DSG Brochure
DSG Brochure
com
DSG-2 Series
Two-stage, free air delivery up to 30.1 m³/min, pressure 4, 6, 8 and 10 bar
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Service-friendly
Innovation you can trust These versatile systems were engineered for maxi-
Using all of the advantages that KAESER’s advanced mum ease-of-use and servicing right from the outset
Research and Development Centre in Coburg of the design stage. Fewer wearing parts and the use
has to offer, KAESER’s engineers designed every of premium quality materials ensure reduced mainte-
detail of the two-stage dry-running rotary screw nance requirement, longer service intervals and ex-
airend with maximum efficiency and performance in tended service life. Excellent component accessibility
mind. As a result, KAESER dry-running rotary screw as a result of generously sized maintenance doors
compressors, for example, are available with drive and a swing-out cooler are just some of the features
powers up to 355 kW (FSG-2 series). that make servicing so effortless.
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DSG-2 series
Convincing technology
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DSG-2 series
Efficient drive systems
with advanced control
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DSG-2 series
Quality in detail
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DSG-2 series
Efficient cooling systems
Radial fan for optional heat exchanger downstream from the i.HOC rotation dryer KAESER standstill fan Optimised water cooling
Cooler combination, air-cooled DSG-2 Due to the standstill fan, the large radial fan of Water-cooled models are equipped with high effi-
air-cooled systems can be shut down when the ciency air / water heat exchangers. CuNi10Fe cooling
Radial fan cooler combination compressor is in standby mode. Heat trapped in pipes with internal lamella fins provide optimum heat
the compressor is then safely removed through the transfer and lowest possible compressed air dis-
energy-saving, temperature-controlled standstill fan. charge temperatures with minimal pressure loss.
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-20°C
(RMC 3*)
Clean technology
i.HOC rotation dryer /
combination dryer
Compressed air drying for
dry-running compressors
–30°C
i.HOC
rotation dryer
(RMC 4*)
Pressure
-40°C
dew point (RMC 2*)
Refrigeration dryer i.HOC rotation dryer
Even for dry-running rotary screw compressors, refrig- The optional i.HOC rotation dryer for integration in
eration dryers are the go-to choice for delivering best the rotary screw compressor reliably and efficiently
possible energy efficiency and favourable investment achieves pressure dew points as low as - 30°C. The
cost when requiring pressure dew points to + 3°C. hot compressed air from the second compression
Refrigeration
Pressure dew points below + 3°C are the domain of stage is used to regenerate the desiccant.
dryer Heatless regenerated desiccant dryers.
dryer
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Image: Example of a KAESER station that has been expanded with the installation of a water-
cooled DSG 290-2 RD SFC dry-running rotary screw compressor.
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i.HOC
Dependable pressure dew point
through innovative process engineering
0 10 20 30 40 50
Partial flow regeneration Full flow regeneration
Coolant temperature (°C)
7.1
7.0
bar
6.9
6.8
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Regeneration air inlet Radial fan Durable & efficient External condensate separation
Drum Demister The flow-optimised radial fan installed in the base of i.HOC uses a highly efficient condensate separator
the dryer is significantly more efficient than the stipu- downstream from the heat exchanger in the second
Regeneration air outlet i.HOC rotation dryer outlet lations set forth by EC directive 327/2011. Maximum compression stage in order to separate the conden-
Heat exchanger stage 2 Drum motor availability is ensured by the wear-resistant, gas-lubri- sate that precipitates during the regeneration process
cated sliding ring seal. outside of the dryer. This protects the drum against
Condensate separator Pressure dew point sensor (optional) potential damage from water droplets.
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H ea t
r ecovery pote
nti
Heat exchanger
stage 2
Heat recovery
al
Airend cooling
Oil cooler
Unusable
Efficient use of hot compressed
potential
Heat exchanger
air and compressor exhaust air
stage 1
Hot
compressed air
← 4 - 20 % →
Up
t
2x
o
95
%
i.HOC
Space heating with warm exhaust air Hot compressed air used twice
Partial flow regeneration KAESER full flow regeneration
Heating made easy: Thanks to radial fans with high In water-cooled DSG-2 systems with i.HOC, it is
The heat recovery potential of the 2nd stage heat ex- With a water-cooled DSG-2 equipped with an integrated residual thrust, the reusable (warm) air from air-cooled possible to not only use the hot compressed air for
changer is inherently lower for dryers with partial flow i.HOC rotation dryer, up to 95% of the heat recovery DSG-2 systems can be easily ducted away to spaces regeneration of the desiccant, but also to subse-
regeneration than it is for those with full flow regeneration. potential of the 2nd stage heat exchanger is retained. that require heating – and usually without the need for quently use it for heat recovery purposes via the
additional fans. second stage heat exchanger.
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R heat rec
S E ov
KA E e Heat recovery
ry
Amortisation Maximum savings with
period energy recovery
approximately
1 year
Option: Pump
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HR HR
Cold water Cold water
Secondary
water system
Secondary
water system
Cooling Cooling
water water
outlet outlet
Optional
Cooling
Cooling Cooling water
water water outlet
inlet inlet
HR
HR Cold HR
Cold water Hot
water water Cooling water
inlet
HR Primary water system
Primary water system Hot Optional (heat recovery
(heat recovery water system)
system)
Cooling
water
outlet
Cooling
water
Compressed
inlet
air
Drive motor Heat exchanger (water/water) Drive motor Heat exchanger (water/water)
Low pressure stage (Stage 1) Check valve Low pressure stage (Stage 1) Check valve
High pressure stage (Stage 2) Water control valve High pressure stage (Stage 2) Water control valve
(actuated by SIGMA CONTROL 2) (actuated by SIGMA CONTROL 2)
Inlet filter Inlet filter
Pump Pump
Aircooler downstream from Stage 1 (air/water) Aircooler downstream from Stage 1 (air/water)
Expansion tank Expansion tank
Aircooler downstream from Stage 2 (air/water) Aircooler downstream from Stage 2 (air/water)
Interior cooling fan Interior cooling fan
Optional additional heat exchanger (air/water) Optional additional heat exchanger (air/water)
(Version as plate-type heat exchanger) Condensate separator (Version as plate-type heat exchanger) Condensate separator
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Low pressure stage (Stage 1, LP) Low pressure stage (Stage 1, LP)
Air cooler Stage 1 (with pre-cooler) Air cooler Stage 1 (with pre-cooler)
High pressure stage (Stage 2, HP) High pressure stage (Stage 2, HP)
Image: Standard version DSG-2, air-cooled Image: Standard version DSG-2 RD, air-cooled
Low pressure stage (Stage 1, LP) Low pressure stage (Stage 1, LP)
High pressure stage (Stage 2, HP) High pressure stage (Stage 2, HP)
Image: Standard version DSG-2, water-cooled Image: Standard version DSG-2 RD, water-cooled
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kW bar m³/min mm dB(A) kg m³/min mm dB(A) kg kW bar m³/min mm °C dB(A) kg m³/min mm °C dB(A) kg
4 18.5 18.5
6 16.2 -26 16.2 -23
6 16.2 16.2 DSG 140-2
DSG 140-2 90 3435 x 1750 x 2385 76 3400 3435 x 1750 x 2060 69 3100 90 8 13.2 4270 x 1750 x 2385 -34 76 4500 13.2 4270 x 1750 x 2060 -32 69 4200
8 13.2 13.2 RD
10 13.1 -36 13.1 -36
10 13.1 13.1
4 21.7 21.7
6 19.2 -26 19.2 -24
6 19.2 19.2 DSG 180-2
DSG 180-2 110 3435 x 1750 x 2385 77 3550 3435 x 1750 x 2060 70 3250 110 8 18.4 4270 x 1750 x 2385 -33 77 4650 18.4 4270 x 1750 x 2060 -33 70 4350
8 18.4 18.4 RD
10 16.1 -36 16.1 -36
10 16.1 16.1
4 26.2 26.2
6 23.0 -25 23.0 -24
6 23.0 23.0 DSG 220-2
DSG 220-2 132 3435 x 1750 x 2385 77 3700 3435 x 1750 x 2060 71 3400 132 8 21.6 4270 x 1750 x 2385 -32 77 4800 21.6 4270 x 1750 x 2060 -33 71 4500
8 21.6 21.6 RD
10 19.1 -35 19.1 -36
10 19.1 19.1
4 28.6 28.6
6 26.1 -24 26.1 -24
6 26.1 26.1 DSG 260-2
DSG 260-2 160 3435 x 1750 x 2385 78 3850 3435 x 1750 x 2060 74 3550 160 8 26.0 4270 x 1750 x 2385 -31 78 4950 26.0 4270 x 1750 x 2060 -32 74 4650
8 26.0 26.0 RD
10 22.9 -34 22.9 -36
10 22.9 22.9
SFC versions with variable speed drive SFC versions with rotation dryer and variable speed drive
Modell
Model Motor-
Rated Über-
Gauge Ausführung
Air-cooledluftgekühlt
version Ausführung wassergekühlt
Water-cooled version Modell
Model Motor-
Rated Über-
Gauge Ausführung
Air-cooledluftgekühlt
version Ausführung wassergekühlt
Water-cooled version
nenn-
motor druck
pressure nenn-
motor pressure
druck
leistung
power Liefermenge
FAD Abmessungen
Dimensions Schall-
Sound Masse
Weight Liefermenge
FAD Abmessungen
Dimensions Schall-
Sound Masse
Weight leistung
power Liefermenge
FAD Abmessungen
Dimensions Druck-
Pres- Schall-
Sound Masse
Weight Liefermenge
FAD Abmessungen
Dimensions Druck-
Pres- Sound
Schall- Masse
Weight
Gesamtanlage
Complete beiat
package B x TD xx HH
W druck-
pressure Gesamtanlage
Complete beiat
package B x TD xx HH
W druck-
pressure Gesamtanlage
Complete beiat
package B x TD xx HH
W tau-
sure druck-
pressure Gesamtanlage
Complete beiat
package B x TD xx HH
W tau-
sure pressure
druck-
working pressure1)1)
Betriebsüberdruck pegel(with
level (mit Überdruck 1)1)
max.overpressure
max. pegel(with
level (mit working pressure1)1)
Betriebsüberdruck punkt
dew pegel(with
level (mit max. Überdruck 1)1)
max.overpressure dew ) level
punkt 3
pegel(with
(mit
Kanal) 22))
ducting) Kanal) 22))
ducting) point Kanal) 22))
ducting) Kanal) 22))
point3) ducting)
kW bar m³/min mm dB(A) kg m³/min mm dB(A) kg kW bar m³/min mm °C dB(A) kg m³/min mm mm °C dB(A) kg
4 8.6 - 22.5 8.6 - 22.5
6 9.5 - 20.8 -26 9.5 - 20.8 -24
6 9.5 - 20.8 9.5 - 20.8 DSG 180-2
DSG 180-2 SFC 110 3435 x 1750 x 2385 78 4150 3435 x 1750 x 2060 71 3850 110 8 8.5 - 18.6 4270 x 1750 x 2385 -33 78 5250 8.5 - 18.6 4270 x 1750 x 2060 -32 71 4950
8 8.5 - 18.6 8.5 - 18.6 RD SFC
10 9.5 - 16.4 -36 9.5 - 16.4 -36
10 9.5 - 16.4 9.5 - 16.4
4 7.8 - 22.5 7.8 - 22.5
6 8.7 - 22.5 -25 8.7 - 22.5 -24
6 8.7 - 22.5 8.7 - 22.5 DSG 220-2
DSG 220-2 SFC 132 3435 x 1750 x 2385 78 4300 3435 x 1750 x 2060 72 4000 132 8 9.5 - 21.8 4270 x 1750 x 2385 -32 78 5400 9.5 - 21.8 4270 x 1750 x 2060 -32 72 5100
8 9.5 - 21.8 9.5 - 21.8 RD SFC
10 10.0 - 19.5 -35 10.0 - 19.5 -36
10 10.0 - 19.5 10.0 - 19.5
4 8.6 - 27.7 8.6 - 27.7
6 9.4 - 27.7 -24 9.4 - 27.7 -24
6 9.4 - 27.7 9.4 - 27.7 DSG 260-2
DSG 260-2 SFC 160 3435 x 1750 x 2385 79 4450 3435 x 1750 x 2060 75 4150 160 8 9.6 - 25.4 4270 x 1750 x 2385 -31 79 5550 9.6 - 25.4 4270 x 1750 x 2060 -32 75 5250
8 9.6 - 25.4 9.6 - 25.4 RD SFC
10 10.3 - 23.3 -34 10.3 - 23.3 -36
10 10.3 - 23.3 10.3 - 23.3
4 9.1 - 30.1 9.1 - 30.1
6 10.3 - 30.0 -23 10.3 - 30.0 -24
6 10.3 - 30.0 10.3 - 30.0 DSG 290-2
DSG 290-2 SFC 200 3435 x 1750 x 2385 81 4600 3435 x 1750 x 2060 76 4300 200 8 11.5 - 30.0 4270 x 1750 x 2385 -30 81 5700 11.5 - 30.0 4270 x 1750 x 2060 -32 76 5400
8 11.5 - 30.0 11.5 - 30.0 RD SFC
10 12.7 - 28.2 -33 12.7 - 28.2 -36
10 12.7 - 28.2 12.7 - 28.2
Dimensions Dimensions
Standard (air-cooled) Standard (water-cooled) SFC (air-cooled) SFC (water-cooled) Standard (air-cooled) Standard (water-cooled) SFC (air-cooled) SFC (water-cooled)
2385
2060
2385
2060
2385
2060
2385
2060
5 5 5 5 0 0 0 0
1750 343 1750 343 1750 343 1750 343 1750 427 1750 427 1750 427 1750 427
1
) Free air delivery of complete package as per ISO 1217:2009, Annex C: Absolute inlet pressure1 bar (a), cooling and air inlet temperature 20 °C 1
) Free air delivery of complete package as per ISO 1217:2009, Annex C: Absolute inlet pressure1 bar (a), cooling and air inlet temperature 20 °C
2
) Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, tolerance: ± 3 dB (A) 2
) Sound pressure level as per ISO 2151 and basic standard ISO 9614-2, tolerance: ± 3 dB(A)
3
) Pressure dew point at inlet valve 1 bar(a); cooling and air inlet temperature 20 °C; relative humidity 60%, cooling water outlet temperature 30 °C
11-bar versions available upon request. 11 bar-and 5 bar versions available upon request.
Specifications subject to change without notice Specifications subject to change without notice
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KAESER KOMPRESSOREN SE
P.O. Box 2143 – 96410 Coburg – GERMANY – Tel +49 9561 640-0 – Fax +49 9561 640130
www.kaeser.com – e-mail: [email protected]