very high pv values Max. application temperature short-term °C +155
●● Low coefficient of friction Min. application temperature °C –40
Bar stock, ●● Resistant to dirt Thermal conductivity W/m · K 0.23 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
●● Standard range from stock Electrical properties
●● Maintenance-free Specific contact resistance Ωcm > 1015 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ●● Construction machinery industry
Page 691
●● Sheet metal industry iglidur® Q plain bearings were developed especially for Resistance to weathering
●● Agricultural machines extreme loads. Under high loads, iglidur® Q figures among iglidur® Q plain bearings are resistant to weathering. The
●● Railway technology the iglidur® materials that display the best wear resistance. material properties are slightly affected. Discoloration
●● Doors and gates From a radial pressure of 25MPa, it outclasses even occurs.
bearings made from the extremely abrasion-resistant
iglidur® W300. Specific solid lubricants, precisely integrated Mechanical properties
Piston rings
Page 581 into the material, ensure that the maintenance-free dry With increasing temperatures, the compressive strength
operation is guaranteed under any load. of iglidur® Q plain bearings decreases. Diagram 02 shows
Descriptive technical specifications this inverse relationship. The maximum recommended
Wear resistance at +23°C – + Moisture absorption surface pressure is a mechanical material parameter. No
Under standard climatic conditions, the moisture absorption conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
of iglidur® Q plain bearings is approximately 0.9% weight. drawn from this.
Two hole Wear resistance at +150°C – + The saturation limit in water is 4.9% weight. This must be iglidur® Q is a material used when high pv values are
flange
bearings taken into account for these types of applications. reached with high loads. Diagram 03 shows the elastic
Page 603 Low coefficient of friction – +
deformation of iglidur® Q at radial loads. At the maximum
Low moisture absorption – + Vacuum recommended surface pressure of 100MPa the deformation
In vacuum, any present moisture is released as vapour. is less than 3%.
Wear resistance under water – +
Use in vacuum is only possible with dehumidified iglidur® Q Surface pressure, page 41
Moulded High media resistance – + bearings.
special parts
Page 624 Resistant to edge pressures – +
Radiation resistance
Suitable for shock and impact loads – + Plain bearings made from iglidur® Q are resistant up to a
radiation intensity of 3 · 10²Gy.
Resistant to dirt – +
460 3D CAD, finder and service life calculation ... www.igus.co.uk/Q Lubrication-free made easy ... from stock ... no minimum order quantity 461
iglidur® Q iglidur® Q
+135°C +135°C
100MPa 100MPa
Bearing technology | Plain bearing | iglidur® Q Technical data
Permissible surface speeds 100.0 0.4
Chemicals Resistance
Under extreme radial loads, the iglidur® Q plain bearings Alcohols + up to 0 10.0 0.3
Pressure [MPa]
plain bearings have the greatest advantages under high Fuels +
loads and at low speeds, high surface speeds are also 0.1 0.1
Greases, oils without additives +
attainable due to the excellent coefficient of friction of these Hydrocarbons +
0.01 0.0
bearings. The given values in table 03 indicate the limits Strong acids – 0.001 0.01 0.1 1.0 10.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
at which an increase up to the continuous permissible Strong alkalines 0 Surface speed [m/s] Load [MPa]
temperature occurs. This increase is a result of friction.
All information given at room temperature [+20°C]
Surface speed, page 44 Diagram 01: Permissible pv values for iglidur® Q plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
Temperature a steel shaft, at +20°C, mounted in a steel housing
Plain bearings made from iglidur® Q retain their excellent
Rotating Oscillating linear
wear resistance even at high temperatures. For temperatures 120 60
long-term m/s 1.0 0.7 5.0
over +50°C an additional securing is required. It should also
20MnV6, unhardened,
hard chrome-plated
hard-chrome plated
be noted that the coefficient of friction increases considerably
St52 galvanised
at temperatures above approximately +100°C.
60 30
Application temperatures, page 49
Dry Greases Oil Water
Wear [µm/km]
Additional securing, page 49 40 20
Coefficient of friction µ 0.05 – 0.15 0.09 0.04 0.04
Load [MPa]
St52
20 10
C45
Table 04: Coefficient of friction against steel (Ra = 1μm,
Friction and wear 0 0
50HRC)
Many plastic bearings feature decreasing coefficient of 20 40 60 80 100 120 135
friction with increasing pressure in dry operation. iglidur® Q Temperature [°C]
Housing Plain bearing Shaft
goes further than most, under high pressures the material Diagram 02: Maximum recommended surface pressure of Diagram 06: wear, pivoting with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
gives excellent low coefficient of friction (diagrams 04 and 05). as a function of temperature (100MPa at +20°C) pressure p = 30MPa, v = 0.01m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Coefficient of friction and surfaces, page 47
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Wear resistance, page 50 7 200
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
180 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 6 oscillating
160
Shaft materials 5 +23°C 140
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 +60°C
Diagram 06 shows results of testing different shaft 4 120
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 100
materials with plain bearings made from iglidur® Q. The
Deformation [%]
3 80
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Wear [µm/km]
strengths offered by iglidur® heavy-duty materials become 2 60
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 40
clear from 30MPa. iglidur® Q stands out in particular. Other 1 20
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
heavy-duty materials such as iglidur® Q2 and TX1 only offer 0 0
Table 05: Important tolerances for plain bearings according
the best performances in terms of wear when subjected 0 25 50 75 100 0 10 20 30 40 50 60 70 80 90 100
to ISO 3547-1 after press-fit
to even higher loads. iglidur® Q offers strikingly good wear Load [MPa] Load [MPa]
properties on many different shaft materials. Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Shaft materials, page 52 with shaft material Cf53 hardened and ground steel, as a
function of the load
Installation tolerances 0.4
462 3D CAD, finder and service life calculation ... www.igus.co.uk/Q Lubrication-free made easy ... from stock ... no minimum order quantity 463
iglidur® Q iglidur® Q
+135°C +135°C
100MPa 100MPa
Bearing technology | Plain bearing | iglidur® Q Bearing technology | Plain bearing | iglidur® Q
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: QSM-0608-10 – no minimum order quantity. Order example: QFM-0608-03 – no minimum order quantity.
Q iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 10 Total length b1 Q iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 03 Total length b1
464 3D CAD, finder and service life calculation ... www.igus.co.uk/Q Lubrication-free made easy ... from stock ... no minimum order quantity 465
iglidur® Q
+135°C
100MPa
Bearing technology | Plain bearing | iglidur® Q
Thrust washer (form T)
d1
s
d2
d5
d4
d6
h
Dimensions according to ISO 3547-1 and
special dimensions
4)
Design without fixing hole
Online ordering
Discount scaling
Including delivery times, prices, online tools
1–9 50 – 99 500 – 999
www.igus.co.uk/Q
10 – 24 100 – 199 1,000 – 2,499
25 – 49 200 – 499 2,500 – 4,999
Bar stock,
For medium to high loads, especially on soft shafts Compressive strength MPa 68
round bar Max. recommended surface pressure (+20°C) MPa 55
Page 657 Shore D hardness 80 DIN 53505
iglidur® Q290 shows outstanding service life in tough pivoting applications, as they are frequently found
in agricultural machinery, especially on "soft" coated shafts (e.g. galvanised). The wear on the shafts is Physical and thermal properties
minimal. Max. application temperature long-term °C +140
FOOD
● Recommended for soft shafts Max. application temperature short-term °C +180
● Suitable for high edge pressures Min. application temperature °C –40
Bar stock, ● Temperature-resistant up to +140°C Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ● Good price-performance ratio Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
● Lubrication-free Electrical properties
● Maintenance-free Specific contact resistance Ωcm > 1012 DIN IEC 93
Surface resistance Ω > 1012 DIN 53482
Typical application areas Table 01: Material properties
tribo-tape liner ● Agricultural engineering
Page 691
● Utility and construction vehicles iglidur® Q290 plain bearings do not have the highest static Resistance to weathering
load capacity within the iglidur® product range, instead the iglidur® Q290 plain bearings are not resistant to weathering.
material shows its strengths at medium to high dynamic The material properties are significantly affected Severe
loads: outstanding service life is achieved for tough discoloration occurs. Applications with this material under
pivoting applications, e.g. in agricultural or construction weathering conditions are not recommended.
machinery, and especially on "soft" shafts, for both the
Piston rings
Page 581 shafts and bearings! Mechanical properties
With increasing temperatures, the compressive strength
Descriptive technical specifications Moisture absorption of iglidur® Q290 plain bearings decreases. Diagram 02
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption shows this inverse relationship. At the short-term permitted
of iglidur® Q290 plain bearings is 3% weight. The saturation application temperature of +180°C, the permitted surface
Wear resistance at +90°C – +
limit in water is 9.3% weight. pressure is still 10MPa. The maximum recommended
Two hole Wear resistance at +150°C – + surface pressure is a mechanical material parameter. No
flange
bearings Vacuum conclusions regarding the tribological properties can be
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. drawn from this.
Low moisture absorption – + The use in vacuum is only possible to a limited extent. Diagram 03 shows the elastic deformation of iglidur® Q290
at radial loads. These high elastic deformation values, even
Wear resistance under water – +
Radiation resistance for loads of more than 50MPa, contribute significantly to
Moulded High media resistance – + Plain bearings made from iglidur® Q290 are resistant up the long service life under tough environmental conditions
special parts
Page 624 to a radiation intensity of 3 · 10²Gy. such as edge loads, collisions and impacts.
Resistant to edge pressures – +
Surface pressure, page 41
Suitable for shock and impact loads – +
Resistant to dirt – +
468 3D CAD, finder and service life calculation ... www.igus.co.uk/Q290 Lubrication-free made easy ... from stock ... no minimum order quantity 469
iglidur® Q290 iglidur® Q290
+140°C +140°C
55MPa 55MPa
Bearing technology | Plain bearing | iglidur® Q290 Technical data
Permissible surface speeds 100.0 0.20
Chemicals Resistance
Typical applications for iglidur® Q290 plain bearings include Alcohols + up to 0 10.0 0.15
Pressure [MPa]
attainable. The speeds shown in table 03 are threshold Fuels +
values for low bearing loads. They do not provide any 0.1 0.05
Greases, oils without additives +
indication of the wear resistance under these parameters. Hydrocarbons +
0.01 0.00
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 1 10 25 40 55
Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The long-term upper temperature limit of +140°C permits Diagram 01: Permissible pv values for iglidur® Q290 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
the broad use in applications typical for the agricultural, bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s against Cf53
Chemical table, page 1636
utility vehicle or construction equipment sectors. For a steel shaft, at +20°C, mounted in a steel housing
temperatures over +80°C an additional securing is required.
Rotating Oscillating linear 80 16.0
Application temperatures, page 49
long-term m/s 0.8 0.6 1.0 70 14.0
Additional securing, page 49
Cf53, hard-chromed
short-term m/s 2.0 1.4 2.0 60 12.0
H.a. aluminium
Friction and wear 40 8.0
Please note that a sliding surface with a rough surface 30 6.0
Wear [µm/km]
Dry Greases Oil Water
finish will increase the friction. The coefficient of friction of 20 4.0
Load [MPa]
Coefficient of friction µ 0.14 – 0.26 0.09 0.04 0.04
Cf53
10 2.0
iglidur® Q290 increases as the speed increases (diagram
Table 04: Coefficient of friction against steel (Ra = 1μm, 0 0.0
04). In contrast, the coefficient of friction drops continually
50HRC) 20 40 60 80 100 120 140
with the radial load, as illustrated by diagram 05.
Temperature [°C]
Coefficient of friction and surfaces, page 47
Housing Plain bearing Shaft Diagram 02: Maximum recommended surface pressure of as Diagram 06: Wear, rotating with different shaft materials,
Wear resistance, page 50
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] a function of temperature (55MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Shaft materials 25 240
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Generally, the use of hardened shafts is recommended 200
rotating
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 20 oscillating
for higher loads starting at approximately 10MPa. This +23°C
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 160
is, however, often not the case in practice, especially in 15 +60°C
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 120
connection with corrosion-resistant coating methods.
Deformation [%]
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 10
Wear [µm/km]
Thus, the iglidur® Q290 material has a lot of importance 80
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 5
in such applications. Diagram 08 shows this very clearly in 40
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
connection with galvanised shafts. The special suitability 0 0
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
for pivoting applications is shown in diagram 07. 0 15 30 45 60 0 5 15 25 35 45 55
Table 05: Important tolerances for plain bearings according
Shaft materials, page 52 Load [MPa] Load [MPa]
to ISO 3547-1 after press-fit
Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Installation tolerances with shaft material Cf53 hardened and ground steel, as a
iglidur® Q290 plain bearings are standard bearings for function of the load
shafts with h tolerance (recommended minimum h9). 0.50
The bearings are designed for press-fit into a housing Failed*
0.40
machined to a H7 tolerance. After being assembled into a
Coefficient of friction [µ]
470 3D CAD, finder and service life calculation ... www.igus.co.uk/Q290 Lubrication-free made easy ... from stock ... no minimum order quantity 471
iglidur® Q290
+140°C
55MPa
Bearing technology | Plain bearing | iglidur® Q290
Sleeve bearing (form S)
f1
30°
d1
d2
0.5
30°
b1
2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1
d1 [mm] Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.8 1.2 special dimensions
Bar stock,
and 140MPa dynamic Compressive strength MPa 220
Max. recommended surface pressure (+20°C) MPa 200
round bar
Page 657 For pivoting applications under extreme loads Shore D hardness 94 DIN 53505
FOOD
474 3D CAD, finder and service life calculation ... www.igus.co.uk/TX1 Lubrication-free made easy ... from stock ... no minimum order quantity 475
iglidur® TX1 iglidur® TX1
+120°C +120°C
200MPa 200MPa
Bearing technology | Plain bearing | iglidur® TX1 Technical data
Permissible surface speeds Installation tolerances 1,000 0.40
0.35
Typical applications for iglidur® TX1 plain bearings are iglidur® TX1 plain bearings are standard bearings for
100 0.30
Pressure [MPa]
The speeds shown in table 03 are threshold values for low machined to a H7 tolerance. After being assembled into a 0.15
bearing loads. They do not provide any indication of the nominal size housing, in standard cases the inner diameter 1 0.10
0.05
wear resistance under these parameters. automatically adjusts to the tolerances as stated.
0.1 0.00
Surface speed, page 44 Testing methods, page 57
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70
Surface speed [m/s] Load [MPa]
Temperature
iglidur® TX1 is a very temperature-stable material. The Chemicals Resistance Diagram 01: Permissible pv values for iglidur® TX1 plain Diagram 05: Coefficient of friction as a function of the load,
long-term upper temperature limit of +120°C permits the Alcohols 0 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
broad use in applications typical for the agricultural, utility Diluted acids + a steel shaft, at +20°C, mounted in a steel housing
vehicle or construction equipment sectors. The press-in Diluted alkalines +
and press-out forces of iglidur® TX1 plain bearings are Fuels + 200 40
very high over the entire temperature range. As a result, Greases, oils without additives + 175
Cf53, hard-chromed
additional axial securing is usually not necessary. Although Hydrocarbons + 150 30
Cromax 482H
Cromax 280X
100 20
observed at temperatures above +100°C and, in some Strong alkalines –
75
Wear [µm/km]
cases axial securing is therefore recommended above All information given at room temperature [+20°C]
50 10
Load [MPa]
Cf53
this temperature. When considering temperatures, the Table 02: Chemical resistance 25
additional frictional heat in the bearing system must be Chemical table, page 1636 0 0
taken into account. 20 40 60 80 100 120
Application temperatures, page 49 Rotating Oscillating linear Temperature [°C]
Additional securing, page 49 long-term m/s 0.4 0.2 1.0 Diagram 02: Maximum recommended surface pressure of as Diagram 06: Wear, rotating with different shaft materials,
short-term m/s 0.9 0.5 2.0 a function of temperature (200MPa at +20°C) p = 76MPa, v = 0.01m/s
Friction and wear Table 03: Maximum surface speeds
Please note that a sliding surface with a rough surface 8.0 50
finish will increase the friction. Shafts that are too smooth Dry Greases Oil Water 7.0
40
also increase the coefficient of friction of the bearing. Coefficient of friction µ 0.09 – 0.37 0.09 0.04 0.04 6.0
5.0 +23°C
Surface finishes (Ra) of the shaft between 0.4 – 0.7µm are Table 04: Coefficient of friction against steel (Ra = 1μm, +60°C
30
4.0
ideal. Furthermore, the coefficient of friction of iglidur® TX1 50HRC)
Deformation [%]
3.0 20
Wear [µm/km]
plain bearings largely depends on the speed and load. As 2.0
10 rotating
the surface speed increases, the coefficient of friction will Housing Plain bearing Shaft 1.0 oscillating
quickly increase as well. With increasing load, the coefficient Ø d1 [mm] H7 [mm] [mm] h9 [mm] 0.0 0
of friction however decreases continuously. 20 – 40 +0.000 +0.021 +0.020 +0.150 –0.052 +0.000 0 25 50 75 100 125 150 170 0 20 40 60 80 100 120 140
Coefficient of friction and surfaces, page 47 > 40 – 70 +0.000 +0.025 +0.025 +0.175 –0.062 +0.000 Load [MPa] Load [MPa]
Wear resistance, page 50 > 70 – 80 +0.000 +0.030 +0.050 +0.200 –0.074 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
with shaft material Cf53 hardened and ground steel, as a
Table 05: Important tolerances for plain bearings according
Shaft materials function of the load
to ISO 3547-1 after press-fit 0.50
In high load applications, we generally recommend the
use of hardened shafts. This particularly applies when 0.40
Coefficient of friction [µ]
476 3D CAD, finder and service life calculation ... www.igus.co.uk/TX1 Lubrication-free made easy ... from stock ... no minimum order quantity 477
iglidur® TX1
+120°C
200MPa
Bearing technology | Plain bearing | iglidur® TX1
Sleeve bearing (form S)
15
0.5
°
d2
d1
b1
d1 d1 d2 b1 Part No.
Tolerance38) h13
[mm] [mm] [mm]
20.0 25.0 20.0 TX1SM-2025-20
20.0 25.0 30.0 TX1SM-2025-30
20.0 25.0 40.0 TX1SM-2025-40
20.0 30.0 30.0 TX1SM-2030-30
25.0 30.0 20.0 TX1SM-2530-20
25.0 +0.020 +0.150 30.0 30.0 TX1SM-2530-30
25.0 30.0 40.0 TX1SM-2530-40
30.0 35.0 30.0 TX1SM-3035-30
30.0 35.0 40.0 TX1SM-3035-40
30.0 40.0 40.0 TX1SM-3040-40
40.0 45.0 40.0 TX1SM-4045-40
40.0 50.0 50.0 TX1SM-4050-50
50.0 55.0 50.0 TX1SM-5055-50
50.0 60.0 60.0 TX1SM-5060-60
+0.025 +0.175
60.0 65.0 60.0 TX1SM-6065-60
60.0 70.0 80.0 TX1SM-6070-80
70.0 75.0 60.0 TX1SM-7075-60
70.0 80.0 100.0 TX1SM-7080-100
80.0 +0.050 +0.200 85.0 100.0 TX1SM-8085-100
80.0 90.0 100.0 TX1SM-8090-100
38)
After press-fit of the bearing in a housing with nominal dimension
478 3D CAD, finder and service life calculation ... www.igus.co.uk/TX1 479
Plain bearing materials for
special application areas
Bearing technology | Plain bearing | iglidur® Specialists
Plain bearing materials for special application areas Temperature [°C] 123) +80 – +
482 3D CAD, finder and service life calculation ... www.igus.co.uk/F Lubrication-free made easy ... from stock ... no minimum order quantity 483
Electrically conductive
Pressure-resistant
iglidur F ®
484
iglidur® F iglidur® F
+140°C +140°C
105MPa 105MPa
Bearing technology | Plain bearing | iglidur® F Technical data
General properties Testing method
Bar stock,
Pressure-resistant Compressive strength MPa 98
round bar Max. recommended surface pressure (+20°C) MPa 105
Page 657 Shore D hardness 84 DIN 53505
Outstanding rigidity and hardness as well as high conductivity: iglidur® F plain bearings can only be
used in dry operations to a limited extent, but offer their fully mechanical benefits when lubricated with Physical and thermal properties
oil and grease. Max. application temperature long-term °C +140
FOOD
●● Electrically conductive Max. application temperature short-term °C +180
●● High compressive strength Min. application temperature °C –40
Bar stock, ●● High temperature resistance Thermal conductivity W/m · K 0.65 ASTM C 177
plate
Page 683 ●● High pv values Coefficient of thermal expansion (at +23°C) K–1 · 10–5 12 DIN 53752
●● High chemical resistance Electrical properties5)
Specific contact resistance Ωcm < 103 DIN IEC 93
Typical application areas Surface resistance Ω < 102 DIN 53482
●● Textile industry
5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
486 3D CAD, finder and service life calculation ... www.igus.co.uk/F Lubrication-free made easy ... from stock ... no minimum order quantity 487
iglidur® F iglidur® F
+140°C +140°C
105MPa 105MPa
Bearing technology | Plain bearing | iglidur® F Technical data
Permissible surface speeds 1,000 0.5
Chemicals Resistance
The maximum permitted surface speeds are based on the Alcohols + up to 0 0.4
100
Pressure [MPa]
the maximum speed for the iglidur® F plain bearing is Fuels +
0.8m/s. The speeds stated in table 03 are limit values for 1
Greases, oils without additives + 0.1
the lowest bearing loads. In practice, though, this level Hydrocarbons +
0.1 0.0
is rarely reached due to varying application conditions. Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® F plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
The ambient temperatures strongly influence the properties bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
of plain bearings. With increasing temperatures, the a steel shaft, at +20°C, mounted in a steel housing
compressive strength of iglidur® F plain bearings decreases.
Rotating Oscillating linear
The wear also increases. For temperatures over +105°C 160 12
long-term m/s 0.8 0.6 3.0
an additional securing is required. 140
short-term m/s 1.5 1.1 6.0 10
Cf53, hard-chromed
Application temperatures, page 49 120
H.a. aluminium
80 6
Dry Greases Oil Water 60
Wear [µm/km]
Friction and wear 4
Coefficient of friction µ 0.10 – 0.39 0.09 0.04 0.04 40
Load [MPa]
Cf53
In dry operation, the coefficient of friction of iglidur® F 20 2
Table 04: Coefficient of friction against steel (Ra = 1μm,
plain bearings is not as favourable as those of many other 0 0
50HRC)
iglidur® materials. However iglidur® plain bearings can be 20 50 80 120 140
lubricated without any problems, and iglidur® F bearings Temperature [°C]
Housing Plain bearing Shaft
attain excellent results among the lubricated iglidur ® Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
bearings. function of temperature (105MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
Coefficient of friction and surfaces, page 47
>3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
Wear resistance, page 50 10 40
> 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
rotating
> 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000 8 oscillating
Shaft materials +23°C 30
> 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000
Diagrams 06 and 07 show the test results of iglidur® F 6 +60°C
> 30 – 50 +0.000 +0.025 +0.080 +0.240 –0.062 +0.000 20
plain bearings running against various shaft materials. In
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000 4
Wear [µm/km]
the lowest load range, the hard-chromed shafts prove to 10
> 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000 2
be the most suitable shaft in rotating applications with
> 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
iglidur® F bearings. 0 0
Table 05: Important tolerances for plain bearings according Cf53 hard 304SS HR carbon
Shaft materials, page 52 0 15 30 45 60 75 90 105
chromed steel
to ISO 3547-1 after press-fit
Load [MPa]
Installation tolerances Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
iglidur® F plain bearings are standard bearings for shafts with different shaft materials, p = 2MPa
with h tolerance (recommended minimum h9). After being
assembled into a nominal size housing, in standard cases the 0.6
0.3
0.05 0.10 0.15 0.20 0.25 0.30 0.35
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
488 3D CAD, finder and service life calculation ... www.igus.co.uk/F Lubrication-free made easy ... from stock ... no minimum order quantity 489
iglidur® F iglidur® F
+140°C +140°C
105MPa 105MPa
Bearing technology | Plain bearing | iglidur® F Bearing technology | Plain bearing | iglidur® F
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: FSM-0203-03 – no minimum order quantity. Order example: FFM-0405-04 – no minimum order quantity.
F iglidur® material S Sleeve bearing M Metric 02 Inner Ø d1 03 Outer Ø d2 03 Total length b1 F iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
490 3D CAD, finder and service life calculation ... www.igus.co.uk/F Lubrication-free made easy ... from stock ... no minimum order quantity 491
ESD-compatible all-rounder:
Electrically conductive
iglidur F2 ®
Bar stock,
Electrically conductive Compressive strength MPa 61
round bar Max. recommended surface pressure (+20°C) MPa 47
Page 684 Shore D hardness 72 DIN 53505
iglidur® F2 helps to prevent the build-up of electrostatic charges. Good resistance to media and temperature,
suitable even in wet conditions due to low moisture absorption and good universal coefficient of wear Physical and thermal properties
pave the way for a wide range of applications. Max. application temperature long-term °C +120
FOOD
●● Used to prevent electro-static charges Max. application temperature short-term °C +165
●● Suitable for wet environments Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.61 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm < 109 DIN IEC 93
●● Mechanical engineering Surface resistance Ω < 109 DIN 53482
●● Jig construction Table 01: Material properties
tribo-tape liner ●● Industrial handling
Page 691
The prevention of electrostatic charge is an important Resistance to weathering
requirement in many application areas. At the same time iglidur® F2 plain bearings are resistant to weathering. The
other technical application parameters such as wear material properties are slightly affected. Discoloration
resistance, media and temperature resistance, suitability occurs.
in a wet environment etc. cannot be neglected. iglidur® F2
with its wide range of properties constitutes another Mechanical properties
Piston rings
Page 581 universal bearing for numerous "ESD-suitable" applications. With increasing temperatures, the compressive strength of
iglidur® F2 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications Moisture absorption this inverse relationship. The maximum recommended
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption surface pressure is a mechanical material parameter. No
of iglidur® F2 plain bearings is approximately 0.2% weight. conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
The saturation limit in water is 0.4% weight. drawn from this.
Two hole Wear resistance at +150°C – + Diagram 03 shows the elastic deformation of iglidur® F2
flange
bearings Vacuum at radial loads. A plastic deformation can be negligible
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. Use up to this value. However, it is also dependent on the
Low moisture absorption – + in vacuum is only possible with dehumidified iglidur® F2 service time.
bearings. Surface pressure, page 41
Wear resistance under water – +
Resistant to dirt – +
494 3D CAD, finder and service life calculation ... www.igus.co.uk/F2 Lubrication-free made easy ... from stock ... no minimum order quantity 495
iglidur® F2 iglidur® F2
+120°C +120°C
47MPa 47MPa
Bearing technology | Plain bearing | iglidur® F2 Technical data
Permissible surface speeds 100.0 0.5
Chemicals Resistance
The maximum permitted surface speeds are based on the Alcohols + 0.4
10.0
Pressure [MPa]
the maximum speed for the iglidur® F2 plain bearing is Fuels +
0.8m/s.In practice, though, this level is rarely reached due 0.1
Greases, oils without additives + 0.1
to varying application conditions. Hydrocarbons –
0.01 0.0
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50
Strong alkalines – Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The ambient temperatures strongly influence the properties Diagram 01: Permissible pv values for iglidur® F2 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
of plain bearings. With increasing temperatures, the bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
compressive strength of iglidur ® F2 plain bearings a steel shaft, at +20°C, mounted in a steel housing
decreases. Diagram 02 shows this inverse relationship. For
Rotating Oscillating linear
temperatures over +70°C an additional securing is required. 70 12
long-term m/s 0.8 0.7 3.0
Application temperatures, page 49 60
short-term m/s 1.4 1.1 5.0 10
Cf53, hard-chromed
Additional securing, page 49
Wear [µm/km]
Coefficient of friction and wear resistance are dependent 4
20
Coefficient of friction µ 0.16 – 0.22 0.01 0.05 0.03
Load [MPa]
Cf53
on the application parameters (diagrams 04 and 05). 10 2
Table 04: Coefficient of friction against steel (Ra = 1μm,
Coefficient of friction and surfaces, page 47 0 0
50HRC)
Wear resistance, page 50 20 40 60 80 100 120
Temperature [°C]
Housing Plain bearing Shaft
Shaft materials Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
Diagram 06 shows the test results of iglidur® F2 plain function of temperature (47MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
bearings running against various shaft materials. In the
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
lower region of the load, free cutting steel and hard- 7 500
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
anodised aluminium shafts, as well as HR carbon steel and rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 6 oscillating
400
hard-chromed steel shafts prove to be the most favourable 5 +23°C
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 +60°C
in rotating applications with iglidur® F2 plain bearings with 4 300
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000
respect to wear. Diagram 07 shows significantly less wear
Deformation [%]
3 200
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Wear [µm/km]
in rotation compared to pivoting movements over the entire 2
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 100
load range. 1
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Shaft materials, page 52 0 0
Table 05: Important tolerances for plain bearings according
0 15 30 45 5 10 20 30 40
to ISO 3547-1 after press-fit
Installation tolerances Load [MPa] Load [MPa]
iglidur ® F2 plain bearings are standard bearings for Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
shafts with h tolerance (recommended minimum h9). with shaft material Cf53 hardened and ground steel, as a
The bearings are designed for press-fit into a housing function of the load
machined to a H7 tolerance. After being assembled into a 0.6
496 3D CAD, finder and service life calculation ... www.igus.co.uk/F2 Lubrication-free made easy ... from stock ... no minimum order quantity 497
iglidur® F2 iglidur® F2
+120°C +120°C
47MPa 47MPa
Bearing technology | Plain bearing | iglidur® F2 Bearing technology | Plain bearing | iglidur® F2
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: F2SM-0507-10 – no minimum order quantity. Order example: F2FM-0608-06 – no minimum order quantity.
F2 iglidur® material S Sleeve bearing M Metric 05 Inner Ø d1 07 Outer Ø d2 10 Total length b1 F2 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
498 3D CAD, finder and service life calculation ... www.igus.co.uk/F2 Lubrication-free made easy ... from stock ... no minimum order quantity 499
The automotive standard
Up to +200°C, media-resistant
iglidur H4 ®
Bar stock,
Up to +200°C, media-resistant Compressive strength MPa 50
round bar Max. recommended surface pressure (+20°C) MPa 65
Page 657 Shore D hardness 80 DIN 53505
Cost-effective high-temperature material with good dry-operation properties and "engine compartment
resistance". Physical and thermal properties
●● Low coefficient of friction Max. application temperature long-term °C +200
FOOD
●● High wear resistance Max. application temperature short-term °C +240
●● Temperature-resistant from –40°C to +200°C Min. application temperature °C –40
Bar stock, ●● High chemical resistance Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
●● Maintenance-free Electrical properties
Specific contact resistance Ωcm > 1013 DIN IEC 93
Typical application areas Surface resistance Ω > 1012 DIN 53482
●● Automotive industry Table 01: Material properties
tribo-tape liner ●● Automation
Page 691
●● Packaging iglidur® H4 plain bearings stand for high carrying capacity, Radiation resistance
good abrasion resistance and good temperature resistance, Plain bearings made from iglidur® H4 are resistant up to a
besides the obvious economic factors. Temperatures up radiation intensity of 2 · 10²Gy.
to +200°C, permitted surface pressure up to 65MPa, and
excellent chemical resistance are only some of the essential Resistance to weathering
attributes. Solid lubricants lower the coefficient of friction iglidur® H4 plain bearings are continuously resistant
Piston rings
Page 581 and support the wear resistance, which was considerably to weathering. The material properties are only slightly
improved compared to the likewise cost-effective iglidur® H2 affected. Possible discolorations are only superficial.
Descriptive technical specifications plain bearings. iglidur® H4 bearings are self-lubricating and
Wear resistance at +23°C – + suitable for all motions. Mechanical properties
With increasing temperatures, the compressive strength of
Wear resistance at +90°C – +
Moisture absorption iglidur® H4 plain bearings decreases. Diagram 02 shows
Two hole Wear resistance at +150°C – + Under standard climatic conditions, the moisture absorption this inverse relationship. The maximum recommended
flange
bearings of iglidur® H4 plain bearings is below 0.1% weight. The surface pressure is a mechanical material parameter. No
Page 603 Low coefficient of friction – +
saturation limit in water is 0.2% weight. iglidur® H4 is conclusions regarding the tribological properties can be
Low moisture absorption – + therefore an ideal material for wet environments. drawn from this.
Diagram 03 shows the elastic deformation of iglidur® H4
Wear resistance under water – +
Vacuum at radial loads.
Moulded High media resistance – + In vacuum, any present moisture is released as vapour. Surface pressure, page 41
special parts
Page 624 The use in vacuum is generally possible.
Resistant to edge pressures – +
Resistant to dirt – +
502 3D CAD, finder and service life calculation ... www.igus.co.uk/H4 Lubrication-free made easy ... from stock ... no minimum order quantity 503
iglidur® H4 iglidur® H4
+200°C +200°C
65MPa 65MPa
Bearing technology | Plain bearing | iglidur® H4 Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
0.6
In contrast to the similarly cost-effective iglidur® H2 plain Alcohols + 10.0
Pressure [MPa]
speeds that can be attained with these bearings. The Fuels +
0.1 0.2
speeds stated in table 03 are limit values for the lowest Greases, oils without additives +
0.1
bearing loads. With higher loads, the permitted speed Hydrocarbons +
0.01 0.0
drops with the extent of the load due to the limitations Strong acids 0 up to – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
by the pv value. Strong alkalines + Surface speed [m/s] Load [MPa]
Surface speed, page 44
All information given at room temperature [+20°C]
Diagram 01: Permissible pv values for iglidur® H4 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
Temperature bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
iglidur ® H4 is a temperature-resistant material. With a steel shaft, at +20°C, mounted in a steel housing
increasing temperatures, the compressive strength of
Rotating Oscillating linear
iglidur® H4 plain bearings decreases. When considering 70 10
long-term m/s 1.0 0.7 1.0
temperatures, the additional frictional heat in the bearing 60 9
short-term m/s 1.5 1.1 2.0
Cf53, hard-chromed
8
system must be taken into account. For temperatures over
H.a. aluminium
40
5
Application temperatures, page 49 30 4
Dry Greases Oil Water
Wear [µm/km]
Additional securing, page 49 20 3
Coefficient of friction µ 0.08 – 0.25 0.09 0.04 0.04
Load [MPa]
2
Cf53
10 1
Table 04: Coefficient of friction against steel (Ra = 1μm,
Friction and wear 0 0
50HRC)
The coefficient of friction of the iglidur® H4 plain bearings 20 50 80 120 150 200
is very low (diagrams 04 and 05). Please note that a sliding Temperature [°C]
Housing Plain bearing Shaft
surface with a rough surface finish will increase the friction. Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm]
Coefficient of friction and surfaces, page 47 function of temperature (65MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000
Wear resistance, page 50
>3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000 5.0 200
Shaft materials 180 rotating
> 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 4.0 160 oscillating
With many of the suitable shaft materials, iglidur® H4 is the +23°C 140
> 18 – 30 +0.000 +0.021 +0.020 +0.104 –0.052 +0.000
economical alternative to many other high-temperature 3.0 +60°C 120
> 30 – 50 +0.000 +0.025 +0.025 +0.125 –0.062 +0.000 100
bearings. The important thing is however the selection of
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.030 +0.150 –0.074 +0.000 2.0 80
Wear [µm/km]
the suitable shaft material. It cannot be generally stated that 60
> 80 – 120 +0.000 +0.035 +0.036 +0.176 –0.087 +0.000 1.0 40
iglidur® H4 is suitable for use with hard or soft shafts. Tests 20
> 120 – 180 +0.000 +0.040 +0.043 +0.203 +0.000 +0.100
have however shown that pivoting applications yield better 0.0 0
Table 05: Important tolerances for plain bearings according
wear data. In rotating applications, the wear increases 0 20 40 65 0 10 20 30 40 50
to ISO 3547-1 after press-fit
markedly from 10MPa. Load [MPa] Load [MPa]
Shaft materials, page 52 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
with shaft material Cf53 hardened and ground steel, as a
Installation tolerances function of the load
iglidur® H4 plain bearings are standard bearings for shafts 0.5
504 3D CAD, finder and service life calculation ... www.igus.co.uk/H4 Lubrication-free made easy ... from stock ... no minimum order quantity 505
iglidur® H4 iglidur® H4
+200°C +200°C
65MPa 65MPa
Bearing technology | Plain bearing | iglidur® H4 Bearing technology | Plain bearing | iglidur® H4
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: H4SM-0405-04 – no minimum order quantity. Order example: H4FM-0405-04 – no minimum order quantity.
H4 iglidur® material S Sleeve bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1 H4 iglidur® material F Flange bearing M Metric 04 Inner Ø d1 05 Outer Ø d2 04 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
506 3D CAD, finder and service life calculation ... www.igus.co.uk/H4 Lubrication-free made easy ... from stock ... no minimum order quantity 507
For fast rotation under water
Extreme wear resistance in liquid
under continuous operation
iglidur UW ®
Bar stock,
Extreme wear resistance in liquid under continuous Compressive strength MPa 70
Max. recommended surface pressure (+20°C) MPa 40
round bar
Page 657 operation Shore D hardness 78 DIN 53505
Physical and thermal properties
The best iglidur® plain bearing for underwater applications. Extremely wear-resistant under water, tested Max. application temperature long-term °C +90
and maintenance-free. The first choice for pumping applications. FOOD
Max. application temperature short-term °C +110
●● Suitable for underwater applications Min. application temperature °C –50
Bar stock, ●● For fast and constant rotation Thermal conductivity W/m · K 0.60 ASTM C 177
plate ●● Long service life
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 6 DIN 53752
●● Lubrication-free Electrical properties5)
●● Maintenance-free Specific contact resistance Ωcm < 105 DIN IEC 93
Surface resistance Ω < 105 DIN 53482
Typical application areas 5)
The good conductivity of this material can favour the generation of corrosion on the metallic contact components.
●● Fluid technology
tribo-tape liner All results were obtained under laboratory conditions with demineralised water. For application with direct water
6)
Page 691 ●● Pumps contact, we recommend tests under real application conditions.
510 3D CAD, finder and service life calculation ... www.igus.co.uk/UW Lubrication-free made easy ... from stock ... no minimum order quantity 511
iglidur® UW iglidur® UW
+90°C +90°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® UW Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
0.6
iglidur® UW is very good in both wet and dry operation. Alcohols + 10.0
Pressure [MPa]
the iglidur® UW plain bearings can be used up to 1.5m/s Fuels +
0.1 0.2
short-term. Greases, oils without additives +
0.1
Surface speed, page 44 Hydrocarbons +
0.01 0.0
Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40
Temperature Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
As stated earlier, iglidur® UW plain bearings are required
All information given at room temperature [+20°C]
for use in the low temperature range. As the liquid usually Diagram 01: Permissible pv values for iglidur® UW plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
dissipates heat in underwater applications the temperature bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
of the liquid is very important. For temperatures over +80°C a steel shaft, at +20°C, mounted in a steel housing
an additional securing is required.
Rotating Oscillating linear
Application temperatures, page 49 40 8.0
long-term m/s 0.5 0.4 2.0
Additional securing, page 49 35 7.0
short-term m/s 1.5 1.1 3.0
Cf53, hard-chromed
30 6.0
H.a. aluminium
20 4.0
The surface finish of the shafts should not be extremely
Dry Greases Oil Water 15 3.0
Wear [µm/km]
smooth in order to prevent a high adhesion effect and
Coefficient of friction µ 0.15 – 0.35 0.09 0.04 0.04 10 2.0
Load [MPa]
Cf53
the related increase of the coefficient of friction. Please 5 1.0
Table 04: Coefficient of friction against steel (Ra = 1μm,
contact us for the specifications of shaft surface finishes 0 0.0
50HRC)
in underwater applications. 20 30 40 50 60 70 80 90
Coefficient of friction and surfaces, page 47 Temperature [°C]
Housing Plain bearing Shaft
Wear resistance, page 50 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
function of temperature (40MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
Shaft materials
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
Diagrams 06 and 07 show the test results of iglidur® UW 7 60
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
plain bearings running against various shaft materials. For rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 6 50 oscillating
low loads with rotation, the combinations achieve the best 5 +23°C
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 +60°C 40
coefficient of wear with high grade steel and 304 stainless 4
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 30
steel. The conditions shift with increasing loads. It is also
Deformation [%]
3
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
Wear [µm/km]
important to note that the wear rate increases significantly 20
2
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
from loads > 5MPa. 1 10
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Shaft materials, page 52 0 0
Table 05: Important tolerances for plain bearings according
0 15 30 40 Cf53 hard 304SS HR carbon
to ISO 3547-1 after press-fit chromed steel
Installation tolerances Load [MPa]
iglidur® UW plain bearings are standard bearings for Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
shafts with h tolerance (recommended minimum h9). After with different shaft materials, p = 2MPa
being assembled into a nominal size housing, in standard
cases the inner diameter automatically adjusts to the E10 0.5
0.1
0.05 0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
512 3D CAD, finder and service life calculation ... www.igus.co.uk/UW Lubrication-free made easy ... from stock ... no minimum order quantity 513
iglidur® UW iglidur® UW
+90°C +90°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® UW Bearing technology | Plain bearing | iglidur® UW
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: UWSM-0304-05 – no minimum order quantity. Order example: UWFM-0304-05 – no minimum order quantity.
UW iglidur® material S Sleeve bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1 UW iglidur® material F Flange bearing M Metric 03 Inner Ø d1 04 Outer Ø d2 05 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
514 3D CAD, finder and service life calculation ... www.igus.co.uk/UW Lubrication-free made easy ... from stock ... no minimum order quantity 515
For continuous direct sunlight
Permanently UV-resistant with properties
comparable to iglidur J ®
iglidur J UV ®
Bar stock,
Permanently UV-resistant with properties Compressive strength MPa k. A.
Max. recommended surface pressure (+20°C) MPa 35
round bar
Page 657 comparable to iglidur® J Shore D hardness 74 DIN 53505
Physical and thermal properties
Today, plain bearings appear as special shapes for special uses, in some instances of which they are Max. application temperature long-term °C +90
exposed to UV radiation for long periods of time. igus® has therefore developed a new material: iglidur® J UV. FOOD
Max. application temperature short-term °C +120
●● UV-stabilised Min. application temperature °C –50
Bar stock, ●● Long-term mechanical properties improved Thermal conductivity W/m · K 0.30 ASTM C 177
plate ●● High wear resistance
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Solar technology Surface resistance Ω > 1013 DIN 53482
●● Outdoor applications
Table 01: Material properties
tribo-tape liner
Page 691
One main advantage of iglidur® J UV plain bearings is the Resistance to weathering
low coefficient of friction in dry operation. The material is iglidur® J UV plain bearings are continuously resistant
resistant to UV radiation and retains its sliding properties. to weathering. The material properties are only slightly
affected. Possible discolorations are only superficial.
Moisture absorption
Under standard climatic conditions, the moisture absorption Mechanical properties
Piston rings
Page 581 of iglidur® J UV plain bearings is approximately 0.3% With increasing temperatures, the compressive strength of
weight. The saturation limit in water is 1.3% weight. These iglidur® J UV plain bearings decreases. Diagram 02 shows
Descriptive technical specifications values are so low that a moisture expansion need to be this inverse relationship. The maximum recommended
Wear resistance at +23°C – + considered only in extreme cases. surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
Vacuum drawn from this.
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. Use With a maximum recommended surface pressure of
flange
bearings in vacuum is only possible with dehumidified iglidur® J UV 35MPa, iglidur® J UV plain bearings are not suitable for
Page 603 Low coefficient of friction – +
bearings. extreme loads. Diagram 03 shows the elastic deformation
Low moisture absorption – + of iglidur® J UV at radial loads.
Radiation resistance Surface pressure, page 41
Wear resistance under water – +
Plain bearings made from iglidur® J UV are resistant up to
Moulded High media resistance – + a radiation intensity of 3 · 10²Gy.
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
518 3D CAD, finder and service life calculation ... www.igus.co.uk/JUV Lubrication-free made easy ... from stock ... no minimum order quantity 519
iglidur® J UV iglidur® J UV
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J UV Technical data
Permissible surface speeds Installation tolerances 100.0 0.30
The low coefficient of friction and the very low stick slip iglidur® J UV plain bearings are standard bearings for 0.25
10.0
Pressure [MPa]
can also be used for high speeds of over 1m/s. In both machined to a H7 tolerance. After being assembled into a 0.10
cases the static friction is very low and stick slip does not nominal size housing, in standard cases the inner diameter 0.1
0.05
occur. The maximum values shown in table 03 can only automatically adjusts to the E10 tolerances. For particular
0.01 0.00
be achieved at low pressures. At the given speeds, friction dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30 35
can cause a temperature increase to maximum permissible thickness (please see product range table).
Surface speed [m/s] Load [MPa]
levels. In practice, though, this level is rarely reached due Testing methods, page 57
to varying application conditions. Diagram 01: Permissible pv values for iglidur® J UV plain Diagram 05: Coefficient of friction as a function of the
Surface speed, page 44 bearings with a wall thickness of 1mm, dry operation against pressure, v = 0.01m/s
Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
Temperature Alcohols +
In the case of a permissible long-term application temperature Diluted acids 0 up to – 120 2.5
of +90°C, iglidur® J UV will even withstand +120°C for Diluted alkalines +
100
Cf53, hard-chromed
2.0
short periods. The wear rises with increasing temperatures. Fuels +
H.a. aluminium
60
required. Hydrocarbons +
1.0
Wear [µm/km]
Application temperatures, page 49 Strong acids – 40
Load [MPa]
0.5
Cf53
Additional securing, page 49 Strong alkalines + up to 0 20
All information given at room temperature [+20°C] 0 0.0
Friction and wear Table 02: Chemical resistance 20 30 40 50 60 70 80
Similar to wear resistance, the coefficient of friction µ also Chemical table, page 1636 Temperature [°C]
changes with the surface speed and load (diagrams 04 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
and 05). Rotating Oscillating linear function of temperature (35MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
Coefficient of friction and surfaces, page 47 long-term m/s 1.5 1.1 8.0
Wear resistance, page 50 short-term m/s 2.2 1.7 12.0 12.5 350
Table 03: Maximum surface speeds 300 rotating
10.0 oscillating
Shaft materials +23°C 250
The friction and wear are also dependent, to a large degree, Dry Greases Oil Water 7.5 +60°C
200
on the shaft material. With increasing shaft surface finish, Coefficient of friction µ 0.08 – 0.19 0.09 0.04 0.04
Deformation [%]
5.0 150
Wear [µm/km]
the coefficient of friction also increases. For iglidur® J UV Table 04: Coefficient of friction against steel (Ra = 1μm, 100
2.5
a ground surface with an average surface finish Ra = 0.8µm 50HRC) 50
is recommended. Diagrams 06 and 07 show the test 0.0 0
results of iglidur® J UV plain bearings running against Housing Plain bearing Shaft 0.0 12.5 25.0 37.5 50.0 0 1 2 5 10 20
various shaft materials. When compared to most iglidur® Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa]
materials, iglidur® J UV plain bearings have very low wear 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for rotating and oscillating applications
results at low loads compared with all shaft materials >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with different shaft materials, p = 2MPa
tested. Also, for increasing loads up to 5MPa, the wear > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
resistance of iglidur® J UV is excellent. If the shaft material > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.25
you plan on using is not shown in these test results, please > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
Coefficient of friction [µ]
contact us. > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 0.20
Shaft materials, page 52 > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
0.15
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
Table 05: Important tolerances for plain bearings according
0.10
to ISO 3547-1 after press-fit
0.1 0.2 0.3 0.4 0.5
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
520 3D CAD, finder and service life calculation ... www.igus.co.uk/JUV Lubrication-free made easy ... from stock ... no minimum order quantity 521
iglidur® J UV iglidur® J UV
+90°C +90°C
35MPa 35MPa
Bearing technology | Plain bearing | iglidur® J UV Bearing technology | Plain bearing | iglidur® J UV
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: JUVSM-0608-08 – no minimum order quantity. Order example: JUVFM-0608-08 – no minimum order quantity.
J UV iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 08 Total length b1 J UV iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 08 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
522 3D CAD, finder and service life calculation ... www.igus.co.uk/JUV Lubrication-free made easy ... from stock ... no minimum order quantity 523
The biopolymer
Based on renewable resources
iglidur N54 ®
Bar stock,
Based on renewable resources Compressive strength MPa 30
round bar Max. recommended surface pressure (+20°C) MPa 36
Page 657 Shore D hardness 74 DIN 53505
Based on 54% renewable resources, this material also meets high technical requirements.
●● Based on renewable resources Physical and thermal properties
●● Universal installation Max. application temperature long-term °C +80
FOOD
●● Lubrication-free Max. application temperature short-term °C +120
●● Maintenance-free Min. application temperature °C –40
Bar stock, Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 Typical application areas Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Consumer products Electrical properties
●● General mechanical engineering Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Furniture industry Surface resistance Ω > 1011 DIN 53482
●● Industrial design Table 01: Material properties
tribo-tape liner
Page 691
iglidur® N54 is the first iglidur® material based largely on Resistance to weathering
biopolymers. In addition to the proven lubrication-free iglidur® N54 plain bearings are resistant to weathering.
properties of all iglidur® materials, this is one further The material properties are slightly affected. Discoloration
contribution to positive environmental stewardship. The occurs.
low coefficient of friction in conjunction with long service
life ensure that this material has a permanent place in the Mechanical properties
Piston rings
Page 581 iglidur® product range. With increasing temperatures, the compressive strength
of iglidur® N54 plain bearings decreases. Diagram 02
Descriptive technical specifications Moisture absorption shows this inverse relationship. However, at the long-term
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption maximum temperature of +80°C the permissible surface
of iglidur® N54 plain bearings is below 1.6% weight. The pressure is around 10MPa. The maximum recommended
Wear resistance at +90°C – +
saturation limit in water is 3.6% weight. surface pressure is a mechanical material parameter. No
Two hole Wear resistance at +150°C – + conclusions regarding the tribological properties can be
flange
bearings Vacuum drawn from this.
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. Diagram 03 shows the elastic deformation of iglidur® N54
Low moisture absorption – + The use in vacuum is only possible to a limited extent. at radial loads.
Surface pressure, page 41
Wear resistance under water – +
Radiation resistance
Moulded High media resistance – + Plain bearings made from iglidur® N54 have limited use
special parts
Page 624 under radioactive radiation. They are resistant to radiation
Resistant to edge pressures – +
up to an intensity of 1 · 10⁴Gy.
Suitable for shock and impact loads – +
Resistant to dirt – +
526 3D CAD, finder and service life calculation ... www.igus.co.uk/N54 Lubrication-free made easy ... from stock ... no minimum order quantity 527
iglidur® N54 iglidur® N54
+80°C +80°C
36MPa 36MPa
Bearing technology | Plain bearing | iglidur® N54 Technical data
Permissible surface speeds Installation tolerances 100.0 0.5
Although the typical applications of iglidur ® N54 plain iglidur® N54 plain bearings are standard bearings for 0.4
10.0
Pressure [MPa]
depending on the type of motion. The speeds stated in machined to a H7 tolerance. After being assembled into a
table 03 are limit values for the lowest bearing loads. With nominal size housing, in standard cases the inner diameter 0.1
0.1
higher loads, the permitted speed drops with the extent of automatically adjusts to the E10 tolerances. For particular
0.01 0.0
the load due to the limitations by the pv value. dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 thickness (please see product range table).
Surface speed [m/s] Load [MPa]
Testing methods, page 57
Temperature Diagram 01: Permissible pv values for iglidur® N54 plain Diagram 05: Coefficient of friction as a function of the load,
The short-term permissible temperature limit is +120°C, bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
which allows the use of iglidur® N54 plain bearings in all Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
applications involving elevated ambient temperatures. Alcohols + up to 0
With increasing temperatures, the compressive strength of Diluted acids 0 up to + 40 10
iglidur® N54 plain bearings decreases. When considering Diluted alkalines + 9
Cf53, hard-chromed
8
temperatures, the additional frictional heat in the bearing Fuels + 30
H.a. aluminium
20 5
+60°C an additional securing is required. Hydrocarbons +
4
Wear [µm/km]
Application temperatures, page 49 Strong acids – 3
10
Load [MPa]
2
Cf53
Additional securing, page 49 Strong alkalines 0
1
All information given at room temperature [+20°C] 0 0
Friction and wear Table 02: Chemical resistance 20 40 80 120
iglidur® N54 has a low coefficient of friction. Please note Chemical table, page 1636 Temperature [°C]
that a sliding surface with a rough surface finish will Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
increase the friction. Surface finishes (Ra) of the shaft Rotating Oscillating linear function of temperature (36MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
between 0.1 – 0.4µm are ideal. The coefficient of friction long-term m/s 0.8 0.6 1.0
of iglidur® N54 plain bearings is only marginally dependent short-term m/s 1.5 1.1 2.0 5.0 200
on the surface speed. The influence of the load is greater; Table 03: Maximum surface speeds 180 rotating
4.0 160 oscillating
an increase in load lowers the coefficient of friction to as +23°C 140
low as 0.8. Dry Greases Oil Water 3.0 +60°C 120
100
Coefficient of friction and surfaces, page 47 Coefficient of friction µ 0.15 – 0.23 0.09 0.04 0.04
Deformation [%]
2.0 80
Wear [µm/km]
Wear resistance, page 50 Table 04: Coefficient of friction against steel (Ra = 1μm, 60
1.0 40
50HRC)
20
Shaft materials 0.0 0
It is important to select a suitable shaft material. As a rule, Housing Plain bearing Shaft 0 20 40 65 0 10 20 30
iglidur® N54 is suitable for use with hard or soft shafts, Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] Load [MPa] Load [MPa]
but "hard" shaft surfaces tend to give better service life. 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Starting at loads of 1MPa, wear increases measurably and >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 with shaft material Cf53 hardened and ground steel, as a
continuously. If the shaft material you plan on using is not > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 function of the load
shown in these test results, please contact us. > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 0.5
Shaft materials, page 52 > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
0.4
Coefficient of friction [µ]
528 3D CAD, finder and service life calculation ... www.igus.co.uk/N54 Lubrication-free made easy ... from stock ... no minimum order quantity 529
iglidur® N54 iglidur® N54
+80°C +80°C
36MPa 36MPa
Bearing technology | Plain bearing | iglidur® N54 Bearing technology | Plain bearing | iglidur® N54
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: N54SM-0608-06 – no minimum order quantity. Order example: N54FM-0608-06 – no minimum order quantity.
N54 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 N54 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
530 3D CAD, finder and service life calculation ... www.igus.co.uk/N54 Lubrication-free made easy ... from stock ... no minimum order quantity 531
Low-cost all-rounder for fire
protection
UL94 V0 rating
iglidur G V0 ®
Bar stock,
UL94 V0 rating Compressive strength MPa 100
round bar Max. recommended surface pressure (+20°C) MPa 75
Page 657 Shore D hardness 80 DIN 53505
The material achieves the UL94 V0 rating and is therefore ideally suited for applications with stringent fire
protection regulations (vehicle and aircraft interiors, building interior systems, etc.). Other properties are Physical and thermal properties
similar to the all-rounder material iglidur® G. Max. application temperature long-term °C +130
FOOD
●● UL94 V0-compliant Max. application temperature short-term °C +210
●● High wear resistance Min. application temperature °C –40
Bar stock, ●● Universal installation Thermal conductivity W/m · K 0.25 ASTM C 177
plate
Page 683 ●● Lubrication-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 9 DIN 53752
●● Maintenance-free Electrical properties
Specific contact resistance Ωcm > 1012 DIN IEC 93
Typical application areas Surface resistance Ω > 1011 DIN 53482
●● Passenger seats Table 01: Material properties
tribo-tape liner ●● Elevators
Page 691
●● Escalators iglidur® GV0 is the first iglidur® material with a UL94 V0 Resistance to weathering
●● Switch cabinets rating for universal use in the normal temperature range. iglidur® G V0 plain bearings are resistant to weathering.
●● Hinges All other iglidur® materials with V0 rating are part of the The material properties are slightly affected. Discoloration
high-temperature segment. The general mechanical occurs.
and thermal properties are largely comparable to the
all-rounder, iglidur® G. Mechanical properties
Piston rings
Page 581 With increasing temperatures, the compressive strength
Moisture absorption of iglidur® G V0 plain bearings decreases. Diagram 02
Descriptive technical specifications Under standard climatic conditions, the moisture absorption shows this inverse relationship. However, at the long-term
Wear resistance at +23°C – + of iglidur® G V0 plain bearings is approximately 0.7% maximum temperature of +130°C the permissible surface
weight. The saturation limit in water is 4.0% weight. This pressure is around 35MPa. The maximum recommended
Wear resistance at +90°C – +
must be taken into account for these types of applications. surface pressure is a mechanical material parameter. No
Two hole Wear resistance at +150°C – + conclusions regarding the tribological properties can be
flange
bearings Vacuum drawn from this.
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. Use Diagram 03 shows the elastic deformation of iglidur® G V0
Low moisture absorption – + in vacuum is only possible with dehumidified iglidur® G V0 at radial loads. The plastic deformation is minimal up to
bearings. a pressure of approximately 100MPa. However, it is also
Wear resistance under water – +
dependent on the service time.
Moulded High media resistance – + Radiation resistance Surface pressure, page 41
special parts
Page 624 Plain bearings made from iglidur® G V0 are resistant up to
Resistant to edge pressures – +
a radiation intensity of 3 · 10²Gy.
Suitable for shock and impact loads – +
Resistant to dirt – +
534 3D CAD, finder and service life calculation ... www.igus.co.uk/GV0 Lubrication-free made easy ... from stock ... no minimum order quantity 535
iglidur® G V0 iglidur® G V0
+130°C +130°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® G V0 Technical data
Permissible surface speeds Installation tolerances 100.0 0.35
0.30
iglidur® G V0 has been developed for low to medium iglidur® G V0 plain bearings are standard bearings for
10.0
Pressure [MPa]
this level is rarely reached due to varying application machined to a H7 tolerance. After being assembled into a
0.1 0.10
conditions. nominal size housing, in standard cases the inner diameter
0.05
Surface speed, page 44 automatically adjusts to the E10 tolerances.
0.01 0.00
Testing methods, page 57
0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Temperature
Surface speed [m/s] Load [MPa]
The ambient temperatures strongly influence the properties
of plain bearings. The short-term maximum permissible Chemicals Resistance Diagram 01: Permissible pv values for iglidur® G V0 plain Diagram 05: Coefficient of friction as a function of the load,
temperature is +210°C and allows the use of iglidur® G V0 Alcohols + up to 0 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
plain bearings in applications where the bearings are not Diluted acids 0 up to – a steel shaft, at +20°C, mounted in a steel housing
subjected to any additional load such as a paint drying process. Diluted alkalines +
The temperatures prevailing in the bearing system also have Fuels + 120 9
an influence on the wear. With increasing temperatures, Greases, oils without additives + 8
100
Cf53, hard-chromed
the wear increases and this effect is significant when Hydrocarbons + 7
H.a. aluminium
5
60
+100°C an additional securing is required. Strong alkalines 0 4
Wear [µm/km]
Application temperatures, page 49 All information given at room temperature [+20°C] 40 3
Load [MPa]
2
Cf53
Additional securing, page 49 Table 02: Chemical resistance 20
1
Chemical table, page 1636 0 0
Friction and wear 20 30 40 50 60 70 80 90 100 110 120 130
Similar to wear resistance, the coefficient of friction μ Rotating Oscillating linear Temperature [°C]
also changes with the load. The coefficient of friction long-term m/s 1.0 0.7 4.0 Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
decreases considerably with increasing loads, whereas a short-term m/s 2.0 1.4 5.0 function of temperature (75MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
slight increase in surface speed causes an increase of the Table 03: Maximum surface speeds
coefficient of friction. This relationship explains the excellent 10 200
results of iglidur® G V0 plain bearings for high loads and Dry Greases Oil Water 180 rotating
8 160 oscillating
low speeds (diagrams 04 and 05). Coefficient of friction µ 0.07 – 0.20 0.09 0.04 0.04 +23°C 140
Coefficient of friction and surfaces, page 47 Table 04: Coefficient of friction against steel (Ra = 1μm, 6 +60°C 120
100
Wear resistance, page 50 50HRC)
Deformation [%]
4 80
Wear [µm/km]
60
Housing Plain bearing Shaft 2 40
Shaft materials 20
The friction and wear are also dependent, to a large degree, Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] 0 0
on the shaft material. Shafts that are too smooth, increase 0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 0 25 50 75 100 0 5 10 15 20 25 30 35 40 45
both the coefficient of friction and the wear of the bearing. >3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 Load [MPa] Load [MPa]
For iglidur® G V0 a ground surface with an average surface > 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000 Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
finish Ra = 0.6 – 0.8µm is recommended. Diagram 06 > 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 with shaft material Cf53 hardened and ground steel, as a
shows results of testing different shaft materials with plain > 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000 function of the load
bearings made from iglidur® G V0. It is important to notice > 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 0.5
that with increasing loads, the recommended hardness of > 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 0.4
Coefficient of friction [µ]
the shaft increases. The "soft" shafts tend to wear more > 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000
0.3
easily and thus the wear of the overall system increases. > 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
If the loads exceed 2MPa it is important to recognise that Table 05: Important tolerances for plain bearings according 0.2
the wear rate (the gradient of the curves) clearly decreases to ISO 3547-1 after press-fit 0.1
with the hard shaft materials. The comparison of rotation
0.0
and pivoting shows that iglidur® G V0 provides advantages
0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50
in pivoting movements (diagram 07). If the shaft material
Surface speed [m/s]
you plan on using is not shown in these test results, please
Diagram 04: Coefficient of friction as a function of the
contact us.
surface speed, p = 1MPa
Shaft materials, page 52
536 3D CAD, finder and service life calculation ... www.igus.co.uk/GV0 Lubrication-free made easy ... from stock ... no minimum order quantity 537
iglidur® G V0 iglidur® G V0
+130°C +130°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® G V0 Bearing technology | Plain bearing | iglidur® G V0
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Ø > 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 1.2 special dimensions f1 [mm] 0.3 0.5 0.8 1.2 special dimensions
Order example: GV0SM-0608-06 – no minimum order quantity. Order example: GV0FM-0608-06 – no minimum order quantity.
G V0 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 G V0 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
538 3D CAD, finder and service life calculation ... www.igus.co.uk/GV0 Lubrication-free made easy ... from stock ... no minimum order quantity 539
Versatile and cost-effective
For applications with infrequent
movement or continuous lubrication
iglidur J2 ®
Bar stock,
For applications with infrequent movement Compressive strength MPa 77
Max. recommended surface pressure (+20°C) MPa 46
round bar
Page 684 or continuous lubrication Shore D hardness 74 DIN 53505
Physical and thermal properties
iglidur® J2 has good universal media resistance, comparable to that of iglidur® J and similar materials. Max. application temperature long-term °C +90
The mechanical specifications in sporadically moved applications are better although, in comparison, FOOD
Max. application temperature short-term °C +110
clear compromises have to be made with regard to friction and wear. Like all iglidur® materials, iglidur® J2 Min. application temperature °C –50
Bar stock, is PFOA-free. Thermal conductivity W/m · K 0.25 ASTM C 177
plate ●● Robust
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 7 DIN 53752
●● Cost-effective Electrical properties
●● High media resistance Specific contact resistance Ωcm > 1013 DIN IEC 93
●● Lubrication-free Surface resistance Ω > 1012 DIN 53482
●● Maintenance-free
Table 01: Material properties
tribo-tape liner
Page 691 Typical application areas
With respect to its general mechanical and thermal Resistance to weathering
●● Jig construction
specifications, iglidur® J2 is directly comparable to our iglidur ® J2 plain bearings have limited resistance to
●● Industrial handling
classic, iglidur® J. Therefore the iglidur® J2 is superior to weathering. The material properties are affected. Discoloration
iglidur® J with respect to the mechanical properties, such occurs. Practical tests under real application conditions
as maximum recommended surface pressure. However, are recommended.
wear resistance is reduced in dry operation.
Piston rings
Page 581 Mechanical properties
Moisture absorption With increasing temperatures, the compressive strength
Descriptive technical specifications Under standard climatic conditions, the moisture absorption of iglidur® J2 plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + of iglidur® J2 plain bearings is approximately 0.2% weight. this inverse relationship. The maximum recommended
The saturation limit in water is 1.3% weight. These values surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
are so low that a moisture expansion need to be considered conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + only in extreme cases. drawn from this.
flange
bearings Diagram 03 shows the elastic deformation of iglidur® J2
Page 603 Low coefficient of friction – +
Vacuum at radial loads. A possible deformation could be, among
Low moisture absorption – + In vacuum, any present moisture is released as vapour. Use others, dependant on the duty cycle of the load.
in vacuum is only possible with dehumidified iglidur® J2 Surface pressure, page 41
Wear resistance under water – +
bearings.
Moulded High media resistance – +
special parts
Page 624 Radiation resistance
Resistant to edge pressures – +
Plain bearings made from iglidur® J2 are resistant up to a
Suitable for shock and impact loads – + radiation intensity of 3 · 10²Gy.
Resistant to dirt – +
542 3D CAD, finder and service life calculation ... www.igus.co.uk/J2 Lubrication-free made easy ... from stock ... no minimum order quantity 543
iglidur® J2 iglidur® J2
+90°C +90°C
46MPa 46MPa
Bearing technology | Plain bearing | iglidur® J2 Technical data
Permissible surface speeds 100.0 0.30
Chemicals Resistance
iglidur® J2 is mainly suitable for low surface speeds in Alcohols + 10.0
Pressure [MPa]
given speeds, friction can cause a temperature increase Fuels +
to maximum permissible levels. In practice, though, this 0.1 0.15
Greases, oils without additives +
level is rarely reached due to varying application conditions. Hydrocarbons +
0.01 0.10
Surface speed, page 44 Strong acids – 0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30 40
Strong alkalines + up to 0 Surface speed [m/s] Load [MPa]
Temperature
All information given at room temperature [+20°C]
The temperatures prevailing in the bearing system also have Diagram 01: Permissible pv values for iglidur® J2 plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
an influence on the wear. With increasing temperatures, bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
the wear increases and this effect is significant when a steel shaft, at +20°C, mounted in a steel housing
temperatures rise over +90°C. For temperatures over
Rotating Oscillating linear
+60°C an additional securing is required. 70 10.0
long-term m/s 0.8 0.7 3.0
Application temperatures, page 49 60
short-term m/s 1.9 1.1 5.0
Cf53, hard-chromed
8.0
Additional securing, page 49
H.a. aluminium
40
Friction and wear 30 4.0
Dry Greases Oil Water
Wear [µm/km]
Coefficient of friction and wear resistance are dependent 20
Coefficient of friction µ 0.11 – 0.27 0.08 0.07 0.04
Load [MPa]
2.0
Cf53
on the application parameters (diagrams 04 and 05). 10
Table 04: Coefficient of friction against steel (Ra = 1μm,
Coefficient of friction and surfaces, page 47 0 0.0
50HRC)
Wear resistance, page 50 20 30 40 50 60 70 80 90
Temperature [°C]
Housing Plain bearing Shaft
Shaft materials Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm]
The friction and wear are also dependent, to a large function of temperature (46MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000
degree, on the shaft material. Shafts that are too smooth,
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000
increase both the coefficient of friction and the wear of 10 400
> 6 – 10 +0.000 +0.015 +0.025 +0.083 –0.036 +0.000
the bearing. Diagram 06 shows results of testing different 350 rotating
> 10 – 18 +0.000 +0.018 +0.032 +0.102 –0.043 +0.000 8 oscillating
shafts. Diagram 06 shows that iglidur® J2 delivers good +23°C 300
> 18 – 30 +0.000 +0.021 +0.040 +0.124 –0.052 +0.000
coefficient of wear especially with free cutting steel in 6 +60°C 250
> 30 – 50 +0.000 +0.025 +0.050 +0.150 –0.062 +0.000 200
rotation at 1MPa. In dry operation, the coefficient of wear
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.060 +0.180 –0.074 +0.000 4 150
Wear [µm/km]
is sometimes significantly higher on other shafts. Unlike 100
> 80 – 120 +0.000 +0.035 +0.072 +0.212 –0.087 +0.000 2
many other iglidur® materials, the wear rate in pivoting 50
> 120 – 180 +0.000 +0.040 +0.085 +0.245 –0.100 +0.000
is slightly higher compared to the rate in rotation with 0 0
Table 05: Important tolerances for plain bearings according
otherwise identical parameters (diagram 07). 0 5 10 15 20 25 30 35 40 45 5 10 20 30 40
to ISO 3547-1 after press-fit
Shaft materials, page 52 Load [MPa] Load [MPa]
Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Installation tolerances with shaft material Cf53 hardened and ground steel, as a
iglidur ® J2 plain bearings are standard bearings for function of the load
shafts with h tolerance (recommended minimum h9). 0.25
544 3D CAD, finder and service life calculation ... www.igus.co.uk/J2 Lubrication-free made easy ... from stock ... no minimum order quantity 545
iglidur® J2 iglidur® J2
+90°C +90°C
46MPa 46MPa
Bearing technology | Plain bearing | iglidur® J2 Bearing technology | Plain bearing | iglidur® J2
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: J2SM-0608-06 – no minimum order quantity. Order example: J2FM-0608-06 – no minimum order quantity.
J2 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 J2 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
546 3D CAD, finder and service life calculation ... www.igus.co.uk/J2 Lubrication-free made easy ... from stock ... no minimum order quantity 547
The first antibacterial iglidur ®
plain bearing
According to ISO 22 196:2011
iglidur AB ®
Bar stock,
According to ISO 22 196:2011 Compressive strength MPa 40
round bar Max. recommended surface pressure (+20°C) MPa 25
Page 657 Shore D hardness 70 DIN 53505
Plain bearings made from iglidur® AB help to reduce the bacteria in bearing points that are difficult
to access. Physical and thermal properties
●● Antibacterial Max. application temperature long-term °C +70
FOOD
●● Universal installation Max. application temperature short-term °C +140
●● High media resistance Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 10 DIN 53752
Electrical properties
Typical application areas Specific contact resistance Ωcm >1012 DIN IEC 93
●● Medical technology Surface resistance Ω >1012 DIN 53482
●● Laboratory technology Table 01: Material properties
tribo-tape liner ●● Ventilation systems
Page 691
●● Sanitary furniture and equipment iglidur® AB was specially developed for applications in areas Resistance to weathering
●● Bearings of patient and care furniture with hygienic requirements. These types of applications iglidur® AB plain bearings have limited resistance to
often involve manually actuated pivoting units (doors, weathering. The material properties are affected. Discoloration
furniture in the medical sector, etc.). The material reduces the occurs. Practical tests under real application conditions
level of bacterial contamination but – like all "anti-bacterial" are recommended.
materials – is not a substitute for adequate hygienic
Piston rings
Page 581 measures. Mechanical properties
With increasing temperatures, the compressive strength of
Descriptive technical specifications Moisture absorption iglidur® AB plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + Under standard climatic conditions, the moisture absorption this inverse relationship. The maximum recommended
of iglidur® AB plain bearings is approximately 0.8% weight. surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
The saturation limit in water is 1.6% weight. conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + drawn from this.
flange
bearings Vacuum Diagram 03 shows the elastic deformation of iglidur® AB
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. Use at radial loads. A possible deformation could be, among
Low moisture absorption – + in vacuum is only possible with dehumidified iglidur® AB others, dependant on the duty cycle of the load.
bearings. Surface pressure, page 41
Wear resistance under water – +
Resistant to dirt – +
550 3D CAD, finder and service life calculation ... www.igus.co.uk/AB Lubrication-free made easy ... from stock ... no minimum order quantity 551
iglidur® AB iglidur® AB
+70°C +70°C
25MPa 25MPa
Bearing technology | Plain bearing | iglidur® AB Technical data
Permissible surface speeds Installation tolerances 100.0 0.3
iglidur® AB is mainly suitable for low surface speeds in iglidur® AB plain bearings are standard bearings for
10.0
Pressure [MPa]
given speeds, friction can cause a temperature increase machined to a H7 tolerance. After being assembled into a 0.1
to maximum permissible levels. In practice, though, this nominal size housing, in standard cases the inner diameter 0.1
level is rarely reached due to varying application conditions. automatically adjusts to the E10 tolerances. In relation to
0.01 0.0
Surface speed, page 44 the installation tolerance, the inner diameter changes with
0.001 0.01 0.1 1.0 10.0 0 5 10 15 20 25 30
the absorption of humidity. For particular dimensions the
Surface speed [m/s] Load [MPa]
Temperature tolerance differs depending on the wall thickness (please
The temperatures prevailing in the bearing system also have see product range table). Diagram 01: Permissible pv values for iglidur® AB plain Diagram 05: Coefficient of friction as a function of the load,
an influence on the wear. With increasing temperatures, Testing methods, page 57 bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
the wear increases and this effect is significant when a steel shaft, at +20°C, mounted in a steel housing
temperatures rise over +60°C. For temperatures over
+50°C an additional securing is required. Chemicals Resistance 60 0.5
Application temperatures, page 49 Alcohols + up to 0
50
Cf53, hard-chromed
0.4
Additional securing, page 49 Diluted acids 0 up to –
H.a. aluminium
30
Friction and wear Fuels +
0.2
Wear [µm/km]
Coefficient of friction and wear resistance are dependent Greases, oils without additives + 20
Load [MPa]
0.1
Cf53
on the application parameters (diagrams 04 and 05). Hydrocarbons + 10
Coefficient of friction and surfaces, page 47 Strong acids – 0 0.0
Wear resistance, page 50 Strong alkalines 0 20 30 40 50 60 70
All information given at room temperature [+20°C] Temperature [°C]
Shaft materials Table 02: Chemical resistance Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
The friction and wear are also dependent, to a large Chemical table, page 1636 function of temperature (25MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
degree, on the shaft material. Shafts that are too smooth,
increase both the coefficient of friction and the wear of Rotating Oscillating linear 14 400
the bearing. Diagram 06 shows results of testing different long-term m/s 0.7 0.5 1.0 360 rotating
12 oscillating
320
shafts. When rotating at a load of 1MPa, the wear on short-term m/s 1.0 0.7 1.8 10 +23°C 280
all tested shafts is very similar. Only the hard-anodised Table 03: Maximum surface speeds +60°C 240
8
200
aluminium shafts cause a noticeable increase in the wear.
Deformation [%]
6 160
Wear [µm/km]
As illustrated in diagram 07, the wear rate from pivoting Dry Greases Oil Water 4 120
Coefficient of friction µ 0.18 – 0.31 0.09 0.04 0.04 80
and rotational movements at loads in increasing levels is 2 40
also quite similar if the remaining parameters are identical. Table 04: Coefficient of friction against steel (Ra = 1μm, 0 0
Shaft materials, page 52 50HRC) 0 10 20 30 40 0 5 10 15 20 25
Load [MPa] Load [MPa]
Housing Plain bearing Shaft Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
Ø d1 [mm] H7 [mm] E10 [mm] h9 [mm] with shaft material Cf53 hardened and ground steel, as a
0–3 +0.000 +0.010 +0.014 +0.054 –0.025 +0.000 function of the load
>3–6 +0.000 +0.012 +0.020 +0.068 –0.030 +0.000 1.0
552 3D CAD, finder and service life calculation ... www.igus.co.uk/AB Lubrication-free made easy ... from stock ... no minimum order quantity 553
iglidur® AB iglidur® AB
+70°C +70°C
25MPa 25MPa
Bearing technology | Plain bearing | iglidur® AB Bearing technology | Plain bearing | iglidur® AB
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 1 – 6 Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.3 0.5 0.8 special dimensions f1 [mm] 0.3 0.5 0.8 special dimensions
Order example: ABSM-0608-06 – no minimum order quantity. Order example: ABFM-0608-08 – no minimum order quantity.
AB iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 AB iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 08 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
554 3D CAD, finder and service life calculation ... www.igus.co.uk/AB Lubrication-free made easy ... from stock ... no minimum order quantity 555
For the rail industry, complies with
DIN EN 45545 HL3, R22/R23
Wear-resistant for rail technology
iglidur RW370 ®
Bar stock,
DIN EN 45545 HL3, R22/R23 Compressive strength MPa 129
Max. recommended surface pressure (+20°C) MPa 75
round bar
Page 685 Wear-resistant for rail technology Shore D hardness 80 DIN 53505
Physical and thermal properties
The first iglidur® material that fulfills the European fire safety standard for rail vehicles is suitable for many Max. application temperature long-term °C +170
wear-stressed applications in railway technology due to its very complete property profile. FOOD
Max. application temperature short-term °C +190
●● Complies with the European fire protection standard DIN EN 45545 HL3 requirement set R22/R23 Min. application temperature °C –50
Bar stock, ●● Flame-retardant Thermal conductivity W/m · K 0.22 ASTM C 177
plate ●● High wear resistance
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 5 DIN 53752
●● Low coefficient of friction Electrical properties
●● Lubrication and maintenance-free Specific contact resistance Ωcm >1012 DIN IEC 93
Surface resistance Ω >1012 DIN 53482
Typical application areas
Table 01: Material properties
●● Door guides and hinges
tribo-tape liner
Page 691 ●● Rotating joint
iglidur ® RW370 was specially developed for the fire Resistance to weathering
●● Entrance staircases
protection requirements in railway technology. It fulfils the iglidur® RW370 plain bearings are continuously resistant
●● Seat table mechanisms
specification of DIN EN 45545. Plain bearings made of to weathering. The material properties are only slightly
iglidur® RW370 are used primarily in door systems, seat affected. Possible discolorations are only superficial.
adjustments and joints, as well as hinges.
Mechanical properties
Piston rings
Page 581 Moisture absorption With increasing temperatures, the compressive strength of
Under standard climatic conditions, the moisture absorption iglidur® RW370 plain bearings decreases. Diagram 02 shows
Descriptive technical specifications of iglidur® RW370 plain bearings is below 0.25% weight. this inverse relationship. The maximum recommended
Wear resistance at +23°C – + The saturation limit in water is 1.2% weight. surface pressure is a mechanical material parameter. No
conclusions regarding the tribological properties can be
Wear resistance at +90°C – +
Vacuum drawn from this.
Two hole Wear resistance at +150°C – + In vacuum, the moisture content is released as vapour. Due Diagram 03 shows the elastic deformation of iglidur® RW370
flange
bearings to its low moisture absorption, use in a vacuum is possible. at radial loads. A possible deformation could be, among
Page 603 Low coefficient of friction – +
others, dependant on the duty cycle of the load.
Low moisture absorption – + Radiation resistance Surface pressure, page 41
Plain bearings made from iglidur® RW370 are resistant up
Wear resistance under water – +
to a radiation intensity of 3 · 10²Gy.
Moulded High media resistance – +
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
558 3D CAD, finder and service life calculation ... www.igus.co.uk/RW370 Lubrication-free made easy ... from stock ... no minimum order quantity 559
iglidur® iglidur®
RW370 RW370
+170°C +170°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® RW370 Technical data
Permissible surface speeds Installation tolerances 100.0 12
Although the typical applications of iglidur® RW370 plain iglidur® RW370 plain bearings are standard bearings for 10
Cf53, hard-chromed
10.0
Pressure [MPa]
depending on the type of motion. The speeds stated in machined to a H7 tolerance. After being assembled into a
Wear [µm/km]
4
table 03 are limit values for the lowest bearing loads. With nominal size housing, in standard cases the inner diameter 0.1
Cf53
2
higher loads, the permitted speed drops with the extent of automatically adjusts to the F10 tolerances. For particular
0.01 0
the load due to the limitations by the pv value. dimensions the tolerance differs depending on the wall
0.001 0.01 0.1 1.0 10.0
Surface speed, page 44 thickness (please see product range table).
Surface speed [m/s]
Testing methods, page 57
Temperature Diagram 01: Permissible pv values for iglidur® RW370 plain Diagram 05: Wear, rotating with different shaft materials,
The short-term permissible temperature limit is +190°C, bearings with a wall thickness of 1mm, dry operation against pressure, p = 1MPa, v = 0.3m/s
which allows the use of iglidur® RW370 plain bearings in Chemicals Resistance a steel shaft, at +20°C, mounted in a steel housing
all applications involving elevated ambient temperatures. Alcohols + up to 0
With increasing temperatures, the compressive strength of Diluted acids + 80 500
iglidur® RW370 plain bearings decreases. When considering Diluted alkalines + rotating
400 oscillating
temperatures, the additional frictional heat in the bearing Fuels + up to 0 60
system must be taken into account. For temperatures over Greases, oils without additives + 300
40
+120°C an additional securing is required. Hydrocarbons –
200
Wear [µm/km]
Application temperatures, page 49 Strong acids –
20
Load [MPa]
Strong alkalines – 100
Additional securing, page 49
All information given at room temperature [+20°C] 0 0
Friction and wear Table 02: Chemical resistance 20 50 80 120 150 0 20 40 60 80
The excellent coefficient of friction level of iglidur® RW370 in Chemical table, page 1636 Temperature [°C]
dry operation decreases with speed, to a value of 1.1m/s. Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear for oscillating and rotating applications
Diagram 04 shows this with respect to a steel shaft. Above Rotating Oscillating linear function of temperature (75MPa at +20°C) with shaft material Cf53 hardened and ground steel, as a
a speed of 1.25m/s the coefficient of friction increases long-term m/s 0.9 0.6 2.5 function of the load
significantly as the load limit of the material is reached. short-term m/s 1.0 0.8 2.6 4.5
Coefficient of friction and surfaces, page 47 Table 03: Maximum surface speeds 4.0
Wear resistance, page 50 3.5
3.0 +23°C
Dry Greases Oil Water 2.5 +60°C
Shaft materials Coefficient of friction µ 0.13 – 0.17 0.09 0.04 0.04 2.0
Deformation [%]
Diagrams 06 and 07 display a summary of the results of tests Table 04: Coefficient of friction against steel (Ra = 1μm, 1.5
1.0
with different shaft materials conducted with plain bearings 50HRC) 0.5
made from iglidur® RW370. At a surface pressure of 0.3m/s 0.0
and 1MPa, shafts made of hard-anodised aluminium and Housing Plain bearing Shaft 0 25 50 75
hard-chromed Cf53 are the most suitable glide surfaces. Ø d1 [mm] H7 [mm] F10 [mm] h9 [mm] Load [MPa]
Shafts made from 304 stainless steel or high grade steel 0–3 +0.000 +0.010 +0.006 +0.046 –0.025 +0.000 Diagram 03: Deformation under pressure and temperature
also show good results. If the shaft material you plan on >3–6 +0.000 +0.012 +0.010 +0.058 –0.030 +0.000
using is not shown in these test results, please contact us. > 6 – 10 +0.000 +0.015 +0.013 +0.071 –0.036 +0.000
Shaft materials, page 52 > 10 – 18 +0.000 +0.018 +0.016 +0.086 –0.043 +0.000 0.70
560 3D CAD, finder and service life calculation ... www.igus.co.uk/RW370 Lubrication-free made easy ... from stock ... no minimum order quantity 561
iglidur® iglidur®
RW370 RW370
+170°C +170°C
75MPa 75MPa
Bearing technology | Plain bearing | iglidur® RW370 Bearing technology | Plain bearing | iglidur® RW370
Sleeve bearing (form S) Flange bearing (form F)
.5
.0
ax
f1
30
f1
rm
°
30°
d2
d3
d1
d1
d2
0.5
30°
b1 b2
b1
2)
Thickness < 0.6mm: Chamfer = 20° 2)
Thickness < 0.6mm: Chamfer = 20°
Chamfer in relation to d1 Chamfer in relation to d1
d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and d1 [mm] Ø 6 – 12 Ø 12 – 30 Dimensions according to ISO 3547-1 and
f1 [mm] 0.5 0.8 special dimensions f1 [mm] 0.5 0.8 special dimensions
Order example: RW370SM-0608-06 – no minimum order quantity. Order example: RW370FM-0608-06 – no minimum order quantity.
RW370 iglidur® material S Sleeve bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1 RW370 iglidur® material F Flange bearing M Metric 06 Inner Ø d1 08 Outer Ø d2 06 Total length b1
Available from stock Ordering note Available from stock Ordering note
Detailed information about delivery time online. Our prices are scaled according to order Detailed information about delivery time online. Our prices are scaled according to order
www.igus.co.uk/24 quantities, current prices can be found online. www.igus.co.uk/24 quantities, current prices can be found online.
562 3D CAD, finder and service life calculation ... www.igus.co.uk/RW370 Lubrication-free made easy ... from stock ... no minimum order quantity 563
The variable one
For simple bearing applications
iglidur B ®
Bar stock,
For simple bearing applications Compressive strength MPa 20
round bar Max. recommended surface pressure (+20°C) MPa 40
Page 657 Shore D hardness 69 DIN 53505
Vibration dampening is the predominant feature of the iglidur® B material, which are also well-suited for
edge loads at low pressure. Physical and thermal properties
●● Elimination of noise Max. application temperature long-term °C +100
FOOD
●● High flexibility Max. application temperature short-term °C +130
●● Sealing function possible Min. application temperature °C –40
Bar stock, ●● Lubrication-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 ●● Maintenance-free Coefficient of thermal expansion (at +23°C) K–1 · 10–5 12 DIN 53752
Electrical properties
Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 109 DIN 53482
Table 01: Material properties
tribo-tape liner
Page 691
The compressive strength of the iglidur® B plain bearings Resistance to weathering
is on the one hand low, but on the other, is an important iglidur® B plain bearings have limited resistance to weathering.
property of the bearing. They are mainly used where The material properties are affected. Discoloration occurs.
vibration dampening and acoustic separation are required. Practical tests under real application conditions are
recommended.
Moisture absorption
Piston rings
Page 581 Under standard climatic conditions, the moisture absorption Mechanical properties
of iglidur® B plain bearings is approximately 1% weight. With increasing temperatures, the compressive strength
Descriptive technical specifications The saturation limit in water is 6.3% weight. This must be of iglidur® B plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + taken into account for these types of applications. this inverse relationship. The maximum recommended
surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
Vacuum conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + In vacuum, any present moisture is released as vapour. drawn from this.
flange
bearings Use in vacuum is only possible with dehumidified iglidur® B Diagram 03 shows the elastic deformation of iglidur® B
Page 603 Low coefficient of friction – +
bearings. at radial loads. At the maximum recommended surface
Low moisture absorption – + pressure of 40MPa the deformation is about 5.3% at room
Radiation resistance temperature.
Wear resistance under water – +
Plain bearings made from iglidur® B are resistant up to a Surface pressure, page 41
Moulded High media resistance – + radiation intensity of 3 · 10²Gy.
special parts
Page 624 Resistant to edge pressures – +
Resistant to dirt – +
566 3D CAD, finder and service life calculation ... www.igus.co.uk/B Lubrication-free made easy ... from stock ... no minimum order quantity 567
iglidur® B iglidur® B
+100°C +100°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® B Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
0.6
iglidur® B plain bearings can be continuously used up to Alcohols + up to 0 10.0
Pressure [MPa]
reached due to varying application conditions. Fuels –
0.1 0.2
Surface speed, page 44 Greases, oils without additives –
0.1
Hydrocarbons –
0.01 0.0
Temperature Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40
The maximum long-term application temperature is Strong alkalines – Surface speed [m/s] Load [MPa]
+100°C. For temperatures over +50°C an additional
All information given at room temperature [+20°C]
securing is required. The wear resistance also decreases Diagram 01: Permissible pv values for iglidur® B plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
exponentially from +70°C upwards. bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
Application temperatures, page 49 a steel shaft, at +20°C, mounted in a steel housing
Additional securing, page 49
Rotating Oscillating linear
long-term m/s 0.7 0.5 2.0 120 2.5
Friction and wear
short-term m/s 1.0 0.7 3.0 100
Cf53, hard-chromed
2.0
The coefficient of friction increases slightly with the speed
H.a. aluminium
60
shaft between 0.4 – 0.6µm are ideal. As far as the bearing 1.0
Dry Greases Oil Water
Wear [µm/km]
load is not too high, the attained coefficient of wear is pretty 40
Coefficient of friction µ 0.18 – 0.28 0.09 0.04 0.04
Load [MPa]
0.5
Cf53
good. An increase in load results in a disproportionate 20
Table 04: Coefficient of friction against steel (Ra = 1μm,
increase in abrasion. 0 0.0
50HRC)
Coefficient of friction and surfaces, page 47 20 30 40 50 60 70 80 90 100
Wear resistance, page 50 Temperature [°C]
Housing Plain bearing Shaft
Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
Shaft materials function of temperature (40MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
The influence of the shaft is not very large on the wear
>3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
resistance. Diagrams 06 and 07 clarify that very similar 18.0 200
> 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000
wear data are attained with different shaft materials. 180 rotating
> 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000 15.0 160 oscillating
Shaft materials, page 52 140
> 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000 12.0 +23°C
+60°C 120
> 30 – 50 +0.000 +0.025 +0.080 +0.240 –0.062 +0.000 9.0 100
Installation tolerances
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000 80
Wear [µm/km]
iglidur ® B plain bearings are standard bearings for 6.0 60
> 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000 40
shafts with h tolerance (recommended minimum h9). 3.0
> 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000 20
The bearings are designed for press-fit into a housing 0.0 0
Table 05: Important tolerances for plain bearings according
machined to a H7 tolerance. After being assembled into a 0 10 20 30 40 0 10 20 30 40
to ISO 3547-1 after press-fit
nominal size housing, in standard cases the inner diameter Load [MPa] Load [MPa]
automatically adjusts to the D11 tolerances. For particular Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
iglidur® B plain bearings are manufactured to special order.
dimensions the tolerance differs depending on the wall with shaft material Cf53 hardened and ground steel, as a
thickness (please see product range table). function of the load
Testing methods, page 57 0.5
0.4
Coefficient of friction [µ]
0.3
0.2
0.1
0.05 0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
568 3D CAD, finder and service life calculation ... www.igus.co.uk/B Lubrication-free made easy ... from stock ... no minimum order quantity 569
Free from PTFE and silicone
For simple applications
iglidur C ®
Bar stock,
For simple applications Compressive strength MPa 30
round bar Max. recommended surface pressure (+20°C) MPa 40
Page 657 Shore D hardness 72 DIN 53505
Although iglidur® C dispenses with the use of PTFE and silicone as lubricants, the bearings still have
excellent wear resistance under low loads. Physical and thermal properties
●● Maintenance-free dry operation Max. application temperature long-term °C +90
FOOD
●● High wear resistance Max. application temperature short-term °C +130
●● Lubrication-free Min. application temperature °C –40
Bar stock, ●● Maintenance-free Thermal conductivity W/m · K 0.24 ASTM C 177
plate
Page 683 Coefficient of thermal expansion (at +23°C) K–1 · 10–5 15 DIN 53752
Electrical properties
Specific contact resistance Ωcm > 1010 DIN IEC 93
Surface resistance Ω > 109 DIN 53482
Table 01: Material properties
tribo-tape liner
Page 691
Plain bearings made from iglidur ® C were developed Resistance to weathering
especially for applications where the use of PTFE and iglidur® C plain bearings have limited resistance to weathering.
silicon is not possible. Such applications can be found in The material properties are affected. Discoloration occurs.
electronics, tobacco and beverages industry and in many Practical tests under real application conditions are
painting processes. Keywords like paint compatibility and recommended.
silicon-free make the further employment of this material
Piston rings
Page 581 reasonable. Mechanical properties
With increasing temperatures, the compressive strength
Descriptive technical specifications Moisture absorption of iglidur® C plain bearings decreases. Diagram 02 shows
Wear resistance at +23°C – + The moisture absorption of iglidur® C plain bearings is this inverse relationship. The maximum recommended
approximately 6.9% weight when saturated in water. This surface pressure is a mechanical material parameter. No
Wear resistance at +90°C – +
must be taken into account for these types of applications. conclusions regarding the tribological properties can be
Two hole Wear resistance at +150°C – + drawn from this.
flange
bearings Vacuum Diagram 03 shows the elastic deformation of iglidur® C at
Page 603 Low coefficient of friction – +
In vacuum, any present moisture is released as vapour. radial loads. The high flexibility makes the bearing suitable
Low moisture absorption – + The use in vacuum is only possible to a limited extent. for vibrations and edge loads.
Surface pressure, page 41
Wear resistance under water – +
Radiation resistance
Moulded High media resistance – + Plain bearings made from iglidur® C are resistant up to a
special parts
Page 624 radiation intensity of 2 · 10⁴Gy.
Resistant to edge pressures – +
Resistant to dirt – +
572 3D CAD, finder and service life calculation ... www.igus.co.uk/C Lubrication-free made easy ... from stock ... no minimum order quantity 573
iglidur® C iglidur® C
+90°C +90°C
40MPa 40MPa
Bearing technology | Plain bearing | iglidur® C Technical data
Permissible surface speeds 100.0 0.7
Chemicals Resistance
0.6
Although important solid lubricants were intentionally Alcohols + up to 0 10.0
Pressure [MPa]
continuous movements at medium surface speeds. Fuels +
0.1 0.2
Despite it being possible to temporarily attain rotational Greases, oils without additives +
0.1
speeds of up to 1.5m/s, the main applications should Hydrocarbons +
0.01 0.0
nevertheless involve speeds of less than 0.5m/s. Strong acids – 0.001 0.01 0.1 1.0 10.0 0 10 20 30 40 50 60 70 80
Surface speed, page 44 Strong alkalines 0 Surface speed [m/s] Load [MPa]
All information given at room temperature [+20°C]
Temperature Diagram 01: Permissible pv values for iglidur® C plain Diagram 05: Coefficient of friction as a function of the load,
Table 02: Chemical resistance
The iglidur® C plain bearings can be used in short-term bearings with a wall thickness of 1mm, dry operation against v = 0.01m/s
Chemical table, page 1636
temperatures up to +130°C. However no real loads are a steel shaft, at +20°C, mounted in a steel housing
possible at this temperature. It therefore makes sense
Rotating Oscillating linear
to limit the temperature to around +80°C to +90°C. 60 1.0
long-term m/s 1.0 0.7 2.0
For temperatures over +40°C an additional securing is 0.9
short-term m/s 1.5 1.1 3.0 50
Cf53, hard-chromed
0.8
required.
H.a. aluminium
30 0.5
Additional securing, page 49 0.4
Dry Greases Oil Water
Wear [µm/km]
20 0.3
Coefficient of friction µ 0.17 – 0.25 0.09 0.04 0.04
Load [MPa]
0.2
Cf53
Friction and wear 10
Table 04: Coefficient of friction against steel (Ra = 1μm, 0.1
The coefficient of friction of the iglidur® C plain bearing is 0 0.0
50HRC)
dependent to a large degree on the surface finish of the 20 30 40 50 60 70 80 90
shaft. The wear of the bearing is very good in applications Temperature [°C]
Housing Plain bearing Shaft
with rotating or pivoting movements with low loads. Diagram 02: Maximum recommended surface pressure as a Diagram 06: Wear, rotating with different shaft materials,
Ø d1 [mm] H7 [mm] D11 [mm] h9 [mm]
Coefficient of friction and surfaces, page 47 function of temperature (40MPa at +20°C) pressure, p = 1MPa, v = 0.3m/s
0–3 +0.000 +0.010 +0.020 +0.080 –0.025 +0.000
Wear resistance, page 50
>3–6 +0.000 +0.012 +0.030 +0.105 –0.030 +0.000
> 6 – 10 +0.000 +0.015 +0.040 +0.130 –0.036 +0.000 15.8 200
Shaft materials 180 rotating
> 10 – 18 +0.000 +0.018 +0.050 +0.160 –0.043 +0.000 160 oscillating
Diagram 06 clearly shows how important the most +23°C 140
> 18 – 30 +0.000 +0.021 +0.065 +0.195 –0.052 +0.000
"suitable" shaft can be. Although all shown results of these +60°C 120
> 30 – 50 +0.000 +0.025 +0.080 +0.240 –0.062 +0.000 100
rotation experiments can be understood as very good,
Deformation [%]
> 50 – 80 +0.000 +0.030 +0.100 +0.290 –0.074 +0.000 5.5 80
Wear [µm/km]
the difference is sometimes significant. This difference 60
> 80 – 120 +0.000 +0.035 +0.120 +0.340 –0.087 +0.000 40
increases still further with increasing loads. 20
> 120 – 180 +0.000 +0.040 +0.145 +0.395 –0.100 +0.000
Shaft materials, page 52 0.0 0
Table 05: Important tolerances for plain bearings according
0 10 20 30 40 0 10 20 30 40
to ISO 3547-1 after press-fit
Installation tolerances Load [MPa] Load [MPa]
iglidur ® C plain bearings are standard bearings for Diagram 03: Deformation under pressure and temperature Diagram 07: Wear for oscillating and rotating applications
iglidur® C plain bearings are manufactured to special order.
shafts with h tolerance (recommended minimum h9). with shaft material Cf53 hardened and ground steel, as a
The bearings are designed for press-fit into a housing function of the load
machined to a H7 tolerance. After being assembled into a 0.5
0.1
0.05 0.10 0.15 0.20 0.25 0.30
Surface speed [m/s]
Diagram 04: Coefficient of friction as a function of the
surface speed, p = 0.75MPa
574 3D CAD, finder and service life calculation ... www.igus.co.uk/C Lubrication-free made easy ... from stock ... no minimum order quantity 575
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...
...plastics
iglidur® – other designs | Product overview
iglidur® piston rings and clip bearings
An alternative to Easy to install, security with Easy to install due to With anti-rotation
PTFE tape: the double flange design: split design: feature
Piston rings Clip bearings Split bearings
Page 581 Page 585 Page 592 Page 593
Press in and Press and plug: Join and snap into place:
fold down: Special solution
Flanged bearings Double flange bearings Clip On
Page 594 Page 595 Page 596
For precise conveying: Secured by screws: Two hole flanged bearing Zero clearance:
iglidur® iglidur® two hole flange with preload: iglidur® two Clearance-free pre-loaded
knife edge rollers bearings hole flange bearings plain bearings
Page 597 Page 603 Page 606 Page 607
Cushion and dampen: For all shaft surfaces Position and seal:
and materials:
Disc springs polysorb iglidur® PEP Lip seal bearings
Page 611 Page 615 Page 619
igus® Service
578 579
iglidur piston rings
®
Easy installation
Cost-effective
More wear-resistant than PTFE strips
High load capacity
Standard range from stock
580
iglidur®
piston rings iglidur® piston rings | Advantages iglidur® piston rings | Product range iglidur®
piston rings
Easy and cost-effective: iglidur® piston rings iglidur® J piston rings, from stock
R max. 0.2 R max. 0.2
iglidur® J is our all-round material when it comes to an outstanding running performance and low
Easy installation
iglidur® piston rings coefficient of friction on the broadest range of shafts. The flexibility of iglidur® J enables the typical
assembly expected with piston rings using the push over/clip on method. Good media resistance
R max. 0.1
dH
dG
Why complicate things if you do not need to? rounds off the range of properties.
dG
dS
R max. 0.1
Some things can actually be very easy: Replace bG bG
Order key
Cost-effective complex stamped PTFE strips with a single clip-on
ring, for example in cylinders, control valves and
Type Dimensions [mm]
fittings. In addition to the standard iglidur® J range,
More wear-resistant it is also possible to configure your required piston
than PTFE strip ring from the entire iglidur® bearing range.
iglidur® material
Piston ring
T
High load
Outer Ø
d2
d1
When to use it?
b2
Inner Ø
Length
Metric
capacity ● When piston rings with excellent wear
properties are required
● When simple assembly is of great importanceR max. 0.2 R max. 0.2
b1 R max. 0.2 R max
● When high edge loads occur
Maintenance-free ● When tailor-made solutions based on iglidur®
materials are required
R max. 0.1 R max. 0.1
dH
dH
dG
dG
dG
dG
dS
dS
bG bG R max. 0.1 bG bG
T
h13 ±0.5 [°] h13 ±0.5 [°]
d2
d2
d1
d1
b2
b2
6 8 6 1.0 0 JPRM-0608-06 40 44 5.4 2.5 20 JPRM-4044-054
8 10 10 1.0 0 JPRM-0810-10 45 50 5.4 2.5 20 JPRM-4550-054
10 12 5.4 2.5 20 JPRM-1012-054167) 45 50 10 2.0 0 JPRM-4550-10
12 14b1 5.4 2.5 20 JPRM-1214-054 50 55 5.4 2.5 20 b1
JPRM-5055-054
Alternative solutions: 13 15 5.4 2.5 20 JPRM-1315-054 50 55 10 2.0 0 JPRM-5055-10
14 16 5.4 2.5 20 JPRM-1416-054 58 63 9.5 (–0.22) 2.5 25 JPRM-5863-095
14 16 10 1.0 20 JPRM-1416-10 60 65 5.4 2.5 20 JPRM-6065-054
16 18 5.4 2.5 20 JPRM-1618-054167) 70 75 5.4 2.5 20 JPRM-7075-054
1 2 3 4 5 17
20
25
22
23
28
5.4
5.4
5.4
2.5
2.5
2.5
25
20
20
JPRM-1722-054
JPRM-2023-054
JPRM-2528-054
More Information about iglidur® material and
technical data
iglidur® J Page 159
With iglidur®: 28 32 10 1.0 20 JPRM-2832-10
28 32 20 1.0 20 JPRM-2832-20 Max. +90°C
28 33 5.4 2.5 25 JPRM-2833-054 Min. –50°C
30 34 5.4 2.5 20 JPRM-3034-054 Ø 6 – 70mm
1 2 35
35
39
40
5.4
5.4
2.5
2.5
20
25
JPRM-3539-054
JPRM-3540-054
More dimensions upon request
582 Online tools and more information www.igus.co.uk/pistonring 3D CAD files, prices and delivery time online www.igus.co.uk/pistonring 583
iglidur®
piston rings iglidur® piston rings | Product range
Custom-made piston rings
In addition to the stock range of iglidur® J piston rings, you can also select your required piston ring
on the basis of the
R max. 0.2 entire iglidur bearing range.
® R max. 0.2
Use the entire iglidur plain bearing range and choose the material best suited to your application. Your
®
dH
dG
dG
dS
Required outer Ø
Required inner Ø
required material
Required length
T
Piston ring
d2
d1
b2
iglidur®
Metric
R max. 0.2 b1 R max. 0.2 R max. 0.2
R max. 0.1
dH
dH
dG
dG
dG
dS
● iglidur® A181: FDA-compliant Page 401 made easy. With just a few clicks, the piston ring
Easy installation
d2
d1
d1
b2
b2
● iglidur® J350: > +90°C Page 199 finder can find the optimum iglidur® material and
● iglidur® H1: Temperatures up to +200°C select the appropriate dimensions from the standard
Page 333 catalogue range in order to define a piston ring in a
Abrasion-resistant
customised width.
b1 b1
Predictable service life
In addition to mechanical processing of existing www.igus.co.uk/pistonring-finder
iglidur® plain bearings to piston rings, we also develop
custom-made piston ring solutions for your volume
Custom versions possible
requirements. Talk to us! We will support you with
your design and create an appropriate proposal.
Lubrication and maintenance-free
Standard range from stock
586 Online tools and more information www.igus.co.uk/clips 3D CAD files, prices and delivery time online www.igus.co.uk/clips 587
iglidur® clip bearings | Application examples iglidur® clip bearings | Technical data
General properties m/s Rotating Oscillating Linear
The clip bearings have an angled slot which allows the Long-term 0.8 0.6 2.5
bearings to be fitted from one side. After fitting, the bearing Short-term 2 1.4 5
expands and forms a lining for the hole in the metal plate.
Table 01: Maximum surface speeds
The shaft prevents the clip bearing from falling out the
housing. Even during linear movement, the bearing cannot
slide out. iglidur® clip bearings are made from wear-resistant Temperatures
material iglidur® M250. For operating temperatures up to +80°C iglidur® clip bearings
iglidur® M250 is a plain bearing material with strong wear display high wear resistance. Even in the cold, the plain
resistance at average loads. The plain bearings are self- bearings remain elastic and abrasion-resistant.
lubricating and can be used dry. If required the plain bearings
can also be lubricated. The material iglidur® M250 is resistant Application temperatures, page 49
This cutting mechanism is used in the beverage industry. All Easy-to-clean and cost-effective iglidur® flanged bearings
to all common lubricants.
used components meet the requirement of freedom from and clip bearings are used in a honeycomb.
lubrication with low weight and low cost. iglidur® M250 Application temperature
Mechanical properties Minimum –40°C
The permissible static surface pressure of iglidur® M250 at Max. long-term +80°C
room temperature is 20MPa. Due to the possibility of high Maximum, short-term +170°C
tolerances in the housing hole, the clip bearing has a high Table 02: Temperature limits
compressive strength even for punched holes.
For bearing surfaces that are very small, the vibration
Assembly
dampening properties and the resistance to edge pressure
For installation, the plain bearings are pressed together on
are especially important.
the side with the large flange. The angled slot makes the
bearing spiral shaped so that it can be placed easily into
iglidur® M250, Page 107
the metal plate. The slot also compensates for expansions
of the circumference. In this way, a tight clearance is
30
possible with the clip bearings. The bearing clearance is
25 dimensioned in such a way that in a housing hole with a
20 nominal diameter, a shaft made with the same nominal
By using wear-resistant iglidur® clip bearings, the lowering The guide rod in this pharmacy printer has been attached
diameter turns easily. The clip bearings should be fitted into
mechanism for radiator mascots on luxury cars could be using igus® clip bearings. 15
a housing with a "H" class tolerance, up to H13. The clip
improved. 10 bearing can also rotate within the housing hole.
Load [MPa]
5
588 Online tools and more information www.igus.co.uk/clips 3D CAD files, prices and delivery time online www.igus.co.uk/clips 589
iglidur®
MCM iglidur® clip bearings | Product range iglidur® clip bearings | Product range New iglidur®
K230
Clip bearings for sheet metals – captive with double flange Low coefficient of friction and wear
Order key
iglidur® material
Inner Ø d1
b1
Design
b2
Metric
b2 These clip bearings are made of wear-resistant iglidur® Material:
high-performance polymers and are designed specifically iglidur® K230 Page 1653
30°
for fitting shafts through sheet metal. With this specific clip
Material:
bearing design, a locating spigot is utilised to enable fitting
ma x.
d2
d3
590 Online tools and more information www.igus.co.uk/clips 3D CAD files, prices and delivery time online www.igus.co.uk/k230 591
iglidur®
MYM iglidur® clip bearings | Product range iglidur® clip bearings | Product range iglidur®
MYM...K
Split bearings (clips2) – easy assembly Split bearings with anti-rotation feature
Anti-rotation feature
iglidur® material
iglidur® material
Total length b1
Total length b1
Image exemplary Image exemplary
Inner Ø d1
Inner Ø d1
Design
Design
Metric
d2
Metric
d2
Material: Material:
iglidur® M250 Page 107 iglidur® M250 Page 107
b1
b1
b1
0.5
b2
0.5
0.5
b2
b2
d3
r = max. 0.5mm k k
592 Online tools and more information www.igus.co.uk/clip2 3D CAD files, prices and delivery time online www.igus.co.uk/clips2 593
iglidur®
MKM iglidur® clip bearings | Product range iglidur® clip bearings | Product range iglidur®
MDM
Flanged bearings – press in and fold down Double flange bearings – press and plug
iglidur® material
b1
b2
Outer Ø d2
Outer Ø d2
Inner Ø d1
Inner Ø d1
b2
Design
Design
Metric
Metric
d3
d1
d2
Material: Material:
iglidur® M250 Page 107 iglidur® M250 Page 107
b3
Fitting: Fitting:
Press in, fold down, ready: captive, axial load on both sides
Please contact us if you need a custom-made double flange bearing for your application. We will help you with Please contact us if you need a custom-made double flange bearing for your application. We will help you with
your design and create an appropriate proposal, drawing on the experience that we have with a large number of your design and create an appropriate proposal, drawing on the experience that we have with a large number of
custom bearing solutions. custom bearing solutions.
594 Online tools and more information www.igus.co.uk/mkm 3D CAD files, prices and delivery time online www.igus.co.uk/mdm 595
iglidur®
Clip On iglidur® special solutions | Product range
iglidur® Clip On: Join and snap into place
Fitting:
The disc is clipped onto the flange bushing with
undercuts. 100% lubrication-free
Low drive power
Tight deflection radii
Long service life of the belt
Cost-effective
Long service life
Please contact us if you need this special solution for your application. We will help you with your design and create
an appropriate proposal, drawing on the experience that we have with a large number of custom bearing solutions. Standard range from stock
4 materials 1.5
Ø 9 – 20mm
More dimensions upon request 1.0 0.94
Wear [µm/km]
0.53
0.5 0.43
0.31
0.12 0.09 0.24 0.24
0
P210 A180 A350 PET-P POM-C
All-rounder FDA-compliant competitors
598 Online tools and more information www.igus.co.uk/rlm 3D CAD files, prices and delivery time online www.igus.co.uk/rlm 599
iglidur® iglidur®
knife edge
rollers
iglidur knife edge rollers | Product range
® knife edge
rollers
Order key
Options:
iglidur® material
P210: iglidur® P210
iglidur® material
Total length b1
A180: iglidur® A180
A350: iglidur® A350
Outer Ø d2
Inner Ø d1
H1: iglidur® H1
Metric
Roller
Knife edge rollers made from iglidur® P210 – universal, up to +100°C Knife edge rollers made from iglidur® A350 – FDA-compliant, up to +180°C
d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No. d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No.
3.1 9.0 50.0 P210RLM-0309-50 3.1 9.0 50.0 A350RLM-0309-50
4.1 9.0 50.0 P210RLM-0409-50 6.1 12.0 70.0 A350RLM-0612-70
5.1 11.0 70.0 P210RLM-0511-70 6.1 14.0 70.0 A350RLM-0614-70
5.1 14.0 70.0 P210RLM-0514-70 8.1 18.0 70.0 A350RLM-0818-70
6.1 12.0 70.0 P210RLM-0612-70
6.1 14.0 70.0 P210RLM-0614-70
8.1 12.0 70.0 P210RLM-0812-70
8.1 14.0 70.0 P210RLM-0814-70
8.1 16.0 77.0 P210RLM-0816-77
8.1 18.0 70.0 P210RLM-0818-70
10.1 20.0 70.0 P210RLM-1020-70
Knife edge rollers made from iglidur® A180 – FDA-compliant, up to +90°C Knife edge rollers made from iglidur® H1 for higher transport speeds, up to +200°C
d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No. d1 +0.1 [mm] d2147) ±0.1 [mm] b1 –0.3 [mm] Part No.
3.1 9.0 50.0 A180RLM-0309-50 3.1 9.0 50.0 H1RLM-0309-50
4.1 9.0 50.0 A180RLM-0409-50 4.1 9.0 50.0 H1RLM-0409-50
5.1 11.0 70.0 A180RLM-0511-70 5.1 11.0 70.0 H1RLM-0511-70
5.1 14.0 70.0 A180RLM-0514-70 6.1 12.0 70.0 H1RLM-0612-70
6.1 12.0 70.0 A180RLM-0612-70 6.1 14.0 70.0 H1RLM-0614-70
6.1 14.0 70.0 A180RLM-0614-70 8.1 12.0 70.0 H1RLM-0812-70
8.1 12.0 70.0 A180RLM-0812-70 8.1 14.0 70.0 H1RLM-0814-70
8.1 14.0 70.0 A180RLM-0814-70 147)
Measured with gauge
8.1 18.0 70.0 A180RLM-0818-70
10.1 20.0 70.0 A180RLM-1020-70
147)
Measured with gauge
600 Online tools and more information www.igus.co.uk/rlm 3D CAD files, prices and delivery time online www.igus.co.uk/rlm 601
My sketches
602
iglidur® two iglidur® two
hole flange iglidur two hole flange bearings | Advantages
®
iglidur two hole flange bearings | Product range
® hole flange
bearings bearings
Maintenance-free dry operation Two hole flange bearings
Order key
iglidur® – maintenance-
free two hole flange
Type Size [mm]
iglidur® G:
Standard material for
all-round applications
bearings Options:
iglidur® material
With this design it is possible to use iglidur® high
G: iglidur® G
iglidur® material
Two hole flange
performance plain bearings in locations where
J: iglidur® J
recommended housing hole tolerances are not
X: iglidur® X
bearings
possible. Due to the design of the bearing, high
Inner Ø
A180: iglidur® A180
iglidur® J: loads are possible although there is a minimal
Material for low wear precision requirement of the housing.
● Very good wear resistance Dimensions [mm]
● Lightweight d1 d1 tolerance3) d213) d3 d4 d5 d6 d7 b1 b2 b3 R Part No.
● Lubrication-free (±0.2)
10 +0.025 +0.083 12 30 14 15 4.5 22 6 2 1 4 GFL-10
iglidur® X: Assembly 12 +0.032 +0.102 14 36 16 18 4.5 26 6 2 1 4.5 GFL-12
Material for high For low radial loads, it is sufficient to mount iglidur® 14 +0.032 +0.102 16 42 18 21 5.5 30 6 2 1 5 GFL-14
temperature applications two hole flange bearings on one surface simply 16 +0.032 +0.102 18 48 20 24 5.5 34 6 2 1 5.5 GFL-16
with two bolts. For higher radial loads, it advisable 18 +0.032 +0.102 20 54 22 27 6.5 39 6 2 1 7 GFL-18
to support the iglidur® two hole flange bearing in 20 +0.040 +0.124 23 60 26 30 6.5 44 10 3 2 7 GFL-20
a housing or boss. For this hole, large tolerances 25 +0.040 +0.124 28 75 30 35 6.5 55 10 3 2 8.5 GFL-25
are permitted, since it serves only as additional 30 +0.040 +0.124 34 90 36 40 8.5 66 10 3 2 10 GFL-30
iglidur® A180: support for the iglidur® two hole flange bearing. 35 +0.050 +0.150 39 95 41 55 8.5 77 10 3 2 12 GFL-35
Material for use in the In order to achieve higher radial loads in the 10 +0.025 +0.083 12 30 14 15 4.5 22 6 2 1 4 JFL-10
food sector bearings, the iglidur® two hole flange bearing can 12 +0.032 +0.102 14 36 16 18 4.5 26 6 2 1 4.5 JFL-12
be press-fit into a recommended housing hole 14 +0.032 +0.102 16 42 18 21 5.5 30 6 2 1 5 JFL-14
with H7 tolerances. The additional bolts ensure 16 +0.032 +0.102 18 48 20 24 5.5 34 6 2 1 5.5 JFL-16
the fit of the bearing in the housing. 20 +0.040 +0.124 23 60 26 30 6.5 44 10 3 2 7 JFL-20
25 +0.040 +0.124 28 75 30 35 6.5 55 10 3 2 8.5 JFL-25
iglidur® J: 30 +0.040 +0.124 34 90 36 40 8.5 66 10 3 2 10 JFL-30
Two hole flanged bearing 35 +0.050 +0.150 39 95 41 55 8.5 77 10 3 2 12 JFL-35
with preload 10 +0.013 +0.071 12 30 14 15 4.5 22 6 2 1 4 XFL-10
12 +0.016 +0.086 14 36 16 18 4.5 26 6 2 1 4.5 XFL-12
14 +0.016 +0.086 16 42 18 21 5.5 30 6 2 1 5 XFL-14
16 +0.016 +0.086 18 48 20 24 5.5 34 6 2 1 5.5 XFL-16
20 +0.020 +0.104 23 60 26 30 6.5 44 10 3 2 7 XFL-20
Available from stock Material properties: 25 +0.020 +0.104 28 75 30 35 6.5 55 10 3 2 8.5 XFL-25
Detailed information about delivery time online. iglidur® G Page 81 30 +0.020 +0.104 34 90 36 40 8.5 66 10 3 2 10 XFL-30
iglidur® J Page 159 35 +0.025 +0.125 39 95 41 55 8.5 77 10 3 2 12 XFL-35
Depending on material: iglidur X
®
Page 279 10 +0.025 +0.083 12 30 14 15 4.5 22 6 2 1 4 A180FL-10
iglidur® G: –40°C up to +130°C iglidur A180
®
Page 401 12 +0.032 +0.102 14 36 16 18 4.5 26 6 2 1 4.5 A180FL-12
iglidur J:
®
–50°C up to +90°C 16 +0.032 +0.102 18 48 20 24 5.5 34 6 2 1 5.5 A180FL-16
iglidur® X: –100°C up to +250°C Ø 10 – 35mm 20 +0.040 +0.124 23 60 26 30 6.5 44 10 3 2 7 A180FL-20
iglidur® A180: –50°C up to +90°C More dimensions upon request 25 +0.040 +0.124 28 75 30 35 6.5 55 10 3 2 8.5 A180FL-25
30 +0.040 +0.124 34 90 36 40 8.5 66 10 3 2 10 A180FL-30
35 +0.050 +0.150 39 95 41 55 8.5 77 10 3 2 12 A180FL-35
3)
After press-fit. Testing methods Page 57 13) Press-fit in H7 tolerance housing hole
604 Online tools and more information www.igus.co.uk/iglidur-flange 3D CAD files, prices and delivery time online www.igus.co.uk/iglidur-flange 605
iglidur® two
hole flange iglidur® two hole flange bearings | Advantages New
bearings
Two hole flanged bearing with preload
Order key
iglidur® material
● Corrosion resistance iglidur® J
● Self-lubricating due to incorporated solid lubricants
iglidur® material
Pre-loaded
bearings
Inner Ø
d6
R
d5
d1
d2
b1
b2
d4
b3
d7
d3
Dimensions [mm]
d1 d1 tolerance d2 d3 d4 d5 d6 d7 b1 b2 b3 R Part No.
Order key
Clearance-free and
iglidur® clearance-
free pre-loaded plain
Type Dimensions
° °
pre-loaded bearings
60 60
6× 6×
bearings Options:
Form:
iglidur ® JVSM and JVFM plain bearings are
S: sleeve
Outer Ø d2 [mm]
clearance-free in unloaded condition due to the
Inner Ø d1 [mm]
b1 b1
iglidur® material
Length b1 [mm]
F: with flange
Clearance-free in axial and/or radial pre-load. The iglidur® J material
Pre-loaded
unloaded condition possesses extremely low coefficient of friction in
Form S
dry operation and a very low stick-slip effect. Ideal d1
Metric
b3 b3
d1
d2
for "antivibration mounting" of pedal box bearings,
d2
etc.
Dimensions [mm]
d1 d1 tolerance14) d2 b1 b3 Part No.
E10 h13
Maintenance-free and
predictable service life When to use it? 6.0 +0.020 +0.068 8.0 6.0 2.0 JVSM-0608-06
● When a radial and/or axial pre-load of plain 8.0 +0.025 +0.083 10.0 8.0 2.0 JVSM-0810-08
bearings is required 10.0 +0.025 +0.083 12.0 10.0 2.0 JVSM-1012-10
● When a rattle-free bearing in the unloaded 12.0 +0.032 +0.102 14.0 12.0 2.0 JVSM-1214-12
state is required 14.0 +0.032 +0.102 16.0 14.0 2.0 JVSM-1416-14
● When you need a clearance-free feel 15.0 +0.032 +0.102 17.0 15.0 2.5 JVSM-1517-15
18.0 +0.032 +0.102 20.0 18.0 2.5 JVSM-1820-18
20.0 +0.040 +0.124 23.0 20.0 2.5 JVSM-2023-20
14)
d1 measured after press-fit in housing hole. d2 H7 within the measurement plane
When not to use it?
● When a plain bearing solution with reduced Clearance-free, pre-loaded flanged bearings
clearance is needed
Please contact us
● When the pre-load has to withstand high
radial forces
d3
d1
d2
h0
● When total zero clearance feature is required
at high loads
b2 b3
r = max. 0.5mm
Available from stock 2 types b1
Detailed information about delivery time online. Ø 6 – 20mm
Dimensions [mm]
More dimensions upon request
Material: d1 d1 tolerance14) d2 d3 b1 b2 b3 h0 Part No.
E10 h13 ±0.1
iglidur® J Page 159 Imperial dimensions available
From page 1605 8 +0.025 +0.083 10 15 10 1.0 2.0 0.44 JVFM-0810-10
Max. +90°C 10 +0.025 +0.083 12 18 10 1.0 2.0 0.53 JVFM-1012-10
Min. –50°C 12 +0.032 +0.102 14 20 12 1.0 2.0 0.53 JVFM-1214-12
14 +0.032 +0.102 16 22 12 1.0 2.0 0.53 JVFM-1416-12
15 +0.032 +0.102 17 23 15 1.0 2.5 0.53 JVFM-1517-15
18 +0.032 +0.102 20 26 11 1.0 2.5 0.53 JVFM-1820-11
18 +0.032 +0.102 20 26 18 1.0 2.5 0.53 JVFM-1820-18
20 +0.040 +0.124 23 30 20 1.5 2.5 0.62 JVFM-2023-20
14)
d1 measured after press-fit in housing hole. d2 H7 within the measurement plane
608 Online tools and more information www.igus.co.uk/jvsm 3D CAD files, prices and delivery time online www.igus.co.uk/jvsm 609
My sketches
polysorb
disc springs
Compensation for axial clearances and
manufacturing tolerances
Vibration dampening
Noise dampening
Corrosion-free
Lightweight
Electrical and thermal insulation
Standard range from stock
610
polysorb polysorb | Advantages polysorb | Technical data polysorb
120
When not to use it? The force deformation curves of polysorb disc springs are
Lightweight
● When constant spring forces are necessary approximately linear. 100
40
Chemical resistance
20
polysorb disc springs are resistant to a variety of chemicals.
iglidur® A500 has a higher resistance than iglidur® J. 0
20 30 40 50 60 70 80 90 100 110 120 130
Available upon request Depending on material: Chemicals Resistance Ambient temperature [°C]
Detailed information about delivery time online. iglidur® J: –50°C up to +90°C iglidur® J iglidur® A500 JTEM A500TEM
iglidur A500: –100°C up to +250°C
® Alcohols + + Diagram 02: Effect of ambient temperature on the
Material properties: Hydrocarbons + + spring force
iglidur® J Page 159 1 type, 2 materials Greases, oils without additives + +
iglidur A500
®
Page 393 Ø 5 – 20mm Fuels + +
More dimensions upon request Diluted acids 0 to – +
Strong acids – +
Diluted alkalines + +
Strong alkalines + up to 0 +
612 Online tools and more information www.igus.co.uk/polysorb 3D CAD files, prices and delivery time online www.igus.co.uk/polysorb 613
polysorb polysorb | Product range
Plastic disc springs
Order key
Options:
iglidur J
®
iglidur A500
®
iglidur® J
iglidur® material
"Elastic spring"
d2 iglidur® A500
for high temperature
Inner Ø d1
d1 applications requiring
Metric
FDA-compliance
Material:
s
Dimensions [mm]
d1 d2 s h0 Standard values: Spring lengths and forces Weight Part No.15)
F1.0 iglidur® J F1.0 iglidur® A500
[N] [N] [g]
5.2 10.0 0.5 0.25 5 8 0.04 TEM-05
6.2 12.5 0.7 0.30 10 15 0.11 TEM-06
8.2 16.0 0.9 0.35 16 24 0.20 TEM-08
10.2 20.0 1.1 0.45 24 35 0.33 TEM-10
45 70
iglidur PEP
12.2 25.0 1.5 0.55 0.85 TEM-12 ®
16.3 31.5 1.75 0.70 65 85 1.44 TEM-16
20.4 40.0 2.25 0.90 130 150 3.10 TEM-20
The standard values for the spring lengths and forces are rounded mean values.
aterial: iglidur® J: JTEM, standard
M
15)
multi-component bearings
iglidur® A500: A500TEM, high temperature and chemical resistance
Wear [µm/km]
a new path with a plain bearing that is self-contained and
Comb. 1
Comb. 2
Comb. 3
Comb. 4
Comb. 5
Comb. 6
Comb. 7
1.0
maintenance-free.
PEP
0.5
In standard plain bearing solutions, the shaft iglidur® PEP is an innovative design for lubrication-free
0.0
Cost-effective has a critical part to play, as important as the plastic plain bearing systems with an inner and outer ring.
Load [MPa]
bearing itself. With the iglidur® PEP bearings, The special feature; the sliding surface is the inner ring, and
Wear on outer ring
igus® is forging new trail with this enclosed and for the first, time shaft materials and shaft surfaces are not a
Wear on inner ring
maintenance-free plain bearing design. concern. Even threads, rust and scratches do not affect the
Diagram 01: Wear experiments of different material
Easy installation performance or reliability. With the control over the sliding
combinations, p = 0.75MPa, v = 0.3m/s
surface and through considerable testing, the long-term
behaviour of the bearing system can be predicted precisely.
0.8
When to use it? Similar to ball bearings, the inner ring turns with the shaft
Low coefficient of friction ● When a cost-effective plastic plain bearing in the plastic PEP plain bearing. Relative movements of
0.6
system is required the shaft with respect to the bearing are eliminated. This
● When independence from the shaft material protects the shaft surface from wear and saves costs.
0.4
and shaft surface is required An additional benefit; even the most sensitive or unusual
Wear [µm/km]
● For the protection of expensive and sensitive materials can be used as the rotating shaft with this polymer
0.2
shafts plain bearing. Due to the bearing materials used, the PEP
plastic bearing is totally corrosion-free.
0.0
0.125 0.250 0.500 0.750
Load [MPa]
When not to use it? Wear resistance
iglidur® J plain bearings iglidur® PEP bearings
● For high surface speeds For loads up to 5N/mm2 the wear test results are compelling.
Diagram 02: Wear of iglidur® PEP bearings as a function
iglidur® J, page 159 Here PEP plastic bearings obtain values that are comparable
of the load, v = 0.3m/s
● At high loads to most wear-resistant metal-backed bearing systems. This
iglidur® G, page 81 is a very positive result, when you consider the reduced
iglidur® Q, page 459 costs compared with the required shaft surface finish which Assembly
● At high temperatures is demanded by traditional bearings. The consistently low The installation of the PEP plain bearing could not be easier
iglidur® V400, page 307 coefficient of friction is also an advantage to the user. Since or faster. The bearings are manufactured to be press-fitted
iglidur® X, page 279 the running surfaces are fixed, the tribological data can be into a recommended housing hole of H7 tolerance. Then,
iglidur® Z, page 289 calculated. The coefficient of friction of the lubrication-free the shaft is inserted and fits tightly onto the inner ring. The
● When low clearance bearings are required PEP bearings is no longer based on the shaft materials or inner bearing is clipped into the outer ring. This design
iglidur® P, page 131 surface properties. If necessary, the coefficient of friction makes it possible to pull the shaft out without removing the
iglidur® X, page279 can be reduced further with a small amount of lubricant. inner ring.
616 Online tools and more information www.igus.co.uk/pep 3D CAD files, prices and delivery time online www.igus.co.uk/pep 617
iglidur®
PEP iglidur® PEP | Product range
Sleeve bearings (form S)
Order key
Total length b1
iglidur® type
Outer Ø d2
Inner Ø d1
Form S
Metric
Material:
iglidur® J Page 159
Dimensions [mm]
d1 d2 b1 Part No.
6 10 10 PEPSM-0610-10
8 12 12 PEPSM-0812-12
10 14 12 PEPSM-1014-12
12 16 15 PEPSM-1216-15
16 20 20 PEPSM-1620-20
20 23 20 PEPSM-2023-20
Order key
Seals against iglidur®
the rotating shaft
lip seal bearings
Type Dimensions [mm]
Reduced space Easy and quick to fit polymer plain bearing made
requirement of iglidur® J (JDSM) or iglidur® V400 (VDSM)
with an integrated rotary lip seal, which protects
against dust, dirt, and all depressurised liquids.
iglidur® material
Total length b1
JDSM VDSM
Easy and fast installation
Outer Ø d2
Inner Ø d1
Form S
Metric
When to use it?
Seal
Can be manufactured ● When the penetration of dirt and water spray
with different types of seal should be prevented
● When only a small installation space is Material:
available in the axial direction iglidur® J Page 159
High temperature ● When an existing seal should be integrated in iglidur® V400 Page 307
option available a plain bearing
(made of iglidur® V400)
Available upon request Depending on material: Please contact us if you want to combine your seal with an iglidur® plain bearing.
Detailed information about delivery time online. iglidur® J: –50°C up to +90°C We will support you with the design, will check the integration and create an appropriate proposal.
iglidur V400: –50°C up to +200°C
®
Material properties:
iglidur® J Page 159 1 type, 2 materials
iglidur V400
®
Page 307 Ø 10mm
More dimensions upon request
620 Online tools and more information www.igus.co.uk/jdsm 3D CAD files, prices and delivery time online www.igus.co.uk/jdsm 621
My sketches
622
speedimold Plain bearings | Customised injection-moulded parts Plain bearings | Customised special parts speedimold
With this idea, Günter Blase founded igus® over 50 years ago, and it still holds true today: hence,
Submit an enquiry:
customer-specific series solutions are part of our daily work just like catalogue parts.
www.igus.co.uk/specialbearings-enquiry
Custom manufactured
With speedimold, there are two different methods: first, You can produce from just one piece up to 500 parts,
custom-made plastic parts can be produced with 3D-printed prototypes or small batches from a 3D-printed injection
injection moulds and second, with the aid of machined mould.
aluminium tools.
For batches between 200 and 2,000 pieces, the injection
In the 3D printing process, users can choose their custom- moulded part can also be produced with an aluminium
made part from over 50 different iglidur® tribological tool. This lean manufacturing method also saves the user
materials optimised for friction and wear. The material time and money here: aluminium tools are also lower cost
of the 3D-printed mould is tailored to withstand the high and faster to produce than steel moulds, as no lengthy
temperatures and pressure prevailing in injection moulding. hardening is required.
624 Online tools and more information www.igus.co.uk/specialbearings 3D CAD files, prices and delivery time online www.igus.co.uk/specialbearings 625
iglidur...
Slewing rings
...
...
...plastics
iglidur® PRT | Product overview
iglidur® PRT – polymer slewing rings
628 629
iglidur PRT –
®
630
iglidur® PRT | Advantages iglidur® PRT | Application examples
Maintenance-free slewing rings
632 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 633
iglidur® PRT | Technical data iglidur® PRT | Technical data
Slewing ring general properties
Type 01
Properties Unit -20 -30 -50 -60 -100 -150 -200 -300
Weight kg 0.2 0.4 1.0 1.1 1.3 2.2 3.2 7.6 Configurator for slewing rings
Axial load, static N 15,000 27,000 40,000 50,000 55,000 80,000 100,000 150,000 The most common criteria for selecting an iglidur® PRT
Axial load, dynamic N 4,000 7,000 10,000 15,000 16,000 25,000 30,000 90,000 slewing ring bearing are firstly the loads and torques to be
Radial load, static N 2,300 5,000 8,000 10,000 16,000 25,000 35,000 45,000 supported and secondly the installation space available
Radial load, dynamic N 600 1,500 2,500 3,000 5,000 8,000 10,000 27,000 and the minimum central implementation distance required.
Rotating speed, dry operation rpm 300 250 200 200 150 100 80 50 The suitable sizes and types are selected on the basis of
Max. perm. tilting moment Nm 100 200 600 800 1,500 2,000 3,800 5,000 this data and the speed and their service life is calculated.
www.igus.co.uk/prt-expert
Type 02
Properties Unit -20-AL -20-LC -20-P -30-AL -30-LC -30-P -50-AL -50-LC -50-P -60-AL
Weight g 105 87 72 200 165 140 440 380 320 700
Axial load, static N 13,000 13,000 13,000 25,000 25,000 25,000 35,000 35,000 35,000 45,000
Axial load, N 4,000 4,000 4,000 7,000 7,000 7,000 9,000 9,000 9,000 12,000
dynamic
Radial load, N 2,000 2,000 2,000 2,500 2,500 2,500 5,000 5,000 5,000 10,000
static
Radial load, N 500 500 500 700 700 700 1,200 1,200 1,200 2,800
dynamic
Rotating speed, rpm 250 250 250 200 180 180 120 120 120 120
dry operation
Max. permissible Nm 60 40 40 100 50 50 120 100 100 200
tilting moment
Type 03
Properties Unit -80
Weight kg 0.47
Axial load, static (compressive force direction) N 45,000
Axial load, static (tensile force direction) 154) N 5,000
Axial load, dynamic (compressive force direction) N 12,000
Axial load, dynamic (tensile force direction) 154) N 1,200
Radial load, static N 4,000
Radial load, dynamic N 1,000
Rotating speed, dry operation rpm 120
Max. permissible tilting moment 154) Nm 120
Axial clearance 0.7mm, radial clearance 0.9mm
154)
Only when the PRT is fitted onto a flat, stable surface
Type 04
Properties Unit -50 -60 -100 -150 -200 -300
Weight g 225 250 370 530 680 990
Axial load, static N 12,000 14,000 20,000 27,000 35,000 48,000
Axial load, dynamic N 3,000 4,000 5,000 7,500 9,000 12,000
Radial load, static N 2,500 3,000 5,500 6,500 8,000 10,000
Radial load, dynamic N 750 900 1,500 1,900 2,500 3,500
Rotating speed, dry operation rpm 200 190 135 100 80 50
Max. perm. tilting moment Nm 200 250 450 650 875 1,200
634 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 635
iglidur® PRT | Technical data iglidur® PRT | Technical data
Type 01 Type 04
1,500 80 400 80
1,000 60 300 60
Drive torque [Nm]
100 20 100 20
0 0 0 0
0 5,000 10,000 20,000 30,000 50,000 70,000 0 1,000 2,000 3,000 4,000 5,000 6,000 0 2,000 4,000 6,000 8,000 10,000 12,000 0 1,000 2,000 3,000 4,000 5,000 6,000
Load [N] Load [N]
Diagram 01: Required drive torque versus applied load Diagram 01: Required drive torque versus applied load
200
20 40 20
100
0 0 0 0
0 1,000 2,000 3,000 4,000 0 50 100 150 200 250 300 350 0 200 400 600 800 1,000 1,200 0 50 100 150 200 250 300 350
Load [N] Load [N]
Diagram 02: Required drive torque versus applied moment Diagram 02: Required drive torque versus applied moment
Diagram 03: Deflection versus applied tilting moment Diagram 03: Deflection versus applied tilting moment
PRT-01-20 PRT-01-30 PRT-01-50 PRT-01-60 PRT-01-100 PRT-01-150 PRT-01-200 PRT-01-300 PRT-04-50 PRT-04-60 PRT-04-100 PRT-04-150 PRT-04-200 PRT-04-300
M4, min. M4, min. M6, min. M5, min. M5, min. M5, min. M6, min. M8, min. M6, min. M5, min. M5, min. M5, min. M6, min. M8, min.
6 screws 8 screws 12 screws 10 screws 12 screws 12 screws 12 screws 12 screws 12 screws 10 screws 12 screws 12 screws 12 screws 12 screws
All load values assume the PRT is assembled with cap head screws (strength class 8.8) on the outer PCD of the
collar clamp. For the assembly (using strength class 8.8 screws) of the PRT, the screws have to be inserted to
a minimum thread depth of 2xd in every hole location in the outer ring. All data can be used for both lateral and
horizontal assembly (including overhead installation).
636 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 637
iglidur®
PRT iglidur® PRT | Product range iglidur® PRT | Product range iglidur®
PRT
Slewing rings, high rigidity – type 01 Slewing rings with gear teeth
Stainless steel
up to +180°C
Tooth profile
Slewing ring
Sliding elements
● 4 standards for outer rings are available
Body material
Inner Ø
version
Design
Slewing ring
– A classic spur gear according to DIN3967
type
– Commercially available belt profiles: T10, AT10,
Inner Ø
Design
H
HTD8M h
T2
● The outer ring carries the item to be moved
Options:
S1
Stainless steel version ESD-compliant ● Outer ring available in stainless steel as an option
Body material Sliding elements
(suffix "-ES")
● Aluminium or stainless steel body (upon request) Blank: Aluminium Blank: iglidur® J
D1
d1
d2
D
d
● Replaceable maintenance-free sliding elements made ES: 316 stainless steel H1: iglidur® H1,
T1
K1
S2
iglidur® F2 (ESD-compliant) Page 493 or ESD-compliant D1 d1 d d2 h T1 T2 S1 S2 K1 R1 R2 B H Part No.
iglidur® A180 (FDA-compliant) Page 401 (only in conjunction for screw
with stainless steel) 70 31.0 20 60 18 6x60 ° 6x60 ° M4 4.5 DIN 7984 M4 30 20.0 3.5 (26.0) PRT-01-20-TO-...
Accessories A180: iglidur® A180, 91 42.5 30 82 21 8x45 ° 8x45 ° M4 4.5 DIN 7984 M4 41 29.0 4.5 (30.5) PRT-01-30-TO-...
From page 652 FDA-compliant 135 65.0 50 120 10 8x45 ° 16x22.5 ° M6 6.6 ISO 4762 M6 60 46.5 4.5 (33.0) PRT-01-50-TO-...
H
145 74.0 60 130 23 10x36 ° 20x18 ° M5 5.5 ISO 4762 M5 65 51.5 4.5 (34.5) PRT-01-60-TO-...
170 112.0 100 160 25 12x30 ° 16x22.5 ° M5 5.5 ISO 4762 M5 80 69.0 5.5 (36.0) PRT-01-100-TO-...
T2
S1
235 165.0 150 220 25 12x30 ° 16x22.5 ° M5 5.5 ISO 4762 M5 110 96.5 5.5 (36.5) PRT-01-150-TO-...
285 215.0 200 274 30 12x30 ° 16x22.5 ° M6 7.0 ISO 4762 M6 137 124.0 7.0 (41.5) PRT-01-200-TO-...
430 320.0 300 410 30 12x30 ° 16x22.5 ° M8 9.0 DIN 7984 M8 205 186.5 8.5 (43.5) PRT-01-300-TO-...
D1
d1
d2
D
T1
T2
Spur gearing Toothed belt profile Toothed belt profile Toothed belt profile
T1 K1
DIN3967 AT10 T10 HTD5M (-20)/HTD8M
h
S2
Dimensions [mm]
D10) D1 d1 d d2 H h T1 T2 S1 S2 K1 R1 R2 B Part No.
±0.2 for screw
80 70 31 20 60 24 8 3 x 120 ° 6 x 60 ° M4 4.5 DIN 7984 M4 30 20 3.5 PRT-01-20-...
100 91 42.5 30 82 29 10 4 x 90 ° 8 x 45 ° M4 4.5 DIN 7984 M4 41 29 4.5 PRT-01-30-...
D m z Part No. D z Part No. D z Part No. D z Part No.
150 135 65 50 120 33 10 8 x 45 ° 16 x 22.5 ° M6 6.6 ISO 4762 M6 60 46.5 4.5 PRT-01-50-...
add-on add-on add-on add-on
160 145 74 60 130 33 10 10 x 36 ° 20 x 18 ° M5 5.5 ISO 4762 M5 65 51.5 4.5 PRT-01-60-...
(88) – 42 ...-ST (87.25) 28 ...-AT10 (87.25) 28 ...-T10 (81.25) 52 ...-HTD5M
185 170 112 100 160 34 12 12 x 30 ° 16 x 22.5 ° M5 5.5 ISO 4762 M5 80 69 5.5 PRT-01-100-...
(112) 2 54 ...-ST (106.4) 34 ...-AT10 (106.4) 34 ...-T10 (110.7) 44 ...-HTD8M
250 235 165 150 220 35 12 12 x 30 ° 16 x 22.5 ° M5 5.5 ISO 4762 M5 110 96.5 5.5 PRT-01-150-...
(160) 2 78 ...-ST (157.3) 50 ...-AT10 (157.3) 50 ...-T10 (161.6) 64 ...-HTD8M
300 285 215 200 274 38 15 12 x 30 ° 16 x 22.5 ° M6 6.6 ISO 4762 M6 137 124 7.0 PRT-01-200-...
(184) 2 90 ...-ST (163.8) 52 ...-AT10 (163.8) 52 ...-T10 (166.7) 66 ...-HTD8M
450 430 320 300 410 42 15 12 x 30 ° 16 x 22.5 ° M8 9.0 DIN 7984 M8 205 186.6 7.0 PRT-01-300-...
(196) 2 96 ...-ST (189.2) 60 ...-AT10 (189.2) 60 ...-T10 (187.1) 74 ...-HTD8M
10)
Tolerance according to DIN ISO 2768 mK (256) 2 126 ...-ST (252.9) 80 ...-AT10 (252.9) 80 ...-T10 (253.3) 100 ...-HTD8M
All stainless steel versions (308) 2 152 ...-ST (303.9) 96 ...-AT10 (303.9) 96 ...-T10 (304.3) 120 ...-HTD8M
upon request (462) 3 152 ...-ST (456.7) 144 ...-AT10 (456.7) 144 ...-T10 (457.1) 180 ...-HTD8M
638 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 639
iglidur®
PRT iglidur® PRT | Product range iglidur® PRT | Product range iglidur®
PRT
Slewing rings, lightweight – type 02 Slewing rings, low-cost – type 03
s1
s2
Order key Order key
K1
T2
Type Size [mm] Options Type Size [mm]
D1
d1
d
Standard Stainless steel version
Body material
Collar clamps
T1
Slewing ring
Slewing ring
H
Inner Ø
Inner Ø
Design
Design
Options:
Low-cost version All plastic version
Body material Collar clamps iglidur® PRT slewing rings in a low-cost design. Through
s1
s2
AL: Aluminium Blank: iglidur® J4 consistent downsizing, an additional design has been Stainless steel
ES: 316 stainless steel A180: iglidur® A180, created that relies even more on plastic. K1
T2
LC: Low-cost FDA-compliant ● Maintenance and lubrication-free
P: Solid plastic ● Cost-effective and lightweight
iglidur®
● Reduced space requirement
D1
d1
d
● Ready-to-fit
Anodised
● For temperatures from 0 to +60°C
FDA-compliant aluminium
T1
● Slewing rings with extremely light weight
● Outer ring made from anodised aluminium, H
316 stainless steel (upon request) or iguton G
● Collar clamps made from iglidur® J4 or FDA-compliant
iglidur® A180 Dimension [mm]
● 30% lighter with plastic screws D D1 d1 d H T1 T2 s1 s2 K1 Part No.
for screw
160 145 90 80 18 10 x 36 ° 10 x 36 ° M6 5.5 DIN 7984 M6 PRT-03-80
Dimensions [mm]
D D1 d1 d d2 H h T1 T2 S2 K1 K2 Part No.
for screw for screw nut
80 70 31 20 60 16 5 3 x 120 ° 6 x 60 ° 4.5 DIN 6912 M5 ISO 4035 M5 PRT-02-20-
100 91 42.5 30 80 19 6 4 x 90 ° 8 x 45 ° 4.5 DIN 7984 M5 ISO 4035 M5 PRT-02-30-
150 135 65 50 120 20 6 16 x 22.5 ° 8 x 45 ° 6.6 Through-hole 6.5mm PRT-02-50-
160 145 86.0 60 130 30 10 12 x 30 ° 20 x 18 ° 5.5 Counterbore Ø16 and 6.5 deep PRT-02-60- 116)
Only available with body made from aluminium and stainless steel
116)
640 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 641
iglidur®
PRT iglidur® PRT | Product range New iglidur® PRT | Product range New iglidur®
PRT
Slewing rings, compact, lightweight and cost-effective – type 04 Installation solutions – type 04
Slewing ring
Slewing ring
Inner Ø
Inner Ø
Thread
Design
Design
H H
● Available with diameters from 50mm to 300mm ● Available for PRT-01 and PRT-04
h1
S1
● 60% lighter and 50% more compact compared to ● Maintenance-free and wear-resistant
PRT-01 ● Easy to fit
T2
T2
S1
● 20% more cost-effective compared to PRT-01 ● Replaceable sliding elements
● Wear-resistant, lubrication-free and maintenance-free
D1
D1
d2
d1
d2
d1
D
D
d
d
T1
T1
iglidur® sliding elements
K1 K1
S2
h h
S2
Dimension [mm] Dimension [mm]
D D1 d1 d d2 H h T1 T2 S1 S2 K1 Part No. D D1 d1 d d2 H h1 h T1 T2 S1 S2 K1 Part No.
for screw for screw
110 100 60 50 90 16 6 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-50 With M4 thread in outer ring
120 110 70 60 100 16 6 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-60 110 100 60 50 90 16 – 6 8 × 45° 8 × 45° M4 M4 Ø 4.5 PRT-04-50-M4
160 150 110 100 140 16 6 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-100 120 110 70 60 100 16 – 6 8 × 45° 8 × 45° M4 M4 Ø 4.5 PRT-04-60-M4
210 200 160 150 190 16 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-150 160 150 110 100 140 16 – 6 8 × 45° 8 × 45° M4 M4 Ø 4.5 PRT-04-100-M4
260 250 210 200 240 16 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-200 210 200 160 150 190 16 – 6 16 × 22.5° 16 × 22.5° M4 M4 Ø 4.5 PRT-04-150-M4
360 350 310 300 340 16 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-300 260 250 210 200 240 16 – 6 16 × 22.5° 16 × 22.5° M4 M4 Ø 4.5 PRT-04-200-M4
360 350 310 300 340 16 – 6 16 × 22.5° 16 × 22.5° M4 M4 Ø 4.5 PRT-04-300-M4
With enlarged outer ring
150 135 60 50 90 16 – 6 8 × 45° 16 × 22.5° M4 Ø 6.6 Ø 4.5 PRT-04-50-G
160 160 70 60 100 16 – 6 8 × 45° 20 × 18° M4 Ø 5.5 Ø 4.5 PRT-04-60-G
185 185 110 100 140 16 – 6 8 × 45° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-100-G
250 250 160 150 190 16 – 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-150-G
300 300 210 200 240 16 – 6 16 × 22.5° 16 × 22.5° M4 Ø 5.5 Ø 4.5 PRT-04-200-G
450 450 310 300 340 16 – 6 16 × 22.5° 16 × 22.5° M4 Ø 9.0 Ø 4.5 PRT-04-300-G
With outer spacing ring
110 100 60 50 90 17 1 12 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-50-DRI
120 110 70 60 100 17 1 12 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-60-DRI
160 150 110 100 140 17 1 12 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-100-DRI
210 200 160 150 190 17 1 12 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-150-DRI
260 250 210 200 240 17 1 12 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-200-DRI
360 350 310 300 340 17 1 12 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-300-DRI
642 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 643
iglidur®
PRT iglidur® PRT | Product range New iglidur® PRT | Product range New iglidur®
PRT
PRT with assembled drive pin – type 04 Slewing rings with gear teeth – type 04
Slewing ring
Drive pin
Inner Ø
Inner Ø
Design
Design
H H
S1
h1
construction kit design HTD5M
● Easy drive pin for couplings
T2
T2
S1
● Adjustable with manual clamps
● Easy replacement and extension: modular
D1
D1
d1
d2
d1
d2
dz
d
D
T1
T1
construction kit design
hz
● Driving the easy way with gear profiles
K1 K1
● Adjustable with manual clamps
S2
H H H
S2
h h
T2
T2
T2
for for screw
S1
S1
S1
screw
With DrivePin With gear profile
D1
D1
D1
d1
d1
d2
d1
d2
d2
D
T1 D
d
110 100 60 52 90 14 h6 15 16 6 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-50-DP 100 60 50 90 17 1 12 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-50-TO-...
T1
T1
120 110 70 62 100 14 h6 15 16 6 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-60-DP 110 70 60 100 17 1 12 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-60-TO-...
160 150 110 102 140 14 h6 15 16 6 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-100-DP 150 110 100 140 17 1 12 8 × 45° 8 × 45° M4 Ø 4.5 Ø 4.5 PRT-04-100-TO-...
K1 K1 K1
210 200 160 152 190 14 h6 15 16 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-150-DP 200 160 150 190 17 1 12 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-150-TO-...
260 250 210 202 240 14 h6 15 16 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-200-DP 250 210 200 240 17 1 12 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-200-TO-...
S2
S2
S2
360 350 310 302 340 14 h6 15 16 6 16 × 22.5° 16 × 22.5° M4 Ø 4.5 Ø 4.5 PRT-04-300-DP 350 310 300 340 17 1 12 16 × h22.5° h
16 × 22.5° M4 Ø h4.5 Ø 4.5 PRT-04-300-TO-...
AT10
Toothed beltAT10
profileT10
AT10 T10 HTD5M
AT10 Toothed T10
belt HTD5M Toothed
profile T10 HTD5M belt profile HTD5M
644 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 645
iglidur®
PRT iglidur® PRT | Product range New iglidur® PRT | Product range New iglidur®
PRT
Stainless steel slewing rings – type 04 Slot nut profile – type 04
Sliding elements
Body material
● High wear resistance ● Available for PRT-01 and PRT-04
Slewing ring
Slewing ring
● Replaceable sliding elements ● Fast assembly
Slot nuts
Inner Ø
Inner Ø
Design
Design
● For high loads and high rigidity ● Easy positioning with no additional holes
H Options: H
Detail Z
Body material Sliding elements H
T2 h1 Detail Z
7
h1 4
10.5
ES: 316 stainless steel H1: iglidur® H1,
5
Z
10.5
3
5
T2
high temperature Z
2x d3
Detail Y
F2: iglidur® F2,
D1
d3
d2
D1
d3
d2
d
D
D
d
Y
D1
4 Detail Y
d1
d2
D
Y
ESD-compliant
T1
Ø10
M6
(only in conjunction
Ø10
M6
h
S2
K1
with stainless steel) d3
S2
S2
d3
FDA-compliant
h Slot nut profile up to size 60 Slot nut profile from size 100
646 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 647
iglidur®
PRT iglidur® PRT | Product range | Special geometries iglidur® PRT | Product range | Special geometries iglidur®
PRT
Type 01 Type 01
Slewing rings with square flange for direct mounting on flat surfaces Slewing rings with seal (-D: one-sided, -DD: both-sided)
H
d1 h2
S2
T2
S1
d2
D
d
A
d2
D1
d1
d
D
S1
K1
● No through-hole necessary T1 K1
● No separate spacing ring
● Fix with only 4 screws E h1 K1
A H
Slewing rings with collar clamp Slewing rings with angle stop – easily adjustable
H
H
X
X
S1
K1
S1
D1
d1
T1
d2
D
T2
T1
R1
T3
D1
d1
d2
D
d
T2
R2
B B
K1
S2
S2
Slewing ring with PRT-01-30-C collar clamp Collar clamp for
PRT-01-30-C h
Slewing ring PRT-01-30 with collar clamp for 30h7 tolerance shafts. ● Quick adjustment of the stop
● For simple handling designs ● Load ratings identical to standard type 01
● Quick and easy assembly
● Max. tightening torque: 5Nm
648 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 649
iglidur®
PRT iglidur® PRT | Product range | Special geometries iglidur® PRT | Product range | Special geometries iglidur®
PRT
Type 01 Type 01
Angle limit kit AA-A AA-B Slewing rings with enlarged outer ring
H
h
h
W W
D1
D
D
D
D1
D1
K1
K1
S2
● Quick adjustment of the stop
AA-A AA-B
● A kit of PRT-01- -AA-A and
PRT-01- -AA-B
Dimensions [mm] Dimensions [mm] – other dimensions similar to standard type PRT-01 Page 638
D D1 H h K1 W Part No. Part No. kit D D1 S2 Part No.11)
Ø Ø Ø [°]
80 70 6.5 2.8 4.5 90.0 PRT-01-20-AA-A 205 185 5.5 PRT-01-100-M-ARG
PRT-01-20-AA-KIT
80 70 6.5 2.8 4.5 30.0 PRT-01-20-AA-B 205 185 M6 PRT-01-100-M-ARGG
100 91 8.0 2.8 4.5 70.0 PRT-01-30-AA-A 205 185 5.5 PRT-01-100-M-ARGS
PRT-01-30-AA-KIT
100 91 8.0 2.8 4.5 25.0 PRT-01-30-AA-B 320 300 7.0 PRT-01-200-M-ARG
150 135 10.0 4.0 6.6 45.0 PRT-01-50-AA-A 320 300 M8 PRT-01-200-M-ARGG
PRT-01-50-AA-KIT
150 135 10.0 4.0 6.6 25.0 PRT-01-50-AA-B 320 300 7.0 PRT-01-200-M-ARGS
160 145 10.0 3.5 5.5 35.0 PRT-01-60-AA-A 11)
Ending: -G standard hole, -GG threaded hole or -GS counterbore
PRT-01-60-AA-KIT
160 145 10.0 3.5 5.5 20.0 PRT-01-60-AA-B
185 170 9.5 3.5 5.5 37.5 PRT-01-100-AA-A
PRT-01-100-AA-KIT
185 170 9.5 3.5 5.5 15.0 PRT-01-100-AA-B
250 235 10.0 3.5 5.5 35.0 PRT-01-150-AA-A
PRT-01-150-AA-KIT
250 235 10.0 3.5 5.5 15.0 PRT-01-150-AA-B
300 285 10.0 4.0 6.6 35.0 PRT-01-200-AA-A
PRT-01-200-AA-KIT
300 285 10.0 4.0 6.6 15.0 PRT-01-200-AA-B
450 430 12.0 5.0 6.6 35.0 PRT-01-300-AA-A
PRT-01-300-AA-KIT
450 430 12.0 5.0 6.6 15.0 PRT-01-300-AA-B
Slewing rings for manual adjustment New PRT with assembled drive pin H
T2
● With hand wheel for easy adjustment
S1
● Optional manual clamp and position indicator available h2
d2
d3
D1
d1
D
d
T1
K1
S2
Dimensions [mm] Dimensions [mm]
ØT ØS ØP ØF L1 L2 B1 B2 B3 H1 S1 S2 G1 G2 Part No. D D1 d1 d d2 d2- H h T1 T2 S1 S2 K1 R1 R2 B h2 Part No.
tolerance
30 10 82 42.5 100.5 12 45 19.5 6 110.5 55 20 M4 8 x M4 PRT-01-50 HK-PA-HR 160 145 74 60 130 ±0,2 33 10 10 x 36° 20 x 18° M5 5,5 M5 65 51,5 4,5 15 PRT-01-60-DP
650 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 651
iglidur®
PRT iglidur® PRT | Product range | Accessories iglidur® PRT | Product range | Accessories iglidur®
PRT
For type 01 For type 01
Manual clamp Spacing rings made from anodised aluminium or polymer (POM)
K1
D
D1
K1
w
D1
T2
W
w
T2
W
spacing ring
H
PRT-HK-30
gk PRT-HK-50/60/100/200 Dimensions [mm]
h
D D1 T2 S2 D3 h1 Part No.39)
● With 1Nm screw torque, a holding torque up to 10Nm is possible 80 70 6 x 60 ° 4.5 62 10 PRT-01-20-DR
● Easy to screw onto outer ring 100 91 8 x 45 ° 4.5 84 11 PRT-01-30-DR
150 135 16 x 22.5 ° 6.6 122 13 PRT-01-50-DR
160 145 20 x 18 ° 5.5 132 13 PRT-01-60-DR
Dimensions [mm] 185 170 16 x 22.5 ° 5.5 162 13 PRT-01-100-DR
D D1 T2 K1 H h gk W Part No. 250 235 16 x 22.5 ° 5.5 222 13 PRT-01-150-DR
for screw 300 285 16 x 22.5 ° 7.0 276 13 PRT-01-200-DR
100 91 45 ° Ø 4.5 8 3.2 M5 60 ° PRT-HK-30 450 430 16 x 22.5 ° 9.0 412 15 PRT-01-300-DR
150 135 22.5 ° ISO 4762 M6 – 10 M6 40 ° PRT-HK-50 39)
Please add suffix "-POM" for plastic version (not available for sizes 150 and 300)
160 145 18 ° DIN 7984 M5 – 10 M6 35 ° PRT-HK-60
205 185 22.5 ° DIN 7984 M5 – 10 M6 40 ° PRT-HK-10012)
320 300 22.5 ° DIN 7984 M6 – 10 M6 40 ° PRT-HK-20012) Spacing ring for heavy duty applications New
12)
To be connected only with enlarged outer ring
Manual clamp
Dimensions [mm]
D D1 T2 S2 D3 h1 Part No.
±0.2
80 70 6 × 60° 4.5 62 20 PRT-01-20-DR-HD
100 91 8 × 45° 4.5 84 22 PRT-01-30-DR-HD
150 135 16 x 22.5° 6.6 122 26 PRT-01-50-DR-HD
160 145 20 × 18° 5.5 132 26 PRT-01-60-DR-HD
185 170 16 × 22.5° 5.5 162 26 PRT-01-100-DR-HD
250 235 16 × 22.5° 5.5 222 26 PRT-01-150-DR-HD
300 285 16 × 22.5° 7.0 276 26 PRT-01-200-DR-HD
450 430 16 × 22.5° 9.0 412 30 PRT-01-300-DR-HD
652 Online tools and more information www.igus.co.uk/prt 3D CAD files, prices and delivery time online www.igus.co.uk/prt 653
iglidur®
PRT iglidur® PRT | Product range | Accessories My sketches
Universal sliding elements
Customise your own slewing ring systems
Using the versatile iglidur® PRT universal sliding elements, large slewing ring systems can be tailored to the type 01.
Depending on the number of elements, slewing ring systems are possible with inner diameters from 0.5 to 5m. We will
happily support you with the design and detailed layout.
0.00
3 +- 0.25
0.00
2.5 +- 0.25
0.0
39.5 +- 0.5
Part No.
JRS-500S/45S
...
...
...plastics
iglidur® bar stock | Product overview
iglidur® round bars – all-rounder Endurance runner
iglidur® M250: iglidur® P210: Good iglidur® J4: iglidur® GLW: iglidur® J: iglidur® W300: iglidur® J3: iglidur® J350: Endurance
Excellent vibration coefficient of friction and Cost-effective Low-cost material The versatile endurance The classic endurance Specialist for pivoting runner with high dimensional
dampening wear: on almost every shaft and wear-resistant for high volumes runner runner up to 30MPa and pulsating loads stability at high temperature
Page 668 Page 668 Page 669 Page 669 Page 670 Page 670 Page 671 Page 671
iglidur® J260: iglidur® R: iglidur® J200: iglidur® E7: iglidur® JB: iglidur® X: iglidur® HSD350:
ideal for plastic shafts Low-cost material Specially for aluminium Ideal for pivoting Extremely wear-resistant The chemical and All-rounder for steam
shafts movement in black temperature specialist sterilisation
Page 672 page 672 Page 673 Page 673 Page 674 Page 674 Page 675
iglidur® H1: iglidur® C500: iglidur® A181: The all- iglidur® A350: The FDA- iglidur® A500: iglidur® A180: iglidur® A160: "Food" iglidur® UW160:
Endurance runner with For extreme rounder for food, FDA and compliant endurance The media and temperature The all-rounder for food material with high media For contact with
high media resistance ambient conditions EU 10/2011-compliant runner at high temperatures specialist in the food sector resistance up to +90°C drinking water
Page 675 Page 676 Page 676 Page 677 Page 677 Page 678 Page 678 Page 679
iglidur® T220: iglidur® F2: iglidur® J2: iglidur® RW370: For the rail iglidur® Q2: iglidur® J: speedicut:
For the tobacco industry Used to prevent Versatile and industry, flame-retardant, complies For long service life The versatile endurance Special parts fast,
electro-static charges cost-effective with DIN EN 45545 HL3, R22/R23 under extreme loads runner machined to drawing
Page 679 Page 680 Page 680 Page 681 Page 681 Page 682 Page 689
iglidur® J and JB iglidur® A350/A160/A180: iglidur® plate strips Material iglidur® A160: Material iglidur® B160: Material iglidur® W160: Material iglidur® V400:
(in black) For applications with food in 15mm, 30mm, 50mm FDA-compliant For use in Lubrication-free tribo-tape Extremely high wear
from 2 to 40mm contact; 10 – 30mm visible areas in white – hardly any wear resistance
Page 684 Page 685 Page 683 Page 696 Page 697 Page 698 Page 699
658 659
iglidur bar stock
®
660
iglidur® bar stock | Advantages iglidur® bar stock | Product overview
Round bars and plates for free design Round bars and plates for free design
Available from stock igus® constantly expands its range of available Find & compare bar stock
Detailed information about delivery time online. materials and dimensions. Check the current This material finder helps you find the right iglidur®
Further materials and dimensions upon request. stock online www.igus.co.uk/barstock material for your project with a few clicks!
www.igus.co.uk/barstock-finder
Operation temperatures: In addition to bar stock, we will also gladly offer
–50°C up to +90°C (standard iglidur® J) you mechanical processing in line with a drawing.
–100°C up to +250°C (depending on
material)
662 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 663
iglidur® materials | Technical properties – quick selection
iglidur® M250 P210 J4 GLW J W300 J3 J350 J260 R J200 JB E7 X HSD350 H1 C500 A181 A350 A500 A180 A160 UW160 T220 Q2 F2 J2 RW370
Technical specifications
Wear resistance
at +23°C
Wear resistance
at +90°C
Wear resistance
at +150°C
Low coefficient of
friction
Low moisture
absorption
Wear resistance
under water
Resistant to
edge loads
Suitable for shock and
impact loads
Resistant to dirt
Price index141)
Electrically conductive
EU 10/2011-compliant
Fire class in
V-2 HB F HB HB HB HB V-0 V-2 HB HB HB HB V-0 V-0 V-0 V-0 HB V-0 V-1 HB HB HB HB HB HB HB V-0
accordance with UL-94
Mould test
DIN EN ISO 846
Availabilities / variants
tribo-tape liner
141)
Price index low price medium highest
category price category price category
664 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 665
iglidur® bar stock | Material properties
HSD UW T220 RW
iglidur® Unit M250 P210 J4 GLW J W300 J3 J350 J260 R J200 E7 JB X H1 C500 A181 A350 A500 A180 A160 160 Q2 F2 J2
350 370
General properties
Density [g/cm3] 1.14 1.40 1.48 1.36 1.49 1.24 1.42 1.44 1.35 1.39 1.72 1.05 1.49 1.44 1.39 1.53 1.37 1.38 1.42 1.28 1.46 1.00 1.04 1.28 1.46 1.52 1.44 1.34
Colour
pv value, max. (dry) [MPa · m/s] 0.12 0.4 0.30 0.30 0.34 0.23 0.5 0.45 0.35 0.27 0.3 0.22 0.34 1.32 0.3 0.80 0.7 0.31 0.40 0.28 0.31 0.25 0.22 0.28 0.7 0.31 0.23 1.2
Mechanical properties
Flexural modulus [MPa] 2,700 2,500 2,350 7,700 2,400 3,500 2,700 2,000 2,200 1,950 2,800 1,477 2,400 8,100 2,150 2,800 3,000 1,913 2,000 3,600 2,300 1,151 1,349 1,800 8,370 7,418 3,605 2,997
Flexural strength at +20°C [MPa] 112 70 70 235 73 125 70 55 60 70 58 22 73 170 67 55 100 48 110 140 88 19 22 65 240 93 101 100
Max. continuous
[°C] +80 +100 +90 +100 +90 +90 +90 +180 +120 +90 +90 +70 +90 +250 +180 +200 +250 +90 +180 +250 +90 +90 +90 +100 +130 +120 +90 +170
operating temperature
Max. short-term
[°C] +170 +160 +120 +160 +120 +180 +120 +220 +140 +110 +120 +90 +120 +315 +210 +240 +300 +110 +210 +300 +110 +100 +100 +160 +200 +165 +110 +190
operating temperature
Min. continuous
[°C] –40 –40 –50 –40 –50 –40 –50 –100 –100 –50 –50 –50 –50 –100 –40 –40 –100 –50 –100 –100 –50 –50 –50 –40 –40 –40 –50 –50
operating temperature
Thermal conductivity [W/m · K] 0.24 0.25 0.25 0.24 0.25 0.24 0.25 0.24 0.24 0.25 0.24 0.24 0.25 0.60 0.24 0.24 0.24 0.25 0.24 0.24 0.25 0.30 0.50 0.24 0.24 0.61 0.25 0.22
Coefficient of thermal
[K–1 · 10–5] 10 8 10 17 10 9 13 7 13 11 8 25 10 5 7 6 9 11 8 9 11 11 18 11 8 5 7 5
expansion at +23°C
Electrical properties
Specific contact
[Ωcm] > 1013 > 1012 > 1013 > 1011 > 1013 > 1013 > 1012 > 1013 > 1012 > 1012 > 108 > 109 > 1013 < 105 > 1013 > 1012 > 1014 > 1012 > 1011 > 1014 > 1012 > 1012 > 1012 > 1010 > 1013 < 109 > 1013 > 1012
resistance
Surface resistance [Ω] > 1011 > 1011 > 1013 > 1011 > 1012 > 1012 > 1012 > 1010 > 1010 > 1012 > 108 > 109 > 1012 < 103 > 1014 > 1011 > 1013 > 1012 > 1011 > 1013 > 1011 > 1012 > 1012 > 1010 > 1011 < 109 > 1012 > 1012
Page 668 668 669 669 670 670 671 671 672 672 673 673 674 674 675 675 676 676 677 677 678 678 679 679 681 680 680 681
666 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 667
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Excellent vibration dampening – iglidur® M250 Cost-effective and wear-resistant – iglidur® J4
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRM250-1000- 50 50 – 1,000 SFRM250-5000- 10 50 – 1,000 SFRJ4-1000- 50 50 – 1,000 SFRJ4-5000-
15 50 – 1,000 SFRM250-1500- 55 50 – 1,000 SFRM250-5500- 15 50 – 1,000 SFRJ4-1500- 55 50 – 1,000 SFRJ4-5500-
20 50 – 1,000 SFRM250-2000- 60 50 – 1,000 SFRM250-6000- 20 50 – 1,000 SFRJ4-2000- 60 50 – 1,000 SFRJ4-6000-
25 50 – 1,000 SFRM250-2500- 65 50 – 1,000 SFRM250-6500- 25 50 – 1,000 SFRJ4-2500- 65 50 – 1,000 SFRJ4-6500-
30 50 – 1,000 SFRM250-3000- 70 50 – 1,000 SFRM250-7000- 30 50 – 1,000 SFRJ4-3000- 70 50 – 1,000 SFRJ4-7000-
35 50 – 1,000 SFRM250-3500- 80 50 – 1,000 SFRM250-8000- 35 50 – 1,000 SFRJ4-3500- 80 50 – 1,000 SFRJ4-8000-
40 50 – 1,000 SFRM250-4000- 90 50 – 1,000 SFRM250-9000- 40 50 – 1,000 SFRJ4-4000- 90 50 – 1,000 SFRJ4-9000-
45 50 – 1,000 SFRM250-4500- 100 50 – 1,000 SFRM250-10000- 45 50 – 1,000 SFRJ4-4500- 100 50 – 1,000 SFRJ4-10000-
Good coefficient of friction and wear on almost every shaft – iglidur® P210 Low-cost material for high volumes – iglidur® GLW
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
Round bar
Round bar
Bar stock
Bar stock
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
668 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 669
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
The versatile endurance runner – iglidur® J Specialist for pivoting and pulsating loads – iglidur® J3
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRJ-1000- 50 50 – 1,000 SFRJ-5000- 10 50 – 1,000 SFRJ3-1000- 50 50 – 1,000 SFRJ3-5000-
15 50 – 1,000 SFRJ-1500- 55 50 – 1,000 SFRJ-5500- 15 50 – 1,000 SFRJ3-1500- 55 50 – 1,000 SFRJ3-5500-
20 50 – 1,000 SFRJ-2000- 60 50 – 1,000 SFRJ-6000- 20 50 – 1,000 SFRJ3-2000- 60 50 – 1,000 SFRJ3-6000-
25 50 – 1,000 SFRJ-2500- 65 50 – 1,000 SFRJ-6500- 25 50 – 1,000 SFRJ3-2500- 65 50 – 1,000 SFRJ3-6500-
30 50 – 1,000 SFRJ-3000- 70 50 – 1,000 SFRJ-7000- 30 50 – 1,000 SFRJ3-3000- 70 50 – 1,000 SFRJ3-7000-
35 50 – 1,000 SFRJ-3500- 80 50 – 1,000 SFRJ-8000- 35 50 – 1,000 SFRJ3-3500- 80 50 – 1,000 SFRJ3-8000-
40 50 – 1,000 SFRJ-4000- 90 50 – 1,000 SFRJ-9000- 40 50 – 1,000 SFRJ3-4000- 90 50 – 1,000 SFRJ3-9000-
45 50 – 1,000 SFRJ-4500- 100 50 – 1,000 SFRJ-10000- 45 50 – 1,000 SFRJ3-4500- 100 50 – 1,000 SFRJ3-10000-
The classic endurance runner up to 30MPa – iglidur® W300 Endurance runner with high dimensional stability at high temperature – iglidur® J350
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
Round bar
Round bar
Bar stock
Bar stock
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
670 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 671
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Ideal for plastic shafts – iglidur® J260 Specially for aluminium shafts – iglidur® J200
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRJ260-1000- 50 50 – 1,000 SFRJ260-5000- 10 50 – 1,000 SFRJ200-1000- 50 50 – 1,000 SFRJ200-5000-
15 50 – 1,000 SFRJ260-1500- 55 50 – 1,000 SFRJ260-5500- 15 50 – 1,000 SFRJ200-1500- 55 50 – 1,000 SFRJ200-5500-
20 50 – 1,000 SFRJ260-2000- 60 50 – 1,000 SFRJ260-6000- 20 50 – 1,000 SFRJ200-2000- 60 50 – 1,000 SFRJ200-6000-
25 50 – 1,000 SFRJ260-2500- 65 50 – 1,000 SFRJ260-6500- 25 50 – 1,000 SFRJ200-2500- 65 50 – 1,000 SFRJ200-6500-
30 50 – 1,000 SFRJ260-3000- 70 50 – 1,000 SFRJ260-7000- 30 50 – 1,000 SFRJ200-3000- 70 50 – 1,000 SFRJ200-7000-
35 50 – 1,000 SFRJ260-3500- 80 50 – 1,000 SFRJ260-8000- 35 50 – 1,000 SFRJ200-3500- 80 50 – 1,000 SFRJ200-8000-
40 50 – 1,000 SFRJ260-4000- 90 50 – 1,000 SFRJ260-9000- 40 50 – 1,000 SFRJ200-4000- 90 50 – 1,000 SFRJ200-9000-
45 50 – 1,000 SFRJ260-4500- 100 50 – 1,000 SFRJ260-10000- 45 50 – 1,000 SFRJ200-4500- 100 50 – 1,000 SFRJ200-10000-
Order key for round bars Order key for round bars
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRR-1000- 50 50 – 1,000 SFRR-5000- 10 50 – 1,000 SFRE7-1000- 50 50 – 1,000 SFRE7-5000-
15 50 – 1,000 SFRR-1500- 55 50 – 1,000 SFRR-5500- 15 50 – 1,000 SFRE7-1500- 55 50 – 1,000 SFRE7-5500-
20 50 – 1,000 SFRR-2000- 60 50 – 1,000 SFRR-6000- 20 50 – 1,000 SFRE7-2000- 60 50 – 1,000 SFRE7-6000-
25 50 – 1,000 SFRR-2500- 65 50 – 1,000 SFRR-6500- 25 50 – 1,000 SFRE7-2500- 65 50 – 1,000 SFRE7-6500-
30 50 – 1,000 SFRR-3000- 70 50 – 1,000 SFRR-7000- 30 50 – 1,000 SFRE7-3000- 70 50 – 1,000 SFRE7-7000-
35 50 – 1,000 SFRR-3500- 80 50 – 1,000 SFRR-8000- 35 50 – 1,000 SFRE7-3500- 80 50 – 1,000 SFRE7-8000-
40 50 – 1,000 SFRR-4000- 90 50 – 1,000 SFRR-9000- 40 50 – 1,000 SFRE7-4000- 90 50 – 1,000 SFRE7-9000-
45 50 – 1,000 SFRR-4500- 100 50 – 1,000 SFRR-10000- 45 50 – 1,000 SFRE7-4500- 100 50 – 1,000 SFRE7-10000-
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
672 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 673
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Extremely wear-resistant in black – iglidur® JB All-rounder for steam sterilisation – iglidur® HSD350
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRJB-1000- 50 50 – 1,000 SFRJB-5000- 10 50 – 1,000 SFRHSD350-1000- 50 50 – 1,000 SFRHSD350-5000-
15 50 – 1,000 SFRJB-1500- 55 50 – 1,000 SFRJB-5500- 15 50 – 1,000 SFRHSD350-1500- 55 50 – 1,000 SFRHSD350-5500-
20 50 – 1,000 SFRJB-2000- 60 50 – 1,000 SFRJB-6000- 20 50 – 1,000 SFRHSD350-2000- 60 50 – 1,000 SFRHSD350-6000-
25 50 – 1,000 SFRJB-2500- 65 50 – 1,000 SFRJB-6500- 25 50 – 1,000 SFRHSD350-2500- 65 50 – 1,000 SFRHSD350-6500-
30 50 – 1,000 SFRJB-3000- 70 50 – 1,000 SFRJB-7000- 30 50 – 1,000 SFRHSD350-3000- 70 50 – 1,000 SFRHSD350-7000-
35 50 – 1,000 SFRJB-3500- 80 50 – 1,000 SFRJB-8000- 35 50 – 1,000 SFRHSD350-3500- 80 50 – 1,000 SFRHSD350-8000-
40 50 – 1,000 SFRJB-4000- 90 50 – 1,000 SFRJB-9000- 40 50 – 1,000 SFRHSD350-4000- 90 50 – 1,000 SFRHSD350-9000-
45 50 – 1,000 SFRJB-4500- 100 50 – 1,000 SFRJB-10000- 45 50 – 1,000 SFRHSD350-4500- 100 50 – 1,000 SFRHSD350-10000-
The chemical and temperature specialist – iglidur® X Endurance runner with high media resistance – iglidur® H1
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
Round bar
Round bar
Bar stock
Bar stock
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
674 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 675
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
For extreme ambient conditions – iglidur® C500 The FDA-compliant endurance runner at higher temperatures – iglidur® A350
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRC500-1000- 50 50 – 1,000 SFRC500-5000- 10 50 – 1,000 SFRA350-1000- 50 50 – 1,000 SFRA350-5000-
15 50 – 1,000 SFRC500-1500- 55 50 – 1,000 SFRC500-5500- 15 50 – 1,000 SFRA350-1500- 55 50 – 1,000 SFRA350-5500-
20 50 – 1,000 SFRC500-2000- 60 50 – 1,000 SFRC500-6000- 20 50 – 1,000 SFRA350-2000- 60 50 – 1,000 SFRA350-6000-
25 50 – 1,000 SFRC500-2500- 65 50 – 1,000 SFRC500-6500- 25 50 – 1,000 SFRA350-2500- 65 50 – 1,000 SFRA350-6500-
30 50 – 1,000 SFRC500-3000- 70 50 – 1,000 SFRC500-7000- 30 50 – 1,000 SFRA350-3000- 70 50 – 1,000 SFRA350-7000-
35 50 – 1,000 SFRC500-3500- 80 50 – 1,000 SFRC500-8000- 35 50 – 1,000 SFRA350-3500- 80 50 – 1,000 SFRA350-8000-
40 50 – 1,000 SFRC500-4000- 90 50 – 1,000 SFRC500-9000- 40 50 – 1,000 SFRA350-4000- 90 50 – 1,000 SFRA350-9000-
45 50 – 1,000 SFRC500-4500- 100 50 – 1,000 SFRC500-10000- 45 50 – 1,000 SFRA350-4500- 100 50 – 1,000 SFRA350-10000-
The all-rounder for food, FDA and EU 10/2011-compliant – iglidur® A181 The media and temperature specialist in the food sector – iglidur® A500
Order key for round bars Order key for round bars
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRA181-1000- 50 50 – 1,000 SFRA181-5000- 10 50 – 1,000 SFRA500-1000- 50 50 – 1,000 SFRA500-5000-
15 50 – 1,000 SFRA181-1500- 55 50 – 1,000 SFRA181-5500- 15 50 – 1,000 SFRA500-1500- 55 50 – 1,000 SFRA500-5500-
20 50 – 1,000 SFRA181-2000- 60 50 – 1,000 SFRA181-6000- 20 50 – 1,000 SFRA500-2000- 60 50 – 1,000 SFRA500-6000-
25 50 – 1,000 SFRA181-2500- 65 50 – 1,000 SFRA181-6500- 25 50 – 1,000 SFRA500-2500- 65 50 – 1,000 SFRA500-6500-
30 50 – 1,000 SFRA181-3000- 70 50 – 1,000 SFRA181-7000- 30 50 – 1,000 SFRA500-3000- 70 50 – 1,000 SFRA500-7000-
35 50 – 1,000 SFRA181-3500- 80 50 – 1,000 SFRA181-8000- 35 50 – 1,000 SFRA500-3500- 80 50 – 1,000 SFRA500-8000-
40 50 – 1,000 SFRA181-4000- 90 50 – 1,000 SFRA181-9000- 40 50 – 1,000 SFRA500-4000- 90 50 – 1,000 SFRA500-9000-
45 50 – 1,000 SFRA181-4500- 100 50 – 1,000 SFRA181-10000- 45 50 – 1,000 SFRA500-4500- 100 50 – 1,000 SFRA500-10000-
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
676 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 677
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
The all-rounder for food – iglidur® A180 For contact with drinking water – iglidur® UW160
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRA180-1000- 50 50 – 1,000 SFRA180-5000- 10 50 – 1,000 SFRUW160-1000- 50 50 – 1,000 SFRUW160-5000-
15 50 – 1,000 SFRA180-1500- 55 50 – 1,000 SFRA180-5500- 15 50 – 1,000 SFRUW160-1500- 55 50 – 1,000 SFRUW160-5500-
20 50 – 1,000 SFRA180-2000- 60 50 – 1,000 SFRA180-6000- 20 50 – 1,000 SFRUW160-2000- 60 50 – 1,000 SFRUW160-6000-
25 50 – 1,000 SFRA180-2500- 65 50 – 1,000 SFRA180-6500- 25 50 – 1,000 SFRUW160-2500- 65 50 – 1,000 SFRUW160-6500-
30 50 – 1,000 SFRA180-3000- 70 50 – 1,000 SFRA180-7000- 30 50 – 1,000 SFRUW160-3000- 70 50 – 1,000 SFRUW160-7000-
35 50 – 1,000 SFRA180-3500- 80 50 – 1,000 SFRA180-8000- 35 50 – 1,000 SFRUW160-3500- 80 50 – 1,000 SFRUW160-8000-
40 50 – 1,000 SFRA180-4000- 90 50 – 1,000 SFRA180-9000- 40 50 – 1,000 SFRUW160-4000- 90 50 – 1,000 SFRUW160-9000-
45 50 – 1,000 SFRA180-4500- 100 50 – 1,000 SFRA180-10000- 45 50 – 1,000 SFRUW160-4500- 100 50 – 1,000 SFRUW160-10000-
"Food" material with high media resistance up to +90°C – iglidur® A160 For the tobacco industry – iglidur® T220
Order key for round bars Order key for round bars
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRA160-1000- 50 50 – 1,000 SFRA160-5000- 10 50 – 1,000 SFRT220-1000- 50 50 – 1,000 SFRT220-5000-
15 50 – 1,000 SFRA160-1500- 55 50 – 1,000 SFRA160-5500- 15 50 – 1,000 SFRT220-1500- 55 50 – 1,000 SFRT220-5500-
20 50 – 1,000 SFRA160-2000- 60 50 – 1,000 SFRA160-6000- 20 50 – 1,000 SFRT220-2000- 60 50 – 1,000 SFRT220-6000-
25 50 – 1,000 SFRA160-2500- 65 50 – 1,000 SFRA160-6500- 25 50 – 1,000 SFRT220-2500- 65 50 – 1,000 SFRT220-6500-
30 50 – 1,000 SFRA160-3000- 70 50 – 1,000 SFRA160-7000- 30 50 – 1,000 SFRT220-3000- 70 50 – 1,000 SFRT220-7000-
35 50 – 1,000 SFRA160-3500- 80 50 – 1,000 SFRA160-8000- 35 50 – 1,000 SFRT220-3500- 80 50 – 1,000 SFRT220-8000-
40 50 – 1,000 SFRA160-4000- 90 50 – 1,000 SFRA160-9000- 40 50 – 1,000 SFRT220-4000- 90 50 – 1,000 SFRT220-9000-
45 50 – 1,000 SFRA160-4500- 100 50 – 1,000 SFRA160-10000- 45 50 – 1,000 SFRT220-4500- 100 50 – 1,000 SFRT220-10000-
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
678 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 679
iglidur® bar
stock iglidur® round bars | Product range iglidur® round bars | Product range iglidur® bar
stock
Used to prevent electro-static charges – iglidur® F2 For the rail industry, flame-retardant, complies with DIN EN 45545 HL3, R22/R23 – iglidur® RW370
Order key for round bars Order key for round bars
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRF2-1000- 50 50 – 1,000 SFRF2-5000- 10 50 – 1,000 SFRRW370-1000- 50 50 – 1,000 SFRRW370-5000-
15 50 – 1,000 SFRF2-1500- 55 50 – 1,000 SFRF2-5500- 15 50 – 1,000 SFRRW370-1500- 55 50 – 1,000 SFRRW370-5500-
20 50 – 1,000 SFRF2-2000- 60 50 – 1,000 SFRF2-6000- 20 50 – 1,000 SFRRW370-2000- 60 50 – 1,000 SFRRW370-6000-
25 50 – 1,000 SFRF2-2500- 65 50 – 1,000 SFRF2-6500- 25 50 – 1,000 SFRRW370-2500- 65 50 – 1,000 SFRRW370-6500-
30 50 – 1,000 SFRF2-3000- 70 50 – 1,000 SFRF2-7000- 30 50 – 1,000 SFRRW370-3000- 70 50 – 1,000 SFRRW370-7000-
35 50 – 1,000 SFRF2-3500- 80 50 – 1,000 SFRF2-8000- 35 50 – 1,000 SFRRW370-3500- 80 50 – 1,000 SFRRW370-8000-
40 50 – 1,000 SFRF2-4000- 90 50 – 1,000 SFRF2-9000- 40 50 – 1,000 SFRRW370-4000- 90 50 – 1,000 SFRRW370-9000-
45 50 – 1,000 SFRF2-4500- 100 50 – 1,000 SFRF2-10000- 45 50 – 1,000 SFRRW370-4500- 100 50 – 1,000 SFRRW370-10000-
Versatile and cost-effective – iglidur® J2 For long service life under extreme loads – iglidur® Q2
Order key for round bars Order key for round bars
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Round bar
Round bar
Bar stock
Bar stock
Cut-to-size parts Cut-to-size parts
Outer Ø
Outer Ø
Inner Ø
Inner Ø
Length
Length
are delivered are delivered
oversized. oversized.
Dimensions [mm] Dimensions [mm]
Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No. Ø Lengths Part No.
10 50 – 1,000 SFRJ2-1000- 50 50 – 1,000 SFRJ2-5000- 10 50 – 1,000 SFRQ2-1000- 50 50 – 1,000 SFRQ2-5000-
15 50 – 1,000 SFRJ2-1500- 55 50 – 1,000 SFRJ2-5500- 15 50 – 1,000 SFRQ2-1500- 55 50 – 1,000 SFRQ2-5500-
20 50 – 1,000 SFRJ2-2000- 60 50 – 1,000 SFRJ2-6000- 20 50 – 1,000 SFRQ2-2000- 60 50 – 1,000 SFRQ2-6000-
25 50 – 1,000 SFRJ2-2500- 65 50 – 1,000 SFRJ2-6500- 25 50 – 1,000 SFRQ2-2500- 65 50 – 1,000 SFRQ2-6500-
30 50 – 1,000 SFRJ2-3000- 70 50 – 1,000 SFRJ2-7000- 30 50 – 1,000 SFRQ2-3000- 70 50 – 1,000 SFRQ2-7000-
35 50 – 1,000 SFRJ2-3500- 80 50 – 1,000 SFRJ2-8000- 35 50 – 1,000 SFRQ2-3500- 80 50 – 1,000 SFRQ2-8000-
40 50 – 1,000 SFRJ2-4000- 90 50 – 1,000 SFRJ2-9000- 40 50 – 1,000 SFRQ2-4000- 90 50 – 1,000 SFRQ2-9000-
45 50 – 1,000 SFRJ2-4500- 100 50 – 1,000 SFRJ2-10000- 45 50 – 1,000 SFRQ2-4500- 100 50 – 1,000 SFRQ2-10000-
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
680 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 681
iglidur® bar
stock iglidur® tubes | Product range iglidur® plates | Product range iglidur® bar
stock
The versatile endurance runner – iglidur® J Solve wear problems quickly with iglidur® plate strips
Material thickness
selectable selectable
iglidur® material
iglidur® material
between 50 and between 50 and
1,000mm. 1,000mm.
Bar stock
Bar stock
Cut-to-size Cut-to-size parts
Outer Ø
Inner Ø
Length
Length
Width
Plate
Tube
parts are deli- are delivered
vered oversized. oversized.
Available from stock igus® constantly expands its range of available materials and dimensions. Please contact us in case the required
Upon request/check availability diameter is not available.
682 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 683
iglidur® bar
stock iglidur® plates | Product range iglidur® plates | Product range iglidur® bar
stock
The versatile endurance runner – iglidur® J The FDA-compliant endurance runner at higher temperatures – iglidur® A350
Plastic plates made from iglidur® can be supplied cut to size, with thickness ranging from 2mm to
40mm and available in up to 7 standard sizes.
Material thickness
iglidur® material
Dimensions Material thickness s Part No. Tolerances
(L x B) Material thickness Tolerance
Bar stock
500x300 15 / 20 / 25 / 30 SFPA350--500-300 15 +0.300 +1.500
Length
Width
500x610 15 / 20 / 25 / 30 SFPA350--500-610 20 +0.300 +1.500
Plate
1,000x610 15 / 20 / 25 / 30 SFPA350--1000-610 25 +0.300 +1.500
30 +0.500 +2.500
Dimensions Material thickness s Part No. Tolerances
(L x B) Material thickness Tolerance
500x240 2/3/4/5/6 SFPJ--500-240 2 +0.000 +0.200 FDA and EU 10/2011-compliant – iglidur® A160
500x300 10 / 15 / 20 / 25 / 30 / 40 SFPJ--500-300 3 +0.000 +0.200
500x500 2/3/4/5/6 SFPJ--500-500 4 +0.000 +0.250
500x610 10 / 15 / 20 / 25 / 30 / 40 SFPJ--500-610 5 +0.000 +0.250
1,000x500 2/3/4/5/6 SFPJ--1000-500 6 +0.000 +0.300
1,000x610 10 / 15 / 20 / 25 / 30 / 40 SFPJ--1000-610 10 +0.200 +0.900
1,000x1,000 2/3/4/5/6 SFPJ--1000-1000 15 +0.300 +1.500
20 +0.300 +1.500
25 +0.300 +1.500
30 +0.500 +2.500 Dimensions Material thickness s Part No. Tolerances
40 +0.500 +2.500 (L x B) Material thickness Tolerance
500x300 10 / 20 SFPA160--500-300 10 +0.200 +0.900
500x610 10 / 20 SFPA160--500-610 20 +0.300 +1.500
Extremely wear-resistant in black – iglidur® JB 1,000x610 10 / 20 SFPA160--1000-610
684 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 685
iglidur® bar
stock iglidur® plates | Product range iglidur® bar stock | Processing information iglidur® bar
stock
Impact-resistant, strong and media-resistant – RN326 Processing information for iglidur® bar stock
General information for achieving good results changes caused by absorbed water, larger
when processing iglidur® bar stock: production tolerances are required for plastics
● Use tools made from high-speed steels (HSS) than for metal parts
and hard metal (HM) ● To reduce any retrospective warping as a result
L ● Always ensure the tools are extremely sharp of machining stresses, if large material volumes
and in perfect condition are to be machined, interim tempering should
s ● In view of the far greater thermal expansion be used before the refined finishing stage
compared to metals and the dimensional
B
Machining guidelines
Unit iglidur® material
A160, B160, J, J2, J4, J260 W300 P210 A350 H1 X
W160, JB, A180, M250 F2 J350 H2 A500
E7, RN326, A181, GLW T220 H4 C500
K230 J200, R
Turning
Clearance angle [°] 6 – 10 6–8 5 – 10 6 – 10 5 – 10 6 6 6
Rake angle [°] 0–5 0–5 6–8 0–5 0–5 0 0–5 0–5
Setting angle [°] 45 – 60 45 – 60 45 – 60 45 – 60 45 – 60 45 – 60 45 – 60 45 – 60
Cutting speed [m/min] 250 – 500 300 – 600 300 250 – 500 300 – 400 350 – 400 250 – 500 250 – 500
Feed rate [mm/rpm] 0.1 – 0.5 0.1 – 0.4 0.1 – 0.5 0.1 – 0.5 0.2 – 0.4 0.1 – 0.3 0.1 – 0.5 0.1 – 0.5
Milling
Number of teeth Z1 – Z2 Z1 – Z2 Z1 – Z2 Z1 – Z2 Z1 – Z2 Z1 – Z2 Z1 – Z2 Z1 – Z2
Cutting speed [m/min] 250 – 500 300 300 250 – 500 300 250 – 500 250 – 500 250 – 500
Feed rate [mm/rpm] 0.1 – 0.45 0.15 – 0.5 0.15 – 0.4 0.1 – 0.45 0.15 – 0.5 0.1 – 0.45 0.1 – 0.45 0.1 – 0.45
Drilling
Number of teeth Z2 Z2 Z2 Z2 Z2 Z2 Z2 Z2
Angle of twist [°] 25 25 25 25 25 25 25 25
Acute angle [°] 90 90 90 90 90 90 90 90
Cutting speed [m/min] 50 – 150 50 – 150 50 – 100 50 – 150 50 – 100 20 – 80 50 – 200 50 – 200
Feed rate [mm/rpm] 0.1 – 0.3 0.1 – 0.3 0.2 – 0.3 0.1 – 0.3 0.2 – 0.3 0.1 – 0.3 0.1 – 0.3 0.1 – 0.3
686 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 687
iglidur® bar stock | Processing information iglidur® bar stock | Small quantities and prototypes
Processing information for iglidur® bar stock Individual manufacture
igus® subjects its bar stock to a material-specific tempering
process so that they remain dimensionally stable during
and after machining. All bar stock from 25mm thickness
are tempered, regardless of the respective iglidur® material.
For materials that are suitable for use at high temperatures
such as iglidur® X, C500 or A500, all bar stock are basically
tempered.
Submit an enquiry:
www.igus.co.uk/individual-component-barstock
688 Product finder online www.igus.co.uk/barstock-finder Service life calculation online www.igus.co.uk/barstock-expert 689
My sketches
Choice of 4 materials
Lubrication and maintenance-free
Wear-resistant
Easy to cut
Available with/without adhesive surface
Standard widths from stock
690
iglidur® tribo-tape | Advantages iglidur® tribo-tape | Technical data iglidur®
tribo-tape
Versatile: iglidur® tribo-tape
Material properties
Material: iglidur® A160
Easy-to-fit protection General properties Unit iglidur® iglidur® iglidur® iglidur® Testing
●
●
Low coefficient of friction
Wear resistance: ++
for all surfaces: Density g/cm3
A160
1.00
B160
1.00
W160
0.95
V400
1.51
method
● Up to +90°C
Page 696
iglidur® tribo-tape Colour blue black white
cream-
white
igus® tribo-tape is designed for lining areas of wear Max. moisture absorption at +23°C/50% r.h. % weight 0.1 0.1 0.1 0.1 DIN 53495
and where frequent maintenance is required, an Max. total moisture absorption % weight 0.1 0.1 0.1 0.2
example is for machine beds etc. At just 0.5mm 0.09 – 0.13 – 0.12 – 0.15 –
Coefficient of sliding friction, dynamic, against steel µ
thick (0.71mm including the adhesive back), the 0.19 0.20 0.20 0.20
space requirement is extremely low. The ease of Mechanical properties
use (the tape can simply be cut using scissors) Flexural modulus MPa 1,151 852 799 4,500 DIN 53457
Material: iglidur® B160 and optional self-adhesive back open up almost Flexural strength at +20°C MPa 19 14 14 95 DIN 53452
endless possibilities for the product's use. Shore D hardness 60 59 58 74 DIN 53505
● Lubrication and maintenance-free Physical and thermal properties
● For use in visible areas
● Easy to cut Max. long-term application temperature °C +90 +90 +90 +200
● Wear resistance: ++++
● For compact areas Max. short-term application temperature °C +100 +100 +100 +240
● Up to +90°C
● With or without self-adhesive back Min. continuous application temperature °C –50 –50 –50 –50
Page 697
● Standard widths from stock Thermal conductivity W/m · K 0.30 0.32 0.30 0.24 ASTM C 177
● Individual required widths in continuous range Coefficient of thermal expansion (at +23°C) K–1 · 10–5 111 111 111 3 DIN 53752
from 10 – 500mm Electrical properties
Specific contact resistance Ωcm > 1012 > 1012 > 1012 > 1012 DIN IEC 93
Surface resistance Ω > 10 12
> 10 12
> 10 12
> 10 12
DIN 53482
Available from stock Table 01: Material properties table
Detailed information about delivery time online.
Chemical resistance (at +20°C)
Material: iglidur® W160
Operation temperatures: Chemical resistance iglidur ® A160 iglidur ® B160 iglidur ® W160 iglidur ® V400
iglidur® A160: –50°C up to +90°C Alcohols + + + +
● White and UV-stabilised
iglidur® B160: –50°C up to +90°C Hydrocarbons + + + +
● Wear resistance: +++
iglidur® W160: –50°C up to +90°C Greases, oils without additives + + + +
● Up to +90°C
iglidur® V400: –50°C up to +200°C Fuels + up to 0 + up to 0 + up to 0 +
Page 698
Differing temperatures with adhesive back Diluted acids + + + +
(see product page) Strong acids + + + +
Diluted alkalines + + + +
Product film Strong alkalines + + + –
www.igus.co.uk/tape-film Radiation Resistance [Gy] up to 1 · 105 1 · 105 1 · 105 2 · 104
+ resistant 0 conditionally resistant – not resistant
Cutting service
Material: iglidur V400
®
All data given at room temperature [+20°C]
Whether as a specially tailored
by-the-metre product or freely
● High media resistance
designed pre-cut parts: We
● Wear resistance: +++++ Unknown factors, temperatures, wet weather and many other ambient conditions impair the adhesion. It is therefore
produce your required product in required width
● Up to +200°C (with essential that the use of iglidur® tribo-tape be tested under realistic conditions. We are happy to provide you
from our iglidur® tribo-tape. Please contact us!
adhesive back, see with samples for tests. All recommendations, as well as suggestions regarding use that are made, are based on
www.igus.co.uk/tape-cut-to-size
product page) experience gained in practice and tests where the basic conditions cannot be applied to other conditions of use.
Page 699 They are therefore not binding and do not release the buyer from the obligation to carry out his/her own tests. We
always recommend application-specific tests under real conditions of use.
692 Online tools and more information www.igus.co.uk/tribotape 3D CAD files, prices and delivery time online www.igus.co.uk/tribotape 693
iglidur® liners | Selection according to main criteria iglidur® liners | Material properties table
iglidur® A160 B160 W160 V400 iglidur® Unit A160 B160 W160 V400
Resistant to dirt
Max. permissible surface pressure
[MPa] 15 11 11 45
at +20°C
Price index141)
Shore D hardness 60 59 58 74
For high loads (> 60MPa)
Physical and thermal properties
Electrically conductive
Max. continuous operating temperature [°C] +90 +90 +90 +200
Approvals and standards
Max. short-term operating temperature [°C] +100 +100 +100 +240
FDA-compliant
EU 10/2011-compliant Min. continuous operating temperature [°C] –50 –50 –50 –50
Fire class in accordance with UL-94 HB HB HB V-0 Thermal conductivity [W/m · K] 0.30 0.32 0.30 0.24
Mould test DIN EN ISO 846
Coefficient of thermal expansion at +23°C [K–1 · 10–5] 111 111 111 3
Fogging DIN 75201-B
Electrical properties
Availabilities / variants
Bar stock, round material Specific contact resistance [Ωcm] > 1012 > 1012 > 1012 > 1012
Bar stock, tube Surface resistance [Ω] > 1012 > 1012 > 1012 > 1012
Bar stock, plate
Page 696 697 698 699
Machined made from bar stock
tribo-tape liner
141)
Price index low price medium highest
category price category price category
694 Online tools and more information www.igus.co.uk/tribotape 3D CAD files, prices and delivery time online www.igus.co.uk/tribotape 695
iglidur®
tribo-tape iglidur® tribo-tape | Product range iglidur® tribo-tape | Product range iglidur®
tribo-tape
FDA-compliant – iglidur® A160 For use in visible areas – iglidur® B160
G= G=
Optional Optional
iglidur® material
iglidur® material
Adhesive back
Adhesive back
self-adhesive self-adhesive
back back
Thickness
Thickness
Width
Width
Tape
Tape
The low-cost iglidur® A160 tribo-tape has high tribo-tape from iglidur® A160 with adhesive back Especially where the iglidur® tribo-tape is a visible tribo-tape from iglidur® B160 with adhesive back
wear resistance compared to similar, thin plastic Temperature –40°C up to +90°C part, the new black option now offers even more Temperature –40°C up to +90°C
products. creative freedom. In addition the wear resistance
has been improved once again compared to
Dimensions [mm] iglidur® A160.
Material thickness Material thickness Width Part No. Part No.
without adhesive back with adhesive back ±1.0 without adhesive with adhesive back Dimensions [mm]
±0.1 ±0.121 back Material thickness Material thickness Width Part No. Part No.
0.5 0.71 20 A160-T-005-0020 A160-T-005-0020-G without adhesive back with adhesive back ±1.0 without adhesive with adhesive back
0.5 0.71 50 A160-T-005-0050 A160-T-005-0050-G ±0.1 ±0.121 back
0.5 0.71 100 A160-T-005-0100 A160-T-005-0100-G 0.5 0.71 20 B160-T-005-0020 B160-T-005-0020-G
0.5 0.71 500 A160-T-005-0500 A160-T-005-0500-G 0.5 0.71 50 B160-T-005-0050 B160-T-005-0050-G
1.0 1.21 500 A160-T-010-0500 A160-T-010-0500-G 0.5 0.71 100 B160-T-005-0100 B160-T-005-0100-G
0.5 0.71 500 B160-T-005-0500 B160-T-005-0500-G
Individual widths upon request Cutting service 1.0 1.21 500 B160-T-010-0500 B160-T-010-0500-G
Continuously from 10 – 500mm Design tribo-tape flexibly
www.igus.co.uk/tape-cut-to-size Individual widths upon request Cutting service
Continuously from 10 – 500mm Design tribo-tape flexibly
www.igus.co.uk/tape-cut-to-size
6 160
140
5
120 6 140
4
Wear/Weight decrease
100 120
5
3 80
Max. pull-off force
100
4
Wear/Weight decrease
60
2 80
PTFE 40 3
iglidur® A160
fibre glass
[mg/km]
1 60
20
2
0 0 104 93 108 104 PTFE 40
[N/50mm]
iglidur® B160
fibre glass
[mg/km]
1 20
Linear wear against stainless steel pin (AISI 303) A160 A160 A160 A160
at +23°C at -30°C at +60°C after 102 90 97 108
F = 10N, v = 9,600mm/min and 50% and 5% and 90% showered 0 0
humidity humidity humidity Linear wear against stainless steel pin (AISI 303) B160 B160 B160 B160
at +23°C at -30°C at +60°C after
180° pull-off test after various exposure conditions F = 10N, v = 9,600mm/min and 50% and 5% and 90% showered
humidity humidity humidity
This material complies with EU directive 10/2011 and also with FDA (Food and 180° pull-off test after various exposure conditions
Drug Administration) specifications for repeated contact with food.
696 Online tools and more information www.igus.co.uk/tribotape 3D CAD files, prices and delivery time online www.igus.co.uk/tribotape 697
iglidur®
tribo-tape iglidur® tribo-tape | Product range iglidur® tribo-tape | Product range iglidur®
tribo-tape
White and UV-stabilised – iglidur® W160 High media resistance – iglidur® V400
G= G=
Optional Optional
iglidur® material
iglidur® material
Adhesive back
Adhesive back
self-adhesive self-adhesive
back back
Thickness
Thickness
Width
Width
Tape
Tape
With its white colour and UV-stabilised additives, tribo-tape from iglidur® W160 with adhesive back iglidur® V400 tribo-tape is not only extremely tribo-tape from iglidur® V400 with adhesive back
iglidur® W160 tribo-tape offers even more design Temperature –40°C up to +90°C wear-resistant but also extremely media and Temperature –40°C up to +160°C
freedom.148) temperature-resistant. In fact, it has been proven
in tests to be up to 10 times more wear-resistant
than special products for machine beds.
6 140 30 200
180
5 120 25 160
100 140
4 20
Wear/Weight decrease
Wear/Weight decrease
80 120
3 15 100
Max. pull-off force
[N/50mm]
iglidur® W160 iglidur® V400 40
fibre glass compound
[mg/km]
[mg/km]
1 20 5
20
0 99 85 84 90 0 98 96 123 80
0 0
Linear wear against stainless steel pin (AISI 303) W160 W160 W160 W160 Linear wear against stainless steel pin (AISI 303) V400 V400 V400 V400
at +23°C at -30°C at +60°C after at +23°C at -30°C at +60°C after
F = 10N, v = 9600mm/min and 50% and 5% and 90% showered F = 35N, v = 0.5m/min and 50% and 5% and 90% showered
humidity humidity humidity humidity humidity humidity
The original antibacterial version of the iglidur® W160
148)
180° pull-off test after various exposure conditions 180° pull-off test after various exposure conditions
material is no longer available due to a change in the
Biocides Regulation. A new antibacterial version is
being developed.
698 Online tools and more information www.igus.co.uk/tribotape 3D CAD files, prices and delivery time online www.igus.co.uk/tribotape 699
iglidur...
Tribo 3D printing
...plastics
iglidur®
iglidur tribo 3D printing | Advantages
®
iglidur | Injection moulding tools
® tribo
3D printing
Parts as required – everything a question of quantity Making tools quickly and at low cost
Lubrication-free
printing
Extremely abrasion and wear-resistant tribo-
plastics for additive manufacturing via selective
laser sintering (SLS) or with filament (FDM/FFF)
allow you to use the printed component or to test
the function of the part reliably and completely
from the prototype or production batch onward.
● Abrasion-resistant
● Lubrication and maintenance-free
Tools for injection moulding from the ● High variety of materials: all iglidur® plain
3D printing/SLS ● No tooling costs
3D printers bearing materials can be requested as
For prototypes or small quantities made from ● Design freedom
Due to 3D printing, igus® is able to make customised samples
tribo-filaments with the laser sintering method ● 3D printing of parts on site
injection moulds in a short time with up to 80% lower ● Cost-efficient and delivered quickly
Wear-resistant materials for 3D printing and the ● Can be processed by commercially available
costs. Maintenance-free plastic plain bearings in the ● No minimum order quantity
laser sintering method – print parts yourself or 3D printers
required shape can be made quickly and, above ● For simple geometries
have igus® print them for you. ● Predictable service life
all, cost-effectively from all iglidur® materials. ● For large quantities and recurring projects,
● Up to 50-times more abrasion-resistant than ● Surfaces smoothed or coloured in one of
metal 3D-printed moulds can also be provided.
normal 3D printing materials 12 standard colours
● Prices online www.igus.co.uk/idd
● Various iglidur® materials available for FDM/ ● 3D printing service 24 – 72hrs
FFF (filament) and SLS (powder)
Typical application areas
● No tool costs; cost-effective, no minimum
● Special wear-resistant parts
order quantity
● Jig construction The manufacture of maintenance-free plastic
● Single pieces and small volumes plain bearings from 3D printed injection moulds is
worthwhile compared to direct 3D printing of the
iglidur® materials especially if:
Available from stock
● Special material characteristics are needed,
Detailed information about delivery time online.
such as conductivity, high temperature,
underwater use, KTW compliance
More information about 3D printing
● Small volumes in the same iglidur® material
www.igus.co.uk/3d
are to be sampled as is a later high volume
from a classic injection moulding tool
Calculate service life of 3D printed
plain bearings online
www.igus.co.uk/iglidur-expert
Printed tools
For small quantities made from iglidur® Calculate service life for 3D printed
granules gears online
3D printed mould tools to produce Wear-resistant www.igus.co.uk/gear-expert
injection-moulded parts made in all available
iglidur® materials. Create a 3D model of the gear, roller,
● Customised parts delivered from 4 business and much more within one minute
days www.igus.co.uk/cad-configurators
● Up to 80% more cost-effective than Delivery time Information
conventional injection mould tools from 5 business days www.igus.co.uk/print2mold
● For prototypes and small volumes
Prices
● Check price and manufacturability online www.igus.co.uk/3d-tools
www.igus.co.uk/idd
www.igus.co.uk/idd
702 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/p2m 703
iglidur® iglidur®
tribo iglidur SLS | Laser sintering
®
iglidur SLS | Laser sintering
® tribo
3D printing 3D printing
iglidur® I3 for 3D printing via SLS iglidur® I6 for 3D printing via SLS
At least 3 times more wear-resistant: Durable worm wheels made of iglidur® I6 via
iglidur® I3 for 3D printing via SLS laser sintering
The material iglidur® I3, specially developed The material iglidur® I6 was specifically developed
for laser sintering, proved to have an abrasion for laser sintering and is expecially suited for worm
resistance 3 to 30 times higher than conventional wheels. The tests in the igus® test laboratory
materials for laser sintering during tribological tests showed a longer service life than conventional
in the igus® test laboratory. This means the degree machined POM worm wheels. This greatly
of design freedom for wear-resistant parts has increases the flexibility in the design of gears, since
been further increased. iglidur® I3 is also suitable no tools are necessary due to the laser sintering
25
for regular gears such as spur gears, bevel gears, process and worm wheels can be produced
20 and planetary gears. 1,200,000 efficiently without minimum order quantity.
● Lubrication and maintenance-free ● Abrasion-resistant
1,000,000
15
● Wear-resistant ● Extremely long operating times
Wear rate [µm/km]
800,000
10
● Good mechanical properties ● Lubrication and maintenance-free
● Detail accuracy with exact surfaces 600,000 ● Cost-efficient from batch size 1
5 ● Can be processed using the standard ● No tooling costs
Rotation cycle
400,000
parameter set ● Delivery time 24 – 72hrs
0 200,000
● Refresh rate: 75% ● Detail accuracy with exact surfaces
PA12 PA12 iglidur® I3
+glass balls ● Automotive-compliant according to 0 ● igus® 3D printing service
Cf53 304 stainless steel FMV SS 302 PBT POM iglidur® I6 www.igus.co.uk/idd
Rotating wear: p = 1MPa; v = 0.3m/s ● Gear service life calculation Service life test worm wheel. 12rpm; 4.9Nm ● Also suitable for medium-sized series,
www.igus.co.uk/gear-expert e.g. 5,000 pieces
Delivery time ● igus® 3D printing service Delivery time www.igus.co.uk/gear
72hrs www.igus.co.uk/idd 72hrs
● Most-popular igus® 3D-printing material
(more than 100,000 parts per year)
Material properties Material properties
General properties Unit iglidur I3
®
Testing method General properties Unit iglidur® I6 Testing method
Density g/cm3 1.05 Density g/cm3 1.06
Colour Yellow Colour white
Max. moisture absorption at +23°C/50% r.h. % weight 0.8 DIN 53495 Max. moisture absorption at +23°C/50% r.h. % weight 0.8 DIN 53495
Max. total moisture absorption % weight 1.9 Max. total moisture absorption % weight 1.9
Mechanical properties Mechanical properties
Flexural modulus MPa 1,400 DIN 53457 Flexural modulus MPa 1,100 DIN 53457
Flexural strength at +20°C MPa 68/61 130)
DIN 53452 Flexural strength at +20°C MPa 49/38 130)
DIN 53452
Shore D hardness 70 DIN 53505 Shore D hardness 67 DIN 53505
Physical and thermal properties Physical and thermal properties
Max. long-term application temperature °C +80 Max. long-term application temperature °C +80
Max. short-term application temperature °C +140 Max. short-term application temperature °C +140
Min. continuous application temperature °C –40 Min. continuous application temperature °C –40
Electrical properties Electrical properties
Specific contact resistance Ωcm > 1012 DIN IEC 93 Specific contact resistance Ωcm > 1012 DIN IEC 93
Surface resistance Ω > 10 11
DIN 53482 Surface resistance Ω > 10 11
DIN 53482
130)
Printed flat/upright 130)
Printed flat/upright
Chemical table, page 1636 Chemical table, page 1636
Part No. raw material (10kg) Part No. component Part No. raw material (10kg) Part No. component
I3-PL-10000 I3-PS-02 I6-PL-10000 I6-PS-02
704 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/idd 705
iglidur® iglidur®
tribo iglidur tribo 3D printing | 3D printing service
®
iglidur tribo 3D printing | 3D printing service
® tribo
3D printing 3D printing
Individual wear-resistant parts in 3 days – order online
Wear-resistant parts from the 3D printing SLS can also be used to make Dimensional stability and size of installation
service wear-resistant parts space
Online and extremely fast The 3D printing service is being extended with the materials The precision of the printed parts in the case of the iglidur®
Printed parts extremely wear-resistant- as prototype or in iglidur® I3 and iglidur® I6. Laser sintering (SLS) is used to tribo-filaments is ±0.2mm (up to an edge length of 50mm,
small series. Simply upload your required part, determine make parts of these materials. With this method even above this ±0.4%). In the case of parts made using the
the price and order online (or ask for a quotation). Thanks more plain bearing applications are therefore possible with laser sintering process the precision is ±0.1mm (up to an
to the iglidur® 3D printing service, from now on 2 quick and 3D-printed parts, strength and precision are considerably edge length of 50mm, above this ±0.2%).
easy steps will complete your customised component made greater and the price per component is lower. The space used for processing the iglidur® tribo-filaments
of lubrication-free and abrasion-resistant iglidur® plastics. measures 135x145x200mm. In the case of laser sintering
The service life of the 3D printed components is comparable New: additional laser sintering services the space used measures 170x220x300mm. The following
to igus® injection moulded parts. In the online 3D printing In the 3D printing service, more services for laser sintering applies to both processes: larger parts may have to be
calculation, you can not only receive 3D printing, but also materials can now be selected and their prices easily made of several pieces.
analyse feasibility and prices of injection-moulded parts Material selection defined.
made with 3D-printed moulds (print2mold). ● Black colouring for visible parts In order to ensure that the 3D-printed components function
● Polish surfaces using vibratory finishing or chemical correctly, the following should be included in the 3D model:
Go to www.igus.co.uk/idd and upload the 3D model in polishing ● The 3D model should be at the centre of tolerance;
the STEP format. The manufacturability (wall thickness e.g. for a tolerance of 16 –0.2mm, the 3D model
and component size) is analysed automatically Two-component 3D printing (FDM/FFF) should correspond to 15.9mm
Select material and quantity and order the component Two-component parts made of proven tribo-filaments and ● In the case of clearance fits, a play of approx. 0.1mm
or ask for a quotation. fibre-reinforced plastics for stability and rigidity, can be should be planned
Your individual wear-resistant part will be shipped ordered upon request. ● Minimum wall thickness: SLS 0.7mm, FDM/FFF 1mm
in 24 – 72 hours
900
Delivery time
800
24 – 72hrs 700
600
Try it out now: 500
Shopping cart
Configure individual gears and racks in 60 Configure rollers in the required shape online,
seconds and they will be ready for shipment delivered after a minimum of only 24hrs
within 3 days Create and download your individual 3D model with the
In order to facilitate the work of designers, igus® has now roller configurator. Then order it from the 3D printing service
developed simple and practical configurators for gears and (shipped in one to three days). Rollers with different shapes
racks. This allows each customer to configure their own and with any dimensions between 1 and 170mm are
component even in special dimensions. In a few steps, the possible. The rollers can be used immediately without any
user only needs to enter the specifications of the required further machining.
gear; such as the tooth module, number of teeth, width
and inner diameter, or select a suitable rack profile. This
automatically displays a 3D model that can be exported as
Delivery time
a STEP file. If the file is uploaded in the framework of the
24 – 72hrs
igus® 3D printing service www.igus.co.uk/3dprintservice,
the configured gear made of the new durable SLS material
Configure rollers
iglidur® I3 for gears can be ordered immediately from igus®.
www.igus.co.uk/roller-configurator
With one click, the user can order his/her wear-resistant
gear with no minimum order quantity or request a quotation.
Within 3 days the custom-made gear is ready for shipment.
iglidur® I3 is well suited for straight and helical spur gears,
racks, and bevel gears.
Gear service life calculator
www.igus.co.uk/gear-expert
Configure custom lead screw nuts, plain
bearings and sliding plates in 60 seconds and
they will be ready for shipment within 3 days
In addition to individually configurable sliding plates and
plain bearings, lead screw nuts with trapezoidal threads
iglidur® I6 for worm gears: double the can be manufactured from a 3D model. Eliminates costly,
service life time-consuming design and rework. Lead screw nuts, plain
In the test, iglidur® I6 showed itself to be considerably better bearing, and sliding plates are manufactured from iglidur® I3
than machined worm wheels. (laser sintering).
Worm wheels made of POM had total wear after 621,000
cycles, whereas worm wheels made of iglidur® I6 continued Lead screw nut wear test
to be functional after more than 1 million cycles. 20
POM POM iglidur® I6
321,000 cycles 621,000 cycles 1 million cycles 12.6
Delivery time 15
High wear Failed Low wear
24 – 72hrs
0
ABS iglidur® iglidur® iglidur® iglidur®
printed I180 J260 I3 J
printed printed printed moulded
708 Try it out now www.igus.co.uk/cad-configurators Try it out now www.igus.co.uk/cad-configurators 709
iglidur® iglidur®
tribo iglidur tribo 3D printing | Gears
®
iglidur tribo 3D printing | Racks
® tribo
3D printing 3D printing
Configure gear with and without keyway Configure round and flat racks
Rack, flat Rack, round
Configuration key
Image exemplary
Diameter outlet b2
h
Inner diameter d1
Number of teeth
Image exemplary
Width outlet b2
b I d I
Tooth module
Configurator
b2 b1
Gear type
Width b1
A Configuration key Configuration key
rack, flat rack, round
Part type Options Part type Options
Configuration limits:
d2
d1
da
df
d
Tooth module
Tooth module
Arrangement
Arrangement
Configurator
Configurator
Diameter d
Rack type
Rack type
Height h
Length l
Length l
Width b
Dimensions [mm] – example gear configuration with and without keyway Configuration limits: Configuration limits:
Part No. Configuration number Tooth Number of Width Inner Ø Keyway Ø Width Rack type 01: flat rack Rack type 02: round rack
module teeth b1 d1 b2 outlet Tooth module: 0.50 to 10.0mm Tooth module: 0.50 to 10.0mm
b2 Width: 1.0 to 100mm Diameters: 3.0mm up to 100mm
I3-PS-02 OC-GEAR-01-1.00- -10-6-15 1.00 17 – 100 10 6 15 8 Height: up to 100mm Length: 3 to 300mm173)
I3-PS-02 OC-GEAR-01-1.50- -10-10-25 1.50 17 – 100 10 10 25 10 Length: 3 to 300mm173) Arrangement S: Symmetrical end separation
I3-PS-02 OC-GEAR-01-2.00- -12-10 2.00 17 – 100 12 10 – – Arrangement S: Symmetrical end separation
I3-PS-02 OC-GEAR-01-2.50- -14-12 2.50 17 – 100 14 12 – –
Dimensions [mm] – example configuration of flat rack
Part No. Configuration number Tooth Width Height Length Arrangement
module b h I
I3-PS-02 OC-GEAR-RACK-01-1.00-10.0-10.0- -S 1.00 10.0 10.0 3 – 300 S
I3-PS-02 OC-GEAR-RACK-01-1.50-15.0-15.0- -S 1.50 15.0 15.0 3 – 300 S
I3-PS-02 OC-GEAR-RACK-01-2.00-20.0-20.0- -S 2.00 20.0 20.0 3 – 300 S
I3-PS-02 OC-GEAR-RACK-01-2.50-20.0-20.0- -S 2.50 20.0 20.0 3 – 300 S
173)
Also has multiple parts
Many other gear types, including double gears, can be configured online: download the Configure an individual rack, download the STEP model, and determine the price online
STEP model and determine the price online www.igus.co.uk/gear-configurator www.igus.co.uk/rack-configurator
710 Try it out now www.igus.co.uk/cad-configurators Prices and delivery time online www.igus.co.uk/idd 711
iglidur® iglidur®
tribo iglidur tribo 3D printing | Plain bearings
®
iglidur tribo 3D printing | Rollers
® tribo
3D printing 3D printing
Configure plain bearings with and without flange Configure convex rollers
f°
f°
Part type Options
d2
d1
d2
d3
d1
0.5
Spherical outer Ø d3
30°
b1 b2
Roller length
Configurator
Outer Ø d2
Roller type
Inner Ø d1
b1
d1
d2
d3
Plain bearing type
Flange thickness
Total length b1
Total length b1
Roller length: up to 300mm
Configurator
Configurator
Outer Ø d2
Outer Ø d2
Inner Ø d1
Inner Ø d1
Flange Ø
b1
Configuration limits: Configuration limits:
Plain bearing type S: sleeve bearing Plain bearing type F: flanged bearing
Inner diameter: up to 195mm Inner diameter: up to 195mm Dimensions [mm] – example configuration of convex rollers
Outer diameter: up to 200mm Outer diameter: up to 200mm Part No. Configuration number Inner Ø Outer Ø Spherical Max.
Bearing length: up to 300mm Bearing length: up to 300mm d1 d2 Outer Ø Roller length
Flange diameter: up to 200mm d3 b1
Flange thickness: up to 20mm I3-PS-02 OC-ROLLER-02-4.0-8.0-8.2- 4.0 8.0 8.2 300
I3-PS-02 OC-ROLLER-02-10.0-15.0-20- 10.0 15.0 20 300
Dimensions [mm] – example plain bearing configuration with and without flange I3-PS-02 OC-ROLLER-02-10.0-50.0-55.0- 10.0 50.0 55.0 300
Part No. Configuration number Inner Ø Outer Ø Total length Flange Ø Flange I3-PS-02 OC-ROLLER-02-14.0-60.0-61.0- 14.0 60.0 61.0 300
thickness I3-PS-02 OC-ROLLER-02-20.0-100.0-120.0- 20.0 100.0 120.0 300
d1 d2 b1 d3 b2
I3-PS-02 OC-BRG-S-50.0-60.0-30.0 50.0 60.0 30.0 – –
I3-PS-02 OC-BRG-S-18.0-20.0-16.0 18.0 20.0 16.0 – –
I3-PS-02 OC-BRG-F-18.0-22.0-18.0-30.0-1.0 18.0 22.0 18.0 30.0 1.0
I3-PS-02 OC-BRG-F-50.0-60.0-31.0-66.0-1.0 50.0 60.0 31.0 66.0 1.0
Configure an individual plain bearing, download the STEP model, and determine the Many other roller types can be configured online: download the STEP model and
price online, including special shapes with slot www.igus.co.uk/3d-model determine the price online www.igus.co.uk/roller-configurator
712 Try it out now www.igus.co.uk/cad-configurators Prices and delivery time online www.igus.co.uk/idd 713
iglidur® iglidur®
tribo iglidur tribo 3D printing | Lead screw nuts
®
iglidur tribo 3D printing | Sliding elements
® tribo
3D printing 3D printing
Configure lead screw nuts Configure sliding elements
A A
Round sliding element with central hole Rectangular sliding element with 2 holes
Configuration key
d5 A-A
Part type Options
b1
A A
S
I2
d2 I1
d5 A-A
d1
t
Lead screw nut type
Image exemplary
S
Image exemplary Image exemplary
Thread direction
d3
Configurator
Outer Ø d2
Configuration key Configuration key
Width b1
Thread
Round sliding element with central hole Rectangular sliding element with 2 holes
Part type Options Part type Options
Configuration limits:
Lead screw nut type S: cylindrical
Outer diameter: up to 150mm
Configurator
Configurator
Thickness s
Thickness s
Flat sink d5
Flat sink d5
Glider type
Glider type
Outer Ø d2
Inner Ø d1
Thread direction: R = Right hand
Length l1
Width b1
Hole d3
Pitch l2
L = Left
Dimensions [mm] – example plain bearing configuration with and without flange
Part No. Configuration number Width Length Pitch Height Hole Flat Flat
sink sink
b1 l1 l2 s d3 d5 depth t
I3-PS-02 OC-SLIDER-04-20.0-40.0-20.0-10.0-6.4-13.0-5.0 20.0 40.0 20.0 10.0 6.4 13.0 5.0
I3-PS-02 OC-SLIDER-04-30.0-60.0-40.0-8.0-4.3-9.0-4.4 30.0 60.0 40.0 8.0 4.3 9.0 4.4
I3-PS-02 OC-SLIDER-04-50.0-100.0-60.0-11.0-8.2 50.0 100.0 60.0 11.0 8.2 – –
Configure individual trapezoidal lead screw nuts, download the STEP model and Many other glider types can be configured online: download the STEP model and
determine the price online www.igus.co.uk/lead-screw-nut-configurator determine the price online www.igus.co.uk/glider-configurator
714 Try it out now www.igus.co.uk/cad-configurators Prices and delivery time online www.igus.co.uk/idd 715
iglidur® iglidur®
tribo iglidur tribo-filament | Advantages
®
iglidur tribo-filament | Product overview
® tribo
3D printing 3D printing
Material: Material:
iglidur® I170 iglidur® C210
716 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/tribofilament 717
iglidur® iglidur®
tribo iglidur tribo-filament | Tested
®
iglidur tribo-filament | Test results
® tribo
3D printing 3D printing
Printed as good as injection-moulded
3D print filament impresses during tests Wear-resistant parts made of iglidur® tribo-filament with the The following tests also show "printed as good as injection-
with injection moulding quality 3D printing method or parts made of iglidur® I3 with the moulded": the 3D-printed iglidur® plain bearings are
Our iglidur® J260 tribo-filament is more wear-resistant than SLS method are much more wear-resistant than standard comparable to conventionally made plain bearings with
standard 3D printing materials. A series of igus® tests show: 3D printing materials. respect to wear resistance.
3D printed plain bearings made from the filament iglidur® J260
are equally as wear-resistant as our injection-moulded
20
parts from the same material. The tests have also proven
that iglidur® 3D print filaments and SLS materials have a
15
considerably lower coefficient of friction and are up to 50
times more abrasion-resistant than conventional 3D printing
600
ABS PA12
200
50 50 0
45 45 ABS PA12 iglidur® iglidur® iglidur® iglidur®
40 40 (FDM) (SLS) I180 J260 I3 W300
35 35 (FDM) (FDM) (SLS) moulded
30 30
Wear, rotating p = 20MPa; v = 0.01m/s, 304 stainless
25 25
Wear rate [µm/km]
20 20
steel iglidur® I3 iglidur® I180
15 15
10 10
5 50.3 Failed 0.9 1.6 0.8 1.3 5 94.8 163.4 1.9 0.5 0.6 0.3 300
0 0
250
ABS iglidur® iglidur® ABS iglidur® iglidur®
printed J260 J260 printed J260 J260 200
printed moulded printed moulded
150
Wear rate [µm/km]
50
iglidur® I3 iglidur® I180
0
iglidur® iglidur® iglidur® iglidur®
I3 I180 G W300
printed printed moulded moulded
718 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/tribofilament 719
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Product range
® tribo
3D printing 3D printing
iglidur® material
tribo-filament
tribo-filament
Ø [mm · 100]
Ø [mm · 100]
iglidur® I150 iglidur® I180
Dimensions [mm]
Filament Outer Ø Inner Ø Spool Weight Part No. iglidur® I180 – flexible iglidur® l180-BL – for visible parts
diameter spool spool width [g] ● High degree of abrasion resistance, even in the case ● In black for visible parts
1.75 205 55 55 250 I150-PF-0175-0250 of dynamic applications ● Same mechanical and tribological properties as
1.75 205 55 67 750 I150-PF-0175-0750 ● Good mechanical properties iglidur® I180 in white
3.00 205 55 55 250 I150-PF-0300-0250 ● Max. application temperature: +80°C
3.00 205 55 67 750 I150-PF-0300-0750 ● Recommended printing surface:
igus® adhesive film Page 728
Material properties
Dimensions [mm]
General properties Unit iglidur® iglidur® iglidur®
Filament Outer Ø Inner Ø Spool Weight Part No.
I150 I180 I180-BL
diameter spool spool width [g]
Density g/cm3 1.30 1.21 1.21
1.75 205 55 55 250 I180-PF-0175-0250
Colour white white black
1.75 205 55 67 750 I180-PF-0175-0750
Max. moisture absorption at +23°C/50% r.h. % weight 0.3 0.3 0.3
3.00 205 55 55 250 I180-PF-0300-0250
Max. total moisture absorption % weight 0.7 0.9 0.9
3.00 205 55 67 750 I180-PF-0300-0750
Mechanical properties
1.75 205 55 55 250 I180-BL-PF-0175-0250
Flexural modulus MPa 1,700 1,700 1,700
1.75 205 55 67 750 I180-BL-PF-0175-0750
Flexural strength at +20°C MPa 54/37 130)
46/33 130)
46/33130)
3.00 205 55 55 250 I180-BL-PF-0300-0250
Shore D hardness 62 66 66
3.00 205 55 67 750 I180-BL-PF-0300-0750
Physical and thermal properties
Max. long-term application temperature °C +65 +80 +80
Max. short-term application temperature °C +75 +90 +90 Processing and accessories Complete processing instructions online
Min. continuous application temperature °C –30 –40 –40 Page 728 (in the download area of the respective
Electrical properties material)
Specific contact resistance Ωcm > 1013 > 1012 > 1012 Part No. adhesive film for print bed www.igus.co.uk/tribofilament
Surface resistance Ω > 1012 > 1011 > 1011 PF-01-0203-0203 (203 x 203mm)
Table 01: Material properties table 130)
Printed flat/upright PF-01-0254-0228 (254 x 228mm)
720 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/tribofilament 721
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Product range
® tribo
3D printing 3D printing
iglidur® material
tribo-filament
tribo-filament
Ø [mm · 100]
Ø [mm · 100]
iglidur® J260 iglidur® J350
iglidur® J260 – extremely long service life iglidur® J350 – for high temperature
● Outstanding abrasion resistance of tribo-filaments applications
● Application temperature from –100°C to +120°C ● Max application temperature: +180°C ● Installation area temperature: from +160°C to +200°C
● For experts: high-quality processing ● Can be processed with high-temperature 3D printer ● Recommended printing surface: PET film
● Recommended printing surface: ● Nozzle temperature: +360°C up to +370°C
igus® adhesive film Page 728
Material properties
General properties Unit iglidur® iglidur®
J260 J350
Density g/cm3 1.35 1.44
Colour Yellow Yellow
Max. moisture absorption at +23°C/50% r.h. % weight 0.2 0.3
Max. total moisture absorption % weight 0.4 1.6
Mechanical properties
Flexural modulus MPa 1,000 1,400
Flexural strength at +20°C MPa 41/13 130)
45/–
Shore D hardness 66 80
Physical and thermal properties
Max. long-term application temperature °C +120 +180
Max. short-term application temperature °C +140 +220 Processing and accessories Complete processing instructions online
Min. continuous application temperature °C –100 –100 Page 728 (in the download area of the respective
Electrical properties material)
Specific contact resistance Ωcm > 1012 > 1013 Part No. adhesive film for print bed www.igus.co.uk/tribofilament
Surface resistance Ω > 1010 > 1010 PF-01-0203-0203 (203 x 203mm)
PF-01-0254-0228 (254 x 228mm)
Table 01: Material properties table 130)
Printed flat/upright
722 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/tribofilament 723
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Product range
® tribo
3D printing 3D printing
iglidur® material
tribo-filament
tribo-filament
Ø [mm · 100]
Ø [mm · 100]
iglidur® I170 iglidur® C210
iglidur® I170 – optimised service life iglidur® C210 – chemicals and high
● Improved abrasion resistance abrasions resistance
● Application temperature: +80°C ● Resistance to many acids, solvents and hydrogen ● Recommended printing surface:
● For experts: high-quality processing ● Abrasion-resistant igus® adhesive film Page 728
● Recommended printing surface: ● Max application temperature: +100°C
igus® adhesive film Page 728 ● For experts: high-quality processing
Material properties
General properties Unit iglidur® iglidur®
I170 C210
Density g/cm3 1.21 1.40
Colour Yellow white
Max. moisture absorption at +23°C/50% r.h. % weight 0.5 0.3
Max. total moisture absorption % weight 1.6 0.7
Mechanical properties
Flexural modulus MPa 1,000 1,600
Flexural strength at +20°C MPa 33/17 130)
38/30130)
Shore D hardness 64 70
Physical and thermal properties
Max. long-term application temperature °C +75 +100
Max. short-term application temperature °C +85 +180 Processing and accessories Complete processing instructions online
Min. continuous application temperature °C –40 –30 Page 728 (in the download area of the respective
Electrical properties material)
Specific contact resistance Ωcm > 1012 > 1013 Part No. adhesive film for print bed www.igus.co.uk/tribofilament
Surface resistance Ω > 1011 > 1012 PF-01-0203-0203 (203 x 203mm)
PF-01-0254-0228 (254 x 228mm)
Table 01: Material properties table 130)
Printed flat/upright
724 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/tribofilament 725
iglidur® iglidur®
tribo iglidur tribo-filament | Product range
®
iglidur tribo-filament | Product range
® tribo
3D printing 3D printing
iglidur® material
tribo-filament
tribo-filament
Ø [mm · 100]
Ø [mm · 100]
iglidur® RW370 iglidur® A350
iglidur® RW370 – ideal for the rail industry iglidur® A350 – for the food industry
● Flame-retardant, according to UL94-V0 and ● Max application temperature: +170°C ● Compliant with Regulation (EU) No. 10/2011 and ● Complies with the fire prevention requirements of the
DIN EN 45545 ● Available for 3D printing (Ø 1.75mm), as bar stock and FDA guidelines Federal Aviation Administration of the USA (FAA) for
● Flexural strength 91MPa as injection-moulding material ● Available as 3D printing filament, bar stock and for aircraft interiors
● High wear resistance ● Lubrication and maintenance-free injection moulding ● Suitable for autoclave
● Can be processed with high-temperature 3D printer ● Recommended printing surface: PET film ● In industry standard blue ● Recommended bonding surface: PET film
● Max. application temperature: +180°C
Material properties
General properties Unit iglidur® iglidur®
RW370 A350
Density g/cm3 1.34 1.42
Colour beige blue
Max. moisture absorption at +23°C/50% r.h. % weight 0.25 0.6
Max. total moisture absorption % weight 1.2 1.9
Mechanical properties
Flexural modulus MPa 2,100 1,250/1,390130)
Flexural strength at +20°C MPa 91/30130) 50/46130)
Shore D hardness 80 76
Physical and thermal properties
Max. long-term application temperature °C +170 +180
Max. short-term application temperature °C +190 +210
Min. continuous application temperature °C –50 –100
Electrical properties
Specific contact resistance Ωcm > 1012 > 1011 Processing and accessories Complete processing instructions online
Surface resistance Ω > 1012 > 1011 Page 728 (in the download area of the respective
Table 01: Material properties table 130)
Printed flat/upright material)
www.igus.co.uk/tribofilament
726 Online tools and more information www.igus.co.uk/3d Prices and delivery time online www.igus.co.uk/tribofilament 727
iglidur®
tribo iglidur® tribo-filament | Processing and accessories
3D printing
igus® print bed film for your print bed Part No. adhesive film for print bed
Thanks to the film available from igus® for the print bed, PF-01-0203-0203 (203 x 203mm)
there is very good adhesion between the iglidur ® tribo- PF-01-0254-0228 (254 x 228mm)
filament and the print bed.
● Useable up to approximately 20 times
● "Set" the degree of adhesion by means of print bed
temperature
● 3D printer without heating bed? The combination
of iglidur® I150 with this print bed film also makes it
possible to make wear-resistant parts oneself with
such 3D printers
Filament thickness
The iglidur® tribo-filaments are available with 1.75mm and
3mm thickness. The 3mm filaments can be used without
problems in 3D printers that need a 2.85mm filament.
..
...plastics
igubal® igubal® bearing elements | Application examples
Classic design Integrated lock nut Selectable spherical ball Space-saving, selectable For temperatures Suitable for food contact Classic design Higher forces
for easy assembly: material spherical ball material up to +200°C
KBRM/KBLM KBRM-CL/KBLM-CL KCRM/KCLM EBRM/EBLM EBRM-HT/EBLM-HT EBRM-FC/KCRM-FC KARM/KALM KARM-CL/KALM-CL
Page 746 Page 748 Page 750 Page 756 Page 760 Page 762 Page 752 Page 754
igubal® rod end bearings with male thread igubal® angled and in-line ball ... ... and socket joints
Space-saving, selectable For temperatures Angled ball and Angled ball and Easy assembly In-line ball and In-line ball and
spherical ball material up to +200°C socket joints socket joints, low-cost and disassembly: socket joint socket joints, low-cost
EARM/EALM EARM-HT/EALM-HT WGRM/WGLM WGRM-LC/WGLM-LC WGRM-DE/WGLM-DE AGRM/AGLM AGRM-LC/AGLM-LC
Page 758 Page 761 Page 764 Page 765 Page 766 Page 767 Page 768
igubal® clevis joint combinations igubal® clevis joints combinations ... ... and single components
New
Clevis joints with clevis pin Clevis joints with spring- Clevis joint combination Clevis joints with spring- Clevis joints, Spring-loaded Clevis pins Clevis joints with spring-loaded
and circlip loaded fixing clip loaded fixing clip high rigidity fixing clips and circlips fixing pin, detectable, FDA and
GERMK/GELMK GERMF/GELMF GERMKE/GELMKE GERMFE/GELMFE GERM/GELM GEFM GBM/GSR EU10/2011-compliant
Page 778 Page 779 Page 780 Page 781 Page 774 Page 782 Page 783 GERMF-FC Page 784
igubal® pillow block bearings – standard design igubal® pillow block bearings ... ... for high radial loads
New
Compensation of Easy to disassemble, Easy to fit For quick assembly and low Split housings Extremely light, Split pillow block bearings
misalignments errors split housing and ball total moisture absorption with parallel hole compact design for square profiles
KSTM KSTM-GT ESTM ESTM-GT-GT ESTM-GT ESTM-SL ESQM
Page 792 Page 794 Page 795 Page 796 Page 797 Page 798 Page 799
igubal® pillow block bearings – low-cost design igubal® fixed flange bearings ... ... for supporting the centre or ends of shafts
New
Pillow block bearings with Easy to fit For high radial loads Universal and quick Universal and quick High static load, For temperatures
cost-effective metallic housing assembly, female thread assembly, male thread split housing up to +200°C
PP-JEM-SP EFOM EFSM GFSM-IG GFSM-AG KFSM-GT EFSM-HT
Page 800 Page 806 Page 808 Page 810 Page 811 Page 812 Page 813
732 733
igubal® bearing elements | Product overview
igubal® fixed flange bearings for supporting the centre or ends of shafts igubal® spherical bearings
New New
For temperatures Suitable for food contact With cost-effective Standard, Easy to fit, For extremely narrow Space-saving
up to +200°C metallic housing easy to fit cost-effective installation space
EFOM-HT EFOM-FC PFL-JEM-SP KGLM KGLM-LC KGLM-SL EGLM
Page 814 Page 815 Page 815 Page 822 Page 823 Page 824 Page 825
igubal® spherical bearings igubal® clip bearings igubal® double joints – ...
Cost-effective, selectable Simply snap For high axial and Tolerance compensation, select- Clip into sheet metal, can Robust plastic Selectable materials,
spherical ball material into sheet metal radial loads able spherical ball material be assembled on both sides individual dimensions
EGLM-LC ECLM ECLM-HD EGFM-T ZCLM EGZM WDGM
Page 826 Page 827 Page 828 Page 829 Page 830 Page 831 Page 833
igubal® double joints and coupling joints igubal® spherical thrust bearings igubal® spherical balls – ...
New
Removable, Selectable materials, Crimped coupling joints Resistant to edge loads Standard, low coefficient Cost-effective, good wear
selectable materials individual dimensions with clevis joints SAM of friction resistance
WDGM-DE KDGM GDGM-05-V Page 840 WKM/WEM RKM/REM
Page 834 Page 832 Page 835 Page 845 Page 846
igubal® spherical balls – different material options igubal® spherical balls – different material options
For temperatures Low moisture Cost-effective and low For underwater Clearance-free, Detectable Interchangeable spherical balls Cost-effective alternative
up to +250°C absorption total moisture absorption applications pre-loaded for metallic bearing housings to machined options
XKM/XEM JKM/JEM J4KM/J4EM UWEM J4VEM RN248KM/RN248EM JEM/A180EM/A350EM JEM-SP
Page 847 Page 848 Page 851 Page 852 Page 853 Page 854 Page 855 Page 856
Fixing collars Ball studs, Ball studs, Adapter screws with circlip Adapter for pillow block Rod end bearings Clevis joints and spring- Spherical balls
with threaded pin female thread male thread bearings, dimensional E series loaded fixing clip
SRM GZRM-IG GZRM-AG PKRM/PKLM AD-01-ESTM KBRM-CL-DT/EBRM-DT GERM-DT/GEFM-DT RN248KM/RN248EM
Page 858 JEM-SP 859 Page 860 Page 861 Page 862 Page 866 Page 868 Page 854
734 735
igubal® spherical bearings | Advantages igubal® spherical bearings | Advantages
Self-aligning maintenance-free spherical bearings made from
high-performance polymers
igubal ® is a system of self-aligning bearing elements igubal® spherical balls igubal® housing
completely made from plastic. igubal® puts a complete The benefits of igubal ®
In standard spherical bearings, the spherical ball is made of There are three housing materials available, each of them
system of self-aligning bearings – rod end bearings, clevis iglidur® W300 material, which is known for its low coefficient offering particular properties:
joints, fixed flange bearings, spherical bearings and pillow of friction in dry operation and extremely low tendency to
● Extremely cost-effective
block bearings – at the developer’s fingertips. stickslip. This is especially important for low loads and very ● Standard housings made from igumid G, an extremely
● Maintenance-free slow movements. shock-resistant, long-fibre reinforced polymer. Temperatures
Self-aligning bearings are easy to fit, adapt to all angular
from –30°C to +80°C
deviations and replace special housings in many cases. ● Lubrication-free
More information about iglidur® W300, page 171
● High temperature housings are made from iguton G. This
With igubal®, the user can take advantage of all the benefits ● Resistant to dust and dirt
material has a high chemical resistance and is suitable
of high performance polymers. They can be used in Taking advantage of its long experience in polymers and
● Corrosion-free for temperatures from –40°C to +200°C.
dry operation and have excellent vibration dampening based on several tests, igus® decided in the last years to
properties. They are resistant to dirt, can operate in liquids and ● Can be used in liquid media respond more precisely to the different applications and ● Detectable housings made from RN246 material.
even in chemicals and are completely resistant to corrosion. customer requests by developing spherical balls in other Temperatures from –30°C to +80°C
● Vibration-dampening
materials.
The weight of the igubal® parts is approximately 80% lighter ● Housings made from igumid FC material suitable for food
● Spherical ball set in housings
than comparable steel parts. Additional savings are cost- contact. This material is FDA and EU10/2011-compliant
Further to the standard material iglidur® W300, spherical
savings at the time of purchasing and during operation. with very low clearance and suitable for temperatures from –30°C to +100°C
balls are now available in seven other materials presenting
igubal® bearings are also extremely cost-effective due to
● No ingress of dirt particular advantages:
the elimination of maintenance and installation costs. Material properties, page 1654
● Lightweight
The installation space can also be reduced due to their ● iglidur® X for high temperatures
small dimensions. igubal® self-aligning spherical bearings ● Temperature resistance up to +200°C,
● iglidur® J for low moisture absorption Application areas
are made from a polymer housing for high strengths and a
depending on the material igubal® bearing elements can be used without problems
spherical ball made from maintenance-free self-lubricating ● iglidur® J4 for low moisture absorption at lower costs
even in harsh environments. In moist or wet environments,
high-performance polymers allowing low wear and long
● iglidur® R as a low-cost alternative the bearings are corrosion-resistant, and resistant to weak
service life.
acids and alkalines. The application temperatures range
● iglidur® UW for underwater applications
is from –30°C to +200°C. Resistance to dirt and dust is
● iglidur® RN248 as detectable material outstanding. Seals are not necessary, even in extremely
contaminated conditions. This is true for fine dust as well
● iglidur® J4V as pre-loaded spherical ball
as coarse dirt.
Detectable
Do not hesitate to ask for technical support concerning the
Made from the special materials RN248 for the spherical ball
choice of the material.
and RN246 for the housing, the parts of metal detectable
igubal® polymer bearings can be verified as foreign particles
with all common parameters used in the metal detection
technology and thus ensure safe food.
Picture 01: igus® test lab: More than 13,000 tribological tests (friction and wear) each year in 300 test rigs in the
industry's largest laboratory (3,800m2). View inside igubal® test rigs.
736 Online tools and more information www.igus.co.uk/igubal 3D CAD files, prices and delivery time online www.igus.co.uk/igubal 737
igubal® bearing elements | Technical data igubal® bearing elements | Technical data
Loads igubal® Application temperature Medium Resistance Check the inner diameter
The load capacity of the maintenance-free igubal® bearing Standard HT version Standard HT version
element parts is very high at normal ambient temperatures. Minimum –30°C –40°C Alcohols + up to 0 +
igubal® bearings absorb high forces and weigh only one Max. long-term +80°C +200°C Hydrocarbons + +
fifth of traditional, metal bearing housings. The excellent Maximum, short-term +120°C +240°C Greases, oils without additives + +
dampening properties are based on the fact that the Fuels + +
Table 01: Temperature limits of igubal® bearing elements
polymer material of the two part bearing can absorb Diluted acids 0 to – + up to 0
vibrations differently than steel. Strong acids – + to – Inadequate test equipment; Wrong test equipment;
Thread type Pitch [mm]
However, plastic specific properties, such as dependence Diluted alkalines + + plug gauge too short caliper
M2 0.40
on temperature and behaviour under long-term stress, must Strong alkalines 0 +
M3 0.50
be taken into consideration when using igubal® bearings.
M4 0.70 Table 03: Chemical resistance of igubal® bearing elements
The load capacity of the rod end should therefore be
M5 0.80 + resistant 0 conditionally resistant – not resistant
checked in a practical test, particularly if it will be used
M6 1.00 All data given at room temperature [+20°C]
under continuous high loads and at elevated temperatures.
M8 1.25
100 M10 1.50
Radiation resistance
Percentage tensile strength [%]
738 Online tools and more information www.igus.co.uk/igubal 3D CAD files, prices and delivery time online www.igus.co.uk/igubal 739
My sketches
740
igubal®
rod ends igubal® rod ends igubal® rod ends | Application examples igubal®
rod ends
igubal® rod ends can also be used in rough environments. They are corrosion-resistant in humid Typical sectors of industry
environments and resistant to weak acids and media. Depending on the version (HT) the operation and application areas
temperature is from –40°C to +200°C. Rod ends are also resistant to dirt and dust, they are also ● Bicycle manufacturing ● Plant design
available as detectable version. ● Packaging ● Offshore etc.
Maintenance-free
dry operation When to use it?
● If you want to save weight
● For rotating, oscillating and linear movements
● If high-frequency oscillations/vibrations occur
● If silent operation is required
Robust
● If you need an electrically insulating part
● If corrosion resistance is required Improve technology and reduce costs –
● In combination with pneumatic cylinders and 110 exciting examples online
gas struts www.igus.co.uk/igubal-applications
Durable ● If chemical resistance is required
● If high rigidity is required
● If they should be detectable
Max. + 200°C
www.igus.co.uk/special-bikes www.igus.co.uk/textile
Min. –40°C
(depending on material: standard from –30°C
Lightweight
to +80°C; HT from –40°C to +200°C)
18 types
Ø 2 – 30mm
742 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 743
igubal®
rod ends igubal® rod ends | Technical data igubal® rod ends | Product overview igubal®
rod ends
igubal® rod end bearings with female thread
Advantages Coefficient of sliding friction and speed
New
● Maintenance-free dry operation Rotary movements of a mounted shaft take place directly
● Robust in the spherical portion, made from iglidur® W300. The
● Durable in varying loads advantage therefore lies in the polymer vs. steel relationship.
● Compensation of misalignment errors Polymer produces lower friction and permits high speeds,
● Resistant to edge loads even in dry operation. Taking the radial loads into account,
● Resistant to dirt, dust and lint maximum surface speeds up to 0.5m/s rotating can be Classic design Easy assembly Selectable Space-saving For tempe- Suitable for
● Resistant to corrosion and chemicals attained. spherical ball ratures up to food contact
material +200°C
● Vibration-dampening The maintenance-free igubal® rod end bearings permit linear
K series K series K series E series E series E series
● Suitable for rotating, oscillating and linear movements and oscillating movements of the shaft.
From page 746 Page 748 Page 750 Page 756 Page 760 Page 762
● Lightweight
● Dimensional K and E series, according to standard
igubal® rod end bearings with male thread
DIN ISO 12240 Temperatures
● Available with stainless steel sleeve for higher The igubal® rod ends can be used in temperatures from
tightening torque –30°C up to +80°C. The igubal® rod ends made from
HT material are suitable for temperatures up to +200°C
(E series, female and male threads).
Product range
igubal® rod ends are available in the dimensional K and
E series for shaft diameters of 2 to 30mm according to Tolerances Classic design, Space-saving, Classic design Higher forces Space-saving For tempe- Classic design,
standard DIN ISO 12240 igubal rod ends can be used at different tolerances
® imperial imperial ratures up to imperial
dimensions dimensions +200°C dimensions
depending on the individual application. They are designed
K series E series K series K series E series E series K series
● Form A – with male thread and with a large clearance in the standard product, which
Page1608 Page 1606 From page 752 Page 754 From page 758 Page 761 From page 1607
● Form B – with female thread enables a secure operation even under high peripheral
speeds. The hole of the spherical ball is produced to a
igubal® angled and in-line ball and socket joints
standard tolerance range E10. Shafts should also meet
Stainless steel sleeve recommended tolerances h6 and h9. All values and
The dimensional K and partially E series are available in tolerances according to ISO 2768-m. Please contact us in
imperial dimensions, as well as a special version containing case you require lower or other bearing tolerances.
a stainless steel sleeve in the spherical ball. This allows a
significantly higher tightening torque than for the standard
polymer race. Please ask us for more dimensions. Pivot angle
Angled ball and Angled ball and Easy In-line ball and In-line ball and socket
socket joints socket joints, assembly and socket joints joints, low-cost
low-cost disassembly
Loads
Page 764 Page 765 Page 766 Page 767 Page 768
igubal® rod ends handle high loads at ambient temperatures,
α
have excellent dampening properties and weigh only a
igubal® accessories for rod ends
fifth of traditional metallic bearing housings. In applications
with high continuous loads and high temperatures, the
load capacity of igubal® rod ends should be tested in an
experiment that simulates the application.
www.igus.co.uk/igubal-finder
744 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 745
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with female thread: KBRM and KBLM Rod ends with female thread:
KBRM and KBLM Order key
● Maintenance-free dry operation
● Robust Type Size [mm] Options
B
● Durable in varying loads d2 C1
● Compensation of misalignment errors
● Resistant to edge loads Thread
● Resistant to dirt, dust and lint L = Left-hand thread
l2
● Suitable for rotating, oscillating and linear movements Add-on:
h1
● Lightweight MH =
K series
● Dimensional K series according to DIN ISO 12240 With stainless steel
Inner Ø
Thread
Metric
Standard design Stainless steel sleeve
l1
● Available with stainless steel sleeve for higher tightening sleeve
version (MH)
torque
d4 d3
● Adapter screw with circlip available d5 W
Material:
Service life calculation online Accessories, page 861
Housing: igumid G Page 1654
www.igus.co.uk/igubal-expert
Spherical ball: iglidur® W300 Page 171
[N] [N] [N] [N] [mm] [Nm] [Nm] [Nm] [g] +0.2
KB M-02 200 100 50 25 4 0.30 1 – 0.4 KB M-02 2 9 M2 4.0 4.6 3.0 4 – 12.5 6 17 SW4 30°
KB M-03 800 400 100 50 5 0.50 2 4 2.7 KB M-03 3 13 M3 6.5 8.0 4.5 6 6.2 18.5 8 25 SW6 30°
KB M-05 M4 1,000 500 250 125 7 0.75 5 12 3.5 KB M-05 M4 5 18 M4 9.0 12.0 6.0 8 8.2 27 10 36 SW9 30°
KB M-05 1,000 500 250 125 7 1.00 5 12 3.4 KB M-05 5 18 M5 9.0 12.0 6.0 8 8.2 27 10 36 SW9 30°
KB M-06 1,400 700 400 200 8 1.50 10 15 4.7 KB M-06 6 20 M6 10.0 13.0 7.0 9 9.2 30 12 40 SW11 29°
KB M-08 2,100 1,050 700 350 11 5.00 12 40 8.6 KB M-08 8 24 M8 13.0 16.0 9.0 12 12.2 36 16 48 SW14 25°
KB M-10 3,100 1,550 800 400 13 15.00 20 50 14.6 KB M-10 10 30 M10 15.0 19.0 10.5 14 14.2 43 20 58 SW17 25°
KB M-10 F 3,100 1,550 800 400 13 6.00 20 50 14.6 KB M-10 F 10 30 M10 x 1.25 15.0 19.0 10.5 14 14.2 43 20 58 SW17 25°
KB M-12129) 3,600 1,800 900 450 15 20.00 30 70 22.0 KB M-12 12 34 M12 – – 12.0 16 16.2 50 25 67 SW17 25°
KB M-12 F 3,600 1,800 900 450 15 15.00 30 70 22.0 KB M-12 F 12 34 M12 x 1.25 18.0 22.0 12.0 16 16.2 50 22 67 SW19 25°
KB M-14 4,000 2,000 1,000 500 17 25.00 35 75 30.9 KB M-14 14 38 M14 20.0 25.0 13.5 19 19.2 57 25 76 SW22 25°
KB M-16 4,200 2,100 1,300 650 19 30.00 40 110 39.6 KB M-16 16 42 M16 22.0 27.0 15.0 21 21.2 64 28 85 SW22 23°
KB M-16 F 4,200 2,100 1,300 650 19 27.50 40 110 39.6 KB M-16 F 16 42 M16 x 1.5 22.0 27.0 15.0 21 21.2 64 28 85 SW22 23°
KB M-18 4,600 2,300 1,600 800 21 45.00 45 150 55.0 KB M-18 18 46 M18 x 1.5 25.0 31.0 16.5 23 23.2 71 32 94 SW27 23°
KB M-20 5,400 2,700 2,100 1,050 22 60.00 55 200 73.5 KB M-20 20 50 M20 x 1.5 28.0 34.0 18.0 25 25.2 77 33 102 SW30 23°
KB M-20 M20 5,400 2,700 2,100 1,050 22 60.00 55 200 73.5 KB M-20 M20 20 50 M20 x 2.5 28.0 34.0 18.0 25 25.2 77 33 102 SW30 23°
KB M-22 7,000 3,500 2,200 1,100 25 75.00 60 – 94.8 KB M-22 22 56 M22 x 1.5 30.0 37.0 20.0 28 – 84 37 112 SW32 22°
KB M-25 8,500 4,250 2,300 1,150 28 120.00 60 – 119.8 KB M-25 25 60 M24 x 2.0 32.0 41.0 22.0 31 – 94 42 124 SW36 22°
KB M-30 10,500 5,250 2,500 1,250 34 135.00 60 – 177.0 KB M-30 30 70 M30 x 2.0 37.0 50.0 25.0 37 – 110 50 145 SW41 22°
KB M-30 M27x2 10,500 5,250 2,500 1,250 34 135.00 60 – 189.6 KB M-30 M27x2 30 70 M27 x 2.0 37.0 50.0 25.0 37 – 110 50 145 SW41 22°
129)
Integrated lock nut. Drawing as for KCRM, page 751 Rod ends can be ordered in metric dimensions with stainless steel sleeve with the addition of MH after the part numbers
listed here. Example: KRBM-10 MH (Inner Ø: 10mm).
746 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 747
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends, female thread; 2nd generation: Rod ends, female thread; 2nd generation:
KBRM CL and KBLM CL KBRM CL and KBLM CL Order key
d1
h3
l2
2nd generation
h2
h1
K series
l1
Inner Ø
Thread
Metric
m
d3
Service life calculation online Simple assembly due to the hexagonal body and the W Options: Add-on:
www.igus.co.uk/igubal-expert integrated lock nut Thread MH =
L = Left-hand thread With stainless steel sleeve
R = Right-hand thread
Material:
Housing: igumid G Page 1654
Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 841
748 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 749
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with female thread: KCRM and KCLM Rod ends with female thread:
KCRM and KCLM Order key
l2
●
Add-on:
tightening torque
h1
MH =
● Dimensional K series according to DIN ISO 12240
K series
With stainless steel
Inner Ø
Thread
● Adapter screw with circlip available
Metric
l1
sleeve
Accessories, page 861
d3
Service life calculation online Material:
www.igus.co.uk/igubal-expert W Housing: igumid G Page 1654
Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 841
750 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 751
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with male thread: KARM and KALM Rod ends with male thread:
KARM and KALM Order key
● Maintenance-free dry operation
B Type Size [mm] Options
● Robust d2 C1
● Durable in varying loads
● Compensation of misalignment errors
Thread
● Resistant to edge loads
L = Left-hand thread
d1
● Resistant to dirt, dust and lint
l2
Add-on:
h1
● Suitable for rotating, oscillating and linear movements
MH =
● Lightweight
l1
K series
With stainless steel
Inner Ø
Thread
Dimensional K series according to DIN ISO 12240
Metric
●
Standard design Stainless steel sleeve sleeve
● Available with stainless steel sleeve for higher
version (MH) d3
tightening torque
● Adapter screw with circlip available Material:
Accessories, page 861 Housing: igumid G Page 1654
Service life calculation online Spherical ball: iglidur® W300 Page 171
www.igus.co.uk/igubal-expert
Imperial dimensions available
Page 1607
[N] [N] [N] [N] [mm] [Nm] [Nm] [Nm] [g] +0.2
KA M-05 800 400 80 40 13 0.4 5 12 2.7 KA M-05 5 18 M5 6.0 8 8.2 33 19 42 30°
KA M-06 1,000 500 100 50 15 0.5 10 15 3.9 KA M-06 6 20 M6 7.0 9 9.2 36 21 46 29°
KA M-08 1,700 850 200 100 18 2.0 12 40 7.1 KA M-08 8 24 M8 9.0 12 12.2 42 25 55 25°
KA M-10 2,500 1,250 300 150 20 5.0 20 50 12.5 KA M-10 10 30 M10 10.5 14 14.2 48 28 63 25°
KA M-10 F 2,500 1,250 300 150 20 3.0 20 50 12.5 KA M-10 F 10 30 M10 x 1.25 10.5 14 14.2 48 28 63 25°
KA M-12 2,700 1,350 400 200 22 6.0 30 70 18.0 KA M-12 12 34 M12 12.0 16 16.2 54 32 71 25°
KA M-12 F 2,700 1,350 400 200 22 6.0 30 70 18.0 KA M-12 F 12 34 M12 x 1.25 12.0 16 16.2 54 32 71 25°
KA M-14 3,400 1,700 700 350 25 12.0 35 75 25.0 KA M-14 14 38 M14 13.5 19 19.2 61 36 79 25°
KA M-16 3,900 1,950 800 400 26 17.0 40 110 34.0 KA M-16 16 42 M16 15.0 21 21.2 66 37 88 23°
KA M-16 F 3,900 1,950 800 400 26 17.0 40 110 34.0 KA M-16 F 16 42 M16 x 1.5 15.0 21 21.2 66 37 88 23°
KA M-18 4,200 2,100 1,000 500 29 20.0 45 150 45.9 KA M-18 18 46 M18 x 1.5 16.5 23 23.2 72 41 96 23°
KA M-20 6,000 3,000 1,300 650 32 25.0 55 200 58.0 KA M-20 20 50 M20 x 1.5 18.0 25 25.2 78 45 104 23°
KA M-20 M20 6,000 3,000 1,300 650 32 25.0 55 200 58.0 KA M-20 M20 20 50 M20 x 2.5 18.0 25 25.2 78 45 104 23°
KA M-22 7,200 3,600 1,500 750 34 25.0 60 – 86.2 KA M-22 22 56 M22 x 1.5 20.0 28 – 84 48 112 22°
KA M-25 7,500 3,750 1,900 950 39 45.0 65 – 99.1 KA M-25 25 61 M24 x 2.0 22.0 31 – 95 55 126 22°
KA M-30 8,800 4,400 2,300 1,150 46 85.0 70 – 160.4 KA M-30 30 71 M30 x 2.0 25.0 37 – 112 66 147 22°
Rod ends can be ordered in metric dimensions with stainless steel sleeve with the addition of MH after the part numbers
listed here. Example: KARM-10 MH (Inner Ø: 10mm).
752 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 753
igubal®
rod ends igubal® rod ends | Product range My sketches
Thread
d1
L=
Left-hand thread
l2
R=
Right-hand thread
l1
2nd generation
Add-on:
d3 MH =
K series
Inner Ø
Thread
With stainless steel
Metric
● Smooth design no dirt traps
sleeve
● Compensation of misalignment errors
● Lightweight
● Absolute corrosion resistance
● Available with stainless steel sleeve for higher Material:
tightening torque Housing: igumid G Page 1654
● Dimensional K series according to DIN ISO 12240 Spherical ball: iglidur® W300 Page 171
● Adapter screw with circlip available Other spherical ball materials upon request
Accessories, page 861 Page 841
Technical data
Part No. Max. static Max. static Min. Max. Max. tightening Weight
tensile strain axial force thread tightening torque through ball
depth torque without with
stainless stainless
Short-term Long-term Short-term Long-term Thread Male thread steel sleeve steel sleeve
[N] [N] [N] [N] [mm] [Nm] [Nm] [Nm] [g]
KA M-06 CL 1,000 500 100 50 15 0.5 10 15 3.5
KA M-08 CL 1,700 850 200 100 18 2.0 12 40 6.2
KA M-10 CL 2,500 1,250 300 150 20 5.0 20 50 11.2
KA M-12 CL 2,700 1,350 400 200 22 6.0 30 70 15.6
Dimensions [mm]
Part No. d1 d2 d3 C1 B h1 l1 l2 Max.
E10 without with pivot
stainless stainless
steel sleeve steel sleeve angle
+0.2
KA M-06 CL 6 20 M6 7.0 9 9.2 36 21 46 40°
KA M-08 CL 8 24 M8 9.0 12 12.2 42 25 55 35°
KA M-10 CL 10 30 M10 10.5 14 14.2 48 28 63 35°
KA M-12 CL 12 34 M12 12.0 16 16.2 54 32 71 35°
Rod ends can be ordered in metric dimensions with stainless steel sleeve with the addition of MH after the part numbers
listed here. Example: KARM-10 CL MH (Inner Ø: 10mm).
For another spherical bearing material than iglidur® W300, please add "J" to the part number, for example. Example:
KARM-10 CL J.
Rod ends with female thread: EBRM and EBLM Rod ends with female thread:
EBRM and EBLM Order key
● Maintenance-free dry operation
Type Size [mm] Options
● Robust B
● Durable in varying loads d2 C1
● Compensation of misalignment errors
Thread
● Resistant to edge loads
L = Left-hand thread
d1
R = Right-hand thread
● Resistant to corrosion and chemicals
● Vibration-dampening
l2
● Suitable for rotating, oscillating and linear movements
h1
● Lightweight
E series
Inner Ø
Thread
Dimensional E series according to DIN ISO 12240
Metric
●
l1
● For temperatures up to +200°C we recommend
EBRM-HT and EBLM-HT Page 760 d4 d3
● Detectable version Page 867 d5 W Material:
Service life calculation online Housing: igumid G Page 1654
www.igus.co.uk/igubal-expert Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 841
EB M-30 10,500 5,250 3,000 1,500 33 130.0 70.0 184.1 For another spherical bearing material than iglidur® W300, please add "J" to the part number, for example. Example:
EBRM-05 J.
Alternative spherical ball materials Page 841
J4VEM: JEM: Low REM: J4EM:
Clearance-free, moisture Low-cost Low-cost and low Imperial dimensions available
pre-loaded absorption moisture absorption Page 1606
756 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 757
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
Rod ends with male thread: Rod ends with male thread:
EARM and EALM EARM and EALM Order key
● Maintenance-free dry operation
B Type Size [mm] Options
● Robust
● Durable in varying loads d2 C1
d1
● Resistant to dirt, dust and lint
l2
● Suitable for rotating, oscillating and linear movements
h1
● Lightweight
E series
Inner Ø
Thread
l1
Dimensional E series according to DIN ISO 12240
Metric
●
● For temperatures up to +200°C we recommend
EARM-HT and EALM-HT Page 761 d3
Service life calculation online Material:
www.igus.co.uk/igubal-expert Housing: igumid G Page 1654
Spherical ball: iglidur® W300 Page 171
Other spherical ball materials upon request
Page 841
758 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 759
igubal®
rod ends igubal® rod ends | Product range igubal® rod ends | Product range igubal®
rod ends
High temperature rod ends with female High temperature rod ends with male
thread: EBRM-HT and EBLM-HT Order key thread: EARM-HT and EALM-HT Order key
d1
d1
High temperature
High temperature
l2
h1
h1
l1
l1
E series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
d4 d3
d5 W d3
760 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 761
igubal®
rod ends igubal® rod ends | Product range New igubal® rod ends | Product range New igubal®
rod ends
Rod ends with female thread, suitable for Rod ends with female thread, suitable for
food contact: EBRM-FC Order key food contact: KCRM-FC Order key
d1
d1
d1
l2
l2
h1
h1
h1
l1
l1
l1
K series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
d4 d3 d3 d3
d5 W
W W
● Made from FDA and EU10/2011-compliant materials Material: ● Made from FDA and EU10/2011-compliant materials Material:
● Lubrication and maintenance-free Housing: igumid FC Page1655 ● Lubrication and maintenance-free Housing: igumid FC Page1655
● Optically and magnetically detectable Spherical ball: iglidur® FC180 Page 1652 ● Optically and magnetically detectable Spherical ball: iglidur® FC180 Page 1652
● In industry standard blue ● In industry standard blue
● Corrosion and media-resistant ● Corrosion and media-resistant
● Vibration-dampening ● Vibration-dampening
● Cost-effective ● Cost-effective
762 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 763
igubal® igubal®
angled ball
and socket igubal angled ball and socket joints | Product range
®
igubal angled ball and socket joints | Product range
® angled ball
and socket
joint joint
Angled ball and socket joints: Angled ball and socket joint (low-cost):
WGRM and WGLM Order key WGRM LC and WGLM LC Order key
Thread (housing)
Thread (housing)
Thread size M...
socket joint
socket joint
galvanised steel
Low-cost
and stainless steel19)
Metric
Metric
Accessories, page 857
b d4 l5 d1
a e Options: ● Housing with ball stud Options:
Thread (housing) Ball stud19) ● Lightweight Thread (housing) Ball stud19)
h1
S1
d2
L = Left-hand thread Blank = Made of plastic ● Maintenance-free L = Left-hand thread Blank = Made of plastic
h2
l1
h3
R = Right-hand thread MS = Made of galvanised ● Ball studs made of plastic, galvanised steel R = Right-hand thread MS = Made of galvanised
steel and stainless steel19) Accessories, page 857 steel
l2
l6
Service life calculation online Material: Service life calculation online Material:
www.igus.co.uk/igubal-expert Housing: igumid G Page 1654 www.igus.co.uk/igubal-expert Housing: igumid G Page 1654
Spherical cap: iglidur® W300 Page 171
Technical data
Technical data Part No. Max. static Max. static Max. axial Max. axial tensile Weight
Part No. Max. static Max. static Max. axial Max. axial tensile Weight tensile force compressive strength tensile force force steel stud
tensile force compressive strength tensile force force steel stud (Ball stud axis) (Ball stud axis) (Housing axis) (Housing axis)
(Ball stud axis) (Ball stud axis) (Housing axis) (Housing axis) Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term
Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term [N] [N] [N] [N] [N] [N] [N] [N] [g]
[N] [N] [N] [N] [N] [N] [N] [N] [g] WG M-04 LC-MS20) 100 50 150 75 – – 500 250 2.4
WG M-05 30 15 200 100 100 50 600 300 2.6 WG M-05 LC 30 15 200 100 100 50 600 300 2.6
WG M-06 35 17.5 300 150 140 70 800 400 3.8 WG M-06 LC 35 17.5 300 150 140 70 800 400 4.0
WG M-08 250 125 500 250 200 100 1,500 750 8.0 WG M-08 LC 250 125 500 250 200 100 1,500 750 8.2
WG M-10 250 125 900 450 400 200 1,900 950 13.7 WG M-10 LC 250 125 900 450 400 200 1,900 950 13.8
764 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 765
igubal® igubal®
angled ball
and socket igubal angled ball and socket joints | Product range
®
igubal in-line ball and socket joints | Product range
® in-line ball
and socket
joint joints
Thread (housing)
Thread size M...
Disassembly
socket joint
Cost-effective ball joint
Metric
Metric
●
joint
● Lightweight
● Absolute corrosion resistance
● Easy assembly and disassembly Options: Options:
● High holding strength when assembled (260N) Thread (housing) Ball stud19) Thread (housing) Ball stud19)
● Ball studs made of plastic, galvanised steel L = Left-hand thread Blank = Made of plastic d1 L = Left-hand thread Blank = Made of plastic
and stainless steel19) Accessories, page 857 R = Right-hand thread MS = Made of galvanised d4 S1 R = Right-hand thread MS = Made of galvanised
steel steel
Material: ES = Made of stainless ES = Made of stainless
e
Housing: igumid G Page 1654 steel28) steel28)
a
b
Material:
h3
Housing: igumid G Page 1654
a d4
l1
b Spherical cap: iglidur® W300 Page 171
d1 S1
l2
l6
For all mechanical combinations
h1
●
d2
d2 S2
● Very easy to assemble
l1
h3
e
● Maintenance-free, predictable service life
l5 Resistant to corrosion and chemicals
l2
●
l6
● Vibration-dampening
S2 d2 ● Ball studs made of plastic, galvanised steel
and stainless steel19) Accessories, page 857
766 Online tools and more information www.igus.co.uk/rod-end 3D CAD files, prices and delivery time online www.igus.co.uk/rod-end 767
igubal®
in-line ball
and socket igubal® in-line ball and socket joints | Product range
joints
Thread (housing)
Low-cost
Inner Ø
Metric
joint
Options:
d4 S1
Thread (housing) Ball stud19)
d1
L = Left-hand thread Blank = Made of plastic
R = Right-hand thread MS = Made of galvanised
e
steel
a
b
ES = Made of stainless
steel28)
h3
Material:
l1
Technical data
Part No. Max. static Max. static Max. static Max. Weight
tensile strain compressive force compressive force assembly High tensile force
(with steel stud) (with plastic stud) force
Short-term Long-term Short-term Long-term Short-term Long-term
Vibration-dampening
[N] [N] [N] [N] [N] [N] [N] [g]
AG M-06-LC 100 50 2,000 1,000 800 400 320 10.8 Noise-dampening
AG M-08-LC New 150 75 2,800 1,400 1,400 700 430 23.1
Can be combined with E series rod end
Dimensions [mm]
Part No. d1 d2 d4 l1 l2 l6 h3 S1 S2 a b e Max. Lightweight
±0.1 ±0.5 ±0.2 ±0.3 Min. ±0.5 ±0.3 ±0.5 Min. pivot angle
Recom. Max.
AG M-06-LC 10 M6 14.8 11 11.25 7.25 47.25 SW9 SW10 25 29.9 13 18° 25°
AG M-08-LC New 13 M8 19.3 13 16.5 13.5 57.5 SW12 SW11 29.5 35.0 16 18° 25°
19)
Ball stud with right-hand thread; left-hand thread upon request
28)
Stainless steel ball stud upon request
igubal® clevis joints are all made from solid plastic igumid G to DIN 71752, which can be combined Typical sectors of industry
with E series rod ends. Available components are clevis joint, clevis pin and circlip or as an alternative, and application areas
spring-loaded fixing clip. Detectable version available. ● Food industry ● Packaging
● Heavy Duty ● Automotive
● Renewable energy ● Automation etc.
Noise-dampening
When not to use it?
● When temperatures are higher than +200°C
● When diameters above 20mm are required
Can be combined with
E series rod end
Lightweight
www.igus.co.uk/food www.igus.co.uk/packaging
Max. +80°C
Min. –30°C
4 types
Ø 4 – 20mm
770 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 771
igubal®
clevis igubal® clevis joints | Product overview My sketches
joints
Clevis joints with clevis Clevis joints with spring- Combination, Combination,
pin and circlip loaded fixing clip easy to fit easy to fit
E series E series E series E series
Page 778 Page 779 Page 780 Page 781
New
Clevis joints, Spring-loaded pin, Clevis joints with spring- Detectable clevis joints
detectable, FDA and detectable, FDA and loaded pin, detectable; and rod end bearings
EU10/2011-compliant REU10/2011-compliant FDA and EU10/2011-compliant
E series E series E series
Page 784 Page 785 Page 786 From page 863
Clevis joints: GERM and GELM Clevis joints: GERM and GELM
Order key
d1
● Lightweight b1 Type Size [mm] Options
● Robust
● Absolute corrosion resistance
Thread
● High tensile force
L = Left-hand thread
● Can be combined with E series rod end
R = Right-hand thread
g
● Vibration-dampening
l2
Noise-dampening
h1
●
Add-on:
● Available with left- (GELM) and right-hand-thread
LS = Longer shank
Clevis joint
(GERM)
l1
E series
Inner Ø
Thread
Metric
d2
d3
a1
Service life calculation online Material:
www.igus.co.uk/igubal-expert igumid G Page 1654
a2
Technical data Dimensions [mm]
Part No. Max. static Max. static Max. Weight Part No. d1 g a1 a2 b1 d2 d3 I2 h1 I1
tensile strain axial force tightening +0.1 h11 +0.3 +0.3 B13 ±0.3 ±0.5 ±0.3 ±0.2
Short-term Long-term Short-term Long-term torque –0.16 –0.16
[N] [N] [N] [N] [Nm] [g] GE M-04 M3.5 4 8 8 8 4 M3.5 8 21.0 16 6.0
GE M-04 M3.5 650 325 250 125 0.4 0.9 GE M-04 4 8 8 8 4 M4 8 21.0 16 6.0
GE M-04 650 325 250 125 0.4 0.9 GE M-05 DIN M4 5 10 10 10 5 M4 9 24.5 20 7.5
GE M-05 DIN M4 1,000 500 250 125 0.4 1.5 GE M-05 DIN M5 5 10 10 10 5 M5 9 24.5 20 7.5
GE M-05 DIN M5 1,000 500 250 125 0.5 1.5 GE M-05 5 12 12 12 6 M5 10 31.0 24 9.0
GE M-05 1,200 600 250 125 0.5 2.7 GE M-05 DIN M5 LS22) 5 20 10 10 5 M5 9 36.0 30 7.5
GE M-05 DIN M5 LS22) 1,000 500 130 65 0.5 2.3 GE M-06 6 12 12 12 6 M6 10 31.0 24 9.0
GE M-06 1,400 700 300 150 1.5 2.5 GE M-06 LS22) 6 24 12 12 6 M6 10 43.0 36 9.0
GE M-06 LS22) 1,400 700 130 65 1.5 3.6 GE M-08 8 16 16 16 8 M8 14 42.0 32 12.0
GE M-08 2,700 1,350 650 325 5.0 6.3 GE M-10 10 20 20 20 10 M10 18 52.0 40 15.0
GE M-10 4,700 2,350 800 400 15.0 13.2 GE M-10 F 10 20 20 20 10 M10 x 1.25 18 51.3 40 15.0
GE M-10 F 4,700 2,350 800 400 6.0 13.2 GE M-12 12 24 24 24 12 M12 20 61.3 48 18.0
GE M-12 5,700 2,850 900 450 20.0 20.2 GE M-12 F 12 24 24 24 12 M12 x 1.25 20 61.3 48 18.0
GE M-12 F 5,700 2,850 900 450 15.0 20.2 GE M-14 14 28 27 27 14 M14 24 71.3 56 22.5
GE M-14 6,600 3,300 1,000 500 25.0 29.9 GE M-14 F 14 28 27 27 14 M14 x 1.5 24 71.3 56 22.5
GE M-14 F 6,600 3,300 1,000 500 20.0 29.9 GE M-15 15 28 27 27 14 M14 24 71.3 56 22.5
GE M-15 3,200 1,600 1,000 500 25.0 30.0 GE M-16 16 32 32 32 16 M16 26 81.9 64 24.0
GE M-16 7,500 3,750 1,200 600 30.0 49.9 GE M-16 F 16 32 32 32 16 M16 x 1.5 26 81.9 64 24.0
GE M-16 F 7,500 3,750 1,200 600 27.5 49.9 GE M-17 17 32 32 32 16 M16 26 83.0 64 24.0
GE M-17 3,600 1,800 1,200 600 30.0 50.0 GE M-17 F 17 32 32 32 16 M16 x 1.5 26 83.0 64 24.0
GE M-17 F 3,600 1,800 1,200 600 27.5 50.0 GE M-20 20 40 40 40 20 M20 x 1.5 34 105.0 80 30.0
GE M-20 9,500 4,750 3,000 1,500 60.0 105.0 GE M-20 M20 20 40 40 40 20 M20 x 2.5 34 105.0 80 30.0
GE M-20 M20 9,500 4,750 3,000 1,500 80.0 105.0 22)
LS = longer shank
22)
LS = longer shank
774 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 775
igubal® igubal®
clevis igubal clevis joints | Product range New
®
igubal clevis joints | Product range New
® clevis
joints joints
g
l2
h1
Male thread
Male thread
Clevis joint
Clevis joint
d2
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
circlip
a1
a2
● Available from stock in thread size M10 Material: Can be combined with: Material:
(M8 and M12 in preparation) igumid G Page 1654 ● Safety bolt GBM-10 and circlip GSR-10 – part number igumid G Page 1654
● For direct connection to, for example, igubal® rod end GARMK-10
Service life calculation online Service life calculation online
bearings ● As clevis joint combination with rod end bearing
www.igus.co.uk/igubal-expert www.igus.co.uk/igubal-expert
● Lightweight EARM-10 – part number GARMKE-10
● Lubrication and maintenance-free ● All igubal® parts with female thread M10
● Absolute corrosion resistance
● Available for right-hand thread (left-hand thread upon
request)
776 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 777
igubal® igubal®
clevis igubal clevis joints | Product range
®
igubal clevis joints | Product range
® clevis
joints joints
Clevis joints with clevis pin and circlip: Clevis joints with spring-loaded fixing clip:
GERMK and GELMK Order key GERMF and GELMF Order key
Thread Thread
Clevis joint
Clevis joint
E series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
Add-on: Add-on:
● Lightweight LS = Longer shank ● One-piece design LS = Longer shank
● Absolute corrosion resistance ● Easy assembly/disassembly
● High tensile force Material: ● Easy assembly also for use in hard to reach locations Material:
● Can be combined with E series rod end igumid G Page 1654 ● Can be combined with E series rod end igumid G Page 1654
● Corrosion-resistant and lightweight
Service life calculation online Service life calculation online
www.igus.co.uk/igubal-expert www.igus.co.uk/igubal-expert
778 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 779
igubal® igubal®
clevis igubal clevis joints | Product range
®
igubal clevis joints | Product range
® clevis
joints joints
Thread Thread
L= L=
With spring-loaded
R= R=
Right-hand thread Right-hand thread
Clevis joint
E series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
Material: Material:
● Lightweight
igumid G Page 1654 igumid G Page 1654
● Absolute corrosion resistance
● High tensile force Service life calculation online Service life calculation online
● Can be combined with E series rod end www.igus.co.uk/igubal-expert www.igus.co.uk/igubal-expert
780 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 781
igubal® igubal®
clevis igubal clevis joints | Product range
®
igubal clevis joints | Product range
® clevis
joints joints
Material: Material:
d1
d1
d3
d2
igumid G Page 1654 igumid G Page 1654
l1
h1
l1
l2
Dimensions [mm]
Part No. d1 d2 d3 I l1 m Clip Weight
[g]
GBM-04 4 3.2 7 12.5 8 1.05 GSR-04 0.3
GBM-05 5 4.0 8 16.5 12 1.15 GSR-06 0.5
d2 GBM-05 DIN 5 4.0 8 14.5 10 1.15 GSR-06 0.5
GBM-06 6 4.0 9 16.5 12 1.15 GSR-06 0.7
GBM-08 8 5.0 12 21.5 16 1.15 GSR-08 1.5
Dimensions [mm] GBM-10 10 7.0 15 27.0 20 1.35 GSR-10 3.0
Part No. d1 d2 a b C l1 h1 l2 Weight GBM-12 12 9.0 18 31.5 24 1.50 GSR-12 4.8
±0.5 [g] GBM-14 14 12.0 22 36.0 27 1.70 GSR-16 5.7
GEFM-04 4 8 9.5 10.5 8 19.0 15 4.5 0.5 GBM-15 15 12.0 23 36.0 27 1.70 GSR-16 8.3
GEFM-05 DIN 5 9 12.0 13.5 8 23.0 19 5.5 0.8 GBM-16 16 12.0 24 42.0 32 1.70 GSR-16 10.4
GEFM-05 DIN M5 LS22) 5 9 12.0 13.5 8 33.0 29 5.5 1.0 GBM-17 17 12.0 25 42.0 32 1.70 GSR-16 12.3
GEFM-05 5 10 14.0 15.5 8 27.0 23 6.5 1.1 GBM-20 20 15.0 30 51.0 40 2.00 GSR-20 19.2
GEFM-06 LS22) 6 10 14.0 15.5 8 39.0 35 6.5 1.0
GEFM-06 6 10 14.0 15.5 8 27.0 23 6.5 1.2 Circlips: GSR
GEFM-08 8 14 19.0 21.0 11 35.5 30 8.0 2.8
GEFM-10 10 18 23.0 25.5 14 45.0 38 10.0 5.0
GEFM-12 12 20 28.0 31.0 16 53.0 45 12.0 8.3
GEFM-16 16 26 36.0 40.0 22 73.0 62 16.0 18.3
22)
LS = longer shank Material:
POM Page 1656
d1 b
d2
Dimensions [mm]
Part No. d1 d2 b Weight
[g]
GSR-04 3.2 7.0 1.0 0.05
GSR-06 4.0 9.0 1.1 0.06
GSR-08 5.0 11.0 1.1 0.12
GSR-10 7.0 14.0 1.3 0.16
GSR-12 9.0 18.5 1.4 0.31
GSR-16 12.0 23.0 1.6 0.58
GSR-20 15.0 28.0 1.9 0.96
782 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 783
igubal® igubal®
clevis igubal clevis joints | Product range New
®
igubal clevis joints | Product range New
® clevis
joints joints
d1
Suitable for food contact
l1
l2
h1
h1
l2
l1
Clevis joint
Clevis joint
d2
d3
E series
E series
Inner Ø
Inner Ø
Thread
a1
Metric
Metric
a2 d2
● Lubrication and maintenance-free ● Corrosion and media-resistant ● Lubrication and maintenance-free ● Corrosion and media-resistant
● Optically and magnetically detectable ● Vibration-dampening ● Optically and magnetically detectable ● Vibration-dampening
● Compliant with Regulation (EU) No. 10/2011 and FDA ● Cost-effective ● Compliant with Regulation (EU) No. 10/2011 and FDA ● Cost-effective
guidelines guidelines
Material: Material:
igumid FC Page1655 igumid FC Page1655
Dimensions [mm]
Part No. d1 g a1 a2 b1 d2 d3 I2 h1 I1
+0.3 +0.3 ±0.3 ±0.5 ±0.3 ±0.2
–0.16 –0.16
GERM-04-FC New 4 8.0 8.0 8.0 4.1 M4 8 21.0 16.0 6.0
GERM-05-DIN-M5-FC New 5 10.0 9.9 9.9 5.3 M5 9 24.5 20.0 7.5
GERM-06-FC New 6 12.0 12.0 12.0 6.2 M6 10 31.0 24.0 9.0
GERM-08-FC New 8 15.9 15.8 15.8 8.2 M8 14 42.0 32.0 12.0
GERM-10-FC New 10 19.5 19.9 19.9 9.5 M10 18 51.3 39.5 14.8
GERM-10-FC-F New 10 19.5 19.9 19.9 9.5 M10 x 1.25 18 51.3 39.5 14.8
GERM-12-FC New 12 24.0 23.7 23.7 12.2 M12 20 61.3 48.0 18.0
GERM-12-FC-F New 12 23.5 23.7 23.7 12.2 M12 x 1.25 20 61.3 48.0 18.0
Left-hand thread and other dimensions available upon request
784 Online tools and more information www.igus.co.uk/clevis 3D CAD files, prices and delivery time online www.igus.co.uk/clevis 785
igubal®
clevis igubal® clevis joints | Product range New
joints
E series
Inner Ø
Thread
Metric
● Lubrication and maintenance-free ● Corrosion and media-resistant
● Optically and magnetically detectable ● Vibration-dampening
● Compliant with Regulation (EU) No. 10/2011 and FDA ● Cost-effective
guidelines
Material:
igumid FC Page1655
Technical data
Part No. Max. static Max. static Weight
tensile strain axial force
Short-term Long-term Short-term Long-term
[N] [N] [N] [N] [g]
GERMF-04-FC New 400 200 200 100 1.3
igubal® pillow block bearings are bearing units especially easy to install and which are able to compensate Typical sectors of industry
alignment errors and prevent edge pressure. and application areas
● Plant design ● Machine building
● Packaging etc.
Maintenance-free
dry operation When to use it?
● If chemical resistance is required
● If a cost-effective option is requested
Robust ● If you need dirt-resistant bearings
● To adjust misalignment
● If you need split components
Durable
Improve technology and reduce costs –
110 exciting examples online
When not to use it? www.igus.co.uk/igubal-applications
● When temperatures are higher than +80°C
● When an integrated fixing collar is required
● When diameters above 50mm are required
Maintenance and ● When rotation speeds higher than 0.5m/s are
lubrication-free required
Media-resistant
Max. +80°C
Min. –30°C
6 types
Ø 5 – 150mm
788 Online tools and more information www.igus.co.uk/pillow-block 3D CAD files, prices and delivery time online www.igus.co.uk/pillow-block 789
igubal® igubal®
pillow block igubal pillow block bearings | Technical data
®
igubal pillow block bearings | Product overview
® pillow block
bearings bearings
New
New
790 Online tools and more information www.igus.co.uk/pillow-block 3D CAD files, prices and delivery time online www.igus.co.uk/pillow-block 791
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
h2
● Resistant to corrosion and chemicals
h1
K series
Inner Ø
Metric
Imperial dimensions available
C1
d2
Page 1609
B
x2
Service life calculation online
Material:
www.igus.co.uk/igubal-expert
Housing: igumid G Page 1654
Spherical ball: iglidur® W300 Page 171
792 Online tools and more information www.igus.co.uk/pillow-block 3D CAD files, prices and delivery time online www.igus.co.uk/pillow-block 793
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
Pillow block bearings with split housing: Pillow block bearings: ESTM
KSTM-GT Order key Order key
h
h1 h
C1C1
BB
h R1
m R1
h1 m d1
m d1
Split housing
d3
E series
C1
sw
B
Inner Ø
d3
Split ball
K series
Metric
Inner Ø
h2h2
Metric
d1
a
d3 (2x)
Material:
Material:
a
d2 Housing: igumid G Page 1654
Housing: RN33 Page 1657 d2
h2
a
Spherical ball: iglidur® W300 Page 171
Spherical ball: iglidur® J Page 159 ● High radial loads
Combination with xiros® ball bearings
● Media-resistant
Service life calculation online From page 934
Space-saving design, easy to fit
h1
●
www.igus.co.uk/igubal-expert
● Predictable service life ● Dimensional E series according to DIN ISO 12240
● Maintenance and lubrication-free ● Adapter available Accessories, page 862
● Fitting is easy and does not require shaft removal ● Low installation space and lightweight
● Maintenance-free, dry operation ● High stiffness and durability Technical data
● For high static loads ● Predictable service life Part No. Max. radial Max. radial Max. axial Max. tightening Weight
● Mounting: M12 ● Dimensional K series according to DIN ISO 12240 tensile force compressive strength strength torque fixing holes
Short-term [N] Long-term [N] Short-term [N] Long-term [N] Short-term [N] Long-term [N] [Nm] [g]
Technical data ESTM-08 2,500 1,250 4,300 2,150 600 300 1.3 5.0
Part No. Max. radial tensile/ Max. axial tensile/ Max. tightening torque Weight ESTM-10 3,400 1,700 5,300 2,650 700 350 2.5 7.1
compressive strength compressive strength through ball fixing holes ESTM-12 4,500 2,250 6,500 3,250 750 375 2.5 9.0
Short-term Long-term Short-term Long-term ESTM-16 6,700 3,350 8,500 4,250 1,100 550 4.5 17.5
[N] [N] [N] [N] [Nm] [Nm] [g] ESTM-20 8,500 4,250 11,000 5,750 1,400 700 4.5 27.4
KSTM-GT3523) 11,000 5,500 2,500 1,250 5 15 250.3 ESTM-25 13,500 6,750 18,500 9,250 2,300 1,150 10.5 50.8
KSTM-GT40 11,000 5,500 2,500 1,250 5 15 235.0 ESTM-3025) 10,000 5,000 16,500 8,250 2,500 1,250 10.5 79.7
KSTM-GT40-GT24) 11,000 5,500 2,500 1,250 5 15 235.0 25)
Lower values loads due to different manufacturing method
KSTM-GT45 23)
15,000 7,500 3,000 1,500 5 20 405.2
KSTM-GT50 15,000 7,500 3,000 1,500 5 20 389.2 Dimensions [mm]
KSTM-GT50-GT24) 15,000 7,500 3,000 1,500 5 20 389.2 Part No. d1, E10 d2 d3 h h1 h2 a m C1 B R1 Max. pivot angle
ESTM-08 8 4.5 – 19 9.5 – 31 22 9 8 4.5 22°
Dimensions [mm] ESTM-10 10 5.5 – 22 11.0 – 36 26 10 9 5.0 22°
Part No. d1 d3 h h1 h2 SW a m C1 B Max. pivot ESTM-12 12 5.5 – 26 13.0 – 38 28 10 10 5.0 22°
E10 angle ESTM-16 16 6.6 10.6 34 17.0 6.4 50 37 13 13 6.5 22°
KSTM-GT35 23)
35.0 13.5 79.0 39.5 12.6 19.0 120.5 91.0 29.5 48.5 24° ESTM-20 20 9.0 14.0 40 20.0 8.6 62 46 16 16 8.0 22°
KSTM-GT40 40.0 13.5 79.0 39.5 12.6 19.0 120.5 91.0 29.5 48.5 24° ESTM-25 25 9.0 14.0 48 24.0 8.6 72 54 18 20 9.0 20°
KSTM-GT40-GT24) 40.0 13.5 79.0 39.5 12.6 19.0 120.5 91.0 29.5 48.5 24° ESTM-30 30 11.0 17.0 56 28.0 10.6 86 64 22 22 11.0 20°
KSTM-GT4523) 45.0 13.5 100.0 50.0 12.6 19.0 149.0 114.0 35.0 60.0 24°
KSTM-GT50 50.0 13.5 100.0 50.0 12.6 19.0 149.0 114.0 35.0 60.0 24° Alternative spherical ball materials Page 841
KSTM-GT50-GT24) 50.0 13.5 100.0 50.0 12.6 19.0 149.0 114.0 35.0 60.0 24° J4VEM: JEM: Low REM: J4EM:
23)
Diameter reduced by plain bearing; 24) Split housing and split ball Clearance-free, moisture Low-cost Low-cost and low
pre-loaded absorption moisture absorption
794 Online tools and more information www.igus.co.uk/pillow-block 3D CAD files, prices and delivery time online www.igus.co.uk/pillow-block 795
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
Pillow block bearings with split housing and Split housings with parallel holes:
split ball: ESTM-GT...-GT Order key ESTM-GT Order key
Split housing
Dimension
Split ball
E series
E series
Inner Ø
Inner Ø
Metric
Metric
h Material: h Material:
h1 h1
Housing: RN33 Page 1657 igumid G Page 1654
Spherical ball: iglidur® J Page 159
C1
C1
B
R1 R1
m d1 m d1
● Save time during assembly and disassembly ● Easy to assemble and disassemble
d3
d3
● Low installation space and lightweight ● Ideal for outside applications
● High stiffness and durability ● High loads
h2
h2
● Spherical ball material iglidur® J for low moisture ● Dimensional E series according to DIN ISO 12240
absorption ● Adapter available Accessories, page 862
● Ideal for outdoor use
● Dimensional E series according to DIN ISO 12240
d2 ● Adapter available Accessories, page 862 d2
a a
796 Online tools and more information www.igus.co.uk/pillow-block 3D CAD files, prices and delivery time online www.igus.co.uk/pillow-block 797
igubal® igubal®
pillow block igubal pillow block bearings | Product range
®
igubal pillow block bearings | Product range
® pillow block
bearings bearings
Pillow block bearings Slim Line: Split pillow block bearings for square
ESTM SL Order key profiles: ESQM Order key
Edge length
Slim Line
E series
E series
Inner Ø
C1
Metric
Metric
d1
h m h
Material: Material:
R1
h1
SW
C1
B
Spherical ball: iglidur® J Page 159 Spherical ball: iglidur® J4 Page 1652
h2
● Maintenance and lubrication-free ● Lightweight
d2
● With M3 thread, e. g. ESTM-10-SL-M3 a
● Compensation of misalignment errors
Service life calculation online ● For self tapping screw with outer diameter 3.5mm ● Mounting: M16 screw
www.igus.co.uk/igubal-expert ● Dimensional E series according to DIN ISO 12240 ● Recommended tightening torque: 50Nm
Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term ESQM-100 New 100.5 24 17.5 228 108 13.6 260 225 60 50 1,295
[N] [N] [N] [N] [N] [N] [N] [N] [g] ESQM-110 110.5 24 17.5 228 108 13.6 260 225 60 50 1,255
ESTM-05-SL-M3 1,500 750 1,400 700 900 450 150 75 1.6 ESQM-120 120.0 24 17.5 228 108 13.6 260 225 60 50 1,210
ESTM-06-SL-M3 1,500 750 1,400 700 900 450 150 75 1.7
ESTM-08-SL-M3 1,600 800 1,400 700 950 475 100 50 1.7
ESTM-10-SL-M3 1,600 800 1,400 700 1,000 500 100 50 1.9
Dimensions [mm]
Part No. d1 d2 h h1 h2 a m C1 R1 Max. pivot
E10 angle
ESTM-05-SL-M3 5 2.5 18 10 6.5 16 10 6 8 17°
ESTM-06-SL-M3 6 2.5 18 10 6.5 16 10 6 8 17°
ESTM-08-SL-M3 8 2.5 19 10 6.5 18 12 6 9 17°
ESTM-10-SL-M3 10 2.5 20 10 6.5 20 14 6 10 17°
798 Online tools and more information www.igus.co.uk/pillow-block 3D CAD files, prices and delivery time online www.igus.co.uk/pillow-block 799
igubal®
pillow block igubal® pillow block bearings | Product range New
bearings
Injection moulding
● Lubrication and maintenance-free
● Cost-effective
● Resistant to dirt
Metric
● Cost-effective spherical ball material iglidur® J4
available (order example: PP204-J4EM-20-14-SP)
C1 Material:
Housing: Galvanised steel
(stainless steel upon request)
Spherical ball: iglidur® J
h2
h1
d1 x2
B
m
a igubal fixed flange bearings
®
igubal® fixed flange bearings have been developed for supporting the centre or ends of shafts. Like all Typical sectors of industry
standard igubal® products, these bearings consist of an igumid G housing and an iglidur® W300 spherical and application areas
ball. For temperatures up to +200°C please select the HT version (High Temperature). igubal® fixed ● Plant design ● Automation
flange bearings are made to the dimensional E series and are offered with two or four mounting holes. ● Agricultural machines
● Machine building ● Food industry etc.
Maintenance-free
dry operation
When to use it?
● If chemical resistance is required
● If a cost-effective option is requested
● If you need dirt-resistant bearings
Robust ● To adjust misalignment
● If you need split components Improve technology and reduce costs –
● If temperatures higher than +200°C are 110 exciting examples online
required www.igus.co.uk/igubal-applications
Durable
Max. + 200°C
Min. –40°C
(depending on material: standard from –30°C
to +80°C; HT from –40°C to +200°C)
5 types
Ø 4 – 50mm
802 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 803
igubal® igubal®
fixed flange igubal fixed flange bearings | Technical data
®
igubal fixed flange bearings | Product overview
® fixed flange
bearings bearings
Tolerances Easy to fit For higher radial load Universal and quick
Maintenance-free igubal fixed flange bearings are designed
® assembly
with an E10 tolerance of the inner diameter. The shaft E series E series Female thread
tolerance should be included between h6 and h9. These From page 806 From page 808 Page 810
recommended tolerances allow for changes in the bearing
due to temperature. All values and tolerances according to
ISO 2768-m. Please contact us in case you require lower
or other bearing tolerances.
Assembly
igubal® fixed flange bearings are designed for mounting with
two or four bolts, depending on the design. The 2-hole types are Universal and quick High static load,
assembly split housing
provided with elongated holes, which allow easy and flexible
Male thread K series
installation. An exact positioning of the bearing housing is
Page 811 Page 812
not necessary, since the fixed flange bearing compensates
for alignment errors. Special adjusting rings can be used
igubal® fixed flange bearings – igubal® fixed flange igubal® fixed flange
to fix the shaft.
for temperatures bearings for food bearings with cost-
up to +200°C contact effective metallic housing
Pivot angle New New
804 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 805
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
d2
●
m
Service life calculation online
h
www.igus.co.uk/igubal-expert
E series
Inner Ø
2 holes
Metric
Ag
A1
Material:
x2
Housing: igumid G Page 1654
Spherical ball: iglidur® W300 Page 171
Combination with xiros® ball bearings Page 937
806 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 807
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
N
● Easy to fit
● Compensation of misalignment errors
● Absolute corrosion resistance
m
h
● Lightweight
E series
Inner Ø
4 holes
Metric
Ag
A1
d1
Material:
dB
Housing: igumid G Page 1654
Spherical ball: iglidur® W300 Page 171
Combination with xiros® ball bearings Page 936
808 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 809
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
Complete housing with ball stud, Complete housing with ball stud,
female thread: GFSM-...-IG Order key male thread: GFSM-...-AG Order key
Flange mounted
Flange mounted
Female thread
Male thread
Inner Ø
Inner Ø
4 holes
4 holes
Metric
Metric
● Maintenance and corrosion-free ● Maintenance and corrosion-free
● Easy connection – easy assembly ● Easy connection – easy assembly
● Compensation of misalignment errors Options: ● Compensation of misalignment errors Options:
Ball stud Ball stud19)
Blank = Made of galvanised steel Blank = Made of galvanised steel
NN
N
S1
mm
hh
S1
S1
m
h
Material: Material:
Housing: igumid G Page 1654 Housing: igumid G Page 1654
Ball stud: galvanised and stainless steel28) Ball studs: plastic, galvanised steel and stainless
d2 Accessories, page 859 d2 steel28) Accessories, page 860
d2
I6I6
I6
Ag
Ag
Ag
Force test Force test
direction direction
A1
A1
A1
Technical data Technical data
Part No. Max. static tensile strain Max. static compressive force Weight Part No. Max. static tensile strain Max. static compressive force Weight
Short-term Long-term Short-term Long-term Short-term Long-term Short-term Long-term
[N] [N] [N] [N] [g] [N] [N] [N] [N] [g]
GFSM-06-IG 150 75 350 175 16.4 GFSM-06-AG 150 75 350 175 10.6
GFSM-08-IG 250 125 750 375 34.0 GFSM-08-AG 250 125 750 375 23.1
GFSM-10-IG 140 70 1,200 600 61.1 GFSM-10-AG 140 70 1,200 600 41.2
810 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 811
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range
® fixed flange
bearings bearings
Fixed flange bearings with 4 mounting holes High-temperature fixed flange bearings with
and split housing: KFSM GT Order key 4 mounting holes: EFSM-HT Order key
High temperature
Split housing
● High stiffness and durability
● Predictable service life
K series
Inner Ø
4 holes
Maintenance-free dry
Metric
E series
●
Inner Ø
4 holes
Metric
operation
N
● Mounting: with push-in feet
M10, Material:
Material:
without push-in Housing: RN33 Page 1657
m
h
Housing: iguton G Page 1655
feet M12 Spherical ball: iglidur® J Page 159
Spherical ball: iglidur® X Page 279
h
B m ● Applicable up to +200°C
A1 ● Easy to fit
● Compensation of misalignment errors
● Absolute corrosion resistance
Ag
A1
● Lightweight
● Chemical-resistant
dn
d1
d3
Technical data
N Example: KFSM-GT-40-A
Technical data Part No. Max. permissible Max. permissible Max. Weight
axial load radial load tightening torque
Part No. Max. static radial load Max. static axial load Weight
Short-term Long-term Short-term Long-term Holes
Short-term Long-term Short-term Long-term
[N] [N] [N] [N] [Nm] [g]
[N] [N] [N] [N] [g]
EFSM-05-HT 275 138 440 220 0.6 3.5
KFSM-GT35-A23) 5,000 2,500 4,500 2,250 183.5
EFSM-06-HT 339 170 523 262 0.6 3.3
KFSM-GT40-A 5,000 2,500 4,500 2,250 161.6
EFSM-08-HT 412 206 713 356 1.3 7.1
KFSM-GT45-A23) 6,000 3,000 5,000 2,500 294.6
EFSM-10-HT 864 432 1,202 601 2.5 11.2
KFSM-GT50-A 6,000 3,000 5,000 2,500 260.1
EFSM-12-HT 1,024 512 1,347 674 2.5 13.3
Max. tightening torque for fixing: 30Nm
812 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 813
igubal® igubal®
fixed flange igubal fixed flange bearings | Product range
®
igubal fixed flange bearings | Product range New
® fixed flange
bearings bearings
High-temperature fixed flange bearings with Fixed flange bearings for contact with food:
2 mounting holes: EFOM-HT Order key EFOM-FC Order key
High temperature
Inner Ø [mm]
dB dB
E series
E series
contact
2 holes
2 holes
Metric
Metric
d1 d1
Material: Material:
d2
d2
Housing: iguton G Page 1655 Housing: igumid FC Page1655
L
L
Spherical ball: iglidur® X Page 279 Spherical ball: iglidur® FC180 Page 1652
Ag
A1
A1
● Chemical-resistant (chemical table ● Vibration-dampening
x2 Page 1636 ) x2 ● Cost-effective
● For underwater applications
814 Online tools and more information www.igus.co.uk/igubal-flange 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-flange 815
igubal®
fixed flange igubal® fixed flange bearings | Product range New
bearings
Injection moulding
● Cost-effective spherical ball material iglidur® J4
available (order example: PFL204-J4EM-20-14-SP)
● Lubrication and maintenance-free
Metric
Series
● Cost-effective
● Resistant to dirt
dB Material:
d1 Housing: Galvanised steel
(stainless steel upon request)
Spherical ball: iglidur® J
(alternative iglidur® J4)
L
m
h
A1
Ag
x2
igubal spherical bearings
®
The use of spherical bearings is usually associated with heavy materials, difficult installation, and high Typical sectors of industry
costs. Most of the time, maintenance is still necessary long-term, and the bearings are only corrosion- and application areas
resistant in special designs. igubal® spherical bearings put an end to all of these disadvantages: they ● Food industry ● Railway technology
are easy to fit, cost-effective, lightweight and robust. ● Automotive ● Plant design etc.
Easy to fit
When to use it?
● For high axial and radial loads
● When an easy installation is required
Cost-effective ● In case of reduced installation space
● If chemical resistance is required Improve technology and reduce costs –
● If a cost-effective option is requested 110 exciting examples online
● If you need dirt-resistant bearings www.igus.co.uk/igubal-applications
● To adjust misalignment
Resistance to chemicals
Robust
Max. +80°C
Min. –30°C
13 types
Ø 2 – 40mm
818 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 819
igubal® igubal®
spherical igubal spherical bearings | Technical data
®
igubal spherical bearings | Product overview
® spherical
bearings bearings
α
igubal® self-aligning clip bearings igubal® double joints and coupling joints
For tolerance compensation, Clip into sheet metal, Robust plastic, selectable Selectable materials,
selectable spherical ball can be assembled on spherical ball material individual dimensions
material both sides and alignment
Dimensional E series Dimensional E series
Page 829 Page 830 Page 831 Page 833
820 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 821
igubal® igubal®
spherical igubal spherical bearings | Product range
®
igubal spherical bearings | Product range
® spherical
bearings bearings
Spherical bearing
Spherical bearing
d2
d1
d1
d2
Low-cost
K series
K series
Inner Ø
Inner Ø
Metric
Metric
f f
30°
30°
● Compensation of misalignment and edge loads Material: ● Variety of ball materials Material:
● Corrosion-free Housing: igumid G Page 1654 ● Easy to fit Housing: igumid G Page 1654
● Vibration-dampening Spherical ball: iglidur® W300 Page 171 ● Cost-effective Spherical ball: iglidur® W300 Page 171
● Excellent vibration dampening ● Split housing Other spherical ball materials upon request
Imperial dimensions available
● Suitable for rotating, oscillating and axial movements Page 841
Page 1610
Technical data
Service life calculation online Part No. Max. static load on the housing Max. tightening torque Weight
www.igus.co.uk/igubal-expert radial axial 29)
through ball
[N] [N] [Nm] [g]
KGLM-05 LC 1,300 500 5 1.0
KGLM-08 LC 2,700 1,200 12 2.9
KGLM-10 LC 4,000 1,400 20 4.3
KGLM-12 LC 5,400 1,500 30 6.9
Technical data and dimensions [mm] KGLM-14 LC 6,000 2,500 35 9.0
Part No. Max. static load Max. tightening d1 d2 B C f Weight Max. pivot KGLM-16 LC 8,000 3,000 40 12.7
E10
on the housing torque angle KGLM-18 LC 9,000 4,000 45 16.6
radial axial29) through ball KGLM-20 LC 10,000 5,000 55 23.6
[N] [N] [Nm] [g] KGLM-25 LC 13,600 7,500 65 38.9
KGLM-02 300 60 1 2 8 4 3.0 0.8 0.1 32° KGLM-30 LC 20,000 9,000 70 61.0
KGLM-03 550 200 2 3 10 6 4.5 0.8 0.5 32° 29)
The maximum static axial load is determined when fitted into a blind housing
KGLM-05 1,300 500 5 5 13 8 6.0 0.8 1.0 30°
KGLM-06 1,800 650 10 6 16 9 6.5 0.8 1.6 29° Dimensions [mm]
KGLM-08 2,700 1,200 12 8 19 12 9.0 0.8 2.9 25° Part No. d1 d230) B C f Max. pivot
KGLM-10 4,000 1,400 20 10 22 14 10.5 0.8 4.4 25° E10 angle
KGLM-12 5,400 1,500 30 12 26 16 12.0 0.8 7.0 25° KGLM-05 LC 5 13 8 6.0 0.8 30°
KGLM-14 6,000 2,500 35 14 28 19 13.5 0.8 9.1 23° KGLM-08 LC 8 19 12 9.0 0.8 29°
KGLM-16 8,000 3,000 40 16 32 21 15.0 0.8 12.8 23° KGLM-10 LC 10 22 14 10.5 0.8 25°
KGLM-18 9,000 4,000 45 18 35 23 16.5 0.8 16.6 23° KGLM-12 LC 12 26 16 12.0 0.8 25°
KGLM-20 10,000 5,000 55 20 40 25 18.0 0.8 24.4 23° KGLM-14 LC 14 28 19 13.5 0.8 23°
KGLM-22 11,700 6,500 60 22 42 28 20.0 0.8 28.5 22° KGLM-16 LC 16 32 21 15.0 0.8 23°
KGLM-25 13,600 7,500 65 25 47 31 22.0 0.8 39.3 22° KGLM-18 LC 18 35 23 16.5 0.8 23°
KGLM-30 20,000 9,000 70 30 55 37 25.0 1.0 62.6 22° KGLM-20 LC 20 40 25 18.0 0.8 23°
29)
The maximum static axial load is determined when fitted into a blind housing KGLM-25 LC 25 47 31 22.0 0.8 22°
KGLM-30 LC 30 55 37 25.0 1.0 22°
30)
In press-fitted condition
822 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 823
igubal® igubal®
spherical igubal spherical bearings | Product range
®
igubal spherical bearings | Product range
® spherical
bearings bearings
d2
d1
Dimensional E series
Spherical bearing
Spherical bearing
d2
d1
f
30°
Slim Line
K series
Inner Ø
Inner Ø
Metric
Metric
f
30°
● Very small installation space Material: ● Compensation of misalignment and edge loads Material:
● Wall thickness 50% thinner than KGLM Housing: igumid G Page1654 ● Corrosion-free Housing: igumid G Page 1654
● Angular compensation up to 5° Spherical ball: iglidur® W300 Page 171 ● Vibration-dampening Spherical ball:
● Lightweight ● Excellent vibration dampening Spherical balls with 04 – 30mm diameters made of
Service life calculation online
● Dimensions according to DIN 1850 ● Suitable for rotating, oscillating and linear movements iglidur® W300 Page 171
www.igus.co.uk/igubal-expert
Spherical balls with 40mm and 80mm diameter
made of iglidur® J Page 159
Other spherical ball materials upon request
(Ø 04 – 12mm and 40mm)
Technical data and dimensions [mm] Technical data and dimensions [mm]
Part No. Max. static load Max. static load d1 d2 B f Weight Max. pivot Part No. Max. static load on Max. tightening d1 d2 B C f Weight Max. pivot
E10
(short-term) (long-term) E10 angle the housing torque angle
radial axial radial axial radial axial 29) through ball
[N] [N] [N] [N] [g] [N] [N] [Nm] [g]
KGLM-08 SL 2,700 450 1,350 225 8 14 9.0 0.5 1.1 5° EGLM-04 600 50 1.0 4 12 5 3.0 0.5 0.4 37°
KGLM-10 SL 4,000 750 2,000 375 10 16 10.5 0.5 1.5 5° EGLM-05 1,000 130 2.0 5 14 6 4.0 0.5 0.8 33°
KGLM-12 SL 4,500 750 2,250 375 12 18 12.0 0.5 2.0 5° EGLM-06 1,200 150 2.5 6 14 6 4.0 0.5 0.9 27°
KGLM-16 SL 6,500 500 3,250 250 16 22 15.0 0.5 3.1 5° EGLM-08 1,800 175 7.0 8 16 8 5.0 0.5 1.2 24°
EGLM-10 2,500 400 14.0 10 19 9 6.0 0.5 1.9 24°
EGLM-12 3,800 650 25.0 12 22 10 7.0 0.5 2.8 21°
EGLM-15 5,500 1,000 30.0 15 26 12 9.0 0.5 6.9 21°
EGLM-16 6,000 1,150 32.0 16 28 13 9.5 0.5 9.0 21°
EGLM-17 6,300 1,200 35.0 17 30 14 10.0 1.0 10.6 21°
EGLM-20 9,000 1,400 40.0 20 35 16 12.0 1.0 16.3 18°
EGLM-25 14,000 2,900 55.0 25 42 20 16.0 1.0 29.0 16°
EGLM-30 17,000 4,000 70.0 30 47 22 18.0 1.0 37.4 13°
EGLM-40-J 22,500 2,500 80.0 40 62 28 22.0 1.0 57.0 15°
EGLM-80-J New 50,000 11,300 – 80 120 55 45 2.0 400.0 18°
29)
The maximum static axial load is determined when fitted into a blind housing
824 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 825
igubal® igubal®
spherical igubal spherical bearings | Product range
®
igubal clip bearings | Product range
® spherical
bearings bearings
d3
d2
d1
Dimensional E series
Dimensional E series
Spherical bearing
Clip bearing
Low-cost
f y
30°
Inner Ø
Inner Ø
Metric
Metric
B
● Easy to fit Material: ● Very easy installation by clipping into sheet metal Material:
● Cost-effective Housing: igumid G Page 1654 ● No additional locating spigot necessary Housing: igumid G Page 1654
● Chemical- and corrosion-resistant Spherical ball: iglidur® W300 Page 171 ● Extremely small installation space: space-saving, Spherical ball: iglidur® J Page 159
● Robust Other spherical ball materials upon request thin-walled design
Online service life calculation
● Compensation of misalignment errors Page 841
www.igus.co.uk/igubal-expert
Online service life calculation
www.igus.co.uk/igubal-expert
Dimensions [mm]
Part No. d1 B d2 d3 y b1 b2 Max. pivot
E10 ±0.2 Sheet metal thickness ±0.1 angle
ECLM-05-02 5 6 12 13 2 3.9 6.0 25°
ECLM-06-02 6 6 12 13 2 3.9 6.0 18°
ECLM-08-02 8 6 14 15 2 3.9 6.0 16°
ECLM-10-03 10 6 16 17 3 4.5 6.7 12°
ECLM-12-03 12 6 18 19 3 4.5 6.7 12°
ECLM-16-03 16 6 22 24 3 4.5 6.7 12°
826 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 827
igubal® igubal®
spherical igubal clip bearings | Product range
®
igubal clip bearings | Product range
® spherical
bearings bearings
d1
d3
d2
d1
d3
d2
compensation
Clip bearing
Clip bearing
Heavy duty
with flange
Inner Ø d1
Inner Ø d1
y
Tolerance
b2
E series
E series
metric
metric
B
● High axial and radial loads Material: ● Maintenance-free dry operation Material:
● Adjustment of axial and radial clearance by pre-loading Housing: igumid G Page 1654 ● Easy to fit Housing: igumid G Page 1654
● Very easy installation by clipping into sheet metal Spherical ball: iglidur® W300 Page 171 ● Max. tolerance compensation ±0.2mm Spherical ball: iglidur® W300 Page 171
● No additional locating spigot necessary Other spherical ball materials upon request Other spherical ball materials upon request
● For plate thickness 4 – 8mm Page 841 Page 841
828 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 829
igubal® igubal®
spherical igubal clip bearings | Product range
®
igubal double joints | Product range
® double
bearings joints
d1
Ball stud19)
d3
d2
d1
x
ES =
Double joints
b2
Blank =
Inner Ø d1
b1
without ball stud
E series
Pitch X
Clip bearings
metric
Ball stud M6
b
d2
metric
● Connection for rotating and pivoting movements Material:
● Maintenance-free dry operation
● Easy and quick assembly Housing: igumid G Page1654
● Mechanical joining link between
● Absolute corrosion resistance Material: Spherical ball: iglidur® W300 Page 171
two components
● Lubrication and maintenance-free Clip bearing: iglidur® J Page 159 Other spherical ball materials upon request
● Compensation of misalignment errors
● Lightweight Page 841
● Corrosion-resistant
● Resistance to chemicals
● Double joint turned 90° available upon request
● Ball studs made from galvanised steel and
stainless steel28) Technical data and dimensions [mm]
Accessories, page 859 Part No. Max. static load Max. static load d1 d2 X b a c Weight Max.
(short-term) (long-term) E10 pivot
Tensile Compressive Tensile Compressive angle
Dimensions [mm] force force force force
[N] [N] [N] [N] [g]
Part No. d1 d2 d3 b1 b2 Weight
EGZM-04-25 1,100 1,300 550 650 4 20 25 4 10 5 3.5 32°
[g]
EGZM-04-50 1,100 750 550 375 4 20 50 4 10 5 4.8 32°
ZCLM-06-10-MS 10 12 13.5 12.5 10 0.6
EGZM-04-75 1,100 500 550 250 4 20 75 4 10 5 6.1 32°
Ball stud with right-hand thread; left-hand thread upon request
19)
EGZM-05-25 1,100 1,300 550 650 5 20 25 4 10 6 2.2 37°
Stainless steel ball stud upon request
28)
EGZM-05-50 1,100 750 550 375 5 20 50 4 10 6 4.9 37°
More dimensions upon request EGZM-05-75 1,100 500 550 250 5 20 75 4 10 6 6.3 37°
EGZM-06-25 1,100 1,300 550 650 6 20 25 4 10 6 3.4 30°
Assembly film EGZM-06-50 1,100 750 550 375 6 20 50 4 10 6 4.8 30°
Assembly:
www.igus.co.uk/zclm-film EGZM-06-75 1,100 500 550 250 6 20 75 4 10 6 6.0 30°
EGZM-08-60 3,000 3,500 1,500 1,750 8 30 60 7 15 8 15.2 20°
EGZM-08-100 3,000 1,900 1,500 950 8 30 100 7 15 8 19.5 20°
EGZM-10-60 2,500 3,500 1,250 1,750 10 30 60 7 15 9 15.3 25°
EGZM-10-85 2,500 2,300 1,250 1,150 10 30 85 7 15 9 18.1 25°
EGZM-10-100 2,500 1,900 1,250 950 10 30 100 7 15 9 19.4 25°
EGZM-12-60 2,000 3,500 1,000 1,750 12 30 60 7 15 10 14.7 25°
EGZM-12-100 2,500 1,900 1,000 950 12 30 100 7 15 10 18.8 25°
Can be combined with accessories Page 859 Alternative spherical ball materials Page 841
REM: JEM: J4EM: J4VEM:
Low-cost low moisture low-cost and low clearance-free pre-
GZRM-IG
absorption moisture absorption loaded spherical ball
830 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 831
igubal® igubal®
double igubal double joints | Product range
®
igubal coupling joints | Product range
® double
joints joints
Tube material
Double joints
(A, B, C or D)
K series
(A or B)
Inner Ø
metric
metric
Angle
Version A Version B Version A Version B Version C Version D
d2 d2 h2 h2
R R
Options: Options:
Tube material Spherical ball material ● Socket cup M5, M6, M8 Tube material Ball stud material
d1
d1
d1 d1
SR = Galvanised steel Blank = iglidur® W300 and M10 SR = Galvanised steel SZ = Galvanised steel
ER = Stainless steel J = iglidur® J ● Individual centre distance ER = Stainless steel EZ = Stainless steel28)
(AISI 303) J4 = iglidur® J4 ● Individual alignment of the (AISI 303) PZ = igumid G
d3 d3
R = iglidur® R bearing position
Material:
x
EK = Stainless steel d3 d3
X
Housing: igumid G Page 1654
(AISI 303)
Ball stud: Plastic, galvanised or stainless steel28)
Material: Tube: Galvanised or stainless steel
Housing: igumid G Page 1654
Ball: variable Page 841
d1
d1
d2 d2 C C
Tube: Galvanised or stainless steel
B B h1 h1
S1 S1
B B
● Ball diameters 5, 6, 8, 10 and 12mm
● Individual centre distance Dimensions [mm]
● Individual alignment of the bearing position Part No. d1 d2 d3 X B h1 h2 S1 R Max.
Width pivot
Dimensions [mm] Min. across flats
angle
Part No. d1 d2 d3 X B C Max. WDGM-05-A-SR-SZ
32)
M5 12.8 8 64 10.8 4.6 19.2 SW8 6.4 23°
pivot WDGM-06-A-ER-SZ 145)
32)
M6 14.8 10 80 12.3 6.1 23.5 SW9 7.4 25°
E10 Min. angle WDGM-08-A-SR-SZ 32) M8 19.3 12 80 16.2 5.9 29.5 SW12 9.7 24°
KDGM-05-A-SR
32)
5 20 6 72 9 7.0 45° WDGM-10-A-SR-SZ 32) M1033) 19.3 12 80 16.2 7.9 36.0 SW14 9.7 24°
KDGM-06-A-SR-J 32)
6 20 6 72 9 7.0 40° 145)
Size only available with stainless steel tube (ER)
KDGM-08-A-SR-J 32) 8 24 8 84 12 9.0 35° 28)
Stainless steel ball stud upon request
KDGM-10-A-ER-J145) 32) 10 30 10 96 14 10.5 35° 32)
Please add the required centre distance in mm
KDGM-12-A-SR-J 32)
12 34 12 108 16 12.0 35° 33)
Housing’s size 8 with a special M10 stud, available only in metal
32)
Please add the required centre distance in mm
Order example, WDGM-05-A-SR-SZ, 100: Coupling joint with 5mm ball stud thread, version A, tube material
145)
Size only available with stainless steel tube (ER)
made of steel, ball stud made of steel, centre distance 100mm
832 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 833
igubal® igubal®
double igubal double joints | Product range ®
igubal coupling joints | Product range New
® double
joints joints
Variable coupling joints, removable: Crimped coupling joints with clevis joints:
WDGM-DE Order key GDGM-05-V Order key
Coupling joint
Tube material
Tube material
(A, B, C or D)
Disassembly
Accessories
Clevis joint
Twistable
Inner Ø
metric
metric
Angle
Version A Version B Version C Version D
d2 h2
R
● Socket cup M6 Options: ● Lubrication and a1 a1 Options:
b1
● Individual centre Tube material Ball stud material maintenance-free F = Spring-loaded fixing clip
d1
d1
l3
distance ER = Stainless steel SZ = Galvanised steel ● Diameter 5mm K = Clevis pin and circlip
● Individual alignment (AISI 303) EZ = Stainless steel28) ● Individual alignment of
of the bearing position PZ = igumid G the clevis joint – rotation Material:
● Easy assembly and d3 feature Housing: igumid G Page 1654
Material:
X
X
● Other installation sizes
upon request
d1
S1 h1 ● Cost-effective solution
B for small and medium d1
g
volumes
t
Dimensions [mm]
Part No. d1 d2 d3 X B h1 h2 S1 R Max.
Projektleiter/projectmanager: Unterschrift/signature:
Für Entscheidungen über die Eignung der von igus® zu liefernden Produkte für bestimmte Anwendungsfälle
und Konstruktionen, in die die igus®-Produkte einbezogen sind, ist ausschließlich der Kunde verantwortlich.
The responsibility for the decision regarding the suitability of the igus® products for
individual application/design is taken by the customer. This also applies if igus® is
Width pivot Dimensions [mm]
Die ausschließliche Verantwortung des Kunden für die Konstruktion und/oder Verwendung liegt auch dann involved in the development of a customised product, e.g. with advice or proposals
across flats
Min. angle
beim Kunden, wenn igus in die Entwicklung eines vom Kunden geschaffenen Produktes einb ezogen wird und regarding the design and/or manufacturing process of the product and/or associated
dabei, etwa durch Ratschläge oder Empfehlungen, mitwirkt. Alle Maße, Prüfungen und Angaben beziehen sich, application. All sizes, checks and data are relating to the delivery conditions at ambient
wenn nicht ausdrücklich anders angegeben, auf den Auslieferzustand bei Raumklima. climate, if not fixed deviating in particular.
Werkstoff/material: --- Oberfläche/surface: --- Part No. d1 d3 X a1 a2 b1 g I3 Max. static
WDGM-06-A-ER-SZ-DE
mit
measures in
gekennzeichnete Maße sind Prüfmaße (keine CPK-Merkmale)
have to be contolled (no CPK-features)
32)
M6 16
Zulässige Abweichung für Maße ohne Toleranzangabe 10 100Schutzvermerk
13 6.5 23.5 SW8 5 23°
Zeichnungsänderungen/drawing revision: Maßstab/scale:
1:1
permissible variation for measures without tolerance limits
Nennmaßbereich über/over 0,5 6 30 120 400 1000 2000
nach DIN ISO 16016
beachten tensile strain
145)
Size only available with stainless
12880 mm^3
steel tube (ER) Bauteilvolumen/volume: nominal size bis/incl. 6 30 120 400 1000 2000 4000 Observe protection
notices in accordance +0.3 +0.3 +0.3 Short-term
DIN ISO 2768-m ±0,1 ±0,2 ±0,3 ±0,5 ±0,8 ±1,2 ±2 with DIN ISO 16016
28)
Stainless steel ball stud upon request
26.11.2015 P. Mejia
Zeichnungsnummer/drawing number:
WDGM-XX-X-XX-XX-DE
erstellt
drawn
Datum/date Name
+0.1 Min. –0.16 –0.16 +0.1 ±0.3 +0.3 [N]
geprüft
Doppelgelenklager
32)
Please add the required centre distance in mm checked
version A, tube material made of stainless steel, ball stud made of steel, centre distance 150mm
Order example, GDGM-05-V-ER-F, 100: coupling joint with clevis joints for a pin diameter of 5mm.
Assembly:
Adjustable alignment of the bearing points. Stainless steel tube, two spring-loaded fixing clips
GEFM-05 DIN, centre distance 100mm, included
Can be combined with accessories
From page 859: Can be combined with accessories From page 859:
834 Online tools and more information www.igus.co.uk/pressfit-sphericals 3D CAD files, prices and delivery time online www.igus.co.uk/pressfit-sphericals 835
My sketches
Easy to fit
Compensation of misalignment errors
Resistant to edge loads
Very good friction and wear properties
igubal® self-aligning spherical thrust bearings are very easy to fit and help to compensate for alignment Mechanical properties Coefficient of sliding friction and speed
errors and prevent edge pressure. igubal self-aligning spherical thrust bearings are very
®
Taking into account the radial load, maximum surface
easy to fit and help to compensate for alignment errors speeds up to 0.5m/s rotating are possible.
and prevent edge pressure. The housing pad is made of
the impact-resistant, thermoplastic composite igumid G.
Easy to fit When to use it? The spherical washer is made of iglidur® W300 material. Assembly
● If you want to save weight This combination provides exceptionally good friction and The housing pad is installed so that it is countersunk and
● If corrosion resistance is requested wear properties. secured. The spherical washer is loosely fitted in the socket
Compensation of
● If a bearing with a good coefficient of friction and is held in place by the shaft that is placed into the
misalignment errors
is required bearing.
Loads
Resistant to The load capacity of igubal® spherical thrust bearings is very
edge loads high in standard ambient temperatures. For high continuous Product range
When not to use it? loads and high temperatures, the load capacity of the igubal® spherical thrust bearings are available in standard
● At very high loads spherical thrust bearings should be tested in an experiment form to suit diameters from 5 to 20mm. Please contact us
Very good friction
● When temperatures are higher than +80°C that simulates the application. if you require other dimensions.
and wear properties
● When high speeds have to be achieved
Max. +80°C
Min. –30°C
Type 1
Ø 5 – 20mm
838 Online tools and more information www.igus.co.uk/spherical-thrust-bearings 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-thrust-bearings 839
igubal®
spherical
thrust igubal® spherical thrust bearing | Product range
bearings
Inner Ø d1
metric
Spherical washer
Type
R
Material:
h1
R
d1 Spherical washer: iglidur® W300 Page 171
h1
d3
h2
d3
Technical data
Part No. Max. static Max. static Weight
axial compressive strength axial compressive strength
Short-term Long-term
Dimensions [mm]
High compressive strength
Part No. d1
Spherical washer
d3
Housing pad
d2 h1
Spherical
h2
Housing pad Overall height
H34) R
Radius
Compensation Flexible
angle
DIN 2768 medium DIN 2768 medium washer
SAM-05 5.2 7.0 15 3.0 3.5 4.7 15 3º Lightweight
SAM-06 6.2 7.5 16 3.0 4.0 5.3 16 3º
SAM-08 8.2 10.0 20 4.0 5.0 6.8 20 2º Different materials
SAM-10 10.2 12.0 24 4.5 5.5 7.5 24 2º
SAM-12 12.5 14.5 30 5.0 6.2 8.0 32 2º Spherical balls for metallic bearing housings
SAM-16 16.2 19.0 36 5.5 6.5 8.7 40 2º
SAM-20 20.2 23.0 44 6.0 7.0 8.6 45 2º
34)
In assembled condition
Every single iglidur® material has its own special properties, which determines the suitability for your Typical sectors of industry
special applications and requirements. We have available spherical balls made from iglidur® materials and application areas
W300 (standard), J, J4, R, RN248, UW and X. The spherical balls for metallic bearing housings are ● Plant design ● Model building
available in three materials for housing numbers 203 to 210. ● Furniture/Industrial design etc.
Maintenance-free,
When to use it?
dry operation
● If you need maintenance-free material
● When dimensional E and K series
components should be fitted
Corrosion-resistant
● If different iglidur® materials should be tested
● If high compressive strength is required Improve technology and reduce costs –
● If high flexibility is required 110 exciting examples online
High compressive strength
● Replacing ball bearings in metallic housings www.igus.co.uk/igubal-applications
Tolerances
Lightweight
Maintenance-free igubal ® spherical balls are
designed with a tolerance of the inner diameter
of E10. The shaft tolerance should be included
between h6 and h9. All values and tolerances
according to DIN ISO 2768-m.
Different materials
Available from stock
Drum bearing in a tumble dryer www.igus.co.uk/food
Detailed information about delivery time online.
For metallic bearing housings,
Price breaks online
low moisture absorption
No minimum order value. No minimum order
quantity
Depending on material
842 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 843
igubal® igubal®
spherical igubal spherical balls | Product overview
®
igubal spherical balls | Product range
® spherical
balls balls
Standard – igubal® spherical balls Low-cost – igubal® spherical balls Standard spherical balls:
WKM and WEM Order key
iglidur W300
®
Page 171 iglidur R
®
Page 247
B
Type Size [mm] Options
Series
d1
dk
30°
K = Dimensional K series
WKM WEM RKM REM
Dimensional series
High temperatures – Low moisture absorption +90º
Inner Ø d1
iglidur® X Page 279 iglidur® J Page 159
d1
dk
–40º
Metric
Width
30°
Imperial dimensions available
Page 1610
XKM XEM JKM JEM
K series E series K series E series
metric metric metric metric
Dimensions [mm] Dimensions [mm]
Page 847 Page 847 Page 848 – 850 Page 848
Part No. d1 dK B Weight Part No. d1 dK B Weight
Cost-effective – Underwater applications – Clearance-free, E10 [g] E10 [g]
igubal® spherical balls igubal® spherical balls pre-loaded – igubal® WKM-02-04 2 5.10 4 0.1 WEM-04-05 4 8.30 5 0.2
iglidur® J4, Page 1652 iglidur® UW Page 509 spherical balls WKM-03-06 3 8.10 6 0.3 WEM-05-06 5 10.30 6 0.3
iglidur® J4VEM Page 853 WKM-05-08 5 11.30 8 0.6 WEM-06-06 6 10.30 6 0.4
WKM-06-09 6 12.80 9 0.9 WEM-08-08 8 13.30 8 0.7
WKM-08-12 8 16.00 12 1.6 WEM-10-09 10 16.10 9 1.2
WKM-10-14 10 19.00 14 2.7 WEM-12-10 12 18.10 10 1.5
WKM-12-16 12 22.10 16 4.0 WEM-15-12 15 22.00 12 2.4
WKM-14-19 14 25.40 19 6.0 WEM-16-13 16 24.10 13 3.3
J4KM J4EM UWEM J4VEM WKM-16-21 16 28.40 21 8.2 WEM-17-14 17 25.10 14 3.7
K series E series E series E series WKM-18-23 18 31.50 23 10.8 WEM-20-16 20 29.10 16 5.3
Metric Metric Metric Metric
WKM-20-25 20 35.10 25 14.5 WEM-25-20 25 35.60 20 9.5
Page 851 Page 851 Page 852 Page 853
WKM-22-28 22 38.30 28 18.7 WEM-30-22 30 40.90 22 12.1
Detectable – For metallic bearing housings – WKM-25-31 25 42.90 31 26.0
igubal® spherical balls igubal® spherical balls WKM-30-37 30 51.20 37 44.7
iglidur® RN248 Page 1657 iglidur® J iglidur® A180 iglidur® A350
Page 159 Page 401 Page 385
844 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 845
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
d1 Series Series
d1
dk
dk
30°
30°
iglidur® R spherical balls
K = Dimensional K series K = Dimensional K series
Dimensional series
Dimensional series
Inner Ø d1 [mm]
B B
Inner Ø d1
+90º +250º
Metric
Metric
Width
Width
d1
d1
dk
dk
–50º –100º
30°
30°
Dimensions [mm] Dimensions [mm]
Part No. d1 dK B Weight Part No. d1 dK B Weight
E10 [g] E10 [g]
RKM-08-12 8 15.90 12 1.8 XKM-10-14 10 19.10 14 2.9
RKM-10-14 10 19.00 14 2.9
846 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 847
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
Low moisture absorption spherical balls: Low moisture absorption spherical balls:
JKM and JEM Order key JKM Order key
B B
d1
dk
d1
dk
Series
30°
30°
K = Dimensional K series
Dimensional series
JKM spherical ball with plain bearing
B B
+90º
Inner Ø d1
Inner Ø d1
K series
Metric
Metric
Width
Width
d1
dk
d1
dk
–50º
30°
30°
JEM
JKM spherical ball without plain bearing
Dimensions [mm]
Part No. d1 dK B Weight
E10 [g] Dimensions [mm]
JKM-03-06 3 8.10 6 0.3 Part No. d1 dK B Weight
JKM-05-08 5 11.30 8 0.7 E10 [g]
JKM-06-09 6 12.80 9 1.0 JKM-35-49 35)
35 66.30 49 75.5
JKM-08-12 8 15.90 12 1.9 JKM-40-49 40 66.30 49 54.5
JKM-10-14 10 19.00 14 3.1 JKM-45-6035) 45 82.40 60 125.1
JKM-12-16 12 22.10 16 4.7 JKM-50-60 50 82.40 60 92.1
JKM-16-21 16 28.40 21 9.4 35)
Diameter reduced by means of a plain bearing
JKM-18-23 18 31.50 23 13.2
JKM-20-25 20 35.10 25 17.6
JKM-25-31 25 42.80 31 31.6
JKM-30-37 30 51.20 37 53.0
Dimensions [mm]
Part No. d1 dK B Weight
E10 [g]
JEM-04-05 4 8.30 5 0.3
JEM-05-06 5 10.20 6 0.4
JEM-06-06 6 10.20 6 0.4
JEM-08-08 8 13.30 8 0.8
JEM-10-09 10 16.10 9 1.3
JEM-12-10 12 18.10 10 1.7
JEM-15-12 15 22.00 12 2.9
JEM-16-13 16 24.10 13 3.9
JEM-17-14 17 25.20 14 4.1
JEM-20-16 20 29.10 16 6.4
JEM-25-20 25 35.60 20 11.5
JEM-30-22 30 40.90 22 14.5
JEM-40-28 40 53.00 28 31.0
848 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 849
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
Series
d1
d1
dk
dk
Dimensional series
Inner Ø d1 [mm]
B
+90º
Inner Ø d1
+90º
Split ball
K series
Metric
Metric
Width
–50º
d1
dk
–50º
30°
Dimensions [mm] Dimensions [mm]
Part No. d1 dK B Weight Part No. d1 dK B Weight
E10 [g] E10 [g]
JKM-GT40 40 66.30 49 54.5 J4KM-10-14 10 19.10 14 3.1
JKM-GT50 50 82.40 60 92.1 J4KM-12-16 12 22.10 16 4.7
Dimensions [mm]
Low moisture absorption split spherical balls:
JEM-GT Order key Part No. d1 dK B Weight
E10 [g]
B Type Version Size [mm] J4EM-04-05 4 8.25 5 0.3
J4EM-05-06 5 10.20 6 0.4
J4EM-06-06 6 10.20 6 0.4
J4EM-08-08 8 13.30 8 0.8
d1
dk
850 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 851
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
–50º
d1
dk
B B
Pre-loaded
Inner Ø d1
Inner Ø d1
0.5 (6x)
0.5 (6x)
E series
E series
Metric
Metric
Width
Width
d1
d1
dk
dk
● Can be combined with all E series housings
● Sizes from 8 to 20mm
● Clearance-free, pre-loaded
● Totally clearance-free in unloaded state
852 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 853
igubal® igubal®
spherical igubal spherical balls | Product range
®
igubal spherical balls | Product range
® spherical
balls balls
Detectable spherical balls: Slim spherical balls made of iglidur® materials for various metallic bearing housings
RN248KM and RN248EM Order key
B
B
Type Size [mm] Options
Series
d1
dk
d1
dk
30°
K = Dimensional K
series
iglidur® J iglidur® A180 iglidur® A350
Dimensional series
E = Dimensional E
iglidur® RN248
series
spherical balls
B
● 3 different spherical ball materials available: ● Maintenance-free, dry operation
Inner Ø d1
+90º iglidur® J, A180 and A350 ● Durable
● Eight dimensions for housing numbers range includes ● Corrosion-free
Metric
Width
UC203 to UC210 ● Resistant to dirt
d1
–50º
dk
30°
Dimensions [mm]
Part No. Housing No. d1 dk B Max. static compressive force
E10 radial axial
[N] [N]
Dimensions [mm]
made of iglidur® J, low coefficient of friction (material information From page 159)
Part No. d1 dK B Weight
JEM-17-17 UC203 17 47 17 10,000 7,500
E10 [g]
JEM-20-17 UC204 20 47 17 11,500 7,500
RN248KM-06-09 6 12.80 9 1
JEM-25-17 UC205 25 52 17 14,500 7,500
JEM-30-19 UC206 30 62 19 19,500 9,500
Dimensions [mm] JEM-35-20 UC207 35 72 20 24,000 10,500
Part No. d1 dK B Weight JEM-40-21 UC208 40 80 21 29,000 12,000
E10 [g] JEM-45-22 UC209 45 85 22 34,000 13,000
RN248EM-05-06 5 10.30 6 0.4 JEM-50-24 UC210 50 90 24 41,500 15,500
RN248EM-06-06 6 10.20 6 0.4 made of iglidur A180, FDA-compliant all-rounder (material information From page 361)
®
854 Online tools and more information www.igus.co.uk/spherical-balls 3D CAD files, prices and delivery time online www.igus.co.uk/spherical-balls 855
igubal®
spherical igubal® spherical balls | Product range
balls
Injection moulding
iglidur® material
Inner Ø d1
Width
dk
d1
Material:
iglidur® J, low coefficients of friction Page 159
iglidur® J4, Low-cost material Page 1652
B
Dimensions [mm]
Part No. Housing No. d1 dk B Max. static
E10 compressive force
radial axial
JEM-17-17-SP UC203 17 47 17
[N]
7,500
[N]
4,000 igubal accessories
®
Image exemplary
Fixing collars with threaded pin Ball studs with female thread
Order key Order key
Thread direction
Female thread
Threaded pin
Fixing collar
(screw)
Metric
Metric
Material: Options: Add-on:
SØd1
Galvanised steel (stainless steel upon request) Thread Blank = Galvanised steel
R = Right-hand thread ES = Stainless steel28)
● Easy to fit
l1
L = Left-hand thread
● DIN 705 (lightweight series)
(upon request)
S1
l3
● Incl. DIN 914 threaded pin (Allen key)
l1
Material:
l2
d1
d2
l6
● Easy to fit
45° d2 ● DIN connection size
S1
B ● Corrosion-free
d3
f
Image exemplary
WGR(L)M WGR(L)M LC WGR(L)M-DE GFSM-IG ZCLM-06-10 WDGM WDGM-DE
858 Online tools and more information www.igus.co.uk/igubal-accessories 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-accessories 859
igubal®
accessories igubal® accessories | Product range igubal® accessories | Product range igubal®
accessories
Ball studs with male thread Adapter screws: PKRM and PKLM
Order key Order key
d1 d1
SØ SØ
d1
Type Size [mm] Type Size [mm] Options
S1
S1
l1
l1
l4
l4
l1
Thread
l3
l3
L = Left-hand thread21)
l3
l4
Thread direction
R = Right-hand thread
l2
S2
S2
Threaded pin
l6
l6
l2
Thread direction
K series
Metric
d1 d1
SØ SØ Options: Add-on:
SW
Thread Blank = Plastic
Material:
R = Right-hand thread MS = Galvanised steel
POM Page 1654
l1
l1
l4
S1
S1
l3
l2
l6
In contrast to other "black" components of stock igubal® ● Can be combined with K series rod end
Galvanised and stainless steel (AISI 303)
parts, the igubal® adapter screws consist of the material ● Vibration-dampening
d2 d2 ● Easy to fit POM. This component effectively transforms a standard K ● Easy to fit
d3 d3 ● DIN connection size series rod end into an angled ball and socket joint. ● Left-hand thread upon request
● Corrosion-free
Dimensions [mm] – ball studs made from plastic Technical data and dimensions [mm]
Part No. d1 d2 l1 l2 l3 l4 l6 S1 S2 Weight Part No. Max. static Max. static d1 d2 l1 l2 l3 l4 SW Weight
±0.1 ±0.2 [g] tensile strain radial load
GZRM-05 8 M5 9 10.2 21.7 2.0 8.2 SW7 4 1 Width
Short- Long- Short- Long- Length Thread Total Nut
across
GZRM-06 10 M6 11 12.5 26.5 2.2 10.5 SW8 5 1 term term term term h11 Thread adjusting length length width
flats
bolt
GZRM-08 13 M8 13 16.5 33.5 2.4 13.5 SW11 6 3 [N] [N] [N] [N] [g]
GZRM-10 16 M10 16 20.0 40.5 2.7 16.0 SW13 8 6 PK M-05 100 50 200 100 5 M5 8.5 11.3 25.0 2.7 SW8 0.7
PK M-06 150 75 250 125 6 M6 9.5 12.8 28.0 3.2 SW10 1.2
Dimensions [mm] – ball studs made of galvanised and stainless steel PK M-08 250 125 400 200 8 M8 12.5 12.5 32.0 4.0 SW13 2.6
Part No. d1 d2 d3 l1 l2 l3 l4 l6 S1 Weight PK M-10 500 250 600 300 10 M10 14.5 14.5 37.5 5.0 SW16 4.0
h9 h14 ±0.3 ±0.3 ±0.3 ±0.4 Min. h14 [g] PK M-12 700 350 900 450 12 M12 16.5 15.5 42.0 6.0 SW18 7.5
GZRM-05-MS 115)
8 M5 8 9 10.2 22.7 2.0 6.2 SW7 4.5 PK M-14 800 400 1,100 550 14 M14 19.5 15.5 47.0 7.0 SW21 11.4
GZRM-06-MS115) 10 M6 10 11 12.5 28.0 2.2 8.5 SW8 8.5 PK M-16 900 450 1,400 700 16 M16 22.0 16.5 52.0 8.0 SW24 16.9
GZRM-08-MS115) 13 M8 13 13 16.5 35.0 2.4 11.2 SW11 17.7 PK M-18 800 400 1,700 850 18 M18 x 1.5 24.0 20.5 59.0 9.0 SW27 16.9
GZRM-10-MS115) 16 M10 16 16 20.0 43.0 2.7 12.7 SW13 35.1 PK M-20 500 250 2,200 1,100 20 M20 x 1.5 26.0 25.0 67.0 10.0 SW30 34.4
115)
For the stainless steel version please replace the suffix MS by ES 21)
Delivery time: 4 – 6 weeks
WGR(L)M WGR(L)M LC WGR(L)M-DE GFSM-IG ZCLM-06-10 WDGM WDGM-DE KBR(L)M KBR(L)M-CL KAR(L)M KAR(L)M-CL KCR(L)M
860 Online tools and more information www.igus.co.uk/igubal-accessories 3D CAD files, prices and delivery time online www.igus.co.uk/igubal-accessories 861
igubal®
accessories igubal® accessories | Product range
Adapter
E series
Inner Ø
Metric
R
N
m N1
● Lightweight
● For pillow block bearings of dimensional E series
Fa Fs
(ESTM, ESTM-GT)
● Chemical and corrosion-resistant
● Fits directly
● Space-saving
● Same screws as traditional metallic versions
Technical data
Part No. Max. radial Max. radial Max. lateral strength Max. axial Weight
tensile force [Fz] compressive [Fs] strength [Fa]
Short-term Long-term
strength [Fd]
Short-term Long-term Short-term Long-term
(tensile/compressive)
Short-term Long-term
igubal detectable
®
Following igubal® bearings can be found quickly in case of accidental damage of the system through Available from stock
metal detectable material. Even the smallest fragment can be found by metal detectors.
Detectable
When to use it?
● When particles should be detectable
Easy assembly Space-saving Clevis joints, Spring-loaded Clevis joints Spherical balls
● If you need maintenance-free material high strength fixing clip with spring-loaded
● When dimensional E and K series fixing clip
Resistant to dust and dirt
components should be fitted K series E series E series E series E series Dimensional K
● If high compressive strength is required and E series
Page 866 Page 867 Page 868 Page 870 Page 871 Page 854
Lubrication and
maintenance-free Upon request
When not to use it?
● When temperatures are higher than +80°C Rod ends Pillow block bearings
● When diameters above 16mm are required
● When rotation speeds higher than 0.5m/s are
required
Vibration-dampening
Available from stock
Detailed information about delivery time online.
Higher forces Space-saving With clipped-on Easy to fit Extremely light,
Price breaks online ball compact design
Lightweight No minimum order value. No minimum order Page 754 Page 758 Page 750 Page 795 Page 798
quantity
Fixed flange bearing
Max. +80°C
Min. –30°C
4 types
Ø 4 – 16mm
Easy to fit For higher radial
load
Online product finder
Page 806 Page 808
www.igus.co.uk/igubal-finder
Spherical bearings
Easy to fit, For extremely Space-saving Simply snap For tolerance Robust plastic
cost-effective narrow into sheet metal compensation
installation
space
Page 823 Page 824 Page 825 Page 827 Page 829 Page 831
864 Online tools and more information www.igus.co.uk/detectable 3D CAD files, prices and delivery time online www.igus.co.uk/detectable 865
igubal®
detectable igubal® detectable | Product range igubal® detectable | Product range igubal®
detectable
Rod ends with female thread, detectable: Rod ends with female thread, detectable:
KBRM-CL-DT and KBLM-CL-DT Order key EBRM-DT and EBLM-DT Order key
BB
B B Type Size [mm] Version d2
d2 Type Size [mm] Version
C1
C1
d2 d2
C1 C1
d1
d1
Housing (female thread)
l2
l2
h2 h3
h3
l2
l2
h1
h1
2nd generation
h2
h1
h1
Detectable
Detectable
l1
l1
l1
l1
K series
E series
Inner Ø
Inner Ø
Thread
Thread
Metric
Metric
m
m
d3
d3
d4
d4
WW
d3 d3 d5
d5
W W Options: Options:
Thread Thread
L = Left-hand thread L = Left-hand thread
● Smooth design no dirt traps R = Right-hand thread ● Smooth design no dirt traps R = Right-hand thread
● Compensation of misalignment errors ● Spherical ball is clipped in
● Lightweight Material: ● Compensation of misalignment errors Material:
● Absolute corrosion resistance Housing: RN246 Page 1657 ● Lightweight Housing: RN246 Page 1657
● Dimensional K series according to DIN ISO 12240 Spherical ball: RN248KM Page 854 ● Absolute corrosion resistance Spherical ball: RN248EM Page 854
866 Online tools and more information www.igus.co.uk/detectable 3D CAD files, prices and delivery time online www.igus.co.uk/detectable 867
igubal®
detectable igubal® detectable | Product range igubal® detectable | Product range igubal®
detectable
g
l2
h1
Clevis joint
Detectable
E series
Inner Ø
Thread
Metric
l1
d2
● Resistant to dust and dirt d3 Options:
a1
● Maintenance and lubrication-free Thread
● Vibration-dampening L = Left-hand thread
● Lightweight a2 R = Right-hand thread
Material:
RN246 Page 1657
868 Online tools and more information www.igus.co.uk/detectable 3D CAD files, prices and delivery time online www.igus.co.uk/detectable 869
igubal®
detectable igubal® detectable | Product range igubal® detectable | Product range igubal®
detectable
Spring-loaded fixing clips, detectable: Clevis joints with spring-loaded fixing clips,
GEFM-DT Order key detectable: GERMF-DT and GELMF-DT Order key
b
Type Size [mm] Version Type Size [mm] Version
a c
d1
Clevis joint
Clevis joint
Detectable
Detectable
E series
E series
Inner Ø
Inner Ø
Thread
Metric
Metric
d2
Material: Options:
RN246 Page 1657 Thread
L = Left-hand thread
R = Right-hand thread
● Resistant to dust and dirt ● Resistant to dust and dirt
● Maintenance and lubrication-free ● Maintenance and lubrication-free
● Vibration-dampening ● Vibration-dampening Material:
● Lightweight ● Lightweight RN246 Page 1657
Individual components: Clevis joint GERM-DT and spring-loaded fixing clip GEFM-DT
Page 868 and 870
870 Online tools and more information www.igus.co.uk/detectable 3D CAD files, prices and delivery time online www.igus.co.uk/detectable 871
xiros ...
Polymer ball bearings
...
...plastics
xiros® polymer ball bearings | Application examples
Other exciting applications www.igus.co.uk/xiros-applications
874 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 875
xiros® polymer ball bearings | Product overview
The classic: Cost-effective and FDA-compliant: With shield or labyrinth Black (for visible parts): High resistance For high temperatures For heat and chemicals:
FDA-compliant: seal: xirodur® S180, to chemicals: up to +120°C: xirodur® A500,
PA cage B180 cage PE cage LCC with B180 cage PA cage xirodur® C160, PP cage xirodur® A500, PA cage PEEK cage
Page 886 Page 886 Page 886 Page 892 Page 886 Page 894 Page 898 Page 898
xiros® radial deep groove ball bearings – standard product range xiros® radial deep groove ball bearings – further materials
Lightweight and Antistatic: Antistatic and Conductive: High speeds: Detectable: For the tobacco industry: For temperatures
non-metallic: xirodur® F180, FDA-compliant: xirodur® F182, xirodur® D180, xirodur® M180, xirodur® T220, up to +120°C:
xirodur® A500, PAI balls PA cage xirodur® F180, PE cage PA cage PA cage xirodur® M180 cage PP cage xirodur® G220, PP cage
Page 898 Page 902 Page 902 Page 904 Page 906 Page 907 Page 908 Page 909
xiros® radial deep groove ball bearings with flange and guide rollers
Single flange: With double flange: Antistatic: Guide roller: Guide roller: Guide roller: End caps:
xirodur® B180, xirodur® B180, xirodur® F180, Plastic approved for food Carbon fibre tube with xirodur® B180,
PA cage PA cage PA cage Aluminium tube contact ball bearing PA cage
Page 910 Page 910 Page 910 Page 912 Page 913 Page 914 Page 916
With profile: Spherical radial deep Double row for Multi-axis bearing: Skate wheel: Fixed flange ball bearing, Polymer balls transfer Axial polymer
groove ball bearings: higher loads: xirodur® B180, xirodur® B180, FDA-compliant, fixed units: ball transfer units:
xirodur® B180 xirodur® B180 xirodur® B180 PP balls PA cage version: xirodur® B180 wxirodur® B180 and F182 with spherical roller
Page 918 Page 919 Page 920 Page 921 Page 922 Page 923 Page 924 Page 926
xiros® thrust bearings and slewing ring ball bearings xiros® combinations with igubal®
Single row: Double row: Thrust bearing: Slewing ring ball bearings: Pillow block ball bearing, Pillow block ball bearing, 4-hole fixed flange ball 2-hole fixed flange ball
xirodur® B180, xirodur B180,
®
xirodur® B180, xirodur® B180, FDA-compliant, fixed fixed or pivoting bearing, pivoting bearing, pivoting
glass/stainless steel balls glass/PAI/stainless steel balls glass/stainless steel balls with gear teeth or with cage version: xirodur® B180
Page 928 Page 928 Page 929 Page 930 Page 932 Page 934 Page 936 Page 937
876 877
xiros® polymer ball bearings | Advantages xiros® polymer ball bearings | Product overview
Lubrication and maintenance-free Overview types
Lubrication-free
polymer ball bearings
xiros® polymer ball bearings revolutionise the ball
bearing market. Thanks to their maintenance-
xiros® radial deep groove ball bearings – xiros® radial deep groove ball bearings with
free dry operation and the use of xirodur® high-
standard product range for 3 materials: flange and guide rollers
performance polymers, many applications can be
● xirodur® B180 – cost-effective standard ● With single or double flange
successfully implemented in which conventional
● xirodur® C160 – resistant to chemicals ● Made from xirodur® B180 or F180
metal ball bearings are not suitable.
● xirodur® A500 – for heat and chemicals ● xiros® system solution: Aluminium, PVC or carbon fibre
● Lubrication and maintenance-free
From page 886 tube with 2 fixed flange ball bearings
● Corrosion-resistant
From page 910
● Non-metallic (due to the use of glass and
plastic balls), therefore non-magnetic
● For temperatures up to +150°C (depending
on material)
● High media resistance, suitable for
washdown
● Lightweight
● Electrically insulating (or ESD-compliant) xiros® radial deep groove ball bearings – materials for special applications
● FDA-compliant (depending on material) ● xirodur® M180 – detectable ● xirodur® F180 – antistatic
● Predictable service life ● xirodur® T220 – for the tobacco industry ● xirodur® F182 – conductive
● xirodur® G220 – for temperatures up to +120°C ● xirodur® D180 – high speeds
Typical application areas ● xirodur® S180 – black (for visible parts) From page 907
● Packaging
● Textile industry
● Test engineering and quality assurance
● Optical industry
● Model making
10 xirodur® materials
Ø 3 – 60mm
878 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 879
xiros® polymer ball bearings | Technical data xiros® polymer ball bearings | Technical data
Radial deep groove ball bearings design Other designs
The xiros® polymer ball bearings are single-row deep xiros® radial deep groove ball bearings
groove ball bearings based on DIN 625. The lubrication and The other designs include:
maintenance-free ball bearings consist of four components: ● Convex rollers which can run directly on a profile
● Profiled rollers, e.g. for thread/cable guidance
The outer and inner races ● Thrust and slewing ring ball bearings for absorbing
The suitability of a xiros® polymer ball bearings is largely axial loads
determined by the materials of the two races. These are ● Multi-axis bearings for linear and radial movements
Housing Front Back Press in front of ball Shaft (h6 tolerance), A locating spigot is
made from igus® tribo-polymers to maximise service life and ● Ball bearings designed e.g. for installation in tube ends (H7 tolerance) (balls visible) (cage visible) bearing first fit with chamfer side required
minimise friction. Choice of 5 materials. They allow different (also for guide rollers) facing in
values of application temperature, media resistance and ● Double-row bearings for absorbing higher forces To press in the xiros® polymer ball bearing over the entire width of the housing, apply pressure on the outer
price. The table of materials ( Page 824) provides exact race. xiros® radial deep groove ball bearings are only suitable for limited axial loads.
information on this topic. Pillow block and fixed flange bearings
This range is made up by combining xiros® polymer ball Development and tests Predictability
Outer race bearings with the igubal® pillow block and fixed flange Through numerous tests the race materials were optimised. As part of the development of xiros® polymer ball bearing
housings, resulting in a higher flexibility in terms of installation The polymers we have developed for use with ball bearings tests are carried out continuously. The high number of test
of the bearings. The bearing housings make it easy for allow higher speeds, greater loads, and longer service life. results makes it very difficult to present this information in
Inner race
the user to install these maintenance-free components. But the development continues. We believe that polymer ball tabular form. It is for this reason that igus® has developed
Both fixed flange and pillow block bearings are available bearing technology will continue to advance, especially with the online service life calculator, which uses real test results
as fixed or as pivoting design. The difference between the our experience in the development of tribological polymer to give an accurate calculation.
Cage
two options is that the pivoting type can compensate for materials. Challenge us, talk to us about your applications, The predictability of xiros® polymer ball bearings is one
Balls shaft and/or bearing misalignment. A spherical outer race tell us what you need from a polymer ball bearing. In the of the most important advantages. Based on the results
is pressed into the bearing housing, ensuring self-aligning igus® test laboratory the service life and wear of xiros® of many wear tests, the user can calculate the service life
action. If necessary, the inner bearing can be pivoted in polymer ball bearings are tested. In addition to the actual of xiros® polymer ball bearings reliably and interpret the
all directions. Possible misalignment of two bearing points material comparison, tests indicate these experiments also application.
The cage lying together can thus be compensated for. answer questions about the impact of external influences
The material of the ball bearing cage must fit well to the such as temperature, humidity or dust.
application. The various material options have quite different Measurement requirement for injection-
chemical and temperature resistance values. The cage moulded xiros® polymer ball bearings
materials are compatible with all the different race options The outer race of our ball bearings has a conical shape. www.igus.co.uk/xiros-expert
within xiros®. This simplifies the installation in a suitable housing (with the
narrow side first). After press-fit into a housing machined to
The balls a H7 tolerance the bearing clearance is reduced. Therefore
The ball materials differ most significantly. In addition to the bearings must be measured over the entire width of the
steel, glass or plastics are used. This produces a large ball bearing. Starting at an angle of 90° from the injection
difference in mass, which in turn affects inertia, weight point.
and chemical resistance. Stainless steel balls (1.4401) are
cost-effective, resistant to chemicals and suitable for high
temperatures, but are the heaviest in the range. Glass balls
(soda-lime glass) are also resistant to chemicals and have igus® extends the xiros® test stand in the industry's
a medium weight. Just like polymer balls, they are non- largest test laboratory for plastics in motion
metallic and non-magnetic. In addition to their excellent
chemical resistance, the polymer balls (PAI) are even lighter
than stainless steel or glass balls.
880 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 881
xiros® polymer ball bearings | Technical data
Material properties and chemical resistance
+150 (PEEK)
Max. long-term application temperature °C +80 +80 +60 +80 +80 +80 +80 +100 +100 +120
+120 (PA)
Min. long-term application temperatures –100 (PEEK)
°C –40 –40 0 –40 –40 –50 –40 –40 –40 –40
(in combination with cage material) –40 (PA)
1)
Depending on the geometry
Table 01: Material data
882 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 883
xiros® polymer ball bearings | Selection guide
According to material properties
xirodur® B180 S180 C160 A500 F180 F182 D180 M180 T220 G220
Smooth running
Chemical resistance
Seawater-resistant
Dirt-resistant
Higher temperatures
Higher speeds
Cost-effective
Antistatic
Conductive
Non-metallic
Detectable
Availabilities / variants
Radial deep groove ball
bearings
Radial deep groove ball
bearings with flange
End cap
Spherical outer
diameter
Double row
Thrust bearing
884 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 885
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
xirodur® B180 cage, xirodur® B180 cage, PA cage, PA cage,
BB-623-B180-10-ES
stainless steel balls glass balls stainless steel balls glass balls Options:
Dimensions according
d2 b1 Cage material
10 = PA
30 = xirodur® B180
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
50 = PE
Ball material
ES = Stainless steel
PE cage, Also available with S180 races for visible parts GL = Glass
stainless steel balls (xirodur® S180 and PA cage) Race material
Imperial dimensions xirodur® B180
available Page 1611 xirodur® S180
886 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 887
xiros® xiros® radial deep groove ball bearings | Product range xiros®
888 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 889
xiros® xiros® radial deep groove ball bearings | Product range xiros®
890 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 891
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
d2
Options:
BB-623-B180-10-ES-C Cage material
PA cage, with shield on 10 = PA
Dimensions according
b1
one side stainless steel 30 = xirodur® B180
or glass balls Ball material
ES = Stainless steel
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
GL = Glass
With shield
Shield or labyrinth seal
C = One-sided shield
LCC =
Labyrinth seal
d2
d1
B180 cage, with labyrinth
b1
seal, stainless steel balls
Order example:
Available
BB-623-B180-10-ES-C = Radial deep groove ball bearing with race material xirodur® B180, PA cage, stainless
from stock
steel balls and shield
892 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 893
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
BB-623-C160-20-ES
PP cage, PP cage,
Dimensions according
stainless steel glass balls d2 b1
balls Cage material
20 = PP
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Options:
Ball material
ES = Stainless steel
GL = Glass
894 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 895
xiros® xiros® radial deep groove ball bearings | Product range xiros®
896 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 897
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
PA cage, PEEK cage, PEEK cage, PEEK cage,
BB-623-A500-10-ES Options:
stainless steel balls stainless steel balls glass balls PAI balls Cage material
Dimensions according
d2 b1 10 = PA
70 = PEEK
Ball material
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
ES = Stainless steel
GL = Glass
PAI = Polyamide-
imide
898 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 899
xiros® xiros® radial deep groove ball bearings | Product range xiros®
900 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 901
xiros® xiros® radial deep groove ball bearings | Product range xiros®
xirodur® F180 – antistatic
Order key
Type Material
d1
BB-623-F180-10-ES
PA cage, PE cage,
Dimensions according
stainless steel balls stainless steel balls d2 b1
Options:
Cage material
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
10 = PA
Special designs made from xirodur® F180 50 = PE
Page 910 Ball material
ES = Stainless steel
902 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 903
xiros® xiros® radial deep groove ball bearings | Product range xiros®
Order key
Type Material
d1
BB-608-F182-10-ES
PA cage,
Dimensions according
stainless steel balls d2 b1
Cage material
Race material
Ball bearings
to DIN 625-1
Ball material
Cage material
10 = PA
Ball material
ES = Stainless steel
904 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 905
xiros® xiros® radial deep groove ball bearings | Product range xiros® radial deep groove ball bearings | Product range xiros®
BB-623-D180-10-ES BB-6000-M180-40-ES
PA cage, xirodur® M180 cage,
Dimensions according
Dimensions according
stainless steel balls stainless steel balls
Cage material
Cage material
Race material
Race material
Ball bearings
Ball bearings
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Cage material Cage material
10 = PA 40 = xirodur® M180
Ball material Ball material
d1
d1
d1
d1
ES = Stainless steel ES = Stainless steel
d2 d2 b1 b1 d2 d2 b1 b1
906 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 907
xiros® xiros® radial deep groove ball bearings | Product range xiros® radial deep groove ball bearings | Product range xiros®
xirodur® T220 – for the tobacco industry Races made from xirodur® G220 – for temperatures up to +120°C
BB-6002-T220-20-ES BB-6000-G220-10-ES
PP cage, PA cage,
Dimensions according
Dimensions according
stainless steel balls stainless steel balls
Cage material
Cage material
Race material
Race material
Ball bearings
Ball bearings
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Cage material Cage material
20 = PP 10 = PA
Ball material Ball material
d1
d1
d1
d1
ES = Stainless steel ES = Stainless steel
d2 d2 b1 b1 d2 d2 b1 b1
908 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 909
xiros® xiros® radial deep groove ball bearings with flange Product range xiros®
xirodur® B180 or xirodur® F180
Dimensions according
Dimensions according
xirodur® B180, xirodur® S180,
PA cage, stainless PA cage, stainless
steel balls steel balls
Double flange
Cage material
Cage material
Race material
Race material
Double shield
Outer Ø [mm]
Ball bearings
Ball bearings
Single flange
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Double flange with shield
Order example:
BB-6000F2830-B180-10-ES = Radial deep groove ball bearing with single flange for system solution BBT Available
(guide roller), race material xirodur® B180 with PA cage and stainless steel balls from stock
910 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 911
xiros® xiros® guide rollers | Product range xiros® guide rollers | Product range xiros®
xiros® system solution – aluminium tube with fixed flange ball bearings xiros® system solution – plastic for food contact
Dimensions according
● Suitable for contact with food ● Components for use in food in accordance
Aluminium tube
Cage material
Cage material
Race material
Race material
with 10/2011/EU and 1935/2004/EG
to DIN 625-1
to DIN 625-1
Ball material
Ball material
PVC tube
Outer Ø
Outer Ø
b1 b1
A
d2
d1
d3
d1
d3
ball bearings with 10 = PA 30 = xirodur® B180
flange also available 30 = xirodur® B180 Ball material
as individual parts Ball material A ES = Stainless steel
Page 910 ES = Stainless steel
Available Available
from stock from stock
912 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 913
xiros® xiros® guide rollers | Product range xiros® guide rollers | Product range xiros®
xiros® system solution – Carbon fibre tube xiros® system solution – closed on one end
Aluminium tube
Cage material
Cage material
Race material
to DIN 625-1
Ball material
Ball material
Outer Ø
Outer Ø
Cage material Ready-to-install complete systems with shaft Cage material
30 = xirodur® B180 to required size upon request 30 = xirodur® B180
Ball material Ball material
Carbon fibre tube with xirodur® F180 ball bearing ES = Stainless steel ES = Stainless steel
b1 L1
d1
d2
d2
d1
d3
L2
914 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 915
xiros® xiros® end caps | Product range My sketches
Races made from xirodur® B180
Order key
Type Material
BB-6204EC44.5-B180-10-ES
PA cage, PA cage,
stainless steel or stainless steel balls
Cage material
Race material
Ball material
Outer Ø (d2)
End cap
● Fast and easy retrofits in many standard tubes
● Good axial stability
Cage material Options:
10 = PA Ball material
ES = Stainless steel
GL = Glass
Example "6204EC" Example "6204ECM8"
d4
d4
d2
d3
d2
d3
d1
d1
d1
d2
d3
b1 b1 b1
b2 b2 b2
S S b3 b3
Technical data
Installation Radial load capacity Max. speed Weight
size stat. dyn. PA/ES PA/GL
[N] [N] [rpm] [g] [g]
6204 245 294 1,800 41.66 29.85
6204 245 294 1,800 48.44 –
Dimensions [mm]
Inner Outer Width S Cage/ball material Part No.
Ø Ø combination
d1 d2 d3 d4 b1 b2 b3 PA/ES PA/GL
20 44.5 50 – 35.8 38.5 – – BB-6204EC44.5-B180-10-
10 44.5 50 20 35.8 38.5 47.3 M8 – BB-6204ECM8-B180-10-ES
Order example:
BB-6204EC44.5-B180-10-ES = End cap with race material xirodur® B180, with PA cage and stainless steel balls
Available
from stock
Races made from xirodur® B180 Races made from xirodur® B180
Dimensions according
Dimensions according
Cage material
stainless steel balls stainless steel balls PA cage, PA cage,
30 = xirodur® B180
Spherical outer Ø
Type 6000PP3 Type 608P6 stainless steel balls glass balls
Ball material
Cage material
Cage material
Race material
Race material
Ball bearings
Ball bearings
to DIN 625-1
to DIN 625-1
Ball material
Ball material
ES = Stainless steel ● Use in skewed/curved/twisted profiles
With shield
Profile P6
● One-piece design Shield ● Prevents edge stress
● Replaces several components C = Shield on one
side
d2
d1
d2
d1
Ball material
ES = Stainless steel
GL = Glass
b1 b1
918 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 919
xiros® xiros® double row ball bearing | Product range xiros® multi-axis bearing | Product range xiros®
Races made from xirodur® B180 Races made from xirodur® B180
BB-6000-B180-10-ES-D BB-MB-1633-11-B180-PP
PA cage, PP balls
Dimensions according
stainless steel or
Multi-axis bearing
glass balls Cage material
Housing material
10 = PA Housing material
Cage material
Race material
Ball bearings
Ball bearings
to DIN 625-1
Ball material
Ball material
Outer Ø (d2)
Inner Ø (d1)
Double row
Options: B180 =
Width (b)
Ball material xirodur® B180
● Higher loads ● For rotary and linear motions
ES = Stainless steel Ball material
● More cost-effective than two comparable bearings
GL = Glass PP = Polypropylene
d1
d2
d1
d2
b1
b1
Available Available
from stock from stock
920 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 921
xiros® xiros® skate wheels | Product range xiros® fixed flange ball bearings | Product range xiros®
BB-6004SW100-B180-10-ES BB-FL-608-B180-30-ES
Dimensions according
Dimensions according
stainless steel balls glass balls Stainless steel balls
Housing material
Cage material
Cage material
Race material
Ball bearings
Ball bearings
● Larger outer diameter for smaller shafts ● For less precise holding fixtures
to DIN 625-1
to DIN 625-1
Ball material
Ball material
Skate wheel
● Also used as roller in profiles
Outer Ø
Cage material Cage material
b1
d3
d1
d2
dh
d1 10 = PA 30 = xirodur® B180
d2
Options: Ball material
h2
Ball material ES = Stainless steel
b2
ES = Stainless steel h1 b1
GL = Glass
Available Available
from stock from stock
922 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 923
xiros® xiros® polymer ball transfer units | Product range xiros® polymer ball transfer units | Product range New xiros®
Polymer ball transfer units made from xirodur® B180 Polymer ball transfer unit with stainless steel balls
Housing material
Housing material
Ball transfer unit
New generation
h2
h2
unit
h1
Ball bearings
Ball bearings
h2
h1
POM = POM (ball
h1
d1
transfer unit) Ball transfer unit
d2
Type
Type
Option ES =
d1
d2 B = New generation Stainless steel
d1
d2
BB-505(B)-B180-POM BB-515(B)-B180-POM
BB-522(B)-B180-POM
Technical data and dimensions [mm] Technical data and dimensions [mm]
Installation Max. stat. Inner Height Weight Part No. Installation Max. stat. Inner Height Weight Part No.
size load capacity Ø size load capacity Ø stainless steel
axial [N] d1 d2 h1 h2 [g] axial [N] d1 d2 h1 h2 [g]
505 35 10.4 12.0 8.4 4.3 0.88 BB-505-B180-POM 515 300 24.0 31.0 21.0 9.8 22.8 BB-515B-B180-ES
515 80 24.0 31.0 21.0 9.8 10.73 BB-515-B180-POM 515 300 24.0 31.0 21.0 9.8 22.8 BB-515B-F182-ES
522 110 36.0 45.0 30.0 9.8 28.80 BB-522-B180-POM 522 500 36.0 45.0 30.0 9.8 66.6 BB-522B-B180-ES
Technical data and dimensions [mm] Technical data and dimensions [mm]
Installation Max. stat. Inner Height Weight Part No. Installation Max. stat. Inner Height Weight Part No.
size load capacity Ø size load capacity Ø
axial [N] d1 d2 h1 h2 [g] axial [N] d1 d2 h1 h2 [g]
505B 150 10.4 12.0 8.4 4.3 0.92 BB-505B-B180-POM 515B 300 24.0 31.0 21.0 9.8 11.19 BB-515B-B180-ES
515B 300 24.0 31.0 21.0 9.8 11.19 BB-515B-B180-POM 522B 500 36.0 45.0 30.0 9.8 29.97 BB-522B-B180-ES
522B 500 36.0 45.0 30.0 9.8 29.97 BB-522B-B180-POM
530B 1000 45.0 55.0 37.0 13.8 67.40 BB-530B-B180-POM New
Available Available
from stock from stock
924 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 925
xiros® xiros® polymer ball transfer units | Product range My sketches
Axial polymer ball transfer unit made from xirodur® B180
Order key
Type Material
BB-522A-B180-HS
For high loads (HH) With soft roller made
Housing material
Ball bearings
h1
HH (Hard roller) =
xirodur® B180
d1
Type
HS (Soft roller) =
d2
xirodur® D180
BB-515A-B180-HH/-HS
BB-522A-B180-HH/-HS
Order example:
BB-515A-B180-HS = Axial polymer ball transfer unit with housing material xirodur® B180 and soft roller made
from xirodur® D180
Available
from stock
Dimensions [mm]
For ball transfer unit d1 d2 Weight Part No.
Housing hole
[g]
Available
from stock
Races made from xirodur® B180 Races made from xirodur® B180
BB-51104-B180-ES-D BB-6004TW-B180-ES-SL
Single or double row, Standard type with Slim Line design with
Dimensions according
Dimensions according
with stainless steel or glass balls Options stainless steel or stainless steel or glass Options
Race/cage material
Race material
Ball bearings
Ball bearings
to DIN 625-1
Ball material
Ball material
Double row
GL = Glass GL = Glass
to DIN 711
Slim Line
Suffix Suffix
Blank = Single row Blank = Standard
D = Double row SL = Slim Line
d3
d3
d1
d1
d2
d2
b1
d1 b2
b1 b1 d2
Available Available
from stock from stock
928 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 929
xiros® xiros® slewing ring ball bearings | Product range xiros®
Stainless steel balls Glass balls Stainless steel balls, Stainless steel balls,
BB-RT-01-60-ES BB-RT-01-60-B180-30-ES
with cage made from with outer drive ring (HDT5)
d
d1
d1 D
Cage material
Race material
Ball bearings
Ball bearings
Ball material
Ball material
T
T
Options
D1
D1 Ball material
Type 01
Type 01
Inner Ø
Inner Ø
D
ES = Stainless steel
k2 k2 GL = Glass
k1
h k1
H
Order example:
BB-RT-01-60-ES = Standard slewing ring ball bearing with race material xirodur® B180 and stainless steel balls
BB-RT-01-60-B180-30-ES = Slewing ring ball bearing with race material xirodur® B180, xirodur® B180 cage and
stainless steel balls
BB-RT-01-60-HDT5-B180-ES = Slewing ring ball bearing with race material xirodur® B180, outer drive ring and
stainless steel balls
BB-RT-01-60-HDT5-B180-30-ES = Slewing ring ball bearing with race material xirodur® B180, outer drive ring, Available
xirodur® B180 cage and stainless steel balls from stock
930 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 931
xiros® xiros® pillow block ball bearing | Product range My sketches
FDA-compliant, fixed version – "like for like" replacement possible
Order key
Type Material
ESTM-BB1-F25-B180-ES-SL
Race/cage material
Fixed version
Ball material
● FDA-compliant components
Slim Line
● Can withstand loads of up to approximately 50kg
Inner Ø
(depending on installation size)
R
Race/cage material
B180 = xirodur® B180
Ball material
ES = Stainless steel
h2
d1
h1
t
b1
l1
l2
Technical data
Type Load capacity, radial Max. speed Weight
stat. dyn. ES
[N] [N] [rpm] [g]
ESTM-F15 270 350 1,250 86
ESTM-F17 280 360 1,200 85
ESTM-F20 290 370 1,150 83
ESTM-F25 480 520 850 119
ESTM-F30 500 550 840 163
Technical data
d1 b1 h1 h2 l1 l2 R Thread t Part No.
Available
from stock
Pivoting version
Race material
Race material
Fixed version
Ball material
Ball material
● Assembly-friendly ● Compensation of misalignment errors
Inner Ø
Inner Ø
m h h
h1 Race material m Race material
h1
B180 = xirodur® B180 B180 = xirodur® B180
C1
C1
B
Options:
B
Options:
R1 Ball material R1 Ball material
d1 d1
a ES = Stainless steel a ES = Stainless steel
d3 GL = Glass d3 GL = Glass
h2
h2
d2 d2
Available Available
from stock from stock
934 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 935
xiros® xiros® 4-hole fixed flange ball bearings | Product range xiros® 2-hole fixed flange ball bearings | Product range xiros®
Pivoting version
Pivoting version
glass balls glass balls
Race material
Race material
Ball material
Ball material
bearings
bearings
● Compensation of misalignment errors ● Trouble-free readjustment thanks to elongated holes
Inner Ø
Inner Ø
● Precise alignment of the bearings not necessary
Ag
Ag
A1
A1
Ball material Ball material
ES = Stainless steel ES = Stainless steel
J
N (4
x) GL = Glass GL = Glass
J
L
N
L
H
Available Available
from stock from stock
936 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 937
xiros® xiros® customised special parts New xiros® customised special parts xiros®
1. Submit an enquiry
Fill in the form with some basic information: quantity and
requirement, such as food contact, dirt resistance, etc.
and upload the CAD files, for example.
Blood pumps (peristaltic): Gear-driven shaft: one-part Roller for belt guide in ATM cash
lubrication-free and longer solution for full integration machines
service life
Tension rollers in rubber Bearings for cash machines: Tension roller for tape deflection:
production lubrication-free and integration of one-part solution (6 in 1)
2 rubber rings for better paper grip
938 Online tools and more information www.igus.co.uk/xiros 3D CAD files, prices and delivery time online www.igus.co.uk/xiros 939
drylin...
Linear technology
...
...plastics
Application examples: drylin®
Label feeding system (packaging technology) Champagne bottle sealing machine Forming, filling and sealing machine
Quick and flexible lubrication-free format adjustment at Due to freedom from lubricants and chemical resistance, Lubrication-free drylin® high temperature linear bearings (up
lower costs – implemented with drylin® T rail guide. Further drylin® guides score highly in facilities in the food sector. to +120°C) are used in the tool guide system of this forming,
advantage: guide carriage with manual clamp. (Sick International Kellereimaschinen GmbH, Germany) filling and sealing machine. (Unifill SpA, Italy)
(Geset Etikettier-Systeme GmbH, Germany)
Single rails, square: Pillow blocks, square: Single rails, round: Single rails, round Pillow blocks, round: Pillow blocks, round Tandem pillow blocks: Manual clearance
made of stainless steel: made of stainless steel: adjustment:
WSQ-XX WJ200QM WS-XX WS-XX-ES-(FG) WJ200UM WJUM-XX-ES-(FG) WJ200UMT-XX-AL WJ(200)UME
Page 976 Page 977 Page 978 Page 979 Page 980 Page 980 Page 981 Page 982
With spring pre-load: Pillow blocks, single, Double rails: High torsional rigidity: Linear guides – lightweight, Linear guides – lightweight, Complete carriages: Mono-slide carriages:
round: square/round high profile rails non-metallic: non-metallic: square/round
WJ(200)UM-XX-P WJ200UMA-XX-AL WSQ-/WS-XX-XX WSX WSPC WSPG WW/WWQ WWC
Page 983 Page 984 Page 986/992 Page 987/993 Page 988 Page 989 Page 990/995 Page 991
Round double rail, Assembled stainless steel Curved rail Single bearings for Carriages for Double rails with Complete carriages Hybrid slider carriages with
made of stainless steel: guide carriage, round: profiles: curved rails: curved rails: machine recesses: for slider: four double roller bearings:
WS-XX-XX-ES-(FG) WW-XX