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Astatine Tank Mechanical Design

This document contains mechanical design calculations for the Astatine hot water tank. Key details include an operating pressure of 6 barg, design pressure of 7.2 barg, temperature of 140°C, and dimensions of 1800mm diameter shell x 5300mm length. Calculations are provided for pressure vessel components including the ellipsoidal head, manways, nozzles, and materials. Design codes followed are EN-13445-3 2021.

Uploaded by

shahroze mustafa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
243 views30 pages

Astatine Tank Mechanical Design

This document contains mechanical design calculations for the Astatine hot water tank. Key details include an operating pressure of 6 barg, design pressure of 7.2 barg, temperature of 140°C, and dimensions of 1800mm diameter shell x 5300mm length. Calculations are provided for pressure vessel components including the ellipsoidal head, manways, nozzles, and materials. Design codes followed are EN-13445-3 2021.

Uploaded by

shahroze mustafa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 30

2 23-Jan-23 IFC SM MNB SMU

1 17-Jan-23 IFC SM MNB SMU


0 13-Oct-22 IFC SM MNB SMU
Initial Sign. Initial Sign. Initial Sign. Initial Sign.
Rev Date Description
Prepared By Checked By Approved By Client Approval
Client:

ASTATINE
Limerick IRELAND

Designed By:

GALU LIMITED Project No:


Kildare Road, Bussiness Park, Geraldine Road, Athy, Co. Kildare
Ireland.

21-PV-01

Service HOT WATER TANK

Document Title Mechanical Design Calculations of Astatine Tank

Sheet Rev
Document No 21-PV-001-MDC
Document No 21-PV-001-MDC
1 0
Document No:
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

Table of Contents

Page 16
Document No:

21-PV-001-MDC

Page 16
Document No:
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

1.1 Sketch

Page 16
Document No:

21-PV-001-MDC

Page 16
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

1.2 Design Data

Design Code = EN-13445-3 2021 EDITION


Shell Dia x Length (w/w) ID X L = 1800 x 5300
Operating Pressure = 6 barg
Design Pressure = 7.2 barg
Design Temperature = 140 o
C
Corrosion allowance (Head/ shell) : = 1.5 mm
Head Type = Ellipsoidal (2:1)
Materials (C. steel) = P355GH
Yield stress at Test Temperature = 343 Mpa EN-10028-2 2017
Yield Stress at Design Temperature Fy = 303.8 Mpa EN-10028-2 2017
Allowable Stress at Design Temperature f = Fy /1.5 = 202.5 Mpa
Radiography Testing Group = 4
Joint Efficiency = 0.7 Table 5.6-1
Material of Head = P265GH
Yield stress at Test Temperature = 256 Mpa EN-10028-2 2017
Yield Stress at Design Temperature Fy = 226.6 Mpa EN-10028-2 2017
Allowable Stress at Design Temperature f = Fy /1.5 = 151.0667 Mpa

Manhole MH1:
Nozzle Designation = MH1
Nozzle Material = P235GH
Yield stress at Test Temperature = 227 Mpa
Yield Stress at Design Temperature Fy = 201.2 Mpa
Allowable Stress at Design Temperature f = Fy /1.5 = 134.1 Mpa
Corrosion Allowance = 1.5 mm
Nozzle Size = NPS 20
Qty = 1

Nozzle : 2
Nozzle Designation = N2, N3, N4, N6,N7, N8, N9, N10
Nozzle Material = SA-105
Allowable stress at Test Temperature = 138 Mpa
Allowable stress at Design Temperature = 201.2 Mpa
Yield Stress = 250 Mpa
Corrosion Allowance = 1.5 mm
Nozzle Size = NPS 6
Qty = 36

Nozzle : 3
Nozzle Designation = N5
Nozzle Material = SA-105

Page 9
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC
Allowable stress at Test Temperature = 138 Mpa
Allowable stress at Design Temperature = #N/A Mpa
Yield Stress = 250 Mpa
Corrosion Allowance = 1.5 mm
Nozzle Size = NPS 4
Qty = 2

Nozzle : 4
Nozzle Designation = N7
Nozzle Material = SA-105
Allowable stress at Test Temperature = 138 Mpa
Allowable stress at Design Temperature = #N/A Mpa
Yield Stress = 250 Mpa
Corrosion Allowance = 1.5 mm
Nozzle Size = NPS 6
Qty = 1

Nozzle : 5
Nozzle Designation = N11
Nozzle Material = SA-105
Allowable stress at Test Temperature = 138 Mpa
Allowable stress at Design Temperature = #N/A Mpa
Yield Stress = 250 Mpa
Corrosion Allowance = 1.5 mm
Nozzle Size = NPS 3
Qty = 2

Nozzle : 6
Nozzle Designation = N12, N13
Nozzle Material = SA-105
Allowable stress at Test Temperature = 138 Mpa
Allowable stress at Design Temperature = #N/A Mpa
Yield Stress = 250 Mpa
Corrosion Allowance = 1.5 mm
Nozzle Size = NPS 2
Qty = 5

Page 9
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

1.3 Design Summary

Sr. No Design Parameter SUMMARY


1 Design Code EN-13445-3 2021 EDITION
4 Operating Pressure Mpa 0.6
5 Design Pressure Mpa 0.72
6 Design Temperature o
C 14
7 ID of Shell mm 1800
8 Length of Shell mm 5300
9 Head Type Ellipsoidal Head (2:1)
10 Straight Flange mm 50
11 Corossion Allowance mm 1.5
12 Radiography Testing Group 4
13 Material of Shell P355GH
14 Thickness of Shell mm
13 Material of Head P265GH
15 Thickness of Head mm

Page 6
Document No

21-PV-001-MDC

SUMMARY
EN-13445-3 2021 EDITION
0.6
0.72
14
1800
5300
Ellipsoidal Head (2:1)
50
1.5
4
P355GH

P265GH

Page 6
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

1.4 Calculations

1.4.1 Top Head


(EN13445-2 Section7.4.2)
Reference Drawing = 22-PV-V-001-000-00
Design Pressure P = 7.2 barg
Inner Dia of Head Di = 1800 mm
Design Temperature = 140 C
o

Corrosion allowance (Head/ shell) : = 1.5 mm


Height of Liquid in Head = 0 m
Liquid Head = 0 barg
Total Design Pressure P = 7.2 barg
Head Type = Ellipsoidal (2:1)
Material of Construction = P265GH
Joint Efficiency z = 0.7
Material Allowable Stress at Design Temp. f = 151.1 Mpa
= 1510.7 barg
Material Allowable Stress at Ambiant Temp. f = 170.7 Mpa
= 1706.7 barg
Crown Radius R = 0.9Di
= 1620 mm
Knuckle Radius r = 0.17Di
= 306 mm
r/Di = 0.17
(0.75+0.2Di/R)P/f = 0.0046

β = 0.7 (Ref Fig. 7.5)

(P.R)/(2 f.z -0.5P)


Required Thickness es =

= 5.52 without allowances

(βP(0.75R+0.2D_i))/f
Required Thickness ey =

= 5.25 without allowances


(0.75R+0.2D_i)[ 〖 P/(111f_b ) (D_i/r) 〗 ^0.825 ]^(1/
Required Thickness eb =

= 5.12 without allowances


es = 5.52 without allowances
es = 7.02 with allowances
Used Thickness en = 8 mm
Thickness in Corroded Condition en = 6.5 mm

(2f.z.e_n)/(R+0.5e)

Page 9
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC
(2f.z.e_n)/(R+0.5e)
MAWP in Corroded Condition PS =

= 8.5 barg

(f.e_n)/(β(0.75R+0.2D_i))
MAWP in Corroded Condition Py =

= 8.9 barg
(111 f_b)/(D_i/r)^0.825 [e_n/(0.75R+0.2D_i )]^1.5
MAWP in Corroded Condition Pb =

= 10.3 barg

(2f.z.e_n)/(R+0.5e)
MAWP in Hydrotest Condition PS =

= 11.8 barg

(f.e_n)/(β(0.75R+0.2D_i))
MAWP in Corroded Condition Py =

= 12.4 barg
(111 f_b)/(D_i/r)^0.825 [e_n/(0.75R+0.2D_i )]^1.5
MAWP in Corroded Condition Pb =

= 15.9 barg

Page 9
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

1.4 Calculations

1.4.2 Shell Thickness


(EN13445-2 Section7.4.2)
Reference Drawing = 22-PV-V-001-000-00
Design Pressure P = 7.2 barg
Inner Dia of Shell Di = 1800 mm
Design Temperature = 140 C
o

Corrosion allowance (Head/ shell) : = 1.5 mm


Height of Liquid in Head = 5.3 m
Liquid Head = 0.52 barg
Total Design Pressure P = 7.72 barg
Material of Construction = P355GH
Joint Efficiency z = 0.7
Material Allowable Stress at Design Temp. f = 202.5 Mpa
= 2025.3 barg
Material Allowable Stress at Ambiant Temp. f = 228.7 Mpa
= 2286.7 barg

(P.D_i)/(2 f.z -P)


Required Thickness e =

= 4.91 without allowances

es = 6.41 with allowances


Used Thickness en = 8 mm
Thickness in Corroded Condition en = 6.5 mm
Mean Diameter of Shell Dm = 1806.5 mm

(2f.z.e_n)/D_m
MAWP in Corroded Condition P =

= 10.2 barg

(2f.z.e_n)/D_m
MAWP in Hydrotest Condition P =

= 14.2 barg

Page 9
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC

1.4 Calculations

1.4.3 Bottom Head


(EN13445-2 Section7.4.2)
Reference Drawing = 22-PV-V-001-000-00
Design Pressure P = 7.2 barg
Inner Dia of Head Di = 1800 mm
Design Temperature = 140 C
o

Corrosion allowance (Head/ shell) : = 1.5 mm


Height of Liquid in Head = 5.8 m
Liquid Head = 0.57 barg
Total Design Pressure P = 7.77 barg
Head Type = Ellipsoidal (2:1)
Material of Construction = P265GH
Joint Efficiency z = 0.7
Material Allowable Stress at Design Temp. f = 151.1 Mpa
= 1510.7 barg
Material Allowable Stress at Ambiant Temp. f = 170.7 Mpa
= 1706.7 barg
Crown Radius R = 0.9Di
= 1620 mm
Knuckle Radius r = 0.17Di
= 306 mm
r/Di = 0.17
(0.75+0.2Di/R)P/f = 0.0050

β = 0.7 (Ref Fig. 7.5)

(P.R)/(2 f.z -0.5P)


Required Thickness es =

= 5.96 without allowances

(βP(0.75R+0.2D_i))/f
Required Thickness ey =

= 5.67 without allowances


(0.75R+0.2D_i)[ 〖 P/(111f_b ) (D_i/r) 〗 ^0.825 ]^(1
Required Thickness eb =

= 5.38 without allowances


es = 5.96 without allowances
es = 7.46 with allowances
Used Thickness en = 8 mm
Thickness in Corroded Condition en = 6.5 mm

(2f.z.e_n)/(R+0.5e)

Page 9
Document No
Mechanical Design Calculations of Astatine Tank
21-PV-001-MDC
(2f.z.e_n)/(R+0.5e)
MAWP in Corroded Condition PS =

= 8.5 barg

(f.e_n)/(β(0.75R+0.2D_i))
MAWP in Corroded Condition Py =

= 8.9 barg
(111 f_b)/(D_i/r)^0.825 [e_n/(0.75R+0.2D_i )]^1.5
MAWP in Corroded Condition Pb =

= 10.3 barg

(2f.z.e_n)/(R+0.5e)
MAWP in Hydrotest Condition PS =

= 11.8 barg

(f.e_n)/(β(0.75R+0.2D_i))
MAWP in Corroded Condition Py =

= 12.4 barg
(111 f_b)/(D_i/r)^0.825 [e_n/(0.75R+0.2D_i )]^1.5
MAWP in Corroded Condition Pb =

= 15.9 barg

Page 9
MECHANICAL DESIGN CALCULATIONS OF Document No:
ASTATINE TANK 21-PV-001-MDC

1.4.7 Header Manhole Reinforcement Calculations

(REF : EN-13445-2 2012 9.5.2)


Reference Drawings = 20-PV-V-001-002-00
Nozzle Type = Set-In
Design Pressure P = 0.72 Mpa
Design Temperature Temp = 140 oC
Nozzle Material = P235GH
Shell Allowable Stress at Design Temperature f = 303.8 Mpa
Shell Allowable Stress at Ambiant Temperature fa = 343.0 Mpa
Nozzle Allowable Stress at Design Temperature f = 201.2 Mpa
Nozzle Allowable Stress at Ambiant Temperature fb = 227.0 Mpa
Inner Dia of Shell Di = 1800 mm
Shell Nominal Thickness ea = 8 mm
Corrosion Allowance c = 1.5 mm
Outside Projection ho = 200 mm
Inside Projection Ibi = 0 mm
Joint Efficiency z = 0.7
Required Thicknes of Shell w/o CA ea,s = 4.91 mm
Required Thicknes of Shell with CA ea,s = 6.41 mm
Nominal Thickness of Shell = 8.00 mm
Nominal Thickness of Shell w/o CA ec,s = 6.50 mm
Thickness of Reinforcement Plate eap = 0 mm
Widthof Reinforcement Plate IP = 0 mm
Size of Manhole = NPS 20
Schedule of Manhole Pipe = Sch 20
Nominal ID of Nozzle di = 488.94 mm
Nominal Thickness of Nozzle en = 9.53 mm
External Diamter of Nozzle deb = 508 mm
Required Thickness of Nozzle e = (Pd_i)/(2f.z-P) (Ref: 7.4.2)

= 1.25 mm without allowances


= 2.75 mm with allowances

Used Thickness is greater than Required Thickness

Page 16
Document No:

21-PV-001-MDC

(Ref: 7.4.2)

without allowances

Page 16
#REF!
#REF!
#REF!

1.4.8.1 Header Nozzles

Reinforcement Calculations for ###

(REF : PG - 32 & PG 33.3)

Reference Drawings = 21001-B03-028


Nozzle Type = Set-Through
Material Used = Forged
Thickness of Nozzle t = 63.5 mm
(For forged Pipe only)
Inner Dia of nozzle d = 273 mm
Outer Dia of Nozzle do = 400 mm
Design Pressure P = #REF! Mpa
Inner Dia of Head Di = #REF! mm
Outside Dia of Head D = #REF! mm
Joint Efficeiny E = 1
Allowable Stress of Shell Sv = #REF! Mpa
Allowable Stress of Pipe Sn = #REF! Mpa
Temperature Co efficient y = #REF!
Corrosion Allowance c = #REF! mm
Shell Thickness t = #REF! mm
Shell Corroded Thickness t = #REF! mm
Stub Corroded Thickness tn = #REF! mm
Dia of Nearest Larger Opening = 100 mm

PD/1.82St = #REF! (Ref: PG -32.1.1)


K = Min (0.99 , PD/ 1.82St) = #REF!
=
8.08[Dt 〖 (1-k)] 〗 ^(1/3) #REF! (Ref: PG -32.1.4)

Min( 60, Di/4) = #REF!


Max hole dia without reinforcement dmax = #REF! mm (Ref: PG -32.1.4)

#REF!

Cen. to Cen. Distance of Nearest Opening X = 590 mm


Limit of Compensation = #REF! mm (Ref: PG -36.2)

#REF!

Allowable stress in reinforcing element Sp = #REF! Mpa


fr1 = Sn / Sv = #REF!
fr2 = Min(Sn, Sp ) / Sv = #REF!
fr3 = Sp / Sv = #REF!

Page 18
#REF!
#REF!
#REF!
Factor for Compensation in Pressure Stress F = 1
Max. Inward Noz Proj. = Min(2.5 t, 2.5tn+te) hmax = #REF! mm (Ref: PG - 36.3)

Nozzle Inward Projection h = 110 mm


Nozzle Outward Projection L = 290 mm
Thickness of Reinforcing Pad te = 0 mm
Outer Dia of Reinforcing Pad Dp = 0 mm
Required Thickness of Shell tr = #REF! mm
Required Thickness of Nozzle:
PR/(SE-(1-y)P)+C PD/(2SE+2yP)+C
Required Thickness trn = OR

= #REF! mm

#REF!

Outer Weld Size:


Smaller of (19mm , Thinner Parts Joined) tmin = #REF! mm (Ref: PW - 16)
Smaller of (0.7tmin , 6 mm) tc = #REF! mm
Minimum Weld Size WL1min = #REF! mm
Outward Nozzle Weld WL1 = 20.0 mm #REF!
Width of Nozzle inserted into vessel wall wd = 0 mm (Ref: Fig. PG - 33.2)

Inner Weld Size:


Smaller of (19mm , Thinner Parts Joined) tmin = #REF! mm (Ref: PW - 16)
Smaller of (0.7tmin , 6 mm) tc = #REF! mm
Minimum Weld Size WL3min = #REF! mm
Outward Nozzle Weld WL3 = 20.0 mm #REF!

Reinforcement Pad Weld


Smaller of (19mm , Thinner Parts Joined) tmin = #REF! (Ref: PW - 16)
Smaller of (0.7tmin , 6 mm) tc = #REF!
Minimum Weld Size WL2min = #REF!
Outward Nozzle Weld WL3 = 0.0 mm #REF!
Area Required for Reinforcement A = (d+2t_n)t_r F
= #REF! mm2
A11 = (d-2t_n )(t-Ft_r )-2w_d (t-Ft_r )(1-f_r1)
= #REF! mm2
A12 = 2t(t-Ft_r )-2w_d (t-Ft_r )(1-f_r1)
= #REF! mm2
Area Available in Shell A1 = Max ( A11 , A12 )
= #REF! mm2
A21 = 2(t_n-t_rn )(2.5tf_r1 )
= #REF! mm2
A22 = 2(t_n-t_rn )(2.5t_n+ t_e ) f_r1
= #REF! mm2

Page 18
#REF!
#REF!
#REF!
Area Available in Nozzle Projecting Outward A2 = Min ( A21 , A22 )

= #REF! mm2
Area Available In Nozzle Projecting Inward A3 = 2t_n f_r1 h
= #REF! mm2
Area Available In Outward Nozzle Weld A41 = ( 〖 WL 〗 _1 )^2 f_r2
= #REF! mm2
Area Available In Inward Nozzle Weld A43 = ( 〖 WL 〗 _3 )^2 f_r1
= #REF! mm2
Area Available In R/F Plate Nozzle Weld A43 = ( 〖 WL 〗 _2 )^2 f_r3
= #REF! mm2
Area Available In R/f Pad A5 = (D_p -t -2t_n)t_e f_r3
= #REF! mm2
Total Area Available = #REF! mm2

Reinforcement Requirement = #REF!

Page 18
#REF!
#REF!
#REF!

1.4.8.2 Header Nozzles

Reinforcement Calculations for ###

(REF : PG - 32 & PG 33.3)

Reference Drawings = 21001-B03-028


Nozzle Type = Set-Through
Thickness of Nozzle t = 47 mm
(For forged Pipe only)
Inner opening of nozzle d = 146 mm
Outer Dia of Nozzle do = 240 mm
Design Pressure P = #REF! Mpa
Inner Dia of Head Di = #REF! mm
Outside Dia of Head D = #REF! mm
Joint Efficiency E = 1
Allowable Stress of Shell Sv = #REF! Mpa
Allowable Stress of Pipe Sn = #REF! Mpa
Temperature Co efficient y = #REF!
Corrosion Allowance c = #REF! mm
Shell Thickness t = #REF! mm
Shell Corroded Thickness t = #REF! mm
Stub Corroded Thickness tn = #REF! mm
Dia of Nearest Larger Opening = 100 mm

PD/1.82St = #REF! (Ref: PG -32.1.1)


K = Min (0.99 , PD/ 1.82St) = #REF!
=
8.08[Dt 〖 (1-k)] 〗 ^(1/3) #REF! (Ref: PG -32.1.4)

Min( 60, Di/4) = #REF!


Max hole dia without reinforcement dmax = #REF! mm (Ref: PG -32.1.4)

(Ref: PG -33.3)
#REF!

Page 19
#REF!

#REF!

(For forged Pipe only)

(Ref: PG -32.1.1)

(Ref: PG -32.1.4)

(Ref: PG -32.1.4)

Page 19
#REF!
#REF!
#REF!

1.4.8.3 Header Nozzles

Reinforcement Calculations for ###

(REF : PG - 32 & PG 33.3)

Reference Drawings = 21001-B03-028


Nozzle Type = Set Through
Material Type = Forged
Thickness of Nozzle t = 39 mm
(For forged Pipe only)
Inner dia of nozzle d = 97 mm
Outer Dia of Nozzle do = 175 mm
Design Pressure P = #REF! Mpa
Inner Dia of Head Di = #REF! mm
Outside Dia of Head D = #REF! mm
Joint Efficiency E = 1
Allowable Stress of Shell Sv = #REF! Mpa
Allowable Stress of Pipe Sn = #REF! Mpa
Temperature Co efficient y = #REF!
Corrosion Allowance c = #REF! mm
Shell Thickness t = #REF! mm
Shell Corroded Thickness t = #REF! mm
Stub Corroded Thickness tn = #REF! mm
Dia of Nearest Larger Opening = 400 mm

PD/1.82St = #REF! (Ref: PG -32.1.1)


K = Min (0.99 , PD/ 1.82St) = #REF!
=
8.08[Dt 〖 (1-k)] 〗 ^(1/3) #REF! (Ref: PG -32.1.4)

Min( 60, Di/4) = #REF!


Max hole dia without reinforcement dmax = #REF! mm (Ref: PG -32.1.4)

#REF!

Page 21
#REF!

#REF!

(For forged Pipe only)

(Ref: PG -32.1.1)

(Ref: PG -32.1.4)

(Ref: PG -32.1.4)

Page 21
#REF!
#REF!
#REF!

1.4.8.4 Header Nozzles

Reinforcement Calculations for ###

(REF : PG - 32 & PG 33.3)

Reference Drawings = 21001-B03-028


Nozzle Type = Set Through
Material Type = Forged
Thickness of Nozzle t = 47 mm
(For forged Pipe only)
Inner Dia of nozzle d = 146 mm
Outer Dia of Nozzle do = 240 mm
Design Pressure P = #REF! Mpa
Inner Dia of Head Di = #REF! mm
Outside Dia of Head D = #REF! mm
Joint Efficiency E = 1
Allowable Stress of Shell Sv = #REF! Mpa
Allowable Stress of Pipe Sn = #REF! Mpa
Temperature Co efficient y = #REF!
Corrosion Allowance c = #REF! mm
Shell Thickness t = #REF! mm
Shell Corroded Thickness t = #REF! mm
Stub Corroded Thickness tn = #REF! mm
Dia of Nearest Larger Opening = 100 mm

PD/1.82St = #REF! (Ref: PG -32.1.1)


K = Min (0.99 , PD/ 1.82St) = #REF!
=
8.08[Dt 〖 (1-k)] 〗 ^(1/3) #REF! (Ref: PG -32.1.4)

Min( 60, Di/4) = #REF!


Max hole dia without reinforcement dmax = #REF! mm (Ref: PG -32.1.4)

#REF!

Page 23
#REF!

#REF!

(For forged Pipe only)

(Ref: PG -32.1.1)

(Ref: PG -32.1.4)

(Ref: PG -32.1.4)

Page 23
#REF!
#REF!
#REF!

1.4.8.5 Header Nozzles

Reinforcement Calculations for ###

(REF : PG - 32 & PG 33.3)

Reference Drawings = 21001-B03-028


Nozzle Type = Set Through
Material Type = Forged
Thickness of Nozzle t = 20.5 mm
(For forged Pipe only)
Inner opening of nozzle d = 49 mm
Outer Dia of Nozzle do = 90 mm
Design Pressure P = #REF! Mpa
Inner Dia of Head Di = #REF! mm
Outside Dia of Head D = #REF! mm
Joint Efficiency E = 1
Allowable Stress of Shell Sv = #REF! Mpa
Allowable Stress of Pipe Sn = #REF! Mpa
Temperature Co efficient y = #REF!
Corrosion Allowance c = #REF! mm
Shell Thickness t = #REF! mm
Shell Corroded Thickness t = #REF! mm
Stub Corroded Thickness tn = #REF! mm
Dia of Nearest Larger Opening = 50 mm

PD/1.82St = #REF! (Ref: PG -32.1.1)


K = Min (0.99 , PD/ 1.82St) = #REF!

8.08[Dt 〖 (1-k)] 〗 ^(1/3) #REF!


= (Ref: PG -32.1.4)
Min( 60, Di/4) = #REF!
Max hole dia without reinforcement dmax = #REF! mm (Ref: PG -32.1.4)

#REF!

Page 25
#REF!

#REF!

(For forged Pipe only)

(Ref: PG -32.1.1)

(Ref: PG -32.1.4)

(Ref: PG -32.1.4)

Page 25
#REF!
#REF!
#REF!

1.4.8.6 Header Nozzles

Reinforcement Calculations for ###

(REF : PG - 32 & PG 33.3)

Reference Drawings = 21001-B03-028


Nozzle Type = Set through
Nozzle Size = #REF!
Material Type = Forged
Thickness of Nozzle t = 35.5 mm
(For forged Pipe only)
Inner opening of nozzle d = 74 mm
Outer Dia of Nozzle do = 145 mm
Design Pressure P = #REF! Mpa
Inner Dia of Head Di = #REF! mm
Outside Dia of Head D = #REF! mm
Joint Efficiency E = 1
Allowable Stress of Shell Sv = #REF! Mpa
Allowable Stress of Pipe Sn = #REF! Mpa
Temperature Co efficient y = #REF!
Corrosion Allowance c = #REF! mm
Shell Thickness t = #REF! mm
Shell Corroded Thickness t = #REF! mm
Stub Corroded Thickness tn = #REF! mm
Dia of Nearest Larger Opening = 100 mm

PD/1.82St = #REF! (Ref: PG -32.1.1)


K = Min (0.99 , PD/ 1.82St) = #REF!

8.08[Dt 〖 (1-k)] 〗 ^(1/3)


= #REF! (Ref: PG -32.1.4)
Min( 60, Di/4) = #REF!
Max hole Dia without reinforcement dmax = #REF! mm (Ref: PG -32.1.4)

#REF!

Cen.to Cen. Distance of Nearest Opening X = 400 mm


Limit of Compensation = #REF! mm (Ref: PG -36.2)

#REF!

Page 27
#REF!

#REF!

(For forged Pipe only)

(Ref: PG -32.1.1)

(Ref: PG -32.1.4)

(Ref: PG -32.1.4)

Page 27

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