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Kalkulasi MBBR Mef

The document provides calculations for the sizing of an MBBR (Moving Bed Biofilm Reactor) system for BOD and ammonia removal from wastewater. Key parameters of the incoming wastewater are listed. Calculations determine the required media area and volume based on the loading rates of BOD and ammonia to achieve targeted effluent levels. Based on the daily flow and loadings, the total required media volume is calculated to be 6.55 cubic meters within a tank volume of 43.68 cubic meters. Dimensions for the aerobic MBBR tank are also provided.

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Khansa Fayi
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231 views5 pages

Kalkulasi MBBR Mef

The document provides calculations for the sizing of an MBBR (Moving Bed Biofilm Reactor) system for BOD and ammonia removal from wastewater. Key parameters of the incoming wastewater are listed. Calculations determine the required media area and volume based on the loading rates of BOD and ammonia to achieve targeted effluent levels. Based on the daily flow and loadings, the total required media volume is calculated to be 6.55 cubic meters within a tank volume of 43.68 cubic meters. Dimensions for the aerobic MBBR tank are also provided.

Uploaded by

Khansa Fayi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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Kalkulasi MBBR

Status

AEROBIC TANK (MBBR) - BOD REMOVAL + NITRIFICATION REMOVAL


BOD In = 435.00 mg/L
Amonia In = 60.00 mg/L

BOD Parameter
BOD In = 435.00 mg/L
BOD Out = 130.00 mg/L
BOD Load = 3,050,000.00 mg/Hari
= 3,050.00 g/Hari
SALR Aerob untuk BOD Load = 7.50 g/m2.Hari
= 406.67 m2
Luas Area Media Anoxic MBBR = 800.00 M2/M3
= 0.51 M3

Amonia Parameter
Amonia In = 60.00 mg/L
Amonia Out = 18.00 mg/L
Ammonia Load = 420,000.00 mg/Hari
= 420.00 g/Hari
SALR = 2.00 g/m2.Hari
= 210.00 m2
Luas Area Media MBBR AEROB = 800.00 M2/M3
Total Media = 0.26 M3
Total Media BOD Removal + Nitrifikasi = 0.77 M3
% VOLUME TANK TERHADAP MEDIA = 30%
VOLUME TANK MBBR NITRIFIKASI = 2.57 M3
PANJANG = 1.90 M
LEBAR = 0.80 M
TINGGI = 1.70 M
Volume = 2.58 M3
CHECK WAKTU TINGGAL = 7.75 Jam
Kalkulasi Kebutuhan Udara
BOD In = 305.00 mg/L
= 3,050,000 mg/Day
= 3.1 kg/Day

Standar Transfer O2 = 10%


Kebutuhan O2 (BOD) = 30.5 Kg/Day 0.8 to 0.9 l lb O2/lb BOD (kg/kg)
= 30.5 Kg/Day
Kebutuhan 02 (Amonia Removal = 2.86 lb O2 per lb (kg/kg)
= 91.5 kg/Day
Rasio S0TE = 0.8
Kebutuhan O2 = 114.4 Kg/Day
Fouling Factor of Diffuser = 0.7
Kebutuhan O2 = 163.4 Kg/Day
Factor Keberadaan O2 di Udara = 23.20%
Kebutuhan O2 = 704.28 kg/Day
Spesific Gravity Udara = 0.8 Kg/M3
Safety Factor = 10%
Kebutuhan O2 Total = 968.38 M3/Day
Kebutuhan O2 Total = 40.35 M3/Jam
Kebutuhan O2 Total = 0.67 M3/Menit

Kebutuhan Fine Bubble Diffuser


Kapasitas Diffuser 10 Inchi = 80 LPM
= 0.08 M3/Menit
= 8 Bh
EVALUASI WWTP EKSISTING
Status
Flow air limbah Eksisting = 100.00 M3/Hari
Flow air limbah (Harian maksium) = 120.00 M3/Hari
= 5.00 M3/Jam
TOTAL COD = 1,794.00 mg/L
COD TERLARUT = 598.00 mg/L
BOD = 538.20 mg/L
Amonia = 50 mg/L

EQUALISASI ADJUST MIXER SUBMERSIBLE


Panjang = 2.00 m
Lebar = 4.00 m
Tinggi = 3.50 m
Freboard = 0.70 m
TMA = 2.80 m
Volume Air = 22.40 M3
Waktu Tinggal = 4.48 Jam OK

Total COD In = 1,794.00 mg/L


BOD In = 673.00 mg/L
Amonia In = 50.00 mg/L

ANAEROBIC FILTER + ANOXIC TANK ADJUST MIXER SUBMERSIBLE


Lebar = 2.00 m
Panjang = 8.00 m
Tinggi Freboard = 3.50 m
Tinggi Muka Air = 3.00 m
Volume Air = 48.00 m3
Waktu Tinggal = 9.60 Jam OK

Total COD In = 1,794.00 mg/L


BOD In = 673.00 mg/L
Amonia In = 50.00 mg/L
COD Out = 897.00 mg/L
BOD Out = 403.80 mg/L
Amonia Out = 20.00 mg/L

Specific Surface area of media


800 m²/m³

Output Assumed loading for this Process


BOD 13 gr/m².day

NH₄ - N 2 gr/m².day

Input daily flow 120 m³/day

5,00 m³/hr

31.685,68 gpd

Input BOD - Influent 673 mg/l

Input Primary BOD removal 0%

Input Anoxic BOD removal 0 mg/l

Input BOD - Effluent 300 mg/l

Input NH₄-N - Influent 50 mg/l

Input NH₄-N - Effluent 20 mg/l

BOD removal - Biologically 373

NH₄-N removal - Biologically 30

BOD loading per day 98,6 lb. of BOD / day

44.750 grams/day

NH₄-N loading per day 8 lb. of Nh3-N / day

3.599 grams/day

Surface area required 3.442 m² - BOD Oxidation

Media volume 4 m³

Tank volume m³ 29 media Fill-in 15,0%

Surface area required 1.800 m² - Nitrification

Media volume 2 m³

Tank volume m³ 15 media Fill-in 15,00%

Total media volume 6,55 m³

Tank Volume 43,68 m³


AEROBIC TANK (MBBR)
Lebar = 2.00 m
Panjang = 8.00 m Panjang Design dan Aktual berbeda (pakai Aktual)
Tinggi Freboard = 3.50 m
Tinggi Muka Air = 3.00 m
Volume Air = 48.00 M3
Waktu Tinggal = 9.60 Jam OK
COD In = 897.00 mg/L
BOD In = 403.80 mg/L
Amonia In = 20.00 mg/L

MBBR Calculation Process

Standard loading rates - gram/m².day


Temp. 30 C˚ 30 C˚
BOD loading 7,5 7,5
TKN loading 0,45 0,45

Specific Surface area of media


1200 m²/m³

Output Assumed loading for this Process


BOD 7,5 gr/m².day

NH₄ - N 0,45 gr/m².day

Input daily flow 120 m³/day

5,00 m³/hr

31.685,68 gpd

Input BOD - Influent 403 mg/l

Input Primary BOD removal 0%

Input Anoxic BOD removal 0 mg/l

Input BOD - Effluent 10 mg/l

Input NH₄-N - Influent 20 mg/l

Input NH₄-N - Effl uent 0,5 mg/l

BOD removal - Biologically 393

NH₄-N removal - Biologically 19,5

BOD loading per day 103,9 lb. of BOD / day

47.150 grams/day

NH₄-N loading per day 5 lb. of Nh3-N / day

2.339 grams/day

Surface area required 6.287 m² - BOD Oxidation

Media volume 5 m³

Tank volume m³ 26 media Fill-in 20,0%

Surface area required 5.199 m² - Nitrification

Media volume 4 m³

Tank volume m³ 22 media Fill-in 20,00%

Total media volume 9,57 m³

Tank Volume 47,86 m³


CHECK WAKTU TINGGAL
Volume Tank 48 M3
Flow 5 M3/Jam
Waktu Tinggal 9.6 Jam OK

COD Out = 89.70 mg/L


BOD Out = 10 mg/L
Amonia Out = 0.5 mg/L

Kalkulasi Kebutuhan Udara


BOD In = 403 mg/L
= 48,360,000 mg/Day
= 48.4 kg/Day

Standar Transfer O2 = 10%


Kebutuhan O2 (BOD) = 483.6 kg/Day
Kebutuhan 02 (Amonia) = 1,5-2,0
= 846.3 kg/Day
Rasio S0TE = 0.8
Kebutuhan O2 = 1,057.9 Kg/Day
Fouling Factor of Diffuser = 0.8
Kebutuhan O2 = 1,322.3 Kg/Day
Factor Keberadaan O2 di Udara = 23.20%
Kebutuhan O2 = 5,699.76 kg/Day
Spesific Gravity Udara = 0.8 Kg/M3
Safety Factor = 10%
Kebutuhan O2 Total = 7,837.17 M3/Day
Kebutuhan O2 Total = 326.55 M3/Jam
Kebutuhan O2 Total = 5.44 M3/Menit

Kebutuhan Fine Bubble Diffuser


Kapasitas Diffuser 12 Inchi = 83 LPM
= 0.08 M3/Menit
= 65 Bh

Tangki Sedimentasi
Lebar Bak = 2 m
Panjang = 4 m
Tinggi = 3.5 m
Zona Lumpur = 2 m
Freboard = 0.5 m
Zona Pengendapan = 1 m
Volume Air = 8 M3

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